Field of the Invention
[0001] This invention relates to methods and apparatus for propelling automated or robotic
swimming pool and tank cleaners employing water jet propulsion.
Background of the Invention
[0002] A conventional pool cleaner comprises a base plate on which are mounted a pump, at
least one motor for driving the pump and optionally a second motor for propelling
the apparatus via wheels, rollers or endless track belts; a housing having a top and
depending sidewalls and end walls that encloses the pump and motor(s) that are secured
to the interior structure and/or the base plate; one or more types of filter media
are positioned internally and/or externally with respect to the housing; and a separate
external handle is optionally secured to the housing.
[0003] Power is supplied by floating electrical cables attached to an external source, such
as a transformer or a battery contained in a floating housing at the surface of the
pool; pressurized water can also be provided via a hose for water turbine-powered
cleaners. Tank and pool cleaners of the prior art also operate in conjunction with
a remote pump and/or filter system which is located outside of the pool and in fluid
communication with the cleaner via a hose.
[0004] Automated or robotic swimming pool cleaners of the prior art have traditionally been
powered by one or more drive motors which, in some instances are reversible; a separate
water pump motor is employed to draw debris-containing water through one or more openings
in a base plate close to the surface to be cleaned. The water passes through one or
more filters positioned in the pool cleaner housing and is typically discharged vertically
through one or more ports in an upper surface of the housing to thereby create an
opposite force vector in the direction of the surface being cleaned. This configuration
of the apparatus and its method of operation permit the movement of the pool cleaner
across the bottom wall and optionally, permit it to climb the vertical sidewalls of
the pool, while maintaining a firm contact with the surface being cleaned.
[0005] An innovative use of water jets to propel a pool cleaner is described in
USP 6,412,133. A single propeller is attached to the drive shaft projecting from the upper end
of a vertically-mounted pump motor positioned in the interior of a pool cleaner housing.
The water drawn through the base plate and filter(s) is diverted from a direction
that is generally normal to the surface being cleaned by means of a directional flap
valve and is discharged in alternating directions through a conduit that is positioned
along the longitudinal axis of the pool cleaner in the direction of movement of the
pool cleaner; the discharge conduit is generally parallel to the surface being cleaned.
In one embodiment, the position of the directional flap valve changes when the water
pump stops, or is slowed sufficiently, thereby allowing the water jet to be discharged
in the opposite direction and causing the pool cleaner to reverse its direction of
movement.
[0006] Although the water jet reversing propulsion system of
USP 6,412,133 has been commercially successful, the size and power requirements of the pump motor
must account for certain energy losses associated with changing the direction of the
flowing water abruptly as it comes into contact with the directional flap valve and
undergoes essentially a 90° change in direction.
[0008] It would therefore be desirable to provide an apparatus and method that reduced turbulent
flow within the interior of the housing and facilitated the alternating directional
discharge of the water jets used to propel the apparatus with a minimum loss in energy
due to turbulence.
[0009] In the description that follows, it will be understood that the cleaner moves on
supporting wheels, rollers or tracks, or a combination of these means that are aligned
with the longitudinal axis of the cleaner body when it moves in a straight line. References
to the front or forward end of the cleaner will be relative to its then-direction
of movement.
Summary of the Invention
[0010] The above objects and other advantages are obtained by a self-propelled pool cleaner
according to appended claim 11 and a corresponding method according to appended claim
11.
[0011] The present invention broadly comprehends positioning the pump motor horizontally
within the pool cleaner housing, attaching a propeller to either end of the motor
drive shaft which extends through and projects from opposing ends of the motor body,
and providing opposing water jet discharge openings in the housing, each with a pressure-sensitive
flap valve, in axial alignment with the motor's drive shaft and axis of rotation of
the respective propellers. When the propellers rotate in one direction, the water
is drawn through one or more-openings in the base plate, passes through a filter or
filters associated with the pool cleaner and is discharged through one of the discharge
ports as a water jet of sufficient force to propel the pool cleaner along the surface
being cleaned.
[0012] According to the present invention, each propeller is securely fixed or mounted to
a respective end of the pump motor drive shaft. The water jet created by the propeller
is aligned with the adjacent discharge port formed in the end wall of the housing.
The force of the water jet is sufficient to open a valve that is positioned downstream
of the propeller. The valve can be configured as a split flap valve that is hinged
to fold outwardly from a normally closed position, and is designed to produce minimum
resistance to the passage of the water jet as it moves toward the discharge port.
[0013] A second flap valve is mounted in a second discharge port located at the opposite
end of the housing. The second flap valve is pressed against a rim seal formed in
the interior peripheral surface of a discharge duct to close the opposing (second)
discharge port. The second flap valve is closed by a water pressure drop created adjacent
the second valve in the interior of the housing as a result of the rapid flow of water
entering an inlet port, passing through a filter device and flowing out of the open
discharge port on the opposite end of the cleaner.
[0014] In one embodiment, the propeller adjacent the closed flap valve is also turning to
enhance the flow of water towards the open flap valve at the opposite end of the housing.
In order to minimize turbulent flow, the opposing ends of the motor body are provided
with a curvilinear cap or cover having a streamlined surface configuration that enhances
a more laminar flow of the pressurized water created by the rotating propeller. The
movement of water-across the motor housing at a velocity in the direction of the opposing
propeller also enhances the water jet force as it is eventually discharged through
the port to provide a force to move the pool cleaner in the opposite direction.
[0015] In another embodiment, the propellers are provided with a clutch mechanism so that
they will turn in only one direction. In this embodiment, the propeller adjacent the
discharge port with its flap valve in the closed position does not rotate; rather,
the shaft of the motor spins within the clutch mechanism and applies no force to the
propeller mounting. During a cleaning operation, when the motor stops and is reversed,
the propeller that had been turning is no longer driven by the drive shaft and the
clutch of the propeller on the opposite end is engaged and the propeller rotates,
thereby applying a pressurized stream of water against the flap valve, which then
opens and discharges a water jet through the discharge duct and out the discharge
port, causing the pool cleaner to be propelled in the opposite direction. As previously
noted, the valve at the opposite end is closed by the biasing force.
[0016] According to the present invention, the propellers are positioned adjacent to, but
outside of the opening of the discharge conduit in the region between the motor and
the interior wall of the pool cleaner that defines the inlet of the discharge conduit.
This configuration can be used to -advantage when both propellers rotate with the
motor drive shaft, that is, when no clutch mechanism is employed. When the propeller
is outside of the discharge conduit, but in close proximity to its inlet, there is
relatively less back pressure or drag experienced by the non-driving propeller that
is at the forward end of the drive shaft in the direction of movement of the pool
cleaner than is experienced by the forward propeller when it is surrounded by the
discharge conduit. The reduction in drag on the propeller consequently reduces the
power drawn by the pump motor, allowing it to operate more efficiently and at a lower
cost.
[0017] The operation of the pump motor can be controlled in accordance with a predetermined
program that interrupts and then reverses the polarity, or direction of the electrical
current flowing to the pump motor in response to either a timed sequence, a sensor
which detects movement, or lack of movement, or a sensor which is responsive to a
vertical wall or other change in position of the pool cleaner, either in the generally
horizontal or generally vertical position. Various apparatus, means and methods for
controlling the stopping and starting of drive motors and/or pump motors are well-known
in the art and form no specific part of the present invention. Similarly, other choices
in addition to those specifically described and exemplified herein will be apparent
to those of ordinary skill in the art without departing from the scope of the invention.
[0018] In one preferred embodiment of the invention, an auxiliary discharge port is positioned
above the directional discharge port upstream of the flap valve and in the jet discharge
conduit proximate the driving propeller. As used herein, the term "driving propeller"
refers to the propeller adjacent the open flap which is producing a water jet that
propels the pool cleaner. A reference to the "forward end" or "forward movement" will
be understood as a reference to the -end facing in-the direction in which the pool
cleaner is then moving.
[0019] The auxiliary discharge port is in fluid communication with a vertical discharge
conduit which is generally of a smaller diameter than the conduit passing the propelling
water jet, and has an outlet that is oriented vertically when the pool cleaner is
positioned on a horizontal surface. Water exiting the vertical conduit produces a
force vector that is generally normal to the surface being cleaned. When the pool
cleaner is moving over the generally horizontal surface of the bottom wall of a pool
or tank, the vertical discharge conduit has the effect of forcing the wheels or other
supporting means of the pool cleaner onto contact with the surface. A vertical discharge
conduit is positioned at either end of the pool cleaner. In one embodiment, a pressurized
water jet exits vertically from only the end at which the water jet is discharged.
In another embodiment, water can be discharged from both vertical conduits simultaneously.
This relief of pressure by discharge of water through the vertical conduit adjacent
the closed valve also serves the beneficial purpose of reducing turbulence. It will
be understood that the direction of the "vertical discharge" is relative to the surface
being cleaned. When the pool cleaner is ascending or descending a vertical wall, the
discharge through the auxiliary discharge port produces an opposite force vector to
maintain the pool cleaner in contact with the vertical surface.
[0020] The orientation of the discharged water jet can be varied to provide a downward component
or force vector, lateral components, or a combination of such components or force
vectors to complement the translational force produced by the exiting water jet. Other
methods and apparatus can be adapted to achieve the desired combination of force vectors
whose resultant provides a sufficient force to cause the pool cleaner to move along
the surface being cleaned while also maintaining traction and to permit the unit to
reliably ascend and descend vertical wall surfaces. Examples of suitable alternative
configurations are also disclosed in
USP-6,412,133, e.g., in Figs. 8, 9, 12 , 15 - 17, 23 and 24 and the corresponding description in
that patent's specification.
[0021] In one preferred embodiment of the pool cleaner of the present invention, the housing
is supported by a pair of wheels mounted for rotation on a transverse axle secured
at one end of the housing, and a third swivel-mounted wheel positioned at the opposite
end of the housing and located substantially on the longitudinal center line of the
cleaner. In the operation of this embodiment, movement of the pool cleaner in a direction
in which the two wheels mounted on the transverse axle are at the leading end of the
pool cleaner results in the swivel wheel at the opposite end of the housing typically
following, and the pool cleaner moves in a generally straight line for cleaning. When
the pump motor is stopped and reverses direction, the now-leading swivel-mounted wheel
typically rotates to one side or the other, or back and forth between alternate positions,
thereby causing the pool cleaner to assume a random or at least curvilinear path.
This alternating straight-line or linear movement of the pool cleaner followed by
curvilinear movement enables the pool cleaner to traverse most, if not all of the
bottom surfaces of the pool during a cleaning cycle.
[0022] Another preferred aspect of the invention includes the use of at least one, but preferably,
a pair of pleated filter units through which the pool water-containing debris is drawn
and the debris retained as the water passes through the housing. In a particularly
preferred embodiment, the pair of pleated filter paper cartridges extend longitudinally
and their axes are parallel to the axis of the drive motor shaft. The use of these
elongated pleated filters has the advantage of reducing the profile of the pool cleaner
and thereby the energy required to move it through the water.
[0023] The pleated filters are preferably supported to prevent collapse and thereby to enhance
their performance and useful life between cleanings and/or replacement. The supporting
material can be a wire screen formed of a non-rusting material that is also able to
withstand exposure to salt water and/or the treatment chemicals that may be present
in the pool water. A particularly preferred support for the pleated filter is a Dutch
weave stainless steel wire mesh or screen that is folded in the same configuration
as the pleated paper or other natural or synthetic fibrous material that functions
to filter the water and retain the debris. Porous plastic supporting materials can
also be used.
[0024] In addition to using the pleated filter cartridge, the pool cleaner can also be provided
with a conventional woven mesh or screen filter to remove larger debris from the incoming
flow of water entering from the base plate. In a preferred embodiment, the flexible
mesh filter is fitted into the lower region of the housing and positioned above the
base plate. Water entering the body first passes through the mesh filter, which entrains
larger pieces of debris, e.g. small twigs, leaves, and the like; the water leaving
this first stage of filtration then passes into the interior or the pleated filter
unit and the smaller debris is trapped on its interior as the filtered water passes
through. The use of the primary mesh filter also serves the purpose of extending the
life of the pleated filter medium, as well as reducing the frequency of maintenance.
Assuming that the pleated filter medium is not punctured, the cartridge can be removed
from the unit and back-flushed to permit its reuse.
[0025] From the above description, in its broadest construction, further defines a method
for cleaning a submerged surface of a pool with a self-propelled pool cleaner according
to appended claim 11. The pool cleaner is self-propelled by means of a water jet that
is alternatively discharged in at least a first and second direction that results
in movement in opposite translational directions. The direction of the water jet is
controlled by the direction of rotation of a horizontally mounted pump motor and propellers
mounted on either end of the pump's driveshaft. Opposing discharge conduits are axially
aligned with the motor's drive shaft and the pressurized water controls the movement
of one or more valves that operate in one or more discharge conduits to pass the water
for discharge in alternating directions. During the change from one direction to the
alternate opposing direction, the motor is stopped and its direction reversed. This
interrupts the discharge of water from one discharge conduit, causing the valve to
close and the pressure created by the opposing propeller causes the valve to open
permitting the discharge of the water jet to propel the unit in the opposite direction.
[0026] The movement of the pool cleaners can be characterized as systematic scanning patterns,
scalloped or curvilinear patterns and controlled random motions with respect to the
bottom surface of the pool or tank. For the purposes of this description, references
to the front and rear of the cleaning apparatus or to its ends or end walls of its
housing will be with respect to the direction of its movement.
[0027] In one embodiment of the invention described below and with reference to the drawings,
the pool cleaner is supported by, and moves on a plurality of wheels, which contact
the surface being cleaned. In a presently preferred embodiment, wheels are attached
to a transverse axle attached to one end of the pool cleaner assembly and a third
swivel wheel is mounted at the opposite end of the unit at a position corresponding
to the longitudinal axis of the pool cleaner. The turning range or angle of radial
movement around the pivot point of the swivel wheel is limited by either fixed or
adjustable control elements. This combination of fixed wheels and a pivoting, or swivel
wheel produces essentially straight-line movement in the direction in which the third
wheel is trailing and a curvilinear cleaning pattern when the third wheel is leading.
[0028] Various mechanical and/or electro-mechanical means known to the art can be utilized
to control-and vary the directional position of the swivel wheel to thereby create
different and varying patterns of curvilinear movement of the pool cleaner.
[0029] As will be understood by those of ordinary skill in the art, the pool cleaner can
also be provided with a second pair of axle-mounted wheels in place of the single
swivel-mounted wheel. The use of a set of wheels at opposing ends of the pool cleaner
can be used to provide for more regular patterns of movement than the random movement
associated with the swivel wheel. For example, one or both ends of one or both of
the two axles can be positioned in fixed or adjustable slots that permit the respective
portion(s) of the axle(s) to move in response to a change in direction.
[0030] The illustrative figures which accompany this application, and to which reference
is made herein, schematically illustrate various embodiments of the invention as applied
to robotic cleaners equipped with wheels; however it will be understood by those of
ordinary skill in the art that the invention is equally applicable to cleaners which
move on transverse rollers and endless tracks or belts.
Brief Description of the Drawings
[0031] The invention will be described in further detail below and with reference to the
attached drawings where the same or similar elements are referred to by the same number,
and in which:
Fig. 1 is a top, side and end perspective view of a pool cleaner illustrating one
embodiment of a directional water jet system;
Fig. 2 is a top view of the pool cleaner of Fig. 1 with the upper portion of the housing
removed to reveal the interior arrangement of the components;
Fig. 3 is a partial side elevation view in cross-section taken along line 3-3 of Fig.
2;
Fig. 4 is another partial side elevation view in cross-section taken along line 4-4
of Fig. 2 illustrating a propulsion system having a motor and opposing propellers;
Fig. 5 is a top, enlarged view, partly in section, illustrating the propulsion system
positioned between opposing discharge conduits, each of which includes a split flap
valve and illustrated in an open and closed positions;
Fig. 6 is an exploded perspective view of a first embodiment of a filter and related
components as shown, e.g., in Fig. 3;
Fig. 7 is an end view, partly in section taken along line 7-7 of Fig. 1 , illustrating
the flow path of water entering and passing through the filters and interior of the
pool cleaner body;
Fig. 8 is a bottom view showing one embodiment of a base plate having two inlet ports
for admitting water flow through the filters;
Fig. 9A is an enlarged cross-sectional view illustrating an embodiment of streamlined
end caps fitted to the end plates of the motor and water alternately flowing through
opposing vertical conduits, each of which being positioned proximate a respective
propeller and discharge conduit;
Fig. 9B depicts an embodiment according to the present invention in which the propeller
blades are positioned outside of, and adjacent to the openings of the discharge conduits;
Figs. 10A and 10B are, collectively, a schematic flow diagram of one method for operating
a pool cleaner in accordance with the invention;
Fig. 11 is an exploded perspective view of a second embodiment of a filter and related
components suitable for use in the cleaner of Fig. 1 ;
Fig. 12 is a cross-sectional view of the filter of Fig. 11 illustrating the flow of
filtered water through the filter;
Fig. 13 is a partial side elevation view in cross-section illustrating the filter
of Fig. 11 installed in the pool cleaner of Fig. 1;
Fig. 14 is a side elevation view illustrating the cleaner of Fig. 1 with a mercury
switch responsive to changes in the orientation of the pool cleaner, e.g., during
ascent and descent of sidewall of a pool;
Figs. 15 and 16 are side elevation views in cross-section illustrating the mercury
switch of Fig. 14 in various conductive activation states;
Fig. 16 is a side elevation view in cross-section illustrating the mercury switch
of Fig. 14 in a conductive activation state; and
Figs. 17-20 are bottom plan views of the pool cleaner of Fig. 1 illustrating optional
mechanisms for adjusting the positioning of the transverse axle relative to the longitudinal
axis of the cleaner.
[0032] To facilitate an understanding of the invention, identical reference numerals are
used, when appropriate, to designate the same or similar elements that are common
to the figures. Further, unless stated otherwise, the features shown in the figures
are not drawn to scale, but are shown for illustrative purposes only.
Detailed Description of Preferred Embodiments
[0033] In the description that follows, a pool or tank cleaner 10 has an exterior cover
or housing 12 with a top wall 12A, an internal pump and drive motor 60 that draws
water and debris through openings in a base plate that are entrained by one or more
filters 60.
[0034] Referring to Figs. 1-4, 7 and 8, illustrated is an embodiment of the cleaner 10 having
a single motor that enables the robotic pool cleaner 10 to vacuum debris while being
propelled over the submerged pool surface using one relatively simple directional
control means. In this embodiment, a reversal of the polarity of the power input to
the motor results in the reversal in direction of the pool cleaner's movement. This
change (e.g., polarity reversal) in the power to the motor can result from a programmable
power control circuit that is initiated by physical conditions affecting the cleaner
(e.g., sensing a wall of the pool or surface of the water), or in accordance with
a timed program, i.e., 30 seconds to one minute in one direction and then a change
in the direction of rotation of the pump motor for a like or different period of time.
[0035] With continuing reference to Fig. 1, the pool cleaner 10 includes a housing, referred
to generally as 12, that includes of an upper cover portion 12A and a lower body portion
12B which are securely fitted or joined together to provide a unitary structure. A
floating or buoyant power cable 13 supplies low voltage power from an external (remote)
power source (not shown) as is well-known in the art. Means for controlling and reversing
the polarity of the current supplied to the DC motor can be located at the remote
power source or included in a processor/controller device 68 mounted in the interior
of the pool cleaner housing 12. The processor/controller 68 can be programmed in accordance
with methods known in the art to interact with a timer and/or one or more sensors
or switches to effect the functioning and directional control of the pool cleaner.
[0036] The pool cleaner body is supported by a pair of wheels 30 mounted on axle 31, which
is mounted or otherwise installed transversely to the longitudinal axis of the pool
cleaner as defined by direction of movement. A third supporting wheel assembly 32
is mounted at the end opposite the transverse axle. For purposes of clarity in further
describing the invention, the pair of wheels 30 are illustratively shown as being
mounted proximate first end "A" of the cleaner 10 and the wheel assembly 32 is illustratively
shown and labeled as being mounted at opposing second end "B" of the cleaner 10. In
one embodiment, wheel assembly 32 includes a mounting bracket 34 with downward projecting
flanges 36 that engage a wheel support member 38, which retains and controls the angular
or radial range of movement of wheel 39. As will be apparent to those of ordinary
skill in the art, the angular range of movement can be controlled by providing adjustable
pins, which can be repositioned by the user. Further, the illustrative wheel assembly
32 shown in FIG. 1 is not considered limiting as a person of ordinary skill in the
art will appreciate that other well-known wheel assemblies such as a center rotational
wheel assembly, a mechanum wheel, a spherical wheel assembly, and the like can also
be utilized.
[0037] With continuing reference to Figs. 1 and 4, the pool cleaner cover includes opposing
front and rear end walls 14, in each of which there is formed a water jet discharge
port 40. Also shown in Figs. 1 and 4 are opposing vertical discharge conduits 70,
each of which has a lower end connected to a respective conduit section 71 mounted
in the interior of the housing 12 and the upper end terminating in a vertical discharge
port 72. The vertical discharge ports 72 are positioned at the opposing ends of the
cleaner 10, and their function is described below in further detail. As will be described
in further detail below, the discharge conduits 70 can be configured as a single straight
section of conduit to minimize energy losses associated with directional changes.
[0038] Referring now to the top view of Fig. 2 from which cover portion 12A has been removed,
horizontally mounted motor 60 with drive shaft 62 projecting from both ends supports
opposing propellers 64. As can best be seen in the cross-sectional view of Fig. 4
the propellers 64 are, respectively, positioned in closely- spaced relation to longitudinal
water jet discharge conduits 42, each of which terminate with discharge ports 40.
Each of the longitudinal discharge conduits 42 are also provided with an outlet- 43
positioned downstream of the propeller and in a zone of high hydraulic pressure. As
clearly shown by reference to Figs. 1 and 4, the vertical discharge conduits sections
71 and 70 form a continuous path communicating with vertical discharge inlet opening
43 to direct a stream of pressurized water in a direction that is normal to the surface
being cleaned, e.g., vertically when the unit is moving on the horizontal bottom wall
of a pool or tank, the stream being discharged through vertical discharge port 72.
In the embodiment illustrated in Figs. 1-4, the external portion of the vertical discharge
conduits 70 is affixed to the end wall 14 of the upper cover portion 12A. A fluid-tight
fitting is provided where the conduit section 71 is joined to the water jet discharge
conduit 42.
[0039] Although the vertical discharge conduit section 71 and 70 are each illustratively
configured with two right angle elbows, a person of ordinary skill in the art will
appreciate that a straight or angled conduit can also be provided to extend from the
outlet 43 positioned downstream of the propeller through the top surface of the upper
cover portion 12 A. For example, referring to Fig. 9A, the vertical discharge conduit
extends upwards directly from the outlet 43 and through the upper cover portion 12A
without directional change at the two elbow fittings 71 formed between the discharge
inlet opening 43 and discharge port 72. In an alternative embodiment, the straight
conduit can be angled from the inlet opening 43 and extend through the upper cover
portion 12 A to produce a force vector having a vertical component and a horizontal
component. In this latter embodiment, the water discharged through the discharge port
72 produces a force vector that is perpendicular to the base plate 16 to maintain
the cleaner along a surface of the pool, as well as a horizontal force vector to assist
in propelling the cleaner along the longitudinal axis of the cleaner 10. As previously
noted, the use of the terms "horizontal" and "vertical" are with reference to the
surface on which the pool cleaner is positioned and/or moving.
[0040] The positioning and functioning of split flap valves 90 are now described with reference
to the side elevation view in cross-section of Fig. 4 and the top, partial sectional
view of Fig. 5. Each pair of valve sections 90 include a support element 92, which
is secured into upper and lower recesses in the discharge conduit 42. A central partition
element 98 is shown projecting from the interior wall of conduit 42 to prevent the
valve elements from coming into contact with each other and from moving beyond the
defined range, which will thereby enable them to close when the rotational direction
of the propellers 64 is reversed. In actual practice, the spacing between the open
flap valve sections can be minimized beyond that shown for purposes of illustration
in Fig. 5. The interior wall of conduit 42 is also provided with a projecting peripheral
band or seal 44 against which the closed valves on the right side of the figures are
shown resting. In a preferred embodiment, the upstream portion of the projecting seal
44 is contoured to minimize turbulence in the passing j et stream.
[0041] Referring now to Fig. 6, a first embodiment of the filter 88 is provided with end
caps 80 that include a body portion 82, and inlet 84 having extending walls 85 configured
to produce a suction force in the vicinity of the base plate inlet ports 18, as described
in more detail below, and an outlet tube 86 which mates in close-fitting relationship
with the inlet of pleated filter unit 88. In one embodiment, filter 88 can be formed
of a paper material that is pleated or corrugated to increase surface area. The body
portion 82 is also preferably provided with a projecting peripheral flange 83 that
is dimensioned and configured to mate securely with the outer periphery of the end
collar 89 of the filter 88. As clearly shown in Figs. 2, 3 and 5, the filter 88 is
fitted with a cap 80 at each end through which water containing debris is admitted
and circulates through the filter medium, which retains the debris and passes the
filtered water through the open discharge conduit 42 under the influence of the motor-driven
propellers 64.
[0042] Referring to Figs. 11, 12 and 13, an alternate embodiment of the filter 88 is illustratively
shown that include use of a conventional mesh material 1 16 in place of the pleated
paper material of the cartridge-type filter described above. The mesh material 116
can be supported on an open framework or by an associated stainless steel Dutch weave
wire mesh, although other types of woven open-mesh metal and fibers, as well as molded
polymeric flexible and/or rigid filter screens can be used. The mesh material 1 16
is formed as a tubular member that extends between the opposing caps 80 as described
above. A person of ordinary skill in the art will appreciate that the wire mesh can
be woven loosely or tightly to form larger or finer spaces between the individual
wire/fiber strands to remove various undesirable particles in different types of environments
that the cleaner is used.
[0043] Preferably, the pleated paper or the woven mesh is supported by a larger mesh like
structure or support member 110 that supports the inner circumference of the paper
or woven mesh. In one embodiment, the support member 110 includes a plurality of spaced-apart
concentric rings 112 that are aligned and secured together by a plurality of spaced-apart
cross members 114. The support member 110 is sized to support the inner surface of
the filter material 88 and the end caps 80. As shown in Figs. 12 and 13, water flows
into the inlet 84, through the outlet tube 86 of the end caps 80 and out the tubular
sidewall formed by the circumference of the paper or woven mesh to trap the undesirable
debris within the filter 88.
[0044] As previously noted, upper cover portion 12A is removable to permit convenient access
to the interior of the body, e.g., for maintenance of the filters 88. The filter assemblies
are preferably supported and held in position by the upper and lower body portions
12A and 12B. Other configurations of filter supports and assemblies known in the prior
art can be used with the invention.
[0045] As best shown in Figs. 3 and 4, the base plate 16 is positioned in close proximity
to the surface of the pool or tank that is to be cleaned and water is drawn through
a number of base plate inlet ports 18 that extend transversely to the longitudinal
axis of the pool cleaner. In the preferred embodiment shown, inlet closing flaps 19
are bias-mounted so that they open under the influence of the water drawn through
the inlet port 18 and close when the flow of water caused by the propellers 64 is
discontinued. This arrangement has the advantage of preventing any loose debris that
may have been drawn into the interior of the pool cleaner housing 12 to be retained
for eventual removal by the user when the pool cleaner 10 is shut down and being removed
from the pool.
[0046] In describing the method of operation of the pool cleaner of the invention, it will
be understood that the direction of the rotation of the motor 60 is effected by changing
the polarity of the power supply. This technique is well-known in the art and a particular
means for accomplishing this change does not form part of the present invention. This
reversal of polarity can be accomplished using a programmed controller 68 and other
appropriate circuit elements well-known in the art. As previously noted, the change
in direction of rotation of the motor can be the result of a predetermined program
which is specifically designed to result in a random pattern of movement of the pool
cleaner that will result in the cleaning of all or substantially all of the desired
pool surface(s). Other changes can be the result of signals emanating from various
types of optical, mechanical and/or radio frequency devices. Similarly, control signals
can be generated by one or more sensors 120 which detect the motion of, or the absence
of movement of the pool cleaner, e.g., when the pool cleaner's forward motion is stopped
by encountering a wall or an obstacle such as a ladder.
[0047] Referring to Fig. 4, in one embodiment, a sensor 120 (shown in phantom) is illustratively
provided at the end of the pool cleaner 10 having the pair of wheels 30 mounted thereto.
The sensor 120 can be a switch having a push rod or button that actuates upon contact
with the sidewall of the pool, or a sensor that uses sonar or light (laser) to detect
the sidewall, among other well-known sensors capable of detecting a sidewall or vertical
structure in the pool.
[0048] Preferably, the sensor 120 is a magnetic pickup switch 122 that is coupled to one
or more wheels 30, as also illustratively shown in Fig. 4. One or more magnets are
on the inner circumference of the wheel 30, and an inductor 124 is mounted to the
chassis proximate the inner circumference of the wheel 30. The magnetic pickup (inductor)
senses the magnet as the wheel turns and sends a control signal to the controller
68. The controller 68 includes a timing circuit that determines whether the wheel(s)
have stopped rotating for a predetermined time, such as when the unit has come to
a stop at a sidewall of the pool. During operation, when the timing circuit times
out or the sensor 120 detects the sidewall, the controller 68 optionally interrupts
power to the motor 60, thereby terminating the discharge of water. In one embodiment,
the polarity of the motor is reversed and the pool cleaner resume movement in a different
direction. In an alternative embodiment described in more detail below, the pool cleaner
is programmed to assume a wall-ascending position.
[0049] Other magnetic sensors of the types described in
USP 6,758,226 can be coupled to the pool cleaner's processor/controller to provide a periodic signal
while the unit is moving, while a predetermined delay will result in a change in direction
of the pump motor. In one embodiment, a reed switch is opened or closed to generate
the signal. Other motion detecting systems known in the art can be adapted for use.
[0050] The pool cleaner 10 is placed on the bottom of the pool or tank to be cleaned and
power supplied to the motor 60, which causes one or both of the-propellers-64 to rotate
with the motor' s drive shaft 62. In accordance with the directional references indicated
in Figs. 4 and 5, water containing debris is drawn from below the base plate 16 through
inlet port 18 and passes through end caps 80 and into filter intake opening 84 located
at either end of the two pleated filter units 88. Debris is trapped in the filter
medium and the filtered water flows through the external pleated (or mesh) filter
88 material and is drawn through the housing by the rotating propeller 64 on the left
side and a principal water jet is directed by discharge conduit 42 to exit via discharge
port 40, thereby moving the unit to the right. Simultaneously, a lesser volume of
water is discharged from downstream of the propeller through opening 43 in conduit
42 and discharged via communicating conduits 71 and 70 vertically through port 72
to provide a force vector normal to the base plate 16 that acts to maintain the moving
pool cleaner in contact with the surface being cleaned.
[0051] As will be understood by one of ordinary skill in the art, the water jet discharge
conduits 40 can alternatively be positioned at an angle other than horizontal to the
surface being traversed by the pool cleaning apparatus. For example, a downward thrust
or force vector can be provided to assist in maintaining the apparatus in contact
with the surface over which it is traveling by positioning the respective discharge
conduits 40 at an acute angle to the horizontal. Similarly, an upward thrust or vertical
force vector can be provided by declining the exhaust tube below the horizontal. The
end of the discharge conduit 40 can be divided so that the exiting water jet stream
is split into a horizontal vector and an upward (or downward) discharge stream. A
further method for controlling the directional discharge is by use of a plate or rudder,
either fixed or adjustable by the user that is positioned in the end of the discharge
conduit.
[0052] In the embodiment in which both propellers 64 rotate simultaneously, the propeller
shown on the right end of the pool cleaner in Fig. 4 also is pushing water in the
direction of the open flap valve 90 located at the left end of the pool cleaner. In
order to facilitate the flow of water around the intervening pump motor housing 60,
contoured caps 66 are optionally fitted to the end plates of the motor housing as
shown in Fig. 9A. The contours of the caps 66 are dimensioned and configured to reduce
turbulence and facilitate the most energy-efficient flow of water along the longitudinal
path defined by the housing 12 and the body of motor 60.
[0053] Referring to Fig. 9A, a flap valve 96 or other water flow restraining device is optionally
provided in each vertical discharge tube 70 to alternatively preclude or permit movement
of water into or out of the housing through the vertical discharge port 72. In one
embodiment, a flap valve 96 is mounted in the interior of the vertical discharge tube
70 proximate the discharge inlet 43, although such location along the interior is
not intended to be limiting. For example, the flap valve 96 or a cap (not shown) can
be mounted proximate the vertical discharge port 72 to preclude or permit the passage
of water. Referring to Fig. 4, the flap valves (not shown) are also preferably mounted
in the interior of the vertical discharge tubes 70 proximate the discharge inlets
43, although such location is not intended to be limiting.
[0054] During operation, when a main discharge flap valve 90, e.g., flap valve on the left
side of Fig. 9A, is open and water is moving (expelled) through the discharge opening
40, the turbulent pressure created by the rotation of the adjacent left side propeller
64 will also cause the left vertical flap valve 96 to open. Accordingly, pressurized
water can flow through the vertical tube 70 and is discharged through the vertical
discharge port 72 to produce a downward force vector or component normal to the base
plate 16. At the opposite end of the cleaner 10, the turbulent pressure created by
the rotation of the right side propeller 64 that is positioned adjacent the closed
discharge flap valve 90 causes the vertical flap valve 96 to return to its normally
biased closed position. In this manner, water from the pool is prevented from being
drawn into the right side vertical tube 70 and flow into the high velocity/low pressure
region downstream of the propeller.
[0055] In an alternative embodiment, the invention comprehends the use of two separate motors
(not shown) whose axes of shaft rotation are coincident, instead of a single motor
60. Preferably, a programmable processor controller regulates the rotations of the
shafts of the two axially aligned motors. In this embodiment, a first motor is provided
with power to turn the propeller that produces the motive jet stream and the adjacent
and opposing (second) motor is stopped to reduce turbulence inside the housing 12.
When the directional movement of the cleaner is reversed, the power to the rotating
motor is interrupted and the second motor is activated. The flap valves 90 and 96
operate in a similar manner as described above with respect to the embodiment shown
with a single motor 60.
[0056] In addition to, or in place of the discharge of a vertical stream, pressurized water
can also be delivered via a tube or tubes to the underside of the pool cleaner for
the purpose of lifting debris into suspension for capture by the water flowing into
the inlet ports 18 formed in the baseplate 16. Various examples of arrangements for
creating a pressurized stream and various modes of delivering it to the underside
of the baseplate 16 for this purpose are shown and described in
USP 6,412,133, as well as in
USP 6,971,136 and
USP 6,742,613.
[0057] Referring now to Fig. 9B, an embodiment of the invention is shown in which each of
the respective propellers are displaced to a position that is adjacent and in close
proximity to the discharge conduit (42), rather than being located within the conduit
as shown, for example in Figs. 2, 4, 5 and 9A. As shown in Fig. 9B, each propeller
is mounted on a drive shaft (62) extending from either end of the motor (60). The
diameter of each of-the propeller blades (43) is somewhat smaller than the diameter
of the blades shown in the embodiment, for example, of Fig. 4. The blades are positioned
in the open interior space between the end caps (63) of the motor (60) and the interior
wall surface (15) of the housing that surrounds the inlet opening of the conduit (42).
[0058] In operation, the rotation of the propeller at the end of the motor opposite the
direction of movement produces a jet of water that is discharged through conduit (40)
to propel the pool cleaner forward. Reducing the size of the propeller allows the
water pushed away from the propeller blade to enter the adjacent discharge conduit
(42) with a minimum of turbulence produced by direct impact with interior wall (15)
surrounding the conduit opening. As will be understood by those of ordinary skill
in the art, the volumetric flow rate of water from the moving propeller blade into
the discharge conduit is related to the diameter of the propeller blade and its position
with respect to the inlet opening of the conduit. These dimensional and spacial relationships
will also effect the current drawn by the motor which is related to the turbulence,
back pressure and drag experienced by the respective propellers.
[0059] This arrangement also has been found to be advantageous when no clutch is installed
to discontinue rotation of the non-driving propeller at the opposite end of the motor,
i.e., at the end of the pool cleaner that is moving forward. Although the elements
(90) of the door are closed across the conduit opening (40) at the forward end, the
turbulence created by the rotating propeller blade moving in the open region between
the end of the motor and the central wall (15) surrounding the closed conduit creates
less drag or resistance force on the rotating propeller than when the propeller is
in the confined space surrounded by the discharge conduit (40) and closed door panels
(90) as in the embodiment illustrated in Fig. 4.
[0060] The beneficial effects of reducing the diameter of the propeller and moving the propeller
from a position inside of the discharge conduit, as illustrated in Fig. 4, to a position
proximate to, but just outside of the discharge conduit, as illustrated in the embodiment
of Fig. 9B, was determined by measuring the amps drawn by the motor (60) with the
propellers in the alternative configuration displaced from the interior of the discharge
conduit. With the propellers positioned as in Fig. 4 and the propeller at the forward
end immobilized by virtue of an optional clutch (67), shown in phantom, the motor
(60) was observed to draw 2.5 amps during operation of the jet drive. When the motor
was used to rotate both propellers in the configuration of Fig. 9B, the current drawn
was 3.5 amps. This is an acceptable value that will not adversely affect the useful
life of the motor. When both propellers were rotated in the configuration of Fig.
4, i.e., with each propeller inside of, and surrounded by its respective discharge
conduits and the forward conduit door (9) closed, the current drawn by the motor was
about 30% greater than measured for the test using the configuration represented by
Fig. 9B. Regular operation of the motor at this higher current value represents a
significant load and could be expected to shorten the life of the motor. The only
alternative would be to employ a larger and more powerful motor that would require
more current to produce the same driving force. Thus, the configuration of Fig. 9B
has the dual advantages of reducing the capital cost to the manufacturer and the operational
electric power costs to the user.
[0061] The effect on the force of the water jet, as determined by measuring the rate of
movement of the pool cleaner in feet/minute was found to be negligible with the propeller
in the position displaced from the discharge conduit in the embodiment shown in Fig.
9B. Although the diameter of the propellers is slightly smaller in this arrangement,
it is apparent that the great majority of the moving water jet is directed into to
the conduit (40) and discharged efficiently to propel the pool cleaner in the opposite
forward direction;
[0062] From the above description of the comparative test results, it can be concluded that
the desired propelling forces can be produced using a relatively smaller motor that
is both less expensive to purchase and consumes less electrical energy, thereby resulting
in reduced operating costs to the user.
[0063] Referring to Figs. 14-16, the pool cleaner of the present invention not only cleans
the bottom surface of the pool, but also is capable of ascending and cleaning the
sidewalls of the pool. Referring again to Figs. 4, 7 and 9, the pool cleaner 10 includes
a floatation device 140 positioned along the upper interior surface of the upper housing
cover 12A towards the end A of the cleaner proximate the pair of wheels 30. The flotation
device 140 is fabricated from a material that has sufficient buoyancy to lift end
A of the cleaner at least a predetermined angle when the vertical discharge conduit
is occluded by the flap valve 96 or the propulsion system is turned off. The floatation
device 140 can be an air-filled bladder, or be fabricated from polystyrene, polyethylene
or other water stable foam blocks or sheets, or any other well-known material that
provides sufficient buoyancy capable of raising the pair of wheels 30 at end A of
the pool cleaner off the bottom surface of the pool.
[0064] The pool cleaner 10 can include a ballast member 142 at a position on the base plate
16 towards the opposing second end B of the cleaner that is opposite the flotation
device 140 and proximate the single wheel assembly 32. The ballast member 142 can
be fabricated from a material that is resistant to water and salt, such as stainless
steel, ceramic materials, and the like, and is preferably in the form of a plate.
The ballast member 142 is preferably mounted to the interior surface of the base plate
16, so that it does not interfere with the flow of water through the inlet ports 18
and filters 88, although the shape and positioning of the ballast 142 is not to be
considered limiting. The ballast 142 can be used to provide stability to the cleaner
as it traverses the pool surfaces. The ballast 142 also serves as a counter- weight
to the floatation device 140, such that when end A of the cleaner 10 floats upward,
the opposite end B with the ballast will not float upwards and the single wheel assembly
32 maintains contact with the surface of the pool. Accordingly, the weight of the
ballast 142 is selected to prevent end B of the cleaner from floating upward, but
does not prevent the cleaner 10 from climbing a sidewall of the pool when the propulsion
system is activated, as described below in further detail with respect to the flow
diagram of Figs. 10A and 10B.
[0065] Referring again to Figs. 4, 9, and 14-16, the pool cleaner 10 includes a propulsion
cutoff switch 130, which is electrically coupled to the controller 68 via conductor
138 and the electric motor 60 via conductors 136. Preferably the cutoff switch 130
is a mercury switch that opens or closes to control power to the propulsion system
when encountering and negotiating a sidewall of the pool. As illustratively shown
in Figs. 14-16, the mercury switch 130 includes a sealed housing 132 that contains
a quantity of mercury 134 that is sufficient to flow between the pair of terminals
of conductors 136 to form a conductive circuit path, as well as to contact a terminal
of conductor 138 to complete a circuit path to the controller 68. Various types and
configurations of mercury switches are well known and have long been used in the art
as signal generating sources.
[0066] Figs. 10A and 10B collectively depict a flow diagram of a method 1000 for ascending
and descending a vertical sidewall of a pool. Figs. 10A and 10B should be viewed in
conjunction with Figs. 14-16.
[0067] Referring now to Figs 10A and 10B, starting with step 1001 in which the pool cleaner
is in position on the surface of the bottom of the pool, the pump motor is activated
in step 1002 to propel the pool cleaner in a forward direction- as defined by the
end of the unit having the axle-mounted wheels. As indicated in step 1004, the pool
cleaner advances to a position adjacent a side wall of the pool, and a signal from
an on-board sensor in step 1006 indicates that the forward end of the pool cleaner
is in close proximity to the sidewall.
[0068] A signal is sent from the processor/controller in step 1008 to interrupt the vertical
discharge of pressurized water through the auxiliary discharge port thereby eliminating
the downward force vector at the forward end of the pool cleaner. Optionally, the
power to the pump motor can also be terminated for a predetermined period of time,
or until a signal is received from an orientation sensing device.
[0069] Since the forward end of the pool cleaner housing includes a flotation device, the
forward end will float up under its effect in step 1010 to form an angle ranging from
45° to 60° with the horizontal.
[0070] When the pool cleaner body has achieved an angle of at least 45°, a tilt sensor transmits
a signal to the processor/controller in step 1012 and a further signal is generated
to reinstitute the discharge of water through the auxiliary discharge port and thereby
provide an opposing force vector to direct the pool cleaner towards the side wall
in a vertical orientation. In an optional embodiment of step 1012, a timer clock is
activated when the vertical discharge of water is interrupted in step 1008 and after
a predetermined period of time, the discharge is resumed. The time required for the
unit to achieve the desired angular orientation of the forward end can be readily
determined by those of ordinary skill in the art using simple experimentation for
use in programming the processor/controller. As noted above in conjunction with the
description of step 1008, the pump motor can remain activated so that the unit may
be moved closer to the wall as the flotation lifts the forward end; if the pump has
been interrupted, then it will be reactivated by a signal from the processor/controller
at the same time that the discharge of water from the auxiliary discharge port resumes.
With the pump motor running, the pool cleaner ascends the side wall of the pool.
[0071] When the pool cleaner reaches the water line in step 1014, a signal is sent either
by an optional sensor or a time clock that initiated the count of a predetermined
period of time after the reactivation of the vertical discharge of water in step 1012.
[0072] In accordance with step 1016, the interruption of power to the pump motor is continued
for a predetermined period of time as measured by the timer clock, or until a sensor
signal is generated indicating that the pool cleaner has again assumed a generally
horizontal position on the bottom of the pool. Thereafter, the pump motor is activated
in step 1018, in one embodiment with the opposite polarity to propel the pool cleaner
in a new direction with the swivel wheel in the forward position. The pool cleaner
continues moving in accordance with a pattern determined by the setting of the swivel
wheel, which direction may also be affected by encounters with arcuate curve surfaces
joining the bottom and side walls of the pool which do not interrupt the movement
of the unit and/or encounters with other objects/obstacles in the pool which may deflect
the movement of the unit, but do not cause it to come to a complete stop. In accordance
with step 1020, a signal is generated to interrupt power to the pump motor when a
motion sensor detects that the pool cleaner has stopped moving. Thereafter, the processor/controller
reverses the polarity and activates the pump motor in step 1022 to propel the unit
in a new direction with the axle-mounted wheels defining the forward end. As indicated
in step 1024, the sequence of steps of this process are repeated as in step 1006 when
the forward end is proximate a side wall.
[0073] Referring to Figs. 17-20, bottom views schematically illustrating embodiments of
the invention in which the cleaner's pair of supporting wheels 30 are mounted on the
axle 31 that is offset at an angle to a line that is normal to the longitudinal axis
of the cleaner are illustratively shown.
[0074] In Fig. 17, the axle 31 is mounted in a slot 160 on one side of the unit so that
the wheel 30 adjacent the slot 160 can slide forward and backward with the axle to
be either parallel to the cleaner's longitudinal axis, or at an angle thereto, depending
on the direction of movement of the cleaner 10. In the embodiment of Fig. 18, the
axle swivels in a larger slot 160 to achieve angular positioning of wheels to the
robotic cleaner's body in both extreme positions.
[0075] From the above description, it will be understood that when operating in a rectangular
pool or tank, the embodiments shown in Figs. 17 and 18 allow the robot to move parallel
to the swimming pool's end walls, even when it travels other than perpendicular to
the sidewalls. In other words, the correct scanning pattern does not require an angular
change in the alignment of the robot's body caused by a forceful contact with a swimming
pool wall as with the prior art. This feature is particularly important where a water
jet propulsion means is employed because as the filter assembly accumulates debris
in the jet propulsion system, the force of the water jet weakens and the force of
impact lessens, so that the cleaner's body may not may not be able to complete the
pivoting action required to put it into the correct position before it reverses direction.
This disadvantage is especially true in Gunite or other rough-surfaced pools in which
a pool cleaner with even a clean filter assembly may not be able to pivot into proper
position, since the resistance or frictional forces between the wheels and the bottom
surface of pool may be too great to allow the necessary side-ways sliding of the wheels
before reversal of the motor occurs.
[0076] As shown in Fig. 19, one end of the axle 31 is mounted in a corresponding slot 160
to permit the axle 31 to move longitudinally at that end. This longitudinal sliding
motion can be restricted by one or more repositionable guide pins 162. These pins
162 allow the user to adjust the angular positioning of the axle 31 to accommodate
the width or other characteristics of the pool and achieve an optimum scanning pattern
for the cleaner.
[0077] In Fig. 20, each end of the axle 31 is mounted in a corresponding slot 162 to permit
longitudinal movement at both ends. This will allow the robotic cleaner 10 with proper
positioning of the guide pins 162 to advance in a relatively small arcuate pattern
in one direction and in a different larger one in the other.
[0078] The use of this method and apparatus are known in the art and are also described
in detail in
USP 6,412, 133 referred to above. The optional predetermined movement of the end(s) of the axle(s)
will provide patterned movement of the pool cleaner that afford the user the opportunity
to make the selection in order to customize the unit to maximize the efficient cleaning
of round, oval, rectangular and kidney-shaped pools of varying sizes.
[0079] The invention has been described and illustrated in detail and various modifications
and enhancements will become apparent to those of ordinary skill in the art from this
disclosure. The scope of the invention and its protection are defined by the appended
claims.
1. A self-propelled pool cleaner for cleaning a submerged surface of a pool or tank comprising:
a water pump that includes a reversible electric pump motor having a drive shaft with
a first propeller connected to one end of the drive shaft and a second propeller connected
to an opposing end of the drive shaft, the axis of the drive shaft extending along
a longitudinal axis of the pool cleaner;
a housing having an upper portion over a lower portion and defining an interior chamber
in which the water pump is mounted, the upper portion of the housing having a first
discharge port at one end and a second discharge port at an other end of the housing,
each of the discharge ports selectively being in an open position while the other
is in a closed position to directionally discharge a water jet that propels the pool
cleaner in a direction of movement corresponding generally to the longitudinal axis
of the pool cleaner;
a pair of discharge conduits, wherein one of the pair of discharge conduits is positioned
between the reversible electric pump motor and one of the first or second discharge
ports at one end of the housing, and the other of the pair of discharge conduits is
positioned between the reversible electric pump motor and the other of the first or
second discharge ports at the other end of the housing, the first propeller being
positioned adjacent to one of the pair of the discharge conduits in the interior chamber
and the second propeller being positioned adjacent to the other of the pair of discharge
conduits in the interior chamber; and
wherein pressurized water selectively discharged as the water jet by one or the other
of the discharge ports is determined by a direction of rotation of the drive shaft
of the reversible electric pump motor.
2. The self-propelled pool cleaner of claim 1 in which the longitudinal axes of the discharge conduits coincide with the center
of rotation of the adjacently positioned propellers.
3. The self-propelled pool cleaner of claim 1 in which an outside diameter of each propeller is smaller than the inside diameter
of an adjacent fluid inlet end of each discharge conduit.
4. The self-propelled pool cleaner of claim 1 in which each propeller includes a plurality of blades, wherein the blades, diameter
and position of each propeller are configured to maximize volumetric flow rate of
the water jet generated by the propeller into the respective adjacent discharge conduit.
5. The self-propelled pool cleaner of claim 1, wherein the first propeller provides a first output water flow generally longitudinally
aligned with the first discharge port, and the second propeller provides a second
output water flow generally longitudinally aligned with the second discharge port.
6. The self-propelled pool cleaner of claim 1, wherein rotation of the drive shaft in one direction causes the first and second
propellers to rotate in a like rotational direction to produce a low pressure zone
at one end of the housing that closes the discharge port adjacent to the first or
second propeller, and to produce a high pressure zone that opens the discharge port
adjacent the other of the first or second propeller.
7. The self-propelled pool cleaner of claim 6, wherein reversing the rotational direction of both first and second propellers reverses
the low and high pressure zones at the respective ends of the housing so as to close
the previously open discharge port and open the previously closed discharge port.
8. The self-propelled pool cleaner of claim 1, further comprising at least one filter mounted in the housing to capture debris
entrained in water flowing between at least one inlet port provided in the lower portion
of the housing and one of the first and second discharge ports.
9. The self-propelled pool cleaner of claim 8, wherein the at least one filter includes first and second filters each of which
having a longitudinal axis, the first and second filters being longitudinally mounted
in the housing in a direction of the longitudinal axis of the pool cleaner.
10. The self-propelled pool cleaner of claim 1, further comprising a controller operably coupled to the reversible electric pump
motor, said controller providing control signals to regulate the direction of rotation
of the reversible electric pump motor.
11. The self-propelled pool cleaner of claim 1, wherein the reversible electric pump motor includes opposing streamlined end plates
extending from the periphery of the reversible electric pump motor to the drive shaft
to minimize turbulence adjacent the end of the reversible electric pump motor.
12. The self-propelled pool cleaner of claim 1, wherein each end of the housing includes a vertical discharge port in fluid communication
with the interior of the housing for selectively discharging an upwardly directed
water jet that is generally normal to the surface being cleaned so as to exert a downward
force vector.
13. The self-propelled pool cleaner of claim 12, wherein rotation of the first and second propellers by the drive shaft in a clockwise
or counter-clockwise rotational direction produces a discharge of the upwardly directed
water jet from one of the vertical discharge ports of the submerged pool cleaner.
14. The self-propelled pool cleaner of claim 1, further comprising a water jet discharge valve associated with, and to open and
close each discharge port.
15. The self-propelled pool cleaner of claim 14, wherein each water jet discharge valve is a flap valve. 5
16. The self-propelled pool cleaner of claim 14 in which each water jet discharge valve comprises two centrally hinged portions that
pivot into an open position in the center of each of the discharge conduits.
17. The self-propelled pool cleaner of claim 14, wherein each water jet discharge valve is positioned in one of the discharge conduits.
18. The self-propelled pool cleaner of claim 14, wherein the water jet discharge valve associated with each discharge port is down
stream of the respective first and second propellers.
19. The self-propelled pool cleaner of claim 14, wherein operation of each water jet discharge valve is responsive to the flow of
pressurized water from the first and second propellers.
20. The self-propelled pool cleaner of claim 1, wherein the water jet is discharged through the open discharge port at an acute
angle with respect to a pool surface being cleaned.
21. The self-propelled pool cleaner of claim 1, wherein the first and second propellers are configured to rotate simultaneously
in a common rotational direction