FIELD OF THE INVENTION
[0001] The present invention relates to semi-bleached or unbleached
Eucalyptus globulus pulp and to its use for the production of tissue products. Additionally the present
invention further relates to tissue papers sheets made by incorporating semi-bleached
or unbleached
Eucalyptus globulus pulp, and their use for the production of household and sanitary products.
BACKGROUND OF THE INVENTION
[0002] Tissue papers are those used both domestically and in public spaces for hygienic
and sanitary use. A tissue paper product is characterized by different key properties,
namely bulk, strength, absorption, softness and even visual appearance. The consumer
of this type of product seeks a positive balance in terms of the overallity of these
different properties. In addition, the current consumer also intends to purchase environmentally
conscious products produced through raw materials and processes that lead, for example,
to lower chemical and water consumptions.
[0003] The document
JP2005325493 discloses a tissue paper for kitchen applications produced with unbleached pulp of
a coniferous wood, with improved whiteness. This is achieved through the use of ultraviolet
light absorption compounds and an antioxidant compound.
EP0416278B1 discloses a tissue paper produced using unbleached sulfate pulp. This solution only
allows improvements in softness and tensile strength, without any mention of bulk
characteristics and absorption capacity.
[0004] CN102733225A relates to an ecologic and environmentally friendly toilet paper making process which
uses unbleached pulp and additionally includes fermentation processes. The characteristics
of the paper produced are softness, fineness, durability and a natural fiber fragrance.
[0005] Therefore, there is a need for tissue paper products with a globally improved consumer-appreciated
paper properties such as bulk, absorbency, capillarity, strength, softness and consumer-friendly
visual appearance of the use of an environmentally sustainable product, produced using
existing processes in the industrial pulp and paper production units and with the
raw materials commonly used therein, with lower environmental impact and production
costs as, for example, on the consumption of chemical additives and water. Such a
problem is solved by the invention described herein.
SUMMARY OF THE INVENTION
[0006] The semi-bleached or unbleached
Eucalyptus globulus pulps disclosed in this document unexpectedly enables the production of tissue paper
products with a range of improved consumer-appreciated paper properties, such as bulk,
absorbency, capillarity, strength, softness and consumer-identifying visual appearance
of the use of an environmentally sustainable and friendly product.
[0007] Additionally, is advantageously produced using processes already in place at pulp
and paper mills, and the raw materials commonly used therein, with a lower impact
on the environment and production costs as regards, for example, to the consumption
of chemical additives and water.
[0008] An example of the most commonly used industrial processes for pulp production is
the kraft process, or sulfate process, in which wood chips are treated at a temperature
of around 145-155 °C with the white liquor, consisting essentially of sodium hydroxide
(NaOH) and sodium sulfide (Na
2S). Normal values for the alkali load, the amount of active alkali, in kg Na
2O, required to ensure a correct delignification, range between 2300 and 2500 kg Na
2O per cooking procedure.
[0009] The invention here disclosed describes a cellulose pulp for the production of tissue
paper products comprising semi-bleached or unbleached
Eucalyptus globulus fibers.
[0010] According to the invention described herein, the semi-bleached or unbleached
Eucalyptus globulus pulp comprises fibers having a length of not less than 0.8 mm, a width of not less
than 19 µm and a coarseness of not less than 6 mg/100m. The semi-bleached or unbleached
Eucalyptus globulus pulp
presents a viscosity of not less than 1300 mL/g and a carboxyl content of not less than 10%.
[0011] The present disclosure further includes tissue paper sheets incorporating at least
35% of the semi-bleached or unbleached
Eucalyptus globulus pulp, and short and long cellulose bleached fiber pulps. The paper sheets have globally
improved paper properties compared to tissue paper sheets that incorporate only bleached
pulps into their composition. The paper sheets have bulk values greater than 1 cm
3/g, preferably from 2 to 7 cm
3/g and a tensile index greater than 4 kN.m/kg, preferably from 6 to 60 kN.m/kg, an
absorption capacity greater than 7 gH
2O/g
paper, preferably from 7 to 10 gH
2O/g
paper, an air permeability greater than 450 L/m
2/s, preferably from 500 to 1090 L /m
2/s, and a softness greater than 50 HF, more preferably from 55 to 80 HF.
[0012] The tissue paper sheets disclosed have a tear index greater than 6 mN.m
2/g, more preferably from 6 to 10 mN.m
2/g, a burst index greater than 1 kPa.m
2/g, preferably from 1 to 4 kPa.m
2/g, a capillarity of not less than 60 mm/10min, and an opacity greater than 70%, preferably
greater than 90%.
[0013] The invention disclosed herein thus includes the use of the semi-bleached or unbleached
Eucalyptus globulus pulp for the production of tissue products and the use of tissue papers sheets, incorporating
the semi-bleached or unbleached
Eucalyptus globulus pulp, for the production of household and sanitary products, such as toilet paper,
napkins, kitchen paper rolls and tissues.
[0014] In the production process of tissue products, the described pulp can be used in different
forms, such as in the form of dried pulp bales and in the form of a slush, the later
feed to the industrial process through pipeline systems.
DETAILED DESCRIPTION OF THE INVENTION
1. Biometric characterization
[0015] The biometric analysis of the fibers was performed in a Fiber Tester equipment (Lorentzen
& Wettre), which is an instrument for advanced fiber analysis. The equipment measures,
by 2D image analysis, a wide variety of properties such as length, width, fines content,
coarseness, among others. Coarseness is defined as the weight per unit length of fiber
expressed in milligrams per 100 meters. For that, 1 g (dry basis) of pulp was dispersed
in 1 L of distilled water. Subsequently, all the suspensions were positioned for analysis
by the equipment using available software. For each pulp three measurements were made,
the final value of each parameter resulting from the arithmetic mean of the values
obtained at the three measurements.
2. Chemical characterization
a. Extractable compounds content
[0016] Extractable compounds are hydrophobic (lipophilic) components present in wood and
extracted by organic solvents.
[0017] The extractable compounds content was determined using ethanol/toluene in quantities
enough for samples analysis preparation, as it requires a pulp pre-extraction. The
extraction was carried out during approximately 4 hours (24 extraction cycles) of
2 g (dry basis) of pulp in a 100 mL capacity Soxhlet extraction apparatus, using 250
mL of a 1:2 (v/v) ethanol/toluene solution. The insoluble residue was filtered and
washed with hot absolute ethanol, for removing any remaining toluene, and dried at
room temperature, contrary to what is indicated at the standard TAPPI T 204 om-88,
since washing with water, as described, could lead to the loss of pentosans and other
polysaccharides of low molecular weight. The obtained extract was dried at a rotary
evaporator equipment and the extractable content was determined gravimetrically.
b. Pentosans content
[0018] Pentosans content was determined according to the Tappi Test Method T 223 cm-10.
This method is based on the action of hydrochloric acid on the pulp hemicelluloses,
hydrolyzing them and, consequently, converting the xylose and other pentoses to furfural,
which is collected with the distillate and, reacting with orcinol, forms a colored
complex making therefore possible the content quantification by spectrophotometry.
[0019] About 0.5-1.0 g (dry basis) of unbleached pulp pre-extracted in ethanol/toluene (1:2),
together with 20 g of NaCl and 100 mL of HCL 3.85 N, was inserted into a distillation
flask. In a hopper, 250 mL of 3.85 N HCl was added and the acid distillation was started
into a volumetric flask placed in an ice bath.
[0020] Finally, 5 mL of the distillate was pipetted, 25 mL of the orcinol ferric chloride
reagent was added, and the mixture was kept in a thermostatic bath for 1 hour. Absolute
ethanol was added and the volumetric flask was placed again in the thermostatic bath
for another hour. The solution absorbance at 630 nm was then read, and measurements
comparisons were carried out using a 5 mL blank of 3.85 N HCl.
[0021] The pentosans content was obtained with the aid of the calibration curve and equations
presented below:

where w is the dry weight (g) of the sample.
c. Carboxyl content
[0022] The content of carboxyl groups was determined according to the TAPPI T 237 om-93
standard method. About 2.5 ± 0.1 g of disintegrated pulp was first weighed and 250
mL of a diluted hydrochloric acid solution (approximately 0.1 M) was added during
12 hours, ensuring that all existing carboxylic groups are in their protonated form.
Subsequently, the pulp was filtered and washed with distilled water until the pH of
the filtrate equaled the pH of the distilled water. To the pulp it was added 50 mL
of an aqueous sodium bicarbonate-sodium chloride solution, the resulting mixture stirred
for about 5 hours, filtered, and the filtrate twice titrated (25 mL in each titration)
with a standard solution of hydrochloric acid (0.01 M) using methyl red as indicator.
At the first color change the solution was boiled for 1 minute to release CO
2. Titration is resumed ending only when the solution changes to pink. The blank was
prepared by titrating 25 mL of sodium bicarbonate-sodium chloride solution with 0.01
M HCl. The content of carboxyl groups was determined with the following equation:

where a is the volume, in mL, of hydrochloric acid (0,01 M) spent during titration,
b is the volume, in mL, of hydrochloric acid (0,01 M) consumed during the blank titration,
Cw is the mass, in g, of the water in the pulp after filtration, and
w is the weight, in g, of the dry pulp.
d. Pulp viscosity
[0023] The viscosity was determined according to the SCAN-test standards SCAN-CM 15:88,
which consists on the determination of the viscosity of pulps by solubilization in
a dilute copper-ethylenediamine (CED) solution.
[0024] The pulp sample was reduced to small fragments in the amount indicated at the table
provided by the method (Table 7, Annex C.1.) - 150 mg of pulp were weighed. Each sample
was placed into a glass vial along with 25 mL of distilled water and some copper wires.
The vials were then placed on a shaker for as long as necessary to ensure that the
pulp was completely disintegrated. The procedure continued with adding 25 mL of 1
M CED solution, expelling all existing air and stirring until the sample is completely
dissolved. Finally, the temperature of the viscometer bath and the sample's were adjusted
to 25.0 ± 0.1 °C and, with the aid of a syringe, a portion of the solution was aspirated
and allowed to flow unobstructed. The time it takes to travel the distance between
the two viscometer marks was measured to within ± 0.2 s. At least 5 readings were
taken for each sample.
[0025] With the flow time of each sample,
tn, it is possible to calculate its relative viscosity,
ηrel, through the relationship shown in the equation:

where
h represents the viscometer constant, obtained from the equipment calibration. From
the table provided by the aforementioned standard, it is possible to read the value
resulting from multiplying the viscosity value with the pulp concentration, [
η]
C.
[0026] Biometric and chemical measurements and comparisons were carried out for an unbleached
Eucalyptus globulus pulp (
UBP), for a bleached short cellulose fiber pulp (
SF), and for a bleached long cellulose fiber pulp (
LF).
3. Preparation of paper sheets
[0027] Tissue paper sheets with a weight of 20 g/m
2, and not subjected to any pressing procedure, were prepared following an adaptation
of the standard method ISO 5269-1:2005. Additionally, 60 g/m
2 tissue paper sheets were prepared according to the same ISO.
[0028] The pulps described above,
SF,
LF and
UBP were used. The prepared formulations are described in Table 1. Reference formulations
(
REF 1 and
REF 2) consist on formulations used in the production of tissue paper sheets. The other
formulations were based on the replacement of short fibers content by unbleached pulp
(
UBP 1 to
UBP 4).
Table 1. Formulations used in sheet preparation
|
Percentages (%) (w/w) |
References |
Formulations with UBP |
Formulations |
REF 1 |
REF 2 |
UBP 1 |
UBP 2 |
UBP 3 |
UBP 4 |
SF |
70 |
100 |
35 |
20 |
- |
- |
LF |
30 |
- |
30 |
30 |
30 |
- |
UBP |
- |
- |
35 |
50 |
70 |
100 |
[0029] The same formulations were tested with refined pulps having a Schopper degree of
25/26 °SR (measured by the Schopper-Riegler method, which provide a measure of the
rate at which a dilute suspension of pulp may be dewatered). For that, the dried pulps
were disintegrated individually, the pH was adjusted to 7-7.5, and finally refined
in a PFI refiner according to the standard ISO 5264-2. The Schopper degree, °SR, was
again confirmed after preparation of the formations indicated in Table 1, standard
ISO 5267-1:1999.
[0030] The prepared sheets were stored according to the standard ISO 187:1990 for further
analysis.
4. Paper properties of 20 g/m2 tissue paper sheets
[0031] The 20 g/m
2 sheets were analyzed as indicated in Table 2.
Table 2. Paper properties analyzed for sheets of 20 g/m
2 and respective measure standards.
Property |
Standard |
Weight |
ISO 12625-6:2005 |
Bulk |
ISO 12625-3:2014 |
Dry tensile index |
ISO 12625-4:2005 |
Klemm capillarity |
ISO 8787-1986 |
Absorption capacity |
Adaptation 12625-8:2010 |
[0032] The softness was analyzed on an Emtec TSA - Tissue Softness Analyzer. This device
combines data from the three parameters that have the greatest influence on the human
feel to the touch: fibers softness, smoothness and sheet stiffness. The calculation
method used by the device is an algorithm that calculates the hand feel (HF).
[0033] The water absorption of the tissue papers was determined according to the standard
ISO 12625-8:2010, by the immersion absorption method. Approximately 2 g of paper was
placed in a basket of certain dimensions, contrary to what is mentioned at the standard,
which indicates the use of 5 g of paper.
5. Paper properties of 60 g/m2 tissue paper sheets
[0034] The prepared 60 g/m
2 sheets were analyzed as indicated in Table 3.
Table 3. Paper properties analyzed for sheets of 60 g/m
2 and respective measure standards.
Property |
Standard |
Weight |
ISO 536:2012 |
Bulk |
ISO 534:2011 |
Tensile index |
ISO 1924-2 |
Burst index |
ISO 2758:2014 |
Extension |
ISO 1924-2:2008 |
Tear Index |
ISO 1974:2012 |
Opacity |
ISO 2471 |
Gurley air resistance |
ISO 5636-5:2013 |
Capillarity |
NP686:1990 |
[0035] Additionally, a Scott Test was carried out and the Gurley's air resistance was measured.
[0036] Mechanical strength properties of pulp furnishes ultimately contribute to the strength
characteristics of the out coming material, as paper sheets are subjected to considerable
stresses during processing and use. The Scott Test is related to the internal fibers
bonding strength of the paper when subjected to delamination. It allows the determination
of the energy (or force) required to delaminate a sheet of paper in the z-direction.
In this method (TAPPI T 569 standard) the paper sheet is delaminated under the action
of a pendulum of controlled mass and velocity. The internal strength of the fibers
is affected by the paper sheets formation (bonding between layers) and also by the
process of pulp refining.
[0037] The Gurley's air resistance is a structural property that quantifies the time required
for a certain volume of air (100 mL) to pass through a given area of paper under constant
pressure, ISO 5636-5:2013 standard. It is an indirect measure of the porosity of the
fibrous matrix.
[0038] Both tests were performed under the same atmospheric conditions used for sample conditioning
and sample preparation (T = 23 °C ± 1 °C and Relative Humidity (RH) = 50% ± 2%, according
to the ISO 187:1990 standard.
Examples
a. Biometric and Chemical Properties
[0039] The biometric properties of the pulps,
SF,
LF and
UBP, were analyzed, with and without refining, and the results are depicted in Table
4.
Table 4. Biometric properties of the unrefined and refined pulps.
|
SF |
SF |
LF |
LF |
UBP |
UBP |
PFI rotations |
0 |
1000 |
0 |
5500 |
0 |
400 |
Fiber Length, mm |
0.79 ± 0.00 |
0.79 ± 0.00 |
2.15 ± 0.01 |
2.07 ± 0.00 |
0.82 ±0.00 |
0.82 ± 0.00 |
Fiber Width, µm |
18.6 ± 0.1 |
18.3 ± 0.00 |
32.4 ± 0.1 |
32.3 ± 0.1 |
19.3 ± 0.00 |
19.3 ± 0.00 |
N. ° Fibers/g, ×10-6 |
18.7 ± 0.1 |
18.2 0±.22 |
4.30 ± 0.07 |
2.9 ± 0.0 |
18.2 ± 0.3 |
17.7 ± 0.1 |
Coarseness, mg/100m |
6.3 ± 1.20 |
6.94 ± 0.11 |
15.1 ± 0.4 |
16.56 ± 0.05 |
6.7 ± 0.1 |
6.86 ± 0.04 |
Fines (0,0-0,200 mm), % |
4.2 ± 0.1 |
4.3 ± 0.0 |
5.7 ± 0.1 |
5.4 ± 0.01 |
3.9 ± 0.1 |
3.7 ± 0.1 |
Shape, % |
90.7 ± 0.1 |
92.50 ± 0.36 |
88.2 ± 0.07 |
90.80 ± 0.08 |
93.97 ± 0.05 |
92.60 ± 0.00 |
Curl, % |
9.2 ± 0.1 |
8.1 ± 0.4 |
13.4 ± 0.1 |
10.1 ± 0.1 |
6.4 ± 0.1 |
8.0 ± 0.0 |
Mean kink index |
1.3 ± 0.0 |
1.04 ± 0.15 |
0.90 ± 0.00 |
0.71 ± 0.02 |
0.74 ±0.00 |
0.98 ± 0.01 |
[0040] Observing the results obtained, it is verified that the fiber length values are within
the expected. The fibers
UBP have larger width values than the other short fibers. The fibers
UBP also present higher values than the other short fibers with regard to coarseness.
Comparing unrefined pulps and after refining pulps, it is verified that the biometric
properties of the fibers did not change significantly.
[0041] The results of the chemical characterization of the pulps under study are shown in
Table 5.
Table 5. Chemical properties of the pulps
SF,
SF and
UBP.
|
SF |
LF |
UBP |
Viscosity, mL/g |
716 ± 3 |
699 ± 14 |
1306.4 ± 1.9 |
Carboxylic, % |
7.03 ± 0.05 |
8.92 ± 0.23 |
13.52 ± 0.37 |
Pentosans, % |
19.6 ± 0.25 |
8.1 ± 0.02 |
15.54 ± 0.49 |
Extractable, % |
0.21 ± 0.00 * |
0.40 ± 0.22 * |
0.37 ± 0.03** |
*Extractable in acetone
**Extractable in ethanol:toluene(1:2) |
[0042] A good degree of cellulose polymerization is maintained for the fibers of the
UBP pulp, as inferred by its higher viscosity value than that of
SF. The pulp
UBP also has a higher percentage of carboxyl content than the other pulps.
[0043] The pentosans content (measured by the xylan content, the majority of hemicelluloses
in short fiber pulps) is within the typical range for this type of short fiber
Eucalyptus globulus pulp.
b. Unrefined pulps
i. Paper properties - 20 g/m2 tissue paper sheets
[0044] The paper sheets produced for the reference formulations
REF 1 and
REF 2 and with fibres of unbleached
Eucalyptus globulus pulp
UBP 1,
UBP 2,
UBP 3 and
UBP 4 were analyzed and major results are depicted in Table 6.
Table 6. Results obtained for the properties of paper sheets of 20 g/m
2 with unbleached
Eucalyptus globulus pulp, unrefined (formulation = %
SF:%
LF:%
UBP).
|
REF1 (70:30: 0) |
REF2 (100:0: 0) |
UBP1 (35:30: 35) |
UBP2 (20:30: 50) |
UBP3 (0:30:70) |
UBP4 (0:0:100) |
Weight, g/m2 |
21.1±0.3 |
21.1±0.4 |
21.3±0.2 |
21.3±0.6 |
21.7±0.3 |
21.4±0.2 |
Thickness, µm |
135.4±7.02 |
127.3±5.55 |
137.9±4.23 |
145.0±6.58 |
150.7±4.45 |
143.7±3.16 |
Bulk, cm3/g |
6.42±0.36 |
6.04±0.32 |
6.48±0.23 |
6.77±0.18 |
6.94±0.25 |
6.72±0.13 |
Tensile index, Nm/g |
4.44±0.32 |
4.42±0.26 |
6.66±0.2 |
8.12±0.29 |
9.45±0.42 |
9.47±0.16 |
Absorption capacity, gH2O/gpaper |
8.05±0.04 |
7.54±0.26 |
8.74±0.14 |
9.47±0.04 |
9.63±0.12 |
9.26±0.15 |
Air permeability , L/m2/s |
804±85 |
741±86 |
1012±59 |
1063±83 |
1093±61 |
1055±35 |
Softness, HF |
80.5±1.9 |
80.5±2.5 |
77.8±2.3 |
78.3±1.5 |
74.8±4.2 |
77.7±1.7 |
Softness,TS 7 |
13.0±1.0 |
13.4±1.35 |
14.5±1.22 |
14.0±0.8 |
15.7±2.25 |
14.3±0.89 |
Softness,TS 750 |
13.3±1.3 |
11.6±0.4 |
13.3±0.7 |
13.1±1.2 |
15.0±3.5 |
13.1±0.8 |
Klemm Capillarity, mm |
10 s |
27.5±3.5 |
25.0±2.8 |
28.8±0.4 |
25.8±1.5 |
23.0±1.4 |
20.8±4.3 |
20 s |
38.5±2.7 |
33.8±1.1 |
38.0±1.2 |
37.3±1.9 |
31.5±1.5 |
27.5±3.2 |
30 s |
45.8±1.3 |
40.8±2.5 |
45.8±0.8 |
42.8±0.8 |
39.3±2.2 |
34.3±2.2 |
60 s |
59.5±1.5 |
54.8±3.4 |
60.3±1.1 |
57.8±1.8 |
54.0±1.9 |
46.8±1.5 |
180 s |
91.3±1.1 |
87.0±4.1 |
94.0±1.0 |
91.5±2.7 |
83.0±3.1 |
77.8±1.5 |
300 s |
112.0±0.7 |
105.3±5.4 |
115.0±2.5 |
110.3±3.1 |
103.0±7.0 |
94.5±1.1 |
[0045] The results show that with the incorporation of unbleached
Eucalyptus globulus pulp (
UBP) a bulk increase is obtained compared to
REF 1 and
REF 2. In addition, the increase of the
UBP content also led to a significant increase in the tensile index, with
UBP 3 and
UBP 4 showing an up to 115% increase compared to
REF 1.
[0046] Concerning air permeability, the increase in
UBP resulted in a higher permeability compared to the references, which suggests a more
porous structure.
[0047] In terms of capillarity, there is a slight decrease in the capillary rise with the
incorporation of
UBP fibers.
[0048] For the absorption capacity a higher incorporation of
UBP led to an improvement of the water absorption capacity.
[0049] The presented softness results, with the incorporation of
Eucalyptus globulus unbleached pulp, revealed a very slight softness variation (within the measurement
error) comparing to the references.
ii. Paper properties - 60 g/m2 tissue papers sheets
[0050] 60 g/m
2 paper sheets produced through the formulations with unrefined
UBP incorporation were analyzed and the results are shown in Table 7.
Table 7. Results obtained for the properties of paper sheets of 60 g/m
2 with unbleached
Eucalyptus globulus pulp, unrefined (formulation= %
SF : %
LF : %
UBP).
|
REF1 (70:30:0) |
REF2 (100:0:0) |
UBP1 (35:30:35) |
UBP2 (20:30:50) |
UBP3 (0:30:70) |
UBP4 (0:0:100) |
Weight, g/m2 |
64.5±0.02 |
64.7±0.01 |
64.7±0.02 |
63.0±0.03 |
64.2±0.02 |
64.8±0.01 |
Thickness, µm |
97.8±7.9 |
113.9±13.4 |
109.6±7.5 |
109.3±8.4 |
107.8±2.3 |
103.8±3.7 |
Bulk, cm3/g |
1.25±0.06 |
1.76±0.08 |
1.69±0.08 |
1.63±0.08 |
1.68±0.08 |
1.60±0.08 |
Tensile index, Nm/g |
19.0±0.2 |
21.0±1.6 |
26.5±1.6 |
29.5±3.1 |
33.5±3.1 |
40.0±3.1 |
Tear index, mN.m2/g |
6.4±0.7 |
3.1±0.71 |
8.5±0.8 |
8.2±1.1 |
9.7±0.5 |
6.27±0.7 |
Burst index, kPa.m2/g |
1.30±0.09 |
0.95±0.12 |
1.51±0.13 |
1.83±0.12 |
2.01±0.06 |
2.42±0.17 |
Extension, % |
1.2±0.1 |
1.1±0.2 |
1.7±0.3 |
1.7±0.5 |
2.2±0.3 |
2.2±0.4 |
Opacity, % |
76.9±0.5 |
78.6±0.4 |
91.7±0.4 |
95.1±2.2 |
94.7±0.8 |
96.7±0.8 |
Gurley air resistance, s |
3.6±0.3 |
0.90±0.11 |
1.0±0.07 |
1.0±0.05 |
1.1±0.09 |
1.0±0.14 |
Scott Test, J/m2 |
326±40 |
103±8 |
141±10 |
170±9 |
171±16 |
228±15 |
Capillarity , mm/10min |
61.0±2.0 |
92.0±3.0 |
78.0±3.0 |
74.0±3.0 |
73.0±2.9 |
61.0±4.1 |
[0051] The obtained results are in agreement with the studies for the paper sheets of 20g/m
2.
[0052] The replacement of short fiber by
UBP also allowed obtaining higher values of tensile, tear and burst indexes values than
the references (
REF 1 and
REF 2). Scott Test results values showed a decrease with the incorporation of
UBP in comparison with
REF 1 (70:30:0) but, on the other hand, an increase over
REF 2 (100:0:0).
c. Refined pulps
i. Paper properties - 20 g/m2 tissue paper sheets
[0053] Paper sheets were produced with the refined pulps with a °SR of 25, considering the
reference formulations
REF 1 and
REF 2 and with unbleached
Eucalyptus Globulus kraft pulp fibers
UBP 1,
UBP 2,
UBP 3 and
UBP 4. The main results from the analysis of their paper properties are shown in Table
8.
Table 8. Results obtained for the properties of paper sheets of 20 g/m
2 with unbleached Eucalyptus globulus pulp, refined to a 25 °SR (formulation= %
SF : %
LF : %
UBP).
|
REF1 (70:30:0) |
REF2 (100:0:0) |
UBP1 (35:30:35) |
UBP2 (20:30:50) |
UBP3 (0:30:70) |
UBP4 (0:0:100) |
Weight, g/m2 |
21.2±0.3 |
21.3±0.4 |
21.1±0.2 |
21.5±0.5 |
21.7±0.4 |
21.4±0.3 |
Thickness, µm |
101±2.8 |
109.9±2.9 |
100.3±2.1 |
114.1±3.2 |
114.2±2.8 |
129.3±3.5 |
Bulk, cm3/g |
4.30± 0.17 |
5.15±0.16 |
4.29±0.12 |
4.78±0.20 |
4.74±0.13 |
6.04±0.19 |
Tensile index, Nm/g |
29.3±0.73 |
23.3±0.73 |
30.4±0.43 |
28.9±0.71 |
29.6±0.7 |
22.5±0.29 |
Absorption capacity, gH2O/gpaper |
7.0±0.3 |
7.4±0.2 |
6.7±0.1 |
7.2±0.3 |
7.6±0.1 |
8.3±0.2 |
Air permeabili ty, L/m2/s |
446±18 |
568±27 |
499±36 |
578±37 |
623±37 |
703±182 |
Softness, HF |
54.2±4.8 |
63.7±4.7 |
53.8±5.5 |
57.3±4.9 |
63.8±5.8 |
68.8±1.5 |
Softness, TS7 |
28.9±2.4 |
22.7±5.6 |
28.2±2.9 |
26.0±2.64 |
22.5±3.11 |
19.5±0.8 |
Softness, TS750 |
23.7±3.6 |
21.0±3.2 |
24.0±3.2 |
23.2±1.6 |
23.8±2.1 |
19.1±3.2 |
Klemm Capillarity, mm |
10 s |
23.3±2.3 |
24.5±0.5 |
20.3±1.9 |
23.8±1.1 |
19.3±2.5 |
20.0±1.0 |
20 s |
32.0±2.1 |
32.5±1.1 |
26.3±4.2 |
30.8±0.4 |
27.0±2.1 |
28.5±0.5 |
30 s |
37.8±1.8 |
39.0±1.2 |
32.3±2.5 |
37.5±0.5 |
32.3±1.3 |
34.0±1.0 |
60 s |
51.0±2.4 |
51.8±1.8 |
43.5±2.7 |
52.0±1.0 |
43.3±1.3 |
42.0±1.0 |
180 s |
80.3±2.5 |
82.5±8.9 |
71.0±4.3 |
81.8±1.9 |
68.3±1.5 |
73.5±1.5 |
300 s |
98.8±4.8 |
102.0±3.3 |
87.3±5.5 |
99.8±2.2 |
85.3±1.9 |
88.5±3.5 |
[0054] Analyzing the paper properties of the paper sheets produced with the refined pulps,
it was found that, even with refining, the bulk increases with the incorporation of
refined
UBP. Additionally, and as previously noted, the absorption capacity also increases with
the incorporation of refined
UBP. Regarding the tensile index, there was also an increase for
UBP 1 and
UBP 3, compared to
REF 1.
[0055] For softness there is an increase with the incorporation of refined
UBP, when comparing to the reference samples, particularly
REF 1 (up to 9.6 HF points).
ii. Paper properties - 60 g/m2 tissue paper sheets
[0056] 60 g/m
2 paper sheets were produced with 25°SR refined pulps and the main results of the analysis
of their paper properties are shown in Table 9.
Table 9. Results obtained for the properties of paper sheets of 60 g/m
2 with unbleached Eucalyptus globulus pulp, refined to a 25 °SR (formulation= %
SF : %
LF : %
UBP).
|
REF 1 (70:3 0:0) |
REF 2 (100:0:0) |
UBP 1 (35:30:35) |
UBP 2 (20:30:50) |
UBP 3 (0:30:70) |
UBP 4 (0:0:100) |
Weight, g/m2 |
64.9±0.02 |
64.8±0.01 |
64.2±0.03 |
64.4±0.02 |
65.0±0.02 |
67.4±0.01 |
Thickness, µm |
95.8±3.2 |
102.9±3.60 |
95.0±1.40 |
95.5±4.30 |
98.1±2.80 |
104.6±7.30 |
Bulk, cm3/g |
1.48±0.02 |
1.59±0.02 |
1.48±0.04 |
1.48±0.02 |
1.51±0.03 |
1.55±0.01 |
Tensile index, Nm/g |
52.5±1.7 |
42.5±1.7 |
56.5±3.41 |
57.0±1.94 |
58.5±1.88 |
49.5±2.23 |
Tear index, mN.m2/g |
9.5±0.5 |
6.4±0.60 |
9.6±0.49 |
9.8±0.50 |
10.2±0.50 |
7.2±0.43 |
Burst index, kPa.m2/g |
3.4±0.2 |
2.2±0.2 |
3.6±0.2 |
3.6±0.2 |
3.9±0.1 |
2.8±0.2 |
Extension, % |
2.9±0.1 |
2.3±0.1 |
3.0±0.2 |
2.8±0.2 |
3.0±0.2 |
2.5±0.1 |
Opacity, % |
72.2±0.76 |
75.6±0.35 |
89.1±0.7 |
91.4±0.71 |
93.8±0.35 |
96.4±0.8 |
Gurley air resistance, s |
4.0±0.26 |
1.90±0.13 |
3.7±0.18 |
3.8±0.22 |
3.4±0.26 |
2.1±0.24 |
Scott Test, J/m2 |
210±15 |
187±12 |
234±29 |
243±21 |
249±22 |
209±19 |
Capillarity , mm/10min |
64.0±1.3 |
82.0±2.99 |
60.0±3.0 |
48.0±2.2 |
59.0±1.4 |
71.0±2.2 |
[0057] Analyzing the results from Figure 10, it can be seen that the incorporation of refined
UBP led to an increase in the tensile index, tear, opacity, in the Scott test results
(internal bonding) and an increase in bulk.
[0058] Regarding capillarity, with the incorporation of refined
UBP the values of this parameter decreased.
[0059] The incorporation of unbleached pulp, refined or not, allows an increased bulk, increased
physical and mechanical properties and increased absorption capacity. In terms of
softness, there is an increase of this property up to 9.6 HF points with refined pulp.
Based on the results obtained, it can be concluded that replacing bleached pulp with
semi-bleached or unbleached
Eucalyptus globulus pulp has a numerous of advantages.
[0060] In terms of key tissue properties, the use of semi-bleached or unbleached
Eucalyptus globulus pulp enables the development of consumer-appreciated properties such as bulk, strength,
absorption, softness and even visual perception, the later which can be coupled with
sustainability and environmental concerns.
[0061] In addition, being semi-bleached or unbleached pulp, less chemicals (bleaching agents
are less or no longer needed) and less water (bleaching process is a step where a
significant water consumption is observed) are used for its production.
[0062] Based on this, reducing the consumption of chemicals and water not only makes the
pulp production process more environmentally friendly, but it also allows savings
in raw materials production costs (lower water and reagent consumption).