FIELD OF THE INVENTION
[0001] The present invention falls within the field of the production of equipment and systems
for collecting waste material in a liquid, sludge or solid state. In particular, the
present invention relates to a tanker-type equipment which can be used for collecting
dry material and/or for collecting wet material, i.e. solid material mixed with a
liquid.
PRIOR ART
[0002] The use of equipment for collecting different materials which can be broadly divided
into wet materials and dry materials is widespread. Among known equipment there are
the tankers, i.e. mobile vehicles (namely, motor vehicles such as trucks) provided
with a frame on which a tank intended to collect a material, and possibly treating
the collected material, is installed. Typically, the collection into the tank occurs
by means of a vacuum generated inside the tank itself by means of a vacuum assembly.
The latter comprises a positive displacement compressor, for example of the type described
in patent applications
EP3106611,
EP3106610, and
EP3332123 to the same Applicant, or alternatively a centrifugal pump. In any case, the vacuum
assembly is operatively connected to the tank by means of a vacuum line intended to
be flown by an air flow drawn by the tank due to the negative pressure generated by
the same vacuum assembly.
[0003] In any case, there is a need to protect the vacuum assembly, in particular the positive
displacement pump, from solid or liquid particles possibly present in the air flow
drawn through the vacuum line. This need is above all felt when the collected material
is a dry material. The expansion of such material in the tank is in fact associated
with raising large amounts of dust (light volatile particles), a fraction of which
unavoidably remains in the drawn air flow, even if interception devices or filters
arranged within the tank are provided in the tank.
[0004] In order to remove dust present in the drawn air flow, bag filters arranged upstream
of the intake of the volumetric pump are usually employed. These filters comprise
one or more calm chambers whose volume is set based on the air flow rate treated by
the vacuum assembly (usually, 2, 3 or 4 cubic meters) and in which filtering bags
are arranged. Due to their volume, bag filters take up a lot of space on the vehicle
and are typically installed between the cab and the tank. The presence of a bag filter
significantly affects the vehicle size and thus the final production costs.
[0005] Beside that, practice has shown that bag filters cannot be used with wet material,
even less with liquid material. The contact of a water-containing material with the
filtering bags would cause them quickly to clog. For this reason, in the case of equipment
intended to collect also wet material, beside dry material, typically two suction
lines are provided: a first line comprising a bag filter and activated when dry material
is collected, and a second suction line provided with filtration means intended to
separate the wet portion contained in the drawn air flow. Providing two suction lines
significantly affects the design and production costs of the equipment.
[0006] If the equipment size dose not allow for this solution, or when the cost of the equipment
has to be limited, it is used a single suction line, with the advice to remove the
filtering bags every time wet material has to be collected and to install them again
every time dry material has to be collected. However, these servicing operations require
much time and are complex and thus are extremely critical in terms of costs. Therefore,
to avoid these drawbacks, presently an equipment intended for the collection of dry
material is not or very rarely used for collecting wet material.
[0007] In any case, the selection of a bag filter represents a critical aspect in terms
of design, taken into account how significantly the volume of such filters affects
the layout of the equipment (tanker). At the same time, their installation greatly
increases the unladen weight of the equipment itself.
[0008] In view of the above a need thus arises to provide a new technical solution which
allows the above-mentioned drawbacks to be overcome, avoiding in particular the provision
of two suction lines and the use of bag filters.
SUMMARY
[0009] The main task of the present invention is to provide an equipment for collecting
wet material and dry material which allows the above-mentioned drawbacks to be overcome.
[0010] Within the scope of this task, a first object of the present invention is to provide
a tanker-type equipment for collecting wet material or dry material which does not
require the use of bag filters. Another object of the present invention is to provide
a tanker-type equipment which requires a single suction line. Another object of the
present invention is to provide a tanker-type equipment wherein the filtration of
air drawn by the vacuum assembly is obtained by means of devices having a relatively
small volume. Not least object of the present invention is to provide an equipment
which is reliable and can be produced easily and at competitive costs.
[0011] The Applicant has noticed that the above-mentioned task and objects can be achieved
by arranging at least two cyclone filters in series along the suction line and by
providing for a dispersion of water in the air, so as to moisten any solid particles
present therein, upstream of, at the inlet of or inside one of said cyclone filters,
preferably the cyclone filter located nearer to the vacuum assembly. It is thus promoted
the separation of particles which become bound with water before the air reaches the
vacuum assembly. Such separation is determined by the centrifugal force associated
with the whirling motion to which the air flow is subjected due to the configuration
of the cyclone filter. In particular, the above-mentioned tasks and objects are achieved
by a tanker-type equipment for collecting wet material and dry material, wherein said
equipment comprises:
- a vehicle including a frame on which a collection tank is installed, said collection
tank comprising at least a first compartment for collecting said dry material or said
wet material;
- a vacuum assembly for generating a vacuum at least inside said first compartment;
- a suction line through which the first compartment communicates with the vacuum assembly
so that, following the activation of said vacuum assembly, an air flow which flows
through said suction line is drawn from said first compartment.
[0012] According to the invention, the equipment comprises a washing assembly for dispersing
water in said air flow so as to moisten solid particles contained in said air flow,
thus promoting their aggregation, said washing assembly being activated at least during
the collection of dry material.
[0013] According to the invention, the equipment comprises at least a first cyclone filter
operatively arranged along the suction line, wherein said first cyclone filter induces
said air flow and said water dispersed therein in a whirling motion following which
a wet mixture, formed by said water and said solid particles, is separated from said
air flow.
[0014] The equipment further comprises a second cyclone filter operatively arranged along
said suction line between the first cyclone filter and said first compartment to intercept
a first fraction of solid particles contained in the air flow coming from said first
compartment when the collected material is dry or to intercept a wet mixture formed
by water and solid particles contained in said air flow when the collected material
is wet. Said second cyclone filter comprises an inlet communicating with the first
compartment through a first section of the suction line, a first outlet to let the
first fraction of solid particles or the wet mixture separated from the air flow out
and a second outlet to let the air flow deprived of said first fraction of solid particles
or of said wet mixture out.
[0015] Still according to the invention, the first cyclone filter comprises an inlet communicating
with the second outlet of the second cyclone filter, a first outlet communicating
with a compartment of the tank, through at least one cyclone discharge valve, and
a second outlet communicating with the vacuum assembly.
[0016] Advantageously, the use of cyclone filters arranged in series and of the washing
assembly makes it possible to provide a single suction line. In particular, when wet
material is collected, the cyclone filters can act on the air flow containing solid
particles and water deriving from the collection itself. When dry material is collected,
water is instead introduced by means of the washing assembly. In this second case,
by dispersing water in the air flow drawn from the first compartment, the first cyclone
filter operates always in presence of water for a better filtration. The use of cyclone
filters is extremely advantageous in terms of design and production costs. Advantageously,
the volume of a cyclone filter is smaller than the volume of a bag filter.
[0017] According to a possible embodiment, the tank defines a second compartment, different
from said first compartment, in which only wet material is collected, wherein said
first outlet of said first cyclone communicates with said second compartment. Advantageously,
the tank has two separate compartments, which facilitate the selective discharge of
the tank. When dry material is collected, it keeps its
"dry" physical state until it is discharged, which can advantageously happen, for example,
in a facility devoted to the treatment of dry material only.
[0018] Preferably, the equipment comprises a primary discharge line and a secondary discharge
line of the first cyclone filter, wherein said primary discharge line brings the first
outlet of the first cyclone filter into communication with the second compartment
and wherein the secondary discharge line brings the first outlet into communication
with the first compartment, each discharge line comprising at least one shut-off valve.
[0019] Preferably, said equipment comprises a shut-off valve arranged along said first section
of said suction line between the first compartment and said inlet of the second cyclone.
[0020] In a possible embodiment, said equipment comprises a by-pass line which, when activated,
brings said first compartment into communication with the inlet of the first cyclone
filter; said equipment comprising at least one shut-off valve arranged along the by-pass
line to allow or prevent a flow of the air flow coming form said first compartment.
[0021] According to a possible embodiment, the equipment comprises a control unit for controlling
the vacuum assembly and/or the washing assembly. Preferably, the latter is activated
when the equipment collects dry material, whereas it can be deactivated when wet material
is collected.
[0022] Preferably, at least one of the cyclone filters comprises a first sensor which detects
the filling level thereof. Said first sensor is electrically connected to the control
unit which causes the vacuum assembly to stop when the filling level, detected by
the first sensor, exceeds a predetermined value.
[0023] According to a possible embodiment, the equipment comprises a discharge unit for
collecting and discharging in a controlled way the wet mixture separated in the first
cyclone filter. Said discharge unit comprises a settling chamber provided with a first
inlet communicating with the cyclone discharge valve, an outlet communicating with
a compartment of the tank through a first shut-off connecting valve and a second inlet
communicating with an air source through a connecting valve; while said material is
collected in said first compartment, the cyclone discharge valve is open, whereas
the connecting valve and the shut-off valve are closed. This solution allows the wet
mixture to be continuously discharged into the settling chamber, at the same time
maintaining a vacuum condition in the suction line.
[0024] Preferably, the air source is pressurized when the outlet of the settling chamber
communicates, through a first shut-off valve, with the second compartment (intended
to collect wet material), whereas it is at atmospheric pressure when the outlet of
the settling chamber is communicating, through a second shut-off valve, with the first
compartment subjected to vacuum conditions.
[0025] Preferably, the settling chamber is provided with a second sensor which detects the
filling level thereof. Even more preferably, the cyclone discharge valve, said connecting
valve, and said at least one shut-off valve are controlled by the control unit so
that, when the filling level of the settling chamber exceeds a predetermined value,
or after a predetermined time interval, the control unit causes the cyclone discharge
valve to close and said connecting valve and said at least one shut-off valve to open.
In this way, the suction line maintains its vacuum condition also while discharging
the wet mixture from the settling chamber.
[0026] According to a possible embodiment, the washing assembly is configured to disperse
water in the air flow coming from the first compartment upstream of or at said inlet
of the first cyclone filter.
[0027] According to a possible embodiment thereof, the washing assembly comprises a feeding
pump provided with a suction line communicating with a water source, and a delivery
line, which supplies a dispersion unit, wherein a shut-off valve is arranged along
the delivery line and wherein said washing assembly disperses water in said air flow
following the activation of the pump and following the opening of the shut-off valve.
[0028] In an embodiment thereof, the dispersion unit comprises one or more nozzles which
nebulize said water in said air flow.
LIST OF THE FIGURES
[0029] Further features and advantages of the invention will become more apparent form the
following detailed description of some preferred, although not exclusive, embodiments
of the equipment, herein illustrated for indicating and non-limiting purposes with
the aid of the attached drawings, wherein:
- Figure 1 is a schematic view of a first possible embodiment of an equipment according
to the present invention;
- Figure 2 is a schematic view of a second possible embodiment of an equipment according
the present invention;
- Figure 3 is a view of the detail III indicated in Figure 2.
[0030] The same reference numerals and characters in the figures indicate the same elements
or components.
DETAILED DESCRIPTION
[0031] Referring to the mentioned figures, the present invention relates to a tanker-type
equipment for collecting wet material or dry material. For the purposes of the present
invention, by the term
"dry material" it is meant a material having no or a low percentage of humidity. The term
"wet material" means instead a material in liquid, sludge or solid state having a high percentage
of humidity.
[0032] The equipment, generally indicated with reference numeral 1, comprises a vehicle
3 and a tank installed on a frame 4 of the vehicle, which is movable on wheels. By
the term
"mobile vehicle " it is generally meant a motor vehicle, in particular a truck, of the kind conventionally
used for producing tankers, i.e. a motor vehicle comprising a front portion with a
driver's cab 3A and a rear portion on which the frame 4 rests. Further details of
the vehicle 3 are not herein specified, since vehicles suitable for this purpose can
be identified by a skilled person with the aid of his common knowledge.
[0033] By the term
"tank" it is generally meant a body having any shape (for example, a cylindrical shape with
an axis parallel or transverse to the longitudinal axis Y of the vehicle, or a prismatic
shape with a square or rectangular cross-section in a section plane parallel or transverse
to the longitudinal axis Y of the vehicle), defining an internal volume in which dry
or wet material can be collected.
[0034] The tank 2 thus defines in its interior at least a first compartment 11 for collecting
(dry or wet) material. The first compartment 11 is closed at least while the material
is collected and is provided with at least one opening 11A for conveying the (dry
or wet) material inside it. According to a known solution, the material is conveyed
into the first compartment 11 by means of a hose connected to said first opening 11A.
[0035] The equipment 1 according to the invention further comprises a vacuum assembly 50
for generating a negative pressure, or better a vacuum, inside the first compartment
11. The equipment 1 further comprises a suction line 15 (in the following also indicated
by the term
"vacuum line 15"), which brings the vacuum assembly 50 into communication with the first compartment
11. The vacuum assembly 50, further to its activation, draws air from the first compartment
11, generating a vacuum therein. As a consequence, the material to be collected (either
dry or, alternatively, wet) is drawn, by means of the hose 111, into the first compartment
11 through the first opening 11A.
[0036] According to the present invention, the equipment 1 comprises at least a first cyclone
filter 21 (in the following also indicated by the term
"first cyclone 21 ") operatively arranged along the vacuum line 15 to intercept solid particles
contained in the air flow coming form the first compartment 11. By the term
"cyclone filter", or more simply
"cyclone", it is meant to generally indicate a device configured so as to generate a whirling
motion in a fluid flow entering into the device itself, in such a way that, due to
the centrifugal force characterizing the whirling motion, at least a fraction of the
solid and/or liquid particles present in the fluid flow adheres to the inner walls
of the device and is thus separated from the gaseous fraction.
[0037] According to the invention, the equipment 1 further comprises an air flow washing
assembly 30 configured to disperse water in the air flow itself. Dispersing water
in the air flow coming from the first compartment 11 aims at moistening the solid
particles contained in the air flow, so that they can adhere to one another to form
agglomerates of a larger size, which can be more easily separated from the air. Essentially,
when it is activated, the washing assembly 30, generates a fluid mixture containing
air, solid particles and water. Such mixture is subjected to a whirling motion within
the first cyclone 21, said whirling motion being induced by the configuration of the
cyclone itself. Further to such whirling motion, a wet mixture formed by solid particles
and water adheres to the inner walls of the first cyclone 21 and is separated from
the air. The latter, due to the negative pressure generated by the vacuum assembly
50, is drawn out of the first cyclone 21 deprived of impurities, so as to reach the
inlet of the vacuum assembly itself 50.
[0038] Still according to the invention, the washing assembly 30 is activated at least when
the equipment 1 operates according to a first operating mode, in which dry material
is drawn into the first compartment 11. The washing assembly 30 can stay deactivated
when the equipment 1 operates according to a second operating mode, in which wet material
is drawn into the same first compartment 11.
[0039] According to the invention, the equipment also comprises at least one second cyclone
filter 22 (in the following more simply indicated by the term
"second cyclone 22") operatively arranged along the suction line 15 between the first cyclone 21 and
the first compartment 11 of the tank 2. The second cyclone 22 is intended to intercept
a first fraction of solid particles contained in the air flow coming form the first
compartment 11, before the same air flow reaches the first cyclone 21. In other words,
in this embodiment, the second cyclone 22 represents a first filtration stage of solid
particles, whereas the first cyclone 21 represents a further filtration stage, which
eliminates solid particles and water still present in the air flow leaving the second
cyclone 22. The two cyclones 21, 22 are thus arranged operatively in series along
the suction line 15.
[0040] Still according to the invention, the first cyclone comprises an inlet 21A for the
air flow drawn for the first compartment 11 and a first outlet 21B communicating with
a collection compartment of said tank 2 through at least one cyclone discharge valve
60. A second outlet 21C of the first cyclone 21 communicates instead with the vacuum
assembly 50 for letting the air depurated (by the same first cyclone 21) from solid
particles and water introduced by means of the washing assembly 30 and/or present
in the air flow drawn form the first compartment 11 out.
[0041] The second cyclone 22 comprises instead an inlet 22A communicating with the first
compartment 11 through a section 15A of the suction line 15. The second cyclone 22
further comprises a first outlet 22B for letting the first fraction of solid particles
or said wet mixture separated, by means of the same second cyclone 22, from the air
flow coming from the first compartment 11 out. A second outlet 22C is instead provided
for letting the air flow coming from the first compartment 11 and deprived of the
first fraction of solid particles or of said wet mixture exiting through the first
outlet 22B out. The first outlet 22B communicates with a compartment, preferably the
first compartment 11, of the tank 2, whereas the second outlet 22C communicates with
the inlet 21A of the first cyclone 21 through another section 15B of the feeding line
15.
[0042] Referring to Figure 1, preferably the first outlet 22B of the second cyclone 22 communicates
with said first compartment 11 in a
"direct" way, i.e. so that the first fraction of solid particles directly falls into the first
compartment 11. In an alternative embodiment, a cyclone discharge valve or a cyclone
discharge unit 72, such as that schematically shown in Figure 2 and hereinafter described,
can be provided.
[0043] According to a preferred embodiment, the equipment 1 comprises a by-pass line 16,
which, when activated, brings the first compartment 11 into communication with the
inlet 21A of the first cyclone 21 so that the air flow drawn from the first compartment
11 directly reaches the inlet 21A of the first cyclone 22, thus by-passing the second
cyclone 22. To this end, along the by-pass line 16 a shut-off valve 166 (in the following
also indicated as by-pass valve 166) is arranged to allow or prevent a passage, through
the same by-pass line 16, of the air flow coming form the first compartment 11. In
particular, when the by-pass valve 166 is closed, the by-pass line is considered to
be
"deactivated", whereas when the by-pass valve 166 is open the by-pass line 16 is considered to be
"activated".
[0044] The presence of two cyclones 21, 22 advantageously allows carrying out two filtration
stages of the air flow drawn by vacuum assembly 50. This condition is particularly
advantageous when the collection of dry material prevails or is at least comparable
with the collection of wet material. However, if the collection of dry material is
assumed to be a marginal activity as compared to the collection of wet material, then
the dry material could be treated using only the first cyclone 21, in combination
with the washing assembly 30 described above. At the same time, the first cyclone
21 alone (i.e. without activating the washing assembly 30) could also be used when
the material collected in the first compartment 11 is just wet material. Advantageously,
activating/deactivating the by-pass line 16 allows to quickly change configuration
according to the needs or according to the use conditions envisaged for the equipment
1.
[0045] According to a preferred embodiment, shown in the figures, the collection tank 2
comprises a second compartment 12, spatially separated from the first compartment
11, in which the wet mixture (water and solid particles) separated form the air by
the first cyclone 21 is discharged. Preferably, although not exclusively, the second
compartment 12 is defined in a position adjacent to the first compartment 11, so that
the two compartments 11, 12 are separated by a wall 6.
[0046] According to a possible embodiment, the tank 2 comprises in its interior also a third
compartment 13, preferably used for receiving water to feed the washing assembly 30.
The third compartment 13 is spatially separated from the first compartment 11 and
the secondo compartment 12. In the schematic representation of Figures 1 and 2, the
third compartment 13 is located at an opposite side of the first compartment 11 relative
to the second compartment 12.
[0047] According to an embodiment, the first outlet 21B of the first cyclone 21 communicates,
in a direct or indirect way, with the second compartment 12 through a primary discharge
line 301 and communicates, in a direct or indirect way, with the first compartment
11 through a secondary discharge line 302. The term
"direct" indicates that the outlet of the first cyclone 21 communicates directly with a compartment
through a corresponding line 301, 302, whereas the term
"indirect" indicates the possibility that a discharge unit 71, for example of the type hereinafter
described, is provided between the outlet of the first cyclone 21 and the discharge
lines 301, 302.
[0048] Each of these lines is provided with a shut-off valve 301A, 302A, which allows (when
open) or prevents (when closed) the discharge through the corresponding line 301,
302 of water or water-particle mixture leaving the first cyclone 21. In this respect,
in a first possible operating mode, if the material collected by the equipment 1 is
dry, then the material (wet mixture) separated by means of the first cyclone 21 is
preferably discharged into the second compartment 12 through the primary discharge
line 302 (valve 301A open and valve 302A closed). In this way, the material collected
in the first compartment 11 remains dry, without mixing with the wet material leaving
the first cyclone 21. On the contrary, if the material drawn into the first compartment
11 is wet, then the first cyclone 21 intercepts the waste portion leaving the first
compartment 11. In this case, the mixture (waste) leaving the first cyclone 21 may
be discharged, through the secondary discharge line 302 (valve 301A closed, valve
302A open), into the first compartment 11, in which there is already wet material.
[0049] For the purposes of the present invention, the vacuum assembly 50 may have a
per se known configuration. In any case, the vacuum assembly shall comprise at least one
pump 51 (for example a lobe pump or, alternatively, a blade pump or a liquid-ring
pump) comprising an intake section 51A communicating with the vacuum line 15 and an
outlet section 51B communicating, through a first silencer 53A, with the outer environment.
The pump 51 is preferably configured both for generating a vacuum in the first compartment
11 and for generating a positive pressure in the same first compartment 11 or in other
compartments (for example, the second compartment 12). For example, when dry material
has been collected in the first compartment 11, the pump 51 can be used for generating
a positive pressure in said compartment, in order to push the liquid portion out of
the tank 2 through the second opening 11B (after opening of the shut-off valve 102).
The pump 51 can be also used for generating a negative pressure (vacuum) in other
compartments of the tank 2 beside the first compartment 11, as already mentioned above.
[0050] To this end, for reversing the function of the pump 51, a valve 57 is provided, which
in practice swaps the intake and the outlet of the pump 51 between each other. Preferably,
the pump 51 is provided with a cooling-air injection line 59 communicating with the
outer environment through a second silencer 53B. A metal filter 58 is preferably arranged
at the inlet of the vacuum assembly 50 to intercept the air flow before it reaches
the valve 57 or in any case the intake section 51A of the pump 51.
[0051] In general, the equipment 1 comprises a control unit 200 which controls the vacuum
assembly 50 and/or activates and deactivates the washing assembly 30. Preferably,
the control unit 200 is configured to control also the valves of the equipment (indicated
in detail hereinafter) and more generally the components of the equipment which can
be controlled in an automated way.
[0052] For the purposes of the present invention, the tank 2 can have a configuration
per se know, defined by an internally hollow body 2A, for example having a cylindrical form,
closed at its ends by a first end wall 2B and a second end wall 2C. Preferably, the
first end wall 2B is the one located farther away from the cab 3A of the vehicle 3
and is movable between an opening position and a closing position. The first compartment
11 is defined within the tank 2 so as to be at least partially delimited by said first
end wall 2B, so that, when the latter is in the opening position, the material collected
in the first compartment 11 can be discharged therefrom.
[0053] Preferably, the first opening 11A of the first compartment 11 is defined by the first
end wall 2B.
[0054] In a possible embodiment, a second opening 11B of the first compartment 11 is provided
for discharging the liquid portion form the first compartment 11. As already mentioned
above, a hose 111 is preferably connected to the first opening 11A for conveying more
easily material into the first compartment 1. Fittings (for example an elephant trunk),
not shown in the figures, can be arranged on the tank 2, or on the frame 4 supporting
the tank 2, for facilitating the displacement and/or orientation of the hose 111.
Similarly, a hose 112 can be connected also to the second opening 11B for allowing
a controlled discharge of the liquid portion of the material present in the first
container 11. In this respect, the second opening 11B is defined in a proximal position
relative to the bottom of the first compartment 11, whereas the first opening 11A
can be defined in a distal position relative to the bottom, even in a position diametrically
opposed to the second opening 11B.
[0055] According to a possible embodiment, the first compartment 11 is provided with a first
shut-off valve 101 and a second shut-off valve 102 for opening and closing said first
opening 11A and said second opening 11B. During the collection process, i.e. when
the vacuum assembly 50 is activated, the first shut-off valve 101 is open, whereas
the second shut-off valve 102 is closed. During the emptying process of the first
compartment 11, instead, if the collected material is wet (i.e. contains water), the
second shut-off valve 102 can be open to allow the liquid (or sludge) portion to be
discharged, whereas the first shut-off valve 101 can be either closed or open.
[0056] In a possible embodiment, interception/filtration devices 115 are arranged inside
the first compartment 11 for trapping and/or promoting the settling of solid particles
(dust) within the compartment itself. Such interception/filtration means can be selected,
for example, from the group consisting of a labyrinth filter, a chain filter, a baffle
filter, or any combination thereof. In a possible embodiment, the collection tank
2 comprises a first trap 66, provided at the first compartment 11, through which the
vacuum line 15 comes out. Still at the first compartment 11 also a second trap 67
is preferably provided, through which the by-pass line 16 comes out. Preferably, a
sensor S11 is arranged inside the first compartment 11 for detecting the level of
the material collected inside the compartment itself. In particular, the first sensor
S11 is connected to the control unit 200 which controls the operation of the vacuum
assembly 50. The control unit 200 causes the vacuum assembly 50 to stop (i.e. the
drawing of material to be stopped) when the level of the material, detected form the
first sensor S11, exceeds a predetermined value.
[0057] Preferably, the first compartment 11 can be provided with at least one closing device
150 in the by-pass line 16 for closing the inlet section thereof when the material
collected in the first compartment 11 reach a maximum predetermined level. Such closing
device 150, substantially associated with the second trap 67, can be as well controlled
based on the signal detected by sensor S11. For safety reason, however, the closing
device 150 is preferably configured so as to close the suction line 15 independently
of the action, and thus of the proper operation, of the first sensor S11.
[0058] In this respect, since the by-pass line 16 is preferably activated when the collected
material is wet, the closing device 150 associated with the second trap 67 may comprise
a floating ball which closes the inlet section of the by-pass line 16 when the first
compartment 11 is full. On the contrary, the trap 66 does not actually require a closing
device, but can be provided with a filtration device 155 (preferably a mechanical
filtration device of the labyrinth, chain, baffle type or combinations thereof). In
fact, drawing through the first trap 66 mainly occurs when the collected material
is dry, in which case the by-pass line 16 is closed. In any case, the possibility
of providing also the first trap 66 with a closing device of the type describe above
or functionally equivalent thereto is not excluded.
[0059] According to an embodiment, a shut-off valve 8 is arranged along the suction line
15, for example in a position close to the trap 66, to bring into communication the
first compartment 11 with the second cyclone 22. In particular, said shut-off valve
8 is open at least when the collection of dry material prevails, so as to allow double
filtration of the air flow drawn from the first compartment 11.
[0060] In any case, the operating condition of the shut-off valve 8 is operatively related
to that of the by-pass valve 166 located along the by-pass line 16. In particular,
the shut-off valve 8 is closed when the by-pass valve 166 is open for by-passing the
second cyclone 22 and allowing a direct communication between the first compartment
11 and the inlet 21A of the first cyclone 21. The same shut-off valve 8 is instead
open when the by-pass line 16 is deactivated, i.e. when the by-pass valve 166 is closed
(double filtration of the flow drawn from the first compartment 11).
[0061] According to a possible embodiment, the washing assembly 30 is configured so that
the dispersion of water into the air flow drawn from the first compartment 11 occurs
upstream of the inlet (as shown in the figures) or at the inlet 21A of the first cyclone
21. In an alternative embodiment the washing assembly 30 is configured so that said
dispersion occurs also inside the cyclone 21, i.e. downstream of said inlet 21A.
[0062] In a possible, and thus not exclusive, embodiment thereof, the washing assembly 30
comprises a pump PI, whose suction line 32 communicates with a water source, such
as for example the third compartment 13 defined above. The delivery line 33 of the
pump communicates with a dispersion unit 30B, which intercepts the air flow drawn
from the first compartment 11. A shut-off valve 31 (for example, an electronically
controlled pneumatic valve) is arranged along said delivery line 33, for allowing
or preventing the feeding of water to of the dispersion unit 30B. The dispersion of
water occurs further to the activation of the pump P1 and the opening of the shut-off
valve 31. Both are preferably activated by the control unit 200.
[0063] In a possible embodiment thereof, the dispersion unit 30B comprises one or more water-nebulizing
nozzles for generating a cloud of water droplets, which mix with the air flow advantageously
moistening the solid particles contained in the air itself. The dispersion unit 30B
is arranged so that such nebulization occurs at the inlet 21A of said cyclone 21.
However, the dispersion unit 30B could be arranged so as to nebulize water at a location
of the suction line 15 upstream of the inlet 21A. As already mentioned, also the possibility
of nebulizing water substantially inside the first cyclone 21, preferably close to
the inlet 21A, falls in any case with the scope of the present invention.
[0064] As mentioned above, in a preferred embodiment, the water source is defined by a third
compartment 13 of the tank 2, from which the pump P1 draws water.
[0065] In an alternative embodiment, the same second compartment 12 could serve as a source
for the intake of the pump P1. In fact, further to the settling in the second compartment
12, a solid portion lying on the bottom and a liquid portion above the solid portion
are formed, and the pump P1 could draw form said liquid portion. According to a further
embodiment, the pump P1 could also be connected to a water source external to the
equipment (for example a fixed water tap) or draw water from a tank installed on the
vehicle 3, but physically separated from the tank 2.
[0066] As better shown in figure 3, according to an embodiment the first cyclone filter
21 comprises a hollow body comprising at least a cylindrical portion 211, closed at
the top, and a conical portion 212 which extends below the cylindrical portion, referring
to a vertical orientation. The conical portion 212 thus tapers downwardly so as to
promote a gravity-driven motion of the wet mixture, formed by solid particles and
water.
[0067] Referring to the first cyclone filter 21, as mentioned above, it comprises an inlet
21A for the air flow coming, directly or indirectly, from the first compartment 11
through a first section 15A of the suction line 15. By the term directly it is meant
a condition in which the filtration carried out in the first cyclone 21 is substantially
the first filtration which the air flow drawn form the first compartment 11 undergoes
(by-pass line 16 activated, by-pass valve 166 open, shut-off valve 8 closed). The
term
"indirectly" indicates a condition in which the air flow coming from the first compartment 11
has already been subjected to at least one filtration, carried out by the second cyclone
22, before reaching said inlet 21A of the first cyclone 21. In this respect, the equipment
1 could comprise further filtration devices configured to carry out a filtration either
"in series" or
"in parallel" with the filtration carried out by the second cyclone 22.
[0068] The inlet 21A of the first cyclone 21 is arranged so as to let the air flow in into
the hollow body according to a direction substantially tangential to the cylindrical
portion 111 (or the conical portion 112, depending on the height). This triggers the
whirling motion of the air flow inside the hollow body itself.
[0069] As mentioned above, the first cyclone 21 also comprises a first outlet 21B for said
wet mixture, which is separated from the air due to said whirling motion. The first
outlet 21B is arranged substantially close to the end section of the conical portion
112 of the first cyclone 21. The wet mixture moves downwards due to gravity towards
the first outlet 21B, through which it may reach either the second compartment 12
or the first compartment 11, through the corresponding discharge lines 301, 302, as
already mentioned above.
[0070] In this respect, as mentioned above, the first cyclone 21 comprises a cyclone discharge
valve 60 (preferably an electrically actuated pneumatic valve) which intercepts the
wet mixture coming out from the first outlet 21B. While material is drawn in, the
cyclone discharge valve 60 remains closed so as to the keep vacuum conditions in the
suction line 15. The cyclone discharge valve 60 is preferably controlled by the control
unit 200.
[0071] The first cyclone 21 also comprises a second outlet 21C, from which the air deprived
of the wet mixture, which is conveyed towards the first outlet 21A, comes out. The
second outlet 21C communicates with the vacuum assembly 50 by means of a second section
15B of the suction line 15, defined between the same vacuum assembly 50 and the first
cyclone21.
[0072] Preferably, the first cyclone 21 comprises a first sensor S21 for detecting the clogging
filling condition of the hollow body 211, particularly the conical portion thereof,
where the wet mixture mentioned above can build up. Preferably, the first sensor S21
is connected to the control unit 200 which controls the operation of the vacuum assembly
50. In a possible operating mode, the control unit 200 sends a control signal to the
vacuum assembly 50 to stop the operation thereof if the level detected by the first
sensor S21 exceeds a predetermined threshold. This solution is applied in an operating
mode, not shown in the figures, in which the cyclone discharge valve 60 (i.e. the
first outlet 21B of the first cyclone 21) directly communicates with the second compartment
12 through the first discharge line 301 or with the first compartment 11 through the
second discharge line 302. In this case, after, or at the same time with, the stopping
of the vacuum assembly 50, the control unit 200 makes the cyclone discharge valve
60 to open, for allowing the wet mixture to be discharged, into the second compartment
12 or, alternatively, into the first compartment 11, based on the operating mode of
the equipment 1 (collection of either dry or wet material).
[0073] According to an embodiment, shown in figures 2 and 3, the equipment 1 comprises a
discharge unit 71 for collecting and discharging in a controlled way the wet mixture,
which comes out from the first cyclone 21, into the second compartment 12. The discharge
unit 71 comprises a settling chamber 41 communicating, through a first inlet 41A,
with the above-mentioned cyclone discharge valve 60, which in this embodiment represents
a connecting valve between the first cyclone 21 and the same settling chamber 41.
In this respect, the settling chamber 41 is preferably arranged below the first cyclone
21, in particular below the cyclone discharge valve 60, for allowing the wet mixture
to fall by gravity into the chamber itself.
[0074] Referring to the detail view of Figure 3, the settling chamber 41 (in the following
also indicated as
"chamber 41") comprises at least one outlet 41B communicating with a compartment (11 or 12) of
the tank 2 through a corresponding discharge line 301, 302 provided with the corresponding
valve 301A, 302A. The chamber 41 comprises a second inlet 41C communicating with an
air (or other gas) source 7 through a feeding line along which a connecting valve
82 is arranged. Preferably, the valves (81, 301A, 302A) just mentioned are as well
pneumatic valves electrically actuated by the control unit 200.
[0075] The chamber 41 further comprises a sensor S41 which detects the filling condition
thereof and is electrically connected with the control unit 200. While collecting
material (either dry or wet), the cyclone discharge valve 60 is usually open, while
the other valves 81, 301A, 302A, are closed so as to allow the chamber 41 to be filled
with the wet mixture coming form the first cyclone 21. The chamber 41 and the connections
of the same with the three valves 60, 81, 301A, 302A mentioned above are configured
so as to keep the vacuum in the first cyclone 21 and thus in the suction line 15.
[0076] In a first operating mode, in which the chamber 41 communicates, through the primary
discharge line 301, with the second compartment 12 (secondary line 302 closed), the
second inlet 41C then communicates with a pressurized air source 7. In a second operating
mode, in which the chamber 41 communicates, through the secondary line 302 (primary
line 301 closed), with the first compartment 11, the air source can then be at atmospheric
pressure. For the purposes of the present invention, by the term
"pressurized air source " it is meant a source, tank or pressure in which air is kept at a pressure above
the atmospheric pressure (some bars).
[0077] The emptying of the first settling chamber 41 requires the cyclone discharge valve
60 to be closed and the discharge valve 81 and the valve 301A or 302A of the respective
discharge line 301, 302 to be opened. In the case where the chamber 41 communicates
with the second compartment 12 through the second inlet 41C, the pressurized air enters
into the settling chamber 41, promoting the outflow of the wet mixture through the
outlet 71B, i.e. the discharge, preferably towards the second compartment 12. When
instead the chamber 41 communicates with the first compartment 11, due to the vacuum
inside the first compartment 11, i.e. due to the negative pressure relative to the
atmospheric pressure, the wet mixture is drawn into the first compartment 11.
[0078] In any case, closing the cyclone discharge valve 60 allows vacuum to be maintained
in the suction line 15. Thus, the collection of material in the first compartment
11 is never stopped during the emptying process of the settling chamber 41.
[0079] Advantageously, the emptying process can be controlled automatically by the control
unit 200. According to an embodiment, such process is triggered by the filling level
of the chamber 41, detected by means of the sensor S41 associated thereto. The control
unit 200 makes then the cyclone discharge valve 60 to close and at the same time the
other two valves 81, 301A or 302A to open when the filling level, detected by sensor
S41, exceeds a predetermined threshold.
[0080] In an alternative embodiment, the emptying of the settling chamber 41 is time-controlled,
i.e. controlled by the control unit 200 so as to occur at predetermined time intervals.
Preferably, for safety reasons, the sensor S41 is in any case provided in the chamber
41 also when the control unit 200 operates according to this mode (time-controlled
emptying). In this way, even if the chamber 24 becomes full faster than expected,
the control unit 200 can actuate the valves 60, 81, 301A or 302A earlier, i.e. it
can cause an earlier emptying.
[0081] As it can be seen in Figure 3, the second cyclone 22 can have substantially the same
configuration as that of the first cyclone 21 describe above. Hence, also the second
cyclone 22 has a hollow body comprising a cylindrical upper portion 211B and a conical
lower portion 212B extending therefrom, still referring to a vertical orientation.
In the hollow body an inlet 22A is formed which allows the air flow to enter into
the cyclone, preferably into the cylindrical portion of the hollow body, tangentially,
so as generate a whirling motion which causes the separation of at least a fraction
of solid particles form the air flow.
[0082] The second cyclone 22, similarly to the first cyclone 21, comprises a first outlet
22B though which the solid particles separated from the air flow can leave the hollow
body. In this case, however, the first outlet 22B communicates with the first compartment
11 of the tank, so as to bring the solid particles back into the same compartment
from which they come. The second cyclone 22 comprises a second outlet 22C which communicates
with the inlet 21A of the first cyclone 21 through an intermediate section 15C of
the suction line 15.
[0083] The second cyclone 22 too comprises a cyclone discharge valve 60B which intercepts
the solid particles coming out for the first outlet 22B and is closed while material
is collected, so as to keep vacuum in the suction line 15. Furthermore, the second
cyclone 22 too is provided with a sensor S22 for monitoring the filling level of the
hollow body, particularly of the conical portion thereof.
[0084] According to a possible embodiment, also the second cyclone 22 is provided with a
discharge unit 72 (in the following also indicated as second discharge unit) for discharging
in a controlled way the material trapped in the second cyclone 22 due to the whirling
motion. As shown, the discharge unit 72 can be structurally and functionally fully
similar to the above-described discharge unit 71 of the first cyclone 21. Thus, also
this second discharge unit 71 is provided with a settling chamber 42 (in the following
indicated also by the term second chamber 42), having a first inlet 41A communicating
with the first outlet 22B of the second cyclone 22 through the corresponding shut-off
valve 60B. The second chamber 42 comprises an outlet 42B communicating with the first
compartment 11 of the tank 2 through a corresponding shut-off valve 91, and a second
inlet 42C communicating with a pressurized air (or other gas) source 77.
[0085] The second chamber 42 too is preferably provided with a sensor S42 for detecting
the level of the solid particles, i.e. the filling level of the chamber itself.
[0086] As for the first cyclone 21, the valves 91, 92 and the cyclone discharge valve 60B
can likewise be electrically actuated pneumatic valves, so as to be controllable by
the control unit 200. The emptying process of the settling chamber 42 can be carried
out in the same way as described above with reference to the first settling chamber
41 of the first cyclone 21. In practice, also the second chamber 42 is emptied by
closing the corresponding cyclone discharge valve 60B an simultaneously opening the
two valves 91, 92 associated with the same second chamber 42.
[0087] Thus, also the second chamber 42 can be emptied in an automated way by the control
unit 200, when level of the solid particles (detected by the second sensor S42) exceeds
a predetermined vale or at predetermined time intervals. Reference is thus made to
what has been previously described about the emptying of the first chamber 41 of the
first cyclone 21. Such description,
mutatis mutandis, applies also to the second chamber 42.
[0088] However, the possibility for the second cyclone 22 to be configured and/or oriented
differently form the first cyclone 22 falls also within the scope of the present invention.
For example, the second cyclone 22 could be oriented substantially horizontally, whereas
the first cyclone 21 could be arranged vertically.
[0089] Referring to the embodiment schematically shown in figure 2, the operation of the
equipment 1 is hereinafter described with reference to three possible operating modes
already partially mentioned above.
First operating mode - collection of dry material
[0090] For collecting dry material in the first compartment 11, beside activating the vacuum
assembly 50, it is required to open the first shut-off valve 101, to close the second
shut-off valve 102, to open the shut-off valve 8 and the cyclone discharge valves
60, 60B, and to close the other valves 81, 301A-302A, 91, 92 of the corresponding
settling chambers 41, 42. Moreover, the by-pass valve 166 is closed and thus the by-pass
line 16 is deactivated.
[0091] This operating mode also provides for the activation of the washing assembly 30 and
thus for the activation of the pump P1 and the opening of the shut-off valve 31 arranged
along the delivery line of the same pump.
[0092] The vacuum assembly 50 generates a negative pressure in the first compartment 11
of the tank 2, thus achieving a certain vacuum degree. Since the first shut-off valve
101 is open, this vacuum condition also affects the hose 111 connected to he first
opening 11A. Through such hose the dry material is thus drawn into the first compartment
11 of the tank 2. The volume of the first compartment 11 (of the order of some cubic
meters) causes a sudden slowing down of the air drawn in together with the dry material.
Most of such material settles in the first compartment 11. However, even when the
above-mentioned particle interception/filtration means (arranged in the first compartment
11) and/or the filtration device 155 associated with the first trap 66 are used, the
lighter particles (in form of dust) remain in the air flow which is drawn into the
vacuum line 15.
[0093] While flowing therethrough, the air flow is initially filtered in the second cyclone
22, in which a "dry" (i.e. without water) separation of a fraction of solid particles
takes place. In said second cyclone 22, due to the frustoconical configuration of
the hollow body and of the tangential inlet, the air flow is subjected to a whirling
motion, which causes the heavier solid particles to become trapped and to precipitate,
through the first outlet 22B, into the corresponding settling chamber 42 below the
second cyclone 22. For achieving this effect and maintaining the vacuum condition
in the suction line 15 the cyclone discharge valve 60B is open, whereas the two valves
91, 92 are closed. The two sensors S22, S42, respectively arranged on the body of
and on the second chamber 42, constantly monitor the respective filling levels.
[0094] In this respect, when the filling level of the second chamber 42 exceeds a predetermined
value, the control unit 200 activates the emptying process, making the cyclone discharge
valve 60B to close and the other two valves 91, 92 to open. The opening of the first
shut-off valve 91 brings the second chamber 42 into communication with the first compartment
11, whereas the opening of the second shut-off valve 92 bring the chamber 2 into communication
with the air source. In this respect, the emptying of the second chamber 42 does not
need a pressurized air source, thanks to the vacuum condition in the first compartment
11. In any case, following to the opening of the two valves 91, 92, the dry material
is returned to the first compartment 11.
[0095] At the end of the emptying process, about a few seconds, the control unit 200 sends
a control signal to the valves (60B, 91, 92) involved in the emptying of the second
chamber 42, which brings them back to their initial condition (valve 60B open, valves
91, 92 closed), so that the first outlet 22B of the second cyclone 22 communicates
again with the second chamber 42.
[0096] The dry material separated by the second cyclone 22 is thus brought back into the
tank 2, in particular into the first compartment 11, without coming in contact with
water or another liquid, i.e. without changing its physical state.
[0097] After the first filtration stage carried out by the second cyclone 22, the air flow,
most likely containing air and very light solid particles (dust), comes out from the
second outlet 22B and reaches, through the intermediate section 15C of the suction
line 15, the inlet 21A of the first cyclone 21. In particular, by means of the washing
assembly 30 water is dispersed into the air flow. In particular, such dispersion is
carried out by the dispersion unit 30B, which nebulizes water into the air flow. Such
nebulization can take place at the inlet 21A of the first cyclone 21, upstream of
the same inlet 21A or alternatively inside the first cyclone 21. By dispersing/nebulizing
water, the solid particles contained in the air flow are moistened and adhere to one
other, forming agglomerates having larger dimensions, which can more easily be separated
in the first cyclone 21.
[0098] In this respect, in a preferred operating mode, the air flow with solid particles
and water enters tangentially into the hollow body through the inlet 21A of the first
cyclone 21 and is immediately nebulized with water, so that the fluid formed by air-water
and particles is dragged into whirling motion. Further to this motion, a wet mixture
formed by water and solid particles precipitates, through the first outlet 21B, into
the settling chamber 41 below the first cyclone 21. This precipitation occurs through
the cyclone discharge valve 60 (in open position) arranged between the first cyclone
21 and the first settling chamber 41 of the discharge unit 71.
[0099] Sensors S21 and S41, connected to the control unit 200, monitor the filling condition
respectively of the first cyclone 21 and of the first settling chamber 41. When sensor
S41 associated with the settling chamber 41 detects a predetermined filling level,
the control unit 200 makes the cyclone discharge valve 60 to close, the connecting
valve 81 to open and the shut-off valve 301A of the primary discharge line 301 (located
between the chamber 41 and the second compartment 12) to open. The opening of the
connecting valve 81 allows the chamber 41 to communicate with the pressurized air
source. In such conditions, the wet mixture is pushed by the pressurized air towards
the second compartment 12 intended indeed for collecting the wet material.
[0100] When the emptying of the chamber 41 is terminated, i.e. after a few seconds, the
control unit 200 sends a control signal to the valves 60, 81, 301A so as to bring
the discharge unit 71 back to the initial condition (vale 60 open, valves 81 and 301A
closed).
[0101] Opening of the cyclone discharge valve 60 and closing of valves 81, 301A can occur
either simultaneously or in sequence. In any case, closing the cyclone discharge valve
60 allows the settling chamber 41 to be isolated from the vacuum line 15. Thus, the
emptying of the settling chamber 41 does not stop the collection of material into
the first compartment 11.
[0102] The material collection process continues until the dry material collected into the
first compartment 11 of the suction line 15 reaches a predetermined level, detected
by sensor S11 arranged inside the compartment itself. In particular, when this condition
is reached, the control unit 200 makes the vacuum assembly 50 to stop. Subsequently
or simultaneously, also the first shut-off valve 101 and the shut-off valve 8 are
closed so as to bring the equipment substantially in a rest condition.
[0103] Since dry material is involved, the emptying process of the first compartment 11
necessarily requires the opening of the mobile portion defined at the end wall 2C
of the tank 2, at least partially delimiting the same first compartment 11.
Second operating mode - collection of wet material with double filtration
[0104] For collecting wet material into the first compartment 11, beside activating the
vacuum assembly 50, it is required to open the first shut-off valve 101, to close
the second shut-off valve 102, to open the shut-off valve 8 and the cyclone discharge
valves 60, 60B and to close the other connecting valves 81, 82, 91, 92 of the corresponding
settling chambers 41, 42. In this operating mode, it is not necessary (although it
is still possible) to activate the washing assembly 30, as the material already contains
water or in any case a high percentage of humidity. Moreover, in this operating mode
the by-pass line 16 remains deactivated (shut-off valve 166 closed).
[0105] Due to the vacuum generated by the vacuum assembly 50, the wet material is drawn
into the first compartment 11. In this case, the fluid drawn into the suction line
comprises air, water and solid particles. The solid particles are thus already mixed
with water. This fluid flows through the first section 15A of the vacuum line 15 until
it enters into the second cyclone 22 through the corresponding inlet 22A. In this
case, further to the whirling motion caused by the configuration of the second cyclone
22, a wet mixture, comprising a first fraction of water and heavier solid particles,
comes out from the first outlet 22B and precipitates, through the cyclone discharge
valve 60B (in open condition), into the second chamber 42 of the discharge unit 72.
[0106] The fluid flow, deprived of said wet mixture, comes out through the second outlet
22C and reaches, through an intermediate section 15C of the suction line 15, the inlet
21A of the first cyclone 21. Due to the whirling motion within the first cyclone 21,
the remaining fraction of water and solid particles forms a wet mixture, which precipitates
into the first chamber 41 through the corresponding first outlet 21B (cyclone discharge
valve 60 open). Thus, only air (without water and solid particles) comes out from
the second outlet 21C of the first cyclone 21 and reaches the vacuum assembly 50 through
an end section 15B of the suction line 15.
[0107] In the second operating mode, the emptying of the settling chambers 41, 42 of the
discharge units 71, 72 of the two cyclones 21, 22 is carried out substantially in
the same way as described above in connection with the first operating mode. Thus,
reference is made to the above description in this regard.
Third operating mode - collection of wet material with single filtration
[0108] The collection of wet material into the first compartment 11, beside the activation
of the vacuum assembly 50, requires the first shut-off valve 101 to be opened, the
second shut-off valve 102 to be closed, the cyclone discharge valves 60, 60B to be
closed, the further connecting valves 81, 301A, 302A, 91, 92 of the corresponding
settling chambers 41, 42 to be closed, the shut-off valve 8 to be closed, and the
by-pass valve 166 to be opened (by-pass line 16 activated). The activation of the
washing assembly 30 is, also in this case, optional, as the material collected in
the first compartment 11 already contains water or, in any case, a high percentage
of humidity.
[0109] Due to the vacuum generated by the vacuum assembly 50, the wet material is drawn
into the first compartment 11. In this case, the fluid drawn through the vacuum assembly
50 comprises air, water and solid particles. This fluid flows through the by-pass
line 16 and reaches the inlet 21A of the first cyclone 21. Due to the whirling motion
within the first cyclone 21, the fraction of water and solid particles forms a wet
mixture, which precipitates into the first chamber 41 through the corresponding first
outlet 21B (cyclone discharge valve 60 open). Thus, only air (without water and solid
particles) comes out from the second outlet 21C of the first cyclone 21 and reaches
the vacuum assembly 50 through an end section 15B of the suction line 15.
[0110] The emptying of the settling chamber 41 of the discharge unit 71 of the first cyclone
21 is carried out substantially in the same way as described above in connection with
the first operating mode. Thus, reference is made to the above description in this
regard.
[0111] It is also noted that in the first operating mode the second cyclone 22 carries out
a dry filtration stage, i.e. a filtration stage without humidity in the fluid to be
filtered, whereas in the second operating mode it carries out a water filtration,
i.e. a filtration with water in the fluid to be filtered. In the third operating mode
the second cyclone 22 do not carry out any filtration. Independently of the operating
mode, the first cyclone 21 always carries out a water filtration. In the second and
third operating mode the water filtration can be more or less intense, depending on
whether the washing assembly 30 is activated or not.
[0112] The technical solutions described above allow the outlined tasks and objects to be
accomplished. In particular, the use of a washing assembly allows always at least
one water filtration stage to be carried out in a cyclone filter. It is thus achieved
a highly efficient filtration in any operating mode of the equipment.
1. Tanker-type equipment (1) for collecting wet material or dry material, wherein said
equipment (1) comprises:
- a mobile vehicle (3) comprising a frame (4) on which a collection tank (2) is installed,
said collection tank (2) comprising at least a first compartment (11) for collecting
said dry material or said wet material;
- a vacuum assembly (50) for generating a vacuum at least inside said first compartment
(11);
- a suction line (15) through which said first compartment (11) communicates with
said vacuum assembly (50) so that, following the activation of said vacuum assembly
(50), an air flow coming from said first compartment (11) and directed to said vacuum
assembly (50) is drawn through said suction line (15)
characterized in that said equipment (1) comprises:
- a washing assembly (30) for dispersing water in said air flow coming from said first
compartment (11) so as to moisten any solid particles contained in said air flow,
said washing assembly (30) being activated at least during the collection of dry material;
- a first cyclone filter (21) arranged along said suction line (15) to intercept said
solid particles moistened by said water, wherein said first cyclone filter (21) induces
said air flow and said water dispersed therein in a whirling motion following which
a wet mixture, formed by said water and said solid particles, is separated from said
air flow,
- a second cyclone filter (22) operatively arranged along said suction line (15) between
said first cyclone (21) and said first compartment (11) to intercept a first fraction
of solid particles contained in said air flow coming from said first compartment (11)
when said collected material is dry and to intercept a wet mixture formed by water
and solid particles contained in said air flow when said collected material is wet.
wherein said second cyclone filter (22) comprises an inlet (22A) communicating with
said first compartment (11) through a first section (15A) of said suction line (15),
a first outlet (22B) to let said first fraction of solid particles or said wet mixture
separated from said air flow out, a second outlet (22C) to let said air flow deprived
of said first fraction of solid particles or of said wet mixture out, wherein said
first outlet (22B) communicates with a compartment (11) of said tank (2), and wherein
wherein said first cyclone filter (21) comprises an inlet (21A) for said air flow
communicating with said second outlet (22C) of said second cyclone filter (22), a
first outlet (21B) communicating with a compartment (11,12) of said tank (2) through
a cyclone discharge valve (60) and a second outlet (21C) communicating with said vacuum
assembly (50).
2. Equipment (1) according to claim 1, wherein said tank (2) defines a second compartment
(12), different from said first compartment (11), in which only wet material is collected,
wherein said first outlet (21B) of said first cyclone (21) communicates with said
second compartment (12) and wherein said first outlet (22B) of said second cyclone
(22) communicates with said first compartment (11).
3. Equipment (1) according to claim 2, wherein said equipment (1) comprises a primary
discharge line (301) and a secondary discharge line (302) of said first cyclone filter
(21), wherein said primary discharge line (301) brings said first outlet (21C) of
said first cyclone filter (21) into communication with said second compartment (12)
and wherein said secondary discharge line (302) brings said first outlet (21C) into
communication with said first compartment (301), each discharge line (301, 302) comprising
at least one shut-off valve (301A, 302A).
4. Equipment (1) according to any one of claims 1 to 3, wherein said equipment (1) comprises
a shut-off valve (88) arranged along said first section (15A) of said suction line
(15) between said first compartment (11) and said inlet (22A) of said second cyclone
(22).
5. Equipment (1) according to any one of claims 1 to 4, wherein said equipment (1) comprises
a by-pass line (16) which, when activated, brings said first compartment (11) into
communication with said inlet (21A) of said first cyclone filter (21), said equipment
(1) comprising at least one shut-off valve (166) arranged along said by-pass line
(16) to allow or prevent a flow of said air flow coming form said first compartment
(11).
6. Equipment according to claim 5, wherein said tank (2) comprises a first trap (66)
from which the vacuum line (15) comes out and a second trap (67) from which said by-pass
line (16) comes out, wherein said equipment comprises at least one closing device
(150), operatively associated with said second trap (67) to close the inlet section
of said by-pass line (16) when the material collected in said first compartment (11)
reaches a predetermined maximum level.
7. Equipment (1) according to any one of claims 1 to 6, wherein said equipment (1) comprises
a control unit (200) for controlling said vacuum assembly (50) and/or said washing
assembly (30).
8. Equipment (1) according to claim 7, wherein at least one of said cyclone filters (21,
22) comprises a first sensor (S21, S22) for detecting the filling level thereof, said
first sensor (S21, S22) being electrically connected to said control unit (200), which
causes said vacuum assembly (50) to stop when the filling level detected by said first
sensor (S21, S22) exceeds a predetermined value.
9. Equipment (1) according to any one of claims 1 to 8, wherein said equipment (1) comprises
a discharge unit (71) for collecting and discharging in a controlled way said wet
mixture coming out from said first cyclone (21), wherein said discharge unit (71)
comprises a settling chamber (41) provided with a first inlet (41A) communicating
with said cyclone discharge valve (60), an outlet (41B) communicating with a compartment
(11, 12) of said tank (2) through a first shut-off valve (301A, 301B) and a second
inlet (41C) communicating with an air source (7) through a connecting valve (82),
wherein while collecting said material in said first compartment (11) said cyclone
discharge valve (60) is open, said connecting valve (82) is closed, and said shut-off
valve (81, 82) is closed.
10. Equipment (1) according to claim 9, wherein said air source (7) is pressurized if
said one outlet (41B) communicates, through a first shut-off valve (301A) with said
second compartment (12), whereas it is at atmospheric pressure if said one outlet
(41B) is communicating, through said second shut-off valve (302A), with said first
compartment (11).
11. Equipment (1) according to claim 9 or 10, wherein said settling chamber (41) is provided
with a sensor (S41) which detects the filling level thereof.
12. Equipment (1) according to any one of claims 6 to 11, wherein said cyclone discharge
valve (60), said connecting valve (81), and said at least one shut-off valve (301A,
302A) are controlled by said control unit (200), and wherein, when the filling level
of said settling chamber (41) exceeds a predetermined value or after a predetermined
time interval, said control unit (200) causes said discharge valve (60) to close,
said connecting valve (81) to open, and said at least one shut-off valve (301A, 302A)
to open.
13. Equipment (1) according to any one of the claims from 1 to 12, wherein said washing
assembly (30) is configured to disperse water in said air flow coming from said first
compartment (11) upstream of said inlet (21A) of said first cyclone filter (21), or
at said inlet (21A) of said first cyclone filter (21) or inside said cyclone filter
(21).
14. Equipment (1) according to any one of claims 1 to 13, wherein said washing assembly
(30) comprises a pump (PI) provided with a suction line (33) communicating with a
water source (13), and a delivery line (33) which supplies a dispersion unit (30B),
wherein a shut-off valve (31) is arranged along the delivery line (33), wherein said
washing assembly (30) disperses water in said air flow following the activation of
said pump (PI) and the opening of said shut-off valve (31).
15. Equipment (1) according to claim 14, wherein said dispersion unit (30B) comprises
one or more nozzles which nebulize said water in said air flow.