Technical Field
[0001] The present invention relates to an aggregate packaging body, a gusseted packaging
bag, and a production method for the gusseted packaging bag.
Background Art
[0002] A conventional aggregate packaging body is used by housing a plurality of individual
packaging bodies, in which packaged bodies such as pocket tissues are housed, in a
film-shaped packaging bag. As the film-shaped packaging bag, a gusseted packaging
bag in which a tubular film is folded in a gusset shape is used. In addition, the
gusseted packaging bag is provided with a perforation for opening (for example, Japanese
Patent No.
5,833,381).
Citation List
Patent Document
[0003] Patent Document 1: Japanese Patent No.
5,833,381
Summary of the Invention
Technical Problem
[0004] In the conventional aggregate packaging body, the perforation for opening is formed
in a small size on a top surface where the perforation is easily visible, or is formed
in a large size on a side surface close to the top surface, and thus the perforation
breaks before opening. In addition, in an aggregate packaging body having a perforation
adjusted to a position or a size at which the perforation hardly breaks before opening,
a strong force is required to open the packaging bag, so that some users have difficulty
in opening the packaging bag. In addition, even in the case of opening along the perforation
for opening, an outlet is formed on the top surface of the aggregate packaging body,
or the side surface of the aggregate packaging body tends to be largely broken, so
that it is difficult to cleanly store or carry remaining individual packaging bodies
in the aggregate packaging body after opening without change.
[0005] An object of the invention is to provide an aggregate packaging body that is not
easily broken before opening, has excellent openability, and is easy to handle after
opening.
Solution to Problem
[0006] An aspect of the invention provides an aggregate packaging body including a plurality
of individual packaging bodies in which packaged bodies are housed, a gusseted packaging
bag formed using a tubular film, the gusseted packaging bag including a gusset part
obtained by folding a part of the tubular film into a gusset shape and a seal part
obtained by sealing both end portions of the tubular film, and a notch part for opening
formed in the gusseted packaging bag, the plurality of individual packaging bodies
being stacked in a vertical direction and housed in the gusseted packaging bag, in
which the gusseted packaging bag has a top surface provided in an upper part in the
vertical direction, a front surface provided in a front part in a front-rear direction
intersecting the vertical direction, continuous with the top surface, and included
in the gusset part, and a pair of side surfaces which faces each other in a left-right
direction intersecting the vertical direction and the front-rear direction, is continuous
with the top surface, and is included in the seal part, the notch part is configured
by a slit formed on the front surface to extend in the left-right direction, the slit
is disposed between the center part of the front surface in the vertical direction
and the top surface, and a length of the slit is shorter than a width of the front
surface in the left-right direction.
Advantageous Effects of the Invention
[0007] According to an aspect of the invention, it is possible to provide an aggregate packaging
body that is not easily broken before opening, has excellent openability, and is easy
to handle after opening.
Brief Description of the Drawings
[0008]
Fig. 1 is a diagram illustrating an aggregate packaging body according to an embodiment
(first embodiment) of the invention.
Fig. 2 is a diagram illustrating the aggregate packaging body (individual packaging
bodies are omitted) according to the first embodiment.
Fig. 3 is a diagram illustrating a usage state (at the time of opening) of the aggregate
packaging body according to the first embodiment.
Fig. 4 is a diagram illustrating a usage state (at the time of taking out) of the
aggregate packaging body according to the first embodiment.
Fig. 5 is a diagram illustrating a usage state (after taking out) of the aggregate
packaging body according to the first embodiment.
Fig. 6 is a diagram illustrating an aggregate packaging body (individual packaging
bodies are omitted) according to an embodiment (second embodiment) of the invention.
Fig. 7 is a diagram illustrating an aggregate packaging body (individual packaging
bodies are omitted) according to an embodiment (third embodiment) of the invention.
Fig. 8 is a flowchart illustrating an example of a production method for the gusseted
packaging bag according to the present embodiment.
Fig. 9 is a diagram illustrating a production process of the gusseted packaging bag
according to the present embodiment.
Fig. 10 is a diagram illustrating an example of a semi-finished product obtained in
the production process of the gusseted packaging bag according to the present embodiment.
Fig. 11 is a diagram illustrating a conventional aggregate packaging body (Comparative
Example 1).
Fig. 12 is a diagram illustrating a conventional aggregate packaging bag (Comparative
Example 2).
Fig. 13 is a diagram illustrating a conventional aggregate packaging bag (Comparative
Example 3).
Fig. 14 is a diagram illustrating a conventional aggregate packaging bag (Comparative
Example 4).
Mode for Carrying Out the Invention
[0009] Hereinafter, embodiments of the invention will be described in detail with reference
to the drawings. To facilitate understanding, the scale of each member in each drawing
may differ from the actual scale. Further, in the following description, common parts
in each drawing are denoted by the same reference numerals, and description thereof
may be omitted.
<Aggregate packaging body>
[0010] Fig. 1 is a diagram illustrating an aggregate packaging body according to an embodiment
(first embodiment) of the invention. Fig. 2 is a diagram illustrating the aggregate
packaging body (individual packaging bodies are omitted) according to the first embodiment.
In Fig. 1, an aggregate packaging body 100 includes a plurality of individual packaging
bodies PT, a gusseted packaging bag 10, and a notch part 20, and the plurality of
individual packaging bodies PT are housed (or accommodated) in the gusseted packaging
bag 10.
[Individual packaging bodies PT]
[0011] The individual packaging bodies PT housed in the gusseted packaging bag 10 house
packaged bodies. The individual packaging bodies PT, in which the packaged bodies
are housed, are not particularly limited. However, for example, it is possible to
use a sanitary thin paper container in which sanitary thin paper is housed (hereinafter
referred to as a thin paper container). Specific examples of the thin paper container
include a portable thin paper packaging body (for example, a pocket tissue) illustrated
in Fig. 1. Note that the individual packaging bodies PT are an example of individual
packaging bodies included in an aggregate packaging body of the invention.
[0012] Note that when the individual packaging bodies PT are pocket tissues (thin paper
packaging bodies), a plurality of pieces of folded and stacked tissue paper (not illustrated)
is accommodated in the film-shaped packaging bag FP provided with a perforation PM
on an upper surface as illustrated in Fig. 1. In such a thin paper packaging body,
the packaging bag FP is opened by breaking the perforation PM, and the tissue paper
can be taken out from an outlet formed in the packaging bag FP.
[0013] Note that a form of the packaged bodies housed in the individual packaging bodies
PT is not limited to tissue paper, and can be applied to sanitary thin paper such
as toilet paper, kitchen paper, or paper towel. Note that these sanitary thin papers
include sanitary thin paper containing a moisturizing component (for example, lotion
tissue etc.) . Further, the use of the sanitary thin paper is not limited, and it
is possible to apply any of industrial, household, or portable sanitary thin paper.
Among these sanitary thin papers, portable sanitary thin paper (for example, pocket
tissue) such as tissue paper or toilet paper containing a moisturizing component is
preferable.
[0014] A size of each of the packaged bodies housed in the individual packaging bodies PT
is not particularly limited. For example, when the packaged body is a stacked body
of sanitary thin paper (tissue paper), it is possible to set a length in a longitudinal
direction (X direction of Fig. 1) of the individual packaging bodies PT to about 80
to 250 mm, set a length in a width direction (Y direction of Fig. 1) orthogonal to
the longitudinal direction to about 50 to 115 mm, and set a height (Z direction of
Fig. 1) to about 10 to 90 mm. For example, such a stacked body of the sanitary thin
paper can be produced by a rotary or multi-stand inter-folder.
[0015] In addition, in the individual packaging body PT, a shape of the packaging bag FP
is not particularly limited. For example, in the shape of the packaging bag FP, an
appearance has a three-dimensional shape of a substantially rectangular parallelepiped.
In the present embodiment, the length in the X direction illustrated in Fig. 1 is
longer than the length in the Y direction. Note that the shape of the individual packaging
body PT may have another three-dimensional shape depending on the type of the packaged
body to be housed and the shape of the packaged body. For example, the length of the
housed packaged body in the X direction may be equal to the length in the Y direction,
or may be shorter than the length in the Y direction. Further, a contour shape is
not limited to a rectangular shape such as a rectangle, and may have a contour shape
such as a triangle or a circle.
[0016] A form of the packaging bag FP of the individual packaging bodies PT is not particularly
limited. For example, the packaging bag FP can be produced by pillow packaging, caramel
packaging, etc. in which a flexible film is formed into a bag shape by side sealing,
and the bag-shaped film is further folded in a gusset shape and sealed by heat sealing.
Note that the individual packaging bodies PT are an example of the individual packaging
bodies included in the aggregate packaging body of the invention.
[0017] In addition, a material of a film used for the packaging bag FP of the individual
packaging bodies PT is not particularly limited, and can be formed of, for example,
a flexible film. As a specific example of such a flexible film, for example, it is
possible to use a resin film such as polyethylene (PE), polypropylene (PP), polyethylene
terephthalate (PET), polystyrene (PS), polyvinyl chloride (PVC), ethylene-vinyl acetate
copolymer (EVA), or polyamide (PA). In addition, examples of polyethylene include
high-density polyethylene and low-density polyethylene.
[0018] Note that as the material of the film used for the packaging bag FP of the individual
packaging bodies PT, polyethylene, polypropylene, polyethylene terephthalate, etc.
are preferable since these materials are flexible, easy to handle, have high sealing
property when heat-sealed, and are inexpensive. In addition, polyethylene and polypropylene
are more preferable since these materials are odorless, have excellent water resistance
and chemical resistance, and can be mass-produced at low cost. Further, the film may
be a laminated film in which a plurality of films is laminated, or a film made of
a mixture of two or more resins among the above resins.
[0019] A thickness of the film used for the packaging bag FP of the individual packaging
bodies PT is arbitrary. Note that from viewpoints of imparting sufficient strength
to the packaging bag FP, ensuring flexibility and lightness, and suppressing costs,
the thickness of the film is preferably in a range of 10 to 100 µm, and more preferably
in a range of 20 to 70 µm.
[0020] The number of the plurality of individual packaging bodies PT housed in the gusseted
packaging bag 10 is not particularly limited. For example, in the present embodiment,
20 pocket tissues are housed as the plurality of individual packaging bodies PT. Specifically,
as illustrated in Fig. 1, 20 pocket tissues are housed in the gusseted packaging bag
10 in a state in which five stages, each of which has four pocket tissues arranged
therein, are stacked in a vertical direction (Z direction). Note that arrangement
of the individual packaging bodies PT housed in the gusseted packaging bag 10 is not
limited to this arrangement. For example, 12 pocket tissues may be stacked in three
stages, each of which has four pocket tissues arranged therein, in the vertical direction
(Z direction), or 12 pocket tissues may be stacked one by one in 12 stages in the
vertical direction (Z direction).
[Gusseted packaging bag]
[0021] The gusseted packaging bag 10 has a gusset structure formed of a tubular film TF.
The gusseted packaging bag 10 having such a gusset structure includes a gusset part
GP and a seal part SP. The gusset part GP is configured by folding a part of the tubular
film TF into a gusset shape. Further, the seal part SP is configured by sealing both
end portions 10a and 10b of the tubular film TF.
[0022] A form of the gusseted packaging bag 10 is not particularly limited as long as the
gusseted packaging bag 10 has the gusset structure. For example, as illustrated in
Figs . 1 and 2, in the present embodiment, a film-shaped sheet is formed on the tubular
film TF by a side seal, and the tubular film TF is folded in a gusset shape. In this
state, one end portion of the tubular film TF (the end portion 10a of the gusseted
packaging bag 10) is sealed by pillow packaging based on heat sealing HS, and the
other end portion of the tubular film TF (the end portion 10b of the gusseted packaging
bag 10) is sealed caramel packaging CP (see Figs. 1 and 2). In this way, the gusset
part GP and the seal part SP of the gusseted packaging bag 10 are configured.
[0023] Note that the gusseted packaging bag 10 is an example of a gusseted packaging bag
included in the aggregate packaging body of the invention. A packaging form of the
gusseted packaging bag 10 is not limited to these forms as long as the gusseted packaging
bag 10 has the gusset structure. For example, one end portion of the tubular film
TF (the end portion 10a of the gusseted packaging bag 10) may be sealed by caramel
packaging CP, and the other end portion of the tubular film TF (the end portion 10b
of the gusseted packaging bag 10) may be sealed by pillow packaging based on heat
sealing. Alternatively, the both end portions 10a and 10b of the tubular film TF may
be sealed only by pillow packaging.
[0024] A material of the gusseted packaging bag 10 is not particularly limited. For example,
the gusseted packaging bag 10 may be formed of a resin film. Specific examples of
such a resin film include polypropylene (PP), polyethylene (PE), and a stacked body
(PE/EVOH/PE) of PE-ethylene vinyl alcohol copolymer (EVOH)-PE. Among these materials,
polypropylene (PP) is preferable.
[0025] A thickness of the resin film used for the gusseted packaging bag 10 is not particularly
limited. For example, the thickness of the resin film can be set to 10 to 70 µm, preferably
15 to 60 µm, and more preferably 20 to 50 µm.
[0026] In this embodiment, the gusseted packaging bag 10 has a top surface 11, a bottom
surface 12, a pair of side surfaces 13 and 14, a front surface 15, and a back surface
16.
[0027] The top surface 11 is provided in an upper part in the vertical direction (Z direction).
The bottom surface 12 is provided in a lower part in the vertical direction (Z direction)
and faces the top surface 11. The pair of side surfaces 13 and 14 faces each other
in a left-right direction (X direction) intersecting the vertical direction (Z direction)
and is continuous with the top surface 11 and the bottom surface 12. The front surface
15 is provided in a front part in the front-rear direction (Y direction) intersecting
the vertical direction (Z direction) and is continuous with the top surface 11 and
the bottom surface 12. The back surface 16 is provided in a back part in the front-rear
direction (Y direction) intersecting the vertical direction (Z direction), faces the
front surface 15, and is continuous with the top surface 11 and the bottom surface
12.
[0028] Further, the pair of side surfaces 13 and 14 is included in the seal part SP of the
gusseted packaging bag 10 (see Figs. 1 and 2). Specifically, on the side surface 13,
the end portion 10a of the gusseted packaging bag 10 included in the seal part SP
of the gusseted packaging bag 10 described above is disposed. Further, on the side
surface 14, the end portion 10b of the gusseted packaging bag 10 included in the seal
part SP of the gusseted packaging bag 10 described above is disposed.
[0029] In addition, the front surface 15 is included in the gusset part GP of the gusseted
packaging bag 10 (see Figs. 1 and 2). Specifically, the left-right direction (X direction)
of the front surface 15 of the gusseted packaging bag 10 is a stretching direction
of the film.
[0030] In addition, at each of an upper edge 15a (portion at which the front surface 15
is continuous with the top surface 11) and a lower edge 15b (portion at which the
front surface 15 is continuous with the bottom surface 12) of the front surface 15
of the gusseted packaging bag, a first fold GF1 forming a pleat of a mountain fold
of the gusset part GP extending in the left-right direction (X direction or film stretching
direction) is disposed.
[0031] Further, at a center part 15c of the gusseted packaging bag 10 in the vertical direction
(Z direction), a second fold GF2 forming a pleat of a valley fold of the gusset part
GP extending in the left-right direction (X direction or film stretching direction)
is disposed. In Figs. 1 and 2, the second fold GF2 is indicated by a dashed line.
[0032] Note that in the present embodiment, as illustrated in Fig. 2, an interval between
the first fold GF1 (the upper edge 15a of the front surface 15) and the center part
15c in the vertical direction (Z direction) is substantially the same as an interval
between the second fold GF2 (the lower edge 15b of the front surface 15) and the center
part 15c in the vertical direction (Z direction).
[Notch part]
[0033] The notch part 20 is formed in the gusseted packaging bag 10 as a notch for opening.
The notch part 20 is configured by a slit SR formed on the front surface 15 to extend
in the left-right direction (X direction) . A mode of the slit SR is not particularly
limited. For example, the slit SR may be configured by perforations, etc. in which
a plurality of cuts and ties (portions where there are no cuts between the cuts) are
alternately disposed (see Figs. 1 and 2).
[0034] Note that when the slit SR included in the notch part 20 is configured by the perforations,
respective dimensions of the tie and the cut of the perforations are arbitrary. For
example, the dimension of the tie is preferably 0.3 to 3.0 mm, more preferably 0.5
to 2.5 mm, and even more preferably 0.5 to 2.0 mm. In addition, the dimension of the
cut is preferably 1.0 to 8.0 mm, more preferably 1.5 to 6.0 mm, and even more preferably
2.0 to 4.0 mm.
[0035] The slit SR included in the notch part 20 is disposed between the center part 15c
of the front surface 15 in the vertical direction (Z direction) and the top surface
11. Specifically, the slit SR is formed between the first fold GF1 (the upper edge
15a of the front surface 15) and the second fold GF2 (the center part 15c of the front
surface 15 in the Z direction) of the gusset part GP (Fig. 1).
[0036] In the first embodiment, as illustrated in Fig. 2, a distance D1 between the upper
edge 15a of the front surface 15 and the notch part 20 (slit SR) in the vertical direction
(Z direction) is substantially the same as a distance D2 between the center part 15c
and the notch part 20 (slit SR) in the vertical direction (Z direction).
[0037] Further, in the notch part 20, as illustrated in Fig. 2, a length L2 of the slit
SR is shorter than a width L1 of the front surface 15 in the left-right direction
(X direction) . In the first embodiment, as illustrated in Fig. 2, the slit SR is
disposed between a center part 15d of the front surface 15 in the left-right direction
(X direction) and the other end portion (the end portion 10b of the gusseted packaging
bag 10) of the front surface 15 in the left-right direction (X direction) . In this
way, the length L2 of the slit SR included in the notch part 20 is approximately half
the width L1 of the front surface 15 in the left-right direction (X direction).
[0038] Here, the effect of the invention will be described. Fig. 3 is a diagram illustrating
a usage state (at the time of opening) of the aggregate packaging body according to
the first embodiment. Fig. 4 is a diagram illustrating a usage state (at the time
of taking out) of the aggregate packaging body according to the first embodiment.
Fig. 5 is a diagram illustrating a usage state (after taking out) of the aggregate
packaging body according to the first embodiment.
[0039] In the present embodiment, as illustrated in Figs. 1 and 2, since the plurality of
individual packaging bodies PT is stacked in the vertical direction (Z direction)
and housed in the gusseted packaging bag 10, the vertical direction (Z direction)
is a stacking direction of the plurality of individual packaging bodies PT. In addition,
in the gusseted packaging bag 10, the front surface 15 includes the gusset part GP
and the pair of side surfaces 13 and 14 includes the seal part SP, and thus the left-right
direction (X direction) of the front surface 15 is the stretching direction of the
film.
[0040] In addition, at each of the upper edge 15a and the lower edge 15b of the front surface
15 of the gusseted packaging bag 10, the first fold GF1 of the gusset part GP extending
in the left-right direction (X direction or film stretching direction) is disposed.
Further, at the center part 15c of the front surface 15 of the gusseted packaging
bag 10 in the vertical direction (Z direction), the second fold GF2 of the gusset
part GP extending in the left-right direction (X direction or film stretching direction)
is disposed.
[0041] In addition, in the present embodiment, since the notch part 20 is configured by
the slit SR extending in the left-right direction (X direction) of the front surface
15 of the gusseted packaging bag 10, a direction in which the slit SR extends is a
direction intersecting the vertical direction (the Z direction or the stacking direction
of the plurality of individual packaging bodies PT). In addition, the direction intersecting
with the vertical direction (Z direction) is a direction along the left-right direction
of the front surface 15 (the X direction or the film stretching direction).
[0042] In the present embodiment, when the slit SR included in the notch part 20 of the
aggregate packaging body 100 is formed on the front surface 15 to extend in the left-right
direction (X direction) of the front surface 15, the slit SR included in the notch
part 20 can be disposed along the stretch direction of the film in which the film
tends to easily tear. For this reason, in the aggregate packaging body 100 according
to the first embodiment, the notch part 20 is easily opened, and the openability is
excellent.
[0043] In addition, in the present embodiment, as illustrated in Figs. 2 and 3, the aggregate
packaging body 100 can be opened by breaking the slit SR included in the notch part
20. Specifically, as illustrated in Figs. 2 and 3, by breaking the slit SR, an outlet
OP (hereinafter referred to as an outlet or an outlet after opening) is formed on
the front surface 15 of the gusseted packaging bag 10. Further, as illustrated in
Figs. 4 and 5, the individual packaging bodies PT can be taken out from the outlet
OP on the front surface 15.
[0044] In the present embodiment, since the direction in which the slit SR extends intersects
the vertical direction (the Z direction or the stacking direction of the plurality
of individual packaging bodies PT), a direction in which the outlet OP formed on the
front surface 15 extends after the notch part 20 is opened is a direction intersecting
the stacking direction of the plurality of individual packaging bodies PT. The direction
in which the outlet OP extends is a direction along a surface where two individual
packaging bodies PT adjacent each other in the vertical direction (Z direction) overlap
(or overlap each other). For this reason, in the aggregate packaging body 100 according
to the present embodiment, it is easy to take out the individual packaging bodies
PT from the front surface 15 after opening (the notch part 20 or the outlet OP after
opening) , and a take-out property is excellent.
[0045] In addition, in the present embodiment, since the slit SR included in the notch part
20 is disposed between the center part 15c of the front surface 15 in the vertical
direction (Z direction) and the top surface 11, the outlet OP after opening is formed
above the center part 15c of the front surface 15 in the vertical direction (Z direction).
In addition, since the length L2 of the slit SR is shorter than the width L1 of the
front surface 15 in the left-right direction (X direction), the outlet OP after opening
is not formed over the entire front surface 15 in the left-right direction (X direction)
. For this reason, the individual packaging bodies PT remaining in the aggregate packaging
body 100 after opening are less likely to come off the outlet OP. In addition, even
after opening, it is possible to carry the aggregate packaging body 100 with the individual
packaging bodies PT housed therein. Therefore, the aggregate packaging body 100 according
to the first embodiment is excellent in storability and portability after opening.
[0046] In addition, in the present embodiment, the slit SR included in the notch part 20
is formed on the front surface 15 of the gusseted packaging bag 10, and the notch
part 20 is not provided on the top surface 11 where dust, dirt, etc. (hereinafter
referred to as dirt and dust) easily enter. In addition, as described above, the outlet
OP after opening is not formed over the entire front surface 15 in the left-right
direction (X direction). For this reason, in the present embodiment, dirt and dust
hardly enter the inside of the aggregate packaging body 100 from the outlet OP after
opening. From this point of view, the aggregate packaging body 100 according to the
present embodiment is excellent in storability after opening.
[0047] In addition, in the present embodiment, the slit SR included in the notch part 20
is formed between the center part 15c (gusset fold) of the front surface 15 in the
vertical direction (Z direction) and the top surface 11 (the upper edge 15a of the
front surface 15). For this reason, the slit SR included in the notch part 20 can
be disposed on the front surface 15 of the gusseted packaging bag 10 so that the slit
SR is not caught by the gusset fold at which the film tends to tear.
[0048] In addition, the slit SR included in the notch part 20 is merely formed in a part
of the front surface 15 of the gusseted packaging bag 10, and is not formed on the
top surface 11 or the bottom surface 12 to which a force from the outside (hereinafter
referred to as an external force) is easily applied. For this reason, even when an
external force is applied to the aggregate packaging body 100 (or the gusseted packaging
bag 10 before the individual packaging bodies PT are housed) before opening, the notch
part 20 is unlikely to tear before opening. Therefore, the aggregate packaging body
100 according to the present embodiment is excellent in non-breakability before opening.
[0049] Note that in the first embodiment, the slit SR is disposed between the center part
15d of the front surface 15 in the left-right direction (X direction) and one end
portion of the front surface 15 in the left-right direction (X direction). Specifically,
the slit SR included in the notch part 20 is disposed between the other end portion
(the end portion 10b of the gusseted packaging bag 10) of the front surface 15 in
the left-right direction (X direction) and the center part 15d of the front surface
15 in the left-right direction (X direction).
[0050] In such a configuration, the length L2 of the slit SR included in the notch part
20 can be made approximately half the width L1 of the front surface 15 in the left-right
direction (X direction). In this way, the length L2 of the outlet OP after opening
in the left-right direction (X direction) can be made approximately half the width
L1 of the front surface 15 in the left-right direction (X direction) . For this reason,
in the first embodiment, it is possible to further inhibit the individual packaging
bodies PT remaining in the aggregate packaging body 100 after opening from coming
off the outlet OP. In addition, even after opening, it becomes easier to carry the
aggregate packaging body 100 with the individual packaging bodies PT housed therein.
[0051] Fig. 6 is a diagram illustrating an aggregate packaging body according to a second
embodiment. In the second embodiment, a slit SR is disposed near a top surface 11.
Specifically, as illustrated in Fig. 6, a distance D1 between an upper edge 15a of
a front surface 15 in the vertical direction (Z direction) and a notch part 20 (slit
SR) is shorter than a distance D2 between a center part 15c in the vertical direction
(Z direction) and the notch part 20 (slit SR).
[0052] In the second embodiment, since the slit SR included in the notch part 20 is formed
near the upper edge 15a of the front surface 15 of the gusseted packaging bag 10,
the outlet OP after opening can be formed near the upper edge 15a of the front surface
15 of the gusseted packaging bag 10. With such a configuration, in the second embodiment,
it is possible to further inhibit individual packaging bodies PT remaining in an aggregate
packaging body 100 after opening from coming off the outlet OP. In addition, even
after opening, it is possible to carry the aggregate packaging body 100 with the individual
packaging bodies PT housed therein.
[0053] Fig. 7 is a diagram illustrating an aggregate packaging body according to a third
embodiment. In the third embodiment, a slit SR is disposed near a center part 15c
of a front surface 15 in the vertical direction (Z direction). Specifically, as illustrated
in Fig. 7, a distance D1 between an upper edge 15a of the front surface 15 in the
vertical direction (Z direction) and a notch part 20 (slit SR) is longer than a distance
D2 between the center part 15c in the vertical direction (Z direction) and the notch
part 20 (slit SR).
[0054] In the third embodiment, with such a configuration, the outlet OP after opening can
be formed near the center part 15c (gusset fold) of the front surface 15 of the gusseted
packaging bag 10 in the vertical direction (Z direction) . For this reason, in the
third embodiment, it is possible to take out the individual packaging bodies PT that
overlap the inner side in the stacking direction among the plurality of individual
packaging bodies PT that overlaps in the vertical direction (Z direction) (the stacking
direction).
[0055] In addition, such individual packaging bodies PT that overlap the inner side have
a small area of the individual packaging bodies coming into contact with the gusseted
packaging bag 10 in a state of being housed the gusseted packaging bag 10, and thus
hardly hit a corner of the gusseted packaging bag 10 or the front surface 15 when
taken out from the outlet OP after opening. In this way, in the third embodiment,
the individual packaging bodies PT can be pulled out with a small force, and thus
the individual packaging bodies PT can be taken out more easily.
<Gusseted packaging bag>
[0056] Hereinafter, a description will be given of a gusseted packaging bag according to
an embodiment of the invention. The gusseted packaging bag of the present embodiment
can be configured as the gusseted packaging bag 10 of the aggregate packaging body
100 described above. That is, the gusseted packaging bag of the present embodiment
may include the gusset part GP, the seal part SP, and the notch part 20 (see Figs.
1 to 5).
[0057] Specifically, the gusseted packaging bag according to the present embodiment can
be configured as the gusseted packaging bag 10 having the top surface 11 provided
in the upper part in the vertical direction (Z direction), the front surface 15 provided
in the front part in the front-rear direction (Y direction) intersecting the vertical
direction (Z direction), continuous with the top surface 11, and included in the gusset
part GP, and the pair of side surfaces 13 and 14 which faces each other in the left-right
direction (X direction) intersecting the vertical direction (Z direction) and the
front-rear direction (Y direction), is continuous with the top surface 11, and is
included in the seal part SP.
[0058] In the gusseted packaging bag of the present embodiment, by having such a configuration,
the notch part 20 can be configured by the slit SR formed on the front surface 15
to extend in the left-right direction (X direction) . In addition, the slit SR can
be disposed between the center part 15c of the front surface 15 in the vertical direction
(Z direction) and the top surface 11. Further, the length L2 of the slit SR can be
made shorter than the width L1 of the front surface 15 in the left-right direction
(X direction) (see Figs. 1 and 2).
[0059] In this way, in the gusseted packaging bag of the present embodiment, it is possible
to obtain a similar effect to that of the aggregate packaging body 100 according to
the above-described embodiment. That is, the gusseted packaging bag of the present
embodiment can provide the aggregate packaging body 100 excellent in the openability,
the take-out property, the storability after opening, the portability after opening,
and the non-breakability before opening.
<Production method for gusseted packaging bag>
[0060] Next, a description will be given of a production method for the gusseted packaging
bag according to an embodiment of the invention. Fig. 8 is a flowchart illustrating
an example of the production method for the gusseted packaging bag according to the
present embodiment (first embodiment). Fig. 9 is a diagram illustrating a production
process of the production method for the gusseted packaging bag according to the present
embodiment. Fig. 10 is a diagram illustrating an example of a semi-finished product
obtained in the production process illustrated in Fig. 9. Note that in Fig. 10, portions
that can be the first fold GF1 and the second fold GF2 are indicated by dashed lines.
[0061] The production method for the gusseted packaging bag according to the present embodiment
can produce the gusseted packaging bag 10 of the present embodiment described above.
Such a production method for the gusseted packaging bag is an example of a production
method for the gusseted packaging bag according to the invention.
[0062] As illustrated in Fig. 8, the production method for the gusseted packaging bag according
to the present embodiment includes a raw film carrying out process (step ST11), a
slit forming process (step ST12), a tubular film forming process (step ST13), a gusset
forming process (step ST14), a sealing process (step ST15), and a gusset sheet winding
process (step ST16) .
[0063] In the raw film carrying out process (step ST11), as illustrated in Fig. 9, a raw
film RF which is a material of the gusseted packaging bag 10 is carried out in the
production process of the gusseted packaging bag 10. Specifically, by a carry-out
section 110, the raw film RF is carried out in a carrying direction MD from a carry-out
roll 111 wound with the raw film RF.
[0064] In the slit forming process (step ST12), the slit SR is formed in the gusseted packaging
bag 10. Specifically, as illustrated in Fig. 9, by a slit forming section 120, the
slit SR is formed in the raw film RF. The slit SR formed by the slit forming section
120 constitutes the slit SR included in the notch part 20 in the gusseted packaging
bag 10. Note that the slit SR is formed at a predetermined interval in the carrying
direction MD by the slit forming section 120.
[0065] In the tubular film forming process (step ST13), as illustrated in Fig. 9, the raw
film RF in which the slit SR is formed is formed into a tubular shape to form the
tubular film TF. Specifically, the raw film RF is folded in half in a direction (width
direction) substantially orthogonal to the carrying direction MD by a tubular film
forming section 130, and both end portions of the raw film RF are bonded together
by heat sealing (side sealing SS is performed).
[0066] In the gusset forming process (step ST14), the tubular film TF is folded in a gusset
shape to form a gusset-shaped sheet (gusset sheet) GS. Specifically, by a gusset forming
section 140, the tubular film TF in which the slit SR is formed is folded in a gusset
shape through a folding plate 141 from both edges of the tubular film TF in the width
direction to form the gusset sheet GS. In the formed gusset sheet GS, a pair of first
folds GF1 is formed at both end portions in the width direction, and a pair of second
folds GF2 is formed on the inside (see Fig. 9).
[0067] In the sealing process (step ST15), as illustrated in Fig. 9, the gusset sheet GS
folded in the gusset shape is sealed by heat sealing HS. Specifically, by a seal forming
section 150, the seal part (heat sealing HS) that separates each gusseted packaging
bag 10 is formed on the gusset sheet GS.
[0068] In the gusset sheet winding process (step ST16), the gusset sheet GS on which the
seal part (heat sealing HS) is formed is wound around a winding roll 161 by a winding
section 160. Note that the gusseted packaging bag 10 is obtained by cutting the gusset
sheet GS wound around the winding roll 161 at a predetermined interval.
[0069] In the production method for the gusseted packaging bag according to the present
embodiment, the slit forming process (ST12) is performed before the gusset forming
process (ST14). In this way, the slit SR can be formed along the stretching direction
of the film, which tends to be easily broken in the raw film RF. In addition, in the
state of the tubular film TF (semi-finished product of the gusseted packaging bag
10) in which the raw film RF has the tubular shape, the slit SR is formed between
the first fold GF1 and the second fold GF2 (see Fig. 9 and Fig. 10).
[0070] In the production method for the gusseted packaging bag according to the present
embodiment, the above-mentioned gusseted packaging bag 10 is obtained by sealing both
end portions of a semi-finished product (tubular film TF) of such a gusseted packaging
bag 10 by pillow packaging or caramel packaging based on heat sealing HS.
[0071] That is, the obtained gusseted packaging bag 10 has the top surface 11 provided in
the upper part in the vertical direction (Z direction), the front surface 15 provided
in the front part in the front-rear direction (Y direction) intersecting the vertical
direction (Z direction), continuous with the top surface 11, and included in the gusset
part GP, and the pair of side surfaces 13 and 14 which faces each other in the left-right
direction (X direction) intersecting the vertical direction (Z direction) and the
front-rear direction (Y direction), is continuous with the top surface 11, and is
included in the seal part SP.
[0072] Then, the notch part 20 can be configured by the slit SR formed on the front surface
15 to extend in the left-right direction (X direction) . Further, the slit SR can
be disposed between the center part 15c of the front surface 15 in the vertical direction
(Z direction) and the top surface 11. Furthermore, the length L2 of the slit SR can
be made shorter than the width L1 of the front surface 15 in the left-right direction
(X direction) (see Figs. 1 and 2).
[0073] As described above, in the production method for the gusseted packaging bag according
to the present embodiment, by performing the slit forming process (ST12) before the
gusset forming process (ST14) , a similar effect to that of the gusseted packaging
bag 10 according to the present embodiment can be obtained. That is, according to
the production method for the gusseted packaging bag according to the present embodiment,
it is possible to obtain the aggregate packaging body 100 excellent in the openability,
the take-out property, the storability after opening, the portability after opening,
and the non-breakability before opening, or the gusseted packaging bag that can be
included in the aggregate packaging body 100.
[0074] Note that in the production method for the gusseted packaging bag according to the
present embodiment, the slit forming process (ST12) is performed before the tubular
film forming process (step ST13). However, the order of processes is not limited.
In the production method for the gusseted packaging bag according to the present embodiment,
as long as the slit forming process (ST12) is performed before the gusset forming
process (ST14), for example, the slit forming process (ST12) may be performed after
the tubular film forming process (step ST13).
[0075] Note that when the slit forming process (ST12) is performed after the tubular film
forming process (step ST13), the slit SR is formed in the state of the tubular film
TF. Specifically, in the state of the semi-finished product illustrated in Fig. 10,
slits SR are formed in two places of an upper film portion and a lower film portion
obtained by folding back the tubular film TF at the second fold GF2. Note that even
though the second fold GF2 is an outline of the semi-finished product of the gusseted
packaging bag 10 illustrated in Fig. 10, and the second fold GF2 is indicated by a
dashed line for easier understanding in Fig. 10.
[0076] In this case, it is preferable to form the slit SR disposed between the first fold
GF1 and the second fold GF2 near the second fold GF2. In this way, two slits SR that
are adjacent to each other and extend in parallel can be formed in the gusset part
GP of the gusseted packaging bag 10 in which the second fold GF2 is expanded, and
thus it is possible to make substantially the same mode as that in which one slit
SR is disposed.
Examples
[0077] Hereinafter, the invention will be specifically described with reference to examples.
Evaluation of the examples and comparative examples was performed by the following
tests.
[Aggregate packaging body (test body)]
[0078] As the test body, the aggregate packaging body 100 in which the plurality of individual
packaging bodies PT was stacked in the vertical direction (Z direction) and housed
in the gusseted packaging bag 10 was prepared. As the individual packaging body PT,
a pocket tissue ("Elleair tissue" manufactured by Daio Paper Co., Ltd., length: about
190 mm, width: about 210 mm, 20 sheets (10 sets)) was used. Twenty pieces of this
tissue paper were housed in the gusseted packaging bag 10 by arranging four pieces
in one stage and stacking five stages in the vertical direction (Z direction) . In
addition, as the gusseted packaging bag 10, a gusseted packaging bag 10 including
a gusset part GP obtained by folding a part of a tubular film TF formed of a polypropylene
resin film (thickness: about 30 µm) into a gusset shape, and a seal part SP obtained
by sealing an end portion 10a of the tubular film TF using heat sealing HS was used.
In addition, in the gusseted packaging bag 10, the front surface 15 was included in
the gusset part GP, the pair of side surfaces 13 and 14 was included in the seal part
SP, and the notch part 20 (slit SR) extending in the left-right direction (X direction)
was formed on the front surface 15.
[Breakability]
[0079] For the aggregate packaging body 100, breakability was verified. A breakability test
was evaluated from a tensile strength (kgf) measured as follows. First, a push-pull
gauge (DSP-20, manufactured by IMADA) was attached to a tensile tester (MX-500N, manufactured
by IMADA). Clips (film chuck (FC21), manufactured by IMADA) were attached to the push-pull
gauge and a chuck attachment plate. A width between the clips attached to the push-pull
gauge and the chuck attachment plate was fixed to about 125 mm. One gusseted packaging
bag 10 was used as a test piece, and clips were attached to a top and a bottom of
the test piece (gusseted packaging bag 10) so that the slit SR (perforation) is disposed
between the clips in a state in which the gusset part GP of the gusseted packaging
bag 10 is folded. Then, the tensile strength (peak) was measured by pulling the clip
at a speed of 100 mm/min until the perforation broke in a direction intersecting the
film stretching direction. The tensile strength was measured three times, and an average
value (kgf) thereof was calculated as the tensile strength. Note that when the tensile
strength exceeds 5 kgf at the perforation break, the breakability is indicated by
"> 5.00". The breakability was evaluated as excellent when the tensile strength exceeded
5 kgf, and the breakability was evaluated as poor when the tensile strength was 5
kgf or less.
[Openability]
[0080] For the aggregate packaging body 100, openability was verified. An openability test
was performed using the same measuring instrument (tensile tester) as that of the
breakability test. A width between clips attached to the push-pull gauge and the chuck
attachment plate was set to about 30 mm, and a size of the gusseted packaging bag
10 (film) was set to about 50 × 30 mm. Clips were attached to a top and a bottom of
the test piece (gusseted packaging bag 10) so that the slit SR (perforation) was disposed
at a center between the clips. Note that a direction in which the film is pulled was
set to 50 mm, and the width was set to 30 mm. Note that in Comparative Example 4,
it was necessary to open two perforated films at the same time, and thus two films
were measured. Further, the other examples and comparative examples were performed
with one film. The openability was evaluated as excellent when the tensile strength
was less than 0.5 kgf, and the openability was evaluated as poor when the tensile
strength was 0.5 kgf or more.
[Take-out property]
[0081] For the aggregate packaging body 100, a take-out property was verified. In a take-out
property test, first, a center part of one side of one individual packaging body (pocket
tissue) PT, which extends in the longitudinal direction (X direction), overlapping
a position closest to the outlet OP after opening the aggregate packaging body 100
was interposed by a double clip (CP102, manufactured by PLUS Co., Ltd.) from the outside
of the outlet OP. A hook attached to the push-pull gauge (DSP-20, manufactured by
IMADA) was hooked to an upper knob of the double clip interposing the pocket tissue
PT therebetween and pulled in a substantially horizontal direction to measure a maximum
load (kgf) when the pocket tissue PT is taken out from the aggregate packaging body
100. Note that as a pocket tissue PT used for measurement, a pocket tissue PT that
overlaps in the middle was selected in the examples, and a pocket tissue PT located
at an uppermost stage or a most side end was selected in the comparative examples.
The take-out property was measured three times, and an average value (kgf) was calculated
as a maximum load of the take-out property. The take-out property was evaluated as
excellent when the maximum load was less than 0.35 kgf, and the take-out property
was evaluated as poor when the maximum load was 0.35 kgf or more.
[Portability]
[0082] For the aggregate packaging body 100, portability was verified. In a portability
test, after taking out two pocket tissues PT housed in the aggregate packaging body
100, the end portion 10a (seal part SP) of the gusseted packaging bag 10 closed by
heat sealing HS was held and shaken once in a range of 180°, and whether the individual
packaging bodies PT contained in the aggregate packaging body 100 did not pop out
was verified. The test was performed five times for each of the examples and comparative
examples, and evaluation was performed according to the following criterion.
○: Not came out even once out of five times (excellent)
×: Came out once or more out of five times (poor)
[0083] Hereinafter, the examples and comparative examples will be described.
[Example 1]
[0084] The aggregate packaging body 100 of the first embodiment illustrated in Figs. 1 and
2 was prepared. In the aggregate packaging body 100, the notch part 20 (slit SR) was
disposed between the center part 15c of the front surface 15 included in the gusset
part GP in the vertical direction (Z direction) and the top surface 11, and the length
L2 of the slit SR was set to be shorter than the width L1 of the front surface 15
in the left-right direction (X direction). In addition, the slit SR was disposed between
the other end portion (the end portion 10b of the gusseted packaging bag 10) of the
front surface 15 in the left-right direction (X direction) and the center part 15d
of the front surface 15 in the left-right direction (X direction) . In addition, the
slit SR was disposed so that the distance D1 between the upper edge 15a of the front
surface 15 in the vertical direction (Z direction) and the notch part 20 (slit SR)
is approximately the same as the distance D2 between the center part 15c in the vertical
direction (Z direction) and the notch part 20 (slit SR). In addition, a height (film
bulk) of the gusseted packaging bag 10 in the vertical direction (Z direction) was
set to about 50 mm. Each of the above-mentioned tests was performed and for the aggregate
packaging body 100 produced as described above, and evaluation was performed. The
results are shown in Table 1.
[Example 2]
[0085] The aggregate packaging body 100 of the second embodiment illustrated in Fig. 6 was
prepared. The aggregate packaging body 100 was produced similarly to that of Example
1 except that the slit SR was disposed near the top surface 11 (the distance D1 between
the upper edge 15a of the front surface 15 in the vertical direction (Z direction)
and the notch part 20 (slit SR) was set to be shorter than the distance D2 between
the center part 15c in the vertical direction (Z direction) and the notch part 20
(slit SR)), and evaluation was performed. The results are shown in Table 1.
[Example 3]
[0086] The aggregate packaging body 100 of the third embodiment illustrated in Fig. 7 was
prepared. The aggregate packaging body 100 was produced similarly to that of Example
1 except that the slit SR was disposed near the center part 15c of the front surface
15 in the vertical direction (Z direction) (the distance D1 between the upper edge
15a of the front surface 15 in the vertical direction (Z direction) and the notch
part 20 (slit SR) was set to be longer than the distance D2 between the center part
15c in the vertical direction (Z direction) and the notch part 20 (slit SR)), and
evaluation was performed. The results are shown in Table 1.
[Comparative Example 1]
[0087] The aggregate packaging body 100 was produced similarly to that of Example 1 except
that a notch part 30 (slit SR) extending in the left-right direction (X direction)
of the top surface 11 was provided between the center part 11a of the top surface
11 in the left-right direction (X direction) and the end portion (the end portion
10b of the gusseted packaging bag 10) in the left-right direction (X direction) on
the top surface 11 of the gusseted packaging bag 10 as illustrated in Fig. 11, and
evaluation was performed. The results are shown in Table 1.
[Comparative Example 2]
[0088] The aggregate packaging body 100 was produced similarly to that of Example 1 except
that a notch part 40 (slit SR) extending in the left-right direction (X direction)
between one end (the end portion 10a of the gusseted packaging bag 10) of the top
surface 11 in the left-right direction (X direction) and the other end (the end portion
10b of the gusseted packaging bag 10) in the left-right direction (X direction) and
extending in the vertical direction (Z direction) of the side surface 14 was provided
on the top surface 11 of the gusseted packaging bag 10 as illustrated in Fig. 12,
and evaluation was performed. The results are shown in Table 1.
[Comparative Example 3]
[0089] The aggregate packaging body 100 was produced similarly to that of Example 1 except
that a notch part 50 (slit SR) extending in the front-rear direction (Y direction)
of the top surface 11 was provided on the other end (the end portion 10b of the gusseted
packaging bag 10) side of the top surface 11 of the gusseted packaging bag 10 in the
left-right direction (X direction) as illustrated in Fig. 13, and evaluation was performed.
The results are shown in Table 1.
[Comparative Example 4]
[0090] The aggregate packaging body 100 was produced similarly to that of Example 1 except
that a notch part 60 (slit SR) extending in the left-right direction (X direction)
of the front surface 15 was provided on the top surface 11 side of the front surface
15 not included in the gusset part as illustrated in Fig. 14, and the height (film
bulk) of the gusseted packaging bag 10 in the vertical direction (Z direction) was
set to about 75 mm, and evaluation was performed. The results are shown in Table 1.
[Table 1]
| |
Example 1 |
Example 2 |
Example 3 |
Comparative Example 1 |
Comparative Example 2 |
Comparative Example 3 |
Comparative Example 4 |
| Film bulk (mm) |
50 |
50 |
50 |
50 |
50 |
50 |
75 |
| Breakability (kgf) |
>5.00 |
>5.00 |
>5.00 |
1. 14 |
1.29 |
>5.00 |
>5.00 |
| Openability (kgf) |
0.47 |
0.47 |
0.47 |
0.47 |
0.47 |
0.82 |
1.36 |
| Take-out property (kgf) |
0.15 |
0.25 |
0.13 |
0.56 |
0.08 |
0.57 |
0.15 |
| Portability |
○ |
○ |
○ |
○ |
× |
× |
× |
[0091] From Table 1, in all the aggregate packaging bodies 100 in which the slit SR is disposed
between the center part 15c of the front surface 15 included in the gusset part GP
in the vertical direction (Z direction) and the top surface 11, and the length L2
of the slit SR was set to be shorter than the width L1 of the front surface 15 in
the left-right direction (X direction), the breakability exceeded 5.00 kgf, the openability
was less than 0.5 kgf, the take-out property was less than 0.35 kgf, and the portability
was O (excellent) (Examples 1 to 3).
[0092] On the other hand, in all the aggregate packaging bodies 100 in which the slit SR
is not disposed between the center part 15c of the front surface 15 included in the
gusset part GP in the vertical direction (Z direction) and the top surface 11, the
breakability was 5.00 kgf or less, the openability was 0.5 kgf or more, the take-out
property was 0.35 kgf or more, and the portability was X (poor) (Comparative Examples
1 to 4) .
[0093] From these results, it was found that when the slit included in the notch part is
disposed between the center part of the front surface in the vertical direction and
the top surface to extend in the left-right direction of the front surface included
in the gusset part, and the length of the slit is set to be shorter than the width
of the front surface in the left-right direction, breaking hardly occurs before opening,
the openability is excellent, and handling after opening becomes easy.
[0094] Even though the embodiments of the invention have been described above, the invention
is not limited to the specific embodiments, and various modifications and changes
are possible within the scope of the invention described in the claims.
[0095] Hereinafter, preferred aspects of the invention will be additionally described.
[0096] A first aspect of the invention provides an aggregate packaging body including a
plurality of individual packaging bodies in which packaged bodies are housed, a gusseted
packaging bag formed using a tubular film, the gusseted packaging bag including a
gusset part obtained by folding a part of the tubular film into a gusset shape and
a seal part obtained by sealing both end portions of the tubular film, and a notch
part for opening formed in the gusseted packaging bag, the plurality of individual
packaging bodies being stacked in a vertical direction and housed in the gusseted
packaging bag, in which the gusseted packaging bag has a top surface provided in an
upper part in the vertical direction, a front surface provided in a front part in
a front-rear direction intersecting the vertical direction, continuous with the top
surface, and included in the gusset part, and a pair of side surfaces which faces
each other in a left-right direction intersecting the vertical direction and the front-rear
direction, is continuous with the top surface, and is included in the seal part, the
notch part is configured by a slit formed on the front surface to extend in the left-right
direction, the slit is disposed between the center part of the front surface in the
vertical direction and the top surface, and a length of the slit is shorter than a
width of the front surface in the left-right direction.
[0097] In the first aspect, since the plurality of individual packaging bodies is stacked
in the vertical direction and housed in the gusseted packaging bag, the vertical direction
becomes a stacking direction of the plurality of individual packaging bodies. In addition,
in the gusseted packaging bag, the front surface is configured by the gusset part
and the pair of side surfaces is configured by the seal part, and thus the left-right
direction of the front surface becomes a film stretching direction. Furthermore, at
the center part of the front surface of the gusseted packaging bag in the vertical
direction, a fold (hereinafter referred to as a gusset fold) of the gusset part extending
in the left-right direction (film stretching direction) is disposed.
[0098] In addition, in the first aspect, since the notch part is configured by the slit
extending in the left-right direction of the front surface of the gusseted packaging
bag, a direction in which the slit extends becomes a direction intersecting the vertical
direction (the stacking direction of the plurality of individual packaging bodies)
and a direction along the left-right direction of the front surface (film stretching
direction). Furthermore, the slit included in the notch part is disposed between the
center part (gusset fold) of the front surface in the vertical direction and the top
surface, and the length of the slit is shorter than the width of the front surface
in the left-right direction.
[0099] According to such a configuration, in the first aspect, when the slit included in
the notch part of the aggregate packaging body is formed on the front surface to extend
in the left-right direction of the front surface, the slit included in the notch part
can be disposed along the film stretching direction in which the film tends to easily
tear. For this reason, in the aggregate packaging body according to the first aspect,
the notch part is easily opened, and the openability is excellent.
[0100] In addition, in the first aspect, since the direction in which the slit extends intersects
the vertical direction (the direction in which the plurality of individual packaging
bodies is stacked), the direction in which the outlet formed on the front surface
after the notch part is opened (hereinafter referred to as outlet or outlet after
opening) extends becomes a direction intersecting the stacking direction of the plurality
of individual packaging bodies. The direction in which the outlet extends is a direction
along a surface where two individual packaging bodies adjacent each other in the vertical
direction overlap (or overlap each other). For this reason, in the aggregate packaging
body according to the first aspect, it is easy to take out the individual packaging
bodies from the front surface after opening (the notch part or the outlet after opening),
and a take-out property is excellent.
[0101] In addition, in the first aspect, since the slit included in the notch part is disposed
between the center part of the front surface in the vertical direction and the top
surface, the outlet after opening is formed above the center part of the front surface
in the vertical direction. In addition, since the length of the slit is shorter than
the width of the front surface in the left-right direction, the outlet after opening
is not formed over the entire front surface in the left-right direction. For this
reason, the individual packaging bodies remaining in the aggregate packaging body
after opening are less likely to come off the outlet. In addition, even after opening,
it is possible to carry the aggregate packaging body with the individual packaging
bodies housed therein. Therefore, the aggregate packaging body according to the first
aspect is excellent in storability and portability after opening.
[0102] In addition, in the first aspect, the slit included in the notch part is formed on
the front surface of the gusseted packaging bag, and the notch part is not provided
on the top surface where dust, dirt, etc. (hereinafter referred to as dirt and dust)
easily enter. In addition, as described above, the outlet after opening is not formed
over the entire front surface in the left-right direction. For this reason, in the
first aspect, dirt and dust hardly enter the inside of the aggregate packaging body
from the outlet after opening. From this point of view, the aggregate packaging body
according to the first aspect is excellent in storability after opening.
[0103] In addition, in the first aspect, since the slit included in the notch part is formed
between the center part of the front surface in the vertical direction (gusset fold)
and the top surface, the slit can be disposed on the front surface of the gusseted
packaging bag so that the slit is not caught by the gusset fold at which the film
tends to tear. In addition, the slit included in the notch part is merely formed in
a part of the front surface of the gusseted packaging bag, and is not formed on the
top surface or the bottom surface to which a force from the outside (hereinafter referred
to as an external force) is easily applied. For this reason, even when an external
force is applied to the aggregate packaging body (or the gusseted packaging bag before
the individual packaging bodies are housed) before opening, the notch part is unlikely
to tear before opening. Therefore, the aggregate packaging body according to the first
aspect is excellent in non-breakability before opening.
[0104] A second aspect of the invention provides the aggregate packaging body in which the
slit is disposed between a center part of the front surface in the left-right direction
and one end portion of the front surface in the left-right direction. In the second
aspect, the slit included in the notch part is disposed between one end portion of
the front surface in the left-right direction and the center part of the front surface
in the left-right direction, or between the other end portion of the front surface
in the left-right direction and the center part of the front surface in the left-right
direction.
[0105] In such a configuration, since the length of the slit included in the notch part
can be made approximately half the width of the front surface in the left-right direction,
the length of the outlet after opening in the left-right direction can be made approximately
half the width of the front surface in the left-right direction. For this reason,
in the second aspect, it is possible to further inhibit the individual packaging bodies
remaining in the aggregate packaging body after opening from coming off the outlet.
In addition, even after opening, it becomes easier to carry the aggregate packaging
body with the individual packaging bodies housed therein.
[0106] A third aspect of the invention provides the aggregate packaging body in which the
slit is disposed near the top surface. In the third aspect, since the slit included
in the notch part is formed near the top surface of the gusseted packaging bag, the
outlet after opening can be formed near the top surface of the gusseted packaging
bag. In this way, in the third aspect, it is possible to further inhibit the individual
packaging bodies remaining in the aggregate packaging body after opening from coming
off the outlet. In addition, even after opening, it becomes easier to carry the aggregate
packaging body with the individual packaging bodies housed therein.
[0107] A fourth aspect of the invention provides the aggregate packaging body in which the
slit is disposed near the center part of the front surface in the vertical direction.
In the fourth aspect, since the slit included in the notch part is formed near the
center part of the front surface of the gusseted packaging bag in the vertical direction,
the outlet after opening can be formed near the center part (gusset fold) of the front
surface of the gusseted packaging bag in the vertical direction.
[0108] In this way, in the fourth aspect, it is possible to take out the individual packaging
bodies that overlap the inner side in the stacking direction among the plurality of
individual packaging bodies that overlaps in the vertical direction (the stacking
direction). Such individual packaging bodies that overlap the inner side have a small
area of the individual packaging bodies coming into contact with the gusseted packaging
bag in a state of being housed the gusseted packaging bag, and thus hardly hit a corner
of the gusseted packaging bag or the front surface when taken out from the outlet
after opening. In this way, in the fourth aspect, the individual packaging bodies
can be pulled out with a small force, and thus the individual packaging bodies can
be taken out more easily.
[0109] A fifth aspect of the invention provides a gusseted packaging bag of the above-described
aggregate packaging body, the gusseted packaging bag including the gusset part, the
seal part, and the notch part. In the fifth aspect, it is possible to form the gusseted
packaging bag having the top surface provided in the upper part in the vertical direction,
the front surface provided in the front part in the front-rear direction intersecting
the vertical direction, continuous with the top surface, and included in the gusset
part, and the pair of side surfaces which faces each other in the left-right direction
intersecting the vertical direction and the front-rear direction, is continuous with
the top surface, and is included in the seal part.
[0110] In addition, in the fifth aspect, it is possible to form the gusseted packaging bag
in which the notch part is configured by the slit formed on the front surface to extend
in the left-right direction, the slit is disposed between the center part of the front
surface in the vertical direction and the top surface, and the length of the slit
is shorter than the width of the front surface in the left-right direction.
[0111] In this way, in the fifth aspect, it is possible to obtain a similar effect to that
of the aggregate packaging body according to the first aspect. That is, according
to the fifth aspect, it is possible to obtain the aggregate packaging body excellent
in the openability, the take-out property, the storability after opening, the portability
after opening, and the non-breakability before opening of the aggregate packaging
body.
[0112] A sixth aspect of the invention provides a production method for the above-described
gusseted packaging bag, the method including a tubular film forming process of forming
a raw film into a tubular shape to form the tubular film, a gusset forming process
of folding the tubular film into a gusset shape to form a gusset-shaped sheet, and
a slit forming process of forming the slit in the gusset part, in which the slit forming
process is performed before the gusset forming process.
[0113] In the sixth aspect, by performing the slit forming process before the gusset forming
process, it is possible to obtain the gusseted packaging bag having the top surface
provided in the upper part in the vertical direction, the front surface provided in
the front part in the front-rear direction intersecting the vertical direction, continuous
with the top surface, and included in the gusset part, and the pair of side surfaces
which faces each other in the left-right direction intersecting the vertical direction
and the front-rear direction, is continuous with the top surface, and is included
in the seal part.
[0114] In this way, in the sixth aspect, it is possible to obtain a similar effect to that
of the aggregate packaging body according to the fifth aspect. That is, according
to the sixth aspect, it is possible to obtain the aggregate packaging body excellent
in the openability, the take-out property, the storability after opening, the portability
after opening, and the non-breakability before opening of the aggregate packaging
body.
[0115] This application claims the priority based on Japanese Patent Application No.
2018-70113 filed on March 30, 2018, and the entire contents thereof are incorporated herein.
Reference Signs List
[0116]
- 100
- Aggregate packaging body
- PT
- Individual packaging body (pocket tissue)
- PM
- Perforation
- 10
- Gusseted packaging bag
- 11
- Top surface
- 12
- Bottom surface
- 13
- Side surface
- HS
- Heat sealing
- 14
- Side surface
- CP
- Caramel packaging
- 15
- Front surface
- 15a
- Upper edge
- 15b
- Lower edge
- 15c
- Center part in vertical direction
- 15d
- Center part in left-right direction
- GP
- Gusset part
- GF1
- First fold
- GF2
- Second fold
- 16
- Back surface
- 20
- Notch part
- SR
- Slit
- OP
- Outlet
- 110
- Carry-out section
- 111
- Carry-out roll
- 120
- Slit forming section
- 130
- Tubular film forming section
- 140
- Gusset forming section
- 141
- Folding plate
- 150
- Seal forming section
- 160
- Winding section
- 161
- Winding roll
- RF
- Raw film
- TF
- Tubular film
- SS
- Side sealing
- GS
- Gusset sheet
- MD
- Carrying direction