CROSS REFERENCE TO RELATED APPLICATIONS
FIELD
[0003] The present disclosure generally relates to optical components and technologies including
the same. In particular, the present disclosure relates to collimating metalenses
and technologies including the same, such as but not limited to lighting devices.
BACKGROUND
[0004] Interest has grown in the use of laser activated remote phosphor (LARP) for technology
in various lighting applications, such as automotive, projection, and other lighting
applications. One reason for that interest is that LARP technology has the potential
to enable to production of lighting devices that can generate significantly higher
luminance than devices that utilize light emitting diodes (LEDs), at relatively high
power levels.
[0005] FIG. 1 depicts one example of a LARP system. As shown, LARP system
100 includes a first light source
101 in the form of a laser. The first light source
101 emits rays
103 of laser light towards a dichroic beam splitter
105. The dichroic beam splitter
105 reflects rays
103 into a collimating optic
107. The reflected rays
103 pass through and are focused by the collimating optic
107 onto a wavelength converter
109 that is present on a substrate
111. The wavelength converter
109 includes a wavelength conversion material that functions to convert (e.g., via photoluminescence)
at least a portion of light rays
103 incident thereon to light of a different wavelength than light rays
103, in this case light rays
115. As significant heat may be generated by the conversion of rays
103 to rays
115, a heat sink
113 may be coupled to the substrate
111 so as to facilitate the dissipation or removal of excess heat.
[0006] At least a portion of the rays
115 produced by wavelength converter
109 are collected by the collimating optic
107 and are redirected back through the dichroic beam splitter
105, where they are incident on a focusing lens
121. The focusing lens
121 focuses rays
115 on other components
123 of LARP system
100, such as fiber/projection optics.
[0007] LARP system
100 may also include an optional second light source
117 (e.g., a laser or non-laser source), as shown. When included the second light source
117 may be used to emit light rays
119 that reflect off of the dichroic beam splitter
105 towards the focusing lens
121. The resultant mixing of rays
119 and rays
115 may result in a corresponding change in the color temperature or other properties
of the light in the region down field of the dichroic beam splitter
105.
[0008] Using such a configuration tens of watts of laser light (i.e., rays
103) may be pumped into a small (e.g. square-millimeter (mm
2) area of wavelength converter
109, resulting in the production of broad or narrow-band emission of secondary light (i.e.,
rays
115) with a relatively low etendue and a relatively high light output (e.g., from several
hundred to above 10,000 lumens). LARP systems such as the one shown in
FIG. 1 may therefore considered attractive for many projection applications such as digital
micro-mirror (DMD) modulators, fiber optic sources, and the generation of highly collimated
beams.
[0009] While LARP systems have shown some promise, challenges exist that have limited their
practical implementation in various lighting applications. One such challenge is that
the wavelength converters used in many LARP systems often produce secondary light
in a hemispherical (approximately Lambertian) pattern. For the system to be efficient,
the collimating optic in the system needs to be able to capture a large fraction of
the hemispherical luminescence produced by the wavelength converter. Capturing sufficient
amounts of such light with traditional collimating optics can be difficult, and therefore
special non-imaging type optics (e.g., a tapered total internal reflection optic as
shown in
FIG. 1) or very low F/number aspheric lenses (often more than one) are often used as collimating
optics in LARP systems. Those specialized optics are often expensive, heavy, and can
take up considerable space. It may also be necessary to place them very close to the
surface of the wavelength conversion material (e.g., less than 100-200 microns (µm))
which can make alignment difficult.
[0010] Similar challenges exist with collimating optics used in optical applications outside
of the context of a LARP system. For example in some LED projection systems, one or
a plurality of non-laser, high luminance LEDs is/are used emit light into a hemisphere
after which the emitted light is collimated by one or more collimating optics. One
method of collimating the light emitted by an LED is to encapsulate the LED die in
a lens. Although encapsulation can improve the light extraction efficiency of the
LED, it may undesirably increase the etendue of the LED by a factor of n
2, where n is the refractive index of the lens medium. An alternative approach may
therefore be needed in instances where maintenance of etendue is desired, such as
in light projection systems.
[0011] One such alternative approach is to use collimating optics similar to those used
in the LARP system of
FIG. 1 (either alone or in combination with an encapsulating lens if the increased etendue
can be tolerated) to collimate light emitted by an LED. This concept is illustrated
in FIG. 2, which depicts one example of a collimation system
200 in which a spatially extended light source
201 (e.g., an LED) emits rays
203 of light towards a collimating optic
205, with the light source
201 being aligned with the optical axis
207 of the collimating optic
205. In such instances, however, the same challenges associated with the collimating optics
used in a LARP system (i.e., size, weight, alignment, cost, etc.) are presented.
[0012] An interest therefore remains in the development of alternative optics that are suitable
for use in various applications such as LARP, high luminance LEDs, point source collimation,
laser-based microscopy and other applications in which high numerical aperture collimation
is desired. As will be discussed in detail below, the present disclosure generally
relates to such alternative optics (and in particular metalenses) which are suitable
for those and other applications.
BRIEF DESCRIPTION OF THE DRAWINGS
[0013]
FIG. 1 depicts one example of a prior art laser assisted remote phosphor (LARP) system.
FIG. 2 depicts one example of a prior art light emitting diode (LED) collimation system.
FIG. 3A depicts a generalized cross sectional structure of one example of a metalens consistent
with the present disclosure.
FIG. 3B is a generalized illustration of the conversion of light having a first wave front
up field of a metalens to light having a second wave front down field of the metalens.
FIG. 4 depicts one example of a LARP system including a collimating metalens consistent
with the present disclosure.
FIG. 5 depicts one example of an LED collimation system including a collimating metalens
consistent with the present disclosure.
FIG. 6 is a plot of phase delay (Δφ) of a metasurface, versus the radial distance (r) from
the optical axis of one example of a target hyperboloidal phase shift for a metalens
consistent with the present disclosure.
FIG. 7 is a top down view of the structure of one example of a multiregion metalens consistent
with the present disclosure.
FIG. 8 is a top down view of a portion of another example of a metalens consistent with
the present disclosure.
FIGS 9A and 9B are perspective and top down views of one example of a unit cell consistent with
the present disclosure.
FIG. 10 is a plot of calculated phase shift and transmission imparted to an incident visible
light plane wave by a hexagonal Bravais lattice of nanopillars consistent with embodiments
of the present disclosure.
FIG. 11 is a top down view of one example of a multiregion metalens consistent with the present
disclosure.
FIG. 12 is a simulated plot of phase versus radial position for one example of a one dimensional
(1D) metalens with a structure consistent with that of FIG. 7.
FIG. 13 depicts results obtained from simulations performed to determine the ability of a
1D metalens having the design of FIG. 12 to collimate light from a point source in
one dimension.
FIG. 14 depicts perspective and top down views of another example of a unit cell consistent
with the present disclosure.
FIGS. 15A-15C depict alternative unit cell configurations consistent with embodiments of the present
disclosure.
FIG. 16 depicts one example of a distribution of Hexagonal Bravais unit cells consistent
with the present disclosure.
FIG. 17 depicts one example of a metalens having a multiregion design consistent with the
present disclosure.
FIGS. 18(a)-(d) depict the calculated collimating performance of one example of a metalens design
consistent with the present disclosure.
FIGS. 19(a)-(d) depict the calculated off-axis collimating performance of one example of a metalens
design consistent with the present disclosure.
FIGS. 20(a)-(d) show the calculated performance of an example metalens design consistent with the
present disclosure for a normally incident 450 nm plane wave.
FIGS. 20(e)-(h) show the calculated performance of an example metalens design consistent with the
present disclosure for 580 nm light emanating from the focal point.
FIGS. 21(a) and 21(b) depicts the use of a metalens consistent with the present disclosure for collimating
an off-axis light source.
DETAILED DESCRIPTION
[0014] As noted in the background, specialized collimating optics may be used in various
optical applications such as LARP, LED collimation, etc., to collimate light that
is emitted from a light source in a distributed (e.g., hemispherical) pattern. To
be efficient, the collimating optics used therein need to capture a large fraction
of the light produced by the light source. Although that can be accomplished by using
special non-imaging type optics (e.g., a tapered total internal reflection optic as
shown in FIG. 1) or very low F/number aspheric lenses (often more than one) as the
collimating optic, such optics present various challenges which have limited their
practical implementation in various applications such as LARP, LED collimation, etc.
In particular, those optics present size, weight, and alignment constraints that make
it practically difficult to implement LARP and LED collimating technology in compact
lighting applications such as automotive lamps, compact lighting fixtures, compact
projection systems, and the like. Efforts have therefore been made to reduce the size,
cost, and/or weight of collimating optics, so as to facilitate the implementation
of LARP and LED collimating technology in those lighting applications.
[0015] The inventors have considered various options for replacing the specialized collimating
optics often used in LARP and LED collimation systems. One option that has been considered
is the Fresnel lens. Although Fresnel lenses are well understood optical designs,
practically implementing a Fresnel lens that exhibits desirable properties for LARP,
high luminance LED, and point source collimation has proven challenging. Indeed while
it is theoretically possible to design a Fresnel lens that exhibits suitable properties
for such applications, physically producing such lens can be practically difficult.
Indeed the production of Fresnel lenses often entails the use of precision molding
and polishing to achieve high quality focusing and/or collimation, particularly when
environmental considerations encountered in LARP and/or LED collimation (e.g., exposure
to high heat and high short wavelength fluxes) dictate the use of glass as a lens
material, instead of plastic. Fresnel lenses can therefore be difficult and expensive
to produce, and are often not cost effective for a variety of applications. Some Fresnel
lens designs also can give rise to optical artifacts, scattering loss, and aberrations,
particularly if the lens is designed to have a short focal length, a feature that
is often desired in collimating optics for LARP and LED collimation.
[0016] Flat diffractive optics have also been considered as an option for replacing the
specialized collimating optics used in LARP, LED collimation, and other applications.
For example, it is possible to design a flat diffractive optic that induces a spatially
dependent phase modulation on light incident thereon, e.g., by designing the optic
such that the phase change induced at its surface only needs to vary between 0 and
2π to achieve a desired wave front. Such optics can be produced using various approaches,
such as with a zone plate, the diffractive limit of a Fresnel lens, or kinoform. Lithography,
photo curing, and effective medium approaches may also be leveraged to produce a desired
phase change. However all of those options can present significant fabrication challenges
in the context of producing a lens that exhibits properties that may be considered
desirable for application in LARP and/or LED collimation.
[0017] With the foregoing in mind, the inventors have identified metasurface lenses (hereinafter,
"metalenses") as a class of optics that may be advantageously leveraged as a replacement
for the collimating optics used in various challenging optical applications, such
as LARP, LED collimation, and laser based spectroscopy.
[0018] As used herein, the terms "metasurface lens" and "metalens" are used interchangeably
to refer to a lens that bends light with an array of nanostructures that are formed
on a (ideally flat) surface of a substrate, instead of via refraction. More specifically,
a metalens includes a metasurface that includes an array of nanostructures, wherein
the nanostructure array is configured to bend light incident thereon by altering its
phase. As will be described, the phase change imparted by the metasurface can create
a new wave front in a region down field of the lens. For example, a metalens consistent
with the present disclosure can include an array of nanostructures that can impart
a phase change to incident light having a spherical or hemispherical wave front up
field of a lens, such that the light in a region down field of the lens has a planar
wave front (i.e., a plane wave).
[0019] As used herein the term "point light source" refers to a light source that is an
ideal infinitesimal region that emits a spherical or hemispherical wave of light.
Single mode optical fiber light sources are one example of a light source that can
approximate a point light source. With that in mind, the present disclosure discusses
the use of metalenses in the context of certain applications such as LED collimation
and wavelength converted LARP Such applications utilize one or more LEDs and/or a
wavelength converter (e.g., a ceramic phosphor plate) which are extended sources which
emit from a finite area. In those contexts, one can consider an LED or a wavelength
converter to be an incoherent superposition of ideal point sources which cover the
emitting area of the extended source. Moreover due to the small physical size of a
wavelength converter in LARP or a high luminance LED source in an LED collimator,
one may consider them to be close to a point source from the geometric optics point
of view, provided that all other length scales in the optical system are much larger
than the source sizes.
[0020] In the context of the present disclosure, the term "on," when used in the context
of describing a positional relationship between components, means that a first component
is disposed above a second component, but is not necessarily in direct contact with
the second component. In contrast, the term "directly on," when used in that same
context means that a first component is in direct contact with the second component.
[0021] As used herein the term "about" when used in connection with a value or a range,
means +/- 5% of the indicated value or the endpoints of the indicated range. It is
noted that while ranges may be specified herein by specific endpoints, such ranges
should be understood to a shorthand version of writing all of the numerical values
within that range. Thus for example, a range of 1-10% should be understood to all
of the numerical values within that range (i.e., 1, 2, 3, 4, etc.), as well as all
ranges that may be defined by two or more values within than range (e.g., 2-10%, 3-10%,
4-8%, etc.) as though such values and ranges were explicitly recited.
[0022] FIG. 3A depicts one example of a generalized cross sectional structure of a metalens
structure consistent with the present disclosure. As shown, metalens
301 includes a substrate
303 having a first side
309 and a second side
311. A metasurface
305 is formed on the first side
309 of the substrate
303. In some embodiments, an optional antireflective coating
307 is formed on the second side
311 of the substrate
303. As discussed herein the metasurface
305 includes an array of nanostructures
313, which are generally configured to impart a phase change to light incident thereon.
[0023] Substrate
303 generally functions to support other elements of metalens
301, such as but not limited to metasurface
305 and optional antireflective coating
307. The substrate
303 may also be selected to transmit a suitable amount of light of a desired wavelength
or wavelength range, such as one or more wavelengths in the visible region of the
electromagnetic spectrum (i.e., from about 400 to about 700 nanometers). Without limitation,
in some embodiments the substrate
301 is configured such that it transmits greater than or equal to about 50%, 60%, 70%,
80%, 90%, 95%, 99%, or even about 100% of light in the visible region of the electromagnetic
spectrum. Without limitation, in some embodiments substrate
303 transmits greater than or equal to about 95% of visible light incident thereon.
[0024] Substrate
303 may be formed from any suitable material, provided that it can adequately transmit
light in a desired wavelength or wavelength range (e.g., visible light) and can serve
as an adequate support for metasurface
305 and (where used) optional antireflective coating
307. In some embodiments, the material of substrate
301 has a refractive index that is relatively low, as compared to the refractive index
of materials used in metasurface
305. Non limiting examples of suitable transparent materials that may be used as substrate
303 include aluminum oxide (Al
2O
3) silicon dioxide (SiO
2), polymers, combinations thereof, and the like. Such materials may be crystalline
or amorphous (glassine). Glasses may be desirable because of cost, ease of polishing,
and lack of birefringence.
[0025] Metasurface
305 generally functions to alter the phase of light that is incident thereon, such light
down field of the lens (relative to the light source) has a desired distribution and/or
wave front. For example, in some embodiments metasurface
305 is configured to convert light having a first wave front (e.g., a spherical, hemispherical,
etc.) in an region up field of the lens to light having a second (e.g., planar) wave
front in a region down field of the lens.
[0026] FIG. 3B illustrates a generalized example of that concept. As shown in that figure, a metalens
301 is positioned proximate to a point light source
315, such as a wavelength converter used in LARP, an LED, or the like. Regardless of its
specific form, point light source
315 emits light in a hemispherical wave front towards one side of metalens
301, i.e., in a region up field (UFR) of metalens
301. The light in the UFR may therefore be understood to have a spherical or hemispherical
wave front
317. Light incident on metalens
301 propagates through substrate
303 and is incident on metasurface
305 or, more particularly, on an array of nanostructures
313 in metasurface
305. As shown in this simplified example, the nanostructures
313 of metasurface
305) convert the incident spherical wave front
317 into light having a planar wave front
319 in a region down field (DFR) of metalens
301. In that way, metalens
301 can produce a collimated light beam of parallel light rays from an incident spherical
or hemispherical wave front.
[0027] When used, the optional antireflective coating
307 generally functions to reduce reflection of light that is incident on or which is
exiting from metalens
301 depending on whether the incident light enters on the substrate side (i.e., side
311) or the metalens side (i.e., side
309). It is noted that while
FIG. 3A depicts an embodiment of a metalens
301 in which optional antireflective coating
307 is disposed on the second side
311 of substrate
303 (i.e., opposite the first side
309 bearing the metasurface
313), use of the optional antireflective coating
307 on the second side
311 is not required. For example, in some embodiments the optional antireflective coating
307 is disposed on (e.g., directly on) the metasurface
305. In any case, a variety of materials may be used as or in optional antireflective
coating
307. Non-limiting examples of such materials include transparent dielectric materials,
such as but not limited to SiO
2, TiO
2, MgF
2, Ta
2O
5, Nb
2O
5, combinations thereof, and the like.
[0028] Returning to the metasurface
305, the nanostructures
313 in metasurface
305 are generally configured to function as resonators or waveguides that impart a phase
change to light incident thereon. In that way, the nanostructures
313 can convert light having a first wave front in a region up field of the metalens
301 to light having a second wave front in a region down field of the metalens
301. For example, nanostructures
313 can impart a phase change to light in an incident hemispherical wave front
317, so as to produce light having a planar wave front
319 (i.e., collimated light) in a region down field of metalens
301.
[0029] It is noted that while
FIG. 3B depicts metasurface
305 down field of the incident spherical wave front
317 (i.e., further from the point light source
315), such a configuration is not required and metasurface
305 may be present on the other or both surfaces of substrate
301. For example, metasurface
305 in some embodiments may be present on both sides of substrate
301, like a biconvex lens, in which the collimating power of the metalens
301 may be divided between the two metasurfaces.
[0030] Metasurface
305 includes or is formed from an array of nanostructures
313. In general, nanostructures
313 are in the form of nanoscale features that are formed on (e.g. directly on) or are
integral with a surface of substrate
301. As used herein, the term "nanoscale" when used in connection with a feature means
that the dimensions of the features are less than 1 micron. In general, the dimensions
of the nanostructures
313 will scale with the shortest wavelength of interest. In the context of the present
disclosure, which is largely directed to visible light applications for metalenses,
the largest linear dimension of the nanostructure in the plane of the substrate surface
(e.g., length, width) is less than or equal to 500 nanometers (nm), such as less than
or equal to 150 nm, or even less than or equal to 100nm. Without limitation, in some
embodiments the nanostructures
313 described herein are nanoscale structures formed on a surface of substrate
301, and have a longest linear dimension of about 100 to about 200 nanometers. In some
instances the largest linear feature size of nanostructures
313 is their height relative to the surface of substrate
303 proximate the nanostructure
313 in question. In such instances the height of the nanostructures
313 may be less than or equal to 1000 nm, such as less than or equal to 600 nm. It noted
however that the height of the nanostructures is not limited to those ranges, and
that their height may be larger than 1 micron if desired.
[0031] The distance (i.e., "period" or "fundamental period") between adjacent nanostructures
313 in the metasurfaces may vary widely, and may be selected during the design of metalens
301 to facilitate the attainment of a desired phase change at a particular portion of
the lens. Without limitation, in some embodiments the period between adjacent nanostructures
313 ranges from about 50 to about 1000 nanometers (nm), such as from about 100 to about
500 nm, about 100 to about 300 nm, or even about 100 to about 200 nm. In some embodiments
the period between adjacent nanostructures
313 in metasurface
305 is greater than or equal to 100 nm to facilitate production of metasurfaces
305 via lithographic or other techniques. In instances where nanostructures are included
in a Bravais lattice (e.g., a hexagonal Bravais lattice) formed by unit cells containing
a plurality of nanostructures, the period of the nanostructures may correspond to
one or more lattice parameters of the unit cell(s) used to form the lattice.
[0032] For the sake of clarity and ease of understanding, the present disclosure will describe
various examples of metalenses that include nanostructures
313 in the form of cylindrical pillars that are formed on the surface of a substrate
301. It should be understood that the use of cylindrical pillars is for the sake of example
only, and that nanostructures
313 are not limited to a cylindrical pillar shape. Indeed, the shape of the nanostructures
described herein can vary considerably. For example, the metasurfaces described herein
may include an array of nanostructures
313, wherein the nanostructures are in the form of cylindrical pillars, ellipsoidal pillars,
spheres, rectangular prisms, other scattering structures, or the like. When the nanostructures
described herein are in the form of pillars, such pillars may have one or more than
one side. Examples of such pillars include cylindrical (one sided) pillars, triangular
(three sided) pillars, quadrilateral (four sided pillars), pentagonal (five sided)
pillars, and the like.
[0033] As noted previously the dimensions of the nanostructures described herein may vary
considerably. For example in some embodiments the metasurfaces described herein include
an array of nanostructures, wherein the height of such nanostructures is fixed or
variable across the entirety or a portion of a metalens. In any case, the height of
the nanostructures may be in the range of from about 50 to about 2000 nm, such as
about 100 nm to about 600 nm, or even about 100 to about 200 nm. In some embodiments,
the height of the nanostructures is greater than 100 nm. Of course such ranges are
enumerated for the sake of example only, and the nanostructures herein may be of any
suitable height.
[0034] The lateral size of the nanostructures described herein may also vary considerably.
For example in instances where the nanostructures are in the form of cylindrical nanoscale
pillars, such pillars may have a center and a radius extending from the center to
an outer wall of the pillar. The radius of such pillars may range, for example, from
about 25 to about 500 nm, such as from about 50 to about 250nm, or even about 50 to
about 100nm. Without limitation, in some embodiments the nanostructures are in the
form of cylindrical pillars having a diameter of greater than or equal to about 50
nm. Similarly in instances where the nanostructures include or are in the form of
multisided pillars or other geometric shapes, such structures may have a lateral length
(i.e., a longest linear dimension as measured between opposing sides of a nanostructure)
ranging from about 50 to about 2000 nm, such as about 100 nm to about 600 nm, or even
about 100 to about 200 nm. Of course such ranges are enumerated for the sake of example
only.
[0035] A wide variety of materials may be used to form the nanostructures
313. In some instances, it may be desirable to select the materials for forming the nanostructures
313 based on the wavelength(s) of light that will be incident on the metalens
301 in a target application. When a target application involves using the metalens
301 to impart a phase change to visible light, for example, it may be desirable to form
the nanostructures
313 from one or more materials that interact with visible light. Non-limiting examples
of such materials include high refractive index, low loss dielectric materials such
as dielectric oxides (TiO
2, Nb
2O
5, Ta
2O
5, ZnO), carbides (e.g., SiC), diamond, sulfides (e.g., ZnS, CdS, and/or nitrides (e.g.,
AlN). Alternatively or additionally, the nanostructures
313 may be formed from or include one or more high-index polymers (n > 1.6), such as
but not limited to silicones and/or acrylics. Polymers with even higher index may
also be used, and may be formed, for example, by highly loading a polymer matrix with
nanoparticles that have a refractive index of greater than or equal to 1.8, or even
greater than or equal to 2. In some embodiments, the materials used to form the nanostructures
313 are transparent to light in the region of interest (e.g., visible light), and exhibit
an absorptivity of less than 100/mm.
[0036] The nanostructures described herein are not limited to a single material, and may
be formed from more than one material. For example, the nanostructures may include
two or more of the above noted materials, wherein alternating layers (or other configurations)
of such materials are used to "build up" a nanostructure on the surface of a substrate.
Lithographic and other techniques to produce such structures are well understood.
[0037] The refractive index of the materials used to form the nanostructures
313 may impact their performance for a given application. It may therefore be desirable
to select materials for forming the nanostructures
313 based on their refractive index. In that regard, in some embodiments the nanostructures
313 may be formed from or include dielectric or other materials having an refractive
index that is greater than or equal to about 1.5, 2.0, 2.3, 2.5, 2.7, or more. Without
limitation, in some embodiments nanostructures
313 are formed from or include dielectric materials having a refractive index greater
than or equal to 2. Non-limiting examples of such materials include those mentioned
above.
[0038] The relationship between the refractive index of nanostructures
313 and substrate
303 may also affect the performance of metalens
301. It may therefore be desirable to select the materials used to form substrate
303 and nanostructures
313 such that they have a particular refractive index relationship. In that regard the
refractive index of the nanostructures
313 may be greater than, less than, or equal to the refractive index of substrate
303. Without limitation, in some embodiments the refractive index of nanostructures
313 is greater than the refractive index of substrate
303. It is noted, that by using nanostructures
313 that have a refractive index greater than the refractive index of substrate
303, it is possible to reduce or minimize the amount of high angle scattered light that
may be trapped in then substrate
303 due to total internal reflection. Moreover, selecting the materials of the substrate
301 and the nanostructures
313 formed thereon such that there is a large difference in the refractive index of the
nanostructures
313 and the substrate
301 can also be beneficial, as it can provide some resonance or cavity enhancement effects
within the nanostructures
313, resulting in the production of larger phase shifts for a given length.
[0039] The microstructure of the materials used as nanostructures
313 may also have an impact on their optical performance. For example, in some instances
the microstructure of the materials used to form nanostructures
313 may give rise to artifacts in light down field of the lens. Alternatively or additionally,
the microstructure of the materials of nanostructures
313 can cause anisotropic propagation of light through metalens
301. It may therefore be desirable to select materials for use as nanostructures
313 based on their microstructure. For example, it may be desirable to use amorphous
or cubic materials (e.g., amorphous TiO2, cubic ZnO), so as to control anisotropic
propagation effects in metalens
301. Of course, it is not necessary to use amorphous or cubic materials to form nanostructures
313, and materials with other microstructures may also be used. It is noted that nanostructures
consistent with the present disclosure need not have a uniform (i.e., single) nanostructure,
and that such structures may include a composite, random, or other complicated microstructure,
as desired. However, the materials used to form the nanostructures
313
[0040] In specific non-limiting embodiments, metalens
301 includes a substrate
303 formed from quartz, silica (SiO
2) or alumina (Al
2O
3), and the nanostructures
313 are formed from or include titanium dioxide (TiO
2) or zinc oxide (ZnO). In further examples the substrate
303 is formed from quartz, SiO
2 or Al
2O
3, and the nanostructures
313 are formed from amorphous TiO
2 or cubic ZnO. In any of those specific non-limiting embodiments, the nanostructures
313 may be in the form of include an array of cylindrical pillars, e.g., with a largest
linear dimension (e.g., height) in the range of about 100 to about 2000 nm. The lateral
dimensions (in the plane of the substrate) in some embodiments are constrained by
the wavelength of light, and are often less than or equal to one half (1/2) of the
wavelength of light.
[0041] From
FIG. 3B it can be appreciated that the path length of rays emitted from the point light source
315 in a spherical wave front
317 increases as one moves radially outward from the optical axis
350 (assuming the point light source
315 is at the focus of the metalens
301). Similarly, the angle of incidence at which light in the incident spherical wave
front
317 impinges on metalens
301 generally increases as one moves radially outward from the optical axis
350. It may therefore be desired to control the degree to which the array of nanostructures
313 in the metasurface
305 alters the phase of incident light, based at least in part on the position on which
the light is incident relative to the optical axis
350 of the metalens
301. Put in other terms, it may be desirable to configure the array of nanostructures
313 such that the phase delay imparted by such structures to a light in an incident hemispherical
wave front
315 is dependent on the radial position of those nanostructures relative to the optical
axis
350 of the lens.
[0042] In some embodiments therefore the array of nanostructures
313 in the metasurface
305 is configured to compensate for the difference in optical path length and/or angle
of incidence as one moves radially outward from the optical axis
350. This may be accomplished, for example, by varying aspects of the geometry (e.g.,
height, width, radius, etc.) of the nanostructures
313, either independently, in the context of a unit cell containing a plurality of nanostructures
313, or_even in the context of an array containing a plurality of unit cells.
[0043] For example, during the design process the metasurface
305 may be subdivided into a plurality of two dimensional (2D) unit cells, wherein each
unit cell includes a plurality of nanostructures
313. The unit cells may have any suitable geometry, and may be symmetrical or asymmetrical.
Without limitation, in some embodiments all or at least a portion of the shape of
the unit cells and their contents are symmetrical (e.g. square, hexagonal, triangular,
etc.), so as to reduce or eliminate polarization dependent effects. A plurality of
such unit cells may be used to make up one or more regions of the metasurface
305. In such instances the geometry of each unit cell (e.g., length, width, etc.) and/or
the nanostructures
313 therein (e.g., nanostructure height, width, diameter, position within a unit cell,
etc.) may be controlled such that the nanostructures
313 in each respective unit cell imparts an appropriate phase change to incident light,
based at least in part on the position of the unit cell relative to the optical axis
350 of metalens
301.
[0044] Through appropriate design of the metasurface
305 (or, more particularly, nanostructures
313 and/or unit cells containing such nanostructures), it is possible to design metalenses
that exhibit useful optical properties for visible light applications such as LARP
and LED collimation. Such properties include but are not limited to high numerical
aperture (NA), short focal length, polarization insensitivity, and/or high lens transmission
(e.g., in the visible region).
[0045] As used herein, the term "high numerical aperture" means a numerical aperture that
is greater than or equal to about 0.5. Therefore in some embodiments the metalenses
described herein may exhibit a NA that is greater than or equal to about 0.5, such
as greater than or equal to about 0.6, greater than or equal to about 0.7, greater
than or equal to about 0.8, greater than or equal to about 0.9, or even greater than
or equal to about 0.95.
[0046] As used herein, the term "short focal length" means a focal length that is less than
or equal to about 5 millimeters (mm). Therefore in some embodiments, the metalenses
described herein have a focal length that is less than or equal to about 5 mm, less
than or equal to about 4 mm, less than or equal to about 3 mm, less than or equal
to about 2 mm, less than or equal to about 1 mm, less than or equal to about 0.5 mm,
or even less than or equal to about 0.2 mm. Without limitation, in some embodiments
the metalenses described herein have a focal length of less than or equal to about
1 mm.
[0047] As used herein, the term "lens transmission" means the percentage of light that is
within the lens numerical aperture that is transmitted through the lens into a collimated
beam down field of the lens. In some embodiments the metalens described herein have
a lens transmission for light in the visible range that is greater than or equal to
about 50%, such as greater than or equal to about 60%, about 70%, about 80%, about
90%, or even about 99%. Without limitation, in some embodiments the metalenses described
herein have a metalens transmission of greater than or equal to about 80% for light
in the visible range.
[0048] In some embodiments the metalenses described herein exhibit a combination of high
numerical aperture, short focal length, and high lens transmission for light in the
visible range. For example, in some embodiments the metalenses described herein have
a numerical aperture that is greater than or equal to 0.5, a focal length of less
than or equal to about 2 mm, and have a lens transmission greater than or equal to
50% for visible light. In further non-limiting embodiments, metalenses consistent
with the present disclosure have a numerical aperture that is greater than or equal
to 0.8, a focal length of less than or equal to about 1 mm, and have a lens transmission
of greater than or equal to 80% for visible light.
[0049] The overall geometry of the metalenses described herein may vary widely. For example,
the metalenses described herein may be in the form of a substantially flat, one-dimensional
(1D) lens (analogous to a traditional refractive cylindrical lens), a two-dimensional
(2D) lens (analogous to a traditional refractive spherical and aspherical lens), or,
by application of the metalens structures on both sides of the substrates, in the
form of a functional equivalent of a traditional refractive bi-convex, bi-concave,
or convex-concave lens. A hybrid refractive metalens may also be formed by the use
of a substrate having one or more curved surfaces.
[0050] Without limitation, in some embodiments metalens
301 is in the form of a substantially flat, two-dimensional (2D) lens. As used herein,
the term "substantially flat" when used in the context of a 2D lens means that the
average surface roughness (Ra) of the lens is less than about 10 nm, such as less
than about 5 nm, or even less than about 2 nm. Put differently, in some embodiments
the overall surface roughness of the metalens is less than wavelength/10, so as to
limit or prevent the introduction of phase errors.
[0051] The overall dimensions of the metalenses described herein may vary widely, and metalenses
of any suitable size may be used. In instances where the metalenses is a 2D circular
lens, for example, such lenses may have a diameter ranging from about 0.2 mm to about
3 centimeters (cm) or more, such as from about 1 mm to about 5 mm.
[0052] In some embodiments the metalenses described herein function to focus light incident
on one side thereof and (by reciprocity) to collimate light incident on another side
thereof. For example and with reference to FIG. 3A, the metalens
301 may (through appropriate configuration of metasurface
305), be configured to focus light that is incident on a first side thereof and to collimate
light that is incident on a second side thereof. In some embodiments the first side
is the side of metalens to which the first side
309 of substrate
303 is oriented, whereas the second side is the side of metalens
301 to which the second side
311 of substrate is oriented. Of course metasurface
305 need not be configured in that manner. For example, in some embodiments metasurface
305 may be configured to collimate light that is incident on the first side
309 of metalens
301, and to focus light that is incident on the second side of metalens
301, wherein the first and second sides of metalens are defined as previously described.
[0053] As noted above, the inventors have discovered that through appropriate configuration
of a metasurface, it is possible to produce metalenses that exhibit a combination
of properties that render them attractive for use in a variety of lighting applications,
such as LARP, LED collimation, laser based spectroscopy, and the like. For example
the metalenses described herein can exhibit a combination of short focal length and
high numerical aperture. It is therefore possible to use such lenses as a collimating
optic in a LARP system, wherein the metalens is placed at a distance (d) from the
wavelength converter, where d is the same as or different from the focal length (f)
of the metalens. This can allow a dichroic mirror to be placed quite close to the
metalens, resulting in a highly compact reflective LARP system in which the metalens
can produce a highly collimated beams from an incident hemispherical/spherical wave
front while maintaining etendue. Similar advantages can be obtained in other LARP
configurations, such as transmissive LARP (e.g., where primary light is incident on
one side of wavelength converter, secondary light is emitted on the other side of
the wavelength converter, and a collimating metalens collimates the secondary light)
and reflective LARP using off-axis illumination. Moreover, similar advantages can
be attained using the metalenses described herein as a collimating optic for LED collimation,
collimation of near-point sources (output from a single mode or small diameter multi-mode
fiber) optic and other systems.
[0054] Another aspect of the present disclosure is a laser assisted remote phosphor (LARP)
system that includes a metalens consistent with the present disclosure as a collimating
optic (also referred to herein as a collimating metalens). Reference is therefore
made to
FIG. 4, which depicts one example of a LARP system
400 consistent with the present disclosure. As shown, LARP system
400 includes a collimating metalens
401, a first light source
402, a dichroic beam splitter
405, and a LARP target that includes a wavelength converter
409, a substrate
411, and a heat sink
413. Although one or ordinary skill will understand that other components can also be
included in LARP system
400 (e.g., mirrors, driving circuits, heat sinks, etc.), such components have been omitted
in the interest of brevity and ease of understanding.
[0055] In operation the first light source
402 emits primary light rays
403 towards the dichroic beam splitter
405. The dichroic beam splitter
405 reflects the rays
403 towards the collimating metalens
301. In this application the collimating metalens
401 includes a metasurface and a substrate that are configured to transmit the primary
light rays
403 such that they are incident on the wavelength converter
409. The metalens
401 in this application is designed to provide different focusing properties of the primary
light rays
403 than would occur with the secondary light rays
415. This provides a degree of flexibility that cannot be obtained with traditional refractive
optics or diffractive optics. In some respects, the metalens
401 can act as a wavelength dependent optic or kind of notch filter for all or a portion
of the primary light rays
403, while focusing or collimating the secondary light rays
415 and having little influence on unconverted primary light that may be redirected back
through the metalens
401. Otherwise collimating metalens
401 is configured and operates in much the same manner as described herein with regard
to the metalens
301 of
FIG. 3 and/or the multiregion metalenses described later. Without limitation, in some embodiments
the metalens
401 is a multiregion metalens.
[0056] After passing through the metalens
401 the primary light rays
403 are incident on wavelength converter
409. Generally, the wavelength converter functions to convert the primary light rays
403 to secondary light rays
415, e.g., via photoluminescence. The secondary light rays
415 emitted by the wavelength converter
409 are of a wavelength or wavelength range that differs from the (first) wavelength
of primary light rays
403.
[0057] The wavelength converter
409 emits the secondary light rays
415 in a first light distribution (e.g., a hemispherical (Lambertian) distribution),
such that a first (e.g., spherical, hemispherical, etc.) wave front of secondary light
rays
415 is incident on the metalens
401. As shown, the distance between the metalens
401 and a surface of the wavelength converter
409 may correspond to the focal length (f) of the metalens
401, but it should be understood that this is not required. Consistent with the prior
discussion, f may be less than or equal to about 5 mm, 4 mm, 3 mm, 2 mm, less than
or equal to about 1 mm, less than or equal to about 0.5 mm, or even less than or equal
to about 0.2 mm. Without limitation, in some embodiments f is less than or equal to
about 1 mm.
[0058] As discussed herein the metalens
401 includes a metasurface that is configured to convert the first (e.g., spherical,
hemispherical, etc.) wave front of secondary light rays
415 into a second (e.g., planar) wave front, such that the secondary light rays
415 are collimated in a region down field (DFR) of metalens
401, relative to wavelength converter
409. The metalens
401 may also be configured to exhibit a combination of high numerical aperture (NA),
short focal length (f), and high lens transmission for the secondary light rays
415. For example, the metalens
401 in some embodiments has an NA greater than or equal to 0.5 (e.g., ≥ 0.8), a focal
length f of less than or equal to 2 mm (e.g., f ≤ 1 mm), and has a lens transmission
greater than or equal to 50% for the wavelength(s) of the secondary light rays
415. Alternatively in some embodiments the metalens
401 in some embodiments has an NA greater than or equal to 0.9, a focal length f of less
than or equal to 2 mm (e.g., f ≤ 1 mm), and has a lens transmission of greater than
or equal to about 80% for the wavelength(s) of the secondary light rays
415. Of course, metalens
401 can exhibit other (e.g., higher) numerical aperture, as well as different lens transmission.
[0059] The collimated secondary light rays
415 pass through the dichroic beam splitter
405 and are focused by lens
421 onto other optics
423 (e.g., fiber optics, projection optics, etc.) of the LARP system
400. If desired, an optional second light source
417 may be used to add additional color channels
419 that reflect off of the dichroic beam splitter
405 to be focused on the additional optics
423 by the lens
421, as shown.
[0060] The first light source
402 may be a laser light source that is configured to emit primary light rays
403 of any suitable wavelength, provided that they can be reflected off of dichroic beam
splitter
405 and transmitted through the metalens
401, as generally shown in FIG. 4. For example, in some embodiments the light source
402 is a laser that emits primary light rays
403 in the violet, blue, green, yellow, red, or other portion of the visible region of
the electromagnetic spectrum. Without limitation, in some embodiments first light
source
402 is a blue laser that emits primary light rays
403 having a wavelength ranging from about 430 to about 470nm. Alternatively, the light
source
402 may be a diode laser or other light source that emits primary light rays
403 in the near ultra-violet and/or ultra-violet regions, ranging from 375 nm - 420 nm.
Alternatively, the light source
402 may emit visible light in range of about 470 to about 670 nm. As will be appreciated,
the wavelength of primary light rays
403 and the composition of wavelength converter
409 may vary considerably, and may be chosen in combination based on the desired application.
[0061] As noted previously in the embodiment of
FIG. 4 the metalens
401 is configured with a notch filter characteristic, such that it transmits light of
the wavelength(s) of the primary light rays
403. Therefore when the primary light rays
403 are blue laser light with a wavelength in the range of 430 to about 470 nm (e.g.,
440 nm, 460 nm, etc.), the metalens
401 is configured with a notch filter characteristic for light in the range of about
430 to about 470 nm (e.g., 440 nm, 460 nm, etc.).
[0062] The wavelength converter
409 generally functions to convert incident primary light rays
403 to secondary light rays
415. In that regard, in some embodiments the wavelength converter
409 is formed from or includes one or more photo luminescent materials that are capable
of converting incident primary light rays
403 to secondary light rays
415. Non-limiting examples of suitable photo luminescent materials that may be used include
cerium activated garnets of the general formula (Y, Lu, Gd)
3Al
5O
12:Ce (e.g., Y
3Al
5O
12: Ce (Ce:YAG), Lu
3Al
5O
12: Ce (Ce: LuAG), and (Y, Gd)
3Al
5O
12: Ce (CE:GdYAG), europium activated oxynitrides of the general formula (Ba, Ca, Sr)Si
2O
2N
2:Eu (e.g., (SrSi
2O
2N
2:Eu (Eu:SrSiON), and various other phosphor materials known in the art. Without limitation,
in some embodiments wavelength converter
409 is or includes one or more of Ce:YAG, Ce:LuAG, Ce:GdYAG, or Eu:SrSiON. In some embodiments
the wavelength converter
409 is a ceramic phosphor plate, meaning that it is a solid, sintered polycrystalline
photo luminescent material, e.g. of one or more of the materials identified above
as being suitable for use in the wavelength converter
409.
[0063] As shown in
FIG. 4 the wavelength converter
409 is coupled to a substrate
411, which in turn is coupled to a heat sink
413. Without limitation, the wavelength converter
409 in some embodiments is a ceramic phosphor platelet that is bonded to a high reflectivity
substrate
411 with an optional high thermal conductivity adhesive (not shown). When used, the high
thermal conductivity adhesive may be formed any suitable high thermal conductivity
material, such as alumina, zinc oxide filled silicone, low temperature glasses, and
the like. Alternatively or additionally, the wavelength converter
409 may be a ceramic phosphor that is coated with a highly reflective coating, and which
is soldered to the heat sink
413. The heat sink
413 generally functions to remove excess heat that may be produced by wavelength converter
409 during the conversion of primary light rays
403 to secondary light rays
415.
[0064] As discussed above the metalens
401 can exhibit desirable optical properties for LARP, but may be relatively small compared
to specialized collimating optics previously used for LARP applications. For example,
the metalens
401 may be a circular 2D lens having a diameter ranging from about 0.2 mm to about 3
centimeters (cm), such as from about 1 mm to about 1 cm, or even about 1 mm to about
5 mm. The other components of LARP system
400 may be correspondingly reduced in size, resulting in a compact LARP system that can
be used in various compact light applications.
[0065] Another aspect of the present disclosure relates to lighting devices that include
a LARP system that includes a collimating metalens. This concept is shown in
FIG. 4, which depicts the LARP system
400 as being optionally included in a lighting device
495. Non-limiting examples of lighting devices that may be used as lighting device
495 include automotive lighting fixtures (e.g., headlamps, turn signals, fog lamps, etc.),
interior and exterior lighting fixtures (e.g., overhead lighting fixtures, luminaires,
spotlights (e.g., PAR spotlights), security lighting, etc.), industrial lighting,
flashes for smart phone and other cameras, fiber optic sources (microscopes), collimating
light from an optical fiber, combinations thereof, and the like. Without limitation,
in some embodiments lighting device
495 is a compact light device, such as but not limited to an automotive headlamp, automotive
tail lamp, automotive turn signal, automotive interior light, automotive spot light,
automotive fog light, or the like. In some embodiments, lighting device
495 is an automotive headlamp.
[0066] Another aspect of the present disclosure relates to a collimation system in which
a metalens consistent with the present disclosure is used as a collimating optic.
More specifically, one aspect of the present disclosure relates to an LED collimation
system in which a collimating metalens is used to collimate light from one or more
LEDs, such as a chip level or remote phosphor conversion LED. In that regard reference
is made to
FIG. 5, which depicts one non-limiting example of the structure of a collimation system consistent
with the present disclosure. As shown, collimation system
500 includes a collimating metalens
501 and a light source
502. Although one or ordinary skill will understand that other components can be included
in the collimation system
500 (e.g., mirrors, driving circuits, heat sinks, etc.), such components have been omitted
from
FIG. 5 in the interest of brevity and ease of understanding.
[0067] Similar to the wavelength converter
409, the light source
502 is generally configured to emit light rays
503 of a given wavelength or wavelength range into a region up field (UFR) of the metalens
501. Unlike the wavelength converter
409, however, emission of the light rays
503 by the light source
502 from a light emitting surface thereof, e.g., in response to the application of a
driving electric current.
[0068] The light source
502 is aligned along the optical axis
507 of the metalens
501 and may emit light rays
503 in any region of the electromagnetic spectrum, such as the ultra-violet, visible,
and/or infrared regions. Without limitation, in some embodiments the light source
502 is configured to emit light rays
503 in the visible region of the electromagnetic spectrum.
[0069] Regardless of the wavelength of the light rays
503, the light source
502 is configured to emit a distribution of such rays into a region up field (UFR) of
the metalens
501. The light rays
503 have a first distribution and a first wave front in the UFR. The light rays
503 are then incident on a metasurface (not shown) of metalens
501 or, more particularly, on an array of nanostructures in that metasurface.
[0070] Like the metasurfaces of the previously described metalenses, the metasurface of
the metalens
501 is configured to impart a phase change to the light rays
503, such that the light rays
503 are collimated in a region down field of the metalens
501 (DFR) and have a second wave front that differs from the first wave front of the
light rays
503 in the UFR. For example, in instances where the light rays
503 have a spherical or hemispherical wave front in the UFR, the metasurface may be configured
to impart a phase change to the light rays
503 such that they are collimated and have a have a planar wave front in the DFR. In
that way, the metalens
501 can produce a collimated light beam of parallel light rays
503 in the DFR.
[0071] The metalens
501 in
FIG. 5 (i.e., for extended source collimation applications) generally functions in much
the same manner as the other metalenses described herein, such as metalenses
301 and
401 in
FIG. 3 and
FIG. 4 (e.g., for LARP applications), and the multiregion metalenses described later. A
detailed discussion of the structure and function of the metalens
501 is therefore not reiterated for the sake of brevity. One notable exception is that
unlike metalenses for LARP applications (e.g., metalens
401), the metalens
501 does not need to be configured to transmit pump (primary) light that is emitted from
a first light source (e.g., a laser), such that the primary light is incident on a
wavelength converter. Therefore for extended source collimation systems such as the
one shown in
FIG. 5, it is not necessary to configure at least a portion of the metasurface of the metalens
501 with notch bandpass characteristics, e.g., for the transmission of incident primary
light.
[0072] Similar to the discussion of LARP system
400, the components of the collimation system
500 may be made quite small due to the relatively small size of the metalens
501 as compared to conventional collimating optics. The collimation system
500 can therefore be utilized in a wide variety of lighting devices. In that regard another
aspect of the present disclosure relates to lighting devices that include a point
source collimation system consistent with the present disclosure. This concept is
shown in
FIG. 5, which depicts point source collimation system
500 as optionally being included in a lighting device
595. Non-limiting examples of lighting devices that may be used as lighting device
595 include the lighting devices enumerated above as being suitable for lighting device
495. Without limitation, in some embodiments lighting device
595 is a compact lighting device, such as but not limited to an automotive lamp, automotive
tail lamp, automotive turn signal, automotive interior light, automotive spot light,
automotive fog light, a PAR spotlight, or the like. Without limitation, in some embodiments
the lighting device
595 is an automotive headlamp.
[0073] The present disclosure will now proceed to describe various examples of metalenses
that can exhibit properties that are useful for lighting applications such as LARP,
LED collimation, and the like. Before discussing those examples, however, it is helpful
to understand various design considerations that can be leveraged to guide the design
of metalenses consistent with the present disclosure.
[0074] As discussed briefly above, conventional diffractive optics (e.g., spherical lenses,
ball lenses, gradient index (GRIN) lenses, etc.) can be used to collimate light from
a point source such as an LED, a wavelength converter, or the like. In such instances,
rays emanating from a point light source, situated at the focus of the lens, are refracted
by the optic. To form parallel rays at its output (i.e., in a region down field of
the lens), the degree to which the lens bends light generally increases as one moves
away from the optical axis of the lens. More specifically in the case of perfect collimation
from a point source (no spherical aberration), the collimating optic is designed such
that it provides a negative optical path length delay of Δ1, where

in which f is the focal length of the lens (in meters), and x and y are horizontal
and vertical axis coordinates on the lens (in meters). Or more specifically, the optic
is configured to produce a radially dependent phase delay Δφ given by equation (I)
below:

in which λ is the wavelength of light passing through the lens, n
m is refractive index of the medium in which the incident light is propagating, f is
the focal length of the lens in meters, x and y are horizontal and vertical coordinates
on the lens in meters, and φ
0 is a constant phase factor which may represent a baseline phase shift through the
lens. The radial distance (r) from the optical axis of the lens is given by

Moreover it is emphasized that Δφ is negative, and decreases (i.e., becomes more
negative) as the radial distance r from the optical axis increases.
[0075] In the context of designing metalenses consistent with the present disclosure, the
inventors have recognized that phase of the wave front at the output side of the lens
(e.g., in a region down field of the lens, relative to a light source) only needs
to be determined to a multiple of 2π and, thus, the optical phase transformation of
the nanostructures in the metasurface of a metalens only needs to be defined modulo
2π. This concept is generally illustrated in
FIG. 6, which is a plot of phase delay (Δφ) of a metasurface, versus the radial distance
(r) from the optical axis of the metalens. It is noted that that
FIG. 6 is provided to illustrate the general concept of radially dependent phase delay using
one example of a metalens. It should therefore be understood the values of Δφ and
r specified therein are for the sake of example only and the metalenses described
herein are not limited thereto.
[0076] Thus, unlike conventional refractive optics, the nanostructures used in the metasurface
of the metalenses described herein do not need to provide the full negative path length
delay, ⊗φ, at each radial position of the lens. Rather, the nanostructures only need
to provide phase shifts (Δφ) up to 2π or a multiple of 2π, wherein the phase shift
provided at any point on the metasurface may vary as a function of the radial distance
(r) from the optical axis of the metalens. This is described in equation (II) below:

in which 1 is number of 2π phase shifts that occur before a (0-2π) phase jump. In
many instances the metalenses described herein are designed with 1 = 1, so as to limit
the amount of phase shift the nanostructures in the metasurface must produce. It should
be understood that the metalenses described herein are not limited to those designed
with 1 = 1, and that in some embodiments 1 may be greater than or equal to 2.
[0077] This concept is generally shown in
FIG. 6, which is a plot of a target hyperboloidal phase shift (Δφ as calculated by equation
(II) for the case of 1 = 1) of a metalens as a function of radius (first 200 µm) the
optical axis of a metalens, wherein the focal length (f) is 1.0 mm and φ
0 is 2π. The phase shift may be divided into a plurality of phase jump regions (or
zones), wherein each phase jump region is defined by a phase shift of 2π - 0. For
example in Fig.
6, the first phase jump zone extends from r = 0 - 32 µm and corresponds to a phase shift
of 2π - 0, and so forth. To avoid ambiguities, especially with regions containing
2lπ phase jumps, the term "phase jump regions" (also referred to as "phase jumps"
or "phase jump zones") is used to designate regions separated by 2lπ increments in
the phase change.
[0078] As can be seen from the blown up region of
FIG. 6, the target hyperboloidal phase shift becomes increasingly linear between phase jumps
as one moves radially outward from the center of the lens. As r increases beyond a
threshold radius (e.g., corresponding to roughly 5 - 10 phase jumps), the target hyperboloidal
phase shift may be closely approximated by a locally periodic sawtooth phase. The
inventors have leveraged this fact to design metalenses that include nanostructures
that closely approximate the target hyperboloidal phase in the region outside the
threshold radius with structures that produce locally periodic sawtooth phase changes.
In general, one can choose the threshold radius (i.e., radial position) at which that
transition occurs. From
FIG. 6 it is also apparent that the phase jumps become increasingly close to one another
as one moves radially outward from the axis of the lens.
[0079] With the foregoing in mind, another aspect of the present disclosure relates to collimating
metalenses. Such metalenses include a metasurface that is formed on (e.g., directly
on) a surface of a substrate, wherein the metasurface includes one or more regions.
In the latter instance, the metasurface in some embodiments may include a first region
and a second region, where the first region is proximate to the center and/or the
optical axis of the metalens, whereas the second region is radially outward of the
first region and extends annularly around the first region. In some embodiments, the
second region is configured to take advantage of the fact that the target hyperboloidal
phase outside of the threshold radius can be approximated by nanostructures that produce
a local sawtooth phase shift. For example, the second region in some embodiments includes
nanostructures that are aligned with the 2π phase jumps rather than fixed to a specific
periodic array format. The nanostructures can also be arranged to approximate a radially
varying local sawtooth phase variation that is functionally equivalent to a local
blazed diffraction grating, whose period varies smoothly with radius.
[0080] In contrast, in some embodiments the first region that is proximate to the center
and/or optical axis of the metalens is not designed to produce a local sawtooth phase
shift. Rather, in such embodiments the nanostructures in the first region are configured
to produce a phase shift that is consistent with (e.g., fully accounts for) the target
hyperboloidal phase shift versus radius as exemplified by FIG. 6 and described above.
More particularly, in some embodiments the nanostructures of the first region are
designed such that the curvature or nonlinearity that is present within the first
few phase jumps of the target hyperboloidal phase shift is well reproduced by the
first region for accurate collimation. In other embodiments, the first region may
be composed of nanostructures that are still commensurate with the radial phase jumps,
but which are configured to produce a phase shift that closely approximates the full
target hyperboloidal phase shift.
[0081] In either case (single or multiregion metalens), the metasurface of the metalens
is configured such that the nanostructures proximate the optical axis or the center
of the lens provide a phase shift that is a first type of approximation of a target
hyperboloidal phase, whereas the nanostructures that are radially outward from the
center or optical axis of the lens (i.e., past a threshold radial position) provide
a phase shift that is a second type of approximation of the target hyperboloidal phase.
In some embodiments, for example the nanostructures in the region proximate the center
or optical axis of the lens may be configured to provide a phase shift that approximates
the full hyperboloidal target phase. In contrast, the nanostructures in the region
radially outward from a threshold radius may be configured to provide a phase shift
that approximates the hyberboloidal target phase in another manner, such as with a
locally periodic sawtooth phase.
[0082] FIG. 7 provides a top down view of the structure of one example of a multiregion metalens
700 consistent with the present disclosure. As shown, the multiregion metalens
700 includes a metasurface
750, which is formed on one side of an (ideally flat) substrate. It is noted that for
the sake of example, the multiregion metalens
700 is depicted as having a circular metasurface
750 with a radius of R. It should be understood, however that the multiregion metalenses
described herein are not limited to that geometry, and that the metasurface
750 may have any suitable geometric shape.
[0083] The metasurface
750 includes a first region
701 with a radius r
1 that is disposed around a center (C) of the metasurfaces
750. As noted previously, the first region
701 includes a first nanostructure array that is configured to impart a phase shift to
light incident thereon that closely approximates the full target hyperboloidal phase
as specified by equation II.
[0084] In some instances the metasurface
750 further includes a second region
703 with a radius r
2. For example when r
2 is greater than 0, the second region
703 is disposed radially outward of and annularly around the first region
701. For the sake of clarity and ease of understanding the second region
703 in
FIG. 7 is depicted as a single region that extends annularly around the first region
701. While such a configuration may be used, it should be understood that the second region
703 in some embodiments may include a plurality of subregions, wherein the subregions
collectively function as the second region
703. This concept is illustrated in
FIG. 11, which depicts one example of a metalens
1100 that includes a metasurface defined by a first region
701 and a second region
703 that is subdivided into a plurality of annular subregions
1103, 1105, 1107, 1109, 1111, 1113, etc. In this illustrated embodiment, the radial width of each of the subregions increases
as one moves radially outward from the center of the lens, however such a configuration
is not required and subregions of any suitable radial width may be used. For example,
in some embodiments the radial width of each subregion within the second region
703 may be the same, or may decrease as one moves radially outward from the center or
optical axis of the lens.
[0085] When used, the second region
703 includes a second nanostructure array that is configured to take advantage of the
fact that a local sawtooth phase shift can be used approximate the target hyperboloidal
phase specified by equation (II) in the portions of the lens that are radially outward
of the first few phase jumps (i.e., in the region radially outward of the first region
701). This is different than the first type of approximation of the phase shift imposed
by the first array of nanostructures in the first region
701 of the metasurfaces
750, which are designed to provide a phase shift that fully approximates the target hyperboloidal
phase. The second nanostructure array may therefore be configured to impart a phase
shift to light incident thereon, wherein the phase shift is a local sawtooth phase
shift with period given by the location of the phase jumps in equation II. As may
be appreciated, the local sawtooth phase shifts imparted by the second nanostructure
array approximates the target hyperboloidal phase specified by equation II in the
regions outside the first few phase jumps of the lens, but may not reproduce the non-linearity
present in the phase jump regions of that portion of the target hyperboloidal phase.
[0086] In the embodiment of
FIG. 7 the metasurface
750 has a circular shape with a radius (R) and, thus,
FIG. 7 may be understood to depict a 2D circular metalens. The radius R is not particularly
limited and thus, the metalens
700 (and, in particular, metasurfaces
750) may be of any suitable size. Without limitation, in some embodiments R ranges from
about 0.1 to about 10 millimeters (mm), such as about 0.1 to about 5 mm, about 0.25
to about 5 mm, or even about. 1 to about 1 mm. Of course such dimensions are enumerated
for the sake of example only, and metalens 700/metasurface
750 may have a radius (R) of any suitable size.
[0087] Depending on the application for which metalens
700 is to be used, it may be desirable to control the radius (r
1) of the first region
701 relative to the radius (r
2) of the second region
703, or to the radius R of metasurface
750, where R = r
1 + r
2. In some embodiments, the radius r
1 of the first region
701 ranges from greater than 0 to about 25% of R, such as from greater than 0 to about
20% of R, greater than 0 to about 15% of R, greater than 0 to about 10% of R, greater
than 0 to about 5% of R, greater than 0 to about 2.5%, or even greater than 0 to less
than or equal to 1% of R, where r
2 = R - r
1. Without limitation, in some embodiments, r
1 ranges from greater than 0 to about 1% of R, and r
2 = R - r
1. Thus for example, where R = 2.5 mm, r
1 may be greater than 0 to about 0.025 mm.
[0088] In some embodiments, the radius r
1 may also be defined based on the focal length of the metalens
700. For example, in some embodiments r
1 may be a fraction of the focal length (f) of the metalens
700. In some instances, r
1 may be equal or about equal to one third, one quarter, one fifth, or a smaller or
larger fraction of the focal length (f) of the metalens
700. Without limitation in some embodiments r
1 is equal to about one quarter of the focal length of the metalens
700. Thus for example, where f is about 1 mm, r
1 may be about 0.25 mm in such embodiments.
[0089] Alternatively, it may be desirable to define r
1 based on a calculated or predetermined number of 2π phase shifts. For example, in
some embodiments r
1 may correspond to the radius at which a threshold number of 2π phase shifts occur,
such as from greater than 0 to about 15, such as from greater than or equal to 1 to
about 10, or even from about 5 to about 10 2π phase shifts.
[0090] In some embodiments the first and second nanostructure arrays in the first and second
regions
701, 703, respectively, may include an array of nanostructures that form a subwavelength high
contrast grating (SWHCG) structure. As used herein, the term "subwavelength high contrast
grating" means a nanostructure array that includes nanostructures in the array have
lateral dimensions (parallel to the substrate) that are less than a wavelength of
light that is to be incident thereon.
[0091] Nanostructures within the first nanostructure array may be grouped into first unit
cells, wherein a lattice (e.g., a Bravais lattice) of first unit cells make up the
entire first nanostructure array. This concept is illustrated in
FIG. 8, which depicts a multiregion metalens
800 that includes a first region
701 including a plurality of first unit cells
820. As further shown, metalens
800 also includes a second region
703 that includes a plurality of second unit cells
830. As described herein, the geometry of the second unit cells
830 may be the same or different from the geometry of the first unit cells
820. In instances where the geometry of the first and second unit cells
820, 830 is the same, the discussion herein with regard to the first unit cells
820 should be considered to apply to the second unit cells
830.
[0092] The geometry of the first unit cells
820 may vary considerably provided the nanostructures therein have subwavelength lateral
dimensions. The geometry of each of the first unit cells may be the same or different
and a wide variety of different first unit cell geometries may be used. Non-limiting
examples of suitable first unit cell geometries include triangular, quadrilateral
(e.g., diamond, parallelogram, square, rectangular, etc.), hexagonal, and other non-periodic
or quasi-periodic geometries. In any case, the first unit cells
820 may include a plurality (e.g., 2, 3, 4, etc.) of subwavelength nanostructures, such
as but not limited to nanoscale pillars, spheres, etc.
[0093] Without limitation, in some embodiments the metasurface of the first region
701 is in the form of a Bravais lattice of first unit cells
820. In such a lattice, each of the first unit cells
820 include one or a plurality (e.g., 1, 2, 3, 4, or more) of nanoscale pillars, such
as cylindrical subwavelength nanopillars. The choice of the geometry of the unit cells
may vary widely. In some embodiments the nanoscale pillars are arranged such that
each unit cell has a rectangular geometry, with an internal angle θ between the lattice
basis vectors. In some embodiments each unit cell contains 2 nanopillars, wherein
an array of unit cells
820 define a hexagon and thereby form a hexagonal Bravais lattice. These concepts are
illustrated in
FIGS. 9A and
9B, which provide perspective and top down views, respectively of a magnified portion
two adjacent first unit cells
820 of one example of a hexagonal Bravais lattice that may be used in a first region
701 of a multiregion metalens 700. In the case of the hexagonal Bravais lattice shown
in
Fig 9A, θ = 60°, and the length of the lattice basis vectors (a
1, a
2) are equal, e.g., |
a1| = |
a2|.
[0094] As shown in this example the hexagonal Bravais lattice includes a plurality of first
unit cells
820, wherein each of the first unit cells
820 has a rectangular geometry and includes two nanostructures
910 (i.e., each unit cell
820 encompasses one Nano pillar and shares one quarter of four nanopillars with four
adjacent first unit cells
820 (not shown)). Each pillar
910 has a height hi, which may vary or be substantially constant between pillars within
a first unit cell
820. In some embodiments hi ranges from about 50 to about 2000 nm, such as from about
500 nm to about 1000 nm, and is constant between pillars within the first and/or second
regions. In some embodiments, hi is about 400 to about 600 nm. In further non-limiting
embodiments, each nanostructure
910 has the same or about the same height hi in the first region
701. It should be understood that such ranges are not limiting, and that the actual height
of the pillars may be determined, e.g., by various factors such as the desired phase
shift, wavelength, refractive index, combinations thereof and the like.
[0095] As further shown, each nanostructure
910 also has a diameter di. In some embodiments di ranges from about 50 to about 250
nm, such as about 100 to about 250 nm, or even about 200 to about 250 nm. In some
embodiments, nanopillars
910 in the first region
701 each have the same or about the same height hi, but their diameter di may vary within
the above ranges. In specific non-limiting embodiments, each of nanopillars
910 in the first region
701 have the same height hi (where hi ranges from about 100 to about 500nm) and the diameter
(di) of the nanostructures in the first region
701 varies within a range of about 100 to about 500nm, such as within the range of about
100 to about 300nm. Without limitation, in some embodiments di varies within the first
region
701 in a range of about 100 to about 290 nm, and may be set based on the radial position
of a first unit cell
820 relative to the optical axis of the metalens.
[0096] As previously described the nanopillars
910 unit cells
820 may define a hexagon. This may be accomplished, for example, by defining the unit
cell with lattice basis vectors (
a1,
a2), as shown in FIG. 9B, where the reciprocal lattice basis vectors (
b1,
b2) are defined by the relation
bi ·
aj = 2πδ
ij, where i, j = 1 or 2 and δ
ij is the Kronecker delta function which equals one when both indices are equal and
zero when indices are different. To satisfy the condition for a subwavelength grating,
the reciprocal lattice basis vectors should satisfy the equation (III) below:

where i and j are 1 and 2, respectively, and λ
v is the wavelength of light propagating in the medium with an refractive index (n
m) in which the source is immersed, or light propagating in the substrate
903 of the metalens, where the substrate has an refractive index (n
s). In instances where the source is in air, n
m = 1. Typical values for the substrate include n
s = 1.46 for fused silica, n
s = 1.52 for borosilicate BK7 glass or n
s = 1.77 for sapphire (alumina).
[0097] In some embodiments the first region 701 includes hexagonal lattice of cylindrical
nanopillars such as the one shown in
FIGS. 9A and
9B, wherein the lattice basis vectors (ai, a
2) for a hexagonal lattice with a fundamental period A are defined by equation (IV)
below.

where λ
0 is the wavelength of incident light propagating in air, n
m is 1, and Λ = |a
1| = |a
2|. Thus for example, for a minimum wavelength of 500 nm for the nanostructures on
a fused silica (n = 1.46) substrate, Equation IV shows that the period A (and, consequently,
ai and a
2) is less than 395 nm. In general, A (and ai and a
2) may range from about 100 to about 500 nm, such as from about 100 nm to about 350nm,
or even about 200 nm to about 350 nm. Of course such ranges are enumerated for the
sake of example, and it should be understood that the actual values of A, a
1 and a
2 may differ therefrom, e.g., based on the substrate, the propagation medium (if the
refractive index of the propagation medium is higher than that of the substrate and/or
the shortest collimating wavelength.
[0098] In some embodiments the first region
701 includes a Bravais lattice that includes an array formed from a large number of first
unit cells
820 containing nanopillars
910 having a diameter d1, as shown in FIG. 9A. With that in mind, the inventors have
used the fact that the duty cycle (di/A) of the first unit cells
820 can impact the phase shift that such unit cells impart to incident light. To illustrate
this concept reference is made to
FIG. 10, which depicts the calculated phase shift and transmission imparted to an incident
plane wave having a wavelength of 595 nm by a hexagonal Bravais lattice of nanopillars
910 with a height hi of 400nm, and a fundamental period A of 325 nm, versus the duty
cycle (D) of the unit cells
910 in the lattice, where D = (di/A). The condition for subwavelength operation for such
a lens is λ
0 ≥ 411 nm. For the sake of this calculation, the lattice was assumed to be formed
on a fused silica substrate (n = 1.46), with the light incident from the substrate
side.
[0099] As shown, a hexagonal Bravais lattice of unit cells
910 can impart a full 2π (360°) phase shift for light in the yellow region (595 nm) without
requiring a 100% variation in the duty cycle (d1/Λ) of the first unit cells
820. More specifically, the results show that transmission through the structure is nearly
100% at all usable phase shifts. Although the calculations showed a destructive resonance
1050 at a duty cycle D = 0.61, in practice that destructive resonance can be avoided because
the full 2π phase shift range can be obtained by designing a metalens using duty cycles
outside of the destructive resonance.
[0100] A high numerical aperture (NA) lens using a SWHCG such as the one described above
in connection with the first region
701 can be attained using a hexagonal Bravais lattice that includes a large set of first
unit cells
820 that have a fixed period. To achieve a spatially dependent phase shift specified
by equation (II), however, the duty cycle of the unit cells
820 must vary according to the duty-cycle phase relationship of an array of such unit
cells, as is demonstrated by
FIG. 10.
[0101] By exercising appropriate control over the duty cycle, it is therefore possible to
design a metalens that includes a metasurface that is solely formed from a hexagonal
Bravais lattice of first unit cells
820. For example, it has been shown in the art that a metalens may be designed to include
a single region that extends annularly around the optical axis of the lens, wherein
the single region is includes a Bravais lattice of unit cells with the configuration
shown in
FIGS. 9A and
9B, and wherein the duty cycle of the unit cells 820 varies, e.g., as a function of their
radial position relative to the optical axis of the lens.
[0102] Such a metalens design may be understood as corresponding to the design of
FIG. 7, wherein r
2 = 0 and the first region
701 defines the entirety of metasurface
750 and includes an Bravais lattice of hexagonal unit cells with varying duty cycle.
As noted, the duty cycle of the unit cells may be varied as a function of their radial
position relative to the optical axis of the metalens. This may be accomplished, for
example, by adjusting the diameter of the nanostructures in the unit cells, while
holding their position and their height constant. More specifically, in instances
where nanoscale cylindrical pillars are used, the center and height of such pillars
may remain constant within the unit cells of the lattice, while the diameter of the
pillars may vary.
[0103] To demonstrate the performance of such a lens design reference is made to
FIG. 12, which is a simulated plot of phase versus radial position for one example of 1D metalens
with a structure consistent with that of
FIG. 7, where r
2 = 0. For the purpose of the simulation, a 1D metalens that has a 1 mm focal length,
and which includes a metasurface formed from SWHCG that in turn is formed from a hexagonal
Bravais lattice of cylindrical TiO
2 nanopillars was used, where the duty cycle was fixed over a certain number of unit
cells, but was allowed to vary amongst different groups of unit cells. More specifically,
the duty cycle was allowed to vary as x increased, while the fundamental period A
of the unit cells remained constant. It is noted that TiO
2 was chosen for the simulation because it has one of the highest refractive indices
in the visible region of the spectrum, is relatively easy to deposit as a thin film
(even in its amorphous form), and is relatively amenable processes that may be practicably
used to form the nanopillars, such as etching, photolithography, and the like.
[0104] As shown in
FIG. 12, the phase produced by the simulated 1D lens was sampled at several points within
each portion of the metasurface that provided a 0 - 2π phase shift, as indicated by
the dots. At any given sample point, several periods of the SWHCG were used, where
the SWHCG period number is defined as the number of rectangular unit cells with a
fixed duty cycle that were used to generate a particular phase sample point along
the x dimension. In the case of a 2D lens, one can use the number of unit cells in
both x and y directions as the SWHCG period number. The number of SWHCG periods (i.e.,
the number of fixed duty cycle unit cells) used for each sample point is differentiated
by the different shading of the phase profile in FIG. 12, with the number of SWHCG
periods decreasing with increasing x. Using this approach, one can maximize the resonant
effects of the SWHCG array in each phase jump (0-2π) zone so as to elicit a desired
phase response and transmission. The SWHCG may also permit accurate reproduction of
the sampled phases. Simulations also show that as the number of SWHCG periods drop
below a threshold number (e.g., three), one can still achieve a strong phase variation
by modulating the duty cycle of the unit cells within a hexagonal subwavelength array,
but transmission falls. It may therefore be desirable to keep as many SWHCG periods
as possible to maintain high lens transmission.
[0105] The specific sampling design shown in
FIG. 12 shows that the phase in the first phase jump zone (i.e., x ranging from 0 to about
35 microns) can be sampled quite finely (e.g., with ~9 different phase samples). Moreover,
the width of the first zone is sufficient to permit 5 SWHCG period s at each phase
sample. As x increases, however, the phase sampling becomes coarser. Eventually (i.e.,
at some threshold value of x), only one SWHCG period per phase sample is able to fit
into a given phase jump zone. Moreover in some instances, relatively few (e.g., three
or fewer) phase sample points can be taken at high values of x. Note that for this
simulation, when the radial position becomes significantly greater than the focal
length of the lens, the width of each phase jump zone becomes close to λ
ο/n
m. In such instances it may not be possible to sample above the Nyquist criterion,
and thus may represent a limit for the numerical aperture of a particular lens design.
Put in other terms, as one moves radially outward from the optical axis of a lens
having a design similar to that of FIG. 12, the 0-2π phase shifts imparted by the
nanostructures may become so close to one another that it is not possible to sample
the phase in accordance with the Nyquist criterion.
[0106] Simulations were performed to determine the ability of a 1D metalens (equivalent
to a refractive cylindrical lens) having the design of
FIG. 12 to collimate light from a point source in one dimension. The results are provided
in
FIG. 13. Although the simulations were performed only in one dimension (sufficient computing
capability was not available to the inventors to compute the results globally), it
is expected that any given annular ring of the metasurface of the simulated metalens
will exhibit performance similar to the simulations reported in FIG.
13. It is therefore expected that the results in
FIG. 13 are a reasonable approximation of the ability of the metalens to collimate light
of the indicated wavelengths in two dimensions.
[0107] The simulation results in
FIG. 13 show that a metalens design consistent with
FIG. 12 is expected to provide a high degree of collimation for visible light over a design
wavelength range of 595-610 nm, which is a useful band for a range of phosphors and
light emitting diodes. Simulation results at a test wavelength of 580 nm outside of
the design region also show a high degree of collimation (1.1° full-width half-maximum
of the central lobe) and lens transmission of 82.5%. Accordingly, metalenses with
an even broader collimating wavelength range are expected and are contemplated by
the present disclosure, although potentially with some degradation in collimation
and lens transmission. The simulation results also show that as the point source was
shifted on the focal plan from the optical axis of the lens to 150 microns below the
optical axis, the angle of the collimated beam shifts in manner that is expected by
geometric optics. It is noted that while the simulations assumed that light from the
light source was incident on the substrate side of the metalens (with parallel rays
exiting the metasurface side of the lens), similar performance is expected if the
light was incident on the metasurface side of the lens. Moreover, similar performance
is expected in from a lens design that incorporates a hexagonal Bravais lattice with
a duty cycle that continuously changes, rather than a fixed duty cycle in a limited
number of SWHCG periods. Use of a continuously variable duty cycle may have reduced
diffraction artifacts, further improving lens transmission into a desired phase-space.
[0108] It can be seen from equation (II) that as the angle of the incident light from a
point light source centered on the focal point, increases (i.e., as numerical aperture
(NA) increases), the phase shift per unit radial distance begins to approach 2πη
m1/λ. Thus at high numerical aperture annular regions the unit cell period A becomes
a large fraction of λ/n
m. Therefore sampling rates of the phase (number of samples in a phase jump (0 - 2π)
zone) for even one grating period approach the Nyquist criterion. It is therefore
expected that high-quality collimation of high angle incident rays will eventually
become difficult using a SWHCG that have a fixed fundamental period. To compensate
for the increased angle of incidence, one can reduce the fundamental period A of the
unit cells by shrinking the lattice constants (ai, a
2, etc.) thereof as one moves radially outward from the optical axis of the lens, while
reducing the diameter di of the nanostructures.
[0109] Another aspect of the present disclosure therefore relates to a metalens that includes
a plurality of annular SWHCG regions, wherein the fundamental period A of each the
unit cells in the SWHCG array can vary with the radius of the lens. Put in other terms,
unlike the previous aspect (in which the fundamental period A of the unit cells was
fixed) in this aspect the fundamental period A of the unit cells forming the SWHCG
are allowed to vary, e.g., by positioning the nanopillars
910 closer or further away from one another while retaining the geometry of the unit
cell. At the same time, the duty cycle of the unit cells may be varied by altering
the diameter di of the nanopillars, as previously discussed. Example metalenses in
in accordance with aspect this aspect may therefore include a metasurface formed of
a SWHCG array defined by a hexagonal Bravais lattice of unit cells that include cylindrical
nanostructures
910 (e.g., as shown in
FIG. 9A), wherein the fundamental period A of the unit cells varies as one moves radially
outward from the optical axis of the metalens. More specifically, the lattice constants
(ai, a
2, etc.) of the unit cells
820, 830, may become increasingly small (i.e., the pillars
910 may be moved increasingly close to one another) as one moves radially outward from
the optical axis.
[0110] One advantage of this approach is that it can enable the production of metalenses
that exhibit very high numerical aperture (NA significantly greater than 0.5, such
as NA >0.8 or even > 0.9 or more), as compared to metalens designs in which the fundamental
period of the unit cells is held constant. However, such advantages may entail the
use of unit cells with a larger duty cycle and/or fitting smaller diameter pillars
(di) into a smaller period. The overall performance of such metalenses may therefore
be negatively affective in terms of lens transmission.
[0111] Using this approach a 2D metalens can be designed. As one example, a metalens which
has diameter (D) of 4 mm with a 1 mm focal length and a numerical aperture of 0.89
for visible wavelength collimation above 500 nm can be designed using a hexagonal
lattice of fixed period unit cells (A = 250 nm) throughout the entire 2D metalens
surface for a source in air, and a continuously varying duty cycle. The relationship
between phase and duty cycle may be determined from 2D simulations, analogous to
Fig. 10 for a 2D hexagonal lattice of fixed duty cycle unit cells. The height of the nanostructures
(e.g., pillars) hi in the unit cells may be controlled to achieve a compromise between
lens transmission and required duty cycle range. Alternatively, as an example, one
could use a larger period A = 325 µm near the center of the lens, e.g., within the
first 250 µm, and then decrease the period to A = 250 µm at radial distances exceeding
250 µm.
[0112] Such a lens may be particularly suitable for use as a collimating optic in an LED
collimation system such as the one shown in FIG. 5, and may produce a beam divergence
(θ) of about 27° (where tan θ = D/2f). Moreover, the metalens can be designed with
the metasurface on the exit side, thereby enabling it to be bonded directly to a light
source (e.g., light source
502) such as an LED, e.g., with an adhesive. Without limitation, the adhesive used is
preferably one with low refractive index, so as to minimize the impact the adhesive
on etendue. Alternatively, one can also bond the metalens substrate with higher refractive
index adhesive, but use a lower index substrate material (fused silica for example).
Either method will limit the etendue gain of the LED compared to direct transmission
into air. Bonding the metalens
501 to the light source can also provide an additional heat path for cooling the light
source
502. Of course, the metalens may also be used in the arrangement shown in
FIG. 5, wherein an air gap is present between the light source (LED)
502 and the metalens
501. The collimated beam exiting the metalens into air will be at the (e.g., lowest attainable)
etendue of the LED (light source
502) emitting directly into air, so that the collimation angle is the narrowest possible
from the light source
502.
[0113] The foregoing discussion has focused on embodiments in which a metalens has a single
region (e.g., a first region
701) that includes a hexagonal Bravais lattice of unit cells that define a SWHCG, and
wherein the geometry of the unit cells in the lattice in each region is uniform throughout
the lens but the duty cycle has been allowed to vary. The discussion has also been
extended to lenses that include two or more hexagonal lattice regions, wherein both
the duty cycle and period of the unit cells has been allowed to vary. Although the
lenses described above are useful and may be designed with a high collimation angle,
their use of a fixed unit cell geometry may impose some limitations that may be undesirable
for some applications. For example, the radial locations at which the phase is sampled
may be incommensurate with the phase jump locations, and may therefore entail the
use of small lattice periods at high NA locations to maintain the Nyquist criterion.
The inventors have recognized that such challenges can be addressed by a metalens
design that includes multiple regions, wherein the geometry of unit cells within each
region need not be the same.
[0114] Another aspect of the present disclosure therefore relates to collimating multiregion
metalenses wherein the unit cell geometry of the metasurface is not fixed throughout
the lens. Such lenses may have a general structure consistent with
FIGS. 7, 8, and/or
11, wherein the unit cell structure in the first region
701 (i.e., the structure of the first unit cells
820) differs from the unit cell structure (i.e., the structure of second unit cells
830) in the second region
703 or subregions thereof. More specifically, in some embodiments the first region of
the such metalenses include a SWHCG array of first unit cells having a structure consistent
with that of
FIGS. 9A and
9B, wherein the fundamental period of the unit cells is fixed throughout the first region
701. In contrast, the second region of such metalenses includes an array of unit cells
of a different structure than that shown in
FIGS. 9A and 9B.
[0115] In some embodiments, the precise structure of the SWHCG array of first unit cells
820 in the first region
701 is designed to impart a phase shift to light over a certain numerical aperture (angular
extent) on the metalens, wherein the (first) phase shift is a first type of approximation
of a target hyperboloidal phase, e.g., as defined by equation II. Non-limiting angular
extents for light emitted by a point light source at the focal point of the metalens
for the first region
701 include but not limited to 10° - 20°. In some embodiments, the first region
701 may be understood to have a numerical aperture in the range of 0.17 < NA < 0.34.
In contrast, the metasurface in the second region 703 (or, more particularly, the
unit cells therein) may be configured to impart a (second) phase shift to light that
is incident at higher angles (e.g., angular extent ranging from greater than 20° to
70° or more), wherein the (second) phase shift is a second type of approximation of
the target hyperboloidal phase that is different than the first type of approximation.
[0116] As demonstrated by
FIG. 6, the target hyperboloidal phase shift defined in Equation (II) proximate the optical
axis of a metalens becomes very close to a sawtooth phase shift at higher NA regions.
The inventors have recognized that a perfect linear phase corresponds to a prism which
bends light at a fixed angle with 100% efficiency. That is, the sawtooth phase-shift
at higher NA corresponds to a prism with 2π (or higher order) phase jumps, as well
as to the shape of a blazed diffraction grating. The inventors have therefore conceptualized
the substantially locally periodic sawtooth phase shift occurring at higher NA as
corresponding to a local grating with a local period that is dictated by the location
of the phase jumps. Equivalently, the inventors have considered each small azimuthal
region of a few radial phase jumps to correspond a local "blazed" grating that diffracts
a ray from the focus of the lens into its -1 order, producing a collimated ray. With
that in mind, the inventors recognized that a metalens providing a phase shift similar
to that of
FIG. 6 may be obtained by designing the lens with a central (first) region that includes
a SWHCG grating, and one or more annular (second) regions at higher NA that include
nanostructures approximating the function of a diffraction grating. In operation,
the two regions cooperatively act to generate a target hyperboloidal phase.
[0117] The inventors also recognized from equation (II) that the radial locations of diffraction
gratings formed by nanostructures can correspond precisely to phase jump locations
in the hyperboloidal phase. More precisely, the radial location of the phase jumps
where nanostructures defining a diffraction grating configuration should be inserted
is at radii r
m, where r
m is defined by equation (V) below:

[0118] As before,
l is the number of 2π phase shifts per phase jump. In some instances
l = 1 to minimize cylinder height, but certain advantages for
l > 1 exist and are discussed in connection with certain example embodiments.
[0119] The use of a metasurface that includes multiple regions with different geometry can
provide considerable advantages. Within the first region
701, the phase varies relatively slowly so that it makes sense to sample the phase with
high resolution for best fidelity. SWHCG structures such as those described herein
are well suited for this purpose. However, it may be difficult to utilize such structures
to provide high quality collimation of light at high angles of incidence (high NA),
as discussed above.
[0120] In contrast, radial diffraction grating structures are well suited to provide a sawtooth
phase at high angles of incidence (i.e., in the second region
703 and subregions thereof), but it may be challenging to use such structures to provide
the full hyperboloidal phase shift, as may be desired from the first region
701. While it is possible to design a metalens in which an radial diffraction grating
of nanostructures is used in the first region
701, as well as in the second region
703, the desired hyperboloidal phase near the center of the metalens may not be well presented.
Put differently, the desired hyperboloidal phase in the first region
701 (
see, e.g., equation II and
FIG. 6) deviates far from the linear sawtooth behavior, and may be difficult to be well
approximated by the linear phase produced by an array of nanostructures having an
radial diffraction grating structure. Furthermore as a radial diffraction grating
structure converges to the lens center, numerous "grain boundary" slips may be needed
to accommodate the needed Nyquist azimuthal sampling, leading to a large number of
spurious diffraction "defects" and reduced collimation fidelity. The inventors have
therefore determined that a hybrid metalens using an array of nanostructures defining
a SWHCG structure in the first region
701 proximate the optical axis (i.e., at a first, relatively low, NA) and an radial diffraction
grating in the second region
703 (i.e. at a second NA higher than the first NA) can provide improved collimation fidelity,
as compared to a metalens that includes only SWHCG or radial diffraction grating structures.
[0121] Another strong advantage of the mixed geometry approach is it can significantly improve
the ability of lens designers to simulate the full 2D lens numerically. Therefore
unlike previous metalens structures, optimization of the global structure and performance
for the hybrid lenses described herein may be performed with significantly less computing
resources, particularly at high NA. Put differently, it may be desirable to globally
optimize the full three dimensional (3D) structure and performance of metalenses that
are based solely on the fixed lattice approach. However, accurate simulations require
full 3D simulations of the entire structure of the lens, i.e., ab-initio approaches
such as finite-difference finite-time (FDFT) or finite-element (FEM). For metalens
diameters on the order of a few millimeters, this implies a simulation on the order
of 10
9 elements, which can require intensive large-scale computing.
[0122] In contrast, optimizations of the hybrid designs described herein can be streamlined
by leveraging symmetries and other properties of the nanostructure array used in the
second region
703. Specifically, in the hybrid approach the array of nanostructures in the second region
703 can be in the form of a radial diffraction grating that includes nearly radially
periodic arrays of nanostructures. The inventors therefore recognized that one can
approximate the performance of each local grating area based on a similar infinite
grating of a fixed period with little error. This approximation is believed to be
justified in the near-field because only near-neighbor interactions between nanostructures
in the diffraction grating structure are believed to be important. Far-field performance
can therefore be predicted on the basis of diffraction theory applied to the local
near-field calculations.
[0123] Fast computational methods such as rigorous-coupled wave analysis (RCWA) can therefore
be used for each local diffraction grating in the second region
703 (i.e., for subregions
1103, 1105, etc. as shown in
FIG. 11). The structure of each local diffraction grating (e.g., subregion
1103, 1105, etc.) can be optimized for diffraction into the desired order (e.g., - 1 order) with
the expectation that the optimization will be a close approximation of the global
optimization such a structure.
[0124] With regard to the first region
701, because the location of the 2π phase jumps in the case of a fixed period hexagonal
lattice (i.e., a SWHCG formed of a hexagonal array of first unit cells as described
above) will be essentially random, the overall structure of the SWHCG structure does
not have local periodicity. In many instances, the aperiodicity in duty cycle of such
a nanostructure array would require a full ab-initio simulation to optimize. However,
the inventors recognized that when many periods of the SWHCG in the first region
701 occur within a single phase jump zone, one can again use a local period simulation
to determine the local phase and amplitude of the scattered light, greatly reducing
computational load. Such simulations amount to roughly to simulating the phase by
linearizing the hyperboloidal phase at each point within the phase jump zone(s) near
the center of the lens, with the results being a fairly good representation of the
final behavior of the SWHCG structure in the first region
701. Of course in some instances, the first region
701 may be sufficiently small as to be amenable to a full 3D simulation, which could
then be stitched to the local periodic simulations used to optimize the second region
703.
[0125] Further details regarding the manner in which the nanostructures within the second
region
703 can be optimized is now provided, with reference to an example second unit cell
830 that may be included in the second region
730 of a hybrid multiregion metalens consistent with the present disclosure. As an initial
matter, it is noted that unlike a first region
701 containing a SWHCG of nanostructures, optimization of the transmission into the -1
order of each radial diffraction grating in the second region
703 can provide near optimal conditions for the entirety of the second region
703. This is because the near periodic geometry of the nanostructures in the second region
703 implies that a simulation of any given radial diffraction grating (e.g., any of subregions
1103 ,1105, etc.), with periodic boundary conditions, will be very close to the physical configuration
of that radial diffraction grating within the second region
703 in a physical reproduction of the metalens.
[0126] Reference is now made to
FIG. 14, which depicts one example of a rectangular unit cell geometry that may be used as
a second unit cell
830 in the second region
703 of a hybrid multiregion metalens consistent with the present disclosure. In this
illustrated example the rectangular second unit cell
830 includes a plurality of nanostructures
910, wherein each individual nanostructure
910 has a geometry consistent with the foregoing discussion. In some embodiments, the
nanostructures
910 in the second unit cell
830 are in the form of cylindrical nanopillars, wherein each Nano pillar has a height
(h
2) and a diameter (d
1, d
2, d
3, d
4), wherein such dimensions may be the same or different between respective pillars
in the second unit cell
830.
[0127] More particularly, in this example the unit cell
830 includes at least a portion of five nanostructures
910, wherein three of those nanostructures
910 are laterally offset from one another along a first axis (A), and two of those nanostructures
910 are laterally offset from one another along a second axis (B), wherein the second
axis (B) is normal to the first axis (A). Each unit cell shares multiple nanostructures
910 with adjacent unit cells. Each second unit cell
830 also has a length (L) and a width (W) (as shown in FIG. 14 and FIG. 8) which may
be determined by optimization calculations in the design phase, as discussed herein.
[0128] Returning to the discussion of optimization, local optimizations can be performed
on a unit cell
830 as shown in
FIG. 14, so as to define a plurality of subregions within the second region
703, e.g., as shown in
FIGS. 8 and
11. As further shown in
FIG. 8, in some embodiments the second unit cells within a particular annular subregion have
a periodic azimuthal arrangement. As best shown in the zoomed in portion of
FIG. 8, in some embodiments the second region of a hybrid metalens may include "grain boundaries"
or "slips"
860 (i.e., regions where the unit cell arrangement discontinuously changes) between adjacent
annular subregions, so as to keep the dimensions of the of the unit cells
830 within each annular region similar to one another.
[0129] It is noted that while
FIG. 14 depicts one example of a second unit cell
830 that is rectangular in shape and is defined by five nanostructures
910, the shape of the second unit cells
830 and the number and position of the nanostructures included therein is not limited
to that configuration. Indeed, the optimization of the second region
803 can enable the use of different second unit cells structures, wherein the shape,
dimensions, and locations of nanostructures within the second unit cells differs from
that of
FIG. 14. Indeed the number of elements used in a second unit cell, their shape, dimensions,
and locations within the cell are all free parameters that may be varied.
[0130] In that regard reference is made to
FIGS 15A-15C, which show different second unit cell configurations that may be used to form radial
diffraction structures within the second region
703. Such structures may be used, for example, in the production of a second region
703 of a metalens that is optimized for incident light having a wavelength in the visible,
such as 580 nm. As can be seen, the second region can include a plurality of different
radial diffraction structures (e.g., in annular subregions (
1103, 1105, 1107, 1109, 1111, 1113 within the second region
703, as shown in FIG. 11), wherein the unit cells within each annular subregion differ
from one another.
[0131] The unit cells
1501, 1503, 1505 all differ from one another in terms of size and number of nanostructures, and in
terms of the arrangement of nanostructures within each unit cell. For example, the
unit cells structures of
FIG. 15A may be used to produce an annular radial diffraction grating that calculations indicate
will bend 580 nm light by 31° with an efficiency of 90%, whereas the structures of
FIGS. 15B and
15C may be used to produce respective annular radial diffraction gratings that calculations
show will bend 580 nm light by 45° (efficiency of 83%) and 65° (efficiency of 68%),
respectively. This suggests that unit cells within each annular subregion of the second
region
703 (e.g., subregions
1103, 1005, etc.) may differ from one another, and may be optimized to provide different optical
performance.
[0132] Similar variability can also exist with regard to the shape of the nanostructures
within each of the annular subregions. That is, each subregion within the second region
703 may include an array of second unit cells
830, wherein each subregion includes unit cells that may be of the same or different geometry
as unit cells within another of the subregions. For example, unit cells within the
subregions may have the same overall geometry, but may differ in duty cycle. Alternatively
or additionally, unit cells within different subregions may have differing geometry.
Furthermore the nanostructures within one or more subregions may take on different
shapes, such as the elliptical cylindrical pillars in
FIGS. 15A-C versus the circular cylindrical pillars of
FIG. 14. Those additional degrees of freedom may be leveraged to enhance performance of a
metalens design. For example, a calculated transmission curve versus angle of incidence
for a metalens that includes annular regions that respectively include an radial diffraction
grating formed from unit cells
1501, 1503, or
1505 shows that such a lens can exhibit roughly greater than 70% - 90% transmission into
the desired -1 order for the optimized designs using elliptical elements.
[0133] Another point of note is that by using radial diffraction grating structures, relatively
simple optimization algorithms known in the art can be used to optimize the performance
of the second region
703 of the metalens. Such algorithms include but are not limited to local optimization
algorithms such as gradient search methods, hill climbing, trust-region methods, and
many others. Global optimization algorithms may also be used, and may provide further
advantages to providing best optimization at the cost of computation resources and/or
time. Non-limiting examples of global optimization algorithms that can be used include
simulated annealing, genetic search algorithms, various heuristic search methods,
sequential quadratic programming, and others.
[0134] Note that in many of those algorithms, one can apply constraints ("fabrication constraints)
that are supportive of physical fabrication of a metalens design. Examples of such
fabrication constraints include limiting the dimensions of nanostructures, unit cells,
etc. satisfy manufacturing constraints, such as lithography constraints, constraints
on physical refractive index (if part of optimization), geometric constraints, constraints
on number or shape of elements, and other constraints that may apply to the particular
problem. The optimization metric can be chosen to be the power of the diffracted light
into a particular order (usually -1), given some range of incident angles (which depend
on source size), although other choices may be applicable.
[0135] Using the above optimization and design approach, a hybrid metalens including a first
region
701 and a second region
703 with varying unit cell geometry was designed for optimized collimation of 580 nm
input light, which is near the peak emission wavelength of many yellow phosphors used
for LEDs or LARP. The design considerations assumed a maximum angle of incidence for
light propagating in air of 70° (n
m = 1) and a numerical aperture of 0.96. The basic structure of the lens is shown in
FIG. 11, in that a first region
701 and a second region
703 including a plurality of subregions
1103, 1105, 1007, 1009, 1111, and 1113 were used. The metasurface in the first region
701 was a SWHCG formed by a hexagonal Bravais lattice of unit cells having a configuration
consistent with
FIGS. 9A and
9B. The metasurface in the second region (or, more particularly, each subregion
1103, 1105, etc.) was formed from an array of unit cells defining a radial diffraction grating
structure. It is noted that the nanostructures in the second region
703 in this embodiment were elliptical or circular nanopillars with a height of height
550 nm. The lens had a diameter of 1.1 mm and a focal length of 200 µm with the metasurface
facing the incident source and being formed on a glass substrate.
[0136] The first region
703 included a SWHCG formed from a hexagonal Bravais lattice of uniformly spaced unit
cells consistent with the structure of
FIGS. 9A and
9B, and extended out to NA = 0.25. For this example design, the second region
703 was broken into six annular subregions separated by 6 grain boundaries
860 as illustrated in
FIG. 11. The length (L) of each unit cell within a respective one of the radial diffraction
gratings (i.e., within each subregion
1103, 1105, etc.) in the second region
703 was determined using equation (VI) below, which is for the -1 order:

in which θ is the angle of incidence of a ray from the lens focal point at distance
f to a point on the meta-lens surface and the free-space wavelength of the source
light is λ
0.
[0137] The width (W) of each unit cell within a respective one of the radial diffraction
gratings in the second region
703 cell was determined using formula (VII) below:

where ⊗Φ is the angular width of the unit cell in the azimuthal dimension. Because
the second region
703 included a plurality of annular subregions (
1103, 1105, 1107, etc.) that smoothly vary between "slips" or "grain boundaries"
860, ΔΦf was a constant. Moreover in this example design, the cell width W was initially
fixed at the beginning of each grain boundary (i.e., at the boundary of a subregion
that is closest to the center of the metalens). The starting width dimensions for
W in this instance were approximately 400 nm. However the width values may vary and
may be dictated by the minimum feature size for the chosen nanostructuring method.
In some instances the width values are below λ
0 to eliminate spurious propagating radial diffraction orders.
[0138] The radial position, r
g of grain boundaries
860 between adjacent annular subregions in the second region
703 were determined using equation VIII below:

[0139] Wherein θ
g is angle of incidence for a ray emanating from the focus which give a radial grain
boundary position. From Equation VIII and the starting width W, the fixed azimuthal
width ΔΦ of the group of unit cells within annular subregion was determined. In general,
the azimuthal width of each annular subregion (i.e., of subregions
1103, 1105, 1107, etc.) was allowed to change relative to the azimuthal width of other annular subregions,
but remained fixed within a particular annular subregion.
[0140] In this example the minimum feature size d
min of the nanostructures within the second region
703 was set at 100 nm, so as to account for practical limits of deep UV lithography.
As a result, both L and W were limited to greater than 200 nm, assuming the cell consists
of one cylinder and a space between a cylinder in a neighboring cell. The starting
length L was determined by finding the angle of incidence from equation (VII) and
substituting into equation (VI). Subsequent cell dimensions were determined by iteratively
increasing W by 1% increments at increasing radial positions and generating the corresponding
length (L) of the cell.
[0141] The number of nanostructures (N
c) used in a set of unit cells for a given annular region was determined by the minimum
length (L
g-min) value at the highest radii of a given grain boundary region, is generally given
by equation (IX) below.

[0142] Thus for a unit cell length of size L ≈ 500 nm and a d
min of 100 nm, at high NA regions of the lens nm the number of nanostructures is 2 according
to Equation (IX).
[0143] It is noted that N
c = 2 is also the minimum number of nanostructures per cell allowed by the Nyquist
criterion. Therefore in some embodiments N
c ≥ 2 for all regions of the lens to eliminate phase distortion from aliasing. It is
also noted that while this example is based on a minimum feature size dictated by
deep UV lithography limits, finer resolution is possible with other approaches including
EUV lithography, e-beam lithography, nano-imprinting lithography, and other methods
know in the art. Therefore the number of nanostructures for a high NA visible wavelength
lens can be greater than 2, even at the outer regions of the lens.
[0144] In one example embodiment, a hybrid metalens consistent with the present disclosure
was designed using a first region
701 that utilizes the unit cell design of
FIGS. 9A and
9B. In this example, a hexagonal Bravais lattice of first unit cells
820 of the structure of
FIG. 9A and
9B was used, wherein the nanostructures
910 were circular pillars. The fundamental period A was Λ =
a1 =
a2 = 320 nm, satisfying the sub-wavelength grating criteria of equation (IV) at the
design wavelength λ
0 of 580 nm. The center of each of the nanostructures
910 in the first unit cells 820 in the first region
701 had a set of (
x,
y) coordinates that, when substituted into equation (II), gave a desired a desired
phase shift. RCWA was performed using a commercially available program to calculate
the phase shift and transmission of a periodic SWHCG of an array of first unit cells
820, while allowing the duty cycle (d/A) to vary. The result of those calculations produced
a plot similar to that of
FIG. 10. The diameter of the nanostructures
910 was then chosen by mapping each phase shift required at each cylinder position to
the pre-calculated phase - duty-cycle relationship. The maximum diameter of the nanostructures
910 was 270 nm while the minimum diameter was approximately 100 nm for a phase shift
difference approaching 2π. The resulting pattern near the x-axis and close to the
center is shown in
FIG. 16.
[0145] In the same example, the second region
703 of the metalens was designed using a near periodic radial diffraction grating structure,
such as described above. More specifically, the second region included a plurality
of annular subregions, wherein each subregion includes an radial diffraction grating.
The grating structure of each annular subregion within the second region
703 was optimized as previously described. The process starts at the end of the first
region
701, i.e., at the intersection of the first region
701 and the first annular region
1103, as shown in
FIG. 11. For this example the starting width W for unit cells within the first annular subregion
(
1103) was roughly 400 nm, and it was assumed that the unit cells included a fixed number
of cylindrical nanostructures
910. For each unit cell within a given subregion, a width W is chosen by incrementing
from an initial width at the beginning of the subregion. RCWA simulations were run
at each width, varying the geometric parameters of a fixed number of cylinders, N
c, using periodic boundary conditions based on the current unit cell. The periodic
boundary conditions assume that the near-field phase shift and transmission of the
actual unit cell within the lens can be well-approximated by assuming the cell and
its neighboring cells form a periodic lattice, as justified earlier. In this example
the center location, major and minor axes lengths, and rotation of the nanostructures
910 were varied until the transmitted power of the -1 order was maximized, and powers
into the other diffraction orders were minimized. For the purpose of the calculations,
incident light in the form of a plane wave at angle of incidence θ with respect to
the x-axis was used, and the unit cells in each annular subregion were aligned along
their length.
[0146] The optimization calculations were performed at approximately every 1% increase in
W within a respective annular subregion, and the process was repeated for each additional
subregion (i.e., subregions
1105, 1007, 1009, etc.). For unit cells in between the 1% increases of the widths W, interpolation
was used to determine the positions and dimensions of the nanostructures. To enforce
a fixed phase that at the beginning of each cell (φ
0 in Equation (II)], the transmission into the -1 order was multiplied by the sine
of the phase imparted by the local grating into the -1 order, as measured from the
center of each unit cell. This produced a final optimization metric for each annular
subregion (local grating) and ensured that phase shift at the center of a unit cell
was fixed at π/2 or φ
0 = 3π/2, although the actual value could vary and such values are enumerated for the
sake of example. Moreover, it should be understood that the degree to which W is incremented
is not critical and can be adjusted according to computational resources and design
needs.
[0147] The foregoing process yielded a metalens that included a first region
701 formed from a hexagonal Bravais lattice of first unit cells
820 of the structure of
FIGS. 9A and
9B, and the general distribution shown in
FIG. 16, and a second region
703 including a plurality of annular regions, wherein each respective annular region
included an radial diffraction grating formed by unit cells
1501, 1503, 1505, respectively as shown in
FIGS. 15(A)-(C), with a first subregion including the unit cells
1501 extending annularly around the first region
1701, a second subregion including the unit cells
1503 extending annularly around the first subregion, and a third subregion including the
unit cells
1505 extending annularly around the second subregion.
[0148] The performance of gratings formed by unit cells
1501, 1503, 1505 is described above. It is noted that unit cell
1501 consists of 4 pillars while unit cell
1505 has 2 pillars, coincident with the reduction in cell length L as required by Equation
(VI), with
L ≈ λ
0 (580 nm) as expected at the highest NA regions. Some selected values of elliptical
cylinder dimensions and locations of grain boundaries is shown Table 1. The overall
lens, showing region 1 in the center and the six grain boundary regions is shown in
FIG. 17.
Table 1.
Grain boundary regions for a hybrid metalens optimized for 580 nm collimation with
1.1 mm diameter and a focal length of 0.2mm
Design |
Radial location of region (µm) |
Number of pillars/unit cell |
Largest cylinder major axis diameter |
Corresponding minor axis diameter |
Smallest cylinder major axis diameter |
Corresponding minor axis diameter |
Hexagonal periodic lattice |
0-55 |
2 |
270 |
N/A |
100 |
N/A |
Local grating |
55 - 72 |
5 |
278 |
220 |
176 |
107 |
Local grating |
72 - 119 |
4 |
289 |
100 |
185 |
123 |
Local grating |
119 - 200 |
4 |
272 |
213 |
135 |
100 |
Local grating |
200 - 285 |
2 |
247 |
186 |
173 |
149 |
Local grating |
285 - 346 |
2 |
284 |
197 |
169 |
169 |
Local grating |
346 - 548 |
2 |
241 |
188 |
140 |
140 |
[0149] The calculated collimating performance of the metal ens design shown in
FIG. 17 and depicted in
FIGS. 18(a)-(d), for a point source located at the focal point. The results show the far-field angular
distribution where u
x and u
y are the x and y direction cosines in the glass substrate. It is noted that the limit
of

was due to the total-internal reflection (TIR) angle limit of light generated the
glass substrate upon which the metasurface was formed, which can still escape into
air. The calculations show 79% of the incident power is transmitted by the lens into
the collimated region as shown in
FIG. 18(a) and
18(d); another 7% is scattered outside the collimated region as shown in
FIG. 18(c).
[0150] The width of the collimated spot in the far-field is as expected from the diffraction
limit of a 1 mm diameter hole. When the source is located off-axis from the focal
point, but still in the focal plane, the light remains collimated in the corresponding
off-axis direction, but contains aberrations. This is shown in
FIGS. 19(a)-(d) for the source placed approximately 40 µm off the optical axis, corresponding to
an angle of incidence to the center of the lens of 11.3°. From geometric optics, this
leads to a collimated beam inside the silica substrate at an angle of 7.7° or u
x = 0.134, as observed in
FIGS. 19(b) and
(d). The results also show the characteristic tear-drop shape of a coma aberration. Thus,
for an extended source, corresponding to any real incoherent light source such as
the LARP source or LED, the meta-lens in this example will collimate the beam with
the expected geometric divergence. However, the coma aberration will primarily provide
some angular mixing in the far-field, with little impact on the divergence angle.
[0151] In another example embodiment, the hybrid design approach was used to simultaneously
optimize the radial diffraction gratings in each annular region of the second region
703 to have high lens transmission into different grating orders, depending on wavelength.
The metalens in this example was designed for 580 nm focusing and 450 nm lens transmission
whereby the 580 nm light was optimized for the normal -1 order to provide spherical
aberration-free collimation, which 450 nm light was optimized for 0 order transmission.
This is one example of a metalens configuration that can be used for the LARP application
in
FIG. 4, wherein the metasurface is configured to pass primary light provided by first
light source
402 (e.g., a blue laser), while collimating the secondary light
415. Although not shown in
FIG. 4, one may use external optimized focusing optics for the primary light rays
403 emitted by the first light source
402. Simulations were run for the lens design based on a 450 nm normal incidence plane
wave, and the results are shown in
FIGS. 20(a)-(h). FIGS. 20(a)-(d) show the calculated performance for a normally incident 450 nm plane wave.
FIGS 20(e)-(h) show the calculated performance for 580 nm light emanating from the focal point 580
nm light coming from the focal point.
[0152] In general, using the above approach one can consider many variations on the geometric
scheme to achieve metalens designs with various levels of optimization and designs
for different applications. One can choose to optimize for high transmission over
a wide wavelength range, minimization of chromatic aberration (achromatic lens), and
other metrics that are feasible for a single thin metalens. One is also not limited
to a small number of finite rectilinear cells. Moreover, it is possible to populate
the second region of the hybrid metalens with unit cells and unit cell arrangements
that are different from those described above, including regular triangular, hexagonal
tessellations or other irregular tessellations.
[0153] It is also noted that while portions of the foregoing discussion focuses on a hybrid
design that includes two regions with different nanostructure array designs, the metalenses
described herein are not limited to such designs. For example, one could use the radial
diffraction gratings described above for the second region of a hybrid metalens as
to form the entire metasurface, bearing in mind the challenges associated with such
an approach near the central portion of the lens. To address this, a one could simply
employ a metalens design with a pinhole in the center, rather than any meta-elements,
non-periodic element locations and designs. Still further, a hybrid conventional Fresnel
approach could be used to define a metalens with a first region including central
or ring elements of shaped dielectric to define Fresnel zones, and a second region
using the radial diffraction grating approach noted above.
[0154] Another embodiment of the present disclosure relates to metalens designs in which
the height of nanostructures in the unit cells of a metasurface there is extended
to produce multiples of 2π phase shifts. This implies that / is greater than one in
equation (II). Although this approach may lead to fabrication complexities, it can
reduce chromatic aberration by reducing the overall number of phase jumps in the metalens.
As wavelength shifts away from the central design wavelength, the phase jumps move
away from exact multiples of 2π, leading to additional scattering and undesired diffraction
effects that degrade collimation.
[0155] As noted above, anti-reflection coatings may be deposited on the substrate surface
or on the metasurface side of a metalens. With the foregoing in mind, another aspect
of the present disclosure relates to metalenses that include a metasurface including
an array of nanostructures, wherein an antireflective coating is deposited on a top
surface of the nanostructures. For example, an antireflective coating may be deposited
on the upper surface of each of the nanostructures
910 shown in
FIGS. 9A, 9B, or
14. Use of the antireflective coating can reduce the reflection of either incoming or
outgoing light, depending on which side of the substrate light enters. This may also
enhance transmission in the case of nanostructures that tend to operate as waveguides
rather than resonators. Alternatively or additionally, highly reflective multi-layer
coatings may also be useful to enhance the phase shift of the nanostructures through
multiple passes without increasing cylinder height. This can be another method to
improve chromatic effects by allowing for multiple 2π phase shifts within a phase-jump
as in the previous embodiment, but without greatly extending the length of the nanostructures.
[0156] In yet another example embodiment, one may consider different phase profiles than
those that are given by Equations (I) and (II). For example, off-axis collimation
with a metalens design that achieves the phase shift specified in Equation (II) can
result in coma. To design a lens that may partially compensate for aberrations such
as coma, one can determine the required phase profile needed by the meta-lens. For
a single off-axis point source, the generalization of Equation (II) specified by Equation
(X) below would yield the following phase profile that a meta-lens with focal length
f should impart:

[0157] Here, the angle of incidence of the point source with respect to the optic axis is
θ
0, also the angle of the ideal collimated beam (See
FIG. 21(a)). The parameters p and Φ (See
FIG. 21(b)) are the distance from the optical axis and angle from the plane of incidence (meridional
plane) at which the above phase is imparted by the metalens. The other variables are
defined as above, except that λ in equation (X) is a free space wavelength (i.e.,
λ
0). Equation (X) therefore defines an ideal phase profile for collimating an off-axis
point source.
[0158] By comparing Equations (V) and (X), it can be seen that one cannot make a single
thin metalens that produces perfect on-axis and off-axis
imaging for a spatially extended input light distribution because the required phase depends
on where one is with respect to a given plane of incidence. Equation (X) would require
the local metalens phase at each location to depend on the azimuthal angle of the
plane of incidence. However, for a circularly symmetric source, one can have the less
constrained phase by simply configuring the lens to collimate light from a point source
inclined at an angle θ
0 in only the plane of incidence. This is equivalent to setting the angle Φ = 0 and
creating a set of meta-lens elements only close to the plane of incidence. Rotating
the plane of incidence of the point source in this way yields a desired phase over
the entire meta-lens given by equation XI below:

[0159] Such a design can produce a reasonable (albeit potentially aberrated) collimated
beam for a ring source with angle of incidence. From the edge-ray theorem, it is expected
that rays emanating from point sources (in focal plane) at angles of incidence less
than θ
0 would lie within the collimated ring generated by rays from point sources at θ
0. This implies that a phase shift distribution as defined by Equation (XI) can provide
a reasonable degree of collimation from a circularly symmetric extended source with
maximum source size determined by angle of incidence θ
0. Many variations on the scheme are possible that optimize phase profiles to optimize
metrics for collimation.
[0160] One can also appeal directly to the local grating optimization of an off-axis point
source to generate deflected rays from a radial line of local gratings at an azimuthal
angle φ with respect to the incident ray. By constraining all local gratings to be
independent of φ, one can optimize a ring of local grating cells at each radius ρ
to produce a desired far-field ray bundle. Other phase distributions can also be designed
by including, for example, a linear phase to further impart a beam deflection component.
Examples
[0162] The following examples pertain to additional embodiments of the present disclosure.
Example 1: According to this example there is provided a multiregion hybrid collimating metalens
(700), including: a substrate (303) having a first side (309) and second side (311);
and a metasurface (305) formed on the first side (309) of the substrate, the metasurface
including a first region (701) extending radially around an optical axis of the hybrid
multiregion collimating metalens (700) and a second region (703) extending radially
around the first region (701); wherein: the first region (701) includes an array of
first unit cells (820) containing subwavelength spaced nanostructures (910), such
that the first region (701) functions as a subwavelength high contrast grating (SWHCG);
and the second region (703) includes an array of second unit cells (830), wherein
the array of second unit cells (830) includes a near periodic annular arrangement
of nanostructures (910), such that the second region (703) approximates the functionality
of a locally periodic radial diffraction grating.
Example 2: This example includes any or all of the features of example 1, wherein:the array
of first unit cells (820) includes a hexagonal array of the subwavelength spaced nanostructures
(910).
Example 3: This example includes any or all of the features of example 1, wherein the array
of first unit cells (820) has a duty cycle that varies as a function of a position
of a respective one of the first unit cells (820) in the first array, relative to
an optical axis of the metalens (700).
Example 4: This example includes any or all of the features of example 1, wherein: the array
of first unit cells (820) is configured to impart a first type of approximation of
a target hyperboloidal phase to light incident thereon; the array of second unit cells
(830) is configured to impart a second type of approximation of the target hyperboloidal
phase to light incident thereon; and the first type of approximation of the target
hyperboloidal phase is different than the second type of approximation of the hyperboloidal
phase.
Example 5: This example includes any or all of the features of example 4, wherein the second
type of approximation of the target hyperboloidal phase is a sawtooth phase change.
Example 6: This example includes any or all of the features of example 1, wherein the hybrid
multiregion collimating metalens (700) has a focal length less than 2 millimeters
and a numerical aperture greater than 0.5.
Example 7: This example includes any or all of the features of example 6, wherein the hybrid
multiregion collimating metalens (700) has a numerical aperture greater than or equal
to about 0.8.
Example 8: This example includes any or all of the features of example 1, wherein the hybrid
multiregion collimating metalens (700) has a lens transmission of greater than 80%
for light in the visible region of the electromagnetic spectrum.
Example 9: This example includes any or all of the features of example 1, wherein at least one
of the first region (701) and the second region (703) is configured as a notch pass
filter for certain wavelengths of light incident on the wherein the hybrid multiregion
collimating metalens (700).
Example 10: According to this example there is provided a lighting device (495, 595), including:
a first light source (409, 502); and a collimating metalens (401, 501) proximate the
first light source (409, 502), the collimating metalens (401, 501) being a hybrid
multiregion collimating metalens (700) including: a substrate (303) having a first
side (309) and second side (311); and a metasurface (305) formed on the first side
(309), the metasurface (305) including a first region (701) extending radially around
an optical axis of the metalens (401, 501) and a second region (703) extending radially
around the first region (703); wherein: the first light source (409, 502) is configured
to emit light rays (415, 503) in a first wavelength or wavelength range, at least
a portion of the light rays (415, 503) being incident on the hybrid multiregion collimating
metalens (700); the hybrid multiregion collimating metalens (700) is configured to
collimate the light rays (415, 503), thereby producing collimated light rays (415,
503) in a region down field (DFR) of the hybrid multiregion collimating metalens (700),
relative to the first light source (409, 502).
Example 11: This example includes any or all of the features of example 11. The lighting device
(495, 595) of example 10, wherein: the first region (701) includes an array of first
unit cells (820) containing subwavelength spaced nanostructures (910), such that the
first region (701) functions as a subwavelength high contrast grating (SWHCG); the
second region (703) includes an array of second unit cells (830), wherein the array
of second unit cells (830) includes a near periodic annular arrangement of nanostructures
(910), such that the second region (703) approximates the functionality of a locally
periodic radial diffraction grating.
Example 12: This example includes any or all of the features of example 11, wherein: the array
of first unit cells (820) includes a hexagonal array of the subwavelength spaced nanostructures
(910).
Example 13: This example includes any or all of the features of example 11, wherein: the array
of first unit cells (820) has a duty cycle that varies as a function of a position
of a respective one of the first unit cells (820) in the first array, relative to
an optical axis of the hybrid multiregion collimating metalens (700).
Example 14: This example includes any or all of the features of example 11, wherein: the array
of first unit cells (820) is configured to impart a first type of approximation of
a target hyperboloidal phase to light incident thereon; the array of second unit cells
(830) is configured to impart a second type of approximation of the target hyperboloidal
phase to light incident thereon; and the first type of approximation of the target
hyperboloidal phase is different than the second type of approximation of the hyperboloidal
phase.
Example 15: This example includes any or all of the features of example 13, wherein the second
type of approximation of the target hyperboloidal phase is a sawtooth phase change.
Example 16: This example includes any or all of the features of example 11, wherein the hybrid
multiregion collimating metalens (700) has a focal length less than 2 millimeters
and a numerical aperture greater than 0.5.
Example 17: This example includes any or all of the features of example 11, wherein the hybrid
multiregion collimating metalens (700) has a numerical aperture greater than or equal
to about 0.8.
Example 18: This example includes any or all of the features of example 11, wherein the hybrid
multiregion collimating metalens (700) has a lens transmission of greater than 80%
for light in the visible region of the electromagnetic spectrum.
Example 19: This example includes any or all of the features of example 10, wherein first light
source is a light emitting diode or a wavelength converter.
Example 20: This example includes any or all of the features of example 10, wherein the lighting
device (495, 595) is selected from the group consisting of an automotive lamp, a projector,
a fiber illuminator, a flash, or a combination thereof.
Example 21: According to this example there is provided a laser assisted remote phosphor system
(400), including: a light source (402); a wavelength converter (409); and a collimating
metalens (401) including a first side and a second side; wherein: the light source
(402) is configured to emit primary light rays (403), at least a portion of the primary
light rays being incident on the wavelength converter (409); the wavelength converter
(409) is configured to convert at least a portion of the primary light rays (403)
incident thereon to secondary light rays (415); the collimating metalens (401) is
positioned proximate to the wavelength converter (409) such that at least a portion
of the secondary light rays (415) are incident on the first side of the collimating
metalens (401); and the collimating metalens (401) is configured to collimate the
secondary light rays (415), so as to produce collimated secondary light rays (415)
in a region down field ("DFR") of the collimating metalens (401), relative to the
wavelength converter (409).
Example 22: This example includes any or all of the features of example 21, further including
a dichroic beam splitter (405), wherein: the light source (402) is configured to emit
the primary light rays (403) towards the dichroic beam splitter (405); the dichroic
beam splitter (405) is configured to reflect at least a portion of the primary light
rays (403) such that they are incident on the second side of the collimating metalens
(401); and the collimating metalens (401) configured to pass the primary light rays
(403) or to focus the primary light rays (403) on the wavelength converter (409).
Example 23: This example includes any or all of the features of example 21, wherein: the wavelength
converter (409) emits the secondary light rays (415) such that a first wave front
of the secondary light rays (415) is incident on the first side of the collimating
metalens (401); the collimating metalens (401) includes a metasurface (305) including
an array of nanostructures (313), the metasurface (305) being configured to impart
a phase change to the secondary light rays (415) incident thereon, such that the secondary
light rays (415) in the region downstream (DFR) of the collimating metalens (401)
have a second wave front; and the second wave front is different from the first wave
front.
Example 24: This example includes any or all of the features of example 23, wherein the first
wave front is a spherical wave front, and the second wave front is a plane wave.
Example 25: This example includes any or all of the features of example 21, wherein: the collimating
metalens (401) includes a metasurface (305) configured to impart a phase change to
the secondary light rays (415) incident thereon, the metasurface including an array
of nanostructures (313); and the phase change imparted by the metasurface varies as
a function of a distance from an optical axis of the collimating metalens.
Example 26: This example includes any or all of the features of example 21, wherein: the collimating
metalens (401) is a hybrid multiregion metalens (700) including a first region (701)
and a second region (703); the first region (701) extends radially around an optical
axis of the collimating metalens (401), and includes an array of first unit cells
(820) containing subwavelength spaced nanostructures (910), such that the first region
(701) functions as a subwavelength high contrast grating (SWHCG); and the second region
(703) extends radially around the first region (701) and includes an array of second
unit cells (830), wherein the array of second unit cells (830) includes a near periodic
annular arrangement of nanostructures (910), such that the second region (703) approximates
the functionality of a locally periodic radial diffraction grating.
Example 27: This example includes any or all of the features of example 26, wherein the array
of first unit cells (820) has a duty cycle that varies as a function of a position
of a respective one of the first unit cells (820) in the first array, relative to
an optical axis of the collimating metalens (401).
Example 28: This example includes any or all of the features of example 26, wherein: the array
of first unit cells (820) is configured to impart a first type of approximation of
a target hyperboloidal phase to the secondary light rays (415); the array of second
unit cells (830) is configured to impart a second type of approximation of the target
hyperboloidal phase to the secondary light rays; and the first type of approximation
of the target hyperboloidal phase is different than the second type of approximation
of the hyperboloidal phase.
Example 29: This example includes any or all of the features of example 28, wherein the second
type of approximation of the target hyperboloidal phase is a sawtooth phase change.
Example 30: This example includes any or all of the features of example 21, wherein the collimating
metalens (401) has a focal length less than 2 millimeters and a numerical aperture
greater than 0.5.
Example 31: This example includes any or all of the features of example 30, wherein the collimating
metalens (401) has a numerical aperture greater than or equal to about 0.8.
Example 32: This example includes any or all of the features of example 21, wherein the collimating
metalens (401) has a lens transmission of greater than 80% for the secondary light
rays (415).
Example 33: This example includes any or all of the features of example 22, wherein the secondary
light rays (415) are in the visible region of the electromagnetic spectrum.
Example 34: According to this example there is provided a lighting device (495) including the
laser assisted remote phosphor system (400) of any one of examples 21 to 33.
Example 35: This example includes any or all of the features of example 34, wherein the lighting
device is selected from the group consisting of an automotive lamp, a projector, a
fiber illuminator, a flash, or a combination thereof.
[0163] In the following, various further aspects and combinations of these aspects of laser
assisted remote phosphor systems and lighting devices are given in a numbered enumeration.
Aspect 1. A laser assisted remote phosphor system (400), comprising: a light source
(402); a wavelength converter (409); and a collimating metalens (401) comprising a
first side and a second side; wherein: the light source (402) is configured to emit
primary light rays (403), at least a portion of said primary light rays being incident
on said wavelength converter (409); the wavelength converter (409) is configured to
convert at least a portion of the primary light rays (403) incident thereon to secondary
light rays (415);mthe collimating metalens (401) is positioned proximate to the wavelength
converter (409) such that at least a portion of the secondary light rays (415) are
incident on the first side of the collimating metalens (401); and said collimating
metalens (401) is configured to collimate said secondary light rays (415), so as to
produce collimated secondary light rays (415) in a region down field ("DFR") of the
collimating metalens (401), relative to said wavelength converter (409).
Aspect 2. The laser assisted remote phosphor system (400) of aspect 1, further comprising
a dichroic beam splitter (405), wherein: said light source (402) is configured to
emit said primary light rays (403) towards the dichroic beam splitter (405); the dichroic
beam splitter (405) is configured to reflect at least a portion of the primary light
rays (403) such that they are incident on the second side of said collimating metalens
(401); and said collimating metalens (401) configured to pass said primary light rays
(403) or to focus said primary light rays (403) on said wavelength converter (409).
Aspect 3. The laser assisted remote phosphor system (400) of aspect 1, wherein: said
wavelength converter (409) emits said secondary light rays (415) such that a first
wave front of said secondary light rays (415) is incident on said first side of said
collimating metalens (401); said collimating metalens (401) comprises a metasurface
(305) comprising an array of nanostructures (313), the metasurface (305) being configured
to impart a phase change to the secondary light rays (415) incident thereon, such
that the secondary light rays (415) in the region downstream (DFR) of said collimating
metalens (401) have a second wave front; and the second wave front is different from
the first wave front.
Aspect 4. The laser assisted remote phosphor system (400) of aspect 3, wherein the
first wave front is a spherical wave front, and the second wave front is a plane wave.
Aspect 5. The laser assisted remote phosphor system (400) of aspect 1, wherein: said
collimating metalens (401) comprises a metasurface (305) configured to impart a phase
change to the secondary light rays (415) incident thereon, the metasurface comprising
an array of nanostructures (313); and the phase change imparted by said metasurface
varies as a function of a distance from an optical axis of said collimating metalens.
Aspect 6. The laser assisted remote phosphor system (400) of aspect 1, wherein: said
collimating metalens (401) is a hybrid multiregion metalens (700) comprising a first
region (701) and a second region (703); the first region (701) extends radially around
an optical axis of said collimating metalens (401), and comprises an array of first
unit cells (820) containing subwavelength spaced nanostructures (910), such that said
first region (701) functions as a subwavelength high contrast grating (SWHCG); and
the second region (703) extends radially around the first region (701) and comprises
an array of second unit cells (830), wherein the array of second unit cells (830)
comprises a near periodic annular arrangement of nanostructures (910), such that the
second region (703) approximates the functionality of a locally periodic radial diffraction
grating.
Aspect 7. The laser assisted remote phosphor system (400) of aspect 6, wherein the
array of first unit cells (820) has a duty cycle that varies as a function of a position
of a respective one of said first unit cells (820) in said first array, relative to
an optical axis of said collimating metalens (401).
Aspect 8. The laser assisted remote phosphor system (400) of aspect 6, wherein: said
array of first unit cells (820) is configured to impart a first type of approximation
of a target hyperboloidal phase to said secondary light rays (415); said array of
second unit cells (830) is configured to impart a second type of approximation of
the target hyperboloidal phase to said secondary light rays; and the first type of
approximation of the target hyperboloidal phase is different than the second type
of approximation of the hyperboloidal phase.
Aspect 9. The laser assisted remote phosphor system (400) of aspect 8, wherein the
second type of approximation of the target hyperboloidal phase is a sawtooth phase
change.
Aspect 10. The laser assisted remote phosphor system (400) of aspect 1, wherein said
collimating metalens (401) has a focal length less than 2 millimeters and a numerical
aperture greater than 0.5.
Aspect 11. The laser assisted remote phosphor of system (400) of aspect 10, wherein
said collimating metalens (401) has a numerical aperture greater than or equal to
about 0.8.
Aspect 12. The laser assisted remote phosphor system (400) of aspect 1, wherein said
collimating metalens (401) has a lens transmission of greater than 80% for said secondary
light rays (415).
Aspect 13. The laser assisted remote phosphor system (400) of aspect 12, wherein said
secondary light rays (415) are in the visible region of the electromagnetic spectrum.
Aspect 14. A lighting device (495) comprising the laser assisted remote phosphor system
(400) of any one of aspects 1 to 13.
Aspect 15. The lighting device (495) of aspect 14, wherein said lighting device is
selected from the group consisting of an automotive lamp, a projector, a fiber illuminator,
a flash, or a combination thereof.
[0164] The following table correlates the reference numerals in the figures with their associated
elements.
Table of Reference Numerals and Elements
Reference Numeral |
Element |
100 |
LARP System |
101 |
First light source |
103 |
Rays |
105 |
Dichroic beam splitter |
107 |
Collimating optic |
109 |
Wavelength converter |
111 |
Substrate |
113 |
Heat sink |
115 |
Rays |
117 |
Optional second light source |
119 |
Rays |
121 |
Focusing lens |
123 |
Other components |
200 |
Collimation system |
201 |
Extended light source |
203 |
Rays |
205 |
Collimating optic |
207 |
Optical axis |
301 |
Metalens |
303 |
Substrate |
305 |
Metasurface |
307 |
Optional antireflective coating |
309 |
First side |
311 |
Second side |
313 |
Nanostructures |
317 |
Hemispherical wave front |
319 |
Planar wave front |
350 |
Optical axis |
400 |
LARP system |
401 |
Collimating metalens |
402 |
First light source |
403 |
Primary light rays |
405 |
Dichroic beam splitter |
409 |
Wavelength converter |
411 |
Substrate |
413 |
Heat sink |
415 |
Secondary light rays |
417 |
Optional second light source |
419 |
Optional color channels |
421 |
Focusing lens |
423 |
Additional optics |
495 |
Lighting device |
500 |
Collimation system |
501 |
Collimating metalens |
502 |
Light source |
503 |
Light rays |
507 |
Optical axis |
595 |
Lighting device |
700 |
Multiregion metalens |
701 |
First region |
703 |
Second region |
750 |
Metasurface |
820 |
First unit cells |
830 |
Second unit cells |
860 |
Grain boundaries |
903 |
Substrate |
910 |
Nanopillars |
1050 |
Destructive Resonance |
1100 |
Metalens |
1103, 1105, 1107, 1109, 1111, 1113 |
Annular subregion(s) |
1501, 1503, 1505 |
Unit cell(s) |
[0165] The terms and expressions which have been employed herein are used as terms of description
and not of limitation, and there is no intention, in the use of such terms and expressions,
of excluding any equivalents of the features shown and described (or portions thereof),
and it is recognized that various modifications are possible within the scope of the
claims. Accordingly, the claims are intended to cover all such equivalents.