Object of the Invention
[0001] The object of the present invention relates to a bucket of the type used in civil
engineering machinery, such as excavators and backhoes, comprising means for crushing
stone and similar materials.
State of the Art
[0002] Self-propelled vehicles equipped with buckets or scoops for collecting material such
as stone or the like, inside which there are arranged crushing means for crushing
the collected material to the desired size, are known in the technical field of the
invention.
[0003] Among others, a known example of crushing means comprises two jaws, one of which
moves in a pivoting manner with respect to the other and both jaws move such that
they compress the material between them, crushing it. However, these crushing means
lead to some drawbacks which cause a poor performance in the processing of the crushed
material.
[0004] Document
US 3959897 describes a device for crushing stone comprising an excavating bucket or scoop having
a vibrating cutter head and a crusher including a pair of jaws which are moved towards
one another by means of an eccentric oscillating shaft. Nevertheless, in this document,
the oscillation of the shaft is so limited that the jaws are only moved from top to
bottom. In other words, this device does not describe a complete rotational movement
of the jaws.
[0005] Moreover, document
EP1138834 describes a crusher bucket which, unlike the preceding document, does indeed describe
a complete rotational movement of the jaws. Nevertheless, this document does not describe
a forward movement which allows gradually taking stones or similar material into the
bucket.
[0006] Finally, document
ES2258161T3 describes a scoop or bucket for crushing and sieving stone which is a combination
of the two documents described, as it indeed describes a complete rotational movement
and a forward movement.
[0007] Despite the fact that this solution optimizes effective and efficient crushing of
the stone, it presents drawbacks in the intake of the material into the scoop. The
translational and rotational movement prevents an efficient intake of the material,
which considerably reduces the crushing capacity. Furthermore, this elliptical (translational
and rotational) movement means that the same pressure is not exerted on the entire
jaw given that at the ends of the axis of the imaginary ellipse, when the moving jaw
is raised, the pressure is lower than in the movement parallel to the flow direction
where crushing actually takes place. The lack of uniform pressure implies a lower
performance, and therefore a lower crushing capacity. Similarly, the performance of
the buckets or scoops described in the state of the art is affected by problems that
must be solved concerning the product blocking up the inlet of the bucket mouth.
[0008] Finally, document
EP3073019 describes a moving jaw incorporating the bucket that performs an essentially circular
movement. This circular movement allows, at the same time, the compression of the
material (stone) housed therein and the introduction of said material inwards simultaneously.
Furthermore, given that it is a circular movement, the pressure and forward movement
of the moving jaw is completely homogeneous on the entire contact surface of the moving
jaw, increasing its crushing capacity. In another aspect of the mentioned document
EP3073019, the bucket incorporates an inclined plate at an inlet integral with the moving jaw
and having a certain angle of inclination such that, due to said angle and movement
of the moving jaw, it prevents the material from blocking the inlet and directs it
towards the jaws of the bucket.
Description of the Invention
[0009] An objective of the present invention relates to a crusher bucket for crushing stones
and the like with an optimized performance which is achieved by obtaining stone crushing
that increases the crushing capacity of the bucket. This objective is achieved with
the elements described in the independent claim. Other particular embodiments are
described in the dependent claims.
[0010] More specifically, the crusher bucket for crushing stones and the like object of
the present invention comprises a scoop-shaped body defining an inlet for the stone
to be crushed and an outlet for the crushed stone, between which there is defined
a stone flow direction; means for crushing the stone, the crushing means comprising
a first moving jaw and a second fixed jaw which are housed in the scoop-shaped body
and arranged facing one another, such that a lower surface of the moving jaw is facing
an upper surface of the fixed jaw; and activating means for activating the first moving
jaw with respect to the second fixed jaw, characterized in that the mentioned movement
means consist of a motor which drives an eccentric shaft through a transmission element;
and wherein said eccentric shaft is integral with the moving jaw through a moving
side support which is configured as a side plate parallel to the side guards in a
transverse position with respect to the inlet and outlet of material; and wherein
said moving side support comprises two ends, one of them being integral with the eccentric
shaft, whereas the opposite end has an inverted C-shaped opening housing at least
one bolt configured for limiting the rotational movement exerted by the eccentric
shaft to a single degree of freedom, that rotational movement being transformed essentially
into a rectilinear movement in the direction marked by the inverted C-shaped opening.
[0011] Throughout the description and the claims, the word "comprises" and variants thereof
do not seek to exclude other technical features, additions, components, or steps.
For those skilled in the art, other objects, advantages, and features of the invention
will be inferred in part from the description and in part from the practice of the
invention. The following examples and drawings are provided by way of illustration
and do not seek to limit the present invention. Furthermore, the present invention
covers all the possible combinations of particular and preferred embodiments herein
indicated.
Brief Description of the Drawings
[0012] A series of drawings which help to better understand the invention and are expressly
related with an embodiment of said invention, presented as a non-limiting example
thereof, will be described very briefly below.
[0013] Figure 1 shows a schematic view of the crusher bucket object of the present invention.
The following reference numbers are used in said Figure 1:
- 1. Crusher bucket
- 2. Side guards
- 3. Inlet for the material to be crushed
- 4. Outlet for the crushed material
- 5. Upper or moving jaw
- 6. Lower or fixed jaw
- 7. Hydraulic motor
- 8. Eccentric shaft
- 9. Transmission element
- 10. Moving side support
- 11. Attachment bolts
- 12. Inverted C-shaped opening
Explanation of a Detailed Embodiment of the Invention
[0014] In the attached drawings, the bucket or scoop formed according to the present invention
is indicated by means of reference 1. The bucket 1 is arranged so that it can be connected
to an arm of an excavator- or backhoe-type machine for public works not shown in the
attached drawings. To that end, it has a fastener for fastening to the arm of the
machine of the type known, for example, in documents
ES2304330,
ES2192478, or
ES1017841U, or equivalent systems.
[0015] Typically, the bucket 1 comprises an external structure similar to buckets described
in the state of the art, particularly the one described in document
EP3073019, and comprising a scoop-shaped body which has a modular configuration. The inlet
3 of the bucket 1 is therefore attached to the side guards 2 of the jaws 5 and 6 by
means of any attachment elements which allow replacing the blade or the side guards
2 themselves in the event of wear, a rather common occurrence in this type of machinery.
[0016] The inlet 3 is configured as an opening for loading broken stone, gravel, stones,
and the like and has a cross-section that is larger in comparison with an opposite
outlet 4 for unloading the crushed material after the crushing process carried out
inside the body of the bucket 1.
[0017] The elements which allow crushing the stone at the inlet are the mentioned jaws 5
and 6. These jaws are configured as a moving jaw 5 located on a fixed jaw 6. Both
jaws 5 and 6 are accessible and removable in the event of wear thereof. Furthermore,
conventionally, the contact surfaces of the jaws 5 and 6, i.e., the surfaces facing
one another, are provided with longitudinal grooves extending parallel to the flow
direction of the introduced stone and suitable for facilitating the crushing thereof.
The grooves define a plurality of ribs and recesses, alternating successively such
that a rib of the moving jaw 5 corresponds with a recess of the fixed jaw 6, such
that the crushing of the material is stronger during the movement of the first jaw
5. Furthermore, given that the ribs of one jaw can penetrate the recesses of the other
jaw, the crushing can be particularly fine.
[0018] The activating means for activating the moving jaw 5 consist of a hydraulic motor
7 which drives an eccentric shaft 8 through a transmission element 9, typically a
toothed belt. The eccentric shaft 8 is in turn integral with a moving side support
10, which is configured as a side plate parallel to the side guards 2, there being
at least one moving side support 10 for each side of the bucket 1, in a transverse
position with respect to the inlet 3 and outlet 4 of the material. The moving side
support 10 has the particularity of having two ends, one of them being integral with
the eccentric shaft 8, whereas the opposite end has an inverted C-shaped opening 12
hosing respective bolts 11, one for each moving side support 10 on each side of the
bucket 1, as mentioned above.
[0019] Therefore, when the motor 7 receives hydraulic pressure, preferably from the machine
for public works itself, it transmits its rotation to the eccentric shaft 8 which,
as a result of its own eccentric configuration, imparts an eccentric rotational movement
to the moving side supports 10, which are integral with both the eccentric shaft 8
and the moving jaw 5 itself. Nevertheless, there is a need to take into account that,
precisely, the bolts 11 are configured for limiting the movement exerted by the eccentric
shaft 8 to a single degree of freedom, that rotational movement being transformed
essentially into a rectilinear movement in the direction marked by the inverted C-shaped
opening 12, given that, as can be observed in Figure 1, there is a certain space which
enables relative movement of the moving side support 10 with respect to the bolt 11.
[0020] The indicated configuration allows concentrating the entire force vector generated
in the eccentric shaft 8 in one and the same rectilinear movement, whereby a substantially
linear movement can be imparted in the moving jaw 5, pressing the material against
the fixed jaw 6 with a homogeneous pressure on the entire contact surface, with a
greater force than in other crusher buckets described in the state of the art.
[0021] The bucket 1 is completed with a plurality of protections and elements having a modular
configuration, such that they can be readily replaced in the event of wear or breakage.
1. A crusher bucket (1) for crushing stones and the like, comprising: a scoop-shaped
body defining an inlet (3) for the stone to be crushed and an outlet (4) for the crushed
stone, between which there is defined a stone flow direction; means for crushing the
stone, the crushing means comprising a first moving jaw (5) and a second fixed jaw
(6) which are housed in the scoop-shaped body and arranged facing one another, such
that a lower surface of the moving jaw (5) is facing an upper surface (6) of the fixed
jaw (6); and activating means for activating the first moving jaw (5) with respect
to the second fixed jaw (6), characterized in that the mentioned movement means consist of a motor (7) which drives an eccentric shaft
(8) through a transmission element (9); and wherein said eccentric shaft (8) is integral
with the moving jaw (5) through a moving side support (10) which is configured as
a side plate parallel to the side guards (2) in a transverse position with respect
to the inlet (3) and outlet (4) of the material; and wherein said moving side support
(10) comprises two ends, one of them being integral with the eccentric shaft (8),
whereas the opposite end has an inverted C-shaped opening (12) housing at least one
bolt (11) configured for limiting the rotational movement exerted by the eccentric
shaft (8) to a single degree of freedom, that rotational movement being transformed
essentially into a rectilinear movement in the direction marked by the inverted C-shaped
opening (12).
2. The bucket (1) according to claim 1, wherein the motor (7) is a hydraulic motor.
3. The bucket (1) according to claim 2, wherein the motor (7) receives hydraulic pressure
through a connection to an arm of an excavator- or backhoe-type machine for public
works.