OBJECT OF THE INVENTION
[0001] The present invention relates to the technical field of elevator safety devices,
more specifically to the one related to braking or holding devices that act between
the cabin and the elements or fixed surfaces for guiding the elevator shaft by means
of linearly movable wedges, and refers in particular to an electromechanical actuating
device for activating the parachute of an elevator apparatus, such as an elevator,
in emergency situations. The invention also relates to a method for braking elevator
apparatuses associated with the device.
BACKGROUND OF THE INVENTION
[0002] Safety systems commonly used in elevators generally consist of emergency braking
devices that are used to stop an elevator cabin in cases where it reaches excessively
high speeds, which can occur, for example, due to defects in control or control activation
of its brake, due to wire breaks and unhooking.
[0003] These emergency braking devices are also used to prevent uncontrolled movements of
the cabin, such as, for example, sliding out of the stop position. They can also be
activated to lock the cabin in a certain position, such as, for example, to temporarily
secure the safety space during the performance of inspection or maintenance operations
of the elevator.
[0004] Safety electronic is increasingly used in the technical field of elevator safety
systems, and electronic safety systems can be classified into the active type, which
require a power supply for positive actuation of the safety mechanism, and into the
passive type, which require the power supply to keep the security system in an operating
holding state.
[0005] Although passive security systems offer an increased functionality, they have the
great disadvantage of requiring a continuous supply of power to be operational, involving
increased power expenditure, thus increasing the operating costs of the apparatus.
Furthermore, such passive systems typically have larger components due to high power
requirements during operation, which adversely affects the overall size, weight, and
efficiency of the apparatus.
[0006] One of the key elements of the safety systems is the actuator installed in the elevator
cabin, also referred to as the traveling assembly. This actuator allows a safe operation
in the event of any risk event detected by the positioning system, and must ensure
braking that will be carried out in the traditional way, in the manner of conventional
wedging. The main difference is in the braking activation, which is electromechanical,
rather than mechanical, by a speed limiter.
[0007] Various devices for elevator safety braking are known in the current state of the
art. For example, the
PCT patent with publication number WO2013052059 describes a braking system that includes two or more braking surfaces located in
an elevator cabin and that can frictionally engage a rail. One or more actuators are
located in the elevator cabin and are operatively connected to a braking surface.
The actuators are configured to drive engagement and disengagement of the braking
surface with the rail to stop and hold the elevator cabin during operation. Furthermore,
one or more braking guides are located in the elevator cabin to maintain a selected
distance between the two or more braking surfaces and the rail.
[0008] Patent document with publication number
EP1902993 discloses an elevator braking system comprising a braking member that guides a roller,
wherein the member is designed as a guide that can be moved relative to a guide rail
and a pressure body. The guide directly cooperates with the roller and is formed in
such a way that it moves to a pole-distant position during de-energization of electromagnets
for the guide rail, so that the roller contacts the guide rail and moves into a wedge
space, and temporarily brings the guide device from the pole-distant position to a
position near to the pole.
[0009] For its part, European patent
EP3147248 relates to a braking system for an elevator structure guided along a guide rail.
The braking system includes a braking member having a braking surface configured to
frictionally engage the guide rail, the braking member being movable between a braking
position and a non-braking position. Further included is a braking member driving
mechanism operatively coupled thereto and configured to drive it from the non-braking
position to the braking position, such that the driving mechanism remains coupled
to the braking member in the braking position for controlling the braking force applied
on the elevator structure by frictional engagement between the guide rail and the
braking member.
[0010] In that same sense, the international
PCT application with publication number WO2017087978 describes a selectively operable magnetic braking system comprising a safety brake
adapted to stop movement when moving from a non-braking state to a braking state,
and a magnetic brake configured to move between an engaged position and an unengaged
position. The magnetic brake, when in the engaged position, moves the safety brake
from the non-braking state to the braking state, and an electromagnetic component
configured to hold the magnetic brake with holding power in the unengaged position.
[0011] Finally, the Spanish patent with publication number
ES2622333 relates to an elevator with a cabin guided on guide rails and with a safety brake
arranged in the cabin and designed to exert a braking force on the guide if a safety
criterion is not met. The safety brake comprises a brake box provided with a wedge-shaped
opening into which at least a part of a guide rail can be inserted; a brake body capable
of being inserted into the opening between a surface of the brake housing delimiting
the wedge-shaped opening and a guide surface of the guide rail; an actuating mechanism
by which an actuating force can be transmitted on the brake body and by which the
brake body can be pressed on the delimiting surface and the guide surface; and a release
mechanism that is connected to the brake body and holds it in the rest position against
the activation force. The invention is characterized in that the release mechanism
has at least one articulated arm that can be placed in an extended position and a
bent position.
[0012] In this case, a system is described with an activation mechanism that places the
braking element between guide and block, and an independent deactivation mechanism
with an articulated arm for reassembling that acts on the first activation mechanism.
This articulated mechanism also reassembles in its extended position.
DESCRIPTION OF THE INVENTION
[0013] The object of the invention consists of a braking device for elevator apparatus,
which comprises, among other elements, an articulated actuating mechanism, electromechanically
actuated and configured to cause emergency braking, by wedging against the movement
guides, when a determination element detects an abnormal movement of the elevator
cabin.
[0014] Within the usual wedging sequence, the device is specially designed to work with
systems that include a sensor for the absolute positioning of the cabin in the shaft.
Electromechanical wedging causes braking based on a signal received from said sensor.
There are multiple ways to cause a wedging braking, but this device proposes to do
it in a very specific way.
[0015] The device described herein comprises an electromagnet, the actuation of which causes
the movement of an articulated actuating mechanism. The articulated actuating mechanism
comprises a first sector, linked to the linear electromagnet, and a second sector,
linked to an interlocking roller, and on which a friction element is located that
can perpendicularly contact the guide, in order to obtain a safe position of the cabin
on said guide, without causing roller wedging.
[0016] If the cabin, once in a safe position, moves with respect to the guide, the contact
of the friction element on the guide generates a friction force, essentially vertical,
on the second sector of the articulated mechanism, which drags it to the roller to
which it is linked until it attaches to or engages the guide, thus producing the conventional
wedging that immobilizes the cabin on the guide.
[0017] The essentially vertical movement of the electromagnet, parallel to the guide, is
transmitted to the friction element with the intermediation of the articulated mechanism,
which transforms it into a horizontal movement of the second sector of said articulated
mechanism.
[0018] The particularity of the device resides fundamentally in the fact that the actuating
mechanism has the advantage of being reversible and does not require the wedging to
immobilize the cabin to be reassembled. This design of the actuator allows a rest
position, with the friction element in contact with the guide, the actuator being
in the active position without producing a total wedging and the system can return
to the initial position.
[0019] The fact that it can be reassembled without wedging occurring is very interesting,
because it allows the electromagnet to only be powered when the elevator has to move.
This significantly reduces the necessary power consumption, obtaining a better energy
rating for the device and producing a lower environmental impact.
DESCRIPTION OF THE DRAWINGS
[0020] To complement the description that is being made and in order to help a better understanding
of the features of the invention, according to a preferred example of a practical
embodiment thereof, a set of drawings is attached as an integral part of said description
wherein, for illustrative and non-limiting purposes, the following has been represented:
Figure 1.- Shows a front perspective view of the braking device, in which its main
constituent elements can be seen.
Figure 2.- Shows a front view of the device in rest position.
Figure 3.- Shows a view of a first stage of the operation sequence of the device,
in which it is in an inactive position and the elevator apparatus is operating normally.
Figure 4.- Shows a view of a second stage of the operation sequence of the device,
at the moment in which there is a power cut of the elevator apparatus.
Figure 5.- Shows a view of a third stage of the operation sequence of the device,
in which the braking element moves along the central rail.
Figure 6.- Shows a view of a fourth stage of the operation sequence of the device,
in which the braking element engages the guide for immobilization of the cabin.
PREFERRED EMBODIMENT OF THE INVENTION
[0021] A detailed explanation of a preferred embodiment of the object of the present invention
is provided below, with the aid of the aforementioned figures.
[0022] The braking device for elevator apparatus described herein is designed to perform
an emergency braking in a cabin that moves longitudinally along essentially vertical
guides (1), holding it on said guides (1) to catch it and avoid uncontrolled movements
thereof, or even falls due to the action of gravity.
[0023] For this, this braking device, shown schematically in Figure 1, is basically made
up of:
- a wedging block (2), integrally attached to a cabin chassis,
- an activation electromagnet (3), and
- an articulated actuating mechanism (4).
[0024] The wedging block (2) in turn comprises a central rail (5), intended to house the
guide (1), a lateral catching element (6), movable perpendicular to the central rail
(5), and a lateral braking element (7), movable perpendicular to the central rail
(5) in the opposite direction to that of the catching element (6) and attachable to
the guide (1) for braking and immobilizing the cabin.
[0025] In the preferred embodiment described herein, the catching element (6) consists of
a brake shoe, and further incorporates elastic elements (8) for progressive braking,
while the braking element (7) consists of a roller provided with a central toothed
friction surface and movable along a guide rail (9), having curved geometry and located
in the wedging block (2).
[0026] Said guide rail (9), shown in the attached figures, has, consecutively, a central
sector (10) remote from the central rail (5) wherein the guide (1) is housed, an upper
sector (11), having a curved geometry of progressive approach towards the central
rail (5), and an upper housing (12).
[0027] The activation electromagnet (3) in this preferred embodiment is of the linear type
and vertically movable in a direction essentially parallel to that of the guides (1),
as observed in the operation sequence shown in Figures 3 to 6. This electromagnet
(3) is normally powered, while the elevator apparatus moves longitudinally along the
guides (1), in the arrangement shown in Figure 3.
[0028] The electromagnet (3) used in this preferred embodiment is single-acting, so that
the stroke movement from the initial to the final position is carried out by the action
of electromagnetic forces, and the return to the initial resting position is due to
outside forces.
[0029] For its part, the articulated actuating mechanism (4) is interposed between the electromagnet
(3) and the braking element (7), for transmission and transformation of the vertical
movement of the electromagnet (3) into a movement perpendicular to the central rail
(5) and, therefore, to the guide (1). For this, this actuating mechanism (4) comprises,
in the preferred embodiment described herein, a first arm (13), integrally linked
to the electromagnet (3), a second arm (14), pivotally linked to the first arm (13)
through a first joint (15), and a third arm (16), pivotally linked by a first end
(17) to the second arm (14) through a second joint (18), and linked in turn to the
braking element (7), which it moves.
[0030] The third arm (16) also has a second end (19), which comprises an integral friction
element (20), intended to contact the guide (1), as illustrated in Figures 4 to 6
of the operation sequence.
[0031] In this preferred embodiment, the arms (13, 14, 16) are corresponding plates, and
in the specific case of the third arm (16) it is an oblong plate that has a longitudinal
groove (21) along which an axis of the toothed roller that forms the braking element
(7) moves longitudinally. In figure 2 it can also be seen that the device incorporates
an elastic element (22), in this case a spring, to keep the braking element (7) away
from the guide (1) in the rest position.
[0032] It is foreseen that the friction element (20) consists of a machining performed at
the second end (19) of the third arm (16) itself. Likewise, the option is provided
for said friction element (20) to incorporate magnetic means, such as magnets, to
ensure correct engagement with the guides (1).
[0033] As can be seen in the attached figures, the first arm (13) maintains an essentially
vertical arrangement, parallel to the guides (1), while the third arm (16) has, at
rest, an essentially horizontal arrangement, perpendicular to the guide (1), which
varies towards an oblique arrangement when pivoting through the second joint (18)
to activate braking. The second arm (14), both at rest and in the active position,
always maintains an oblique arrangement with respect to the other two arms that make
up the actuating mechanism (4).
[0034] In figure 3 the device is observed in its inactive position and the elevator apparatus
is operating normally and the electromagnet (3) is powered. The actuating mechanism
(4) keeps the braking element (7) and the friction element (20) away from the guide
(1).
[0035] Figure 4 illustrates a position in which the elevator apparatus is in a rest position,
without use and in an energy saving mode that causes the electromagnet (3) to stop
being powered. This cut in the supply of the electromagnet (3) activates the actuating
mechanism (4), which makes the friction element (20) move and come into contact with
the guide (1), without causing any movement in the element braking device (7), so
that the braking device keeps the elevator cabin secured against the guide (1), but
without the wedging block (2) having come into operation.
[0036] It is necessary to indicate at this point that in the event that a cabin stop wedging
has occurred, to release the wedging block (2), that is, to separate the braking element
(7) with respect to the guide (1) and the catching element (6) to allow the cabin
to move again, the temporary inactivation of the elevator apparatus and the intervention
of a specialized technical team is necessary.
[0037] On the contrary, the simple retention of the cabin in a safe position with respect
to the guide (1), by engaging the friction element (20) on it, is automatically reversible
when a feedback of the electromagnet (3) occurs when the elevator apparatus is back
in operation, without the need for external intervention.
[0038] Figures 5 and 6 show the operation of the device in the event of an emergency braking
of the cabin. In this case, once the friction element (20) is in contact with the
guide (1), if an unwanted movement of this cabin occurs, a friction force is generated
between the friction element (20) and the guide (1) that causes the movement of the
third arm (16) to which it is jointly linked.
[0039] In turn, the movement of the third arm (16) drags the braking element (7), which
moves along the guide rail (9), in a direction essentially parallel to the guide (1),
until it contacts said guide (1) due to the geometry of the upper sector (11), at
which time a wedging occurs with the catching element (6), thus immobilizing the cabin
against the guide (1).
[0040] The method for braking an elevator apparatus equipped with the device described above
begins with an interruption in the power supply of the electromagnet (3), either due
to a sudden cut in the power supply or due to the elevator apparatus entering in the
rest position or stand-by, in order to reduce energy consumption.
[0041] After said interruption, the braking method comprises the following sequence of operating
steps:
- activation of the actuating mechanism (4) by the electromagnet (3),
- movement and approach of the friction element (20) until contacting the guide (1)
for safe positioning of the cabin on said guide (1), without activation of the wedging
block (2).
[0042] Once in the cabin secured position on the guide (1), in case of restoration of the
power supply of the electromagnet (3), for example, when the elevator is no longer
in the rest position to start operation, this electromagnet (3) shall act on the actuating
mechanism (4) which shall move the friction element (20) away from the guide (1),
again allowing a movement of the cabin.
[0043] On the contrary, in the event that in the cabin secured position on the guide (1),
and with the electromagnet (3) not powered, a movement of the guide (1) with respect
to the cabin is detected, the sequence that will lead to conventional wedging is started,
which comprises the following stages:
- friction of the friction element (20) on the guide (1),
- drag of the braking element (7), and approach until contacting the guide (1),
- separation of the friction element (20) from the guide (1), and
- wedging by coupling the braking element (1) with the guide (1) and the catching element
(6), to immobilize the cabin against the guide (1).
1. Braking device for elevator apparatus, for emergency braking of a cabin that can be
moved longitudinally by vertical guides (1), comprising:
- a wedging block (2) attached to a chassis of the cabin, comprising in turn:
- a central rail (5) to house the guide (1),
- a catching element (6), movable perpendicular to the central rail (5), and
- a braking element (7) movable with respect to the central rail (5), and attachable
to the guide (1) and to the catching element (6) to immobilize the cabin,
- an activation electromagnet (3), and
- an articulated actuating mechanism (4) comprising a first sector linked to the electromagnet
(3) and a second sector linked to the braking element (7),
the device being
characterized in that the actuating mechanism (4) comprises a friction element (20), located in the second
sector and capable of engaging the guide (1) for fixing a safe position of the cabin
on the guide (1), such that when the actuating mechanism (4) engages the friction
element (20) with the guide (1), and a relative movement of the guide (1) with respect
to the cabin occurs, said actuating mechanism (4) moves the braking element (7) in
the same direction until it engages the guide (1).
2. Braking device according to claim 1
characterized in that the actuating mechanism (4) comprises:
- a first arm (13), integrally linked to the electromagnet (3),
- a second arm (14), pivotally linked to the first arm (13) through a first joint
(15), and
- a third arm (16), pivotally linked by a first end (17) to the second arm (14) through
a second joint (18), and linked to the braking element (7), which it moves,
wherein the friction element (20) is integrally linked to a second end (19) of the
third arm (16).
3. Braking device according to claim 2 characterized in that the friction element (20) is a machining located at the second end (19) of the third
arm (16).
4. Braking device according to any of the preceding claims, characterized in that the friction element (20) incorporates magnetic means.
5. Braking device according to claim 1 characterized in that it additionally comprises an elastic retaining element (22) linked to the braking
element (7).
6. Braking device according to any of the preceding claims characterized in that the braking element (7) is a toothed roller.
7. Braking device according to claim 6, characterized in that the third arm (16) is an oblong plate having a longitudinal groove (21) through which
the axis of the toothed roller moves.
8. Braking device according to any of the preceding claims, characterized in that the catching element (6) is a brake shoe.
9. Braking device according to claim 6, characterized in that the wedging block (2) comprises a guide rail (9) having curved geometry for movement
of an axis of the toothed roller.
10. Braking device according to claim 9, characterized in that the guide rail (9) comprises a central sector (10) (5) wherein the guide (1) is housed,
an upper sector (11) having a curved geometry of progressive approach towards the
central rail (5), and an upper housing (12).
11. Method of braking elevator apparatus, which uses the braking device described in any
of claims 1-10,
characterized in that it comprises the following operation sequence:
- interruption in the power supply of the electromagnet (3),
- activation of the actuating mechanism (4) by the electromagnet (3), and
- movement and approach of the friction element (20), by the actuating mechanism (4)
until contacting the guide (1), for safe positioning of the cabin on said guide (1),
without activation of the wedging block (2).
12. Elevator apparatus characterized in that it comprises a braking device according to any of claims 1-10.