BACKGROUND
Technical Field
[0001] Embodiments of the present disclosure relate to an image forming apparatus.
Description of the Related Art
[0002] Some conventional image forming apparatuses include two or more image forming means
for forming two or more color images. Each image forming means includes a plurality
of exchangeable units to form an image with a single color. The image forming apparatuses
can also include selected image forming means.
[0003] For example,
JP-2016-95375-A discloses an image forming apparatus including four image forming means that use
color toner such as cyan toner, magenta toner, yellow toner, and black toner. In addition,
the image forming apparatus includes one image forming means that uses special color
toner selected from clear toner (i.e. transparent toner) and white toner. The image
forming means in the image forming apparatus includes a plurality of exchangeable
units (i.e. exchangeable parts) and a toner conveyance path including a toner bottle,
a replenishment toner conveyance means, and a developing unit. When an exchange of
the toner bottle and different toner types before and after the exchange are detected,
JP-2016-095375-A discloses notifying needs of exchanging other parts included in the toner conveyance
path in addition to the exchange of the toner bottle and requesting an input of completion
of exchanging other units.
JP-2016-095375-A notes that the above-described configuration can prevent color mixture in setting
the toner bottle including a different type of toner from a type of toner before the
exchange.
[0004] However, the above-described work to exchange units is troublesome. For example,
the work includes inputting the completion of exchanging all units to prevent the
color mixture. It is desired to further reduce such a troublesome work.
SUMMARY
[0005] In order to achieve the above-described object, there is provided an image forming
apparatus according to claim 1. Advantageous embodiments are defined by the dependent
claims.
[0006] Advantageously, the image forming apparatus includes two or more image forming means
for forming an image with two or more colors, reading means, detection means, and
determination means. At least one of the two or more image forming means includes
a plurality of exchangeable units. Each of the exchangeable units includes color data
storing means for storing data on color of each of the exchangeable units. The reading
means reads the data on color of each of the exchangeable units stored in the color
data storing means. The detection means detects at least one of exchange of the exchangeable
units in the image forming apparatus, removal of each of the exchangeable units from
the image forming apparatus, and installation of each of the exchangeable units into
the image forming apparatus. The determination means determines whether the data on
color of the exchangeable units are on a same color based on an output from the reading
means when the detection means detects the at least one of the exchange, the removal,
and the installation.
[0007] According to the present disclosure, the troublesome work to prevent the color mixture
can be reduced as compared with the conventional case.
BRIEF DESCRIPTION OF THE DRAWINGS
[0008] The aforementioned and other aspects, features, and advantages of the present disclosure
would be better understood by reference to the following detailed description when
considered in connection with the accompanying drawings, wherein:
FIG. 1 is a schematic view illustrating a configuration of an image forming apparatus;
FIG. 2 is a schematic view illustrating a configuration of electrical components to
prevent color mixture;
FIGS. 3A to 3C are schematic views each illustrating an exchange unit to which a radiofrequency
identification (RFID) tag is fixed;
FIG. 4 is a schematic block diagram of a controller;
FIG. 5 is a flow chart of control according to a comparative embodiment;
FIG. 6 is a flowchart of control according to an embodiment of the present disclosure;
and
FIG. 7 is a flow chart of control according to a variation.
[0009] The accompanying drawings are intended to depict embodiments of the present disclosure
and should not be interpreted to limit the scope thereof. The accompanying drawings
are not to be considered as drawn to scale unless explicitly noted.
DETAILED DESCRIPTION
[0010] In describing embodiments illustrated in the drawings, specific terminology is employed
for the sake of clarity. However, the disclosure of this specification is not intended
to be limited to the specific terminology so selected and it is to be understood that
each specific element includes all technical equivalents that have a similar function,
operate in a similar manner, and achieve a similar result.
[0011] Although the embodiments are described with technical limitations with reference
to the attached drawings, such description is not intended to limit the scope of the
disclosure and all of the components or elements described in the embodiments of this
disclosure are not necessarily indispensable.
[0012] The following is a description of the present disclosure with reference to attached
drawings. In the drawings for explaining the present disclosure, identical reference
numerals are assigned to elements such as members and parts that have an identical
function or an identical shape as long as differentiation is possible, and a description
of those elements is omitted once the description is provided.
[0013] With reference to FIG. 1, a description is provided of an electrophotographic image
forming apparatus according to an embodiment of the present disclosure. FIG. 1 is
a schematic view illustrating a configuration of an image forming apparatus 100. The
image forming apparatus 100 includes five image forming units 101 to 105. These five
image-forming units are, for example, four image forming units to form color toner
images each of which color is one of yellow, magenta, cyan, and black, and one image
forming unit to form toner image using toner that has color other than the above-described
colors (hereinafter referred to as spot color toner). The spot color toner is, for
example, transparent toner, white toner, and gold toner. A user may have a plurality
of image forming units including the above-described spot color toners that are different
from each other and select one of the image forming unit to mount the one in the image
forming apparatus 100.
[0014] The image forming units have a common mechanical configuration except that the toner
used is different. The image forming unit 105 located at a right end portion in FIG.
1 includes a photoconductor 111 serving as a latent image bearer, a charging device
112, a writing device 113, a developing device 114, and a cleaning device 115. The
image forming apparatus 100 includes toner supply devices to supply toner to the developing
devices 114 and installed portions 141 to 145 into which five toner bottles 150 serving
as toner containers to supply toner to the toner supply devices can be installed.
The image forming means includes the image forming unit, the toner supply device,
and the toner bottle. The image forming means includes three exchangeable units that
are the developing device, toner supply device, and toner bottle. The developing device
may be integrally formed as the image forming unit with other devices and exchanged.
The toner bottle 150 and the toner supply device may be coupled to each other by a
tube or the like.
[0015] The image forming apparatus 100 includes an intermediate transfer belt 116 serving
as an intermediate transferor below the five image forming units 101 to 105. In the
loop of the intermediate transfer belt 116, primary transfer devices 116a are arranged
at positions corresponding to the image forming units 101 to 105. A secondary transfer
device 118 facing the outer surface of the intermediate transfer belt 116 is also
provided. The secondary transfer device 118 transfers a toner image on the intermediate
transfer belt 116 to a sheet. The image forming apparatus 100 includes a sheet feeder
117 to feed the sheet between the intermediate transfer belt 116 and the secondary
transfer device 118, a fixing device 119 to fix a toner image to the sheet, and an
output tray 120 to receive the sheet, on which the toner image is fixed, ejected toward
outside the image forming apparatus 100. The image forming apparatus 100 includes
a document reading device 130 and a control panel 200 serving as notification means
on the top of the image forming apparatus 100.
[0016] With reference to FIG. 1, the image forming unit for the spot color toner is set
at a most upstream station ST1 or a most downstream station ST5 in a traveling direction
of the intermediate transfer belt 116 in the image forming apparatus 100. The most
upstream station ST1 is a setting portion for the image forming unit 101 in which
the toner image is firstly transferred to the intermediate transfer belt 116. The
most downstream station ST5 is a setting portion for the image forming unit 105 in
which a toner image is lastly transferred to the intermediate transfer belt 116. For
example, since the transparent toner is used to increase the glossiness of the image,
the image forming unit to form a transparent toner layer is preferably set to the
most upstream station ST1 that forms the transparent toner layer as the lowest layer
on the intermediate transfer belt 116 and positions the transparent toner layer at
the top of the toner layers on the sheet. Since the white toner is used to compensate
for the whiteness of the sheet, the image forming unit to form the white toner layer
is preferably set at the most downstream station ST5 that forms the white toner layer
at the top of the toner layers on the intermediate transfer belt 116 and positions
the white toner layer at the lowest position of the toner layers on the sheet.
[0017] To make a gold toner image stand out, the image forming unit to form the gold toner
image is preferably set to the most upstream station ST1 that forms the gold toner
image at the lowest position of the toner layers on the intermediate transfer belt
116 and positions the gold toner image at the top of the toner layers on the sheet.
When replacing the image forming unit that uses the spot color toner and another image
forming unit involves changing the setting portions of the image forming units, the
setting portion of the image forming unit that uses the black toner is preferably
changed to the most upstream station ST1 or the most downstream station ST5.
[0018] Replacing the image forming unit that uses the spot color toner and another image
forming unit and changing the setting portions of the image forming units as described
above needs to prevent the color mixture. The configuration in the present embodiment
includes three exchangeable parts, that is, the toner bottle, the toner supply device,
and the developing device 114. These three parts use the same color toner.
[0019] FIG. 2 is a schematic view illustrating a configuration of electrical components
to prevent color mixture. The developing device 114 and the toner supply device 160
include radiofrequency identification (RFID) tags each serving as color data storing
means. In the most upstream station ST1 and the most downstream station ST5, access
terminals 101a, 101b, 105a, and 105b are disposed to communicate with the RFID tags.
The access terminal serving as reading means includes a central processing unit (CPU)
and an analog front end (AFE) including an antenna and one channel modulation and
demodulation integrated circuit (IC) and communicates with the RFID tag to detect
and read color data stored in the RFID tag.
[0020] Access terminals 141a and 142a to communicate with RFID tags are provided at the
installed portion into which the toner bottle for the most upstream station ST1 is
installed and the installed portion into which the toner bottle for the most downstream
station ST5 is installed, respectively. The above access terminals are coupled to
a controller 300 serving as control means. The controller 300 is also coupled to an
open and close detection sensor 250 to detect opening and closing a cover of the image
forming apparatus that is opened and closed when at least one of the toner bottle
150, the toner supply device 160, and the developing device 114 is replaced.
[0021] FIGS. 3A to 3C each illustrate an exchange unit to which a radiofrequency identification
(RFID) tag is fixed. FIG. 3A illustrates the toner bottle 150 including an RFID tag
150a, FIG. 3B illustrates the toner supply device 160 including an RFID tag 160a,
and FIG. 3C illustrates the developing device 114 including an RFID tag 114a.
[0022] FIG. 4 is a schematic block diagram of the controller 300. The controller 300 includes
a central processing unit (CPU) 301,a random-access memory (RAM) 302, a read only
memory (ROM) 303 serving as memories, and a determination circuit 304, controls driving
of each device of the image forming apparatus, and performs various arithmetic processing.
Although the controller 300 is connected to various devices and sensors in addition
to the control panel 200, FIG. 4 illustrates electrical components relating to preventing
the color mixture, such as the sensor.
[0023] FIG. 5 is a flow chart of control according to a comparative embodiment to avoid
the color mixture using the above-described electrical components. In step S501, based
on a user operation such as pressing a button of the control panel 200, the controller
300 controls the control panel 200 to display an exchange operation screen for the
spot color toner on the screen of the control panel 200. The exchange operation screen
displays the currently installed spot color toner. A user operates the control panel
200 to specify the spot color toner to be exchanged. For example, the user specifies
that the white toner is exchanged for the transparent toner. In step S502, the controller
300 rewrites and changes data on color of toner (set in each station) stored, for
example, in a storage area 302a in the RAM 302 based on the specified exchange of
colors. In step S503, the controller 300 rewrites and changes parameters about image
forming conditions about the color exchanged and used. The parameters are stored in
the storage area 302b. The parameters include, for example, a fixing temperature and
a transfer voltage.
[0024] Subsequently, the controller 300 detects a unit exchange in S504. The controller
300 determines that a unit is exchanged when the open and close detection sensor 250
detects opening and closing the cover. In step S505, the controller 300 determines
whether the data on color in the three parts that are the toner bottle 150, the toner
supply device 160, and the developing device 114 are the data of the same color in
each of the most upstream station ST1 and the most downstream station ST5.
[0025] When the controller 300 determines that the data about color in the three parts in
each of the stations are the data of the same color (YES in step S505), the controller
300 determines whether the station in which the parts for the spot color toner are
set is the station for the use of the spot color toner, that is, a right station for
the spot color toner in step S506. This setting is performed by another user's setting
operation using the control panel, which is different from the control in FIG. 5.
When the controller 300 determines that the station in which the parts for the spot
color toner are set is the right station for the spot color toner (YES in step S506),
the controller 300 performs an adjustment of image forming conditions in step S507.
[0026] The adjustment of image forming conditions are operations called a process control.
That is, the image forming unit in at least the station in which color in the parts
is changed forms a test pattern, an optical sensor detects an image density of the
test pattern, and the controller 300 adjusts image forming conditions including conditions
of the charging device 112, the writing device 113, the developing device 114, the
primary transfer device 116a, and the secondary transfer device 118 so that the detected
image density is in a target range. Completing the adjustment of image forming conditions,
the controller 300 controls the control panel 200 to display "ready for image formation"
in step S508, maintains the image forming conditions to form the image, and ends the
control according to the comparative embodiment.
[0027] When the controller 300 determines that the data on color in the three parts in each
of the stations are not the data of the same color (NO in step S505), the controller
300 controls the control panel 200 to display "unit set failure" in step S509, which
is an example of notification of an error, and ends the control according to the comparative
embodiment. When the controller 300 determines that the station in which the parts
for the spot color toner are set is not the right station for the spot color toner
(NO in step S506), the controller 300 controls the control panel 200 to display "unit
set failure" in step S509 and ends the control according to the comparative embodiment.
[0028] The above-described control in the comparative embodiment is different from the control
in the image forming apparatus disclosed in
JP-2016-95375-Ain the following point. In the comparative embodiment, when one of the exchange
units is exchanged, the controller 300 does not request the user exchanging other
exchange unit that is the above-described part, and the user does not need to input
that the user exchange the requested exchange unit. However, the comparative embodiment
does not sufficiently reduce the troublesome works to exchange units because the user
needs to press the button on the control panel 200 and specify color at the start
of exchanging the units.
[0029] FIG. 6 is a flowchart of control to prevent the color mixture according to the present
embodiment. As long as the power of the image forming apparatus is turned on, the
controller 300 starts the control in step S601 after exchanging the unit is detected
even if the user does not operate the control panel 200. The controller 300 determines
whether the unit is exchanged when the open and close detection sensor 250 detects
opening and closing the cover. After the cover is opened and closed, the controller
300 controls the access terminals to read color data in the units that are the toner
bottle 150, the toner supply device 160, and the developing device 114 and send the
color data to the controller 300. The controller 300 compares the sent color data
and the color data stored in the storage area 302a in the RAM 302 and determines that
the unit is exchanged when the sent color data does not match the color data stored
in the storage area 302a. That is, the open and close detection sensor 250 is an example
of detection means configured to detect at least one of exchange of the units, removal
of the unit from the image forming apparatus, and installation of the unit into the
image forming apparatus. The control according to the present embodiment is executed
in the image forming apparatus, and the user does not need to execute an operation
such as inputting color data. After determining that the unit is exchanged, the controller
300 determines whether the data on color in the three parts that are the toner bottle
150, the toner supply device 160, and the developing device 114 are the data of the
same color in each of the most upstream station ST1 and the most downstream station
ST5 in step S602, which is similar to the determination in step S505 in the comparative
embodiment. In step S602, the controller 300 works as determination means.
[0030] When he controller 300 determines that the data on color in the three parts are the
data of the same color in each of the stations (YES in step S602), the controller
300 rewrites and changes data on color of toner (set in each station) stored, for
example, in the storage area 302a in the RAM 302 and corresponding to color set in
each station in step S603. In step S604, the controller 300 rewrites and changes parameters
about image forming conditions about color exchanged and used. The parameters are
stored in the storage area 302b. The operations in steps S603 and step S604 are the
same as the operations in steps S502 and S503 in the comparative embodiment. Subsequently,
the controller 300 performs the adjustment of image forming conditions in step S605.
The operation in step S605 is the same as the operation in step S507 in the comparative
example. Completing the adjustment of image forming conditions, the controller 300
controls the control panel 200 to display "ready for image formation" in step S606,
maintains the image forming conditions to form the image, and ends the control according
to the present embodiment.
[0031] When the controller 300 determines that the data on color in the three parts in each
of the stations are not the data of the same color (NO in step S602), the controller
300 controls the control panel 200 to display "unit set failure" in step S607 and
ends the control according to the present embodiment.
[0032] Table 1 illustrates notifications displayed on the control panel when the three parts
using the spot color toner are sequentially exchanged. As illustrated in the column
labeled "before exchange" , the three parts of the spot color toner A is set in the
most upstream station ST1, and the three parts of toner K (that is preferably black)
of color other than the spot color is set in the most downstream station ST5 before
exchange of the spot color toner and the toner other than the spot color toner. From
the above-described state, only the toner bottles are exchanged, then the toner supply
devices are also exchanged, and finally the developing devices are also exchanged.
Exchange of all units are performed.
[Table 1]
| Station |
Units / state |
Before exchange |
→ Exchange of toner bottle |
→Exchange of toner supply device |
→ Exchange of developing device |
| Station ST1 |
Toner Bottle |
A |
K |
K |
K |
| Toner Supply |
A |
A |
K |
K |
| |
Device |
|
|
|
|
| Developing Device |
A |
A |
A |
K |
| Color data stored in RAM |
A |
A |
A |
K |
| Station ST5 |
Toner Bottle |
K |
A |
A |
A |
| Toner Supply Device |
K |
K |
A |
A |
| Developing Device |
K |
K |
K |
A |
| Color data stored in RAM |
K |
K |
K |
A |
| Notification displayed in control panel |
|
Toner bottle mismatch in each of ST1 and ST5 |
Toner bottle mismatch and Toner supply device mismatch in each of ST1 and ST5 |
|
[0033] If the open and close detection sensor 250 detects opening and closing the cover
after only the toner bottles are exchanged, the controller 300 determines that the
data on color in the toner bottles in both of the most upstream station ST1 and the
most downstream station ST5 do not match the data on color stored in the storage area
302a in the RAM 302. Therefore, as illustrated in the row labeled "Notification displayed
in control panel" at the bottom of Table 1, the controller 300 controls the control
panel 200 to display an warning, for example, "Toner bottle mismatch in each of the
most upstream station ST1 and the most downstream station ST5".
[0034] Similarly, if the open and close detection sensor 250 detects opening and closing
the cover when only the toner bottles and the toner supply devices are exchanged but
the developing devices are not exchanged, as illustrated in the row labeled "Notification
displayed in control panel" at the bottom of Table 1, the controller 300 controls
the control panel 200 to display an warning, for example, "Toner bottle mismatch and
Toner supply device mismatch in each of ST1 and ST5 in the most upstream station ST1
and the most downstream station ST5". Unlike the above descriptions, when the open
and close detection sensor 250 detects opening and closing the cover after all the
three parts including the developing devices are correctly exchanged, the controller
300 does not control the control panel 200 to display the warning.
[0035] The user who receives the above-described warning opens the cover again, correctly
exchanges all the three parts including the developing devices and closes the cover.
Then the controller 300 performs the above-described control. In step S601, the controller
reads data of all exchanged units that are the toner bottle 150, the toner supply
device 160, and the developing device 114 and determines that color of the units are
exchanged because the data on color in the at least one of the three units does not
match the data about color stored in the storage area 302a in the RAM 302. Subsequently,
the controller 300 determines that the data on color in the three parts are the data
of the same color in each of the stations (YES in step S602) and performs steps S603
to S606. As described above, the user only has to exchange the necessary unit based
on the warning that notifies other unit (part) exchange when at least one of the exchange
units is exchanged. The user does not need to input that all exchange units are exchanged.
[0036] The table 1 illustrates unit exchanges in both stations ST1 and ST5 that are similarly
performed. However, when the unit set failure occurs in only one of the stations,
the controller 300 identifies the station in which the data on color of the three
parts are not the same color and informs the warning. When the user changes only positions
for the image forming unit that uses the spot color toner and does not exchange color
of units, the controller 300 may automatically determine whether the data on color
in the three parts are the data on the same color and change the following data. That
is, when the data on color in the three parts are the data on the same color, the
controller 300 may automatically change the data on color stored in the storage area
302a in the RAM 302 and data on a set position. When the data on color in the three
parts are not the data on the same color, the controller 300 may inform the warning.
[0037] FIG. 7 is a flowchart of control to prevent the color mixture according to the variation.
The difference between the control illustrated in FIG. 7 and the control illustrated
in FIG. 6 is that the controller 300 performs step S602A that is the same step S 506
in the control according to the comparative embodiment illustrated in FIG. 5 after
step S602. That is, the controller 300 determines whether the station in which the
units for the spot color toner are set is the station for the use of the spot color
toner, that is, the right station for the spot color toner in step S602A. As a precondition,
setting of the station including the spot color toner is performed by another user's
setting operation using the control panel, which is different from the control in
FIG. 7. When the controller 300 determines that the station in which the units for
the spot color toner are set is the right station for the spot color toner (YES in
step S602A), the controller 300 performs steps S603 to S606 and ends the control according
to the variation. When the controller 300 determines that the station in which the
units for the spot color toner are set is not the right station for the spot color
toner (NO in step S602A), the controller 300 controls the control panel 200 to display
"unit set failure" in step S607 and ends the control according to the variation.
[0038] For example, the station for the use of the spot color toner is set as follows. Among
the white toner, the transparent toner, and the gold toner, for example, the stations
for the use of the white toner and the transparent toner are set the above-mentioned
preferable stations. If the image forming unit using the white toner or the transparent
toner is set to any one of the other stations, the controller 300 controls the control
panel 200 to display "unit set failure". That is, this example of the above-described
control limits a station to which each of the image forming units using the white
toner and the transparent toner is set. In contrast, this example of the above-described
control dose not limit a station to set the image forming unit using the gold toner.
The controller 300 may be designed so that the user can set the station for the use
of the spot color toner.
[0039] The present disclosure may be applied to the image forming apparatus that limits
the station for the use of the spot color toner to one station. Table 2 illustrates
notifications displayed on the control panel of the image forming apparatus according
to the present embodiment when the three parts using the spot color toner are sequentially
exchanged. For example, the image forming apparatus may have an electrical circuit
or a control system to limit the station for the use of the spot color toner to the
most upstream station ST1. Alternatively, the image forming apparatus may have a mechanical
structure to limit the station for the use of the spot color toner to the most upstream
station ST1. The mechanical structure may be designed by changing an entire shape
of the image forming unit or a part of the shape of the image forming unit. The electrical
circuit, the control system, or the mechanical structure limits the station to set
the image forming unit using the spot color toner. When the electrical circuit or
the control system limits the station for the use of the spot color toner, the image
forming apparatus may be designed to display the notification informing the warning
of the unit set failure.
[0040] The following is an example of warning of mismatch in color of the three parts that
is displayed by the control system. Table 2 illustrates notifications displayed on
the control panel when the three parts using the transparent toner (i.e. clear toner)
A are sequentially exchanged to the three parts using the gold toner B in the station
to set the spot color toner. As illustrated in the column labeled "before exchange",
the three parts of the transparent toner (i.e. clear toner) A as the spot color toner
is set in the station to set the spot color toner before exchange of the transparent
toner A and the gold toner B. From the above-described state, only the toner bottle
of the transparent toner A is exchanged to the toner bottle of the gold toner B, then
the toner supply device of the transparent toner A is also exchanged to the toner
supply device of the gold toner B, and finally the developing device of the transparent
toner A is also exchanged to the developing device of the gold toner B. Exchange of
all units are performed.
[Table 2]
| State |
Before exchange |
→ Exchange of toner bottle |
→Exchange of toner supply device |
→Exchange of developing device |
| Toner Bottle |
A |
K |
K |
K |
| Toner Supply Device |
A |
A |
K |
K |
| Developing Device |
A |
A |
A |
K |
| Color data stored in RAM |
A |
A |
A |
K |
| Notification displayed in control panel |
|
Toner bottle mismatch |
Toner bottle mismatch and Toner supply device mismatch |
|
[0041] If the open and close detection sensor 250 detects opening and closing the cover
after only the toner bottles are exchanged, the controller 300 determines that the
data on color of the toner bottle does not match the data on color stored in the storage
area 302a in the RAM 302. Therefore, as illustrated in the row labeled "Notification
displayed in control panel" at the bottom of Table 2, the controller 300 controls
the control panel 200 to display a warning, for example, "Toner bottle mismatch".
[0042] Similarly, if the open and close detection sensor 250 detects opening and closing
the cover when only the toner bottles and the toner supply devices are exchanged but
the developing devices are not exchanged, as illustrated in the row labeled "Notification
displayed in control panel" at the bottom of Table 2, the controller 300 controls
the control panel 200 to display an warning, for example, "Toner bottle mismatch and
Toner supply device mismatch". Unlike the above descriptions, when the open and close
detection sensor 250 detects opening and closing the cover after all the three parts
including the developing devices are correctly exchanged, the controller 300 does
not control the control panel 200 to display the warning.
[0043] As described above, the control according to the present embodiment to prevent the
color mixture does not need the operation of the control panel 200 at the start of
the exchange of the exchange units. The user does not need to input that all exchange
units are exchanged after the warning that informs other necessary unit (part) exchange
when at least one of the exchange units is exchanged. Accordingly, the present embodiments
can reduce the troublesome works to exchange units.
[0044] In the above embodiments, the units of the image forming unit using the spot color
toner are exchanged, and the station for the use of the spot color toner is changed.
The present disclosure may be applied to exchanging units of the image forming units
using general color such as yellow, magenta, cyan, and black and changing the stations
for the general color toners. In the above embodiments, the number of the exchange
units is 3, but it may be 2 or 4 or more.
[0045] RFID serving as the color data storing means and access terminals serving as the
reading means are examples, and various other storage means and reading means may
be used. For example, A DIP switch may be used as the color data storing means, or
storage means that can optically read the data such as bar code may be used. In this
case, the determination circuit 304 in FIG. 4 may process signals from the reading
device to determine color.
[0046] In the above embodiments, the present disclosure is applied to a copier. The present
disclosure may be applied to a printer. In the above embodiments, a ready state for
the image formation means the state in which the control panel of the copier or the
printer displays "ready for image formation" or the like, the state in which the printer
sends a signal informing that printer can print images to a host device such as a
computer coupled to the printer, or the state in which the printer can receive a print
instruction.
[0047] The present disclosure has been described as above on the basis of preferred embodiments.
The present disclosure is not limited to the description in the above embodiments,
and various modifications may be made without departing from the scope and spirit
of the present disclosure.
[0048] The following is one of aspects of the present disclosure. The image forming apparatus
can simultaneously or selectively include image forming means. The image forming means
forms one color image of two or more color images and includes a plurality of exchangeable
units. The image forming apparatus includes color data storing means, reading means,
detection means, and determination means. The color data storing means is disposed
in each of the plurality of units in at least one of image forming means. The reading
means reads data stored in the color data storing means. The detection means detects
exchange of the plurality of units, removal of the unit from the image forming apparatus,
or installation of the unit into the image forming apparatus. The determination means
determines whether the data on color of the plurality of units are on a same color
based on an output from the reading means when the detection means detects exchange
of the plurality of units, removal of the unit from the image forming apparatus, or
installation of the unit into the image forming apparatus.
[0049] The following is another aspect of the present disclosure. In addition to the one
of aspects described above, the image forming apparatus includes storage means. The
storage means stores the data on color of the exchangeable units and a setting portion
of the at least one of the two or more image forming means including the exchangeable
units before detection of the at least one of the exchange, the removal, and the installation,
and image forming conditions on color used by the two or more image forming means.
The reading means is disposed at a position corresponding to the setting portion of
the at least one of the two or more image forming means including the exchangeable
units. After a newly-installed exchangeable unit is installed to the setting portion
in the image forming apparatus, the determination means determines whether data on
color of the newly-installed exchangeable unit read by the reading means at the position
corresponding to the setting portion match the data on color of the exchangeable units
and the setting portion stored in the storage means. When the determination means
determines that the data on color of the newly-installed exchangeable unit are on
the same color and that the data on color of the newly-installed exchangeable unit
read by the reading means at the position corresponding to the setting portion do
not match the data on color of the exchangeable units and the setting portion stored
in the storage means, the determination means changes the image forming conditions
stored in the storage means to the image forming conditions corresponding to the data
on color of the newly-installed exchangeable unit read by the reading means after
the newly-installed exchangeable unit is installed in the image forming apparatus.
[0050] The following is still another aspect of the present disclosure. In addition to the
one of aspects described above, the image forming apparatus includes storage means
and control means. The storage means stores the data on color of the exchangeable
units and a setting portion of the at least one of the two or more image forming means
including the exchangeable units before detection of the at least one of the exchange,
the removal, and the installation, and image forming conditions on color used by the
two or more image forming means. The control means performs a process control to adjust
the image forming conditions. The reading means is disposed at a position corresponding
to the setting portion of the at least one of the two or more image forming means
including the exchangeable units. After a newly-installed exchangeable unit is installed
to the setting portion in the image forming apparatus, the determination means determines
whether data on color of the newly-installed exchangeable unit read by the reading
means at the position corresponding to the setting portion match the data on color
of one of the exchangeable units and the setting portion stored in the storage means.
The control means performs the process control when the determination means determines
that the data on color of the newly-installed exchangeable units are on the same color
and that the data on color of the newly-installed exchangeable unit read by the reading
means at the position corresponding to the setting portion do not match the data on
color of one of the exchangeable units and the setting portion stored in the storage
means.
[0051] The following is still another aspect of the present disclosure. In addition to the
one of aspects described above, the image forming apparatus includes storage means.
The storage means stores the data on color of the exchangeable units and a setting
portion of the at least one of the two or more image forming means including the exchangeable
units before detection of the at least one of the exchange, the removal, and the installation.
The reading means is disposed at a position corresponding to the setting portion of
the at least one of the two or more image forming means including the exchangeable
units. After a newly-installed exchangeable unit is installed to the setting portion
in the image forming apparatus, the determination means determines whether data on
color of the newly-installed exchangeable unit read by the reading means at the position
corresponding to the setting portion match the data on color of one of the exchangeable
units and the setting portion stored in the storage means. When the determination
means determines that the data on color of the newly-installed exchangeable units
are on the same color and that the data on color of the newly-installed exchangeable
unit read by the reading means at the position corresponding to the setting portion
do not match the data on color of one of the exchangeable units and the setting portion
stored in the storage means, the determination means stores the data on color of the
newly-installed exchangeable unit read by the reading means after the newly-installed
exchangeable unit is installed in the image forming apparatus.
[0052] The following is still another aspect of the present disclosure. In addition to the
one of aspects described above, the image forming apparatus includes storage means.
The storage means stores the data on color of the exchangeable units and a setting
portion of the at least one of the two or more image forming means including the exchangeable
units before detection of the at least one of the exchange, the removal, and the installation.
The reading means is disposed at a position corresponding to the setting portion of
at least one of the two or more image forming means including the exchangeable units.
After a newly-installed exchangeable unit is installed to the setting portion in the
image forming apparatus, the determination means determines whether data on color
of the newly-installed exchangeable unit read by the reading means at the position
corresponding to the setting portion match the data on color of one of the exchangeable
units and the setting portion stored in the storage means. When the determination
means determines that the data on color of the newly-installed exchangeable units
are on the same color and that the data on color of the newly-installed exchangeable
unit read by the reading means at the position corresponding to the setting portion
do not match the data on color of the exchangeable units and the setting portion stored
in the storage means, the determination means stores the data on color of the newly-installed
exchangeable unit read by the reading means in the storage means in association with
the setting portion.
[0053] Numerous additional modifications and variations are possible in light of the above
teachings. It is therefore to be understood that, within the scope of the above teachings,
the present disclosure may be practiced otherwise than as specifically described herein.
With some embodiments having thus been described, it will be obvious that the same
may be varied in many ways. Such variations are not to be regarded as a departure
from the scope of the present disclosure and appended claims, and all such modifications
are intended to be included within the scope of the present disclosure and appended
claims.
1. An image forming apparatus (100) comprising:
two or more image forming means (101 to 105, 150, and 160) for forming an image with
two or more colors;
at least one of the two or more image forming means (101 to 105, 150, and 160) including
a plurality of exchangeable units (114, 150, 160), each of the exchangeable units
(114, 150, 160) including color data storing means (114a, 150a, 160a) for storing
data on color of each of the exchangeable units (114, 150, 160);
reading means (101a, 101b, 105a, 105b, 141a, 142a) for reading the data on color of
each of the exchangeable units (114, 150, 160) stored in the color data storing means
(114a, 150a, 160a);
detection means (250) for detecting at least one of exchange of the exchangeable units
(114, 150, 160) in the image forming apparatus (100), removal of each of the exchangeable
units (114, 150, 160) from the image forming apparatus (100), and installation of
each of the exchangeable units (114, 150, 160) into the image forming apparatus (100);
and
determination means (300) for determining whether the data on color of the exchangeable
units (114, 150, 160) are on a same color based on an output from the reading means
(101a, 101b, 105a, 105b, 141a, 142a) when the detection means (250) detects the at
least one of the exchange, the removal, and the installation.
2. The image forming apparatus (100) according to claim 1, further comprising control
means (300) for setting the image forming apparatus (100) into a ready state for image
formation when the determination means (300) determines that the data on color of
the exchangeable units (114, 150, 160) are on the same color..
3. The image forming apparatus (100) according to claim 1 or 2, further comprising notification
means (200) for notifying an error when the determination means (300) determines that
the data on color of the exchangeable units (114, 150, 160) are not on the same color.
4. The image forming apparatus (100) according to claim 2, further comprising notification
means (200) for notifying an error when the determination means (300) determines that
the data on color of the exchangeable units (114, 150, 160) are not on the same color,
wherein the control means (300) ends a notification of the error and sets the image
forming apparatus (100) into the ready state for image formation, after the notification
means (200) notifies the error, the detection means (250) detects the at least one
of the exchange, the removal, and the installation, and the determination means (300)
determines that the data on color of the exchangeable units (114, 150, 160) are on
the same color.
5. The image forming apparatus (100) according to any one of claims 1 to 4,
wherein the two or more image forming means (101 to 105, 150, and 160) include first
image forming means for forming an image with a first color and second image forming
means for forming an image with a second color different from the first color, each
of the first image forming means and the second image forming means including the
exchangeable units, and
wherein the determination means (300) determines whether the data on color of the
exchangeable units (114, 150, 160) of each of the first image forming means and the
second image forming means are on the same color.
6. The image forming apparatus (100) according to claim 3,
wherein the two or more image forming means (101 to 105, 150, and 160) include first
image forming means for forming an image with a first color and second image forming
means for forming an image with a second color different from the first color, each
of the first image forming means and the second image forming means including the
exchangeable units,
wherein the determination means (300) determines whether the data on color of the
exchangeable units (114, 150, 160) of each of the first image forming means and the
second image forming means are on the same color, and
wherein the notification means (200) identifies and notifies the image forming means
(101 to 105, 150, and 160) that is determined by the determination means (300) that
the data on color of the exchangeable units (114, 150, 160) are not on the same color.
7. The image forming apparatus (100) according to any one of claims 1 to 6,
wherein, when the determination means that determines the data on color of the exchangeable
units (114, 150, 160) are on a same color and when the same color is different from
a color before the exchange in a setting portion of the image forming means (101 to
105, 150, and 160) subjected to the exchange, the removal, or the installation, an
image forming condition is changed based on the data on color.
8. The image forming apparatus (100) according to claim 5,
wherein, when the determination means (300) determines that the data on color of the
exchangeable units (114, 150, 160) of the at least one of the two or more image forming
means (101 to 105, 150, and 160) are on the same color and when a setting portion
of the at least one of the two or more image forming means (101 to 105, 150, and 160)
is changed, the determination means (300) changes image forming conditions of the
at least one of the two or more image forming means (101 to 105, 150, and 160) based
on the changed setting portion.
9. The image forming apparatus (100) according to any one of claims 1 to 8,
wherein, in a case in which the determination means determines that the data on color
of the exchangeable units (114, 150, 160) are on a same color, when the same color
is different from a color before one of the exchange, the removal, and the installation
in a setting portion of the image forming means (101 to 105, 150, and 160) subjected
to the exchange or when the setting portion in the image forming apparatus (100) is
changed, a test pattern is formed and detected and an adjustment of image forming
conditions is performed.
10. The image forming apparatus (100) according to any one of claims 1 to 8,
wherein, when the determination means determines that the data on color of the exchangeable
units (114, 150, 160) are on a same color and when the same color is different from
a color before at least one of the exchange, the removal, and the installation in
a setting portion of the image forming means (101 to 105, 150, and 160) subjected
to the exchange, storage means (302) stores a newest color.
11. The image forming apparatus (100) according to any one of claims 1 to 8,
wherein, when the determination means determines that the data on color of the exchangeable
units (114, 150, 160) are on a same color and when a setting portion of the image
forming means (101 to 105, 150, and 160) subjected to the exchange is changed, storage
means (302) stores a newest setting portion.