FIELD OF THE DISCLOSURE
[0001] The present disclosure relates to systems and methods for power production using
a carbon dioxide working fluid.
BACKGROUND
[0002] US 2018/058318 A1 discloses systems and methods for power production utilizing an ion transfer membrane
unit, wherein an air stream and a fuel stream can be passed through the ion transfer
membrane unit so that the fuel is at least partially oxidized or combusted to form
an outlet stream comprising CO
2, and wherein the CO
2 stream can be compressed and expanded to generate power.
[0003] Utilization of CO
2 (particularly in supercritical form) as a working fluid in power production has been
shown to be a highly efficient method for power production. See, for example,
U.S. Pat. No. 8,596,075 to Allarn et al., which describes the use of a directly heated CO
2 working fluid in a recuperated oxy-fuel Brayton cycle power generation system with
virtually zero emission of any streams to the atmosphere. In order to increase process
efficiency, such systems and methods have typically utilized a significant heat input
below a temperature of about 400°C. This extra, low temperature heat input has been
used to compensate for the rapid increase in the ratio of specific heats at lower
absolute temperatures for the high pressure recycle CO
2 stream and the low pressure turbine exhaust stream during heat transfer in the recuperative
heat exchanger.
[0004] For example, when considering a recycle CO
2 pressure of 300 bar and a turbine exhaust pressure of 30 bar, the ratio of specific
heats for CO
2 in the hot end of the recuperator heat exchanger at 700°C is 1.032 while ratio near
the cold end at 100°C is 1.945. This increase means that the turbine exhaust stream
no longer has sufficient heat content in the low temperature end of the recuperator
heat exchanger to provide more than about half the heat required to raise the temperature
of the total recycle high pressure CO
2 stream plus the oxygen required for fuel gas combustion.
[0005] The above-discussed deficit has been compensated for in the past using various means
for addition of heat, as noted above. Known methods for providing the additional heat,
however, have various drawbacks, including requiring significant power consumption,
increasing costs due to the need for added equipment, and increasing process complexity.
For example, known systems have provided added heating to a power production system
from an air separation plant, but utilizing such source of added heating can require
specialized controls, particularly when demand for power changes rapidly. Accordingly,
there remains a need in the art for further systems and method for power production
with improved efficiency and particularly systems and methods that provide methods
of providing additional heating that can be required in a power cycle utilizing a
working fluid such as carbon dioxide.
SUMMARY OF THE DISCLOSURE
[0006] The present invention is a method according to claim 1 and a system according to
claim 14 for power production wherein a carbon dioxide (CO
2) working fluid is utilized. The CO
2 stream utilized as the working fluid is a recycled CO
2 stream that is compressed, heated with the heat of combustion in a reactor (e.g.,
combustion of a hydrocarbon fuel or other fuel material), expanded for power production
in a turbine, cooled in a recuperative heat exchanger, purified (e.g., by removal
of water, excess carbon dioxide, or other materials), and then compressed and recycled
by heating in the recuperative heat exchanger. In some embodiments, liquid water and
high pressure CO
2 resulting from the combustion of hydrogen and carbon that can be present in the fuel
can be provided as separate products from the power cycle. The present systems and
methods may be particularly defined in relation to the configuration of the CO
2 stream compression system coupled with the configuration of the heat exchange system,
particularly in the low temperature end of the recuperative heat exchanger. Such configurations
beneficially can achieve and exceed efficiencies seen in known power cycles without
any need for externally provided heat derived from adiabatic compression of gas streams.
[0007] In one or more embodiments, the recuperative heat exchanger can have a first hot
end section. This hot end section can be defined across a functioning length which
progressively cools and which extends to a point where the temperature of the turbine
outlet stream (which is being cooled) and the recycle CO
2 stream (which is being heated) are approximately equivalent - e.g., the two streams
have a temperature difference in the range of about 2°C to about 20°C. This point
can be defined as the "pinch point" of the recuperative heat exchanger. The temperature
difference in this section of the recuperative heat exchanges starts at the defined
hot end temperature difference but varies across the functioning length of the hot
end section as the ratio of the specific heats of the high pressure recycle CO
2 stream and the cooling turbine outlet stream increases at lower temperatures.
[0008] The second section of the recuperative heat exchanger extends from the above-defined
pinch point across a functioning length which progressively cools and which extends
to a point where the temperature is approximately equivalent to the water dew-point
of the turbine exhaust stream. This point can be defined as the "dew-point" of the
recuperative heat exchanger. In practice the fuel gases used in the combustion reactor
can contain a large proportion of hydrogen which on combustion with oxygen forms water.
As such, the turbine exhaust can be expected to contain about 4% to about 7% molar
water vapor content. In this second temperature section of the recuperative heat exchanger,
the ratio of specific heats of the high pressure recycle CO
2 stream relative to the low pressure turbine exhaust increase rapidly. Preferably
in this section, the flow rate of the high pressure recycle CO
2 stream is significantly reduced to maintain a positive temperature difference. Preferably,
the flow rate of the high pressure recycle CO
2 stream in this section is reduced to a range of about 40% to about 70% of the total
recycle high pressure CO
2 stream flow. The maximum temperature difference between the heating, high pressure
recycle CO
2 stream and the cooling, turbine exhaust stream can be in the range of about 2°C to
about 20°C in some embodiments.
[0009] A third section of the recuperative heat exchanger extends from the above-defined
dew-point across a functioning length which progressively cools and which extends
to the cold end of the heat exchanger. The cooling of the water vapor content of the
turbine exhaust (e.g., water derived from combustion of the hydrogen present in the
fuel gas) to achieve condensation thereof releases a large amount of heat that provides
the energy required to heat the total recycle CO
2 stream (as well as the oxygen required for combustion) to a temperature that closely
approaches the temperature at the turbine exhaust dew-point of the recuperative heat
exchanger (e.g., to within a temperature differential in the range of about 2°C to
about 20°C). In practice at least 80% to 95% of the steam content of the turbine exhaust
will condense in the third section of the recuperative heat exchanger providing sufficient
additional heat to allow the total recycle CO
2 stream and oxygen stream to be heated in the third section. In section three of the
recuperative heat exchanger, due to the increasing ratio of specific heat values for
the high pressure CO
2 stream relative to the low pressure mainly CO
2 turbine exhaust stream, the temperature difference will first increase in this section
as the turbine exhaust cools and a bulk portion of the water vapor condenses then
reduce to a defined pinch temperature difference, in the range 2°C to 20°C, at the
cold end of the recuperator heat exchanger.
[0010] The requirements for an optimum design of the recuperative heat exchanger further
can define the requirements for a viable solution based on the CO
2 recycle compressor system configuration together with the design of the second and
third sections of the recuperative heat exchanger.
[0011] The total flow of the recycle CO
2 stream plus the stream of oxygen required for combustion are both heated in the third
lowest temperature section of the recuperative heat exchanger up to a close temperature
approach to the dew-point of the turbine exhaust stream. In some embodiments, about
30% to about 50% of the recycle CO
2 stream is removed from the heat exchanger at this point leaving about 50% to about
70% of the total CO
2 recycle stream plus optionally oxygen to be heated in the second section of the recuperative
heat exchanger. Extracting a portion of the total heating CO
2 stream ensures that the remaining flow of high pressure recycle CO
2 plus oxygen being heated in section two is sufficient to maintain a minimum defined
positive temperature difference in this section of the recuperative heat exchanger.
In some embodiments, the extracted CO
2 stream can contain at least part of the oxygen stream.
[0012] In order to facilitate the optimum operation of the recuperative heat exchanger,
it can be particularly beneficial to increase the temperature of the fraction of the
recycle CO
2 stream and the oxygen stream that is removed from the recuperative heat exchanger
between sections two and three and return these streams to the recuperative heat exchanger
between sections one and two at the temperature corresponding to the recycle CO
2 stream plus oxygen stream temperature at the pinch point, which defines the turbine
outlet point of section one of the recuperative heat exchanger. In order to achieve
this increase in temperature, it can be useful to compress the total flow of the recycle
CO
2 stream and the oxygen stream up to the turbine inlet pressure and to compress these
streams adiabatically so that the compressor outlet is at the required higher temperature
corresponding to the inlet temperature of the recycle CO
2 stream and oxygen stream entering section one of the recuperative heat exchanger.
The total flow of the high pressure recycle CO
2 stream and optionally the oxygen stream removed from the recuperative heat exchanger
at the junction of the third and second sections can be at a temperature near to and
below the turbine exhaust dew-point. Since the discharge pressure and inlet temperature
of the bypass compressor stage are defined, this can define the inlet pressure of
the bypass compressor, which can be in a range of about 80 bar to about 140 bar, preferably
about 95 bar to about 115 bar. This stream is compressed to the turbine inlet pressure
in an adiabatic external compressor stage. The bypass compressor can be a single stage,
high efficiency adiabatic compressor stage that can be incorporated as part of the
recycle CO
2 compression system. The outlet temperature of this hot CO
2 compression stage will be approximately the same as the temperatures of the high
pressure recycle CO
2 stream and at least part of the oxygen stream that have been heated in the second
section of the recuperative heat exchanger. Optionally, oxygen required for combustion
of the fuel can be mixed with the bypass CO
2 stream before entering section three in separate passages in the recuperative heat
exchanger. The compressed bypass CO
2 + O
2 stream passes through the first section of the recuperative heat exchanger in separate
passages from the high pressure recycle CO
2. Alternatively, the bypass stream can be part of the recycle CO
2 stream with no added O
2 in which case the bypass stream can be added to the recycle high pressure CO
2 stream at a coincident temperature at the inlet point of the first recuperator stage.
[0013] The presently disclosed systems and methods beneficially can exhibit an overall efficiency
that is at least as high as the prior art systems utilizing a recycled carbon dioxide
working fluid stream, inclusive of systems having externally provided heat using indirect
heat transfer from adiabatically compressed air in the cryogenic O
2 plant or from an adiabatically compressed part of the recycle CO
2 stream. The present systems and methods provide advantages including at least the
elimination of all of the heat transfer systems requiring adiabatic CO
2 recycle and cryogenic oxygen plant air compression and associated high pressure heat
exchangers. This can lead to significant cost savings, simpler more compact plant
layout, and simpler control systems. Further, the present systems and methods can
allow the cryogenic air separation plant power requirement to be reduced by 15% to
20%, and the capital cost of the air separation plant with its standard air compressors
will be much lower. Similarly the CO
2 compression train can be simplified. The overall cost of a commercial plant utilizing
systems and methods as described herein can be significantly lower with the elimination
of the adiabatic compressor gas coolers and all of their piping and other systems,
and the plot layout will be significantly reduced in area and complexity. There will
be positive effects on the overall power system efficiency and a significant reduction
in the cost of electricity produced.
[0014] In one or more embodiments, a method of power production is disclosed. Such method
can comprise at least the following: passing a high pressure recycle CO
2 stream at a pressure of about 200 bar to about 500 bar into a combustor and mixing
said high pressure CO
2 stream with combustion products derived from the combustion of a hydrocarbon fuel
in an oxidant stream to produce a mixed gas stream at a temperature of about 700°C
to about 1,600°C; expanding the mixed gas stream in a power producing turbine to a
pressure of about 1 bar to about 50 bar to form an expanded, mixed gas stream; cooling
the expanded, mixed gas stream in a recuperator heat exchanger by transferring heat
to the recycle CO
2 stream that is passed to the combustor to form a cooled mixed gas stream; separating
water from the cooled mixed gas stream and forming the recycle CO
2 stream; compressing the recycle CO
2 stream in a compressor to a pressure of about 65 bar to about 90 bar; cooling the
compressed recycle CO
2 stream to provide a cooled high density near ambient temperature CO
2 stream having a specific gravity above about 0.5; withdrawing a bypass CO
2 stream and compressing this stream in a separate stage to a pressure of about 80
bar to about 140 bar, and preferably about 95 bar to about 115 bar; further compressing
the remaining recycle CO
2 stream to a pressure of about 200 bar to about 500 bar to form the high pressure
recycle CO
2 stream; passing the high pressure recycle CO
2 stream and the bypass CO
2 stream into the recuperator heat exchanger; withdrawing the bypass CO
2 stream from the heat exchanger upstream of a bypassed section of the heat exchanger,
compressing the bypass CO
2 stream in an adiabatic bypass CO
2 compressor to a pressure of about 200 bar to about 500 bar, and combining the so-heated
bypass CO
2 stream with the recycle CO
2 stream in the recuperator heat exchanger downstream from the bypassed section of
the heat exchanger to form the high pressure recycle CO
2 stream; and recycling the high pressure recycle CO
2 stream to the combustor. In further embodiments, the method can be defined in relation
to any one or more of the following statements, which may be combined in any number
and order.
[0015] The quantity of bypass CO
2 is sufficient to give a positive minimum temperature difference in the bypassed section
of the recuperator heat exchanger of about 2°C to about 20°C.
[0016] The temperature of an inlet stream of the bypass compressor and an outlet stream
of the bypass compressor is selected to give a positive minimum temperature difference
in the bypassed section of the recuperator heat exchanger of about 2°C to about 20°C.
[0017] An inlet pressure of the bypass compressor is about 80 bar to about 140 bar.
[0018] The method further comprises mixing an oxygen stream from an air separation plant
with a portion of the high pressure recycle CO
2 stream to form the oxidant stream.
[0019] The method further comprises mixing an oxygen stream from an air separation plant
with the bypass CO
2 stream to form an oxidant stream.
[0020] The method further comprises passing the oxidant stream through the recuperator heat
exchanger in separate passages to the high pressure recycle CO
2 stream.
[0021] The total recycle CO
2 stream is passed through a recycle compressor after-cooler where it is cooled to
near ambient temperature when its density is increased to at least 0.5Kg/liter.
[0022] The cooled total recycle CO
2 stream is divided into a plurality of separate streams.
[0023] A first divided stream from the recycle CO
2 stream is compressed in a multi stage pump to a turbine inlet pressure and heated
in the recuperator heat exchanger.
[0024] A second divided stream from the recycle CO
2 stream is mixed with an oxygen stream to form an oxidant stream having about 20%
to about 30% molar oxygen and about 80% to about 70% molar CO
2, is optionally compressed to the turbine inlet pressure, and then is passed for heating
through the recuperator heat exchanger.
[0025] The third divided stream is compressed to a pressure of about 80 bar to about 140
bar in a multistage pump and heated in the third stage of the recuperator heat exchanger
and removed at a junction between a second section and a third section of the recuperator
heat exchanger at a temperature approach to the turbine discharge stream of about
2°C to about 20°C. The third divided stream is compressed adiabatically to the turbine
inlet pressure in an adiabatic compressor with a discharge pressure equal to the turbine
inlet system pressure, and the third divided stream is reinserted into the recuperator
heat exchanger between a first section and the second section at a point where the
temperature difference between the cooling turbine exhaust stream and the heating
recycle CO
2 stream is about 2°C to about 20°C.
[0026] The third divided CO
2 stream is mixed with an oxygen stream to form an oxidant stream having from about
10% to about 20% molar oxygen concentration to form simultaneously the oxidant stream
and the bypass stream.
[0027] The oxygen is mixed with the recycle CO
2 stream to form the total oxidant flow using a single bypass compressor, and wherein
one or more of the following conditions apply:
the total CO2 recycle compressor discharge flow leaving the after-cooler at a density of at least
0.5 kg/liter is divided into two parts;
the first part is compressed to the turbine inlet system pressure in a multi stage
pump and heated in the recuperator heat exchanger;
the second part that has been compressed to the bypass compressor inlet pressure in
a multi stage pump is heated in a heat exchanger against heat of compression derived
from the recycle CO2 compressor before entering the third section of the recuperator heat exchanger;
the oxygen stream is mixed with the bypass CO2 flow to form the oxidant flow which enters section three of the recuperator heat
exchanger;
the temperature of the oxidant stream entering section three of the recuperator heat
exchanger is adjusted to minimize the cold end temperature difference of the recuperator
heat exchanger;
the oxidant stream has between 10% and 20% molar O2 concentration;
the oxidant stream leaves the recuperator heat exchanger between sections 2 and 3
where the temperature difference between the cooling turbine discharge stream and
the heating streams is about 2°C to about 20°C;
the oxidant stream is compressed adiabatically and re-enters the recuperator heat
exchanger between sections 2 and 3 where the temperature difference between the cooling
turbine discharge stream and the heating streams is about 2°C to about 20°C.
[0028] The turbine discharge stream leaving section 2 of the recuperator heat exchanger
is at its water dew point.
[0029] In one or more embodiments, the product CO
2 formed from combustion of the carbon contained in the fuel is produced as a compressed
gaseous or supercritical product at pressures between the turbine discharge leaving
the direct contact cooler and the high pressure recycle CO
2 flow entering the recuperator heat exchanger.
[0030] The invention includes, without limitation, the following embodiments:
Embodiment 1: A method of power production comprising: combusting fuel with an oxidant
stream in a combustor in the presence of a recycle CO2 stream at a pressure of about 100 bar to about 500 bar to form a combustion stream;
expanding the combustion stream to a lower pressure in a turbine to produce power
and form a turbine exhaust stream; cooling the turbine exhaust stream in a heat exchanger
having a plurality of sections operating at different temperature ranges; purifying
the turbine exhaust to form a substantially pure CO2 stream; separating the substantially pure CO2 stream into a first portion and a second portion; pumping the first portion and the
second portion of the substantially pure CO2 stream to an increased pressure; independently passing the first portion and the
second portion of the substantially pure CO2 stream through the heat exchanger to increase a temperature thereof; passing the
first portion of the substantially pure CO2 stream to the combustor as the recycle CO2 stream; and passing the second portion of the substantially pure CO2 stream to the combustor; wherein the second portion of the substantially pure CO2 stream bypasses at least one section of the plurality of sections of the heat exchanger
by: withdrawing the second portion of the substantially pure CO2 stream upstream from the at least one section of the plurality of sections of the
heat exchanger; processing the second portion of the substantially pure CO2 stream in a compressor so as to increase a pressure and a temperature of the second
portion of the substantially pure CO2 stream and thus form a bypass portion of the substantially pure CO2 stream; and entering the bypass portion of the substantially pure CO2 stream into the heat exchanger downstream from the at least one section of the plurality
of sections of the heat exchanger.
Embodiment 2: The method of any preceding embodiment, wherein the substantially pure
CO2 stream is processed through a multi-stage compressor prior to separating into the
first portion and the second portion.
Embodiment 3: The method of any preceding embodiment, wherein the heat exchanger comprises
at least a first section, a second section, and a third section each operating at
successively lower temperature ranges.
Embodiment 4: The method of any preceding embodiment, wherein the second portion of
the substantially pure CO2 stream bypasses the second section of the heat exchanger and is heated in the first
section and the third section of the heat exchanger.
Embodiment 5: The method of any preceding embodiment, wherein the bypass portion of
the substantially pure CO2 stream enters into the heat exchanger by being combined with the first portion of
the substantially pure CO2 stream downstream from the at least one section of the plurality of sections of the
heat exchanger.
Embodiment 6: The method of any preceding embodiment, wherein first portion of the
substantially pure CO2 stream is divided to form a third portion of the substantially pure CO2 stream, and wherein the third portion of the substantially pure CO2 stream is combined with an oxygen stream to form the oxidant stream.
Embodiment 7: The method of any preceding embodiment, wherein the second portion of
the substantially pure CO2 stream is combined with an oxygen stream before the second portion of the substantially
pure CO2 stream bypasses the at least one section of the plurality of sections of the heat
exchanger such that the bypass portion of the substantially pure CO2 stream exits the heat exchanger as the oxidant stream.
Embodiment 8: The method of any preceding embodiment, wherein after the second portion
of the substantially pure CO2 stream is combined with the oxygen stream but before the second portion of the substantially
pure CO2 stream is passed through the heat exchanger, the second portion of the substantially
pure CO2 stream including the combined oxygen stream is heated in a heat exchanger.
Embodiment 9: The method of any preceding embodiment, wherein one or more of the following
conditions is met: the combustion stream is at a temperature of about 700°C to about
1,600°C; the turbine exhaust stream is at a pressure of about 1 bar to about 50 bar;
said purifying comprises separating water from the turbine exhaust stream; prior to
said pumping, the substantially pure CO2 stream is compressed in a multi-stage compressor to a pressure of about 65 bar to
about 90 bar; the first portion of the substantially pure CO2 stream is pumped to a pressure of about 100 bar to about 500 bar; the second portion
of the substantially pure CO2 stream is pumped to a pressure of about 80 bar to about 140 bar; processing the second
portion of the substantially pure CO2 stream in the compressor comprises increasing the pressure to about 200 bar to about
500 bar.
Embodiment 10: The method of any preceding embodiment, wherein a quantity of the second
portion of the substantially pure CO2 stream that bypasses the at least one section of the plurality of sections of the
heat exchanger is sufficient to give a positive minimum temperature difference in
the at least one section of the heat exchanger of about 2°C to about 20°C.
Embodiment 11: The method of any preceding embodiment, wherein the second portion
of the substantially pure CO2 stream that is upstream from the at least one section of the plurality of sections
of the heat exchanger and the bypass portion of the substantially pure CO2 stream entered into the heat exchanger downstream from the at least one section of
the plurality of sections of the heat exchanger have respective temperatures that
are configured to provide a positive minimum temperature difference in the at least
one section of the heat exchanger of about 2°C to about 20°C.
Embodiment 12: The method of any preceding embodiment, wherein the compressor processing
the second portion of the substantially pure CO2 stream has an inlet pressure of about 65 bar to about 260 bar.
Embodiment 13: The method of any preceding embodiment, further comprising mixing an
oxygen stream from an air separation plant with one of the first portion and the second
portion of the substantially pure CO2 stream to form the oxidant stream.
Embodiment 14: A power production system comprising: a combustor configured to receive
a plurality of streams and having an outlet; a turbine having an inlet in fluid connection
with the outlet of the combustor and having an outlet; a generator configured for
production of electrical power and in a power-generating connection with the turbine;
a heat exchanger comprising a first section, a second section, and a last section
each section having a plurality of inlets and outlets, each section being configured
for operation at different temperature ranges, wherein the first section has an inlet
and an outlet in fluid connection with the turbine; a separator in fluid connection
with an outlet from the last section of the heat exchanger and having an outlet for
output of a substantially pure CO2 stream; a divider configured for dividing the substantially pure CO2 stream into a first portion and a second portion; a first pump configured to receive
the first portion of the substantially pure CO2 stream and increase a pressure thereof, the first pump having an outlet in fluid
connection with a first inlet of the last section of the heat exchanger; a second
pump configured to receive the second portion of the substantially pure CO2 stream and increase a pressure thereof, the second pump having an outlet in fluid
connection with a second inlet of the last section of the heat exchanger; a bypass
compressor having an inlet in fluid connection with an outlet of the last section
of the heat exchanger, the inlet being configured to receive the second portion of
the substantially pure CO2 stream, and having an outlet in fluid connection with an inlet on the first section
of the heat exchanger, such that the second portion of the substantially pure CO2 stream is configured to bypass the second section of the heat exchanger.
BRIEF DESCRIPTION OF THE FIGURES
[0031]
FIG 1 is a flow diagram of a power cycle requiring addition of heat from an external
heat source;
FIG 2 is a flow diagram of a power cycle according to embodiments of the present disclosure
wherein a portion of a recycle CO2 stream bypasses at least one recuperative heating stage with a compression bypass;
and
FIG 3 is a flow diagram of a power cycle according to further embodiments of the present
disclosure wherein a portion of a recycle CO2 stream bypasses at least one recuperative heating stage with a compression bypass.
DETAILED DESCRIPTION
[0032] The present subject matter will now be described more fully hereinafter with reference
to exemplary embodiments thereof. These exemplary embodiments are described so that
this disclosure will be thorough and complete, and will fully convey the scope of
the subject matter to those skilled in the art. As used in the specification, and
in the appended claims, the singular forms "a", "an", "the", include plural referents
unless the context clearly dictates otherwise.
[0033] The present disclosure relates to systems and methods for power production utilizing
a recycle CO
2 stream as a working fluid. Non-limiting examples of elements that may be included
in a power production plant (and method of operation thereof) according to the present
disclosure are described in
U.S. Pat. No. 8,596,075,
U.S. Pat. No. 8,776,532,
U.S. Pat. No. 8,869,889,
U.S. Pat. No. 8,959,887,
U.S. Pat. No. 8,986,002,
U.S. Pat. No. 9,062,608,
U.S. Pat. No. 9,068,743,
U.S. Pat. No. 9,410,481,
U.S. Pat. No. 9,416,728,
U.S. Pat. Pub. No. 2010/0300063,
U.S. Pat. Pub. No. 2012/0067054,
U.S. Pat. Pub. No. 2012/0237881, and
U.S. Pat. Pub. No. 2013/0213049.
[0034] A known, high efficiency power production cycle is illustrated in FIG. 1. As seen
therein, a CO
2 stream 7 at 304 bar is heated to 700°C in a multi-stream heat exchanger 1. The CO
2 stream 7 enters a combustor 2 where it mixes with the combustion products arising
from combustion of a methane stream 12 compressed to a pressure of about 304 bar and
a temperature of about 251°C in a compressor 5 driven by an electric motor 6 burning
in an oxidant stream 8, which has a composition of approximately 25% oxygen and 75%
CO
2 molar and a pressure of about 304 bar. The resulting mixed stream 10 enters the turbine
3 driving an electric generator 4 at about 1150°C and about 300 bar and is expanded
to about 30 bar and about 720°C leaving as stream 9. The 30 bar stream cools in the
heat exchanger 1 transferring heat to the high pressure CO
2 recycle stream 7 and leaves at a temperature of about 65°C as stream 13. It is further
cooled in a direct contact water cooler 15, which has a packed section 14 and a circulating
water section comprising a pump 16 and an indirect water cooled heat exchanger 17,
which directs water flows 19, 20 and 21 to the top of the packing section. The excess
liquid water 18 produced in the CH
4 combustor stream is removed from the base of the packed tower 15. The cooled CO
2 stream 22 is split, and a major portion 24 enters a two stage intercooled CO
2 compressor including first stage compressor 59, second stage compressor 25, and intercooler
60 where it is compressed to about 67.5 bar. The turbine requires a cooling and seal
gas high pressure CO
2 stream 89 which is extracted from the heating recycle high pressure CO
2 stream at an appropriate point in the heat exchanger 1.
[0035] The illustrated power cycle requires a significant quantity of externally generated
heat to be provided to the high pressure CO
2 stream at a temperature level below 400°C. This heat is derived from two sources
that provide heat of compression. The first is the adiabatically compressed air stream
42 at 5.7 bar and 226°C from the cryogenic air separation plant main feed air compressor
40 receiving air stream 39 and driven by electric motor 41. The second is a portion
of the CO
2 35 taken from heat exchanger 1 at a temperature of 135°C and adiabatically compressed
in compressor 36 to 68 bar to produce stream 37 at 226°C. These two streams are passed
through heat exchanger 34 where they heat a 304 bar CO
2 stream 31 from 50°C to 221°C. The cooled CO
2 stream 38 and the CO
2 recycle compressor discharge stream 62 combine to form the total CO
2 stream 27 which is cooled in the cooling water heat exchanger 26 to produce product
stream 28 at 19.7°C. This stream of high-density CO
2 super-critical fluid is compressed to 305 bar in a multi-stage pump 29. The discharge
stream 30 at 50°C divides into a main portion 32 which enters the recuperative heat
exchanger 1 and a minor stream 31 that is heated in heat exchanger 34 to 221°C against
the cooling adiabatically compressed streams 37 and 42 producing stream 33 that rejoins
the main high pressure CO
2 flow in heat exchanger 1 at its corresponding temperature. The cooled air stream
43 at 56°C enters the cryogenic air separation system. This comprises an air cooling
and purification unit 44 which has a direct contact air cooler, a water chiller, and
a switching duel bed thermally regenerated adsorption unit which delivers a dry CO
2 free stream of air at 5.6 bar and 12°C. Part of this air stream 45 is compressed
to 70 bar in compressor 46, and the total air streams 48 and 47 enter a pumped liquid
oxygen cycle air separation cryogenic system 49. The products from the air separator
are a waste nitrogen stream 60 and a 30 bar product oxygen stream 50, which blends
with a cooled portion of the CO
2 stream 63 leaving the direct contact air cooler 15 to produce the oxidant stream
51. This is compressed to 304 bar in the CO
2/O
2 compressor 52 driven by the electric motor 53, and the discharge stream 55 at 150
bar pressure is cooled to 20°C in the water cooled heat exchanger 54 where it forms
a high density supercritical fluid stream 56 having a composition of about 25% O
2 and about 75% CO
2 molar. This supercritical stream 56 is raised in pressure to 305 bar in a multistage
pump 57. The resulting oxidant stream 58 is heated to 700°C in heat exchanger 1 leaving
as stream 8 to enter the combustor 2. The net CO
2 product stream 61, formed from combustion of the carbon present in the fuel gas feed
stream 11, is removed as stream 61 from the cooled turbine exhaust stream 23.
[0036] In the foregoing cycle, a significant portion 31 of the total recycle high pressure
CO
2 stream is heated using an additional heat source to the turbine exhaust stream in
order to achieve low temperature difference at the hot end and cold end of the recuperator
heat exchanger 1, which is the key to high efficiency for the cycle. In this case
stream 31 is 37% of the total recycle high pressure CO
2 stream. The presently disclosed systems and methods, however, can beneficially reduce
or eliminate the need for an externally provided heat source. Rather, according to
embodiments of the present invention, it is possible to provide the necessary heating
of a portion of the high pressure recycle CO
2 flow using the heat input derived directly from the adiabatic compression of a stream
of high pressure recycle CO
2 which is bypassed around part of the recuperator heat exchanger 1, and specifying
optimum flow and temperature combinations in the recuperator heat exchanger.
[0037] Embodiments of a power cycle according to the present invention are illustrated in
relation to FIG. 2. The illustrated cycle utilizes a cryogenic air separation plant
producing an oxygen product stream 150 at a pressure of about 304 bar (e.g., at least
100 bar, at least 250 bar, or at least 300 bar, such as about 100 bar to about 500
bar, about 150 bar to about 450 bar, or about 200 bar to about 400 bar). The presently
disclosed process can eliminate the requirement of a bypass high pressure recycle
CO
2 heater (e.g., element 34 in FIG. 1) and a hot CO
2 compression stage (e.g., element 36 in FIG. 1), as well as the adiabatic compression
stages. Moreover, the presently disclosed process can include a hot recycle CO
2 compressor 136 which compresses and heats part of the recycle high pressure CO
2 stream which bypasses a mid-section of the recuperator heat exchanger 100.
[0038] Referring more particularly to FIG. 2, a CO
2 stream 107 at about 304 bar (e.g., at least 100 bar, at least 250 bar, or at least
300 bar, such as about 100 bar to about 500 bar, about 150 bar to about 450 bar, or
about 200 bar to about 400 bar) is heated to about 700°C (e.g., at least 600°C, at
least 625°C, or at least 650°C, such as about 625°C to about 900°C, about 650°C to
about 850°C, or about 675°C to about 800°C) in a multi stream heat exchanger 100 having
a first section 100-1, a second section 100-2, and a third section 100-3 (although
it is understood that a greater or lesser number of sections may be utilized in one
or more embodiments). The CO
2 stream 107 enters a combustor 102 where it mixes with the combustion products arising
from a methane stream 112 compressed to about 304 bar (e.g., at least 100 bar, at
least 250 bar, or at least 300 bar, such as about 100 bar to about 500 bar, about
150 bar to about 450 bar, or about 200 bar to about 400 bar) and about 251°C (e.g.,
at least 200°C, at least 215°C, or at least 225°C, such as about 215°C to about 375°C,
about 225°C to about 325°C, or about 235°C to about 300°C) in compressor 105 driven
by electric motor 106 burning in an oxidant stream 108 at a pressure of about 304
bar (e.g., at least 100 bar, at least 250 bar, or at least 300 bar, such as about
100 bar to about 500 bar, about 150 bar to about 450 bar, or about 200 bar to about
400 bar). The oxidant stream 108 comprises at least oxygen and preferably can comprise
oxygen diluted with CO
2, such as having a molar composition of about 10% oxygen and about 90% CO
2 to about 40% oxygen and about 60% CO
2, preferably with an example composition of about 25% oxygen and about 75% CO
2 molar. The resulting mixed stream 110 enters the turbine 103 (driving a generator
104) at about 1150°C (e.g., up to about 1600°C, up to about 1500°C, or up to about
1400°C, such as about 800°C to about 1600°C, about 900°C to about 1500°C, or about
1000°C to about 1400°C) and about 300 bar (e.g., at least 100 bar, at least 250 bar,
or at least 300 bar, such as about 100 bar to about 500 bar, about 150 bar to about
450 bar, or about 200 bar to about 400 bar) and is expanded to about 30 bar (e.g.,
less than 65 bar, less than 60 bar, or less than 50 bar, such as about 1 bar to about
60 bar, about 15 bar to about 50 bar, or about 20 bar to about 40 bar) and about 720°C
(e.g., less than 850°C, less than 800°C, or less than 775°C, such as about 400°C to
about 1000°C, about 500°C to about 900°C, or about 600°C to about 800°C) leaving as
stream 109. In further embodiments, the inlet temperature for the turbine 103 can
be up to the maximum operating temperature allowed for a turbine. In one or more embodiments,
the turbine outlet pressure can be defined given a known turbine polytropic efficiency.
The turbine can utilize a cooling high pressure CO
2 stream 189 which is extracted from the heating recycle high pressure CO
2 stream at an appropriate point in the heat exchanger 100.
[0039] The stream 109 cools in the heat exchanger 100 transferring heat to the high pressure
CO
2 recycle stream 107 and leaves as stream 113 at a temperature of about 56°C (e.g.,
less than 90°C, less than 80°C, or less than 70°C, such as about 30°C to about 85°C,
about 35°C to about 80°C, or about 40°C to about 70°C). The stream 113 is further
cooled in direct contact water cooler 115 which has a packed section 114 and a circulating
water section comprising a pump 116 and an indirect water cooled heat exchanger 117
which directs water flows 119, 120 and 121 to the top of the packing section. The
excess liquid water stream 118 produced in the CH
4 combustor is removed from the base of the packed tower 115. The cooled CO
2 stream 122 enters a two stage intercooled CO
2 compressor including a first compressor stage 159, a second compressor stage 125,
and an intercooler 163 where it is compressed to about 65 bar (e.g., at least 40 bar,
at least 45 bar, or at least 50 bar, such as about 45 bar to about 95 bar, about 50
bar to about 80 bar, or about 55 bar to about 70 bar). The total outlet stream 162
is cooled to about 20°C (e.g., about 10°C to about 30°C, about 12°C to about 28°C,
or about 15°C to about 25°C) in the water cooled heat exchanger 126. The density of
the cooler outlet stream 128 is thus increased to about 0.8kg/liter (e.g., about 0.5
kg/liter to about 1.5 kg/liter or about 0.6 kg/liter to about 1.2 kg/liter). The outlet
CO
2 stream 128 splits into two streams. A bypass CO
2 flow 138a is removed at this point and enters the multistage pump 127 where its pressure
is increased to about 110 bar (e.g., about 60 bar to about 200 bar, about 70 bar to
about 190 bar, or about 80 bar to about 180 bar) and exits as bypass stream 138b.
The remaining flow 160 enters a multistage pump 129 where its pressure is increased
to about 304 bar (e.g., at least 100 bar, at least 250 bar, or at least 300 bar, such
as about 100 bar to about 500 bar, about 150 bar to about 450 bar, or about 200 bar
to about 400 bar). The discharge flow 161 splits into the main high pressure CO
2 recycle flow 130 which enters the recuperator heat exchanger 100 to be heated to
about 700°C (e.g., about 400°C to about 1000°C, about 500°C to about 900°C, or about
600°C to about 800°C), exiting as stream 107 to enter the combustor 102. The minor
flow 132 is mixed with the oxygen stream 150 to form the oxidant stream 158. The product
CO
2 stream from the carbon present in the hydrocarbon fuel stream 111 is removed under
pressure as stream 170 taken from the bypass stream 138b leaving the bypass pump 127.
[0040] The oxygen required for the process is generated at a purity of about 99.5% molar
or greater in a cryogenic air separation plant. A feed air stream 139 enters an intercooled
multistage air compressor 140 driven by an electric motor 141. The discharge stream
142 at typically 5.7 bar pressure (e.g., at least 2 bar, at least 3 bar, or at least
4 bar, such as about 2 bar to about 15 bar, about 3 bar to about 12 bar, or about
4 bar to about 10 bar) enters an air cooling and purification unit 144 which includes
a direct contact air cooler, a water-chiller and a switching dual bed thermally regenerated
adsorption unit which delivers a dry, substantially CO
2 free stream of air at about 5.5 bar (e.g., about 2 bar to about 15 bar, about 3 bar
to about 12 bar, or about 4 bar to about 10 bar) and 12°C (e.g., about 1°C to about
20°C, about 2°C to about 18°C, or about 5°C to about 15°C). Part of this air stream
145 is compressed to 100 bar (e.g., about 30 bar to about 200 bar, about 50 bar to
about 180 bar, or about 70 bar to about 150 bar) in compressor 146 driven by electric
motor or other device 131, and the total air streams 148 and 147 enter a pumped liquid
oxygen cycle air separation cryogenic system 149. The products from the air separator
are a waste nitrogen stream 160 (which may be discharged to the atmosphere) and a
product oxygen stream 150 at about 304 bar (e.g., at least 100 bar, at least 250 bar,
or at least 300 bar, such as about 100 bar to about 500 bar, about 150 bar to about
450 bar, or about 200 bar to about 400 bar). This stream blends with a portion 132
of the high pressure CO
2 stream leaving the supercritical CO
2 pump 129 to form the oxidant stream 158. The oxidant stream 158 preferably comprises
oxygen diluted with CO
2, such as having a molar composition of about 10% oxygen and about 90% CO
2 to about 40% oxygen and about 60% CO
2, preferably with an example composition of about 25% O
2 plus about 75% CO
2 molar. The oxidant stream is heated to about 700°C (e.g., about 400°C to about 1000°C,
about 500°C to about 900°C, or about 600°C to about 800°C) in the recuperator heat
exchanger 100 leaving as stream 108 which enters the combustor 102. Note that the
combustor will typically be incorporated within the turbine 103.
[0041] The turbine exhaust stream contains water vapor derived in this case from the combustion
of the hydrogen fraction of the pure methane fuel. This results in an H
2O content of about 6.0% molar in the turbine exhaust stream (e.g., about 2.0% to about
10.0%, about 3.0% to about 9.0%, or about 4.0% to about 8.0% molar). The dew-point
of this stream is about 111°C.
[0042] For clarity in defining the optimum design of the recuperator heat exchanger 100
it is convenient to break it into three sections. The first and hottest section 100-1
cools the turbine exhaust 109 from an inlet temperature of 720°C to a temperature
of about 212°C (e.g., about 150°C to about 300°C, about 170°C to about 275°C, or about
190°C to about 250°C) at which point the specific heat of the high pressure recycle
CO
2 stream at about 303 bar has increased relative to the 30 bar turbine exhaust stream
so that the temperature difference has been reduced to about 6°C (e.g., about 2°C
to about 20°C, about 3°C to about 15°C, or about 4°C to about 12°C). The middle section
100-2 must maintain a positive minimum temperature difference by significantly reducing
the recycle high pressure CO
2 flow being heated in this section. This is accomplished by bypassing a defined amount
(e.g., about 20% to about 50%, about 25% to about 45%, or about 30% to about 40%,
such as about 36.5%) of the total recycle high pressure CO
2 flow stream 135 around section 100-2 and heating the bypass stream from a temperature
of about 110°C up to a temperature of about 206°C (e.g., about 150°C to about 250°C,
about 160°C to about 240°C, or about 180°C to about 220°C) before it re-enters the
recuperator heat exchanger as an inlet stream 137 at the colder end of section 100-1
where stream 137 rejoins the main high pressure recycle CO
2 flow at a corresponding temperature. The bypass stream 138b is heated to about 110°C
(e.g., about 80°C to about 140°C, about 90°C to about 130°C, or about 100°C to about
120°C) in the recuperator section 100-3 leaving as stream 135. It is compressed from
110 bar to 304 bar (e.g., at least 100 bar, at least 250 bar, or at least 300 bar,
such as about 100 bar to about 500 bar, about 150 bar to about 450 bar, or about 200
bar to about 400 bar) in the adiabatic compression stage 136 leaving as stream 137,
which enters the recuperator heat exchanger between sections 100-1 and 100-2 where
it rejoins the main recycle high pressure CO
2 stream. The use of a bypass CO
2 recycle compression stage has the dual function of raising the pressure of the bypass
portion of the recycle CO
2 stream plus raising its temperature to the same value as the recycle CO
2 leaving the hot end of the recuperator heat exchanger section 100-2. The adiabatic
compression stage 136 can be incorporated into a multi stage integrally geared turbo
compressor including stages 159 and 125 of the recycle CO
2 compressor, which can either be directly coupled to the turbine or separately driven
using an electric motor.
[0043] Other process variations are possible within the context of the use of bypass compression
to achieve the necessary optimum performance of the power cycle without the need for
externally supplied low temperature heating of the high pressure recycle CO
2 stream. Further embodiments of the present process configuration are illustrated
in FIG. 3. In embodiments according to FIG. 3, a cryogenic air separation plant produces
an oxygen product stream 350 at a pressure that is substantially similar to the discharge
pressure of a bypass compressor pump 367. The oxygen product stream 350 has an oxygen
purity of greater than 99% and preferably greater than 99.5% (molar). The illustrated
process preferably provides for elimination of external heat inputs provided by indirect
heat exchange to the high pressure recycle CO
2 provided by the cooled adiabatic compression stages of the air compressors used for
the cryogenic air separation unit and the hot CO
2 compressor. The bypass high pressure recycle CO
2 heater can also be eliminated. The necessary heat input to the high pressure recycle
CO
2 stream to maximize overall power plant efficiency can be provided by the adiabatic
compression of a stream of oxidant in an adiabatic compressor stage 336 which bypasses
section 300-2 of the recuperative heat exchanger 300. This adiabatic bypass compressor
stage 336 compresses and heats part of the recycle high pressure CO
2 stream which bypasses the mid-section or second section 300-2 of the recuperator
heat exchanger 300. This stream also includes the entire pure oxygen stream required
for combustion of the fuel in the oxy-fuel combustor. Variation in the recuperator
hot end temperature difference and the ambient cooling means such as the available
cooling water temperature will vary the required inlet and outlet temperatures of
the recycle compressor and the CO
2 pumps. The optimum operating conditions in the recuperator heat exchanger are fixed
by the turbine inlet temperature and pressure, the turbine outlet pressure and the
temperature differences specified in the recuperative heat exchanger. Since the discharge
pressure of the bypass compressor is generally fixed by the required turbine inlet
pressure, the variable becomes the bypass compressor inlet pressure which is controlled
by the dew point of the turbine discharge flow and therefore by the composition of
the fuel gas used in stream 311 and which defines the inlet temperature and temperature
rise in the bypass compression stage. Fixing the bypass compressor discharge pressure
and temperature and the inlet temperature defines the required bypass compressor inlet
pressure. Coal derived fuel gas from a gasification process will contain a high concentration
of hydrogen which will increase the dew point of the turbine exhaust and raise the
inlet pressure of the bypass compressor.
[0044] The bypass compressor inlet temperature can be defined by the dew point of the turbine
exhaust stream and the specification of the temperature difference between the cooling
turbine exhaust stream and the temperature of the high pressure heating streams at
the interface between sections 300-2 and 300-3 of the recuperator heat exchanger.
The cooling turbine exhaust stream leaving section 300-2 and entering section 300-3
of the recuperator heat exchanger will in general be at its dew point, and this defines
the interface temperature between sections 300-2 and 300-3 of the recuperator heat
exchanger. The CO
2 for the bypass compressor stream 338 is taken from the high density supercritical
CO
2 stream leaving the recycle CO
2 compressor after-cooler 326. This allows the bypass CO
2 stream at high density to be compressed to the required inlet pressure for the bypass
compressor using a multi-stage pump with low power requirement. The operation of the
power cycle at the highest possible efficiency requires a low temperature difference
at the cold turbine exhaust stream 313 leaving section 300-3 of the recuperator heat
exchanger and the temperatures of the recycle high pressure CO
2 stream 330 and the bypass oxidant stream 371 entering section 300-3 of the recuperative
heat exchanger. This can be achieved by adjusting the temperature of the bypass CO
2 stream entering section 300-3. To accomplish this it can be beneficial to include
a heater 364 for the bypass CO
2 stream between the mixed oxidant bypass flow 363 and the inlet to section 300-3 of
the recuperator heat exchanger stream 371. This heater can utilize heat of compression
from the recycle compressor train (elements 359, 360, and 325 in FIG. 3). It should
be noted that the mixing of the required oxygen stream 350 into the heated bypass
CO
2 stream 371 will cause the temperature to fall since the partial pressure of oxygen
in the mixture will be far lower than the pressure of stream 350 before mixing. This
cooling can best be utilized to reduce power consumption be mixing the oxygen stream
350 with the stream 361 leaving the pump 367 and then using this stream 363 to pre-cool
the inlet stream 366 to pump 329. Alternatively part of the cooling water can be further
cooled and used in the direct contact water cooler circulating heat exchanger to further
reduce the temperature of the recycle compressor stream 322. The entire oxygen stream
required for fuel gas combustion produced from the cryogenic air separation plant
at the bypass compressor inlet pressure is mixed with the bypass compressor CO
2 flow either before or after the bypass CO
2 heater. This results in the bypass compressor discharge stream becoming the oxidant
stream for fuel combustion with a separate pass in section 300-1 of the recuperator
heat exchanger 300. The oxygen is generally between 10% and 20% molar concentration
in the oxidant stream. A detailed flow-sheet for the process is shown in FIG. 3.
[0045] A CO
2 stream 307 at about 304 bar (e.g., at least 100 bar, at least 250 bar, or at least
300 bar, such as about 100 bar to about 500 bar, about 150 bar to about 450 bar, or
about 200 bar to about 400 bar) is heated to about 695°C (e.g., at least 600°C, at
least 625°C, or at least 650°C, such as about 625°C to about 900°C, about 650°C to
about 850°C, or about 675°C to about 800°C) in multi stream heat exchanger 300. The
CO
2 stream 307 enters a combustor 302 where it mixes with the combustion products derived
from a methane stream 312 compressed to about 304 bar (e.g., at least 100 bar, at
least 250 bar, or at least 300 bar, such as about 100 bar to about 500 bar, about
150 bar to about 450 bar, or about 200 bar to about 400 bar) and about 251°C (e.g.,
at least 200°C, at least 215°C, or at least 225°C, such as about 215°C to about 375°C,
about 225°C to about 325°C, or about 235°C to about 300°C) in compressor 305 driven
by electric motor 306 burning in an oxidant stream 308 which has a composition of
about 14% oxygen molar and a pressure of about 303 bar (e.g., at least 100 bar, at
least 250 bar, or at least 300 bar, such as about 100 bar to about 500 bar, about
150 bar to about 450 bar, or about 200 bar to about 400 bar). The oxidant stream 308,
for example, can comprise oxygen diluted with CO
2, such as having a molar composition of about 10% oxygen and about 90% CO
2 to about 40% oxygen and about 60% CO
2, preferably with an example composition of about 25% oxygen and about 75% CO
2 molar.
[0046] The resulting mixed stream 310 enters the turbine 303, which drives an electric generator
304, the mixed stream being at about 1212°C (e.g., up to about 1600°C, up to about
1500°C, or up to about 1400°C, such as about 800°C to about 1600°C, about 900°C to
about 1500°C, or about 1000°C to about 1400°C) and about 300 bar (e.g., at least 100
bar, at least 250 bar, or at least 300 bar, such as about 100 bar to about 500 bar,
about 150 bar to about 450 bar, or about 200 bar to about 400 bar), and is expanded
to about 20 bar (e.g., less than 65 bar, less than 60 bar, or less than 50 bar, such
as about 1 bar to about 60 bar, about 10 bar to about 50 bar, or about 15 bar to about
40 bar) and about 720°C (e.g., less than 850°C, less than 800°C, or less than 775°C,
such as about 400°C to about 1000°C, about 500°C to about 900°C, or about 600°C to
about 800°C) leaving as stream 309. In further embodiments, the inlet temperature
for the turbine 303 can be up to the maximum operating temperature allowed for a turbine.
In one or more embodiments, the turbine outlet pressure can be defined given a known
turbine polytropic efficiency. The combustor 302 can be incorporated within the framework
of the turbine 303 or it can be a separate unit. The turbine can utilize a cooling
high pressure CO
2 stream 389 which is extracted from the heating recycle high pressure CO
2 stream at an appropriate point in the heat exchanger 300.
[0047] The 20 bar stream cools in the heat exchanger 300, transferring heat to the high
pressure CO
2 recycle stream 307 and the oxidant stream 308 and leaves at about 74°C (e.g., less
than 100°C, less than 90°C, or less than 80°C, such as about 30°C to about 95°C, about
35°C to about 90°C, or about 40°C to about 85°C) in stream 313. It is further cooled
in direct contact water cooler 315 which has a packed section 314 and a circulating
water section comprising a pump 316 and an indirect water cooled heat exchanger 317
using cooling water available at 25°C. The water stream 319, 320 and 321 flows to
the top of the packing section. The excess liquid water produced in the combustor
302, stream 318, is removed from the base of the packed tower 315.
[0048] The cooled CO
2 stream 322 enters a two stage intercooled CO
2 compressor including a first stage compressor 359, a second stage compressor 325,
and an intercooler 360 where it is compressed to about 65 bar (e.g., at least 40 bar,
at least 45 bar, or at least 50 bar, such as about 45 bar to about 95 bar, about 50
bar to about 80 bar, or about 55 bar to about 70 bar). The stream of recycle CO
2 365 leaving the final stage 325 is cooled in heat exchanger 364 from a temperature
of about 71°C to a temperature of about 31°C (e.g., about 25°C to about 50°C) to provide
stream 362, which then passes through water cooled heat exchanger 326 resulting in
a recycle CO
2 stream 328 at a temperature of about 17°C (e.g., about 10°C to about 30°C, about
12°C to about 28°C, or about 15°C to about 25°C). The outlet CO
2 stream 328 has now increased in density to about 0.82 kg/liter (e.g., about 0.5 kg/liter
to about 1.5 kg/liter or about 0.6 kg/liter to about 1.2 kg/liter). The stream 328
now divides into two steams. The main recycle CO
2 flow 366 is raised in pressure to about 304 bar (e.g., at least 100 bar, at least
250 bar, or at least 300 bar, such as about 100 bar to about 500 bar, about 150 bar
to about 450 bar, or about 200 bar to about 400 bar) and about 52°C (e.g., about 35°C
to about 80°C or about 40°C to about 60°C) in the multistage pump 329. The bypass
compressor CO
2 stream 338 is raised in pressure to about 110 bar (e.g., about 60 bar to about 200
bar, about 70 bar to about 190 bar, or about 80 bar to about 180 bar) and about 25°C
(e.g., about 20°C to about 30°C) in the multistage pump 367. The main recycle CO
2 stream 330 then enters the recuperator heat exchanger 300 where it is heated to about
700°C (e.g., about 400°C to about 1000°C, about 500°C to about 900°C, or about 600°C
to about 800°C) leaving as stream 307.
[0049] The substantially pure oxygen stream 350 (e.g., about 99.5% O
2 purity molar) at about 111 bar (e.g., about 80 bar to about 140 bar, about 90 bar
to about 130 bar, or about 100 bar to about 120 bar) and about 19°C (e.g., about 10°C
to about 30°C, about 12°C to about 28°C, or about 15°C to about 25°C) is mixed with
the bypass stream 361 leaving the pump 367 to produce the oxidant bypass stream 363
at a temperature of about 13°C (e.g., about 8°C to about 20°C). The bypass oxidant
CO
2 stream, which is at the pressure require for the inlet to the bypass compressor,
is heated to a temperature of about 66°C (e.g., about 40°C to about 90°C or about
50°C to about 80°C) in heat exchanger 364 leaving as stream 371 and entering section
300-3 of the recuperative heat exchanger. The net CO
2 product stream 370 is taken from the stream 361 at about 110 bar (e.g., about 80
bar to about 140 bar, about 90 bar to about 130 bar, or about 100 bar to about 120
bar) before the mixing point with the oxygen stream 350.
[0050] The air separation plant has a feed air stream 339 which enters an intercooled multistage
air compressor 340 driven by an electric motor 341. The discharge stream 342 at typically
about 5.7 bar pressure (e.g., at least 2 bar, at least 3 bar, or at least 4 bar, such
as about 2 bar to about 15 bar, about 3 bar to about 12 bar, or about 4 bar to about
10 bar) enters an air cooling and purification unit 344 which includes a direct contact
air cooler, a water-chiller, and a switching duel bed thermally regenerated adsorption
unit which delivers a dry, substantially CO
2 free stream of air at about 5.5 bar (e.g., about 2 bar to about 15 bar, about 3 bar
to about 12 bar, or about 4 bar to about 10 bar) and 12°C (e.g., about 1°C to about
20°C, about 2°C to about 18°C, or about 5°C to about 15°C). Part of this air stream
345 is compressed to about 86 bar (e.g., about 30 bar to about 180 bar, about 50 bar
to about 150 bar, or about 60 bar to about 120 bar in compressor 346 also driven by
the electric motor 341, and the total air streams 348 and 347 enter a pumped liquid
oxygen cycle air separation cryogenic system 349. The products from the air separator
are a waste nitrogen stream 369 and a 111 bar product oxygen stream 350. The oxidant
stream 363 contains, for example, about 17.8% molar O
2 In some embodiments, the oxidant stream 363 can comprise a molar composition of about
10% oxygen and about 90% CO
2 to about 40% oxygen and about 60% CO
2, preferably with an example composition of about 15% O
2 and about 85% CO
2 to about 25% O
2 and about 75% CO
2 molar. The turbine exhaust stream contains water vapor derived in this case from
the combustion of the hydrogen fraction of the pure methane fuel. This results in
an H
2O content of 6.5% molar in the turbine exhaust stream (e.g., about 2.0% to about 10.0%,
about 3.0% to about 9.0%, or about 4.0% to about 8.0% molar). The dew-point of this
stream is about 108°C.
[0051] For clarity in defining the optimum design of the recuperator heat exchanger it is
convenient to break it into three sections. The first and hottest section 300-1 cools
the turbine exhaust from an inlet temperature of about 720°C to a temperature of about
214°C (e.g., about 150°C to about 300°C, about 170°C to about 275°C, or about 190°C
to about 250°C) at which point the specific heat of the high pressure recycle CO
2 stream at about 304 bar has increased relative to the 30 bar turbine exhaust stream
so that the temperature difference has been reduced to about 5°C (e.g., about 2°C
to about 20°C, about 3°C to about 15°C, or about 4°C to about 12°C). The middle section
300-2 must maintain a positive minimum temperature difference by significantly reducing
the recycle high pressure CO
2 flow being heated in this section. This is accomplished by bypassing stream 335 comprising
the total oxygen plus balancing CO
2 flow around section 300-2 of the recuperative heat exchanger. The section 300-2,
in an example embodiment, has a flow of 64.9% of the total high pressure recycle CO
2 to provide the required positive temperature difference. In further embodiments,
the section 300-2 can have a flow of about 50% to about 80%, about 55% to about 75%,
or about 60% to about 70% of the total high pressure recycle CO
2. The bypass oxidant stream is heated to about 103°C (e.g., about 80°C to about 140°C,
about 90°C to about 130°C, or about 100°C to about 120°C) in the recuperator heat
exchanger section 300-3 leaving as stream 335. It is compressed from about 109.5 bar
to about 304 bar (e.g., at least 100 bar, at least 250 bar, or at least 300 bar, such
as about 100 bar to about 500 bar, about 150 bar to about 450 bar, or about 200 bar
to about 400 bar) in the adiabatic compression stage 336 leaving as stream 337 at
about 303 bar and about 209°C, which enters the recuperator heat exchanger between
sections 300-1 and 300-2 where it becomes a separately heated stream leaving the recuperator
hot end as the oxidant stream 308. The use of a bypass CO
2 oxidant recycle compression stage has the duel function of raising the pressure of
the bypass portion of the recycle oxidant CO
2 stream plus raising its temperature to the same value as the recycle CO
2 leaving the hot end of the recuperator heat exchanger section 300-2.
[0052] As can be seen from the foregoing, the present disclosure can provide systems and
methods whereby power production can be achieved with improved efficiency, preferably
without the need to utilize heating from an external source. Rather the present systems
and methods can be configured to allow for extra heating of a recycle CO
2 stream and/or a combined oxygen and recycle CO
2 stream through use of a bypass compressor.
[0053] In one or more embodiments, a method of power production incorporating processing
steps as exemplified above can comprise combusting fuel (112, 312) from a fuel source
(111, 311) with oxidant stream (108, 308) in a combustor (102, 302) in the presence
of a recycle CO
2 stream (107, 307) at a suitably increased pressure, such as a pressure of at least
100 bar, at least 250 bar, or at least 300 bar, or more particularly such as a pressure
of about 100 bar to about 500 bar, about 150 bar to about 450 bar, or about 200 bar
to about 400 bar, in order to form a combustion stream (110, 310). The combustion
stream (110, 310) can be at a suitably high temperature, such as up to about 1600°C,
up to about 1500°C, or up to about 1400°C, or more particularly such as about 700°C
to about 1600°C, about 800°C to about 1600°C, about 900°C to about 1500°C, or about
1000°C to about 1400°C.
[0054] The combustion stream (110, 310) can be expanded to a lower pressure in a turbine
(103, 303) to produce power using an electric generator (104, 304) and form a turbine
exhaust stream (109, 309). In example embodiments, the turbine exhaust stream (109,
309) can be at a pressure of less than 65 bar, less than 60 bar, or less than 50 bar,
such as about 1 bar to about 60 bar, about 1 bar to about 50 bar, about 10 bar to
about 50 bar, or about 15 bar to about 40 bar. Likewise, the turbine exhaust stream
(109, 309) can be at a temperature that is less than 850°C, less than 800°C, or less
than 775°C, such as about 400°C to about 1000°C, about 500°C to about 900°C, or about
600°C to about 800°C.
[0055] The turbine exhaust stream (109, 309) can be cooled in a recuperative heat exchanger
(100, 300) having a plurality of sections operating at different temperature ranges.
As illustrated in FIG. 2 and FIG. 3, the heat exchanger (100, 300) has three section,
which can be described as a first heat exchanger section (100-1, 300-1), a second
heat exchanger section (100-2, 300-2), and a third heat exchanger section or last
heat exchanger section (100-3, 300-3). The use of the term "last heat exchanger section"
indicates that more than three heat exchanger sections may be used. As illustrated,
the third heat exchanger section (100-3, 300-3) is operated as a last heat exchanger
section when one or more additional heat exchanger section(s) are included between
the first heat exchanger section (100-1, 300-1) and the second heat exchanger section
(100-2, 300-2) and/or between the second heat exchanger section (100-2, 300-2) and
the last heat exchanger section (100-3, 300-3). The plurality of heat exchanger sections
are adapted to or configured to operate at substantially different temperature ranges,
it being understood that the temperature ranges may overlap. In this manner, the turbine
exhaust stream (109, 309) can be successively cooled during passage through the plurality
of sections of the heat exchanger. Likewise, as further described below, further streams
can be successively reheated by passage through one or more of the sections of the
heat exchanger (100, 300).
[0056] Cooled turbine exhaust stream (113, 313) exiting the last section (100-3, 300-3)
of the heat exchanger can be purified to form a substantially pure CO
2 stream (122, 322). The purification can specifically include removal of water from
the turbine exhaust stream using, for example, a direct contact water cooler (115,
315) and associated components as already described above. In this manner, water formed
during combustion of the hydrocarbon fuel (112, 312) can be removed along with other
contaminants that may be present, and it is understood that further purification components
can be included as needed to achieve such purification.
[0057] The substantially pure CO
2 stream (122, 322) can be separated into a first portion (160, 366) and a second portion
(138a, 338). As described above, prior to such separation into the separate portions,
the substantially pure CO
2 stream (122, 322) can be compressed using a multi-stage compressor (159/125, 359/325)
that is intercooled using a cooler. For example, the substantially pure CO
2 stream can be compressed in the multi-stage compressor to a pressure of about 65
bar to about 90 bar.
[0058] The first portion of the substantially pure CO
2 stream can be pumped to an increased pressure using a first pump (129, 329), and
the second portion of the substantially pure CO
2 stream can be pumped to an increased pressure using a second pump (127, 367). The
first pump and second pump can be configured to operate at substantially different
pressure ranges, and such ranges may overlap. For example, the first pump (129, 329)
can be configured to pump the first portion of the substantially pure CO
2 stream to a pressure suitable for input to the combustor (as already described above).
The second pump (127, 367) may be configured to pump the second portion of the substantially
pure CO
2 stream to a substantially lower pressure so that the second portion of the substantially
pure CO
2 stream can be utilized as a bypass stream (135/137, 335/337). As such, the second
pump (127, 367) may be configured to pump the second portion of the substantially
pure CO
2 stream to a pressure of about 60 bar to about 200 bar, about 70 bar to about 190
bar, about 80 bar to about 180 bar or about 80 bar to about 140 bar.
[0059] The first portion and the second portion of the substantially pure CO
2 stream can be passed back through the heat exchanger to increase their respective
temperatures. As noted above, the first portion of the substantially pure CO
2 stream can be at a pressure suitable for input to the combustor and, as such, the
first portion may be utilized as a recycle CO
2 stream. In particular, after heating in the heat exchanger, the first portion may
be considered to be the recycle CO
2 stream (107, 307). Accordingly, the method can include passing the first portion
of the substantially pure CO
2 stream to the combustor as the recycle CO
2 stream.
[0060] The second portion of the substantially pure CO
2 stream likewise may be ultimately passed back into the combustor; however, the second
portion preferably is utilized as a bypass stream to provide additional heating to
one or more streams that are being reheated in the recuperative heat exchanger.
[0061] In one or more embodiments, the second portion of the substantially pure CO
2 stream thus can bypass at least one section of the plurality of sections of the heat
exchanger. This can be achieved, for example, by carrying out the following: withdrawing
the second portion of the substantially pure CO
2 stream upstream from the at least one section of the plurality of sections of the
heat exchanger; processing the second portion of the substantially pure CO
2 stream in a compressor so as to increase a pressure and a temperature of the second
portion of the substantially pure CO
2 stream and thus form a bypass portion of the substantially pure CO
2 stream; and entering the bypass portion of the substantially pure CO
2 stream into the heat exchanger downstream from the at least one section of the plurality
of sections of the heat exchanger. Referring to the example embodiments in FIG. 1
and FIG. 3, the bypass can comprise bypassing the second heat exchanger section (100-2,
300-2). More specifically, this can comprise withdrawing the second portion stream
in line 135, 335 exiting an outlet at a hot end of the last heat exchanger section
(100-3, 300-3) so as to be upstream (relative to the flow direction of the second
portion stream) from the second heat exchanger section. The second portion of the
substantially pure CO
2 stream in line 135, 335 can be processed in a compressor (136, 336), which can be
an adiabatic compressor, so as to increase a pressure and a temperature of the second
portion of the substantially pure CO
2 stream. This thus forms bypass portion (137, 337) of the substantially pure CO
2 stream exiting the bypass compressor (136, 336). The bypass portion (137, 337) is
then input back into the heat exchanger downstream from the second heat exchanger
section (100-2, 300-2). For example, the bypass portion may be input directly into
the first heat exchanger section (100-1, 300-1). Alternatively, the bypass portion
may be input to reheating stream that is passing through the heat exchanger (100,
300) downstream from the second heat exchanger section (or other heat exchanger section
that is being bypassed). This thus provides additional heating to the reheating streams
to improve process efficiency. The bypass compressor preferably is configured to compress
the second portion (i.e., the bypass portion) of the substantially pure CO
2 stream to a pressure suitable for input into the combustor, such as a range as already
described above.
[0062] In the example embodiment illustrated in FIG. 2, the bypass portion 137 of the substantially
pure CO
2 stream enters into the heat exchanger 100 by being combined with the first portion
of the substantially pure CO
2 stream (passing as stream 130) downstream from the second heat exchanger section
100-2 relative to the flow of the first portion through the heat exchanger. Stream
130 as illustrated is the first portion of the substantially pure CO
2 stream that remains after a third portion of the substantially pure CO
2 stream is separated off in stream 132. The third portion of the substantially pure
CO
2 stream can be combined with an oxygen stream to form the oxidant stream (158 and
108) that is passed to the combustor, and this so-formed oxidant stream can have oxygen/CO
2 ratios as already described above.
[0063] In the example embodiment illustrated in FIG. 3, the second portion of the substantially
pure CO
2 stream can be combined with an oxygen stream before the second portion of the substantially
pure CO
2 stream bypasses the at least one section of the plurality of sections of the heat
exchanger. In this manner, the bypass portion of the substantially pure CO
2 stream can exit the heat exchanger as the oxidant stream. As illustrated in FIG.
3, the second portion 338 exits the pump 367 as stream 361 and mixes with oxygen stream
350 to form stream 363, which can be heated to form stream 371, which enters the last
heat exchanger section 300-3. Preferably, after the second portion of the substantially
pure CO
2 stream is combined with the oxygen stream but before the second portion of the substantially
pure CO
2 stream is passed through the heat exchanger, the second portion of the substantially
pure CO
2 stream including the combined oxygen stream is heated in the heat exchanger 364.
[0064] The quantity of the second portion of the substantially pure CO
2 stream that bypasses the at least one section of the plurality of sections of the
heat exchanger can be configured to provide a desired minimum temperature difference
in the bypassed section of the heat exchanger. For example, the quantity of the second
portion of the substantially pure CO
2 stream that bypasses the at least one section can be sufficient to give a positive
minimum temperature difference in the bypassed section of about 2°C to about 20°C.
[0065] In some embodiments, the temperatures of the stream (135, 335) entering the bypass
compressor (136, 336) and the stream (137, 337) exiting the bypass compressor can
be provided in defined ranges configured to provide a desired minimum temperature
difference in the bypassed section of the heat exchanger. For example, the temperatures
can be configured to provide a positive minimum temperature difference in the bypassed
section of the heat exchanger of about 2°C to about 20°C.
[0066] The inlet pressure of the bypass compressor likewise may be controlled to provide
desired performance. For example, the compressor processing the second portion of
the substantially pure CO
2 stream (i.e., the bypass compressor) can have an inlet pressure of about 65 bar to
about 260 bar.
[0067] In one or more embodiments, the present invention specifically provides for power
production systems utilizing a combination of components as already described herein.
In an example embodiment, a power production system can comprise: a combustor configured
to receive a plurality of streams and having an outlet; a turbine having an inlet
in fluid connection with the outlet of the combustor and having an outlet; a generator
configured for production of electrical power and in a power-generating connection
with the turbine; a heat exchanger comprising a first section, a second section, and
a last section each section having a plurality of inlets and outlets, each section
being configured for operation at different temperature ranges, wherein the first
section has an inlet and an outlet in fluid connection with the turbine; a separator
in fluid connection with an outlet from the last section of the heat exchanger and
having an outlet for output of a substantially pure CO
2 stream; a divider configured for dividing the substantially pure CO
2 stream into a first portion and a second portion; a first pump configured to receive
the first portion of the substantially pure CO
2 stream and increase a pressure thereof, the first pump having an outlet in fluid
connection with a first inlet of the last section of the heat exchanger; a second
pump configured to receive the second portion of the substantially pure CO
2 stream and increase a pressure thereof, the second pump having an outlet in fluid
connection with a second inlet of the last section of the heat exchanger; and a bypass
compressor having an inlet in fluid connection with an outlet of the last section
of the heat exchanger, the inlet being configured to receive the second portion of
the substantially pure CO
2 stream, and having an outlet in fluid connection with an inlet on the first section
of the heat exchanger, such that the second portion of the substantially pure CO
2 stream is configured to bypass the second section of the heat exchanger.
[0068] Of course, the foregoing should not be construed as being limiting of the combination
of components that may be utilized in forming a power producing system according to
the present invention. Preferably, a power producing system according to the present
invention includes, at a minimum, a bypass compressor that is adapted to or configured
to increase a temperature and a pressure of a reheating stream that is withdrawn from
a recuperative heat exchanger and is reinserted into the heat exchanger after bypassing
at least one section thereof. As such, the power producing system preferably also
includes a recuperative heat exchanger, a power producing turbine (and associated
generator) and any further compressors, pumps, heat exchangers, transfer lines, combustor(s)
and the like that may be useful in carrying a power producing method as otherwise
described herein.
[0069] Exemplary embodiments of the present disclosure illustrating process efficiency are
shown below.
EXAMPLE 1 (Embodiment according to FIG. 3)
[0070]
| Turbine inlet condition |
1212°C and 300 bar |
| Turbine cooling and seal gas flow |
10% of turbine outlet flow |
| Turbine outlet condition |
720°C and 20 bar |
| Oxygen flow rate |
4120.9 metric tons per day |
| Turbine power |
492.7 Mw |
| Parasitic power for O2 plus CH4 and CO2 compression |
143.79 Mw |
| Net power output |
348.97 Mw |
| Methane fuel power potential |
595 Mw |
| Recycle CO2 at 304 bar entering recuperator Hx |
3,098,320 Kg/Hr |
| Net efficiency |
58.65% (LHV) |
EXAMPLE 2 (Embodiment according to FIG. 2)
[0071]
| Turbine inlet condition |
1520°C and 300 bar |
| Turbine cooling and seal gas flow |
10% of turbine outlet flow |
| Turbine outlet condition |
707°C and 4 bar |
| Turbine power |
904.4 Mw |
| Parasitic power for O2 plus CH4 and CO2 compression |
255.1 Mw |
| Net power output |
649.3 Mw |
| Methane fuel power potential |
927.21 Mw |
| Recycle CO2 at 304 bar entering recuperator Hx |
3,131,657 Kg/Hr |
| Net efficiency |
70.0% (LHV) |
1. A method of power production comprising:
combusting fuel (112, 312) with an oxidant stream (108, 308) in a combustor (102,
302) in the presence of a recycle CO2 stream (107, 307) at a pressure of about 100 bar to about 500 bar to form a combustion
stream (110, 310);
expanding the combustion stream (110, 310) to a lower pressure in a turbine (103,
303) to produce power and form a turbine exhaust stream (109, 309);
cooling the turbine exhaust stream (109, 309) in a heat exchanger (100, 300) having
a plurality of sections operating at different temperature ranges;
purifying the turbine exhaust (113, 313) to form a substantially pure CO2 stream (122, 322);
separating the substantially pure CO2 stream (122, 322) into a first portion (160, 366) and a second portion (138a, 338);
pumping the first portion (160, 366) and the second portion (138a, 338) of the substantially
pure CO2 stream (122, 322) to an increased pressure;
independently passing the first portion (160, 366) and the second portion (138a, 338)
of the substantially pure CO2 stream (122, 322) through the heat exchanger (100, 300) to increase a temperature
thereof;
passing the first portion (160, 366) of the substantially pure CO2 stream (122, 322) to the combustor (102, 302) as the recycle CO2 stream (107, 307); and
passing the second portion (138a, 338) of the substantially pure CO2 stream (122, 322) to the combustor (102, 302);
wherein the second portion (138a, 338) of the substantially pure CO2 stream (122, 322) bypasses at least one section of the plurality of sections of the
heat exchanger (100, 300) by:
withdrawing the second portion (138a, 338) of the substantially pure CO2 stream (122, 322) upstream from the at least one section of the plurality of sections
of the heat exchanger (100, 300);
processing the second portion (138a, 338) of the substantially pure CO2 (122, 322) stream in a compressor (136, 336) so as to increase a pressure and a temperature
of the second portion (138a, 338) of the substantially pure CO2 stream (122, 322) and thus form a bypass portion (137, 337) of the substantially
pure CO2 stream (122, 322); and
entering the bypass portion (137, 337) of the substantially pure CO2 stream (122, 322) into the heat exchanger downstream from the at least one section
of the plurality of sections of the heat exchanger (100, 300).
2. The method of claim 1, wherein the substantially pure CO2 stream is processed (122, 322) through a multi-stage compressor (159/125, 359/325)
prior to separating into the first portion (160, 366) and the second portion (138a,
338).
3. The method of claim 1 or claim 2, wherein the heat exchanger (100, 300) comprises
at least a first section (100-1, 300-1), a second section (100-2, 300-2), and a third
section (100-3, 300-3) each operating at successively lower temperature ranges.
4. The method of claim 3, wherein the second portion (138a, 338) of the substantially
pure CO2 stream (122, 322) bypasses the second section (100-2, 300-2) of the heat exchanger
(100, 300) and is heated in the first section (100-1, 300-1) and the third section
(100-3, 300-3) of the heat exchanger (100, 300).
5. The method of any one of claims 1 to 4, wherein the bypass portion (137, 337) of the
substantially pure CO2 stream (122, 322) enters into the heat exchanger (100, 300) by being combined with
the first portion (160, 366) of the substantially pure CO2 stream (122, 322) downstream from the at least one section (100-2, 300-2) of the
plurality of sections of the heat exchanger (100, 300).
6. The method of any one of claims 1 to 4, wherein first portion (160, 366) of the substantially
pure CO2 stream (122, 322) is divided to form a third portion (132) of the substantially pure
CO2 stream (122, 322), and wherein the third portion (132) of the substantially pure
CO2 stream (122, 322) is combined with an oxygen stream to form the oxidant stream (108).
7. The method of any one of claims 1 to 4, wherein the second portion (138a, 338) of
the substantially pure CO2 stream (122, 322) is combined with an oxygen stream before the second portion (138a,
338) of the substantially pure CO2 stream (122, 322) bypasses the at least one section of the plurality of sections
of the heat exchanger (100, 300) such that the bypass portion (137, 337) of the substantially
pure CO2 stream (122, 322) exits the heat exchanger (100, 300) as the oxidant stream (108).
8. The method of claim 7, wherein after the second portion (138a, 338) of the substantially
pure CO2 stream (122, 322) is combined with the oxygen stream (108) but before the second
portion (138a, 338) of the substantially pure CO2 stream (122, 322) is passed through the heat exchanger (100, 300), the second portion
(138a, 338) of the substantially pure CO2 stream (122, 322) including the combined oxygen stream is heated in a heat exchanger
(364).
9. The method of any one of claims 1 to 8, wherein one or more of the following conditions
is met:
the combustion stream (110, 310) is at a temperature of about 700°C to about 1,600°C;
the turbine exhaust stream (109, 309) is at a pressure of about 1 bar to about 50
bar;
said purifying comprises separating water from the turbine exhaust stream (109, 309);
prior to said pumping, the substantially pure CO2 stream (122, 322) is compressed in a multi-stage compressor to a pressure of about
65 bar to about 90 bar;
the first portion (160, 366) of the substantially pure CO2 stream (122, 322) is pumped to a pressure of about 100 bar to about 500 bar;
the second portion (138a, 338) of the substantially pure CO2 stream (122, 322) is pumped to a pressure of about 80 bar to about 140 bar;
processing the second portion (138a, 338) of the substantially pure CO2 stream (122, 322) in the compressor comprises increasing the pressure to about 200
bar to about 500 bar.
10. The method of any one of claims 1 to 9, wherein a quantity of the second portion (138a,
338) of the substantially pure CO2 stream (122, 322) that bypasses the at least one section of the plurality of sections
of the heat exchanger (100, 300) is sufficient to give a positive minimum temperature
difference in the at least one section of the heat exchanger of about 2°C to about
20°C.
11. The method of any one of claims 1 to 10, wherein the second portion (138a, 338) of
the substantially pure CO2 stream (122, 322) that is upstream from the at least one section of the plurality
of sections of the heat exchanger (100, 300) and the bypass portion (137, 337) of
the substantially pure CO2 stream (122, 322) entered into the heat exchanger (100, 300) downstream from the
at least one section of the plurality of sections of the heat exchanger (100, 300)
have respective temperatures that are configured to provide a positive minimum temperature
difference in the at least one section of the heat exchanger of about 2°C to about
20°C.
12. The method of any one of claims 1 to 11, wherein the compressor processing the second
portion (138a, 338) of the substantially pure CO2 stream (122, 322) has an inlet pressure of about 65 bar to about 260 bar.
13. The method of any one of claims 1 to 12, further comprising mixing an oxygen stream
from an air separation plant with one of the first portion and the second portion
(138a, 338) of the substantially pure CO2 stream (122, 322) to form the oxidant stream.
14. A power production system comprising:
a combustor (102, 302) configured to receive a plurality of streams and having an
outlet;
a turbine (103, 303) having an inlet in fluid connection with the outlet of the combustor
(102, 302) and having an outlet;
a generator (104, 304) configured for production of electrical power and in a power-generating
connection with the turbine (103, 303);
a heat exchanger (100, 300) comprising a first section (100-1, 300-1), a second section
(100-2, 300-2), and a last section (100-3, 300-3) each section having a plurality
of inlets and outlets, each section being configured for operation at different temperature
ranges, wherein the first section (100-1, 300-1) has an inlet and an outlet in fluid
connection with the turbine (103, 303);
a separator in fluid connection with an outlet from the last section (100-3, 300-3)
of the heat exchanger (100, 300) and having an outlet for output of a substantially
pure CO2 stream (122, 322);
a divider configured for dividing the substantially pure CO2 stream (122, 322) into a first portion (160, 366) and a second portion (138a, 338);
a first pump (129, 329) configured to receive the first portion (160, 366) of the
substantially pure CO2 stream (122, 322) and increase a pressure thereof, the first pump (129, 329) having
an outlet in fluid connection with a first inlet of the last section (100-3, 300-3)
of the heat exchanger (100, 300);
a second pump (127, 367) configured to receive the second portion (138a, 338) of the
substantially pure CO2 stream (122, 322) and increase a pressure thereof, the second pump (127, 367) having
an outlet in fluid connection with a second inlet of the last section (100-3, 300-3)
of the heat exchanger (100, 300);
a bypass compressor (136, 336) having an inlet in fluid connection with an outlet
of the last section (100-3, 300-3) of the heat exchanger (100, 300), the inlet being
configured to receive the second portion (138a, 338) of the substantially pure CO2 stream (122, 322), and having an outlet in fluid connection with an inlet on the
first section (100-1, 300-1) of the heat exchanger (100, 300), such that the second
portion (138a, 338) of the substantially pure CO2 stream (122, 322) is configured to bypass the second section (100-2, 300-2) of the
heat exchanger (100, 300).
1. Ein Verfahren zur Leistungserzeugung, umfassend:
Verbrennen eines Brennstoffs (112, 312) mit einem Oxidationsmittelstrom (108, 308)
in einer Brennkammer (102, 302) in Gegenwart eines Recycle-CO2-Stroms (107, 307) bei einem Druck von etwa 100 bar bis etwa 500 bar, um einen Verbrennungsstrom
(110, 310) zu bilden;
Expandieren des Verbrennungsstroms (110, 310) auf einen niedrigeren Druck in einer
Turbine (103, 303), um Leistung zu erzeugen und einen Turbinenabgasstrom (109, 309)
zu bilden;
Kühlen des Turbinenabgasstroms (109, 309) in einem Wärmetauscher (100, 300), welcher
eine Mehrzahl von Abschnitten aufweist, welche bei unterschiedlichen Temperaturbereichen
arbeiten;
Reinigen des Turbinenabgases (113, 313), um einen im Wesentlichen reinen CO2-Strom (122, 322) zu bilden;
Auftrennen des im Wesentlichen reinen CO2-Stroms (122, 322) in einen ersten Teil (160, 366) und einen zweiten Teil (138a, 338);
Pumpen des ersten Teils (160, 366) und des zweiten Teils (138a, 338) des im Wesentlichen
reinen CO2-Stroms (122, 322) auf einen erhöhten Druck;
Leiten - unabhängig voneinander - des ersten Teils (160, 366) und des zweiten Teils
(138a, 338) des im Wesentlichen reinen CO2-Stroms (122, 322) durch den Wärmetauscher (100, 300) hindurch, um eine Temperatur
desselben zu erhöhen;
Leiten des ersten Teils (160, 366) des im Wesentlichen reinen CO2-Stroms (122, 322) zu der Brennkammer (102, 302) als der Recycle-CO2-Strom (107, 307); und
Leiten des zweiten Teils (138a, 338) des im Wesentlichen reinen CO2-Stroms (122, 322) zu der Brennkammer (102, 302);
wobei der zweite Teil (138a, 338) des im Wesentlichen reinen CO2-Stroms (122, 322) mindestens einen Abschnitt der Mehrzahl von Abschnitten des Wärmetauschers
(100, 300) umgeht durch:
Abziehen des zweiten Teils (138a, 338) des im Wesentlichen reinen CO2-Stroms (122, 322) stromaufwärts des mindestens einen Abschnitts der Mehrzahl von
Abschnitten des Wärmetauschers (100, 300);
Prozessieren des zweiten Teils (138a, 338) des im Wesentlichen reinen CO2-(122, 322)-Stroms in einem Verdichter (136, 336), um einen Druck und eine Temperatur
des zweiten Teils (138a, 338) des im Wesentlichen reinen CO2-Stroms (122, 322) zu erhöhen und so einen Bypass-Teil (137, 337) des im Wesentlichen
reinen CO2-Stroms (122, 322) zu bilden; und
Einleiten des Bypass-Teils (137, 337) des im Wesentlichen reinen CO2-Stroms (122, 322) in den Wärmetauscher stromabwärts des mindestens einen Abschnitts
der Mehrzahl von Abschnitten des Wärmetauschers (100, 300).
2. Das Verfahren nach Anspruch 1, wobei der im im Wesentlichen reine CO2-Strom prozessiert (122, 322) wird durch einen mehrstufigen Verdichter (159/125, 359/325),
bevor er in den ersten Teil (160, 366) und in den zweiten Teil (138a, 338) aufgetrennt
wird.
3. Das Verfahren nach Anspruch 1 oder Anspruch 2, wobei der Wärmetauscher (100, 300)
mindestens einen ersten Abschnitt (100-1, 300-1), einen zweiten Abschnitt (100-2,
300-2) und einen dritten Abschnitt (100-3, 300-3) umfasst, welche jeweils in sukzessiv
niedrigeren Temperaturbereichen arbeiten.
4. Das Verfahren nach Anspruch 3, wobei der zweite Teil (138a, 338) des im Wesentlichen
reinen CO2-Stroms (122, 322) den zweiten Abschnitt (100-2, 300-2) des Wärmetauschers (100, 300)
umgeht und in dem ersten Abschnitt (100-1, 300-1) und in dem dritten Abschnitt (100-3,
300-3) des Wärmetauschers (100, 300) erwärmt wird.
5. Das Verfahren nach einem der Ansprüche 1 bis 4, wobei der Bypass-Teil (137, 337) des
im Wesentlichen reinen CO2-Stroms (122, 322) in den Wärmetauscher (100, 300) eintritt durch Kombination desselben
mit dem ersten Teil (160, 366) des im Wesentlichen reinen CO2-Stroms (122, 322) stromabwärts des mindestens einen Abschnitts (100-2, 300-2) der
Mehrzahl von Abschnitten des Wärmetauschers (100, 300).
6. Das Verfahren nach einem der Ansprüche 1 bis 4, wobei der erste Teil (160, 366) des
im Wesentlichen reinen CO2-Stroms (122, 322) aufgeteilt wird, um einen dritten Teil (132) des im Wesentlichen
reinen CO2-Stroms (122, 322) zu bilden, und wobei der dritte Teil (132) des im Wesentlichen
reinen CO2-Stroms (122, 322) mit einem Sauerstoffstrom kombiniert wird, um den Oxidationsmittelstrom
(108) zu bilden.
7. Das Verfahren nach einem der Ansprüche 1 bis 4, wobei der zweite Teil (138a, 338)
des im Wesentlichen reinen CO2-Stroms (122, 322) mit einem Sauerstoffstrom kombiniert wird, bevor der zweite Teil
(138a, 338) des im Wesentlichen reinen CO2-Stroms (122, 322) den mindestens einen Abschnitt der Mehrzahl von Abschnitten des
Wärmetauschers (100, 300) umgeht, derart, dass der Bypass-Teil (137, 337) des im Wesentlichen
reinen CO2-Stroms (122, 322) den Wärmetauscher (100, 300) als der Oxidationsmittelstrom (108)
verlässt.
8. Das Verfahren nach Anspruch 7, wobei nach Kombination des zweiten Teils (138a, 338)
des im Wesentlichen reinen CO2-Stroms (122, 322) mit dem Sauerstoffstrom (108), aber vor Leiten des zweiten Teils
(138a, 338) des im Wesentlichen reinen CO2-Stroms (122, 322) durch den Wärmetauscher (100, 300) hindurch der zweite Teil (138a,
338) des im Wesentlichen reinen CO2-Stroms (122, 322), welcher den kombinierten Sauerstoffstrom umfasst, in einem Wärmetauscher
(364) erwärmt wird.
9. Das Verfahren nach einem der Ansprüche 1 bis 8, wobei eine oder mehrere der folgenden
Bedingungen erfüllt sind:
der Verbrennungsstrom (110, 310) ist bei einer Temperatur von etwa 700°C bis etwa
1600 °C;
der Turbinenabgasstrom (109, 309) ist bei einem Druck von etwa 1 bar bis etwa 50 bar;
das Reinigen umfasst ein Abtrennen von Wasser aus dem Turbinenabgasstrom (109, 309);
vor dem Pumpen wird der im Wesentlichen reine CO2-Strom (122, 322) in einem mehrstufigen Verdichter auf einen Druck von etwa 65 bar
bis etwa 90 bar verdichtet;
der erste Teil (160, 366) des im Wesentlichen reinen CO2-Stroms (122, 322) wird auf einen Druck von etwa 100 bar bis etwa 500 bar gepumpt;
der zweite Teil (138a, 338) des im Wesentlichen reinen CO2-Stroms (122, 322) wird auf einen Druck von etwa 80 bar bis etwa 140 bar gepumpt;
das Prozessieren des zweiten Teils (138a, 338) des im Wesentlichen reinen CO2-Stroms (122, 322) in dem Verdichter umfasst ein Erhöhen des Drucks auf etwa 200 bar
bis etwa 500 bar.
10. Das Verfahren nach einem der Ansprüche 1 bis 9, wobei eine Menge des zweiten Teils
(138a, 338) des im Wesentlichen reinen CO2-Stroms (122, 322), welcher den mindestens einen Abschnitt der Mehrzahl von Abschnitten
des Wärmetauschers (100, 300) umgeht, ausreichend ist, um in dem mindestens einen
Abschnitt des Wärmetauschers eine positive Mindesttemperaturdifferenz von etwa 2 °C
bis etwa 20°C zu ergeben.
11. Das Verfahren nach einem der Ansprüche 1 bis 10, wobei der zweite Teil (138a, 338)
des im Wesentlichen reinen CO2-Stroms (122, 322), welcher stromaufwärts des mindestens einen Abschnitts der Mehrzahl
von Abschnitten des Wärmetauschers (100, 300) ist, und der Bypass-Teil (137, 337)
des im Wesentlichen reinen CO2-Stroms (122, 322), welcher dem Wärmetauscher (100, 300) stromabwärts des mindestens
einen Abschnitts der Mehrzahl von Abschnitten des Wärmetauschers (100, 300) zugeführt
wird, jeweilige Temperaturen aufweisen, welche dazu ausgebildet sind, in dem mindestens
einen Abschnitt des Wärmetauschers eine positive Mindesttemperaturdifferenz von etwa
2 °C bis etwa 20°C bereitzustellen.
12. Das Verfahren nach einem der Ansprüche 1 bis 11, wobei der Verdichter, welcher den
zweiten Teil (138a, 338) des im Wesentlichen reinen CO2-Stroms (122, 322) prozessiert, einen Einlassdruck von etwa 65 bar bis etwa 260 bar
aufweist.
13. Das Verfahren nach einem der Ansprüche 1 bis 12, ferner umfassend: Mischen eines Sauerstoffstroms
aus einer Luftseparationsanlage mit einem der Teile, welche sind der erste Teil und
der zweite Teil (138a, 338) des im Wesentlichen reinen CO2-Stroms (122, 322), um den Oxidationsmittelstrom zu bilden.
14. Ein System zur Leistungserzeugung, umfassend:
eine Brennkammer (102, 302), welche dazu ausgebildet ist, eine Mehrzahl von Strömen
aufzunehmen, und welche einen Auslass aufweist;
eine Turbine (103, 303), welche einen Einlass in Fluidverbindung mit dem Auslass der
Brennkammer (102, 302) aufweist und einen Auslass aufweist;
einen Generator (104, 304), welcher ausgebildet ist zur Erzeugung von elektrischer
Leistung und in einer Leistung erzeugenden Verbindung mit der Turbine (103, 303) steht;
einen Wärmetauscher (100, 300), umfassend einen ersten Abschnitt (100-1, 300-1), einen
zweiten Abschnitt (100-2, 300-2) und einen letzten Abschnitt (100-3, 300-3), wobei
jeder Abschnitt eine Mehrzahl von Einlässen und Auslässen aufweist, wobei jeder Abschnitt
dazu ausgebildet ist, bei unterschiedlichen Temperaturbereichen zu arbeiten, wobei
der erste Abschnitt (100-1, 300-1) einen Einlass und einen Auslass in Fluidverbindung
mit der Turbine (103, 303) aufweist;
einen Separator, welcher in Fluidverbindung mit einem Auslass des letzten Abschnitts
(100-3, 300-3) des Wärmetauschers (100, 300) steht und einen Auslass zum Ausgeben
eines im Wesentlichen reinen CO2-Stroms (122, 322) aufweist;
einen Teiler, welcher dazu ausgebildet ist, den im Wesentlichen reinen CO2-Strom (122, 322) in einen ersten Teil (160, 366) und einen zweiten Teil (138a, 338)
aufzuteilen;
eine erste Pumpe (129, 329), welche dazu ausgebildet ist, den ersten Teil (160, 366)
des im Wesentlichen reinen CO2-Stroms (122, 322) aufzunehmen und einen Druck desselben zu erhöhen, wobei die erste
Pumpe (129, 329) einen Auslass aufweist, welcher in Fluidverbindung mit einem ersten
Einlass des letzten Abschnitts (100-3, 300-3) des Wärmetauschers (100, 300) steht;
eine zweite Pumpe (127, 367), welche dazu ausgebildet ist, den zweiten Teil (138a,
338) des im Wesentlichen reinen CO2-Stroms (122, 322) aufzunehmen und einen Druck desselben zu erhöhen, wobei die zweite
Pumpe (127, 367) einen Auslass aufweist, welcher in Fluidverbindung mit einem zweiten
Einlass des letzten Abschnitts (100-3, 300-3) des Wärmetauschers (100, 300) steht;
einen Bypass-Verdichter (136, 336), welcher einen Einlass in Fluidverbindung mit einem
Auslass des letzten Abschnitts (100-3, 300-3) des Wärmetauschers (100, 300) aufweist,
wobei der Einlass dazu ausgebildet ist, den zweiten Teil (138a, 338) des im Wesentlichen
reinen CO2-Stroms (122, 322) aufzunehmen, und einen Auslass in Fluidverbindung mit einem Einlass
des ersten Abschnitts (100-1, 300-1) des Wärmetauschers (100, 300) aufweist, derart,
dass der zweite Teil (138a, 338) des im Wesentlichen reinen CO2-Stroms (122, 322) dazu ausgebildet ist, den zweiten Abschnitt (100-2, 300-2) des
Wärmetauschers (100, 300) zu umgehen.
1. Procédé de production d'énergie comprenant :
la combustion d'un combustible (112, 312) avec un flux d'oxydant (108, 308) dans une
chambre de combustion (102, 302) en la présence d'un flux de CO2 recyclé (107, 307) à une pression d'environ 100 bar à environ 500 bar pour former
un flux de combustion (110, 310) ;
la détente du flux de combustion (110, 310) à une pression inférieure dans une turbine
(103, 303) pour produire de l'énergie et former un flux d'échappement de turbine (109,
309) ;
le refroidissement du flux d'échappement de turbine (109, 309) dans un échangeur de
chaleur (100, 300) ayant une pluralité de sections fonctionnant dans des plages de
températures différentes ;
la purification de l'échappement de turbine (113, 313) pour former un flux de CO2 sensiblement pur (122, 322) ;
la séparation du flux de CO2 sensiblement pur (122, 322) en une première partie (160, 366) et une deuxième partie
(138a, 338) ;
le pompage de la première partie (160, 366) et de la deuxième partie (138a, 338) du
flux de CO2 sensiblement pur (122, 322) à une pression accrue ;
le passage indépendant de la première partie (160, 366) et de la deuxième partie (138a,
338) du flux de CO2 sensiblement pur (122, 322) à travers l'échangeur de chaleur (100, 300) pour augmenter
une température de celles-ci ;
le passage de la première partie (160, 366) du flux de CO2 sensiblement pur (122, 322) dans la chambre de combustion (102, 302) sous la forme
du flux de CO2 recyclé (107, 307) ; et
le passage de la deuxième partie (138a, 338) du flux de CO2 sensiblement pur (122, 322) dans la chambre de combustion (102, 302) ;
dans lequel la deuxième partie (138a, 338) du flux de CO2 sensiblement pur (122, 322) contourne au moins une section de la pluralité de sections
de l'échangeur de chaleur (100, 300) par :
retrait de la deuxième partie (138a, 338) du flux de CO2 sensiblement pur (122, 322) en amont de l'au moins une section de la pluralité de
sections de l'échangeur de chaleur (100, 300) ;
traitement de la deuxième partie (138a, 338) du flux de CO2 sensiblement pur (122, 322) dans un compresseur (136, 336) de façon à augmenter une
pression et une température de la deuxième partie (138a, 338) du flux de CO2 sensiblement pur (122, 322) et ainsi former une partie de contournement (137, 337)
du flux de CO2 sensiblement pur (122, 322) ; et
entrée de la partie de contournement (137, 337) du flux de CO2 sensiblement pur (122, 322) dans l'échangeur de chaleur en aval de l'au moins une
section de la pluralité de sections de l'échangeur de chaleur (100, 300).
2. Procédé selon la revendication 1, dans lequel le flux de CO2 sensiblement pur (122, 322) est traité par l'intermédiaire d'un compresseur à plusieurs
étages (159/125, 359/325) avant d'être séparé en la première partie (160, 366) et
la deuxième partie (138a, 338) .
3. Procédé selon la revendication 1 ou la revendication 2, dans lequel l'échangeur de
chaleur (100, 300) comprend au moins une première section (100-1, 300-1), une deuxième
section (100-2, 300-2), et une troisième section (100-3, 300-3) fonctionnant chacune
dans des plages de températures successivement plus faibles.
4. Procédé selon la revendication 3, dans lequel la deuxième partie (138a, 338) du flux
de CO2 sensiblement pur (122, 322) contourne la deuxième section (100-2, 300-2) de l'échangeur
de chaleur (100, 300) et est chauffée dans la première section (100-1, 300-1) et la
troisième section (100-3, 300-3) de l'échangeur de chaleur (100, 300).
5. Procédé selon l'une quelconque des revendications 1 à 4, dans lequel la partie de
contournement (137, 337) du flux de CO2 sensiblement pur (122, 322) entre dans l'échangeur de chaleur (100, 300) en étant
combinée avec la première partie (160, 366) du flux de CO2 sensiblement pur (122, 322) en aval de l'au moins une section (100-2, 300-2) de la
pluralité de sections de l'échangeur de chaleur (100, 300) .
6. Procédé selon l'une quelconque des revendications 1 à 4, dans lequel la première partie
(160, 366) du flux de CO2 sensiblement pur (122, 322) est divisée pour former une troisième partie (132) du
flux de CO2 sensiblement pur (122, 322), et dans lequel la troisième partie (132) du flux de
CO2 sensiblement pur (122, 322) est combinée avec un flux d'oxygène pour former le flux
d'oxydant (108).
7. Procédé selon l'une quelconque des revendications 1 à 4, dans lequel la deuxième partie
(138a, 338) du flux de CO2 sensiblement pur (122, 322) est combinée avec un flux d'oxygène avant que la deuxième
partie (138a, 338) du flux de CO2 sensiblement pur (122, 322) ne contourne l'au moins une section de la pluralité de
sections de l'échangeur de chaleur (100, 300) de sorte que la partie de contournement
(137, 337) du flux de CO2 sensiblement pur (122, 322) quitte l'échangeur de chaleur (100, 300) sous la forme
du flux d'oxydant (108).
8. Procédé selon la revendication 7, dans lequel après que la deuxième partie (138a,
338) du flux de CO2 sensiblement pur (122, 322) est combinée avec le flux d'oxygène (108) mais avant
que la deuxième partie (138a, 338) du flux de CO2 sensiblement pur (122, 322) ne passe à travers l'échangeur de chaleur (100, 300),
la deuxième partie (138a, 338) du flux de CO2 sensiblement pur (122, 322) comportant le flux d'oxygène combiné est chauffée dans
un échangeur de chaleur (364).
9. Procédé selon l'une quelconque des revendications 1 à 8, dans lequel une ou plusieurs
des conditions suivantes sont remplies :
le flux de combustion (110, 310) est à une température d'environ 700 °C à environ
1 600 °C ;
le flux d'échappement de turbine (109, 309) est à une pression d'environ 1 bar à environ
50 bar ;
ladite purification comprend la séparation d'eau du flux d'échappement de turbine
(109, 309) ;
avant ledit pompage, le flux de CO2 sensiblement pur (122, 322) est comprimé dans un compresseur à plusieurs étages à
une pression d'environ 65 bar à environ 90 bar ;
la première partie (160, 366) du flux de CO2 sensiblement pur (122, 322) est pompée à une pression d'environ 100 bar à environ
500 bar ;
la deuxième partie (138a, 338) du flux de CO2 sensiblement pur (122, 322) est pompée à une pression d'environ 80 bar à environ
140 bar ;
le traitement de la deuxième partie (138a, 338) du flux de CO2 sensiblement pur (122, 322) dans le compresseur comprend l'augmentation de la pression
à environ 200 bar à environ 500 bar.
10. Procédé selon l'une quelconque des revendications 1 à 9, dans lequel une quantité
de la deuxième partie (138a, 338) du flux de CO2 sensiblement pur (122, 322) qui contourne l'au moins une section de la pluralité
de sections de l'échangeur de chaleur (100, 300) est suffisante pour donner une différence
de température minimale positive dans l'au moins une section de l'échangeur de chaleur
d'environ 2 °C à environ 20 °C.
11. Procédé selon l'une quelconque des revendications 1 à 10, dans lequel la deuxième
partie (138a, 338) du flux de CO2 sensiblement pur (122, 322) qui est en amont de l'au moins une section de la pluralité
de sections de l'échangeur de chaleur (100, 300) et la partie de contournement (137,
337) du flux de CO2 sensiblement pur (122, 322) entrée dans l'échangeur de chaleur (100, 300) en aval
de l'au moins une section de la pluralité de sections de l'échangeur de chaleur (100,
300) ont des températures respectives qui sont configurées pour fournir une différence
de température minimale positive dans l'au moins une section de l'échangeur de chaleur
d'environ 2 °C à environ 20 °C.
12. Procédé selon l'une quelconque des revendications 1 à 11, dans lequel le compresseur
traitant la deuxième partie (138a, 338) du flux de CO2 sensiblement pur (122, 322) a une pression d'entrée d'environ 65 bar à environ 260
bar.
13. Procédé selon l'une quelconque des revendications 1 à 12, comprenant en outre le mélange
d'un flux d'oxygène provenant d'une installation de séparation d'air à l'une de la
première et de la deuxième partie (138a, 338) du flux de CO2 sensiblement pur (122, 322) pour former le flux d'oxydant.
14. Système de production d'énergie comprenant :
une chambre de combustion (102, 302) configurée pour recevoir une pluralité de flux
et ayant une sortie ;
une turbine (103, 303) ayant une entrée en communication fluidique avec la sortie
de la chambre de combustion (102, 302) et ayant une sortie ;
un générateur (104, 304) configuré pour la production d'énergie électrique et en communication
de génération d'énergie avec la turbine (103, 303) ;
un échangeur de chaleur (100, 300) comprenant une première section (100-1, 300-1),
une deuxième section (100-2, 300-2), et une dernière section (100-3, 300-3) chaque
section ayant une pluralité d'entrées et de sorties, chaque section étant configurée
pour fonctionner dans des plages de températures différentes, dans lequel la première
section (100-1, 300-1) a une entrée et une sortie en communication fluidique avec
la turbine (103, 303) ;
un séparateur en communication fluidique avec une sortie de la dernière section (100-3,
300-3) de l'échangeur de chaleur (100, 300) et ayant une sortie pour la sortie d'un
flux de CO2 sensiblement pur (122, 322) ;
un diviseur configuré pour diviser le flux de CO2 sensiblement pur (122, 322) en une première partie (160, 366) et une deuxième partie
(138a, 338) ;
une première pompe (129, 329) configurée pour recevoir la première partie (160, 366)
du flux de CO2 sensiblement pur (122, 322) et augmenter une pression de celle-ci, la première pompe
(129, 329) ayant une sortie en communication fluidique avec une première entrée de
la dernière section (100-3, 300-3) de l'échangeur de chaleur (100, 300) ;
une deuxième pompe (127, 367) configurée pour recevoir la deuxième partie (138a, 338)
du flux de CO2 sensiblement pur (122, 322) et augmenter une pression de celle-ci, la deuxième pompe
(127, 367) ayant une sortie en communication fluidique avec une deuxième entrée de
la dernière section (100-3, 300-3) de l'échangeur de chaleur (100, 300) ;
un compresseur de contournement (136, 336) ayant une entrée en communication fluidique
avec une sortie de la dernière section (100-3, 300-3) de l'échangeur de chaleur (100,
300), l'entrée étant configurée pour recevoir la deuxième partie (138a, 338) du flux
de CO2 sensiblement pur (122, 322), et ayant une sortie en communication fluidique avec
une entrée sur la première section (100-1, 300-1) de l'échangeur de chaleur (100,
300), de sorte que la deuxième partie (138a, 338) du flux de CO2 sensiblement pur (122, 322) soit configurée pour contourner la deuxième section (100-2,
300-2) de l'échangeur de chaleur (100, 300).