TECHNICAL FIELD
[0001] The present disclosure relates to low-capacity indoor units.
BACKGROUND ART
[0002] Some conventional air conditioners are equipped with a ceiling-mounted indoor unit
embedded in a ceiling of a room, and an outdoor unit connected to the indoor unit
(for example, see
JP 2016-148510 A (Patent Literature 1)).
[0003] When a flammable refrigerant is used in such an air conditioner, the indoor unit
is installed at a specified installation height so as to meet "allowable floor area
based on a refrigerant charge amount" specified in an international standard. This
prevents, even when the refrigerant leaks from the indoor unit, the concentration
of the refrigerant in the room from exceeding a certain level.
CITATION LIST
PATENT LITERATURE
SUMMARY OF INVENTION
TECHNICAL PROBLEMS
[0005] The above-described conventional air conditioner typically has a rated cooling capacity
of 2.2 kW or more. When a low-capacity indoor unit having a rated cooling capacity
of less than 2.2 kW is installed in a space with a small floor area such as a washroom,
if the refrigerant leaks from the low-capacity indoor unit and fills the small space,
a risk due to the refrigerant leakage increases depending on the refrigerant charge
amount. In particular, when a flammable refrigerant (including a slightly flammable
refrigerant such as R32 refrigerant) is used, as the gas concentration of the refrigerant
increases to some extent, a risk of ignition or the like increases accordingly.
[0006] The present disclosure proposes a low-capacity indoor unit that reduces a risk due
to refrigerant leakage.
SOLUTIONS TO PROBLEMS
[0007] A low-capacity indoor unit according to the present disclosure has a rated cooling
capacity of less than 2.2 kW and includes an announcement unit that announces an abnormality
when the low-capacity indoor unit is connected to an outdoor unit other than a dedicated
outdoor unit with which the low-capacity indoor unit is permitted to be combined.
[0008] According to the present disclosure, since the announcement unit announces an abnormality
when the low-capacity indoor unit having the rated cooling capacity of less than 2.2
kW is connected to an outdoor unit other than the dedicated outdoor unit with which
the low-capacity indoor unit is permitted to be combined, the low-capacity indoor
unit is prevented from being connected to an outdoor unit, other than the dedicated
outdoor unit, having a larger refrigerant charge amount and put into operation, thereby
reducing a risk due to refrigerant leakage.
[0009] Further, in the low-capacity indoor unit according to one aspect of the present disclosure,
the rated cooling capacity is equal to or less than 1.6 kW.
[0010] According to the above-described embodiment, since the rated cooling capacity is
equal to or less than 1.6 kW, the low-capacity indoor unit is suitable for air conditioning
in a small space such as a washroom or a kitchen and is safer against refrigerant
leakage to a small space.
[0011] Further, in the low-capacity indoor unit according to one aspect of the present disclosure,
the dedicated outdoor unit is compatible with a multi-type air conditioner in which
a plurality of indoor units are connectable to an outdoor unit, and the low-capacity
indoor unit is operable as an indoor unit of the multi-type air conditioner and is
one of the plurality of indoor units.
[0012] According to the present disclosure, it is possible to provide a multi-type air conditioner
in which a plurality of indoor units including at least one low-capacity indoor unit
are connected to the dedicated outdoor unit.
[0013] Further, in the low-capacity indoor unit according to one aspect of the present disclosure,
the announcement unit announces an abnormality when an allowable refrigerant charge
amount for an outdoor unit, which is connected to the low-capacity indoor unit, notified
from the outdoor unit is greater than an allowable refrigerant charge amount calculated
in advance from the rated cooling capacity.
[0014] According to the present disclosure, the announcement unit can determine whether
the outdoor unit is the dedicated outdoor unit with which the low-capacity indoor
unit is permitted to be combined on the basis of the allowable refrigerant charge
amount for the connected outdoor unit notified from the outdoor unit.
BRIEF DESCRIPTION OF DRAWINGS
[0015]
FIG. 1 is a structure diagram of a multi-type air conditioner including a low-capacity
indoor unit according to a first embodiment of the present disclosure.
FIG. 2 is an external view of the low-capacity indoor unit viewed from obliquely below.
FIG. 3 is a block diagram of an indoor control device of the low-capacity indoor unit.
FIG. 4 is a flowchart of an operation of the indoor control device.
FIG. 5 is a block diagram of an indoor control device of a low-capacity indoor unit
according to a second embodiment of the present disclosure.
FIG. 6 is a flowchart of an operation of the indoor control device.
DESCRIPTION OF EMBODIMENTS
[0016] Embodiments will be described below.
[First embodiment]
[0017] FIG. 1 is a structure diagram of a multi-type air conditioner including a low-capacity
indoor unit 20C according to a first embodiment of the present disclosure.
[0018] The multi-type air conditioner according to the first embodiment includes, as shown
in FIG. 1, an indoor unit 20A including an indoor heat exchanger 4A and an indoor
fan 5A, an indoor unit 20B including an indoor heat exchanger 4B and an indoor fan
5B, the low-capacity indoor unit 20C including an indoor heat exchanger 4C and an
indoor fan 5C, and a dedicated outdoor unit 10 connected to the indoor units 20A,
20B and the low-capacity indoor unit 20C via refrigerant pipes.
[0019] The dedicated outdoor unit 10 is compatible with a multi-type air conditioner in
which a plurality of indoor units are connectable to an outdoor unit, and the low-capacity
indoor unit 20C is operable as an indoor unit of the multi-type air conditioner.
[0020] In FIG. 1, 1 denotes a compressor, 2 denotes a four-way switching valve having one
end connected to a discharge side of the compressor 1, 3 denotes an outdoor heat exchanger
having one end connected to the other end of the four-way switching valve 2, EVA,
EVB, EVC denote electrically powered expansion valves each having one end connected
to the other end of the outdoor heat exchanger 3, 4A, 4B, 4C denote the indoor heat
exchangers each having one end connected to the other end of a corresponding one of
the electrically powered expansion valves EVA, EVB, EVC, and 6 denotes an accumulator
having one end connected to the other ends of the indoor heat exchangers 4A, 4B, 4C
via the four-way switching valve 2 and having the other end connected to an intake
side of the compressor 1. The indoor fans 5A, 5B, 5C are arranged near the indoor
heat exchangers 4A, 4B, 4C, respectively.
[0021] Further, the electrically powered expansion valves EVA, EVB, EVC each have the other
end connected to a corresponding one of a plurality of refrigerant pipe connection
parts 7A, 7B, 7C, and the indoor heat exchangers 4A, 4B, 4C each have the one end
connected to a corresponding one of the plurality of refrigerant pipe connection parts
7A, 7B, 7C via a connection pipe (refrigerant pipe). Further, the indoor heat exchangers
4A, 4B, 4C have the other ends connected to a plurality of refrigerant pipe connection
parts 8A, 8B, 8C, respectively, via respective connection pipes (refrigerant pipes).
[0022] The compressor 1, the four-way switching valve 2, the outdoor heat exchanger 3, the
electrically powered expansion valves EVA, EVB, EVC, the indoor heat exchangers 4A,
4B, 4C, and the accumulator 6 constitute a refrigerant circuit. This refrigerant circuit
is filled with a slightly flammable R32 refrigerant.
[0023] Further, provided on the discharge side of the compressor 1 is a discharge pipe temperature
sensor 11. Further, the outdoor heat exchanger 3 is provided with an outdoor heat
exchanger temperature sensor 12 that detects an outdoor heat exchanger temperature,
and, in the vicinity of the outdoor heat exchanger 3, an outdoor temperature sensor
13 that detects an outdoor temperature is provided.
[0024] Further, the indoor heat exchanger 4A is provided with an indoor heat exchanger temperature
sensor 15A that detects an indoor heat exchanger temperature, and, in the vicinity
of the indoor heat exchanger 4A, an indoor temperature sensor 16A that detects an
indoor temperature is provided. Further, the indoor heat exchanger 4B is provided
with an indoor heat exchanger temperature sensor 15B that detects an indoor heat exchanger
temperature, and, in the vicinity of the indoor heat exchanger 4B, an indoor temperature
sensor 16B that detects an indoor temperature is provided. Further, the indoor heat
exchanger 4C is provided with an indoor heat exchanger temperature sensor 15C that
detects an indoor heat exchanger temperature, and, in the vicinity of the indoor heat
exchanger 4C, an indoor temperature sensor 16C that detects an indoor temperature
is provided.
[0025] The dedicated outdoor unit 10 includes an outdoor control device 18 including a microcomputer,
an input-output circuit, and the like. The outdoor control device 18 includes an operation
control unit 18a that controls the compressor 1, the electrically powered expansion
valves EVA, EVB, EVC, and the like, and a communication unit 18b. Further, the indoor
units 20A, 20B each include an indoor control device (not shown), and the low-capacity
indoor unit 20C includes an indoor control device 100 shown in FIG. 2.
[0026] The indoor control devices of the indoor units 20A, 20B and the indoor control device
100 of the low-capacity indoor unit 20C communicate with the outdoor control device
18 of the dedicated outdoor unit 10 through a communication line (not shown) so as
to cause the outdoor control device 18, the indoor control devices of the indoor units
20A, 20B, and the indoor control device 100 of the low-capacity indoor unit 20C to
operate in cooperation with each other as the multi-type air conditioner.
[0027] When the indoor units 20A, 20B and the low-capacity indoor unit 20C are put into
cooling operation in the multi-type air conditioner, the four-way switching valve
2 is switched to a position represented by a dotted line, and then the compressor
1 is put into operation. Then, each of the electrically powered expansion valves EVA,
EVB, EVC is opened to a predetermined opening degree. Then, a high-temperature and
high-pressure gas refrigerant discharged from the compressor 1 exchanges heat with
outdoor air in the outdoor heat exchanger 3 with the help of an outdoor fan (not shown)
in operation to be condensed to a liquid refrigerant. Next, a liquid refrigerant from
the indoor heat exchangers 4A, 4B, 4C is decompressed by the electrically powered
expansion valves EVA, EVB, EVC, exchanges heat with indoor air in the indoor heat
exchangers 4A, 4B, 4C with the help of the indoor fans 5A, 5B, 5C in operation to
be evaporated to become a gas refrigerant. The gas refrigerant then returns to the
intake side of the compressor 1.
[0028] Here, the indoor units 20A, 20B have a rated cooling capacity of 2.2 kW, and the
low-capacity indoor unit 20C has a rated cooling capacity of 0.8 kW. That is, the
low-capacity indoor unit 20C has lower capacity than the indoor units 20A, 20B.
[0029] On the other hand, when the indoor units 20A, 20B and the low-capacity indoor unit
20C are put into heating operation, the four-way switching valve 2 is switched to
a position represented by a solid line, and then the compressor 1 is put into operation.
Then, each of the electrically powered expansion valves EVA, EVB, EVC is opened to
a predetermined opening degree. Then, a high-temperature and high-pressure gas refrigerant
discharged from the compressor 1 exchanges heat with indoor air in the indoor heat
exchangers 4A, 4B, 4C with the help of the indoor fans 5A, 5B, 5C in operation to
be condensed to a liquid refrigerant. Next, the liquid refrigerant from the indoor
heat exchangers 4A, 4B, 4C is decompressed by the electrically powered expansion valves
EVA, EVB, EVC, exchanges heat with outdoor air in the outdoor heat exchanger 3 with
the help of the outdoor fan (not shown) in operation to be evaporated to become a
gas refrigerant. The gas refrigerant then returns to the intake side of the compressor
1.
[0030] FIG. 2 is an external view of the low-capacity indoor unit 20C viewed from obliquely
below. This indoor unit is designed to be embedded in a ceiling.
[0031] As shown in FIG. 2, the low-capacity indoor unit 20C includes a casing main body
101, a panel 102 having a rectangular shape and provided below the casing main body
101, and a grille 103 detachably mounted to the panel 102.
[0032] The panel 102 has, on its one end in a longitudinal direction, a blow-out port 110
extending along a short side of the panel 102. A flap 120 is mounted to the panel
102 pivotably. In FIG. 2, the flap 120 closes the blow-out port 110.
[0033] A drain socket 107 is further provided so as to protrude from a sidewall of the casing
main body 101. The drain socket 107 is connected to an external drain hose (not shown).
Pipe connection parts 105, 106 are further provided so as to protrude from the sidewall
of the casing main body 101. The pipe connection parts 105, 106 are each connected
to a corresponding external refrigerant pipe (not shown).
[0034] Also, in FIG. 2, 108 denotes an electrical components unit, and 111 to 113 denote
hanger fittings each protruding sideward from the casing main body 101.
[0035] FIG. 3 is a block diagram of the indoor control device 100 of the low-capacity indoor
unit 20C.
[0036] As shown in FIG. 3, the low-capacity indoor unit 20C includes the indoor control
device 100 including a microcomputer, an input-output circuit, and the like. The indoor
control device 100 includes an operation control unit 100a, a communication unit 100b,
a model determination unit 100c, and an announcement unit 100d.
[0037] The operation control unit 100a controls a fan motor 21 and a flap drive unit 22
on the basis of detection signals from the indoor temperature sensor 16C and the indoor
heat exchanger temperature sensor 15C.
[0038] The communication unit 100b communicates with the outdoor control device 18 (shown
in FIG. 1) of the dedicated outdoor unit 10 connected to the low-capacit
[0039] y indoor unit 20C via the communication unit 18b.
[0040] The model determination unit 100c determines whether a connected outdoor unit is
the dedicated outdoor unit with which the low-capacity indoor unit 20C is permitted
to be combined on the basis of a model ID of the outdoor unit received via the communication
unit 100b.
[0041] When the model determination unit 100c determines that the connected outdoor unit
is not the dedicated outdoor unit with which the combination is permitted, the announcement
unit 100d causes a power source lamp of a display unit 23 to blink to announce an
abnormality. Here, for example, a buzzer sound may be emitted at the same time when
the power source lamp blinks. Further, the means for announcing an abnormality is
not limited to the power source lamp or the buzzer sound, and, for example, the abnormality
may be announced by the display unit or in the form of voice output.
[0042] FIG. 4 is a flowchart of an operation of the indoor control device 100.
[0043] First, an outdoor unit is connected to the low-capacity indoor unit 20C, and then
the indoor control device 100 is put into operation on turning on the power source
first.
[0044] Then, in step S1 shown in FIG. 4, a determination is made as to whether an outdoor
unit is connected to the low-capacity indoor unit 20C. If it is determined that the
outdoor unit is connected to the low-capacity indoor unit 20C, the process proceeds
to step S2. On the other hand, when no outdoor unit is connected to the low-capacity
indoor unit 20C, step S1 is repeated.
[0045] Then, in step S2, a model ID is obtained from the outdoor unit via the communication
unit 100b.
[0046] Next, proceeding to step S3, the model determination unit 100c determines whether
the outdoor unit thus connected is the dedicated outdoor unit with which the low-capacity
indoor unit 20C is permitted to be combined on the basis of the model ID obtained
from the outdoor unit.
[0047] When it is determined in step S3 that the outdoor unit is the dedicated outdoor unit,
the process proceeds to step S4. On the other hand, when it is determined that the
outdoor unit is not the dedicated outdoor unit, the process proceeds to step S5 to
cause the announcement unit 100d to announce an abnormality, and then the process
is brought to an end.
[0048] Then, in step S4, the low-capacity indoor unit 20C is put into normal operation,
that is, cooling operation or heating operation in accordance with a command from
a remote controller or the like.
[0049] The low-capacity indoor unit 20C configured as described above has a rated cooling
capacity of less than 2.2 kW and causes the announcement unit 100d to announce an
abnormality when the low-capacity indoor unit 20C is connected to an outdoor unit
other than the dedicated outdoor unit 10 with which the low-capacity indoor unit 20C
is permitted to be combined. This prevents the low-capacity indoor unit 20C from being
connected to an outdoor unit, other than the dedicated outdoor unit 10, having a larger
refrigerant charge amount and put into operation, thereby reducing a risk due to refrigerant
leakage.
[0050] Here, an allowable refrigerant charge amount for the dedicated outdoor unit 10 is
equal to an amount of refrigerant charged into a refrigerant circuit in the multi-type
air conditioner including the dedicated outdoor unit 10 and the maximum number of
indoor units each connected to the dedicated outdoor unit 10 via a corresponding pipe
having a maximum allowable length.
[0051] The allowable refrigerant charge amount for the dedicated outdoor unit 10 is 1.8
kg. In this case, assuming that the installation location is a washroom or the like
having a room area of 3.3 m
2 * a ceiling height of 2.4 m, the maximum concentration when the refrigerant has leaked
is equal to or less than 0.227 kg/m
3 (≈ 1.8 kg(3.3 m
2 * 2.4 m)).
[0052] In a multi-type air conditioner for home use, the allowable refrigerant charge amount
is 4.0 kg. In this case, assuming that the installation location is a living room,
a kitchen, or the like having a room area of about 7 m
2 * a ceiling height of 2.4 m, the maximum concentration when the refrigerant has leaked
is equal to or less than 0.238 kg/m
3 (≈ 4.0 kg(7 m
2 * 2.4 m)). However, even when the refrigerant has leaked to a small space such as
a washroom (3.3 m
2 * 2.4 m), the maximum concentration (0.227 or less) when the refrigerant has leaked
is smaller in the multi-type air conditioner including the low-capacity indoor unit
20C, and thus such a multi-type air conditioner is safer against refrigerant leakage.
[0053] Further, since the low-capacity indoor unit 20C has a rated cooling capacity of 1.6
kW (0.8 kW according to the present embodiment) or less, the low-capacity indoor unit
20C is suitable for air conditioning in a small space such as a washroom and is safer
against refrigerant leakage to a small space.
[0054] Further, it is possible to provide a multi-type air conditioner in which a plurality
of indoor units including at least one low-capacity indoor unit 20C are connected
to the dedicated outdoor unit 10.
[0055] According to the first embodiment, the model determination unit 100c and the announcement
unit 100d are provided in the low-capacity indoor unit 20C, or alternatively, may
be provided in the dedicated outdoor unit 10.
[Second embodiment]
[0056] FIG. 5 is a block diagram of an indoor control device 200 of a low-capacity indoor
unit 20C according to a second embodiment of the present disclosure. The low-capacity
indoor unit 20C according to the second embodiment has the same structure as the low-capacity
indoor unit 20C according to the first embodiment except for the indoor control device
200.
[0057] As shown in FIG. 5, the low-capacity indoor unit 20C includes the indoor control
device 200 including a microcomputer, an input-output circuit, and the like. The indoor
control device 200 includes an operation control unit 200a, a communication unit 200b,
an allowable refrigerant charge amount determination unit 200c, and an announcement
unit 200d.
[0058] The operation control unit 200a controls the fan motor 21 and the flap drive unit
22 on the basis of detection signals from the indoor temperature sensor 16C and the
indoor heat exchanger temperature sensor 15C.
[0059] The communication unit 200b communicates with the outdoor control device 18 (shown
in FIG. 1) of the dedicated outdoor unit 10 connected to the low-capacity indoor unit
20C via the communication unit 18b.
[0060] The allowable refrigerant charge amount determination unit 200c determines whether
an allowable refrigerant charge amount X received from an outdoor unit via the communication
unit 200b is greater than an allowable refrigerant charge amount A calculated in advance
from the rated cooling capacity 0.8 kW of the low-capacity indoor unit 20C.
[0061] Here, a volume of a room to which the low-capacity indoor unit 20C is applied is
obtained from a floor area (3.3 m
2) and ceiling height (2.4 m) of the room, for example, and then the allowable refrigerant
charge amount A in which the maximum concentration in refrigerant leakage when the
refrigerant has leaked to the room having the volume is equal to or less than 0.227
kg/m
3 (≈ 1.8 kg(3.3 m
2 * 2.4 m)) is calculated in advance from the rated cooling capacity 0.8 kW of the
low-capacity indoor unit 20C.
[0062] When the allowable refrigerant charge amount determination unit 200c determines that
the allowable refrigerant charge amount X from a connected outdoor unit is greater
than the allowable refrigerant charge amount A calculated in advance from the rated
cooling capacity of the low-capacity indoor unit 20C, the announcement unit 200d causes
the power source lamp of the display unit 23 to blink to announce an abnormality.
Here, for example, a buzzer sound may be emitted at the same time when the power source
lamp blinks. Further, the means for announcing an abnormality is not limited to the
power source lamp or the buzzer sound, and, for example, the abnormality may be announced
by the display unit or in the form of voice output.
[0063] FIG. 6 is a flowchart of an operation of the indoor control device 200.
[0064] First, an outdoor unit is connected to the low-capacity indoor unit 20C, and then
the indoor control device 200 is put into operation on turning on the power source
first.
[0065] Then, in step S11 shown in FIG. 6, a determination is made as to whether an outdoor
unit is connected to the low-capacity indoor unit 20C. If it is determined that the
outdoor unit is connected to the low-capacity indoor unit 20C, the process proceeds
to step S12. On the other hand, when no outdoor unit is connected to the low-capacity
indoor unit 20C, step S11 is repeated.
[0066] Then, in step S12, the allowable refrigerant charge amount X is obtained from the
outdoor unit via the communication unit 200b.
[0067] Next, after proceeding to step S13, the allowable refrigerant charge amount determination
unit 200c determines whether the allowable refrigerant charge amount X for the outdoor
unit is greater than the allowable refrigerant charge amount A calculated in advance
from the rated cooling capacity of the low-capacity indoor unit 20C.
[0068] When it is determined in step S13 that the allowable refrigerant charge amount X
is greater than the allowable refrigerant charge amount A, the process proceeds to
step S15 to cause the announcement unit 100d to announce the abnormality, and then
the process is brought to an end. On the other hand, when it is determined in step
S13 that the allowable refrigerant charge amount X is equal to or less than the allowable
refrigerant charge amount A, the process proceeds to step S14.
[0069] Then, in step S14, the low-capacity indoor unit 20C is put into normal operation,
that is, cooling operation or heating operation in accordance with a command from
a remote controller or the like.
[0070] According to the low-capacity indoor unit 20C configured as described above, making
the allowable refrigerant charge amount X for the dedicated outdoor unit 10 less than
the allowable refrigerant charge amount A calculated in advance from the rated cooling
capacity of the low-capacity indoor unit 20C prevents, when the low-capacity indoor
unit 20C is connected to the dedicated outdoor unit 10, the announcement unit 200d
from announcing an abnormality. However, when an outdoor unit other than the dedicated
outdoor unit 10 is connected, the allowable refrigerant charge amount X for the outdoor
unit notified is greater than the allowable refrigerant charge amount A calculated
in advance from the rated cooling capacity, which causes the announcement unit 200d
to announce an abnormality.
[0071] According to the second embodiment, the allowable refrigerant charge amount determination
unit 200c is provided in the low-capacity indoor unit 20C, or alternatively, may be
provided in the dedicated outdoor unit 10.
[0072] According to the first and second embodiments, a determination is made as to whether
the connected outdoor unit is the dedicated outdoor unit 10 on the basis of the model
ID obtained from the outdoor unit, and a determination is made as to whether the allowable
refrigerant charge amount X from the outdoor unit is greater than the allowable refrigerant
charge amount A calculated in advance from the rated cooling capacity of the low-capacity
indoor unit 20C, but the means for determining whether the connected outdoor unit
is the dedicated outdoor unit with which the low-capacity indoor unit 20C is permitted
to be combined is not limited to the above-described means.
[0073] Further, according to the first and second embodiments, a description has been given
of the multi-type air conditioner including the dedicated outdoor unit 10 and the
plurality of indoor units (including the low-capacity indoor unit 20C) connected to
the dedicated outdoor unit 10, but the present disclosure may be applied to an air
conditioner in which the dedicated outdoor unit and the low-capacity indoor unit are
connected to each other on a one-to-one basis.
[0074] The foregoing description concerns specific embodiments of the present disclosure;
however, the present disclosure is not limited to the first and second embodiments,
and various modifications and variations may be made within the scope of the present
disclosure.
REFERENCE SIGNS LIST
[0075]
1 compressor
2 four-way switching valve
3 outdoor heat exchanger
4A, 4B, 4C indoor heat exchanger
5A, 5B, 5C indoor fan
6 accumulator
7A, 7B, 7C refrigerant pipe connection part
8A, 8B, 8C refrigerant pipe connection part
10 dedicated outdoor unit
11 discharge pipe temperature sensor
12 outdoor heat exchanger temperature sensor
13 outdoor temperature sensor
15A, 15B, 15C indoor heat exchanger temperature sensor
16A, 16B, 16C indoor temperature sensor
18 outdoor control device
18a operation control unit
18b communication unit
20A, 20B indoor unit
20C low-capacity indoor unit
100 indoor control device
100a operation control unit
100b communication unit
100c model determination unit
100d announcement unit
200 indoor control device
200a operation control unit
200b communication unit
200c allowable refrigerant charge amount determination unit
200d announcement unit
EVA, EVB, EVC electrically powered expansion valve