Technical field
[0001] The present disclosure relates to an aerosol-delivery component, which may be a consumable
component for receipt in an aerosol-delivery device to form an aerosol-delivery system
(e.g. a smoking substitute system).
Background
[0002] The smoking of tobacco is generally considered to expose a smoker to potentially
harmful substances. It is generally thought that a significant amount of the potentially
harmful substances are generated through the heat caused by the burning and/or combustion
of the tobacco and the constituents of the burnt tobacco in the tobacco smoke itself.
[0003] Combustion of organic material such as tobacco is known to produce tar and other
potentially harmful by-products. There have been proposed various smoking substitute
systems in order to avoid the smoking of tobacco.
[0004] Such smoking substitute systems can form part of nicotine replacement therapies aimed
at people who wish to stop smoking and overcome a dependence on nicotine.
[0005] Smoking substitute systems, which may also be known as electronic nicotine delivery
systems, may comprise electronic systems that permit a user to simulate the act of
smoking by producing an aerosol, also referred to as a "vapour", which is drawn into
the lungs through the mouth (inhaled) and then exhaled. The inhaled aerosol typically
bears nicotine and/or flavourings without, or with fewer of, the odour and health
risks associated with traditional smoking.
[0006] In general, smoking substitute systems are intended to provide a substitute for the
rituals of smoking, whilst providing the user with a similar experience and satisfaction
to those experienced with traditional smoking and tobacco products.
[0007] The popularity and use of smoking substitute systems has grown rapidly in the past
few years. Although originally marketed as an aid to assist habitual smokers wishing
to quit tobacco smoking, consumers are increasingly viewing smoking substitute systems
as desirable lifestyle accessories. Some smoking substitute systems are designed to
resemble a traditional cigarette and are cylindrical in form with a mouthpiece at
one end. Other smoking substitute systems do not generally resemble a cigarette (for
example, the smoking substitute device may have a generally box-like form).
[0008] There are a number of different categories of smoking substitute systems, each utilising
a different smoking substitute approach. A smoking substitute approach corresponds
to the manner in which the substitute system operates for a user.
[0009] One approach for a smoking substitute system is the so-called "vaping" approach,
in which a vaporisable liquid, typically referred to (and referred to herein) as "e-liquid",
is heated by a heater to produce an aerosol vapour which is inhaled by a user. An
e-liquid typically includes a base liquid as well as nicotine and/or flavourings.
The resulting vapour therefore typically contains nicotine and/or flavourings. The
base liquid may include propylene glycol and/or vegetable glycerine.
[0010] A typical vaping smoking substitute system includes a mouthpiece, a power source
(typically a battery), a tank or liquid reservoir for containing e-liquid, as well
as a heater. In use, electrical energy is supplied from the power source to the heater,
which heats the e-liquid to produce an aerosol (or "vapour") which is inhaled by a
user through the mouthpiece.
[0011] Vaping smoking substitute systems can be configured in a variety of ways. For example,
there are "closed system" vaping smoking substitute systems which typically have a
heater and a sealed tank which is pre-filled with e-liquid and is not intended to
be refilled by an end user. One subset of closed system vaping smoking substitute
systems include a device which includes the power source, wherein the device is configured
to be physically and electrically coupled to a consumable including the tank and the
heater. In this way, when the tank of a consumable has been emptied, the device can
be reused by connecting it to a new consumable. Another subset of closed system vaping
smoking substitute systems are completely disposable, and intended for one-use only.
[0012] There are also "open system" vaping smoking substitute systems which typically have
a tank that is configured to be refilled by a user, so the system can be used multiple
times.
[0013] An example vaping smoking substitute system is the myblu™ e-cigarette. The myblu™
e cigarette is a closed system which includes a device and a consumable. The device
and consumable are physically and electrically coupled together by pushing the consumable
into the device. The device includes a rechargeable battery. The consumable includes
a mouthpiece, a sealed tank which contains e-liquid, as well as a vaporiser, which
for this system is a heating filament coiled around a portion of a wick which is partially
immersed in the e-liquid. The system is activated when a microprocessor on board the
device detects a user inhaling through the mouthpiece. When the system is activated,
electrical energy is supplied from the power source to the vaporiser, which heats
e-liquid from the tank to produce a vapour which is inhaled by a user through the
mouthpiece.
[0014] Another example vaping smoking substitute system is the blu PRO™ e-cigarette. The
blu PRO™ e cigarette is an open system which includes a device, a (refillable) tank,
and a mouthpiece. The device and tank are physically and electrically coupled together
by screwing one to the other. The mouthpiece and refillable tank are physically coupled
together by screwing one into the other, and detaching the mouthpiece from the refillable
tank allows the tank to be refilled with e-liquid. The system is activated by a button
on the device. When the system is activated, electrical energy is supplied from the
power source to a vaporiser, which heats e-liquid from the tank to produce a vapour
which is inhaled by a user through the mouthpiece.
[0015] As the vapour passes through the consumable (entrained in the airflow) from the location
of vaporization to an outlet of the consumable (e.g. a mouthpiece), the vapour cools
and condenses to form an aerosol for inhalation by the user. The aerosol may contain
nicotine and/or flavour compounds.
[0016] One issue with such systems is that e-liquid in the vaporiser (i.e. received from
the tank) can leak from the system via an air inlet or air outlet of the system. Such
leakage may occur whilst the system is not in use. For example, leakage can occur
when the system (e.g. consumable) is stored in a user's pocket, which may stain a
user's clothing and is thus undesirable.
[0017] Thus, it may be desirable to provide an arrangement having reduced leakage of e-liquid
from the system.
Summary
[0018] According to a first aspect there is a provided a smoking substitute component, comprising:
a housing comprising a base portion, a mouthpiece portion, and one or more walls extending
longitudinally from the base portion to the mouthpiece portion;
an airflow path extending from an air inlet formed in a wall of the housing and spaced
longitudinally from the base portion to an air outlet formed in the mouthpiece portion,
a portion of the airflow path being defined by a passage extending longitudinally
from the air inlet towards the base portion;
a vaporiser in the airflow path downstream of the passage; and
an absorbent element disposed in the passage.
[0019] The provision of an airflow path portion that extends longitudinally from an air
inlet formed in a side wall towards a base portion of the housing may help to prevent
or reduce leakage from the housing. This arrangement makes it more difficult for any
liquid in the vaporiser to pass from the vaporiser to the air inlet. The provision
an absorbent element in the passage within the longitudinal portion of the airflow
path may further reduce or prevent leakage of liquid from the component.
[0020] Optional features will now be set out. These are applicable singly or in any combination
with any aspect.
[0021] The absorbent element may be elongate (i.e. in the longitudinal direction). An end
(e.g. that is distal from the base portion) of the absorbent element may be tapered.
[0022] The absorbent element may be formed of a porous material (i.e. configured to capture/absorb
liquid leaking into the passage).
[0023] The absorbent element may have a transverse cross-sectional area that is less than
a transverse cross-sectional area of the passage (i.e. for a given axial/longitudinal
location). That is, the absorbent element may be configured so as to only extend only
partway across the passage (i.e. so as to only partly fill the passage). Thus, the
airflow path portion may be defined between the absorbent element and a wall of the
passage.
[0024] The absorbent element may have a longitudinally extending groove or recess formed
therein. Thus, for example, the absorbent element may have substantially the same
transverse cross-sectional shape as the passage, except for a cut-out defined by the
recess or groove formed therein. The recess or groove may define the airflow path
portion (with one or more walls of the passage).
[0025] The airflow path portion may have a substantially rectangular transverse cross-sectional
shape.
[0026] A portion of the absorbent element may be adjacent the air inlet. The absorbent element
may extend within a portion of the passage at which the air inlet joins the passage.
[0027] The absorbent element may be disposed on an opposite side (i.e. in a transverse direction)
of the passage to the air inlet.
[0028] A portion the passage may extend longitudinally from the air inlet in a direction
away from the base portion (i.e. towards the mouthpiece portion). In this respect,
the air inlet may be disposed partway along the length of the passage.
[0029] The absorbent element may extend for substantially the entire length of the passage.
For example, the length of the absorbent element may be greater than 90% of the length
of the passage, or e.g. greater than 95% of the length of the passage.
[0030] An end of the absorbent element (e.g. proximate the vaporiser) may be spaced from
a corresponding end (e.g. proximate the vaporiser) of the passage. In this way, a
void may be defined between the end of the absorbent element and the end of the passage.
The void may be located at an end of the passage proximate the vaporiser. That is,
the absorbent element may be spaced from the end of the passage proximate the vaporiser.
Thus, the void may prevent liquid from travelling along the absorbent element from
the vaporiser (e.g. to the air inlet). The passage may, for example, comprise a retaining
portion (e.g. a protrusion) for retaining the absorbent element in this position (i.e.
defining the void).
[0031] The air inlet may be longitudinally spaced from the base of the housing by a distance
that is greater than 8 mm. The distance may be greater than 10 mm, or e.g. greater
than 13 mm.
[0032] The portion of the airflow path may be a first portion. The airflow path may further
comprise a transversely extending second portion. The second portion may be perpendicular
to the first portion. The second portion may be downstream of the first portion (e.g.
immediately downstream).
[0033] The vaporiser may be disposed in the second portion. The vaporiser may comprise a
heating element for heating a wick. The wick may extend across the second (transverse)
portion of the airflow path.
[0034] The airflow path may comprise a third portion extending longitudinally from the second
portion to the air outlet (formed in the mouthpiece portion). In this respect, a user
may draw fluid (e.g. air) into and along the airflow path by inhaling at the air outlet
(i.e. using the mouthpiece portion).
[0035] The passage (defining the first portion of the airflow path) may be a first passage,
and a second (longitudinally extending) passage may define the third portion of the
airflow path. The second passage may extend longitudinally from the mouthpiece portion
towards the base portion of the housing. The previously mentioned absorbent element
may be a first absorbent element and the component may further comprise a second absorbent
element disposed in the second passage.
[0036] The second absorbent element may be elongate (i.e. in the longitudinal direction).
An end (e.g. that is distal from the base portion) of the second absorbent element
may be tapered. The tapered end of the second absorbent element may be proximate (or
adjacent to) the air outlet/mouthpiece portion. The second absorbent element may at
least partly obstruct the air outlet. The second absorbent element may extend across
the air outlet.
[0037] The second absorbent element may have a transverse cross-sectional area that is less
than a transverse cross-sectional area of the second passage. That is, the second
absorbent element may be configured so as to only extend only partway across the second
passage (i.e. so as to only partly fill the second passage). Thus, the third airflow
path portion may be defined between the second absorbent element and a wall of the
second passage.
[0038] The second absorbent element may have a longitudinally extending groove or recess
formed therein. Thus, for example, the second absorbent element may have substantially
the same transverse cross-sectional shape as the second passage, except for a cut-out
defined by the recess or groove formed therein. The recess or groove may define the
third airflow path portion (with one or more walls of the second passage).
[0039] The third airflow path portion may have a substantially rectangular transverse cross-sectional
shape.
[0040] The second absorbent element may extend for substantially the entire length of the
second passage. For example, the length of the second absorbent element may be greater
than 90% of the length of the second passage, or e.g. greater than 95% of the length
of the second passage.
[0041] An end of the second absorbent element may be spaced from a corresponding (i.e. proximate)
end of the second passage. In this way, a void may be defined between the end of the
second absorbent element and the end of the second passage. The void may be located
at an end of the second passage proximate the vaporiser. That is, the second absorbent
element may be spaced from the end of the second passage proximate the vaporiser.
Thus, the void may prevent liquid from travelling along the absorbent element from
the vaporiser (e.g. to the air outlet).
[0042] The third portion of the airflow path may be substantially parallel to the first
portion of the airflow path. The third portion of the airflow path may be longer (i.e.
in a longitudinal direction) than the first airflow path. The second portion of the
airflow path may be substantially perpendicular to the first and/or third portions
of the airflow path.
[0043] The airflow path may be generally U-shaped (the first and third portions forming
stems of the "U" and the second portion forming the base of the "U"). The first portion
extends from the air inlet towards the base portion (i.e. away from the mouthpiece
portion). The second portion of the airflow path may connect the first and third portions
of the airflow path. The airflow path may comprise at least two turns (e.g. each of
around 90°) between the vaporiser and the air inlet. The airflow path may comprise
at least one turn between the vaporiser and the air outlet.
[0044] The component may comprise a tank for housing an aerosol precursor (e.g. a liquid
aerosol precursor). The aerosol precursor may comprise an e-liquid, for example, comprising
a base liquid and e.g. nicotine. The base liquid may include propylene glycol and/or
vegetable glycerine. Hence, the component may be a vaping smoking substitute component.
[0045] The second portion of the airflow path may be disposed between (i.e. axially between)
the tank and the base portion of the housing. The tank may be disposed between (in
a transverse direction) the first and the third portions of the airflow path. The
vaporiser may be disposed between the tank and the base portion of the housing. Thus,
the wick may be disposed between the tank and the base portion of the housing.
[0046] The component (e.g. the housing) may comprise a width, length and depth dimensions.
The depth may be smaller than each of the width and the length. The wick may be oriented
in the direction of the depth dimension of the component.
[0047] The length of the housing may be greater than the width of the housing. The housing
may be elongate, and the elongate axis may be in the length direction.
[0048] The housing may comprise opposing front and rear walls spaced by opposing first and
second side walls extending therebetween. The distance between the first and second
side walls of the housing may define a width of the housing. The distance between
the front and rear walls may define a depth of the housing. The width of the housing
may be greater than the depth of the housing. The wick may be oriented so as to extend
in a direction from the front wall to the rear wall i.e. it may be oriented in the
direction of the depth dimension of the component. Thus the wick may extend in a direction
perpendicular to the direction of air flow in the second portion of the air flow path.
[0049] The first passage may be defined between a wall of the tank and a wall of the housing.
The wall of the housing partly defining the first passage may be the first side wall
of the housing. The wall of the tank defining the first passage may be a first tank
wall. The first side wall and the first tank wall may be integrally formed with one
another. The first absorbent element may extend along the first tank wall. The first
absorbent element may be spaced from the first side wall. The first portion of the
airflow path may be defined between the first absorbent element and the first side
wall.
[0050] The second passage may be defined between a wall of the tank and a wall of the housing.
The wall of the housing partly defining the second passage may be the second side
wall of the housing. The wall of the tank defining the second passage may be a second
tank wall. The second side wall and the second tank wall may be integrally formed
with one another. The second absorbent element may extend along the second tank wall.
The second absorbent element may be spaced from the second side wall. The third portion
of the airflow path may be defined between the second absorbent element and the second
side wall.
[0051] All of the first side wall, second side wall, first tank wall and second tank wall
may all be integrally formed and may additionally be integrally formed with the mouthpiece
portion. In that way, the component may be easily manufactured using injection moulding.
[0052] The tank may be disposed between (in a transverse direction) the first and the third
portions of the airflow path.
[0053] The first and second tank walls may be spaced from one another so as to define the
tank therebetween. The first and second tank walls may extend longitudinally from
the mouthpiece portion towards the base portion of the housing. The first and second
tank walls may be substantially parallel. Each of the first and second tank walls
may extend between (and span) the front and rear walls of the housing.
[0054] Each of the first and second tank walls may extend from the mouthpiece portion (i.e.
internally in the housing). Each of the first and second tank walls may be integrally
formed with the mouthpiece portion.
[0055] The tank may be partly defined by a wall of the housing (e.g. the front or rear wall).
At least a portion of one of the walls defining the tank may be translucent. That
is, the tank may comprise a window to allow a user to visually assess the quantity
of e-liquid in the tank. The tank may be referred to as a "clearomizer" if it includes
a window, or a "cartomizer" if it does not.
[0056] The vaporiser may be disposed in a vaporising chamber. The vaporising chamber may
form part of the airflow path (i.e. the second portion of the airflow path).
[0057] The vaporising chamber may be defined by one or more chamber walls. Each of the absorbent
elements discussed above may be spaced from the one or more chamber walls (i.e. so
as to avoid liquid being transported along the absorbent element from the chamber
wall).
[0058] The wick may extend between first and second opposing chamber walls. The first and
second chamber walls may separate (i.e. partially separate) the vaporising chamber
from aerosol precursor in the tank. The first and second chambers walls may each comprise
a respective opening through which a respective end of the wick projects such that
the wick is fluid communication with aerosol precursor in the tank. In this way a
central portion of the wick may be exposed to fluid flow in the airflow path and end
portions of the wick may be in contact with aerosol precursor (e.g. e-liquid) stored
in the tank. The wick may comprise a porous material. Thus, aerosol precursor may
be drawn (e.g. by capillary action) along the wick, from the tank to the exposed portion
of the wick.
[0059] A transverse chamber wall (e.g. a third wall) may separate the vaporising chamber
from aerosol precursor in the tank. In this respect, the transverse chamber wall may
partly define the tank (i.e. a lower end of the tank).
[0060] The vaporising chamber may be defined by an insert received into an open (e.g. lower)
end of the housing. The chamber walls may be walls of the insert.
[0061] The wick may have an elongate shape. The wick may be cylindrical. The heating element
may be in the form of a filament wound about the wick (e.g. the filament may extend
helically about the wick). The filament may be wound about the exposed portion of
the wick (i.e. the portion of the wick extending across the airflow path). The heating
element may be electrically connected (or connectable) to a power source. Thus, in
operation, the power source may supply electricity to (i.e. apply a voltage across)
the heating element so as to heat the heating element. This may cause liquid stored
in the wick (i.e. drawn from the tank) to be heated so as to form a vapour and become
entrained in fluid flowing along the airflow path. This vapour may subsequently cool
to form an aerosol in airflow path (e.g. in the second passage).
[0062] In a second aspect there is provided an aerosol-delivery system (e.g. a smoking substitute
system) comprising a component according to the first aspect and an aerosol-delivery
(e.g. smoking substitute) device.
[0063] The component may be an aerosol-delivery (e.g. a smoking substitute) consumable i.e.
in some embodiments the component may be a consumable component for engagement with
the aerosol-delivery (e.g. a smoking substitute) device to form the aerosol-delivery
(e.g. s smoking substitute) system.
[0064] The device may be configured to receive the consumable component. For example the
device and the consumable component may be configured to be physically coupled together.
For example, the consumable component may be at least partially received in a recess
of the device, such that there is snap engagement between the device and the consumable
component. Alternatively, the device and the consumable component may be physically
coupled together by screwing one onto the other, or through a bayonet fitting.
[0065] Thus, the consumable component may comprise one or more engagement portions for engaging
with the device. In this way, one end of the consumable component (i.e. the inlet
end) may be coupled with the device, while an opposing end (i.e. the outlet end) of
the consumable component may define a mouthpiece.
[0066] The consumable component may comprise an electrical interface for interfacing with
a corresponding electrical interface of the device. One or both of the electrical
interfaces may include one or more electrical contacts. Thus, when the device is engaged
with the consumable component, the electrical interface may be configured to transfer
electrical power from the power source to a heating element of the consumable component.
The electrical interface may also be used to identify the consumable component from
a list of known types. The electrical interface may additionally or alternatively
be used to identify when the consumable component is connected to the device.
[0067] The device may alternatively or additionally be able to detect information about
the consumable component via an RFID reader, a barcode or QR code reader. This interface
may be able to identify a characteristic (e.g. a type) of the consumable. In this
respect, the consumable component may include any one or more of an RFID chip, a barcode
or QR code, or memory within which is an identifier and which can be interrogated
via the interface.
[0068] In other embodiments, the component may be integrally formed with the aerosol-delivery
(e.g. a smoking substitute) device to form the aerosol-delivery (e.g. s smoking substitute)
system.
[0069] In such embodiments, the aerosol former (e.g. e-liquid) may be replenished by re-filling
a tank that is integral with the device (rather than replacing the consumable). Access
to the tank (for re-filling of the e-liquid) may be provided via e.g. an opening to
the tank that is sealable with a closure (e.g. a cap).
[0070] Further features of the device are described below. These are applicable to both
the device for receiving a consumable component and to the device integral with the
component.
[0071] The device may comprise a power source. The device may comprise a controller.
[0072] A memory may be provided and may be operatively connected to the controller. The
memory may include non-volatile memory. The memory may include instructions which,
when implemented, cause the controller to perform certain tasks or steps of a method.
The device may comprise a wireless interface, which may be configured to communicate
wirelessly with another device, for example a mobile device, e.g. via Bluetooth®.
To this end, the wireless interface could include a Bluetooth® antenna. Other wireless
communication interfaces, e.g. WiFi®, are also possible. The wireless interface may
also be configured to communicate wirelessly with a remote server.
[0073] An airflow (i.e. puff) sensor may be provided that is configured to detect a puff
(i.e. inhalation from a user). The airflow sensor may be operatively connected to
the controller so as to be able to provide a signal to the controller that is indicative
of a puff state (i.e. puffing or not puffing). The airflow sensor may, for example,
be in the form of a pressure sensor or an acoustic sensor. The controller may control
power supply to a heating element in response to airflow detection by the sensor.
The control may be in the form of activation of the heating element in response to
a detected airflow. The airflow sensor may form part of the device.
[0074] In a third aspect there is provided a method of using the aerosol-delivery (e.g.
smoking substitute) consumable component according to the first aspect, the method
comprising engaging the consumable component with an aerosol-delivery (e.g. smoking
substitute) device (as described above) having a power source so as to electrically
connect the power source to the consumable component (i.e. to the vaporiser of the
consumable component).
[0075] In a fourth aspect there is provide a method of forming a consumable component according
to the first aspect, the method comprising providing a housing, inserting an absorbent
element into the passage defined by the housing, and inserting the insert into an
open end of the housing.
[0076] The housing may be formed by way of injection moulding.
[0077] The invention includes the combination of the aspects and preferred features described
except where such a combination is clearly impermissible or expressly avoided.
BRIEF DESCRIPTION OF THE DRAWINGS
[0078] So that further aspects and features thereof may be appreciated, embodiments will
now be discussed in further detail with reference to the accompanying figures, in
which:
- Fig. 1A is a front schematic view of a smoking substitute system;
- Fig. 1B is a front schematic view of a device of the system;
- Fig. 1C is a front schematic view of a consumable of the system;
- Fig. 2A is a schematic of the components of the device;
- Fig. 2B is a schematic of the components of the consumable;
- Fig. 3A is a front section view of the consumable;
- Fig. 3B is a perspective section view of the consumable;
- Fig. 3C is a side section view of the consumable component; and
- Fig. 3D is a top section view of the consumable component.
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0079] Aspects and embodiments will now be discussed with reference to the accompanying
figures. Further aspects and embodiments will be apparent to those skilled in the
art.
[0080] Fig. 1A shows a smoking substitute system 100. In this example, the smoking substitute
system 100 includes a device 101 and an aerosol delivery consumable component 102.
The consumable component 102 may alternatively be referred to as a "pod", "cartridge"
or "cartomizer". It should be appreciated that in other examples (i.e. open systems),
the device may be integral with the component. In such systems, a tank of the aerosol
delivery system may be accessible for refilling the device.
[0081] In this example, the smoking substitute system 100 is a closed system vaping system,
wherein the consumable component 102 includes a sealed tank 103 and is intended for
single-use only. The consumable component 102 is removably engageable with the device
101 (i.e. for removal and replacement). Fig. 1A shows the smoking substitute system
100 with the device 101 physically coupled to the consumable component 102, Fig. 1B
shows the device 101 of the smoking substitute system 100 without the consumable component
102, and Fig. 1C shows the consumable component 102 of the smoking substitute system
100 without the device 101.
[0082] The device 101 and the consumable component 102 are configured to be physically coupled
together by pushing the consumable component 102 into a cavity at an upper end 104
of the device 101, such that there is an interference fit between the device 101 and
the consumable component 102. In other examples, the device 101 and the consumable
component 102 may be coupled by screwing one onto the other, or through a bayonet
fitting.
[0083] The consumable component 102 comprises a housing 105 having a base portion 106 (at
a lower end), a mouthpiece portion 107 (at an upper end), and walls extending longitudinally
from the base portion 106 to the mouthpiece portion 107. In particular, the consumable
component 102 comprises front 108a and rear walls spaced by opposing first 108c and
second 108d side walls. The distance between the front 108a and rear 108b walls defines
a depth of the housing 105 and the distance between the side walls 108c, 108d defines
a width of the housing 105. The width of the housing 105 is greater than the depth
of the housing 105.
[0084] The tank 103 of the consumable component 102 comprises a window 109, which allows
the quantity of e-liquid remaining in the tank 103 to be visually assessed. The device
101 includes a slot 110 so that the window 109 of the consumable component 102 can
be seen whilst the rest of the tank 103 is obscured from view when the consumable
component 102 is inserted into the cavity at the upper end 108 of the device 102.
[0085] A lower end 111 of the device 101 includes a light 112 (e.g. an LED) located behind
a small translucent cover. The light 112 may be configured to illuminate when the
smoking substitute system 100 is activated. Whilst not shown, the consumable component
102 may identify itself to the device 101, via an electrical interface, RFID chip,
or barcode.
[0086] Figs. 2A and 2B are schematic drawings of the device 101 and consumable component
102. These figures provide an overview of the components that form part of the consumable
component 102 and device 101. As is apparent from Fig. 2A, the device 101 includes
a power source 113, a controller 114, a memory 115, a wireless interface 116, an electrical
interface 117, and, optionally, one or more additional components 118.
[0087] The power source 113 is a battery (e.g. a rechargeable battery). The controller 114
may, for example, include a microprocessor. The memory 115 may include non-volatile
memory. The memory 115 may include instructions which, when implemented, cause the
controller 114 to perform certain tasks or steps of a method.
[0088] The wireless interface 116 may be configured to communicate wirelessly with another
device, for example a mobile device, e.g. via Bluetooth®. To this end, the wireless
interface 116 could include a Bluetooth® antenna. Other wireless communication interfaces,
e.g. WiFi®, are also possible. The wireless interface 116 may also be configured to
communicate wirelessly with a remote server.
[0089] The electrical interface 117 of the device 101 may include one or more electrical
contacts. The electrical interface 117 may be located in a base of the cavity formed
in the upper end 104 of the device 101. When the device 101 is physically coupled
to the consumable component 102, the electrical interface 117 of the device 101 is
configured to transfer electrical power from the power source 113 to the consumable
component 102 (i.e. upon activation of the smoking substitute system 100).
[0090] The electrical interface 117 may be configured to receive power from a charging station
when the device 101 is not physically coupled to the consumable component 102 and
is instead coupled to the charging station. The electrical interface 117 may also
be used to identify the consumable component 102 from a list of known consumables.
For example, the consumable component 102 may include e-liquid having a particular
flavour and/or having a certain concentration of nicotine (which may be identified
by the electrical interface 117). This can be indicated to the controller 114 of the
device 101 when the consumable component 102 is connected to the device 101. Additionally,
or alternatively, there may be a separate communication interface provided in the
device 101 and a corresponding communication interface in the consumable component
102 such that, when connected, the consumable component 102 can identify itself to
the device 101.
[0091] The additional components 118 of the device 101 may comprise an indicator (e.g. the
light 112 discussed above), a charging portion, a battery charging control circuit,
a sensor or e.g. user input.
[0092] The charging port (e.g. USB or micro-USB port) may be configured to receive power
from the charging station (i.e. when the power source 118 is a rechargeable battery).
This may be located at the lower end 111 of the device 101. Alternatively, the electrical
interface 117 discussed above may be configured to act as a charging port configured
to receive power from the charging station such that a separate charging port is not
required.
[0093] The battery charging control circuit may be configured for controlling the charging
of the rechargeable battery. However, a battery charging control circuit could equally
be located in the charging station (if present).
[0094] The sensor may be e.g. an airflow (i.e. puff) sensor for detecting airflow in the
smoking substitute system 100, e.g. caused by a user inhaling through a mouthpiece
portion 107 of the consumable component 102. The smoking substitute system 100 may
be configured to be activated when airflow is detected by the airflow sensor. This
sensor could alternatively be included in the consumable component 102. The airflow
sensor can be used to determine, for example, how heavily a user draws on the mouthpiece
portion 107 or how many times a user draws on the mouthpiece portion 107 in a particular
time period.
[0095] The user input may be a button. The smoking substitute system 100 may be configured
to be activated when a user interacts with the user input (e.g. presses the button).
This provides an alternative to the airflow sensor as a mechanism for activating the
smoking substitute system 100.
[0096] The consumable component 102, which is shown in Fig. 2B, includes the tank 103, an
electrical interface 119, a vaporiser 120, an air inlet 121, an air outlet 122 (e.g.
formed in the mouthpiece portion 107), and one or more additional components 123.
[0097] The electrical interface 119 of the consumable component 102 may include one or more
electrical contacts. The electrical interface 117 of the device 101 and the electrical
interface 119 of the consumable component 102 may be configured to contact each other
and thereby electrically couple the device 101 to the consumable component 102 when
the base portion 106 of the consumable component 102 is inserted into the cavity formed
in the upper end 104 of the device 101 (as shown in Fig. 1A). In this way, electrical
energy (e.g. in the form of an electrical current) is able to be supplied from the
power source 113 in the device 101 to the vaporiser 120 in the consumable component
102.
[0098] The vaporiser 120 is configured to heat and vaporise e-liquid contained in the tank
103 using electrical energy supplied from the power source 113. As will be described
further below, the vaporiser 120 heats the e-liquid received from the tank 103 to
vaporise the e-liquid. The air inlet 121 is configured to allow air to be drawn into
the smoking substitute system 100 when a user inhales using the air outlet 122 formed
in the mouthpiece portion 107, such that the vaporised e-liquid is drawn through the
consumable component 102 for inhalation by the user.
[0099] In operation, a user activates the smoking substitute system 100, e.g. through interaction
with a user input forming part of the device 101 or by inhaling through the air outlet
122 as described above. Upon activation, the controller 114 may supply electrical
energy from the power source 113 to the vaporiser 120 (via electrical interfaces 117,
119), which may cause the vaporiser 120 to heat e-liquid drawn from the tank 103 to
produce a vapour which is inhaled by a user through the mouthpiece portion 107.
[0100] An example of one of the one or more additional components 123 of the consumable
component 102 is an interface for obtaining an identifier of the consumable component
102. As discussed above, this interface may be, for example, an RFID reader, a barcode,
a QR code reader, or an electronic interface which is able to identify the consumable
component 102. The consumable component 102 may, therefore include any one or more
of an RFID chip, a barcode or QR code, or memory within which is an identifier and
which can be interrogated via the electronic interface 117 in the device 101.
[0101] It should be appreciated that the smoking substitute system 100 shown in figures
1A to 2B is just one exemplary implementation of a smoking substitute system 100.
For example, the system could otherwise be in the form of an entirely disposable (single-use)
system or an open system in which the tank is refillable (rather than replaceable).
[0102] Figures 3A, 3B, 3C and 3D are section views of the consumable component 102 described
above. The air inlet 121 of the consumable component 102 is in the form of an aperture
formed in the first side wall 108c of the housing 105. In particular, the air inlet
121 is spaced along the first side wall 108c (in a longitudinal direction) from the
base portion 106 of the housing 105 so as to be partway along the first side wall
108c from the base portion 106. The air outlet 122 is formed in the mouthpiece portion
107 and an airflow path 124 extends from the air inlet 121 to the air outlet 122,
such that a user can draw air through the airflow path 124 by inhaling at the air
outlet 122. As will be described in more detail below, the airflow path 124 follows
a generally U-shaped path through the consumable component 102.
[0103] The airflow path 124 comprises first 138a, second 138b and third 138c airflow path
portions. The first airflow path portion is defined by a first passage 125a extending
longitudinally from the air inlet 121 towards the base portion 106 of the consumable
component 102. This the first portion 138a of the air flow path extends from the air
inlet 121 away from the mouthpiece portion 107. This first passage 125a is defined
between a first tank wall 126a that is laterally (i.e. transversely) spaced from the
first side wall 108c (in which the air inlet 121 is formed) and that extends longitudinally
from an internal surface of the mouthpiece portion 107.
[0104] The third airflow path is similarly defined by a second passage 125b that is formed
between a second tank wall 126b and the second side wall 108d. The second tank wall
126b extends longitudinally from an internal surface of the mouthpiece portion 107
and is laterally spaced from the second side wall 108d. Both the first 126a and second
126b tank walls span the front 108a and rear 108b (see Fig. 3B) walls of the housing
105. In this way, the tank 103 is partly defined between the first and second tank
walls 126a, 126b, the front 108a and rear 108b walls, and an internal surface of the
mouthpiece portion 107.
[0105] The tank walls 126a, 126b and the mouthpiece portion 107 are integrally formed with
each other so as to form a single unitary component that may e.g. be formed by way
of an injection moulding process. Such a component may be formed of a thermoplastic
material such as polypropylene. To facilitate this (e.g. to allow removal from a mould),
each of the tank walls 126a, 126b is tapered from a proximal end at which it is connected
to the mouthpiece portion 107 to an opposing distal end.
[0106] The system 100 comprises first 137a and second 137b elongate absorbent elements that
are respectively disposed in the first 125a and second 125b passages. Each absorbent
137a, 137b element is formed of a porous material (e.g. a foam) so as to be suitable
for capturing liquid that leaks into the passages 125a, 125b. As is apparent from
Fig. 3D in particular, each of the absorbent elements 137a, 137b has a cross-sectional
area that is less than the cross-sectional area of the passage 125a, 125b within which
it is received. That is, neither absorbent element 137a, 137b fills the cross-section
of its respective passage 125a, 125b. Each absorbent element 137a, 137b comprises
a longitudinally extending groove 139a, 139b that, together with the respective side
wall 108c, 108d of the housing 105 defines a corresponding portion 138a, 138c of the
airflow path 124.
[0107] The first passage 125a, in addition to having a portion (defining the first airflow
path portion 138a) that extends from the air inlet 121 towards the base portion 106,
includes a portion that extends from the air inlet towards the mouthpiece portion
107. Thus, the air inlet 121 joins with the first passage 125a partway along the first
passage 125a. The first absorbent member 137a extends longitudinally along the first
tank wall 126a for substantially the entire length of the first passage 125a to an
end proximate the mouthpiece portion 107 that is tapered. In this way, a portion of
the first absorbent member 137a is adjacent (albeit on an opposite side of the first
passage 125a) to the air inlet 121.
[0108] Similar to the first absorbent member 137a, the second absorbent member 137b extends
longitudinally along the second tank wall 126b for substantially the entire length
of the second passage 125b.
[0109] The second airflow path portion 138b is in the form of a vaporising chamber 127 that
extends transversely across the housing 105 so as to connect lower ends of the first
125a and second 125b passages. Thus, upon inhalation by a user, air may flow into
the air inlet 121, through the first passage 125a, through the vaporising chamber
127 (where vapour may be entrained in the air) and subsequently through the second
passage 125b where it is discharged (into a user's mouth) from the air outlet 122
at an upper end of the second passage 125b. Thus, the airflow path 124 comprises at
least two turns (at the air inlet 121 and the connection between the vaporising chamber
127 and the first passage 125a) between the vaporiser chamber 127 and the air inlet
121. This may reduce the propensity for leakage of e-liquid out of the air inlet 121
(i.e. from the vaporising chamber 127).
[0110] The vaporiser 120 (briefly discussed with reference to Fig. 2B) is located in the
vaporising chamber 127 and comprises a porous wick 128 and a heater filament 129 coiled
around the porous wick 128. The wick 128 extends across the vaporising chamber 127
(perpendicular to the direction of airflow through the chamber 127). That is, the
wick 128 extends in the depth direction of the housing 105.
[0111] The vaporising chamber 127 is formed within an insert 130 that is received in an
open lower end of the housing 105 so as to define the base portion 106 of the consumable
component 102. The insert 130 seals against the walls of the housing 105 so as to
define a lower end of the tank 103. Thus, the walls of the insert 130 (defining the
vaporising chamber 127) separate the vaporising chamber 127 from the tank 106. In
particular, an upper transverse wall 133 of the insert 130 extends from the first
tank wall 126a to the second tank wall 126b so as to separate the vaporising chamber
127 from the tank 103 (and so as to define a lower surface of the tank 103).
[0112] To form a seal with the tank walls 126a, 126b, the upper wall comprises grooves 134a,
134b that extend in a direction of the depth of the housing 105 and receive distal
ends of the tank walls 126a, 126b. This arrangement also seals the tank 103 from the
air passages 125a, 125b, which connect to the vaporising chamber 127 via respective
channels 135a, 135b formed in the insert 130.
[0113] Both of the first 137a and second 137b absorbent members are spaced from the insert
130 (i.e. from the upper transverse wall 133 of the insert 130). Thus, a void is formed
between each absorbent member 137a, 137b and the insert 130. This ensures that liquid
on the surface of the insert 130 is not transported along the absorbent members 137a,
137b (and to the air inlet 121 or air outlet 122).
[0114] The insert 130 comprises two apertures 131a, 131b formed in opposing walls of the
insert 130 for receipt of respective ends of the wick 128 therethrough. The insert
130 is spaced from each of the front 108a and rear 108b walls, such that gaps 132a,
132b are formed between the insert 130 and each of the front 108a and rear 108b walls.
These gaps 132a, 132b are arranged such that the ends of the wick 128 projecting through
the apertures 131a, 131b in the insert 134 are received in the gaps 132a, 132b. In
this way, the ends of the wick 128 are in contact with aerosol precursor (e-liquid)
stored in the tank 106. This e-liquid is transported along the wick 128 (e.g. by capillary
action) to a central portion of the wick 128 that is exposed to airflow flowing through
the vaporising chamber 127. The transported e-liquid is heated by the heater filament
129 (when activated e.g. by detection of inhalation), which causes the e-liquid to
be vaporised and to be entrained in air flowing across the wick 128. This vaporised
liquid may cool to form an aerosol in the passage 140, which may then be inhaled by
a user. The insert also 130 accommodates the electrical interface 119 of the consumable
component 102. The electrical interface 119 comprises two electrical contacts 136a,
136b that are electrically connected to the heating filament 129. In this way, when
the consumable component 102 is engaged with the device 101, power can be supplied
from the power source 113 of the device to the heating filament 129.
[0115] While exemplary embodiments have been described above, many equivalent modifications
and variations will be apparent to those skilled in the art when given this disclosure.
Accordingly, the exemplary embodiments set forth above are considered to be illustrative
and not limiting.
[0116] Throughout this specification, including the claims which follow, unless the context
requires otherwise, the words "have", "comprise", and "include", and variations such
as "having", "comprises", "comprising", and "including" will be understood to imply
the inclusion of a stated integer or step or group of integers or steps but not the
exclusion of any other integer or step or group of integers or steps.
[0117] It must be noted that, as used in the specification and the appended claims, the
singular forms "a," "an," and "the" include plural referents unless the context clearly
dictates otherwise. Ranges may be expressed herein as from "about" one particular
value, and/or to "about" another particular value. When such a range is expressed,
another embodiment includes from the one particular value and/or to the other particular
value. Similarly, when values are expressed as approximations, by the use of the antecedent
"about," it will be understood that the particular value forms another embodiment.
The term "about" in relation to a numerical value is optional and means, for example,
+/- 10%.
[0118] The words "preferred" and "preferably" are used herein refer to embodiments of the
invention that may provide certain benefits under some circumstances. It is to be
appreciated, however, that other embodiments may also be preferred under the same
or different circumstances. The recitation of one or more preferred embodiments therefore
does not mean or imply that other embodiments are not useful, and is not intended
to exclude other embodiments from the scope of the disclosure, or from the scope of
the claims.