[0001] The present invention is directed to a cooling installation and to a method for cooling
a storage chamber of a transport vehicle, in particular using carbon dioxide snow
as a coolant. The cooling installation and the method can be used, for example, to
cool fresh food products during transport to a grocery store.
[0002] Various devices and methods for cooling products during transport are known from
the prior art. In particular, fresh food products require cooling, for example, during
transport to a grocery store. Therefore, transport vehicles are commonly equipped
with cooling installations. Most of these cooling installations use electrical or
mechanical energy. Such cooling installations must have movable elements such that
they require an elaborate construction and significant maintenance. Also, with such
cooling installations usually only a low energy efficiency can be achieved.
[0003] There have been attempts to overcome these problems by using cryogenic substances
for cooling. For example, liquid carbon dioxide or nitrogen can be introduced into
a storage chamber of a transport vehicle in order to cool the storage chamber. Therein,
however, temperature control is difficult because cryogenic substances can usually
only be provided at particular low temperature. Also, using cryogenic substances often
results in nonuniform temperature distributions within the storage chamber. That is,
certain parts of the storage chamber can become much colder than desired. If locally
the temperature falls below a critical minimum value, products can be damaged significantly.
Further, using cryogenic substance can be dangerous.
[0004] It is, therefore, an object of the present invention to overcome at least in part
the disadvantages known from prior art and, in particular, to provide a cooling installation
and a method for cooling a storage chamber of a transport vehicle in a particularly
energy efficient and safe manner, with a particularly effective temperature control,
reduced risk of damaging products stored within the storage chamber and with a particularly
high durability of the cooling installation.
[0005] These objects are solved by the features of the independent claims. Dependent claims
are directed to preferred embodiments of the present invention.
[0006] According to the invention a cooling installation is presented that comprises a fan
and at least one cooler having an upper cooling plate and a lower cooling plate arranged
within a housing so as to form an upper cooling duct between the upper cooling plate
and the housing and to form a lower cooling duct between the lower cooling plate and
the housing, wherein for each cooler a respective cooling flow path is formed, along
which a gas can:
- enter the cooling installation via an inlet,
- flow from the inlet to the respective cooler via the fan,
- flow through the respective cooler by flowing through the upper cooling duct, from
the upper cooling duct to the lower cooling duct, and through the lower cooling duct,
and
- leave the cooling installation via a respective cooling outlet.
[0007] The described cooling installation is configured for cooling a storage chamber in
a transport vehicle. In the storage chamber goods can be stored and transported that
require cooling, such as fresh food products. With the transport vehicle the products
can be delivered, for example, to a grocery store or to final customers.
[0008] With the described cooling installation a gas within the storage chamber, in particular
air, can be cooled. Therefore, the gas can be sucked out of the storage chamber into
the cooling installation, can be cooled within the cooling installation and be ejected
back into the storage chamber. Insofar, a circulation of the gas in the storage chamber
can be achieved with the cooling installation. The circulation is driven by the fan.
[0009] The cooling installation is preferably configured to be mounted inside the storage
chamber, in particular at a ceiling of the storage chamber.
[0010] In the described cooling installation, cooling can be achieved with a coolant. A
coolant is a consumable substance suitable for cooling. A consumable substance is
a substance that is consumed during a certain process, here during cooling. For example,
for each delivery tour of the transport vehicle a certain amount of the coolant can
be provided, which is consumed during the delivery tour. Preferably, the coolant is
a cryogenic substance such as nitrogen or carbon dioxide, in particular in a liquid
or solid state. For example, carbon dioxide snow can be used as the coolant.
[0011] The fan is preferably arranged outside the cooler. Thus, the fan is separated from
the coolant within the cooler. The fan is therefore not subjected to the particularly
low temperatures of the coolant. This can increase the durability of the fan and,
in general, of the cooling installation. Also, requirements for the fan are lower
if the fan does not have to withstand particularly low temperatures.
[0012] The cooling installation comprises at least one cooler. The cooler is preferably
configured for cooling gas from the storage chamber that is guided through the cooling
installation. The cooling is achieved by means of a coolant provided within the cooler.
The cooling installation can comprise a single cooler or multiple coolers. If multiple
coolers are provided, the details and advantages described for the at least one cooler
apply to each of the coolers individually. The coolers can be configured in the same
way or differently.
[0013] The cooler comprises an upper cooling plate and a lower cooling plate. The terms
"upper" and "lower" refer to the position in which the cooling installation is supposed
to be mounted in the transport vehicle. In case the cooling installation comprises
structural features that distinguish its orientation even if not mounted in the transport
vehicle, the upper and lower sides of the cooling installation are thereby defined.
For example, the cooling installation can have holes at the upper side that are supposed
to be used to fasten the cooling installation at the ceiling of the storage chamber.
In case there are no structural features that distinguish the orientation of the cooling
installation, the terms "upper" and "lower" are supposed to be understood as arbitrarily
chosen terms for two cooling plates, one of which being arranged above the other in
a certain orientation of the cooling installation.
[0014] The cooling plates can have any shape and do not have to be planar. Preferably, the
cooling plates are shaped such that the gas can be guided along the cooling plates.
Preferably, a respective first side of the cooling plates is in contact with the coolant
so as to cool the cooling plate. Preferably, the cooling plates are thermally conducting.
Thus, a respective second side of the cooling plates is cooled indirectly by the coolant.
The gas from the storage chamber can be guided along the second side of the cooling
plates. Thus, the gas can be cooled by the coolant, without getting into direct contact
with the coolant. The gas merely comes into thermal contact with the coolant via the
cooling plates. The cooler can be referred to as a heat exchanger for exchanging heat
between the gas from the storage chamber and the coolant.
[0015] The cooling plates are arranged within a housing of the respective cooler, which
can be part of a housing of the cooling installation. Between the cooling plates and
the housing cooling ducts are formed. The gas from the storage chamber can be guided
through the cooling ducts. Instead of guiding the gas freely over the cooling plates,
the gas can be confined within the cooling ducts. This enhances the thermal contact
between the gas and the cooling plates such that cooling can be particularly efficient.
Also, the flow of the gas through the cooling installation can be controlled particularly
well by means of the cooling ducts.
[0016] The fan and the at least one cooler are arranged such that the respective cooling
flow path is formed for each cooler. If there is only one cooler, there is only one
cooling flow path through the cooling installation. If there is are, for example,
three coolers, there are three cooling flow paths. The term "flow path" refers to
the elements the gas passes when flowing through the cooling installation, in particular
to the coolers and the fan. A single cooling path can have several branches. That
is, the gas can flow through a certain combination of elements of the cooling installation
along different branches, but only along a single cooling flow path. In particular,
the gas can flow through the fan and a certain cooler only via the cooling flow path
associated with this cooler.
[0017] The cooling ducts can have several branches. In that case the gas can be guided along
the cooling plate along the different branches. Therein, parallel does not refer to
a geometrical arrangement, but rather to the fact that the gas can take the different
branches in order to flow from a starting point to an end point. A cooling duct can
have several branches, for example, due to the fact that the respective cooling plate
is partly in areal contact with the housing. That is, sections of the cooling plate
cannot be overflown by the gas from the storage chamber. Instead, the gas can flow
only through the branches of the cooling duct that are formed where the cooling plate
is spaced apart from the housing.
[0018] Each cooling flow path is assigned to a respective cooler. The flow path of a certain
cooler begins at the inlet. Via the inlet the gas from the storage chamber can be
sucked into the cooling installation. Thereby, the gas is driven by the fan. The fan
is connected to the inlet such that the gas can be sucked out of the storage chamber
to the fan. From the fan the gas is guided to the respective cooler. Within the cooler
the gas is guided along the upper cooling plate. Thereby, a first cooling of the gas
is obtained. By guiding the gas along the upper cooling plate that gas can also be
dried. In particular, air moisture can be reduced. This is advantageous because the
formation of ice can be reduced. Subsequently, the gas is guided to the lower cooling
plate. Therefore, the at least one cooler preferably comprises a side duct that connects
the upper cooling duct and the lower cooling duct. The side duct can be defined by
the housing and an inner side wall that connects the upper cooling plate and the lower
cooling plate. In the side duct, preferably, the gas is also cooled. Subsequently,
the gas can be guided through the lower cooling duct. Therein, a further cooling of
the gas can be obtained. Since the gas can be dried by guiding the gas along the upper
cooling plate, the formation of ice can be reduced, in particular, at the lower cooling
plate. From the lower cooling duct the gas can be ejected from the cooler and thus
from the cooling installation via the respective cooling outlet.
[0019] Due to the described cooling flow path the gas can be cooled by the cooler in a particularly
efficient manner. This is particularly due to the fact that a particularly large cooling
surface is provided by the first cooling plate and the second cooling plate because
the gas passes the coolant twice. Thus, cooling can be particularly energy-efficient.
Further, the cooling power can be adjusted by adjusting the fan speed. The gas can
be ejected from the cooling outlet in a directed manner. Thus, it is possible to avoid
that products stored within the storage chamber are subjected to cooled gas directly.
The gas ejected from the cooling installation can be mixed with the gas within the
storage chamber. Thereby, it can be avoided that products within the storage chamber
are subjected to a stream of cold gas. The temperature thus does not locally fall
below a critical minimum temperature. In particular, the gas can be an ejected from
the cooling outlet along the ceiling of the storage chamber.
[0020] According to a preferred embodiment the cooling installation comprises multiple of
the coolers, the cooling flow paths of which comprising the fan.
[0021] In this embodiment gas from the storage chamber can be guided through the cooling
installation via any of the cooling flow paths. The cooling flow path can be considered
to be parallel to each other such that a first amount of the gas can be guided along
a first cooling flow path, a second amount of the gas can be guided along a second
cooling flow path, etc.
[0022] All cooling flow paths comprise the inlet and the fan. That is, from the inlet to
the fan all cooling flow paths are identical. Downstream of the fan the cooling flow
paths are separated from each other.
[0023] Preferably, the cooling installation comprises two coolers. In that case a first
cooling flow path is formed for the first cooler. Along the first cooling flow path
a gas can:
- enter the cooling installation via the inlet,
- flow from the inlet to the first cooler via the fan,
- flow through the first cooler by flowing through the upper cooling duct of the first
cooler, from the upper cooling duct of the first cooler to the lower cooling duct
of the first cooler, and through the lower cooling duct of the first cooler, and
- leave the cooling installation via a first cooling outlet.
[0024] Analogously, a second cooling flow path is formed for the second cooler. Along the
second cooling flow path a gas can:
- enter the cooling installation via the inlet,
- flow from the inlet to the second cooler via the fan,
- flow through the second cooler by flowing through the upper cooling duct of the second
cooler, from the upper cooling duct of the second cooler to the lower cooling duct
of the second cooler, and through the lower cooling duct of the second cooler, and
- leave the cooling installation via a second cooling outlet.
[0025] It was found that separating the cooling into several coolers is advantageous with
respect to the cooling effect achievable with a cooling installation of a certain
size. If only one cooler was used, the same amount of gas could be guided through
the cooling installation only by increasing the flow rate and/or by increasing the
flow cross section. An increased flow rate, however, would result in a reduced cooling
effect because the gas would be in contact with the cooling plates for a shorter time.
An increased cooling cross section would also result in a reduced cooling effect,
unless the cross section is increased mainly by increasing the surface of the cooling
plates. Such a cooling installation would, however, be particularly large. It was
found that two coolers are a good compromise between the described advantageous effect
and the complexity of construction.
[0026] According to a further preferred embodiment of the cooling installation the at least
one cooler comprises at least one coolant chamber confined by the upper cooling plate
and the lower cooling plate.
[0027] The at least one coolant chamber is supposed to be filled with the coolant. Preferably,
each coolant chamber is filled partly with coolant. In case of several coolant chambers,
preferably all coolant chambers are filled with the same amount of the coolant. Alternatively,
different amounts of the coolant can be filled into the coolant chambers.
[0028] The at least one coolant chamber is confined with the upper cooling plate at an upper
side of the coolant chamber and with the lower cooling plate at a lower side of the
coolant chamber. Further, it is preferred that the at least one coolant chamber is
confided with respective side walls at the sides of the at least one coolant chamber.
Adjacent of several coolant chambers can be separated from each other by a respective
interior wall. However, it is also possible that adjacent coolant chambers are connected
to each other such that the coolant can be introduced jointly into all coolant chambers.
In that case the coolant chambers can be separated from each other, for example, by
an interior wall with openings.
[0029] According to a further preferred embodiment of the cooling installation within the
at least one coolant chamber a respective mesh is arranged so as to form an exhaust
path between the mesh and the upper cooling plate for exhausting coolant gas from
the at least one coolant chamber.
[0030] In particular in this embodiment it is preferred that the coolant is in a solid state.
In particular, it is preferred that carbon dioxide snow is used as the coolant.
[0031] The mesh is preferably permeable for a gas and impermeable for a solid. A solid coolant
can thus be retained by the mesh. That is, the at least one coolant chamber is divided
into the exhaust path and a section in which the solid coolant can be kept. The exhaust
path cannot be blocked by the solid coolant. In particular, it is not possible to
fill the at least one coolant chamber to such an extent that the exhaust duct would
be blocked by the coolant.
[0032] The exhaust duct is formed between the mesh and the upper cooling plate. Via the
exhaust duct coolant gas can be exhausted from the coolant chamber. Coolant gas is
gas obtained from the coolant. If, for example, carbon dioxide snow is used as a solid
coolant, the carbon dioxide snow sublimates during cooling. This is due to the fact
that heat is exchanged between the gas from the storage chamber and the carbon dioxide
snow. The gaseous carbon dioxide obtained thereby is the coolant gas. This gas could
also be referred to as exhaust gas. Since the volume of carbon dioxide increases significantly
upon sublimation, the coolant gas has to be exhausted from the coolant chambers. In
the present embodiment this exhausting is facilitated because the exhaust path cannot
be blocked.
[0033] From the exhaust path within the at least one coolant chamber the coolant gas is
preferably exhausted to the environment of the transport vehicle.
[0034] According to a further preferred embodiment of the cooling installation the upper
cooling duct has a respective branch between adjacent of the coolant chambers.
[0035] In this embodiment it is preferred that the gas from the storage chamber can flow
along the upper cooling plate only via the branches between adjacent of the coolant
chambers. Outside these branches the upper cooling plate is preferably in aerial contact
with the housing such that no gas can flow between the upper cooling plate and the
housing in these areas.
[0036] The conflagration according to the present embodiment facilitates the construction
of the cooler.
[0037] The branches preferably have the shape of a trench. This way, a cooling area of the
cooling plate to which the gas is exposed is particularly large because the gas is
confined by a cooled surface on three sides.
[0038] According to a further preferred embodiment of the cooling installation the fan is
located at a level of the upper cooling plate.
[0039] In case the upper cooling plate has a planar shape, the upper cooling plate lies
within the level of the upper cooling plate. If the upper cooling plate deviates from
a planar shape, the level of the upper cooling plate is defined with respect to a
planar shape that best approximates the upper cooling plate. In particular, an average
can be used.
[0040] In this embodiment the fan is situated at the top of the cooling installation when
mounted in the transport vehicle. Therefore, it is less likely that the fan is subjected
to cold air from the coolers. This is due to the fact that cold air tends to move
downwards. Thus, in the present embodiment the fan is protected from low temperatures
particularly well. This can enhance the durability of the fan and, in general, of
the cooling installation.
[0041] In a preferred embodiment that is similar, but not necessarily identical to the previously
described embodiment, the fan is located closer to the upper cooling plate than to
the lower cooling plate.
[0042] According to a further preferred embodiment of the cooling installation the cooling
outlet is arranged at a level of the upper cooling plate.
[0043] In the present embodiment the cooling outlet is arranged at the top of the cooling
installation when mounted in the transport vehicle. This way, the cooled air can be
guided along the ceiling of the storage chamber. Thus, direct contact of the cooled
air with products stored within the storage chamber can be avoided particularly well.
[0044] In a preferred embodiment that is similar, but not necessarily identical to the previously
described embodiment, the cooling outlet is located closer to the upper cooling plate
than to the lower cooling plate.
[0045] According to a further preferred embodiment the cooling installation further comprises
a bypass conduit, via which gas can flow form the fan to a bypass outlet.
[0046] In this embodiment a bypass flow path is provided as a further flow path for the
gas through the cooling installation. That is, instead of flowing through one of the
cooling flow paths the gas can flow through the bypass flow path. The bypass flow
path is parallel to the cooling flow path(s). Along the bypass flow path a gas can:
- enter the cooling installation via the inlet,
- flow from the inlet to the bypass conduit via the fan,
- flow through the bypass conduit, and
- leave the cooling installation via the bypass outlet.
[0047] The cooling power of a coolant such as carbon dioxide snow cannot be adjusted in
a particularly flexible manner. This is due to the fact that the temperature of solid
carbon dioxide cannot be changed easily. By adjusting the fan speed the cooling power
of the cooling installation can be adjusted. However, if a certain minimum circulation
of the gas within the storage chamber is supposed to be maintained, the fan speed
can be adjusted within a certain range only. By means of the bypass conduit the gas
can bypass the at least one cooler. Thereby, the cooling power of the cooling installation
is reduced.
[0048] According to a further preferred embodiment the cooling installation further comprises
a flap within the bypass conduit for adjusting a flow cross section of the bypass
conduit.
[0049] If the flap is closed the bypass conduit is closed such that the gas can flow through
the cooling installation via the cooling flow path(s) only. If the flap is open, the
gas can also flow via the bypass flow path. The flap can be configured such that is
can be in the closed position or in the open position only. Alternatively, it is preferred
that the flap is configured such that it can be brought into any intermediate position
between the closed and open positions. In that case the flow cross section of the
bypass conduit can be adjusted in a continuous manner.
[0050] By adjusting the flow cross section of the bypass conduit the ratio of the gas flowing
through the cooling flow path(s) and the bypass flow path can be adjusted. Thereby,
the described effect of the bypass can be adjusted.
[0051] Preferably, the bypass conduit is closed during a cooldown process. That is, the
flap is in the closed position. The gas can thus only flow through the cooling installation
via the cooling flow path(s) such that a maximum cooling power is achieved. This reduces
the cooldown time. After cooldown, the temperature is usually only supposed to be
maintained within a certain range. This usually requires a lower cooling power than
a cooldown process. Thus, it is preferred that after the cooldown the bypass conduit
is open. That is, the flap is open.
[0052] According to a further preferred embodiment the cooling installation further comprises
a respective flap within the cooling flow path of at least one cooler for adjusting
a flow cross section of the cooler. Preferably, the cooling flow paths of all coolers
comprise a respective flap. By adjusting the flow cross section of the cooler(s) the
ratio of the gas flowing through the cooling flow path(s) and the bypass flow path
can be adjusted. Thereby, the described effect of the bypass can be adjusted.
[0053] According to a further preferred embodiment the cooling installation further comprises
a heater.
[0054] Preferably, the heater is arranged such that the cooling flow path of one, several
or all coolers comprise the heater. In particular, the heater can be arranged next
to the fan such that all cooling flow paths comprise the heater. The heater can be,
for example, an electric heater.
[0055] By means of the heater the coolers can be defrosted. For that purpose the heater
can be switched on when no cooling is required, in particular during maintenance of
the transport vehicle.
[0056] Further, the heater can be used to heat the storage chamber. Therefore, preferably
no coolant is within the coolant chambers. By activating the fan the air can be circulated
from the storage chamber through the cooling installation along the heater and back
into the storage chamber, thereby being heated by the heater.
[0057] According to a further aspect of the invention a method is presented for cooling
a storage chamber of a transport vehicle with the described cooling installation.
The method comprises:
- a) filling a coolant into the at least one cooler, and
- b) guiding a gas from the storage chamber via the inlet into the cooling installation,
through the cooling installation along the cooling flow path of the at least one cooler
and out of the cooling installation into the storage chamber via the respective cooling
outlet.
[0058] The details and advantages disclosed for the cooling installation can be applied
to the method, and vice versa. The cooling installation is preferably configured for
cooling the storage chamber of the transport vehicle according to the described method.
The method is performed using the described cooling installation.
[0059] In step a) the coolant is filled into the coolant chamber(s). Thereby, the cooling
installation is prepared for cooling. Step a) is preferably performed prior to a delivery
when the products are loaded into the transport vehicle.
[0060] In step b) the storage chamber is cooled. This is preferably performed during the
delivery tour. Therefore, the gas from the storage chamber is circulated through the
cooling installation as described above. The gas is driven by the fan. Thus, step
b) can be initiated by activating the fan and can be terminated by deactivating the
fan. If a bypass conduit is provided, the gas can, in addition, flow through the bypass
conduit.
[0061] According to a preferred embodiment of the method, a value for the required amount
of the coolant is determined by the filling installation.
[0062] The required amount of the coolant can be determined form parameters such as the
required cooling power and the duration of the planned delivery tour. This value can
be provided, for example, by inputting product data and/or tour data into a computer
of the filling installation. The product data can comprise, for example, an amount
of products such as a mass or a number, a type of products and/or a temperature requirement.
The tour data can comprise, for example, a planned tour duration. Further, weather
parameters can be taken into account. Weather parameters can be manually input into
the control unit and/or obtained by measurement, in particular by a thermometer for
measuring the environmental temperature. Alternatively, the required amount of the
coolant can be input directly into a computer of the filling installation.
[0063] According to a further preferred embodiment of the method, a value for the required
amount of the coolant is provided in a control unit of the transport vehicle and/or
in a data cloud, wherein in step a) the value for the required amount of the coolant
is transmitted to a filling installation, and wherein the required amount of the coolant
is filled into the at least one cooler by the filling installation.
[0064] The required amount of the coolant is transmitted form the control unit and/or from
the data cloud to the filling installation. The filling installation is preferably
configured such that the transport vehicle can be driven into or next to the filling
installation. The filling installation preferably comprises a storage tank for the
coolant. Further, the filling installation preferably comprises a filling hose, via
which the coolant can be guided from the storage tank to the cooler, in particular
into the coolant chambers thereof.
[0065] The transmission of the value of the required amount of the coolant is preferably
performed in a wireless manner. Alternatively, a cable connection can be used. For
example, the filling hose can be equipped with a cable such that when plugging the
hose into a port of the transport vehicle a cable connection is simultaneously established.
[0066] If the value for the required amount of the coolant is provided in a data cloud,
the value can be received by the filling installation in an automated manner if the
filling installation identifies the transport vehicle. In particular, the transport
vehicle can have an identifier that can be read by the filling installation. This
can be, for example, an RFID chip or an optical identifier. A license plate can be
such an optical identifier that can be read using a camera of the filling installation.
Once the transport vehicle is identified, the filling installation can obtain the
value for the required amount of the coolant from the data cloud.
[0067] According to a preferred embodiment of the method in step a) carbon dioxide snow
is formed within the at least one cooler.
[0068] Preferably, liquid carbon dioxide is introduced into the at least one cooler, in
particular into the coolant chamber(s) thereof. Therein, the liquid carbon dioxide
can be expanded so as to solidify and form carbon dioxide snow. In particular, the
liquid carbon dioxide can be provided by a filling installation.
[0069] Producing the carbon dioxide snow within the coolant chambers is advantageous over
providing carbon dioxide snow to the coolant chambers because a liquid can be handled
easier than a solid.
[0070] According to a preferred embodiment of the method in step a) gas exhausted from the
at least one cooler is mixed with environmental air.
[0071] When filling liquid carbon dioxide into the at least one cooler a significant amount
of gaseous carbon dioxide can be generated. This is due to the fact that the cold
liquid carbon dioxide comes into contact with warm elements such as the filling hose
and the coolant chambers. Carbon dioxide is not toxic. Nevertheless, carbon dioxide
can be hazardous to health if inhaled excessively due to oxygen depletion. In the
present embodiment the respective danger is reduced by mixing the exhausted carbon
dioxide with environmental air.
[0072] If liquid carbon dioxide is introduced into the at least one cooler, gaseous carbon
dioxide is generated. Preferably, this gaseous carbon dioxide is guided through an
exhaust hose back to the filling installation. The filling hose and the exhaust hose
are preferably attached to each other such that an operator has to operate a pair
of hoses with a single plug only. The plug preferably comprises a respective terminal
for the filling hose and the exhaust hose. At the filling installation, the gaseous
carbon dioxide is preferably exhausted to the environment. This is done preferably
at the top of the filling installation. In particular, it is preferred that the gaseous
carbon dioxide is exhausted into the environment via an exhaust opening that is arranged
at least 2 m above the ground of the filling installation. The stream of exhausted
gaseous carbon dioxide is preferably directed upwards. Further, a fan is preferably
used in order to mix the exhausted gaseous carbon dioxide and the environmental air
particularly well. By these measures it can be avoided that a human standing at the
filling installation is affected directly by the exhausted gaseous carbon dioxide.
[0073] The gaseous carbon dioxide is exhausted into the environment. Nevertheless, the described
method is particularly environmentally friendly. This is due to the fact that alternative
methods are more energy consuming such that in total, carbon dioxide emission can
even be reduced by the described method. In particular, the described methods does
not require electric or mechanical energy from an engine.
[0074] According to a preferred embodiment of the method in step b) a remaining amount of
coolant in the at least one cooler is determined from a measurement of the temperature
of the coolant within the at least one cooler and/or from a flow rate measurement
of coolant gas exhausted from the at least one cooler.
[0075] In the present embodiment the amount of the coolant within the at least one cooler
can be determined. Thereby, the driver of the transport vehicle can be given an information
as to how long the cooling installation can still be used for cooling. This information
can be determined and presented to the driver, for example, by means of the control
unit of the transport vehicle and an output device connected thereto, for example
a screen.
[0076] It was found that the temperature of the coolant within the coolant chamber is proportional
to the amount of the coolant therein. This is true, in particular for carbon dioxide
snow as the coolant. However, other coolants show this effect as well.
[0077] Alternatively, the amount of exhausted gas can be measured, for example by measuring
the flow rate at which the gas is exhausted form the coolant chambers. In the case
of carbon dioxide snow from the amount of sublimated carbon dioxide the remaining
amount of carbon dioxide snow can be determined if the initial amount of carbon dioxide
snow is known.
[0078] It should be noted that the individual features specified in the claims may be combined
with one another in any desired technologically reasonable manner and form further
embodiments of the invention. The specification, in particular taken together with
the figures, explains the invention further and specifies particularly preferred embodiments
of the invention. Particularly preferred variants of the invention and the technical
field will now be explained in more detail with reference to the enclosed figures.
It should be noted that the exemplary embodiment shown in the figures is not intended
to restrict the invention. The figures are schematic and may not be to scale. The
figures display:
- Fig. 1:
- a side view of a transport vehicle with a cooling installation according to the present
invention and a filling installation,
- Fig. 2:
- a flow diagram of a method for cooling the storage chamber of the transport vehicle
of Fig. 1 according to the present invention,
- Fig. 3A to 3D:
- views of the cooling installation of Fig. 1, wherein Fig. 3A is a cross sectional
top view along AA in Fig. 3C and 3D, Fig. 3B is a cross sectional top view along BB
in Fig. 3C and 3D, Fig. 3C is a cross sectional side view along CC in Fig. 3A and
3B, and Fig. 3D is a cross sectional side view along DD in Fig. 3A and 3B,
- Fig. 4:
- a perspective view of the cooling installation of Fig. 1 and 3A to 3D,
- Fig. 5:
- a partly cut-away perspective view of a cooler of the cooling installation of Fig.
1, 3A to 3D and 4, and
- Fig. 6:
- a wireframe of the view of Fig. 5.
[0079] Fig. 1 is a side view of a transport vehicle 1 with a cooling installation 3 for
cooling a storage chamber 2 of the transport vehicle 1. The cooling installation 3
is shown in more detail in Fig. 3A to 6. What can be seen in Fig. 1 is that gas from
the storage chamber 2 can be sucked into the cooling installation via an inlet 14
and can be ejected from the cooling installation 3 via cooling outlets 15,16 back
into the storage chamber 2. Also, it can be seen that coolant gas can be exhausted
from the cooling installation 3 into the environment via an exhaust outlet 20.
[0080] Further, Fig. 1 shows a filling installation 27. The filling installation 27 comprises
a storage tank 30, from which the coolant can be provided to the cooling installation
3 via a filling hose 28. Gaseous coolant generated during the filling can be exhausted
from the cooling installation 3 via an exhaust hose 29 and mixed with environmental
air by means of an exhaust fan 31. This is indicated by an arrow.
[0081] A value for the required amount of the coolant is provided in a control unit 26 of
the transport vehicle 1. Alternatively, the value for the required amount of the coolant
could be provided in a data cloud. The value for the required amount of the coolant
is transmitted to the filling installation 27. Thus, the required amount of the coolant
can be filled into at least one cooler 5,6 (shown in Fig. 3A to 6) of the cooling
installation 3 by the filling installation 27.
[0082] Fig. 2 is a flow diagram of a method for cooling the storage chamber 2 of the transport
vehicle 1 of Fig. 1 using the cooling installation 3. The method is described using
the reference numerals of the remaining figures. The method comprises:
- a) filling a coolant into the at least one cooler 5,6, and
- b) guiding a gas from the storage chamber 2 via the inlet 14 into the cooling installation
3, through the cooling installation 3 along the cooling flow path 12,13 (shown in
Fig. 3A to 3D) of the at least one cooler 5,6 and out of the cooling installation
3 into the storage chamber 2 via the respective cooling outlet 15,16.
[0083] In particular, carbon dioxide snow is formed within the at least one cooler 5,6.
Also, in step b) a remaining amount of coolant in the at least one cooler 5,6 can
be determined from a measurement of the temperature of the coolant within the at least
one cooler 5,6 and/or from a flow rate measurement of coolant gas exhausted from the
at least one cooler 5,6.
[0084] Fig. 3A to 3D show cross sectional views of the cooling installation 3 of Fig. 1.
[0085] From Fig. 3A to 3D it can be seen that the cooling installation 3 comprises a fan
4, a first cooler 5 and a second cooler 6. The coolers 5,6 each have an upper cooling
plate 7. Further, as can be seen in Fig. 3C, the coolers 5,6 each have a lower cooling
plate 8. The cooling plates 7,8 are arranged within a housing 9 so as to form an upper
cooling duct 10 between the upper cooling plate 7 and the housing 9 and to form a
lower cooling duct 11 between the lower cooling plate 8 and the housing 9.
[0086] For each cooler 5,6 a respective cooling flow path 12,13 is formed, along which a
gas can:
- enter the cooling installation 3 via an inlet 14 (shown in Fig. 3D),
- flow from the inlet 14 to the respective cooler 5,6 via the fan 4,
- flow through the respective cooler 5,6 by flowing through the upper cooling duct 10,
from the upper cooling duct 10 to the lower cooling duct 11 (which can be seen from
a comparison of Fig. 3A and 3B), and through the lower cooling duct 11, and
- leave the cooling installation 3 via a respective cooling outlet 15,16.
[0087] Both the first cooling flow path 12 of the first cooler 5 and the second cooling
flow path 13 of the second cooler 6 comprise the fan 4. That is, the fan 4 is jointly
used for both cooling flow paths 12,13.
[0088] The coolers 5,6 each comprise multiple coolant chambers 17 confined by the upper
cooling plate 7 and the lower cooling plate 8. Within the coolant chambers 17 a respective
mesh 18 is arranged so as to form an exhaust path 19 between the mesh 18 and the upper
cooling plate 7 for exhausting coolant gas from the coolant chamber 17. The upper
cooling duct 10 has a respective branch between adjacent of the coolant chambers 17.
[0089] As can be seen from a comparison of Fig. 3C and 3D, the fan 4 and the cooling outlets
15,16 are located at a level of the upper cooling plate 7.
[0090] Further, the cooling installation 3 comprises a bypass conduit 22, via which gas
can flow form the fan 4 to a bypass outlet 23. A flap 24 is provided within the bypass
conduit 22 for adjusting a flow cross section of the bypass conduit 22. In Fig. 3A
two branches of a bypass flow path 25 are indicated.
[0091] The cooling installation 3 further comprises a heater 21.
[0092] Fig. 4 is a perspective view of the cooling installation 3 of Fig. 1 and 3A to 3D,
Fig. 5 is a partly cut-away perspective view of a cooler 5 of this cooling installation
3. Fig. 6 is a wireframe of the view of Fig. 5. In Fig. 4 to 6 the reference numerals
of Fig. 1 and 3A to 3D are used. From Fig. 6 it can be seen that adjacent of the coolant
chambers 17 are separated from each other by a respective interior wall with openings.
[0093] With the described cooling installation 3 and method a storage chamber 2 of a transport
vehicle 1 can be cooled in a particularly energy efficient and safe manner, with a
particularly effective temperature control, reduced risk of damaging products stored
within the storage chamber 2 and with a particularly high durability of the cooling
installation 3. This is due to an indirect cooling obtained with a coolant such as
carbon dioxide snow.
List of reference numerals
[0094]
- 1
- transport vehicle
- 2
- storage chamber
- 3
- cooling installation
- 4
- fan
- 5
- first cooler
- 6
- second cooler
- 7
- upper cooling plate
- 8
- lower cooling plate
- 9
- housing
- 10
- upper cooling duct
- 11
- lower cooling duct
- 12
- first cooling flow path
- 13
- second cooling flow path
- 14
- inlet
- 15
- first cooling outlet
- 16
- second cooling outlet
- 17
- coolant chamber
- 18
- mesh
- 19
- exhaust path
- 20
- exhaust outlet
- 21
- heater
- 22
- bypass conduit
- 23
- bypass outlet
- 24
- flap
- 25
- bypass flow path
- 26
- control unit
- 27
- filling installation
- 28
- filling hose
- 29
- exhaust hose
- 30
- storage tank
- 31
- exhaust fan
1. Cooling installation (3) for cooling a storage chamber (2) of a transport vehicle
(1), comprising a fan (4) and at least one cooler (5,6) having an upper cooling plate
(7) and a lower cooling plate (8) arranged within a housing (9) so as to form an upper
cooling duct (10) between the upper cooling plate (7) and the housing (9) and to form
a lower cooling duct (11) between the lower cooling plate (8) and the housing (9),
wherein for each cooler (5,6) a respective cooling flow path (12,13) is formed, along
which a gas can:
- enter the cooling installation (3) via an inlet (14),
- flow from the inlet (14) to the respective cooler (5,6) via the fan (4),
- flow through the respective cooler (5,6) by flowing through the upper cooling duct
(10), from the upper cooling duct (10) to the lower cooling duct (11), and through
the lower cooling duct (11), and
- leave the cooling installation (3) via a respective cooling outlet (15,16).
2. Cooling installation (3) according to claim 1, comprising multiple of the coolers
(5,6), the cooling flow paths (12,13) of which comprising the fan (4).
3. Cooling installation (3) according to any of the preceding claims, wherein the at
least one cooler (5,6) comprises at least one coolant chamber (17) confined by the
upper cooling plate (7) and the lower cooling plate (8).
4. Cooling installation (3) according to claim 3, wherein within the at least one coolant
chamber (17) a respective mesh (18) is arranged so as to form an exhaust path (19)
between the mesh (18) and the upper cooling plate (7) for exhausting coolant gas from
the at least one coolant chamber (17).
5. Cooling installation (3) according to one of claims 3 or 4, wherein the upper cooling
duct (10) has a respective branch between adjacent of the coolant chambers (17).
6. Cooling installation (3) according to any of the preceding claims, wherein the fan
(4) is located at a level of the upper cooling plate (7).
7. Cooling installation (3) according to any of the preceding claims, wherein the cooling
outlet (15,16) is arranged at a level of the upper cooling plate (7).
8. Cooling installation (3) according to any of the preceding claims, further comprising
a bypass conduit (22), via which gas can flow form the fan (4) to a bypass outlet
(23).
9. Cooling installation (3) according to claim 8, further comprising a flap (24) within
the bypass conduit (22) for adjusting a flow cross section of the bypass conduit (22).
10. Cooling installation (3) according to any of the preceding claims, further comprising
a heater (21).
11. Method for cooling a storage chamber (2) of a transport vehicle (1) with a cooling
installation (3) according to any of the preceding claims, comprising:
a) filling a coolant into the at least one cooler (5,6), and
b) guiding a gas from the storage chamber (2) via the inlet (14) into the cooling
installation (3), through the cooling installation (3) along the cooling flow path
(12,13) of the at least one cooler (5,6) and out of the cooling installation (3) into
the storage chamber (2) via the respective cooling outlet (15,16).
12. Method according to claim 11, wherein a value for the required amount of the coolant
is determined by the filling installation (27). P
13. Method according to claim 11 or 12, wherein in step a) carbon dioxide snow is formed
within the at least one cooler (5,6).
14. Method according to claim 13, wherein in step a) gas exhausted from the at least one
cooler (5,6) is mixed with environmental air.
15. Method according to claim any of claims 11 to 14, wherein in step b) a remaining amount
of coolant in the at least one cooler (5,6) is determined from a measurement of the
temperature of the coolant within the at least one cooler (5,6) and/or from a flow
rate measurement of coolant gas exhausted from the at least one cooler (5,6).