[0001] The invention relates to a pressure compensator element and a fluid injector for
an internal combustion engine comprising the pressure compensator element, wherein
the fluid injector comprises a valve housing and a valve needle assembly.
[0002] Fluid injectors are in widespread use, in particular for internal combustion engines,
where they may be arranged in order to doze a fluid or fuel amount into an intake
manifold of the internal combustion engine or directly into a combustion chamber of
a cylinder of the internal combustion engine.
[0003] Due to increasingly strict legal regulations concerning the admissibility of pollutant
emissions by internal combustion engines, which are arranged for example in vehicles,
it is necessary to take actions in various ways in order to reduce these pollutant
emissions.
[0004] One possible starting point to reduce the pollutant emissions and in particular to
reduce particle emissions is to increase the fluid pressure inside the fluid injector.
Conventional fluid injectors are designed to operate at a fluid pressure of below
10 MPa. If the fluid pressure inside the fluid injector is increased it is possible
to reduce pollutant emissions caused by the internal combustion engine. The increased
fluid pressure inside the fluid injectors requires a change of design of the fluid
injector. In conventional fluid injectors a valve needle is arranged which can be
displaced away from a closing position to allow the fluid to flow out of the fluid
injector. In the closing position the fluid flow out of the fluid injector is inhibited.
The valve needle is conventionally displaced away from the closing position by an
actuator assembly. If the fluid pressure inside the fluid injector increases, the
required lifting force to displace the valve needle away from the closing position
also has to increase due to an increased hydraulic load on the valve needle from the
fluid. Conventionally, more powerful actuator assemblies are used which generate a
stronger lifting force applied to the valve needle when the fluid pressure inside
the fluid injector increases. But such actuator assembly are expensive and cause therefore
an increase of cost of the fluid injector. In addition, such actuator assemblies which
create a higher lifting force applied to the valve needle are conventionally not so
accurate in the displacement of the valve needle which may harm the quality of the
fluid injector and especially the fluid spray quality out of the fluid injector.
[0005] An object of the present disclosure is to provide an element to improve a fluid injector
of an internal combustion engine and to provide a fluid injector with the element,
wherein the fluid injector is in particular configured to operate at high fluid pressure
inside the fluid injector.
[0006] The object is achieved by a pressure compensator element comprising the features
of the independent claim and a fluid injector comprising the pressure compensator
element. Advantageous embodiments of the pressure compensator element and the fluid
injector are specified in the dependent claims.
[0007] A pressure compensator element for a fluid injector for an internal combustion engine
is specified. The pressure compensator element extends along a central longitudinal
axis. The pressure compensator element comprises a containment ring a first ring and
a second ring. The containment ring comprises an elastic material and is therefore
configured to deform elastically when the pressure acting on the pressure compensator
element changes. The first ring is arranged at or in the containment ring at a first
portion of the containment ring and extends out of the containment ring. Also, the
second ring is arranged at or in the containment ring at a second portion of the containment
ring and extends out of the containment ring. The first portion and the second portion
of the containment ring are areas of the containment ring which contact or engage
with the first ring or the second ring respectively. According to one embodiment,
the containment ring, the first ring and the second ring are arranged coaxially with
respect to each other.
[0008] The first portion and the second portion of the containment ring are according to
the present disclosure arranged at different axial positions on the containment ring.
In other words, the first portion is for example arranged at one axial end of the
containment ring and the second portion is arranged at the other axial end of the
containment ring. The elastic deformation of the containment ring due to a change
of the pressure acting on the pressure compensator element results in a volume change
of the containment ring. This volume change changes the axial position of the first
portion of the containment ring with respect to the second portion of the containment
ring. Due to the fact that the first ring is arranged at or in the first portion and
that the second ring is arranged at or in the second portion, the volume change of
the containment ring results in an axial displacement of the first ring with respect
to the second ring. The first ring is, for example, arranged at one longitudinal end
of the containment ring and the second ring is arranged at the other longitudinal
end of the containment ring and the pressure acting on the pressure compensator element
increases, than the volume of the containment ring will decrease which results in
an axial displacement of the first ring towards the second ring and of the second
ring towards the first ring if the pressure compensator element is fixed at its center.
With the pressure compensator element according to the present disclosure it is possible
to transform the pressure change of the pressure acting on the pressure compensator
element into an axial displacement of the first ring with respect to the second ring
or of the second ring with respect to the first ring. In addition, the deformation
of the containment ring is proportional to the pressure change of the pressure acting
on the pressure compensator element. Therefore, also the axial displacement is proportional
to the pressure change of the pressure acting on the pressure compensator element.
With the pressure compensator element according to the present disclosure it is possible
to displace the first ring with respect to the second ring or to apply a force on
two parts which are engaged with the first ring and the second ring.
[0009] According to one embodiment, the first ring comprises a radial portion which extends
in radial direction and an axial portion which extends in axial direction, wherein
the axial portion extends from one radial end of the radial portion of the first ring.
In other words, the half section profile of a longitudinal section view of the first
ring has a L-shape. According to this embodiment, the second ring comprises a radial
portion which extends in radial direction and an axial portion which extends in axial
direction, wherein the axial portion extends from one radial end of the radial portion
of the second ring. In other words, the half section profile of a longitudinal section
view of the second ring has also a L-shape. The angle between the radial portions
and the axial portion could be for example between 70 degree or greater and 110 degree
or smaller. According to this embodiment, the radial portion of the first ring is
arranged at least partially at or in the first portion of the containment ring and
the radial portion of the second ring is arranged at least partially at or in the
second portion of the containment ring. The radial portions of the first ring and
the second ring contact the containment ring. The axial portion of the first ring
and the axial portion of the second ring extend according to this embodiment in opposite
directions. It is in particular possible according to this embodiment to transfer
the volume change of the containment ring to the desired displacement of the first
ring and the second ring. In addition, the free axial ends of the axial portions can
be used as stop surfaces and can therefore transfer the force generated by the pressure
compensator element at the desired other parts in a particular simple way.
[0010] According to one embodiment, the axial portion of the first ring extends from the
radial outer end of the radial portion of the first ring and the axial portion of
the second ring extends from the radial inner end of the radial portion of the second
ring. In other words, the axial portion of the first ring is at least partially arranged
outside of the radial outer edge of the containment ring and the axial portion of
the second ring is arranged at least partially inside of the radial inner edge of
the containment ring. According to this embodiment extends the axial portion of the
first ring in direction towards the second portion of the containment ring beyond
the containment ring and beyond the second ring and the axial portion of the second
ring extends in direction towards the first portion of the containment ring beyond
the containment ring and beyond the first ring. In other words, the free axial end
of the axial portion of the first ring forms one axial end of the pressure compensator
element in one axial direction and the free axial end of the axial portion of the
second ring forms the other axial end of the pressure compensator element in the other
axial direction. This makes the assembling of the pressure compensator element in
particularly simple.
[0011] According to one embodiment, the axial portion of the first ring is arranged partially
at the first portion of the containment ring. In other words, the axial portion of
the first ring contacts the containment ring. The second portion of the containment
ring extends according to this embodiment further towards the free longitudinal end
of the axial portion of the first ring than the first portion of the containment ring,
which ensures that the movement between the first portion and the second portion of
the containment ring is still possible. The arrangement of the axial portion at the
first portion of the containment ring improves the connection between the first ring
and the containment ring.
[0012] According to one embodiment, the axial portion of the first ring is partially detached
from an area of the containment ring, wherein the area extends from the axial end
of the containment ring which faces towards the free end of the axial portion of the
first ring to the other end of the axial portion of the first ring. The deformation
of the containment ring is in particular not inhibited by the first ring according
to this embodiment.
[0013] According to one embodiment, the axial portion of the second ring is partially detached
from an area of the containment ring, wherein the area extends from the axial end
of the containment ring which faces towards the free end of the axial portion of the
second ring to the other end of the axial portion of the second ring. The deformation
of the containment ring is in particular not inhibited by the second ring according
to this emebodiment.
[0014] According to another embodiment, the axial portion of the second ring is arranged
partially at the second portion of the containment ring. The axial portion of the
second ring contacts the containment ring. According to this embodiment extends the
first portion of the containment ring further towards the free longitudinal end of
the axial portion of the second ring than the second portion of the containment ring,
which ensures that the movement between the first portion and the second portion of
the containment ring is still possible. The arrangement of the axial portion at the
second portion of the containment ring improves the connection between the second
ring and the containment ring.
[0015] According to one embodiment, the first ring and/or the second ring is / are partially
embedded within the containment ring. The containment ring is for example partially
molded around the first ring and / or the second ring.
[0016] According to one embodiment, the containment ring consists of a material selected
from a group which consists of a rubber material, a plastic material and an elastomeric
material. According to one embodiment, the rubber material is NBR (Acrylonitrile Butadiene
Rubber) or HNBR (Hydrogenated Acrylonitrile Butadiene Rubber), these materials are
preferred used when the fluid which surrounds the containment ring is water. The elastomeric
material is preferred used when the fluid which surrounds the containment ring is
gasoline.
[0017] According to one embodiment, a fluid injector for internal combustion engine is specified.
The fluid injector is in particular a fuel injector. It may preferably by provided
for injecting fuel directly in the combustion chamber of the internal combustion engine.
The fluid injector may be preferably provided for injecting gasoline or diesel fuel.
[0018] The fluid injector according to this embodiment comprises a valve housing. The valve
housing extends along the central longitudinal axis and forms a valve cavity inside
the valve housing. The valve cavity comprises an inlet opening and an outlet opening.
The inlet opening is configured to allow fluid to flow into the valve cavity and the
outlet opening is configured to allow the fluid to flow out of the valve cavity. The
fluid injector further comprises a valve needle assembly which comprises a valve needle
and an armature and which is arranged inside the valve cavity. The valve needle is
displaceable with respect to the valve housing to inhibit or to allow the fluid to
flow out of the fluid injector when the fluid injector is in operation. The valve
needle forms therefore with a part of the valve cavity of the fluid injector a sealing
edge so that no fluid can flow out of the fluid injector when the valve needle is
in the closing position. When the valve needle is displaced away from the closing
position fluid can flow out of the fluid injector. The fluid injector further comprises
an actuator assembly which is configured to displace the valve needle away from the
closing position so that fluid can flow out of the fluid injector. The fluid injector
comprises according to this embodiment the pressure compensator element. The pressure
compensator element is arranged in the valve cavity.
[0019] The first ring of the pressure compensator element is configured to engage with a
valve cavity surface of the valve cavity. The first ring is for example arranged to
be in contact with the valve cavity surface.
[0020] The second ring of the pressure compensator element is configured to engage with
the valve needle assembly. For example, can the second ring be configured to contact
the valve needle or a part which is rigidly fixed to the valve needle.
[0021] The first portion of the containment ring is according to this embodiment arranged
further towards the inlet opening than the second portion of the containment ring
so that the elastic deformation of the containment ring due to a change of the hydrostatic
pressure of the fluid acting on the pressure compensator element inside the valve
cavity results in a lifting force from the pressure compensator element to the valve
needle assembly when the valve needle is in a closed position.
[0022] The containment ring is arranged in the valve cavity so that the containment ring
is exposed to the fluid pressure inside the valve cavity. When the fluid pressure
inside the valve cavity increases, then an elastic deformation of the containment
ring is caused. The second ring and the first ring of the pressure compensator element
are arranged at or in the containment ring so that the deformation of the containment
ring will force the second ring and/or the first ring to move towards each other.
The deformation of the containment ring due to the increasing fluid pressure inside
the valve cavity will therefore result in a force applied to the second ring and the
first ring. The first ring is engaged with the valve cavity and can for example not
move with respect to the valve cavity. The second ring is engaged with the valve needle
assembly. The second ring will therefore apply the lifting force caused by the deformation
of the containment ring to the valve needle assembly. The pressure compensator element
will therefore apply the lifting force to the valve needle assembly which is proportional
to the fluid pressure inside the valve cavity.
[0023] According to one embodiment, the lifting force created by the pressure compensator
element is always smaller than the force which is necessary to displace the valve
needle away from the closing position so that the valve needle cannot be displaced
away from the closing position only by the lifting force created by the pressure compensator
element.
[0024] The lifting force of the pressure compensator element helps the actuator assembly
to displace the valve needle away from the closing position. The actuator assembly
does not need to provide the displacement force which is necessary to displace the
valve needle away from the closing position alone. The force which is necessary to
displace the valve needle away from the closing position is provided according to
this embodiment by the pressure compensator element and the actuator assembly. Therefore,
it is possible to use a conventional actuator assembly in combination with the pressure
compensator element to displace the valve needle away from the closing position even
if the fluid pressure inside the valve cavity increases beyond conventional operating
pressures. In addition, the lifting force is proportional to the fluid pressure inside
the valve cavity which means that even if the fluid pressure is increased even further
the lifting force generated by the pressure compensator element will also increase
which means that even at very high fluid pressures inside the valve cavity it is possible
to operate the fluid injector with conventional actuator assemblies. It can be even
possible to operate the fluid injector without the so-called free lift concept. Due
to the proportionality between the fluid pressure inside the fluid injector and the
lifting force generated by the pressure compensator element, the force provided by
the actuator assembly to displace the valve needle away from the closing position
can be over the range of fluid pressures inside the cavity. Overall the actuator assembly
complexity can be reduced compared to an actuator assembly which normally has to handle
with such high fluid pressure inside the fluid injector without the aid of the pressure
compensator element.
[0025] According to one embodiment comprises the valve cavity along its axial extension
two different diameters. The smaller diameter of the two different diameters is arranged
closer to the outlet opening than the larger diameter so that a ring surface is formed
on the valve cavity surface between the larger diameter and the smaller diameter.
The ring surface can for example be a flat ring surface or a truncated cone surface.
The first ring of the pressure compensator element is according to this embodiment
configured to engage with the ring surface. The first ring is according to one embodiment
fixed to the ring surface or rests on the ring surface when the pressure compensator
element is arranged in the fluid injector. The valve cavity comprises according to
this embodiment for example a step or a tapering area where the first ring can engage
with the valve cavity. It is According to this embodiment in particular simple to
arrange the pressure compensator element in the fluid injector at the desired position
because the specific design of the valve cavity according to this embodiment provides
a stop for the pressure compensator element. In addition, it is in particular simple
to provide a stop for the pressure compensator element so that the lifting force of
the pressure compensator element can be applied to the valve needle.
[0026] According to one embodiment, the longitudinal end of the axial portion of the second
ring of the pressure compensator element which extends beyond the first ring contacts
a surface of the valve needle assembly. The surface of the valve needle assembly could
be for example a surface of the valve needle, a surface of a disc element which is
fixed to the valve needle or a surface of the armature. A particular simple transformation
of the force generated by the pressure compensator element is possible according to
this embodiment.
[0027] According to one embodiment, the first ring of the pressure compensator element is
coupled to the valve housing by a form fit connection or by a press fit connection.
The second ring of the pressure compensator element is according to another embodiment
coupled to the valve needle assembly by a form fit connection or by a press fit connection.
The press fit connections or the form fit connections are in particular simple and
fast connections between the first ring of the pressure compensator element and the
valve housing and the second ring and the valve needle assembly so that the manufacturing
of the fluid injector with the pressure compensator element is simplified.
[0028] According to one embodiment, the pressure compensator element is preloaded when assembled
in the fluid injector and when the valve needle is in the closed position. The lifting
force from the pressure compensator element is according to this embodiment also applied
to the valve needle even when no fluid or fluid with ambient pressure is inside the
valve cavity. The pressure compensator element according to this embodiment is held
at its predefined position by the closing force of the valve needle applied to the
valve needle by a calibration spring which is configured to urge the valve needle
in the closed position, wherein the calibration spring is according to this embodiment
also configured to push the second ring of the pressure compensator element towards
the outlet opening of the valve housing which causes an elastic deformation of the
containment ring and preloads therefore the pressure compensator element.
[0029] According to one embodiment is the lifting force generated by the pressure compensator
element between 0 Newton at 0 - 1 MPa of fluid pressure inside the valve cavity and
750 Newton at 150 MPa of fluid pressure inside the valve cavity. With the fluid injector
comprising the pressure compensator element it is possible to operate the fluid injector
at fluid pressures of 45 MPa or greater and of 200 MPa or lower. This is only possible
because the pressure compensator element generates the lifting force which is proportional
to the pressure inside the valve cavity.
[0030] Further advantageous embodiments of the present disclosure will become apparent from
the detailed description of exemplary embodiments in connection with the figures.
In the figures:
- Fig. 1
- shows a schematic longitudinal section of a fluid injector according to a first exemplary
embodiment with a pressure compensator element according to a first exemplary embodiment,
- Fig. 2
- shows a schematic longitudinal section of a pressure compensator element according
to a second exemplary embodiment,
- Fig. 3
- shows a schematic longitudinal section of a pressure compensator element according
to a second exemplary embodiment.
[0031] Fig. 1 shows a fluid injector 100, wherein the fluid injector 100 comprises a valve
housing 110, a valve needle assembly 115, an actuator assembly 140, and a disc part
150. The valve needle assembly 115 comprises a valve needle 120 and an armature 130.
The valve housing 110 extends from an inlet opening 162 along a central longitudinal
axis 180 to an outlet opening 164. The valve housing 110 comprises a valve cavity
130 which defines a fluid path for fluid flowing through the valve housing 110 from
the inlet opening 162 to the outlet opening 164. The valve cavity 160 is defined by
a valve cavity surface 170. The valve cavity 160 is arranged coaxially with respect
to the central longitudinal axis 118. The valve cavity 160 further comprises along
its axial extension at least two different diameters wherein the smaller one of the
two diameters is arranged closer to the outlet opening 164 than the larger diameter.
Therefore, the valve cavity surface 170 comprises a ring surface 172 which defines
a step along the axial extension of the valve cavity 170.
[0032] The valve needle 120 is also arranged coaxially with respect to the central longitudinal
axis 180. As it can be seen in fig. 1 the disc part 150 is arranged at the valve needle
120 and the disc part 150 is therefore part of the valve needle assembly 115. The
disc part 150 is for example a stop for the armature 130 when the armature 130 is
not rigidly coupled to the valve needle 120. The actuator assembly 140 is arranged
to attract the armature 130 which will displace the valve needle 120 away from a closing
position in which no fluid can flow out of the fluid injector 100. The fluid injector
100 as shown in fig. 1 further comprises a pressure compensator element 200. The pressure
compensator element 200 is arranged in the valve cavity 160 and comprises a first
ring 210, a second ring 220 and a containment ring 230. The first ring 210 is configured
to engage with the valve cavity surface 170. As shown in fig. 1 the first ring 210
contacts the ring surface 172 of the valve cavity surface 170. The containment ring
230 is arranged at the first ring 210.
[0033] The containment ring 230 comprises an elastic material. As it can be seen in fig.
1 the containment ring 230 almost completely surrounds the first ring 210 except of
the portion of the first ring 210 which is in contact with the valve cavity surface
170. The first ring 210 as shown in fig. 1 comprises a radial portion and an axial
portion. The radial portion has the shape of a disc and the axial portion has the
shape of a sleeve. Combined they have the shape of an L. The radial portion extends
from the radial inner end to the radial outer end. The axial portion extends from
the radial outer end of the radial portion towards the outlet opening 164 of the valve
cavity 160, wherein one longitudinal end of the axial portion contacts the ring surface
172.
[0034] The second ring 220 as shown in fig. 1 comprises also a radial portion and an axial
portion. The radial portion extends from the radial outer end of the radial portion
to the radial inner end of the radial portion, wherein the radial outer end of the
radial portion of the second ring is arranged in the containment ring. The axial portion
extends from the radial inner end of the radial portion towards the fluid inlet opening
162 of the valve cavity 160, wherein one longitudinal end of the axial portion contacts
the disc element 150.
[0035] The first ring 210 of the pressure compensator element 200 comprises a first contact
surface 240 which is arranged to be in contact with the valve cavity surface 170.
The second ring 220 of the pressure compensator element 200 comprises a second contact
surface 250 which is arranged to be in contact with the disc part 150 of the valve
needle 120. As it can be seen in fig. 1, the pressure compensator element 200 is configured
to force the second ring towards the inlet opening 162 of the valve cavity 160 when
the containment ring 230 is deformed due to increasing fluid pressure inside the valve
cavity 160.
[0036] Fig. 2 shows in a schematic manner a longitudinal section view of the pressure compensator
element 200 according to a second exemplary embodiment. In contrast to the first exemplary
embodiment of the pressure compensator element 200 as shown in fig. 1, the second
exemplary embodiment shows that almost the entire second ring 220 of the pressure
compensator element 200 is arranged in the containment ring 230. Only the portion
of the second ring 220 which is arranged to engage with the valve needle assembly
115 is arranged outside of the containment ring 230. In addition, fig. 2 shows openings
260 in the second ring 220 and in the first ring 260 which are arranged to allow the
fluid to flow from the inlet opening 162 of the valve cavity 160 through the openings
260 of the pressure compensator element 200 to the outlet opening 164 of the valve
cavity.
[0037] Fig. 3 shows in a schematic manner a longitudinal section of a pressure compensator
element 200 according to a third exemplary embodiment. In contrast to the first exemplary
embodiment and the second exemplary embodiment of the pressure compensator element
200 shown in figs. 1 and 2 the third exemplary embodiment shows that the containment
ring 230 of the pressure compensator element 200 is only arranged at the first ring
210 at the side of the radial portion of the first ring 210 which faces towards the
outlet opening 164 of the valve cavity 160 when the pressure compensator element 200
is arranged in the valve cavity 160. The containment ring 230 shown in fig. 3 is not
arranged at the axial portion of the first ring 210 as for example shown in figs.
1 and 2. The arrangement of the containment ring on the first ring 210 of the pressure
compensator element 200 is according to the embodiment shown in fig. 3 is particular
simple. As it can be seen in fig. 3 only a portion of the radial portion of the second
ring 220 of the pressure compensator element 200 is arranged in the containment ring
230. It is according to this embodiment in particular simple to transfer the deformation
caused by the fluid pressure inside the valve cavity 160 to the second ring 220.
1. A pressure compensator element (200) for a fluid injector (100) for an internal combustion
engine, wherein the pressure compensator element (200) extends along a central longitudinal
axis (180) and comprises:
- a containment ring (230) which comprises an elastic material and is configured to
deform elastically when the pressure acting on the pressure compensator element (200)
changes;
- a first ring (210) which is arranged at or in the containment ring (230) at a first
portion of the containment ring (230) and extends out of the containment ring (230);
- a second ring (220) which is arranged at or in the containment ring (230) at a second
portion of the containment ring (230) and extends out of the containment ring (230),
wherein the second portion of the containment ring (230) is arranged at a different
axial position at the containment ring (230) with respect to the first portion of
the containment ring (230), so that an elastic deformation of the containment ring
(230) due to a change of the pressure acting on the pressure compensator element (200)
results in an axial displacement of the first portion of the containment ring (230)
with respect to the second portion of the containment ring (230) and therefore in
an axial displacement of the first ring (210) with respect to the second ring (220).
2. The pressure compensator element (200) according to claim 1, wherein the first ring
(210) comprises a radial portion which extends in radial direction and an axial portion
which extends in axial direction, wherein the axial portion extends from one radial
end of the radial portion of the first ring (210),
wherein the second ring (220) comprises a radial portion which extends in radial direction
and an axial portion which extends in axial direction, wherein the axial portion extends
from one radial end of the radial portion of the second ring (220),
wherein the radial portion of the first ring (210) is arranged at least partially
at or in the first portion of the containment ring (230) and the radial portion of
the second ring (220) is arranged at least partially at or in the second portion of
the containment ring (230), and
wherein the axial portion of the first ring (210) and the axial portion of the second
ring (220) extend in opposite directions.
3. The pressure compensator element (200) according to any one of the preceding claims,
wherein the axial portion of the first ring (210) extends from the radial outer end
of the radial portion of the first ring (210) and the axial portion of the second
ring (220) extends from the radial inner end of the radial portion of the second ring
(220), and
wherein the axial portion of the first ring (210) extends in direction towards the
second portion of the containment ring (230) beyond the containment ring (230) and
beyond the second ring (220) and the axial portion of the second ring (220) extends
in direction towards the first portion of the containment ring (230) beyond the containment
ring (230) and beyond the first ring (220).
4. The pressure compensator element (200) according to claim 3, wherein the axial portion
of the first ring (210) is arranged partially at the first portion of the containment
ring (230), wherein the second portion of the containment ring (230) extends further
towards the free longitudinal end of the axial portion of the first ring (210) than
the first portion of the containment ring (230), and / or wherein the axial portion
of the second ring (220) is arranged partially at the second portion of the containment
ring (230), wherein the first portion of the containment ring (230) extends further
towards the free longitudinal end of the axial portion of the second ring (210) than
the second portion of the containment ring (230).
5. The pressure compensator element (200) according to any one of the preceding claims,
wherein the first ring (210) and/or the second ring (220) is / are partially embedded
within the containment ring (230).
6. The pressure compensator element (200) according to any one of the preceding claims,
wherein the containment ring consists of a material selected from a group which consists
of a rubber material, a plastic material and an elastomeric material.
7. A fluid injector (100) for an internal combustion engine, wherein the fluid injector
(100) comprises a valve housing (110) which forms a valve cavity (160) inside the
valve housing (110) comprising an inlet opening (162) and an outlet opening (164)
for fluid flowing through the fluid injector (100) when the fluid injector (100) is
in operation, a valve needle assembly (115) which comprises an armature (130) and
a valve needle (120), which is arranged inside the valve cavity (160) and which is
displaceable with respect to the valve housing (120) to inhibit or to allow the fluid
flow out of the fluid injector (100), and an actuator assembly (140) which is configured
to displace the valve needle (120),
wherein the fluid injector (100) further comprises the pressure compensator element
(200) according to any one of the preceding claims, wherein the pressure compensator
element (200) is arranged in the valve cavity (160), and
wherein the first ring (210) of the pressure compensator element (200) is configured
to engage with a valve cavity surface (170) and the second ring (220) is configured
to engage with the valve needle assembly (115), wherein the first portion of the containment
ring (230) is arranged further towards the inlet opening (162) than the second portion
of the containment ring (230) so that the elastic deformation of the containment ring
(230) due to a change of the pressure of the fluid acting on the pressure compensator
element (200) inside the valve cavity (160) results in a lifting force from the pressure
compensator element (200) to the valve needle assembly (115) when the valve needle
(120) is in a closed position.
8. The fluid injector (100) according to claim 7 comprising the pressure compensator
element (200) according to any one of the claims 3 to 6, wherein the valve cavity
(160) comprises along its axial extension two different diameters, wherein the smaller
diameter is arranged closer to the outlet opening (164) than the larger diameter so
that a ring surface (172) is formed on the valve cavity surface (170) between the
larger diameter and the smaller diameter, wherein the longitudinal end of the axial
portion of the first ring (210) of the pressure compensator element (230) which extends
beyond the second ring (220) contacts the ring surface (172).
9. The fluid injector (100) according to any one of the claims 7 or 8 comprising the
pressure compensator element (200) according to any one of the claims 3 to 6, wherein
the longitudinal end of the axial portion of the second ring (220) of the pressure
compensator element (230) which extends beyond the first ring (210) contacts a surface
of the valve needle assembly (115).
10. The fluid injector (100) according to any one of the claims 7, 8 or 9 comprising the
pressure compensator element (200) according to any one of the claims 1 to 6, wherein
the first ring (210) of the pressure compensator element (200) is coupled to the valve
housing (110) by a form fit connection or by a press fit connection.
11. The fluid injector (100) according to any one of the claims 7, 8, 9 or 10 comprising
the pressure compensator element (200) according to any one of the claims 1 to 6,
wherein the second ring (210) of the pressure compensator element (200) is coupled
to the valve needle assembly (115) by a form fit connection or by a press fit connection.
12. The fluid injector (100) according to anyone of the claims 7, 8, 9, 10 or 11 comprising
the pressure compensator element (200) according to any one of the claims 1 to 6,
wherein the valve needle assembly (115) comprises a disc element (150) which is rigidly
coupled to the valve needle (120) and wherein the second ring (220) of the pressure
compensator element (200) is configured to engage with the disc element (150) of the
valve needle assembly (115).
13. The fluid injector (100) according to any one the claims 7, 8, 9, 10, 11 or 12 comprising
the pressure compensator element (200) according to any one of the claims 1 to 6,
wherein the pressure compensator element (200) is preloaded when the valve needle
(120) is in the closed position.
14. The fluid injector (100) to any one the claims 7, 8, 9, 10, 11, 12 or 13 comprising
the pressure compensator element (200) according to any one of the claims 1 to 6,
wherein the lifting force generated by the pressure compensator element (200) is between
0 N at 0-1 MPa of fluid pressure inside the valve cavity (160) and 750 N at 150 MPa
of fluid pressure inside the valve cavity (160).
15. The fluid injector (100) to any one the claims 7, 8, 9, 10, 11, 12, 13 or 14 comprising
the pressure compensator element (200) according to any one of the claims 1 to 6,
wherein the fluid injector (100) is configured to operate at fluid pressures of 45
MPa or greater and of 200 MPa or lower.