TECHNICAL FIELD
[0001] The subject matter disclosed herein relates to adjustable, articulating bedding systems.
BACKGROUND
[0002] Adjustable or articulating beds provide selectable adjustment of the lower or foot
portion and upper or head portion of a mattress from a traditional flat or horizontal
position. Therefore, the head or foot of a user can be elevated as desired, for example,
for comfort, to provide relief from snoring or to facilitate reading. The upper and
lower portions are adjustable independent of each other. Adjustment is provided by
an articulating foundation mounted on a frame and supporting a mattress.
[0003] The support members, hydraulic and pneumatic lifts and actuators associated with
the adjustable bed are positioned underneath the sleeping surface of the adjustable
bed, extending downward toward the floor. The adjustable bed sits on a frame having
side rails that hide the support members, lifts and actuators. These side rails typically
extend to the floor and define a distance to the floor or height of the sleeping surface
that is fixed. This fixed height is at least a minimum height required to accommodate
placement of all the support members, hydraulic and pneumatic lifts, actuators and
other electronics that provide the desired articulation in the adjustable bed.
DE 20 2013 001182 U1, dated 22 February 2013, is allegedly directed to 'improving a rotary seat bed of the generic type in such
a way that a stable, structurally simple rotary bearing of the intermediate frame
and the lying frame arranged thereon is created.
[0004] While living room furniture and bathroom fixtures such as showers and tubs have been
created to accommodate individuals with limited mobility, adjustable beds, while providing
improved comfort and customization while in bed, do not provide accommodations for
individuals that may have difficulty getting into and out of bed. The mattress does
not rotate or tilt to assist with positioning a body in proper alignment within the
adjustable bed. In addition, the location of the support members, lifts and actuators
under the adjustable bed in combination with the bed frame can result in an adjustable
bed that has a sleeping surface located higher above the floor, which can further
inhibit the ability of an individual with limited mobility to get into and out of
bed. Therefore, an adjustable bed system is desired that overcomes these limitations
of conventional adjustable beds.
SUMMARY
[0005] The invention is discosed in the claims. Exemplary embodiments are directed to adjustable
bed systems and methods for making and using the adjustable bed systems that accommodate
individuals with limited mobility by including a rotating and pivoting mechanism that
rotates the sleeping and articulating surfaces of the adjustable bed around a vertical
axis passing through the adjustable bed foundation. In one embodiment, this rotating
and pivoting mechanism can be adjusted to rotate in either a clockwise or counterclockwise
motion. Rotation by the rotating and pivoting mechanism is accomplished in combination
with the articulation of the head and foot portions of the adjustable bed foundation.
Therefore, the adjustable bed foundation can be rotated while positioned in either
a flat, horizontal position or in a position with one or more of the head and foot
portions in a raised position. In addition to rotation about the vertical axis, the
rotating and pivoting mechanism can also tilt the adjustable bed foundation with respect
to a horizontal plane and move the adjustable bed foundation laterally.
[0006] Exemplary embodiments are directed to a rotating and articulating bed having a fixed
bed frame with a horizontal support surface and an articulating bed member. The articulating
bed member includes an articulating head portion, an articulating foot portion separate
from the articulating foot portion and a rotating and pivoting frame mounted on the
horizontal support surface and in communication with the articulating head portion
and the articulating foot portion. The rotating and pivoting frame is rotatable with
respect to the horizontal support surface around a vertical axis passing through the
horizontal support surface. In addition, the rotating and pivoting frame provides
pivoting movement of the articulating bed member with respect to the horizontal support
surface to tilt the articulating bed member toward at least one of the articulating
head portion and the articulating foot portion.
[0007] In one embodiment, the articulating head portion and articulating foot portion each
articulate with respect to each other downward toward the horizontal support surface
and upward away from the horizontal support surface. Articulation occurs independent
of rotation of the rotating and pivoting frame and of pivoting movement of the articulating
bed member with respect to the horizontal support surface. In one embodiment, the
articulating foot portion articulates downward past a plane containing the horizontal
support surface.
[0008] In one embodiment, the articulating bed member also includes an articulating center
portion disposed between the articulating head portion and the articulating foot portion.
The articulating head portion, the articulating center portion and the articulating
foot portion articulate with respect to each other independent of rotation of the
rotating and pivoting frame and of pivoting movement of the articulating bed member
with respect to the horizontal support surface. In one embodiment, the rotating and
pivoting frame is pivotally connected to the articulating center to achieve pivoting
movement of the articulating bed member with respect to the horizontal support surface.
[0009] In one embodiment, the rotating and pivoting frame provides pivoting movement of
the articulating bed member with respect to the horizontal support surface to tilt
the articulating bed member toward the articulating foot portion from a first position
with the articulating foot portion located above the horizontal support surface to
a second position with the articulating foot portion extending below the horizontal
support surface. In one embodiment, the horizontal support surface is located at a
given height, and the articulating foot portion extends below the horizontal support
surface a distance greater than or equal to the given height when the articulating
bed member is in the second position.
[0010] In one embodiment, the rotating and pivoting frame is rotatable around the vertical
axis through an angle up to about 90°. In one embodiment, the rotating and pivoting
frame is rotatable around the vertical axis in a first direction of rotation through
an angle up to about 90° and in a second direction of rotation through an angle up
to about 90°. The first direction of rotation is opposite the second direction of
rotation. In one embodiment, the rotating and pivoting frame is rotatable around the
vertical axis through an angle up to about 360°.
[0011] In one embodiment, the articulating bed member includes an articulating center portion
disposed between the articulating head portion and the articulating foot portion and
a pair of opposing sides extending from the articulating head portion, through the
articulating center portion to the articulating foot portion. The articulating center
portion has a top surface and a bottom surface opposite the top surface. The rotating
and articulating bed further includes a pair of arm assemblies. Each arm assembly
is attached to one of the opposing sides and includes an attachment frame connected
to the bottom surface of the articulating center portion and an arm connected to the
attachment frame at a pivot point and rotatable with respect to the attachment frame
around the pivot point. In one embodiment, each arm assembly includes a locking mechanism
disposed between the arm and the attachment frame to prevent rotation of the arm with
respect to the attachment frame. In one embodiment, the attachment frame is removably
connected to the bottom surface of the articulating center portion or the arm is removably
connected to the attachment frame.
[0012] In one embodiment, the articulating bed member includes an articulating head portion
frame, an articulating foot portion frame, an articulating center portion disposed
between the articulating head portion the articulating foot portion and containing
an articulating center portion frame and at least one mattress removably attached
to the articulating head portion frame, articulating center portion frame and articulating
foot portion frame. In one embodiment, the articulating bed member includes a plurality
of mattresses. Each mattress is removably attached to one of the articulating head
portion frame, articulating center portion frame and articulating foot portion frame.
In one embodiment, the mattress includes at least one first part of a two-part mechanical
fastener and at least one of the articulating head portion frame, articulating center
portion frame and articulating foot portion frame includes at least one second part
of the two-part mechanical fastener. In one embodiment, the two-part mechanical fastener
is a zipper, a hook and loop type fastener, a snap, a pin type fastener, a hook and
eye type fastener, a button, a magnetic fastener, a buckle and strap, a clamp, a clasp
or combinations thereof.
[0013] In one embodiment, the articulating bed member includes a mattress disposed on at
least one of the articulating head portion and the articulating foot portion and a
mattress topper removably attached to the mattress. In one embodiment, the rotating
and pivoting frame further provides lateral movement of the articulating bed member
along a plane parallel to and spaced from the horizontal support surface to move the
articulating bed member toward the articulating head portion or the articulating foot
portion.
[0014] Exemplary embodiments are also directed to a rotating and articulating bed having
a fixed bed frame with a horizontal support surface and an articulating bed member.
The articulating bed member includes an articulating head portion with an articulating
head portion frame, an articulating foot portion separate from the articulating foot
portion and containing an articulating foot portion frame and an articulating center
portion disposed between the articulating head portion and the articulating foot portion
and containing an articulating center portion frame. The articulating head portion
and articulating foot portion each articulate or pivot with respect to the articulating
center portion downward toward the horizontal support surface and upward away from
the horizontal support surface. A rotating and pivoting frame is mounted on the horizontal
support surface and pivotally connected to the articulating center. The rotating and
pivoting frame is rotatable with respect to the horizontal support surface around
a vertical axis passing through the horizontal support surface. In addition, the rotating
and pivoting frame provides pivoting movement of the articulating center portion with
respect to the horizontal support surface to tilt the articulating bed member toward
at least one of the articulating head portion and the articulating foot portion. At
least one mattress is removably attached to the articulating head portion frame, articulating
center portion frame and articulating foot portion frame.
[0015] Exemplary embodiments are also directed to a rotating and articulating bed having
a fixed bed frame with a horizontal support surface. In one embodiment, the horizontal
support surface includes a support plate. The rotating and articulating bed also includes
an articulating bed member. In one embodiment, the articulating bed member includes
an articulating head portion, an articulating foot portion separate from the articulating
head portion and an articulating center portion disposed between the articulating
head portion and the articulating foot portion. The articulating head portion, the
articulating center portion and the articulating foot portion articulate with respect
to each other independent of rotation of the rotating and pivoting frame and of pivoting
movement of the articulating bed member with respect to the horizontal support surface.
In addition, the rotating and pivoting frame is pivotally connected to the articulating
center to achieve pivoting movement of the articulating bed member with respect to
the horizontal support surface.
[0016] The rotating and articulating bed includes a rotating and pivoting frame mounted
on the horizontal support surface. The rotating and pivoting frame is in communication
with the articulating bed member. The rotating and pivoting frame includes a bearing
plate and a plurality of discrete bearings disposed between the bearing plate and
the horizontal support surface. The rotating and pivoting frame is rotatable with
respect to the horizontal support surface on the plurality of discrete bearings around
a vertical axis passing through the horizontal support surface.
[0017] In one embodiment, each discrete bearing includes a housing mounted to the bearing
plate, a cover attached to the housing and having a circular opening and a main ball
disposed between the housing and the cover. The main ball extends through the circular
opening toward the horizontal support surface. In one embodiment, the plurality of
discrete bearings is disposed between the bearing plate and the support plate. In
one embodiment, each discrete bearing contains a main ball, and each main ball is
in contact with the support plate.
[0018] In one embodiment, each one of the plurality of discrete bearings is spaced along
the bearing plate an equal distance from the vertical axis. In one embodiment, the
plurality of discrete bearings includes five discrete bearings. In one embodiment,
the five discrete bearings are spaced equally around a circle centered on the vertical
axis.
[0019] In one embodiment, the rotating and pivoting frame includes a rotating drive shaft
extending through the support plate and centered on the vertical axis. The rotating
drive shaft has a mounting flange disposed on a first end of the rotating drive shaft,
and the mounting flange is in contact with the bearing plate. In one embodiment, the
rotating and pivoting frame includes an upper bearing assembly having an upper bearing
housing disposed between the mounting flange and the support plate and a thrust ball
bearing disposed within the housing. The rotating drive shaft passes through the thrust
ball bearing. In one embodiment, the thrust ball bearing includes an upper bearing
ring in contact with the mounting flange, a lower bearing ring in contact with the
housing and a plurality of ball bearings disposed between the upper bearing ring and
the lower bearing ring. The rotating drive shaft is in contact with the plurality
of ball bearings.
[0020] In one embodiment, the rotating and pivoting frame includes a rotating drive shaft
extending through the support plate and centered on the vertical axis. The rotating
drive shaft includes a mounting flange disposed on a first end of the rotating drive
shaft. The mounting flange is in contact with the bearing plate. The rotating drive
shaft includes a second end opposite the first end. The support plate is disposed
between the first end and the second end. The rotating and pivoting frame includes
a lower bearing assembly with a lower bearing housing disposed between the support
plate and the second end of the rotating drive shaft and a thrust ball bearing disposed
within the lower bearing housing. The rotating drive shaft passes through the thrust
ball bearing. In one embodiment, the thrust ball bearing includes an upper bearing
ring in contact with the housing, a lower bearing ring and a plurality of ball bearings
disposed between the upper bearing ring and the lower bearing ring. The rotating drive
shaft is in contact with the plurality of ball bearings.
[0021] In one embodiment, the rotating and pivoting frame includes a threaded locking ring
threaded onto the rotating drive shaft between the second end of the rotating drive
shaft and the lower bearing assembly. The threaded locking ring is in contact with
the lower bearing ring.
[0022] In one embodiment, the rotating and pivoting frame includes a rotating drive shaft
extending through the support plate and centered on the vertical axis. The rotating
drive shaft includes a mounting flange disposed on a first end of the rotating drive
shaft. The mounting flange is in contact with the bearing plate. The rotating drive
shaft includes a second end opposite the first end, and the support plate is disposed
between the first end and the second end. A removable drive collar is disposed over
the rotating drive shaft adjacent the second end such that rotation of the drive collar
rotates the rotating drive shaft. The drive collar has a pair of arm assemblies extending
out from the drive collar. In one embodiment, the rotating and pivoting frame includes
a rotation actuator in contact with the fixed frame and one of the arm assemblies.
In one embodiment, the rotating and pivoting frame includes a threaded locking ring
threaded onto the rotating drive shaft at the second end of the rotating drive shaft.
The threaded locking ring is in contact with drive collar.
[0023] Exemplary embodiments are also directed to a rotating and articulating bed having
a fixed bed frame with a horizontal support surface containing a support plate, an
articulating bed member and a rotating and pivoting frame mounted on the horizontal
support surface, in communication with the articulating bed member and rotatable with
respect to the horizontal support surface around a vertical axis passing through the
horizontal support surface. The rotating and pivoting frame includes a bearing plate
and a plurality of discrete bearings attached to the bearing plate. Each one of the
plurality of discrete bearings is spaced along the bearing plate an equal distance
from the vertical axis and the support plate and includes a main ball. Each main ball
is in contact with the support plate. In one embodiment, the rotating and pivoting
frame further also includes a rotating drive shaft extending through the support plate
and centered on the vertical axis. The rotating drive shaft includes a mounting flange
disposed on a first end of the rotating drive shaft and a second end opposite the
first end. The mounting flange is in contact with the bearing plate, and the support
plate is disposed between the first end and the second end.
[0024] The rotating and pivoting frame includes an upper bearing assembly with an upper
bearing housing disposed between the mounting flange and the support plate and a thrust
ball bearing disposed within the housing. The rotating drive shaft passes through
the thrust ball bearing. The rotating and pivoting frame includes a lower bearing
assembly with a lower bearing housing disposed between the support plate and the second
end of the rotating drive shaft and a thrust ball bearing disposed within the lower
bearing housing. The rotating drive shaft passes through the thrust ball bearing.
[0025] In one embodiment, the rotating and pivoting frame also includes a removable drive
collar disposed over the rotating drive shaft adjacent the second end such that rotation
of the drive collar rotates the rotating drive shaft. The drive collar includes a
pair of arm assemblies extending out from the drive collar. The rotating and pivoting
frame includes a rotation actuator in contact with the fixed frame and one of the
arm assemblies. In one embodiment, the rotating and pivoting frame includes a lower
bearing assembly threaded locking ring threaded onto the rotating drive shaft between
the second end of the rotating drive shaft and the lower bearing assembly and a drive
collar threaded locking ring threaded onto the rotating drive shaft at the second
end of the rotating drive shaft. The drive collar threaded locking ring is in contact
with drive collar.
[0026] Exemplary embodiments are directed to a rotating and articulating bed having a fixed
bed frame, an articulating bed frame and a rotating and pivoting frame mounted on
the fixed bed frame and in communication with the articulating bed frame. The rotating
and pivoting frame includes a plurality of discrete bearings, and the rotating and
pivoting frame and articulating bed frame are rotatable with respect to the fixed
bed frame on the plurality of discrete bearings around a vertical axis passing through
the fixed bed frame, articulating bed frame and rotating and pivoting frame. In one
embodiment, each discrete bearing is a bearing wheel. In one embodiment, each bearing
wheel rotates about an axis perpendicular to the vertical axis.
[0027] In one embodiment, each one of the plurality of discrete bearings is spaced an equal
distance from the vertical axis. In one embodiment, the plurality of discrete bearings
contains eight discrete bearings. In one embodiment, the eight discrete bearings are
spaced equally around a circle centered on the vertical axis.
[0028] In one embodiment, the rotating and pivoting frame has a pivot assembly in communication
with the articulating bed frame to tilt the articulating bed frame with respect to
a horizontal plane that is perpendicular to the vertical axis and a rotation assembly
mounted on the fixed bed frame. The pivot assembly is secured to the rotation assembly,
and the rotation assembly provides rotation between the pivot assembly and the fixed
bed frame independent of movement of the articulating bed frame by the pivot assembly.
The plurality of discrete bearings is disposed in the rotation assembly.
[0029] In one embodiment, the rotation assembly includes a support plate mounted on the
fixed bed frame, a bearing plate spaced from the support plate and a rotating drive
shaft extending through the support plate and centered on the vertical axis. The rotating
drive shaft is secured to the support plate such that rotation of the rotating drive
shaft rotates the bearing plate. The plurality of discrete bearings is disposed between
and in contact with the support plate and the bearing plate. In one embodiment, the
rotation assembly also includes a mounting flange attached to the bearing plate. The
rotating drive shaft is attached to the mounting flange. The rotation assembly includes
a bearing housing disposed between the flange and the support plate and a thrust bearing
disposed in the bearing housing. The rotating drive shaft passes through the thrust
bearing.
[0030] In one embodiment, the rotation assembly also includes a mounting flange attached
to the bearing plate. The rotating drive shaft is attached to the mounting flange
at a first end of the rotating drive shaft. A removable drive collar is disposed over
the rotating drive shaft adjacent a second end of the rotating drive shaft opposite
the first end. Rotation of the drive collar rotates the rotating drive shaft, and
the support plate is disposed between the first end and the second end. In one embodiment,
the removable drive collar includes a pair of arm assemblies extending out from the
drive collar, and the rotation assembly further includes a rotation actuator attached
to one of the arm assemblies and the fixed bed frame.
[0031] In one embodiment, wherein each wheel bearing has a mount attached to the support
plate and a bearing wheel rotatably disposed in the mount. Each bearing wheel is in
contact with the bearing plate. In one embodiment, the pivot assembly includes a base
frame fixedly attached to the bearing plate and at least one pivot arm pivotally attached
to the base frame and connected to the articulating bed frame. In one embodiment,
the base frame includes a pair of parallel beam members in contact with the bearing
plate. At least one beam member is secured to the bearing plate with a plurality of
fasteners. In one embodiment, the articulating bed frame includes a center portion,
an articulating head portion pivotally attached to the center portion, an articulating
foot portion pivotally attached to the center portion, a first linear actuator connected
between the center portion and the articulating head portion and a second linear actuator
connected between the center portion and the articulating foot portion. The pivot
arm is attached to the center portion, and the pivot assembly also includes a pivot
actuator connected to the base frame and the center portion. In one embodiment, the
pivot frame includes two pivot arms. Each pivot arm has a pivot end pivotally attached
to the base frame and a fixed end attached to the center portion.
[0032] Exemplary embodiments are also directed to a rotating and articulating bed having
a fixed bed frame, a rotation assembly mounted on the fixed bed frame, a pivot assembly
mounted on the rotation assembly and an articulating bed frame mounted on the pivot
assembly. The articulating bed frame includes a plurality of pivotally connected distinct
portions. The rotation assembly rotates the pivot assembly and the articulating bed
frame with respect to the fixed bed frame around a vertical axis passing through the
rotating and articulating bed, and the articulating bed frame articulates the distinct
portions and the pivot assembly tilts the articulating bed frame with respect to a
horizontal plane that is perpendicular to the vertical axis independent of rotation
by the rotation assembly and articulation by the articulating bed frame.
[0033] In one embodiment, the rotation assembly includes a support plate mounted on the
fixed bed frame, and a bearing plate spaced from the support plate. The pivot assembly
is mounted on the bearing plate. A plurality of discrete wheel bearings is disposed
between the support plate and the bearing plate. Each discrete wheel bearing includes
a mount attached to the support plate and a bearing wheel rotatably disposed in the
mount. The bearing wheel is in contact with the bearing plate. In one embodiment,
each bearing wheel rotates about an axis perpendicular to the vertical axis, and the
rotation assembly includes eight discrete wheel bearings spaced equally around a circle
centered on the vertical axis.
[0034] Exemplary embodiments are also directed to a rotating and pivoting frame for a bed.
The rotating and pivoting frame includes a rotation assembly with a support plate,
a bearing plate spaced from the support plate and a plurality of discrete wheel bearings
disposed between the support plate and the bearing plate. The bearing plate is rotatable
with respect to the support plate on the plurality of discrete wheel bearings around
a vertical axis passing through the support plate and bearing plate. The rotating
and pivoting frame also includes a pivot assembly mounted on the bearing plate opposite
the plurality of discrete wheel bearings. The pivot assembly includes a base frame
fixedly attached to the bearing plate, at least one pivot arm pivotally attached to
the base frame, and a pivot actuator connected to the base frame. The at least one
pivot arm tilts with respect to a horizontal plane that is perpendicular to the vertical
axis.
BRIEF DESCRIPTION OF THE DRAWINGS
[0035] The accompanying drawings, which are incorporated in and constitute a part of the
specification, illustrate one or more embodiments and, together with the description,
explain these embodiments. In the drawings:
Figure 1 is a top perspective view of an embodiment of a rotating and articulating
bed in a flat position;
Figure 2 is a top perspective view of an embodiment of a rotating and articulating
bed in a flat position with an arm assembly raised;
Figure 3 is a is a top perspective view of an embodiment of a rotating and articulating
bed with the articulating head portion raised;
Figure 4 is a top perspective view of an embodiment of a rotating and articulating
bed with the articulating head portion raised and an arm assembly raised;
Figure 5 is a top perspective view of an embodiment of a rotating and articulating
bed with the articulating head portion raised and the articulating foot portion raised;
Figure 6 is a top perspective view of an embodiment of a rotating and articulating
bed with the articulating head portion raised, the articulating foot portion raised,
and the articulating bed member rotated 90°;
Figure 7 is a top perspective view of an embodiment of a rotating and articulating
bed with the articulating head portion raised, the articulating bed member rotated
90° and the articulating foot portion lowered past the plane of the horizontal support
surface;
Figure 8 is a top perspective view from a head end of an embodiment of a rotating
and articulating bed with the articulating head portion raised, the articulating bed
member rotated 90°, the articulating foot portion lowered past the plane of the horizontal
support surface and the articulating bed member pivoted toward the articulating foot
portion;
Figure 9 is a top perspective view from a side of an embodiment of a rotating and
articulating bed with the articulating head portion raised, the articulating bed member
rotated 90°, the articulating foot portion lowered past the plane of the horizontal
support surface and the articulating bed member pivoted toward the articulating foot
portion until the articulating foot portion contacts the floor;
Figure 10 is a schematic elevational representation of an embodiment of a rotating
and articulating bed;
Figure 11 is a perspective view of an embodiment of an arm assembly;
Figure 12 is a partial view of an embodiment of an arm assembly attached to a bottom
surface of an articulating center portion of the rotating and articulating bed;
Figure 13 is a schematic representation of a rotation actuator for rotating the shaft
and bearing plate;
Figure 14 is a schematic representation of a pivot actuator attached to the articulating
center portion frame and with the articulating center portion frame in an initial
flat position;
Figure 15 is a schematic representation of a pivot actuator attached to the articulating
center portion frame and with the articulating center portion frame pivoted toward
the articulating foot portion;
Figure 16 is a top perspective view of another embodiment of a rotating and articulating
bed with the articulating head portion raised and the articulating foot portion raised;
Figure 17 is a bottom perspective view of an embodiment of a rotating and articulating
bed with the articulating bed member rotated, the articulating head portion raised,
and the articulating foot portion articulated downward;
Figure 18 is a side view of an embodiment of a portion of the rotating and pivoting
frame and support plate;
Figure 19 is a bottom perspective view of a portion of the rotating and pivoting frame;
Figure 20 is a top perspective view of an embodiment of a portion of the rotating
and pivoting frame and support plate;
Figure 21 is a top perspective view of a portion of the rotating and pivoting frame;
Figure 22 is a side hidden line view of a portion of the rotating and pivoting frame;
Figure 23 is a bottom view of a portion of the rotating and articulating bed with
the articulating bed member rotated, the articulating head portion raised, and the
articulating foot portion articulated downward; and
Figure 24 is a bottom perspective view of a portion of the rotating and articulating
bed with the articulating bed member rotated, the articulating head portion raised,
and the articulating foot portion articulated downward
Figure 25 is a perspective view of an embodiment of a rotating and articulating bed
with the articulating head portion raised and the articulating foot portion raised;
Figure 26 is a side view of the rotating and articulating bed in a flat position;
Figure 27 is an exploded perspective view from the bottom of the rotating and articulating
bed;
Figure 28 is an exploded side view of the rotating and articulating bed;
Figure 29 is a perspective view of an embodiment of the rotation assembly of the rotating
and articulating bed;
Figure 30 is a side view of the rotation assembly without the rotation actuator;
Figure 31 is an exploded side view of the rotation assembly without the rotation actuator;
Figure 32 is an exploded perspective view from the top of the rotation assembly without
the rotation actuator;
Figure 33 is a hidden line side view of the rotation assembly without the rotation
actuator;
Figure 34 is a perspective view of an embodiment of a wheel bearing;
Figure 35 is an exploded perspective view of the wheel bearing;
Figure 36 is top view of an embodiment of a pivot assembly for the rotating and articulating
bed; and
Figure 37 is an exploded perspective view of the pivot assembly.
DETAILED DESCRIPTION
[0036] The following description of the embodiments refers to the accompanying drawings.
The same reference numbers in different drawings identify the same or similar elements.
The following detailed description does not limit the invention. Instead, the scope
of the invention is defined by the appended claims.
[0037] Reference throughout the specification to "one embodiment" or "an embodiment" means
that a given feature, structure or characteristic described in connection with an
embodiment is included in at least one embodiment of the subject matter disclosed.
Thus, the appearance of the phrases "in one embodiment" or "in an embodiment" in various
places throughout the specification is not necessarily referring to the same embodiment.
Further, the features, structures or characteristics may be combined in any suitable
manner in one or more embodiments.
[0038] Exemplary embodiments are directed to a rotating and articulating bed. The rotating
and articulating bed includes a first, outer, fixed bed frame having a horizontal
support surface spaced from the floor and extending between the head end and the foot
end of the fixed bed frame. In one embodiment, the rotating and articulating bed includes
a head board attached to the head end of the fixed bed frame and a foot board attached
to the foot end of the fixed bed frame opposite the head end. In one embodiment, at
least one of the head board and foot board extends above the horizontal support surface.
The horizontal support surface extends from the head end to the foot end of the fixed
bed frame. In addition, the horizontal support surface extends from side to side of
the fixed bed frame.
[0039] In one embodiment, the fixed bed frame has a base surface opposite the horizontal
support surface. The fixed bed frame has a thickness between the based surface and
the horizontal support surface. In one embodiment, the base surface is configured
to rest directly on the floor. The thickness of the fixed bed frame defines a given
height of the horizontal support surface from the floor when the base surface is in
contact with the floor. In another embodiment, the fixed bed frame includes a plurality
of legs extending down from the base surface. The legs are in contact with the floor
and space the base surface from the floor. In another embodiment, the fixed bed frame
is attached to and supported by a wheeled, elevating frame having a plurality of wheels.
The wheeled elevating frame extends past the base surface and contains the framing
members, motors, electronics and controls to selectively position the fixed bed frame
in either an elevated position or a lowered position. The base surface of fixed bed
frame in the lowered position is located at a height above the floor of about the
height of the wheels.
[0040] The rotating and articulating bed also includes an articulating bed member disposed
on top of or above the horizontal support surface. The articulating bed member includes
the framing members, supports, motors, actuators, power sources, control electronics,
switches and remotes to provide the desired rotation, articulating, pivoting and sliding
of the articulating bed member with respect to the horizontal support surface. The
articulating bed member includes an articulating head portion and an articulating
foot portion separate from the articulating head portion. The articulating head portion
articulates with respect to the articulating foot portion. The articulating bed member
includes an articulating center or seat portion disposed between and in contact with
the articulating head portion and the articulating foot portion. The articulating
head portion and the articulating foot portion articulate with respect to the articulating
center portion independent of each other. In addition, the head and foot portions
also rest on the base frame member for positional stop in the flat position.
[0041] In one embodiment, the articulating bed member includes at least one mattress disposed
on and covering the articulating head portion, the articulating center portion and
the articulating foot portion. In one embodiment, the articulating head portion includes
an articulating head portion frame, and the articulating foot portion includes an
articulating foot portion frame. In addition, the articulating center portion includes
an articulating center portion frame. The articulating head portion frame, the articulating
center portion frame and the articulating foot portion frame articulate with respect
to each other. The at least one mattress is attached to at least one of the articulating
head portion frame, the articulating center portion frame and the articulating foot
portion frame. In one embodiment, the articulating bed member includes three separate
mattresses or mattress sections, each separate mattress is attached to one of the
articulating head portion frame, the articulating center portion frame and the articulating
foot portion frame. In one embodiment, the mattress is releasably attached to at least
one of the articulating head portion frame, the articulating center portion frame
and the articulating foot portion frame. In one embodiment, the articulating bed member
includes at least one mattress topper or mattress pad releasably attached to the mattress.
[0042] In one embodiment, the articulating bed member includes a rotating and pivoting frame
mounted on the horizontal support surface and in contact with at least one of the
articulating head portion, the articulating foot portion and the articulating center
portion. In one embodiment, the rotating and pivoting frame is mounted to the horizontal
support surface. In one embodiment, framing members, supports, motors, actuators,
control electronics, power sources and switches are disposed among the articulating
head portion, the articulating foot portion, the articulating center portion and the
rotating and pivoting frame to provide the desired articulation for the articulating
head portion, the articulating foot portion and the articulating center portion. In
one embodiment, the framing members, supports, motors, actuators, control electronics,
power sources and switches are disposed between the rotating and pivoting frame and
at least one of the articulating head portion, the articulating foot portion and the
articulating center portion.
[0043] The framing members, supports, motors, actuators, control electronics, power sources
and switches also provide for the rotation, pivoting and sliding movement of the articulating
bed member with respect to the fixed frame and the horizontal support surface. In
one embodiment, the articulating bed member, and in particular the rotating and pivoting
frame, rotates with respect to the horizontal support surface in a plane parallel
to the horizontal support surface. The articulating bed member rotates around a vertical
axis perpendicular to and passing through the horizontal support surface. The articulating
bed member rotates around the vertical access through an angle up to 360°.
[0044] In addition to rotation in a plane parallel to the horizontal support surface, the
articulating bed member pivots with respect to the plane in which it rotates and,
therefore, with respect to the horizontal support surface. Pivoting the articulating
bed member tilts the articulating bed member forward, i.e., towards the articulating
foot portion, or backwards, i.e., toward the articulating head portion. In one embodiment,
pivoting motion is provide between the rotating and pivoting frame and the articulating
center portion. In one embodiment, in addition to rotational and pivoting movement
of the articulating bed member, sliding or lateral movement of the articulating bed
member along the plane parallel to the horizontal support surface is provided. In
one embodiment, the rotating and pivoting frame provides for lateral or sliding movement
along the plane parallel to the horizontal support surface. Lateral or sliding movement
occurs in at least one of a direction from side to side of the articulating head portion,
the articulating foot portion and the articulating center portion and a direction
along a line passing through the articulating bed member from the articulating head
portion through the articulating center portion to the foot portion.
[0045] In one embodiment, the rotating and articulating bed includes a set or pair of arms.
In one embodiment, each arm in the set of arms is located on a side of the articulating
bed member and in particular on one side of the articulating head portion, the articulating
foot portion or the articulating center portion. Preferably, each arm is located on
one side of the articulating center section. In one embodiment, each arm is attached
to the side of the articulating center section. Preferably, each arm is attached to
the bottom surface of the articulating center section. Attachment to the bottom surface
facilitates the use of a removable mattress and the attachment of mattress toppers
and sheets to the mattress. In one embodiment, each arm is removable. In one embodiment,
each arm is moveable from a first down position with the arm generally parallel to
the top surface of the articulating center portion and a second up position with the
arm at an angle with respect to the top surface of the articulating center portion.
In one embodiment, each arm pivots to move between the first down position and the
second up position. In one embodiment, each arm is lockable in at least one of the
first down position and the second up position.
[0046] The rotating, articulating, pivoting and sliding movement of the articulating bed
member, and if included height adjustment of the fixed bed frame, provide access to
and use of the rotating and articulating bed by persons with limited mobility. The
articulating bed member can be selectively positioned in a variety of arrangements
between a horizontal position and a rotated and pivoted position. In the horizontal
position, the articulating head portion, the articulating foot portion and the articulating
center portion are flat and parallel with the horizontal support surface, and the
articulating head portion and the articulating foot portion are aligned with the head
end and foot end respectively of the fixed bed frame. In the rotated and pivoted position,
the articulating bed member is rotated 90° with respect to the fixed bed frame and
articulated and pivoted such that the articulating head portion, the articulating
foot portion and the articulating center portion are arranged as a seating position
with the articulating foot portion extending over the side of the fixed bed frame
and all the way to the surface on which the base surface of the fixed bed frame rests.
[0047] In one embodiment, the fixed bed frame includes a head end support and a foot end
support to provide support to the articulating head portion and the articulating foot
portion in the horizontal position. One or more notches can be provided in the articulating
head portion and the articulating foot portion to engage the head end support and
the fort end support. From the horizontal position, the articulating head portion,
the articulating foot portion and the articulating center portion can be adjusted
as in a typical adjustable bed.
[0048] In one embodiment, to facilitate a person with limited mobility getting out of the
bed, the articulating center portion is rotated with respect to the horizontal support
surface with the head portion, foot portion and center portion positioned in accordance
with a sitting or reclining position. The articulating bed member continues to rotate
while the articulating foot portion is lowered past the plane of the horizontal support
surface. At the same time, the articulating bed member is pivoted forward and can
also be moved laterally so that the foot portion extends off the side of the horizontal
support surface and extends towards the floor. This movement continues, until the
articulating bed member has rotated about 90° and the head portion, center portion
and foot portion of the articulating bed member are articulated, pivoted and slid
to form a chair reaching to the ground and facing the side of the bed. Reversing these
steps provides for a person with limited mobility to get into the articulating bed.
[0049] Referring now to Figs. 1-10, an exemplary embodiment of a rotating and articulating
bed 100 is illustrated. The rotating and articulating bed includes a fixed bed frame
102 and an articulating bed member 104 mounted on the fixed bed frame. The articulating
bed member is mounted on the fixed bed frame to provide rotating, articulating, pivoting
and sliding movement of the articulating bed member with respect to the fixed bed
frame. Suitable sizes for the rotating and articulating bed including the fixed bed
frame and the articulating bed member including twin, full, queen, king and California
king.
[0050] The fixed bed frame is constructed from framing materials that include wood, metal,
composite and plastic framing materials. In addition, the fixed bed frame is covered
with upholstery and padding. The fixed bed frame has a head end 108, a foot end 110
opposite the head end and a pair of opposing sides 112 extending from the head end
to the foot end. The fixed bed frame has a fixed frame length 114 from the head end
to the foot end and a fixed frame width 116 between the pair of opposing sides.
[0051] The fixed bed frame includes a horizontal support surface 106 and a base surface
118 opposite the horizontal support surface. In one embodiment, the horizontal support
surface extends the entire fixed frame length and the entire fixed frame width. In
one embodiment, the fixed bed frame includes a head end support 122 extending up from
the horizontal support surface and in from the head end and a foot end support 120
extending up from the horizontal support surface and in from the foot end. In one
embodiment, the head end support and the foot end support extend the entire fixed
frame width. The horizontal support surface extends from the foot end support to the
head end support. The head end support and the foot end support have a support height
124 up from the horizontal support surface. The support height is selected to be sufficient
to accommodate framing and operational elements located between the fixed frame and
the articulating bed member.
[0052] In one embodiment, the horizontal support surface is spaced from the base surface
a given distance 126. This given distance is the height of the horizontal support
surface from the floor when the base surface is placed in contact with the floor.
The given distance and the support height define the overall thickness 128 of the
fixed frame. In one embodiment, the fixed from includes a plurality of support legs
132 (Figs. 1-9) extending down from the base surface. For example, the fixed frame
includes four support legs, one support leg adjacent each corner of the fixed frame.
In one embodiment, the legs are removable. In one embodiment, the legs are extensible.
When the fixed frame includes legs, the height of the horizontal support surface is
the overall thickness plus the length of the support legs. In one embodiment, the
fixed frame includes a plurality of wheels or rollers at the base surface. Suitable
arrangements for wheels and rollers are known and available in the art.
[0053] The articulating bed member 104 includes an articulating head portion 134 and a separate
articulating foot portion 138. The articulating head portion and articulating foot
portion articulate with respect to each other downward toward the horizontal support
surface in the direction of arrow B and upward away from the horizontal support surface
in the direction of arrow A. Upward and downward articulation provides for movement
and positioning of the articulating head portion and articulating foot portion from
a flat position illustrated in Figs. 1, 2 and 10, and various articulated positions
illustrated in Figs. 3-9. In one embodiment, the articulating foot portion articulates
downward past a plane 130 (Fig. 10) containing the horizontal support surface (Fig.
7). Articulation of the articulating head portion and the articulating foot portion
is conducted independent of other adjustments and movements of the articulating bed
member including rotation, pivoting and sliding movement of the articulating bed member
with respect to the fixed bed frame and the horizontal support surface.
[0054] In one embodiment, the articulating bed member includes an articulating center portion
136 disposed between and in communication with the articulating head portion and the
articulating foot portion. The articulating head portion and the articulating foot
portion articulate with respect articulating center portion. Articulation of the articulating
head portion, the articulating center portion and the articulating foot portion with
respect to each other occurs independent of rotational, pivoting and sliding movement
of the articulating bed member with respect to the fixed frame. The articulating head
portion, articulating center portion and articulating foot portion span the fixed
frame length 114 from the head end to the foot end and the fixed frame width 116 between
the pair of opposing sides.
[0055] In one embodiment, the articulating bed member includes at least one articulating
head portion frame 150 disposed in the articulating head portion and at least one
articulating foot portion frame disposed in the articulating foot portion. In one
embodiment, the articulating bed member includes a first articulating foot portion
frame 158 and a second articulating foot portion frame 160 pivotally attached to the
first articulating foot portion frame. The first and second articulating foot portion
frames provide for separate positioning of the upper leg and lower leg portions of
the articulating foot portion. The articulating bed member includes at least one articulating
center portion frame 154 disposed between the articulating head portion frame and
the articulating foot portion frame, e.g., the first articulating foot portion frame
158.
[0056] The articulating center portion frame is pivotally connected to the articulating
head portion frame and the articulating foot portion frame. A first actuator assembly
152, i.e., the head portion actuator, is provided between the articulating center
portion frame and the articulating heat portion frame. A second actuator assembly
156, i.e., the foot portion actuator, is provided between the articulating center
portion frame and the articulating foot portion frame. The actuator assemblies include
the actuators, motors, push rods and frame members to provide the desired articulation
among the articulating head portion, the articulation center portion and the articulating
foot portion.
[0057] The articulating head portion, the articulating center portion and the articulating
foot portion includes a top surface 140 and a bottom surface 142 opposite the top
surface. The articulating head portion, the articulating center portion and the articulating
foot portion can be set in a flat, i.e., unarticulated position, with the articulating
head portion aligned with the head end of the fixed frame and the articulating foot
portion aligned with the foot end of the fixed frame (Fig. 1). The bottom surface
at the articulating head portion is aligned over the head end support 122, and the
bottom surface at the articulating foot portion is aligned over the foot end support
120. In one embodiment, the bottom surface is in contact with at least one of the
head end support and the foot end support. This arrangement defines a space or cavity
180 between the bottom surface and the horizontal support surface that extends from
the head end support to the foot end support.
[0058] The articulating bed member 104 also includes at least one mattress 176 attached
to the articulating head portion frame, articulating center portion frame and articulating
foot portion frame. In another embodiment, the articulating bed member includes a
plurality of mattresses or mattress sections. Each one of the plurality of mattresses
is attached to one of the articulating head portion frame, articulating center portion
frame and articulating foot portion frame. In one embodiment, the mattress is not
removable from the articulating bed member. In one embodiment, one or more of the
articulating head portion frame, articulating center portion frame and articulating
foot portion frame is integrated into the mattress. Preferably, the mattress is removably
attached to the articulating head portion frame, articulating center portion frame
and articulating foot portion frame. Removeable attachment of the mattress is provided
by at least one or a plurality of two-part mechanical fasteners 174 disposed between
the mattress and each one of the articulating head portion frame, articulating center
portion frame and articulating foot portion frame. Suitable two-part mechanical fasteners
include, but are not limited to, a zipper, a hook and loop type fastener, a snap,
a pin type fastener, a hook and eye type fastener, a button, a magnetic fastener,
a buckle and strap, a clamp, a clasp and combinations thereof.
[0059] In one embodiment, the mattress, or each one of the plurality of mattresses, includes
at least one first part of a two-part mechanical fastener. In addition, at least one
of the articulating head portion frame, articulating center portion frame and articulating
foot portion frame includes at least one second part of the two-part mechanical fastener.
The first and second parts of the two-part mechanical fasteners can be located between
the bottom surface of the mattress and the top surface of the articulating head portion
frame, articulating center portion frame and articulating foot portion frame. Therefore,
the two-part mechanical fastener can be hidden from view. In another embodiment, the
two-part mechanical fastener is located between a fabric skirt or side of the mattress
and the sides of the articulating head portion frame, articulating center portion
frame and articulating foot portion frame.
[0060] In one embodiment, a plurality of first parts of a mechanical fasters, i.e., a plurality
of fist parts of snaps or hook and loop type fasteners, are attached along a bottom
skirt area of the mattress or fabric border extending down from the bottom of the
mattress, and a corresponding plurality of second parts of the mechanical fasteners
are attached to the sides of one or more of the articulating head portion frame, articulating
center portion frame and articulating foot portion frame. Therefore, the mattress
is placed on top of the articulating head portion frame, articulating center portion
frame and articulating foot portion frame with the fabric skirt extending over the
sides, and the first and second parts of the two-part mechanical fasteners are aligned.
Once aligned, the first and second parts of the two-part mechanical fasteners are
connected, securing the mattress to the articulating head portion frame, articulating
center portion frame and articulating foot portion frame. Releasing the first and
second parts allows removal of the mattress.
[0061] In another embodiment, the first part of the two-part mechanical fastener is provided
as a first part of a zipper running along the bottom of the mattress. The second part
of the two-part mechanical fastener is a second part of the zipper running along one
or more of the articulating head portion frame, articulating center portion frame
and articulating foot portion frame. In one embodiment, the second part of the zipper
is contained in a strip of fabric attached to one or more of the articulating head
portion frame, articulating center portion frame and articulating foot portion frame.
In another embodiment, the second part of the zipper is provided on a sheet of fabric
that is placed under one or more of the articulating head portion frame, articulating
center portion frame and articulating foot portion frame. Again, the mattress is placed
on the top of the articulating head portion frame, articulating center portion frame
and articulating foot portion frame, and the first and second parts of the zipper
are aligned. The zipper is then closed, securing the mattress to the articulating
head portion frame, articulating center portion frame and articulating foot portion
frame.
[0062] In one embodiment, articulating bed member includes at least one mattress topper
178 attached to the top of the mattress and disposed on at least one of the articulating
head portion, the articulating center portion and the articulating foot portion. In
one embodiment, the articulating bed member includes a plurality of mattress toppers.
Each mattress topper is attached to one of a plurality of mattresses. Suitable mattress
toppers provide protection for the mattress or impart a soft cushion surface to the
top of the surface. While the mattress topper can be fixed to the top of the mattress,
for example using stitching, preferably the mattress topper is removably attached
to the top of the mattress. In one embodiment, the mattress topper includes the first
part of a two-part mechanical fastener, and the mattress includes a second part of
the two-part mechanical fastener. Suitable two-part mechanical fasteners include,
but are not limited to, a zipper, a hook and loop type fastener, a snap, a pin type
fastener, a hook and eye type fastener, a button, a magnetic fastener, a buckle and
strap, a clamp, a clasp and combinations thereof. In one embodiment, the mattress
topper is secured to the mattress using a plurality of elastic straps.
[0063] In one embodiment, the articulating bed frame includes a rotating and pivoting frame
144. The rotating and pivoting frame is disposed in the cavity 180 and is mounted
on the horizontal support surface 106. In one embodiment, the rotating and pivoting
frame is positioned on or above a support plate 146 mounted to the horizontal support
surface. In one embodiment, the rotating and pivoting frame is in communication with
and attached to at least one of the articulating head portion and the articulating
foot portion. In another embodiment, the rotating and pivoting frame is in communication
with and connected to the articulating center portion. In one embodiment, connection
to the articulating head portion, the articulating center portion or the articulating
foot portion is connection to the articulating head portion frame, the articulating
center portion frame or the articulating foot portion frame.
[0064] The rotating and pivoting frame 144 is rotatable with respect to the horizontal support
surface or the support plate around a vertical axis 148 passing through and perpendicular
to the horizontal support surface and the support plate. The rotating and pivoting
frame also provides pivoting movement of the articulating bed member with respect
to the horizontal support surface to tilt the articulating bed member toward at least
one of the articulating head portion as indicated by arrow C, and the articulating
foot portion as indicated by arrow D. In one embodiment, the rotating and pivoting
frame pivots the articulating center portion or the articulating center portion frame
backwards towards the articulating head portion or forward towards the articulating
foot portion. In one embodiment, the rotating and pivoting frame is pivotally connected
to the articulating center portion or the articulating center portion frame. In one
embodiment, the rotating and pivoting frame is pivotally connected to the articulating
center portion or the articulating center portion frame at one or more pivot points
170.
[0065] In one embodiment, the rotating and articulating bed includes a shaft 166 passing
from the fixed bed frame through the support plate and into the rotating and pivoting
frame. The shaft is a cylindrical shaft that is concentric with vertical axis. In
one embodiment, the rotating and pivoting frame is rotatable around the vertical axis
through an angle up to about 90° in a single direction of rotation around the vertical
axis. In another embodiment, the rotating and pivoting frame is rotatable around the
vertical axis in a first direction of rotation through an angle up to about 90° and
in a second direction of rotation through an angle up to about 90°. The first direction
of rotation is opposite the second direction of rotation. In one embodiment, the rotating
and pivoting frame is rotatable around the vertical axis through an angle up to about
360°.
[0066] In one embodiment, the rotating and pivoting frame 144 includes a bearing plate 169
disposed on top of the support plate 146. A bearing surface is defined between the
bearing plate and the support plate, and the bearing plate rotates with respect to
the support plate on the bearing surface. In one embodiment, a plastic bearing member
is included between the bearing plate and the support plate. In another embodiment,
bearings, including ball bearing and roller bearings are provided between the bearing
plate and the support plate, for example, in channels or grooves in the bearing surface,
to improve rotation between the bearing plate and the support plate.
[0067] In one embodiment, the bearing plate is fixedly attached to the shaft 166 and does
not rotate with respect to the shaft. Therefore, rotation of the shaft rotates the
bearing plate. Referring now to Fig. 13, in one embodiment, the rotation actuator
252, i.e., the actuator that provides rotation of the bearing plate, is a linear actuator
that is disposed within the fixed frame 222 and rotationally or pivotally connected
to a frame member 224 within the fixed frame. The extensible rod 254 of the rotation
actuator is connected to an arm 258 attached to and extending from the shaft 260 at
a pivot point 256. The shaft is fixedly connected to the bearing plate. Therefore,
when the rotation actuator is in a first position, e.g., retracted, the bearing plate
is in a first non-rotated position 218. Extending the extensible rod moves the rotation
actuator to a second position 262 and the arm to a second position 226. This also
rotates the shaft and moves the bearing plates to a second rotated position 220, which
represents 90° of rotation in a first direction. Rotation of the shaft and therefore
the bearing plate through 90° degrees in a second direction opposite the first direction
can be accomplished by having the arm in a reversed first position 264.
[0068] Returning to Figs. 1-10, in another embodiment, a motor is provided in communication
with one end of the shaft disposed in the rotating and pivoting frame. The motor is
fixedly attached to the shaft and to the rotating and pivoting frame, e.g., the bearing
plate. Therefore, the motor rotates the bearing plate and therefore the rotating and
pivoting frame around the shaft. In another embodiment, a motor 164 is disposed in
the fixed frame and is in contact with a portion of the shaft disposed in the fixed
frame. The motor is fixedly attached to the fixed frame and to the shaft. In addition,
the portion of the shaft extending into the rotating and pivoting frame is fixedly
secured to the rotating and pivoting frame, i.e., the bearing plate. Therefore, the
motor rotates the shaft around the vertical axis, and the rotating shaft rotates the
rotating and pivoting frame around the vertical axis.
[0069] In one embodiment, the rotating and pivoting frame includes a pair of parallel frames
members 182 spaced from each other and extending under the articulating center portion
and articulating center portion frame. Each frame member includes a top 184, and the
articulating center portion frame articulates with respect to each top from an initial
position that is in contact with or adjacent and parallel to the tops to positions
in which the articulating center portion frame is at an angle to each top. In one
embodiment, each frame member is connected to the articulating center portion frame,
for example at a pivot point. In one embodiment, the articulating center portion frame
is attached to each frame member to provide both pivoting and sliding movement of
the articulating center portion with respect to the rotating and pivoting frame.
[0070] In one embodiment, each parallel frame member is secured to the bearing plate, for
example, by welds or using a plurality of fasteners such as bolts. In one embodiment,
each frame member is attached to the bearing plate using three fasteners, one adjacent
either end of the frame member and one in the middle of the frame member. Therefore,
rotation of the bearing plate rotates the parallel frame members. The fasteners do
not interfere with the rotation of the bearing plate with respect to the support plate.
In one embodiment, a pivot actuator 168 is disposed on the bearing plate between the
parallel frame members. Preferably, the pivot actuator is a linear actuator. The pivot
actuator is disposed between and pivotally attached to the bearing plate and the articulating
center portion frame. Movement of the pivot actuator, and in particular the push rod
of the pivot actuator, produces pivoting movement of the articulating center portion.
Therefore, the rotating and pivoting frame includes four actuators, a head portion
actuator, a foot portion actuator, a rotation actuator and a pivot actuator. In one
embodiment, all four actuators are linear actuators. In one embodiment, all four actuators
are identical actuators.
[0071] Referring now to Figures 14 and 15, in one embodiment, the pivot actuator 308 is
pivotally connected to the top of the bearing plate 306 between the parallel frame
members 304. The end of extensible rod 310 of the pivot actuator is rotationally or
pivotally connected to the articulating center portion frame 302. In one embodiment,
the extensible rod is connected and spaced a distance 312 from the end 314 of the
articulating center portion frame adjacent the articulating foot portions. In one
embodiment, the distance is about 8 inches. When the pivot actuator is in a first
retracted position, the articulating center portion frame 302 is substantially flat
and located above and parallel to the top surfaces 318 of the parallel frame members
(Fig. 14). Extending the extensible rod pivots the articulating center portion frame,
and therefore, the articulating bed member, toward the foot end (Fig. 15). This lifts
the articulating center portion frame off the top surfaces of the parallel frame members
and defines an angle 316, i.e., the pivot angle, between the articulating center portion
frame and the top surfaces. The pivot actuator also pivots downward toward the bearing
plate. In addition, the end 314 of the articulating center portion frame drops below
the plane of the top surfaces 318 of the parallel frame members and toward the horizontal
support surface or floor. Retracting the pivot actuator returns the articulating center
portion frame, and therefore, the articulating bed member, to the position illustrated
in Fig. 14.
[0072] Returning to Figs. 1-10, in one embodiment, the articulating center portion pivots
independent of any sliding movement. For example, the rotating and pivoting frame
member includes an actuator that pushes on the articulating center portion frame to
pivot the articulating center portion around the pivot points. In addition, articulating
bed member can slide with respect to the fixed bed frame either in a direction from
side to side of the fixed bed frame as indicated by arrow E or in a direction from
the head end to the foot end of the fixed bed frame as indicated by arrow by arrow
F. The articulating bed member slides in a plane parallel to the plane of the horizontal
support surface. In one embodiment, the rotating and pivoting frame member can slide
with respect to the mounting plate and the articulating center portion frame. In another
embodiment, the articulating center portion simultaneously slides and pivots with
respect to the rotating and pivoting frame.
[0073] The rotating and articulating bed includes a control assembly 164. Preferably, the
control assembly is located in the fixed bed frame. The control assembly is in communication
with the motors and actuators of the rotating and articulating bed to provide for
the desired adjustments and operation of the rotating and articulating bed. The control
assembly includes, but is not limited to, control electronics, computers, programmable
logic controllers, power supplies, batteries and wireless communication systems. In
one embodiment, the rotating and articulating bed includes at least one remote control
190 in communication with the control assembly. Suitable remote controls include wireless
and wired controllers. The remote control provides for articulating, pivoting and
sliding movement of the rotating and articulating bed.
[0074] The rotating and articulating bed further includes a pair of arm assemblies 200.
Each arm assembly is attached to one of the opposing sides of the articulating bed
member. Preferably, each arm assembly is connected to an opposing side of the articulating
center portion and in particular the articulating center portion frame. Each arm assembly
can be positioned in a first lowered position with the one or more of the articulating
head portion, articulating center portion and articulating foot portion in either
a flat arrangement (Fig. 1) or an articulated arrangement (Fig. 3). Each arm assembly
can be positioned in a second raised position with the one or more of the articulating
head portion, articulating center portion and articulating foot portion in either
a flat arrangement (Fig. 2) or an articulated arrangement (Fig. 4).
[0075] Referring now to Figs. 11 and 12, each arm assembly includes an arm assembly frame
204 having a plurality of parallel horizontal frame members 206. Suitable materials
for the assembly frame include tubular metals. A padded cover 202 is attached to the
top horizontal frame member. An attachment frame 208 is connected to the arm assembly
frame. The attachment frame includes a flange 210 attached or welded to the bottom
horizontal frame member. A mounting plate 212 is pivotally connected to the flange
210. A mounting arm 214 extends from the mounting plate. The mounting arm includes
a bend or extends downward from the mounting plate to connect the arm assembly to
the bottom surface 142 (Fig. 10) of the articulating center portion and in particular
the articulating center portion frame. In one embodiment, the mounting arm and therefore
the attachment frame is removably attached to the articulating center portion. The
mounting plate pivotally connected to the flange, providing a pivot point between
the arm assembly frame and the attachment frame such that the arm assembly frame is
rotatable respect to the attachment frame and in particular the mounting plate around
the pivot point. In one embodiment, each arm assembly and in particular each attachment
frame includes a locking mechanism 212 disposed between the flange of the arm assembly
frame and the mounting plate of the attachment frame to prevent rotation of the arm
assembly with respect to the attachment frame. Suitable locking mechanisms include
set screws and spring-loaded pins. In one embodiment, the arm assembly is removably
connected to the attachment frame.
[0076] In one embodiment, the different portions of the rotating and articulating bed can
be dissembled for shipping and storage. Therefore, one or more of the fixed bed frame,
legs, rotating and picoting frame, articulating head portion frame, articulating center
portion frame, articulating foot portion frame, mattress, mattress topper, arm assembly
and control assembly are constructed as separate assemblies. These separate assemblies
are then assembled into the rotating and articulating bed.
[0077] The rotating and pivoting frame of the rotating and articulating bed provides pivoting
movement of the articulating bed member with respect to the horizontal support surface
to tilt the articulating bed member toward the articulating foot portion from a first
position with the articulating foot portion located above the horizontal support surface
to a second position with the articulating foot portion extending below the horizontal
support surface. The horizontal support surface is located at a given height above
the floor, and the articulating foot portion extends below the horizontal support
surface a distance greater than or equal to the given height when the articulating
bed member is in the second position. Therefore, the articulating foot portion extends
at the way to the floor. In one embodiment, rotating and pivoting frame provides lateral
movement of the articulating bed member along a plane parallel to and spaced from
the horizontal support surface to move the articulating bed member toward the articulating
head portion or the articulating foot portion.
[0078] The articulating bed member can be positioned with the articulating head portion,
the articulating center portion and the articulating foot portion flat and parallel
to the horizontal support surface (Fig. 1). The arm assemblies can be down to provide
side support rails or raised (Fig. 2) to facilitate entry into the rotating and articulating
bed frame. From this flat position, with the articulating head portion, the articulating
center portion and the articulating foot portion aligned with the head end and foot
end of the fixed bed frame, the rotating and articulating bed is operated as an articulating
bed to raise and lower the articulating head portion (Fig. 3) or the articulating
head portion, the articulating center portion and the articulating foot portion (Fig.
5). The arm assemblies can also be raised when one or more of the articulating head
portion, the articulating center portion and the articulating foot portion are articulated
(Fig. 4) to provide movement into and out of the rotating and articulating bed in
the articulated position.
[0079] With the articulating head portion, the articulating center portion and the articulating
foot portion in either a flat position or an articulated position, the articulating
bed member is rotated with respect to the horizontal support surface (Fig. 6). The
articulating bed member is rotated through an angle of 90°. The articulating head
portion is raised, and the articulating foot portion, which may have been initially
raised, is lowered. The articulating foot portion is lowered past the plane of the
horizontal support surface (Fig. 7). The articulating bed member is then pivoted or
tilted, and in one embodiment pivoted and slid, toward to articulating foot portion
and over the side of the fixed bed frame (Fig. 8). In one embodiment, the articulating
center portion is pivoted or pivoted and slid with respect to the rotating and pivoting
frame. Pivoting and pivoting and sliding movement continues until the articulating
foot portion contacts the floor (Fig. 9). As the articulating center portion pivots
with respect to the rotating and pivoting frame, the articulating bed member not only
positions the occupant toward the side of the rotating and articulating bed in a seated
position, but also lifts the occupant to a standing position, as the back of the articulating
center portion adjacent the articulating head portion lifts the hips and lower back
of the occupant and the articulating head portion tilts forward. Therefore, a person
of limited mobility can get out of bed. Reversing these steps allows the person with
limited mobility to get into bed and to utilize the articulating features of the rotating
and articulating bed.
[0080] Referring to Figs. 16-17, another exemplary embodiment of a rotating and articulating
bed is illustrated. The framing and support elements of the rotating and articulating
bed are illustrated without exterior elements such as padding, upholstery and mattresses.
The rotating and articulating bed includes a fixed bed frame 402 and an articulating
bed member 404 mounted on the fixed bed frame. Suitable sizes and materials for the
rotating and articulating bed include twin, full, queen, king and California king.
[0081] The fixed bed frame is constructed from framing materials that include wood, metal,
plastics, polymers, composite materials and combinations thereof. In addition, the
fixed bed frame is covered with skirting, panels, upholstery and padding. The fixed
bed frame has a head end 408, a foot end 410 opposite the head end and a pair of opposing
sides 412 extending from the head end to the foot end. The fixed bed frame includes
a horizontal support surface 406. In one embodiment, the horizontal support surface
includes a support plate 418. The horizontal support plate is supported by the framing
members of the fixed bed frame and extends along at least a portion of the width and
the length of the horizontal support surface. Suitable methods for attaching the support
plate to the horizontal support surface include, but are not limited to, using fasteners
and welds. In one embodiment, the support plate is disposed on top of the horizontal
support surface. Alternatively, the support plate is integrated into and coplanar
with the horizontal support surface. Suitable materials for the support plate include,
but are not limited to, wood, metal, plastics, polymers, composite materials and combinations
thereof.
[0082] In one embodiment, the horizontal support surface extends the entire fixed frame
length and the entire fixed frame width. As discussed above, in one embodiment, the
fixed frame includes a head end support and a foot end support at either end of the
horizontal support surface. To provide for the head end support and the foot end support,
the first bed frame includes one or more head end support frame members 422 attached
to the framing of the fixed bed frame and extending up from the horizontal support
surface and one or more foot end support frame members 420 attached to the framing
of the fixed bed frame and extending up from the horizontal support surface. In one
embodiment, the fixed bed frame includes a plurality of support legs 432 attached
to the framing of the fixed bed frame and extending to the floor. For example, the
fixed frame includes four support legs, one support leg adjacent each corner of the
fixed frame. In one embodiment, the legs are removable. In one embodiment, the legs
are extensible.
[0083] The articulating bed member 404 includes an articulating head portion 434 and a separate
articulating foot portion 438. Suitable arrangements of the articulating head portion
and the articulating foot portion and the relative motion, i.e., articulation, between
the portions are described above. In general, articulation of the articulating head
portion and the articulating foot portion is conducted independent of other adjustments
and movements of the articulating bed member including rotation, pivoting and sliding
movement of the articulating bed member with respect to the fixed bed frame and the
horizontal support surface.
[0084] In one embodiment, the articulating bed member includes an articulating center portion
436 disposed between and in communication with the articulating head portion and the
articulating foot portion. The articulating head portion and the articulating foot
portion articulate with respect to the articulating center portion. Articulation of
the articulating head portion, the articulating center portion and the articulating
foot portion with respect to each other occurs independent of rotational, pivoting
and sliding movement of the articulating bed member with respect to the fixed frame.
In one embodiment, the articulating head portion, articulating center portion and
articulating foot portion span the fixed frame length from the head end to the foot
end and the fixed frame width between the pair of opposing sides.
[0085] The articulating bed member includes at least one articulating head portion frame
450, a first articulating foot portion frame 458 and a second articulating foot portion
frame 460 pivotally attached to the first articulating foot portion frame. The first
and second articulating foot portion frames provide for separate positioning of the
upper leg and lower leg portions of the articulating foot portion. The articulating
bed member includes at least one articulating center portion frame 454 disposed between
the articulating head portion frame and the articulating foot portion frame, e.g.,
the first articulating foot portion frame 458. All frames include multiple individual
frame members.
[0086] The articulating center portion frame is pivotally connected to the articulating
head portion frame and the articulating foot portion frame. A first actuator assembly
452, i.e., the head portion actuator, is provided between the articulating center
portion frame and the articulating heat portion frame. A second actuator assembly
456, i.e., the foot portion actuator, is provided between the articulating center
portion frame and the articulating foot portion frame. The actuator assemblies include
the actuators, motors, push rods and frame members, e.g., cross frame members, braces
and mounting brackets, to provide the desired attachment of the actuators, pivoting
of the actuators with respect to frame members, articulation among the articulating
head portion, the articulation center portion and the articulating foot portion and
translation of the linear motion of the actuator into the desired range of pivoting
motion among of the articulating head portion, the articulation center portion and
the articulating foot portion.
[0087] In one embodiment, the articulating bed frame includes a rotating and pivoting frame
444 or rotating and pivoting frame assembly. The rotating and pivoting frame is mounted
on the horizontal support surface and is in communication with the articulating head
portion and the articulating foot portion of the articulating bed member. In one embodiment,
the rotating and pivoting frame is attached to or in contact with the articulating
center portion of the articulating bed member either directly or through one or more
additional frame elements or one or more of the actuator assemblies. In general, the
rotating and pivoting frame is in contact with the frame members of at least one of
the articulating head portion, the articulating foot portions and the articulating
center portion. In one embodiment, the rotating and pivoting frame is positioned on
or above the support plate 418 mounted to the horizontal support surface.
[0088] In one embodiment, the rotating and pivoting frame is in communication with and attached
to at least one of the articulating head portion and the articulating foot portion.
In another embodiment, the rotating and pivoting frame is in communication with and
connected to the articulating center portion. In one embodiment, connection to the
articulating head portion, the articulating center portion or the articulating foot
portion is connection to the articulating head portion frame, the articulating center
portion frame or the articulating foot portion frame.
[0089] The rotating and pivoting frame includes a plurality of individual frame members
482 that are connected together, for example to form square frames and a box frame.
The individual frame members can also include "I" beams and gussets that provide the
desired strength and rigidity to the rotating and pivoting frame. The individual frame
members provide support for all components of the rotating and pivoting frame. In
addition, the frame members are sufficient to support the articulating bed member.
In one embodiment, one or more frame members in the plurality of frame members are
connected to components of the second actuator assembly 456, i.e., the foot portion
actuator. For example, one or more frame members are attached to a first connecting
arm 424 that is in communication with the first articulating foot portion frame 458
and the extendable arm of the linear actuator 425 in the second actuator assembly.
The motor or drive end of the linear actuator is pivotally attached to the articulating
center portion frame.
[0090] In one embodiment, one or more frame members 482 of the rotating and pivoting frame
are in communication with a second articulating foot portion frame support assembly
426 that is in communication with the second articulating foot portion frame 460 and
the extendable arm of the linear actuator in the second actuator assembly. For example,
one or more frame members 482 are pivotally attached to the second articulating foot
portion frame support assembly 426. In addition, the second articulating foot portion
frame support assembly 426 is pivotally or rotatably attached to the extendable arm
of the linear actuator 425, for example, at a common point of attachment with the
first connecting arm 424. In one embodiment, the first connecting arm is not attached
to the frame members 482 but is connected to the linear actuator 425 and the second
articulating foot portion frame support assembly 426. In one embodiment, the first
connecting arm includes a slot 445 running along the length of the first connecting
arm to provide for sliding movement of the first connecting arm with respect to the
point of attachment with the second articulating foot portion frame support assembly
426 and the extendable arm of the linear actuator 425. In one embodiment, the slot
allows the extendable arm of the linear actuator 425 to pivot the second articulating
foot portion frame downward without moving or pivoting the first articulating foot
portion frame 458.
[0091] The actuator or motor portion of the second actuator assembly is preferably connected
to the articulating center portion frame 454; however, this actuator could also be
connected to the plurality of frame members of the rotating and pivoting frame. This
arrangement provides operational support between the plurality of frame members of
the rotating and pivoting frame and the articulating bed member as well as the relative
articulation and positioning between the first articulating foot portion frame and
the second articulating foot portion frame.
[0092] In one embodiment, the rotating and pivoting frame includes at least one bearing
plate 469 attached to one or more of the plurality of frame member of the rotating
and pivoting frame. In one embodiment, the frame members are secured to the bearing
plate, for example, by welds or using a plurality of fasteners such as bolts or screws.
Suitable materials for the bearing plate include, but are not limited to, wood, metal,
plastics, polymers, composite materials and combinations thereof. Therefore, the bearing
plate supports all rotating and pivoting frame members. The bearing plate is disposed
between the frame member of the rotating and pivoting frame and the horizontal support
surface. Preferably, the bearing plate is disposed between the frame member of the
rotating and pivoting frame and the support plate. Therefore, the bearing plate and
support plate face each other. The bearing plate and support plate are spaced from
each other in the vertical direction to define a gap of up to about one inch (25.4
mm). In one embodiment, the bearing plate and support plate are the same size. As
illustrated, the bearing plate is larger than the support plate. In one embodiment,
the bearing plate and the support plate are constructed from the same material. Suitable
thicknesses for the bearing plate and support plate are up to about 0.6 inches (15
mm). Rotation of the bearing plate with respect to the support plate rotates the plurality
of frame members and the articulating bed member.
[0093] The rotating and pivoting frame 444 is rotatable with respect to the horizontal support
surface or the support plate around a vertical axis 448 passing through and perpendicular
to the horizontal support surface, the support plate and the bearing plate. The rotating
and pivoting frame also provides pivoting movement of the articulating bed member
with respect to the horizontal support surface to tilt the articulating bed member
toward at least one of the articulating head portion and the articulating foot portion.
In one embodiment, the rotating and pivoting frame pivots the articulating center
portion or the articulating center portion frame backwards towards the articulating
head portion or forward towards the articulating foot portion. In one embodiment,
the rotating and pivoting frame is pivotally connected to the articulating center
portion or the articulating center portion frame.
[0094] To provide for pivoting movement of the articulating bed member, the rotating and
pivoting frame includes at least one pivot actuator 468. Preferably, the pivot actuator
is a linear actuator. In one embodiment, the pivot actuator is disposed between and
pivotally attached to one or more of the plurality of frame members of the rotating
and pivoting frame or mounting arms and mounting brackets attached to the frame members
and the articulating center portion frame. Movement of the pivot actuator, and in
particular the push rod or extendable arm of the pivot actuator, produces lifting
and pivoting movement of the articulating center portion. In one embodiment, the rotating
and pivoting frame only provides for rotational movement and not pivoting movement.
In this embodiment, the pivot actuator and associated structural members are not included;
however, the structures that provide for rotational movement are included.
[0095] Referring now to Figs. 18-22, the rotating and pivoting frame includes a rotating
drive shaft 466 extending through the support plate 418 and centered on the vertical
axis 448. In one embodiment, the rotating drive shaft is a cylindrical shaft that
is concentric with the vertical axis. The rotating drive shaft includes a mounting
flange 470 disposed on a first end 472 of the rotating drive shaft. The rotating drive
shaft also includes a second end 474 opposite the first end. The support plate is
disposed between the first end and the second end of the rotating drive shaft, i.e.,
the rotating drive shaft passes through the support plate. In addition, the rotating
drive shaft including the mounting flange is located below the bearing plate 469.
In one embodiment, the mounting flange is in contact with the bearing plate and, in
particular, the bearing plate bottom surface 476. In one embodiment, the mounting
flange is secured to the bottom surface of the bearing plate using a plurality of
fasteners 478 passing through the bearing plate. Therefore, the fasteners in the plurality
of fasteners are accessible from a top surface 480 of the bearing plate. As illustrated,
the mounting flange is secured to the bearing plate using four fasteners. Suitable
fasteners include, but are not limited to, threaded fasteners such as screws and bolts.
[0096] In one embodiment, the rotating drive shaft is hollow and includes a passage 482
extending completely through the rotating drive shaft from the first end and mounting
flange to the second end. The passage at the first end of the rotating drive shaft
is aligned with a hole 484 in the bearing plate. The passage and aligned hole in the
bearing plate provide a conduit to route wiring including power cables and control
wiring for the actuators and other components of the rotating and articulating bed
from below or within the fixed bed frame into the rotating and pivoting frame and
to the articulating bed member. By passing wiring through the passage in the rotating
drive shaft, the wiring will not rotate or twist. In addition, the wiring does to
contact or interfere with the motion of rotating components.
[0097] The rotating and pivoting frame includes a plurality of discrete bearings 486 disposed
between the bearing plate and the horizontal support surface. The rotating and pivoting
frame is rotatable with respect to the horizontal support surface on the plurality
of discrete bearings around the vertical axis 448. Each discrete bearing is separate
from, spaced from and independent of the other discrete bearings. Therefore, each
discrete bearing is positioned on the bearing plate, attached to the bearing plate
and removed from the bearing plate independent of all other discrete bearings. In
one embodiment, each discrete bearing includes a housing 488 mounted to the bearing
plate. In one embodiment, the housing is configured as a flange mounted to the bottom
surface of the bearing plate. Preferably, the housing includes a threaded stem 490
that is inserted through or threaded into one of a plurality of holes 492 in the bearing
plate. In one embodiment, the number of holes and the location of the holes in the
bearing plate provide for the attachment of additional discrete bearings or the relocation
or reconfiguration of the discrete bearings.
[0098] Each discrete bearing also includes a cover 494 attached to the housing and having
a circular opening 496. The cover can be removable or fixed. A main ball 498 is disposed
between and rotatable within the housing and the cover. The main ball extends through
the circular opening toward the horizontal support surface. In one embodiment, a plurality
of additional smaller balls is provided between the main ball and at least one of
the housing and the cover. The additional smaller balls facilitate smoother rotation
of the main ball within the housing and the cover. In one embodiment, the discrete
bearings in the plurality of discrete bearings are disposed between the bearing plate
and the support plate, and each main ball is in contact with the support plate. Therefore,
each main ball rotates as the discrete bearing, which is attached to the bearing plate,
moves along the support plate. This provides for rotation between the bearing plate,
i.e., the rotating and pivoting frame, and the support plate, i.e., the horizontal
surface of the fixed frame.
[0099] The number and arrangement of discrete bearings between the bearing plate and the
horizontal support surface are varied. Suitable numbers of discrete bearings include
at least three discrete bearings, at least four discrete bearings, at least five discrete
bearings and more that five discrete bearings. In one embodiment, the rotating and
pivoting frame includes five discrete bearings. Each discrete bearing is spaced a
given distance from the vertical axis of rotation and therefore the rotating drive
shaft. In one embodiment, this given distance is sufficient to support the forces
and loads applied to the bearing plate from the rotating and pivoting frame and the
articulating frame member, which are cantilevered from the vertical axis of rotation
and the rotating drive shaft. Therefore, placing discrete bearings between the bearing
plate and support surface at the given distance prevents tilting between the bearing
plate and the support surface.
[0100] In one embodiment, each one of the plurality of discrete bearings is spaced along
the bearing plate an equal distance from the vertical axis. Alternatively, the discrete
bearings in the plurality of discrete bearings are spaced at two or more different
distances from the vertical axis. In one embodiment, the discrete bearings in the
plurality of bearings are each spaced a unique distance from the vertical axis. In
one embodiment, the discrete bearings in the plurality of discrete bearings are disposed
along a common arc or circle centered on the vertical axis. The discrete bearings
can be spaced evenly or uniformly from each other along the arc or circle. For example,
the plurality of discrete bearings can contain five discrete bearings spaced equally
around a circle centered on the vertical axis. Alternatively, the plurality of discrete
bearings includes four discrete bearings, each bearing located on the corner of a
square centered on the vertical axis. In one embodiment, the plurality of discrete
bearings includes three discrete bearings arranged in triangle, for example an equilateral
triangle, centered around the vertical axis.
[0101] In one embodiment the discrete bearings in the plurality of discrete bearings are
arranged in two or more concentric circles centered on the vertical axis. Each concentric
circle can contain at least one or two or more discrete bearings. In addition to circles,
the discrete bearings can be arranged along oblong shapes. The bearings in the discrete
bearings can also be arranged in other shapes, for example, along radial lines extending
from the vertical axis, including straight lines and curved lines.
[0102] As the mounting flange of the rotating drive shaft is attached to the bearing plate,
loads placed on the bearing plate translate into axial loads along the rotating drive
shaft. While the rotating and pivoting frame can include just the plurality of discrete
bearings between the bearing plate and the support plate, in one embodiment one or
more thrust bearings are included in the rotating and pivoting frame to accommodate
the axial loads along the rotating drive shaft while providing for rotation of the
rotating drive shaft. In one embodiment, the rotating and pivoting frame includes
an upper bearing assembly 500. The upper bearing assembly includes an upper bearing
housing 502 disposed between the mounting flange and the support plate. An upper bearing
assembly thrust ball bearing 504 is disposed within the housing. The rotating drive
shaft passes through the upper bearing assembly and the thrust ball bearing.
[0103] The thrust ball bearing includes an upper bearing ring 506 in contact with the mounting
flange and a lower bearing ring 508 in contact with the housing. Therefore, the thrust
ball bearing is spaced from the support plate by the housing. In one embodiment, the
lower bearing ring is in contact with the support plate. A plurality of ball bearings
510 is disposed between the upper bearing ring and the lower bearing ring. The rotating
drive shaft is in contact with the plurality of ball bearings, and the rotating drive
shaft and the mounting flange rotate with respect to the upper bearing assembly. The
support plate does not rotate with respect to the upper bearing assembly.
[0104] In another embodiment, the rotating and pivoting frame includes a lower bearing assembly
512. The rotating and pivoting frame can include only the upper bearing assembly,
only the lower bearing assembly or both the upper bearing assembly and the lower bearing
assembly. In one embodiment, the upper bearing assembly is identical to the lower
bearing assembly. The lower bearing assembly includes a lower bearing housing 514
disposed between the support plate and the second end of the rotating drive shaft.
Therefore, the lower bearing assembly is located below the support plate and horizontal
support surface and within the fixed frame.
[0105] The lower bearing assembly includes a lower bearing assembly thrust ball bearing
515 disposed within the lower bearing housing. The rotating drive shaft passes through
the thrust ball bearing. The thrust ball bearing includes an upper bearing ring 516
in contact with the housing. In one embodiment, the upper bearing ring is in contact
with bottom surface of the support plate. The thrust ball bearing also includes a
lower bearing ring 518 and a plurality of ball bearings 520 disposed between the upper
bearing ring and the lower bearing ring. The rotating drive shaft is in contact with
the plurality of ball bearings.
[0106] In one embodiment, the rotating and pivoting frame further includes a first or upper
threaded locking ring 522 threaded onto the rotating drive shaft between the second
end of the rotating drive shaft and the lower bearing assembly. The upper threaded
locking ring is threaded onto a first threaded portion 523 of the rotating drive shaft.
The upper threaded locking ring is in contact with the lower bearing assembly. In
one embodiment, the upper threaded locking ring is in contact with the lower bearing
ring of the lower bearing assembly to provide for rotation of the rotating drive shaft
within the thrust ball bearing. The upper threaded locking ring secures the rotating
and pivoting frame to the support plate and holds the lower bearing assembly against
the bottom surface of the support plate. Removal of the upper threaded locking right
provides access to the bearing assemblies and removal of the rotating and pivoting
frame from the fixed frame.
[0107] In one embodiment, a wrench such as a spanner wrench is used to remove the upper
threaded locking ring. The upper threaded locking ring includes a pair of exterior
notches 524 engaged by tangs in the spanner wrench to facilitate turning and removal
of the upper threaded locking ring. In one embodiment, the spanner wrench is configured
specifically for the arrangement of the notches to provide for easy removal of the
threaded locking ring while preventing removal of the threaded locking ring with conventional
wrenches or tools.
[0108] In one embodiment, the rotating and pivoting frame includes a removable drive collar
526 disposed over the rotating drive shaft adjacent the second end. The drive collar
is removable and can be slid onto the rotating drive shaft from the second end. While
the drive collar can move axially along the rotating drive shaft, the drive collar
and rotating drive shaft are configured to engage each other such that drive collar
does not rotate relative to the rotating drive shaft. Therefore, rotation of the drive
collar rotates the rotating drive shaft. In one embodiment, a pin can be inserted
through the drive collar and rotating drive shaft. Alternatively, the rotating drive
shaft along a portion of its length adjacent the second end includes a shape, grooves
or ridges that engage a mating shape, ridges or grooves on an interior surface of
the drive collar. This engagement translates rotational motion of the drive collar
to the rotating drive shaft.
[0109] The rotating and pivoting frame also includes a second lower threaded locking ring
540 threaded onto the rotating drive shaft at the second end of the rotating drive
shaft. The lower threaded locking ring is threaded onto a second threaded portion
544 of the rotating drive shaft that extends along a portion of the length of the
rotating drive shaft from the second end. The lower threaded locking ring is in contact
with the drive collar. The lower threaded locking ring holds and secures the drive
collar on the rotating drive shaft. Removal of the lower threaded locking ring provides
removal of the drive collar. In one embodiment, a wrench such as a spanner wrench
is used to remove the lower threaded locking ring. The lower threaded locking ring
includes a pair of exterior notches 544 engaged by tangs in the spanner wrench to
facilitate turning and removal of the lower threaded locking ring. In one embodiment,
the spanner wrench is configured specifically for the arrangement of the notches to
provide for easy removal of the threaded locking ring while preventing removal of
the threaded locking ring with conventional wrenches or tools.
[0110] In one embodiment, the drive collar includes a pair of arm assemblies 528 extending
out from the drive collar. In another embodiment, the drive collar includes a pair
of opposing arms. Each arm assembly extends radially out from the drive collar and
vertical axis. In one embodiment, the arm assemblies are diametrically opposed. Alternatively,
the arm assemblies extend out from the drive collar along separate radiuses that define
an included angle of from about 90° to about 180°. In one embodiment, each arm assembly
includes to pair of spaced arms 530, i.e., separate arms spaced from each other axially
along the length of the rotating drive shaft and drive collar. The spaced arms create
or define a bracket. The rotating and pivoting frame includes a rotation actuator
532 in contact with the fixed frame and one of the arm assemblies. As illustrated,
therefore, the rotating and pivoting bed includes four actuators, a head portion actuator,
a foot portion actuator, a rotation actuator and a pivot actuator. In one embodiment,
all four actuators are linear actuators. In one embodiment, all four actuators are
identical actuators.
[0111] In one embodiment, the push rod or extensible end 534 of the rotation actuator, which
is a linear actuator, is disposed between the spaced arms of one of the arm assemblies.
A set pin 536 passes through holes in each one of spaced arms and, when the rotation
actuator is attached to a given arm assembly, the end of the extensible rod to secure
the extensible rod in the bracket formed by the spaced arms. The extensible arm can
rotate with respect to the set pin.
[0112] Referring now to Figs. 23 and 24, the fixed drive end 548 of the rotation actuator
532 is pivotally attached to one of two actuator mounting brackets 544 attached to
vertical frame members 546 extending down from an internal cross frame member 542
of the fixed frame 402. In one embodiment, the actuator mounting bracket is a "U"
shaped bracket, and the fixed drive or motor end of the rotation actuator is held
in the bracket with a set pin. Therefore, the rotation actuator can rotate or pivot
within the fixed frame mounting bracket to which it is attached. The use of set pins
to secure the rotation actuator in the fixed frame mounting brackets and between the
spaced arms of the drive collar provides for ease of attachment of the rotation actuator
to the fixed frame and drive collar. This attachment can be made after the bed is
assembled and set-up and can be easily changed. Selection of the fixed frame mounting
bracket and spaced arms on which the rotation actuator is mounted determines the direction
of rotation of the rotating and pivoting frame.
[0113] As illustrated in Fig. 23, attachment of the rotation actuator to the fixed frame
mounting bracket and spaced arms generally to the left of the vertical axis and rotating
drive shaft produces rotation as indicated by arrow G. Attachment of the rotation
actuator to the other fixed frame mounting bracket and spaced arms generally to the
right of the vertical axis and rotating drive shaft produces rotation as indicated
by arrow H. Therefore, the rotating and pivoting frame is rotatable around the vertical
axis in a first direction of rotation (Arrow G) through an angle up to about 90° and
in a second direction of rotation (Arrow H) through an angle up to about 90°. The
first direction of rotation is opposite the second direction of rotation.
[0114] In one embodiment, removal and attachment of the rotation actuator occurs when rotating
drive shaft is in the unrotated position, i.e., the articulating bed member is aligned
with the fixed frame. In this position, each set of spaced arms extends from an opposite
side of the drive collar towards one of the sides of the fixed frame. However, both
sets of spaced arms extend toward the same end of the bed. Therefore, the position
of attachment, i.e., the location of the set pins, for both sets of spaced arms is
between the vertical axis and rotating drive shaft and the actuator mounting brackets
544 attached to vertical frame members 546. In one embodiment, the rotations actuator
is disposed between the vertical axis and the foot end of the rotating and articulating
bed.
[0115] Referring now to Figs. 25-28, exemplary embodiments are directed to a rotating and
articulating bed 600 arranged as a plurality of discrete and interconnected frames
and assemblies. The rotating and articulating bed includes a fixed bed frame 604,
an articulating bed frame 602 and a rotating and pivoting frame 606 disposed between
the fixed bed frame and the articulating bed frame. The articulating bed frame contains
a plurality of distinct portions, e.g., head portion, center portion and foot portion,
that are pivotally connected together, and the articulating bed frame articulates
these distinct portions with respect to each other as described herein. The rotating
and pivoting frame is mounted on the fixed bed frame and is in communication with
the articulating bed frame such that the rotating and pivoting frame and articulating
bed frame rotate with respect to the fixed bed frame around a vertical axis 612 passing
through the rotating and articulating bed frame, i.e., the fixed bed frame, the articulating
bed frame and the rotating and pivoting frame.
[0116] In one embodiment, the rotating and pivoting frame includes a rotation assembly 610
and a pivot assembly 608 mounted on the rotation assembly. The rotation assembly is
mounted on the fixed bed frame. The rotation assembly rotates the pivot assembly and
the articulating bed frame with respect to the fixed bed frame around the vertical
axis. The pivot assembly tilts the articulating bed frame, and all portions of the
articulating bed frame, with respect to a horizontal plane 614 that is perpendicular
to the vertical axis. In one embodiment, the pivot assembly tilts the articulating
bed frame independent of rotation by the rotation assembly and articulation by the
articulating bed frame of the various articulating bed frame portions. Therefore,
the rotation assembly, the pivot assembly and the articulating bed frame are separate
and independent assemblies and frames that are interconnected. While interconnected,
the rotation assembly, the pivot assembly and the articulating bed frame provide the
desired adjustments in the rotating and articulating bed independent of each other.
[0117] The fixed bed frame 604 includes a head end 618, a foot end 620 opposite the head
end and a pair of opposing sides 622 extending from the head end to the foot end.
The head end, foot end and opposing sides define an outer fixed bed frame. The fixed
bed frame has a fixed frame length 626 from the head end to the foot end and a fixed
frame width 628 between the pair of opposing sides. The fixed bed frame includes a
horizontal support surface 624. The horizontal support surface is spaced from the
floor or surface on which the rotating and articulating bed is placed and extends
between the head end and the foot end and the opposing sides of the fixed bed frame.
In one embodiment, the horizontal support surface extends the entire fixed frame length
and the entire fixed frame width.
[0118] The fixed bed frame is constructed from framing members including tubular framing,
that form the outer fixed bed frame and a plurality of internal framing members extending
along the length and width of the fixed bed frame. The framings members include a
cylindrical collar 640 extending vertically down from the horizontal support surface
and centered on the vertical axis. The cylindrical collar accommodates the passage
of drive shafts, electrical cords and wiring for the rotating and articulating and
the framing and assembly elements located above the fixed bed frame. In one embodiment,
the cylindrical collar accommodates a rotating drive shaft associated with the rotation
assembly. The framing members also include at least one actuator mount 642 accessible
below the horizontal support surface. In one embodiment, the actuator mount provides
for attachment of a linear actuator, for example, the linear actuator associated with
the rotation assembly. Suitable materials for the framing members include wood, metal,
composite and plastic framing materials. In one embodiment, the fixed bed frame is
covered with upholstery and padding. For example, the fixed bed frame can be covered
with skirting, panels, upholstery and padding. The outer fixed frame can include a
plurality of fasteners or fastener locations 630 to provide for attachment of the
skirting, panels, upholstery and padding.
[0119] In another embodiment, the fixed bed frame includes a plurality of legs 632 extending
down from the framing members. As illustrated, the fixed bed frame includes four legs,
one at each corner of the fixed bed frame. The legs contact the floor to space the
framing members from the floor. In one embodiment, the legs are fixedly attached to
the framing members. Alternatively, the legs are removably attached to the framing
members, for example, using a threaded fitting or threaded fasteners. In one embodiment,
the legs have a fixed length. Alternatively, the legs have adjustable lengths or are
extensible.
[0120] In one embodiment, the fixed bed frame includes a pair of head end supports 634 extending
up from the horizontal support surface and spaced from the head end 618 and a pair
of foot end supports 635 extending up from the horizontal support surface and spaced
from the foot end 620. The head end supports and foot end supports are spaced in from
the head and foot ends a given distance 636. In one embodiment, the horizontal support
surface is disposed between the head end supports and the foot end supports. In one
embodiment, the head end and foot ends supports are also spaced in from the opposing
sides of the fixed bed frame. The head end support and the foot end support have a
support height 638 up from the horizontal support surface. The support height is selected
to be sufficient to accommodate framing and operational elements located between the
fixed frame and the articulating bed frame including the rotation assembly and pivot
assembly. In one embodiment, the head end supports and the foot end supports, are
secured to internal frame members using threaded fasteners or threaded fittings. In
one embodiment, the rotating and articulating bed includes a head board (not shown)
attached to the head end of the fixed bed frame and a foot board (not shown) attached
to the foot end of the fixed bed frame opposite the head end. In one embodiment, at
least one of the head board and foot board extends above the horizontal support surface.
[0121] The articulating bed frame 602 is mounted on the rotating and pivoting frame 606
and in particular on the pivot assembly. The articulating bed frame includes a plurality
of pivotally connected distinct portions that can move or articulate with respect
to each other to provide the desired positioning or arrangement in the articulating
bed frame. In addition, the articulating bed frame includes the actuators and framing
components to move the distinct portions relative to each other.
[0122] The articulating bed fame 602 includes an articulating head portion 644 and a separate
articulating foot portion 646. In one embodiment, the articulating foot portion includes
a first articulating foot portion 650, and a second articulating foot portion 652
pivotally attached to the first articulating foot portion. Suitable arrangements of
the articulating head portion and the articulating foot portion, the relative motion,
i.e., articulation, between the portions and the framings members contained in the
articulating head portion and the articulating foot portion are described above. In
general, articulation of the articulating head portion and the articulating foot portion
is conducted independent of other adjustments and movements of the articulating bed
member including rotation, tilting, pivoting and sliding movement of the articulating
bed member with respect to the fixed bed frame, the horizontal support surface and
the horizontal plane 614.
[0123] In one embodiment, the articulating bed member includes a center portion 648 disposed
between and in communication with the articulating head portion and the articulating
foot portion. The articulating head portion is pivotally attached to the center portion,
and the articulating foot portion is pivotally attached to the center portion opposite
the articulating head portion. In one embodiment, the first articulating foot portion
is pivotally attached to the center portion. The articulating head portion and the
articulating foot portion articulate with respect to the articulating center portion.
In one embodiment, articulation of the articulating head portion, the articulating
center portion and the articulating foot portion with respect to each other occurs
independent of rotational, tilting, pivoting and sliding movement of the articulating
bed member with respect to the fixed frame.
[0124] In one embodiment, the articulating bed member includes at least one articulating
head portion frame 654, a first articulating foot portion frame 656 and a second articulating
foot portion frame 658 pivotally attached to the first articulating foot portion frame.
The first and second articulating foot portion frames provide for separate positioning
of the upper leg and lower leg portions of the articulating foot portion. The articulating
bed member includes at least one articulating center portion frame 660 disposed between
and pivotally attached to the articulating head portion frame and the articulating
foot portion frame, e.g., the first articulating foot portion frame 656. All frames
include multiple individual frame members.
[0125] In one embodiment, the articulating head portion, articulating center portion and
articulating foot portion in combination span the fixed frame length from the head
end to the foot end and the fixed bed frame. Individually, each span the fixed bed
frame width between the pair of opposing sides. In one embodiment, the articulating
head portion, articulating center portion and articulating foot portion in combination
do not span the fixed bed frame length from the head end to the foot end of the fixed
bed frame but span along the length of the fixed bed frame from the head end supports
634 to the foot end supports 635. When the articulating bed frame is in the flat or
horizontal position, the articulating head portion frame rests on the head end supports,
and the articulating foot portion frame, i.e., the second articulating foot portion
frame, rests on the foot end supports. Therefore, the frame members of the articulating
bed portion are spaced from the head end and the foot end of the rotating and articulating
bed.
[0126] In one embodiment, an articulating head portion platform 660 is mounted to the articulating
head portion frame (Fig. 1), and a center portion platform 662 is mounted to the center
portion frame. A first articulating leg portion platform 664 is mounted to the first
articulating leg portion frame, and a second articulating leg portion platform 666
is mounted to the second articulating leg portion frame. The platforms provide support
and attachment surfaces for mattresses attached to the rotating and articulating bed.
As the frame members are spaced from the head end and the foot end, the articulating
head portion platform includes a head portion platform overhang 668 extending past
the articulating head portion frame by the given distance 636, and the articulating
foot portion platform include a foot portion platform overhang 670 extending past
the articulating foot portion frame by the given distance 636. Therefore, the platforms,
in combination, span the fixed bed frame length 626.
[0127] The articulating bed frame includes a first actuator assembly 672, i.e., the head
portion actuator, disposed between the articulating center portion frame and the articulating
head portion frame. In addition, the articulating bed frame includes a second actuator
assembly 674, i.e., the foot portion actuator, disposed between the articulating center
portion frame and the articulating foot portion frame. The actuator assemblies include
the actuators, motors, push rods and frame members, e.g., cross frame members, braces
and mounting brackets, to provide the desired attachment of the actuators, pivoting
of the actuators with respect to frame members and articulation among the articulating
head portion, the articulation center portion and the articulating foot portion.
[0128] In one embodiment, the articulating bed frame includes a pair of arm attachment members
676 extending laterally out from the center portion frame on either side of the center
portion frame. Therefore, in one embodiment, the articulating bed frame includes four
arm attachment members. Each attached member is arranged as a hollow tubular frame
element sized to accept the mounting arm portion of the one of the arms that are attached
to the rotating and articulating bed. In one embodiment, at least one fastener 678
is provided for each pair of arm attachment members to secure the mounting arm portion
in the arm attachment member. Suitable fasteners include, but are not limited to,
set screws including knurled knobs with threaded screws.
[0129] Referring now to Figs. 28 - 32, the rotation assembly 610 includes a support plate
680 mounted to the fixed bed frame and in particular the horizontal support surface
of the fixed bed frame. In one embodiment, the support plate is rectangular or square;
however, other shapes can be used, for example, circular. The support plate is supported
by the framing members of the fixed bed frame and extends along at least a portion
of the width and the length of the horizontal support surface. Suitable methods for
attaching the support plate to the horizontal support surface include, but are not
limited to, using fasteners and welds. The support plate can include a plurality of
fasteners holes 681 to facilitate attachment to the fixed bed frame using fasteners.
In one embodiment, the support plate is disposed on top of the horizontal support
surface. Alternatively, the horizontal support surface is configured to integrate
the support plate into the horizontal support surface. Suitable materials for the
support plate include, but are not limited to, wood, metal, plastics, polymers, composite
materials and combinations thereof.
[0130] The rotation assembly 610 also includes a bearing plate 682 spaced from and parallel
to the support plate. In one embodiment, the bearing plate is identical to the support
plate in size, shape, material and thickness. Alternatively, the bearing plate differs
from the support plate in at least one of size, shape, material and thickness. In
one embodiment, the bearing plate is rectangular or square; however, other shapes
can be used, for example, circular. Suitable materials for the bearing plate include,
but are not limited to, wood, metal, plastics, polymers, composite materials and combinations
thereof.
[0131] The rotation assembly includes a plurality of distinct and discrete bearings 684.
In one embodiment, the rotation assembly includes eight discrete bearings. In one
embodiment, each discrete bearing is a discrete wheel bearing. In one embodiment,
the plurality of discrete wheel bearings is disposed between the support plate and
the bearing plate. Referring now to Figs. 34 and 35, in one embodiment, each discrete
wheel bearing 684 includes a mount 686 and a bearing wheel 688. The mount is used
to attach the wheel bearing to the rotation assembly and to hold the bearing wheel.
In one embodiment, each wheel bearing is attached to the support plate. The bearing
wheel is rotatably disposed in the mount. In one embodiment, the bearing wheel rotates
around a shaft 690 or axle passing through the mount and bearing wheel. Alternatively,
the bearing wheel is fixedly secured in the amount and the outer portion 692 of the
bearing wheel rotates around the inner portion 694 of the wheel that is fixedly attached
to the mount.
[0132] When the wheel bearing is attached to the support plate, each bearing wheel is in
contact with the bearing plate. In one embodiment, the outer portion of the bearing
wheel is in contact with the bearing plate. Therefore, the bearing rotates with respect
to the support plate, which is secured to the fixed frame, on the wheel bearings.
Each bearing wheel rotates about an axis 696 passing through the mount and bearing
wheel. In one embodiment, this axis is perpendicular to the vertical axis, i.e. parallel
to the horizontal plane, with the wheel bearing mounted to the support plate. Alternatively,
this axis intersects the vertical axis at an angle other than 90 degrees. In one embodiment,
each one of the plurality of discrete bearings is spaced along the support plate an
equal distance from the vertical axis. In one embodiment, the wheel bearings are arranged
on the support plate in a circle centered on the vertical axis. In one embodiment,
the discrete bearings are spaced equally around the circle centered on the vertical
axis. By spacing the discrete bearings from the central axis, the bearings, in addition
to providing for rotation of the bearing plate with respect to the support plate,
provide support for any moments applied to the bearing plate.
[0133] Returning to Figs. 28-33, the rotation assembly 610 assembly includes a mounting
flange 698 attached to the bearing plate. In one embodiment, the mounting flange is
attached to the bearing plate using a plurality of fasteners, for example, threaded
fasteners. In one embodiment, the mounting flange is attached to a bottom face of
the bearing plate opposite the pivot assembly and between the bearing plate and the
support plate. The rotation assembly includes a rotating drive shaft 700 centered
on the vertical axis 612 and attached to the mounting flange. Therefore, rotation
of the rotating drive shaft rotates the mounting flange and the bearing plate. Suitable
methods for attaching the rotating drive shaft to the mounting flange include welds.
In one embodiment, the rotating drive shaft is a hollow drive shaft. In one embodiment,
the rotating drive shaft extends through the mounting flange and bearing plate such
that a first end 702 of the rotating drive shaft is flush a top face of the bearing
plate opposite the bottom face. This facilitates use of the rotating drive shaft as
a conduit for electrical leads and other wires through the rotation assembly and into
the pivot assembly and articulating bed frame.
[0134] The rotation assembly also includes a bearing housing 704 disposed between the bearing
plate and the support plate. In particular, the bearing housing is disposed between
the between the flange and the support plate. The bearing housing is in contact with
the flange opposite the bearing plate. The bearing housing is cylindrical, having
a circular cross section, and a thrust bearing 705 is disposed in the bearing housing.
The thrust bearing includes a lower bearing ring 706 adjacent the support plate, an
upper bearing ring 708 in contact with the bearing housing, and a plurality of ball
bearings 710 disposed between the lower bearing ring and the upper bearing ring. The
rotating drive shaft passes through the thrust bearing and the bearing housing and
is in contact with the plurality of ball bearings.
[0135] The rotating drive shaft is attached to the mounting flange adjacent the first end
702 of the rotating drive shaft. The rotating drive shaft also includes a second end
712 opposite the first end. When assembled, the rotating drive shaft passes through
the support plate, and the support plate is located between the first end and the
second end of the rotating drive shaft. A removable drive collar 714 is disposed over
the rotating drive shaft adjacent the second end of the rotating drive. Rotation of
the drive collar rotates the rotating drive shaft, and, therefore, the bearing plate.
[0136] In one embodiment, the drive collar includes a pair of arm assemblies 716 extending
out from the drive collar. In another embodiment, the drive collar includes a pair
of opposing arms. Each arm assembly extends radially out from the drive collar and
vertical axis. In one embodiment, the arm assemblies are diametrically opposed. Alternatively,
the arm assemblies extend out from the drive collar along separate radiuses that define
an included angle of from about 90° to about 180°. In one embodiment, each arm assembly
includes to pair of spaced arms 718, i.e., separate arms spaced from each other axially
along the length of the rotating drive shaft and drive collar. The spaced arms create
or define a bracket. The rotating and pivoting frame includes a rotation actuator
720 in contact with the actuator mount 642 on the fixed frame and one of the arm assemblies.
In particular, the drive or motor portion of the rotation actuator is attached to
one of two mounting brackets 643 attached of the actuator mount. The rotation actuator
is attached using a set pin passing through the mounting bracket and the rotating
actuator. As illustrated, therefore, the rotating and pivoting bed includes four actuators,
a head portion actuator, a foot portion actuator, a rotation actuator and a pivot
actuator. In one embodiment, all four actuators are linear actuators. In one embodiment,
all four actuators are identical actuators.
[0137] In one embodiment, the push rod or extensible end 722 of the rotation actuator, which
is a linear actuator, is disposed between the spaced arms of one of the arm assemblies.
A set pin passes through holes in each one of spaced arms and, when the rotation actuator
is attached to a given arm assembly, the end of the extensible rod to secure the extensible
rod in the bracket formed by the spaced arms. The extensible arm can rotate with respect
to the set pin.
[0138] To translate rotation of the drive collar into rotation of the rotatable drive shaft,
the driver collar includes a drive collar passage 724 and the rotating drive shaft
includes a corresponding drive shaft passage 726. Suitable passages include circular
passages. The passages are aligned, and a set pin or shear pin (not shown) is inserted
through the passages. This links the drive collar to the rotating drive shaft to translate
rotation of the drive collar to rotation of the rotatable drive shaft. The passages
and pin can also be used to attach the drive collar to the rotating drive shaft. In
one embodiment, the drive collar is secured to the rotating drive shaft using a fastener
728 that passes through a washer 730 engaging the bottom of the drive collar. The
fastener is attached to a fitting 732, for example, a threaded fitting, that is secured
to the second end of the rotating drive shaft.
[0139] In addition to being secured to the fixed bed frame using the support plate attached
to the fixed bed frame and the rotation actuator 720 in contact with the actuator
mount 642, the rotating drive shaft passes through the cylindrical collar 640 that
is attached to the fixed bed frame. The drive collar and rotation actuator as disposed
below the cylindrical collar, and the other elements of the rotation assembly are
located above the cylindrical collar. A bearing collar 734 is provided on either end
of the cylindrical collar. The rotating drive shaft passes through the bearing collars,
providing for rotation of the rotating drive shaft and a secure fit for the rotating
drive shaft. The rotation actuator extends between one of the mounting brackets 643
of the actuator mount and one of the arm assemblies 716. Selection of the mounting
bracket and arm assembly defines the direction of rotation, i.e., clockwise or counter
clockwise, of the bearing plate and the pivot assembly and articulating bed frame
mounted on the bearing plate.
[0140] Referring now to Figs. 28 and 36-37, the pivot includes a base frame 736 fixedly
attached to the bearing plate. In one embodiment, the base frame is attached to the
bearing plate using a plurality of fasteners 740. Suitable fasteners include threaded
fasteners, for example, threaded screws including knurled knobs with threaded screws.
In one embodiment, the base frame is attached to the bearing plate using two fasteners.
In another embodiment, the base frame is attached to the bearing plate using four
fasteners. The bearing plate includes a plurality of holes 741 (Fig. 29), including
threaded holes, to provide for attachment of the base frame to the bearing plate.
The base frame is attached to the bearing plate on a side opposite the plurality of
discrete bearings.
[0141] The base frame includes a pair of parallel beam members 742 in contact with the bearing
plate. At least one beam member is secured to the bearing plate with the plurality
of fasteners. Preferably, both beam members are secured to the bearing plate using
the plurality of fasteners, e.g., two fasteners. Each beam member includes a lower
flanged portion 750 in contact with the bearing plate and an upper flanged portion
752 that contacts the articulating bed frame. The lower flanged portion is spaced
from the upper flanged portion by a central vertical portion 754. The central vertical
portion has a thickness sufficient to accommodate the structures, frame elements and
actuators in the pivot assembly and the articulating bed frame. In one embodiment,
each central vertical portion includes a pivot hole 756 to accept a pivot point 758
(Figs. 28 and 26) on an arm of the second actuator assembly in the articulating bed
frame. This engagement connects the pivot assembly to the articulating bed frame and
provides the desired pivoting motion to raise the foot portions of the articulating
bed frame. Additional rigidity and structural strength are provided to each bean member
by a first vertical support 760 and a separate second vertical support 762 extending
between the lower flanged portion and the upper flanged portion. In one embodiment,
the first and second vertical supports are hollow square tubing.
[0142] The parallel beam members are connected by a first cross member 748 and a second
cross member 746 connected to and passing between the central vertical portions. In
one embodiment, the first cross member and the second cross member are parallel. In
one embodiment, both the first cross member and the second cross member are hollow
square metal tubing. Preferably, the cross-section of the first cross member square
tubing is larger than the cross-section of the second cross member. A pivot actuator
mounting bracket 764 is attached to the first cross member. The pivot actuator 766
is attached to the mounting bracket. In particular, the extensible arm 768 of the
pivot actuator is attached to the mounting bracket using a mounting pin 770 passing
through the mounting bracket and extensible arm. The mounting pin is secured in place
with a cotter pin 772. The drive portion 774 of the pivot actuator is attached to
the articulating bed frame and in particular the center portion of the articulating
bed frame. Therefore, extension of the pivot actuator moves and tilts the center portion
of the articulating bed frame, and therefore, the articulating bed frame, with respect
to the fixed frame and the horizontal plane 614 (Fig. 26).
[0143] The pivot assembly also includes at least one pivot arm 738 pivotally attached to
the base frame. Preferably, the pivot assembly includes two pivot arms. Each pivot
arm is attached to one of the parallel beam members. Suitable materials for the pivot
arms include hollow rectangular tubing. Each pivot arm is attached adjacent a first
end 782 to one of the parallel beam members at the second vertical support 762, extending
from the upper flange portion a distance less than or equal to a thickness 780 of
the lower flanged portion. The pivot arm pivots around a pivot arm axis 776 extending
through the pivot arm, the second vertical support and the beam member. Each pivot
arm rotates on bearing collars 778 extending through the pivot arm and second vertical
support. Each pivot arm, adjacent a second end 784 opposite the first end, is attached
to the center portion frame of the articulating bed frame. As the pivot actuator is
extended and push on the center portion of the articulating bed frame, the pivot arms
rotate with respect to the fixed frame in the direction of arrow Z (Fig. 28). This
lifts the second ends of the pivot arms up, defining an angle between the pivot arms
and the upper flanged portions of the beam members. As the second ends of the pivot
arms are attached to the center portion frame, the angel between the pivot arms and
the upper flanged portion is the tilt of the center portion, and therefore, the articulating
bed frame.
[0144] Exemplary embodiments provide a rotating and articulating bed configured as three
separate and discrete frames, a fixed bed frame, an articulating bed frame and a rotating
and pivoting frame, with the rotating and pivoting frame arranged as a rotation assembly
610 and a pivot assembly. The articulating bed frame, the pivoting assembly and the
rotation assembly are interconnected. However, each one of these three components
provide distinct adjustments in the rotating and articulating bed, i.e., articulation
of the bed surfaces in the articulating bed frame, tiling of the articulating bed
frame and rotating of the articulating bed frame. Each one of these three adjustments
is provided independent of the other two adjustments. In addition, the articulating
bed frame, pivot assembly, rotation assembly and fixed bed frame can be assembled
and disassembled, which facilitates shipping of the rotating and articulating bed
frame. The rotation assembly provides for rotation of the articulating bed frame around
a plurality of discrete roller bearings in either a first or a second direction of
rotation. The discrete roller bearings, in addition to providing improved rotational
motion, provide greater support and stability to the pivot assembly and the articulating
bed frame in particular for forces and loads applied to the articulating bed frame
away from a vertical axis around which the articulating bed frame rotates.