Field of the invention
[0001] The present invention relates to an improved method for the preparation of filtered
sugar beet juice, clarified sugar beet juice, sugar beet syrup, crystalline sugar
and sugar beet molasses from raw sugar beet material and to the filtered sugar beet
juice, clarified sugar beet juice, sugar beet syrup, crystalline sugar and sugar beet
molasses obtainable by such improved method. The present invention further relates
to the use of the sugar beet syrup or sugar beet molasses as a food product for human
consumption or as a sweetener in food products for human consumption.
Background art
[0002] The production of crystallized sugar and related products (such as syrups) from sugar
beets conventionally comprises performing a pre-treatment step, consisting of thermal
cell disintegration, on washed and sliced fresh sugar beets. Sucrose is extracted
from the thermally treated sugar beets by a warm aqueous diffusion process, by pressing,
or by combinations of these techniques to obtain so-called 'raw juice'. Such techniques
require prolonged exposure of the material to elevated temperatures (above 70 °C).
The thermal treatment results in the denaturation of the cell wall structure, which
in turn leads to a high content of colloidal impurities in the raw juice and the induction
of chemical and enzymatic reactions, eventually leading to the presence of undesirable
products and coloration of the raw juice. The raw juice thus needs to be subjected
to one or more purification steps to yield a purified juice, so-called 'thin juice'.
High-temperature (120°C or more) evaporation of the thin juice results in so-called
'thick juice'. Crystallization of sucrose from thick juice finally yields sucrose
crystals and molasses.
[0003] Impurities resulting from the thermal treatment include proteins, pectins, pyrazines,
coagulated proteins and/or non-proteins (colloids), colorants such as melanins, melanoidins,
caramels and HADP, which deteriorate the juice purity and complicate subsequent process
steps. Although other processes such as sulfitation or active carbon filtration are
known, purification of some of these impurities (mostly large molecular weight impurities)
in large-scale manufacturing is generally done by one or more liming steps and carbonation.
In a liming step the raw juice is alkalinized by the addition of milk of lime. This
leads to neutralization of organic and inorganic acids present in the extract and
to the formation of insoluble calcium salts, such as phosphates, oxalates, citrates
and sulfates. Proteins as well as colloidal non-sugars like pectin will coagulate,
facilitating their removal by filtration. In the subsequent carbonation step, calcium
hydroxide that is not consumed in the liming step is converted to calcium carbonate
by the introduction of carbon dioxide. These purification steps require large amounts
of lime. The use of large amounts of lime not only negatively influences the costs
of the process but is also particularly unfavorable from an environmental point of
view.
[0004] Additionally, the heat and liming applied in conventional processes have a negative
impact on the quality and/or the taste of the obtained products. One class of compounds
that is of particular interest in this regard are the pyrazines. Pyrazines are formed
in alkaline conditions in the presence of glucose and amino acids, which have great
chemical reactivity with respect to carbonyl compounds, presumably through Maillard
type reactions. The compound 2,5-dimethyl pyrazine has been identified as one of the
major contributors to the characteristic off-odour of beet sugar.
[0005] Purification of raw juice can easily result in highly refined products in the sense
that nutrients that are considered impurities in the production of crystallized sugar
and sugar beet syrup but are nevertheless valuable to consumers, such as proteins,
are removed. Consumers increasingly associate highly refined food products with less
healthy diets.
[0006] In the past decade, attention has been given to the development of non-thermal pre-treatment
methods, for example electrical (based on the pulsed electric field (PEF) technique),
physical (high pressure, supercritical carbon dioxide), biological (fermentation)
or chemical (liming as pre-treatment, acidification). So far, none of these techniques
have been implemented in industrial processes, either because the required quality
of the end-products could not be achieved and/or implementation is not feasible for
economic or environmental reasons (e.g. because it would significantly increase energy
expenditure or does not provide sufficient yields).
[0007] WO99/64634A1 concerns pulsed electric field treatment of sugar beet cossettes followed by low-temperature
extraction and pressing.
[0009] H. Mhemdi et al., J. Food Eng. 168 (2016), pp 166-172, disclose a sugar beet sucrose extraction process through the treatment of sliced
beets with a pulsed electric field at 10°C followed by pressing, resulting in an expressed
juice. Further extraction of the pressed slices at 30 or 70 °C is possible although
not mandatory.
[0011] K.G. Loginova et al., J. Food Eng. 106 (2011), pp 144-151, disclose a sugar beet extraction process through the treatment of sliced beets with
a pulsed electric field followed by extraction at 30°C or 50°C and ultrafiltration
with membranes having molecular weight cut-offs of 10, 30 or 100 kDa.
[0012] US2013/0202751A1 concerns a method for the treatment of vegetable tissues with pulsed electric field
in order to extract therefrom a vegetable substance such as a juice. It is described
that in case of beet juice, it is generally necessary to employ a subsequent phase
of lime and carbon dioxide purification.
[0013] It is an object of the present invention to provide an improved method for the preparation
of filtered beet juice, clarified beet juice and sugar beet syrup from raw sugar beet
material, which has a reduced environmental impact and/or results in less impurities
while still being economically feasible.
[0014] It is another object of the present invention to provide an improved method wherein
the filtered beet juice, clarified beet juice or sugar beet syrup is further processed
to sugar beet molasses and crystallized sugar, which has a reduced environmental impact
and/or result in less impurities, while still being economically feasible.
[0015] It is another object of the present invention to provide sugar beet syrups, sugar
beet molasses and crystallized sugar with improved nutritional and/or organoleptic
properties.
Summary of the invention
[0016] According to a first aspect of the invention a method for the preparation of sugar
beet syrup from whole sugar beet is provided, said method comprising the distinct
steps of:
- a) providing whole sugar beets;
- b) reducing the size and releasing juice from the sugar beet material by subjecting
the whole sugar beets to:
- shredding, slicing or milling, followed by a treatment selected from the group consisting
of pulsed electric field (PEF) treatment, fermentation, acidification, freezing and
thawing, and combinations thereof;
- pulsed electric field, followed by shredding, slicing or milling; or
- milling,
resulting in a treated sugar beet material comprising sugar beet juice and pulp or
mush;
- c) separating sugar beet juice from pulp or mush by subjecting the treated sugar beet
material obtained in step b) to a coarse physical separation, wherein the coarse physical
separation at least comprises passing the sugar beet juice over a solid filter medium
with mesh openings between larger than 10 µm and 2000 µm, and preferably comprises
one or more pressing cycles with optional soaking prior to applying said solid filter
medium, resulting in filtered sugar beet juice with a sucrose content of between 5
and 30 wt.%;
- d) optionally subjecting the filtered sugar beet juice of step c) to a fine physical
purification step, resulting in clarified sugar beet juice with a sucrose content
of between 5 and 30 wt.%;
- e) subjecting the filtered sugar beet juice of step c) or the clarified sugar beet
juice of step d) to a concentration step resulting in sugar beet syrup with a sucrose
content of between 30 and 86 wt.%, preferably between 60 and 80 wt.%, more preferably
between 63 and 75 wt.%, even more preferably between 67 and 71 wt.%,
wherein no alkalization agent is employed, wherein the temperature of the sugar beets,
sugar beet material, treated sugar beet material, sugar beet juice and filtered sugar
beet juice in steps a) to c) does not exceed 60°C, preferably does not exceed 50°C,
more preferably does not exceed 40°C, even more preferably does not exceed 30°C, and
wherein the temperature of the clarified sugar beet juice in step d) does not exceed
70°C, preferably does not exceed 60°C, more preferably does not exceed 50°C, even
more preferably does not exceed 40°C.
[0017] In very preferred embodiments, the methods do not comprise membrane filtration using
a membrane with a pore size of 0.1 µm or smaller, and do not comprise membrane filtration
using a membrane having a cut off of 102 kDa or smaller.
[0018] In very preferred embodiments, the methods do not comprise ultrafiltration, nanofiltration
and reverse osmosis.
[0019] In very preferred embodiments, the methods do not comprise ultrafiltration.
[0020] The methods provided herein have the advantage that the use of a step wherein juice
is released from the sugar beet material at reduced temperature provides significant
energy efficiency while they do not require the use of additional chemicals, such
as lime, making the methods according to the invention green alternatives to conventional
processes. The elimination of an alkalization step and the reduced thermal load result
in cost-savings, improved process efficiency and products with improved characteristics,
such as improved organoleptic properties.
[0021] The inventors have unexpectedly found that costly membrane purification steps using
membranes with a pore size of 0.1 µm or smaller or membranes having a cut off of 102
kDa or smaller, such as ultrafiltration, nanofiltration and reverse osmosis, can be
dispensed with, whereas nutritionally enriched products with still good organoleptic
properties can be obtained.
[0022] In a second aspect, the invention concerns the sugar beet syrup obtainable by this
method.
[0023] In preferred embodiments, the method further comprises subjecting the sugar beet
syrup of step e) to a further concentration step f) resulting in crystallized sugar
and sugar beet molasses.
[0024] In a third aspect, the invention concerns the crystallized sugar and sugar beet molasses
obtainable by this method.
[0025] The inventors surprisingly found that, as compared to conventional processes for
the preparation of thin juice, thick juice, crystalline sugar and molasses from sugar
beet using high temperature extraction and liming at alkaline conditions, the methods
of the invention result in filtered sugar beet juice, clarified sugar beet juice,
sugar beet syrup, crystalline sugar and sugar beet molasses having advantageous compositions
in terms of low concentrations of certain unwanted ingredients and increased concentrations
of certain valuable ingredients. More in particular, without wishing to be bound by
any theory, it is believed that refraining from a significant thermal load results
in a sugar beet juice having a decreased concentration of pyrazines, such as 2,5-dimethylpyrazine,
2-ethyl-3-methylpyrazine and 2,3,5-trimethylpyrazine, based on total dissolved dry
solids weight, as compared to a conventional process for producing raw juice from
sugar beets. Moreover, again without wishing to be bound by any theory, it is believed
that refraining from alkalization, such as liming, during purification, results in
a filtered sugar beet juice, clarified sugar beet juice and sugar beet syrup having
a decreased concentration of pyrrolidone carbonic acid and an increased concentration
of oxalate and phosphate, based on total dissolved dry solids weight as compared to
a conventional process for producing thin juice and thick juice from sugar beet raw
juice.
[0026] Accordingly, in a fourth aspect of the invention, sugar beet syrup is provided, characterized
by between 500 and 7000 mg/kg, preferably between 800 and 5000 mg/kg, more preferably
between 1000 and 3500 mg/kg of phosphate, and one or more of the following properties,
wherein the concentrations are based on total dissolved dry solids weight:
- i) substantially free or free of 2,5-dimethylpyrazine;
- ii) substantially free or free of 2-ethyl-3-methylpyrazine;
- iii) substantially free or free of 2,3,5-trimethylpyrazine;
- iv) less than 500 mg/kg, preferably less than 450 mg/kg, more preferably less than
400 mg/kg, even more preferably less than 350 mg/kg of sulfate;
- v) less than 600 mg/kg, preferably less than 500 mg/kg, more preferably less than
400 mg/kg, even more preferably less than 370 mg/kg of pyrrolidone carbonic acid;
- vi) between 1000 and 7000 mg/kg, preferably between 1500 and 5000 mg/kg, more preferably
between 2000 and 4000 mg/kg, even more preferably between 2500 and 3500 mg/kg of oxalate;
and
- vii) more than 500 mg/kg, preferably more than 650 mg/kg, more preferably more than
850 mg/kg, even more preferably more than 1000 mg/kg, of the combined amount of histidine
and glutamine.
[0027] In a preferred embodiment, the sugar beet syrup is characterized by between 500 and
7000 mg/kg, preferably between 800 and 5000 mg/kg, more preferably between 1000 and
3500 mg/kg of phosphate, and:
- a combination of i), ii) and iii);
- a combination of i) - iv);
- a combination of i) - v);
- a combination of i) - vi);
- a combination of i) - vii); or
- a combination of iv) - vii).
[0028] Without wishing to be bound by any theory, it is believed that refraining from a
significant thermal load results, after crystallization, in sugar beet molasses having
a decreased concentration of pyrazines, such as 2,5-dimethylpyrazine, 2-ethyl-3-methylpyrazine
and 2,3,5-trimethylpyrazine, based on total dissolved dry solids weight, as compared
to a conventional process for producing molasses from sugar beets. Moreover, again
without wishing to be bound by any theory, it is believed that refraining from alkalization,
such as liming, during purification, results in sugar beet molasses having a decreased
concentration of pyrrolidone carbonic acid and an increased concentration of oxalate
and phosphate, based on total dissolved dry solids weight, as compared to a conventional
process for producing molasses from sugar beets.
[0029] In a fifth aspect of the invention, sugar beet molasses is provided, characterized
by between 100 and 50000 mg/kg, preferably between 1000 and 40000 mg/kg, more preferably
between 5000 and 30000 mg/kg, still more preferably between 10000 and 25000 mg/kg
of phosphate, and one or more of the following properties, wherein the concentrations
are based on total dissolved dry solids weight:
- i) substantially free or free of 2,5-dimethylpyrazine;
- ii) substantially free or free of 2-ethyl-3-methylpyrazine;
- iii) substantially free or free of 2,3,5-trimethylpyrazine;
- iv) less than 11000 mg/kg, preferably less than 9000 mg/kg, more preferably less than
7000 mg/kg, even more preferably less than 5000 mg/kg of sulfate;
- v) less than 8000 mg/kg, preferably less than 7500 mg/kg, more preferably less than
7000 mg/kg, even more preferably less than 6500 mg/kg, still more preferably less
than 6000 mg/kg of pyrrolidone carbonic acid;
- vi) between 1000 and 100000 mg/kg, preferably between 3000 and 80000 mg/kg, more preferably
between 9000 and 70000 mg/kg, even more preferably between 12000 and 60000 mg/kg,
still more preferably between 15000 and 50000 mg/kg of oxalate; and
- vii) more than 300 mg/kg, preferably more than 600 mg/kg, more preferably more than
900 mg/kg, even more preferably more than 1200 mg/kg, of the combined amount of histidine
and glutamine.
[0030] In a preferred embodiment, the sugar beet molasses is characterized by between 100
and 50000 mg/kg, preferably between 1000 and 40000 mg/kg, more preferably between
5000 and 30000 mg/kg, still more preferably between 10000 and 25000 mg/kg of phosphate,
and:
- a combination of i), ii) and iii);
- a combination of i) - iv);
- a combination of i) - v);
- a combination of i) - vi);
- a combination of i) - vii); or
- a combination of iv) - vii).
[0031] Again not wishing to be bound by any theory, it is believed that refraining from
a significant thermal load results, after crystallization, in crystallized sugar having
a decreased concentration of pyrazines, such as 2,5-dimethylpyrazine, 2-ethyl-3-methylpyrazine
and 2,3,5-trimethylpyrazine, based on total dry solids weight, as compared to a conventional
process for producing crystallized sugar from sugar beets.
[0032] In a sixth aspect of the invention, crystallized sugar characterized by the following
properties, wherein the concentrations are based on total dry solids weight, is provided:
- i) substantially free or free of 2,5-dimethylpyrazine;
- ii) substantially free or free of 2-ethyl-3-methylpyrazine;
- iii) substantially free or free of 2,3,5-trimethylpyrazine; or
- iv) a combination of i), ii) and iii).
[0033] A seventh aspect of the invention concerns the use of the sugar beet syrup or sugar
beet molasses as defined herein or the sugar beet syrup or sugar beet molasses obtainable
by the processes as defined herein as a food product for human consumption or as a
sweetener in food products for human consumption, such as in liquorice, cereal bars
and bakery products.
[0034] These and other aspects of the invention, will become apparent to those of average
skill in the art on the basis of the following detailed description and examples.
Brief description of the figures
[0035]
Figure 1: UV absorption spectrum of the PEF-beet syrup 2 and conventional thick juice
tested in Example 8.
Figure 2: Visible absorption spectrum of the PEF-beet syrup 2 and conventional thick
juice tested in Example 8.
Figure 3: Schematic overview of a first embodiment of a method according to the invention
(as used in Example 9) to obtain clarified sugar beet juice, sugar beet syrup, sugar
beet molasses and crystallized sugar from sugar beet.
Figure 4: Schematic overview of a second embodiment of a method according to the invention
(as used in Example 10) to obtain filtered sugar beet juice, sugar beet syrup, sugar
beet molasses and crystallized sugar.
Figure 5: Schematic overview of a third embodiment of a method according to the invention
(as used in Example 11) to obtain filtered sugar beet juice, sugar beet syrup, sugar
beet molasses and crystallized sugar from sugar beet according to the invention.
Figure 6: Schematic overview of a fourth embodiment of a method according to the invention
(as used in Example 12) to obtain filtered sugar beet juice, sugar beet syrup, sugar
beet molasses and crystallized sugar from sugar beet according to the invention.
Figure 7: Schematic overview of a conventional manufacturing process for the production
of raw juice, thin juice, thick juice, crystallized sugar and sugar beet molasses.
Detailed description of the invention
[0036] A first aspect of the invention concerns a method for the preparation of filtered
sugar beet juice or clarified sugar beet juice from whole sugar beet, said method
comprising the distinct steps of:
- a) providing whole sugar beets;
- b) reducing the size and releasing juice from the sugar beet material by subjecting
the whole sugar beets to:
- shredding, slicing or milling, followed by a treatment selected from the group consisting
of pulsed electric field (PEF) treatment, fermentation, acidification, freezing and
thawing, and combinations thereof;
- pulsed electric field, followed by shredding, slicing or milling; or
- milling,
resulting in a treated sugar beet material comprising sugar beet juice and pulp or
mush;
- c) separating sugar beet juice from pulp or mush by subjecting the treated sugar beet
material obtained in step b) to a coarse physical separation, wherein the coarse physical
separation at least comprises passing the sugar beet juice over a solid filter medium
with mesh openings between above 10 µm and 2000 µm, and preferably comprises one or
more pressing cycles with optional soaking prior to applying said solid filter medium,
resulting in filtered sugar beet juice with a sucrose content of between 5 and 30
wt.%;
- d) optionally subjecting the filtered sugar beet juice of step c) to a fine physical
purification step, resulting in clarified sugar beet juice with a sucrose content
of between 5 and 30 wt.%,
wherein no alkalization agent is employed, wherein the temperature of the sugar beets,
sugar beet material, treated sugar beet material, sugar beet juice and filtered sugar
beet juice in steps a) to c) does not exceed 60°C, preferably does not exceed 50°C,
more preferably does not exceed 40°C, even more preferably does not exceed 30°C, and
wherein the temperature of the clarified sugar beet juice in step d) does not exceed
70°C, preferably does not exceed 60°C, more preferably does not exceed 50°C, even
more preferably does not exceed 40°C.
[0037] In a very preferred embodiment, the method does not comprise membrane filtration
using a membrane with a pore size of 0.1 µm or smaller, and does not comprise membrane
filtration using a membrane having a cut off of 102 kDa or smaller.
[0038] In a very preferred embodiment, the method does not comprise ultrafiltration, nanofiltration
and reverse osmosis.
[0039] In a very preferred embodiment, the method does not comprise ultrafiltration.
[0040] In preferred embodiments, the method to produce filtered sugar beet juice or clarified
sugar beet juice as defined herein is a continuous process.
[0041] In preferred embodiments, the whole sugar beets provided in step a) are washed sugar
beets from which adhering dirt and soil is removed.
[0042] As used herein, whole sugar beet may refer to sugar beet inclusive of stem and leaves
or sugar beet devoid of stem and/or leaves.
[0043] Slicing the whole sugar beet may be performed by any suitable means known to the
person skilled in the art, such as a drum slicer, a disc slicer, chopper or cutter.
In embodiments, slicing the sugar beet results in an average product thickness of
0.5 - 10 mm, preferably 1 - 5 mm.
[0044] Shredding the whole sugar beet may be performed by any suitable means known to the
person skilled in the art, such as crushing, grinding, lump breaking, chipping and
grating. In embodiments, shredding the whole sugar beet results in shreds with an
average size of 1 - 40 mm, preferably 2 - 8 mm.
[0045] Milling the whole sugar beet may be performed by any suitable means known to the
person skilled in the art, such as hammer milling, pin milling, rolll milling and
crushing or pulverising using a disintegrator, preferably hammer milling. In embodiments,
milling the whole sugar beet results in particulate material with an average particle
size of 1 - 5 mm, preferably 1 - 3 mm.
[0046] In embodiments wherein in step b) a size reduction is followed by a treatment selected
from the group consisting of pulsed electric field treatment, fermentation, acidification,
freezing and thawing, and combinations thereof, further size reduction may be performed
after said treatment selected from the group consisting of pulsed electric field treatment,
fermentation, acidification, freezing and thawing, and combinations thereof.
[0047] Likewise, in embodiments wherein pulsed electric field treatment is performed on
whole sugar beets, followed by shredding, slicing or milling, the whole sugar beets
may also be sliced into chunks prior to said pulsed electric field treatment.
[0048] The wording
'comprising the distinct steps of is to be construed in the non-limiting sense, meaning that the method can comprise
further steps. It is however to be understood that the temperature of the sugar beet
material in any steps before step (a) and in between steps (a) to (d) does not exceed
60°C, preferably does not exceed 50°C, more preferably does not exceed 40°C, even
more preferably does not exceed 30°C. Likewise, it is to be understood that the sugar
beet material in any steps before step (a) and in between steps (a) to (d) is not
in contact with alkalization agent.
[0049] The word
'distinct in
'comprising the distinct steps of means that the process steps are different. In other words, as an example, the coarse
physical separation step cannot be identical to the fine physical purification step.
If the coarse physical separation step comprises more than one process, none of them
is identical to the fine physical purification step.
[0050] The word
'physical' in
'coarse physical separation step' and
'fine physical purification step' means that these steps are not based on the addition of chemicals to realize the
separation or purification. As will be appreciated by those skilled in the art, the
term
'chemicals' does not encompass water, such as plain tap water or condensation water.
[0051] In preferred embodiments, the method further comprises subjecting the filtered sugar
beet juice of step c) or the clarified sugar beet juice of step d) to a concentration
step resulting in sugar beet syrup.
[0052] Accordingly, a preferred embodiment of the first aspect concerns a method for the
preparation of sugar beet syrup from whole sugar beet, said method comprising the
distinct steps of:
- a) providing whole sugar beets;
- b) reducing the size and releasing juice from the sugar beet material by subjecting
the whole sugar beets to:
- shredding, slicing or milling, followed by a treatment selected from the group consisting
of pulsed electric field (PEF) treatment, fermentation, acidification, freezing and
thawing, and combinations thereof;
- pulsed electric field, followed by shredding, slicing or milling; or
- milling,
resulting in a treated sugar beet material comprising sugar beet juice and pulp or
mush;
- c) separating sugar beet juice from pulp or mush by subjecting the treated sugar beet
material obtained in step b) to a coarse physical separation, wherein the coarse physical
separation at least comprises passing the sugar beet juice over a solid filter medium
with mesh openings between above 10 µm and 2000 µm, and preferably comprises one or
more pressing cycles with optional soaking prior to applying said solid filter medium,
resulting in filtered sugar beet juice with a sucrose content of between 5 and 30
wt.%;
- d) optionally subjecting the filtered sugar beet juice of step c) to a fine physical
purification step, resulting in clarified sugar beet juice with a sucrose content
of between 5 and 30 wt.%;
- e) subjecting the filtered sugar beet juice of step c) or the clarified sugar beet
juice of step d) to a concentration step resulting in sugar beet syrup with a sucrose
content of between 30 and 86 wt.%, preferably between 60 and 80 wt.%, more preferably
between 63 and 75 wt.%, even more preferably between 67 and 71 wt.%,
wherein no alkalization agent is employed, wherein the temperature of the sugar beets,
sugar beet material, treated sugar beet material, sugar beet juice and filtered sugar
beet juice in steps a) to c) does not exceed 60°C, preferably does not exceed 50°C,
more preferably does not exceed 40°C, even more preferably does not exceed 30°C, and
wherein the temperature of the clarified sugar beet juice in step d) does not exceed
70°C, preferably does not exceed 60°C, more preferably does not exceed 50°C, even
more preferably does not exceed 40°C, and
- wherein the method does not comprise membrane filtration using a membrane with a pore
size of 0.1 µm or smaller, and does not comprise membrane filtration using a membrane
having a cut off of 102 kDa or smaller; or
- wherein the method does not comprise ultrafiltration, nanofiltration and reverse osmosis;
or
- wherein the method does not comprise ultrafiltration.
[0053] In preferred embodiments the method to produce sugar beet syrup as defined herein
is a continuous process.
[0054] In a very preferred embodiment, step b) comprises or consist of a pulsed electric
field treatment. The parameters for the PEF treatment are not particularly limited
and any PEF treatment resulting in sufficient cell permeation to enhance sucrose extraction
may be used in step b). Preferred PEF treatments utilize an electric field intensity
of 10 - 5000 V/cm, preferably 100 - 2500 V/cm, preferably 800 - 2000 V/cm, most preferably
1400 - 1800 V/cm; a total time of pulses of 1 µs - 200 ms, preferably 0.1 ms - 100
ms, most preferably 5 - 10 ms, a pulse frequency of 0.1 - 10000 s
-1, preferably 1 - 5000 s
-1, preferably 10 - 1000 s
-1, most preferably 100 - 300 s
-1, a pulse time of 1 - 300 µs, preferably 2 - 200 µs, preferably 5 - 150 µs, most preferably
10 - 40 µs.
[0055] In embodiments of the invention, the PEF treatment comprises the use of an aqueous
treatment medium,
i.e. a liquid which is added to the (optionally shredded, sliced or milled) sugar beet
to establish contact and/or enhance conductivity, wherein the conductivity of the
aqueous treatment medium is 50 - 2000 µS/cm, preferably 100 - 1900 µS/cm, preferably
200 - 1800 µS/cm, preferably 300 - 1700 µS/cm.
[0056] In preferred embodiments, the PEF treatment does not comprise the use of an aqueous
treatment medium (so-called dry-PEF). A small amount of water present on the sugar
beet material as a result of a washing step is not considered an aqueous treatment
medium.
[0057] In embodiments of the invention, step b) comprises or consist of acidification, e.g.
acidification of the shredded, sliced or milled sugar beets by employing an acid selected
from the group consisting of sulfuric acid, phosphoric acid, hydrochloric acid, nitric
acid, citric acid, acetic acid, tartaric acid, malic acid, folic acid, fumaric acid,
lactic acid, abietic acid, adipic acid, gluconic acid, formic acid, gallic acid, glucono
delta-lactone, and combinations thereof, preferably an acid selected from the group
consisting of sulfuric acid, hydrochloric acid, nitric acid, lactic acid and combinations
thereof. In embodiments, step b) comprises contacting the shredded, sliced or milled
sugar beets with an aqueous solution comprising an acid as described herein. In embodiments,
step b) comprises contacting the shredded, sliced or milled sugar beets with an aqueous
solution comprising an acid as described herein wherein the pH of the aqueous solution
is lower than 6.5, preferably lower than 5, preferably lower than 4, most preferably
lower than 3.5. In embodiments the pH of the aqueous solution is higher than 0.5,
higher than 1, higher than 2, higher than 2.5. In embodiments, step b) comprises contacting
the shredded, sliced or milled sugar beets with an aqueous solution comprising an
acid as described herein for more than 1 hour, preferably more than 2 hours, preferably
more than 5 hours, preferably more than 8 hours.
[0058] In preferred embodiments, the method as defined herein does not involve the addition
of any chemicals at all, with the exception of the acid used in the acidification
treatment of step b).
[0059] In embodiments of the invention, step b) comprises or consist of fermentation. In
embodiments, step b) comprises fermenting the shredded, sliced or milled sugar beets
for at least 1 hour, preferably at least 3 hours, preferably at least 20 hours. In
embodiments the fermentation is continued until the pH is in the range of 2 - 6, preferably
3 - 5. In embodiments, fermentation comprises the addition of an inoculum, such as
a fermentation inoculum made from naturally acidified sugar beet juice. Hence, acidification
and fermentation can be combined.
[0060] In preferred embodiments, step b) comprises acidification and fermentation as defined
herein earlier. For example, the shredded, sliced or milled sugar beets may be acidified
through the combined effect of acid addition and fermentation.
[0061] In embodiments of the invention, step b) comprises or consist of freezing and thawing.
In embodiments, step b) comprises freezing the shredded, sliced or milled sugar beets
at a temperature of less than - 4°C, preferably less than - 10°C, preferably less
than - 18°C, for at least 1 hour, preferably at least 1 day, preferably at least 1
week, prior to thawing. In embodiments, the shredded, sliced or milled sugar beets
are subjected in step b) to two or more, such as two, three or four freeze-thaw cycles.
[0062] In a preferred embodiment of the invention, step b) comprises or consists of milling,
preferably hammer milling. In hammer milling, the whole sugar beets are milled to
a mush at for example 3000 rpm using a screen with openings between typically 2 and
8 mm, such as 3 mm circular shaped openings.
[0063] The coarse physical separation in step c) concerns the macroscopic separation of
pulp or mush on the one hand and released juice on the other hand. The coarse physical
separation typically does not remove micro- or nanoparticles from the released juice.
As described, the coarse physical separation at least comprises passing the sugar
beet juice over a solid filter medium with mesh openings between above 10 µm and 2000
µm and preferably comprises one or more pressing cycles with optional soaking prior
to applying said solid filter medium. The solid filter medium in step c) as defined
herein preferably has mesh openings between 80 and 1000 µm, more preferably between
100 and 750 µm, even more preferably between 150 and 500 µm, still more preferably
between 200 and 300 µm, such as 250 µm. This filtering step removes particles, including
pebbles, that may be harmful to subsequent process steps.
[0064] As explained herein before, step c) preferably comprises one or more pressing cycles
with optional soaking prior to applying said solid filter medium. Pressing may be
performed using any process suitable to separate sugar beet juice from pulp or mush,
such as by employing a screw press or basket press equipped with a screen with suitable
mesh size, such as 100 µm - 10 mm, preferably 500 µm - 5 mm, more preferably 1 - 2
mm.
[0065] In order to attain sugar exhaustion from the pulp or mush, pressing may be combined
with soaking (rehydrating or imbibing) in one or more cycles, such as in 2, 3, 4,
5, or 6 cycles.
[0066] The wording
'at least comprises' in step c) is to be construed in the non-limiting sense, meaning that step c) can
comprise further coarse physical separation steps. Preferred coarse physical separation
steps that can be applied in step c) further comprise one or more selected from cocurrent
or countercurrent extraction, static settling, dynamic settling, spiral plate centrifuging,
disk stack centrifuging, decanting, screw pressing, plunger pressing, belt pressing,
precoat filtration, flotation, shaker screening, hydraulic cyclone separation and
hydraulic upflow classification.
[0067] In a preferred embodiment, step c) consists of passing the sugar beet juice over
a solid filter medium with mesh openings between above 10 µm and 2000 µm.
[0068] In an embodiment, step c) consists of one or more pressing cycles with optional soaking
followed by passing the sugar beet juice over a solid filter medium with mesh openings
between above 10 µm and 2000 µm.
[0069] In another preferred embodiment, step c) consists of passing the sugar beet juice
over a solid filter medium with mesh openings between above 10 µm and 2000 µm, and
subsequently employing one or more selected from cocurrent or countercurrent extraction,
static settling, dynamic settling, spiral plate centrifuging, disk stack centrifuging,
decanting, screw pressing, plunger pressing, belt pressing, precoat filtration, flotation,
shaker screening, hydraulic cyclone separation and hydraulic upflow classification,
preferably disc stack centrifuging.
[0070] In another preferred embodiment, step c) consists of one or more pressing cycles
with optional soaking followed by passing the sugar beet juice over a solid filter
medium with mesh openings between above 10 µm and 2000 µm, and subsequently employing
one or more selected from cocurrent or countercurrent extraction, static settling,
dynamic settling, spiral plate centrifuging, disk stack centrifuging, decanting, screw
pressing, plunger pressing, belt pressing, precoat filtration, flotation, shaker screening,
hydraulic cyclone separation and hydraulic upflow classification, preferably disc
stack centrifuging.
[0071] As is clear from the wording
'coarse physical separation', and as appreciated by those skilled in the art, step c) does not comprise passing
the sugar beet juice over a solid filter medium with mesh openings equal to or smaller
than 10 µm.
[0072] Concentration of the filtered sugar beet juice of step c) or the clarified sugar
beet juice of step d) in step e) can conveniently be performed by evaporation in,
for example, a thin film evaporator. The inventors have found that without additional
purification steps, such as liming, carbonation and softening, the sugar beet juice
of step c) or the clarified sugar beet juice of step d) can be directly concentrated
in a falling film evaporator without substantial deposition of impurities on the heat
exchanging elements.
[0073] The juice temperature in step e) preferably does not exceed 130°C, more preferably
does not exceed 112°C, even more preferably does not exceed 105°C.
[0074] The maximum temperatures in the distinct process steps may differ. In preferred embodiments,
the temperature of the sugar beets, sugar beet material, treated sugar beet material,
sugar beet juice and filtered sugar beet juice in steps a) to c) does not exceed 50°C,
preferably does not exceed 40°C, more preferably does not exceed 35°C, even more preferably
does not exceed 30°C.
[0075] In other preferred embodiments, step d) is mandatory and the temperature of the sugar
beets, sugar beet material, treated sugar beet material, sugar beet juice and filtered
sugar beet juice in steps a) to c) does not exceed 50°C, preferably does not exceed
40°C, even more preferably does not exceed 30°C and the temperature of the clarified
sugar beet juice in step d) is between 50 and 70°C. This may require heating the filtered
sugar beet juice obtained in step c) in a heat exchanger before applying step d).
[0076] In other embodiments, the temperature during steps a) to c) does not exceed 60°C,
preferably does not exceed 50°C, more preferably does not exceed 40°C, even more preferably
does not exceed 30°C, and the temperature during step d) does not exceed 70°C, preferably
does not exceed 60°C, more preferably does not exceed 50°C, even more preferably does
not exceed 40°C.
[0077] In embodiments, the temperature during steps a) to c) does not exceed 50°C, preferably
does not exceed 40°C, more preferably does not exceed 35°C, even more preferably does
not exceed 30°C.
[0078] In other embodiments, step d) is mandatory and the temperature during steps a) to
c) does not exceed 50°C, preferably does not exceed 40°C, even more preferably does
not exceed 30°C and the temperature during step d) is between 50 and 70°C. This may
require heating the filtered sugar beet juice obtained in step c) in a heat exchanger
before applying step d).
[0079] In a preferred embodiment, step b) comprises or consist of shredding, slicing or
milling followed by pulsed electric field treatment, step c) comprises or consists
of one or more pressing cycles with optional soaking followed by filtration over a
solid filter medium with mesh openings between above 10 µm and 2000 µm, preferably
between 80 and 1000 µm, more preferably between 100 and 750 µm, even more preferably
between 150 and 500 µm, still more preferably between 200 and 300 µm, and step d)
is preferably not performed.
[0080] In another preferred embodiment, step b) comprises or consists of shredding, slicing
or milling followed by pulsed electric field treatment, step c) comprises or consists
of one or more pressing cycles with optional soaking followed by filtration over a
solid filter medium with mesh openings between above 10 µm and 2000 µm, preferably
between 80 and 1000 µm, more preferably between 100 and 750 µm, even more preferably
between 150 and 500 µm, still more preferably between 200 and 300 µm, followed by
one or more selected from cocurrent or countercurrent extraction, static settling,
dynamic settling, spiral plate centrifuging, disk stack centrifuging, decanting, screw
pressing, plunger pressing, belt pressing, precoat filtration, flotation, shaker screening,
hydraulic cyclone separation and hydraulic upflow classification, preferably disc
stack centrifuging, and step d) is preferably not performed.
[0081] In still another preferred embodiment, step b) consists of milling, preferably hammer
milling, step c) comprises or consists of one or more pressing cycles with optional
soaking followed by filtration over a solid filter medium with mesh openings between
above 10 µm and 2000 µm, preferably between 80 and 1000 µm, more preferably between
100 and 750 µm, even more preferably between 150 and 500 µm, still more preferably
between 200 and 300 µm, and step d) is preferably not performed.
[0082] In embodiments, step d) is mandatory and the fine physical purification in step d)
comprises or consists of microfiltration using a membrane with a pore size of between
more than 0.1 and 10 µm, preferably with a pore size of between 0.105 and 5 µm, more
preferably with a pore size of between 0.11 and 2.5 µm, even more preferably with
a pore size of between 0.12 and 1 µm, still more preferably with a pore size of between
0.15 - 0.4 µm.
[0083] As will be appreciated by those skilled in the art, when microfiltration is used
as the fine physical purification step, the clarified sugar beet juice is the permeate.
Microfiltration as the fine physical purification step can advantageously be applied
to remove microorganisms from the filtered sugar beet juice obtained in step c) (without
removing for example valuable nutrients).
[0084] In a preferred embodiment, step b) comprises or consists of shredding, slicing or
milling followed by pulsed electric field treatment, step c) comprises or consists
of one or more pressing cycles with optional soaking followed by filtration over a
solid filter medium with mesh openings between above 10 µm and 2000 µm, preferably
between 80 and 1000 µm, more preferably between 100 and 750 µm, even more preferably
between 150 and 500 µm, still more preferably between 200 and 300 µm, and step d)
is mandatory and comprises or consists of microfiltration using a membrane with a
pore size of between more than 0.1 and 10 µm, preferably with a pore size of between
0.105 and 5 µm, more preferably with a pore size of between 0.11 and 2.5 µm, even
more preferably with a pore size of between 0.12 and 1 µm, still more preferably with
a pore size of between 0.15 - 0.4 µm.
[0085] In preferred embodiments, the method as defined herein is a method for the preparation
of a filtered sugar beet juice, clarified sugar beet juice or sugar beet syrup characterized
by between 500 and 7000 mg/kg, preferably between 800 and 5000 mg/kg, more preferably
between 1000 and 3500 mg/kg of phosphate, and one or more of the following properties,
wherein the concentrations are based on total dissolved dry solids weight:
- i) substantially free or free of 2,5-dimethylpyrazine;
- ii) substantially free or free of 2-ethyl-3-methylpyrazine;
- iii) substantially free or free of 2,3,5-trimethylpyrazine;
- iv) less than 500 mg/kg, preferably less than 450 mg/kg, more preferably less than
400 mg/kg, even more preferably less than 350 mg/kg of sulfate;
- v) less than 600 mg/kg, preferably less than 500 mg/kg, more preferably less than
400 mg/kg, even more preferably less than 370 mg/kg of pyrrolidone carbonic acid;
- vi) between 1000 and 7000 mg/kg, preferably between 1500 and 5000 mg/kg, more preferably
between 2000 and 4000 mg/kg, even more preferably between 2500 and 3500 mg/kg of oxalate;
and
- vii) more than 500 mg/kg, preferably more than 650 mg/kg, more preferably more than
850 mg/kg, even more preferably more than 1000 mg/kg, of the combined amount of histidine
and glutamine.
[0086] In a preferred embodiment, the method as defined herein is a method for the preparation
of a filtered sugar beet juice, clarified sugar beet juice or sugar beet syrup characterized
by between 500 and 7000 mg/kg, preferably between 800 and 5000 mg/kg, more preferably
between 1000 and 3500 mg/kg of phosphate, and:
- a combination of i), ii) and iii);
- a combination of i) - iv);
- a combination of i) - v);
- a combination of i) - vi);
- a combination of i) - vii); or
- a combination of iv) - vii).
[0087] The term
'substantially free' relating to liquids or juices in the context of the current invention preferably
means 'present' (such as qualitatively detectable) but in a concentration less than
100 µg/kg, preferably less than 10 µg/kg, more preferably less than 1 µg/kg, even
more preferably less than 0.1 µg/kg, based on total dissolved dry solids weight.
[0088] The wording
'substantially free or free of pyrazines' as used herein can also be construed as
'substantially free or free of 2,5-dimethylpyrazine, 2-ethyl-3-methylpyrazine and
2,3,5-trimethylpyrazine'.
[0089] In a second aspect, the invention concerns the filtered sugar beet juice, clarified
sugar beet juice and sugar beet syrup obtainable by the methods as defined herein,
preferably the sugar beet syrup obtainable by the methods as defined herein.
[0090] In preferred embodiments, the method as defined herein further comprises subjecting
the filtered sugar beet juice of step c), the clarified sugar beet juice of step d)
or the sugar beet syrup obtained in step e) to a further concentration step f) resulting
in crystallized sugar and sugar beet molasses.
[0091] In very preferred embodiments, the method as defined herein comprises subjecting
the sugar beet syrup obtained in step e) to a further concentration step f) resulting
in crystallized sugar and sugar beet molasses.
[0092] Examples of concentration step f), resulting in supersaturation and crystallization,
encompass (I) evaporative crystallization, wherein supersaturation and crystallization
are realized by evaporation of water, (II) direct cooling crystallization, wherein
supersaturation and crystallization are realized by cooling the sugar beet syrup using
heat exchangers, (III) flash cooling crystallization, wherein the sugar beet syrup
is subjected to a pressure drop resulting in evaporation of water and a corresponding
temperature drop of the sugar beet syrup causing supersaturation and crystallization,
and (IV) combinations thereof. Crystallization may be facilitated by adding sugar
seed crystals to the concentrated sugar beet syrup.
[0093] The temperature in step f) is preferably between 40 and 130 °C, more preferably between
45 and 112 °C, even more preferably between 50 and 105 °C.
[0094] Crystallized sugar and sugar beet molasses can be separated using, for example, a
centrifuge.
[0095] In a preferred embodiment, no alkalization agent is employed in step (f).
[0096] In another preferred embodiment, the pH in steps (a) to (e) in the process as defined
herein is in the range of 0.5 - 7, preferably in the range of 3.5 - 7, more preferably
in the range of 4.5 - 7.
[0097] In still another preferred embodiment, the process as defined herein does not encompass
a demineralization or softening step.
[0098] In yet another preferred embodiment, the process as defined herein does not comprise
a chemical purification step. A chemical purification step in the context of the present
invention is a purification step wherein chemicals that are capable of reacting or
interacting with the sugar beet material are added. As will be appreciated by those
skilled in the art, this does not encompass water, such as plain tap water or condensation
water.
[0099] In preferred embodiments, the method as defined herein is a method for the preparation
of a crystallized sugar and sugar beet molasses, wherein the sugar beet molasses is
characterized by between 100 and 50000 mg/kg, preferably between 1000 and 40000 mg/kg,
more preferably between 5000 and 30000 mg/kg, still more preferably between 10000
and 25000 mg/kg of phosphate, and one or more of the following properties, wherein
the concentrations are based on total dissolved dry solids weight:
- i) substantially free or free of 2,5-dimethylpyrazine;
- ii) substantially free or free of 2-ethyl-3-methylpyrazine;
- iii) substantially free or free of 2,3,5-trimethylpyrazine;
- iv) less than 11000 mg/kg, preferably less than 9000 mg/kg, more preferably less than
7000 mg/kg, even more preferably less than 5000 mg/kg of sulfate;
- v) less than 8000 mg/kg, preferably less than 7500 mg/kg, more preferably less than
7000 mg/kg, even more preferably less than 6500 mg/kg, still more preferably less
than 6000 mg/kg of pyrrolidone carbonic acid;
- vi) between 1000 and 100000 mg/kg, preferably between 3000 and 80000 mg/kg, more preferably
between 9000 and 70000 mg/kg, even more preferably between 12000 and 60000 mg/kg,
still more preferably between 15000 and 50000 mg/kg of oxalate; and
- vii) more than 300 mg/kg, preferably more than 600 mg/kg, more preferably more than
900 mg/kg, even more preferably more than 1200 mg/kg, of the combined amount of histidine
and glutamine.
[0100] In a preferred embodiment, the method as defined herein is a method for the preparation
of a crystallized sugar and sugar beet molasses, wherein the sugar beet molasses is
characterized by between 100 and 50000 mg/kg, preferably between 1000 and 40000 mg/kg,
more preferably between 5000 and 30000 mg/kg, still more preferably between 10000
and 25000 mg/kg of phosphate, and:
- a combination of i), ii) and iii);
- a combination of i) - iv);
- a combination of i) - v);
- a combination of i) - vi);
- a combination of i) - vii); or
- a combination of iv) - vii).
[0101] In preferred embodiments, the method as defined herein is a method for the preparation
of a crystallized sugar and sugar beet molasses characterized by the following crystallized
sugar properties, wherein the concentrations are based on total dry solids weight:
- i) substantially free or free of 2,5-dimethylpyrazine;
- ii) substantially free or free of 2-ethyl-3-methylpyrazine;
- iii) substantially free or free of 2,3,5-trimethylpyrazine; or
- iv) a combination of i), ii) and iii).
[0102] The term
'substantially free' relating to crystallized sugar in the context of the current invention preferably
means 'present' (such as qualitatively detectable) but in a concentration less than
100 µg/kg, preferably less than 10 µg/kg, more preferably less than 1 µg/kg, even
more preferably less than 0.1 µg/kg, based on total dry solids weight.
[0103] In a third aspect, the invention concerns the crystallized sugar and sugar beet molasses
obtainable by the methods as defined herein.
[0104] A fourth aspect of the invention concerns filtered sugar beet juice, clarified sugar
beet juice or sugar beet syrup characterized by between 500 and 7000 mg/kg, preferably
between 800 and 5000 mg/kg, more preferably between 1000 and 3500 mg/kg of phosphate,
and one or more of the following properties, wherein the concentrations are based
on total dissolved dry solids weight:
- i) substantially free or free of 2,5-dimethylpyrazine;
- ii) substantially free or free of 2-ethyl-3-methylpyrazine;
- iii) substantially free or free of 2,3,5-trimethylpyrazine;
- iv) less than 500 mg/kg, preferably less than 450 mg/kg, more preferably less than
400 mg/kg, even more preferably less than 350 mg/kg of sulfate;
- v) less than 600 mg/kg, preferably less than 500 mg/kg, more preferably less than
400 mg/kg, even more preferably less than 370 mg/kg of pyrrolidone carbonic acid;
- vi) between 1000 and 7000 mg/kg, preferably between 1500 and 5000 mg/kg, more preferably
between 2000 and 4000 mg/kg, even more preferably between 2500 and 3500 mg/kg of oxalate;
and
- vii) more than 500 mg/kg, preferably more than 650 mg/kg, more preferably more than
850 mg/kg, even more preferably more than 1000 mg/kg, of the combined amount of histidine
and glutamine.
[0105] In a preferred embodiment, the filtered sugar beet juice, clarified sugar beet juice
or sugar beet syrup is characterized by between 500 and 7000 mg/kg, preferably between
800 and 5000 mg/kg, more preferably between 1000 and 3500 mg/kg of phosphate, and:
- a combination of i), ii) and iii);
- a combination of i) - iv);
- a combination of i) - v);
- a combination of i) - vi);
- a combination of i) - vii); or
- a combination of iv) - vii).
[0106] It has surprisingly been found that the filtered beet juice, the clarified beet juice
and the beet syrup according to the invention or obtainable by the methods according
to the invention are less colored when compared to the equivalent products (so-called
thin juice and thick juice) obtained through a conventional method comprising extraction
at a temperature of about 72-74°C and raw juice purification steps comprising liming,
carbonation, filtration and softening. In embodiments there is thus provided filtered
beet juice, clarified beet juice or beet syrup according to the invention or filtered
beet juice, clarified beet juice or beet syrup obtainable by the methods according
to the invention wherein the colour is in the range of 100-20000 IU, preferably in
the range of 100-10000 IU, more preferably in the range of 100-6000 IU, even more
preferably in the range of 100-2000 IU, still more preferably in the range of 100-1000
IU, yet more preferably in the range of 100-500 IU, as determined according to ICUMSA
GS1/3-7 (2011), with pH correction.
[0107] In a fifth aspect of the invention, sugar beet molasses is provided, characterized
by between 100 and 50000 mg/kg, preferably between 1000 and 40000 mg/kg, more preferably
between 5000 and 30000 mg/kg, still more preferably between 10000 and 25000 mg/kg
of phosphate, and one or more of the following properties, wherein the concentrations
are based on total dissolved dry solids weight:
- i) substantially free or free of 2,5-dimethylpyrazine;
- ii) substantially free or free of 2-ethyl-3-methylpyrazine;
- iii) substantially free or free of 2,3,5-trimethylpyrazine;
- iv) less than 11000 mg/kg, preferably less than 9000 mg/kg, more preferably less than
7000 mg/kg, even more preferably less than 5000 mg/kg of sulfate;
- v) less than 8000 mg/kg, preferably less than 7500 mg/kg, more preferably less than
7000 mg/kg, even more preferably less than 6500 mg/kg, still more preferably less
than 6000 mg/kg of pyrrolidone carbonic acid;
- vi) between 1000 and 100000 mg/kg, preferably between 3000 and 80000 mg/kg, more preferably
between 9000 and 70000 mg/kg, even more preferably between 12000 and 60000 mg/kg,
still more preferably between 15000 and 50000 mg/kg of oxalate; and
- vii) more than 300 mg/kg, preferably more than 600 mg/kg, more preferably more than
900 mg/kg, even more preferably more than 1200 mg/kg, of the combined amount of histidine
and glutamine.
[0108] In a preferred embodiment, the sugar beet molasses is characterized by between 100
and 50000 mg/kg, preferably between 1000 and 40000 mg/kg, more preferably between
5000 and 30000 mg/kg, still more preferably between 10000 and 25000 mg/kg of phosphate,
and:
- a combination of i), ii) and iii);
- a combination of i) - iv);
- a combination of i) - v);
- a combination of i) - vi);
- a combination of i) - vii); or
- a combination of iv) - vii).
[0109] In a sixth aspect of the invention, crystallized sugar characterized by the following
properties, wherein the concentrations are based on total dry solids weight, is provided:
- i) substantially free or free of 2,5-dimethylpyrazine;
- ii) substantially free or free of 2-ethyl-3-methylpyrazine;
- iii) substantially free or free of 2,3,5-trimethylpyrazine; or
- iv) a combination of i), ii) and iii).
[0110] Preferred embodiments concern food products for human consumption comprising the
sugar beet syrup, sugar beet molasses or crystallized sugar as defined herein or obtainable
by the methods as defined herein. Non-limiting examples of said food products are
cereal bars, soft drink, sauces, confectionery, such as gums, liquorice, hard candy,
bakery products, such as muffins and cookies, and dairy products such as ice cream.
[0111] Another embodiment concerns feed or pet food comprising the sugar beet syrup, sugar
beet molasses or crystallized sugar as defined herein or obtainable by the methods
as defined herein.
[0112] Another embodiment concerns the use of sugar beet syrup or sugar beet molasses as
defined herein or obtainable by the methods as defined herein in fermentation processes
for producing non-food or food products.
[0113] The sugar beet syrup and sugar beet molasses as defined herein or obtainable by the
methods as defined herein can also be used as such for human consumption or as feed
or pet food.
[0114] Accordingly, a seventh aspect of the invention concerns the use of the sugar beet
syrup or sugar beet molasses as defined herein or the sugar beet syrup or sugar beet
molasses obtainable by the processes as defined herein as a food product for human
consumption or as a sweetener in food products for human consumption, such as in liquorice,
cereal bars and bakery products.
[0115] Obviously, the crystallized sugar as defined herein or obtainable by the methods
as defined herein can also be used as a food product for human consumption or as a
sweetener in food products for human consumption.
[0116] Thus, the invention has been described by reference to certain embodiments discussed
above. It will be recognized that these embodiments are susceptible to various modifications
and alternative forms well known to those of skill in the art.
[0117] Furthermore, for a proper understanding of this document and its claims, it is to
be understood that the verb
'to comprise' and its conjugations are used in its non-limiting sense to mean that items following
the word are included, but items not specifically mentioned are not excluded. In addition,
reference to an element by the indefinite article '
a' or
'an' does not exclude the possibility that more than one of the element is present, unless
the context clearly requires that there be one and only one of the elements. The indefinite
article '
a' or
'an' thus usually means
'at least one'.
Examples
Example 1: production of PEF-raw beet juice
[0118] 1000 kg of sugar beets were obtained from Suiker Unie (Dinteloord, NL) and washed
in a flotation washer to remove sand and pebbles. The sugar beets were sliced into
cossettes of about 3.5 mm thickness using a cossette slicer with standard AB knife
blocks. The cossettes were exposed to a pulsed electric field using a Dil, Elcrack
HVP 30, treatment bath TB 140 device, with the following parameters: field strength
1,4 kV/cm, pulse time 20 µs, frequency 200 Hz, temperature 25 °C, and conductivity
of treatment medium 400 µS/cm.
[0119] Raw beet juice, herein referred to
as PEF-raw beet juice was recovered from the PEF treated cossettes by performing 5 cycles of repetitive
pressing and soaking using a Babbini twin screw pulp press B20B, equipped with a 1
mm mesh and using a 1:1 ratio of press juice:water for soaking.
Example 2: production of acid-raw beet juice
[0120] 700 kg of sugar beets were obtained from Suiker Unie (Dinteloord, NL) and washed
in a flotation washer to remove sand and pebbles. The sugar beets were sliced into
cossettes of about 5 mm thickness using a vegetable slicer (FAM ILC.2). The cossettes
were acidified using a fermentation inoculum, made from naturally acidified sugar
beet juice. Cossettes were mixed with water of 25 °C and inoculum in a ratio 1:0.75:0.25
and held for 20 hours.
[0121] Raw beet juice having pH 4.0, herein referred to as
acid-raw beet juice was recovered from the acid treated cossettes by performing 2 cycles of repetitive
pressing and soaking using a Babbini twin screw pulp press B20B, equipped with a 1-2
mm mesh and using a 1:2 ratio of press pulp:water for soaking during 30 minutes.
Example 3: production of freeze-thaw-treated-raw beet juice
[0122] 700 kg of sugar beets were obtained from Suiker Unie (Dinteloord, NL) and washed
in a flotation washer to remove sand and pebbles. The sugar beets were stored frozen
at -20°C for 1 week and thawed under ambient conditions prior to slicing into cossettes
of about 5 mm thickness using a vegetable slicer (FAM ILC.2).
[0123] Raw beet juice, herein referred to as
freeze-thaw-treated-raw beet juice 1 was recovered from the freeze-thaw treated beets by performing 2 cycles of repetitive
pressing and soaking using a screw press equipped with an 1 mm mesh and using a 1:2
ratio of press pulp:water for soaking during 30 minutes.
[0124] From another part of the cossettes, raw beet juice, herein referred to as
freeze-thaw-treated-raw beet juice 2 was recovered from the freeze-thaw treated beets by performing a single pressing
step using a Babbini twin screw pulp press B20B, equipped with a 1 mm mesh.
Example 4: production of milled-raw beet juice
[0125] 10.000 kg of sugar beets were obtained from Suiker Unie (Dinteloord, NL) and washed
in a flotation washer to remove sand and pebbles. The sugar beets were milled into
a mush using a hammer mill (Engl SM60), rotating at 3000 rpm and equipped with a screen
with 3 mm mesh size.
[0126] Raw beet juice, herein referred to as
milled-raw beet juice was recovered from the mush using a disc bowl decanter (Pieralisi BABY 2; 3450 rpm,
40% torque).
Example 5: production of milled-pressed-raw beet juice
[0127] 150 kg of sugar beets were obtained from Suiker Unie (Dinteloord, NL) and washed
in a flotation washer to remove sand and pebbles. The sugar beets were milled into
a mush using a hammer mill (Engl, SM60), rotating at 3000 rpm and equipped with a
screen with 3 mm mesh size.
[0128] Raw beet juice, herein referred to as
milled-pressed-raw beet juice was recovered from the mush using a basket press (Hafico, HP2H hydraulic press),
operating at 16 bar with a residence time of 10 minutes. Identical results were obtained
when the basket press was replaced by a screw compression filter (Smicon MAS; 5 bar,
150 µm screen).
Example 6a: production of beet syrup
[0129] The PEF-raw beet juice from Example 1 was passed through a 250 micron mesh screen
(Reko, sieve bend 500 TS) and the filtrate was collected. A part of the resulting
filtered beet juice, herein referred to as
PEF-filtered beet juice, was used to produce a syrup through evaporation in a Buchi thin film evaporator,
R 220 SE, operated at 70 °C and 200 mbar to yield
PEF-beet syrup 1.
Example 6b: production of beet syrup
[0130] The PEF-raw beet juice from Example 1 was passed through a 250 micron mesh screen
(Reko, sieve bend 500 TS) and the filtrate was collected. A part of the resulting
filtered beet juice, herein referred to as
PEF-filtered beet juice, was subjected to ultrafiltration using a 15 kDa Molecular Weight Cut Off membrane
(Tami 15 kDa, ceramic membrane, 23 channels, hydraulic diameter 3.5 mm, length 1178
mm, surface 0.35 m
2) and the permeate was collected to yield clarified beet juice, herein referred to
as
PEF-clarified beet juice.
[0131] PEF-clarified beet juice was evaporated in a Buchi thin film evaporator, R 220 SE, operated at 70 °C and 200
mbar to yield and
PEF-beet syrup 2.
Example 7a: production of crystallized sugar and molasses
[0133] The combined process of Examples 1, 6a and 7a is depicted in Figure 4, wherein (4a)
represents
PEF-raw beet juice, (4b)
PEF-filtered beet juice, (4c)
PEF-beet syrup 1, (4d)
PEF-crystal sugar 1 and (4e)
PEF-molasses 1.
Example 7b: production of crystallized sugar and molasses
[0135] The combined process of Examples 1, 6b and 7b is depicted in Figure 3, wherein (3a)
represents
PEF-raw beet juice, (3b)
PEF-filtered beet juice, (3c)
PEF-clarified beet juice, (3d)
PEF-beet syrup 2, (3e)
PEF-crystal sugar 2 and (4f)
PEF-molasses 2.
Example 8: Analysis of the products of Example 6b
[0136] The
PEF-clarified beet juice and
PEF-beet syrup 2 obtained in Example 6b were analysed and compared to analysis results of their equivalent
products produced using a conventional extraction/purification process for sugar beets.
The conventional extraction/purification process comprising extraction at a temperature
of about 72-74°C and raw juice purification steps comprising liming, carbonation,
filtration and softening is depicted in Figure 7, wherein (7a) represents conventional
raw beet juice, (7b) conventional thin beet juice, (3c) conventional thick beet juice,
(7d) conventional crystal sugar and (7e) conventional molasses.
[0137] Conventional thin beet juice was obtained from Suiker Unie (Netherlands, 2017/2018
campaign). Traditional thick juice was obtained from Suiker Unie (Netherlands) with
article number 204.
[0138] Several analysis methods were used to specify and or quantify the ingredients in
PEF-clarified beet juice, conventional thin juice, PEF-beet syrup 2 and conventional
thick juice (see Table 1). The amount of the ingredients is expressed in terms of
mg per kg of dissolved dry matter. Raw juice, for example, comprises dissolved compounds,
such as sucrose and amino acids, and small amounts of non-dissolved particulate matter
resulting after extraction of sugar beets. The amount of the ingredients is expressed
in only based on the dry matter that is dissolved in the juice. The analysis methods
(1) to (7) are as follows.
- (1) GC/MS analysis using a Thermo TraceGC Ultra gas chromatograph equipped with a
Stabilwax column (Restek (art.nr. 10642), 60 m, 0.32 mm ID, 0.5 µm df) using headspace-injection
after addition of NaCl to the sample followed by mass spectrometry (MS, Thermo Trace
DSQ) detection.
- (2) Dilution and, when necessary, filtration of sample followed by high performance
ion chromatrography (HPIC, Thermo Scientific, Dionex Integrion) using a Dionex lonPac
AS11-HC-4µm column (Thermo Scientific (art.nr. 078035) 2 x 250 mm) and conductivity
detection (Thermo Scientific, art.nr. 22153-60036).
- (3) Dilution and filtration of sample followed by high performance ion chromatrography
(HPIC, Thermo Scientific, Dionex Integrion) using a Aminex HPX-87H column (Biorad
(art.nr. 125-0140) 300 x 7.8 mm) and conductivity detection (Thermo Scientific, art.nr.
22153-60036).
- (4) HPLC-UV/FLU in accordance with EP2.2.56 and USP <1052>.
- (5) Kjeldahl analysis using Buchi KjelMaster K-375.
- (6) UV-VIS spectra were recorded using a Hach Lange DR 5000 spectrometer.
- (7) Dry matter content was determined by weighing the sample before and after heating
at 80°C for 18 hours and at 105°C for 2 hours.
Table 1
| Analysis method |
Compound |
PEF-clarified beet juice |
Conventional thin juice |
|
PEF-beet syrup 2 |
Conventional thick juice |
| |
|
(mg/kg dissolved dry matter) |
(mg/kg dissolved dry matter) |
|
(mg/kg dissolved dry matter) |
(mg/kg dissolved dry matter) |
| 1 |
Dimethyl sulfide |
Present |
Present |
|
Present |
Not present |
| 1 |
Ethyl acetate |
Present |
Not present |
|
Not measured |
Not measured |
| 1 |
Methanol |
Present |
Present |
|
Not measured |
Not measured |
| 1 |
Ethanol |
Present |
Present |
|
Present |
present |
| 1 |
Diacetyl |
Not present |
Present |
|
Not present |
present |
| 1 |
Isobutanol |
Present |
Not present |
|
Not measured |
Not measured |
| 1 |
Isoamylalcohol |
Present |
Not present |
|
Not measured |
Not measured |
| 1 |
2,5-dimethylpyrazine |
Not present |
Present |
|
Not present |
Present |
| 1 |
2-ethyl-3-methylpyrazine |
Not present |
Present |
|
Not present |
Present |
| 1 |
2,3,5-trimethylpyrazine |
Not present |
Present |
|
Not present |
Present |
| 1 |
Benzaldehyde |
Not present |
Present |
|
Not measured |
Not measured |
| 1 |
aceton |
Not measured |
Not measured |
|
Present |
Not present |
| 1 |
Dimethyl disulfide |
Not measured |
Not measured |
|
Not present |
present |
| 1 |
Acetic acid |
Not measured |
Not measured |
|
Present |
Not present |
| 2 |
Chloride |
669 |
524 |
|
649 |
669 |
| 2 |
Bromide |
<20 |
<20 |
|
<100 |
<20 |
| 2 |
Nitrate |
765 |
620 |
|
796 |
948 |
| 2 |
Phosphate |
2242 |
212 |
|
2360 |
<20 |
| 2 |
Malate |
647 |
671 |
|
619 |
474 |
| 2 |
Sulfate |
217 |
1843 |
|
192 |
1674 |
| 2 |
Oxalate |
1974 |
<20 |
|
944 |
93 |
| 2 |
Nitrite |
<20 |
<20 |
|
<100 |
43 |
| 3 |
Citric acid |
2228 |
468 |
|
2212 |
516 |
| 3 |
Malic acid |
569 |
404 |
|
501 |
586 |
| 3 |
Lactic acid |
1509 |
4314 |
|
2507 |
4603 |
| 3 |
Formic acid |
<50 |
338 |
|
<200 |
460 |
| 3 |
Acetic acid |
1384 |
882 |
|
1106 |
1172 |
| 3 |
Pyrrolidoncarbonic acid |
<50 |
1745 |
|
339 |
2789 |
| 3 |
Propionic acid |
<50 |
<50 |
|
<200 |
<200 |
| 3 |
Butyric acid |
<50 |
<50 |
|
<200 |
<200 |
| 4 |
Aspartic acid |
313 |
476 |
|
441 |
603 |
| 4 |
Threonine |
72 |
100 |
|
114 |
130 |
| 4 |
Serine |
96 |
202 |
|
242 |
290 |
| 4 |
Asparagine |
219 |
329 |
|
364 |
312 |
| 4 |
Glutamic acid |
550 |
651 |
|
608 |
675 |
| 4 |
Glutamine |
1135 |
382 |
|
1888 |
21 |
| 4 |
Cysteine |
Not measured |
Not measured |
|
Not measured |
Not measured |
| 4 |
Proline |
Not measured |
109 |
|
96 |
126 |
| 4 |
Glycine |
Not measured |
76 |
|
21 |
124 |
| 4 |
Alanine |
147 |
322 |
|
181 |
296 |
| 4 |
Valine |
103 |
186 |
|
218 |
240 |
| 4 |
Cysteine |
Not measured |
Not measured |
|
Not measured |
Not measured |
| 4 |
Methionine |
Not measured |
Not measured |
|
15 |
25 |
| 4 |
Isoleucine |
Not measured |
237 |
|
15 |
291 |
| 4 |
Leucine |
Not measured |
227 |
|
139 |
254 |
| 4 |
Tyrosine |
Not measured |
365 |
|
32 |
409 |
| 4 |
Phenylalanine |
Not measured |
57 |
|
34 |
70 |
| 4 |
Gamma-Aminobutyric acid |
874 |
810 |
|
836 |
614 |
| 4 |
Ethanolamine |
Not measured |
Not measured |
|
43 |
18 |
| 4 |
Lysine |
N.D. |
55 |
|
21 |
63 |
| 4 |
1-Methylhistidine |
Not measured |
Not measured |
|
29 |
64 |
| 4 |
Histidine |
N.D. |
41 |
|
46 |
15 |
| 4 |
Arginine |
N.D. |
76 |
|
106 |
52 |
| 5 |
Nitrogen content (wt.% of dry matter) |
0.205 |
0.31 |
|
0.255% |
Not measured |
| 6 |
UV absorption spectrum |
Not measured |
Not measured |
|
See Figure 1 |
See Figure 1 |
| 6 |
Visible light absorption spectrum |
Not measured |
Not measured |
|
See Figure 2 |
See Figure 2 |
| 7 |
Dry matter content (wt.%) |
8,64 |
17.0 |
|
67,8 |
71,7 |
Example 9: production of beet syrup using PEF and ultrafiltration as fine physical
purification step
[0139] Sugar beets were obtained from Suiker Unie, Dinteloord, Netherlands. The sugar beets
were washed in a flotation washer to remove sand and pebbles and were reduced in size
by shredding (Smicon, MD8). The resulting cossettes were exposed to a pulsed electric
field using a Dil, Elcrack HVP 30, treatment bath TB 140 device, with the following
parameters: field strength 1 kV/cm, conductivity treatment water 1700 µS/cm water,
temperature treatment water 25 °C, and 0.04 m/s belt speed.
[0140] Raw beet juice 3 was recovered from the PEF treated shreds by performing pressing using a Babbini
twin screw pulp press B20B, equipped with an 1 mm mesh, operating at a screw speed
of 0.8 rpm.
[0141] The raw beet juice 3 was passed through a 250 micron mesh screen (Reko, sieve bend
500 TS) and the filtrate was collected.
[0142] The resulting
filtered beet juice 3 was subjected to ultrafiltration (Tami 15 kDa, ceramic membrane, 23 channels, hydraulic
diameter 3.5 mm, length 1178 mm, surface 0.35 m
2) and the filtrate was collected to yield
clarified beet juice 3.
[0143] Clarified beet juice 3 was evaporated in a Buchi thin film evaporator, R 220 SE,
operated at a temperature of 65 °C and a vacuum of 34 mbar, to obtain
beet syrup 3.
[0144] The process of Example 9 is depicted in Figure 3, wherein (3a) represents
raw beet juice 3, (3b)
filtered beet juice 3, (3c)
clarified beet juice 3, and (3d)
beet syrup 3. Beet syrup 3 can be subjected to crystallization, by for example evaporate concentration,
to result in (3e)
molasses 3 and (3f)
crystal sugar 3.
Example 10: production of beet syrup using PEF without a fine physical purification
step
[0145] Sugar beets were obtained from Suiker Unie, Dinteloord, Netherlands. The sugar beets
were washed in a flotation washer to remove sand and pebbles and were reduced in size
by shredding (Smicon, MD8). The resulting shreds were exposed to a pulsed electric
field using a Dil, Elcrack HVP 30, treatment bath TB 140 device, with the following
parameters: field strength 1 kV/cm, conductivity treatment water 1700 µS/cm water,
temperature treatment water 25 °C, and 0.04 m/s belt speed.
[0146] Raw beet juice 4 was recovered from the PEF treated cossettes by performing pressing using a Babbini
twin screw pulp press B20B, equipped with an 1 mm mesh, operating at a screw speed
of 0.8 rpm.
[0147] The raw beet juice 4 was passed through a 250 micron mesh screen (Reko, sieve bend
500 TS) and the filtrate was collected to obtain
filtered beet juice 4.
[0148] The filtered beet juice 4 was evaporated in a Buchi thin film evaporator, R 220 SE,
operated at a temperature of 65 °C and a vacuum of 34 mbar, to obtain
beet syrup 4.
[0149] The process of Example 10 is depicted in Figure 4, wherein (4a) represents
raw beet juice 4, (4b)
filtered beet juice 4, and (4c)
beet syrup 4. Beet syrup 4 can be subjected to crystallization, by for example evaporate concentration,
to result in (4d)
molasses 4 and (4e)
crystal sugar 4.
Example 11: production of beet syrup using PEF without a fine physical purification
step
[0150] Sugar beets were obtained from Suiker Unie, Dinteloord, Netherlands. The sugar beets
were washed in a flotation washer to remove sand and pebbles and were reduced in size
by shredding (Smicon, MD8). The resulting cossettes were exposed to a pulsed electric
field using a Dil, Elcrack HVP 30, bath TB 140 device, with the following parameters:
field strength 1 kV/cm, conductivity treatment water 1700 µS/cm water, temperature
treatment water 25 °C, and 0.04 m/s belt speed.
[0151] Raw beet juice 5 was recovered from the PEF treated cossettes by performing pressing using a Babbini
twin screw pulp press B20B, equipped with an 1 mm mesh, operating at a screw speed
of 0.8 rpm.
[0152] The raw beet juice 5 was passed through a 250 micron mesh screen (Reko, sieve bend
500 TS) and the filtrate was collected.
[0153] The resulting filtered beet juice was subjected to disc stack centrifuging in an
Alfa Laval, Clara 20 centrifuge, operating at 250 l/h, 10500 g, 9010 rpm, 24 °C, counter
pressure 2 bar, and the filtrate was collected to yield
filtered beet juice 5.
[0154] Filtered beet juice 5 was evaporated in a Buchi thin film evaporator, R 220 SE, operated
at a temperature of 65 °C and a vacuum of 34 mbar, to obtain
beet syrup 5.
[0155] The process of Example 11 is depicted in Figure 5, wherein (5a) represents
raw beet juice 5, (5b)
filtered beet juice 5, and (5c)
beet syrup 5. Beet syrup 5 can be subjected to crystallization, by for example evaporate concentration,
to result in (5d)
molasses 5 and (5e)
crystal sugar 5.
Example 12: production of beet syrup using hammer milling without a fine physical
purification step
[0156] Sugar beets were obtained from Suiker Unie, Dinteloord, Netherlands. The sugar beets
were washed in a flotation washer to remove sand and pebbles and were milled into
a mush using a hammer mill (Engl, SM60), rotating at 3000 rpm and equipped with a
screen with 3 mm mesh size.
[0157] Raw beet juice 6 was recovered from the mush using a basket press (Hafico, HP2H hydraulic press),
operating at 16 bar with a residence time of 10 minutes.
[0158] The raw beet juice 6 was passed through a 250 micron mesh screen (Reko, sieve bend
500 TS) and the filtrate was collected to obtain
filtered beet juice 6.
[0159] The filtered beet juice 6 was evaporated in a Buchi thin film evaporator, R 220 SE,
operated at a temperature of 65 °C and a vacuum of 34 mbar, to obtain
beet syrup 6.
[0160] The process of Example 12 is depicted in Figure 6, wherein (6a) represents
raw beet juice 6, (6b)
filtered beet juice 6, and (6c)
beet syrup 6. Beet syrup 6 can be subjected to crystallization by for example evaporate concentration
to result in (6d)
molasses 6 and (6e)
crystal sugar 6.
Example 13: Analysis of the products of Examples 9-12
[0161] Several analysis methods were used to specify and or quantify the ingredients in
conventional raw juice, conventional thin juice, conventional thick juice, raw beet
juice 3 (=raw beet juice 4 and 5),
filtered beet juice 6, clarified beet juice 3, clarified beet juice 5, beet syrup
3, beet syrup 4, beet syrup 5 and
beet syrup 6 (see Table 2).
[0162] The conventional extraction/purification process comprising extraction at a temperature
of about 72-74°C and raw juice purification steps comprising liming, carbonation,
filtration and softening is depicted in Figure 7, wherein (7a) represents conventional
raw beet juice, (7b) conventional thin beet juice, (3c) conventional thick beet juice,
(7d) conventional crystal sugar and (7e) conventional molasses. Conventional thin
beet juice was obtained from Suiker Unie (Netherlands, 2018-2019 campaign). Traditional
thick juice was obtained from Suiker Unie (Netherlands 2018-2019 campaign).
[0163] The amount of the ingredients is expressed in terms of mg per kg of dissolved dry
matter. Raw juice, for example, comprises dissolved compounds, such as sucrose and
amino acids, and small amounts of non-dissolved particulate matter resulting after
extraction of sugar beets. The amount of the ingredients is expressed in only based
on the dry matter that is dissolved in the juice. Total dissolved solids was determined
using dilution and, where necessary, filtration of the sample followed by high performance
liquid chromatography (HPLC, Thermo Scientific, Dionex Ultimate 3000) using an Aminex
HPX-87N column (Aminex (art.nr. 125-0143) 7.8 x 300 mm) and RI detector (ERC, art.nr.
5060.0050).
[0164] The analysis methods (1) to (6) are as follows.
- (1) GC/MS analysis using a Thermo TraceGC Ultra gas chromatograph equipped with a
Stabilwax column (Restek (art.nr. 10642), 60 m, 0.32 mm ID, 0.5 µm df) using solid-phase
micro-extraction sampling with a DVB/CAR/PDMS fiber (Supelco, article number 57298-U)
after addition of NaCI to the sample followed by mass spectrometry (MS, Thermo Trace
DSQ) detection.
- (2) Dilution and, when necessary, filtration of sample followed by high performance
ion chromatrography (HPIC, Thermo Scientific, Dionex Integrion) using a Dionex lonPac
AS11-HC-4µm column (Thermo Scientific (art.nr. 078035) 2 x 250 mm) and conductivity
detection (Thermo Scientific, art.nr. 22153-60036).
- (3) Dilution and filtration of sample followed by high performance ion chromatrography
(HPIC, Thermo Scientific, Dionex Integrion) using a Aminex HPX-87H column (Biorad
(art.nr. 125-0140) 300 x 7.8 mm) and conductivity detection (Thermo Scientific, art.nr.
22153-60036).
- (4) Dilution and filtration of sample followed by derivatization using AccQ-tag Chemistry
Kit (Waters, article number WAT052875). Derivatized samples were analysed by high
performance liquid chromatography (HPLC) using a AccQ-tag reversed-phase column (Waters,
article number WAT052885, 4 µm, 3.9 mm x 150 mm) and fluorescence detection.
- (5) Dry matter content was determined by weighing the sample before and after heating
at 80°C for 18 hours and at 105°C for 2 hours
- (6) Dilution and, when necessary, filtration of sample followed by high performance
liquid chromatography (HPLC, Thermo Scientific, Dionex Ultimate 300) using an Aminex
HPX-87N column (Aminex [art. nr. 125-0143] 7.8 x 300 mm) and RI detector (ERC, art.
nr. 5060.0050).

Example 14: sensory analysis
[0165] Sensory characteristics of (a) a thick juice produced using a conventional process
comprising extraction at a temperature of about 72-74°C and raw juice purification
steps comprising liming, carbonation, filtration and softening and (b) a beet syrup
(produced with a process) according to the invention
(beet juice 3) were evaluated by 10 individuals participants. Test results are given in Table 3.
[0166] As can be inferred from Table 3, generally speaking, beet syrup (produced with a
process) according to the invention was found to be more palatable than conventional
thick juice, making the beet syrup according to the invention suitable for direct
human consumption or as a sweetener in food applications for human consumption. The
same results are expected for a comparison between molasses produced using a conventional
process and molasses (produced with a process) according to the invention. Likewise,
The same results are expected for a comparison between thin juice produced using a
conventional process and filtered sugar beet juice/clarified sugar beet juice (produced
with a process) according to the invention.

1. A method for the preparation of sugar beet syrup from whole sugar beet, said method
comprising the distinct steps of:
a) providing whole sugar beets;
b) reducing the size and releasing juice from the sugar beet material by subjecting
the whole sugar beets to:
• shredding, slicing or milling, followed by a treatment selected from the group consisting
of pulsed electric field (PEF) treatment, fermentation, acidification, freezing and
thawing, and combinations thereof;
• pulsed electric field, followed by shredding, slicing or milling; or
• milling,
resulting in a treated sugar beet material comprising sugar beet juice and pulp or
mush;
c) separating sugar beet juice from pulp or mush by subjecting the treated sugar beet
material obtained in step b) to a coarse physical separation, wherein the coarse physical
separation at least comprises passing the sugar beet juice over a solid filter medium
with mesh openings between above 10 µm and 2000 µm, and preferably comprises one or
more pressing cycles with optional soaking prior to applying said solid filter medium,
resulting in filtered sugar beet juice with a sucrose content of between 5 and 30
wt.%;
d) optionally subjecting the filtered sugar beet juice of step c) to a fine physical
purification step, resulting in clarified sugar beet juice with a sucrose content
of between 5 and 30 wt.%;
e) subjecting the filtered sugar beet juice of step c) or the clarified sugar beet
juice of step d) to a concentration step resulting in sugar beet syrup with a sucrose
content of between 30 and 86 wt.%, preferably between 60 and 80 wt.%, more preferably
between 63 and 75 wt.%, even more preferably between 67 and 71 wt.%,
wherein no alkalization agent is employed, wherein the temperature of the sugar beets,
sugar beet material, treated sugar beet material, sugar beet juice and filtered sugar
beet juice in steps a) to c) does not exceed 60°C, preferably does not exceed 50°C,
more preferably does not exceed 40°C, even more preferably does not exceed 30°C, and
wherein the temperature of the clarified sugar beet juice in step d) does not exceed
70°C, preferably does not exceed 60°C, more preferably does not exceed 50°C, even
more preferably does not exceed 40°C, and
• wherein the method does not comprise membrane filtration using a membrane with a
pore size of 0.1 µm or smaller, and does not comprise membrane filtration using a
membrane having a cut off of 102 kDa or smaller; or
• wherein the method does not comprise ultrafiltration, nanofiltration and reverse
osmosis; or
• wherein the method does not comprise ultrafiltration.
2. The method according to claim 1, wherein the coarse physical separation in step c)
further comprises one or more selected from cocurrent or countercurrent extraction,
static settling, dynamic settling, spiral plate centrifuging, disk stack centrifuging,
decanting, screw pressing, plunger pressing, belt pressing, precoat filtration, flotation,
shaker screening, hydraulic cyclone separation and hydraulic upflow classification.
3. The method according to claim 1 or 2, wherein the solid filter medium in step c) has
mesh openings between 80 and 1000 µm, preferably between 100 and 750 µm, more preferably
between 150 and 500 µm, even more preferably between 200 and 300 µm.
4. The method according to any one of claims 1 - 3, wherein step d) is mandatory and
wherein the temperature of the sugar beets, sugar beet material, treated sugar beet
material, sugar beet juice and filtered sugar beet juice in steps a) to c) does not
exceed 50°C, preferably does not exceed 40°C, even more preferably does not exceed
30°C and wherein the temperature of the clarified sugar beet juice in step d) is between
50 and 70°C.
5. The method according to any one of claims 1 - 4, wherein step d) is mandatory and
wherein the fine physical purification in step d) comprises or consists of microfiltration
using a membrane with a pore size of between more than 0.1 and 10 µm, preferably with
a pore size of between 0.105 and 5 µm, more preferably with a pore size of between
0.11 and 2.5 µm, even more preferably with a pore size of between 0.12 and 1 µm, still
more preferably with a pore size of between 0.15 - 0.4 µm.
6. The method according to any one of claims 1-5, wherein step b) comprises or consists
of shredding, slicing or milling followed by pulsed electric field treatment, wherein
step c) comprises or consists of one or more pressing cycles with optional soaking
followed by filtration over a solid filter medium with mesh openings between above
10 µm and 2000 µm, preferably between 80 and 1000 µm, more preferably between 100
and 750 µm, even more preferably between 150 and 500 µm, still more preferably between
200 and 300 µm, wherein step d) is mandatory and wherein the fine physical purification
of step d) comprises or consists of microfiltration using a membrane with a pore size
of between more than 0.1 and 10 µm, preferably with a pore size of between 0.105 and
5 µm, more preferably with a pore size of between 0.11 and 2.5 µm, even more preferably
with a pore size of between 0.12 and 1 µm, still more preferably with a pore size
of between 0.15 - 0.4 µm.
7. The method according to any one of claims 1 - 3, wherein step b) comprises or consists
of shredding, slicing or milling followed by pulsed electric field treatment, wherein
step c) comprises or consists of one or more pressing cycles with optional soaking
followed by filtration over a solid filter medium with mesh openings between above
10 µm and 2000 µm, preferably between 80 and 1000 µm, more preferably between 100
and 750 µm, even more preferably between 150 and 500 µm, still more preferably between
200 and 300 µm, and wherein step d) is preferably not performed.
8. The method according to any one of claims 1 - 3, wherein step b) comprises or consists
of shredding, slicing or milling followed by pulsed electric field treatment, wherein
step c) comprises or consists of one or more pressing cycles with optional soaking
followed by filtration over a solid filter medium with mesh openings between above
10 µm and 2000 µm, preferably between 80 and 1000 µm, more preferably between 100
and 750 µm, even more preferably between 150 and 500 µm, still more preferably between
200 and 300 µm, followed by one or more selected from cocurrent or countercurrent
extraction, static settling, dynamic settling, spiral plate centrifuging, disk stack
centrifuging, decanting, screw pressing, plunger pressing, belt pressing, precoat
filtration, flotation, shaker screening, hydraulic cyclone separation and hydraulic
upflow classification, preferably disc stack centrifuging, and wherein step d) is
preferably not performed.
9. The method according to any one of claims 1-3, wherein step b) consists of milling,
preferably hammer milling, wherein step c) comprises or consists of one or more pressing
cycles with optional soaking followed by filtration over a solid filter medium with
mesh openings between above 10 µm and 2000 µm, preferably between 80 and 1000 µm,
more preferably between 100 and 750 µm, even more preferably between 150 and 500 µm,
still more preferably between 200 and 300 µm, and wherein step d) is preferably not
performed.
10. The method according to any one of claims 1 - 9 wherein step e) comprises subjecting
the filtered sugar beet juice of step c) or the clarified sugar beet juice of step
d) to an evaporation step wherein the juice temperature does not exceed 130°C, preferably
does not exceed 112°C, more preferably does not exceed 105°C.
11. The method according to any one of claims 1 - 10, further comprising the step of:
f) subjecting the sugar beet syrup of step e) to a further concentration step resulting
in crystallized sugar and sugar beet molasses.
12. The method according to claim 11 wherein the temperature in step f) is between 40
and 130 °C, preferably between 45 and 112 °C, more preferably between 50 and 105 °C.
13. The method according to claim 11 or 12 wherein no alkalization agent is employed.
14. The method according to any one of claims 1 - 10, wherein the method is a method for
the preparation of a sugar beet syrup
characterized by between 500 and 7000 mg/kg, preferably between 800 and 5000 mg/kg, more preferably
between 1000 and 3500 mg/kg of phosphate, and one or more of the following properties,
wherein the concentrations are based on total dissolved dry solids weight:
i) substantially free or free of 2,5-dimethylpyrazine;
ii) substantially free or free of 2-ethyl-3-methylpyrazine;
iii) substantially free or free of 2,3,5-trimethylpyrazine;
iv) less than 500 mg/kg, preferably less than 450 mg/kg, more preferably less than
400 mg/kg, even more preferably less than 350 mg/kg of sulfate;
v) less than 600 mg/kg, preferably less than 500 mg/kg, more preferably less than
400 mg/kg, even more preferably less than 370 mg/kg of pyrrolidone carbonic acid;
vi) between 1000 and 7000 mg/kg, preferably between 1500 and 5000 mg/kg, more preferably
between 2000 and 4000 mg/kg, even more preferably between 2500 and 3500 mg/kg of oxalate;
and
vii) more than 500 mg/kg, preferably more than 650 mg/kg, more preferably more than
850 mg/kg, even more preferably more than 1000 mg/kg, of the combined amount of histidine
and glutamine.
15. The method according to any one of claims 11 - 13, wherein the method is a method
for the preparation of a crystallized sugar and sugar beet molasses, wherein the sugar
beet molasses is
characterized by between 100 and 50000 mg/kg, preferably between 1000 and 40000 mg/kg, more preferably
between 5000 and 30000 mg/kg, still more preferably between 10000 and 25000 mg/kg
of phosphate, and one or more of the following properties, wherein the concentrations
are based on total dissolved dry solids weight:
i) substantially free or free of 2,5-dimethylpyrazine;
ii) substantially free or free of 2-ethyl-3-methylpyrazine;
iii) substantially free or free of 2,3,5-trimethylpyrazine;
iv) less than 11000 mg/kg, preferably less than 9000 mg/kg, more preferably less than
7000 mg/kg, even more preferably less than 5000 mg/kg of sulfate;
v) less than 8000 mg/kg, preferably less than 7500 mg/kg, more preferably less than
7000 mg/kg, even more preferably less than 6500 mg/kg, still more preferably less
than 6000 mg/kg of pyrrolidone carbonic acid;
vi) between 1000 and 100000 mg/kg, preferably between 3000 and 80000 mg/kg, more preferably
between 9000 and 70000 mg/kg, even more preferably between 12000 and 60000 mg/kg,
still more preferably between 15000 and 50000 mg/kg of oxalate; and
vii) more than 300 mg/kg, preferably more than 600 mg/kg, more preferably more than
900 mg/kg, even more preferably more than 1200 mg/kg, of the combined amount of histidine
and glutamine.
16. The method according to any one of claims 11 - 13, wherein the method is a method
for the preparation of a crystallized sugar and sugar beet molasses
characterized by the following crystallized sugar properties, wherein the concentrations are based
on total dry solids weight:
i) substantially free or free of 2,5-dimethylpyrazine;
ii) substantially free or free of 2-ethyl-3-methylpyrazine;
iii) substantially free or free of 2,3,5-trimethylpyrazine; or
iv) a combination of i), ii) and iii).
17. The method according to any one of claims 1 - 16, wherein the pH in steps (a) to (e)
is in the range of 0.5 - 7, preferably in the range of 3.5 - 7, more preferably in
the range of 4.5 - 7.
18. The method according to any one of claims 1 - 17, wherein no demineralization or softening
step is performed.
19. The method according to any one of claims 1 - 18, wherein said method does not comprise
a chemical purification step.
20. Sugar beet syrup, crystallized sugar or sugar beet molasses obtainable by the method
according to any one of claims 1 - 19.
21. Sugar beet syrup
characterized by between 500 and 7000 mg/kg, preferably between 800 and 5000 mg/kg, more preferably
between 1000 and 3500 mg/kg of phosphate, and one or more of the following properties,
wherein the concentrations are based on total dissolved dry solids weight:
i) substantially free or free of 2,5-dimethylpyrazine;
ii) substantially free or free of 2-ethyl-3-methylpyrazine;
iii) substantially free or free of 2,3,5-trimethylpyrazine;
iv) less than 500 mg/kg, preferably less than 450 mg/kg, more preferably less than
400 mg/kg, even more preferably less than 350 mg/kg of sulfate;
v) less than 600 mg/kg, preferably less than 500 mg/kg, more preferably less than
400 mg/kg, even more preferably less than 370 mg/kg of pyrrolidone carbonic acid;
vi) between 1000 and 7000 mg/kg, preferably between 1500 and 5000 mg/kg, more preferably
between 2000 and 4000 mg/kg, even more preferably between 2500 and 3500 mg/kg of oxalate;
and
vii) more than 500 mg/kg, preferably more than 650 mg/kg, more preferably more than
850 mg/kg, even more preferably more than 1000 mg/kg, of the combined amount of histidine
and glutamine.
22. Sugar beet molasses
characterized by between 100 and 50000 mg/kg, preferably between 1000 and 40000 mg/kg, more preferably
between 5000 and 30000 mg/kg, still more preferably between 10000 and 25000 mg/kg
of phosphate, and one or more of the following properties, wherein the concentrations
are based on total dissolved dry solids weight:
i) substantially free or free of 2,5-dimethylpyrazine;
ii) substantially free or free of 2-ethyl-3-methylpyrazine;
iii) substantially free or free of 2,3,5-trimethylpyrazine;
iv) less than 11000 mg/kg, preferably less than 9000 mg/kg, more preferably less than
7000 mg/kg, even more preferably less than 5000 mg/kg of sulfate;
v) less than 8000 mg/kg, preferably less than 7500 mg/kg, more preferably less than
7000 mg/kg, even more preferably less than 6500 mg/kg, still more preferably less
than 6000 mg/kg of pyrrolidone carbonic acid;
vi) between 1000 and 100000 mg/kg, preferably between 3000 and 80000 mg/kg, more preferably
between 9000 and 70000 mg/kg, even more preferably between 12000 and 60000 mg/kg,
still more preferably between 15000 and 50000 mg/kg of oxalate; and
vii) more than 300 mg/kg, preferably more than 600 mg/kg, more preferably more than
900 mg/kg, even more preferably more than 1200 mg/kg, of the combined amount of histidine
and glutamine.
23. Crystallized sugar
characterized by the following properties, wherein the concentrations are based on total dry solids
weight:
i) substantially free or free of 2,5-dimethylpyrazine;
ii) substantially free or free of 2-ethyl-3-methylpyrazine;
iii) substantially free or free of 2,3,5-trimethylpyrazine; or
iv) a combination of i), ii) and iii).
24. Food product for human consumption comprising the sugar beet syrup, sugar beet molasses
or crystallized sugar according to any one of claims 20 - 23.
25. Use of the sugar beet syrup or sugar beet molasses according to any one of claims
20 - 22 as a food product for human consumption or as a sweetener in food products
for human consumption, such as in liquorice, cereal bars and bakery products.