[0001] The present invention refers to a connector with a connector housing and at least
one terminal, wherein the connector housing comprises a terminal accommodation chamber
in which one of said at least one terminal is inserted in an insertion direction parallel
to a longitudinal axis of the connector housing. The connector housing further has
a locking recess in the terminal accommodation chamber extending radially therefrom.
A first access opening of the connector housing reaches in a first radial direction
traverse the longitudinal axis into the terminal accommodation chamber for inserting
a first pressing element of a forming tool, wherein the first access opening is axially
aligned with the locking recess. The at least one terminal comprises a locking portion
axially aligned with the first access opening and has a radially outward deformed
area engaging into the locking recess for locking the terminal against removal out
of the terminal accommodation chamber against the insertion direction.
[0002] A connector of such a kind is described in
EP 0 622 867 A2 disclosing a connector which comprises a connector housing and at least one metal
terminal. The connector housing comprises, at least one terminal accommodating hole
for receiving the metal terminals, primary locking means for elastically engaging
with the metal terminals, at least one fallout preventing protrusion formed on the
wall of the terminal accommodating holes, and at least one window for inserting a
jig. The metal terminal comprises secondary locking means extended from the metal
terminal, confronting with the window when the metal terminal is locked by the primary
locking means while being avoided interference with the fallout preventing protrusion,
and deformed by a jig inserting into the window to engage with the fallout preventing
protrusion. During the deformation of the secondary locking means, the terminal is
supported against a bottom of the connector housing.
[0003] It is the object of the invention to provide an electrical connector with locking
means to avoid removal of the terminal out of the accommodation chamber of the connector
housing wherein the connector is design to avoid too much stress to the connector
housing during the locking of the terminal.
[0004] The object is met by a connector with a connector housing and at least one terminal,
wherein the connector housing comprises a terminal accommodation chamber in which
one of said at least one terminal is inserted in an insertion direction parallel to
a longitudinal axis of the connector housing. The connector housing further has a
locking recess in the terminal accommodation chamber extending radially therefrom.
A first access opening of the connector housing reaches in a first radial direction
traverse the longitudinal axis into the terminal accommodation chamber for inserting
a first pressing element of a forming tool, wherein the first access opening is axially
aligned with the locking recess. The at least one terminal comprises a locking portion
axially aligned with the first access opening and has a radially outward deformed
area engaging into the locking recess for locking the terminal against removal out
of the terminal accommodation chamber against the insertion direction. The connector
housing further comprises a second access opening reaching in a second radial direction
divergent from the first radial direction into the terminal accommodation chamber
for inserting a second pressing element of the forming tool, wherein the second access
opening is axially aligned with the locking recess of the connector housing.
[0005] Hence, the connector is provided with two access openings per accommodation chamber
so that two elements of the forming tool, i.e. the first and the second pressing element,
can be inserted into the connector housing. It is possible to deform the locking portion
of the terminal by pressing it between the two pressing elements of the forming tool.
Thereby, for instance, one pressing element can be used as a moving puncher and the
other pressing element can be used as not moving anvil.
[0006] This pressing operation forms a radially outward deformed area of the locking portion,
which engages into said locking recess for locking said terminal against removal out
of the terminal accommodation chamber. The pressing operation does not stress or affect
the connector housing as all forces for deforming the locking portion of the terminal
are only supported against the elements of the forming tool.
[0007] The terminal is made of an electrically conductive material, such as a metal material.
The terminal is designed to be electrically connected to a conductor of an electric
cable. The connector housing is made of an electrically insulative material, such
as syntactic resin.
[0008] In an embodiment, the first access opening and the second access opening are part
of a common access opening in the connector housing. The first pressing element and
the second pressing element of the forming tool can be inserted into the terminal
accommodation chamber through the same common access opening, wherein the common access
opening is big enough to insert the first and the second pressing elements in different
radial directions/angles.
[0009] The at least one terminal can be a round terminal with a round cross-section. The
locking portion may have a larger diameter than the rest of the terminal. The locking
portion can be arranged between a contact section and a connection section of the
terminal.
[0010] The contact section is the front part of the terminal with respect to the insertion
direction. In other words, the contact section is the foremost section of the terminal,
which is inserted into the terminal accommodation chamber. The contact section servers
to be mated to a counter-terminal of a counter-connector, which is designed to be
mated to the connector.
[0011] The connection section is the rearmost section of the terminal, which is design to
be electrically connected to a conductor of an electric cable, for instance, by crimping,
welding or soldering.
[0012] The round terminal is accommodated in an accordingly designed accommodation chamber
with a round cross-section. In one example, the maximum diameter of the locking portion
in the region of the deformed area is larger than the diameter of a rear part of the
terminal accommodation chamber. The rear part is located, in mating direction, in
front of the locking portion of the respective terminal. Hence, the rear part accommodates
the connection section of the terminal. The locking recess extends radially from the
terminal accommodation chamber. It has, therefore, the larger cross-section than the
rear part of the terminal accommodation chamber. The locking recess and the rear part
of the terminal accommodation chamber establish a shoulder in the transition from
the locking recess to the rear part of the terminal accommodation chamber. The deformed
area of the locking portion is supported against said shoulder when the terminal is
pulled out of the terminal accommodation chamber against the insertion direction.
[0013] In the un-deformed state of the locking portion, the maximum diameter of the locking
portion is smaller than the diameter of the rear part of the terminal accommodation
chamber. Hence, the locking portion can be pushed through the rear part of the terminal
accommodation chamber when inserting the terminal.
[0014] In an exemplary embodiment, the rear part of the terminal accommodation chamber has
a circular cross-section wherein the deformed looking portion of the terminal has
an outer cross-section deviating from a circle.
[0015] In an embodiment of the connector, the connector housing has four terminal accommodation
chambers each accommodating one of said at least one terminal and each terminal accommodation
chambers is provided with a first access opening and a second access opening. The
connector may be used as Ethernet connector.
[0016] The connector housing may have two radial slots each of which forms the first access
openings and the second access openings of two of said four terminal accommodation
chambers. For instance, the slots can be separated by a wall of the connector housing.
[0017] The at least one terminal can be assembled to the connector housing with a method
comprising the steps of:
- inserting one of said at least one terminal into a terminal accommodation chamber
of the connector housing in an insertion direction parallel to a longitudinal axis
of the connector housing,
- inserting a first pressing element of a forming tool into a first access opening reaching
in a first radial direction traverse said longitudinal axis into said terminal accommodation
chamber, wherein said first access opening is axially aligned with a locking recess
in said terminal accommodation chamber and extending radially therefrom,
- inserting a second pressing element of the forming tool into a second access opening
reaching in a second radial direction divergent from the first radial direction into
the terminal accommodation chamber, wherein said second access opening is axially
aligned with the locking recess of the connector housing, and
- pressing and deforming a locking portion of said terminal, which is inserted into
said terminal accommodation chamber, between the first and second pressing element
and forming a radially outward deformed area of the locking portion, which engages
into said locking recess for locking said terminal against removal out of said terminal
accommodation chamber against the insertion direction.
[0018] Hence, the locking portion of the terminal is deformed by pressing it between the
two elements of the forming tool, e.g. a puncher and an anvil. This pressing operation
forms a radially outward deformed area of the locking portion, which engages into
said locking recess for locking said terminal against removal out of the terminal
accommodation chamber. The pressing operation does not stress or affect the connector
housing as all forces for deforming the locking portion of the terminal are only supported
against the forming tool.
[0019] In one embodiment of the method, the insertion direction of the first pressing element
may be opposite to the insertion direction of the second pressing element.
[0020] In an alternative embodiment of the method, the insertion direction of the first
pressing element is orientated traverse the insertion direction of the second pressing
element.
[0021] Further details of the present invention will be described hereinafter with reference
to the figures.
- Figure 1
- is a schematic perspective explosion view of a connector,
- Figure 2
- is a perspective view of a connector with a first embodiment of a forming tool,
- Figure 3
- is a cross-sectional view of the connector and the forming tool according to Figure
2 before deformation,
- Figure 4
- is a cross-sectional view of the connector according to Figure 3 after deformation,
- Figure 5
- is a perspective view of a connector with a second embodiment of a forming tool,
- Figure 6
- is a cross-sectional view of the connector and the punch tool according to Figure
5 before deformation,
- Figure 7
- is a perspective view of a connector with a third embodiment of a forming tool,
- Figure 8
- is a cross-sectional view of the connector and the punch tool according to Figure
7 before deformation,
- Figure 9
- is a perspective view of a connector with a fourth embodiment of a forming tool, and
- Figure 10
- is a cross-sectional view of the connector and the punch tool according to Figure
9 before deformation.
[0022] Figures 1 to 4 depict an electric connector 1 having a first terminal 2 and a second
terminal 3. The electric connector 1 further comprises third terminal and the fourth
terminal, which are not shown for the sake of clarity. The electric connector further
comprises a connector housing 4, wherein the connector housing 4 in Figure 1 is shown
schematically and differs in its outer shape from the connector housing 4 of Figures
2 to 4 but has the same function. The connector housing 4 is provided with four terminal
accommodation chambers, namely a first terminal accommodation chamber 5, a second
terminal accommodation chamber 6, a third terminal accommodation chamber 7 and a fourth
terminal accommodation chamber 8.
[0023] The terminal accommodation chambers 5, 6, 7, 8 have, in general, the shape of bores,
which are arranged parallel to each other distributed around and parallel a longitudinal
axis L of the electric connector 1. Each of the terminal accommodation chambers 5,
6, 7, 8 accommodates one of the terminals 2, 3 wherein in Figures 1 to 4 only two
terminals 2, 3 are shown, i.e. the first terminal 2 accommodated in the first terminal
accommodation chamber 5 and the second terminal 3 accommodated in the second terminal
accommodation chamber 6.
[0024] It should be noted that the terms "axial" and "radial" refer to axes of a Cartesian
coordinate system with an X-direction, a Y-direction and a Z-direction being perpendicular
to each other. The X-direction is parallel to the longitudinal axis L wherein the
Y-direction and the Z-direction are arranged radially to the X-direction and the longitudinal
axis L, respectively.
[0025] The terminals 2, 3 are round terminals 2, 3 with a round cross-section. Each of the
terminals 2, 3 has a contact section 9 and a connection section 10. The contact section
9 is the front part of the terminal 2, 3 with respect to an insertion direction I
parallel to the longitudinal axis L. In other words, the contact section 9 is the
foremost section of the terminal 2, 3, which is inserted into the respective terminal
accommodation chamber 5, 6, 7, 8. The contact section 10 servers to be mated to a
counter-terminal (not shown) of a counter-connector (not shown), which is designed
to be mated to the connector 1.
[0026] The connection section 10 is the rearmost section of the terminal 2, 3, which is
electrically connected to a conductor of an electric wire 11 of an electric cable
13 by crimping. The electric cable 13 has as many electrical wires 11 as terminals
2, 3 are provided. In the Figures only two of the electric wires 11, 12 are shown.
[0027] Between the contact section 9 and the connection section 10 each of the terminal
2, 3 has a locking portion 14 that has a lager diameter than the contact section 9
and the connection section 10.
[0028] The connector housing 4 is divided into the rear portion 15 and a front portion 16.
The terminal accommodation chambers 5, 6, 7, 8 each extend through the rear portion
15 and the front portion 16 and open into a front face 17 of the connector housing
4. That part of each terminal accommodation chamber 5, 6, 7, 8 that is arranged within
the rear portion 15 of the connector housing 4 be also referred to as the rear part
of the terminal accommodation chamber. That part of each terminal accommodation chamber
5, 6, 7, 8 that is arranged within the front portion 16 of the connector housing 4
be also referred to as the front part of the terminal accommodation chamber.
[0029] The terminals 2, 3 are each inserted into the respective terminal accommodation chambers
5, 6, 7, 8 from the rear part thereof in the insertion direction I until the contact
section 9 is accommodated in the front part of the respective terminal accommodation
chamber 5, 6, 7, 8 and the connection section 10 is accommodated in the rear part
of the respective terminal accommodation chamber 5, 6, 7, 8.
[0030] In an un-deformed state, the diameter of the locking portion 14, which has a circular
cross-section, is smaller than the diameter of the rear part of the terminal accommodation
chamber 5, 6, 7, 8. Hence, the locking portion 14 can be pushed through the rear part
of the terminal accommodation chamber 5, 6, 7, 8 during the insertion process of the
terminal 2, 3. In a fully inserted state the looking portions 14 of the terminals
2, 3 are located between the rear portion 15 and the front portion 16 of the connector
housing 4.
[0031] The connector housing 4 has two radial slots, namely a first slot 18 and a second
slot 19, between the rear portion 15 and the front portion 16. Each of the slots 18,
19 extends from an outer circumference of the connector housing 4 into two of the
terminal accommodation chambers 5, 6, 7, 8. Each of the slots 18, 19 reaches almost
over half of the cross-section of the connector housing 4 in a plane perpendicular
to the longitudinal axis L. The two slots 18, 19 are separated by the wall 28, which
integrally connects the rear portion 15 and the front portion 16 of the connector
housing 4, as can best be seen in Figure 4.
[0032] The first slot 18 intersects the first and the fourth terminal accommodation chambers
5, 8. The second slot 19 intersects the second and the third terminal accommodation
chambers 6, 7.
[0033] The first slot 18 provides or forms a first access opening 20 and a second access
opening 21. The first access opening 20 allows a first pressing element 22 of a forming
tool to be inserted into the first access opening 20 for reaching the locking portion
14 of the first terminal 2 accommodated in the first terminal accommodation chamber
5. The second access opening 21 allows a second pressing element 23 of the forming
tool to be inserted into the second access opening 21 for reaching the locking portion
14 of the first terminal 2.
[0034] In the disclosed embodiment, the second pressing element 23 is used as an anvil and
is inserted into the second access opening 21 until it abuts the locking portion 14
of the first terminal 2 and supports the first terminal 2 in a direction against the
Z-direction. The first pressing element 22 is used as a puncher and is inserted into
the first access opening 20 in a direction against the Z-direction, i.e. opposite
to the insertion direction of the second pressing element 23. The first pressing element
22 is used to press and deform the locking portion 14 of the first terminal 2 while
the first terminal 2 is supported against the second pressing element 23. The locking
portion 14 of the first terminal 2 is formed into a shape as depicted in Figure 4,
that is into a shape deviating from a round cross-section.
[0035] In the Z-direction, the locking portion 14 is compressed. In the Y-direction, the
locking portion 14 is enlarged forming two radially outward deformed areas 24, 25
reaching into looking recesses 35, 36 of the first terminal accommodation chamber
5. The locking recesses 35, 36 are part of the first slot 18 and are arranged in a
first radial direction traverse the longitudinal axis L. Alternatively the locking
recesses 35, 36 can be separate recesses or cavities in the first terminal accommodation
chamber 5. Further, the first and second access openings 20, 21 can be separate from
each other and can be separate from the locking recesses 35, 36. in the present embodiment
of the invention the first and second access openings 20, 21 as well as the locking
recesses 35, 36 are commonly formed by the first slot 18 in order to simplify the
manufacture of the connector 1.
[0036] The two deformed areas 24, 25 are arranged diametrically opposed to each other. In
this width direction (Y-direction) the locking portion 14 and respectively the first
terminal has a larger extension/diameter than the rear part of the first terminal
accommodation chamber 5. Therefore, after the deformation process of the locking portion
14 the first terminal 2 is locked within the first terminal accommodation chamber
5 against pullout forces.
[0037] The connector housing 4 is designed symmetrically to the wall 28. Therefore, the
locking portion 14 of the second terminal 3 can be deformed in the same manner within
the second slot 19 as the locking portion 14 of the first terminal 2. In order to
facilitate this deformation of the locking portion 14 of the second terminal 3 the
forming tool is also designed symmetrically with respect to the wall 28 and is provided
with a further first pressing element 26 and a further second pressing element 27,
which are driven in the same direction as the first pressing element 22 and the second
pressing element 23 for deforming the locking portion 14 of the first terminal 2.
[0038] The first pressing elements 22, 26 are part of a common first pressing member 29.
The second pressing elements 23, 27 are part of a common second pressing member 30.
During the deformation process, the second pressing member 30 is held still and does
not move while the first pressing member 29 is moved towards the second pressing member
30. Thereby, the locking portions 14 of both the first and the second terminal 2,
3 are being deformed simultaneously. After the deformation of the locking portions
14 of the first and second terminals 2, 3 the third and the fourth terminals are inserted
in the respective terminal accommodation chamber 7, 8 and deformed likewise.
[0039] In order to lock the first and second terminals 2, 3 within the connector housing
4, the first and second terminals 2, 3 are inserted into the first and second terminal
accommodation chambers 5, 6 respectively in an insertion direction I parallel to the
longitudinal axis L of the connector housing 4.
[0040] The first pressing elements 22, 26 are inserted into the first access openings 20
of the first and second terminal accommodation chambers 5, 6, respectively. The first
access openings 20 reach in a radial direction traverse said longitudinal axis L into
the first and second terminal accommodation chamber 5, 6, wherein the first access
openings 20 are axially aligned with the locking recesses 35, 36, which extend radially
from the first and second terminal accommodation chambers 5, 6, respectively.
[0041] The second pressing elements 23, 27 are inserted into the second access openings
21 of the first and second terminal accommodation chambers 5, 6, respectively. The
second access openings 21 reach in a radial direction divergent from the radial direction
of the first access openings 20 into the terminal accommodation chambers 5, 6, wherein
said second access openings are axially aligned with the locking recesses 35, 36.
[0042] Then, the locking portions 14 of the first and second terminals 2, 3, which have
been inserted into the first and second terminal accommodation 5, 6 previously, are
pressed and deformed between the first pressing elements 22, 26 and the second pressing
elements 23, 27 forming radially outward deformed areas 24, 25 of the locking portions
14. Said radially outward deformed areas 24, 25 engage into the locking recesses 35,
36 in order to lock the first and second terminal 2, 3 against removal out of the
first and second terminal accommodation chambers 5, 6 against the insertion direction
I.
[0043] Figures 5 and 6 show the connector 1 according to Figures 1 to 4 with a second embodiment
of a forming tool.
[0044] The forming tool according to the second embodiment is basically identical to the
forming tool according to the first embodiment of Figures 1 to 4. The second embodiment
of the forming tool distinguishes from the first embodiment with respect to the fact
that during the forming process both pressing members 29, 30 are being moved towards
each other. The second pressing member 30 moves in Z-direction during the deformation
of the locking portions 14. In all further aspects, the second embodiment of the forming
tool is identical to the first embodiment.
[0045] Figures 7 and 8 show the connector 1 according to Figures 1 to 4 with a third embodiment
of a forming tool.
[0046] The forming tool according to the third embodiment is basically identical to the
forming tool according to the second embodiment of Figures 5 and 6. The third embodiment
of the forming tool distinguishes from the second embodiment with respect to the fact
that it has third pressing elements 31, 32. One of the third pressing elements 31
is moved in Y-direction. Another one of the third pressing elements 32 is arranged
opposite to the first mentioned third pressing elements 31 and moves against the Y-direction.
In order to deform the locking portions 14 of the first and second terminals 2, 3,
the third pressing elements 31, 32 can be used as terminal holders or anvils, which
are not moved during the deformation of the locking portions. In this case the first
third pressing elements 22, 26 and the second pressing elements 23, 27 are used for
the deformation. Alternatively, the first pressing elements 22, 26 can be moved and
the second pressing elements 23, 27 can be used as anvils without being moved. It
is also possible that the third pressing elements 31, 32 are moved during the deformation
of the locking portions 14 and the first and second pressing elements 22, 23, 26,
27 are not moved.
[0047] Figures 9 and 10 show the connector 1 according to Figures 1 to 4 with a fourth embodiment
of a forming tool.
[0048] The forming tool according to the fourth embodiment is basically identical to the
forming tool according to the third embodiment of Figures 7 and 9.
[0049] The third pressing elements 31, 32 are used as anvils and are inserted in radial
direction in and against the Y-direction. The third pressing elements 31, 32 are inserted
between the first and the fourth terminal 2, 34 and between the second and the third
terminals 3, 33, respectively. The first pressing member 29 is moved against the Z-direction
and against the first and the second terminals 2, 3. During that movement and for
deforming the locking portions 14, the first and the second terminals 2, 3 are supported
against the third pressing elements 31, 32 against the Z-direction. The second pressing
element 30 is moved in the Z-direction and against the third and the fourth terminals
33, 34. During that movement and four deforming the locking portions 14 the third
and fourth terminals 32, 34 are supported against the third pressing elements 31,
32 in Z-direction.
List of Reference Numerals
[0050]
- 1
- electric connector
- 2
- first electric terminal
- 3
- second electric terminal
- 4
- connector housing
- 5
- first terminal accommodation chamber
- 6
- second terminal accommodation chamber
- 7
- third terminal accommodation chamber
- 8
- fourth terminal accommodation chamber
- 9
- contact section
- 10
- connection section
- 11
- electric wire
- 12
- electric wire
- 13
- electric cable
- 14
- locking portion
- 15
- rear portion of connector housing
- 16
- front portion of connector housing
- 17
- front face
- 18
- first slot
- 19
- second slot
- 20
- first access opening
- 21
- second access opening
- 22
- first pressing element
- 23
- first pressing element
- 24
- deformed area
- 25
- deformed area
- 26
- second pressing element
- 27
- second pressing element
- 28
- wall
- 29
- third pressing element
- 30
- third pressing element
- 31
- first side puncher
- 32
- second side puncher
- 33
- third electric terminal
- 34
- fourth electric terminal
- 35
- first locking recess
- 36
- second locking recess
- I
- insertion direction
- L
- longitudinal axis
- X
- X-direction
- Y
- Y-direction
- Z
- Z-direction
1. A connector (1) with a connector housing (4)and at least one terminal (2, 3, 33, 34),
said connector housing (4) comprising:
a terminal accommodation chamber (5, 6, 7, 8) in which one of said at least one terminal
(2, 3, 33, 34) is inserted in an insertion direction (I) parallel to a longitudinal
axis (L) of the connector housing (4),
a locking recess (35, 36) in said terminal accommodation chamber (5, 6, 7, 8) extending
radially therefrom, and
a first access opening (20) reaching in a first radial direction traverse said longitudinal
axis (L) into said terminal accommodation chamber (5, 6, 7, 8) for inserting a first
pressing element (22, 26) of a forming tool, wherein said first access opening (20)
is axially aligned with said locking recess (35, 36),
said at least one terminal (2, 3, 33, 34) comprising:
a locking portion (14) axially aligned with said first access opening (20) and having
a radially outward deformed area (24, 25) engaging into said locking recess (35, 36)
for locking said terminal (2, 3, 33, 34) against removal out of said terminal accommodation
chamber (5, 6, 7, 8) against said insertion direction (I),
characterized in
that said connector housing (4) further comprises a second access opening (21) reaching
in a second radial direction divergent from the first radial direction into the terminal
accommodation chamber (5, 6, 7, 8) for inserting second pressing element (23, 27)
of the forming tool, wherein said second access opening (21) is axially aligned with
the locking recess (35, 36) of the connector housing (4).
2. The connector according to claim 1,
characterized in
that the first access opening (20) and the second access opening (21) are part of a common
access opening in the connector housing (4).
3. The connector according to claim 1 or 2,
characterized in
that the at least one terminal (2, 3, 33, 34) has a round cross-section.
4. The connector according to claim 1,
characterized in
that the maximum diameter of the locking portion (14) in the region of the deformed area
(24, 25) is larger than the diameter of a rear part of the terminal accommodation
chamber (5, 6, 7, 8) which rear part is located, in insertion direction (I), in front
of the locking portion (14) of the respective terminal (2, 3, 33, 34).
5. The connector according to claim 4,
characterized in
that the maximum diameter of the locking portion (14) in an un-deformed state is smaller
than the diameter of the rear part of the terminal accommodation chamber (5, 6, 7,
8).
6. The connector according to claim 4 or 5,
characterized in
that the rear part of the terminal accommodation chamber (5, 6, 7, 8) has a circular cross-section
and
that the deformed locking portion (14) of the terminal (2, 3, 33, 34) has an outer cross-section
deviating from a circle.
7. The connector according to one of claims 1 to 6,
characterized in
that the connector housing (4) has four terminal accommodation chambers (5, 6, 7, 8) each
accommodating one of said at least one terminal (2, 3, 33, 34) and each terminal accommodation
chambers (5, 6, 7, 8) is provided with a first access opening (20) and a second access
opening (21).
8. The connector according to claim 7,
characterized in
that the connector housing (4) has two radial slots (18, 19) each of which forms the first
access openings (20) and the second access openings (21) of two of said four terminal
accommodation chambers (5, 6, 7, 8).
9. The connector according to claim 8,
characterized in
that the slots (18, 19) are separated by a wall (28) of the connector housing (4).
10. A Method for fixing at least one terminal (2, 3, 33, 34) in a connector housing (4)
of a connector (1), the method comprising the steps of:
inserting one of said at least one terminal (2, 3, 33, 34) into a terminal accommodation
chamber (5, 6, 7, 8) of the connector housing (4) in an insertion direction (I) parallel
to a longitudinal axis (L) of the connector housing (4),
inserting a first pressing element (22, 26) of a forming tool into a first access
opening (20) reaching in a first radial direction traverse said longitudinal axis
(L) into said terminal accommodation chamber (5, 6, 7, 8), wherein said first access
opening (20) is axially aligned with a locking recess (35, 36) in said terminal accommodation
chamber (5, 6, 7, 8) and extending radially therefrom,
inserting a second pressing element (23, 27) of said forming tool into a second access
opening (21) reaching in a second radial direction divergent from the first radial
direction into the terminal accommodation chamber (5, 6, 7, 8),
wherein said second access opening (21) is axially aligned with the locking recess
(35, 36) of the connector housing (4), and
pressing and deforming a locking portion (14) of said terminal (2, 3, 33, 34), which
is inserted into said terminal accommodation chamber (5, 6, 7, 8), between said first
pressing element (22, 26) and said second pressing element (23, 27) and forming a
radially outward deformed area 24, 25) of the locking portion (14) which engages into
said locking recess (35, 36) for locking said terminal (2, 3, 33, 34) against removal
out of said terminal accommodation chamber (5, 6, 7, 8) against the insertion direction
(I).
11. The method according to claim 10,
characterized in
that the insertion direction of the first pressing element (22, 26) is opposite to the
insertion direction of the second pressing element (23, 27).
12. The method according to claim 10,
characterized in
that the insertion direction of the first pressing element (22, 26) is traverse to the
insertion direction of the second pressing element (23, 27).