[0001] The present disclosure claims the benefit of priorities to the following Chinese
patent applications:
Chinese Patent Application No. 201811074864.2, titled "ONE-WAY VALVE AND SCROLL COMPRESSOR", filed with the Chinese National Intellectual
Property Administration on September 14, 2018; and
Chinese Patent Application No. 201821509943.7 titled "ONE-WAY VALVE AND SCROLL COMPRESSOR", filed with the Chinese National Intellectual
Property Administration on September 14, 2018,which are incorporated herein by reference
in their entireties.
FIELD
[0002] The present disclosure relates to a one-way valve and a scroll compressor having
the same.
BACKGROUND
[0003] The contents of this section only provide background information related to the present
disclosure, which may not constitute the prior art.
[0004] In the scroll compressor field, in order to prevent the scroll compressor from rotating
reversely when the scroll compressor is shut down, a one-way valve is generally installed
in the scroll compressor. Such one-way valve includes a valve seat formed with a valve
hole, a valve flap capable of opening or closing the valve hole, and a valve stop
that limits a displacement range of the valve flap and guides the movement of the
valve flap. When the scroll compressor operates, the fluid discharged from the valve
seat below the valve flap acts on the valve flap and drives the valve flap to move
upward, so that the valve hole is opened and the fluid is allowed to flow through
the one-way valve. When the scroll compressor is shut down, the valve flap moves downward
under the pressure of the return fluid to close the valve hole, thereby preventing
the fluid from flowing back.
[0005] However, in some circumstances, when the scroll compressor is shut down, the valve
flap may be subjected to the adhesion of lubricating oil or the pressure difference
between the two sides of the valve flap is insufficient, so that the valve flap cannot
move quickly downward to close the valve hole, resulting in reverse rotation noise
during shutdown and the risk of wearing and damage of parts. In addition, when the
scroll compressor operates, the valve flap may not be able to be stably maintained
in the above opened position, thereby generating operating noise and adversely affecting
the reliability of the scroll compressor.
[0006] Therefore, there is a desire for a one-way valve structure that can at least partially
solve the above-mentioned problems.
SUMMARY
[0007] An object of one or more embodiments of the present disclosure is to provide a one-way
valve which is able to reduce the working noise and improve the reliability of a scroll
compressor.
[0008] Another object of one or more embodiments of the present disclosure is to provide
a one-way valve that has a shorter response time, and is able to prevent backflow
of fluid and reduce the noise of the scroll compressor.
[0009] Another object of one or more embodiments of the present disclosure is to provide
a one-way valve that is able to prevent the reduced working efficiency of the scroll
compressor caused by excessive pressure drop loss while reducing noise and preventing
backflow of fluid.
[0010] Another object of one or more embodiments of the present disclosure is to provide
a one-way valve with improved stability and reliability.
[0011] In order to achieve one or more of the above objects, according to an aspect of the
present disclosure, the one-way valve includes: a valve seat, in which a valve hole
allowing the fluid to flow through is formed; a valve flap, which is arranged to be
located above the valve seat and configured to selectively open or close the valve
hole; a valve stop, which is arranged to be located above the valve flap and fixedly
connected to the valve seat, the valve stop includes a stopping portion configured
to limit a maximum displacement range of the valve flap and a guiding portion configured
to guide the movement of the valve flap; and a flow guide member, which is configured
to guide the fluid flowing through the one-way valve to control the force applied
by the fluid to the valve flap.
[0012] According to an aspect of the present disclosure, the flow guide member is configured
to enclose the stopping portion on an outer side of the stopping portion, and the
flow guide member extends at least between the valve seat and the stopping portion
in a vertical direction.
[0013] According to an aspect of the present disclosure, the flow guide member is configured
as a hollow cylindrical structure.
[0014] According to an aspect of the present disclosure, the flow guide member extends upward
from a first end portion to a second end portion in the vertical direction, wherein
the first end portion is flush with an upper surface of the valve seat or located
below the upper surface of the valve seat in the vertical direction, and the second
end portion is flush with the stopping portion or located above the stopping portion
in the vertical direction.
[0015] According to an aspect of the present disclosure, the flow guide member is fixed
to an outer peripheral surface of the valve seat by interference fit, or the flow
guide member is integrally formed with the valve seat.
[0016] According to an aspect of the present disclosure, the flow guide member extends downward
from the first end portion to the second end portion in the vertical direction, wherein
the first end portion is flush with the stopping portion or located above the stopping
portion in the vertical direction, and the second end portion is flush with the upper
surface of the valve seat or located below the upper surface of the valve seat in
the vertical direction.
[0017] According to an aspect of the present disclosure, the flow guide member is integrally
formed with the valve stop, or the flow guide member is fixed to an outer peripheral
surface of the valve stop by interference fit.
[0018] According to an aspect of the present disclosure, a clearance allowing fluid to flow
through is formed between the flow guide member and the stopping portion.
[0019] According to an aspect of the present disclosure, the guiding portion is inserted
through a central hole of the valve flap and fixedly connected into the valve seat,
and the valve flap is movable along the guiding portion.
[0020] According to another aspect of the present disclosure, a scroll compressor having
the one-way valve is provided.
[0021] According to yet another aspect of the present disclosure, another scroll compressor
is provided, this scroll compressor includes a partition plate that separates the
scroll compressor into a suction side and a discharge side, the partition plate has
an opening in fluid communication with a discharge port of a scroll compression mechanism
of the scroll compressor, and the scroll compressor is provided with a one-way valve
at the opening, where the one-way valve includes: a valve seat, in which a valve hole
allowing the fluid to flow through is formed; a valve flap, which is arranged to be
located above the valve seat and configured to selectively open or close the valve
hole; a valve stop, which is arranged to be located above the valve flap and fixedly
connected to the valve seat, the valve stop includes a stopping portion configured
to limit a maximum displacement range of the valve flap and a guiding portion configured
to guide the movement of the valve flap; and a flow guide member, which is fixed to
the partition plate and configured to guide the fluid flowing through the one-way
valve to control the force applied by the fluid to the valve flap.
[0022] According to another aspect of the present disclosure, a clearance is formed between
the flow guide member and the valve seat.
[0023] With the one-way valve according to the present disclosure, the flow direction of
the fluid flowing through the one-way valve can be guided and controlled due to the
arrangement of the flow guide member, so that the fluid at least partially exerts
a corresponding force on the valve flap in a desired direction, the valve flap is
stably maintained in the above opened position when the scroll compressor is running,
and the valve flap could move quickly downward to the closed position when the scroll
compressor is shut down, thereby reducing the working noise and shutdown noise, and
improving the efficiency and working reliability of the scroll compressor. In addition,
the flow area of the fluid can be increased by providing a clearance between the flow
guide member and the valve stop to allow fluid to flow through, so that the reduced
working efficiency of the scroll compressor caused by excessive pressure drop loss
can be avoided while reducing noise and preventing backflow of fluid.
BRIEF DESCRIPTION OF THE DRAWINGS
[0024] The features and advantages of one or more embodiments of the present disclosure
will become more readily understood from the following description with reference
to the accompanying drawings. The drawings described herein are for illustration only
and are not intended to limit the scope of the present disclosure in any way. The
drawings are not drawn to scale, and some features may be enlarged or minified to
show the details of a particular member. In the drawings:
Fig. 1 schematically shows an exploded perspective view of a one-way valve according
to a comparative example;
Fig. 2 schematically shows a cross-sectional view of a scroll compressor having the
one-way valve shown in Fig. 1;
Fig. 3 schematically shows a backflow path of fluid in the scroll compressor having
the one-way valve shown in Fig. 1;
Fig. 4 schematically shows an exploded perspective view of a one-way valve according
to a first embodiment of the present disclosure;
Fig. 5 schematically shows a partial cross-sectional view of a scroll compressor having
the one-way valve according to the first embodiment of the present disclosure;
Fig. 6 schematically shows a partial cross-sectional view of a scroll compressor having
the one-way valve according to a second embodiment of the present disclosure;
Fig. 7 schematically shows a partial cross-sectional view of a scroll compressor having
the one-way valve according to a third embodiment of the present disclosure;
Fig. 8 schematically shows a perspective view of an integrated member formed by a
flow guide member and a valve seat of the one-way valve according to the third embodiment
of the present disclosure;
Fig. 9 schematically shows a partial cross-sectional view of a scroll compressor having
the one-way valve according to a fourth embodiment of the present disclosure;
Figs. 10(a) and 10(b) schematically show perspective views of an integrated member
formed by a flow guide member and a valve stop of the one-way valve according to the
fourth embodiment of the present disclosure; and
Figs. 11(a) to 11(d) show pressure-time diagrams of pressures on the upper and lower
sides of a valve flap of the one-way valve structure provided with a flow guide member
according to the present disclosure, and of pressures on the upper and lower sides
of a valve flap of the one-way valve structure according to the comparative example
as shown in Fig. 1, when the scroll compressor working under different working conditions
is shut down.
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0025] The following description of various embodiments of the present disclosure is only
illustrative and is by no means intended to limit the present disclosure and the application
or usage thereof. The same reference numerals are used to designate like parts throughout
the drawings, and the construction of the same parts will not be repeated.
[0026] In addition, the structure of a one-way valve according to the present disclosure
will be described in the following by an example of the application of the one-way
valve in a scroll compressor. However, it can be understood that the one-way valve
structure according to the present disclosure is not limited to the application in
the scroll compressor, and can be used in any feasible application.
[0027] A one-way valve 100 according to a comparative example will be described below with
reference to Figs. 1 to 3, wherein, Fig. 1 schematically shows an exploded perspective
view of the one-way valve 100 according to the comparative example; Fig. 2 schematically
shows a cross-sectional view of a scroll compressor having the one-way valve 100 shown
in Fig. 1; and Fig. 3 schematically shows a backflow path of fluid in the scroll compressor
having the one-way valve shown in Fig. 1.
[0028] As shown in Fig. 2, the scroll compressor includes a substantially closed housing
20. The housing 20 may be formed by a substantially cylindrical body portion 22, a
top cover 24 arranged at one end of the body portion 22, and a bottom cover 26 arranged
at the other end of the body portion 22. A partition plate 30 is provided between
the top cover 24 and the body portion 22. The partition plate 30 is generally fixed
onto the top cover 24 and the body portion 22 by welding. Obviously, those skilled
in the art can conceive other suitable fixing methods. The partition plate 30 divides
the internal space of the housing 20 into a suction side and a discharge side, where
the space between the partition plate 30 and the top cover 24 forms the discharge
side, and the space between the partition plate 30 and the bottom cover 26 forms the
suction side. A discharge port 34 for discharging the compressed fluid is formed on
the discharge side. A scroll compression mechanism including a non-orbiting scroll
member 40 and an orbiting scroll member 50 is provided below the partition plate 30.
[0029] The one-way valve 100 may be provided at an opening 32 of the partition plate 30.
The opening 32 of the partition plate 30 is in fluid communication with the discharge
port of the non-orbiting scroll member 40, thereby allowing the compressed fluid to
flow from the discharge port of the scroll compression mechanism to the discharge
port 34 of the scroll compressor via the one-way valve 100 provided at the opening
32.
[0030] Fig. 1 shows a structural schematic view of the one-way valve 100 according to the
comparative example. As shown in Fig. 1, the one-way valve 100 includes a valve seat
110, a valve flap 120 and a valve stop 130. The valve seat 110 may be fixed to the
partition plate 30 in any suitable manner, such as welding, screwing, and so on. Preferably,
the valve seat 110 may be fixed to the partition plate 30 by interference fit for
ease of installation and disassembly. The valve seat 110 includes a substantially
annular outer wall 112 and a substantially annular inner wall 114, several partitions
113 are connected between the outer wall 112 and the inner wall 114. Valve holes 116
that allow fluid to flow through are formed between the adjacent partitions 113 and
the outer wall 112. The annular inner wall 114 is formed with a central hole 118.
The valve seat 110 may optionally include a bottom flange 117, and the bottom flange
117 may be engaged with the partition plate 30 so that the valve seat 110 is firmly
attached to the partition plate 30. The central hole 118 of the valve seat 110 is
connected with the valve stop 130. The valve stop 130 may include a stopping portion
134 and a guiding portion 136. The stopping portion 134 may be formed with a flange
extending circumferentially around the guiding portion 136, and through holes 135
that allow fluid to flow therethrough are formed in the stopping portion 134. The
guiding portion 136 may extend downward from a lower surface of the stopping portion
134, and the guiding portion 136 may be fixed into the central hole 118 of the valve
seat 110 by, for example, screwing. The guiding portion 136 is configured to allow
the valve flap 120 to move up and down along the guiding portion to selectively close
or open the valve holes 116, thereby allowing or preventing fluid from passing through
the valve holes 116. The valve flap 120 may be formed as an annular plate having a
central hole 125, wherein, the guiding portion 136 may be inserted through the central
hole 125 into the central hole 118 of the valve seat 110. The diameter of the central
hole 125 may be slightly greater than the diameter of the guiding portion 136, so
that a clearance is formed between the valve flap 120 and the guiding portion 136,
which allows the valve flap 120 to slide along the guiding portion 136. The maximum
displacement range of the valve flap 120 is limited by the stopping portion 134 above
the guiding portion 136.
[0031] Referring to Fig. 2, when the scroll compressor operates, the compressed fluid from
the scroll compression mechanism flows upward through the valve holes 116 of the one-way
valve 100 and acts on the valve flap 120 to move the valve flap 120 upward, thereby
opening the valve holes 116, so that the fluid can be discharged through the one-way
valve 100 toward the discharge port 34. When the scroll compressor is shut down, the
fluid flows back to the one-way valve 100 through the discharge port 34, and the valve
flap 120 moves downward due to its own gravity and the pressure of the backflow fluid,
thereby closing the valve holes 116 to prevent the fluid from flowing back to the
suction side.
[0032] However, the fluid discharged from the scroll compressor is generally mixed with
some lubricating oil, and the lubricating oil together with the fluid flows through
the one-way valve 100 and the lubricating oil may adhere to the one-way valve 100.
When the scroll compressor is shut down, the valve flap 120 is affected by the adhesive
force of the lubricating oil, so that the time for the valve flap 120 to fall onto
the valve seat 110 is prolonged. In particular, in the case of using high-viscosity
lubricating oil, the falling time of the valve flap 120 will be further prolonged.
In addition, in the case of a low mass flow, the force of the fluid acting on the
valve flap 120 may be small and insufficient to drive the valve flap 120 to fall quickly,
so the one-way valve 100 cannot immediately respond to the shutdown of the scroll
compressor to close the valve holes 116. In these cases, as shown by the arrow A in
Fig. 3, the fluid flows horizontally below the valve flap 120, and flows back through
the valve holes 116 to the scroll compression mechanism. Since the fluid below the
valve flap 120 generates a certain lift force on the valve flap 120, the time for
the valve flap 120 to respond to the shutdown of the scroll compressor is further
prolonged, thereby generating obvious noise, and deteriorating the noise level of
the scroll compressor. Furthermore, high-speed gas backflow causes the compressor
to reversely rotate at a high speed, and the internal parts of the compressor are
prone to damage under such high-speed reverse rotation. On the other hand, when the
scroll compressor operates, the force of the fluid acting on the valve flap 120 may
be insufficient to maintain the valve flap 120 firmly in the opened position away
from the valve seat 110, thereby causing the valve flap 120 to sway, generating working
noise, and reducing the working reliability of the scroll compressor, especially in
the case of low-frequency variable-speed scroll compressors or low mass flow.
[0033] In order to solve the above-mentioned problems, the present inventor conceived an
improved one-way valve structure, which includes a flow guide member. The flow guide
member is able to guide and control the flow direction of the fluid when the fluid
flows through the one-way valve, so that the fluid at least partially exerts a force
on the valve flap in a desired direction, and the response time of the one-way valve
is thereby shortened. As a result, the objects of noise reduction and improvement
of efficiency and working reliability of the scroll compressor are achieved.
[0034] Hereinafter, the structure of the one-way valve according to the present disclosure
will be described in further detail in conjunction with Figs. 4 to 10(b).
[0035] Fig. 4 schematically shows an exploded perspective view of a one-way valve 200 according
to a first embodiment of the present disclosure. Fig. 5 schematically shows a partial
cross-sectional view of a scroll compressor having the one-way valve 200 according
to the first embodiment of the present disclosure. As shown in Fig. 4, the one-way
valve 200 according to one embodiment of the present disclosure includes a valve seat
210, a valve flap 220 and a valve stop 230. The structures of the valve seat 210,
the valve flap 220, and the valve stop 230 according to the present embodiment are
similar to the structures of the corresponding components of the one-way valve 100
shown in Fig. 1, and will not be described herein again.
[0036] Unlike the structure of the one-way valve 100 shown in Fig. 1, the one-way valve
200 of the embodiment shown in Fig. 4 may include a flow guide member 240 arranged
around the valve seat 210. In the embodiment shown in Fig. 5, the flow guide member
240 is fixed to the valve seat 210 by interference fit. Of course, any other suitable
fixing methods such as threading, welding, etc. could also be used. The flow guide
member 240 may be formed in a cylindrical shape enclosing the valve seat 210. Of course,
the flow guide member 240 is not limited to the shape as shown, and may be oval, rectangular,
triangular, or in any other suitable shape. When the scroll compressor operates, due
to the restriction of the flow guide member 240, the compressed fluid discharged from
valve holes 216 can be concentrated on a region of the valve flap 220, thereby increasing
the lift force applied to the valve flap 220, shortening the response time of the
one-way valve 200, and firmly maintaining the valve flap 220 in the opened position
away from the valve seat 210 so as to reduce the working noise and improve the working
reliability of the scroll compressor.
[0037] As shown in Fig. 5, the flow guide member 240 extends upward from a first end portion
242 to a second end portion 244 in a vertical direction. Herein, the first end portion
242 is exemplarily illustrated as being located below an upper surface of the valve
seat 210 and on the partition plate 30. However, the present disclosure is not limited
to this, and the first end portion 242 may be arranged at other positions below the
upper surface of the valve seat 210. The second end portion 244 of the flow guide
member 240 may be arranged to be flush with a lower surface of the stopping portion
234 of the valve stop 230. More preferably, as shown in Fig. 5, the second end portion
244 of the flow guide member 240 may be arranged to be flush with the upper surface
of the stopping portion 234, or the second end portion 244 may be arranged to be located
above the upper surface of the stopping portion 234. In this case, when the scroll
compressor is shut down, as shown by arrow B in Fig. 5, the backflow fluid from the
discharge port 34 is guided by the flow guide member 240 to flow to a position above
the stopping portion 234, and then flows downward through the through holes 235 of
the stopping portion 234, so that the fluid exerts a downward pressure on the valve
flap 220. Therefore, the valve flap 220 can quickly move downward to the valve seat
210 to close the valve hole 216, thereby achieving the objects of reducing noise and
improving the working efficiency of the scroll compressor. Although the size of the
valve flap 220 in the Fig. 5 is shown as being basically corresponding to the size
of the stopping portion 234 of the valve stop 230, those skilled in the art should
understand that the size of the stopping portion 234 may be larger or smaller than
the size of the valve flap 220. In a case that the size of the stopping portion 234
is smaller than the size of the valve flap 220, the backflow fluid can directly act
on the valve flap 220 on an outer edge of the valve flap 220 without passing through
the through holes 235.
[0038] Preferably, a clearance may be provided between the flow guide member 240 and the
stopping portion 234, so that when the scroll compressor operates, the compressed
fluid can be discharged through the clearance, thereby increasing the flow area of
the fluid and avoiding the drop of working efficiency of the scroll compressor caused
by excessive pressure drop loss. Although it is shown in this exemplary embodiment
that four through holes 235 are formed in the stopping portion 234, those skilled
in the art should understand that the stopping portion 234 may be formed with more
or fewer through holes. Preferably, the through holes 235 are arranged symmetrically
with respect to a guiding portion 236, so that the force of the fluid is symmetrically
applied to the valve flap 220, thereby improving the stability and reliability of
the movement of the valve flap 220. Similarly, the valve seat 210 may be formed with
at least one valve hole 235. In addition, the valve seat 210, the valve flap 220,
and the valve stop 230 are not limited to the shapes shown, but may have any other
suitable shapes such as shapes having a square or rectangular cross section.
[0039] Optionally, the flow guide member 240 may be provided on only one side of the valve
seat 210, that is, arranged around the valve seat 210 partially. For example, in the
scroll compressor shown in Fig. 5, the flow guide member 240 could be formed only
on the right side of the valve seat 210, that is, the side where the discharge port
34 is located.
[0040] Fig. 6 schematically shows a partial cross-sectional view of a scroll compressor
having a one-way valve 300 according to a second embodiment of the present disclosure.
As shown in Fig. 6, the one-way valve 300 according to the second embodiment of the
present disclosure includes a valve seat 310, a valve flap 320, a valve stop 330 and
a flow guide member 340. The structures of the valve seat 310, the valve flap 320,
the valve stop 330, and the flow guide member 340 according to the present embodiment
are similar to the structures of the corresponding components of the one-way valve
200 shown in Fig. 5, and will not be described herein again. Unlike the structure
of the one-way valve 200 shown in Fig. 5, the flow guide member 340 of the one-way
valve 300 of the embodiment shown in Fig. 6 is fixed to the partition plate 30, rather
than the valve seat 310. The flow guide member 340 may be fixed to the partition plate
30 by, for example, welding. In this embodiment, the flow guide member 340 is spaced
apart from an outer edge of the valve seat 310, thereby increasing the clearance between
the flow guide member 340 and the valve stop 330. Thus, in the one-way valve 300 according
to the present embodiment, the flow area of the fluid flowing through the one-way
valve 300 can be increased without affecting the guiding of the fluid by the flow
guide member 340, thereby further avoiding excessive pressure drop loss.
[0041] Fig. 7 schematically shows a partial cross-sectional view of a scroll compressor
having a one-way valve 400 according to a third embodiment of the present disclosure.
The structures of a valve flap 420 and a valve stop 430 according to the present embodiment
are similar to the structures of the corresponding components of the one-way valves
200, 300 shown in Figs. 5 and 6, and will not be described herein again. Unlike the
structure of the one-way valves 200, 300 shown in Figs. 5 and 6, a flow guide member
440 of the one-way valve 400 of the embodiment shown in Fig. 7 is integrated with
the valve seat 410 to form an integrated member. It should be understood that the
term "integrated member" herein refers to an integrally formed part, rather than two
separate parts that are mechanically connected or fixed to each other. Fig. 8 schematically
shows a perspective view of the integrated member formed by the flow guide member
440 and the valve seat 410 of the one-way valve 400 according to the third embodiment
of the present disclosure. As shown in Fig. 8, the flow guide member 440 may extend
upward from an upper surface of the valve seat 410 to enclose the valve stop 430.
In this case, a first end portion 442 of the flow guide member 440 is arranged to
be flush with the upper surface of the valve seat 410. Optionally, the flow guide
member 440 extends upward along an outer edge of an upper surface of the valve seat
410 to separate from the valve stop 430 and the valve flap 420 with a sufficient clearance
while being able to guide the flow direction of the fluid, thereby facilitating the
assembly and use of the one-way valve 400 and avoiding excessive pressure drop loss.
[0042] Fig. 9 schematically shows a partial cross-sectional view of a scroll compressor
having a one-way valve 500 according to a fourth embodiment of the present disclosure.
The structures of a valve seat 510 and a valve flap 520 according to the present embodiment
are similar to the structures of the corresponding components of the one-way valves
200, 300 shown in Figs. 5 and 6, and will not be described herein again. Unlike the
structure of the one-way valves 200, 300 shown in Figs. 5 and 6, a flow guide member
540 of the one-way valve 500 of the embodiment shown in Fig. 9 is integrated with
a valve stop 530 to form an integrated member. Figs. 10(a) and 10(b) schematically
show perspective views of the integrated member formed by the flow guide member 540
and the valve stop 530 of the one-way valve 500 according to the fourth embodiment
of the present disclosure. As shown in Figs. 10(a) and 10(b), the valve stop 530 may
be formed with extension portions 532 extending outward from a stopping portion 534,
and the flow guide member 540 may extend downward from an outer edge of the extension
portions 532. Moreover, as shown in Fig. 9, the flow guide member 540 extends downward
from a first end portion 542 to a second end portion 544 in the vertical direction.
Although Fig. 9 exemplarily shows that the first end portion 542 is arranged to be
flush with an upper surface of the stopping portion 534 and the second end portion
544 is arranged to be flush with an upper surface of the valve seat 510, those skilled
in the art should understand that the first end portion 542 may be arranged to be
located above the stopping portion 534 and the second end portion 544 may be arranged
to be located below the upper surface of the valve seat 510. In this embodiment, the
holes 538 are formed between the adjacent extension portions 532 and the flow guide
member 540 to increase the flow area of the fluid. The multiple holes 538 may be symmetrically
arranged on the integrated member, so that the force exerted by the fluid is evenly
distributed, the valve flap 520 can move stably, and the stability and reliability
of the one-way valve and the scroll compressor are improved. Although it is shown
in this embodiment that four extension portions 532 are provided between the flow
guide member 540 and the stopping portion 534 of the formed integrated member, it
is conceivable that the integrated member may be formed with more or fewer extension
portions 532. In addition, the number of through holes 535 of the valve stop 530 shown
in Fig. 10(a) is also only exemplary. Although the embodiment in which the flow guide
member 540 and the valve stop 530 are formed as an integrated member is specifically
described herein, the configuration in which the flow guide member is fixed to the
valve stop by other means such as interference fit obviously shall still fall in the
scope of the present disclosure.
[0043] Figs. 11(a) to 11(d) show pressure-time diagrams of pressures on the upper and lower
sides of the valve flap of the one-way valve when the scroll compressor is shut down.
Because the valve flap moves downward to close the valve hole when a significant pressure
difference occurs, the time when the significant pressure difference occurs can be
considered as the response time of the one-way valve in response to the shutdown of
the scroll compressor. Figs. 11(a) and 11(b) show the pressure change of the one-way
valve in the compressor working under a large pressure difference, where Fig. 11(a)
shows the pressure change of the one-way valve of the comparative example shown in
Fig. 1, and Fig. 11(b) shows the pressure change of the one-way valve having the flow
guide member according to the embodiment of the present disclosure. Besides, Figs.
11(c) and 11(d) show the pressure change of the one-way valve in the compressor working
under a small pressure difference, where Fig. 11(c) shows the pressure change of the
one-way valve of the comparative example shown in Fig. 1, and Fig. 11(d) shows the
pressure change of the one-way valve having the flow guide member according to the
embodiment of the present disclosure. By comparing Figs. 11(a) and 11(b), it can be
seen that, in a case that the scroll compressor is shut down under a large pressure
difference, the one-way valve of the comparative example without the flow guide member
requires a response time of 0.2s, while the one-way valve having the flow guide member
according to the present disclosure requires a response time of 0.1s, that is, the
response time is shortened. In a case that the scroll compressor is shut down under
a small pressure difference, as shown in Fig. 11(c), the one-way valve of the comparative
example without the flow guide member requires a response time of up to 0.5s, while
the one-way valve having the flow guide member according to the present disclosure
as shown in Fig. 11(d) requires a response time of 0.2s, compared with the one-way
valve of the comparative example, the response time is significantly shortened. It
can be seen that the one-way valve structure according to the present disclosure has
a shorter response time, which is beneficial to reducing the noise level of the scroll
compressor. Besides, since the one-way valve quickly closes the valve hole, the fluid
is prevented from flowing back to the scroll compression mechanism, which avoids the
internal parts of the compressor from being damaged due to high-speed reverse rotation.
[0044] Those skilled in the art should understand that the features described in relation
to one aspect of the present disclosure are also applicable to other aspects of the
present disclosure. While various embodiments of the present disclosure have been
described herein in detail, it is conceivable that the present disclosure is not limited
to the specific embodiments described and illustrated herein in detail, and other
variations and modifications can be implemented by the person skilled in the art without
departing from the essence and scope of the present disclosure. All the variations
and modifications are within the scope of the present disclosure. Moreover, all of
the components described herein can be replaced by other technically equivalent components.
1. A one-way valve (200, 300, 400, 500), comprising:
a valve seat (210, 310, 410, 510) in which a valve hole (216, 316, 416, 516) allowing
fluid to flow through is formed;
a valve flap (220, 320, 420, 520), which is arranged to be located above the valve
seat (210, 310, 410, 510) and configured to selectively open or close the valve hole
(216, 316, 416, 516);
a valve stop (230, 330, 430, 530), wherein the valve stop is arranged to be located
above the valve flap and fixedly connected to the valve seat, the valve stop comprises
a stopping portion (234, 334, 434, 534) configured to limit a maximum displacement
range of the valve flap and a guiding portion (236, 336, 436, 536) configured to guide
movement of the valve flap; and
a flow guide member (240, 340, 440, 540), which is configured to guide the fluid flowing
through the one-way valve (200, 300, 400, 500) to control a force applied by the fluid
to the valve flap (220, 320, 420, 520).
2. The one-way valve according to claim 1, wherein the flow guide member (240, 340, 440,
540) is configured to enclose the stopping portion (234, 334, 434, 534) on an outer
side of the stopping portion, and the flow guide member extends at least between the
valve seat (210, 310, 410, 510) and the stopping portion in a vertical direction.
3. The one-way valve according to claim 2, wherein the flow guide member (240, 340, 440,
540) is configured as a hollow cylindrical structure.
4. The one-way valve according to claim 2, wherein the flow guide member (240, 340, 440,
540) extends upward from a first end portion to a second end portion in the vertical
direction, wherein the first end portion is flush with an upper surface of the valve
seat or located below the upper surface of the valve seat in the vertical direction,
and the second end portion is flush with the stopping portion or located above the
stopping portion in the vertical direction.
5. The one-way valve according to claim 4, wherein
the flow guide member (240) is fixed to an outer peripheral surface of the valve seat
(210) by interference fit, or the flow guide member (440) is integrally formed with
the valve seat (410).
6. The one-way valve according to claim 2, wherein
the flow guide member (540) extends downward from a first end portion to a second
end portion in the vertical direction, wherein the first end portion is flush with
the stopping portion or located above the stopping portion in the vertical direction,
and the second end portion is flush with an upper surface of the valve seat or located
below the upper surface of the valve seat in the vertical direction.
7. The one-way valve according to claim 6, wherein
the flow guide member (540) is integrally formed with the valve stop (530), or the
flow guide member is fixed to an outer peripheral surface of the valve stop by interference
fit.
8. The one-way valve according to any one of claims 1 to 7, wherein
a clearance allowing the fluid to flow through is formed between the flow guide member
(240, 340, 440, 540) and the stopping portion.
9. The one-way valve according to any one of claims 1 to 7, wherein the guiding portion
(236, 336, 436, 536) is inserted through a central hole of the valve flap (220, 320,
420, 520) and fixedly connected into the valve seat (220, 320, 420, 520), and the
valve flap (220, 320, 420, 520) is movable along the guiding portion (236, 336, 436,
536).
10. A scroll compressor, comprising the one-way valve according to any one of claims 1
to 9.
11. A scroll compressor, comprising a partition plate (30) configured to separate the
scroll compressor into a suction side and a discharge side, wherein the partition
plate has an opening (32) in fluid communication with a discharge port of a scroll
compression mechanism of the scroll compressor, and the scroll compressor is provided
with a one-way valve (300) at the opening (32), wherein the one-way valve comprises:
a valve seat (310) in which a valve hole (316) allowing fluid to flow through is formed;
a valve flap (320), which is arranged to be located above the valve seat (310) and
configured to selectively open or close the valve hole (316);
a valve stop (330), wherein the valve stop is arranged to be located above the valve
flap and fixedly connected to the valve seat, and the valve stop comprises a stopping
portion (334) configured to limit a maximum displacement range of the valve flap and
a guiding portion (336) configured to guide movement of the valve flap; and
a flow guide member (340), which is fixed to the partition plate (30) and configured
to guide the fluid flowing through the one-way valve (300) to control a force applied
by the fluid to the valve flap (320).
12. The scroll compressor according to claim 11, wherein
a clearance is formed between the flow guide member (340) and the valve seat (310).