[0001] The present invention relates to a method for operating a water-bearing household
appliance and a water-bearing household appliance, in particular a dishwasher or washing
machine.
[0002] Known water-bearing household appliances, such as dishwashers, are implemented to
automatically clean dirty articles placed therein. For a good cleaning result, detergents
can be added to the washing liquor. There are several different types of detergent
available, such as liquids, gels, powders or tablets, which have different properties.
[0003] In order to obtain a favorable cleaning result, it is advantageous to know certain
parameters of the detergent that is being used, such as the kind of detergent, the
amount of detergent added to the washing liquor, and others.
[0005] It is one object of the present invention to provide an improved method for operating
a water-bearing household appliance.
[0006] According to a first aspect, a method for operating a water-bearing household appliance
for treating articles, in particular a dishwasher or washing machine, is suggested.
The water-bearing household appliance includes a treatment chamber for treating the
articles with a washing liquor and a dosing system for dispensing a dosing-amount
of detergent provided by a dosing unit. In a first step, one of a plurality of different
treatment cycles is selected. In a second step, the water-bearing household appliance
is controlled to perform the selected treatment cycle. In a third step, the dosing
system is actuated to dispense the dosing-amount of detergent according to the selected
treatment cycle. In a fourth step, a sensor signal of the dispensed dosing-amount
of detergent is detected. In a fifth step, the selected treatment cycle is adjusted
as a function of the detected sensor signal, and in a sixth step, the water-bearing
household appliance is controlled to perform the adjusted treatment cycle.
[0007] This method advantageously allows to control the water-bearing household appliance
such that operation of the water-bearing household appliance is more reliable and
optimized, in particular optimized with respect to a cleaning efficiency, use of resources
such as electric energy, fresh water and chemicals, as well as time needed to finish
one treatment cycle. The method is preferably employed for operating a water-bearing
household appliance having one or more automatic dosing systems that provide a storage
of detergent sufficient for several treatment cycles and are implemented for dispensing
a predefined amount of detergent when being actuated.
[0008] The water-bearing household appliance preferably has a control unit implemented for
controlling it. For example, the control unit comprises a storage unit for storing
the plurality of different treatment cycles. The different treatment cycles can be
adapted for different scenarios, for example for treating heavily soiled articles,
weakly soiled articles, sensitive articles, energy saving and others more. For example,
a treatment cycle for treating articles, in particular for washing or cleaning articles,
comprises a number of steps that are performed sequentially, such as pre-rinse, cleaning,
rinse or drying steps. These steps may be referred to as sub-steps. Each step comprises
a certain order of control commands to be performed at certain timings from the start
of the treatment cycle or of the step. The control commands may be referred to as
parameters of the step. Similar steps in different treatment cycles may have different
parameters. For example, the parameters of the cleaning step of a first treatment
cycle can be different from the parameters of the cleaning step of a second treatment
cycle.
[0009] Selecting one treatment cycle from the plurality may be performed by user via a user
interface and/or may be performed by the water-bearing household appliance itself.
Preferably, the water-bearing household appliance comprises means for detecting a
state of the articles to be treated and the control unit is implemented to automatically
select the treatment cycle of the plurality of different treatment cycles which is
best adapted for achieving an optimum result.
[0010] Preferably, each one of the treatment cycles comprises a sub-step with a dispense
command, which means that the control unit will actuate the dosing system for dispensing
the dosing-amount of detergent provided by the dosing unit. The dosing system will
then dispense or release the dosing-amount of detergent into the treatment chamber
or a dosing channel or the like. In a preferred embodiment, a dosing channel is arranged
between the dosing system and the treatment chamber, through which the dosing-amount
of detergent is guided into the treatment chamber, where it is added to the washing
liquor. The water-bearing household appliance may comprise specific means for adding
the dosing-amount of detergent to the washing liquor, for example a specific mixing
chamber to ensure a full and fast dissolution of the detergent in the washing liquor.
[0011] The dosing system may be implemented as a dosing system that needs refilling after
each treatment cycle. Preferably, the dosing system is implemented as an automatic
dosing system implemented for dosing the dosing-amount of detergent from a storage
of detergent that comprises several times the dosing-amount of detergent, for example
at least 100 times, preferably at least 500 times, the dosing-amount of detergent.
For example, the dosing unit comprises the storage of detergent and when the storage
is empty, the dosing unit is replaced with a dosing unit having a full storage. The
dosing-amount of detergent denotes the part of detergent that is actually dispensed
when the dosing system is actuated. The dosing-amount of detergent may be different
for different dosing systems and different dispensing steps. For example, the intended
dosing-amount of detergent of an automatic dosing system implemented for dosing individual
detergent tablets may be one detergent tablet.
[0012] The water-bearing household appliance may include more than one dosing system, wherein
different dosing systems are preferably employed for different kinds of detergent,
such as cleaner, bleach, rinse aid, enzymes and other chemicals that can enhance treating
the articles, such as water softeners or the like. The different detergents may be
of different consistency.
[0013] The detergent may be a fluid, such as a liquid or a gel, a solid, such as powder
or tablets, or may be a combination, such as a liquid or gel packed in a foil (liquid
capsule).
[0014] When the dosing system is actuated to dispense the dosing-amount of detergent, a
sensor signal of the dosing-amount of detergent is detected. Preferably, the water-bearing
household appliance comprises a sensor unit with a detection unit that is implemented
to detect the sensor signal and to output it to the control unit for further processing,
for example. Detecting the sensor signal of the dosing-amount of detergent means that
a signal that is characteristic of the dosing-amount of detergent is detected. This
may be achieved by various techniques and/or means, such as by detecting a capacity
change, detecting an optical signal of the dosing-amount of detergent, detecting an
acoustic signal of the dosing-amount of detergent and/or detecting a mechanical signal
of the dosing-amount of detergent, such as a vibration.
[0015] The control unit and/or an analyzing unit are preferably implemented to analyze the
detected sensor signal in order to extract information about the dosing-amount of
detergent, such as a mass of detergent or a consistency of detergent of the dosing-amount
of detergent. Thus, it is possible to obtain an information if the actuation of the
dosing system had the intended result, that is, dispensing the intended dosing-amount
of detergent, as compared to an erroneous event, in which a wrong amount and/or wrong
kind of detergent is dispensed upon actuation.
[0016] The control unit is preferably implemented to adjust one or several parameters of
the steps of the selected treatment cycle depending on the detected sensor signal.
For example, when it is derived from the detected sensor signal that the mass of the
dosing-amount of detergent was less than intended according to the particular dispense
command of the selected treatment cycle, the dosing system may be actuated once more
in order to dispense another dosing-amount of detergent, in case of an automatic dosing
system. In case of a dosing system that carries only one charge and needs refilling
after each treatment cycle, the temperature of the washing liquor may be increased,
if the articles are compatible with a higher temperature, in order to achieve good
cleaning results. Further, if it is detected that a wrong kind of detergent was dispensed,
operation of the water-bearing household appliance may be stopped in order to prevent
damage to the appliance and/or the articles.
[0017] Adjusting the selected treatment cycle may further involve setting or adjusting operating
parameters of the water-bearing household appliance that can affect the water-bearing
household appliance as a whole and all or a number of future treatment cycles that
are performed. For example, in a first operation of a brand-new water-bearing household
appliance or after replacing or refilling the dosing unit with detergent, a gauging
of the dosing system may be performed as a function of the detected sensor signal.
[0018] The suggested method has several advantages. Beside being able to optimize the selected
treatment cycle as a function of the detected sensor signal, the detected sensor signal
may be used to obtain information about the state of the dosing system or a remaining
amount of detergent in a storage in case of an automatic dosing system. The state
of the dosing system may comprise information about any problems concerning the dosing
system. For example, in the case of an automatic dosing system implemented for dosing
individual detergent tablets, it may be detected that a detergent tablet was broken
when being dispensed. If this is detected several times in a predefined number of
dispensing events exceeding a certain threshold, it may be concluded that the dosing
mechanism needs servicing.
[0019] In an embodiment, the sensor signal of the dispensed dosing-amount of detergent is
detected before the detergent is added to the washing liquor.
[0020] For example, the dosing-amount of detergent is dispensed from the dosing system into
a dosing channel, which leads to the treatment chamber, but is closed at an intermediate
position, such that the dosing-amount of detergent may temporarily be stored in the
dosing channel. Detection of the sensor signal takes place before or when the dosing-amount
of detergent is stored in the dosing channel. This allows to take measures that may
improve operation of the water-bearing household appliance as function of the detected
sensor signal and before the dosing-amount of detergent is added to the washing liquor.
[0021] In a further embodiment, a mass of the detergent of the dosing-amount of detergent,
a consistency of the detergent in the dosing-amount of detergent, and/or a chemical
composition of the detergent in the dosing-amount of detergent is derived from the
detected sensor signal by analyzing the detected sensor signal.
[0022] Consistency here means whether the dosing-amount of detergent comprises a liquid,
a gel, a powder, a tablet or a liquid capsule. Chemical composition comprises information
about the active agents comprised in the detergent, in particular on a molecular level.
The mass preferably is the mass in grams of the dosing-amount of detergent.
[0023] The information derived in this embodiment is preferably employed for optimizing
the selected treatment cycle.
[0024] In embodiments, the detected sensor signal is processed by a filtering unit configured
for filtering the detected sensor signal in order to remove noise from the detected
sensor signal. The filtering unit may be implemented in the sensor unit, an analyzing
unit and/or the control unit. This has the advantage that a signal-to-noise ratio
is enhanced and more information about the dosing-amount of detergent may be obtained
from the detected sensor signal.
[0025] According to a further embodiment, the detected sensor signal and/or an analyzed
sensor signal obtained by analyzing the detected sensor signal is compared with a
pre-defined expected sensor signal and an error signal is generated as a function
of a result of the comparison.
[0026] In this embodiment, an information about if dispensing the dosing-amount of detergent
took place as intended or as desired may be obtained in a simple way by comparison.
Comparing involves, for example, calculating a root-mean-square value (RMS) of the
detected sensor signal with respect to the pre-defined expected sensor signal. For
example, the detected and the pre-defined expected sensor signal are both a variation
of a measurement value, such as an amplitude of a vibration or an intensity of transmitted
light, over time. The RMS-value may then be determined with the time as common coordinate.
However, a more complicated comparison can be preferred, such as comparing derived
values, for example derived by curve analysis of the detected sensor signal. This
allows for categorizing the detected sensor signal into one of a plurality of different
event categories, such as not enough detergent, partial blocking of the dosing system,
bad consistency of the dosing-amount of detergent, or the like.
[0027] The error signal may simply be a two-state signal that indicates whether the dosing-amount
of detergent was dispensed as expected or if this was not the case. Preferably, it
includes certain information of the results of the comparison, such as the event category
as described above. Depending on the error signal, certain measures may be suggested
or performed automatically, such as an automatic cleaning of the dosing channel or
outputting, to a user interface, the information that a storage of the dosing unit
is empty and the dosing unit needs to be replaced.
[0028] According to a further embodiment, the pre-defined expected signal is a stored signal
selected from a plurality of stored signals stored in a signal storage, a calculated
signal calculated at a dispense-timing as a function of current operating parameters
of the water-bearing household appliance or a determined signal determined from a
plurality of historical detected sensor signals.
[0029] The stored signals may be generated by a manufacturer of the water-bearing household
appliance or the detergent for different kinds of detergent and/or different masses
of the dosing-amount of detergent. That is, a catalog of sample signals may be provided,
each of which corresponds to a successful dispensing of the respective dosing-amount
of detergent.
[0030] The calculated signal has the advantage that current operating parameters may be
accounted for in the pre-defined expected signal. For example, the calculated signal
is obtained by evaluating an equation that describes the expected signal as a function
of certain parameters, such as a current temperature, a current humidity, a current
load of the treatment chamber with washing liquor and/or with articles, and so on.
[0031] The determined signal is determined from a plurality of historical detected sensor
signals. For example, the detected sensor signal is stored in a storage unit each
time when a dosing-amount of detergent is dispensed and the sensor signal is detected.
Current operating parameters may be accounted for as well. The stored sensor signals
are then called historical detected sensor signals. During use of the water-bearing
household appliance, a large database of historical detected sensor signals will be
collected. An algorithm may be implemented that is able to learn from the historical
detected sensor signals and extract the pre-defined expected signal by way of prediction.
A neural network may be implemented for this task.
[0032] The plurality of historical detected sensor signals may further include detected
sensor signals that were detected by sensors in a water-bearing household appliance
other than the current one. For example, the water-bearing household appliance is
connected to a server of the manufacturer and is configured to transmit detected sensor
signals to the server. The server then stores the received detected sensor signals
from a plurality of connected water-bearing household appliances and may be configured
to transmit detected sensor signals from at least one of the plurality to the current
water-bearing household appliance. The detected sensor signals to be transmitted may
be selected depending on a type or model of the current water-bearing household appliance.
Further, historical detected sensor signals may be provided by service personnel,
for example as a downloadable file and/or during a firmware update of the control
unit of the water-bearing household appliance.
[0033] According to a further embodiment, one of a plurality of dosing paths is selected
as a function of the detected sensor signal, the analyzed sensor signal and/or the
error signal and a setting element is set for routing the dosing-amount of detergent
to the selected dosing path.
[0034] A dosing path is defined by the path the detergent travels after being dispensed
from the dosing system. For example, the dosing channel described before resembles
a dosing path that leads to the treatment chamber and the washing liquor. Note that
there may be dosing path that does not lead the dosing-amount of detergent to the
washing liquor, that is, adding of the dosing-amount of detergent to the washing liquor
may be suppressed. A setting element may be considered as a redirecting element, such
as a three-way-valve for liquids, that allows to select one of at least two different
dosing paths. It is noted that a simple blocking of the dosing channel is considered
a dosing path.
[0035] This embodiment has the advantage that adding of the dosing-amount of detergent to
the washing liquor can be optimized as a function of the parameters of the dosing-amount
of detergent, or may be suppressed. This can be useful in cases where the user used
a wrong kind of detergent, that might harm or even destroy the articles to be treated.
[0036] According to a further embodiment, the method comprises the steps of digitizing the
detected sensor signal and processing the digitized sensor signal by means of digital
signal processing techniques.
[0037] For example, the control unit comprises an analog-digital converter and a means for
digital signal processing. This means may be implemented as a dedicated digital-signal
processor (DSP), a field programmable gate array (FPGA) or a microprocessor implemented
for executing a specific program, or a combination thereof.
[0038] Digital signal processing techniques involve arithmetical operations such as fixed-point
and floating-point, real-valued and complex-valued, multiplication and addition, in
particular FFT (fast-fourier-transform). Preferably, the operations are performed
such that a characteristic signature and/or a signal-to-noise ratio are enhanced.
Characteristic signature means a certain form of the detected sensor signal that can
be characteristic for a dosing-amount of detergent.
[0039] According to a further embodiment, the step of adjusting the selected treatment cycle
includes stopping the treatment cycle, shutting down the water-bearing household appliance,
blocking the dispensed dosing-amount of detergent, selecting a different treatment
cycle from the plurality, adjusting one or several parameters of the selected treatment
cycle, specifically of a subsequent step of the selected treatment cycle,
[0040] According to a further embodiment, adjusting one or several parameters of the selected
treatment cycle includes adding a dispense command to the selected treatment cycle,
adjusting a timing of a dispense command of the selected treatment cycle, adjusting
a dosing-amount of detergent of a dispense command, adjusting a temperature profile
of the washing liquor over the course of the selected treatment cycle, adjusting a
volume of washing liquor of a sub-step of the selected treatment cycle and/or adjusting
timings of a transition from a sub-step to a subsequent sub-step of the selected treatment
cycle. According to a further embodiment, the sensor signal is an electrical signal,
an optical signal, a mechanical signal, and/or an acoustic signal.
[0041] For example, an electrical signal can be obtained by detecting a change of a capacitance
or inductivity. An optical signal can be obtained from an arrangement of a light source
and a light detector that are arranged such that the dosing-amount of detergent is
probed. The optical signal may comprise a transmitted intensity, a reflected intensity
and/or a scattered intensity. The mechanical signal comprises a vibration or oscillation
of an element that may be induced by an impact of the dosing-amount of detergent after
being released from the dosing system. The mechanical signal may be detected by an
acceleration sensor or by a piezoelectric sensor. The acoustic signal can be obtained
from an arrangement of an ultrasonic sender and an ultrasonic receiver and the acoustic
signal may comprise a reflected intensity, a transmitted intensity and/or a modulated
intensity. Further, the acoustic signal may be the noise generated by the impact of
the dosing-amount of detergent after being released from the dosing system detected
by a microphone.
[0042] According to a further embodiment, the sensor signal is a mechanical signal that
is generated by an impact of the dosing-amount of detergent hitting a deflecting element
after being dispensed and before being added to the washing liquor.
[0043] This embodiment is advantageous because the deflecting element may be implemented
in a way that enhances a signal strength, which makes it easier to detect the sensor
signal and analysis of the detected sensor signal is more reliable.
[0044] For example, in the case of an automatic dosing system implemented for automatically
dosing a detergent tablet having the form of a cylinder, an impact of such tablet
in a way that the tablet rolls off is relatively weak, because the momentum is transferred
from the translational movement to the rotational movement. For example, a deflecting
element having a half-sphere on its surface can effectively prevent such roll-off
events.
[0045] According to a second aspect, a water-bearing household appliance for treating articles,
in particular a dishwasher or washing machine, is suggested. The water-bearing household
appliance includes a treatment chamber for treating the articles with a washing liquor,
a dosing system for dispensing a dosing-amount of detergent provided by a dosing unit,
a control unit for controlling the water-bearing household appliance to perform a
treatment cycle selected from a plurality of different treatment cycles and a sensor
unit for detecting a sensor signal of the dosing-amount of detergent dispensed by
the dosing system. The control unit is configured to adjust the selected treatment
cycle as a function of the detected sensor signal and to control the water-bearing
household appliance to perform the adjusted treatment cycle.
[0046] This water-bearing household appliance has the advantage that treatment of the articles
can be tuned or optimized as a function of the operation of the dosing system. Preferably,
the water-bearing household appliance comprises at least one automatic dosing system
that provides a storage of detergent sufficient for several treatment cycles and is
implemented for dispensing a predefined amount of detergent when being actuated.
[0047] Preferably, the water-bearing household appliance is configured for being operated
according to the method according to the first aspect.
[0048] The control unit may be implemented in hardware or software. When it is implemented
in hardware, the control unit may comprise a computer or microprocessor. When it is
implemented in software, the control unit may comprise a computer program product,
a function, a routine and/or an application.
[0049] According to an embodiment, a detection unit of the sensor unit is arranged such
that the sensor signal of the dosing-amount of detergent is detected before the dosing-amount
of detergent is added to the washing liquor.
[0050] For example, the detection unit is arranged such that the sensor signal is detected
at a position along a dosing path leading from the dosing system to the treatment
chamber or a specific mixing compartment, where the dosing-amount of detergent is
added to the washing liquor. Such dosing path may be implemented as a dosing channel
connecting an outlet of the dosing system with the treatment chamber, for example.
Then, the detection unit may be arranged in or adjacent to the dosing channel, depending
on how the sensor unit is implemented.
[0051] According to a further embodiment, the detection unit includes a mechanical sensing
unit, preferably a piezoelectric sensing unit, an optical sensing unit, an acoustic
sensing unit and/or an electrical sensing unit.
[0052] The mechanical sensing unit is configured for detecting mechanical vibrations of
coupled elements. Therefore, a strong coupling of the mechanical sensing unit to the
element or area where mechanical vibrations are generated by the dosing-amount of
detergent is preferred. For example, the mechanical sensing unit is incorporated into
a deflecting element on which the dosing-amount of detergent falls after being dispensed
and before reaching the washing liquor. Preferably, the mechanical sensing unit is
arranged at a position outside of the treatment chamber, well protected from the harsh
climatic conditions inside the treatment chamber. This has the advantage that the
mechanical sensing unit has an extended service life and may have a relatively simple
construction, and further a hole for guiding a power or signaling cable or the like
for the mechanical sensing unit into the treatment chamber can be omitted. Therefore,
the treatment chamber is less complex, because sealing means for sealing such hole
are not necessary. Further, the mechanical sensing unit may only be pressed onto the
coupled element, such that mechanical stresses of the coupled element, for example
due to expansion or contraction with temperature changes, are not transferred on the
mechanical sensing unit. This further increases service life of the mechanical sensing
unit.
[0053] An optical sensing unit preferably comprises a light source, such as a laser and/or
a light emitting diode, and a light detector, such as a photodiode. The light source
and the light detector are arranged in one of several geometries, such that a transmitted
light intensity, a reflected light intensity and/or a scattered light intensity of
the dosing-amount of detergent is detected. The optical sensing unit may comprise
more than one light source and/or light detector arranged in more than one of said
geometries. Preferably, the light source is a spectral light source and/or the light
detector is a spectral detector. The optical sensing unit may use light at other than
visible wavelengths, in particular infrared light.
[0054] The acoustic sensing unit may be implemented as an ultrasonic sender-receiver arrangement
which may detect a reflected ultrasonic sound intensity and/or a transmitted ultrasonic
sound intensity. Further, the acoustic sensing unit may comprise a microphone configured
for detecting a noise of the dosing-amount of detergent when hitting an element of
the water-bearing household appliance.
[0055] The optical and/or acoustic sensing unit may also be implemented as a sensor barrier.
[0056] The electrical sensing unit may be implemented as a capacitance detector which detects
a change of dielectric permeability of a surrounding volume or a inductive detector
which detects a change of magnetic permeability of a surrounding volume.
[0057] According to a further embodiment, the water-bearing household-appliance further
comprises a deflecting element arranged such that the dosing-amount of detergent hits
the deflecting element after being dispensed and before being added to the washing
liquor for generating a mechanical sensor signal.
[0058] In this embodiment, the detection unit is preferably implemented as a piezoelectric
sensing unit for sensing the mechanical vibrations generated by the impact. Favorably,
the piezoelectric sensing unit has a strong mechanically coupling with the deflecting
element, for example it is arranged on a rear side of the deflecting element.
[0059] According to a further embodiment, the water bearing household-appliance, further
comprises an analyzing unit for analyzing the detected sensor signal.
[0060] For example, the analyzing unit is implemented as a digital signal processor, a field
programmable gate array, a microprocessor and/or a computer including dedicated resources
such as RAM. Further, it may include a neural network that learns analyzing detected
sensor signal and drawing conclusions over time and by itself. Preferably, the analyzing
unit is a dedicated unit that serves only for the analysis of the detected sensor
signal. In particular, the analyzing unit is configured for performing arithmetic
operations, such as addition, multiplication as well as floating point operations
and fast-fourier-transform operations with the detected sensor signals.
[0061] According to a further embodiment, the water-bearing household appliance comprises
a setting element for setting one of a plurality of dosing paths for guiding the dispensed
dosing-amount of detergent from the dosing system to the treatment chamber as a selected
dosing path, and the control unit is implemented to select one of the plurality of
dosing paths as a function of the detected sensor signal.
[0062] For example, the dosing channel described above forms the dosing path, wherein it
comprises a first outlet leading to the treatment chamber and a second outlet leading
to a mixing chamber for mixing a specific detergent with washing liquor. The setting
element is implemented as a deflector that allows the dosing-amount of detergent to
travel either one of the two dosing paths. In embodiments, a barrier for blocking
the dosing channel such that the dosing-amount of detergent does not reach the washing
liquor during the treatment cycle is also considered to be a dosing path.
[0063] It is understood that the examples and embodiments of the method may be adapted correspondingly
to form embodiments of the water-bearing household appliance.
[0064] According to a further aspect, the invention relates to a computer program product
comprising a program code for executing the above-described method for operating a
water-bearing household appliance when run on at least one computer.
[0065] A computer program product, such as a computer program means, may be embodied as
a memory card, USB stick, CD-ROM, DVD or as a file which may be downloaded from a
server in a network. For example, such a file may be provided by transferring the
file comprising the computer program product from a wireless communication network.
[0066] Further possible implementations or alternative solutions of the invention also encompass
combinations - that are not explicitly mentioned herein - of features described above
or below with regard to the embodiments. The person skilled in the art may also add
individual or isolated aspects and features to the most basic form of the invention.
[0067] Further embodiments, features and advantages of the present invention will become
apparent from the subsequent description and dependent claims, taken in conjunction
with the accompanying drawings, in which:
Fig. 1 shows a block diagram of a first example of a method for operating a water-bearing
household appliance;
Fig. 2 shows an example of a detected sensor signal over the course of a treatment
cycle; and
Fig. 3 shows an example of a water-bearing household appliance.
[0068] In the Figures, like reference numerals designate like or functionally equivalent
elements, unless otherwise indicated.
[0069] Fig. 1 shows a block diagram of a first example of a method for operating a water-bearing
household appliance 1 (see Fig. 3) for treating articles, which is embodied as a dishwasher
for the purposes of this example. The dishwasher 1 comprises a treatment chamber 4
(see Fig. 3) for treating the articles with washing liquor and a dosing system 20
(see Fig. 3) for dispensing a dosing-amount of detergent provided by a dosing unit.
The dosing system 20 is implemented as an automatic dosing system configured for dosing
individual detergent tablets provided by the dosing unit, which comprises a storage
cartridge for storing several hundreds of the detergent tablets.
[0070] In a first step S1, one of a plurality of different treatment cycles is selected.
For example, the dishwasher 1 was loaded with heavily soiled dishes to be cleaned.
The dishwasher 1 comprises means that detect the kind of dishware placed in the dishwasher
1 and the amount of soiling. Accordingly, a control unit 30 (see Fig. 3) of the dishwasher
1 selects an "intensive" treatment cycle that is suited for heavily soiled dishes.
[0071] In a second step S2, the dishwasher 1 is controlled to perform the selected treatment
cycle. For example, the "intensive" treatment cycle starts with two pre-rinsing steps,
which are performed with fresh water as washing liquor without any detergent added
to it. After this, a main cleaning step is intended to follow. At the beginning of
the main cleaning step, a first amount of detergent is intended to be added to the
washing liquor.
[0072] Thus, in a third step S3, the dosing system 20 is actuated to dispense the dosing-amount
of detergent according to the selected treatment cycle. In this example, the intended
dosing-amount of detergent corresponds to one detergent tablet, however deviations
may occur due if the dosing system 20 has a malfunction.
[0073] In a fourth step S4, a sensor signal S (see Fig. 2) of the dispensed dosing-amount
of detergent is detected. For example, the dishwasher 1 comprises a sensor unit 40
(see Fig. 3) with a detection unit 42 (see Fig. 3) implemented as a piezoelectric
sensor implemented for detecting the impact of the dosing-amount of detergent after
it is released from the dosing system 20 and hits an element of the dishwasher 1.
The element may be section of a side wall or bottom of the dishwasher 1, a portion
of a dosing channel 22 (see Fig. 3) or an element specifically designed for this purpose.
The piezoelectric sensor 42 is implemented to detect the mechanical vibrations that
originate from the impact. For this, the piezoelectric sensor 42 is preferably located
close to the element and has a strong mechanical coupling to the element, which provides
a good signal-to-noise ratio. However, the sensor signal S may be detected even if
the piezoelectric sensor 42 is placed away from the element, as long as a mechanical
coupling between the element and the piezoelectric sensor 42 exists.
[0074] Steps S3 and S4 may be repeated as often as desired in order to reach a first amount
of detergent according to the selected treatment cycle. For example, the first amount
of detergent may correspond to four of the detergent tablets. Then, the dosing system
20 needs to be actuated four times for dispensing one detergent tablet each time.
Each time, the fourth step S4 is performed.
[0075] For example, a sensor signal S as shown in Fig. 2 is detected. The detected sensor
signal S shows an amplitude of a mechanical vibration as detected by the piezoelectric
sensor 42 as a function of the time t during the treatment cycle, starting from the
beginning of the cleaning cycle t0. The detected sensor signal S shows two high peaks
at timings t1 and t2 and two lower peaks at timings t3 and t4. The high peaks correspond
to a signal generated when one detergent tablet hits the element. The lower peaks
have a smaller amplitude. For example, the amplitude is proportional to the mass of
the dosing-amount of detergent. Thus, in this case, it may be deduced that the dosing-amount
of detergent was one detergent tablet on timing t1 and t2. The dosing-amount of detergent
was two-thirds of a detergent tablet on timing t3 and it was one-third of a detergent
tablet on timing t4. Therefore, a total amount of three detergent tablets was dispensed.
That is, the amount added to the washing liquor is one detergent tablet short of the
intended amount.
[0076] Therefore, in a fifth step S5, the selected treatment cycle is adjusted as a function
of the detected sensor signal S. In the described example, a further dispense command
is added to the treatment cycle to be performed on timing t5.
[0077] In a sixth step S6 the water-bearing household appliance 1 is controlled to perform
the adjusted treatment cycle. In this example, this means that the dosing system 20
is actuated once more for dispensing a dosing-amount of detergent. The detected sensor
signal S shows that the dosing-amount of detergent on timing t5 corresponds to a whole
detergent tablet, because the peak is high.
[0078] At a later stage of the treatment cycle, at timings t6 - t8 as shown in Fig. 2, it
is intended to add an amount of detergent corresponding to three detergent tablets.
At timing t6, the dosing system 20 is actuated and the sensor signal S of the dosing-amount
of detergent is detected. Here, the dosing system 20 dispensed two detergent tablets
instead of only one, which is evident from the two high peaks following closely in
time. On timing t7, the dosing system 20 is actuated again to dispense one more detergent
tablet. Here, the detected sensor signal S is not a single sharp peak, but a relatively
wide distribution of a relatively low height. This kind of sensor signal S shows,
for example, that a detergent tablet was crushed into several small pieces or fragments,
including debris or powder, during the dispense event, resulting in a large number
of smaller peaks over a short time period. Such signal may correspond to the dosing
of detergent powder as well. In total, the dosing-amount of detergent amounts to one
detergent tablet at timing t7, for example. Thus, the intended amount of three detergent
tablets was dispensed already at timing t7. In order to prevent adding too much detergent,
the control unit 30 adjusts the selected treatment cycle such that actuating the dosing
system 20 at timing t8 is skipped.
[0079] The above example describes a relatively simple embodiment. It is noted that more
complex embodiments may be employed, in particular concerning an analysis of the detected
sensor signal S, and much more information about the dosing-amount of detergent may
be obtained. For example, in the above embodiment, by analyzing a flank geometry of
a rising flank of a peak may give information about the consistency of the dosing-amount
of detergent.
[0080] Other embodiments involve other kinds of sensors and/or a combination of several
different sensors. Different sensors may be sensitive for different information of
the dosing-amount of detergent. For example, an infrared-sensor may sense a chemical
composition of the dosing-amount of detergent. The skilled person will find the combination
of sensors and combine them in one embodiment that is most suitable for a specific
use-case.
[0081] Fig. 3 shows a schematic perspective view of an example of a water-bearing household-appliance
1 that is implemented as a domestic dishwasher in this example and is preferably operated
according to the method as described with reference to Fig. 1. The domestic dishwasher
1 comprises a tub 2, which can be closed by a door 3. Preferably, the door 3 seals
the tub 2 so that it is waterproof, for example by using a door seal between door
3 and the tub 2. Preferably, the tub 2 has a cuboid shape. Tub 2 and door 3 can form
a treatment chamber 4 for washing dishes.
[0082] In Fig. 3, door 3 is shown in the open position. By swiveling about an axis 5 at
a lower edge of door 3, the door 3 can be opened or closed. With the door 3, an opening
6 of the tub 2 for inserting dishes into the treatment chamber 4 can be opened or
closed. Tub 2 comprises a lower cover 7, an upper cover 8 facing the lower cover 7,
a rear cover 9 facing the closed door 3 and two side covers 10, 11 which face each
other. For example, the lower cover 7, the upper cover 8, the rear cover 9 and the
two side covers 10, 11 can be made from stainless steel sheets. Alternatively, at
least one of the covers, for example the lower cover 7, can be made from a polymeric
material, such as plastic.
[0083] The domestic dishwasher 1 further has at least one rack 12, 13, 14 on which dishes
to be washed can be placed. Preferably, more than one rack 12, 13, 14 is used, wherein
rack 12 can be lower rack, rack 13 can be an upper rack and rack 14 can be a rack
specific for cutlery. As is shown in Fig. 3, the racks 12 to 14 are arranged vertically
above each other in the tub 2. Each rack 12, 13, 14 can be pulled out from the tub
2 in a first direction O or pushed into the tub 2 in a second direction I.
[0084] Fig. 3 further shows a dosing system 20 that is implemented as an automatic dosing
system here. The dosing system 20 is configured for being actuated by a control unit
30 such that a predefined amount of detergent is dispensed by the dosing system 20
and released into a dosing channel 22. The dosing channel 22 connects the dosing system
20 with the treatment chamber 4 and the dispensed dosing-amount of detergent has to
pass through the dosing channel 22 to be added to washing liquor in the treatment
chamber 4. The dosing channel 22 may be sealed by a barrier 24 such that the connection
from between the dosing system 20 and the treatment chamber 4 is blocked.
[0085] A sensor unit 40 comprising a detection unit 42 for detecting a sensor signal and
an integrated circuit 44 for shaping the detected sensor signal S (see Fig. 2) and
outputting the detected sensor signal S to the control unit 30 is arranged adjacent
to the dosing channel 22. In this example, the detection unit 42 is implemented as
a piezoelectric element that is mechanically coupled to the dosing channel 22. Preferably,
the detection unit 42 is arranged on an outer wall of a sheet of the door 3, in an
area with stable climatic conditions and protected from the interior of the treatment
chamber 4. The detection unit 42 may be attached loosely, such that mechanical deformations,
for example due to temperature changes, do not affect the detection unit 42, but mechanical
vibrations are still detected. This has the advantage that a service life of the detection
unit 42 may be increased. When the dosing-amount of detergent is dispensed from the
dosing system 20, it will fall into the dosing channel 22 (which will be in a perpendicular
position when the door 3 is closed and the domestic dishwasher 1 is put as intended)
driven by gravity, build up momentum and hit the barrier 24. By this impact, mechanical
vibrations are generated, which are detected by the piezoelectric element 42 as the
sensor signal S. The detected sensor signal S may be indicative of several parameters
of the dosing-amount of detergent as described above.
[0086] It is noted that the piezoelectric element 42 can be very sensitive to mechanical
vibrations. It may therefore be positioned away from the dosing channel 22 and still
be capable of detecting the sensor signal S with a sufficient good signal-to-noise
ratio. The sensor unit 40 may further comprise units for detecting noise, such that
the signal-to-noise ratio of the detected sensor signal S may be enhanced, for example
by the integrated circuit 44.
[0087] Although the present invention has been described in accordance with preferred embodiments,
it is obvious for the person skilled in the art that modifications are possible in
all embodiments.
Reference Numerals:
[0088]
- 1
- Water-bearing household appliance
- 2
- Tub
- 3
- Door
- 4
- Treatment chamber
- 5
- Axis
- 6
- Opening
- 7
- Lower cover
- 8
- Top cover
- 9
- Rear cover
- 10
- Side cover
- 11
- Side cover
- 12
- Rack
- 13
- Rack
- 14
- Rack
- 20
- Dosing system
- 22
- Dosing channel
- 24
- Barrier
- 30
- Control unit
- 40
- Sensor unit
- 42
- Detection unit
- 44
- Integrated circuit
- I
- Push-in direction
- O
- Pull-out direction
- S
- Detected sensor signal
- S1
- Method step
- S2
- Method step
- S3
- Method step
- S4
- Method step
- S5
- Method step
- S6
- Method step
- t
- Time
- t0
- Timing
- t1
- Timing
- t2
- Timing
- t3
- Timing
- t4
- Timing
- t5
- Timing
- t6
- Timing
- t7
- Timing
- t8
- Timing
1. A method for operating a water-bearing household appliance (1) for treating articles,
in particular a dishwasher or washing machine, the water-bearing household appliance
(1) including a treatment chamber (4) for treating the articles with a washing liquor
and a dosing system (20) for dispensing a dosing-amount of detergent provided by a
dosing unit, the method comprising:
Selecting (S1) one of a plurality of different treatment cycles,
Controlling (S2) the water-bearing household appliance (1) to perform the selected
treatment cycle,
Actuating (S3) the dosing system (20) to dispense the dosing-amount of detergent according
to the selected treatment cycle,
Detecting (S4) a sensor signal (S) of the dispensed dosing-amount of detergent,
Adjusting (S5) the selected treatment cycle as a function of the detected sensor signal
(S), and
Controlling (S6) the water-bearing household appliance (1) to perform the adjusted
treatment cycle.
2. The method according to claim 1, wherein the sensor signal (S) of the dispensed dosing-amount
of detergent is detected before the detergent is added to the washing liquor.
3. The method according to claim 1 or 2, wherein a mass of the detergent of the dosing-amount
of detergent, a consistency of the detergent in the dosing-amount of detergent, and/or
a chemical composition of the detergent in the dosing-amount of detergent is derived
from the detected sensor signal (S) by analyzing the detected sensor signal (S).
4. The method according to any one of claims 1 to 3, wherein the detected sensor signal
(S) and/or an analyzed sensor signal obtained by analyzing the detected sensor signal
(S) is compared with a pre-defined expected sensor signal and an error signal is generated
as a function of a result of the comparison.
5. The method according to claim 4, wherein the pre-defined expected signal is a stored
signal selected from a plurality of stored signals stored in a signal storage, a calculated
signal calculated at a dispense-timing as a function of current operating parameters
of the water-bearing household appliance (1) or a determined signal determined from
a plurality of historical detected sensor signals.
6. The method according to any one of claims 1 to 5, wherein one of a plurality of dosing
paths is selected as a function of the detected sensor signal (S), the analyzed sensor
signal and/or the error signal and a setting element is set for routing the dosing-amount
of detergent to the selected dosing path.
7. The method according to any one of claims 1 to 6, further comprising:
Digitizing the detected sensor signal (S), and
Processing the digitized sensor signal by means of digital signal processing techniques.
8. The method according to any one of claims 1 to 7, wherein the step of adjusting the
selected treatment cycle includes stopping the treatment cycle, shutting down the
water-bearing household appliance (1), blocking the dispensed dosing-amount of detergent,
selecting a different treatment cycle from the plurality and/or adjusting one or several
parameters of the selected treatment cycle, in particular of a subsequent step of
the selected treatment cycle.
9. The method according to claim 8, wherein adjusting one or several parameters of the
selected treatment cycle includes adding a dispense command to the selected treatment
cycle, adjusting a timing of a dispense command of the selected treatment cycle, adjusting
a dosing-amount of detergent of a dispense command, adjusting a temperature profile
of the washing liquor over the course of the selected treatment cycle, adjusting a
volume of washing liquor of a sub-step of the selected treatment cycle and/or adjusting
timings of a transition from a sub-step to a subsequent sub-step of the selected treatment
cycle.
10. The method according to any one of claims 1 to 9, wherein the sensor signal (S) is
an electrical signal, an optical signal, a mechanical signal, and/or an acoustic signal.
11. The method according to any one of claims 1 to 9, wherein the sensor signal (S) is
a mechanical signal that is generated by an impact of the dosing-amount of detergent
hitting a deflecting element after being dispensed and before being added to the washing
liquor.
12. A water-bearing household appliance (1) for treating articles, in particular a dishwasher
or washing machine, including a treatment chamber (4) for treating the articles with
a washing liquor, a dosing system (20) for dispensing a dosing-amount of detergent
provided by a dosing unit, a control unit (30) for controlling the water-bearing household
appliance (1) to perform a treatment cycle selected from a plurality of different
treatment cycles and a sensor unit (40) for detecting a sensor signal (S) of the dosing-amount
of detergent dispensed by the dosing system (20), wherein the control unit (30) is
configured to adjust the selected treatment cycle as a function of the detected sensor
signal (S) and to control the water-bearing household appliance (1) to perform the
adjusted treatment cycle.
13. The water-bearing household appliance according to claim 12, wherein a detection unit
(42) of the sensor unit (40) is arranged such that the sensor signal (S) of the dosing-amount
of detergent is detected before the dosing-amount of detergent is added to the washing
liquor.
14. The water-bearing household appliance according to claim 13, wherein the detection
unit (42) includes a mechanical sensing unit, preferably a piezoelectric sensing unit,
an optical sensing unit, an acoustic sensing unit and/or an electrical sensing unit.
15. The water-bearing household-appliance according to any one of claims 12 to 14, further
comprising a deflecting element arranged such that the dosing-amount of detergent
hits the deflecting element after being dispensed and before being added to the washing
liquor for generating a mechanical sensor signal.
16. The water bearing household-appliance according to any one of claims 12 to 15, including
an analyzing unit for analyzing the detected sensor signal (S).
17. The water-bearing household appliance according to any one of claims 12 to 16, including
a setting element for setting one of a plurality of dosing paths for guiding the dispensed
dosing-amount of detergent from the dosing system (20) to the treatment chamber (4)
as a selected dosing path, and the control unit (30) is implemented to select one
of the plurality of dosing paths as a function of the detected sensor signal (S).