Technical Field
[0001] The present disclosure relates to a displacement machine and more specifically relates
to a low-vibration displacement machine configured such that a piston has a swinging
motion along with a reciprocating motion.
Background
[0002] A proposed displacement machine(positive displacement machine) includes a reciprocating
member provided with two pistons guided by a cylindrical guide member and with a pair
of first arm portions arranged symmetrically from a center of these two pistons in
a direction perpendicular to a center axis of the cylindrical guide member; a pair
of shaft members arranged symmetrically such as to be perpendicular to the center
axis of the cylindrical guide member; a pair of second arm portions mounted to the
respective shaft members at positions displaced from rotation axes of the respective
shaft members to hold the respective first arm portions; and a pair of working chambers
configured to have changes in volume by reciprocating motion of the two pistons, and
is configured to cause the reciprocating member to have a reciprocating motion along
with a swinging motion (as described in, for example, Patent Literature 1). Fig. 17
is a configuration diagram illustrating the schematic configuration of a displacement
machine 920 of a prior art. For the purpose of comparison with a displacement machine
20 according to a first embodiment of the present disclosure described later, the
displacement machine 920 of the prior art has a similar configuration.
[0003] The displacement machine (positive displacement machine) 920 of the prior art is
configured as a compressor to boost the pressure of a gas that serves as a working
fluid. As illustrated, the displacement machine 920 includes a pair of cylindrical
guide members 930a and 930b having a center axis in a vertical direction in the drawing
(in a Y axis direction); a reciprocating member 940 provided with a pair of pistons
942a and 942b that are guided by these cylindrical guide members 30a and 30b to reciprocate
in the vertical direction in the drawing (in the Y axis direction) and to swing about
the center axis of the cylindrical guide members 930a and 930b (about a Y axis); a
pair of shaft members 950a and 950b placed in the middle of the cylindrical guide
members 930a and 930b and arranged to have rotation axes that are straight lines (a
Z axis) perpendicular to the center axis of the cylindrical guide members 930a and
930b; a pair of working chambers 962a and 962b having volumes changed accompanied
with a reciprocating motion of the pistons 942a and 942b; a pair of high pressure
chambers 966a and 966b placed adjacent to the working chambers 962a and 962b across
partition walls 965a and 965b; a pair of motors 970a and 970b respectively mounted
to the pair of shaft members 950a and 950b; and a case 922 configured to place these
components therein.
[0004] The reciprocating member 940 has a mounting portion 941 that is provided in the middle
of the reciprocating member 940 and that includes a through hole 941a formed to be
perpendicular to the center axis of the cylindrical guide members 930a and 930b (the
Y axis). A pair of first arm portions 944a and 944b formed in a columnar shape are
tightly inserted in the through hole 941a of the mounting portion 941. The mounting
portion 941 and the pair of first arm portions 944a and 944b are mounted and fixed
by a pin member 946, which is inserted at an intersection between the center axis
of the cylindrical guide members 930a and 930b (the Y axis) and a center axis of the
first arm portions 944a and 944b such as to be perpendicular to both the center axes.
Outer circumference spherical portions 945a and 945b having spherical centers P1a
and P1b on the arm axes are formed at or are mounted and fixed to respective ends
of the first arm portions 944a and 944b.
[0005] The pistons 942a and 942b have fluid flow paths 963a and 963b that are formed to
supply a working fluid to the working chambers 962a and 962b. Inlet valves 964a and
964b are mounted to the fluid flow paths 963a and 963b, such as to be opened when
the pressures in the working chambers 962a and 962b become lower than the pressure
in a working fluid space 960 provided between the pistons 942a and 942b. Discharge
valves 967a and 967b are mounted to the partition walls 965a and 965b provided between
the working chambers 962a and 962b and the high pressure chambers 966a and 966b, such
as to be opened when the pressures in the working chambers 962a and 962b become higher
than the pressures in the high pressure chambers 966a and 966b. Outlet pipes 968a
and 968b are mounted to the high pressure chambers 966a and 966b. Additionally, a
non-illustrated inlet pipe is mounted to the case 922 such as to communicate with
the working fluid space 960. Accordingly, the working fluid flows from the inlet pipe
into the working fluid space 960, is supplied through the fluid flow paths 963a and
963b and the inlet valves 964a and 964b to the working chambers 962a and 962b by the
reciprocating motion of the pistons 942a and 942b, flows through the discharge valves
967a and 967b into the high pressure chambers 66a and 966b, and flows out from the
outlet pipes 968a and 968b.
[0006] The shaft members 950a and 950b are supported to be rotatable by ball bearings 951a,
951b, 952a and 952b. A pair of second arm portions 954a and 954b are mounted to respective
one ends (reciprocating member 940-side ends) of the shaft members 950a and 950b at
positions displaced from the rotation axes of the shaft members 950a and 950b, such
as to support the first arm portions 944a and 944b of the reciprocating member 940.
These second arm portions 954a and 954b are formed as inner circumference cylindrical
members having a center axis that is an axis parallel to the rotation axes of the
shaft members 950a and 950b, and are configured to place the outer circumference spherical
portions 945a and 945b of the first arm portions 944a and 944b slidably in the inner
circumference cylinders thereof. Driving the shaft members 950a and 950b to rotate
reversely relative to each other causes the second arm portions 954a and 954b to rotate
reversely relative to each other. This causes the outer circumference spherical portions
945a and 945b of the first arm portions 944a and 944b to revolve accompanied with
slight reciprocating motion in an axial direction of the shaft members 950a and 950b
and causes the reciprocating member 940 to have a reciprocating motion accompanied
with a swinging motion. Fig. 18 is a diagram illustrating the state of the reciprocating
member 940 that has a reciprocating motion accompanied with a swinging motion. Fig.
19 is a diagram illustrating the reciprocating member 940 that has the reciprocating
motion accompanied with the swinging motion viewed from the top in Fig. 17. Figs.
18(a) to 18(e) and Figs. 19(a) to 19(e) illustrate a variation in the state when the
shaft members 950a and 950b are rotated by every 90 degrees from the state that the
reciprocating member 940 is located in the center of the reciprocating motion. As
illustrated, the reciprocating member 940 has a reciprocating motion of an amplitude
2ε having a top dead center shown in Fig. 18(b) and a bottom dead center shown in
Fig. 18(d), along with a counterclockwise swinging motion of a swing half amplitude
angle θmax shown in Figs. 19(a) and 19(e) and a clockwise swinging motion of the swing
half amplitude angle θmax shown in Fig. 19(c). In Fig. 18, the outer circumference
spherical portion 945a on the front side revolves counterclockwise, while the outer
circumference spherical portion 945b on the rear side revolves clockwise. This causes
the shaft member 950a to rotate counterclockwise, while causing the shaft member 950b
to rotate clockwise.
[0007] A pair of main weight balances 958a and 958b are mounted to respective one ends of
the shaft members 950a and 950b such that the direction of centrifugal force thereof
is a direction opposite to the direction of centrifugal force of the second arm portions
954a and 954b. A pair of sub weight balances 959a and 959b are mounted to the respective
other ends (ends on the sides opposite to the reciprocating member 940) of the shaft
members 950a and 950b such that the direction of centrifugal force thereof is a direction
opposite to the direction of centrifugal force of the main weight balances 958a and
958b.
[0008] The displacement machine 920 of the prior art can reduce generation of excitation
forces other than the torque about the Y axis to zero, out of the inertial forces
in the directions of three axes (X axis, Y axis and Z axis) in the Cartesian Coordinates
System and torques about the three axes generated by the inertial forces.
Citation List
Patent Literature
Summary
[0010] The displacement machine 920 described above is, however, likely to have a large
frictional resistance and even become inoperative, due to a slight manufacturing error.
When there is a slight misalignment between the rotation axis of the shaft member
950a and the rotation axis of the shaft member 950b due to a manufacturing error,
for example, when there is a misalignment in the Y axis direction shown in Fig. 17
or when there is a misalignment in an X axis direction perpendicular to the Y axis
and the Z axis shown in Fig. 17, this misalignment is likely to incline the center
axis of the reciprocating member 940 or deviate the center axis of the reciprocating
member 940 from the common center axis of the cylindrical guide members 930a and 930b.
This increases the frictional resistance between the pistons 942a and 942b and the
cylindrical guide members 930a and 930b and may even cause the displacement machine
920 to become inoperative depending on the increased degree of the frictional resistance.
Such malfunction is caused by not only an error in assembling the shaft member 950a
and the shaft member 950b but a manufacturing error such as displacements of the second
arm portions of the shaft members 950a and 950b.
[0011] A main object of a displacement machine of the present disclosure is to smoothly
operate even in the event of, for example, a misalignment between rotation axes of
a pair of shaft members or a manufacturing error such as displacements of second arm
portions.
[0012] The displacement machine of the present disclosure is implemented by aspects described
below, in order to achieve the main object described above.
[0013] According to one aspect of the present disclosure, there is provided a displacement
machine comprising a cylindrical guide member in a cylindrical shape; a reciprocating
member provided with a piston portion that is guided by an inner circumferential surface
of the cylindrical guide member to have a reciprocating motion in a center axis direction
of the cylindrical guide member and a swinging motion about a center axis of the cylindrical
guide member; a pair of first arm portions mounted to the reciprocating member to
be perpendicular to the center axis of the cylindrical guide member and to be symmetric
with respect to the center axis; a pair of shaft members arranged to be perpendicular
to the center axis of the cylindrical guide member and to be symmetric with respect
to the center axis; a pair of second arm portions mounted to the pair of shaft members
such as to respectively support the pair of first arm portions at positions displaced
from rotation axes of the pair of shaft members; and a working chamber configured
to have a change in volume accompanied with the reciprocating motion of the piston
portion. The pair of first arm portions and the piston portion are mounted such that
an angle between a center axis of the pair of first arm portions and a center axis
of the piston portion is displaceable by a predetermined small angle from 90 degrees
and that the pair of first arm portions are movable in parallel by a predetermined
small distance in a direction perpendicular to the center axis of the piston portion.
[0014] In the displacement machine (positive displacement machine) of this aspect, the pair
of first arm portions and the piston portion are mounted such that the angle between
the center axis of the pair of first arm portions and the center axis of the piston
portion is displaceable by the predetermined small angle from 90 degrees and that
the pair of first arm portions are movable in parallel by the predetermined small
distance in the direction perpendicular to the center axis of the piston portion.
[0015] It is here assumed that the pair of shaft members have a slight misalignment between
a rotation axis of one shaft member and a rotation axis of the other shaft member
in the center axis direction of the cylindrical guide member, due to, for example,
a manufacturing error or an assembling error. In this case, the pair of first arm
portions are inclined by a slight angle from an angle perpendicular to the center
axis of the cylindrical guide member (90 degrees), due to the misalignment between
the rotation axis of one shaft member and the rotation axis of the other shaft member.
In the displacement machine of this aspect, however, the pair of first arm portions
and the piston portion are mounted such that the angle between the center axis of
the pair of first arm portions and the center axis of the piston portion is displaceable
by the predetermined small angle from 90 degrees. This configuration accordingly allows
for such an inclination. Even when there is a slight misalignment between the rotation
axis of one shaft member and the rotation axis of the other shaft member, this configuration
suppresses the reciprocating member from being inclined to the center axis of the
cylindrical guide member.
[0016] It is also assumed that the pair of shaft members have a slight misalignment between
the rotation axis of one shaft member and the rotation axis of the other shaft member
in a direction that is perpendicular to the center axis of the cylindrical guide member
and that is perpendicular to the rotation axes of the pair of shaft members, due to,
for example, a manufacturing error or an assembling error. In this case, the pair
of first arm portions slightly move in parallel in the direction perpendicular to
the center axis of the cylindrical guide member, due to the misalignment between the
rotation axis of one shaft member and the rotation axis of the other shaft member.
In the displacement machine of this aspect, however, the pair of first arm portions
and the piston portion are mounted such that the pair of first arm portions are movable
in parallel by the predetermined small distance in the direction perpendicular to
the center axis of the piston portion. This configuration accordingly allows for such
parallel motion. Even when there is a slight misalignment between the rotation axis
of one shaft member and the rotation axis of the other shaft member, this configuration
suppresses the reciprocating member from being deviated in a radial direction from
the center axis of the cylindrical guide member.
[0017] Even in the case of a manufacturing error or an assembling error arising in the pair
of shaft members, the displacement machine of this aspect accordingly suppresses the
reciprocating member from being inclined to or deviated from the center axis of the
cylindrical guide member. As a result, this configuration avoids a potential trouble
(an increase in frictional resistance or inoperative) caused by the inclination or
the deviation of the reciprocating member to or from the center axis of the cylindrical
guide member.
[0018] The displacement machine according to this aspect of the present disclosure may be
configured as a machine (for example, an engine) that causes the reciprocating member
to have a reciprocating motion and a swinging motion by supply of a pressure fluid
to the working chamber and thereby generates a rotational driving force in the pair
of shaft members or may be configured as a machine (for example, a compressor) that
causes the reciprocating member to have a reciprocating motion and a swinging motion
by supply of a rotational driving force to the pair of shaft members and thereby causes
a change in volume of the working chamber. In these machines, for example, the piston
portion may include two pistons arranged symmetrically across the pair of first arm
portions, and two working chambers may be provided respectively corresponding to the
two pistons. In another example, the piston portion may include only one piston, and
only one working chamber may be provided.
[0019] In the displacement machine of the above aspect, the pair of first arm portions
may be formed from columnar members. The piston portion may have a through hole that
is formed to have a diameter larger than a diameter of the pair of first arm portions.
The pair of first arm portions may be inserted through the through hole of the piston
portion and may be mounted by a pin member, which penetrates an intersection between
the center axis of the pair of first arm portions and the center axis of the piston
portion in a direction perpendicular to both the center axes, such as to be slidable
in an axial direction of the pin member. This configuration enables the pair of first
arm portions to be mounted to the piston portion such that the angle between the center
axis of the pair of first arm portions and the center axis of the piston portion are
displaceable by the predetermined small angle from 90 degrees and that the pair of
first arm portions are movable in parallel by the predetermined small distance in
the direction perpendicular to the center axis of the piston portion.
[0020] The displacement machine of the above aspect may further comprise a mounting member
configured to mount the pair of first arm portions and the piston portion. The mounting
member may cause the piston portion to be mounted at a first mounting position for
mounting the piston portion such that the pair of first arm portions are movable in
parallel by the predetermined small distance in the direction perpendicular to the
center axis of the piston portion and may cause the pair of first arm portions to
be mounted at a second mounting position for mounting the pair of first arm portions
such that the center axis of the pair of first arm portions is swingable. This configuration
also allows the pair of first arm portions to be inclined by a small angle from the
angle perpendicular to the center axis of the cylindrical guide member (90 degrees)
and allows the pair of first arm portions to slightly move in parallel in the direction
perpendicular to the center axis of the cylindrical guide member. Even in the case
of a manufacturing error or an assembling error arising in the pair of shaft members,
this configuration suppresses the reciprocating member from being inclined to or deviated
from the center axis of the cylindrical guide member. In the displacement machine
of this aspect, the mounting member may cause the piston portion to be mounted at
the first mounting position by a first pin member having a rotation axis that is an
axis parallel to the pair of first arm portions and may cause the pair of first arm
portions to be mounted at the second mounting position by a second pin member having
an axis in a direction perpendicular to the center axis of the pair of first arm portions
and the center axis of the piston portion.
[0021] The displacement machine of the above aspect may further comprise a control mechanism
that is a mechanism configured to revolve relative to the pair of shaft members in
synchronism with the pair of second arm portions and rotate accompanied with revolving,
to restrict any slight motion of the pair of first arm portions in any direction other
than a center axis direction of the reciprocating member when the reciprocating member
is located at a top dead center and a bottom dead center, and to restrict any slight
motion of the pair of first arm portions in any direction other than a direction perpendicular
to the center axis of the reciprocating member when the reciprocating member is located
at points having a phase different by 90 degrees from the top dead center and from
the bottom dead center. In the displacement machine of this aspect, when the reciprocating
member is located at the top dead center and the bottom dead center, the pair of first
arm portions are allowed to slightly move in the center axis direction of the reciprocating
member. In the case where one of the pair of first arm portions slightly moves in
one direction along the center axis direction of the reciprocating member and the
other of the pair of first arm portions slightly moves in the other direction along
the center axis direction of the reciprocating member, this configuration thus allows
the pair of first arm portions to be inclined by a small angle from the angle perpendicular
to the center axis of the cylindrical guide member (90 degrees). When the reciprocating
member is located at the points having the phase different by 90 degrees from the
top dead center and from the bottom dead center, the pair of first arm portions are
allowed to slightly move in the direction perpendicular to the center axis of the
reciprocating member. This configuration thus allows the pair of first arm portions
to slightly move in parallel in the direction perpendicular to the center axis of
the cylindrical guide member. The displacement machine of this aspect restricts any
slight motion in any of the other directions. Whether the reciprocating member is
located at the top dead center and the bottom dead center or is located at the points
having the phase different by 90 degrees from the top dead center and from the bottom
dead center, this configuration restricts rotating motion of the pair of shaft members
in an identical direction. Accordingly, even when a slightly excessive clearance or
the like occurs in a mechanism that allows the pair of first arm portions to be slightly
inclined by a small angle from the angle perpendicular to the center axis of the cylindrical
guide member (90 degrees) and that allows the pair of first arm portions to slightly
move in parallel in the direction perpendicular to the center axis of the cylindrical
guide member, this configuration suppresses the occurrence of backlash caused by such
an excessive clearance. In the displacement machine of this aspect, the control mechanism
may comprise a pair of revolving members that are mounted to the pair of first arm
portions such as to be rotatable about the center axis of the pair of first arm portions,
that are mounted to the pair of second arm portions, and that include a pair of convexes
formed to be protruded in the center axis direction of the reciprocating member when
the reciprocating member is located at the top dead center and the bottom dead center;
and a sliding member that is configured to hold the pair of convexes of the pair of
revolving members such as to allow the pair of convexes to move in a convex direction
and that is mounted to the reciprocating member such as to be rotatable and slidable.
[0022] The displacement machine of the above aspect may further comprise a gear mechanism
linked with the pair of shaft members such as to synchronously reverse the pair of
shaft members. Even when a slightly excessive clearance or the like occurs in a mechanism
that allows the pair of first arm portions to be slightly inclined by a small angle
from the angle perpendicular to the center axis of the cylindrical guide member (90
degrees) and that allows the pair of first arm portions to slightly move in parallel
in the direction perpendicular to the center axis of the cylindrical guide member,
this configuration suppresses the occurrence of backlash caused by such an excessive
clearance. In the displacement machine of this aspect, the gear mechanism may comprise
a pair of first bevel gears mounted to the pair of second arm portions, and a second
bevel gear provided to have a rotation axis that is an axis perpendicular to the center
axis of the pair of shaft members and configured to engage with the pair of first
bevel gears. This configuration enables a power applied to one of the pair of shaft
members to be distributed to the other of the pair of shaft members. Accordingly,
this enables a motor, a generator or the like to be mounted to only one of the pair
of shaft members. Furthermore, in the displacement machine of this aspect, the second
bevel gear may comprise a pair of bevel gears having a rotation axis that is an axis
perpendicular to the center axis of the reciprocating member.
Brief Description of Drawings
[0023]
Fig. 1 is a configuration diagram illustrating the schematic configuration of a displacement
machine 20 according to a first embodiment of the present disclosure;
Fig. 2 is a partial enlarged view illustrating a part where a pair of first arm portions
44a and 44b are mounted to a mounting portion 41;
Fig. 3 is a configuration diagram illustrating the schematic configuration of a displacement
machine 120 according to a second embodiment of the present disclosure;
Fig. 4 is a diagram illustrating a mounting structure part of a pair of arm members
144a and 144b in an XY plane shown in Fig. 3;
Fig. 5 is a configuration diagram illustrating the schematic configuration of a displacement
machine 220 according to a third embodiment of the present disclosure;
Fig. 6 is an enlarged view illustrating a part including an arm member 244a shown
in Fig. 5;
Fig. 7 is an exploded perspective view illustrating a pair of revolving members 290a
and 290b and components used for a mounting structure to a pair of second arm portions
254a and 254b;
Fig. 8 is a sectional view illustrating a section in an A-A plane shown in Fig. 6;
Fig. 9 is a sectional view illustrating a section in a B-B plane shown in Fig. 6;
Fig. 10 is a partial configuration diagram illustrating the schematic configuration
of a part involved in mounting a pair of convexes 293a and 293b formed in a tubular
portion 291 to a mounting portion 241;
Fig. 11 is a diagram illustrating members around a pair of first arm portions 244a
and 244b in an XZ plane when a reciprocating member 240 is located at points having
a phase different by 90 degrees from a top dead center and from a bottom dead center;
Fig. 12 is a configuration diagram illustrating the schematic configuration of a displacement
machine 320 according to a modification;
Fig. 13 is a configuration diagram illustrating the schematic configuration of a displacement
machine 420 according to a fourth embodiment of the present disclosure;
Fig. 14 is a diagram illustrating members around a pair of first arm portions 444a
and 444b and a pair of second arm portions 454a and 454b in an XZ plane when a reciprocating
member 440 is located at points having a phase different by 90 degrees from a top
dead center and from a bottom dead center;
Fig. 15 is a configuration diagram illustrating the schematic configuration of a displacement
machine 520 according to a modification;
Fig. 16 is a diagram illustrating members around a pair of first arm portions 444a
and 444b and a pair of second arm portions 454a and 454b in an XZ plane when a reciprocating
member 440 is located at points having a phase different by 90 degrees from a top
dead center and from a bottom dead center in the displacement machine 520 of the modification;
Fig. 17 is a configuration diagram illustrating the schematic configuration of a displacement
machine 920 of a prior art;
Fig. 18 is a diagram illustrating the state of a reciprocating member 940 that has
a reciprocating motion accompanied with a swinging motion; and
Fig. 19 is a diagram illustrating the reciprocating member 940 that has the reciprocating
motion accompanied with the swinging motion viewed from the top in Fig. 17.
Description of Embodiments
[0024] The following describes the aspects of the present disclosure with reference to some
embodiments.
[0025] Fig. 1 is a configuration diagram illustrating the schematic configuration of a displacement
machine (positive displacement machine) 20 according to a first embodiment of the
present disclosure. The displacement machine 20 of the first embodiment is configured
as a compressor to boost the pressure of a gas that serves as a working fluid. As
illustrated, the displacement machine 20 of the first embodiment includes a pair of
cylindrical guide members 30a and 30b having a center axis in a vertical direction
in the drawing (in a Y axis direction); a reciprocating member 40 provided with a
pair of pistons 42a and 42b that are guided by these cylindrical guide members 30a
and 30b to reciprocate in the vertical direction in the drawing (in the Y axis direction)
and to swing about the common center axis of the cylindrical guide members 30a and
30b (about a Y axis); a pair of shaft members 50a and 50b placed in the middle of
the cylindrical guide members 30a and 30b and arranged to have rotation axes that
are straight lines (a Z axis) perpendicular to the center axis of the cylindrical
guide members 30a and 30b; a pair of working chambers 62a and 62b having volumes changed
accompanied with a reciprocating motion of the pistons 42a and 42b; a pair of high
pressure chambers 66a and 66b placed adjacent to the working chambers 62a and 62b
across partition walls 65a and 65b; a pair of motors 70a and 70b respectively mounted
to the pair of shaft members 50a and 50b; and a case 22 configured to place these
components therein. According to the first embodiment, an axis that is perpendicular
to an intersection between the Y axis and the Z axis is referred to as an X axis.
The same applies to a second and subsequent embodiments.
[0026] The reciprocating member 40 includes a mounting portion 41 formed in the center thereof
such that a pair of first arm portions 44a and 44b are mounted to the mounting portion
41. Fig. 2 is an enlarged view illustrating a part where the pair of first arm portions
44a and 44b are mounted to the mounting portion 41. The mounting portion 41 has a
through hole 41a that is formed perpendicularly to the common center axis of the cylindrical
guide members 30a and 30b (the Y axis). The through hole 41a is formed to have a diameter
slightly larger than the diameters of the pair of first arm portions 44a and 44b.
The pair of first arm portions 44a and 44b formed in a cylindrical shape are inserted
into this through hole 41a across slight clearances. The mounting portion 41 and the
pair of first arm portions 44a and 44b are mounted by a pin member 46, which is inserted
at an intersection between the common center axis of the cylindrical guide members
30a and 30b (the Y axis) and a center axis of the pair of first arm portions 44a and
44b in a direction perpendicular to both the center axes, such as to be slidable in
an axial direction of the pin member 46 and to be rotatable about an axis of the pin
member 46. Outer circumference spherical portions 45a and 45b having spherical centers
P1a and P1b on the arm axes are formed at or are mounted and fixed to respective ends
of the first arm portions 44a and 44b.
[0027] The pistons 42a and 42b have fluid flow paths 63a and 63b that are formed to supply
a working fluid to the working chambers 62a and 62b. Inlet valves 64a and 64b are
mounted to the fluid flow paths 63a and 63b, such as to be opened when the pressures
in the working chambers 62a and 62b become lower than the pressure in a working fluid
space 60 provided between the pistons 42a and 42b. Discharge valves 67a and 67b are
mounted to the partition walls 65a and 65b provided between the working chambers 62a
and 62b and the high pressure chambers 66a and 66b, such as to be opened when the
pressures in the working chambers 62a and 62b become higher than the pressures in
the high pressure chambers 66a and 66b. Outlet pipes 68a and 68b are mounted to the
high pressure chambers 66a and 66b. Additionally, a non-illustrated inlet pipe is
mounted to the case 22 such as to communicate with the working fluid space 60. Accordingly,
the working fluid flows from the inlet pipe into the working fluid space 60, is supplied
through the fluid flow paths 63a and 63b and the inlet valves 64a and 64b to the working
chambers 62a and 62b by the reciprocating motion of the pistons 42a and 42b, flows
through the discharge valves 67a and 67b into the high pressure chambers 66a and 66b,
and flows out from the outlet pipes 68a and 68b.
[0028] The shaft members 50a and 50b are supported to be rotatable by ball bearings 51a,
51b, 52a and 52b. A pair of second arm portions 54a and 54b are mounted to respective
one ends (reciprocating member 40-side ends) of the shaft members 50a and 50b at positions
displaced from the rotation axes of the shaft members 50a and 50b, such as to support
the first arm portions 44a and 44b of the reciprocating member 40. These second arm
portions 54a and 54b are formed as inner circumference cylindrical members having
a center axis that is an axis parallel to the rotation axes of the shaft members 50a
and 50b, and are configured to place the outer circumference spherical portions 45a
and 45b of the first arm portions 44a and 44b slidably in the inner circumference
cylinders thereof. Driving the shaft members 50a and 50b to rotate reversely relative
to each other causes the second arm portions 54a and 54b to rotate reversely relative
to each other. This causes the outer circumference spherical portions 45a and 45b
of the first arm portions 44a and 44b to revolve accompanied with slight reciprocating
motion in an axial direction of the shaft members 50a and 50b and causes the reciprocating
member 40 to have a reciprocating motion accompanied with a swinging motion. Like
the reciprocating member 940 of the displacement machine 920 of the prior art, the
reciprocating member 40 has a reciprocating motion of an amplitude 2ε having a top
dead center shown in Fig. 18(b) and a bottom dead center shown in Fig. 18(d), along
with a counterclockwise swinging motion of a swing half amplitude angle θmax shown
in Figs. 19(a) and 19(e) and a clockwise swinging motion of the swing half amplitude
angle θmax shown in Fig. 19(c). In Fig. 18, the outer circumference spherical portion
45a on the front side revolves counterclockwise, while the outer circumference spherical
portion 45b on the rear side revolves clockwise. This causes the shaft member 50a
to rotate counterclockwise, while causing the shaft member 50b to rotate clockwise.
[0029] A pair of main weight balances 58a and 58b are mounted to respective one ends of
the shaft members 50a and 50b such that the direction of centrifugal force thereof
is a direction opposite to the direction of centrifugal force of the second arm portions
54a and 54b. A pair of sub weight balances 59a and 59b are mounted to the respective
other ends (ends on the sides opposite to the reciprocating member 40) of the shaft
members 50a and 50b such that the direction of centrifugal force thereof is a direction
opposite to the direction of centrifugal force of the main weight balances 58a and
58b.
[0030] Like the displacement machine 920 of the prior art illustrated in Fig. 17 and described
above, the displacement machine 20 of the first embodiment having the above configuration
can reduce generation of excitation forces other than the torque about the Y axis
to zero, out of the inertial forces in the directions of three axes (X axis, Y axis
and Z axis) in the Cartesian Coordinates System and torques about the three axes generated
by the inertial forces.
[0031] In the displacement machine 20 of the first embodiment, it is here assumed that there
is a slight misalignment between the second arm portions 54a and 54b in the Y-axis
direction shown in Fig. 1, due to, for example, a misalignment between the rotation
axis of the shaft member 50a and the rotation axis of the shaft member 50b or a manufacturing
error such as displacements of second arm portions. In this case, the pair of first
arm portions 44a and 44b are inclined by a small angle to a perpendicular angle (90
degrees) that is perpendicular to the center axis of the reciprocating member 40 as
shown by broken lines in Fig. 2. The through hole 41a of the mounting portion 41 is,
however, formed in the reciprocating member 40 to have the diameter slightly larger
than the diameters of the pair of first arm portions 44a and 44b. This configuration
provides small spaces between the through hole 41a and the pair of first arm portions
44a and 44b and thereby allows the pair of first arm portions 44a and 44b to be inclined
by a small angle to the perpendicular angle (90 degrees). Accordingly, even when there
is a slight misalignment between the second arm portions 54a and 54b in the Y-axis
direction shown in Fig. 1 due to, for example, a misalignment between the rotation
axis of the shaft member 50a and the rotation axis of the shaft member 50b or a manufacturing
error such as displacements of second arm portions, this configuration suppresses
the reciprocating member 40 from being inclined to the common center axis of the cylindrical
guide members 30a and 30b.
[0032] In the displacement machine 20 of the first embodiment, it is also assumed that there
is a slight difference between absolute values of positions of the second arm portions
54a and 54b in an X axis direction perpendicular to a YZ plane shown in Fig. 1, due
to, for example, a misalignment between the rotation axis of the shaft member 50a
and the rotation axis of the shaft member 50b or a manufacturing error such as displacements
of second arm portions. In this case, the pair of first arm portions 44a and 44b slightly
move in parallel in a perpendicular direction that is perpendicular to the center
axis of the reciprocating member 40 (in the axial direction of the pin member 46).
The through hole 41a of the mounting portion 41 is, however, formed in the reciprocating
member 40 to have the diameter slightly larger than the diameters of the pair of first
arm portions 44a and 44b, and the pin member 46 is mounted to be slidable in the axial
direction. This configuration allows the pair of first arm portions 44a and 44b to
slightly move in the perpendicular direction. Accordingly, even when there is a slight
difference between the absolute values of the positions of the second arm portions
54a and 54b in the X axis direction shown in Fig. 1 due to, for example, a misalignment
between the rotation axis of the shaft member 50a and the rotation axis of the shaft
member 50b or a manufacturing error such as displacements of second arm portions,
this configuration suppresses the reciprocating member 40 from moving in parallel
and being deviated from the common center axis of the cylindrical guide members 30a
and 30b.
[0033] Actually, the deviation from the normal positional relationship between the second
arm portions 54a and 54b described above is caused by a misalignment in the Y axis
direction simultaneously with a misalignment in the X axis direction shown in Fig.
1. In this case, the combination of the operation against the misalignment in the
Y axis direction described above with the operation against the misalignment in the
X axis direction described above can deal with the deviation. In the displacement
machine 20 of the first embodiment, the reciprocating member 40 is accordingly neither
inclined to nor deviated from the common center axis of the cylindrical guide members
30a and 30b. According to the first embodiment, the diameter of the through hole 41a
is designed to such a dimension that enables the slight amount of inclination and
the slight amount of parallel translation of the first arm portions 44a and 44b to
be sufficiently absorbed.
[0034] In the displacement machine 20 of the first embodiment described above, the reciprocating
member 40 has the mounting portion 41 that is formed in the center thereof and that
is provided with the through hole 41a formed to have the diameter slightly larger
than the diameters of the pair of first arm portions 44a and 44b. The first arm portions
44a and 44b are inserted into the through hole 41a across the slight clearances. The
mounting portion 41 and the pair of first arm portions 44a and 44b are mounted by
the pin member 46 having the axis that is perpendicular to both the center axis of
the reciprocating member 40 and the center axis of the pair of first arm portions
44a and 44b at the intersection between these center axes, such as to be slidable
in the axial direction of the pin member 46 and to be rotatable about the axis of
the pin member 46. Even in the event of a misalignment between the rotation axis of
the shaft member 50a and the rotation axis of the shaft member 50b or a difference
between the displacements of second arm portions, this configuration suppresses the
reciprocating member 40 from being inclined to or deviated from the common center
axis of the cylindrical guide members 30a and 30b. As a result, this configuration
avoids a potential trouble (an increase in frictional resistance or inoperative) caused
by the inclination or the deviation of the reciprocating member 40 to or from the
common center axis of the cylindrical guide members 30a and 30b.
[0035] The following describes a displacement machine 120 according to a second embodiment
of the present disclosure. Fig. 3 is a configuration diagram illustrating the schematic
configuration of the displacement machine 120 according to the second embodiment of
the present disclosure. Like the displacement machine 20 of the first embodiment,
the displacement machine 120 of the second embodiment is configured as a compressor
to boost the pressure of a gas that serves as a working fluid. The displacement machine
120 of the second embodiment has a configuration similar to the configuration of the
displacement machine 20 of the first embodiment, except a different mounting structure
of a pair of arm members 144a and 144b and omission of the cylindrical guide member
30b, the piston 42b, the working chamber 62b, the fluid flow path 63b, the inlet valve
64b, the partition wall 65b, the high pressure chamber 66b, the discharge valve 67
and the outlet pipe 68b that are provided in the displacement machine 20 of the first
embodiment and that are placed in the lower part of Fig. 1. For ease of explanation,
like components of the displacement machine 120 of the second embodiment to the components
of the displacement machine 20 of the first embodiment are expressed by like reference
signs, and their description is omitted. The following mainly describes the mounting
structure of the pair of arm members 144a and 144b in the displacement machine 120
of the second embodiment.
[0036] Fig. 4 is a diagram illustrating a mounting structure part of the pair of arm members
144a and 144b in an XY plane shown in Fig. 3. The displacement machine 120 of the
second embodiment has a mounting member 180 including: a first mounting portion 180a
configured to cause a reciprocating member 140 to pass therethrough and mounted to
the reciprocating member 140; and a second mounting portion 180b configured to cause
an arm mounting portion for the pair of arm members 144a and 144b to be mounted thereto.
The first mounting portion 180a of the mounting member 180 has a pair of through holes
182 that are formed to be parallel to a center axis of the pair of arm members 144a
and 144b. The reciprocating member 140 has a through hole 140a that is formed to be
aligned with the pair of through holes 182. The mounting member 180 or more specifically
the first mounting portion 180a thereof is mounted to the reciprocating member 140
by a pin member 183 inserted in the pair of through holes 182 and the through hole
140a of the reciprocating member 140 such as to be rotatable about an axis of the
pin member 183. This configuration causes the mounting member 180 to be swung about
the axis of the pin member 183.
[0037] The second mounting portion 180b of the mounting member 180 is provided with a pair
of mounting arm portions 184a and 184b that are formed to be extended downward in
Fig. 4. The pair of mounting arm portions 184a and 184b are provided with a pair of
through holes 185a and 185b that are formed to be skew to the pin member 183 and to
be extended in a direction perpendicular to the pin member 183. The arm mounting portion
144 for the pair of arm members 144a and 144b is, on the other hand, formed in an
approximately rectangular sectional shape and has a through hole 144c formed to cause
the reciprocating member 140 to pass therethrough and a pair of through holes 144d
and 144e formed to be aligned with the pair of through holes 185a and 185b. The pair
of mounting arm portions 184a and 184b are arranged to hold the arm mounting portion
144 therebetween, such that the pair of through holes 185a and 185b formed in the
pair of mounting arm portions 184a and 184b are aligned with the pair of through holes
144d and 144e formed in the arm mounting portion 144. Pin members 186a and 186b are
respectively inserted into the pair of through holes 185a and 185b and the pair of
through holes 144d and 144e. The pair of arm members 144a and 144b are mounted to
the second mounting portion 180b of the mounting member 180, such as to be rotatable
about respective axes of the pin members 186a and 186b and to keep slight clearances
from bottoms 184c of the pair of mounting arm portions 184a and 184b. This configuration
enables the pair of arm members 144a and 144b to be slightly rotated about the respective
axes of the pair of pin members 186a and 186b.
[0038] In the displacement machine 120 of the second embodiment, it is here assumed that
there is a slight misalignment between the rotation axis of the shaft member 50a and
the rotation axis of the shaft member 50b in a Y axis direction shown in Fig. 3, due
to, for example, a manufacturing error or an assembling error. In this case, the pair
of first arm portions 144a and 141a are inclined by a small angle to an angle (90
degrees) perpendicular to a center axis of the reciprocating member 140, due to the
misalignment between the rotation axis of the shaft member 50a and the rotation axis
of the shaft member 50b. The pair of arm members 144a and 144b are, however, mounted
to the second mounting portion 180b, such as to be rotatable about the respective
axes of the pin members 186a and 186b and to keep the slight clearances from the bottoms
184c of the pair of mounting arm portions 184a and 184b. This configuration enables
the pair of arm members 144a and 144b to be slightly rotated about the respective
axes of the pair of pin members 186a and 186b. Accordingly, even when the pair of
first arm portions 144a and 144b are slightly inclined due to, for example, the slight
misalignment between the rotation axis of the shaft member 50a and the rotation axis
of the shaft member 50b in the Y axis direction shown in Fig. 3, this configuration
suppresses the reciprocating member 140 from being inclined to the center axis of
the cylindrical guide member 30a.
[0039] In the displacement machine 120 of the second embodiment, it is also assumed that
there is a slight misalignment between the rotation axis of the shaft member 50a and
the rotation axis of the shaft member 50b in an X axis direction orthogonal to a YZ
plane shown in Fig. 3, due to, for example, a manufacturing error or an assembling
error. In this case, the pair of first arm portions 144a and 141a slightly move in
parallel in a direction perpendicular to the center axis of the reciprocating member
140, due to the misalignment between the rotation axis of the shaft member 50a and
the rotation axis of the shaft member 50b. The mounting member 180 or more specifically
the first mounting portion 180a thereof is, however, mounted to the reciprocating
member 140 by the pin member 183 inserted in the pair of through holes 182 and the
through hole 140a of the reciprocating member 140 such as to be rotatable about the
axis of the pin member 183. This configuration causes the pair of first arm portions
144a and 141a to be swung about the axis of the pin member 183. A small extent of
such swinging motion may be regarded as parallel translation of the pair of first
arm portions 144a and 141a in an axial direction of the pin members 186a and 186b.
This accordingly allows the pair of first arm portions 144a and 141a to slightly move
in the direction perpendicular to the center axis of the reciprocating member 140.
Accordingly, even when there is a slight misalignment between the rotation axis of
the shaft member 50a and the rotation axis of the shaft member 50b in the X axis direction
shown in Fig. 3, this configuration suppresses the reciprocating member 140 from being
deviated from the center axis of the cylindrical guide member 30a.
[0040] Actually, the deviation from the normal positional relationship between the second
arm portions 54a and 54b described above is caused by a misalignment in the Y axis
direction simultaneously with a misalignment in the X axis direction shown in Fig.
3. In this case, the combination of the operation against the misalignment in the
Y axis direction described above with the operation against the misalignment in the
X axis direction described above can deal with the deviation. In the displacement
machine 120 of the second embodiment, the reciprocating member 140 is accordingly
neither inclined to nor deviated from the center axis of the cylindrical guide member
30a. According to the second embodiment, the clearance between the arm mounting portion
144 and the bottoms 184c of the pair of mounting arm portions 184a and 184b and the
clearance between the reciprocating member 140 and the through hole 144c are designed
to such dimensions that enable the slight amount of inclination and the slight amount
of parallel translation of the first arm portions 144a and 144b to be sufficiently
absorbed.
[0041] In the displacement machine 120 of the second embodiment described above, the mounting
member 180 or more specifically the first mounting portion 180a thereof is mounted
to the reciprocating member 140 by the pin member 183 inserted in the pair of through
holes 182 and the through hole 140a of the reciprocating member 140 such as to be
rotatable about the axis of the pin member 183. The pair of arm members 144a and 144b
are mounted to the second mounting portion 180b, such as to be rotatable about the
respective axes of the pin members 186a and 186b and to keep the slight clearances
from the bottoms 184c of the pair of mounting arm portions 184a and 184b. Even in
the event of a misalignment between the rotation axis of the shaft member 50a and
the rotation axis of the shaft member 50b or a difference between the displacements
of second arm portions, this configuration suppresses the reciprocating member 140
from being inclined to or deviated from the center axis of the cylindrical guide member
30a. As a result, this configuration avoids a potential trouble (an increase in frictional
resistance or inoperative) caused by the inclination or the deviation of the reciprocating
member 140 to or from the center axis of the cylindrical guide member 30a.
[0042] The following describes a displacement machine 220 according to a third embodiment
of the present disclosure.
[0043] Fig. 5 is a configuration diagram illustrating the schematic configuration of the
displacement machine 220 according to the third embodiment of the present disclosure.
Like the displacement machine 20 of the first embodiment, the displacement machine
220 of the third embodiment is configured as a compressor to boost the pressure of
a gas that serves as a working fluid. The displacement machine 220 of the third embodiment
has a configuration similar to the configuration of the displacement machine 20 of
the first embodiment, except a different mounting structure of a pair of arm members
244a and 244b and a different mounting structure of the pair of arm members 244a and
244b to a pair of second arm portions 254a and 254b. For ease of explanation, like
components of the displacement machine 220 of the third embodiment to the components
of the displacement machine 20 of the first embodiment are expressed by like reference
signs, and their description is omitted. The following mainly describes the mounting
structure of the pair of arm members 244a and 244b and the mounting structure of the
pair of arm members 244a and 244b to the pair of second arm portions 254a and 254b
in the displacement machine 220 of the third embodiment.
[0044] In the displacement machine 220 of the third embodiment, the pair of arm members
244a and 244b respectively have a pair of shaft members 280a and 280b and a pair of
revolving members 290a and 290b. The pair of shaft members 280a and 280b are inserted
into an inner circumference cylindrical surface 241a of a mounting portion 241. The
pair of arm members 244a and 244b are mounted to the mounting portion 241 in a center
thereof by a pin member 246 having an axis in a direction perpendicular to a center
axis of a reciprocating member 240 and to a center axis of the pair of shaft members
280a and 280b, such as to be slidable in an axial direction of the pin member 246
and to be rotatable about the axis of the pin member 246. Fig. 6 is an enlarged view
illustrating a part including the arm member 244a shown in Fig. 5. Fig. 7 is an exploded
perspective view illustrating the pair of revolving members 290a and 290b and components
used for the mounting structure to the pair of second arm portions 254a and 254b.
Fig. 8 is a sectional view illustrating a section in an A-A plane shown in Fig. 6.
[0045] As shown in Fig. 6, the pair of shaft members 280a and 280b are formed in a columnar
shape having a small-diameter leading end and are inserted into the revolving members
290a and 290b formed in a hollow cylindrical shape such as to be slidable in an axial
direction of the revolving members 290a and 290b and to be rotatable about an axis
of the revolving members 290a and 290b. As shown in Fig. 6 and Fig. 7, the revolving
member 290a or 290b has a tubular portion 291 in a hollow cylindrical shape and an
outer circumference spherical portion 292 formed at an end of the tubular portion
291. A pair of convexes 293a and 293b are formed at positions away from each other
at an interval of 180 degrees on the outer side of the tubular portion 291 at an opposite
end that is opposite to an end where the outer circumference spherical portion 292
is formed. The outer circumference spherical portion 292 is held to be slidable by
a pair of inner circumference spherical members 295a and 295b that are split in a
plane parallel to an axial direction of the tubular portion 291. A through hole 295c
is formed in the inner circumference spherical member 295b, and a pin member 296 is
fit in this through hole 295c. As shown in Fig. 8, the pin member 296 is protruded
from the inner circumference spherical member 295b to be engaged with a groove of
the second arm portion 254a, so that the inner circumference spherical members 295a
and 295b are mounted to the second arm portion 254a to be not rotatable. The inner
circumference spherical members 295a and 295b are held between a step and a retaining
ring and are thereby mounted to the second arm portion 254a such as to be not slidable
in the axial direction. Like the pair of second arm portions 254a and 254b, this configuration
causes the pair of revolving members 290a and 290b to revolve about the rotation axes
of the pair of shaft members 50a and 50b accompanied with rotation of the pair of
shaft members 50a and 50b and to have one rotating motion relative to one revolving
motion.
[0046] As shown in Fig. 7, the outer circumference spherical portion 292 has a groove 292a
that is formed in the axial direction along an outer circumferential surface thereof,
and a slider 294 is fit in the groove 292a to slide along the groove 292a. The slider
294 has a through hole 294a formed in a center thereof. A small-diameter pin portion
at a leading end of the pin member 296 is fit in this through hole 294a, so that the
pin member 296 is fixed to be not movable relative to the inner circumference spherical
member 295b. This configuration allows the revolving members 290a and 290b to have
a rotating motion in a direction of the groove 292a relative to the pair of inner
circumference spherical members 295a and 295b by means of the groove 292a and the
slider 294 and a rotating motion about a center axis of the pin member 296.
[0047] Fig. 9 is a sectional view illustrating a section in a B-B plane shown in Fig. 6.
Fig. 10 is a partial configuration diagram illustrating the schematic configuration
of a part involved in mounting the pair of convexes 293a and 293b formed in the tubular
portion 291 to the mounting portion 241. As illustrated, the pair of convexes 293a
and 293b formed at the end of the tubular portion 291 of the revolving member 290a
or 290b are held between a pair of semiring members 297a and 297b and are mounted
to the mounting portion 241 to be rotatable about an axis thereof. The pair of semiring
members 297a and 297b are formed to have diameters on an inner circumference side
that are slightly larger than a diameter of the tubular portion 291. The pair of semiring
members 297a and 297b have recesses 298a and 298b formed in contact regions with the
pair of convexes 293a and 293b, and the pair of convexes 293a and 293b are fit in
the recesses 298a and 298b. This configuration allows the revolving members 290a and
290b to slightly move in a direction passing through the pair of convexes 293a and
293b (a vertical direction in Fig. 9) but not to move in any different directions.
[0048] In the displacement machine 220 of the third embodiment, the revolving members 290a
and 290b are mounted such that the pair of convexes 293a and 293b face in a direction
of the center axis of the reciprocating member 240 (a Y axis direction in Fig. 5)
when the reciprocating member 240 is located at a top dead center and a bottom dead
center, as shown in Fig. 5. When the reciprocating member 240 is located at points
having a phase different by 90 degrees from the top dead center and from the bottom
dead center by the rotating motion of the revolving members 290a and 290b along with
the shaft members 50a and 50b, the pair of convexes 293a and 293b face in a direction
perpendicular to the center axis of the reciprocating member 240. Accordingly, when
the reciprocating member 240 is located at the top dead center and the bottom dead
center, the pair of arm members 244a and 244b are allowed to slightly move in the
direction of the center axis of the reciprocating member 240 (the Y axis direction
in Fig. 5). As described above, the pair of arm members 244a and 244b are mounted
in the center by the pin member 246 to be rotatable about the X axis. One of the pair
of arm members 244a and 244b slightly moves in one direction out of the direction
of the center axis of the reciprocating member 240 (for example, an upward direction
in Fig. 5), whereas the other of the pair of arm members 244a and 244b slightly moves
in the other direction out of the direction of the center axis of the reciprocating
member 240 (for example, a downward direction in Fig. 5). Accordingly, the pair of
arm members 244a and 244b are slightly rotatable about the axis of the pin member
246.
[0049] In the displacement machine 220 of the third embodiment, it is here assumed that
there is a slight misalignment between the rotation axis of the shaft member 50a and
the rotation axis of the shaft member 50b in the Y axis direction shown in Fig. 5,
due to, for example, a manufacturing error or an assembling error. In this case, the
pair of first arm portions 244a and 244a are inclined by a small angle to a perpendicular
angle (90 degrees) that is perpendicular to the center axis of the reciprocating member
240, due to the misalignment between the rotation axis of the shaft member 50a and
the rotation axis of the shaft member 50b, as described above with reference to Fig.
2. The pair of arm members 244a and 244b are, however, slightly rotatable about the
axis of the pin member 246. This configuration allows the pair of first arm portions
244a and 244a to be inclined by a small angle to the perpendicular angle (90 degrees).
Accordingly, even when there is a slight misalignment between the rotation axis of
the shaft member 50a and the rotation axis of the shaft member 50b in the Y axis direction
shown in Fig. 5, this configuration suppresses the reciprocating member 240 from being
inclined to the common center axis of the cylindrical guide members 30a and 30b.
[0050] Fig. 11 is a diagram illustrating members around the pair of first arm portions 244a
and 244b in an XZ plane when the reciprocating member 240 is located at the points
having the phase different by 90 degrees from the top dead center and from the bottom
dead center. When the reciprocating member 240 is located at the points having the
phase different by 90 degrees from the top dead center and from the bottom dead center,
the pair of convexes 293a and 293b face in the direction perpendicular to the center
axis of the reciprocating member 240 (direction parallel to the ZX plane). This configuration
allows the pair of arm members 244a and 244b to slightly move in parallel in the direction
passing through the pair of convexes 293a and 293b. The pair of arm members 244a and
244b face in a direction having a certain angle to a Z axis in the ZX plane. The revolving
members 290a and 290b are mounted to the pair of shaft members 280a and 280b to be
slidable in the axial direction and to be rotatable about the axis. This configuration
allows the pair of arm members 244a and 244b to slightly move in parallel in an X
axis direction in the ZX plane.
[0051] In the displacement machine 220 of the third embodiment, it is also assumed that
there is a slight misalignment between the rotation axis of the shaft member 50a and
the rotation axis of the shaft member 50b in the X axis direction orthogonal to a
YZ plane shown in Fig. 5, due to, for example, a manufacturing error or an assembling
error. In this case, the pair of first arm portions 244a and 244a slightly move in
parallel in the direction perpendicular to the center axis of the reciprocating member
240, due to the misalignment between the rotation axis of the shaft member 50a and
the rotation axis of the shaft member 50b. In the displacement machine 220 of the
third embodiment, the pair of arm members 244a and 244b are allowed to slightly move
in parallel in the X axis direction in the ZX plane. This configuration thus allows
for such parallel motion. Accordingly, even when there is a slight misalignment between
the rotation axis of the shaft member 50a and the rotation axis of the shaft member
50b in the X axis direction shown in Fig. 5, this configuration suppresses the reciprocating
member 240 from moving in parallel and being deviated from the center axis of the
cylindrical guide members 30a and 30b.
[0052] In the displacement machine 220 of the third embodiment described above, when the
reciprocating member 240 is located at the top dead center and the bottom dead center,
the pair of arm members 244a and 244b are allowed to slightly rotate about the axis
of the pin member 246. When the reciprocating member 240 is located at the points
having the phase different by 90 degrees from the top dead center and from the bottom
dead center, the pair of arm members 244a and 244b are allowed to slightly move in
parallel in the X axis direction in the ZX plane. Even in the event of a misalignment
between the rotation axis of the shaft member 50a and the rotation axis of the shaft
member 50b or a difference between the displacements of second arm portions, this
configuration suppresses the reciprocating member 240 from being inclined to or deviated
from the common center axis of the cylindrical guide members 30a and 30b. As a result,
this configuration avoids a potential trouble (an increase in frictional resistance
or inoperative) caused by the inclination or the deviation of the reciprocating member
40 to or from the common center axis of the cylindrical guide members 30a and 30b.
[0053] Furthermore, in the displacement machine 220 of the third embodiment, when the reciprocating
member 240 is located at the top dead center and the bottom dead center, the pair
of convexes 293a and 293b of the pair of revolving members 290a and 290b face in the
same direction as the center axis of the reciprocating member 240. This configuration
restricts the motion of the pair of first arm portions 244a and 244b relative to the
reciprocating member 240 in the axial direction of the pin member 246. When the reciprocating
member 240 is located at the points having the phase different by 90 degrees from
the top dead center and from the bottom dead center, the pair of convexes 293a and
293b of the pair of revolving members 290a and 290b face in the direction perpendicular
to the center axis of the reciprocating member 240. This configuration restricts the
rotations of the pair of first arm portions 244a and 244b about the axis of the pin
member 246. Accordingly, whether the reciprocating member 240 is located at the top
dead center and the bottom dead center or is located at the points having the phase
different by 90 degrees from the top dead center and from the bottom dead center,
this configuration restricts the rotating motion of the pair of shaft members 50a
and 50b in an identical direction. Even when there is a slightly excessive clearance
between the tubular portion 291 provided with the pair of convexes 293a and 293b and
the pair of semiring members 297a and 297b, this configuration suppresses the occurrence
of backlash. The structure of mounting the pair of revolving members 290a and 290b
to the pair of second arm portions 254a and 254b such as to both revolve and rotate
and of holding the pair of convexes 293a and 293b between the pair of semiring members
297a and 297b and mounting the pair of convexes 293a and 293b to the mounting portion
241 such as to face in the direction of the center axis of the reciprocating member
240 when the reciprocating member 240 is located at the top dead center and the bottom
dead center serves as a mechanism of restricting the rotating motion of the pair of
shaft members 50a and 50b in the identical direction, in other words, a mechanism
of reversely rotating the pair of shaft members 50a and 50b in synchronism with each
other.
[0054] In the displacement machine 220 of the third embodiment, the pair of revolving members
290a and 290b are mounted to the mounting portion 241 such that the pair of convexes
293a and 293b held between the pair of semiring members 297a and 297b face in the
axial direction of the reciprocating member 240 when the reciprocating member 240
is located at the top dead center and the bottom dead center. The requirement is,
however, that the reciprocating member 240 is allowed to slightly move in the axial
direction of the reciprocating member 240 but has difficulty in moving in the other
directions when the reciprocating member 240 is located at the top dead center and
the bottom dead center. Any mechanism that fulfills this requirement may be employed.
For example, one modification may not use the semiring members 297a and 297b but may
be configured to use revolving members including mounting regions that have outer
circumferences formed in an elliptical sectional shape and that are to be mounted
to the mounting portion 241, and to mount the revolving members such that minor radii
of the mounting regions of the revolving members face in the axial direction of the
reciprocating member 240 when the reciprocating member 240 is located at the top dead
center and the bottom dead center. Another modification may be configured to use revolving
members including mounting regions that are formed to have an outer circumference
diameter smaller than the inner diameter of the inner circumference cylindrical surface
241a of the mounting portion 241 and that are to be mounted to the mounting portion
241, and to cause the outer circumferences of the mounting regions of the revolving
members to be eccentric in a direction perpendicular to the axial direction of the
reciprocating member 240 and to be close to the inner circumference cylindrical surface
241a when the reciprocating member 240 is located at the top dead center and the bottom
dead center.
[0055] Fig. 12 is a configuration diagram illustrating the schematic configuration of a
displacement machine 320 as a modification of the displacement machine 120 of the
second embodiment and the displacement machine 220 of the third embodiment. The displacement
machine 320 of the modification is configured by combining the mounting structure
of the first mounting portion 180a in the displacement machine 120 of the second embodiment
with the mounting structure of the pair of arm members 244a and 244b in the displacement
machine 220 of the third embodiment. For ease of explanation, like components of the
displacement machine 320 of the modification to the components of the displacement
machine 120 of the second embodiment or the components of the displacement machine
220 of the third embodiment are expressed by like reference signs, and their description
is omitted.
[0056] In the displacement machine 320 of the modification, a reciprocating member 340 is
formed in an approximately cylindrical shape and is arranged to slide in the cylindrical
guide member 30a. The reciprocating member 340 has through holes 340a and 340b that
are formed in a direction perpendicular to a center axis of the reciprocating member
340. A mounting member 341 has a through hole 341a that is formed to be aligned with
the through holes 340a and 340b. The mounting member 341 is mounted to the reciprocating
member 340 to be rotatable by inserting a pin member 383 into the through holes 340a
and 340b of the reciprocating member 340 aligned with the through hole 341a. The mounting
structure of this mounting member 341 to the reciprocating member 340 corresponds
to the mounting structure of the first mounting portion 180a in the displacement machine
120 of the second embodiment.
[0057] A pair of first arm portions 244a and 244b have a pair of shaft members 280a and
280b and a pair of revolving members 290a and 290b, which are both rotatable, like
the third embodiment. The pair of revolving members 290a and 290b are respectively
held between steps and retaining rings of the shaft members 280a and 280b. This configuration
restricts a sliding motion of the pair of revolving members 290a and 290b in an axial
direction. The pair of shaft members 280a and 280b are mounted to the mounting member
341 by a pin member 246 having an axis in a direction perpendicular to a center axis
of the reciprocating member 340 and a center axis of the pair of shaft members 280a
and 280b, such as to be rotatable about the axis of the pin member 246. The pair of
revolving members 290a and 290b are mounted to a pair of second arm portions 254a
and 254b such as to be not rotatable by engagement of pin members 296 with grooves
of the second arm portions 254a and 254b in the state that an outer circumference
spherical portion 292 formed on one end of each of the revolving members 290a and
290b is held by a pair of inner circumference spherical members 295a and 295b to be
slidable. This modification does not restrict a motion of the inner circumference
spherical members 295a and 295b in an axial direction relative to the second arm portions
254a and 254b. The pair of revolving members 290a and 290b are mounted to inner circumference
cylindrical surfaces 340c and 340d formed in the reciprocating member 340 in the state
that a pair of convexes 293a and 293b formed on the other end of each of the revolving
members 290a and 290b are held by and between a pair of semiring members 297a and
297b. The mounting structure of the pair of shaft members 280a and 280b to the mounting
member 341, the mounting structure of the pair of revolving members 290a and 290b
to the pair of second arm portions 254a and 254b and the mounting structure of the
pair of revolving members 290a and 290b to the reciprocating member 340 correspond
to the mounting structure of the pair of arm members 244a and 244b in the displacement
machine 220 of the third embodiment.
[0058] The displacement machine 320 of this modification has the mounting structure corresponding
to the mounting structure of the first mounting portion 180a in the displacement machine
120 of the second embodiment and the mounting structure corresponding to the mounting
structure of the pair of arm members 244a and 244b in the displacement machine 220
of the third embodiment as described above. Accordingly, the displacement machine
320 of the modification has advantageous effects similar to the advantage effects
achieved by the mounting structure of the first mounting portion 180a in the displacement
machine 120 of the second embodiment and the advantageous effects achieved by the
mounting structure of the pair of arm members 244a and 244b in the displacement machine
220 of the third embodiment. More specifically, the displacement machine 320 of the
modification has the advantageous effects of suppressing the reciprocating member
340 from being inclined to or deviated from the center axis of the cylindrical guide
member 30a and avoiding a potential trouble (an increase in frictional resistance
or inoperative) caused by the inclination or the deviation of the reciprocating member
340 to or from the center axis of the cylindrical guide member 30a, even in the event
of a misalignment between the rotation axis of the shaft member 50a and the rotation
axis of the shaft member 50b or a difference between the displacements of second arm
portions, as well as the advantageous effects of suppressing the occurrence of backlash.
[0059] The following describes a displacement machine 420 according to a fourth embodiment
of the present disclosure. Fig. 13 is a configuration diagram illustrating the schematic
configuration of the displacement machine 420 according to the fourth embodiment of
the present disclosure. Like the displacement machine 20 of the first embodiment,
the displacement machine 420 of the fourth embodiment is configured as a compressor
to boost the pressure of a gas that serves as a working fluid. For ease of explanation,
like components of the displacement machine 420 of the fourth embodiment to the components
of the displacement machine 20 of the first embodiment are expressed by like reference
signs, and their description is omitted. Fig. 14 is a diagram illustrating members
around a pair of first arm portions 444a and 444b and a pair of second arm portions
454a and 454b in an XZ plane when a reciprocating member 440 is located at points
having a phase different by 90 degrees from a top dead center and from a bottom dead
center.
[0060] As in the displacement machine 320 of the modification, in the displacement machine
420 of the fourth embodiment, the reciprocating member 440 is formed in an approximately
cylindrical shape and is arranged to slide in a cylindrical guide member 30a. The
reciprocating member 440 is mounted to a mounting member 441 such as to be rotatable
by insertion of a pin member 483 into through holes 440a and 440b formed in the reciprocating
member 440 and a through hole 441a formed in the mounting member 441. This configuration
enables the mounting member 441 to swing about an axis of the pin member 483.
[0061] As in the displacement machine 320 of the modification, in the displacement machine
420 of the fourth embodiment, the pair of first arm portions 444a and 444b include
a pair of shaft members 480a and 480b and a pair of revolving members 490a and 490b.
The pair of shaft members 480a and 480b are mounted to the mounting member 441 by
a pin member 446 having an axis in a direction perpendicular to a center axis of the
reciprocating member 440 and a center axis of the pair of shaft members 480a and 480b,
such as to be slidable in an axial direction of the pin member 446 and to be rotatable
about an axis of the pin member 446. This configuration enables the pair of first
arm portions 444a and 444b to move in the axial direction of the pin member 446 and
to rotate about the axis of the pin member 446.
[0062] In the displacement machine 420 of the fourth embodiment, a pair of inner circumference
spherical members are mounted to second arm portions 454a and 454b to be slidable
in an axial direction of the second arm portions 454a and 454b in the state that outer
circumference spherical portions formed at respective one ends of the pair of revolving
members 490a and 490b in the pair of first arm portions 444a and 444b are held to
be slidable by the inner circumference spherical members. A pair of convexes are,
however, not formed at respective other ends of the pair of revolving members 490a
and 490b in the pair of first arm portions 444a and 444b. These other ends are not
mounted to the reciprocating member 440 or to the mounting member 441.
[0063] Like the displacement machine 320 of the modification, these mechanisms cause the
displacement machine 420 of the fourth embodiment to suppress the reciprocating member
440 from being inclined to or deviated from the center axis of the cylindrical guide
member 30a and to avoid a potential trouble (an increase in frictional resistance
or inoperative) caused by the inclination or the deviation of the reciprocating member
440 to or from the center axis of the cylindrical guide member 30a, even in the event
of a misalignment between the rotation axis of the shaft member 50a and the rotation
axis of the shaft member 50b or a difference between the displacements of second arm
portions.
[0064] In the displacement machine 420 of the fourth embodiment, a pair of first bevel gears
472a and 472b that are coaxial with the center axis of the pair of shaft members 50a
and 50b are mounted to the pair of second arm portions 454a and 454b and a pair of
main weight balances 58a and 58b, which are mounted to the pair of shaft members 50a
and 50b, by a plurality of bolts 473a and 473b. The pair of first bevel gears 472a
and 472b engage with a second bevel gear 474 that is axially supported by a ball bearing
476 mounted to a bottom face of a case 22 by a bolt 477. Accordingly, the first bevel
gear 472a and the first bevel gear 472b synchronously rotate in opposite directions.
In other words, a gear mechanism configured by the pair of first bevel gears 472a
and 472b and the second bevel gear 474 serves as a mechanism of synchronously reversing
the pair of shaft members 50a and 50b. This configuration suppresses the occurrence
of backlash due to the swinging motion of the mounting member 441 and the rotating
motion of the pair of first arm portions 444a and 444b about the axis of the pin member
446.
[0065] In the displacement machine 420 of the fourth embodiment, no motor is mounted to
the shaft member 50b, whereas a motor 70a is mounted to the shaft member 50a. The
gear mechanism configured by the pair of first bevel gears 472a and 472b and the second
bevel gear 474 serves to transmit the power of the motor 70a to the shaft member 50b
as a power of rotation in the opposite direction. It is accordingly not necessary
to mount a motor to the shaft member 50b.
[0066] As in the displacement machine 320 of the modification, in the displacement machine
420 of the fourth embodiment described above, the mounting member 441 is mounted to
the reciprocating member 440 such as to be swingable about the axis of the pin member
483. The pair of first arm portions 444a and 444b are mounted to the mounting member
441 such as to be rotatable about the axis of the pin member 446. This configuration
suppresses the reciprocating member 440 from being inclined to or deviated from the
center axis of the cylindrical guide member 30a and avoids a potential trouble (an
increase in frictional resistance or inoperative) caused by the inclination or the
deviation of the reciprocating member 440 to or from the center axis of the cylindrical
guide member 30a, even in the event of a misalignment between the rotation axis of
the shaft member 50a and the rotation axis of the shaft member 50b or a difference
between the displacements of second arm portions. Furthermore, the pair of first bevel
gears 472a and 472b and the second bevel gear 474 are provided to configure the gear
mechanism of synchronously reversing the pair of shaft members 50a and 50b. This configuration
suppresses the occurrence of backlash. The gear mechanism configured by the pair of
first bevel gears 472a and 472b and the second bevel gear 474 serves to transmit the
power of the motor 70a to the shaft member 50b as a power of rotation in the opposite
direction. It is accordingly not necessary to mount a motor to the shaft member 50b.
[0067] In the displacement machine 420 of the fourth embodiment, the second bevel gear 474
provided to engage with the pair of first bevel gears 472a and 472b is axially supported
by the ball bearing 476 mounted to the bottom face of the case 22. As in a displacement
machine 520 of a modification illustrated in Fig. 15 and Fig. 16, however, a pair
of second bevel gears 474a and 474b may be provided to be opposed to and engage with
a pair of first bevel gears 472a and 472b. Fig. 15 is a configuration diagram illustrating
the schematic configuration of the displacement machine 520 of the modification. Fig.
16 is a diagram illustrating members around a pair of first arm portions 444a and
444b and a pair of second arm portions 454a and 454b in an XZ plane when a reciprocating
member 440 is located at points having a phase different by 90 degrees from a top
dead center and from a bottom dead center in the displacement machine 520 of the modification.
In the displacement machine 520 of the modification, the pair of second bevel gears
474a and 474b are arranged to have a rotation axis (in an X axis direction in Fig.
16) that is an axis perpendicular to a center axis of the reciprocating member 440
and a center axis of a pair of shaft members 50a and 50b. The pair of second bevel
gears 474a and 474b are fixed to inner rings of ball bearings 476a and 476b by nuts
477a and 477b and are axially supported via the ball bearings 476a and 476b by a fixation
member 479 mounted to a case 22 to engage with the pair of first bevel gears 472a
and 472b. As in the displacement machine 420 of the fourth embodiment, in the displacement
machine 520 of the modification, the gear mechanism configured by the pair of first
bevel gears 472a and 472b and the second bevel gears 474a and 474b serves as a mechanism
of synchronously reversing the pair of shaft members 50a and 50b. This configuration
accordingly suppresses the occurrence of backlash caused by the swinging motion of
the mounting member 441 and the rotating motion of the pair of first arm portions
444a and 444b about the axis of the pin member 446.
[0068] The foregoing describes some aspects of the present disclosure as the configurations
of the displacement machines 20, 120, 220, 320, 420 and 520 of the first to the fourth
embodiments and the modifications. Any other configuration may, however, be employed,
as long as the pair of first arm portions and the reciprocating member (piston portion)
are mounted such that the angle between the center axis of the pair of first arm portions
and the center axis of the reciprocating member (piston portion) is displaceable by
a small angle from 90 degrees and that the pair of first arm portions are movable
in parallel by a small distance in a direction perpendicular to the center axis of
the reciprocating member (piston portion).
[0069] Some aspects of the present disclosure are described above with reference to the
embodiments. The present disclosure is, however, not limited to these embodiments
but may be implemented by a variety of other aspects within the scope of the present
disclosure.
Industrial Applicability
[0070] The present disclosure is applicable to the manufacturing industry of displacement
machine and the like.
1. A displacement machine, comprising:
a cylindrical guide member in a cylindrical shape;
a reciprocating member provided with a piston portion that is guided by an inner circumferential
surface of the cylindrical guide member to have a reciprocating motion in a center
axis direction of the cylindrical guide member and a swinging motion about a center
axis of the cylindrical guide member;
a pair of first arm portions mounted to the reciprocating member to be perpendicular
to the center axis of the cylindrical guide member and to be symmetric with respect
to the center axis;
a pair of shaft members arranged to be perpendicular to the center axis of the cylindrical
guide member and to be symmetric with respect to the center axis;
a pair of second arm portions mounted to the pair of shaft members such as to respectively
support the pair of first arm portions at positions displaced from rotation axes of
the pair of shaft members; and
a working chamber configured to have a change in volume accompanied with the reciprocating
motion of the piston portion, wherein
the pair of first arm portions and the piston portion are mounted such that an angle
between a center axis of the pair of first arm portions and a center axis of the piston
portion is displaceable by a predetermined small angle from 90 degrees and that the
pair of first arm portions are movable in parallel by a predetermined small distance
in a direction perpendicular to the center axis of the piston portion.
2. The displacement machine according to claim 1,
wherein the pair of first arm portions are formed from columnar members,
the piston portion has a through hole that is formed to have a diameter larger than
a diameter of the pair of first arm portions, and
the pair of first arm portions are inserted through the through hole of the piston
portion and are mounted by a pin member, which penetrates an intersection between
the center axis of the pair of first arm portions and the center axis of the piston
portion in a direction perpendicular to both the center axes, such as to be slidable
in an axial direction of the pin member.
3. The displacement machine according to either claim 1 or claim 2, further comprising:
a mounting member configured to mount the pair of first arm portions and the piston
portion, wherein
the mounting member causes the piston portion to be mounted at a first mounting position
for mounting the piston portion such that the pair of first arm portions are movable
in parallel by the predetermined small distance in the direction perpendicular to
the center axis of the piston portion and causes the pair of first arm portions to
be mounted at a second mounting position for mounting the pair of first arm portions
such that the center axis of the pair of first arm portions is swingable.
4. The displacement machine according to claim 3,
wherein the mounting member causes the piston portion to be mounted at the first mounting
position by a first pin member having a rotation axis that is an axis parallel to
the pair of first arm portions and causes the pair of first arm portions to be mounted
at the second mounting position by a second pin member having an axis in a direction
perpendicular to the center axis of the pair of first arm portions and the center
axis of the piston portion.
5. The displacement machine according to any one of claims 1 to 4, further comprising:
a control mechanism that is a mechanism configured to revolve relative to the pair
of shaft members in synchronism with the pair of second arm portions and rotate accompanied
with revolving, to restrict any slight motion of the pair of first arm portions in
any direction other than a center axis direction of the reciprocating member when
the reciprocating member is located at a top dead center and a bottom dead center,
and to restrict any slight motion of the pair of first arm portions in any direction
other than a direction perpendicular to the center axis of the reciprocating member
when the reciprocating member is located at points having a phase different by 90
degrees from the top dead center and from the bottom dead center.
6. The displacement machine according to claim 5,
wherein the control mechanism comprises a pair of revolving members that are mounted
to the pair of first arm portions such as to be rotatable about the center axis of
the pair of first arm portions, that are mounted to the pair of second arm portions,
and that include a pair of convexes formed to be protruded in the center axis direction
of the reciprocating member when the reciprocating member is located at the top dead
center and the bottom dead center; and a sliding member that is configured to hold
the pair of convexes of the pair of revolving members such as to allow the pair of
convexes to move in a convex direction and that is mounted to the reciprocating member
such as to be rotatable and slidable.
7. The displacement machine according to any one of claims 1 to 4, further comprising:
a gear mechanism linked with the pair of shaft members such as to synchronously reverse
the pair of shaft members.
8. The displacement machine according to claim 7,
wherein the gear mechanism comprises a pair of first bevel gears mounted to the pair
of second arm portions, and a second bevel gear provided to have a rotation axis that
is an axis perpendicular to the center axis of the pair of shaft members and configured
to engage with the pair of first bevel gears.
9. The displacement machine according to claim 8,
wherein the second bevel gear comprises a pair of bevel gears having a rotation axis
that is an axis perpendicular to the center axis of the reciprocating member.