[0001] The subject of the invention is a cable drum established from one or more materials
without arc welding, which solution allows the simple and easy assembling and fixing
of components of the cable drum made from various materials, and it is possible to
omit the use of seams of arc welding at the connections of the metal parts of the
cable drum.
[0002] At the cable manufacturing companies the cables released by the production lines
are wound up on cable drums, and the cables are delivered to the customers on these
cable drums. The external plastic sheath of the cables coming from the production
lines is sensitive to damage, and can be damaged by welds on the surface of the winding
space of metal cable drum if the welds are not smoothed sufficiently by grinding.
For this reason, the cable manufacturers prefer the use of less expensive wooden cable
drums. However, the operating life of the wooden cable drums is short, and its regular
production is a substantial load on the environment.
[0003] According to the state of art the patent No.
P9202003 makes known a cable drum, which is provided with drum hub and drum disks, where at
least one of the two drum disks has a cable transfer hole in the area of the drum
hub for passing through the end of the cable to be wound up, and there is a cable
holding device situated at the outside in radial direction from the cable transfer
hole, which is suitable for fixing the cable end. In addition to that, at least one
of the two drum disks is provided with fixing holes in its rim region allocated along
its perimeter.
[0004] The patent description having document No.
P 99 02008 and registration No. 222 932 makes known a self-winding cable drum mounted on embedding
trunnion on a base plate. The essential idea of the solution is that a ring-shaped
stump of the cable drum is inserted into the U shaped groove of the base plate, which
is formed by a second mantle wall, a second ring-shaped disk wall and a third mantle
wall, while a chamber of the base plate is connected to an opening of the third mantle
wall, and it receives a winding spring, which is fixed to the ring-shaped stump, and
in addition to that, the third mantle wall has a further opening, through which a
braking roller is passed and it is seated on the internal surface of the ring-shaped
stump, while the central ring-shaped wall of the base plate receives contact rings,
and it carries the embedding trunnion, and at the same time, a further ring-shaped
wall of the cable drum carries sliding contactors.
[0005] The patent description
GB 1 218 829 presents a solution to the effect that on the circular disc-shaped cable drum side
wall element (which was created from a rectangular flat plate by forming numerous
grooves of increasing depth in one direction) they reduce the width of the grooves
formed during production, along the entire length or part of the length, to zero or
close to zero width.
[0006] It only reduces the width to zero on the side of the grooves towards the coil space,
otherwise - Figure 3 - it forms chambers with non-parallel sides. The estimated angle
formed by the side walls of the chambers and the center line of the chamber is 5-10
degrees.
[0007] The description does not introduce the connection of the above mentioned cable drum
element with the cable drum elements connected to it, although such connections are
shown in Fig. 6. 13. 14. In practice, the depicted elements are connected by welded
joints.
[0008] The cable drum varieties introduced above and used in practice do not allow a simple
assembling of cable drum components, and do not allow the fixing of metal parts without
arc welding.
[0009] While creating the cable drum according to the invention we had the aim to establish
a cable drum, which allows an easy assembling of components made of dissimilar materials
in a given case, and also makes possible to omit the arc welding when fixing the metal
components.
[0010] During the creation of the cable drum according to the invention we recognised, that
if in the two side walls with diameter D which are provided with radial grooves and
have a rim around their external perimeter and with bushing at their internal perimeter
with diameter D1 we fix the connecting lugs located in radial direction of the connecting
ring fixed to the internal surface at both ends of the cylindrical core element into
the nests of the grooves of the side walls, and a cylindrical spacer tube is fixed
to the internal surfaces of the side wall bushings, then the set out aim can be reached.
[0011] The invention is a cable drum created from one or more materials without arc welding,
which consists of side walls that contain bushings, winding space bordered by core
element, and a spacer tube located within the core element. It is characterised by
that the cable drum has two rims having diameter "d" with radially aligned grooves
having width V, which are formed in a torus shape or out of a torus shape along its
external perimeter, and it has a bushing containing the grooves in a shape locking
manner having height H along the perimeter with diameter D1, where the connecting
lugs of the radially aligned connecting rings that are attached to the internal surface
of both ends of the cylindrical core element in the side walls having ring shape with
diameter D, are fixed with their upper parts having height "m" into the nests having
height H2 at this point of the grooves where H2 ≥ m, and in this way the side walls
and the core element create the winding space, while the cylindrical spacer tube is
fixed in a shape locking manner to the internal surfaces of bushings of the side walls.
[0012] In a preferred embodiment of the solution according to the invention the ring-shaped
side wall of the cable drum is formed from rectangular base plate in a manner that
the groove having a width V and a length close to the shorter edge of the base plate
, have a height H along one of the longitudinal sides of the rectangle, which form
the part with inner diameter D1 of side wall, and the other ends of the grooves reach
the height 0 at a distance 1.1d - 5d from the other longitudinal edge of the rectangle,
and the two ends of the side wall are fixed together in a known manner along the fitting
line, while the height of groove is H1 at the meeting line of the torus shaped rim
formed at the outside perimeter of side wall and the groove, where 0 ≤ H1 < d.
[0013] In another preferred embodiment of the solution according to the invention the inner
space of torus shaped side wall or the rim formed from a torus shape is filled with
rubber bands, cords or elastic material.
[0014] In a further preferred embodiment of the solution according to the invention the
connecting ring is formed from a rectangular base plate having width K up to width
K1 in the base plate, where K1 < K, with inclination angle β, where β < 90°, while
the connecting lugs formed with cutting lines , are folded down perpendicularly to
the plane of the base plate along the folding lines, and the two ends of the base
plate are fixed together in a known manner along the fitting line, in this way the
connecting lugs are oriented in radial direction in case of circular connecting ring.
[0015] In a further preferred embodiment of the solution according to the invention the
connecting lugs of the connecting ring are folded in with an inclination angle α along
the folding lines, which are parallel with the lengthwise direction of its rectangular
base plate, where α ≤ 90°.
[0016] In a further preferred embodiment of the solution according to the invention the
cross section of the rim is a semi-circle or circle with diameter "d", or a circle
segment with diameter "d", which is bordered by X long chord, which is perpendicular
to the base plate, or a circle segment with diameter "d", which is bordered by "X"
long chord perpendicular to the base plate as well as by the "Y" wide chord parallel
with the base plate, or a circle segment with diameter "d", which is bordered by "X"
long chord parallel with the base plate as well as by the "Y" wide chord parallel
with the base plate, while a rectangular void size "s" x "z" is formed in it.
[0017] In a further preferred embodiment of the solution according to the invention the
groove is established with various geometrical shapes, which are suitable for receiving
the upper part of connecting lug having a height "m", and its width V can in a given
case be 0 that is V=0.
[0018] In a further preferred embodiment of the solution according to the invention the
shape of fixing bushing containing the grooves having height H at the internal part
of the side wall is U profile, or semi arched U profile or arched U profile, or arched
ring U profile.
[0019] In a further preferred embodiment of the solution according to the invention the
fixing together of connecting ring and the core element can be made with solid joints,
or with shape locking snap-in joint, or snap-in joint created by simultaneous deformation
or by adhering.
[0020] In a further preferred embodiment of the solution according to the invention the
number of connecting lugs of the connecting ring is equal to the number of grooves
formed in the side wall, and their distance corresponds to the spacing of grooves.
[0021] In a further preferred embodiment of the solution according to the invention the
material of side wall, core element, bushing, spacer tube and connecting ring of the
cable drum is metal and/or plastic and/or paper and/or ductile material.
[0022] In a further preferred embodiment of the solution according to the invention the
components of the cable drum, the side wall, the core element, the bushing, the spacer
tube and the connecting ring are fixed together with adhering and/or by means of spot
welding.
[0023] The solution according to the invention is furthermore set forth by the enclosed
drawings:
Fig. 1 shows the cross-sectional view with cutaway of the cable drum 1 according to
the invention.
Fig. 2 shows the lateral view of the cable drum according to the invention.
Fig. 3 shows the side wall of the cable drum in axonometric view.
Fig. 4 shows a possible embodiment of the cross section of groove of the side wall.
Fig. 5 shows a further possible embodiment of the cross section of the groove of the
side wall.
Fig. 6 shows a further possible embodiment of the cross section of the groove of the
side wall.
Fig. 7 shows a further possible embodiment of the cross section of the groove of the
side wall.
Fig. 8 shows a further possible embodiment of the cross section of the groove of the
side wall.
Fig. 9 shows a further possible embodiment of the cross section of the groove of the
side wall.
Fig. 10 shows the enlarged view of detail "A" introduced in Fig. 1 with a possible
embodiment of the rim of the side wall.
Fig. 11 shows the enlarged view of detail "A" introduced in Fig. 1 with a further
possible embodiment of the rim of the side wall.
Fig. 12 shows the enlarged view of detail "A" introduced in Fig. 1 with a further
possible embodiment of the rim of the side wall.
Fig. 13 shows the enlarged view of detail "A" introduced in Fig, 1, together with
a further possible embodiment of rim of the side wall.
Fig. 14 shows the enlarged view of detail "A" introduced in Fig. 1 with a further
possible embodiment of the rim of the side wall.
Fig. 15 shows the enlarged view of detail "A" introduced in Fig. 1 with a further
possible embodiment of the rim of the side wall.
Fig. 16 and Fig. 17 show a possible embodiment of the geometrical configuration of
rim introduced in section G-G of Fig. 3.
Fig. 18 and Fig. 19 show an additional possible embodiment of the geometrical configuration
of the rim introduced in section G-G in Fig. 3.
Fig. 20 and Fig. 21 show a further possible embodiment of the geometrical configuration
of the rim introduced in section G-G in Fig. 3.
Fig. 22 shows a possible embodiment of the base plate of the connecting ring.
Fig. 23 shows the top view of base plate of the connecting ring introduced in Fig.
22, together with the folded down lugs.
Fig. 24 shows the view F-F of the connecting ring introduced in Fig. 23.
Fig. 25 shows the connecting ring introduced in Fig. 22 in assembled state.
Fig. 26 shows a further possible embodiment of the base plate of the connecting ring.
Fig. 27 shows the top view of the base plate of the connecting ring introduced in
Fig. 26 with the folded down lugs.
Fig. 28 shows the view G-G of the connecting ring introduced in Fig. 27.
Fig. 29 shows the connecting ring introduced in Fig. 26, in assembled state.
Fig. 30 shows the enlarged view of detail "C" introduced in Fig. 1 in case of a possible
embodiment of the groove and the bushing and their connection.
Fig. 31 shows the enlarged view of detail "C" introduced in Fig. 1 in case of another
possible embodiment of the groove and the bushing and its connection.
Fig. 32 shows the enlarged view of detail "C" introduced in Fig. 1 in case of another
possible embodiment of bushing and its connection.
Fig. 33 shows the enlarged view of detail "C" introduced in Fig. 1 in case of another
possible embodiment of bushing and its connection.
Fig. 34 shows a possible embodiment of the connection among the bushing, the side
wall formed with groove and the spacer tube.
Fig. 35 shows another possible embodiment of the connection among the bushing, the
side wall formed with groove and the spacer tube.
Fig. 36 shows another possible embodiment of the connection among the bushing, the
side wall formed with groove and the spacer tube.
Fig. 37 shows the enlarged view of detail "B" introduced in Fig 1.
Fig. 38 shows the view J-J introduced in Fig. 37.
Fig. 39 shows a possible embodiment of the fixing of connecting lug and groove introduced
in Fig. 38.
Fig. 40 shows a possible embodiment of the fixing of connecting lug and groove introduced
in Fig. 38.
Fig. 41 shows a possible embodiment of section E-E introduced in Fig. 2.
Fig. 42 and 43 show the possible fitting and fixing together of the side wall and
the ends of core element.
[0024] Fig. 1 shows the cross-sectional view with cutaway of the cable drum 1 according
to the invention. The figure shows the two side walls 2 of the cable drum 1, which
are formed with diameter D from the base plate 22 having groves 7, including a rim
8 formed at the outside part of the side walls 2. The nests 24 of the grooves 7 can
be seen in the figure, and it can be seen, that the nests 24 of the grooves 7 are
aligned in the direction of the winding space 6 with increasing width.
[0025] There are bushings 4 formed at the internal end towards the diameter D1 of the groves
7 of the side walls 2, and the spacer tube 5 is placed in the bushings 4 in a shape
locking manner.
[0026] The connecting ring 9 provided with connecting lugs 10 can also be seen, where the
connecting lugs 10 are fixed in the grooves 7 of the side walls 2. The core element
3 is fixed to the connecting ring 9 also in a shape locking manner. As can be seen
well in the figure, the connecting ring 9 is fixed in geometrical terms by inserting
the connecting lugs 10 to the appropriate extent into the grooves 7 having the given
shape.
[0027] Eventually the function of the connecting ring 9 can be taken over by the properly
formed core element 3 if the lugs 10 are formed at the appropriate end or at both
ends of the core element 3.
[0028] As can be seen in the figure the groves 7 are formed in a way, that the grooves 7
have a height H at the bushing 4 on the internal part of the side wall 2, while the
grooves 7 have a height H1 at the rim 8 of the side wall 2. H1 is less than the diameter
d of the rim 8, i.e. 0 < H1 < d.
[0029] The height H1 may be 0, in that case the groove 7 touches the base plate 22. If the
value of H1 is greater than 0, then the part of rim 8 and the groove 7 mutually deform
each other as they are forced into each other. The compression into each other is
allowed as long as the geometry of the winding space is not disturbed.
[0030] Fig. 2 shows the lateral view of the cable drum 1 according to the invention. The
side wall 2 of the cable drum 1 can be seen here, which is formed from the base plate
22 with grooves 7 and has a diameter D, and a rim 8 is formed at diameter D of the
side wall 2. The side wall 2 is fixed in a known manner at the fitting 20 line.
[0031] A bushing 4 is located at the internal diameter D1 of the base plate 22 at the grooves
7 of the side wall 2, and a spacer tube 5 is placed in a shape locking manner in the
bushing 4. The core element 3 can be seen here, which is indicated with dashed line.
[0032] Fig. 3 shows the side wall of the cable drum 1 in axonometric view. The side wall
2 of the cable drum 1 is formed from base plate 22 and it has a ring shape, it includes
the grooves 7 aligned in radial direction which contain the nest 24 having a width
V and it has a rim 8. The grooves 7 are formed in a way, that the grooves 7 have a
height H at the end towards the internal diameter D1 of the base plate 22. At the
same time, the grooves 7 have a height H1 at the rim 8 of the side wall 2, where 0
≤ H1 < d.
[0033] The side wall 2 is formed from rectangular base plate 22. In this case the grooves
7 having length close to the shorter edge of the base plate 22 are formed in a way,
that they have a height H at one of the longitudinal edge of the rectangle, which
form the part of side wall 2 having a diameter D1. The opposite ends of the grooves
7 reach the height 0 at a distance of 1.1d - 5d from other longitudinal edge of the
rectangle.
[0034] In this way the side wall 2 is created with diameter D, the two ends of which are
fixed together in a known manner along the fitting line 20.
[0035] The height H is determined in a known manner on the basis of the number of grooves
7 and their width V.
[0036] Fig. 4 shows a possible embodiment of the cross section of groove 7 of the side wall
2. The cross-sectional view of groove 7 can be seen here, which includes the nest
24, and is formed in the base plate 22 with width V and height H, where V ≥ H in this
case. The grove 7 is rectangular in this case.
[0037] Fig. 5 shows a further possible embodiment of the cross section of the groove 7 of
the side wall 2. The groove 7 can be seen in the figure, formed in the base plate
22 with width V and height H, which in this case has V = 0. Nest 24 exists in this
case too, but the elements are created by the simultaneous forming of the nest 24
and the connecting lug 10.
[0038] Fig. 6 shows a further possible embodiment of the cross section of the groove 7 of
the side wall 2. The groove 7 containing the nest 24 and having a height H can be
seen in the figure as formed in the base plate 22.
[0039] In this case the groove 7 is formed in a way that the width V of the groove 7 is
0 at the part closer to the base plate 22, i.e. V = 0. Then the shape of the groove
7 is a convex curve at every point, in a given case it is a circle.
[0040] Fig. 7 shows a further possible embodiment of the cross section of the groove 7 of
the side wall 2. The groove 7 can be seen in the figure, which is formed in the base
plate 22 with a height H and it contains the nest 24.
[0041] In this case the groove 7 is formed in a way that the leading width V is widened
towards the winding space 6 to width V1, i.e. V1 > V.
[0042] Fig. 8 shows a further possible embodiment of the cross section of the groove 7 of
the side wall 2. The groove 7 formed in the base plate 22 is shown here with a height
H.
[0043] In this case the groove 7 is formed in a way that the lower part of groove 7 is perpendicular
to the base plate 22. The width V of the groove 7 is 0, i.e. V = 0.
[0044] At height H the groove 7 is parallel with the base plate 22, and has a width V2,
and is terminated also in a compressed flat shape.
[0045] Fig. 9 shows a further possible embodiment of the cross section of the groove 7 of
the side wall 2. The groove 7 can be seen in the figure, which is formed in the base
plate 22 with a height H and it contains the nest 24.
[0046] In this case the groove 7 is formed in a way that the lower part of groove 7 is perpendicular
to the base plate 22 with width V. In this case the groove 7 is parallel with the
base plate 22 at height H, and has a width V3, and is terminated in a compressed flat
shape.
[0047] Fig. 10 shows the enlarged view of detail "A" introduced in Fig. 1 with a possible
embodiment of the rim 8 of the side wall 2. The figure shows the base plate 22 of
the side wall 2 with the groove 7.
[0048] It can be seen in the figure that in this case the rim 8 having diameter "d" is formed
in a semi-circular shape so that it is folded up from the edge of the base plate 22.
[0049] Fig. 11 shows the enlarged view of detail "A" introduced in Fig. 1 with a further
possible embodiment of the rim 8 of the side wall 2. The figure shows the base plate
22 of the side wall 2 with the groove 7. It can be seen in the figure that in this
case the rim 8 having a diameter "d" is formed in a circular shape fitted to the surface
of groove 7 so that it is folded up from the edge of the base plate 22.
[0050] In this case the rim 8 runs along the entire external edge of the side wall 2 having
a diameter D in a nearly toroidal shape.
[0051] Fig. 12 shows the enlarged view of detail "A" introduced in Fig. 1 with a further
possible embodiment of the rim 8 of the side wall 2. The figure shows the base plate
22 of the side wall 2 with the groove 7.
[0052] It can be seen in the figure that in this case the rim 8 having a diameter "d" is
formed in full circular shape so that it is folded up from the edge of the base plate
22. In this case the rim 8 runs in the form of a torus along the entire external edge
of the side wall 2 having diameter D.
[0053] Fig. 13 shows the enlarged view of detail "A" introduced in Fig, 1, together with
a further possible embodiment of rim 8 of the side wall 2. The figure shows the base
plate 22 of the side wall 2 with the groove 7.
[0054] It can be seen in the figure that in this case the rim 8 has a circular segment cross
section, which is folded up from the edge of the base plate 22. In this case the cross
section of the rim 8 is a circular segment with diameter d, which is bordered by a
chord with length X perpendicular to the base plate 22. The rim 8 runs along then
entire external edge of the side wall 3 having diameter D in a shape of truncated
torus.
[0055] Fig. 14 shows the enlarged view of detail "A" introduced in Fig. 1 with a further
possible embodiment of the rim 8 of the side wall 2. The figure shows the base plate
22 of the side wall 2 with the formed groove 7.
[0056] It can be seen in the figure that in this case the rim 8 has a circular segment cross
section, which is folded up from the edge of the base plate 22. In this case the cross
section of rim 8 is a circular segment with diameter d, which is bordered by a chord
with length "x" perpendicular to the base plate 22, as well as by a chord with width
"y" parallel with the base plate 22. The rim 8 runs along the entire external edge
of the side wall 2 having diameter D in a double truncated torus shape.
[0057] Fig. 15 shows the enlarged view of detail "A" introduced in Fig. 1 with a further
possible embodiment of the rim 8 of the side wall 2. The figure shows the base plate
22 of the side wall 2 with the groove 7. It can be seen in the figure that in this
case the rim 8 is formed from a shape having circular segment cross section according
to Fig. 14, in which an "s" x "z" rectangular hollow part is formed from below.
[0058] In this case the cross section of rim 8 is a circular segment with diameter d, which
is bordered by a chord with length "x" perpendicular to the base plate 22, as well
as by a chord with width "y" parallel with the base plate 22, and an "s" x "z" rectangular
hollow part is formed in it.
[0059] In case of rim 8 shown in Figs. 11-15 the internal space of the rim 8 is filled with
rubber bands, cords or other materials considered elastic relative to the material
of the side wall, in order to improve the rigidity and stability of the rim 8. With
this solution an internal counter pressure is created in the rim 8 in order that it
could balance the pressure when the cable drum 1 is rolled while the rim 8 of the
side wall 2 having diameter D touches the ground. It is ensured by this solution that
the rim 8 retains its torus or truncated torus shape without collapsing or breaking.
[0060] Fig. 16 and Fig. 17 show a possible embodiment of the geometrical configuration of
rim 8 introduced in section G-G of Fig. 3. The base plate 22 and the longitudinal
section of the groove 7 can be seen in Fig. 16 before the rim 8 with diameter d is
created. It can be seen well in the figure that the grove 7 in this case reaches the
height 0 at a distance L1 from the external edge of the base plate 22, where L1= 1.1d
- 1.6d, and it has a height H at the internal edge of the base plate 22. Fig. 17 shows
the base plate 22 introduced in Fig. 16 together with the rim 8 having diameter d
created by means of the geometrical arrangement of groove 7.
[0061] The figure shows diameter D of side wall 2, as well as the distance L2 between the
external edge of base plate 22 and the external edge of rim 8, where L2 = 2.5d - 3.5d.
Also, the distance L3 is shown in the vertical projection between the extreme edge
of the base plate 22 and the centre of the rim 8 having diameter d, which L3= 3d-4d.
[0062] The height H1 of the groove 7 can be seen in Fig. 17 at the meeting of groove 7 and
rim 8. It can be seen in the figures that the length of the material necessary for
establishing the given rim 8 has to be considered also when selecting the width of
the base plate 22, so that in the final configuration of side wall 2 has a diameter
D.
[0063] Fig. 18 and Fig. 19 show an additional possible embodiment of the geometrical configuration
of the rim 8 introduced in section G-G in Fig. 3. Fig. 18 shows the longitudinal section
of base plate 22 and groove 7 before establishing the rim 8 with diameter d. In this
case the groove 7 reaches the height 0 at a distance L3 in front of the external edge
of base plate, where L3 = 3d - 4d. At the same time, the grove 7 has a height H at
the internal edge of the base plate 22.
[0064] Fig. 19 shows the base plate 22 introduced in Fig. 18, together with the rim 8 with
diameter d as formed by the geometrical arrangement of the groove 7.
[0065] The diameter D of side wall 2 is shown in the figure together with distance L2 between
the external edge of base plate 22 and the external edge of rim 8, where L3= 3d-4d.
The vertical projection of distance L3 between the external edge of base plate 22
and the centre of rim 8 having diameter d is also shown, where L3 = 3d - 4d.
[0066] It can be seen in Fig. 19 that in this case at the meeting of the groove 7 and the
rim 8 the height H1 of groove 7 is 0.
[0067] It can be seen in the figures, that the length of the material necessary for establishing
the given rim 8 has to be considered also when selecting the width of the base plate
22, so that in the final configuration of side wall 2 has a diameter D.
[0068] Fig. 20 and Fig. 21 show a further possible embodiment of the geometrical configuration
of the rim 8 introduced in section G-G in Fig. 3. Fig. 20 shows the longitudinal section
of base plate 22 and groove 7 before establishing the rim 8 with diameter d.
[0069] It can be well seen in the figure that the groove 7 reaches the height 0 at a distance
L4 from the external edge of base plate 22, where 5d > L4 > 3.5d, and it has a height
H at the internal edge of base plate 22.
[0070] Fig. 21 shows the base plate 22 introduced in Fig. 20, together with the rim 8 with
diameter d as formed by the geometrical arrangement of the groove 7.
[0071] The diameter D of the side wall 2 is shown in the figures together with distance
L2 between the external edge of base plate 22 and the external edge of rim 8, where
L2 = 2.5d - 3.5d. The vertical projection of distance L3 between the external edge
of base plate 22 and the centre of rim 8 having a diameter d is also shown, which
is L3 = 3d - 4d.
[0072] It can be seen well in Fig. 21 that the height H1 of groove 7 is 0 in this case at
the meeting of the groove 7 and the rim 8.
[0073] It can be seen in the figures, that in this case the length of the material necessary
for establishing the given rim 8 has to be considered also when selecting the width
of the base plate 22, so that in the final configuration of side wall 2 has a diameter
D.
[0074] Fig. 22 shows a possible embodiment of the base plate 19 of the connecting ring 9.
The base plate 19 of the connecting ring 9 is shown in the figure, which has a nearly
rectangular shape and a width K.
[0075] The connecting lugs 10 are formed in the base plate 19 with an inclination angle
β with the help of the cutting lines 11, where β < 90°. It can be seen in the figure
that the cutting lines 11 are cut to a width K1 in the base plate, where K1< K.
[0076] The figure also shows the folding lines 12 with dashed lines on the connecting lug
10.
[0077] Fig. 23 shows the top view of base plate 19 of the connecting ring 9 introduced in
Fig. 22, together with the folded down lugs 10. The base plate 19 of the connecting
ring 9 can be seen in the figure together with the folded lugs 10 next to the folding
lines 12. As a result of this, the connecting lugs 10 are formed at a distance S relative
to one another. In case of the connecting ring 9 the distance S is determined according
to the distance between the grooves 7, and the number of connecting lugs 10 is determined
according to the number of grooves 7 established in the side wall 2.
[0078] The connecting lugs 10 are first folded down on the flat base plate 19 in parallel
relative to one another. However, after fixing the two ends of the base plate 19 together,
when the connecting ring 9 is created, the connecting lugs 10 are already aligned
in radial direction.
[0079] In this case the radially oriented connecting lugs 10 fit to the grooves 7, because
the grooves formed in the side wall 2 are aligned in radial direction. A section of
connecting lug 10 folded down from the plane of the base plate 19 is shown with height
"m", which is fixed in the groove 7. The height "m" is to be determined in relation
to the height of the given section of the groove 7.
[0080] Fig. 24 shows the view F-F of the connecting ring 9 introduced in Fig. 23. The base
plate 19 of the connecting ring 9 can be seen in the figure together with the connecting
lug 10. The height "m" of connecting lug 10 is also shown, which is fixed into the
groove 7.
[0081] Fig. 25 shows the connecting ring 9 introduced in Fig. 22 in assembled state. The
base plate 19 of the connecting ring 9 can be seen in the figure, which is fixed in
known manner along the fitting line 21, together with the folding lines 12 and the
connecting lugs 10.
[0082] Fig. 26 shows a further possible embodiment of the base plate 19 of the connecting
ring 9. The figure shows the base plate 19 of the connecting ring 9 which has a nearly
rectangular shape and a width K. The connecting lugs 10 are established with the help
of cutting lines 11 with an inclination angle β in the base plate 19, where β < 90°.
Furthermore, the folding lines 12, 13 are established on the connecting lugs 10.
[0083] It can be seen in the figure that the cutting lines 11 are cut into the base plate
19 with a width K1 < K.
[0084] Fig. 27 shows the top view of the base plate 19 of the connecting ring 9 introduced
in Fig. 26 with the folded down lugs 10. The base plate 19 of the connecting ring
9 can be seen in the figure, together with the connecting lugs 10 folded down along
the folding lines 12, as well as the folds 14 folded down along the folding lines
13. In this way the connecting lugs 10 are formed at a distance S relative to one
another.
[0085] The connecting lugs 10 are folded down in parallel with one another on the flattened
base plate 19. However, the connecting lugs 10 are aligned already in radial direction
after fixing the two ends of the base plate together, when the connecting ring 9 is
created.
[0086] In this case the connecting lugs 10 aligned in radial direction fit to the grooves
7, because the grooves 7 formed in the side wall 2 are oriented in radial direction.
A section of connecting lug 10 folded down from the plane of the base plate 19 is
shown with height "m", which is fixed in the groove 7. The height "m" is to be determined
in relation to the height of the given section of the groove 7.
[0087] Fig. 28 shows the view G-G of the connecting ring 9 introduced in Fig. 27. The base
plate 19 of the connecting ring 9 can be seen in the figure together with the formed
connecting lug 10 and the fold 14.
[0088] The height "m" of the connecting lug 10 is also shown, which is fixed into the groove
7.
[0089] Fig. 29 shows the connecting ring 9 introduced in Fig. 26, in assembled state. The
base plate 19 of the connecting ring 9 can be seen in the figure, which is fixed in
a known manner along the connecting line 21, together with the folding lines 12, connecting
lugs 10 and the folds 14.
[0090] The angle formed by the connecting lug 10 and the fold 14 is marked with inclination
angle α in the figure, which is α ≤ 90°.
[0091] Fig. 30 shows the enlarged view of detail "C" introduced in Fig. 1 in case of a possible
embodiment of the groove 7 and the bushing 4 and their connection. The groove 7 established
in the base plate 22 can be seen in the figure together with bushing 4 that has and
U profile 15.
[0092] Fig. 31 shows the enlarged view of detail "C" introduced in Fig. 1 in case of another
possible embodiment of the groove 7 and the bushing 4 and its connection. The groove
7 formed in the base plate 22 can be seen in the figure, together with the bushing
4 having a partially arched U profile 16.
[0093] Fig. 32 shows the enlarged view of detail "C" introduced in Fig. 1 in case of another
possible embodiment of bushing 4 and its connection. The groove 7 formed in the base
plate 22 can be seen in the figure together with the bushing 4 having an arched U
profile 17.
[0094] Fig. 33 shows the enlarged view of detail "C" introduced in Fig. 1 in case of another
possible embodiment of bushing 4 and its connection. The groove 7 formed in the base
plate 22 can be seen in the figure together with the bushing 4 having an arched ring
U profile 18.
[0095] For creating the connection shown in Figs. 30 - 33 the side wall 2 is placed in a
beader machine at its internal part where the grooves 7 have height H, and the beader
machine presses the bushing 4 with the given profile onto the grooves 7.
[0096] Fig. 34 shows a possible embodiment of the connection among the bushing 4, the side
wall 2 formed with groove 7 and the spacer tube 5. The bushing 4 that has a U profile
15 shape can be seen in the figure together with the side wall 2 formed with groove
7 and the spacer tube 5.
[0097] It can be seen in the figure, that the diameter D2 of the spacer tube 5 exceeds the
internal diameter D1 of the side wall 2, so the side wall 2 provided with bushing
4 gets seated on the spacer tube 5.
[0098] Fig. 35 shows another possible embodiment of the connection among the bushing 4,
the side wall 2 formed with groove 7 and the spacer tube 5. The bushing 4 having U
profile 15 shape, the side wall 2 formed with groove 7 and the spacer tube 5 can be
seen in the figure.
[0099] It can be seen well in the figure that diameter D2 of the spacer tube 5 is nearly
the same as diameter D1 of the side wall 2, as a result of which the side wall 2 provided
with bushing 4 is fitted on the surface of the spacer tube 5 in a shape locking manner.
[0100] Fig. 36 shows another possible embodiment of the connection among the bushing 4,
the side wall 2 formed with groove 7 and the spacer tube 5. The figure shows the bushing
4 having U profile 15 shape, the side wall 2 formed with groove 7 and the spacer tube
5 with the protrusion 23.
[0101] It can be seen in the figure that diameter D2 of the spacer tube 5 is nearly the
same as diameter D1 of the side wall 2, as a result of which the side wall 2 provided
with bushing 4 is fitted on the surface of the spacer tube 5 in a shape locking manner
similarly to the case shown in Fig. 35. In this case, however, the side wall 2 that
has bushing 4 seats on the protrusion 23 of the spacer tube 5, thus supporting it.
[0102] Fig. 37 shows the enlarged view of detail "B" introduced in Figure 1. The base plate
22 of the side wall with the groove 7 and rim 8 can be seen in the figure. The connecting
ring 9 formed with connecting ring 10 can also be seen together with the core element
3, and the side wall 2, as well as the winding space 6 bordered by the core element
3.
[0103] It can be seen in the figure that the part of connecting lug 10 having height "m"
is inserted and fixed in the groove 7. The height "m" of the connecting lug 10 is
smaller than or equal to height H2 measured at this point of groove 7, i.e. H2 ≥ m.
[0104] Fig. 38 shows the view J-J introduced in Fig. 37. The figure shows the base plate
22 with the groove 7, as well as the connecting lug 10 fixed in the groove 7. It can
be seen in the figure that the height "m" of the connecting lug 10 is identical to
or less than the given height of the groove 7, i.e. H2 ≥ m.
[0105] Fig. 39 shows a possible embodiment of the fixing of connecting lug 10 and groove
7 introduced in Fig. 38. The base plate 22 with the groove 7 can be seen in the figure
together with the connecting lug 10 inserted in the groove 7.
[0106] It can be seen in the figure, that the connecting lug 10 is fixed in the groove 7
by deflecting the fitting part with an inclination angle γ.
[0107] Fig. 40 shows a possible embodiment of the fixing of connecting lug 10 and groove
7 introduced in Fig. 38. The base plate 22 with the groove 7, and the connecting lug
10 placed in the groove (7) can be seen in the figure.
[0108] It can be seen in the figure, that the connecting lug 10 is fixed in the groove 7
by deflecting the fitting part in two directions.
[0109] Fig. 41 shows a possible embodiment of section E-E introduced in Fig. 2. A possible
fitting line of the side wall 2 is shown in the figure. The fitting and fixing of
the two ends of the side wall 2 is shown in the figure.
[0110] In this case the two ends of the side wall 2 are fixed to each other by fitting with
overlapping of the first and last grooves of the side wall 2. Eventually, the fitting
line 20 may be strengthened with adhering or by means of spot welding.
[0111] Fig. 42 and 43 show the possible fitting and fixing together of the side wall 2 and
the ends of core element 3. The possible embodiments of the looping, i.e. the fitting
together of opposite ends of side wall 2 or the connecting ring 9 or the core element
5 are shown in the figure. The fittings may be strengthened with adhering or by means
of spot welding.
[0112] In case of a possible embodiment of the cable drum 1 according the invention the
side walls 2 are established first. The side wall 2 is created from rectangular base
plate 22. The grooves 7 containing the nests with various shapes are established in
parallel with the shorter edge of the base plate 22. The grooves 7 are created in
a way that they have a height H along one of the longitudinal edges of the rectangle,
which form the internal diameter D1 of the side wall. The other ends of the grooves
7 reach the height 0 at a distance 1.1d - 5d from the other longitudinal edge of the
rectangle. The base plate 22 having rectangular shape in its initial condition is
transformed to circular shape by establishing the grooves 7 one after another as described
above, and its two ends are connected in a known manner along the fitting line 20.
[0113] Then the edge of the base plate 22 is provided with rim 8 having various shapes,
thus establishing the side wall 2.
[0114] After that the side wall 2 is provided with bushing 4 having various shapes at its
part having internal diameter D1. In this way it is made sure that the bushing 4 fixes
the grooves 7 to one another.
[0115] Then the connecting ring 9 is created. The connecting ring 9 is established from
a nearly rectangular base plate 19 by making cuts along the cutting lines 11 in the
base plate 19 with an inclination angle β < 90°, with the help of which the connecting
lugs 10 are created. Then the lugs are folded down in one direction along the folding
lines 12 formed perpendicularly to the longitudinal edge of the base plate 19.
[0116] In a given case the lugs 10 are folded in the same direction along the folding lines
13 aligned in parallel with the longitudinal side of the base plate 19, thus creating
the folds 14.
[0117] Then the base plate 19 is formed to a circular shape, and its two ends are connected
to each other in a known manner along the fitting line 21.
[0118] The core element 3 and the spacer tube 5 are established from the cylinder having
different diameters. The core element 3 can be created from rectangular plate by rolling
it to a tube, the ends of which are fixed together in a known manner for example with
the method shown in Fig. 42 and Fig. 43.
[0119] The cable drum 1 is assembled from the components created as described above by fixing
the side wall 2 with the bushing 4 to one of the ends of spacer tube 5. Furthermore,
one connecting ring 9 is connected to the surface of each end of core element 3, so
that the part of the connecting lugs 10 having height "m" of the connecting ring 9
protrude from the core element 3.
[0120] Then the core element 3 fixed with the connecting rings 9 are pushed concentrically
onto the spacer tube 5 fixed with the side wall 2, so that the ends of connecting
lugs 10 having height "m" are located in the nest 24 of the grooves 7 of the side
wall 2, where they are fixed in a known manner.
[0121] The fixing of the connecting ring 9 and the core element 3 could be made eventually
with solid joint or with shape locking snap-fit joint, or with a joint created by
simultaneous deformation or by adhering.
[0122] Then the other side wall 2 provided with bushing 4 is fixed to the other external
end of the spacer tube 5. This is made in a way that the ends of connecting lugs 10
having height "m" of the connecting ring attached to this side of the core element
3 are located in the nests 24 of the grooves 7 of the side wall 2, where they are
fixed with known method.
[0123] In case of another possible embodiment of the cable drum 1 according to the invention
the diameter of the connecting ring 9 at one side is larger relative to the other
side by a value equivalent to the thickness of the core element 3, then the core element
3 can be made with a conic shape. This conic nature is so minor that the user does
not sense it at all in practice, but the cone shaped core elements 3 can be placed
into one another.
[0124] In case of such configuration the components can be transported in an inexpensive
way to the place of final assembling, or to the cable factory.
[0125] The material of the cable drum 1 according to the invention can be metal and/or plastic
and/or paper and/or ductile material. The shapes of these materials shown in the drawings
can be made for example by means of castings or by application of layers irrespective
of the formation technology, the bending and beading procedures. This can also be
accomplished by the application of carbon fibre and two-component materials in layers,
and this solution can be used and is convenient even in that case. The common feature
of the latter procedures and the formation from plate is that the wall thicknesses
are nearly the same in all the cases.
[0126] The advantages of the solution according the invention include the simple assembling
of the components of the cable drum, and the possibility of making the components
of the cable drum from dissimilar materials if required. Even in the latter case the
components can be fixed together easily.
[0127] It has a further advantage that no arc welding is necessary when metal components
are used.
[0128] A further advantage of the solution is that a structure can be created without waste,
and which is convenient in terms of strength, leading to material saving and a relatively
light structure, which could be assembled at the location of use.
List of references
[0129]
1 - cable drum
2 - side wall
3 - core element
4 - bushing
5 - spacer tube
6 - winding space
7 - groove
8 - rim
9 - connecting ring
10 - connecting lug
11 - cutting line
12 - folding line
13 - folding line
14 - fold
15 - U profile
16 - partly arched U profile
17 - arched U profile
18 - arched ring U profile
19 - base plate
20 - fitting line
21 - fitting line
22 - base plate
23 - protrusion
24- nest
D - diameter
D1 - diameter
D2 - diameter
d - diameter
L1 - length
L2 - length
L3 - length
L4 - length
K - width
K1 - width
V - thickness
V1 - thickness
V2 - thickness
V3 - thickness
H - height
H1 - height
H2 - height
X - height
Y - width
Z - depth
S - width
m - height
α - inclination angle
β - inclination angle
γ - inclination angle
1. Cable drum created from one or more materials without arc welding, which consists
of side walls (2) that contain bushings (4), winding space (6) bordered by core element
(3), and a spacer tube (5) located within the core element (3),
characterised by that,
the cable drum (1) has two rims (8) having diameter "d" with radially aligned grooves
(7) having width V, which are formed in a torus shape or out of a torus shape along
its external perimeter, and it has a bushing (4) containing the grooves (7) in a shape
locking manner having height H along the perimeter with diameter D1, where the connecting
lugs (10) of the radially aligned connecting rings (9) that are attached to the internal
surface of both ends of the cylindrical core element (3) in the side walls (2) having
ring shape with diameter D, are fixed with their upper parts having height "m" into
the nests (24) having height H2 at this point of the grooves (7), where H2 ≥ m, and
in this way the side walls (2) and the core element (3) create the winding space (6),
while the cylindrical spacer tube is fixed in a shape locking manner to the internal
surfaces of bushings (4) of the side walls (2).
2. Cable drum according to claim 1, characterised by that, the ring-shaped side wall (2) of the cable drum (1) is formed from rectangular
base plate (22) in a manner that the groove (7) having a width V and a length close
to the shorter edge of the base plate (22), have a height H along one of the longitudinal
sides of the rectangle, which form the part with inner diameter D1 of side wall (2),
and the other ends of the grooves (7) reach the height 0 at a distance 1.1d - 5d from
the other longitudinal edge of the rectangle, and the two ends of the side wall (2)
are fixed together in a known manner along the fitting line (20), while the height
of groove (7) is H1 at the meeting line of the torus shaped rim (8) formed at the
outside perimeter of side wall (2) and the groove (7), where 0 < H1 < d.
3. Cable drum according to claim 1 or 2, characterised by that the inner space of torus shaped side wall (2) or the rim (8) formed from a torus
shape is filled with rubber bands, cords or elastic material.
4. Cable drum according to any of the claims 1 - 3, characterised by that, the connecting ring (9) is formed from a rectangular base plate (19) having
width K up to width K1 in the base plate (19), where K1 < K, with inclination angle
β, where β < 90°, while the connecting lugs (10) formed with cutting lines (11), are
folded down perpendicularly to the plane of the base plate (19) along the folding
lines (12), and the two ends of the base plate (19) are fixed together in a known
manner along the fitting line (21), in this way the connecting lugs (10) are oriented
in radial direction in case of circular connecting ring (9).
5. Cable drum according to any of the claims 1-4, characterised by that the connecting lugs (10) of the connecting ring (9) are folded in with an inclination
angle α along the folding lines (13), which are parallel with the lengthwise direction
of its rectangular base plate (19), where α ≤ 90°.
6. Cable drum according to any of the claims 1-5, characterised by that, the cross section of the rim (8) is a semi-circle or circle with diameter "d",
or a circle segment with diameter "d", which is bordered by X long chord, which is
perpendicular to the base plate (22), or a circle segment with diameter "d", which
is bordered by "X" long chord perpendicular to the base plate (22) as well as by the
"Y" wide chord parallel with the base plate (22), or a circle segment with diameter
"d", which is bordered by "X" long chord parallel with the base plate (22) as well
as by the "Y" wide chord parallel with the base plate (22), while a rectangular void
size "s" x "z" is formed in it.
7. Cable drum according to any of the claims 1 - 6, characterised by that groove (7) is established with various geometrical shapes, which are suitable
for receiving the upper part of connecting lug (10) having a height "m", and its width
V can in a given case be 0 that is V=0.
8. Cable drum according to any of the claims 1 - 7, characterised by that, the shape of fixing bushing (4) containing the grooves (7) having height H
at the internal part of the side wall (2) is U profile (15), or semi arched U profile
(16) or arched U profile (17), or arched ring U profile (18).
9. Cable drum according to any of the claims 1 - 8, characterised by that, the fixing together of connecting ring (9) and the core element (3) can be
made with solid joints, or with shape locking snap-in joint, or snap-in joint created
by simultaneous deformation or by adhering.
10. Cable drum according to any of the claims 1-9, characterised by that the number of connecting lugs (10) of the connecting ring (9) is equal to the
number of grooves (7) formed in the side wall (2), and their distance corresponds
to the spacing of grooves (7).
11. Cable drum according to any of the claims 1 - 10, characterised by that the material of side wall (2), core element (3), bushing (4) spacer tube (5)
and connecting ring (9) of the cable drum (1) is metal and/or plastic and/or paper
and/or ductile material.
12. Cable drum according to any of the claims 1 - 11, characterised by that, the components of the cable drum (1), the side wall (2), the core element (3),
the bushing (4), the spacer tube (5) and the connecting ring (9) are fixed together
with adhering and/or by means of spot welding.
1. Kabeltrommel, die aus einem oder mehreren Materialien ohne Lichtbogenschweißen hergestellt
ist, die aus Seitenwänden (2), die Buchsen (4) enthalten, einem Wickelraum (6), der
durch ein Kernelement (3) begrenzt ist, und einem Abstandsrohr (5), das innerhalb
des Kernelements (3) angeordnet ist, besteht, dadurch gekennzeichnet, dass die Kabeltrommel . (1) zwei Ränder (8) mit einem Durchmesser "d" mit radial ausgerichteten
Nuten (7) mit einer Breite V aufweist, die in einer Torusform oder aus einer Torusform
entlang ihres Außenumfangs gebildet sind, wobei sie eine Buchse (4) aufweist, die
die Nuten (7) in einer formschlüssigen Weise mit einer Höhe H entlang des Umfangs
mit einem Durchmesser D1 enthält, wobei die Verbindungslaschen (10) der radial ausgerichteten
Verbindungsringe (9), die an der Innenfläche beider Enden des zylindrischen Kernelements
(3) in den Seitenwänden (2) mit einer Ringform mit einem Durchmesser D angebracht
sind, mit ihren oberen Teilen mit einer Höhe "m" in den Nestern (24) mit einer Höhe
H2 an dieser Stelle der Nuten (7) befestigt sind, wobei H2 ≥ m, und wobei auf diese
Weise die Seitenwände (2) und das Kernelement (3) den Wickelraum (6) erzeugen, während
das zylindrische Abstandsrohr in einer formschlüssigen Weise an den Innenflächen der
Buchsen (4) der Seitenwände (2) befestigt ist.
2. Kabeltrommel nach Anspruch 1, dadurch gekennzeichnet, dass die ringförmige Seitenwand (2) der Kabeltrommel (1) aus einer rechteckigen Grundplatte
(22) in einer Weise gebildet ist, dass die Nut (7), die eine Breite V und eine Länge
nahe dem kürzeren Rand der Grundplatte (22) aufweist, eine Höhe H entlang einer der
Längsseiten des Rechtecks aufweist, die den Teil mit dem Innendurchmesser D1 der Seitenwand
(2) bilden, wobei die anderen Enden der Nuten (7) die Höhe 0 in einem Abstand 1,1d
- 5d von dem anderen Längsrand des Rechtecks erreichen, und wobei die beiden Enden
der Seitenwand (2) in einer bekannten Weise entlang der Montagelinie (20) aneinander
befestigt sind, während die Höhe der Nut (7) an der Verbindungslinie des torusförmigen
Rands (8), der an dem Außenumfang der Seitenwand (2) und der Nut (7) gebildet ist,
H1 ist, wobei 0 ≤ H1 < d.
3. Kabeltrommel nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass der Innenraum der torusförmigen Seitenwand (2) oder der Rand (8), der aus einer Torusform
gebildet ist, mit Gummibändern, Schnüren oder elastischem Material gefüllt ist.
4. Kabeltrommel nach einem der Ansprüche 1 - 3, dadurch gekennzeichnet, dass der Verbindungsring (9) aus einer rechteckigen Grundplatte (19) gebildet ist, mit
einer Breite K bis zu einer Breite K1 in der Grundplatte (19), wobei K1 < K, mit einem
Neigungswinkel β, wobei β < 90°, während die Verbindungslaschen (10), die mit Schnittlinien
(11) gebildet sind, senkrecht zu der Ebene der Grundplatte (19) entlang der Faltlinien
(12) nach unten gefaltet sind, und wobei die zwei Enden der Grundplatte (19) in einer
bekannten Weise entlang der Montagelinie (21) aneinander befestigt sind, wobei auf
diese Weise die Verbindungslaschen (10) im Fall eines kreisförmigen Verbindungsrings
(9) in radialer Richtung ausgerichtet sind.
5. Kabeltrommel nach einem der Ansprüche 1 - 4, dadurch gekennzeichnet, dass die Verbindungslaschen (10) des Verbindungsrings (9) mit einem Neigungswinkel α entlang
der Faltlinien (13) eingefaltet sind, die parallel zu der Längsrichtung seiner rechteckigen
Grundplatte (19) sind, wobei α ≤ 90°.
6. Kabeltrommel nach einem der Ansprüche 1 - 5, dadurch gekennzeichnet, dass der Querschnitt des Rands (8) ein Halbkreis oder Kreis mit einem Durchmesser "d"
oder ein Kreissegment mit einem Durchmesser "d" ist, das durch eine X-lange Sehne
begrenzt ist, die senkrecht zu der Grundplatte (22) ist, oder ein Kreissegment mit
einem Durchmesser "d", das durch eine "X"-lange Sehne senkrecht zu der Grundplatte
(22) sowie durch die "Y"-breite Sehne parallel zu der Grundplatte (22) begrenzt ist,
oder ein Kreissegment mit einem Durchmesser "d", das durch eine "X"-lange Sehne parallel
zu der Grundplatte (22) sowie durch die "Y"-breite Sehne parallel zu der Grundplatte
(22) begrenzt ist, während ein rechteckiger Hohlraum der Größe "s" x "z" darin gebildet
ist.
7. Kabeltrommel nach einem der Ansprüche 1 - 6, dadurch gekennzeichnet, dass die Nut (7) mit verschiedenen geometrischen Formen ausgebildet ist, die geeignet
sind, den oberen Teil der Verbindungslasche (10) mit einer Höhe "m" aufzunehmen, wobei
ihre Breite V in einem gegebenen Fall 0 sein kann, das heißt V = 0.
8. Kabeltrommel nach einem der Ansprüche 1 - 7, dadurch gekennzeichnet, dass die Form der Befestigungsbuchse (4), die die Nuten (7) mit der Höhe H an dem inneren
Teil der Seitenwand (2) enthält, ein U-Profil (15) oder ein halbbogenförmiges U-Profil
(16) oder ein bogenförmiges U-Profil (17) oder ein bogenförmiges Ring-U-Profil (18)
ist.
9. Kabeltrommel nach einem der Ansprüche 1 - 8, dadurch gekennzeichnet, dass die Befestigung des Verbindungsrings (9) und des Kernelements (3) aneinander mit
festen Verbindungen oder mit einer formschlüssigen Schnappverbindung oder einer Schnappverbindung,
die durch eine gleichzeitige Verformung gebildet wird, oder durch Verkleben hergestellt
werden kann.
10. Kabeltrommel nach einem der Ansprüche 1 - 9, dadurch gekennzeichnet, dass die Anzahl der Verbindungslaschen (10) des Verbindungsrings (9) gleich der Anzahl
der Nuten (7) ist, die in der Seitenwand (2) gebildet sind, wobei ihr Abstand dem
Abstand der Nuten (7) entspricht.
11. Kabeltrommel nach einem der Ansprüche 1 - 10, dadurch gekennzeichnet, dass das Material der Seitenwand (2), des Kernelements (3), der Buchse (4), des Abstandsrohrs
(5) und des Verbindungsrings (9) der Kabeltrommel (1) Metall und/oder Kunststoff und/oder
Papier und/oder ein duktiles Material ist.
12. Kabeltrommel nach einem der Ansprüche 1 - 11, dadurch gekennzeichnet, dass die Komponenten der Kabeltrommel (1), der Seitenwand (2), des Kernelements (3), der
Buchse (4), des Abstandsrohrs (5) und des Verbindungsrings (9) aneinander durch Verkleben
und/oder mittels Punktschweißen befestigt sind.
1. Tambour de câble créé à partir d'un ou plusieurs matériaux sans soudage à l'arc, qui
consiste en parois latérales (2) qui contiennent des bagues (4), un espace d'enroulement
(6) bordé par un élément central (3), et un tube d'espacement (5) situé à l'intérieur
de l'élément central (3), caractérisé en ce que le tambour de câble (1) a deux rebords (8) ayant un diamètre "d" avec des rainures
(7) alignées radialement ayant une largeur V, qui sont formées en forme de tore ou
à partir d'une forme de tore le long de son périmètre externe, et il a une bague (4)
contenant les rainures (7) d'une manière à verrouillage de forme ayant une hauteur
H le long du périmètre d'un diamètre D1, où les pattes de liaison (10) des anneaux
de liaison (9) alignés radialement qui sont fixées à la surface interne des deux extrémités
de l'élément central cylindrique (3) dans les parois latérales (2) ayant une forme
d'anneau de diamètre D, sont fixées avec leurs parties supérieures ayant une hauteur
"m" dans les nids (24) ayant une hauteur H2 à cet endroit des rainures (7), où H2
≥ m, et de cette manière les parois latérales (2) et l'élément central (3) créent
l'espace d'enroulement (6), tandis que le tube d'espacement cylindrique est fixé d'une
manière à verrouillage de forme aux surfaces internes de bagues (4) des parois latérales
(2).
2. Tambour de câble selon la revendication 1, caractérisé en ce que la paroi latérale en forme d'anneau (2) du tambour de câble (1) est formée à partir
d'une plaque de base rectangulaire (22) de manière que la rainure (7) ait une largeur
V et une longueur proche du bord plus court de la plaque de base (22), ont une hauteur
H le long d'un des côtés longitudinaux du rectangle, qui forment la partie de diamètre
interne D1 de la paroi latérale (2), et les autres extrémités des rainures (7) atteignent
la hauteur 0 à une distance 1,1d-5d de l'autre bord longitudinal du rectangle, et
les deux extrémités de la paroi latérale (2) sont fixées ensemble d'une manière connue
le long de la ligne de montage (20), tandis que la hauteur de la rainure (7) est H1
au niveau de la ligne de rencontre du rebord en forme de tore (8) formé au niveau
du périmètre extérieur de la paroi latérale (2) et de la rainure (7), où 0 ≤H1 <d.
3. Tambour de câble selon la revendication 1 ou 2, caractérisé en ce que l'espace intérieur de la paroi latérale (2) en forme de tore ou le rebord (8) formé
à partir d'une forme de tore est rempli de bandes de caoutchouc, de cordons ou de
matériau élastique.
4. Tambour de câble selon l'une quelconque des revendications 1 à 3, caractérisé en ce que l'anneau de liaison (9) est formé à partir d'une plaque de base rectangulaire (19)
ayant une largeur K jusqu'à une largeur K1 dans la plaque de base (19), où K1 < K,
avec un angle d'inclinaison β, où β < 90°, tandis que les pattes de liaison (10) formées
de lignes de découpe (11), sont rabattues perpendiculairement au plan de la plaque
de base (19) le long des lignes de pliage (12), et les deux extrémités de la plaque
de base (19) sont fixées ensemble d'une manière connue le long de la ligne de montage
(21), de cette manière les pattes de liaison (10) sont orientées en direction radiale
en cas d'anneau de liaison (9) circulaire.
5. Tambour de câble selon l'une quelconque des revendications 1 à 4, caractérisé en ce que les pattes de liaison (10) de l'anneau de liaison (9) sont repliées avec un angle
d'inclinaison α le long des lignes de pliage (13) qui sont parallèles à la direction
longitudinale de sa plaque de base rectangulaire (19), où α ≤ 90°.
6. Tambour de câble selon l'une quelconque des revendications 1 à 5, caractérisé en ce que la section transversale du rebord (8) est un demi-cercle ou un cercle de diamètre
"d", ou un segment de cercle de diamètre "d", qui est bordé par une corde longue X,
qui est perpendiculaire à la plaque de base (22), ou un segment de cercle de diamètre
"d", qui est bordé par une corde longue "X" perpendiculaire à la plaque de base (22)
ainsi que par la corde large "Y" parallèle à la plaque de base (22), ou un segment
de cercle de diamètre "d", qui est bordé par la corde longue "X" parallèle à la plaque
de base (22) ainsi que par la corde large "Y" parallèle à la plaque de base (22),
tandis qu'un vide rectangulaire de taille "s" x "z" y est formé.
7. Tambour de câble selon l'une quelconque des revendications 1 à 6, caractérisé en ce que la rainure (7) est établie avec diverses formes géométriques, qui sont appropriées
pour recevoir la partie supérieure de la patte de liaison (10) ayant une hauteur "m",
et sa largeur V peut dans un cas donné être 0 c'est à dire V=0.
8. Tambour de câble selon l'une quelconque des revendications 1 à 7, caractérisé en ce que la forme de la bague de fixation (4) contenant les rainures (7) ayant une hauteur
H au niveau de la partie interne de la paroi latérale (2) est un profil en U (15),
ou un profil en U semi-cintré (16) ou un profil en U cintré (17), ou un profil en
U annulaire cintré (18).
9. Tambour de câble selon l'une quelconque des revendications 1 à 8, caractérisé en ce que la fixation ensemble de l'anneau de liaison (9) et de l'élément central (3) peut
être réalisée avec des joints solides ou avec un joint à encliquetage à verrouillage
de forme, ou un joint à encliquetage créé par déformation simultanée ou par adhésion.
10. Tambour de câble selon l'une quelconque des revendications 1 à 9, caractérisé en ce que le nombre de pattes de liaison (10) de l'anneau de liaison (9) est égal au nombre
de rainures (7) formées dans la paroi latérale (2), et leur distance correspond à
l'espacement des rainures (7).
11. Tambour de câble selon l'une quelconque des revendications 1 à 10, caractérisé en ce que le matériau de la paroi latérale (2), de l'élément central (3), de la bague (4),
du tube d'espacement (5) et de l'anneau de liaison (9) du tambour de câble (1) est
un métal et/ou un plastique et/ou un papier et/ou un matériau ductile.
12. Tambour de câble selon l'une quelconque des revendications 1 à 11, caractérisé en ce que les composants du tambour de câble (1), de la paroi latérale (2), de l'élément central
(3), de la bague (4), du tube d'espacement (5) et de l'anneau de liaison (9) sont
fixés ensemble par collage et/ou par soudage par points.