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(11) | EP 3 748 271 A1 |
| (12) | EUROPEAN PATENT APPLICATION |
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| (54) | A HYBRID TUBE BUNDLE EVAPORATOR WITH AN IMPROVED SERVICE REFRIGERANT FLUID DISTRIBUTOR |
| (57) A tube bundle evaporator longitudinally extending along a horizontal axis, comprising
a shell, a tube bundle housed inside said shell, a shell-side refrigerant fluid, a
tube-side refrigerated fluid, a lower zone of said evaporator flooded by the refrigerant
fluid in the liquid state and containing a first number of tubes of said tube bundle,
comprising a service refrigerant fluid distributor positioned in an upper zone of
said evaporator, comprising a plurality of distribution tubes provided with a plurality
of lower longitudinal dispensing openings for dispensing the refrigerant fluid in
the liquid state by free fall onto a second number of tubes of the tube bundle positioned
outside said lower zone above said first number of tubes, said plurality of distribution
tubes being longitudinally superposed on said second number of tubes of said tube
bundle.
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[0001] The present invention refers to an improved hybrid tube bundle evaporator having a low-load and high performance for vapour compression refrigeration circuits.
[0002] For some time the market has offered tube bundle and shell evaporators for known-type vapour compression refrigeration circuits, constituted substantially by a tube bundle inside a recipient usually having a cylindrical shape with a horizontal axis, usually known as a "shell", and closed at the ends.
[0003] The device is crossed by two fluid currents: a current corresponding to the process fluid, i.e. the fluid that is to be cooled, which flows on the "tube-side", that is, inside the tubes, while the other current corresponds to the service fluid, i.e. the refrigerant fluid used as the vector of the heat exchange and which flows on the "shell-side", i.e. in the space delimited between the inner surface of the shell and the outer surfaces of the tubes; the large outer surfaces of the tubes, generally having a modest diameter and in a large number, enable heat exchange of large quantities of heat.
[0004] The pathway of the tube bundle inside the shell can be straight, with a parallel axis to the longitudinal axis of the evaporator, from an inlet head to the opposite outlet head, or can be straight but with an outward and return pathway over the whole length of the shell, with an inlet and outlet at the same evaporator head; the type depends on the general characteristics of the system and the design choices and expected performances.
[0005] In extreme and simplistic synthesis, the process that takes place inside an evaporator in a refrigeration circuit is a continuous process, through which the flow of the service refrigerant fluid at a lower temperature subtracts heat from the process fluid flow at a higher temperature, and in turn heats up and changes from the liquid phase to the gaseous phase.
[0006] In the literature and on the market at least four types of tube bundle evaporators are well-known: the flooded type, i.e. with the tube bundle completely immersed in the service fluid in the moist phase; the low-load flooded type, in which the service fluid load is reduced coherently with the setting and control of other parameters of the system; the falling film type, in which the tubes are sprinkled by the service refrigerant fluid which falls in cascade; the spray type, where the service refrigerant fluid is sprayed onto the tubes.
[0007] Another type, known as hybrid, pairs the characteristics of the low-load flooded type with those of the falling film type.
[0008] As is known, each of these types has advantages and drawbacks: it is also known that exchangers at present in use require a considerable load of refrigerant fluid to improve the heat exchange, and adopt mechanical solutions that constrain the arrangement of the inlet and outlet fittings of the refrigerant fluid, which must necessarily be arranged respectively on the bottom and on the top of the shell. These traditional arrangements of the fittings lead to significant evaporator sizes and constraints with the other components of the system, often relevant.
[0009] It is also known that all tube bundle evaporators have a service flow distribution in the shell that is not uniform, which can lead to a worsening of the evaporator performance.
[0010] To reduce the effect of the non-uniform flow distribution, generally partial partitions are installed, in a perpendicular direction to that of the flow, which switch the direction and make the velocity profile more uniform.
[0011] These configurations are notoriously poorly efficient, as the control and intervention conditions during routine operation of the system are especially delicate.
[0012] There therefore exists a need to simplify the structure of tube bundle evaporators for known-type vapour-compression refrigeration circuits.
[0013] The technical task of the present invention is, therefore, to provide a tube bundle evaporator which obviates the above-described technical drawbacks of the prior art.
[0014] Within the context of this technical task, an object of the invention is to realise a tube bundle evaporator of a hybrid type, which unites the characteristics of the low-load flooded type and of the falling film type, thus obviating the drawbacks of both.
[0015] A further aim of the invention is to realise a tube bundle evaporator of a hybrid type which optimises the fluid-dynamics of the service fluid and the heat exchange with the process flow.
[0016] A further aim of the invention is to realise a tube bundle evaporator of a hybrid type from which the service fluid in outlet can be returned to the refrigeration circuit prevalently in the gaseous phase.
[0017] A further aim of the invention is to realise a tube bundle evaporator of a hybrid type which improves the distribution system of the service fluid on the tube bundle.
[0018] A further aim of the invention is to realise a tube bundle evaporator of a hybrid type which optimises the positions of the fittings towards the external devices. The technical task, together with these and other objects according to the present invention, are attained by realising a tube bundle evaporator longitudinally extending along a horizontal axis, comprising a shell, a tube bundle housed inside said shell, a shell-side refrigerant fluid, a tube-side refrigerated fluid, a lower zone of said evaporator flooded by the refrigerant fluid in the liquid state and containing a first number of tubes of said tube bundle of tubes, characterised in that it comprises a service refrigerant fluid distributor positioned in an upper zone of said evaporator, comprising a plurality of distribution tubes provided with one or more lower longitudinal dispensing openings for dispensing the refrigerant fluid in the liquid state by free fall onto a second number of tubes of the tube bundle positioned outside said lower zone above said first number of tubes, said plurality of distribution tubes being longitudinally superposed on said second number of tubes of said tube bundle.
[0020] Further characteristics and advantages of the invention will more fully emerge from the description of a preferred but not exclusive embodiment of the hybrid tube bundle evaporator according to the invention, illustrated by way of nonlimiting example in the appended drawings, wherein:
figure 1 shows an external view of the evaporator;
figure 2 shows a perspective exploded view of the evaporator;
figure 3 shows a cross-section of the evaporator perpendicular to the longitudinal axis;
figure 4 shows a perspective upper view of the refrigerant fluid distributor;
figure 5 shows a partial lower view of a detail of the refrigerant fluid distributor;
figure 6 shows a partial perspective view of the assembly of internal components of the evaporator;
figure 7 shows a partial perspective view of internal components of the evaporator;
figure 8 shows a sectioned partial perspective view of the head with the inlet and outlet of the process fluid.
[0021] With reference to the figures mentioned, a horizontal axis hybrid tube bundle evaporator is denoted in its entirety by reference number 1, essentially constituted by a cylindrical shell 2, by two closing heads 3A and 3B, a tube bundle 4 thus identified in its entirety and contained inside the shell 2 where the tubes individually perform an outward and return pathway parallel to the longitudinal horizontal axis and over the whole length of the shell 2, an inlet 5 in a closing head 3A of the process fluid to be cooled and an outlet 6 in a closing head 3A of the cooled process fluid; the evaporator 1 further has two inlets 7A and 7B of the service refrigerant fluid in the liquid state in a lower lateral zone of the shell 2, symmetrically arranged in the direction of the longitudinal axis with respect to an outlet 8 of the service refrigerant fluid in the gaseous state positioned in an upper lateral zone of the shell 2, and an optical viewer 9 for controlling the level of the service refrigerant fluid on the lower lateral wall of the shell 2.
[0022] A first number of tubes 41 of the tube bundle 4 is positioned in a lower zone 21 of the evaporator 1 flooded by the service fluid, a second number of tubes 42 is positioned in an upper zone 22 of the evaporator 1 above the first number of tubes 41.
[0023] A distributor 70 of the service refrigerant fluid is positioned in an upper zone 22 of the evaporator 1 above the second number of tubes 42 of the tube bundle 4, and is constituted by two opposite collectors 71A and 71B respectively connected to the inlets 7A and 7B of the refrigerant fluid in the evaporator 1, and mounted with a perpendicular axis to the longitudinal axis of the evaporator 1 and of the tube bundle 4.
[0024] A plurality of straight distribution tubes 72i is perpendicularly connected to both collectors 71A and 71B, by means of respective fittings 73i at the ends thereof, with a longitudinal axis parallel to the axis of the evaporator 1 and the tube bundle 4.
[0025] The distribution tubes 72i inferiorly have a plurality of longitudinal dispensing openings 74i made by laser cutting in the wall of the tube, through which the refrigerated fluid in the liquid state sprinkles the second number of tubes 42 by force of gravity.
[0026] The tube bundle 4 is supported inside the shell 2 by a plurality of transversal support plates 80i perpendicular to the longitudinal axis of the tubes and the evaporator 1, appropriately perforated for guided and continuous passage of the single tubes and appropriately configured for mounting inside the evaporator 1. Perpendicularly to the plurality of the transversal support plates 80i, and therefore parallel to the longitudinal axis of the evaporator 1, a further plurality of vertical longitudinal secondary partitions 81i advantageously joint-fixed to the transversal support plates 80i longitudinally divides, into a plurality of sectors, the tubes of the second number of tubes 42 of the tube bundle 4 in the zone 22 of the evaporator 1.
[0028] The transversal support plates 80i and the longitudinal partitions 81i have appropriate pluralities of savings and through-openings, respectively 82i and 83i which have the function of equalising the pressure of the refrigerant fluid between these sectors and sub-units inside the evaporator 1.
[0029] A plurality of longitudinal deflecting fins 85i is further fixed on the longitudinal partitions 81i, again with the aim of equalising the flow distribution of the refrigerant fluid by force of gravity on the tubes of the second number of tubes 42. Laterally of the tube bundle of the second number of tubes 42 is located a special primary vertical partition 88 , longitudinally extended, conjoined at the top thereof to the internal lateral surface of the shell 2 and inferiorly extending downwards up to a suitable distance from the free surface of the flooded lower zone 21 for collecting the refrigerant fluid in the liquid state.
[0030] The primary vertical partition 88 divides the upper zone 22 of the evaporator in which it defines a first upper chamber 23 in which the second number of tubes 42 and the distributor 70 of the service refrigerant fluid are housed, and a second upper lateral chamber 24 of the evaporator 1, towards the side of the shell 2 where the inlets 7A and 7B are located, to which the distributor 70 and the outlet 8 of the refrigerant fluid in the gaseous state are connected.
[0031] A third number of tubes 43 connected via a collector 51 in the head 3A is housed inside the second upper lateral chamber 24 of the evaporator 1.
[0032] The head 3A has the inlet collector 51 connected to the inlet 5 of the process fluid in the evaporator 1, and an outlet collector 61 connected to the outlet 6 of the cooled process fluid; the inlet collector 51 supplies the first number of tubes 41, the third number of tubes 43 and the lower group of tubes of said second number of tubes 42; the outlet collector 61 is supplied by an upper group of tubes of said second number of tubes 42.
[0033] Above the lower zone 21 of the evaporator 1 flooded by service fluid, but in proximity thereof vertically at the second upper lateral chamber 24, there is an upper horizontal row of tubes 44 of the first number of tubes 41, positioned at a higher level than the upper horizontal row of the tubes facing and vertically at said first upper chamber 23.
[0034] The operation of the evaporator 1 according to the invention emerges clearly from the description and illustration and, in particular, is substantially as follows.
[0035] The process fluid to be cooled is introduced into the evaporator 1 through the inlet 5 in the head 3A, and thus in the inlet collector 51 from which it is distributed into the first number of tubes 41, the third number of tubes 43 and the lower group of tubes of the second number of tubes 42.
[0036] The process fluid to be cooled, coming from the system circulation and appropriately moved by movement means outside the evaporator, travels through the tubes in a horizontal-axis outward and return pathway inside the evaporator 1 over the whole length of the shell 2.
[0037] The upper group of tubes of the second number of tubes 42 thus returns to the outlet collector 61 in the head 3A, from which the appropriately-cooled process fluid is collected and connected to the outlet 6 from the evaporator 1 and reinjected into the cooling system circulation of which the evaporator is a part.
[0038] The service refrigerant fluid in the liquid state, coming from other lines of the cooling system and appropriately moved by movement means outside the evaporator, is injected into the evaporator 1 symmetrically, given equal conditions of temperature and pressure, through the two inlets 7A and 7B positioned in the lower lateral zone of the shell 2 the inside of which corresponds to the second upper lateral chamber 24 of the evaporator 1.
[0039] The two opposite collectors 71A and 71B are respectively connected to the inlets 7A and 7B of the fluid distributor 70 of the service refrigerant fluid, via which collectors and via the successive plurality of fittings 73i derived therefrom, the refrigerant fluid reaches the plurality of distribution tubes 72i from opposite ends. The supply of the refrigerant fluid from the collectors 71A and 71B to the opposite ends of the plurality of distribution tubes 72i advantageously guarantees the homogeneity of the temperature and pressure conditions of the refrigerant fluid in each tube and inside each of the tubes of the plurality of distribution tubes 72i.
[0040] The refrigerant fluid locates, in the plurality of distribution tubes 72i, the plurality of lower longitudinal dispensing openings 74i, through which the refrigerating fluid in the liquid state sprinkles the second number of tubes 42 by force of gravity. The heat exchange by convection, between the refrigerant flow and the outer walls of the second number of tubes 42 inside which the process fluid flows at a higher temperature, causes, among other things, the raising of the temperature of the refrigerant fluid, and a partial passage thereof from the liquid phase to the mixed-gaseous phase ("mist") and to the gaseous phase.
[0041] The refrigerant fluid, in its fall by force of gravity from the plurality of lower longitudinal dispensing openings 74i in the plurality of distribution tubes 72i on the second number of tubes 42, is compartmentalised into a plurality of sub-units of a plurality of sectors defined by the plurality of transversal support plates 80i and of the vertical longitudinal partitions 81i.
[0042] The plurality of longitudinal deflecting fins 85i fixed on the longitudinal partitions 81i advantageously facilitates the detachment of the refrigerant fluid that might have accumulated on the longitudinal partitions 81i during the liquid phase and a better and progressive redistribution on the rows of the second number of tubes 42 positioned inferiorly of the longitudinal deflecting fins 85i.
[0043] The plurality of savings and through-openings, respectively 82i and 83i in the transversal support plates 80i and in the longitudinal partitions 81i which are compartmentalised into a plurality of sub-units of a plurality of sectors inside the evaporator 1, advantageously facilitate the uniformity of the distribution of the refrigerant fluid during the progressively gaseous and mixed-gaseous phase in the progressive fall thereof onto the rows of the second number of tubes 42.
[0044] The portion of refrigerant fluid still in the liquid phase, after having sprayed the second number of tubes 42 by force of gravity, precipitates and is collected (floods) in the lower zone 21 of the evaporator 1, where the first number of tubes 41 of the tube bundle 4 is positioned and where the heat exchange is actuated in a static form by conduction between the refrigerant fluid in the liquid phase and the outer walls of the first number of tubes 41 of the tube bundle 4 which remains completely immersed (flooded) in the fluid.
[0045] Using the optical viewer 9 positioned on the lateral lower wall of the shell 2, the level of the service refrigerant fluid in the flooded lower zone 21 is controlled, which level must be maintained, by an appropriate control and balancing of the functions of the system outside the evaporator 1, at a higher level than the upper horizontal row of the first number of tubes 41 of the tube bundle 4.
[0046] The portion of refrigerant fluid in the gaseous and mixed-gaseous phase, created for the heat exchange realised with interaction of the refrigerant fluid and the second number of tubes 42 in the first upper chamber 23 of the evaporator 1, physically and naturally tending to vertically rise towards the top of the first upper chamber 23, is advantageously aspirated by means of an appropriate depression created by aspirating means outside the evaporator 1 at the outlet 8 from the shell 2, positioned at the upper lateral chamber 24 of the evaporator 1.
[0047] The presence of the longitudinally-extended primary vertical partition 88 that defines the first upper chamber 23 and the second upper lateral chamber 24 of the evaporator 1, advantageously attributes to the portion of refrigerant fluid in the gaseous phase and mixed-gaseous phase a tortuous pathway from the first upper chamber 23 to the second upper lateral chamber 24 comprising at least one portion of a descending circuit.
[0048] The primary partition 88, in cooperation with the free surface of the collecting flooded lower zone 21, inferiorly delimits a connecting passage between the first upper chamber 23 where a descending portion of circuit extends, and the second upper lateral chamber 24 where a rising portion of circuit extends in succession to a descending portion of circuit of the tortuous pathway of the refrigerant fluid in the gaseous and mixed-gaseous phase.
[0049] In proximity of the connecting passage of the tortuous pathway, and superiorly of the flooded lower zone 21 of collection of a service fluid, but in proximity thereof and vertically at the second upper lateral chamber 24, there is the upper horizontal row of tubes 44 of the first number of tubes 41, positioned at a higher level than the upper horizontal row of the tubes facing and vertically at said first upper chamber 23.
[0050] The tortuous pathway of the refrigerant fluid in the gaseous and mixed-gaseous phase advantageously strikes, in the inversion from descending portion of circuit to rising portion of circuit, the upper horizontal row 44 of tubes of the first number of tubes 41 and thus actuates a heat exchange which tends to reduce the moisture still remaining in the mixed-gaseous phase.
[0051] The third number of tubes 43 is also housed in the second upper lateral chamber 24 and is arranged at a higher level than the horizontal row of tubes 44, which is further struck by the refrigerant fluid in the gaseous and mixed-gaseous phase in a rising portion of circuit of the tortuous pathway, actuating a further heat exchange which tends to eliminate the moisture still residual in the mixed-gaseous phase (mist).
[0052] The service refrigerant fluid is advantageously thus distanced by the evaporator 1 from the outlet 8 and injected into the circuit of the refrigeration system in prevalently gaseous phase.
[0053] The horizontal evaporator of the invention is characterised in particular by the specific construction of the distributor 70.
[0054] Among the special aspects of the distributor 70, already evident from what has been described and illustrated in the foregoing, the distributor 70 has a tube distribution system 72i, with the tubes being provided with one or more lower longitudinal openings 74i.
[0055] The lower longitudinal openings 74i preferably extend longitudinally along the lower axial generatrix of the distribution tubes 72i.
[0056] The tubes 72i can be supplied at an end thereof by a single tubular collector or, as has been seen, they can be supplied at both ends by opposite tubular collectors 71, 71B.
[0058] The tubes 72i are preferably straight, cylindrical, and are orientated horizontally in the longitudinal direction of the evaporator 1.
[0059] The tubes 72i do not necessarily need to be all positioned at the same height, in particular, to optimise the occupation of the space inside the shell 2, the arrangement of the tubes 72i can be adapted to the internal profile of the shell 2.
[0060] In particular, if the shell 2 is cylindrical, the distribution tubes 72i can be arranged following the internal profile of the shell 2, with the central tubes 72i higher and the lateral tubes 72i gradually lower.
[0061] The distribution tubes 72i can be all of identical transversal dimensions, inside diameter and external diameter in the case of the cylindrical shape.
[0062] It is also possible to modulate the entity of the flow of refrigerant liquid in free fall in a transversal direction to the longitudinal axis of the evaporator 1.
[0063] For example in some applications a more abundant flow can be requested at the centre, so that the central tubes 72i can have an internal passage section that is greater than the passage section of the lateral tubes 72i and longitudinal openings 74i having a greater area than that of the lateral tubes 72i.
[0065] The transversal support plates 80i can therefore have first support holes of the tube bundle 4 and, above the first holes, second support holes of the distribution tubes 72i.
[0066] The lower longitudinal dispensing openings 74i are preferably formed by laser cutting so as to have high dimensional precision.
[0068] In an embodiment there might only be one lower longitudinal dispensing opening 74i which extends along at least the majority of the length of the distribution tube 72i.
[0069] In an embodiment the lower longitudinal dispensing openings 74i are straight slots. In an embodiment the lower longitudinal dispensing openings 74i are slots having a constant width.
[0070] In an embodiment the lower longitudinal dispensing openings 74i are slots having a constant length.
[0071] In other embodiments, in the case of a distributor 70 with the two tubular collectors 71A and 71B, the lower longitudinal dispensing openings 74i are slots having, from the end of the distribution tubes 72i towards the centre of the distribution tubes 72i, a constant width and a progressively increasing length, or a constant length and a progressively increasing width, or a width and a length that are progressively increasing, or an increasing width in the case of a single longitudinal dispensing opening 74i.
[0072] In other embodiments, in the case of a distributor 70 with single tubular collector, the lower longitudinal dispensing openings 74i are slots having, from the end of the distribution tubes 72i connected to the collector towards the free end of the distribution tubes 72i, a constant width and a progressively increasing length, or a constant length and a progressively increasing width, or a progressively increasing width and length, or an increasing width in the case of a single longitudinal dispensing opening 74i.
[0073] Lastly, as demonstrated, the distribution tubes 71i can project below the lower axial generatrix of the tubular collectors 71A, 71B.
[0074] This is made possible by the angular fittings 73i connected to each collector 71A and 71B below the median longitudinal plane thereof.
[0075] Modifications and variants to the hybrid tube bundle evaporator described in the foregoing are, naturally, possible.
[0076] It has in practice been observed that a hybrid tube bundle evaporator comprising a service refrigerant fluid distributor according to the invention is particularly advantageous for optimising the service fluid distribution on the tube bundle.
1. A tube bundle evaporator 1 longitudinally extending along a horizontal axis, comprising
a shell 2, a tube bundle 4 housed inside the shell, a shell-side refrigerant fluid,
a tube-side refrigerated fluid, a lower zone 21 of said evaporator 1 flooded by the
refrigerant fluid in the liquid state and containing a first number of tubes 41 of
said tube bundle 4, characterised in that it comprises a service refrigerant fluid distributor 70 positioned in an upper zone
22 of said evaporator 1, comprising a plurality of distribution tubes 72i provided
with one or more lower longitudinal dispensing openings 74i for dispensing the refrigerant
fluid in the liquid state by free fall onto a second number of tubes 41 of the tube
bundle 4, which second number of tubes 41 is positioned outside said lower zone 21
above said first number of tubes 41, said plurality of distribution tubes 72i being
longitudinally superimposed on said second number of tubes 42 of said tube bundle
4.
2. The horizontal evaporator according to the preceding claim, characterised in that said service refrigerant fluid distributor 70 comprises at least a first tubular
collector 71A for supplying said distribution tubes 72i.
3. The horizontal evaporator according to the preceding claim, characterised in that said service refrigerant fluid distributor 70 comprises a plurality of angular connection
fittings 73i between said at least a first tubular collector 71A and said plurality
of distribution tubes 71i.
4. The horizontal evaporator according to the preceding claim, characterised in that said angular fittings 73i connect to said first tubular collector 71A below the median
longitudinal plane thereof.
5. The horizontal evaporator according to the preceding claim, characterised in that said distribution tubes 71i project below the lower axial generatrix of said at least
a first tubular collector 71A.
6. The horizontal evaporator according to any one of claims 2 to 5, characterised in that said service refrigerant fluid distributor 70 comprises a first supply tubular collector
71A of a first end of said distribution tubes 72i and a second supply tubular collector
71B of a second end of said distribution tubes 72i.
7. The horizontal evaporator according to claim 1, characterised in that said distribution tubes 72i are straight.
8. The horizontal evaporator according to claim 1, characterised in that said distribution tubes 72i are horizontal.
9. The horizontal evaporator according to claim 1, characterised in that said distribution tubes 72i are arranged with the longitudinal axis thereof parallel
to said horizontal axis of said evaporator 1.
10. The horizontal evaporator according to claim 1, characterised in that said distribution tubes 72i are arranged at various heights.
11. The horizontal evaporator according to claim 1, characterised in that said distribution tubes 72i are cylindrical.
12. The horizontal evaporator according to claim 1 characterised in that it has, inside said shell 2, a plurality of transversal support plates 80i having
first support holes for supporting said tube bundle 4, and, above said first holes,
second support holes of said distribution tubes 72i.
13. The horizontal evaporator according to claim 1, characterised in that said distribution tubes 72i have an equal inside diameter.
14. A vapour compression refrigeration circuit characterised in that it comprises an evaporator 1 according to any one preceding claim.