[Technical Field]
[0001] The present invention relates to a tab for opening a can lid.
[Background Art]
[0002] A can lid having an opening tab of stay-on type is commonly known. Such a can lid
has a tab fixed to a panel of a can lid body, and the tab includes: a fixed part fixed
to the can lid body by a rivet; a pulling-up part separated from the fixed part due
to a slit and pulled up by a finger; and a pressing-down part pressed down in accordance
with pulling up of the pulling-up part, with the fixed part serving as a fulcrum,
and moreover the can lid opens as a score formed at the panel is ruptured by the pressing-down
part of the tab so that an opening piece demarcated by the score sinks into the can.
[0003] In such a tab for opening a can lid, force that is exerted on a finger during opening
operation is reduced by making use of principle of leverage, according to which the
fixed part serves as a fulcrum, the pulling-up part serves as a point of lever, and
the pressing-down part serves as a point of action. The length from the fixed part
to the pulling-up part is greater than the length from the fixed part to the pressing-down
part. Moreover, a curl part is formed for increasing rigidity at a peripheral edge
of the tab, which connects the pulling-up part and the pressing-down part, so that
the pressing-down part is pressed down synchronously with pulling up of the pull ing-up
part.
[0004] In general, a hole, which is called a finger hole, is formed between the fixed part
and
the pulling-up part of the tab. Meanwhile, a tab with no finger hole between the pulling-up
part and the fixed part is also known (see PTL 1). Such a tab may be provided with
a tab panel between the fixed part and the pulling-up part, whereby information or
a picture is indicated at a part thereof to be able to enhance decorativeness.
[Citation List]
[Patent Literature]
[0005] [PTL 1] Japanese Patent Application Publication No.
2017-121967
[Summary of Invention]
[Technical Problem]
[0006] The abovementioned tab is produced from a strip-shaped coil on which a plurality
of tabs are continuously arranged. At the time of producing the same, the tabs are
shaped by blanking from the strip-shaped coil through multiple steps, in which the
coil is, first, subjected to necessary hole machining, then, the contour shape of
each tab is blanked along an annular cut line excluding a connected-piece, which is
to be a so-called carry-point, and, thereafter, necessary tab shape processing, such
as irregularity shaping or curl shaping that is implemented to peripheral edges, is
performed in a state where the plurality of tabs are continuously arranged on the
coil, and eventually the connected-piece is severed so that the tab is attached to
a can lid body.
[0007] In this case, if the connected-piece, which is to be the carry point is present both
on the left and right sides of the fixed part, the curl part provided at the peripheral
edge is interrupted in the position of the connected-piece, and the rigidity of the
tab is reduced in the interrupted position. Therefore, in the abovementioned conventional
case with no finger hole between the fixed part and the pulling-up part, when the
pulling-up part is pulled up during opening operation, the interrupted part of the
curl part in the position of the connected-piece becomes a bending point, which causes
the tab to be easily bent, whereby the tab may not have enough rigidity necessary
for opening.
[0008] The opening tab of stay-on tab-type is a part to which a person holding a can pays
particular attention during opening operation, and the tab is not severed from a can
lid body after opening, hence, by providing to a part of the tab an indication of
information or a picture, it is possible to enhance decorativeness as described above
and provide information or advertisement effectively.
[0009] The indication at the tab may be implemented effectively in a case where a finger
hole between the fixed part and the pulling-up part is removed. However, when indication
is implemented between the fixed part and the pulling-up part by, for example, laser
marking or ink jet printing and a tab panel is shaped to have a downwardly convex
surface as in the conventional case, the tool surface of a shaping tool contacts a
surface that is provided with the indication, and dust generated during laser marking
or ink from ink jet printing is transferred onto the tool surface, and this may disturb
the indication on the tab itself or, during processing on other tabs arranged continuously
on the strip-shaped coil, dust or ink transferred onto the tool surface of the shaping
tool may be transferred to the other tabs, which results in disturbing the indication
on the other tabs.
[0010] Moreover, in tab production, the peripheral edge of the tab is subjected to curl
shaping as described above, and during this processing, a curve may be created in
the fixed part of the tab and the pulling-up part of the tab, hence the curve needs
to be subjected to reform shaping to flatten the same. At that time, when there is
an indication made by laser marking or ink jet printing between the curved fixed part
and the curved pulling-up part, the dust or ink is transferred to the tool surface
of a shaping tool that performs reform shaping, and this may cause a problem same
as described above.
[0011] In a case where no finger hole is provided, and the upper surface is formed having
a downwardly convex shape, a finger contacts the tab panel when pulling up the pulling-up
part during opening operation, hence favorable operational feeling cannot be obtained.
[0012] The present invention has been proposed to address such problem. More specifically,
it is an object of the present invention that, in a case where an indication is provided
between a fixed part and a pulling-up part of a tab, the tab is provided with necessary
rigidity, indication disturbance is reduced, and favorable operational feeling is
provided during opening.
[Solution to Problem]
[0013] In order to solve the problems, a tab for opening a can lid according to the present
invention includes the following configuration.
[0014] A tab for opening a can lid, the tab including a pulling-up part provided on one
end side in a longitudinal direction of the tab, a pressing-down part provided on
another end side in the longitudinal direction, a fixed part provided between the
pulling-up part and the pressing-down part and formed by being demarcated by a U-shaped
slot and fixed to a can lid body, and a curl part formed continuously at a peripheral
edge excluding a connected-piece-cutting trace at the pressing-down part, wherein
a surface between the fixed part and the pulling-up part is a display surface, and
a back surface side of the display surface is an abutted surface against which a shaping
tool is abutted.
[Brief Description of Drawings]
[0015]
[Fig. 1]
Fig. 1 illustrates a tab for opening a can lid according to an embodiment of the invention
((a) is a sectional view taken along line A-A, (b) is a plan view, and (c) is a rear
view).
[Fig. 2]
Fig. 2 illustrates a tab for opening a can lid according to another embodiment of
the invention ((a) is a sectional view taken along line A-A, (b) is a plan view, and
(c) is a rear view).
[Fig. 3]
Fig. 3 illustrates a tab for opening a can lid according to another embodiment of
the invention ((a) is a sectional view taken along line A-A, (b) is a plan view, and
(c) is a rear view).
[Fig. 4]
Fig. 4 illustrates a tab for opening a can lid according to another embodiment of
the invention ((a) is a sectional view taken along line A-A, and (b) is a plan view).
[Fig. 5]
Fig. 5 illustrates a tab for opening a can lid according to another embodiment of
the invention ((a) is a sectional view taken along line A-A, and (b) is a plan view).
[Fig. 6]
Fig. 6 illustrate the position of a display part in a tab for opening a can lid according
to the embodiment of the invention ((a) corresponds to the example shown in Fig. 1
and (b) corresponds to the example shown in Fig. 3).
[Fig. 7]
Fig. 7 is a view for illustrating a method for manufacturing a can lid to which a
tab for opening the can lid is attached.
[Fig. 8]
Fig. 8 is a view for illustrating a process for forming a tab for opening a can lid
((a) corresponds to a state after a display part is drawn, (b) corresponds to a state
after hole machining, and (c) corresponds to a state after the outer peripheral part
is blanked).
[Fig. 9]
Fig. 9 illustrates a process for forming a tab for opening a can lid ((a) and (b)
correspond to states after irregularity shaping and (c) is a state after curl shaping).
[Fig. 10]
Fig. 10 illustrates irregularity shaping processing to a tab panel ((a) corresponds
to a state before shaping and (b) corresponds to a state after shaping).
[Description of Embodiments]
[0016] Hereinafter, embodiments of the present invention will be described with reference
to the drawings. In the following description, the same reference characters among
different figures indicate portions having the same functions, and their description
in connection with the drawings will not be repeated as appropriate. The direction
of the arrow X in Figs. 1 to 3 indicates the longitudinal direction of the tab for
opening a can lid, the direction of the arrow Y indicates the direction orthogonal
to the X direction when viewed in a plan view, and the arrow Z indicates the thickness-wise
direction of the tab for opening a can lid.
[0017] As shown in Figs. 1 to 3, the tab for opening a can lid (hereinafter as a tab) 1
(1A, 1B, or 1C) has a pulling-up part 2 provided on one end side in the longitudinal
direction (in the X direction in illustrations), a pressing-down part 3 on the other
end side in the longitudinal direction (in the X direction in illustrations) and a
fixed part 4 between the pulling-up part 2 and the pressing-down part 3.
[0018] A person engaged in opening operation puts a finger on the pulling-up part 2, and
the opening operation is performed by pulling up the part in the Z direction in illustrations.
As the pulling-up part 2 is pulled up, the pressing-down part 3 is pressed down in
the opposite direction, and when the pressing-down part is pressed down in abutment
against the panel of the can lid body, the score of the can lid is ruptured.
[0019] The fixed part 4 is formed by being demarcated by a U-shaped slot 5 and includes
a rivet hole 6 through which a rivet to be provided on the panel of the can lid body
is inserted, and the fixed part 4 is fixed to the can lid body as the rivet is inserted
into the rivet hole 6 and crimped.
[0020] A connected-piece-cutting trace 7 is provided in the center of the pressing-down
part 3. Then, a curl part 8 is formed on the outer peripheral edge of the tab 1 excluding
the connected-piece-cutting trace 7. The curl part 8 increases the flexural rigidity
of the tab 1 because the tab 1 serves as a lever having the pulling-up part 2 as a
point of effort, the fixed part 4 as a fulcrum point, and the pressing-down part 3
as a point of load. Here, the connected-piece-cutting trace 7 is provided at the pressing-down
part 3, so that the interrupted part of the curl part 8 is in a position free from
bending force caused when the pulling-up part 2 is pulled up during opening operation,
and the tab 1 has rigidity necessary for opening the can lid.
[0021] The tab 1 (1A, 1B, or 1C) is shaped. In one case, a shaped part 10 having a convex
shape in the direction opposite to the Z direction is provided on the periphery of
the fixed part 4, and the region between the pulling-up part 2 and the fixed part
4 is shaped. The tab 1 (1A) shown in Fig. 1 is provided with a shaped part 11 in a
convex shape (i.e., shaped to have a convex shape on the surface side and a concave
shape on the back surface side) in the Z direction in illustrations between the pulling-up
part 2 and the fixed part 4. The tab 1 (1B) shown in Fig. 2 is provided with a shaped
part 12 shaped to have a convex dome shape in the Z direction in illustrations between
the pulling-up part 2 and the fixed part 4. The tab 1 (1C) shown in Fig. 3 has a region
between the pulling-up part 2 and the fixed part 4 flattened by reform shaping.
[0022] Tab 1 (1A, 1B, or 1C) includes a display surface 20. Although not shown, the display
surface 20 is the surface between the pulling-up part 2 and the fixed part 4 which
is formed with a display part for example for a two-dimensional code, a logo, a picture,
letters, and numbers drawn by laser marking or ink jet printing. The back surface
side of the display surface 20 is an abutted surface 21 for performing the shaping
processing as described above. A shaping tool for shaping the shaped parts 11 and
12 or reform shaping in Fig. 3 abuts against the abutted surface 21.
[0023] Figs. 4 and 5 illustrate other examples (tabs 1 (1D and 1E)). The portions identical
to those described above are designated by the same reference characters and their
description will not be provided. The tab 1 (1D) shown in Fig. 4 includes a shaped
part 13 on the display surface 20 (or the abutted surface 21) between the pulling-up
part 2 and the fixed part 4 and a bead shape part 15 therearound. The shaped part
13 is formed to have a convex shape (upwardly convex shape) on the surface side, and
the bead shape part 15 is shaped to have a wavy cross-section around the shaped part
13. The tab 1 (1E) shown in Fig. 5 includes a shaped part 14 on the display surface
20 (or the abutted surface 21) between the pulling-up part 2 and the fixed part 4,
and a stepped part 16 is formed between the shaped part 14 and the fixed part 4 to
provide a tip up shape part 17 including the shaped part 14, the display part 20,
and the pulling-up part 2. The shaped part 14 is formed to have a convex shape (upwardly
convex shape) on the surface side, and the stepped part 16 has a step between the
shaped part 14 and the fixed part 4.
[0024] Fig. 6 shows the positions of the display part 20A on the display surface 20 of the
tab 1. In the example shown in Fig. 6(a), the display part 20A is provided within
the range of the shaped part 11 provided at the display surface 20, and in the example
shown in Fig. 6(b), the display part 20A is provided in a prescribed range of the
display surface 20 shaped to be flat. The size L1×L2 of the display part 20A can be
set as appropriate (for example, L1 is from 4.5 mm to 8.8 mm and L2 is from 7.0 mm
to 11.6 mm).
[0025] The can lid to which the tab 1 is attached is produced as shown in Fig. 7. In other
words, a tab material T unwound from the coil C is first passed through a drawing
device (for example, a laser marker) 30 and a display part drawn for example by laser
marking is formed on the surface of the tab material T. Then, the tab material T having
the display part formed thereon is passed through a tab shaping machine 31 and formed
into the tab 1.
[0026] Figs. 8 and 9 show the process for forming the tab as the tab material T is passed
through the drawing device 30 and the tab shaping machine 31. Fig. 8(a) shows a state
in which the display part T1 is drawn on the surface of the tab material T. The display
part T1 is formed in the drawing device 30 shown in Fig. 7. Fig. 8(b) shows a state
in which the tab material T is subjected to hole machining in the tab shaping machine
31. Here, the rivet hole 6 and the U-shaped slot 5 are formed in set positions, and
holes T2 and T3 for forming a connected-piece (carry point) T4 are formed. In Fig.
9(c), a cut line T5 which defines a further outer side of the outer peripheral edge
of the tab is formed by blanking.
[0027] Fig. 9(a) shows a state in which shaped parts are formed inside the cut line T5 and
near the rivet hole 6 and the slot 5, and Fig. 9(b) shows how the shaped part 10 is
formed outside the slot 5 and the shaped part 11 is formed.
[0028] As shown in Fig. 10, the shaped part 11 is shaped using a shaping die 40 and a shaping
tool 41 provided in the tab shaping machine 31. Here, as shown in Fig. 10(a), the
display surface 20 having the display part T1 of the tab material T formed thereon
is provided toward the die hole 40A of the shaping die 40, so that the shaping tool
41 is provided to oppose the abutted surface 21 of the back surface of the tab material
T.
[0029] The shaping tool 41 is made to abut against the abutted surface 21 of the tab material
T, and the shaping tool 41 is pressed into the die hole 40A, so that the shaped part
11 is shaped inside the die hole 40A as shown in Fig. 10(b). At the time, shaping
is performed while keeping the shaping tool 41 in abutment against the abutted surface
21 on the back surface side of the display surface 20, and therefore the display part
T1 formed on the display surface 20 can be prevented from contacting the shaping tool
41. In this way, the shaped part 11 can be shaped without disturbing the display state
of the display part T1 and causing dust or ink at the display part T1 to be transferred
onto the shaping tool 41. The tab 1 (1C) has the abutted surface 21 formed to be flat,
and therefore the area of the display part T1 can be greater than that of any of the
other tabs 1 (1A and 1B).
[0030] The tab material T passed through the tab shaping machine 31 is sent to a conversion
press 32 shown in Fig. 7 while the tab 1 is connected to the tab material T by the
connected-piece T4 as shown in Fig. 9(c). Th can lid body is shaped at the conversion
press 32, the rivet hole 6 of the tab 1 is positioned with respect to the position
of the rivet of the can lid body, the connected-piece T4 is severed, and the tab 1
is removed from the tab material T and then the rivet is inserted into the rivet hole
6 and crimped, so that the tab 1 is attached to the can lid body. In this way, the
can lid P is obtained.
[0031] Table 1 gives a sensory evaluation result about opening operation according to the
embodiment illustrated in Fig. 1 (in which the display surface 20 is on the surface
side, the abutted surface 21 is on the back surface side, and the upwardly convex
shaped part 11 is formed).
[0032] The sensory evaluation test about opening operation was performed, and in the test,
a can lid provided with a tab 1 according to the embodiment was designated as example
1 (the can lid provided with the tab 1 having the display surface 20 on the surface
side, the abutted surface 21 on the back surface side, and the upwardly convex shaped
part 11 formed), a can lid identical to example 1 except for the flat shaped part
11 was designated as example 2, and a can lid identical to example 1 except for the
downwardly convex shaped part 11 was designated as example 3.
[0033] During opening operation in the sensory evaluation test, the finger is first inserted
into the gap between the tab 1 and the lid surface while the finger tip touches the
tab 1, then the finger is guided toward the abutted surface 21 of the tab 1 while,
at the same time, the tab 1 is lifted by the finger to initially open the can. Then,
the inside of the finger is firmly pressed against the abutted surface 21 of the tab
1 and the tab 1 is lifted by the inside of the finger, so that the opening piece defined
by the score of the can lid body is pressed down.
[0034] In the sensory evaluation test, the tab 1 was lifted up by the inside of the finger
in each of examples 1 to 3, and awkward feeling experienced when pressing down the
opening piece defined by the score of the can lid body was relatively evaluated. In
example 1 with the tab formed with the upwardly convex shaped part 11 or example 2
with the tab formed with the flat shaped part 11, the distance S1 (see Fig. 1) from
the surface of the pulling-up part on the lower surface side to the abutted surface
21 is greater on the upper side (in the Z direction) than that in example 3 having
the downwardly convex shaped part 11, and therefore it is considered that the finger
tip is easily moved on the upper side (in the Z direction) when guided to the abutted
surface 21 of the tab 1, and the operational feeling experienced when pulling up the
tab 1 improves.
[0035] In the sensory evaluation test the evaluation indexes with reference to example 3
include "⊚" which represents very good operational feeling in pulling up the tab with
less awkwardness than example 3, "0" which represents good operational feeling in
pulling up the tab with less awkwardness than example 3, and "Δ" which represents
feeling with a little more awkwardness than example 3.
[0036] As can be clearly understood from Table 1, in example 1 (with the upwardly convex
shaped part 11) and example 2 (with the flat shaped part 11), generally good operational
feeling with less awkwardness resulted than that in example 3 (with the downward convex
shaped part 11). More specifically, when the display part T1 is provided on the surface
side in the tab 1 and the upwardly convex shaped part 11 is shaped while the shaping
tool is abutted thereupon from the back surface side or when the part between the
pulling-up part and the fixed part is shaped to be flat, the display part T1 with
no disturbance as well as good operational feeling in opening operation can be obtained.
The connected-piece T4 is positioned at the pressing-down part, and necessary rigidity
for the tab 1 can be obtained.
[Table 1]
| |
Example 1 |
Example 2 |
Example 3 |
| Evaluator 1 |
Δ |
○ |
- |
| Evaluator 2 |
○ |
○ |
- |
| Evaluator 3 |
○ |
○ |
- |
| Evaluator 4 |
○ |
Δ |
- |
| Evaluator 5 |
○ |
○ |
- |
| Evaluator 6 |
⊚ |
Δ |
- |
| Evaluator 7 |
○ |
○ |
- |
| Evaluator 8 |
○ |
○ |
- |
| Evaluator 9 |
○ |
○ |
- |
[0037] The embodiments of the present invention have been described in detail with reference
to the drawings, while specific configurations are not limited by these embodiments
and design changes not departing from the gist of the present invention are encompassed
by the present invention. These embodiments can divert and combine their features
with one another if there is no particular inconsistency or problem in relation to
the purposes and structures of the features.
[Reference Signs List]
[0038]
- 1 (1A, 1B, 1C)
- Tab for opening can lid (tab)
- 2
- Pulling-up part
- 3
- Pressing-down part
- 4
- Fixed part
- 5
- Slot
- 6
- Rivet hole
- 7
- Connected-piece-cutting trace
- 8
- Curl part
- 10, 11, 12, 13, 14
- Shaped part
- 15
- Bead shape part
- 16
- Stepped part
- 17
- Tip up shape part
- 20
- Display surface
- 20A
- Display part
- 21
- Abutted surface
- 30
- Drawing device
- 31
- Tab shaping machine
- 32
- Conversion press
- T
- Tab material
- T1
- Display part
- T2, T3
- Hole
- T4
- Connected-piece
- T5
- Cut line
- P
- Can lid