[TECHNICAL FIELD]
[0001] The present invention relates to a heat exchanger which exchanges heat between low
temperature liquid and high temperature liquid.
[BACKGROUND TECHNIQUE]
[0002] A heat exchanger of this kind heats water by refrigerant and produces high temperature
water in many cases. It is known that if water becomes high temperature, solubility
of gas (oxygen or nitrogen) existing in water is lowered, and the gas is precipitated
into water as air bubble.
[0003] If the precipitated air bubble adheres to a heat-transfer surface, since this hinders
heat exchange between water and refrigerant, heat exchanging efficiency of the heat
exchanger is deteriorated.
[0004] Further, if air bubble adheres to the heat-transfer surface, a micro layer where
ion concentration is generated is formed on a boundary face between the air bubble
and the heat-transfer surface. Hence, as compared with a surface to which air bubble
is not adhered, scale nucleus which becomes a point of origin of scale is largely
precipitated locally.
[0005] It is possible to remove the scale which is precipitated in this manner by applying
shearing stress.
[0006] Hence, to suppress the growth of the scale, secondary side liquid which is to be
heated to which preset pressure is applied is made to flow into the heat exchanger
at preset timing. According to this, shearing stress which can remove the precipitated
scale is applied to a contact surface between the heat-transfer surface and the secondary
side liquid which is to be heated in the heat exchanger (see patent document 1 for
example).
[PRIOR ART DOCUMENT]
[Patent Document]
[SUMMARY OF THE INVENTION]
[PROBLEM TO BE SOLVED BY THE INVENTION]
[0008] According to the conventional configuration, however, parts such as a pressure sensor,
a solenoid valve and the like are required, and a configuration of a flow path becomes
complicated. Further, there is a problem that costs are increased.
[0009] The present invention has been accomplished to solve the conventional problem, and
it is an object of the invention to provide a heat exchanger having high heat exchanging
efficiency and capable of suppressing local precipitation of scale by simple means.
[MEANS FOR SOLVING THE PROBLEM]
[0010] To solve the conventional problem, the present invention provides a heat exchanger
including: an inner pipe; an insertion body inserted into the inner pipe; and at least
one or more outer pipes provided around an outer periphery of the inner pipe and through
which second fluid flows, wherein the insertion body is formed from a shaft and a
projection formed on an outer surface of the shaft, first fluid flows through a spiral
flow path formed from at least an inner surface of the inner pipe and the projection,
and a plurality of thickness projections are provided on the spiral flow path at predetermined
intervals in a flowing direction of the first fluid, and a flow path area of the spiral
flow path is made small at the predetermined intervals in the flowing direction of
the first fluid by each of the thickness projections.
[0011] According to this, in the spiral flow path, flow speed and shearing stress of the
first fluid can be increased at predetermined intervals. Therefore, it becomes easy
to wash away air bubble which is precipitated on and adhered to a wall surface of
the spiral flow path.
[0012] In addition, since centrifugal force is applied to the first fluid which flows through
the spiral flow path, air bubble having smaller density than that of the first fluid
is washed away relatively toward the shaft. Therefore, it is possible to restrict
the air bubble from again adhering to the inner surface (heat-transfer surface) of
the inner pipe.
[0013] For this reason, it is possible to restrict scale from locally precipitating by adhesion
of air bubble to the inner surface (heat-transfer surface) of the inner pipe, and
it is possible to prevent the inhibition of heat exchanging by scale.
[0014] Further, in the spiral flow path, it is possible to increase the flow speed of the
first fluid at the predetermined intervals, and a stirring effect can be enhanced
by centrifugal force. Therefore, flow of the first fluid can be disturbed and heat
exchanging efficiency of the heat exchanger can be enhanced.
[EFFECT OF THE INVENTION]
[0015] According to the present invention, it is possible to provide a heat exchanger having
high heat exchanging efficiency and capable of suppressing local precipitation of
scale by simple means.
[BRIEF DESCRIPTION OF THE DRAWINGS]
[0016]
Fig. 1 is a circuit diagram of a refrigeration cycle device using a heat exchanger
of an embodiment of the present invention;
Fig. 2 is a perspective view of the heat exchanger;
Fig. 3(a) is a sectional view of the heat exchanger taken along a surface A thereof,
and Fig. 3(b) is a sectional view of the heat exchanger taken along a surface B thereof;
Fig. 4(a) is a conceptual diagram of flow speed distribution of a first fluid taken
along the surface A of the heat exchanger, and Fig. 4(b) is a conceptual diagram of
flow speed distribution of the first fluid taken along the surface B of the heat exchanger;
and
Fig. 5(a) is a conceptual diagram of air bubble adhered to an inner surface of an
inner pipe in the embodiment of the invention which is a grooved pipe, and Fig. 5(b)
is a conceptual diagram of air bubble adhered to an inner surface of an inner pipe
which is a flat pipe.
[MODE FOR CARRYING OUT THE INVENTION]
[0017] A first invention provides a heat exchanger including: an inner pipe; an insertion
body inserted into the inner pipe; and at least one or more outer pipes provided around
an outer periphery of the inner pipe and through which second fluid flows, wherein
the insertion body is formed from a shaft and a projection formed on an outer surface
of the shaft, first fluid flows through a spiral flow path formed from at least an
inner surface of the inner pipe and the projection, and a plurality of thickness projections
are provided on the spiral flow path at predetermined intervals in a flowing direction
of the first fluid, and a flow path area of the spiral flow path is made small at
the predetermined intervals in the flowing direction of the first fluid by each of
the thickness projections.
[0018] According to this, in the spiral flow path, flow speed and shearing stress of the
first fluid can be increased at predetermined intervals. Therefore, it becomes easy
to wash away air bubble which is precipitated on and adhered to a wall surface of
the spiral flow path.
[0019] In addition, since centrifugal force is applied to the first fluid which flows through
the spiral flow path, air bubble having smaller density than that of the first fluid
is washed away relatively toward the shaft. Therefore, it is possible to restrict
the air bubble from again adhering to the inner surface (heat-transfer surface) of
the inner pipe.
[0020] For this reason, it is possible to restrict scale from locally precipitating by adhesion
of air bubble to the inner surface (heat-transfer surface) of the inner pipe, and
it is possible to prevent the inhibition of heat exchanging by scale.
[0021] Further, in the spiral flow path, it is possible to increase the flow speed of the
first fluid at the predetermined intervals, and a stirring effect can be enhanced
by centrifugal force. Therefore, flow of the first fluid can be disturbed and heat
exchanging efficiency of the heat exchanger can be enhanced.
[0022] According to a second invention, especially in the first invention, the thickness
projections are formed by making a thickness of the projection in its axial direction
at predetermined intervals in a circumferential direction of the projection thicker
than other portions.
[0023] With this, in the spiral flow path, flow speed and shearing stress of the first fluid
can be increased at predetermined intervals by simple means. Therefore, it becomes
easy to wash away air bubble which is precipitated on and adhered to a wall surface
of the spiral flow path.
[0024] According to a third invention, especially in the first or second invention, a line
connecting length centers of the plurality of thickness projections in a circumferential
direction thereof is in parallel to a center line of the insertion body in its axial
direction.
[0025] With this, since the thickness projections provided on the spiral flow path are opposed
to each other in the axial direction, a flow path area can be made especially small
in the spiral flow path.
[0026] With this, in the spiral flow path, flow speed and shearing stress of the first fluid
can be increased at predetermined intervals. Therefore, it becomes easy to wash away
air bubble which is precipitated on and adhered to a wall surface of the spiral flow
path.
[0027] According to a fourth invention, especially in any one of the first to third inventions,
an axial thickness of a root of the thickness projection is thicker than that of a
tip end of the thickness projection.
[0028] With this, flow speed of the first fluid can be increased at predetermined intervals
without reducing a heat-transfer area on the side of the first fluid, i.e., a heat-transfer
area between the inner pipe and the first fluid. Hence, it is possible to suppress
the local growth of scale while maintaining performance of the heat exchanger.
[0029] According to a fifth invention, especially in any one of the first to fourth inventions,
an axial thickness of a root of the thickness projection is the greatest.
[0030] According to this, in the spiral flow path, flow speed and shearing stress of the
first fluid can be increased at predetermined intervals. Therefore, it becomes easy
to wash away air bubble which is precipitated on and adhered to a wall surface of
the spiral flow path.
[0031] In addition, it is possible to suppress the increase in flow sound as small as possible
by suppressing abrupt variation of the flow speed of the first fluid as small as possible.
[0032] According to a sixth invention, especially in any one of the first to fifth inventions,
the inner pipe is an inner surface grooved pipe.
[0033] With this, since the inner pipe is the inner surface grooved pipe, a contact area
between the pipe wall of the inner pipe and precipitating and adhering air bubble
is reduced as compared with that of the flat pipe. Therefore, air bubble which adheres
to the inner surface of the inner pipe can easily separate from the pipe wall. Hence,
it becomes easier to wash away air bubble which adheres to the pipe wall of the inner
pipe, and it is possible to suppress the local growth of scale.
[0034] In addition, since the inner surface area of the inner pipe is increased as compared
with that of the flat pipe, the heat-transfer area on the side of the first fluid,
i.e., the heat-transfer area between the inner surface of the inner pipe and the first
fluid is increased, and flow of water which is first fluid flowing in a spiral form
can further be disturbed by the inner surface grove. Therefore, the performance of
the heat exchanger can further be enhanced.
[0035] A seventh invention provides a refrigeration cycle device formed by annularly connecting,
to one another, a compressor, a decompressor, an evaporator and the heat exchanger
according to any one of the first to sixth inventions.
[0036] With this, it is possible to provide a refrigeration cycle device having a heat exchanger
capable of suppressing local precipitation of scale by simple means, and capable of
realizing high heat exchanging efficiency.
[0037] An embodiment of the present invention will be described below with reference to
the drawings. The invention is not limited to the embodiment.
[0038] Fig. 1 is a circuit diagram of a refrigeration cycle device using a heat exchanger
of the embodiment of the present invention.
[0039] The refrigeration cycle device 36 is formed by annularly connecting, to one another,
a compressor 31 for compressing refrigerant which is second fluid, a heat exchanger
32 to which high temperature refrigerant compressed by the compressor 31 radiates
heat and for heating water which is low temperature first fluid, a decompressor 33
for decompressing, to low pressure, high pressure refrigerant compressed by the compressor
31, and an evaporator 34 for absorbing heat by air flow generated by a blower 35.
[0040] In the heat exchanger 32, water and refrigerant flow in directions opposed to each
other and exchange heat therebetween. Low temperature water is conveyed to the heat
exchanger 32 by a conveying device 37, the water is heated by refrigerant and becomes
hot water. A warm water circuit 38 is connected to the heat exchanger 32, the heated
hot water is supplied or utilized for heating a room, or the hot water is stored.
[0041] Fig. 2 is a perspective view of the heat exchanger of the embodiment of the invention.
[0042] In Fig. 2, the heat exchanger 32 is composed of an inner pipe 1 through which water
flows, an insertion body 2 inserted into the inner pipe 1, and at least one or more
outer pipes 3 which come into tight contact with an outer periphery of the inner pipe
1. Refrigerant (carbon dioxide) flows through the outer pipes 3.
[0043] The outer pipe 3 is spirally wound around the outer periphery of the inner pipe 1
at a predetermined pitch.
[0044] The insertion body 2 is composed of a cylindrical shaft 21 and a projection 22 which
is spirally provided on an outer periphery of the shaft 21. Water flows through a
spiral flow path 23. The spiral flow path 23 has a substantially rectangular cross
section formed by an inner surface of the inner pipe 1 and a projection 22 which is
adjacent to an outer surface of the shaft 21.
[0045] Fig. 3(a) is a sectional view of the heat exchanger of the embodiment taken along
a surface A of the heat exchanger. The projection 22 of the insertion body 2 in the
cross section taken along the surface A is a standard projection 22a formed by a standard
thickness.
[0046] Fig. 3(b) is a sectional view of the heat exchanger of the embodiment taken along
a surface B of the heat exchanger. The projection 22 of the insertion body 2 in the
cross section taken along the surface B is thickness projections 22b which are thicker
than the standard projection 22a in the axial direction.
[0047] The thickness projections 22b are formed thicker than the standard projection 22a
in the axial direction at predetermined intervals in a circumferential direction of
the thickness projections 22b.
[0048] A line which connects length centers of the plurality of thickness projections 22b
in the circumferential direction is in parallel to a center line of the cylindrical
shaft 21 of the insertion body 2 in the axial direction.
[0049] Hence, the thickness projections 22b provided in the spiral flow path 23 are opposed
to each other in the axial direction. Therefore, a flow path area of the spiral flow
path 23 becomes smaller at predetermined intervals in a flowing direction of water.
[0050] A thickness of the thickness projection 22b gradually becomes thicker in the axial
direction from a tip end to a root of the thickness projection 22b in its height direction,
and a length center of the root in the circumferential direction has the greatest
thickness in the axial direction.
[0051] In the embodiment of the invention, the thickness projections 22b are formed in the
circumferential direction around an axis of the cylindrical shaft 21 of the insertion
body 2 at predetermined intervals of 180°.
[0052] That is, water flowing through the spiral flow path 23 collides against the thickness
projections 22b at every half around.
[0053] This is because when the insertion body 2 is made of resin material, since an axial
thickness of a length center of the root of the thickness projection 22b in the circumferential
direction is formed most thick, the insertion body 2 can be produced such that two
lines connecting length centers of the roots of the plurality of thickness projections
22b in the circumferential direction are formed as dividing surface (PL) of a mold.
[0054] Property that liquid adheres to a surface of a solid object is called "wettability".
Here, a length of the inner surface of the inner pipe 1 which forms a cross section
of a flow path of the spiral flow path 23 through which water flows is defined as
a wetting length of a heat-transfer surface.
[0055] At this time, a wetting length Lb of the heat-transfer surface of the thickness projection
22b is about the same as a wetting length La of a heat-transfer surface of the standard
projection 22a, and the inner surface of the inner pipe 1 is an inner surface grooved
pipe which is finely grooved.
[0056] The heat exchanger 32 configured as described above is mounted in a CO
2 heat pump hot water supply system. Operation and effects of the heat exchanger 32
will be described below.
[0057] The heat exchanger flows, in opposed directions, high temperature carbon dioxide
flowing through the outer pipe 3 and low temperature water flowing through the spiral
flow path 23 formed between the inner pipe 1 and the insertion body 2, exchanges heat
between the carbon dioxide and the low temperature water, and produces high temperature
hot water.
[0058] Since centrifugal force is applied to the first fluid which flows through the spiral
flow path 23, secondary flow is generated on a surface which intersects with a flowing
direction at right angles like a bent pipe.
[0059] According to this, the flow of water is disturbed, and temperature distribution of
water on the surface which intersects with the flowing direction at right angles is
improved. Therefore, even when flow speed of water is slow as in the CO
2 heat pump hot water supply system, it is possible to enhance the heat exchanging
efficiency of the heat exchanger 32.
[0060] As described above, in the CO
2 heat pump hot water supply system using carbon dioxide as refrigerant, heating temperature
of water can be made high.
[0061] On the other hand, at an outlet of the heat exchanger 32 where temperature of water
becomes high, since solubility of existing gas (such as oxygen and nitrogen) is lowered,
there is a problem that precipitation appears on a wall surface of the spiral flow
path 23 as air bubble, and scale is locally precipitated and heat exchanging is hindered.
[0062] In the embodiment of the invention, the projection 22 of the insertion body 2 has
the thickness projections 22b which are thick in the axial direction at predetermined
intervals as shown in Figs. 3(a) and 3(b).
[0063] Hence, in Fig. 3(a), the spiral flow path 23 through which water flows is formed
by the inner surface of the inner pipe 1, the outer surface of the shaft 21 and the
outer surface of the standard projection 22a.
[0064] In Fig. 3(b), the spiral flow path 23 is formed by the inner surface of the inner
pipe 1 and the outer surface of the thickness projection 22b.
[0065] In this manner, since the thickness of the projection 22 in the axial direction is
formed such that the thickness of the thickness projection 22b is greater than that
of the standard projection 22a, a cross section of the flow path through which water
flows becomes smaller when water passes through the thickness projection 22b.
[0066] Therefore, the thickness projections 22b are provided on the spiral flow path 23
at predetermined intervals in the flowing direction of water, and the cross section
of the flow path is made small by narrowing a width of the flow path on the side of
the outer surface of the shaft 21 instead of a width of the flow path on the side
of the inner surface of the inner pipe 1.
[0067] That is, as shown in Fig. 3(a), the spiral flow path 23 through which water flows
is formed by the inner surface of the inner pipe 1, the outer surface of the shaft
21 and the outer surface of the standard projection 22a. That is, a cross section
of the flow path formed on the cross section A is defined as S1.
[0068] On the other hand, as shown in Fig. 3(b), the spiral flow path 23 through which water
flows is formed by the inner surface of the inner pipe 1 and the outer surface of
the thickness projection 22b. That is, a cross section formed on the cross section
B is defined as S2.
[0069] At this time, a relation between the flow path cross section S1 and the flow path
cross section S2 is S1>S2.
[0070] The thickness of the thickness projection 22b in the axial direction from the tip
end to the root in the height direction gradually becomes thicker, and the axial thickness
of the length center of the root in the circumferential direction is formed greatest.
[0071] The wetting length Lb of the heat-transfer surface of the thickness projection 22b
is about the same as the wetting length La of the heat-transfer surface of the standard
projection 22a.
[0072] According to this, the cross section of the flow path can be varied without varying
the length of the inner surface of the inner pipe 1 which forms the cross section
of the flow path of the spiral flow path 23 through which water flows.
[0073] Therefore, when the heat-transfer areas of water and the inner surface of the inner
pipe 1 are the same and the spiral flow path 23 is formed by the thickness projections
22b, the flow speed of water can be made greater by reducing the cross section area
of the flow path as compared with a case where the spiral flow path 23 is formed by
the standard projection 22a.
[0074] Fig. 4(a) is a conceptual diagram of flow speed distribution of the first fluid taken
along the surface A of the heat exchanger of the embodiment of the invention. The
projection 22 of the insertion body 2 in the cross section taken along the surface
A is the standard projection 22a having a standard thickness.
[0075] Fig. 4(b) is a conceptual diagram of flow speed distribution of the first fluid taken
along the surface B of the heat exchanger of the embodiment of the invention. The
projection 22 of the insertion body 2 in the cross section taken along the surface
B is the thickness projection 22b which is thicker in the axial direction than the
standard projection 22a.
[0076] As shown in Figs. 4(a) and 4(b), flow speed Ub of water when the spiral flow path
23 is formed by the thickness projections 22b is greater than flow speed Ua of water
when the spiral flow path 23 is formed by the standard projection 22a. Therefore,
velocity gradient near the wall surface of the spiral flow path 23 is greater when
the spiral flow path 23 is formed by the thickness projections 22b.

[0077] In equation 1, τ represents shearing stress of viscose fluid, µ represents viscosity
coefficient, and du/dz represents velocity gradient in a direction perpendicular to
flow.
[0078] As shown in equation 1, the shearing stress τ of viscose fluid is proportional to
velocity gradient in the direction perpendicular to flow.
[0079] Hence, velocity gradient near the wall surface of the spiral flow path 23 is greater
when the spiral flow path 23 is formed by the thickness projections 22b. Therefore,
when the spiral flow path 23 is formed by the thickness projections 22b, the shearing
stress of water flowing through the spiral flow path 23 is also greater as compared
with a case where the spiral flow path 23 is formed by the standard projection 22a.
[0080] Therefore, when the spiral flow path 23 is formed by the thickness projections 22b,
even if air bubble is precipitated on and adhered to the water surface of the spiral
flow path 23, since greater shearing stress is applied to the air bubble, it is possible
to wash away the air bubble from the wall surface.
[0081] According to this, it is possible to suppress the local growth of scale generated
from the air bubble as the point of origin, and it is possible to prevent hindrance
of heat transfer caused by air bubble.
[0082] Further, since centrifugal force is applied to the first fluid which flows through
the spiral flow path 23, air bubble having smaller density than water which is washed
away from the wall surface of the spiral flow path 23 is washed away relatively toward
the shaft 21. Therefore, it is possible to restrict air bubble from again adhering
to the inner surface (heat-transfer surface) of the inner pipe 1.
[0083] That is, in the heat exchanger 32 of the embodiment of the invention, as shown in
Figs. 3(a) and 3(b), the axial thicknesses of the thickness projections 22b are formed
thicker than the standard projection 22a, and the thickness projections 22b are formed
around the axis of the cylindrical shaft 21 of the insertion body 2 at predetermined
intervals of 180°.
[0084] The line which connects length centers of the plurality of thickness projections
22b in the circumferential direction is in parallel to the center line of the cylindrical
shaft 21 of the insertion body 2 in the axial direction.
[0085] Hence, since the thickness projections 22b provided on the spiral flow path 23 are
opposed to each other in the axial direction, the flow path area of the spiral flow
path 23 becomes small every half around.
[0086] According to this, flow speed of water flowing through the spiral flow path 23 becomes
greater at least every half around, and shearing stress also becomes greater.
[0087] Therefore, it is possible to more reliably wash away air bubble, and to restrict
air bubble from again adhering to the inner surface (heat-transfer surface) of the
inner pipe 1. Hence, it is possible to reliably suppress the local growth of scale
and hindrance of heat exchanging.
[0088] Fig. 5(a) is a conceptual diagram of air bubble adhered to the inner surface of the
inner pipe in the embodiment of the invention which is the grooved pipe.
[0089] Fig. 5(b) is a conceptual diagram of air bubble adhered to an inner surface of an
inner pipe which is a flat pipe to compare with Fig. 5(a).
[0090] In the embodiment of the invention, the inner pipe 1 is an inner surface grooved
pipe whose inner surface is finely grooved.
[0091] As shown in Figs. 5(a) and 5(b), a contact area between the heat-transfer surface
and air bubble which adheres to the heat-transfer surface when the inner pipe 1 is
the inner surface grooved pipe is smaller than a contact area between the heat-transfer
surface and air bubble which adheres to the heat-transfer surface when the inner pipe
1 is a flat pipe.
[0092] According to this, since the inner pipe 1 is the inner surface grooved pipe, a contact
area between the pipe wall of the inner pipe 1 and air bubble which is precipitates
and adhered is reduced as compared with that of the flat pipe, and air bubble adhered
to the inner surface of the inner pipe 1 can be separated from the pipe wall more
easily. Therefore, it is possible to more easily wash away air bubble adhered to the
pipe wall of the inner pipe 1, and to suppress the local growth of scale.
[0093] In addition, since an inner surface area of the inner pipe 1 is increased as compared
with that of the flat pipe, the heat-transfer area on the side of the first fluid,
i.e., the heat-transfer area between the inner surface of the inner pipe 1 and the
first fluid is increased, and flow of water flowing in a spiral form can further be
disturbed by the inner surface groove. Hence performance of the heat exchanger can
further be enhanced.
[0094] In the embodiment, carbon dioxide is used as refrigerant which flows in the outer
pipe 3, it is possible to use hydrocarbon-based refrigerant or HFC-based (R410A, R32
and the like) refrigerant, or alternative refrigerant thereof.
[0095] In this embodiment, the thickness projections 22b are formed around the axis of the
cylindrical shaft 21 of the insertion body 2 at predetermined intervals of 180°, but
even if other angle is employed, the same effect can be obtained.
[INDUSTRIAL APPLICABILITY]
[0096] As described above, the heat exchanger of the present invention can suppress the
local precipitation of scale by simple means and can realize high heat exchanging
efficiency. Therefore, the heat exchanger can be applied to an air conditioner, a
hot water supply system and the like.
[EXPLANATION OF SYMBOLS]
[0097]
- 1
- inner pipe
- 2
- insertion body
- 3
- outer pipe
- 21
- shaft
- 22
- projection
- 22a
- standard projection
- 22b
- thickness projection
- 23
- spiral flow path
- 31
- compressor
- 32
- heat exchanger (radiator)
- 33
- decompressor
- 34
- evaporator
- 36
- refrigeration cycle device