Technical Field
[0001] The present invention relates to a control device of a chiller, a chiller, a method
for controlling a chiller, and a program for controlling a chiller.
Background Art
[0002] It is known that a chiller has a larger pressure ratio between a low pressure and
a high pressure during operation, as compared with an air conditioner. In an operation
with a high pressure ratio (high pressure ratio operation) like a chiller, the discharged-refrigerant
temperature of the compressor is likely to rise. Under operating conditions in which
the discharged-refrigerant temperature of the compressor exceeds the allowable temperature
of the compressor, a protective operation of lowering the discharged-refrigerant temperature
is required.
[0003] For example, as a protection method for lowering the discharged-refrigerant temperature
(a discharged-refrigerant temperature protection method), a method of lowering the
number of revolutions of the compressor to reduce the pressure ratio, or a method
of bypassing part of the liquid refrigerant to the suction side of the compressor
to cool the compressor is used.
[0004] PTL 1 discloses that the opening degree of the expansion valve is controlled to increase
until the discharged-refrigerant temperature of the compressor reaches the target
discharge temperature.
[0005] PTL 2 discloses that the opening degree of the expansion valve is increased to increase
the refrigerant flow rate when the degree of superheat of the refrigerant is high,
and the operation for recovering the refrigerant is ended when the discharged refrigerant
temperature reaches a predetermined set value.
Citation List
Patent Literature
[0006]
[PTL 1] International Publication No. 2015/174054
[PTL 2] Japanese Patent Laid-Open No. 2000-39237
Summary of Invention
Technical Problem
[0007] However, the inventions for lowering the number of revolutions of the compressor
and the invention for bypassing the liquid refrigerant disclosed above have a problem
that the refrigerating capacity is significantly reduced.
[0008] In particular, when the liquid refrigerant is bypassed, the liquid refrigerant is
returned to the compressor, so that the oil in the compressor is diluted and the lubricity
may be affected. Further, in the invention disclosed above, since the liquid return
amount changes due to the pressure difference between the low pressure and the high
pressure, it is difficult to normally control the optimum liquid return amount.
[0009] The invention disclosed in PTL 1 does not disclose the condition for ending the expansion
valve opening control, and it is difficult to control the chiller only by the invention
disclosed in PTL 1.
[0010] The invention disclosed in PTL 2 is not an invention intended to protect the discharged-refrigerant
temperature of the compressor, but an invention that increases the refrigerant by
adding the superheating degree and takes out excess refrigerant stored in the accumulator.
[0011] The inventions disclosed in PTLs 1 and 2 are both inventions in an air conditioner.
The chiller is operated such that the pressure ratio between the low pressure and
the high pressure is larger than that of the air conditioner. The control of the air
conditioner cannot be directly applied to the control of the chiller. It is difficult
to apply the inventions disclosed in PTLs 1 and 2 to the control of the chiller.
[0012] The present invention has been made in view of the above circumstances, and the purpose
is to provide a control device of a chiller, a chiller, a method for controlling the
chiller, and a program for controlling the chiller, in which the discharged-refrigerant
temperature can be preserved while suppressing capacity degradation.
Solution to Problem
[0013] In order to solve the above problems, the following means are adopted in the control
device of a chiller, the chiller, the method for controlling the chiller, and the
program for controlling the chiller of the present disclosure.
[0014] A control device of a chiller according to an aspect of some embodiments of the present
disclosure includes a compressor that compresses a refrigerant; a condenser that condenses
the refrigerant compressed by the compressor; an expansion valve that expands a liquid
refrigerant introduced from the condenser, an opening degree of the expansion valve
being controlled by using an evaporator outlet superheating degree control that controls
a superheating degree of the refrigerant at an outlet of an evaporator to a value
within a first predetermined range; and the evaporator that evaporates the refrigerant
introduced from the expansion valve, wherein when a discharged-refrigerant temperature
of the compressor exceeds a first threshold, the evaporator outlet superheating degree
control is stopped, and the opening degree of the expansion valve is controlled to
increase by using a discharged-refrigerant temperature protection control that controls
the discharged-refrigerant temperature to a value within a second predetermined range,
and when the discharged-refrigerant temperature of the compressor is below a second
threshold lower than the first threshold, and the superheating degree of the refrigerant
at the outlet of the evaporator is equal to or greater than a third threshold, the
discharged-refrigerant temperature protection control is stopped, and the opening
degree of the expansion valve is controlled by using the evaporator outlet superheating
degree control.
[0015] According to the present disclosure, the discharged-refrigerant temperature is controlled
to be equal to or lower than the first threshold, so that the compressor can be continuously
operated without being substantially stopped.
[0016] Since the refrigerant thermal energy of the refrigerant excessively supplied to the
evaporator is recovered, the reduction in the refrigerating capacity can be suppressed
to an extremely small level.
[0017] Since the compressor can maintain the refrigerant gas suction, the liquid refrigerant
is not sucked and the oil is not diluted, so that the lubricity of the compressor
is not affected.
[0018] Since the refrigerant flow rate can be finely controlled by using the expansion valve,
the refrigerant flow rate can be controlled by using the minimum liquid return amount
required to maintain the discharged-refrigerant temperature to be equal to or lower
than the first threshold, and thus stable operation is possible.
[0019] According to the present disclosure, when the discharged-refrigerant temperature
of the compressor is below the second threshold that is smaller than the first threshold,
and the refrigerant superheating degree at the outlet of the evaporator is equal to
or greater than the third threshold, the temperature protection control of the discharged
refrigerant is stopped, and the opening degree of the expansion valve is controlled
by the evaporator outlet superheating degree control. Thus, after checking that the
refrigerant superheating degree at the outlet of the evaporator is ensured, the discharged-refrigerant
temperature protection control is ended and the control is shifted to the normal evaporator
outlet superheating degree control, and the discharged-refrigerant temperature of
the compressor which has fallen too low by the discharged-refrigerant temperature
protection control can be raised.
[0020] Since the condition for ending the discharged-refrigerant temperature protection
control is clear, the control can be ended correctly.
[0021] In the above aspect, when the discharged-refrigerant temperature of the compressor
is a value below the second threshold, and the superheating degree of the refrigerant
at the outlet of the evaporator is a value below the third threshold, the discharged-refrigerant
temperature protection control is stopped, and the opening degree of the expansion
valve may be controlled to decrease by using the evaporator outlet superheating degree
control.
[0022] According to the present disclosure, when the discharged-refrigerant temperature
of the compressor is a value below the second threshold, and the superheating degree
of the refrigerant at the outlet of the evaporator is a value below the third threshold,
the discharged-refrigerant temperature protection control is stopped, and the opening
degree of the expansion valve may be controlled to decrease by using the evaporator
outlet superheating degree control. By the discharged-refrigerant temperature protection
control, the discharged-refrigerant temperature of the compressor is lowered and is
below the lower limit of the value at which the refrigerant superheating degree at
the outlet of the evaporator is to be ensured, liquid back may occur in the compressor.
According to the present disclosure, since the opening degree of the expansion valve
is controlled to decrease, it is possible to increase the refrigerant superheating
degree at the outlet of the evaporator and further increase the discharged-refrigerant
temperature of the compressor.
[0023] In the above aspect, when the discharged-refrigerant temperature of the compressor
is a value equal to or greater than the second threshold and equal to or lower than
the first threshold, the opening degree of the expansion valve may be controlled to
be maintained by the discharged-refrigerant temperature protection control.
[0024] According to the present disclosure, when the discharged-refrigerant temperature
of the compressor is a value equal to or greater than the second threshold and equal
to or lower than the first threshold, the opening degree of the expansion valve is
controlled to be maintained by the discharged-refrigerant temperature protection control.
Thus, in the discharged-refrigerant temperature protection control, the discharged-refrigerant
temperature of the compressor is controlled to be within the second predetermined
range of the second threshold or more and the first threshold or less, so that there
is little fluctuation in the discharged-refrigerant temperature, and stable operation
can be continued. In addition, the capacity of the chiller can be ensured and maintained.
[0025] In the above aspect, when a predetermined time or more has elapsed since the opening
degree of the expansion valve is controlled by the discharged-refrigerant temperature
protection control, it may be determined whether or not the discharged-refrigerant
temperature of the compressor exceeds the first threshold.
[0026] According to the present disclosure, when a predetermined time or more has elapsed
since the opening degree of the expansion valve is controlled by the discharged-refrigerant
temperature protection control, it is determined whether or not the discharged-refrigerant
temperature of the compressor exceeds the first threshold. Thus, the discharged-refrigerant
temperature of the compressor is determined after the predetermined time has elapsed
and the refrigerant circuit of the chiller enters the steady state, and thus the determination
can be correctly performed.
[0027] In the above aspect, the third threshold may be a value smaller than a target refrigerant
superheating degree in the evaporator outlet superheating degree control.
[0028] According to the present disclosure, since the third threshold is a value smaller
than the target refrigerant superheating degree in the evaporator outlet superheating
degree control, the refrigerant superheating degree at the outlet of the evaporator
is ensured to a minimum, and it is possible to suppress the occurrence of the liquid
back in the compressor.
[0029] A chiller according to an aspect of some embodiments of the present disclosure includes
a compressor that compresses a refrigerant; a condenser that condenses the refrigerant
compressed by the compressor; an expansion valve that expands a liquid refrigerant
introduced from the condenser, an opening degree of the expansion valve being controlled
by using an evaporator outlet superheating degree control that controls a superheating
degree of the refrigerant at an outlet of an evaporator to a value within a first
predetermined range; the evaporator that evaporates the refrigerant introduced from
the expansion valve; and any of the control devices described above.
[0030] A method for controlling a chiller according to an aspect of some embodiments of
the present disclosure is a method for controlling a chiller including a compressor
that compresses a refrigerant; a condenser that condenses the refrigerant compressed
by the compressor; an expansion valve that expands a liquid refrigerant introduced
from the condenser, an opening degree of the expansion valve being controlled by using
an evaporator outlet superheating degree control that controls a superheating degree
of the refrigerant at an outlet of an evaporator to a value within a first predetermined
range; and the evaporator that evaporates the refrigerant introduced from the expansion
valve, the method including when a discharged-refrigerant temperature of the compressor
exceeds a first threshold, a step of stopping the evaporator outlet superheating degree
control and controlling the opening degree of the expansion valve to increase by using
a discharged-refrigerant temperature protection control that controls the discharged-refrigerant
temperature to a value within a second predetermined range, and when the discharged-refrigerant
temperature of the compressor is below a second threshold lower than the first threshold,
and the superheating degree of the refrigerant at the outlet of the evaporator is
equal to or greater than a third threshold, a step of stopping the discharged-refrigerant
temperature protection control and controlling the opening degree of the expansion
valve by using the evaporator outlet superheating degree control.
[0031] A program for controlling a chiller according to an aspect of some embodiments of
the present disclosure is a program for controlling a chiller including a compressor
that compresses a refrigerant; a condenser that condenses the refrigerant compressed
by the compressor; an expansion valve that expands a liquid refrigerant introduced
from the condenser, an opening degree of the expansion valve being controlled by using
an evaporator outlet superheating degree control that controls a superheating degree
of the refrigerant at an outlet of an evaporator to a value within a first predetermined
range; and the evaporator that evaporates the refrigerant introduced from the expansion
valve, the method including when a discharged-refrigerant temperature of the compressor
exceeds a first threshold, a step of stopping the evaporator outlet superheating degree
control and controlling the opening degree of the expansion valve to increase by using
a discharged-refrigerant temperature protection control that controls the discharged-refrigerant
temperature to a value within a second predetermined range, and when the discharged-refrigerant
temperature of the compressor is below a second threshold lower than the first threshold,
and the superheating degree of the refrigerant at the outlet of the evaporator is
equal to or greater than a third threshold, a step of stopping the discharged-refrigerant
temperature protection control and controlling the opening degree of the expansion
valve by using the evaporator outlet superheating degree control.
Advantageous Effects of Invention
[0032] According to the present disclosure, when the discharged-refrigerant temperature
exceeds the first threshold, the evaporator outlet superheating degree control is
stopped and the opening degree of the expansion valve is controlled by the discharged-refrigerant
temperature protection control, so that it is possible to perform a protective operation
of lowering the discharged-refrigerant temperature.
[0033] Further, when the discharged-refrigerant temperature of the compressor is below the
second threshold, and the refrigerant superheating degree at the outlet of the evaporator
is equal to or greater than the third threshold, the temperature protection control
of the discharged refrigerant is stopped, and the opening degree of the expansion
valve is controlled by the evaporator outlet superheating degree control, the condition
for ending the discharged-refrigerant temperature protection control is clear, and
the control can be stopped properly.
Brief Description of Drawings
[0034]
Fig. 1 is a schematic configuration diagram illustrating an aspect of a refrigeration
cycle of a chiller according to some embodiments.
Fig. 2 is a flowchart illustrating control of a control device of the chiller according
to some embodiments.
Fig. 3 is a schematic configuration diagram illustrating a refrigeration cycle of
a chiller as a reference example.
Fig. 4 is a graph illustrating a change in a discharged-refrigerant temperature in
the chiller as the reference example.
Fig. 5 is a graph illustrating a change in a discharged-refrigerant temperature in
the chiller according to some embodiments.
Fig. 6 is a graph illustrating a change in a refrigerating capacity of the chiller
as the reference example.
Fig. 7 is a graph illustrating a change in a refrigerating capacity of the chiller
according to some embodiments.
Fig. 8 is a pressure-enthalpy diagram in the chiller as the reference example.
Fig. 9 is a pressure-enthalpy diagram in the chiller according to some embodiments.
Description of Embodiments
[0035] Hereinafter, embodiments of a control device of a chiller, a chiller, a method for
controlling a chiller, and a program for controlling a chiller according to some embodiments
of the present disclosure will be described with reference to the drawings.
[0036] Fig. 1 illustrates a schematic configuration of one aspect of a refrigeration cycle
of a chiller according to some embodiments of the present disclosure.
[0037] As illustrated in Fig. 1, a refrigeration cycle 1 of a chiller is configured by connecting
a compressor 2 that compresses a refrigerant gas introduced from an evaporator 6,
a condenser 3 that condenses the high-temperature highpressure refrigerant gas which
is sent from the compressor 2 and compressed by the compressor 2 by exchanging heat
with the outside air, a gas-liquid internal heat exchanger (heat exchanger) 4 that
supercools the liquid refrigerant, which is sent from the condenser 3 and condensed
in the condenser 3, by exchanging heat with the gas refrigerant from the evaporator
6, an expansion valve 5 that expands the supercooled liquid refrigerant introduced
from the gas-liquid internal heat exchanger 4, and the evaporator 6 that evaporates
the refrigerant by exchanging heat between the expanded refrigerant and air in this
order by a refrigerant pipe 8. The evaporator 6 is used to cool the inside of the
chiller.
[0038] The refrigeration cycle 1 is provided with a discharged-refrigerant temperature sensor
7 that detects the temperature of the refrigerant discharged from the compressor 2
(discharged-refrigerant temperature), and the detection value of the discharged-refrigerant
temperature sensor 7 is input to the control device 10.
[0039] The control device 10 has a function of adjusting the opening degree of the expansion
valve 5 such that the refrigerant superheating degree at the outlet of the evaporator
6 is controlled to "a value in a first predetermined range including the target refrigerant
superheating degree".
[0040] By ensuring the refrigerant superheating degree at the outlet of the evaporator 6,
the evaporator 6 can be used efficiently. Therefore, a target refrigerant superheating
degree that is a control target value of the refrigerant superheating degree is set.
The control device 10 controls the refrigerant superheating degree at the outlet of
the evaporator 6 to be a value in a first predetermined range including the target
refrigerant superheating degree.
[0041] The control of the refrigerant superheating degree is performed by the control device
10 adjusting the opening degree of the expansion valve 5. For example, when increasing
the refrigerant superheating degree, the opening degree of the expansion valve 5 is
controlled to decrease. When reducing the refrigerant superheating degree, the opening
degree of the expansion valve 5 is controlled to increase.
[0042] For example, the target refrigerant superheating degree is 7°C.
[0043] The control device 10 includes, for example, a central processing unit (CPU), a random
access memory (RAM), a read only memory (ROM), a computer-readable non-transitory
storage medium, and the like. A series of processes for realizing various functions
are stored in a storage medium or the like in the form of a program as an example.
The CPU reads the program to a RAM or the like and to process information and executes
a calculation process, thereby realizing various functions. The program may be installed
in advance in a ROM or other storage medium, may be provided in a state stored in
a computer readable storage medium, or may be distributed through wired or wireless
communication means. The computer-readable storage medium is a magnetic disk, a magnetooptical
disk, a CD-ROM, a DVD-ROM, a semiconductor memory, or the like.
[0044] It is said that the chiller has a larger pressure ratio between the low pressure
and the high pressure during operation, as compared with the air conditioner. In such
a high pressure ratio operation with a large pressure ratio, the discharged-refrigerant
temperature of the compressor 2 is likely to rise.
[0045] On the other hand, the compressor 2 has an upper limit in the temperature at which
the compressor 2 can operate, and this is set as the upper limit of the allowable
temperature of the compressor. Therefore, under operating conditions in which the
discharged-refrigerant temperature measured by the discharged-refrigerant temperature
sensor 7 exceeds the upper limit of the allowable temperature of the compressor of
the compressor 2, a protective operation of lowering the discharged-refrigerant temperature
is required.
[0046] When the discharged-refrigerant temperature reaches the upper limit of the allowable
temperature of the compressor, the compressor 2 may not only be stopped but may also
be damaged. In some embodiments of the present disclosure, a control upper limit (first
threshold), of the discharged-refrigerant temperature, which is lower than the upper
limit of the allowable temperature of the compressor by a predetermined temperature
is provided. When the discharged-refrigerant temperature reaches the control upper
limit of the discharged-refrigerant temperature, the discharged-refrigerant temperature
protection control is performed in some embodiments of the present disclosure. The
control upper limit of the discharged-refrigerant temperature is, for example, the
upper limit of the allowable temperature of the compressor - 15°C.
[0047] A control lower limit of the discharged-refrigerant temperature is set as a second
threshold smaller than the control upper limit of the discharged-refrigerant temperature.
The control lower limit of the discharged-refrigerant temperature is, for example,
the control upper limit of the discharged-refrigerant temperature - 35°C. The control
lower limit of the discharged-refrigerant temperature is a temperature serving as
a standard for determining that the temperature of the compressor 2 is extremely low
when the discharged-refrigerant temperature is below the control lower limit of the
discharged-refrigerant temperature value, and for raising the temperature of the compressor
2.
[0048] The discharged-refrigerant temperature protection control is to control the discharged-refrigerant
temperature to a value within the second predetermined range. The second predetermined
range is a range from the control lower limit (second threshold) of the discharged-refrigerant
temperature to the control upper limit (first threshold) of the discharged-refrigerant
temperature. The control device 10 controls the opening degree of the expansion valve
5 such that the discharged-refrigerant temperature measured by the discharged-refrigerant
temperature sensor 7 becomes a value within the second predetermined range. The control
lower limit of the discharged-refrigerant temperature is a value smaller than the
control upper limit of the discharged-refrigerant temperature.
[0049] Hereinafter, control of the chiller according to some embodiments of the present
disclosure will be described.
[0050] Fig. 2 is a flowchart illustrating control of the control device of a chiller according
to some embodiments of the present disclosure.
[0051] When the control of the control device 10 is started, it is determined whether the
compressor discharged-refrigerant temperature (Td) protection control is being performed
(S201). When it is determined that the compressor discharged-refrigerant temperature
protection control is being performed, the process proceeds to step S202, and when
it is determined that it is not being performed, the process proceeds to step S208.
[0052] In step S202, it is determined whether or not a predetermined time or more has elapsed
after the opening degree of the expansion valve 5 was changed in the previous process.
When the opening degree of the expansion valve 5 is changed, there is a time lag until
the refrigerant circuit of the refrigeration cycle 1 reaches a steady state. Therefore,
the time period in which the refrigerant circuit is predicted to be in the steady
state is set to a predetermined time period, and it is determined whether or not the
predetermined time period has elapsed.
[0053] When a predetermined time or more has elapsed after changing the opening degree,
the process proceeds to step S203, and when the predetermined time has not elapsed,
the process is temporarily ended and the process is performed again from the beginning.
[0054] When it is determined in step S202 that the predetermined time or more has elapsed
after the opening degree of the expansion valve 5 was changed, it is determined whether
or not the compressor discharged-refrigerant temperature, which is the detection value
of the discharged-refrigerant temperature sensor 7, exceeds the control upper limit
(first threshold) of the discharged-refrigerant temperature (S203).
[0055] When it is determined in step S203 that the compressor discharged-refrigerant temperature
exceeds the control upper limit of the discharged-refrigerant temperature, the process
proceeds to step S210. On the other hand, when it is determined that the compressor
discharged-refrigerant temperature is equal to or lower than the control upper limit
of the discharged-refrigerant temperature, the process proceeds to step S204.
[0056] When it is determined in step S203 that the compressor discharged-refrigerant temperature
exceeds the control upper limit of the discharged-refrigerant temperature, the opening
degree of the expansion valve 5 is increased by a predetermined amount (S210). The
control device 10 controls the opening degree of the expansion valve 5 to increase
by a predetermined amount. Thus, the flow rate of the refrigerant circulating in the
refrigeration cycle 1 increases, and the compressor discharged-refrigerant temperature
decreases. In this case, the refrigerant superheating degree at the outlet of the
evaporator 6 also decreases.
[0057] When the opening degree of the expansion valve 5 is increased by a predetermined
amount in step S210, the process is temporarily ended, and the process is performed
again from the beginning.
[0058] On the other hand, when it is determined in step S203 that the compressor discharged-refrigerant
temperature is equal to or lower than the control upper limit of the discharged-refrigerant
temperature, it is determined whether or not the compressor discharged-refrigerant
temperature is equal to or greater than the lower limit (second threshold) of the
discharged-refrigerant temperature control (S204).
[0059] When it is determined in step S204 that the compressor discharged-refrigerant temperature
is equal to or greater than the control lower limit of the discharged-refrigerant
temperature, the process is temporarily ended while the control is performed so as
to maintain the opening degree of the expansion valve 5, and the process is performed
again from the beginning.
[0060] On the other hand, when it is determined in step S204 that the compressor discharged-refrigerant
temperature is below the control lower limit of the discharged-refrigerant temperature,
the process proceeds to step S205.
[0061] When the compressor discharged-refrigerant temperature is below the control lower
limit of the discharged-refrigerant temperature, it is necessary to raise the discharged-refrigerant
temperature of the compressor. In step S205, the refrigerant superheating degree at
the outlet of the evaporator 6 is determined. When it is determined that the refrigerant
superheating degree at the outlet of the evaporator 6 is equal to or greater than
the control lower limit (third threshold) of the refrigerant superheating degree,
the process transitions to step S206. On the other hand, when it is determined that
the refrigerant superheating degree is below the control lower limit of the refrigerant
superheating degree, the process transitions to step S211.
[0062] The control lower limit (third threshold) of the refrigerant superheating degree
is a value to be ensured at a minimum in the refrigerant superheating degree at the
outlet of the evaporator 6 in order to use the evaporator 6 efficiently. The control
lower limit of the refrigerant superheating degree is a value smaller than the target
refrigerant superheating degree, and for example, the target refrigerant superheating
degree - 2°C is set.
[0063] When it is determined that the discharged-refrigerant temperature of the compressor
is below the control lower limit of the discharged-refrigerant temperature (NO in
S204) and the refrigerant superheating degree at the outlet of the evaporator 6 is
equal to or greater than the control lower limit of the refrigerant superheating degree
(YES in S205), it is necessary to raise the discharged-refrigerant temperature of
the compressor, but the refrigerant superheating degree is ensured, so that the compressor
discharged-refrigerant temperature protection control is ended (S206), and the evaporator
outlet superheating degree control is performed (S207).
[0064] When the evaporator outlet superheating degree control is started in step S207, the
process is temporarily ended, and the process is performed again from the beginning.
[0065] On the other hand, when it is determined that the discharged-refrigerant temperature
of the compressor is below the control lower limit of the discharged-refrigerant temperature
(NO in S204) and the refrigerant superheating degree at the outlet of the evaporator
6 is below the control lower limit of the refrigerant superheating degree (NO in S205),
it is necessary to raise the discharged-refrigerant temperature of the compressor
and refrigerant superheating degree. When the opening degree of the expansion valve
5 is increased, the refrigerant superheating degree at the outlet of the evaporator
6 may not be applied. At this time, since liquid back may occur in the compressor
2, it is necessary to ensure the refrigerant superheating degree. The opening degree
of the expansion valve 5 is reduced by a predetermined amount (S211). The control
device 10 controls the opening degree of the expansion valve 5 to decrease by a predetermined
amount. Thus, the flow rate of the refrigerant circulating in the refrigeration cycle
1 is reduced, and the discharged-refrigerant temperature of the compressor and the
refrigerant superheating degree at the outlet of the evaporator 6 are increased.
[0066] When the opening degree of the expansion valve 5 is reduced by a predetermined amount
in step S211, the process is temporarily ended, and the process is performed again
from the beginning.
[0067] As described above, the compressor discharged-refrigerant temperature protection
control is performed.
[0068] When it is determined in step S201 that the compressor discharged-refrigerant temperature
protection control is not performed, it is determined whether or not the compressor
discharged-refrigerant temperature, which is the detection value of the discharged-refrigerant
temperature sensor 7, exceeds the control upper limit (first threshold) of the discharged-refrigerant
temperature (S208).
[0069] When it is determined in step S208 that the compressor discharged-refrigerant temperature
exceeds the control upper limit of the discharged-refrigerant temperature, the process
proceeds to step S209. On the other hand, when it is determined that the compressor
discharged-refrigerant temperature is equal to or lower than the control upper limit
of the discharged-refrigerant temperature, the process proceeds to step S207.
[0070] When it is determined in step S208 that the compressor discharged-refrigerant temperature
exceeds the control upper limit of the discharged-refrigerant temperature, the compressor
discharged-refrigerant temperature protection control is started (S209) and the opening
degree of the expansion valve 5 is increased by a predetermined amount (S210). The
control device 10 controls the opening degree of the expansion valve 5 to increase
by a predetermined amount. Thus, the flow rate of the refrigerant circulating in the
refrigeration cycle 1 increases, and the compressor discharged-refrigerant temperature
decreases. In this case, the refrigerant superheating degree at the outlet of the
evaporator 6 also decreases.
[0071] When the opening degree of the expansion valve 5 is increased by a predetermined
amount in step S210, the process is temporarily ended, and the process is performed
again from the beginning.
[0072] On the other hand, when it is determined in step S208 that the compressor discharged-refrigerant
temperature is equal to or lower than the control upper limit of the discharged-refrigerant
temperature, evaporator outlet superheating degree control is performed (S207). When
the evaporator outlet superheating degree control is started in step S207, the process
is temporarily ended, and the process is performed again from the beginning. When
the normal evaporator outlet superheating degree control is performed, the steps S201,
S208, and S207 are performed in this order in the flowchart of Fig. 2.
[0073] Below, the control by the control device of the chiller according to some embodiments
of the present disclosure will be described in comparison with the chiller as a reference
example. As shown in Fig. 3, the refrigeration cycle 51 of the chiller as a reference
example includes a liquid bypass line 59 that connects the outlet side of the condenser
53 and the inlet side of the compressor 52. When the discharged-refrigerant temperature
of the compressor 52 measured by the discharged-refrigerant temperature sensor 57
exceeds the control upper limit of the discharged-refrigerant temperature, the chiller
as a reference example cools the compressor 52 by performing the liquid bypass control
so as to bypass the liquid refrigerant to the inlet side of the compressor 52.
[0074] Other configurations of the chiller as the reference example are similar to those
of the chillers according to some embodiments of the present disclosure, and the compressor
2, the condenser 3, the gas-liquid internal heat exchanger 4, the expansion valve
5, the evaporator 6, the discharged-refrigerant temperature sensor 7, and the refrigerant
pipe 8 correspond to the compressor 52, the condenser 53, the gas-liquid internal
heat exchanger 54, the expansion valve 55, the evaporator 56, the discharged-refrigerant
temperature sensor 57, and the refrigerant pipe 58, respectively.
[0075] Further, the control device 50 performs liquid bypass control.
[0076] Fig. 4 is a graph illustrating a change in a discharged-refrigerant temperature in
the chiller as the reference example.
[0077] In Fig. 4, the vertical axis represents the discharged-refrigerant temperature of
the compressor 52, and the horizontal axis represents time. In the discharged-refrigerant
temperature, a indicates a liquid bypass control end temperature to be described later,
b indicates the control upper limit of the discharged-refrigerant temperature, and
c indicates the upper limit of the allowable temperature of the compressor.
[0078] When time elapses from time 0 in Fig. 4, the discharged-refrigerant temperature of
the compressor 52 rises and reaches the control upper limit b of the discharged-refrigerant
temperature at time t1. When the discharged-refrigerant temperature reaches the control
upper limit b of the discharged-refrigerant temperature, the control device 50 starts
the liquid bypass control and opens the liquid bypass line 59. Since there is a time
lag to start lowering the discharged-refrigerant temperature of the compressor 52
after the liquid bypass control is started, the discharged-refrigerant temperature
starts to decrease after a lapse of a predetermined time after the time t1. An end
temperature is set for the liquid bypass control, and this is set as a liquid bypass
control end temperature a. At time t2, when the discharged-refrigerant temperature
reaches the liquid bypass control end temperature a, the liquid bypass line 59 is
closed and the liquid bypass control ends.
[0079] Since there is a time lag even when the discharged-refrigerant temperature of the
compressor 52 starts to rise after the liquid bypass control is ended, the discharged-refrigerant
temperature starts to decrease after a lapse of a predetermined time after the time
t2. The start and end are alternately and continuously performed such that when the
discharged-refrigerant temperature reaches the control upper limit b of the discharged-refrigerant
temperature at time t3, the liquid bypass control is started, and when the discharged-refrigerant
temperature reaches the liquid bypass control end temperature a at time t4, the liquid
bypass control is ended.
[0080] As shown in Fig. 4, when the liquid bypass control is performed, the temperature
change of the discharged refrigerant temperature is large. Therefore, the discharged-refrigerant
temperature frequently reaches the control upper limit b of the discharged-refrigerant
temperature and the liquid bypass control end temperature a, and the control is switched
in a short time. Since the liquid refrigerant is bypassed from the outlet of the condenser
53 to the inlet of the compressor 52, the amount of refrigerant flowing into the evaporator
56 is small, and the reduced amount of refrigerant does not contribute to the refrigeration
function.
[0081] Fig. 5 is a graph illustrating a change in a discharged-refrigerant temperature in
a chiller according to some embodiments of the present disclosure.
[0082] In Fig. 5, the vertical axis represents the discharged-refrigerant temperature of
the compressor 52, and the horizontal axis represents time. In the discharged-refrigerant
temperature, d indicates a control lower limit (second threshold) of the discharged-refrigerant
temperature to be described later, b indicates a control upper limit (first threshold)
of the discharged-refrigerant temperature, and c indicates an upper limit of the allowable
temperature of the compressor.
[0083] At time 0 in Fig. 5, the evaporator outlet superheating degree control is being performed.
When time elapses from time 0, the discharged-refrigerant temperature of the compressor
2 rises and reaches the control upper limit b of the discharged-refrigerant temperature
at time t7. When the discharged-refrigerant temperature reaches the control upper
limit b of the discharged-refrigerant temperature, the evaporator outlet superheating
degree control is stopped and the discharged-refrigerant temperature protection control
is started.
[0084] As described above, the discharged-refrigerant temperature protection control is
to control the discharged-refrigerant temperature to a value within the second predetermined
range. The control device 10 controls the opening degree of the expansion valve 5
such that the discharged-refrigerant temperature measured by the discharged-refrigerant
temperature sensor 7 becomes a value in a second predetermined range which is a range
from the control lower limit (second threshold) d of the discharged-refrigerant temperature
to the control upper limit (first threshold) b of the discharged-refrigerant temperature.
[0085] When the discharged-refrigerant temperature protection control is started at time
t7, the opening degree of the expansion valve 5 is controlled to increase. Since there
is a time lag to start lowering the discharged-refrigerant temperature of the compressor
2 after the opening degree of the expansion valve 5 is controlled to increase, the
discharged-refrigerant temperature starts to decrease after a lapse of a predetermined
time after the time t7.
[0086] By performing the control shown in the flowchart of Fig. 2 in the discharged-refrigerant
temperature protection control, the discharged-refrigerant temperature of the compressor
2 is controlled such that a large fluctuation is suppressed and so as to change within
the second predetermined range. According to some embodiments of the present disclosure,
stable operation can be continued.
[0087] In the chiller as the reference example, the difference between the liquid bypass
control end temperature a and the control upper limit b of the discharged-refrigerant
temperature is made large in order to avoid frequent turning on and off of the liquid
bypass control. On the other hand, in the chiller according to some embodiments of
the present disclosure, the refrigerant flow rate can be finely controlled by using
the expansion valve 5. It is possible to control to the minimum liquid return amount
required to maintain the discharged-refrigerant temperature equal to or lower than
the allowable temperature upper limit of the compressor. The difference between the
control lower limit d of the discharged-refrigerant temperature and the control upper
limit b of the discharged-refrigerant temperature can be reduced. Since the level
of the discharged refrigerant temperature is proportional to the level of the capacity
of the chiller, changing the discharged refrigerant temperature to a high value also
changes the capacity of the chiller to a high value.
[0088] Fig. 6 is a graph illustrating a change in refrigerating capacity of a chiller as
a reference example.
[0089] In Fig. 6, the vertical axis represents the refrigerating capacity of the chiller,
and the horizontal axis represents the intake air temperature of the condenser. The
intake air temperature of the condenser is approximately equal to the ambient temperature.
With respect to the refrigerating capacity, R1 indicates refrigerating capacity when
switching from evaporator outlet superheating degree control to discharged-refrigerant
temperature protection control (in this case, liquid bypass control) at the intake
air temperature T1, and R2 indicates refrigerating capacity at the intake air temperature
T2. The solid line shows the relationship between the refrigerating capacity and the
intake air temperature of the condenser. The dot-dashed line shows the change of the
refrigerating capacity that is expected when the normal evaporator outlet superheating
degree control is performed.
[0090] In the chiller as the reference example, in comparison with the refrigerating capacity
R1 when the liquid bypass control is started at the intake air temperature T1, the
refrigerating capacity R2 when the intake air temperature rises and becomes the intake
air temperature T2 is greatly reduced. When the intake air temperature is high, the
discharged-refrigerant temperature protection control needs to be performed normally,
and the liquid bypass line 59 is normally opened.
[0091] Fig. 7 is a graph illustrating changes in refrigerating capacity in the chiller according
to some embodiments of the present disclosure.
[0092] In Fig. 7, the vertical axis represents the refrigerating capacity of the chiller,
and the horizontal axis represents the intake air temperature of the condenser. With
respect to the refrigerating capacity, R1 indicates refrigerating capacity when switching
from evaporator outlet superheating degree control to discharged-refrigerant temperature
protection control at the intake air temperature T1, and R3 indicates refrigerating
capacity at the intake air temperature T2. The solid line shows the relationship between
the refrigerating capacity and the intake air temperature of the condenser. The dot-dashed
line shows the change of the refrigerating capacity that is expected when the normal
evaporator outlet superheating degree control is performed.
[0093] In the chiller according to some embodiments of the present disclosure, compared
with the refrigerating capacity R1 when the discharged-refrigerant temperature protection
control is started at the intake air temperature T1, the refrigerating capacity R3
when the intake air temperature rises and becomes the intake air temperature T2 is
reduced, but there is little decrease in the refrigerating capacity. This is because,
as shown in Fig. 5, there is little decrease in the discharged-refrigerant temperature.
R3 is a value larger than the refrigerating capacity R2 when the intake air temperature
becomes the intake air temperature T2 in the chiller as the reference example shown
in Fig. 6.
[0094] Fig. 8 is a pressure-enthalpy diagram in a chiller as the reference example.
[0095] In Fig. 8, the vertical axis represents pressure and the horizontal axis represents
enthalpy. The thick solid line indicates the refrigeration cycle during the evaporator
outlet superheating degree control, and the thick broken line indicates the isothermal
curve during the evaporator outlet superheating degree control. The solid line indicates
the refrigeration cycle during liquid bypass control, and the broken line indicates
the isothermal curve during liquid bypass control. The dot-dashed line indicates the
saturation curve.
[0096] In the refrigeration cycle shown in Fig. 8 during the evaporator outlet superheating
degree control in the chiller as the reference example, h1 indicates the gas refrigerant
outlet of the gas-liquid internal heat exchanger 54, h3 indicates the liquid refrigerant
inlet of the gas-liquid internal heat exchanger 54, h4 indicates the liquid refrigerant
outlet of the gas-liquid internal heat exchanger 54, and h6 indicates the gas refrigerant
inlet of the gas-liquid internal heat exchanger 54.
[0097] In the refrigeration cycle shown in Fig. 8 during liquid bypass control, h1' indicates
the gas refrigerant outlet of the gas-liquid internal heat exchanger 54, h3' indicates
the liquid refrigerant inlet of the gas-liquid internal heat exchanger 54, h4' indicates
the gas refrigerant outlet of the gas-liquid internal heat exchanger 54, and h6' indicate
the gas refrigerant inlet of the gas-liquid internal heat exchanger 54.
[0098] Fig. 9 is a pressure-enthalpy diagram in a chiller according to some embodiments
of the present disclosure.
[0099] In Fig. 9, the vertical axis represents pressure and the horizontal axis represents
enthalpy. The thick solid line indicates the refrigeration cycle during the evaporator
outlet superheating degree control, and the thick broken line indicates the isothermal
curve during the evaporator outlet superheating degree control. The solid line indicates
the refrigeration cycle during the discharged-refrigerant temperature protection control,
and the broken line indicates the isothermal curve during the discharged-refrigerant
temperature protection control. The dot-dashed line indicates the saturation curve.
[0100] In the refrigeration cycle shown in Fig. 9 during the evaporator outlet superheating
degree control in the chiller according to some embodiments of the present disclosure,
h1 indicates the gas refrigerant outlet of the gas-liquid internal heat exchanger
54, h3 indicates the liquid refrigerant inlet of the gas-liquid internal heat exchanger
54, h4 indicates the liquid refrigerant outlet of the gas-liquid internal heat exchanger
54, and h6 indicates the gas refrigerant inlet of the gas-liquid internal heat exchanger
54.
[0101] In the refrigeration cycle shown in Fig. 9 during liquid bypass control, h1" indicates
the gas refrigerant outlet of the gas-liquid internal heat exchanger 54, h3" indicates
the liquid refrigerant inlet of the gas-liquid internal heat exchanger 54, h4" indicates
the liquid refrigerant outlet of the gas-liquid internal heat exchanger 54, and h6"
indicate the gas refrigerant inlet of the gas-liquid internal heat exchanger 54.
[0102] In the chiller as the reference example, when the control is switched from the normal
evaporator outlet superheating degree control to the liquid bypass control, the discharged-refrigerant
temperature and the refrigerating capacity decrease.
[0103] In the chiller according to some embodiments of the present disclosure, when the
control is switched from the normal evaporator outlet superheating degree control
to the discharged-refrigerant temperature protection control, the discharged-refrigerant
temperature and the refrigerating capacity also decrease.
[0104] In the chiller as a reference example, when the control is switched from the normal
evaporator outlet superheating degree control to the liquid bypass control, the isothermal
curve (thick broken line) showing the discharged-refrigerant temperature in the evaporator
outlet superheating degree control moves to the isothermal curve (broken line) showing
the discharged-refrigerant temperature in the liquid bypass control, and this moving
distance is represented as a temperature difference of the discharged-refrigerant
temperature.
[0105] On the other hand, in the chiller according to some embodiments of the present disclosure,
when the control is switched from the normal evaporator outlet superheating degree
control to the discharged-refrigerant temperature protection control, the isothermal
curve (thick broken line) showing the discharged-refrigerant temperature in the evaporator
outlet superheating degree control moves to the isothermal curve (broken line) showing
the discharged-refrigerant temperature in the discharged-refrigerant temperature protection
control, and this moving distance is represented as a temperature difference of the
discharged-refrigerant temperature.
[0106] As described above, according to the chiller according to some embodiments of the
present disclosure, the discharged-refrigerant temperature of the compressor 2 can
be reduced to the temperature required to maintain the temperature below the upper
limit or less.
[0107] According to the chiller according to some embodiments of the present disclosure,
it is possible to suppress a decrease in the discharged-refrigerant temperature as
compared with the liquid bypass control.
[0108] In the chiller as the reference example, when the control is switched from the normal
evaporator outlet superheating degree control to the liquid bypass control, the refrigerant
evaporation temperature rises from h1 to h1' or from h6 to h6' by the difference x'.
Therefore, the refrigerating capacity corresponding to the difference x' is reduced.
[0109] When the liquid bypass control is performed, the liquid refrigerant is bypassed from
h3' to h1', so that the refrigerating capacity corresponding to the difference y (two-dot
chain line portion) between h3' and h1' is reduced.
[0110] As described above, in the chiller as the reference example, the refrigerating capacity
corresponding to x' + y decreases.
[0111] On the other hand, in the chiller according to some embodiments of the present disclosure,
when the control is switched from the normal evaporator outlet superheating degree
control to the discharged-refrigerant temperature protection control, the refrigerant
evaporation temperature rises from h1 to h1", or from h6 to h6" by the difference
x". Therefore, the refrigerating capacity corresponding to the difference x" decreases.
[0112] As described above, the decrease in the refrigerating capacity of the chiller according
to some embodiments of the present disclosure is less than the decrease in the capacity
during liquid bypass control. According to the chiller according to some embodiments
of the present disclosure, it is possible to suppress a decrease in the refrigerating
capacity to be small.
[0113] As described above, according to the control device of a chiller, the chiller, the
method for controlling a chiller, and the program for controlling a chiller according
to the present embodiment, the following operational effects are achieved.
[0114] According to the present disclosure, the discharged-refrigerant temperature is controlled
to be equal to or lower than the control upper limit of the discharged-refrigerant
temperature, so that the compressor 2 can be continuously operated without being substantially
stopped.
[0115] Since the refrigerant thermal energy of the refrigerant excessively supplied to the
evaporator 6 is recovered by the gas-liquid internal heat exchanger 4, the reduction
in the refrigerating capacity can be suppressed to an extremely small level.
[0116] Since the compressor 2 can maintain the refrigerant gas suction, the liquid refrigerant
is not sucked and the oil is not diluted, so that the lubricity of the compressor
2 is not affected.
[0117] Since the refrigerant flow rate can be finely controlled by using the expansion valve
5, the refrigerant flow rate can be controlled by using the minimum liquid return
amount required to maintain the discharged-refrigerant temperature to be equal to
or lower than the control upper limit of the discharged-refrigerant temperature, and
thus stable operation is possible.
[0118] When the discharged-refrigerant temperature of the compressor 2 is below the control
lower limit d, of the discharged-refrigerant temperature, which is smaller than the
control upper limit b of the discharged-refrigerant temperature, and the refrigerant
superheating degree at the outlet of the evaporator 6 is equal to or greater than
the control lower limit of the refrigerant superheating degree, the discharged-refrigerant
temperature protection control is stopped, and the opening degree of the expansion
valve 5 is controlled by the evaporator outlet superheating degree control. After
checking that the refrigerant superheating degree at the outlet of the evaporator
6 is ensured, the discharged-refrigerant temperature protection control is ended and
the control is shifted to the normal evaporator outlet superheating degree control,
and the discharged-refrigerant temperature of the compressor 2 which has fallen too
low by the discharged-refrigerant temperature protection control can be raised.
[0119] According to the present disclosure, when the discharged-refrigerant temperature
of the compressor 2 is a value below the control lower limit d of the discharged-refrigerant
temperature, and the refrigerant superheating degree at the outlet of the evaporator
6 is a value below the control lower limit of the refrigerant superheating degree,
the discharged-refrigerant temperature protection control is stopped, and the opening
degree of the expansion valve 5 is controlled to decrease by the evaporator outlet
superheating degree control. By the discharged-refrigerant temperature protection
control, the discharged-refrigerant temperature of the compressor 2 is lowered and
is below the lower limit of the value at which the refrigerant superheating degree
at the outlet of the evaporator 6 is to be ensured, liquid back may occur in the compressor
2. However, according to the present disclosure, since the opening degree of the expansion
valve 5 is controlled to decrease, the refrigerant superheating degree at the outlet
of the evaporator 6 can be increased. Further, the discharged-refrigerant temperature
of the compressor 2 can be increased.
[0120] According to the present disclosure, when the discharged-refrigerant temperature
of the compressor 2 is a value equal to or greater than the control lower limit d
of the discharged-refrigerant temperature and equal to or lower than the control upper
limit b of the discharged-refrigerant temperature, a control is performed such that
the opening degree of the expansion valve 5 by the discharged-refrigerant temperature
protection control is maintained. Thus, in the discharged-refrigerant temperature
protection control, the discharged-refrigerant temperature of the compressor 2 is
controlled to be within the second predetermined range from the control lower limit
d of the discharged-refrigerant temperature to the control upper limit b of the discharged-refrigerant
temperature, so that there is little fluctuation in the discharged-refrigerant temperature,
and stable operation can be continued. In addition, the capacity of the chiller can
be ensured and maintained.
[0121] According to the present disclosure, when a predetermined time or more has elapsed
since the opening degree of the expansion valve 5 is controlled by the discharged-refrigerant
temperature protection control, it is determined whether or not the discharged-refrigerant
temperature of the compressor 2 exceeds the control upper limit b of the discharged-refrigerant
temperature. Thus, the discharged-refrigerant temperature of the compressor 2 is determined
after the predetermined time has elapsed and the refrigerant circuit of the chiller
enters the steady state, and thus the determination can be correctly performed.
[0122] According to the present disclosure, since the control lower limit of the refrigerant
superheating degree is a value smaller than the target refrigerant superheating degree
in the evaporator outlet superheating degree control, the refrigerant superheating
degree at the outlet of the evaporator 6 is ensured to a minimum, and it is possible
to suppress the occurrence of the liquid back in the compressor 2.
Reference Signs List
[0123]
1, 51 Refrigeration cycle
2, 52 Compressor
3, 53 Condenser
4, 54 Gas-liquid internal heat exchanger (heat exchanger)
5, 55 Expansion valve
6, 56 Evaporator
7, 57 Discharged-refrigerant temperature sensor
8, 58 Refrigerant pipe
10, 50 Control device
59 Liquid bypass line