FIELD OF THE DISCLOSURE
[0001] The present invention relates to a cleanup device for a bobbin of sewing machine,
and more in particular, to a residual bobbin thread removing device capable of completely
separating residual bobbin thread from a bobbin.
BACKGROUND
[0002] When using a sewing machine of lockstitch principle, whether it is a full-rotary
rotary hook or a semi-rotary swing hook, there is a bobbin that can wind the bobbin
thread. Besides, most sewing machines that using lockstitch principle have a bobbin
case for accommodating a bobbin.
[0003] However, in order to increase the rotation speed of the sewing machine, the capacity
of the bobbin to accommodate the bobbin thread cannot be too much, but on the other
hand, the length of the bobbin thread is relatively limited, so that the bobbin must
be changed frequently to avoid the bottom thread running out; besides, when the bobbin
thread is replaced, not only the sewing machine must stop the sewing work, but even
the operator must manually replacing the bobbin thread, result in the production efficiency
is hard to increase.
[0004] In order to overcome the aforementioned shortcomings, there has been an automatic
bobbin replacing device in the sewing machine industry. When the bobbin thread wound
around the bobbin is detected to run out, the automatic bobbin replacing device will
simultaneously detach the bobbin case and the bobbin from the rotary hook. Accordingly,
both the bobbin case and the bobbin are separated from the hook, and then another
set of the bobbin case and the bobbin full with wound bobbin thread are assembled
at the same time to the rotary hook to achieve the function of automatically changing
the bobbin.
[0005] In addition, since the bobbin that is about to run out of the bobbin thread will
have a part of the bobbin thread remaining therein, and though the automatic bobbin
changing device can separate the bobbin which is about to run out of the bobbin thread
from the rotary hook, the automatic bobbin changing device cannot assist the operator
in removing the bobbin thread remaining in the bobbin, which makes the operator take
extra time to remove the bobbin thread remaining in the bobbin before manually rewinding
the bobbin thread around the bobbin.
SUMMARY
[0006] The main purpose of the present invention is to automatically remove the bobbin thread
wound around the bobbin to shorten the working time of clearing the bobbin, and relatively
reduce the time for the operator to prepare the bobbin.
[0007] To achieve the above purpose, the present invention relates to a residual bobbin
thread removing device. In one preferred embodiment, the residual bobbin thread removing
device is mounted to a sewing machine and comprises a thread cutting mechanism, a
movable mechanism and a suction mechanism, wherein the sewing machine has a sewing
machine body and a bobbin replacing device, and the sewing machine body has a rotary
hook, and wherein the bobbin replacing device is assembled to the sewing machine body
and can selectively make the bobbin assembled to or detached from the rotary hook.
[0008] In the present embodiment, the thread cutting mechanism comprises a cutter, and the
cutter can cut off the bobbin thread inside a winding space. The movable mechanism
has a movable arm capable of changing position, and the movable arm can drive the
cutter move into the winding space, which makes the cutter to be at a cutting position
to cut off the bobbin thread inside of the winding space, wherein the suction mechanism
can generate a suction airflow in the winding space to remove the bobbin thread cut
off by the cutter, which makes the bobbin to be in an initial state where the bobbin
thread is not wound around.
[0009] In the present embodiment, the thread cutting mechanism further includes a cutting
driving source capable of driving the cutter to rotate, wherein the cutting driving
source is connected to the movable arm, and moves synchronously during the process
that the movable arm drives the cutter to move to the cutting position, and furthermore
the cutting driving source is assembled with a cutting transmission member connected
to the cutter, wherein the cutting transmission member is arranged with a blowing
hole, and the blowing airflow is from the blowing hole.
[0010] The bobbin is arranged with a through space formed by recessing the surface contour
of the bobbin, wherein the through space communicates with the winding space, and
accommodates a part of the cutter when the cutter is located at the cutting position.
In one preferred embodiment, the bobbin has two spaced stop plates and a spool member
between the two stop plates, wherein the two stop plates and the spool member jointly
form the winding space, and wherein one of the two stop plates and the spool member
both are recessed to respectively form a stop groove and a spool groove, such that
the stop groove communicates with the spool groove, and thus the stop groove and the
spool groove form the through space jointly.
[0011] In addition, the residual bobbin thread removing device further comprises an alignment
mechanism, wherein the alignment mechanism is connected between the bobbin and a transmission
member, and when the bobbin is assembled to the transmission member, the alignment
mechanism aligns the through space with the cutter positioned at the cutting position,
so that the cutter can enter the through space.
[0012] Moreover, the alignment mechanism comprises a guide module and a position module,
and the guide module shorten the distance between the bobbin and the transmission
member, which makes the through space be close to the cutter located at the cutting
position, wherein the position module limits the relative angular position between
the bobbin and the transmission member when the through space is close to the cutter
located at the cutting position through the guide module, so that the bobbin cannot
rotate relatively to the transmission member.
[0013] The invention is characterized in the movable arm of the movable mechanism that drives
the cutter to move into the winding space, so that the cutter cuts off the bobbin
thread located inside the winding space, and the bobbin thread is cut off by the cutter
for being separated from the bobbin, and besides the suction mechanism can generate
suction airflow in the winding space to remove the bobbin thread cut by the cutter.
By doing so, the residual bobbin thread removing device of the present invention can
remove the bobbin thread remaining in the bobbin without the operator having to reconfirm
whether the bobbin has residual bobbin thread, and thus the residual bobbin thread
removing device of the present invention can not only shorten the working time for
cleaning the bobbin, but also reduce the working time of preparing the bobbin by the
operator.
BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Accompanying drawings are for providing further understanding of embodiments of the
disclosure. The drawings form a part of the disclosure and are for illustrating the
principle of the embodiments of the disclosure along with the literal description.
Apparently, the drawings in the description below are merely some embodiments of the
disclosure, a person skilled in the art can obtain other drawings according to these
drawings without creative efforts. In the figures:
FIG. 1 is a schematic illustrating perspective view of the automatic bobbin winding
sewing machine of the present invention according to a first preferred embodiment;
FIG. 2 is a schematic illustrating exploded perspective view of the automatic bobbin
winding sewing machine of the present invention according to a first preferred embodiment;
FIG. 3A is a schematic illustrating exploded perspective view of the bobbin module;
FIG. 3B is a schematic illustrating the bobbin module according to another embodiment;
FIG. 4 is a schematic illustrating exploded perspective view of the replacement of
bobbin in FIG. 2;
FIG. 5 is a schematic illustrating exploded perspective view of the bobbin thread
introduction device in FIG. 2;
FIG. 6 is a schematic illustrating exploded perspective view of the bobbin module
motion mechanism in FIG. 5;
FIG. 7 is a schematic illustrating sectional view of the bobbin module motion mechanism;
FIG. 8 is a schematic illustrating bobbin case mounted on the third transmission member;
FIG. 9 is a schematic illustrating exploded perspective view of the bobbin thread
clamping mechanism in FIG. 5;
FIG. 10 is a schematic illustrating exploded perspective view of the thread releasing
mechanism in FIG. 5;
FIG. 11 is a schematic illustrating exploded perspective view of the bobbin thread
control mechanism in FIG. 5;
FIG. 12 is a schematic illustrating exploded perspective view of the residual bobbin
thread removing device in FIG. 2;
FIG. 13 is a schematic illustrating the bobbin mounted to the first transmission member;
FIG. 14A is a schematic illustrating the rotary hook and the bobbin module motion
mechanism separately assembled to the bobbin module;
FIG. 14B is a schematic illustrating the movable frame moving in the direction of
close to the rotary hook;
FIG. 14C is a schematic illustrating the first jaw assembly clamping the first bobbin
module;
FIG. 14D is a schematic illustrating the second jaw assembly clamping the second bobbin
module;
FIG. 14E is a schematic illustrating the movable frame moving in the direction of
away from the rotary hook;
FIG. 14F is a schematic illustrating the movable frame rotating clockwise;
FIG. 14G is a schematic illustrating the movable frame again close to the rotary hook;
FIG. 14H is a schematic illustrating the second jaw assembly loosening the second
bobbin module;
FIG. 14I is a schematic illustrating the first jaw assembly located right in front
of the bobbin module motion mechanism;
FIG. 14J is a schematic illustrating the positioning protrusion entering the positioning
groove;
FIG. 14K is a schematic illustrating the latch clip clamping the annular groove entering
the positioning groove;
FIG. 14L is a schematic illustrating the bobbin of the first bobbin module coupled
to the first transmission member through a alignment mechanism;
FIG. 15A is a schematic illustrating the separation state between the bobbin case
and the bobbin;
FIG. 15B is a schematic illustrating the cutter at the cutting position;
FIG. 15C is a schematic illustrating the suction mechanism according to the form in
another embodiment;
FIG. 15D is a schematic illustrating local sectional view of FIG. 15C;
FIG. 16A is a schematic illustrating the bobbin wound with the bobbin thread;
FIG. 16B is a schematic illustrating the bobbin thread control mechanism controlling
the position of the bobbin thread;
FIG. 16C is a schematic illustrating the clamp module moving to the position of clamping
position;
FIG. 16D is a schematic illustrating the clamp module clamping the bobbin thread;
FIG. 16E is a schematic illustrating the clamp module moving to the first preparatory
position;
FIG. 16F is a schematic illustrating the thread releasing mechanism clamping the bobbin
thread;
FIG. 16G is a schematic illustrating the clamp module moving to the first guiding
position;
FIG. 16H is a schematic illustrating the cutter cutting off the bobbin thread;
FIG. 17A is a schematic illustrating the assembling state between the bobbin case
and the bobbin;
FIG. 17B is a schematic illustrating the wound bobbin thread introduced into the thread
guiding slot;
FIG. 17C is a schematic illustrating the clamp module moving to the second preparatory
position;
FIG. 17D is a schematic illustrating the first jaw transmission member in contact
with the roller;
FIG. 17E is a schematic illustrating the clamp module moving to the second guiding
position;
FIG. 17F is a schematic illustrating the wound bobbin thread introduced into thread
hole;
FIG. 18 is a schematic illustrating the bobbin module motion mechanism according to
a second preferred embodiment; and
FIG. 19 is a schematic illustrating the bobbin module motion mechanism according to
a third preferred embodiment.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0015] In order to understand the above objectives, features and advantages of the present
disclosure more clearly, the present disclosure is described in detail below with
references to the accompanying drawings and specific embodiments.
[0016] Please refer to FIGS. 1 and 2. In one first preferred embodiment, the automatic bobbin
winding sewing machine of the present invention is used in conjunction with a bobbin
module 50 (as shown in FIG. 3) and comprises a sewing machine body 10, a bobbin replacing
device 20, a bobbin thread introduction device 30 and a residual bobbin thread removing
device 40. Please refer to FIG. 3, the bobbin module 50 comprises a bobbin 51 capable
of winding bobbin thread 60 (as shown in FIG. 14A) and a bobbin case 52 that can be
mounted to the bobbin 51; the bobbin 51 has a spool member 511 and two stop plates
512; the partial section of the spool member 511 is set as a first winding portion
511a, and the remaining section of the spool member 511 is set as a second winding
portion 511b having an outer diameter larger than that of the first winding portion
511a, wherein the two stop plates 512 are spaced and formed respectively at the first
winding portion 511a and the second winding portion 511b, so that the spool member
511 is positioned between the two stop plates 512; further, the spool member 511 and
the two stop plates 512 jointly form a winding space 513 therein capable of accommodating
the bobbin thread 60 (as shown in FIG. 14A). As shown in the figure, the spool member
511 is recessed to form a spool groove 511c communicating with the winding space 513,
and one of the stop plates 512 is recessed to form a limiting groove 512a communicating
with the winding space 513; the spool groove 511c communicates with the limiting groove
512a, so that the spool groove 511c and the limiting groove 512a together form a through
space 514 formed by indentation along the surface contour of the bobbin 51. However,
that the spool member 511 of the bobbin 51 has the first winding portion 511a and
the second winding portion 511b is for convenience of description. As shown in FIG.
3B, a limiting flange 511d extends outwardly from the spool member 511, and the limiting
flange 511d is near to the stop plate 512 where the limiting groove 512a forms thereon.
[0017] As shown in FIG. 3A, the bobbin case 52 has a housing 521 being of a hollow structure;
a bobbin shaft 522 with a hollow structure is arranged inside the housing 521. A closed
end 523 and an open end 524 are respectively formed at opposite ends of the housing
521; an accommodating space 525 for accommodating the bobbin 51 is formed between
the inner edge of the housing 521 and the outer edge of the bobbin shaft 522. A thread
guiding hole 526 forms through the housing 521 and communicates with the accommodating
space 525; a thread guiding slot 527 communicating with the accommodating space 525
is formed by recessing the housing 521 from the open end 524 toward the closed end
523. In the present embodiment, the housing 521 is assembled with a clamping elastic
piece 528 that allows the bobbin thread 60 (as shown in FIG. 17B) to be guided from
the thread guiding slot 527 to the thread guiding hole 526, and a hook arm 529 is
formed by extending outward from the housing 521; wherein, one side of the clamping
elastic piece 528 is provided with a guiding opening 528a, and outer edge of the hook
arm 529 is recessed to form a thread hole 529a. In addition, a thread blocking piece
530 assembled on the closed end 523 of the housing 521 can restrict the bobbin thread
60 (as shown in FIG. 17B) to the thread hole 529a, and the thread blocking piece 530
has an elastically deformable elastic arm 530a near the thread hole 529a, and the
elastic arm 530a is located on one side of the hook arm 529 to prevent the bobbin
thread 60 from leaving the thread hole 529a.
[0018] Please refer to FIG. 2 again. The sewing machine body 10 has a base 11 (the figure
only shows a particular part of the base 11), and the base 11 has a horizontally disposed
lower shaft (not shown in the figure), and the lower shaft can drive a rotary hook
12 installed inside the base 11 to rotate; wherein, a working table 13 is disposed
above the base 11, and the base 11 connects with a fixing frame 14, and the base 11
has a thread gripper 15 attached to the fixing frame 14.
[0019] Please refer to FIGS. 2 and 4. The bobbin replacing device 20 is located in front
of the rotary hook 12 and has a bobbin module moving assembly 21, a movable frame
22, a first jaw assembly 23 and a second jaw assembly 24, and a rotary hook 12. The
bobbin module moving assembly 21 is configured to drive the movable frame 22 to selectively
move close to or away from the bobbin module rotating assembly 25, and has a movement
driving source 211 capable of generating moving power and a transmission rod 212 assembled
to the movement driving source 211. In the present embodiment, the movement driving
source 211 is connected to the movable frame 22, and the transmission rod 212 is fixed
to the fixing frame 14 of the sewing machine body 10, so that when the movement driving
source 211 generates moving power, the movement driving source 211 moves integrally
along the transmission rod 212 in the axial direction. Therefore, the movable frame
22 can make the movement to be close to or away from the rotary hook 12.
[0020] The movable frame 22 has a first connecting end 221 and a second connecting end 222
away from the first connecting end 221. An assembling portion connected to the movement
driving source 211 is arranged between the first connecting end 221 and the second
connecting end 222; wherein, the first jaw assembly 23 has a first jaw connection
base 231 formed by two symmetric plate pieces; the first jaw connection base 231 is
assembled with a immovable first fixed jaw 232, and a first pivoting portion 231a
is disposed on a side away from the first fixed jaw 232; the first fixed jaw 232 is
fixedly coupled to the first connecting end 221, and the first pivoting portion 231a
is pivotally connected to a first movable jaw 233 that can swing; furthermore, the
first movable jaw 233 has a first clamping portion 233a (as shown in FIG. 14C), and
a first jaw driver 234 coupled to the movable frame 22 is assembled to an end of the
first movable jaw 233 away from the first clamping portion 233a; wherein, the first
jaw driver 234 can drive the first movable jaw 233 to swing back and forth such that
the first clamping portion 233a can selectively move closed to or away from the first
fixed jaw 232.
[0021] The second jaw assembly 24 is coupled to the second connecting end 222 of the movable
frame 22, and comprises a second jaw connection base 241 having the same structure
as the first jaw connection base 231, a second fixed jaw 242 having the same structure
as the first fixed jaw 232, a second movable jaw 243 having the same structure as
the first movable jaw 233 (as shown in FIG. 14D) and a second jaw driver 244 having
the same structure as the first jaw driver 234. Besides, the second jaw connection
base 241, the second fixed jaw 242, the second movable jaw 243 and the second jaw
driver 244 are connected to each other in the same manner as the first jaw assembly
23. Therefore, structure description of the second jaw assembly 24 is omitted later.
[0022] The bobbin module rotating assembly 25 has a rotation driving source 251 and a transmission
module 252. The rotation driving source 251 can generate rotation power and is fixed
to the fixing frame 14 of the sewing machine body 10; the transmission module 252
is located between the rotation driving source 251 and the transmission rod 212 of
the bobbin module moving assembly 21; the transmission module 252 has a first transmission
gear 252a assembled to the rotation driving source 251 and a second transmission gear
252b engaged with the first transmission gear 252a; wherein, the second transmission
gear is 252a assembled to the transmission rod 212 in a coaxial manner, whereby when
the rotation driving source 251 can generate the rotation power, the first and second
transmission gears 252a, 252b can drive the movable frame 22 to rotate around the
transmission rod 212 as the axis center. Besides, since the movement driving source
211 of the bobbin module moving assembly 21, the first and second jaw assemblies 23,
24 are all connected to the movable frame 22, the first and second jaw assemblies
23, 24 rotate synchronously when the movable frame 22 rotates.
[0023] Please refer to FIGS. 2 and 5. The bobbin thread introduction device 30 is assembled
to the fixing frame 14 of the sewing machine body 10, and has a bobbin module motion
mechanism 31, a bobbin thread clamping mechanism 32, a thread releasing mechanism
33 and a bobbin thread control mechanism 34. Please refer to FIGS. 2 through 7. The
bobbin module motion mechanism 31 comprises a first motion module 311, a second motion
module 312, a third motion module 313 and a synchronization module 314. As shown in
the figure, the first motion module 311 has a first driving source 3111 and a first
transmission member 3112; the first driving source 3111 is assembled to the fixing
frame 14 of the sewing machine body 10, and can generate rotation power to drive the
first transmission member 3112 to perform a rotary motion. The first transmission
member 3112 is coaxially disposed along a motion axis L parallel to the first transmission
member 3112, and one end of the first transmission member 3112 forms a connection
plate 3112a; wherein, the first transmission member 3112 is mounted with a blade 3112b
below the connection plate 3112a. The blade 3112b is composed of an elastic material
and has a edge portion 3112c (as shown in FIG. 10) below the connection plate 3112a
as well as a connecting portion 3112d (as shown in FIG. 10) on the rear side of the
connection plate 3112a. In the present embodiment, the motion axis L is overlapped
with the axis of the first transmission member 3112, and the first driving source
3111 is connected to the first transmission member 3112 via a first interlocking module
3113, wherein the first interlocking module 3113 has a first driving belt pulley 3113a
assembled to the first driving source 3111 and a first driven belt pulley 3113b assembled
to the first transmission member 3112, and the first driving belt pulley 3113a is
assembled with a first belt 3113c connected to the first driven belt pulley 3113b.
[0024] The second motion module 312 has a second driving source 3121 capable of generating
rotation power and a second transmission member 3122 spaced apart from the first transmission
member 3112. The second driving source 3121 is assembled to the fixing frame 14 of
the sewing machine body 10, and is connected to the second transmission member 3122
through a second interlocking module 3123, such that the second driving source 3121
can drive the second transmission member 3122 to perform a rotary motion through the
second interlocking module 3123; the second transmission member 3122 is coaxially
disposed to the first transmission member 3112 such that the axis of the second transmission
member 3122 overlaps the motion axis L. As shown in the figure, the second interlocking
module 3123 has a second driving belt pulley 3123a assembled to the second driving
source 3121 and a second driven belt pulley 3123b assembled to the second transmission
member 3122, and the second driving belt pulley 3123a is connected to the second driven
belt pulley 3123b via a second belt 3123c.
[0025] The third motion module 313 has a third driving source 3131 capable of generating moving
power and a third transmission member 3132 coaxially disposed on the motion axis L.
The third driving source 3131 is mounted with a third interlocking module 3133, and
drives the third interlocking module 3133 to move away from or into contact with the
third transmission member 3132; the two ends of the third transmission member 3132
respectively pass through the first transmission member 3112 and the second transmission
member 3122; that the third transmission member 3132 is movable relative to the first
and second transmission members 3112, 3122 makes third transmission member 3132 movably
assembled to the first and second transmission members 3112, 3122. In the present
embodiment, when the third driving source 3131 releases the third interlocking module
3133 to move away from the third transmission member 3132, a pressing block 3132a
connected to the third transmission member 3132 together with the second transmission
member 3122 press a resetting member 3134 located between the second transmission
member 3122 and the third transmission member 3132; such that, the resetting member
3134, like a spring is pressed, makes restoring force 3134a acting on the pressing
block 3132a, and the magnitude of the restoring force 3134a is smaller than the moving
power of the third driving source 3131. Through it, when the third driving source
3131 generates moving power to drive the third interlocking module 3133 to push against
the third transmission member 3132, the third driving source 3131 overcomes the restoring
force 3134a of the resetting member 3134 to push the third transmission member 3132
to move linearly along the motion axis L, which makes the third transmission member
3132 be away from the third driving source 3131.
[0026] The synchronization module 314 is located between the second transmission member
3122 and the third transmission member 3132, and can make the second transmission
member 3122 and the third transmission member 3132 rotate simultaneously. As shown
in figure, the synchronization module 314 has a synchronization groove 3141 formed
on the second transmission member 3122 and a synchronization protruding pillar 3142
formed on the third transmission member 3132. The synchronization groove 3141 shows
an elongate shape; the synchronization protruding pillar 3142 passes through the synchronization
groove 3141, and can move axially in the synchronization groove 3141 while the third
transmission member 3132 is moving.
[0027] Please refer to FIG. 8. The bobbin case 52 of the bobbin module 50 is mounted on
the third transmission member 3132 of the third motion module 313, and a limiting
assembly 315 is disposed between the bobbin case 52 and the third transmission member
3132. The limiting assembly 315 has an anti-displacement unit 3151 capable of restricting
the bobbin case 52 from having the axial movement relative to the third transmission
member 3132 and an anti-rotation unit 3152 capable of restricting the bobbin case
52 from rotating relative to the third transmission member 3132. As shown in the figure,
the anti-displacement unit 3151 is provided with an annular groove 3151a, a latch
clip 3151b and a latch 3151c. The annular groove 3151a is formed on a partial portion
of the third transmission member 3132 sticking out of the first transmission member
3112, and the latch clip 3151b and the latch 3151c are pivotally connected to each
other. Also, both the latch clip 3151b and the latch 3151c are mounted to the closed
end 523 of the bobbin case 52. In this embodiment, both the latch clip 3151b and the
latch 3151c belong to components of the bobbin case 52, wherein when the bobbin case
52 is mounted on the third transmission member 3132, the third transmission member
3132 passes through the bobbin shaft 522 of the bobbin case 52, so that a partial
section of the third transmission member 3132 protrudes outwardly from the closed
end 523 of the bobbin case 52. In turn, the latch 3151c can be snapped fit into the
annular groove 3151a to restrict the bobbin case 52 from having the axial movement.
[0028] As shown in the figure, the anti-rotation unit 3152 has a positioning protrusion
3152a and a positioning groove 3152b. The positioning protrusion 3152a is formed on
the third transmission member 3132 of the third motion module 313, and is spaced apart
from the annular groove 3151a of the anti-displacement unit 3151; the positioning
groove 3152b is formed on the bobbin shaft 522 of the bobbin case 52; wherein, when
the bobbin case 52 is mounted on the third transmission member 3132, the third transmission
member 3132 passes through the bobbin shaft 522 of the bobbin case 52; such that the
positioning protrusion 3152a moves into the positioning groove 3152b to restrict the
bobbin case 52 from rotating.
[0029] Please refer to FIG. 9. The bobbin thread clamping mechanism 32 has a first moving
module 321, a second moving module 322 and a clamp module 323. The first moving module
321 has a first movable jaw driving source 3211 capable of making a single-stage moving
travel and a first jaw transmission member 3212 connected to the first movable jaw
driving source 3211; the first movable jaw driving source 3211 and first jaw transmission
member 3212 are commonly connected with an avoidance unit 324; the avoidance unit
324 makes both the first movable jaw driving source 3211 and the first jaw transmission
member 3212 move relatively to the second moving module 322. By doing so, when the
first movable jaw driving source 3211 drives the first jaw transmission member 3212
to move, the first movable jaw driving source 3211 and the first jaw transmission
member 3212 both can move relative to the second moving module 322 through the avoidance
unit 324.
[0030] In the present embodiment, the avoidance unit 324 has a swinging plate 3241 assembled
to the first movable jaw driving source 3211, an assembling plate 3242 assembled to
the second moving module 322, and a roller 3243 assembled to the fixing frame 14,
so that the swinging plate 3241 can swing relative to the assembling plate 3242. The
assembling plate 3242 is recessed to form a low-centered curved guide rail 3242a,
and the curved guide rail 3242a is in contact with a guide wheel 3244 connected to
the first jaw transmission member 3212; wherein, a holding member 3245 is arranged
between the swinging plate 3241 and the assembling plate 3242. The swinging plate
3241 and the assembling plate 3242 collectively press the holding member 3245 to generate
holding force 3245a acting on the swinging plate 3241; so that, the swinging plate
3241 can swing relative to the assembling plate 3242 by the holding force 3245a, and
thus the guide wheel 3244 moves toward the curved guide rail 3242a, which makes the
guide wheel 3244 be continuously in contact the curved guide rail 3242a through the
holding force 3245a of the holding member 3245.
[0031] As shown in the figure, the second moving module 322 has a second movable jaw driving
source 3221 capable of making two-stages moving travel and a second jaw transmission
member 3222 connected to the second movable jaw driving source 3221. The second movable
jaw driving source 3221 is assembled to the fixing frame 14 of the sewing machine
body 10, and the second jaw transmission member 3222 is connected to the assembling
plate 3242 of the second moving module 322. By doing so, when the second movable jaw
driving source 3221 drives the second jaw transmission member 3222 to move, the first
moving module 321 as a whole is driven by the second jaw transmission member 3222
to move. Furthermore, the clamp module 323 has a movable clamp 3231 pivotally coupled
to the first jaw transmission member 3212 and a fixed clamp 3232 fixed to the first
jaw transmission member 3212. The movable clamp 3231 is driven by a clamp driving
source 3233 mounted on the first jaw transmission member 3212 to bring the end of
the movable clamp 3231 selectively to be close to or away from the end of the fixed
clamp 3232 (as shown in FIG. 16A).
[0032] As shown in FIG. 9, the end of the movable clamp 3231 has a clamping groove 3231a,
and the end of the fixed clamp 3232 has a clamping block 3232a having a smaller volume
than the clamping groove 3231a. As shown in the figure, when the clamp driving source
3233 drives the movable clamp 3231 to swing, the movable clamp 3231 moves close to
the fixed clamp 3232, such that the clamping block 3232a moves into the clamping groove
3231a, and the clamping block 3232a and the clamping groove 3231a are in a close contact
state. In the present embodiment, the movable clamp 3231 is provided with a stop pin
3231b in the middle of the clamping groove 3231a, and clamping block 3232a of the
fixed clamp 3232 is recessed to form a pin hole 3232b. When the clamping block 3232a
and the clamping groove 3231a are in a close contact state, the stop pin 3231b will
enter the pin hole 3232b.
[0033] Please refer to FIGS. 5 and 10. The thread releasing mechanism 33 has a release lever
331 and a release driving source 332. The release lever 331 has a pivot connection
3311 pivotally coupled to the fixing frame 14, and two ends of the pivoting portion
3311 respectively form a pushing portion 3312 spaced apart from the connection plate
3112a and an action portion 3313 connected to the release driving source 332. A clamping
space 3314 (shown in FIG. 7) is disposed between the edge portion 3112c of the blade
3112b and the connection plate 3112a. Wherein, the release driving source 332 can
generate power to drive the action portion 3313 to move, which makes release lever
331 swing about pivot connection 3311; such that, the pushing portion 3312 can selectively
move closer to or away from the rear side of the connection plate 3112a, and the pushing
portion 3312 pushes against the lower end of the connecting portion 3112d of the blade
3112b. Therefore, the edge portion 3112c is away from the connection plate 3112a to
allow the clamping space 3314 to show an open state in which the bobbin thread 60
enters. Furthermore, please refer to FIGS. 5 and 11. The bobbin thread control mechanism
34 is located between the bobbin module motion mechanism 31 and the thread gripper
15 and has an adjustment member 341 and an adjustment driving source 342. The adjustment
member 341 has a pivoting shaft 3411 pivotally connected to the fixing frame 14, and
one end of the pivoting shaft 3411 has an adjustment plate 3412 and a connecting post
3413; wherein a through hole 3412a forms through a partial area of the adjustment
plate 3412, and the connecting post 3413 is connected to the adjustment driving source
342, and wherein the adjustment driving source 342 can generate the power to drive
adjustment member 341 to swing about pivoting shaft 3411.
[0034] Please refer to FIG. 12. The residual bobbin thread removing device 40 is located
at one side of the bobbin module rotating assembly 25 of the bobbin module, and has
a movable mechanism 41, a thread cutting mechanism 42 and a suction mechanism 43.
The movable mechanism 41 has a movable driving source 411 assembled to the fixing
frame 14 and a movable arm 412 pivotally connected to the fixing frame 14. The movable
driving source is connected to the movable arm 412, and can drive the movable arm
412 to move and swing. The thread cutting mechanism 42 has a cutting driving source
421 assembled to the movable arm 412 and a cutter 422 which can be driven by the cutting
driving source 421. The cutting driving source 421 is assembled with a cutting transmission
member 423, wherein cutting driving source 421 can drive the cutter 422 to rotate
through the cutting transmission member 423, and the cutter 422 is located above the
bobbin module motion mechanism 31. As shown in the figure, the suction mechanism 43
is coupled to the movable arm 412 and has a suction port 431, and the suction mechanism
43 can generates a suction airflow A (as shown in FIG. 15B).
[0035] Please refer to FIG. 13. The bobbin 51 of the bobbin module 50 is mounted on the
first transmission member 3112 of the first motion module 311, and an alignment mechanism
44 is disposed between the bobbin 51 and the first transmission member 3112. The alignment
mechanism 44 can restrict the through space 514 of the bobbin 51 to be directly above
the bobbin 51 when the bobbin 51 is assembled to the first transmission member 3112,
which makes the through space 514 close to the cutter 422 of the thread cutting mechanism
42. As shown in the figure, the alignment mechanism 44 has a guiding module 441 and
a positioning module 442. The guiding module 441 is configured as two magnets 4411.
The positioning module 441 is configured as a bump 4421 and a positioning groove 4422,
which can be engaged with each other. As shown in the figure, the two magnets 4411
are respectively assembled to the bobbin 51 and the first transmission member 3112.
Further, the bump 4421 is formed on the first transmission member 3112, and the positioning
groove 4422 is formed on the bobbin 51. Wherein, when the bobbin 51 is assembled to
the first transmission member 3112, the bobbin 51 may be in a freely rotatable state.
Subsequently, the first transmission member 3112 drives the bobbin 51 to rotate, so
that the two magnets 4411 are magnetically attracted to each other to shorten the
relative distance of the bobbin 51 and the first transmission member 3112, and the
bump 4421 is further engaged with the positioning groove 4422 to limit the relative
angular position between the bobbin 51 and the first transmission member 3112; so
that, the bobbin 51 cannot rotate relative to the first transmission member 3112,
and when the first transmission member 3112 stops rotating and is angularly positioned,
the through space 514 can be located directly above the bobbin 51 to correspond to
the cutter 422.
[0036] Please refer to FIG. 14. In a specific application, the rotary hook 12 of the sewing
machine body 10 and the bobbin module motion mechanism 31 of the bobbin thread introduction
device 30 are respectively assembled with a bobbin module 50 wound by bobbin thread
60; such that, the bobbin module 50 of the rotary hook 12 is set as a first bobbin
module 501, and the bobbin module 50 assembled to the bobbin module motion mechanism
31 is set as a second bobbin module 502; furthermore, arranged on the sewing machine
body 10, the bobbin thread 60 is assembled to the thread gripper 15 of the sewing
machine body 10; the bobbin thread 60 arranged in the sewing machine body 10 passes
through the through hole 3412a of the bobbin thread control mechanism 34, so that
a partial section of the bobbin thread 60 arranged in the sewing machine body 10 can
be positioned inside the clamping space 3314 of the thread releasing mechanism 33,
thereby making the blade the edge portion 3112c of the blade 3112b and the connection
plate 3112a of the first transmission member 3112 collectively clamp the bobbin thread
60 arranged in the sewing machine body 10.
[0037] Please refer to FIG. 14B. When the sewing machine body 10 performs the sewing operation
to make the bottom thread 60 quantity of the first bobbin module 501 nearly run out,
the movement driving source 211 of the bobbin module moving assembly 21 generates
moving power; so that, the bobbin module moving assembly 21 as a whole along the transmission
rod 212 moves close to the rotary hook 12, and further the movable frame 22 drives
the first and second jaw assemblies 23, 24 to respectively approach the rotary hook
12 of the sewing machine body 10 and the bobbin module motion mechanism 31 of the
bobbin thread introduction device 30.
[0038] Please refer to FIGS. 14C and 14D. When the first and second jaw assemblies 23, 24
are respectively approach the rotary hook 12 of the sewing machine body 10 and the
bobbin module motion mechanism 31 of the bobbin thread introduction device 30, the
first fixed jaw 232 of the first jaw assembly 23 is in contact with the bobbin case
52 of the first bobbin module 501, while the second fixed jaw 242 of the second jaw
assembly 24 is in contact with the bobbin case 52 of the second bobbin module 502.
Subsequently, the first jaw driver 234 drives the first movable jaw 233 to swing,
so that the first clamping portion 233a of the first movable jaw 233 moves close to
the first fixed jaw 232, and further the first clamping portion 233a is fastened to
the latch clip 3151b arranged on the first bobbin module 501. By doing do, the first
movable jaw 233 and the first fixed jaw 232 collectively clamp the first bobbin module
501; meanwhile, the second jaw driver 244 drives the second movable jaw 243 to swing,
so that the second clamping portion 243a of the second movable jaw 243 moves close
to the second fixed jaw 242, and further the second clamping portion 243a is fastened
to the latch clip 3151b arranged on the second bobbin module 502. By doing do, the
second movable jaw 243 and the second fixed jaw 242 collectively clamp the second
bobbin module 502.
[0039] Please refer to FIGS. 14E and 14F. When the first jaw assembly 23 and the second
jaw assembly 24 respectively clamp the first bobbin module 501 and the second bobbin
module 502, the movement driving source 211 of the bobbin module moving assembly 21
generates moving power; such that, the bobbin module moving assembly 21 as a whole
moves along the transmission rod 212 to be away from the rotary hook 12, and further
the first jaw assembly 23 drives the first bobbin module 501 to move away from the
rotary hook 12 of the sewing machine body 10, and meanwhile the second jaw assembly
24 drives the second bobbin module 502 to move away from the bobbin module motion
mechanism 31 of the bobbin thread introduction device 30. By doing so, the first jaw
assembly 23 can separate the first bobbin module 501 from the rotary hook 12 through
the bobbin module moving assembly 21, and also the second jaw assembly 24 separates
the second bobbin module 502 from the bobbin module motion mechanism 31 through the
bobbin module moving assembly 21.
[0040] Subsequently, the rotation driving source 251 of the bobbin module rotating assembly
25 can generate rotational power, so that the first transmission gear 252a of the
transmission module 252 and the second transmission gear 252b of the transmission
module 252 drive the transmission rod 212 of the bobbin module moving assembly 21
to rotate, which makes the transmission rod 212 drive the movable frame 22 to rotate
clockwise in the direction of the arrow in the figure, so that the second bobbin module
502 is positioned directly in front of the rotary hook 12.
[0041] Please refer to FIGS. 14G and 14H. Again, the movement driving source 211 of the
bobbin module moving assembly 21 generates the moving power, so that the movement
driving source 211 drives the movable frame 22, along the transmission rod 212, to
approach the rotary hook 12 of the sewing machine body 10, and the second bobbin module
502 is mounted on the rotary hook 12; then, the second jaw driver 244 of the second
jaw assembly 24 drives the second clamping portion 243a of the second movable jaw
243 to move away from the latch clip 3151b, so that the second bobbin module 502 is
indeed assembled to the rotary hook 12; now, the first jaw assembly 23 still clamps
the first bobbin module 501.
[0042] Please refer to FIGS. 14I, 14J and 14K. When the second bobbin module 502 is assembled
to the rotary hook 12, the movable frame 22 of the bobbin replacing device 20 is driven
by the bobbin module moving assembly 21 and the bobbin module rotating assembly 25
to bring the first jaw assembly 23 close to the bobbin module motion mechanism 31
of the bobbin thread introduction device 30, which makes the first bobbin module 501
mounted to the bobbin module motion mechanism 31; wherein, when the first bobbin module
501 can be mounted to the bobbin module motion mechanism 31, the third transmission
member 3132 of the third motion module 313 passes through the bobbin shaft 522 of
the first bobbin module 501, such that the positioning protrusion 3152a of the limiting
assembly 315 enters positioning groove 3152b of the limiting assembly 315 to restrict
the bobbin case 52 of the first bobbin module 501 from rotating about the motion axis
L.
[0043] As shown in the figure, when the positioning protrusions 3152a of the limiting assembly
315 are fitted into the positioning grooves 3152b of the limiting component 315, the
first jaw driver 234 of the first jaw assembly 23 drives the first clamping portion
233a of the first movable jaw 233 to move away from the latch clip 3151b disposed
in the first bobbin module 501; the latch clip 3151b disposed in the first bobbin
module 501 rebounds to make the latch 3151c snapped fit into the annular groove 3151a
of the limiting assembly 315 to restrict bobbin case 52 of the second bobbin module
502 having movement along the motion axis L.
[0044] Afterward, the movement driving source 211 of the bobbin module moving assembly 21
generates moving power to drive the movable frame 22 to move away from the rotary
hook 12, and now, the first jaw assembly 23 and the second jaw assembly 24 respectively
do not hold the bobbin module 501 and the second module 502, which makes both the
first jaw assembly 23 and the second jaw assembly 24 wait for the next action of holding
the bobbin module 50.
[0045] Please refer to FIG. 14L. When the first bobbin module 501 can be mounted to the
bobbin module motion mechanism 31, the bobbin 51 of the first bobbin module 501 is
close to the connection plate 3112a of the first transmission member 3112. At this
time, the bobbin 51 may be in a freely rotatable state. Then, the first transmission
member 3112 drives the bobbin 51 to rotate clockwise, so that the guiding module 441
of the two magnets 4411 are magnetically attracted to each other to allow the bobbin
51 of the first bobbin module 501 to rotates about the motion axis L; besides, the
bump 4421 of the alignment mechanism 44 is engaged with the positioning groove 4422
of the alignment mechanism 44 to limit the relative angular position between the bobbin
51 of the first bobbin module 501 and the first transmission member 3112; and when
the first transmission member 3112 rotates for several turns and then stopped to being
angularly positioned, the through space 514 of the first bobbin module 501 can be
directly located above the spool member 511; besides, when the first transmission
member 3112 rotates, the bobbin 51 of the first bobbin module 50 can rotate via the
first transmission member 3112, and the partial bobbin thread 60 between the housing
521 and the clamping elastic piece 528 as well as the partial bobbin thread 60 exposed
outside the thread guiding hole 526 can be wound back into the bobbin case 52 by the
rotating bobbin 51, which is for subsequent thread cutting action. In the present
embodiment, the bobbin 51 has two through spaces 514; the two through spaces 514 are
spaced by 180°; and both the alignment mechanism 44 and the through space 514 are
formed symmetrically by 180°. Therefore, the bobbin 51 has two angles for positioning.
[0046] Please refer to FIG. 15A. After the first jaw assembly 23 and the second jaw assembly
24 both do not clamp the bobbin module 50, the residual bobbin thread 60 in first
bobbin module 501 begins being removed. First, the third driving source 3131 of the
third motion module 313 drives the third transmission member 3132 of the third motion
module 313 to move along the motion axis L, which makes the synchronization protruding
pillar 3142 of the synchronization module 314 move toward the end portion of the synchronization
groove 3141; such that, the moving third transmission member 3132 can drive the bobbin
case 52 of the first bobbin module 501 to be axially separated from the bobbin 51
of the first bobbin module 501, which makes the bobbin case 52 of the first bobbin
module 501 and the bobbin 51 of first bobbin module 501 show a separated state S1,
where they are separated from each other.
[0047] Please refer to FIG. 15B. Subsequently, the cutting driving source 421 of the thread
cutting mechanism 42 drives the cutter 422 of the thread cutting mechanism 42 to rotate,
and the suction mechanism 43 starts to operate for generating the suction airflow
A. Then, the movable driving source 411 of the movable mechanism 41 drives the movable
arm 412 of the movable mechanism 41 to swing, which makes cutting driving source 421,
the cutter 422, and the suction mechanism 43 simultaneously swing downward, thereby
making the rotating cutter 422 move to a cutting position C to cut off the residual
bobbin thread 60 inside the winding space 513. When the bobbin thread 60 inside the
winding space 513 is cut off by the cutter 422, the suction port 431 of the suction
mechanism 43 would be located on the side of the bobbin 51, which makes the suction
airflow A of the suction mechanism 43 remove the bobbin thread 60 cut off by the cutter
422. As shown in the figure, since the alignment mechanism 44 can restrict the through
space 514 of the first bobbin module 501 to directly above the spool member 511, the
through space 514 can be aligned with the cutter 422 located at the cutting position
C through the alignment mechanism 44 when the cutter 422 is at the cutting position
C; such that, the cutter 422 not only can enter the through space 514 to ensure that
the cutter 422 can truly cut off the bobbin thread 60, but also surely not interfere
with the spool member 511. And then, the movable driving source 411 of the movable
mechanism 41 drives the movable arm 412 of the movable mechanism 41 to swing upward,
so that the cutting driving source 421, the cutter 422 and the suction mechanism 43,
three are away from the bobbin 51; wherein, when the cutter 422 just leaves the through
space 514 of the bobbin 51, the first transmission member 3112 of the first motion
module 311 can drive the bobbin 51 to rotate to enhance the effect of suctioning the
residual bobbin thread 60 by suction mechanism 43; accordingly, the bobbin 51 of the
first bobbin module 501 shows an initial state S2 of not being wound with the bobbin
thread 60, that is, the work of removing the bobbin thread 60 is completed.
[0048] Please refer to FIG. 15C. The movable arm 412 of the suction mechanism 43 assembled
to the movable mechanism 41 is only for convenience of explanation, that is, the suction
mechanism 43 can be assembled to the fixing frame 14 of the sewing machine body 10;
accordingly, when the movable arm 412 swings, the suction mechanism 43 does not swing
as the movable arm 412. As shown in the figure, the suction port 431 of the suction
mechanism 43 is located below the bobbin 51, and the appearance of the suction port
431 shows a funnel, whereby when the cutter 422 is at the cutting position C to cut
off the bobbin thread 60, the suction mechanism 43 can receive the bobbin thread 60
that naturally falls after cut off by the cutter 422, and thus the bobbin thread 60
is taken away from the bobbin 51 by the suction airflow A.
[0049] Please refer to FIG. 15D. In one preferred embodiment, the cutting transmission member
423 of the thread cutting mechanism 42 is connected to an air pressure source (not
shown in the figure) capable of generating airflow, wherein the cutting transmission
member 423 is provided with a plurality of air blowing holes 423a close to the cutter
422. Accordingly, when the cutter 422 is at the cutting position C to cut off the
bobbin thread 60, the air pressure source generates blown airflow B flowing out of
the air blowing holes 423a to prevent the cut bobbin thread 60 from being wound around
the cutting transmission member 423.
[0050] Please refer to FIG. 16A. After the bobbin thread 60 is removed, the work of winding
bobbin thread 60 starts. First, the first driving source 3111 of the first motion
module 311 generates rotational power to drive the first driving belt pulley 3113a
of the first interlocking module 3113 to rotate, which makes the first belt 3113c
of the first interlocking module 3113 drive the first transmission member 3112 to
rotate about the motion axis L through the first driven belt pulley 3113b of the first
interlocking module 3113, so that the bobbin thread 60 inside the clamping space 3314
starts to rotate with the first transmission member 3112, and accordingly the bobbin
51 of the first bobbin module 501 synchronously rotates to bring the bobbin thread
60 into the winding space 513 of the bobbin 51.
[0051] In the early phase, the bobbin 51 of the first bobbin module 501 is wound with the
bobbin thread 60. Since the outer diameter of the first winding portion 511a of the
first bobbin module 501 is smaller than the outer diameter of the second winding portion
511b of the first bobbin module 501, the bobbin thread 60 first is wound around the
first winding portion 511a of the bobbin 51 to ensure that the bobbin thread 60 first
covers the through space 514 of the first bobbin module 501; accordingly, the residual
bobbin thread 60 on the bobbin 51 of the first bobbin module 51 after sewing operation
also remains in the first winding portion 511a, and thus the cutter 422 of the thread
cutting mechanism 42 at the cutting position C can truly cut off bobbin thread 60.
In one preferred embodiment, in order to further ensure that the bobbin thread 60
is first wound around the first winding portion 511a at the early phase of the winding
operation, the adjustment driving source 342 of the bobbin thread control mechanism
34 drives the adjustment member 341 of the bobbin thread control mechanism 34 to swing,
which makes the through hole 3412a of the adjustment member 341 restrict the bobbin
thread 60 more to the connection plate 3112a. When the bobbin thread 60 is wound around
the first winding portion 511a for up to a certain number of turns (for example, 10
turns or 20 turns), the adjustment driving source 342 then drive the adjustment member
341 to make through hole 3412a not restrict the bobbin thread 60 from shifting, and
accordingly the bobbin thread 60 is evenly wound around the spool member 511 of the
bobbin 51. Besides, when the bobbin thread 60 is wound around the first winding portion
511a for up to a certain number of turns (for example, 10 turns or 20 turns), the
release driving source 332 of the thread releasing mechanism 33 also drives the release
lever 331 of the thread releasing mechanism 33 to swing, so that the pushing portion
3312 of the release lever 331 pushes against the lower end of the connecting portion
3112d of the blade 3112b (as shown in FIG. 16F) to release the bobbin thread 60, which
makes the end of the bobbin thread 60 inside the clamping space 3314 loose and wound
into the winding space 513 at the same time. Immediately, the release driving source
332 drives the pushing portion 3312 to move away from the connection plate 3112a,
such that the blade 3112b through its own elastic force makes the edge portion 3112c
be in contact with the connection plate 3112a; subsequently, when the bobbin 51 of
the first bobbin module 501 is wound with the bobbin thread 60 for up to a preset
number of turns, inside of the winding space 513 of the first bobbin module 501 has
been fully wound with the bobbin thread 60, and at this time, the first driving source
3111 of the first motion module 311 stops rotating.
[0052] Please refer to FIG. 16B. After stop winding the bobbin thread 60, since the relative
position relationship between the bobbin thread 60 and the clamp module 323 cannot
be determined, the adjustment driving source 342 of the bobbin thread control mechanism
34 needs to drive the adjustment member 341 of the bobbin thread control mechanism
34 to swing about the pivoting shaft 3411, which makes the adjustment plate 3412 of
the adjustment member 341 be in contact against the bobbin thread 60 located between
the thread gripper 15 and the bobbin 51, and accordingly the through hole 3412a of
the adjustment plate 3412 restricts the bobbin thread 60 located between the thread
gripper 15 and the bobbin 51 to be close to the clamp module 323. Through this, it
next ensures that the clamp module 323 clamps bobbin thread 60 located between the
thread gripper 15 and the bobbin 51. In order to achieve the foregoing effect, another
implementation procedure is that adjustment driving source 342 drives the adjustment
member 341 to swing before stopping the winding the bobbin thread 60, which makes
the adjustment plate 3412 be in contact against the bobbin thread 60 between the thread
gripper 15 and the bobbin 51; Accordingly, the bobbin thread 60 positioned between
the wire gripper 15 and the bobbin 51 is restricted to be close to the clamp module
323, which makes the bobbin thread 60 finally wound around the bobbin 51 can be on
the moving path of the clamp module 323.
[0053] Please refer to FIG. 16C. The first movable jaw driving source 3211 of the first
moving module 321 drives the first jaw transmission member 3212 of the first moving
module 321 to extend outward, and the clamp module 323 of the bobbin thread clamping
mechanism 32 is driven by the first jaw transmission member 3212 to move to a clamping
position P2 from a first preparatory position P1 (as shown in FIG. 16A) along a first
path D1 (as shown in FIG. 16D) intersecting the motion axis L, which makes the bobbin
thread 60 between the bobbin 51 and the thread gripper 15 be positioned between the
movable clamp 3231 and the fixed clamp 3232. In the present embodiment, during the
movement of the clamp module 323 from the first preparatory position P1 to the clamping
position P2, the guide wheel 3244 of the avoidance unit 324 is continuously in contact
with the curved guide rail 3242a of the assembling plate 3242 through the holding
force 3245a of the holding member 3245; such that, when the guide wheel 3244 moves
from one end of the curved guide rail 3242a to the other end of the curved guide rail
3242a, the swinging plate 3241 of the avoidance unit 324 drives the first moving module
321 and the clamp module 323 to swing in a counterclockwise path, which further changes
the relative position between three portions (the first moving jaw driving source
3211, the first jaw transmission member 3212 and the clamp module 323) and the first
bobbin module 501 to make the clamp module 323 avoid the bobbin 51 of the first bobbin
module 501. Through this, when moving along the first path D1 to the clamping position
P2, the clamp module 323 is not in contact with the bobbin 51 of the first bobbin
module 501 through the avoidance unit 324. Please refer to FIG. 16D. When the clamp
module 323 of the bobbin thread clamping mechanism 32 is at the clamping position
P2, the stop pin 3231b of the movable clamp 3231 may be in contact against the bobbin
thread 60 between the bobbin 51 and the thread gripper 15. Through it, when the bobbin
thread 60 is in a loose state, the stop pin 3231b can restrict a local length of the
bobbin thread 60 to between the movable clamp 3231 and the fixed clamp 3232, thereby
ensuring the relative position relationship between the bobbin thread 60 and the clamp
module 323 when the clamp module 323 clamp the bobbin thread 60. Subsequently, the
clamp driving source 3233 of the clamp module 323 drives the movable clamp 3231 of
the clamp module 323 to swing, which makes the movable clamp 3231 move close to the
fixed clamp 3232 of the clamp module 323, and thus makes the movable clamp 3231 and
the fixed clamp 3232 at a position near the adjustment member 341 clamp the bobbin
thread 60 that is located between the bobbin 51 and the thread gripper 15. At this
time, the clamping block 3232a of the fixed clamp 3231 moves into the clamping groove
3231a, so that the clamping groove 3231a and the clamping block 3232a are in a close
contact state, which makes the clamping groove 3231a and the clamping block 3232a
clamp bobbin thread 60 to prevent the bobbin thread 60 from being separated from the
clamp module 323, and makes the clamping groove 3231a and the clamping block 3232a
together clamp a local length of the bobbin thread 60. Here, the bobbin thread 60
is divided into wound bobbin thread 61 between the bobbin 51 and the clamp module
323, as well as the remaining portion of the bobbin thread 60 set as source bobbin
thread 62 assembled to the thread gripper 15.
[0054] Please refer to FIGS. 16E and 16F. The first movable jaw driving source 3211 of the
first moving module 321 drives the first jaw transmission member 3212 of the first
moving module 321 to move backward, and the clamp module 323 of the bobbin thread
clamping mechanism 32 is driven by the first jaw transmission member 3212 to back
to the first preparatory position P1 from the clamping position P2 along the first
path D1, which makes the source bobbin thread 62 pass under the bobbin 51 of the first
bobbin module 501. At this time, the release driving source 332 of the thread releasing
mechanism 33 drives the release lever 331 of the thread releasing mechanism 33 to
swing, which makes the pushing portion 3312 of the release lever 331 pushes against
the lower end of the connecting portion 3112d of the blade 3112b, and thus the edge
portion 3112c of the blade 3112b is away from the connection plate 3112a to allow
the clamping space 3314 to show an open state in which the bobbin thread 60 enters.
Subsequently, the first driving source 3111 of the first motion module 311 drives
the first transmission member 3112 to rotate clockwise through the first interlocking
module 3113, which makes the source bobbin thread 62 passes through the interior of
the clamping space 3314. And then, the release driving source 332 drives the release
lever 331 to swing, which makes the pushing portion 3312 of the release lever 331
be away from the lower end of the connecting portion 3112d of the blade 3112b; accordingly
the blade 3112b through its own elastic force makes the edge portion 3112c of the
blade 3112b and the connection plate 3112a together clamp the source bobbin thread
62 (as shown in FIG. 16F) to wait for the next action of winding the bobbin thread
60. Afterward, the second movable jaw driving source 3221 of the second moving module
322 drives the second jaw transmission member 3222 of the clamp module 323 to make
a first-stage moving travel, so that both the first moving module 323 and the clamp
module 323 are driven to move by the second jaw transmission member 3222, and thus
the clamp module 323 moves from the first preparatory position P1, along a second
path D2 intersecting the first path D1, to a first guiding position P3; and when the
clamp module 323 is at the first guiding position P3, the source bobbin thread 62
would touch the edge portion 3112c of the blade 3112b. Subsequently, as shown in FIGS.
16G and 16H, the first driving source 3111 of the first moving module 311 through
the first interlocking module 3113 drives the first transmission member 3112 to rotate
counterclockwise about the motion axis L, which makes the blade 3112b is driven by
the first transmission member 3112 to cut off the source bobbin thread 62. At this
time, the end of the source bobbin thread 62 is clamped by the blade 3112b, while
the end of the wound bobbin thread 61 is clamped by the clamp module 323. In the above
FIGS. 16A to 16H, that the bobbin case 52 is axially separated away from bobbin 51
is for convenience of explanation. In fact, the relative distance between the bobbin
case 52 and the bobbin 51 should be substantially shown as the separated state S1
of FIG. 15A. And in FIG. 16G, in order to clearly show the angular state of the blade
3112b, the bobbin 51 is moved out of the connection plate 3112a.
[0055] In the above-mentioned steps of FIGS. 16A to 16E, in order to prevent the clamp module
323 from moving along the first path D1, the clamp module 323 would interfere with
the connection plate 3112a and the blade 3112b; the first motion module 311 can drive
the connection plate 3112a and the blade 3112b to rotate, which makes the blade 3112b
rotate to an angle to avoid the clamp module 323, but not limited to the angle shown
in the figure.
[0056] Please refer to FIG. 17A. After cutting off bobbin thread 60 is completed, the wound
bobbin thread 61 starts to be installed on the bobbin case 52 of the first bobbin
module 501. First, the third driving source 3131 of the third motion module 313 drives
the third interlocking module 3133 move away from the third transmission member 3132;
the restoring force 3134a of the resetting member 3134 acts on the pressing block
3132a, which makes the third transmission member 3132 move toward the third driving
source 3131, and thus the moving third transmission member 3132 can make the bobbin
case 52 of the first bobbin module 501 assembled to the bobbin 51 of the first bobbin
module 501; accordingly, both the bobbin case 52 of the first bobbin module 501 and
the bobbin 51 of the first bobbin module 501 are transformed from the separated state
S1 into an assembled state S3 of being assembled to each other. At this time, the
wound bobbin thread 61 is in contact with the open end 524 of the bobbin case 52,
making the wound bobbin thread 61 be in a tensioned state.
[0057] Please refer to FIG. 17B. When the wound bobbin thread 60 is in contact with the
open end 524 of the bobbin case 52, the second driving source 3121 of the second motion
module 312 generates rotational power to drive the second driving belt pulley 3123a
of the second interlocking module 3123 to rotate, which makes the second belt 3123c
of the second interlocking module 3123 drive the second transmission member 3122 to
rotate about the motion axis L via the second driven belt pulley 3123b of the second
interlocking module 3123; when the second transmission member 3122 rotates, the synchronization
protruding pillar 3142 of the synchronization module 314 cannot be moved by the limitation
of the synchronization groove 3141, so that the second transmission member 3122 through
the synchronization module 314 drives the third transmission member 3132 of the third
motion module 313 to rotate, and thus the bobbin case 52 of the first bobbin module
501 rotates synchronously. As shown in the figure, the second driving source 3121
first drives the bobbin case 52 of the first bobbin module 501 to rotate clockwise
through the second transmission member 3122, and then the second driving source 3121
drives the bobbin case 52 of the first bobbin module 501 to rotate counterclockwise;
accordingly, the rotating bobbin case 52 can guide the wound bobbin thread 61 into
the thread guiding slot 527 of the bobbin case 52, which makes a local length of the
wound bobbin thread 61 located between the housing 521 of the bobbin case 52 and the
clamping elastic piece 528 of the bobbin case 52.
[0058] Please refer to FIG. 17C. Next, the second movable jaw driving source 3221 of the
second moving module 322 drives the second jaw transmission member 3222 of the clamp
module 323 to make a second stage moving travel, which makes both the first moving
module 321 and the clamp module 323 are driven by the second transmission member 3222
to move in a direction away from the connection plate 3112a, so that the clamp module
323 moves from the first guiding position P3 to a second preparatory position P4 along
a third path D3 parallel to the second path D2. As shown in FIG. 17D, during the movement
process of the clamp module 323 toward the second preparatory position P4, the first
jaw transmission member 3212 of the first moving module 321 touches the roller 3243
of the avoidance unit 324, which makes the swing plate 3241 of the avoidance unit
324 swing, thereby the guide wheel 3244 of the avoidance unit 324 is separated from
the curved guide rail 3242a. Through it, the clamp module 323 of the bobbin thread
clamping mechanism 32 pulls the wound bobbin thread 61, which makes the wound bobbin
thread 61 introduced into the guiding opening 528a of the clamping elastic piece 528,
and thus the clamping elastic piece 528 can guide the wound bobbin thread 61 to the
thread guiding hole 526 from the thread guiding slot 527.
[0059] Please refer to FIG. 17E. When the clamp module 323 is located at the second preparatory
position P4, the first movable jaw driving source 3211 of the first moving module
321 again drives the first jaw transmission member 3212 of the first moving module
321 to extend outward, so that the first jaw transmission member 3212 drives the clamp
module 323 to move from the second preparatory position P4 to a second guiding position
P5 along a fourth path D4 parallel to the first path D1; wherein, during the movement
process of the clamp module 323 toward the second guiding position P5, the wound bobbin
thread 61 first touches the hook arm 529 of the bobbin case 52, and then the wound
bobbin thread 61 pushes against the elastic arm 530a of the thread blocking piece
530, which makes the elastic arm 530a deform, such that the wound bobbin thread 61
is guided into the thread hole 529a of the hook arm 529. Through it, the operation
of mounting the wound bobbin thread 61 to the bobbin case 52 is completed; wherein
when the wound bobbin thread 61 is located inside the thread hole 529a, the elastic
arm 530a is overlapped with the thread hole 529a because of not being pushed by the
wound bobbin thread 61, which makes the wound bobbin thread 61 blocked by the elastic
arm 530a to avoid being separated from the thread hole 519a.
[0060] Please refer to FIG. 17F. The wound bobbin thread 61 is guided to the inside of the
thread hole 529a of the hook arm 529, and the clamp driving source 3233 of the clamp
module 323 drives the movable clamp 3231 of the clamp module 323 to swing; so that,
the movable clamp 3231 is away from the fixed clamp 3232 of the clamp module 323,
and thus the clamp module 323 releases the end of the wound bobbin thread 61. Finally,
the clamp module 323 moves back to the first preparatory position P1 from the second
guiding position P5 through the first moving module 321 and the second moving module
322, which makes the clamp module 323 wait to mount the bobbin thread 60 to the bobbin
case 52.
[0061] Please refer to FIG. 18F. In second preferred embodiment, the difference from the
first preferred embodiment is the manner of assembly among the first motion module
311, the second motion module 312, the third motion module 313, and the synchronization
module 314. As shown in the figure, the second transmission member 3122 of the second
motion module 312 is movably disposed through the first transmission member 3112 of
the first motion module 311, the second interlocking module 3123 of the second motion
module 312 is configured as a single hollow shaft, and the third transmission member
3132 is movably assembled to the outer circumference of the second interlocking module
3123 and assembled to the second transmission member 3122 through the synchronization
protruding pillar 3142 of the synchronization module 314; wherein, the first transmission
member 3112 and the third transmission member 3132 are respectively located on opposite
sides of the second transmission member 3122. Further, the third interlocking module
3133 of the third movement module 313 is arranged with an interlocking rack 3133a
that can drive the axial displacement of the third transmission member 3132, and an
interlocking gear 3133b assembled to the third driving source 3131; the interlocking
rack 3133a is engaged with the interlocking gear 3133b. Wherein, the synchronization
groove 3141 of the synchronization module 314 is formed in the second interlocking
module 3123, which makes the synchronization groove 3141 an elongated form, and thus
the synchronization protruding pillar 3142 is simultaneously disposed through the
third transmission member 3132, the second interlocking module 3123, and the second
transmission member 3122.
[0062] In the present embodiment, when the second driving source 3121 of the second motion
module 312 generates rotational power, the second driving source 3121 drives the second
transmission component 3122 to rotate relative to the first transmission component
3112. At this time, the synchronization protruding pillar 3142 of the synchronization
module 314 would not be affected by the first transmission member 3112 to rotate,
and the synchronization groove 3141 of the synchronization module 314 synchronously
rotates with the second transmission member 3122. Furthermore, the third driving source
3131 of the third motion module 313 generates rotational power, and the interlocking
gear 3133b of the third interlocking module 3133 drives the interlocking rack 3133a
of the third interlocking module 3133 to move; accordingly the third transmission
member 3132 moves along the motion axis L. And when the third transmission member
3132 moves, the synchronization protruding pillar 3142 of the synchronization module
314 moves along the synchronization groove 3141 of the synchronization module 314,
which makes the third transmission member 3132 drive the entire second transmission
module 3122 to move axially through the synchronization module 314.
[0063] Please refer to FIG. 19. In third preferred embodiment, the difference from the second
preferred embodiment is that the bobbin module motion mechanism 31 has no synchronization
module 314 and the third transmission member 3132 of the third motion module 313;
the second driving source 3121 configured as a plate member and assembled to the second
motion module 312 makes the third transmission member 3132 not coaxially disposed
on the movement axis L; wherein, when the third driving source 3131 of the third motion
module 313 drives the third transmission member 3132 to move along the axis direction
of the motion axis L, the second motion module 312 as a whole (including the second
driving source 3121, the second transmission member 3122 and the second interlocking
module 3123) simultaneously moves along the motion axis L, so that the bobbin case
52 moves to be separated from the bobbin 51. In the present embodiment, the third
transmission member 3132 may be directly connected to the third driving source 3131.
However, the third transmission member 3132 may also be connected to the third driving
source 3131 via the third interlocking module 3133.
[0064] However, that the third transmission member 3132 is assembled to the second driving
source 3121 is for convenience of description, that is, the third transmission member
3132 can be assembled to the first driving source 3111 of the first motion module
311, and thus the entire first motion module 311 (including the first driving source
3111, the first transmission member 3112 and the first interlocking module 3113) can
simultaneously move along the motion axis L when the third transmission member 3132
moves along the motion axis L through the third driving source 3131, which makes the
bobbin 51 move to be separated from the bobbin case 52.
[0065] In addition, in this embodiment, before the bobbin thread 60 is wound around the
bobbin 51, the clamp module 323 of the bobbin thread clamping mechanism 32 can temporarily
clamp the source bobbin thread 62, and then, the release driving source 332 of the
thread releasing mechanism 33 drives the release lever 331 of the thread releasing
mechanism 33 to swing, which makes the pushing portion 3312 of the release lever 331
push against the lower end of the connecting portion 3112d of the blade 3112b, and
thus the edge portion 3112c of the blade 3112b is further away from the connection
plate 3112a to allow the clamping space 3314 to be in an open state. Next, the clamp
module 323 is driven by the first moving module 321 and the second moving module 322
to make the source bobbin thread 62 be temporarily separated from the clamping space
3314. Through it, in the process of removing the bottom thread 60, since the source
bottom thread 62 is temporarily separated from the clamping space 3314, an excess
of bobbin thread 60 can prevent from being draw out from the thread gripper 15 during
the rotation of the first transmission member 3112. Subsequently, after removal of
bobbin thread 60 is completed, the first and second moving modules 321, 322 drive
the clamp module 323 to move, which makes the source bobbin thread 62 return to the
interior of the clamping space 3314. And then, the release driving source 332 drives
the release lever 331 to swing, which makes the pushing portion 3312 of the release
lever 331 be away from the lower end of the connecting portion 3112d of the blade
3112b, and thus the blade 3112b through its own elastic force to make the edge portion
3112c of the blade 3112b and the connecting plate 3112a collectively clamp the source
bobbin thread 62.
[0066] The above-mentioned embodiments are used for conveniently describing the present
invention, not further to limit it. For the person skilled in the art of the disclosure,
without departing from the concept of the disclosure, simple modifications or changes
can be made according to the claims and description of the present invention and should
be included in the protection scope of the disclosure.