[0001] The present invention relates to a system for controlling the degree of hardness
of the washing water in a washing machine, in particular a dishwasher, according to
the preamble of claim 1. The present invention also relates to an associated method
for controlling the degree of hardness of the washing water in a washing machine,
in particular a dishwasher.
[0002] As is known, household washing machines utilizing water, in particular dishwashers,
are fitted with a washing/rinsing water decalcification system used for reducing the
degree of hardness of the water, thus preventing the formation of calcareous deposits
inside the washing machine.
[0003] Such a system is also known as decalcifier (or softener), and comprises a resin container
containing ion-exchange resins and a tank containing an agent, in particular salt,
for regenerating the ion-exchange resins; it should be noted that, in the systems
known in the art, the resin container and the salt tank may be separate components
or may be integrated into a single container or device.
[0004] The decalcifier exchanges the calcium ions (Ca++) and the magnesium ions (Mg++) in
the water entering the wash tub of the washing machine with sodium ions (Na+) contained
in suitable resins contained in the resin container.
[0005] The resins, or similar substances, become exhausted after some time of usage, i.e.
they run out of sodium ions (Na+) to be exchanged with the calcium ions (Ca++) and
magnesium ions (Mg++) in the water; when the resins become exhausted, therefore, the
water flowing therethrough will substantially maintain the same hardness as it had
at the inlet.
[0006] In order to overcome this problem, a resin regeneration phase is carried out, wherein
a suitable regeneration valve permits the introduction of a solution of water and
salt (NaCl) into the resin container, such solution being effected by letting a given
quantity of water flow into the salt (NaCl) tank, so that it can become saturated
with sodium ions (Na+), which will then be released into the resin container in order
to regenerate the resins.
[0007] In the systems known in the art, said regeneration valve may consist of:
- a single valve, which opens a passage allowing water to enter the salt container,
or
- a diverting valve, which totally or partially diverts the water towards the salt tank
for the regeneration function.
[0008] Other problems that may possibly affect the systems for controlling the water hardness
used in the washing machines known in the art may come from the fact that the hardness
of the mains water may change considerably, in particular it changes depending on
the place of installation of the washing machine.
[0009] As a consequence, the washing machines known in the art are equipped with a system
that permits maintaining the hardness of the washing water substantially constant
within certain limits; in particular, such method envisages the mixing, in the tub
of the washing machine, of the water coming from the decalcifier with water directly
coming from the mains, i.e. harder water.
[0010] Such mixing, known in the art as "blending", makes it possible to attain a well-defined
result as concerns the hardness of the water that is supplied into the wash tub.
[0011] In some washing machines, this blending is effected by providing a calibrated passage
(possibly also manually adjustable by the user during the installation of the dishwasher),
which diverts part of the water not treated by the decalcifier, in particular by the
ion-exchange resins, directly into the tub.
[0012] Although inexpensive, however, the systems using a calibrated, but fixed, passage
for performing the blending function suffer from some drawbacks, since such systems
cannot be controlled with good precision and cannot ensure the attainment of an optimal
result with acceptable continuity.
[0013] As a consequence, in order to be able to attain an optimal result through the blending
function, the water hardness control systems employed in the washing machines known
in the art preferably make use of a further valve in addition to the regeneration
valve; in particular, said further valve is usually located upstream of the resin
container, so as to selectively direct the water either into the resin container,
in order to abate its degree of hardness, or directly into the tub of the washing
machine, in order to perform the blending function.
[0014] The system which, in order to perform the blending function, utilize a further valve
in addition to the regeneration valve also suffer from a few drawbacks.
[0015] In particular, such drawbacks are mainly related to the fact that the provision of
an additional blending valve necessarily implies a considerable increase in the costs
incurred for manufacturing the entire system for controlling the degree of hardness
of the washing water.
[0016] In this regard, it should be noted that such cost increase is caused by the need
for providing a specific valve for the blending function, by the need for providing
specific additional wirings, and by the necessity of providing the control board of
the washing machine with a specific output to be connected to the additional valve
for the blending function.
[0017] Moreover, the moulds required for making the seat for the additional valve for the
blending function are necessarily more complex, and the increase in size inevitably
caused by the presence of the additional valve is particularly problematic in light
of the fact that the spaces available in modern washing machines have become smaller
and smaller.
[0018] In this frame, it is the main object of the present invention to provide a system
and a method for controlling the degree of hardness of the washing water in a washing
machine, in particular a dishwasher, which are so conceived as to overcome the drawbacks
of the prior art.
[0019] In particular, it is one object of the present invention to provide a system and
a method for controlling the degree of hardness of the washing water in a washing
machine, in particular a dishwasher, which are so conceived as to be accurately controllable
and to ensure the attainment of an optimal result with acceptable continuity.
[0020] It is another object of the present invention to provide a system and a method for
controlling the degree of hardness of the washing water in a washing machine, in particular
a dishwasher, which are so conceived as to not be excessively costly as far as production
and implementation are concerned.
[0021] It is a further object of the present invention to provide a system for controlling
the degree of hardness of the washing water in a washing machine, in particular a
dishwasher, which, in order to perform the various functions of said system and method,
does not require different wirings and/or modifications to the construction of the
control board of the washing machine.
[0022] It is yet another object of the present invention to provide a system for controlling
the degree of hardness of the washing water in a washing machine, in particular a
dishwasher, which is so realized that it is not too bulky and can be easily housed
in the spaces available in the receiving washing machine.
[0023] Said objects are achieved by the present invention through a system and a method
for controlling the degree of hardness of the washing water in a washing machine,
in particular a dishwasher, incorporating the features set out in the appended claims,
which are an integral part of the present description.
[0024] Further objects, features and advantages of the present invention will become apparent
from the following detailed description and from the annexed drawings, which are supplied
by way of non-limiting explanatory example, wherein:
- Figure 1 shows a schematic view of a system for controlling the degree of hardness
of the washing water in a washing machine, in particular a dishwasher, according to
the present invention;
- Figures 2a and 2b show first and second embodiments, respectively, of a component
of the system according to the present invention;
- Figure 3a depicts the component shown in Figure 2a in a first operating configuration,
while Figure 3b shows a schematic view representative of the operation of the system
according to the present invention when said component is in said first operating
configuration;
- Figure 4a depicts the component shown in Figure 2a in a second operating configuration,
while Figure 4b shows a schematic view representative of the operation of the system
according to the present invention when the component is in said second operating
configuration;
- Figure 5a depicts the component shown in Figure 2a in a third operating configuration,
while Figure 5b shows a schematic view representative of the operation of the system
according to the present invention when the component is in said third operating configuration.
[0025] With reference to the annexed drawings, in Figure 1 reference numeral 1 designates
as a whole a preferred embodiment of a system for controlling the degree of hardness
of the washing water in a washing machine, in particular a dishwasher, according to
the present invention.
[0026] Reference numeral 10 designates a first tank for containing a substance (normally
called "resin") having decalcifying properties, in particular said first tank 10 being
equipped with a first inlet 11 for letting water to be decalcified flow into the first
tank 10 and a first outlet 12 for letting decalcified water flow out of the first
tank 10, to be then supplied into a tub V of a washing machine.
[0027] It should be noted that in the annexed drawings the washing machine is not shown
in its entirety; in fact, they only show the tub V of said washing machine. The system
1 comprises a second tank 20 for containing a regeneration substance (said regeneration
substance normally consisting of salt), in particular said second tank 20 being equipped
with a second inlet 21 for letting water flow into the second tank 20 and a second
outlet 22 for letting a regeneration brine, formed upon dissolution of the regeneration
substance into the water, flow out of the second tank 20.
[0028] It should be noted that the first tank 10 and the second tank 20 are included in
a softener device, designated as a whole by reference "D" in the annexed drawings;
it is however clear that the first tank 10 and the second tank 20 may also be realized
as separate components not belonging to a softener device D.
[0029] The system 1 comprises also a connection duct 30 that connects the second tank 20
with the first tank 10 for letting the brine formed in the second tank 20 flow towards
said first tank 10. Preferably, said connection duct 30 comprises a non-return valve
31 adapted to allow the brine to flow from the second tank 20 towards the first tank
10 while preventing a liquid (which may be either water to be decalcified and/or decalcified
water) from flowing towards said second tank 20.
[0030] The system 1 according to the present invention further comprises a supply duct 2
with which a supply valve 3 is associated, which is controlled by a control unit (not
shown in the annexed drawings) of the washing machine, said supply duct 2 showing
a first bifurcation 40 into a first branch 41, for supplying the first tank 10, and
a second branch 42.
[0031] In a preferred embodiment, said first branch 41 ends into the connection duct 30,
in particular downstream of said non-return valve 31; it is however clear that said
first branch 41 may also be realized to end into the first inlet 11 leading into the
first tank 10, or to end into a inlet (not shown in the annexed drawings) of the first
tank 10 specially provided for such purpose.
[0032] Preferably, the system 1 comprises a volumetric meter 4 associated with the supply
duct 2, in particular said meter 4 being located upstream of said first bifurcation
40 of the supply duct 2.
[0033] It must be pointed out that, in the present description, the terms "upstream" and
"downstream" are used with reference to the path followed by the water, starting from
the supply duct 2, in order to reach the tub V of the washing machine.
[0034] Preferably, said meter 4 is of the turbine type and comprises an impeller fitted
with a magnet enclosed in a housing and an element which senses the magnetic field
generated by the magnet. For example, said sensing element may be a reed contact,
comprising reeds enclosed in a glass housing filled with inert gas, or a Hall-effect
sensor.
[0035] Preferably, the turbine or impeller of the volumetric meter 4 is positioned inside
the supply duct 2, while the sensing element is positioned outside said supply duct
2; furthermore, the meter 4 may be integrated with one of the components of the system
1 according to the present invention.
[0036] The magnet of the meter 4 generates a number of signals corresponding to the number
of impeller revolutions; said signals are detected by the sensing element and sent
to a control device (not shown in the annexed drawings), in particular of the electronic
type, of the system 1 of the present invention.
[0037] In a preferred embodiment, said first bifurcation 40 consists of a multifunction
device.
[0038] It should be noted that said multifunction device is preferably so realized as to
comprise an air gap 5; as is known, the air gap 5 acts as a device for preventing
water from flowing back into the mains. Moreover, said multifunction device may perform
several other functions, e.g. additional functions like venting into the outside environment
and as an outlet column for vapours coming from the tub V of the washing machine.
[0039] In accordance with this preferred embodiment, wherein the first bifurcation 40 consists
of a multifunction device, said multifunction device preferably comprises a first
container 40A in fluidic communication with the first branch 41 and a second container
40B in fluidic communication with the second branch 42; in particular, the first container
40A and the second container 40B are at least partially separated by a wall 40C so
realized as to allow the water in the second container 40B to overflow into the first
container 40A (as shown in Fig. 3b).
[0040] It is evident that, in accordance with the teachings of the present invention, the
first bifurcation 40 may also be realized otherwise, e.g. said first bifurcation 40
may be provided as a ramification of the supply duct 2, in particular said ramification
being located downstream of an air gap 5 associated with the supply duct 2; it is
also evident that in such an embodiment, the air gap 5 will be realized independently
and directly on the supply duct 2.
[0041] In accordance with the present invention, the second branch 42 of the system 1 comprises
a valve (designated as a whole by reference numeral 50 in the annexed drawings), positioned
at a second bifurcation 60 into a third branch 43 ending into the tub V and a fourth
branch 44 ending into the second tank 20, in particular into the second inlet 21 for
letting water flow into said second tank 20, said valve 50 being controlled by said
control unit of the washing machine in such a way as to selectively be:
- in a first operating configuration (which may be defined as "closed" or "decalcification"
configuration, said first operating condition being shown in Figures 2a, 3a and 3b),
wherein said valve 50 closes the second branch 42 by interrupting the connection of
said second branch 42 with the third branch 43 and with the fourth branch 44, so as
to cause the water coming from the supply duct 2 to flow into the first branch 41,
into the first tank 10, where the water is decalcified (since the first tank 10 contains
a substance having decalcifying properties), and then into the tub V;
- in a second operating configuration (which may also be defined as "blending" configuration,
said second operating condition being shown in Figures 4a and 4b), wherein said valve
50 connects the second branch 42 with the third branch 43 to allow the water coming
from the supply duct 2 to flow into the tub V through said third branch 43;
- in a third operating configuration (which may also be defined as "regeneration" configuration,
said third operating condition being shown in Figures 2b, 5a and 5b), wherein it connects
the second branch 42 with the fourth branch 44 to allow the water coming from the
supply duct 2 to flow into the second tank 20 through said fourth branch 44.
[0042] It is clear that said control unit controls, in addition to the supply valve 3 and
the valve 50, also other components of the washing machine, such as, for example,
the meter 4.
[0043] As can be seen in the annexed drawings, the fourth branch 44 preferably ends into
the second inlet 21 for letting water flow into said second tank 20.
[0044] Furthermore, the valve 50 according to the present invention comprises:
- a first movable assembly (designated as a whole by reference numeral 51) equipped
with a first core 51A and a first obstructor 51B for closing/opening a first passage
51C that puts the second branch 42 in communication with the third branch 43, said
first movable assembly 51 being associated with a first thrust element 51D adapted
to exert a thrust on the first movable assembly 51 to keep the first obstructor 51B
in a position where it closes the first passage 51C;
- a second movable assembly (designated as a whole by reference numeral 52) equipped
with a second core 52A and a second obstructor 52B for closing/opening a second passage
52C that puts the second branch 42 in communication with the fourth branch 44, said
first movable assembly 51 being associated with a second thrust element 52D adapted
to exert a thrust on the second movable assembly 52 to keep the second obstructor
52B in a position where it closes the second passage 52C,
wherein said first core 51A and second core 52A are activated by a common coil 53,
and wherein the excitation of said common coil 53 is such as to activate the first
movable assembly 51 and the second movable assembly 52 in a differentiated manner.
[0045] In this regard, it should be noted that the first core 51A and the second core 52A
are made of ferromagnetic material, suitable for being attracted by the coil 53 when
the latter is energized.
[0046] In accordance with a preferred embodiment, the first thrust element 51D has less
preload than the second thrust element 52D. It must be pointed out that each one of
said first and second thrust elements 51D, 52D is implemented as an elastic element,
in particular a coil spring or an equivalent element.
[0047] Furthermore, the first passage 51C has bigger dimensions than the second passage
52C, in particular in terms of width of the respective cross-sections.
[0048] In addition, the valve 50 comprises an insert 54, in particular made of non-ferromagnetic
material, positioned between the first core 51A and the second core 52A; said insert
54 makes it possible to appropriately separate such components, especially in order
to prevent any mutual dragging of the first core 51A and second core 52A following
the activation of the common coil 53.
[0049] Still in accordance with a preferred embodiment, the second bifurcation 60 of the
system 1 according to the present invention is realized by a ramification 50A, 50B
formed in the body of the valve 50 and/or associated with said body of the valve 50.
[0050] In particular, and in accordance with a first embodiment (shown in Fig. 2a), said
ramification comprises at least one duct 50A external to the body of the valve 50,
wherein said at least one duct 50A allows the second branch 42 to be put in fluidic
communication with the first passage 51C and with the second passage 52C; as can be
seen in Fig. 2a, which shows a sectional side view of the valve 50, said at least
one duct 50A is substantially C-shaped, since it has two substantially parallel tracts
joined by a tract substantially perpendicular to the other two tracts.
[0051] In accordance with a second embodiment (shown in Fig. 2b), said ramification comprises
a gap 50B, in particular having a substantially annular shape, formed externally to
the first core 51A and the second core 52A, wherein said gap 50B allows a first chamber
50C, in which the first passage 51C is located, to be put in fluidic communication
with a second chamber 50D, in which the second passage 52C is located.
[0052] It is clear from the above description that, in said first ("closed" or "decalcification")
operating configuration (see, in particular, Figures 3a and 3b), the coil 53 is kept
inactive (i.e. non-energized) and the first obstructor 51B is kept in a position where
it closes the first passage 51C through the thrust exerted by the first thrust element
51D, while at the same time the second obstructor 52B is kept in a position where
it closes the first passage 51C through the thrust exerted by the first thrust element
51D. As a result, in this first operating configuration the interruption of the connection
of the second branch 42 with both the third branch 43 and the fourth branch 44 is
effected without having to excite the common coil 53.
[0053] It is also clear that, in this first operating configuration of the valve 50 and
in a condition wherein the supply valve 3 is open, the flow of water coming from the
supply duct 2 and from the first bifurcation 40 is stopped in the second branch 42
because of the particular operating configuration of said valve 50; as a consequence,
the water coming from the supply duct 2 arrives at the first bifurcation 40 and is
directed directly (i.e. without flowing through the second tank 30) into the first
branch 41, into the first tank 10 (where it is decalcified), and then into the tub
V.
[0054] In particular, when the first bifurcation 40 consists of a multifunction device comprising
a first container 40A in fluidic communication with the first branch 41 and a second
container 40B in fluidic communication with the second branch 42 (as previously described),
the water coming from the supply duct 2 enters the second container 40B, fills it
up to the top of the wall 40C, and then overflows (see also the arrow in Fig. 3b)
into the first container 40A, to flow then into the first branch 41, into the first
tank 10, and into the tub V. This path followed by the water during the decalcification
phase is shown by bold lines in Fig. 3b.
[0055] In accordance with the present invention, in order to effect the switching from the
first to the second (blending) operating condition (see Figures 4a and 4b), the coil
53 is excited (in particular, under control of the control unit of the washing machine),
so as to overcome the thrust exerted by the first thrust element 51D, which is preloaded
less than the second thrust element 52D; as a result, the first obstructor 51B is
moved in a position where it opens the first passage 51C to allow the water to flow
into the third branch 43, while the second obstructor 52B is kept in a position where
it closes the second passage 52C under the thrust exerted by the second thrust element
52D.
[0056] In particular, said switching from the first to the second operating condition is
effected by exciting the valve 50 with the supply valve 3 closed (in particular, such
operations are always carried out under control of the control unit of the washing
machine); because the first obstructor assembly 51 has less preload than the second
obstructor assembly 52, the first obstructor 51B is attracted and thus opens the first
passage 51C to allow the non-decalcified water to flow directly into the tub V through
the third branch 43. The path followed by the water during the blending phase is shown
by bold lines in Fig. 4b.
[0057] When the first obstructor assembly 51 is positioned in such a way as to keep the
first passage 51C open, the control unit of the washing machine can control the opening
of the supply valve 3 in order to introduce directly into the tub V the desired quantity
of non-decalcified water; in particular, such desired quantity of water may be sensed
by the meter 4 and communicated to the control unit of the washing machine.
[0058] In accordance with the present invention, in order to effect the switching into the
third operating (regeneration) condition (see Figures 5a and 5b), the coil 53 is excited
(still under control of the control unit of the washing machine), so as to overcome
the thrust exerted by the second thrust element 52D, which is preloaded more than
the first thrust element 51D; as a result, the second obstructor 52B is moved into
a position where it opens the second passage 52C to allow the water to flow into the
fourth branch 44, while the first obstructor 51B is kept in a position where it closes
the first passage 51C under the thrust exerted by the first thrust element 51D.
[0059] In particular, said switching into the third operating condition is effected by exciting
the valve 50 with the supply valve 3 open; because the second obstructor assembly
52 has more preload than the first obstructor assembly 51, the second obstructor 52B
is attracted and thus opens the second passage 52C to allow the water to flow into
the second tank 20 through said fourth branch 44 and then into the first tank 10 to
effect the regeneration of the substances with decalcifying properties contained in
said first tank 10.
[0060] The path followed by the water during the regeneration phase is shown by bold lines
in Fig. 5b.
[0061] It is therefore clear that the system 1 for controlling the degree of hardness of
the washing water in a washing machine, in particular a dishwasher, according to the
present invention permits overcoming the drawbacks suffered by the prior art, in that
the system 1 is so conceived as to ensure the attainment of an optimal result from
the different decalcification, regeneration and blending functions with acceptable
continuity, while at the same time not implying any additional cost for realizing
and implementing such different functions.
[0062] In this respect, it must be pointed out that the system 1 according to the present
invention envisages the use of just one valve 50, which makes it possible to perform
all the decalcification, blending and regeneration functions while at the same time
ensuring that such functions will be executed with precision and will provide constant
results repeatable an indefinite number of times.
[0063] It is therefore evident that the use of a single valve 50 avoids the need for making
different wirings and/or modifications to the construction of the control board of
the washing machine in order to implement said different decalcification, blending
and regeneration functions.
[0064] Moreover, the fact the a single valve 50 is used, which is so realized as to be able
to perform all those functions which in the prior art could only be effected through
the use of two different valves, makes it possible to reduce the space necessary for
housing the entire system 1 within a washing machine.
[0065] The following will describe the main phases of a method for controlling the degree
of hardness of the washing water in a washing machine, in particular a dishwasher,
in accordance with the present invention, wherein said washing machine comprises a
system 1 comprising:
- a first tank 10 for containing a substance having decalcifying properties, in particular
said first tank 10 being equipped with a first inlet 11 for letting water to be decalcified
flow into the first tank 10 and a first outlet 12 for letting decalcified water flow
out of the first tank 10, to be then supplied into a tub V of a washing machine;
- a second tank 20 for containing a regeneration substance, in particular said second
tank 20 being equipped with a second inlet 21 for letting water flow into the second
tank 20 and a second outlet 22 for letting a regeneration brine, formed upon dissolution
of the regeneration substance into the water, flow out of the second tank 20;
- a connection duct 30 that connects the second tank 20 with the first tank 10 for letting
the brine formed in the second tank 20 flow towards said first tank 20;
- a supply duct 2 with which a supply valve 3 is associated, which is controlled by
a control unit of the washing machine, said supply duct 2 having a first bifurcation
40 into a first branch 41, for supplying the first tank 10, and a second branch 42.
[0066] The method according to the present invention comprises the step of modifying the
operating configuration of a valve 50 located at a second bifurcation 60 into a third
branch 43 ending into the tub V and a fourth branch 44 ending into the second tank,
in particular into the second inlet 21 for letting water flow into said second tank
20, said step of modifying the operating configuration being carried out under control
of said control unit of the washing machine through the following steps:
- a) configuring said valve 50 so that it is in a first operating configuration ("closed"
or "decalcification" configuration, shown in Figures 2a, 3a and 3b) for closing the
second branch 42 by interrupting the connection of said second branch 42 with the
third branch 43 and with the fourth branch 44, so as to cause the water coming from
the supply duct 2 to flow into the first branch 41, into the first tank 10, and then
into the tub V;
- b) actuating said valve 50 in order to switch it into a second operating configuration
("blending" configuration, shown in Figures 4a and 4b), wherein said valve 50 connects
the second branch 42 with the third branch 43 to allow the water coming from the supply
duct 2 to flow into the tub V through said third branch 43;
- c) actuating said valve 50 in order to switch it into a third operating configuration
(which may also be defined as "regeneration" configuration, said third operating condition
being shown in Figures 2b, 5a and 5b), wherein it connects the second branch 42 with
the fourth branch 44 to allow the water coming from the supply duct 2 to flow into
the second tank 20 through said fourth branch 44.
[0067] According to the method of the present invention, said step a) is carried out through
a step a1) of keeping a coil 53 of the valve 50 inactive, said coil 53 being common
to a first core 51A of a first movable assembly 51, equipped with a first obstructor
51B for closing/opening a first passage 51C that puts the second branch 42 in communication
with the third branch 43, and to a second core 52A of a second movable assembly 52,
equipped with a second obstructor 52B for closing/opening a second passage 52C that
puts the second branch 42 in communication with the fourth branch 44.
[0068] According to the method of the present invention, said step b) is carried out through
a step b1) of exciting said coil 53 so as to overcome the thrust exerted by a first
thrust element 51D associated with the first movable assembly 51 and obtain the opening
of the first passage 51C, in particular said first thrust element 51D being preloaded
less than a second thrust element 52D associated with the second movable assembly
52.
[0069] In accordance with the present invention, said step b1) is carried out jointly with
a step b2) of keeping the supply valve 3 in the closed position. As previously explained,
since the first obstructor assembly 51 is so realized as to have less preload than
the second obstructor assembly 52, the first obstructor 51B is attracted and thus
opens the first passage 51C to allow the non-decalcified water to flow directly into
the tub V through the third branch 43.
[0070] Said steps b1) and b2) may then be followed by a step b3) of opening the supply valve
3, so as to introduce directly into the tub V the desired quantity of non-decalcified
water; in particular, said desired quantity of water may be detected by the meter
4.
[0071] According to the method of the present invention, said step c) is carried out through
a step c1) of exciting said coil 53 so as to overcome the thrust exerted by a second
thrust element 52D associated with the second movable assembly 52 and obtain the opening
of the second passage 52C, in particular said second thrust element 52D being preloaded
more than the first thrust element 51D associated with the first movable assembly
51.
[0072] In particular, said step c1) may be carried out simultaneously with or after a step
c-1) of opening the supply valve 3.
[0073] The features of the system 1 and of the method according to the present invention,
as well as the advantages thereof, are apparent from the above description.
[0074] In fact, the system 1 and the method for controlling the degree of hardness of the
washing water in a washing machine, in particular a dishwasher, according to the present
invention permit achieving optimal results when performing the different decalcification,
blending and regeneration functions, in particular said different functions being
performed with acceptable continuity without implying any additional cost for their
realization and implementation.
[0075] In this regard, the peculiar features and operating modes of the valve 50 included
in the system 1 make it possible to use a single valve 50 for performing all the decalcification,
blending and regeneration functions, while at the same time ensuring an accurate execution
of such phases with constant results repeatable an indefinite number of times.
[0076] It is therefore evident that the use of a single valve 50 avoids the need for making
different wirings and/or modifications to the construction of the control board of
the washing machine in order to implement said different decalcification, blending
and regeneration functions.
[0077] Moreover, the fact that a single valve 50 is used, which is so realized as to be
able to perform all those functions which in the prior art could only be effected
through the use of at least two different valves, makes it possible to reduce the
space necessary for housing the entire system 1 within a washing machine.
[0078] The system 1 for controlling the degree of hardness of the washing water in a washing
machine, in particular a dishwasher, and the associated method described herein by
way of example may be subject to many possible variations without departing from the
novelty spirit of the inventive idea; it is also clear that in the practical implementation
of the invention the illustrated details may have different shapes or be replaced
with other technically equivalent elements.
1. System (1) for controlling the degree of hardness of the washing water in a washing
machine, in particular a dishwasher, said system (1) comprising:
- a first tank (10) for containing a substance having decalcifying properties, in
particular said first tank (10) being equipped with a first inlet (11) for letting
water to be decalcified flow into the first tank (10) and a first outlet (12) for
letting decalcified water flow out of the first tank (10), to be then supplied into
a tub (V) of a washing machine;
- a second tank (20) for containing a regeneration substance, in particular said second
tank (20) being equipped with a second inlet (21) for letting water flow into the
second tank (20) and a second outlet (22) for letting a regeneration brine, formed
upon dissolution of the regeneration substance into the water, flow out of the second
tank (20);
- a connection duct (30) that connects the second tank (20) with the first tank (10)
for letting the brine formed in the second tank (20) flow towards said first tank
(20);
- a supply duct (2) with which a supply valve (3) is associated, which is controlled
by a control unit of the washing machine, said supply duct (2) having a first bifurcation
(40) into a first branch (41), for supplying the first tank (10), and a second branch
(42),
said system (1) being
characterized in that
the second branch (42) comprises a valve (50) located at a second bifurcation (60)
into a third branch (43) ending into the tub (V) and a fourth branch (44) ending into
the second tank (20), said valve (50) being controlled by said control unit of the
washing machine in such a way as to selectively be:
- in a first operating configuration, wherein said valve (50) closes the second branch
(42) by interrupting the connection of said second branch (42) with the third branch
(43) and with the fourth branch (43), so as to cause the water coming from the supply
duct (2) to flow into the first branch (41), into the first tank (10), where the water
is decalcified, and then into the tub (V);
- in a second operating configuration, wherein said valve (50) connects the second
branch (42) with the third branch (43) to allow the water coming from the supply duct
(2) to flow into the tub (V) through said third branch (43);
- in a third operating configuration, wherein said valve (42) connects the second
branch (42) with the fourth branch (44) to allow the water coming from the supply
duct (2) to flow into the second tank (20) through said fourth branch (44).
2. System (1) according to claim 1,
characterized in that said valve (50) comprises:
- a first movable assembly (51) equipped with a first core (51A) and a first obstructor
(51B) for closing/opening a first passage (51C) that puts the second branch (42) in
communication with the third branch (43), said first movable assembly (51) being associated
with a first thrust element (51D) adapted to exert a thrust on the first movable assembly
(51) to keep the first obstructor (51B) in a position where it closes the first passage
(51C);
- a second movable assembly (52) equipped with a second core (52A) and a second obstructor
(52B) for closing/ opening a second passage (52C) that puts the second branch (42)
in communication with the fourth branch (44), said first movable assembly (51) being
associated with a second thrust element (52D) adapted to exert a thrust on the second
movable assembly (52) to keep the second obstructor (52B) in a position where it closes
the second passage (52C),
wherein said first core (51A) and second core (52A) are activated by a common coil
(53), and wherein the excitation of said common coil (53) is such as to activate the
first movable assembly (51) and the second movable assembly (52) in a differentiated
manner.
3. System (1) according to claim 2, characterized in that the first thrust element (51D) has less preload than the second thrust element (52D).
4. System (1) according to one or more of the preceding claims 2 and 3, characterized in that the first passage (51C) has bigger dimensions than the second passage (52C), in particular
in terms of width of the respective cross-sections.
5. System (1) according to one or more of the preceding claims 2 to 4, characterized in that said valve (50) comprises an insert (54), in particular made of non-ferromagnetic
material, positioned between the first core (51A) and the second core (52A).
6. System (1) according to one or more of the preceding claims, characterized in that the second bifurcation (60) is realized by a ramification (50A, 50B) formed in the
body of the valve (50) and/or associated with said body of the valve (50).
7. System (1) according to claim 6, characterized in that said ramification comprises at least one duct (50A) external to the body of the valve
(50), wherein said at least one duct (50A) allows the second branch (42) to be put
in fluidic communication with the first passage (51C) and with the second passage
(52C).
8. System (1) according to claim 6, characterized in that said ramification comprises a gap (50B), in particular having a substantially annular
shape, formed externally to the first core (51A) and the second core (52A), wherein
said gap (50B) allows a first chamber (50C), in which the first passage (51C) is located,
to be put in fluidic communication with a second chamber (50D), in which the second
passage (52C) is located.
9. System (1) according to one or more of the preceding claims, characterized in that said first bifurcation (40) consists of a multifunction device, in particular comprising
a first container (40A) in fluidic communication with the first branch (41) and a
second container (40B) in fluidic communication with the second branch (42).
10. Method for controlling the degree of hardness of the washing water in a washing machine,
in particular a dishwasher, wherein said washing machine comprises a system (1) comprising:
- a first tank (10) for containing a substance having decalcifying properties, in
particular said first tank (10) being equipped with a first inlet (11) for letting
water to be decalcified flow into the first tank (10) and a first outlet (12) for
letting decalcified water flow out of the first tank (10), to be then supplied into
a tub (V) of a washing machine;
- a second tank (20) for containing a regeneration substance, in particular said second
tank (20) being equipped with a second inlet (21) for letting water flow into the
second tank (20) and a second outlet (22) for letting a regeneration brine, formed
upon dissolution of the regeneration substance into the water, flow out of the second
tank (20);
- a connection duct (30) that connects the second tank (20) with the first tank (10)
for letting the brine formed in the second tank (20) flow towards said first tank
(20);
- a supply duct (2) with which a supply valve (3) is associated, which is controlled
by a control unit of the washing machine, said supply duct (2) having a first bifurcation
(40) into a first branch (41), for supplying the first tank (10), and a second branch
(42),
said method being
characterized in that it comprises the step of modifying the operating configuration of a valve (50) located
at a second bifurcation (60) into a third branch (43) ending into the tub (V) and
a fourth branch (44) ending into the second tank (20), in particular into the second
inlet (21) for letting water flow into said second tank (20), said step of modifying
the operating configuration being carried out under control of said control unit of
the washing machine through the following steps:
a) configuring said valve (50) so that it is in a first operating configuration for
closing the second branch (42) by interrupting the connection of said second branch
(42) with the third branch (43) and with the fourth branch (44), so as to cause the
water coming from the supply duct (2) to flow into the first branch (41), into the
first tank (10), and then into the tub (V);
b) actuating said valve (50) in order to switch it into a second operating configuration,
wherein said valve (50) connects the second branch (42) with the third branch (43)
to allow the water coming from the supply duct (2) to flow into the tub (V) through
said third branch (43);
c) actuating said valve (50) in order to switch it into a third operating configuration,
wherein it connects the second branch (42) with the fourth branch (44) to allow the
water coming from the supply duct (2) to flow into the second tank (20) through said
fourth branch (44).
11. Method according to claim 10, characterized in that said step a) is carried out through a step a1) of keeping a coil (53) of the valve
(50) inactive, said coil (53) being common to a first core (51A) of a first movable
assembly (51), equipped with a first obstructor (51B) for closing/opening a first
passage (51C) that puts the second branch (42) in communication with the third branch
(43), and to a second core (52A) of a second movable assembly (52), equipped with
a second obstructor (52B) for closing/opening a second passage (52C) that puts the
second branch (42) in communication with the fourth branch (44).
12. Method according to one or more of claims 10 and 11, characterized in that said step b) is carried out through a step b1) of exciting said coil (53) so as to
overcome the thrust exerted by a first thrust element (51D) associated with the first
movable assembly (51) and obtain the opening of the first passage (51C), in particular
said first thrust element (51D) being preloaded less than a second thrust element
(52D) associated with the second movable assembly (52).
13. Method according to one or more of claims 10 to 12, characterized in that said step b1) is carried out jointly with a step b2) of keeping the supply valve
(3) in the closed position.
14. Method according to one or more of claims 10 to 13, characterized in that said step c) is carried out through a step c1) of exciting said coil (53) so as to
overcome the thrust exerted by a second thrust element (52D) associated with the second
movable assembly (52) and obtain the opening the second passage (52C), in particular
said second thrust element (52D) being preloaded more than the first thrust element
(51D) associated with the first movable assembly (51).
15. Method according to claim 14, characterized in that said step c1) is carried out simultaneously with or after a step c-1) of opening
the supply valve (3).
16. Valve (50) adapted to be associated with a system (1) for controlling the degree of
hardness of the washing water in a washing machine, in particular a dishwasher, according
to one or more of the preceding claims 1 to 9.
17. Washing machine comprising a system (1) according to one or more of the preceding
claims 1 to 9.