TECHNICAL FIELD
[0001] The present disclosure relates to a cutting tool. More specifically, the present
disclosure relates to the cutting tool which allows ease of blade replacement for
common users.
BACKGROUND
[0002] Cutting tools such as secateurs, loppers, rakes, pliers are used for performing cutting
action using one or more blades. Put simply, such tools provide increased mechanical
assistance and ease of operation to a common user to conveniently perform operations
on objects such as branches having varying dimensions. Further, the cutting tools
provide benefits such as trapping bypass cutting or simply "bypass" which allows pruning/cutting
by the cutting tools while holding an object (i.e. branch) with one of the cutting
edges.
[0003] However, there may be many instances where working with the cutting tools may wear
the one or more blades. The cutting efficiency of the cutting tool may again be restored
by replacing the one or more blades which undergoes wear or becomes blunt. The replacement
of the blunt blade of conventional cutting tools may involve a cumbersome process
along with a need of additional cost and weights. Such replacement action for the
blade may seem highly complex and time consuming, particularly for the common user.
[0004] An example of a cutting tool is provided in
US patent application 2016/0,219,793 (hereinafter referred to as '793 reference). The '793 reference provides a cutting
tool. The cutting tool includes an enclosure. The cutting tool further includes a
first blade and a second blade. The cutting tool further includes a dowel clamping
piece. At least one of the first blade and the second blade is replaceable. The dowel
clamping piece is taken out to pull at least one of the first blade and the second
blade. However, the '793 reference falls short of providing a smooth and safe application
with user-friendly replacement of blade(s) of the cutting tool.
[0005] Thus, there is a need of an improved cutting tool which allows ease of replacement
of one or more blades of the cutting tool.
SUMMARY
[0006] In view of the above, it is an objective of the present invention to solve or at
least reduce the drawbacks discussed above. The objective is at least partially achieved
by a cutting tool. The cutting tool includes a first blade. The cutting tool further
includes a second blade. The second blade is pivotally coupled to the first blade.
The first blade and the second blade together perform a cutting action on an object
placed between them. The cutting tool further includes a drive unit. The drive unit
is operatively coupled to at least one of the first blade and the second blade. The
drive unit is configured to selectively provide a supplemental motor force to assist
a movement of at least one of the first blade and the second blade to perform the
cutting action. The cutting tool further includes a rope. The rope is operatively
coupled to the drive unit. The rope provides force for a movement of the first blade.
The cutting tool is characterized in that an adapter is operatively coupling the first
blade with the rope. Thus, the present disclosure provides a simple, convenient and
user-friendly replacement of a blade (i.e. the first blade) of the cutting tool.
[0007] According to an embodiment of the present invention, the adapter has an opening to
removably fit the first blade with the adapter. The adapter allows on-demand replacement
of the first blade through the opening of the adapter.
[0008] According to an embodiment of the present invention, a removable nut and/or screw
is provided at the pivoted position of the first blade and the second blade. The removable
nut and/or screw allows ejection of the first blade on disassembly of the removable
nut and/or screw. So, the removable nut and/or screw provides a convenient arrangement
to eject the first blade without any deformations of other parts of the cutting tool.
[0009] According to an embodiment of the present invention, the drive unit includes a motor,
a gearbox, a drum, a printed circuit board assembly (PCBA) and a battery to selectively
provide the supplemental motor force. This supplemental motor force by the drive unit
provides the mechanical advantage to assist cutting action by the blades.
[0010] According to an embodiment of the present invention, the cutting tool includes a
slider or trigger to activate or deactivate the drive unit. This allows to have a
safe and convenient operation of the cutting tool with the provision of the slider
or trigger.
[0011] Other features and aspects of this invention will be apparent from the following
description and the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The invention will be described in more detail with reference to the enclosed drawings,
wherein:
FIG. 1 shows a perspective view of a cutting tool, in accordance with an aspect of the present
disclosure;
FIG. 2 shows a perspective view of a drive unit within the cutting tool, in accordance with
an aspect of the present disclosure;
FIG. 3 shows a perspective view of an adapter of the cutting tool, in accordance with an
aspect of the present disclosure;
FIG. 4 shows a perspective view of the cutting tool of FIG. 1 after disassembly of a removable nut and/or screw, in accordance with an aspect of
the present disclosure; and
FIG. 5 shows a perspective view of the cutting tool during disassembly of a first blade,
in accordance with an aspect of the present disclosure.
DESCRIPTION OF EMBODIMENTS
[0013] The present invention will be described more fully hereinafter with reference to
the accompanying drawings, in which example embodiments of the invention incorporating
one or more aspects of the present invention are shown. This invention may, however,
be embodied in many different forms and should not be construed as limited to the
embodiments set forth herein; rather, these embodiments are provided so that this
disclosure will be thorough and complete, and will fully convey the scope of the invention
to those skilled in the art. For example, one or more aspects of the present invention
may be utilized in other embodiments and even other types of structures and/or methods.
In the drawings, like numbers refer to like elements.
[0014] Certain terminology is used herein for convenience only and is not to be taken as
a limitation on the invention. For example, "upper", "lower", "front", "rear", "side",
"longitudinal", "lateral", "transverse", "upwards", "downwards", "forward", "backward",
"sideward", "left," "right," "horizontal," "vertical," "upward", "inner", "outer",
"inward", "outward", "top", "bottom", "higher", "above", "below", "central", "middle",
"intermediate", "between", "end", "adjacent", "proximate", "near", "distal", "remote",
"radial", "circumferential", or the like, merely describe the configuration shown
in the Figures. Indeed, the components may be oriented in any direction and the terminology,
therefore, should be understood as encompassing such variations unless specified otherwise.
[0015] FIG. 1 illustrates a cutting tool
100. The cutting tool
100 of the present disclosure is illustrated as secateurs, however, the present disclosure
may be readily applied to any cutting tool
100 such as, but not limited to, a lopper, shear, scissor etc. with two or more cutting
edges. The cutting tool
100 includes one or more blades i.e. a first blade
102 and a second blade
104. The second blade
104 is pivotally coupled to the first blade
102. The first blade
102 and the second blade
104 together perform a cutting action on an object (generally branches and the like)
placed between them.
[0016] The cutting tool
100 further includes a removable nut and/or screw
106. The removable nut and/or screw
106 is provided at the pivoted position of the first blade
102 and the second blade
104. The removable nut and/or screw
106 allows ejection of the first blade
102 (best illustrated through
FIGS. 4, and
5) on disassembly of the removable nut and/or screw
106. The removable nut and/or screw
106 provides a convenient arrangement to eject the first blade
102 without any deformations of other parts of the cutting tool
100. In some embodiments, the removable nut and/or screw
106 may be any one or more of a coupling nut, a flange nut, a hex nut, a lock nut, a
slotted nut, a square nut, a wheel nut and the like.
[0017] Moreover, the cutting tool
100 includes one or more handles i.e. a top handle
108 and a bottom handle
110 which are operatively coupled with the second blade
104 and the first blade
102 respectively. In one embodiment the cutting tool
100 further includes a lid
132.
[0018] In some embodiments, the one or more blades i.e. the first blade
102 and the second blade
104 may be one or more of a clip point blade, a drop point blade, a gut hook blade, a
hawkbell blade, a needle point blade, a straight back blade, a sheepsfoot blade, a
spear point blade or any other blade as used or known in the art. Further, the first
blade
102 and the second blade
104 may be made of steel or any other material as used or known in the art. Choice of
the material for any of the first blade
102 and the second blade
104 will generally depend upon factors such as life, application, weight or other parameters
related to the cutting tool
100. However, the present disclosure is not to be limited by the type of the first blade
102 and the second blade
104 in any manner.
[0019] During implementation, at least one of the first blade
102 and the second blade
104 may be a fixed blade while the other performs desired cutting action. Alternately
or additionally, both the first blade
102 and the second blade
104 may be movable during the cutting action.
[0020] FIG. 2 illustrates the cutting tool
100 which includes a drive unit
130. The drive unit
130 includes a motor
112 and a gearbox
114. The drive unit
130 further includes a drum
116 comprising a clutch, a retraction spring and a winch. Further, the drive unit
130 includes a printed circuit board assembly (PCBA)
118 and a battery
120. In one embodiment the battery
120 is covered by the lid
132, as will be evident through combined reference to
FIGS. 1, 2. The lid
132 may be assembled, disassembled to gain access to the battery
120. The lid
132 may be assembled or disassembled with the top handle
108 using any connection such as, but not limited to, sliding, snap-fits, magnetic coupling,
push-fits and the like. The drive unit
130 may be operatively coupled to at least one of the first blade
102 and the second blade
104. The drive unit
130 is configured to selectively provide a supplemental motor force to assist a movement
of at least one of the first blade
102 and the second blade
104 to perform the cutting action.
[0021] As illustrated in
FIG. 2, the cutting tool
100 could also include a slider or trigger to activate or deactivate the drive unit
130. In the depicted embodiment this slider or trigger is realized in top of the cutting
tool
100 as slider or trigger
122, alternatively it as well could be realized as a slider or trigger. On engaging,
moving or pressing the slider or trigger
122 the drive unit
130 gets switched on and off and thus the cutting tool
100 becomes convenient and safe to handle by common users. The drive unit
130 may be deactivated for instances which may require to save/extend battery life or
allow uninterrupted operation of the power-assisted cutting tool
100, such as for low battery conditions. In such instances of the deactivated drive unit
130, it could be possible that the motor
112 will remain in a disengaged/OFF state leading to a purely user-based cutting action
by the cutting tool
100, without any supplemental motor force. In one embodiment the slider or trigger
122 might also look the cutting tool
100 in a closed status.
[0022] In some embodiments, the slider or trigger
122 may be a button, a knob, a single pole single throw switch, a single pole double
throw switch, a double pole single throw switch, a double pole double throw switch,
a push-button switch, a toggle switch, a limit switch, a float switch, and the like.
Alternately or additionally, a button, a knob, or any other switching means as used
or known in the relevant art may be present in place of the switch
122.
[0023] In a preferred embodiment, all components of the drive unit
130 are housed in a single handle i.e. the top handle
108 as best illustrated in
FIG. 2 with the cutting tool being in closed status. This helps in reducing the thickness,
dimensions, ergonomic profile or spatial footprint of the bottom handle
110. This even allows the combined profile of the top handle
108, and the bottom handle
110 to be looked at as one part, particularly during closed state of the first handle
108, when at least a part of the second handle
110 at least partially encloses the back portion
111 of the first handle
108. This advantageous ergonomic profile can be seen with the side view of the cutting
tool
100 of
FIG. 2. By this it also becomes possible to realize the first handle
108 as a slim bottom handle that allows the operation of the cutting tool even with small
hands
[0024] FIG. 3 illustrates details with the bottom handle
110 (shown in the bottom of the drawing) and the top handle
108 (shown on the top of the drawing) of the cutting tool
100 in a closed position. The cutting tool
100 having a spring
124. The cutting tool
100 further includes a rope
126 transmitting the force from the drive unit
130 inside the top handle
108 into the bottom handle
110 and an adapter
128 inside of the bottom handle
110. The adapter
128 finds application for pre-fixing the spring
124 and the rope
126 with the bottom handle
110, without any direct engagement or contact of the spring
124 and the rope
126 with the bottom handle
110, as best illustrated in
FIG. 3. The first blade
102 is passing through the adapter
128. The piercing of the first blade
102 through the adapter
128 helps in securing or locking of the first blade
102 within the adapter
128, and/or the bottom handle
110 as per the requirement.
[0025] During implementation, a connection of the adapter
128 with the first blade
102 may be achieved by pushing, sliding, and piercing the first blade
102 through the adapter
128. The adapter
128 may be made up of one or more of a material like plastic, rubber, glass and the like.
Additionally, or alternatively, the first blade
102 may slide, pierce, pass into the adapter
128. The adapter
128 allows the smooth movement or disassembly of the first blade
102 by simple pulling action on the first blade
102, after removal of the removal nut and/or screw
106 as illustrated in
FIG. 4. The removable nut and/or screw
106 may be disassembled by use of hand tools or by any other way convenient for the common
user. On taking off the removable nut and/or screw
106, the first blade
102 may be disassembled from the cutting tool
100, as illustrated in
FIG. 5. Then, the disassembled first blade
102 allows its substitution with another blade which may be another first blade
102 (not shown), which may have a sharp cutting edge or any other desired feature. The
substituted blade i.e. the another first blade
102, for the replaced first blade
102, may have different design, profile etc. with same basic features, or structure which
may allow it to desirably engage with the adapter
128.
[0026] FIG. 5 illustrates the disassembling of the first blade
102 from the cutting tool
100. The first blade
102 may be removed or discarded by pushing, sliding the first blade
102 manually or by providing a button (not shown) which on pressing takes the first blade
102 out. In some embodiments, an indicator (not shown) may be provided. to confirm the
configuration of the substituted blade (i.e. the another first blade
102), for the first blade 102. The indicator may indicate either that the first blade
102 is in a working state or not. The indications may be given by different ways like
buzzing, flashing a light, change of color and any such techniques as known or used
in the art.
[0027] In the drawings and specification, there have been disclosed preferred embodiments
and examples of the invention and, although specific terms are employed, they are
used in a generic and descriptive sense only and not for the purpose of limitation
of the scope of the invention being set forth in the following claims.
LIST OF ELEMENTS
[0028]
- 100
- Cutting Tool
- 102
- First Blade
- 104
- Second Blade
- 106
- Removable Nut and/or Screw
- 108
- Top Handle
- 110
- Bottom Handle
- 112
- Motor
- 114
- Gear Box
- 116
- Drum
- 118
- Printed Circuit Board Assembly (PCBA)
- 120
- Battery
- 122
- Slider or Trigger
- 124
- Spring
- 126
- Rope
- 128
- Adapter
- 130
- Drive Unit
- 132
- Lid