TECHNICAL FIELD
[0001] One aspect of the present disclosure relates to a yarn winding system.
BACKGROUND
[0002] A yarn winding system including: a spinning frame including a plurality of spinning
units each configured to generate yarn and wind the yarn onto a bobbin to form a yarn
feeding bobbin; a yarn winding machine including a plurality of winding units each
configured to unwind yarn from the yarn feeding bobbin and wind the yarn onto a package;
and a conveying device configured to convey the yarn feeding bobbin from the spinning
frame to the yarn winding machine and also convey a used yarn feeding bobbin from
the yarn winding machine to the spinning frame has been known. One example of this
yarn winding system is disclosed in Japanese Unexamined Patent Publication No.
H6-191734. In this patent document, spinning cops (yarn feeding bobbins) formed in a plurality
of the spinning frames (spinning machines) are conveyed to one yarn winding machine
(yarn winder), and traverse-wound bobbins (packages) are formed in the one yarn winding
machine.
SUMMARY
[0003] Recently, there has been a desire to increase package manufacturing capacity of yarn
winding machines, in line with the increased yarn feeding bobbin manufacturing capacity
of spinning frames. Thus, it is conceivable that the manufacturing capacity can be
increased by increasing the number of winding units of the yarn winding machine included
in the above-described conventional yarn winding system. However, in consideration
of the limited yarn feeding bobbin conveying capacity of the yarn winding machine
or limited suction capacity of a blower included in the yarn winding machine, for
example, the manufacturing capacity cannot be increased by simply increasing the number
of the winding units included in the yarn winding machine. In addition to this desire,
there is also a desire to reduce the possibility of the operation of the yarn winding
system completely stopping even if trouble occurs in the yarn winding machine for
some reason.
[0004] In view of the foregoing, it is an object of one aspect of the present disclosure
to provide a yarn winding system that can increase the package manufacturing capacity
and can reduce the possibility of the operation of the yarn winding system completely
stopping.
[0005] A yarn winding system according to one aspect of the present disclosure includes:
one spinning frame including a plurality of spinning units aligned in one direction
and each configured to form a yarn feeding bobbin that is a bobbin around which yarn
is wound; a plurality of yarn winding machines each including a plurality of winding
units each configured to wind yarn from the yarn feeding bobbin to form a package;
and a conveying device configured to convey the yarn feeding bobbin formed in the
one spinning frame to the yarn winding machines and convey a used yarn feeding bobbin
used in the yarn winding machines to the spinning frame. The one spinning frame and
the yarn winding machines are aligned along an alignment direction of the spinning
units.
[0006] Each yarn winding machine herein can be defined in a plurality of manners. For example,
each yarn winding machine can be defined to include one machine control device and
the winding units placed under control of the one machine control device. For example,
each yarn winding machine can also be defined to include one blower and the winding
units connected to the one blower. In the same manner, the one spinning frame can
be defined to include one machine control device and the spinning units placed under
control of the one machine control device. For example, the one spinning frame can
also be defined to include one blower and the spinning units connected to the one
blower.
[0007] In the yarn winding system thus configured, the one spinning frame and the yarn winding
machines are aligned along the alignment direction of the spinning units, and so the
yarn winding machines can be connected to the one spinning frame without complicating
the configuration of the conveying device. Furthermore, in the yarn winding system
thus configured, the yarn winding machines are provided in the one spinning frame
without increasing the number of the winding units included in each yarn winding machine,
and so the package manufacturing capacity can be increased without significantly changing
the configuration of conventional yarn winding machines such as increasing output
of the blower. Thus, the yarn winding system according to this aspect of the present
disclosure can increase the package manufacturing capacity and also reduce the possibility
of the operation of the yarn winding system completely stopping.
[0008] In the yarn winding system according to one aspect of the present disclosure, the
conveying device may convey the yarn feeding bobbin from the one spinning frame to
each one of the yarn winding machines without conveying the yarn feeding bobbin through
others of the yarn winding machines. This configuration can prevent occurrence of
the problem of the yarn feeding bobbin not being supplied to a winding unit included
in a yarn winding machine that is disposed in a position far from the one spinning
frame.
[0009] In the yarn winding system according to one aspect of the present disclosure, the
yarn winding machines may be disposed at both ends of the one spinning frame in the
alignment direction. In this configuration, the yarn winding machines can be connected
to the one spinning frame with a simpler configuration of the conveying device.
[0010] In the yarn winding system according to one aspect of the present disclosure, the
number of the yarn winding machines provided may be two, these two yarn winding machines
may be disposed at both ends of the one spinning frame in the alignment direction
on a one-on-one basis, and the conveying device may form one closed-loop conveyance
path among the one spinning frame and the two yarn winding machines. This configuration
can increase the package manufacturing capacity and also reduce the possibility of
the operation of the yarn winding system completely stopping without significantly
changing the configuration of conveying sections in a conventional spinning frame.
[0011] In the yarn winding system according to one aspect of the present disclosure, the
spinning units may include a spinning unit belonging to a first group and a spinning
unit belonging to a second group consisting of a spinning unit that does not belong
to the first group. The conveying device may convey the yarn feeding bobbin from the
spinning unit belonging to the first group to a yarn winding machine disposed on one
end side of the one spinning frame in the alignment direction, and convey the used
yarn feeding bobbin from the yarn winding machine disposed on the one end side to
the spinning unit belonging to the second group. The conveying device may convey the
yarn feeding bobbin from the spinning unit belonging to the second group to a yarn
winding machine disposed on another end side of the one spinning frame in the alignment
direction, and convey the used yarn feeding bobbin from the yarn winding machine disposed
on the other end side to the spinning unit belonging to the first group. This configuration
can increase the package manufacturing capacity and also reduce the possibility of
the operation of the yarn winding system completely stopping without significantly
changing the configuration of conveying sections in a conventional spinning frame.
[0012] In the yarn winding system according to one aspect of the present disclosure, the
number of the yarn winding machines provided may be two, these two yarn winding machines
may be disposed at both ends of the one spinning frame in the alignment direction
on a one-on-one basis, and the spinning units may include a spinning unit belonging
to a first group and a spinning unit belonging to a second group consisting of a spinning
unit that does not belong to the first group. The conveying device may form one closed-loop
conveyance path between one of the yarn winding machines and the spinning unit belonging
to the first group, and form another closed-loop conveyance path, which is different
from the one closed-loop conveyance path, between the other of the yarn winding machines
and the spinning unit belonging to the second group. This configuration can increase
the package manufacturing capacity and also reduce the possibility of the operation
of the yarn winding system completely stopping without significantly changing the
configuration of conveying sections in a conventional spinning frame.
[0013] In the yarn winding system according to one aspect of the present disclosure, the
spinning units may include a spinning unit belonging to a first group and a spinning
unit belonging to a second group consisting of a spinning unit that does not belong
to the first group. The conveying device may convey the yarn feeding bobbin from the
spinning unit belonging to the first group to a yarn winding machine disposed on one
end side of the one spinning frame in the alignment direction, and convey the used
yarn feeding bobbin from the yarn winding machine disposed on the one end side to
the spinning unit belonging to the first group. The conveying device may convey the
yarn feeding bobbin from the spinning unit belonging to the second group to a yarn
winding machine disposed on the other end side of the one spinning frame in the alignment
direction, and convey the used yarn feeding bobbin from the yarn winding machine disposed
on the other end side to the spinning unit belonging to the second group. This configuration
can increase the package manufacturing capacity and also reduce the possibility of
the operation of the yarn winding system completely stopping without significantly
changing the configuration of conveying sections in a conventional spinning frame.
[0014] In the yarn winding system according to one aspect of the present disclosure, the
conveying device may convey the yarn feeding bobbin from the spinning unit belonging
to the first group to a yarn winding machine disposed on one end side of the one spinning
frame in the alignment direction, and convey the used yarn feeding bobbin from the
yarn winding machine disposed on the one end side to the spinning unit belonging to
the first group. The conveying device may convey the yarn feeding bobbin from the
spinning unit belonging to the second group to a yarn winding machine disposed on
the other end side of the one spinning frame in the alignment direction, and convey
the used yarn feeding bobbin from the yarn winding machine disposed on the other end
side to the spinning unit belonging to the second group. This configuration can increase
the package manufacturing capacity and also reduce the possibility of the operation
of the yarn winding system completely stopping without significantly changing the
configuration of conveying sections in a conventional spinning frame.
[0015] In the yarn winding system according to one aspect of the present disclosure, the
yarn winding machines may be aligned on one end side of the one spinning frame in
the alignment direction. In this configuration, the yarn winding machines can be connected
to the one spinning frame with a simpler configuration of the conveying device.
[0016] In the yarn winding system according to one aspect of the present disclosure, the
conveying device may be connected from the one spinning frame to each of the yarn
winding machines via a branching section at which a conveyance route is divided into
two or more conveyance routes. The conveying device may be connected from each of
the yarn winding machines to the one spinning frame via a merging section at which
the two or more conveyance routes are merged. In this configuration, the yarn feeding
bobbin can be conveyed from the one spinning frame to each one of the yarn winding
machines with a simple configuration without being conveyed through others of the
yarn winding machines.
[0017] In the yarn winding system according to one aspect of the present disclosure, the
number of the yarn winding machines provided may be two. The conveying device may
form a first closed-loop conveyance path among the one spinning frame, the branching
section, one of the yarn winding machines, and the merging section, and may form a
second closed-loop conveyance path, which is different from the closed-loop conveyance
path, among the spinning frame, the branching section, the other of the yarn winding
machines, and the merging section. In this configuration, the yarn feeding bobbin
can be conveyed from the one spinning frame to each one of the yarn winding machines
with a simple configuration without being conveyed through others of the yarn winding
machines.
[0018] In the yarn winding system according to one aspect of the present disclosure, at
least one of the yarn winding machines may be provided with a first storage section
configured to temporarily store the yarn feeding bobbin conveyed from the one spinning
frame to adjust timing of supplying the yarn feeding bobbin to the yarn winding machines.
With this configuration, the yarn feeding bobbin can be stably supplied without stopping
the operation of the spinning frame even if the yarn feeding bobbin is excessively
supplied from the spinning frame to the yarn winding machines.
[0019] In the yarn winding system according to one aspect of the present disclosure, the
first storage section may be provided in each of the yarn winding machines. In the
yarn winding system thus configured, the yarn feeding bobbin can be more stably supplied
from the spinning frame to the yarn winding machines.
[0020] In the yarn winding system according to one aspect of the present disclosure, at
least one of the yarn winding machines may be provided with a second storage section
configured to temporarily store the used yarn feeding bobbin conveyed from the yarn
winding machines to adjust timing of supplying the used yarn feeding bobbin to the
one spinning frame. With this configuration, the used yarn feeding bobbin can be stably
supplied without stopping operation of the yarn winding machines even if the used
yarn feeding bobbin is excessively supplied from the yarn winding machines to the
spinning frame.
[0021] In the yarn winding system according to one aspect of the present disclosure, the
second storage section may be provided to each of the yarn winding machines. In the
yarn winding system thus configured, the used yarn feeding bobbin can be more stably
supplied from the yarn winding machines to the spinning frame.
[0022] In the yarn winding system according to one aspect of the present disclosure, each
of the yarn winding machines may be provided with a first storage section configured
to temporarily store the yarn feeding bobbin conveyed from the one spinning frame
to adjust timing of supplying the yarn feeding bobbin to the yarn winding machines.
Each of the yarn winding machines may be provided with a second storage section configured
to temporarily store the used yarn feeding bobbin conveyed from the yarn winding machines
to adjust timing of supplying the used yarn feeding bobbin to the one spinning frame.
[0023] There is a configuration in which the yarn feeding bobbin formed by the spinning
unit belonging to the first group directly returns as the used yarn feeding bobbin
to the spinning unit belonging to the first group. Instead of such a configuration,
the configuration of the yarn winding system, in which the yarn feeding bobbin formed
by the spinning unit belonging to the second group returns as the used yarn feeding
bobbin to the spinning unit belonging to the first group, is more likely to cause
imbalance between supply of the yarn feeding bobbin and supply of the used yarn feeding
bobbin. Thus, the yarn winding system including the first storage section and the
second storage section that are capable of adjusting the timing of supplying the yarn
feeding bobbin from the spinning frame to the yarn winding machines and the timing
of supplying the used yarn feeding bobbin from the yarn winding machines to the spinning
frame can appropriately adjust balance between the supply of the yarn feeding bobbin
and the supply of the used yarn feeding bobbin.
[0024] One aspect of the present disclosure can increase the package manufacturing capacity,
and reduce the possibility of the operation of the yarn winding system completely
stopping.
BRIEF DESCRIPTION OF THE DRAWINGS
[0025]
FIG. 1 is a front view of a yarn winding system according to one embodiment.
FIG. 2 is a plan view of the yarn winding system in FIG. 1.
FIG. 3 is a side view of a spinning unit in FIG. 1.
FIG. 4 is a side view of an automatic winder in FIG. 1.
FIG. 5A is a perspective view of a tray, FIG. 5B is a perspective view of an empty
bobbin, FIG. 5C is a perspective view of a yarn feeding bobbin, and FIG. 5D is a perspective
view of a prepared yarn feeding bobbin.
FIG. 6 is a plan view of a yarn winding system according to a modification 1.
FIG. 7 is a plan view of a yarn winding system according to a modification 2.
DETAILED DESCRIPTION
[0026] One embodiment will now be described with reference to the drawings. In the description
of the drawings, like elements are designated by like numerals, and duplicate description
is omitted. In FIG. 1, FIG. 2, FIG. 6, and FIG. 7, an X-axis, a Y-axis, and a Z-axis
that are orthogonal to each other are defined for convenience of description. In the
following description, as illustrated in FIG. 1, the front side, the rear side, the
left side, and the right side when a yarn winding system 1 is viewed from the front
(Y-axis direction) are also called front, rear, left, and right, respectively. Specifically,
the Y-axis direction, the X-axis direction, and the Z-axis direction are also called
the front-rear direction, the left-right direction, and the vertical direction, respectively.
[0027] As illustrated in FIG. 1 and FIG. 2, the yarn winding system 1 includes one spinning
frame 3, two (a plurality of) automatic winders (yarn winding machines) 4, and a conveying
device 5. In the yarn winding system 1 according to the present embodiment, the automatic
winders 4 the number of which is larger than that of the spinning frame 3 are connected
by the conveying device 5.
[0028] The spinning frame 3 generates yarn Y2 from roved yarn Y1, and winds the yarn Y2
onto a bobbin B to form a yarn feeding bobbin 11 (see FIG. 5C). A roved yarn bobbin
10 to be used in the spinning frame 3 is supplied from, for example, a roving frame
(not illustrated) configured to generate roved yarn Y1 from a sliver and wind the
roved yarn Y1 onto a bobbin B0 (see FIG. 3) to form a roved yarn bobbin 10.
[0029] The spinning frame 3 includes a machine control device 31 configured to control operation
of the spinning frame 3 and a plurality of spinning units 32 each configured to form
a yarn feeding bobbin 11. The machine control device 31 includes a display section
31a such as a display and an operation section 31b such as an input key. The display
section 31a displays, for example, an operating status of each spinning unit 32. The
operation section 31b is a part for an operator to set operating conditions, for example,
of each spinning unit 32.
[0030] As illustrated in FIG. 3, each of the spinning units 32 includes a roved yarn feeding
section 36, a drafting device 33, and a twisting device 34. The spinning units 32
are aligned along one direction. Hereinafter, the direction in which the spinning
units 32 are aligned is called the alignment direction D1. In the spinning frame 3
according to the present embodiment, the spinning units 32 are aligned in the alignment
direction D1 on each of the front side and the rear side of the whole frame.
[0031] The roved yarn feeding section 36 supports the roved yarn bobbin 10 formed by winding
the roved yarn Y1 onto the bobbin B0. The drafting device 33 includes a back roller
pair 331, a middle roller pair 332, and a front roller pair 333. In the drafting device
33, the back roller pair 331, the middle roller pair 332, and the front roller pair
333 are rotated at a predetermined speed ratio, whereby the roved yarn Y1 that has
been unwound from the roved yarn bobbin 10 is drafted.
[0032] The back roller pair 331 includes a bottom roller 331a and a top roller 331b, and
is disposed such that these rollers are opposed to each other with a traveling route
of the roved yarn Y1 interposed therebetween. The bottom roller 331a is connected
to a first drive motor 331c via an output shaft disposed over a plurality of spinning
units (not illustrated). The middle roller pair 332 includes a bottom roller 332a
and a top roller 332b, and is disposed such that these rollers are opposed to each
other with the traveling route of the roved yarn Y1 interposed therebetween. Around
the bottom roller 332a and the top roller 332b, apron belts are each wound. The bottom
roller 332a is connected to a second drive motor 332c via an output shaft disposed
over the spinning units (not illustrated). The front roller pair 333 includes a bottom
roller 333a and a top roller 333b, and is disposed such that these rollers are opposed
to each other with the traveling route of the roved yarn Y1 interposed therebetween.
The bottom roller 333a is connected to a third drive motor 333c via an output shaft
disposed over the spinning unit (not illustrated).
[0033] Examples of the first drive motor 331c, the second drive motor 332c, and the third
drive motor 333c are servomotors. The first drive motor 331c, the second drive motor
332c, and the third drive motor 333c each include a rotary encoder (not illustrated),
and are each independently controlled by the machine control device 31 via a servomotor
drive circuit and a servo driver.
[0034] The twisting device 34 includes a spindle shaft 341, a ring rail 342, a ring 343,
and a traveller 344. The spindle shaft 341 holds a bottom portion Ba of the bobbin
B with a top portion Bb of the bobbin B facing upward, and rotates the bobbin B. The
ring rail 342 is movable in the axial direction of the bobbin B. The ring 343 is fixed
to the ring rail 342. The traveller 344 is supported by the ring 343, and is movable
along the ring 343.
[0035] In the twisting device 34, roved yarn Y1 that has been drafted by the drafting device
33 is inserted into a space between the ring 343 and the traveller 344, and an end
portion of the roved yarn Y1 is fixed to the bobbin B. In this state, when the spindle
shaft 341 rotates the bobbin B, the traveller 344 moves along the ring 343 in a manner
being pulled by the roved yarn Y1. At this time, the ring rail 342 gradually moves
from the bottom portion Ba side to the top portion Bb side while reciprocating within
a predetermined range along the axial direction of the bobbin B. In the twisting device
34, rotation of the traveller 344 lags behind rotation of the bobbin B, whereby the
roved yarn Y1 is twisted to form yarn Y2, and the yarn Y2 is wound around the bobbin
B to form a yarn feeding bobbin 11.
[0036] The spinning frame 3 including the spinning unit 32 each configured as described
above is configured to be of what is called a simultaneous doffing type. Specifically,
the spinning frame 3 stocks a plurality of empty bobbins 13 conveyed from the automatic
winders 4 by the conveying device 5, simultaneously sets the empty bobbins 13 on the
respective spinning units 32, and simultaneously starts yarn winding. When the yarn
winding has been completed in the respective spinning units 32 and yarn feeding bobbins
11 have been formed, the spinning frame 3 simultaneously doffs all of the yarn feeding
bobbins 11. Subsequently, the spinning frame 3 simultaneously pulls out empty bobbins
13 that have been stocked during the above processes from trays 9 (described later
in detail) and sets the empty bobbins 13 on the respective spinning units 32 again
and, instead, simultaneously sets the doffed yarn feeding bobbins 11 on the trays
9.
[0037] Each automatic winder 4 winds yarn Y2 from yarn feeding bobbins 11 to form packages
15. As illustrated in FIG. 1 and FIG. 2, each automatic winder 4 includes a machine
control device 41 configured to control operation of the automatic winder 4 and a
plurality of winding units 42 each configured to form a package 15.
[0038] In the present embodiment, as illustrated in FIG. 2, two automatic winders 4, 4 are
disposed on both ends of one spinning frame 3 in the alignment direction D1. The one
spinning frame 3 and the two automatic winders 4, 4 are aligned along the alignment
direction D1 of the spinning units 32. In other words, the one spinning frame 3 and
the two automatic winders 4, 4 are disposed so as to be arranged in a straight line
along the alignment direction D1. More specifically, the alignment direction D1 of
the spinning units 32 is the same as the alignment direction of the winding units
42 in that both directions extend along the X-axis direction. Hereinafter, the automatic
winder 4 disposed on the left end side of the spinning frame 3 in the alignment direction
D1 is also called "left automatic winder 4A", and the automatic winder 4 disposed
on the right end side of the spinning frame 3 in the alignment direction D1 is also
called "right automatic winder 4B".
[0039] The machine control device 41 includes a display section 41a such as a display and
an operation section 41b such as an input key. The display section 41a displays, for
example, an operation status of each winding unit 42. The operation section 41b is
a part for the operator to set operation conditions, for example, of each winding
unit 42. The machine control device 41 also controls operation of the conveying device
5, which will be described later in detail.
[0040] As illustrated in FIG. 4, each of the winding units 42 includes a winding device
43, a tension applying device 44, a yarn monitoring device 45, an upper-yarn catching
device 46, a lower-yarn catching device 47, a splicing device 48, and a unit controller
49.
[0041] The winding device 43 includes a cradle 43a and a winding drum 43b. The cradle 43a
supports a package 15. The winding drum 43b rotates the package 15 while traversing
the yarn Y2. Thus, the yarn Y2 is wound from a yarn feeding bobbin 11 set at a predetermined
position to form the package 15. The tension applying device 44 applies a predetermined
tension to the yarn Y2 that is traveling from the yarn feeding bobbin 11 to the package
15.
[0042] The yarn monitoring device 45 monitors the traveling yarn Y2 to detect a yarn defect
(thickness abnormality of yarn Y2, mixing of foreign matter into yarn Y2, etc.). When
a yarn defect has been detected, the yarn Y2 is cut by a cutter separately provided.
When the yarn Y2 has been cut, the upper-yarn catching device 46 catches a yarn end
of the yarn Y2 on the package 15 side and guides the yarn end to the splicing device
48. When the yarn Y2 has been cut, the lower-yarn catching device 47 catches a yarn
end of the yarn Y2 on the yarn feeding bobbin 11 side and guides the yarn end to the
splicing device 48. The joining device 48 joins the yarn ends that have been guided
by the upper-yarn catching device 46 and the lower-yarn catching device 47 to each
other.
[0043] The unit controller 49 controls operations of the winding device 43, the tension
applying device 44, the yarn monitoring device 45, the upper-yarn catching device
46, the lower-yarn catching device 47, and the splicing device 48, for example, in
the winding unit 42. For example, the unit controller 49 controls the splicing device
48 so as to cut a thick yarn portion in the yarn feeding bobbin 11 on the basis of
information acquired by the yarn monitoring device 45, and join the yarn end of the
cut yarn Y2 on the yarn feeding bobbin 11 side and the yarn end of the cut yarn Y2
on the package 15 side.
[0044] The conveying device 5 conveys a yarn feeding bobbin 11 formed in the one spinning
frame 3 to each of the two automatic winders 4, 4, and conveys empty bobbins 13 as
used yarn feeding bobbins 11 that have been used in the respective two automatic winders
4, 4 to the spinning frame 3. The empty bobbins 13 herein include a bobbin B on which
yarn Y2 is not wound and a bobbin (defective bobbin) that is a bobbin B around which
yarn Y2 is wound however the number of windings of which has become smaller than that
of the bobbin B (full yarn feeding bobbin 11) around which a predetermined length
of yarn Y2 has been wound so as to be supplied from the spinning frame 3.
[0045] The conveying device 5 conveys each of the yarn feeding bobbins 11 and the empty
bobbins 13 while placing each bobbin on a tray 9 illustrated in FIG. 5A. The tray
9 has a disk-like base portion 91, a protruding portion 92 protruding upward from
the base portion 91, and a pin 93 protruding further upward from the protruding portion
92. The pin 93 is inserted into the bottom portion Ba of the bobbin B, whereby the
yarn feeding bobbin 11 (including the prepared yarn feeding bobbin 11 illustrated
in FIG. 5D) illustrated in FIG. 5C and the empty bobbin 13 illustrated in FIG. 5B
are each mounted on the tray 9 with one end portion of the bobbin B facing upward.
In other words, the tray 9 is configured so that the bobbin B can be mounted upright
thereon with its axial direction aligned with the vertical direction.
[0046] As illustrated in FIG. 2, the conveying device 5 includes a plurality of conveying
sections (a first conveying section 61 to a sixth conveying section 66) as described
later. The conveying sections (the first conveying section 61 to the sixth conveying
section 66) constitute one closed-loop conveyance path. Specifically, the conveying
device 5 forms the one closed-loop conveyance path among the one spinning frame 3
and the two automatic winders 4, 4. Each of the conveying sections 61 to 66 can be
configured appropriately with a known configuration including a guide groove formed
by a guide plate, a conveyor belt or a round belt provided along the guide groove
and below the guide groove, and a drive unit configured to drive the conveyor belt
or the round belt. The conveying sections 61 to 66, in the guide grooves of which
trays 9 are put, convey the trays 9 with a yarn feeding bobbin 11 and an empty bobbin
13 placed thereon.
[0047] The following describes conveying sections configured to convey yarn feeding bobbins
11 formed in the one spinning frame 3 to the right automatic winder 4B and convey
empty bobbins 13 that are used yarn feeding bobbins 11 used in the right automatic
winder 4B to the spinning frame 3. The conveying sections thus configured are disposed
as the first conveying section 61, the second conveying section (first storage section)
62, and the third conveying section 63 in this order along the conveyance direction
of the yarn feeding bobbins 11 from the spinning frame 3 to the right automatic winder
4B. The conveying sections are also disposed as the fourth conveying section 64, the
fifth conveying section 65, and the sixth conveying section 66 in this order along
the conveyance direction of the empty bobbins 13 from the right automatic winder 4B
to the spinning frame 3.
[0048] The first conveying section 61 is provided below the spinning units 32 aligned on
the machine rear side of the spinning frame 3 so as to extend along the alignment
direction D1 of the spinning units 32. The first conveying section 61 carries out
yarn feeding bobbins 11 that have been supplied to the first conveying section 61
in simultaneous doffing of the spinning units 32 disposed on the machine rear side
of the spinning frame 3 toward the right automatic winder 4B, and also carries in
empty bobbins 13 supplied from the left automatic winder 4A to below the spinning
units 32 aligned on the machine rear side of the spinning frame 3.
[0049] The second conveying section 62 is provided between the machine exit of the spinning
frame 3 and the machine entrance of the right automatic winder 4B. The second conveying
section 62 conveys yarn feeding bobbins 11 carried out from the spinning frame 3 to
the right automatic winder 4B. The second conveying section 62 temporarily stores
yarn feeding bobbins 11 conveyed from the spinning frame 3 to adjust timing of supplying
the yarn feeding bobbins 11 to the right automatic winder 4B. A stopper (not illustrated),
for example, is provided in a most downstream part of the second conveying section
62, and supply of the yarn feeding bobbins 11 to the right automatic winder 4B is
controlled by the machine control device 41. The second conveying section 62 is provided
with a yarn end finder 51.
[0050] The yarn end finder 51 pulls out a yarn end Y21 of yarn Y2 for each yarn feeding
bobbin 11 conveyed to the right automatic winder 4B. Furthermore, the yarn end finder
51 performs a process of inserting the yarn end Y21 pulled out of the yarn feeding
bobbin 11 into an inner portion Bc of the bobbin B from a top portion Bb of the bobbin
B (yarn end finding process) to form a prepared yarn feeding bobbin 11 as illustrated
in FIG. 5D. This process enables the lower-yarn catching device 47 in each of the
winding units 42 of the right automatic winder 4B to catch the yarn end Y21 of the
yarn feeding bobbin 11.
[0051] The third conveying section 63 is provided on the machine rear side of the right
automatic winder 4B along the alignment direction of the winding units 42. The third
conveying section 63 conveys yarn feeding bobbins 11 from the machine entrance (second
conveying section 62) of the right automatic winder 4B through the machine rear side
thereof to below the respective winding units 42.
[0052] The fourth conveying section 64 is provided on the machine front side of the right
automatic winder 4B so as to extend along the alignment direction of the winding units
42. The fourth conveying section 64 conveys empty bobbins 13 from the respective winding
units 42 of the right automatic winder 4B through the machine front side thereof to
the machine exit (fifth conveying section 65) of the right automatic winder 4B.
[0053] The fifth conveying section 65 is provided between the machine exit of the right
automatic winder 4B and the machine entrance (sixth conveying section 66) of the spinning
frame 3. The fifth conveying section 65 temporarily stores empty bobbins 13 conveyed
from the right automatic winder 4B to adjust timing of supplying the empty bobbins
13 to the spinning frame 3. A stopper (not illustrated), for example, is provided
in a most downstream part of the fifth conveying section 65, and supply of the empty
bobbins 13 to the spinning frame 3 is controlled by the machine control device 41.
The fifth conveying section 65 may be provided with a processing device (not illustrated)
configured to, when yarn Y2 remains on a used yarn feeding bobbin 11 discharged from
the right automatic winder 4B, remove the yarn Y2 to use the bobbin as an empty bobbin
13.
[0054] The sixth conveying section 66 is provided below the spinning units 32 aligned on
the machine front side of the spinning frame 3 so as to extend along the alignment
direction D1 of the spinning units 32. The sixth conveying section 66 carries out
yarn feeding bobbins 11 that have been supplied to the sixth conveying section 66
in simultaneous doffing of the spinning units 32 disposed on the machine front side
of the spinning frame 3 toward the left automatic winder 4A, and also carries in empty
bobbins 13 supplied from the right automatic winder 4B to below the respective spinning
units 32.
[0055] Herein, in the conveying device 5, a circulation route for circulating a yarn feeding
bobbin 11 and an empty bobbin 13 may be formed between the second conveying section
62 and the fifth conveying section 65. With this circulation route, a yarn feeding
bobbin 11 on which the yarn end finding process has not been able to be performed
or the yarn end finding process has failed to be performed in the second conveying
section 62 may be conveyed to the fifth conveying section 65. Furthermore, a bobbin
B on which yarn Y2 remains or a tray 9 on which a bobbin B is not placed may be removed
from the fifth conveying section 65, and the tray 9 may be conveyed with an empty
bobbin 13 being newly placed thereon to the second conveying section 62.
[0056] The following describes conveying sections configured to convey yarn feeding bobbins
11 formed in the one spinning frame 3 to the left automatic winder 4A and convey empty
bobbins 13 used in the left automatic winder 4A to the spinning frame 3. The conveying
sections thus configured are disposed as the sixth conveying section 66, the second
conveying section 62, and the third conveying section 63 in this order along the conveyance
direction of the yarn feeding bobbins 11 from the spinning frame 3 to the left automatic
winder 4A. The conveying sections are also disposed as the fourth conveying section
64, the fifth conveying section 65, and the first conveying section 61 in this order
along the conveyance direction of the empty bobbins 13 from the left automatic winder
4A to the spinning frame 3. Because the first conveying section 61 to the sixth conveying
section 66 are the same as those described above (the conveyance direction may be
different), detailed description is omitted.
[0057] The spinning units 32 of the spinning frame 3 according to the present embodiment
belong to either of two groups that are different from each other. Specifically, the
spinning frame 3 includes a group of spinning units 32 aligned on the machine rear
side (spinning units belonging to a first group) and a group of spinning units 32
aligned on the machine front side (spinning units belonging to a second group). Each
of the two groups of spinning units 32 is a group of spinning units 32 to be simultaneously
doffed.
[0058] The conveying device 5 conveys yarn feeding bobbins 11 from the group of spinning
unit 32 aligned on the machine rear side of the spinning frame 3 to the right automatic
winder 4B, and conveys empty bobbins 13 from the right automatic winder 4B to the
group of spinning unit 32 aligned on the machine front side of the spinning frame
3. Furthermore, the conveying device 5 conveys yarn feeding bobbins 11 from the group
of spinning unit 32 aligned on the machine front side of the spinning frame 3 to the
left automatic winder 4A, and conveys empty bobbins 13 from the left automatic winder
4A to the group of spinning unit 32 aligned on the machine rear side of the spinning
frame 3.
[0059] The following describes operation of conveying yarn feeding bobbins 11 formed in
the respective spinning units 32 aligned on the machine rear side of the spinning
frame 3. The respective spinning units 32 aligned on the machine rear side of the
spinning frame 3 simultaneously pull out, from trays 9, a plurality of empty bobbins
13 that have been conveyed from the left automatic winder 4A and stoked in the first
conveying section 61 to set the empty bobbins 13 on predetermined positions, and simultaneously
start winding of yarn Y2. When the winding of yarn Y2 has been completed in the respective
spinning units 32 and yarn feeding bobbins 11 have been formed, the spinning frame
3 simultaneously doffs all of the yarn feeding bobbins 11 aligned on the machine rear
side of the spinning frame 3. The spinning frame 3 simultaneously pulls out again,
from the trays 9, the empty bobbins 13 that have been conveyed from the automatic
winder 4A on the left side of the spinning frame 3 and stocked in the first conveying
section 61 during the above processes again to set the empty bobbins 13 on predetermined
positions and, instead, simultaneously sets the doffed yarn feeding bobbins 11 on
the trays 9.
[0060] The yarn feeding bobbins 11 simultaneously set on the trays 9 are conveyed to the
second conveying section 62. The yarn feeding bobbins 11 conveyed to the second conveying
section 62 are temporarily stocked (stored) in a partial section of the second conveying
section 62, whereby timing of supplying the yarn feeding bobbins 11 to the right automatic
winder 4B (third conveying section 63) is adjusted. In the second conveying section
62, the yarn end finding process for the yarn feeding bobbins 11 are performed by
the yarn end finder 51. When empty bobbins 13 have been discharged from the winding
units 42 in the right automatic winder 4B (when having received a signal for requesting
supply to the right automatic winder 4B), the second conveying section 62 carries
out the yarn feeding bobbins 11 on which the yarn end finding process has been performed
for the winding units 42 to the third conveying section 63.
[0061] The third conveying section 63 to which the yarn feeding bobbins 11 have been carried
in from the second conveying section 62 conveys the yarn feeding bobbins 11 to the
winding units 42. The winding units 42 to which the yarn feeding bobbins 11 have been
supplied wind yarn Y2 wound around the yarn feeding bobbins 11 to form packages 15.
When having wound the yarn Y2 from the yarn feeding bobbins 11, the winding units
42 discharge the used yarn feeding bobbins 11 as empty bobbins 13. The empty bobbins
13 discharged from the winding units 42 are discharged from the machine of the right
automatic winder 4B and conveyed to the fifth conveying section 65 by the fourth conveying
section 64.
[0062] The fifth conveying section 65 carries out the empty bobbins 13 conveyed from the
fourth conveying section 64 to the sixth conveying section 66 configured to supply
the empty bobbins 13 to the spinning units 32 aligned on the machine front side of
the spinning frame 3. The fifth conveying section 65 may temporarily stock (store)
the empty bobbins 13 in a partial section of the fifth conveying section 65 to adjust
timing of supplying the empty bobbins 13 to the spinning frame 3 (sixth conveying
section 66).
[0063] Operation of conveying yarn feeding bobbins 11 formed in the respective spinning
units 32 aligned on the machine front side of the spinning frame 3 is the same as
the operation described above except the points that the yarn feeding bobbins 11 are
conveyed to the left automatic winder 4A and the used yarn feeding bobbins 11 (empty
bobbins 13) are conveyed to the respective spinning units 32 aligned on the machine
rear side. Thus, detailed description thereof is omitted.
[0064] The following describes functional effects of the yarn winding system 1 according
to the above-described embodiment. In the present embodiment, one machine control
device 41 and a plurality of winding units 42 placed under control of the one machine
control device 41 constitute one automatic winder 4. In the yarn winding system 1
according to the present embodiment, the one spinning frame 3 is provided with two
automatic winders 4 each of which is the above-described one automatic winder 4. Furthermore,
in the yarn winding system 1 according to the present embodiment, the one spinning
frame 3 and the two automatic winders 4, 4 are aligned along the alignment direction
D1 of the spinning units 32. Thus, the two automatic winders 4, 4 can be disposed
for the one spinning frame 3 without complicating the configuration of the conveying
device 5.
[0065] In the yarn winding system 1 according to the embodiment, because the one spinning
frame 3 is provided with the two automatic winders 4, 4, the capacity for manufacturing
packages 15 can be increased without significantly changing the configuration of conventional
automatic winders 4, 4 such as increasing output of a blower. In the yarn winding
system 1 according to the embodiment thus configured, because yarn feeding bobbins
11 are conveyed from the one spinning frame 3 to each one of the two automatic winders
4, 4 without being conveyed through the other automatic winder 4, the problem that
a yarn feeding bobbin 11 is not supplied to a winding unit 42 disposed in a position
far from the machine entrance of each automatic winder 4 will not occur. Even if one
of the two automatic winders 4, 4 has to be stopped for maintenance, for example,
operation of the yarn winding system 1 can be continued with the other automatic winder
4 and the one spinning frame 3. Thus, the yarn winding system 1 according to the embodiment
can increase the capacity for manufacturing packages 15 and also can reduce the possibility
that operation of the yarn winding system 1 may completely stop.
[0066] In the yarn winding system 1 according to the embodiment, because the automatic winders
4 are disposed at both ends of the one spinning frame 3 in the alignment direction
D1, the two automatic winders 4, 4 can be disposed for the one spinning frame 3 with
a simpler configuration of the conveying device 5.
[0067] In the yarn winding system 1 according to the embodiment, yarn feeding bobbins 11
are conveyed from the spinning units 32 aligned on the machine rear side of the spinning
frame 3 to the right automatic winder 4B, and empty bobbins 13 are conveyed from the
right automatic winder 4B to the spinning units 32 aligned on the machine front side
of the spinning frame 3. Yarn feeding bobbins 11 are also conveyed from the spinning
units 32 aligned on the machine front side of the spinning frame 3 to the left automatic
winder 4A, and empty bobbins 13 are conveyed from the right automatic winder 4B to
the spinning units 32 aligned on the machine rear side of the spinning frame 3. This
configuration can increase the capacity for manufacturing packages 15 and also can
reduce the possibility that operation of the yarn winding system 1 may completely
stop without significantly changing the configuration of the conveying device 5 in
a conventional spinning frame 3.
[0068] There is a configuration in which yarn feeding bobbins 11 formed by the spinning
units 32 aligned on the machine rear side of the spinning frame 3 directly return
as empty bobbins 13 to the spinning units 32 aligned on the machine rear side of the
spinning frame 3. Instead of such a configuration, in the configuration as in the
yarn winding system 1 according to the embodiment in which the yarn feeding bobbins
11 return as the empty bobbins 13 to the spinning units 32 aligned on the machine
front side of the spinning frame 3, imbalance between supply of the yarn feeding bobbins
11 and supply of the empty bobbins 13 is more likely to be caused. Thus, in the yarn
winding system 1 including the conveying device 5 including the second conveying sections
62 and the fifth conveying sections 65 that are capable of adjusting the timing of
supplying the yarn feeding bobbins 11 from the spinning frame 3 to the automatic winders
4 and the timing of supplying the empty bobbins 13 from the automatic winders 4 to
the spinning frame 3, balance between the supply of the yarn feeding bobbins 11 and
the supply of the empty bobbins 13 can be adjusted as appropriate.
[0069] One embodiment according to one aspect of the present disclosure has been described
above. However, the one aspect of the present disclosure is not limited to the embodiment.
<Modification 1>
[0070] A yarn winding system 1A according to a modification 1 is different from the yarn
winding system 1 according to the above-described embodiment in the way of grouping
a plurality of spinning units 32 included in the spinning frame 3 and in the configuration
of a portion of the conveying device 5 disposed below the spinning frame 3. In the
yarn winding system 1 according to the embodiment, different groups are configured
between the group of spinning units 32 aligned on the machine front side and the group
of spinning units 32 aligned on the machine rear side. By contrast, in the yarn winding
system 1A according to the modification 1, different groups are configured as illustrated
in FIG. 6 between the group of spinning units 32 aligned on the machine right side
(including spinning units 32 disposed on the machine front side and the machine rear
side) and the group of spinning units 32 aligned on the machine left side (including
spinning units 32 disposed on the machine front side and the machine rear side). Hereinafter,
these groups are called "right group" and "left group".
[0071] The configuration of the conveying device 5 is changed in accordance with the groups.
Specifically, instead of the first conveying section 61 disposed below the spinning
units 32 aligned on the machine rear side of the spinning frame 3, a first conveying
section 61A extending along below the group of spinning units 32 belonging to the
right group is disposed. Instead of the sixth conveying section 66 disposed below
the spinning units 32 aligned on the machine front side of the spinning frame 3, a
sixth conveying section 66A extending along below the group of spinning units 32 belonging
to the left group is disposed.
[0072] The conveying device 5 forms a first closed-loop conveyance path among one automatic
winder 4 and the spinning units 32 belonging to the right group (first group), and
forms a second closed-loop conveyance path among the other automatic winder 4 and
the spinning units 32 belonging to the left group (second group). The first closed-loop
conveyance path includes the first conveying section 61A, the second conveying section
62, the third conveying section 63, the fourth conveying section 64, and the fifth
conveying section 65. The second closed-loop conveyance path includes the sixth conveying
section 66A, the second conveying section 62, the third conveying section 63, the
fourth conveying section 64, and the fifth conveying section 65.
[0073] The first conveying section 61A is formed in a U-shape having the machine exit and
the machine entrance arranged on the machine right side as both end portions of the
conveying section. The first conveying section 61A can be configured appropriately
as described above with a known configuration including a guide groove formed by a
guide plate, a conveyor belt or a round belt provided along the guide groove and below
the guide groove, and a drive unit configured to drive the conveyor belt or the round
belt. The first conveying section 61A carries out yarn feeding bobbins 11 that have
been supplied to the first conveying section 61A in simultaneous doffing of the spinning
units 32 disposed on the right side of the spinning frame 3 toward the right automatic
winder 4B. The first conveying section 61A carries in empty bobbins 13 supplied from
the right automatic winder 4B to below the respective spinning units 32.
[0074] The sixth conveying section 66A is formed in a U-shape having the machine exit and
the machine entrance arranged on the machine left side as both end portions of the
conveying section. The sixth conveying section 66A can be configured appropriately
as described above with a known configuration including a guide groove formed by a
guide plate, a conveyor belt or a round belt provided along the guide groove and below
the guide groove, and a drive unit configured to drive the conveyor belt or the round
belt. The sixth conveying section 66A carries out yarn feeding bobbins 11 that have
been supplied to the sixth conveying section 66A in simultaneous doffing of the spinning
units 32 disposed on the left side of the spinning frame 3 toward the left automatic
winder 4A. The sixth conveying section 66A carries in empty bobbins 13 supplied from
the left automatic winder 4A to below the respective spinning units 32.
[0075] The second conveying section 62 to which yarn feeding bobbins 11 are carried out
from the first conveying section 61A and the sixth conveying section 66A and the fifth
conveying section 65 from which empty bobbins 13 are carried in to the first conveying
section 61A and the sixth conveying section 66A are the same as those described in
the embodiment, and thus detailed description thereof including illustration in FIG.
6 is omitted.
[0076] As described above, the spinning frame 3 according to the modification 1 includes
a group of spinning units 32 aligned on the machine right side (spinning units belonging
to the first group) and a group of spinning units 32 aligned on the machine left side
(spinning units belonging to the second group). In the spinning frame 3 according
to the modification 1, the spinning units 32 each belong to either of these two different
groups. Each of the two groups is a group of spinning units 32 to be simultaneously
doffed.
[0077] The conveying device 5 conveys yarn feeding bobbins 11 from the group of spinning
units 32 aligned on the machine right side of the spinning frame 3 to the right automatic
winder 4B, and conveys empty bobbins 13 from the right automatic winder 4B to the
group of spinning units 32 aligned on the machine right side of the spinning frame
3. Furthermore, the conveying device 5 conveys yarn feeding bobbins 11 from the group
of spinning units 32 aligned on the machine left side of the spinning frame 3 to the
left automatic winder 4A, and conveys empty bobbins 13 from the left automatic winder
4A to the group of spinning units 32 aligned on the machine left side of the spinning
frame 3.
[0078] In the yarn winding system 1A according to the modification 1, the one spinning frame
3 is provided with two automatic winders 4 each of which is the above-described one
automatic winder 4. In the yarn winding system 1A according to the modification 1,
because the one spinning frame 3 and the two automatic winders 4, 4 are aligned along
the alignment direction D1 of the spinning units 32, the two automatic winders 4,
4 can be disposed for the one spinning frame 3 without complicating the configuration
of the conveying device 5.
[0079] In the yarn winding system 1A according to the modification 1, because the one spinning
frame 3 is provided with the two automatic winders 4, 4, the capacity for manufacturing
packages 15 can be increased without significantly changing the configuration of the
conventional automatic winders 4, 4 such as increasing output of the blower. In the
yarn winding system 1A thus configured, because yarn feeding bobbins 11 are conveyed
from the one spinning frame 3 to each one of the two automatic winders 4, 4 without
being conveyed through the other automatic winder 4, the problem that a yarn feeding
bobbin 11 is not supplied to a winding unit 42 disposed in a position far from the
machine entrance of each automatic winder 4 will not occur. Even if one of the two
automatic winders 4, 4 has to be stopped for maintenance, for example, operation of
the yarn winding system 1A can be continued with the other automatic winder 4 and
the one spinning frame 3. Thus, the yarn winding system 1A according to the modification
1 can increase the capacity for manufacturing packages 15 and also can reduce the
possibility that operation of the yarn winding system 1A may completely stop.
[0080] In the yarn winding system 1A according to the modification 1, because the automatic
winders 4 are disposed at both ends of the one spinning frame 3 in the alignment direction
D1, the two automatic winders 4, 4 can be disposed for the one spinning frame 3 with
a simpler configuration of the conveying device 5.
<Modification 2>
[0081] In the embodiment and the modification 1 above, examples have been described in which
the automatic winders 4, 4 are disposed at both ends of the one spinning frame 3 in
the alignment direction D1. However, the present disclosure is not limited to this.
For example, as illustrated in FIG. 7, two (a plurality of) automatic winders 4, 4
may be disposed on the right end side of the one spinning frame 3 in the alignment
direction D1. Hereinafter, an automatic winder disposed on a side closer to the spinning
frame 3 in the alignment direction is also called "first automatic winder 4C", and
an automatic winder disposed on a side far from the spinning frame 3 is also called
"second automatic winder 4D". As for details of a yarn winding system 1B according
to a modification 2 thus configured, points different in configuration from the embodiment
or the modification 1 will be described.
[0082] In the modification 2, an example will be described in which two (a plurality of)
automatic winders 4, 4 are disposed on the right end side of the one spinning frame
3 in the alignment direction D1. However, the two (a plurality of) automatic winders
4, 4 may be disposed on the left end side of the one spinning frame 3 in the alignment
direction D1.
[0083] In the yarn winding system 1B according to the modification 2, the configuration
of the spinning units 32 that belong to either of two groups different from each other
as in the embodiment and the modification 1 is not necessary. Thus, instead of the
first conveying section 61 according to the embodiment (the first conveying section
61A according to the modification 1), one first conveying section 61B is disposed
so as to extend along below all of the spinning units 32 aligned on the machine rear
side and the machine front side of the spinning frame 3 in the yarn winding system
1B.
[0084] The conveying device 5 forms a first closed-loop conveyance path among the one spinning
frame 3, a branching section 68, one automatic winder 4C, and a merging section 69,
and also forms a second closed-loop conveyance path among the one spinning frame 3,
the branching section 68, the other automatic winder 4D, and the merging section 69.
The first closed-loop conveyance path and the second closed-loop conveyance path each
include the first conveying section 61B, the second conveying section 62, the third
conveying section 63, the fourth conveying section 64, and the fifth conveying section
65.
[0085] The first conveying section 61B is formed in a U-shape having the machine exit and
the machine entrance arranged on the machine right side as both end portions of the
conveying section. The first conveying section 61B can be configured appropriately
as described above with a known configuration including a guide groove formed by a
guide plate, a conveyor belt or a round belt provided along the guide groove and below
the guide groove, and a drive unit configured to drive the conveyor belt or the round
belt. The first conveying section 61B carries out yarn feeding bobbins 11 that have
been supplied to the first conveying section 61B in simultaneous doffing of all the
spinning units 32 in the spinning frame 3 toward the first automatic winder 4C and
the second automatic winder 4D. The first conveying section 61B carries in empty bobbins
13 supplied from the first automatic winder 4C and the second automatic winder 4D
to below the respective spinning units 32.
[0086] The configuration of the conveying device 5 of the yarn winding system 1B according
to the modification 2 is different from the configurations of the conveying devices
5 according to the embodiment and the modification 1 in including the branching section
68 at which a conveyance route is divided into two conveyance routes and the merging
section 69 at which the two conveyance routes are merged so as to correspond to the
configuration in which the two automatic winders 4 are disposed on one end side of
the spinning frame 3 in the alignment direction D1.
[0087] The branching section 68 is provided to the second conveying section 62. The branching
section 68 is a section configured to distribute yarn feeding bobbins 11 between the
first automatic winder 4C and the second automatic winder 4D, and is controlled by
the machine control device 41. The configurations of the third conveying section 63
and the fourth conveying section 64 are the same as those described in the embodiment,
and thus description thereof is omitted. The merging section 69 is provided to the
fifth conveying section 65. The merging section 69 is a section configured to merge
empty bobbins 13 conveyed from the first automatic winder 4C and the second automatic
winder 4D. The configurations of the fourth conveying section 64 and the fifth conveying
section 65 are the same as those described in the embodiment, and thus description
thereof is omitted.
[0088] As described above, the conveying device 5 is connected from the one spinning frame
3 to each of the first automatic winder 4C and the second automatic winder 4D via
the branching section 68, and is connected from each of the first automatic winder
4C and the second automatic winder 4D to the one spinning frame 3 via the merging
section 69.
[0089] In the yarn winding system 1B according to the modification 2, the one spinning frame
3 is provided with two automatic winders 4 each of which is the above-described one
automatic winder 4. In the yarn winding system 1B according to the modification 2,
because the one spinning frame 3 and the two automatic winders 4, 4 are aligned along
the alignment direction D1 of the spinning units 32, the two automatic winders 4,
4 can be disposed for the one spinning frame 3 without complicating the configuration
of the conveying device 5.
[0090] In the yarn winding system 1B according to the modification 2, because the one spinning
frame 3 is provided with the two automatic winders 4, 4, the capacity for manufacturing
packages 15 can be increased without significantly changing the configuration of the
conventional automatic winders 4, 4 such as increasing output of the blower. In the
yarn winding system 1B thus configured, because yarn feeding bobbins 11 are conveyed
from the one spinning frame 3 to each one of the two automatic winders 4, 4 without
being conveyed through the other automatic winder 4, the problem that a yarn feeding
bobbin 11 is not supplied to a winding unit 42 disposed in a position far from the
machine entrance of each automatic winder 4 will not occur. Even if one of the two
automatic winders 4, 4 has to be stopped for maintenance, for example, operation of
the yarn winding system 1B can be continued with the other automatic winder 4 and
the one spinning frame 3. Thus, the yarn winding system 1B according to the modification
2 can increase the capacity for manufacturing packages 15 and also can reduce the
possibility that operation of the yarn winding system 1B may completely stop.
[0091] The conveying device 5 of the yarn winding system 1B according to the modification
2 includes the branching section 68 and the merging section 69. Thus, even when the
two automatic winders 4 are disposed on one end side of the one spinning frame 3,
yarn feeding bobbins 11 can be conveyed from the one spinning frame 3 to each one
of the two automatic winders 4, 4 with a simpler configuration without being conveyed
through the other automatic winder 4.
<Other Modifications>
[0092] In the embodiment and the modifications described above, examples have been described
in which the second conveying section 62 configured to temporarily store yarn feeding
bobbins 11 conveyed from the one spinning frame 3 to adjust timing of supplying the
yarn feeding bobbins 11 to the automatic winder 4 is provided to each of the two automatic
winders 4, 4. However, the present disclosure is not limited to this. For example,
the second conveying section 62 as the first storage section may be selectively provided
to the two automatic winders 4, 4, or may be omitted.
[0093] In the embodiment and the modifications, examples have been described in which the
fifth conveying section 65 configured to temporarily store empty bobbins 13 conveyed
from the automatic winder 4 to adjust timing of supplying the empty bobbin 13 to the
one spinning frame 3 is provided to each of the two automatic winders 4, 4. However,
the present disclosure is not limited to this. For example, the fifth conveying section
65 as the second storage section may be selectively provided to the two automatic
winders 4, 4, or may be omitted.
[0094] Examples have been described in which the two automatic winders 4, 4 are provided
to each of the yarn winding system 1, 1A, 1B according to the embodiment and the modifications.
However, for example, three or more automatic winders 4 may be provided to the yarn
winding system. In the yarn winding system, a plurality of automatic winders 4 may
be disposed at one or each of both ends of the spinning frame 3 in the alignment direction
D1. In this case also, the automatic winders 4 and the one spinning frame 3 are disposed
so as to be arranged in a straight line along the alignment direction D1.
[0095] In the embodiment and the modifications, examples have been described in which a
plurality of automatic winders 4 are disposed, each including one machine control
device 41 and a plurality of winding units 42 placed under control of the one machine
control device 41. However, the present disclosure is not limited to this. For example,
in the yarn winding system, a plurality of automatic winders 4 may be disposed, each
including one machine control device 41 and one blower (not illustrated) connected
to a plurality of winding units 42.
[0096] In the embodiment and the modifications, examples have been described in which one
spinning frame 3 is disposed, including one machine control device 31 and a plurality
of spinning units 32 placed under control of the one machine control device 31. However,
the present disclosure is not limited to this. For example, the yarn winding system
may include one spinning frame 3 including one machine control device 31 and one blower
(not illustrated) connected to a plurality of winding units 42.
[0097] In the embodiment, the spinning frame 3 has been described as a ring spinning frame.
However, the spinning frame 3 is not limited to the ring spinning frame. As the spinning
frame 3, another spinning device such as an open-end spinning frame and an air spinning
frame may be used.
[0098] At least some configurations in the embodiment and the modifications described above
may be optionally used in combination.
1. A yarn winding system (1, 1A, 1B) comprising:
one spinning frame (3) including a plurality of spinning units (32) aligned in one
direction and each configured to form a yarn feeding bobbin (11) that is a bobbin
(B) around which yarn (Y2) is wound;
a plurality of yarn winding machines (4) each including a plurality of winding units
(42) each configured to wind yarn from the yarn feeding bobbin (11) to form a package
(15); and
a conveying device (5) configured to convey the yarn feeding bobbin (11) formed in
the one spinning frame (3) to the yarn winding machines (4) and convey a used yarn
feeding bobbin (11) used in the yarn winding machines (4) to the spinning frame (3),
wherein
the one spinning frame (3) and the yarn winding machines (4) are aligned along an
alignment direction of the spinning units (32).
2. The yarn winding system (1, 1A, 1B) according to claim 1, wherein the conveying device
(5) conveys the yarn feeding bobbin (11) from the one spinning frame (3) to each one
of the yarn winding machines (4) without conveying the yarn feeding bobbin (11) through
others of the yarn winding machines (4).
3. The yarn winding system (1, 1A, 1B) according to claim 1 or 2, wherein the yarn winding
machines (4) are disposed at both ends of the one spinning frame (3) in the alignment
direction.
4. The yarn winding system (1, 1A, 1B) according to any one of claims 1 to 3, wherein
the number of the yarn winding machines (4) provided is two,
these two yarn winding machines (4) are disposed at both ends of the one spinning
frame (3) in the alignment direction on a one-on-one basis, and
the conveying device (5) forms one closed-loop conveyance path among the one spinning
frame (3) and the two yarn winding machines (4).
5. The yarn winding system (1, 1A, 1B) according to claim 3 or 4, wherein
the spinning units (32) includes a spinning unit belonging to a first group and a
spinning unit belonging to a second group consisting of a spinning unit that does
not belong to the first group,
the conveying device (5) conveys the yarn feeding bobbin (11) from the spinning unit
belonging to the first group to a yarn winding machine (4) disposed on one end side
of the one spinning frame (3) in the alignment direction, and conveys the used yarn
feeding bobbin (11) from the yarn winding machine (4) disposed on the one end side
to the spinning unit belonging to the second group, and the conveying device (5) conveys
the yarn feeding bobbin (11) from the spinning unit belonging to the second group
to a yarn winding machine (4) disposed on an other end side of the one spinning frame
(3) in the alignment direction, and conveys the used yarn feeding bobbin (11) from
the yarn winding machine (4) disposed on the other end side to the spinning unit belonging
to the first group.
6. The yarn winding system (1, 1A, 1B) according to any one of claims 1 to 3, wherein
the number of the yarn winding machines (4) provided is two,
these two yarn winding machines (4) are disposed at both ends of the one spinning
frame (3) in the alignment direction on a one-on-one basis,
the spinning units (32) includes a spinning unit belonging to a first group and a
spinning unit belonging to a second group consisting of a spinning unit that does
not belong to the first group, and
the conveying device (5) forms one closed-loop conveyance path between one of the
yarn winding machines (4) and the spinning unit belonging to the first group, and
forms another closed-loop conveyance path, which is different from the one closed-loop
conveyance path, between an other of the yarn winding machines (4) and the spinning
unit belonging to the second group.
7. The yarn winding system (1, 1A, 1B) according to claim 3, wherein
the spinning units (32) includes a spinning unit belonging to a first group and a
spinning unit belonging to a second group consisting of a spinning unit that does
not belong to the first group,
the conveying device (5) conveys the yarn feeding bobbin (11) from the spinning unit
belonging to the first group to a yarn winding machine (4) disposed on one end side
of the one spinning frame (3) in the alignment direction, and conveys the used yarn
feeding bobbin (11) from the yarn winding machine (4) disposed on the one end side
to the spinning unit belonging to the first group, and
the conveying device (5) conveys the yarn feeding bobbin (11) from the spinning unit
belonging to the second group to a yarn winding machine (4) disposed on the other
end side of the one spinning frame (3) in the alignment direction, and conveys the
used yarn feeding bobbin (11) from the yarn winding machine (4) disposed on the other
end side to the spinning unit belonging to the second group.
8. The yarn winding system (1, 1A, 1B) according to claim 6, wherein
the conveying device (5) conveys the yarn feeding bobbin (11) from the spinning unit
belonging to the first group to a yarn winding machine (4) disposed on one end side
of the one spinning frame (3) in the alignment direction, and conveys the used yarn
feeding bobbin (11) from the yarn winding machine (4) disposed on the one end side
to the spinning unit belonging to the first group, and
the conveying device (5) conveys the yarn feeding bobbin (11) from the spinning unit
belonging to the second group to a yarn winding machine (4) disposed on the other
end side of the one spinning frame (3) in the alignment direction, and conveys the
used yarn feeding bobbin (11) from the yarn winding machine (4) disposed on the other
end side to the spinning unit belonging to the second group.
9. The yarn winding system (1, 1A, 1B) according to any one of claims 1 to 8, wherein
the yarn winding machines (4) are aligned on one end side of the one spinning frame
(3) in the alignment direction.
10. The yarn winding system (1, 1A, 1B) according to claim 9, wherein the conveying device
(5) is connected from the one spinning frame (3) to each of the yarn winding machines
(4) via a branching section (68) at which a conveyance route is divided into two or
more conveyance routes, and the conveying device (5) is connected from each of the
yarn winding machines (4) to the one spinning frame (3) via a merging section at which
the two or more conveyance routes are merged.
11. The yarn winding system (1, 1A, 1B) according to claim 10, wherein
the number of the yarn winding machines (4) provided is two, and
the conveying device (5) forms a first closed-loop conveyance path among the one spinning
frame (3), the branching section (68), one of the yarn winding machines (4), and the
merging section (69), and forms a second closed-loop conveyance path, which is different
from the first closed-loop conveyance path, among the spinning frame (3), the branching
section (68), the other of the yarn winding machines (4), and the merging section
(69).
12. The yarn winding system (1, 1A, 1B) according to any one of claims 1 to 11, wherein
at least one of the yarn winding machines (4) is provided with a first storage section
(62) configured to temporarily store the yarn feeding bobbin (11) conveyed from the
one spinning frame (3) to adjust timing of supplying the yarn feeding bobbin (11)
to the yarn winding machines (4).
13. The yarn winding system (1, 1A, 1B) according to according to claim 12, wherein the
first storage section (62) is provided to each of the yarn winding machines (4).
14. The yarn winding system (1, 1A, 1B) according to any one of claims 1 to 13, wherein
at least one of the yarn winding machines (4) is provided with a second storage section
(65) configured to temporarily store the used yarn feeding bobbin (11) conveyed from
the yarn winding machines (4) to adjust timing of supplying the used yarn feeding
bobbin (11) to the one spinning frame (3),
wherein the second storage section (65) is preferably provided to each of the yarn
winding machines (4).
15. The yarn winding system (1, 1A, 1B) according to claim 5, wherein
each of the yarn winding machines (4) is provided with a first storage section (62)
configured to temporarily store the yarn feeding bobbin (11) conveyed from the one
spinning frame (3) to adjust timing of supplying the yarn feeding bobbin (11) to the
yarn winding machines (4), and
each of the yarn winding machines (4) is provided with a second storage section (65)
configured to temporarily store the used yarn feeding bobbin (11) conveyed from the
yarn winding machines (4) to adjust timing of supplying the used yarn feeding bobbin
(11) to the one spinning frame (3).