[0001] The present invention relates to an incineration plant for solid material such as
waste or biomass, the incineration plant having a combustion material inlet through
which solid material can be introduced, a feed shaft in which the solid material is
introduced and which leads to a combustion chamber in which the solid material is
combusted, a combustion grate with which the solid material and combusted solid material
can be conveyed through the combustion chamber, a primary air supply below the top
of the combustion grate.
[0002] The combustion grate is usually arranged within a lower section of the combustion
chamber. The solid material and combusted solid material can be conveyed by the combustion
grate through the combustion chamber from an end of the combustion material feed shaft
to a slag container. Primary air is supplied from below the combustion grate to the
solid material arranged on the combustion grate, so that the solid material arranged
on the combustion grate is combusted with the primary air.
[0003] The combustion grate is preferably embodied as reciprocating grate, but it is also
possible that the combustion grate is embodied in a different way, for example as
vibrating grate or roller grate.
[0004] Additionally, nozzles may be arranged above the combustion grate with which secondary
air, tertiary air for afterburning or an oxygen poor carrier gas can be provided to
the combustion gases.
[0005] At least one empty pass may be arranged downstream of the combustion chamber extending
vertically or horizontally, wherein the flue gases flow from the combustion chamber
through the at least one empty pass to a heat recovery steam generator. In particular,
two, three or more parallel empty passes may be embodied.
[0006] The heat recovery steam generator downstream of the empty pass may be arranged (in
sections) vertically and/or horizontally, wherein also an oblique orientation is possible.
[0007] The walls of the combustion chamber, the empty pass(es) and the heat generator are
usually equipped with heat exchangers (i.e. tubes), wherein the heat exchange medium
of the heat exchangers is in particular provided to one common boiler drum.
[0008] A flue gas purification device downstream of the heat recovery steam generator may
comprise elements for dedusting, scrubbing and/or desulfurization (such as SCR or
SNCR) of the flue gas. A chimney may be arranged downstream of the flue gas purification
device.
[0009] In order to dry (dehumidify) the solid material prior to its combustion it is known
to provide primary air and/or recirculation gases (German: Rezigas) to the solid material
provided through the combustion material inlet. If primary air is used to dry the
solid material, the oxygen comprised in the primary air may have undesired effects
for the following combustion.
[0010] In view of this, it is an object of the present invention to provide an incineration
plant and a method for operating an incineration plant, with which the drying (dehumidifying)
of the solid material can be enhanced.
[0011] This object is achieved by an incineration plant and by a method for operating the
incineration plant with the features of the respective independent claims. Preferred
embodiments of the invention are described in the sub claims and in the whole description,
wherein single features of the preferred embodiments can be combined with each other
in a technically meaningful manner.
[0012] The object is achieved in particular in that a dehumidifying medium supply is embodied
with which a dehumidifying medium can be supplied to the solid material prior to the
combustion, and in that the dehumidifying medium supply is connected to a source of
superheated steam.
[0013] The object is also achieved by a method for operating an incineration plant, in particular
for operating an inventive incineration plant, comprising the following steps:
- Introducing solid material through a combustion material inlet into a feed shaft,
- Guiding the solid material through the feed shaft to a combustion chamber,
- Combusting the solid material in the combustion chamber,
- Conveying the solid material and combusted solid material on a combustion grate through
the combustion chamber,
- Dehumidifying the solid material prior to the combustion by supplying superheated
steam to the solid material.
[0014] With other word, the invention suggests that superheated (water) steam is used to
dehumidify (dry) the solid material introduced through the combustion material inlet.
The superheated steam has a temperature between 101°C and 500°C at a pressure of 1
bar. As the superheated steam has a comparatively high diffusion coefficient regarding
the provided solid material (i.e. waste or biomass), a highly effective dehumidifying/drying
of the solid material is possible without providing oxygen or other gases influencing
the following combustion.
[0015] The superheated steam is provided at one or multiple locations in such a way that
the superheated steam contacts the solid material prior to its combustion.
[0016] For example, the dehumidifying medium supply may be arranged at least partly within
a wall of the feed shaft, so that the superheated steam is provided directly into
the feed shaft, so that the solid material which advances through the feed shaft is
directly contacted with the superheated steam. In particular, the superheated steam
may be provided at multiple locations along the feed shaft. Also, the superheated
steam may be provided from one or more sides of the feed shaft. Accordingly, the multiple
dehumidifying medium supplies are arranged above each other and/or on different side
walls of the feed shaft.
[0017] Additionally or alternatively, the superheated steam is provided at the end/bottom
of the preferably vertically arranged feed shaft, so that the provided superheated
steam is provided in a kind of counter flow to the solid material introduced into
the feed shaft. This way the heat transfer yield is enhanced. In particular, the superheated
steam is provided near (in particular above or below) a pusher at the bottom/end of
the feed shaft, which is arranged next to the combustion grate. Such a pusher is usually
arranged in such a way, that the solid material guided through the feed shaft can
be pushed onto the combustion grate.
[0018] It is also possible that the superheated steam is provided from below a first section
and/or a second section of the combustion grate, wherein the dehumidifying medium
supply below the first and/or second section of the combustion grate is preferably
also arranged below the feed shaft. This way the solid material already arranged on
the combustion grate can be (further) dehumidified, wherein the excess superheated
steam is further used for dehumidifying within the feed shaft.
[0019] The dehumidifying medium supply may be embodied as pipe with one or multiple outlet(s)
through which the superheated steam is supplied. The pipe is at least indirectly connected
to the source for the superheated steam. The outlet(s) may be embodied as nozzle in
order to provide a desired flow behavior of the provided superheated steam.
[0020] In particular, in case of an air (gas) cooled combustion grate the source of superheated
steam may be a steam turbine, from which at least slightly overheated steam is withdrawn
(German: Abzapfdampf). Alternatively, the air cooled combustion grate may be connected
to a heat exchanger so that the air heated in the combustion grate is used for heating/superheated
water/steam.
[0021] In case the combustion grate is water cooled (cooling medium) the thermal energy
absorbed by the water within the combustion grate may be used to provide/produce the
superheated steam preferably directly. Alternatively, the thermal energy of the cooling
medium may be provided to a superheater (heat exchanger) in order to heat/superheat
the water/steam to be used to dehumidify the solid material.
[0022] In order to control the amount of superheated steam in an open loop or closed loop
manner (German: Steuern oder Regeln) it is suggested that at least one sensor for
measuring the humidity of the solid material is embodied. For example, a sensor may
be arranged at the combustion material inlet in order to measure the initial humidity
of the provided solid material. Alternatively or additionally, a sensor may be arranged
at the end/bottom of the feed shaft in order to measure the humidity of the solid
material at the front of the combustion grate. Preferably, the difference between
a first humidity at a first location and a second humidity at a second location is
used in order to control the amount of provided superheated steam.
[0023] In particular, a control unit is provided in order to operate the incineration plant
according to the suggested method.
[0024] The invention and the technical background are explained with regard to the figure,
which schematically shows an incineration plant.
[0025] The incineration plant for waste (as the to be combusted solid material) comprises
a material inlet 1, a feed shaft 2 guiding the provided waste to a combustion chamber
3. At the bottom of the combustion chamber 3 a combustion grate 4 is arranged, with
which the solid material and combusted solid material can be conveyed from the bottom
of the feed shaft 2 to an outlet. For combusting the solid material on top of the
combustion grate 4 primary air supplies 5 are arranged below the combustion grate
4. Additionally, a pusher 9 is arranged below the feed shaft 2, wherein the pusher
9 is used to push the solid material onto the combustion grate 4.
[0026] The combustion grate 4 is water cooled and connected to a source 7 of superheated
steam. The superheated steam generated with the thermal energy derived from the combustion
grate 4 is provided to dehumidifying medium supplies 6, which are arranged in a wall
8 of the feed shaft 2, above the pusher 9 and below a first section of the combustion
grate 4. By providing superheated steam to the waste (solid material) prior to its
combustion the waste is effectively dehumidified.
[0027] Additionally, a sensor 10 is arranged at the material inlet 1, with which the humidity
of the provided waste can be measured. It is also possible that an additional sensor
is arranged below the feed shaft 2, so that a difference between the humidity of the
provided waste and the dehumidified waste prior to its combustion can be measured
in order to control the amount of superheated steam to be supplied at least indirectly
into the feed shaft 2.
Reference sings
[0028]
- 1
- material inlet
- 2
- feed shaft
- 3
- combustion chamber
- 4
- combustion grate
- 5
- primary air supply
- 6
- dehumidifying medium supply
- 7
- source of superheated steam
- 8
- wall
- 9
- pusher
- 10
- sensor
1. Incineration plant for solid material having
- a combustion material inlet (1) through which solid material can be introduced,
- a feed shaft (2) in which the solid material is introduced and which leads to
- a combustion chamber (3) in which the solid material is combusted,
- a combustion grate (4) with which the solid material and combusted solid material
can be conveyed through the combustion chamber (3),
- a primary air supply (5) below the top of the combustion grate (4),
characterized in that
at least one dehumidifying medium supply (6) is embodied with which a dehumidifying
medium can be supplied to the solid material prior to the combustion, and
in that the dehumidifying medium supply (6) is connected to a source (7) of superheated steam.
2. Incineration plant according to claim 1, wherein the dehumidifying medium supply (6)
is arranged within a wall (8) of the feed shaft (2).
3. Incineration plant according to claim 1 and 2, wherein the dehumidifying supply (6)
is arranged below or above a pusher (9) below the feed shaft (2).
4. Incineration plant according to one of the preceding claims, wherein the dehumidifying
medium supply (6) is arranged below the combustion grate (4) in an area below the
feed shaft (2).
5. Incineration plant according to one of the preceding claims, wherein the combustion
grate (4) comprises a cooling arrangement, wherein the cooling arrangement is connected
to the source (7) of the superheated steam.
6. Incineration plant according to claim 5, wherein a heat exchanger is embodied to produce
the superheated steam.
7. Incineration plant according to one of the preceding claims, wherein at least one
sensor (10) for measuring the humidity of the solid material is embodied.
8. Method for operating an incineration plant, comprising the following steps:
- Introducing solid material through a combustion material inlet (1) into a feed shaft
(2),
- Guiding the solid material through the feed shaft (2) to a combustion chamber (3),
- Combusting the solid material in the combustion chamber (3),
- Conveying the solid material and combusted solid material on a combustion grate
(4) through the combustion chamber (3),
- Dehumidifying the solid material prior to the combustion by supplying superheated
steam to the solid material.
9. Method according to claim 8, wherein the superheated steam is supplied into the feed
shaft (2).
10. Method according to one of the preceding claims, wherein the superheated steam is
supplied from below or from above a pusher (9) below the feed shaft (2).
11. Method according to one of the preceding claims, wherein the superheated steam is
supplied from beneath the combustion grate (4) in an area below the feed shaft (2).
12. Method according to one of the preceding claims, wherein the combustion grate (4)
is cooled by a cooling medium and wherein the thermal energy absorbed by the cooling
medium within the combustion grate (4) is used to provide the superheated steam.
13. Method according to one of the preceding claims, wherein the humidity of the solid
material is measured and the measured humidity is used to control the supply of superheated
steam.
14. Method according one of the preceding claims, wherein the supplied superheated steam
has a temperature between 101° C and 500° C.
Amended claims in accordance with Rule 137(2) EPC.
1. Incineration plant for solid material having
- a combustion material inlet (1) through which solid material can be introduced,
- a feed shaft (2) in which the solid material is introduced and which leads to
- a combustion chamber (3) in which the solid material is combusted,
- a combustion grate (4) with which the solid material and combusted solid material
can be conveyed through the combustion chamber (3),
- a primary air supply (5) below the top of the combustion grate (4),
- at least one dehumidifying medium supply (6) is embodied with which a dehumidifying
medium can be supplied to the solid material prior to the combustion,
characterized in that
the incineration plant comprises a source (7) of superheated steam and
in that the dehumidifying medium supply (6) is connected to the source (7) of superheated
steam.
2. Incineration plant according to claim 1, wherein the dehumidifying medium supply (6)
is arranged within a wall (8) of the feed shaft (2).
3. Incineration plant according to claim 1 and 2, wherein the dehumidifying supply (6)
is arranged below or above a pusher (9) below the feed shaft (2).