BACKGROUND OF THE INVENTION
1. Field of the Invention
[0001] The present invention relates to a yarn joining device, a winding unit, and a yarn
winding machine that includes the yarn joining device.
2. Description of the Related Art
[0002] A yarn joining device that joins two yarns by intertwining tip ends of the yarns
is disclosed in Japanese Patent Application Laid-open No.
2019-23120. The yarn joining device includes a twisting section that intertwines the two yarns
and a twisting stopping lever that suppresses transmission of twisting of the two
yarns on the other side of the twisting section by pressing and bending the two yarns.
The twisting stopping lever is rotatably driven by a spring and a position thereof
is regulated by a separately provided lever member that is driven by a driving motor.
Moreover, the yarn joining device includes a stopper that determines a rotation range
of the twisting stopping lever. When the two yarns are being intertwined, a part of
the twisting stopping lever touches the stopper, thereby determining a stopping position
of the twisting stopping lever.
[0003] Incidentally, the most appropriate pressing position at which the yarn shall be pressed
by the twisting stopping lever differs depending on the thickness and the like of
the yarn. For example, if a thin yarn is bent excessively by the twisting stopping
lever, then the twisting can concentrate on the part at which the yarn is pressed,
making the yarn easily breakable. On the other hand, if a thick yarn is not sufficiently
bent, the twisting is transmitted to a base end side of the yarn. Therefore, depending
on the thickness and the like of the yarns, it is necessary to adjust a stopping position
(pressing position) of the yarns at which the yarn shall be stopped (pressed) by the
twisting stopping lever at the time of intertwining the two yarns. In the yarn joining
device disclosed in Japanese Patent Application Laid-open No.
2019-23120, the pressing position is adjusted by adjusting the position of the stopper. However,
because in the conventional yarn joining device the position of the stopper needs
to be adjusted manually by an operator, extra efforts are required for such adjustment.
SUMMARY OF THE INVENTION
[0004] An object of the present invention is to reduce the efforts involved in adjustment
of a pressing position of a twisting stopping lever.
[0005] According to one aspect of the present invention, a yarn joining device includes
a twisting section that joins two yarns by intertwining tip ends thereof; a twisting
stopping lever that includes a first twisting stopping member that is movable between
a waiting position in which the first twisting stopping member does not come in contact
with the two yarns, and a pressing position in which the first twisting stopping member
presses one of the two yarns on one side in a predetermined moving direction from
the waiting position thereby suppressing transmission of twisting on the other side
of the pressed yarn end, and a second twisting stopping member that is movable between
a waiting position in which the second twisting stopping member does not come in contact
with the two yarns, and a pressing position in which the second twisting stopping
member presses the other of the two yarns thereby suppressing transmission of twisting
on the other side of pressed yarn end; an adjustment driving section that changes
the pressing position of the twisting stopping lever in the movement direction; a
movement driving section that movably drives the twisting stopping lever in the movement
direction; moving members that include the twisting stopping lever and are movably
driven by the movement driving section; and a stopper that regulates movement of the
twisting stopping lever to one side in the movement direction when the twisting stopping
lever is in contact with the moving members. The adjustment driving section is provided
separately from the movement driving section and is capable of changing the pressing
position by driving the stopper.
[0006] According to another aspect of the present invention, a winding unit includes a yarn
supplying section in which a yarn supplying bobbin from which yarn can be pulled is
arranged; a winding section that winds a yarn pulled from the yarn supplying section
onto a winding bobbin to form a package; a unit controller that controls the winding
section, and a yarn joining section that includes the above yarn joining device and
joins the yarn disconnected between the yarn supplying section and the yarn winding
section in a yarn running direction. The adjustment driving section is controlled
by the unit controller.
[0007] According to still another aspect of the present invention, a yarn winding machine
includes a plurality of the above winding units.
[0008] The above and other objects, features, advantages and technical and industrial significance
of this invention will be better understood by reading the following detailed description
of presently preferred embodiments of the invention, when considered in connection
with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0009]
FIG. 1 is a front view of an automatic winder according to the present embodiment.
FIG. 2 is a block diagram showing an electrical configuration of the automatic winder.
FIG. 3 is a front view of a winding unit.
FIG. 4 is a perspective view of a yarn joining device.
FIG. 5 is a perspective view of the yarn joining device when seen from a different
angle.
FIGS. 6A to 6C are longitudinal section views of the yarn joining device.
FIG. 7 is a plan view of the yarn joining device.
FIG. 8 is a diagram showing a cutter mechanism of the yarn joining device.
FIG. 9 is a bottom view of the yarn joining device.
FIGS. 10A to 10F are explanatory diagrams showing a cam or a stopper.
FIGS. 11A to 11D are explanatory diagrams showing an operation of the yarn joining
device.
FIGS. 12A to 12D are explanatory diagrams showing another operation of the yarn joining
device.
FIGS. 13A to 13D are explanatory diagrams showing still another operation of the yarn
joining device.
FIGS. 14A to 14D are explanatory diagrams showing still another operation of the yarn
joining device.
FIGS. 15A to 15D are explanatory diagrams showing still another operation of the yarn
joining device.
DETAILED DESCRIPTION
[0010] Exemplary embodiments of the present invention will be explained below. The horizontal
direction on the paper on which FIG. 1 has been printed is referred to as a left-right
direction. The direction orthogonal to the left-right direction is referred to as
an up-down direction (orthogonal direction). A direction orthogonal to both the left-right
direction and the up-down direction is referred to as a front-back direction. Moreover,
the direction in which a yarn Y runs is referred to as a yarn running direction.
Structural Outline of the Automatic Winder
[0011] First, a structural outline of an automatic winder 1 (yarn winding machine of the
present invention) of the present embodiment is explained with reference to FIGS.
1 and 2. FIG. 1 is a front view of the automatic winder 1. FIG. 2 is a block diagram
showing an electrical configuration of the automatic winder 1. The automatic winder
1 includes a plurality of winding units 2, a doffing device 3, and a main control
device 4.
[0012] The winding units 2 are arranged in the left-right direction, and each of the winding
units 2 winds the yarn Y pulled from a respective yarn supplying bobbin Bs onto a
respective winding bobbin Bw to form a respective package P. The doffing device 3
is arranged above the winding units 2. The doffing device 3 is supported so as to
be movable in the left-right direction. Upon receiving a signal indicative of completion
of winding from a certain winding unit 2, the doffing device 3 travels to a position
near the winding unit 2 to perform tasks such as removing the package P from the winding
unit 2.
[0013] The main control device 4 communicates with a unit controller 14 (see FIG. 2) of
each of the winding units 2 and a not-shown control section of the doffing device
3, with which it is electrically connected.
Winding Unit
[0014] Next, a structure of the winding unit 2 will be explained with reference to FIG.
3. FIG. 3 is a front view showing an outline of the winding unit 2.
[0015] As shown in FIG. 3, the winding unit 2 includes a yarn supplying section 11, a yarn
processing section 12, a winding section 13, and the unit controller 14. In the winding
unit 2, the yarn Y pulled from the yarn supplying section 11 is processed by the yarn
processing section 12 and the yarn Y is wound by the winding section 13.
[0016] The yarn supplying section 11 supplies the yarn Y while unwinding the yarn Y from
the yarn supplying bobbin Bs. As shown in FIG. 3, the yarn supplying section 11 is
arranged on the lowermost side of the winding unit 2. The yarn supplying section 11
includes a yarn supplying bobbin supporting member 21 and a yarn unwinding assisting
device 22. The yarn supplying bobbin supporting member 21 supports the yarn supplying
bobbin Bs substantially vertically. The yarn unwinding assisting device 22 regulates,
with the help of a regulating cylinder 23, the bulge formed in the yarn Y when the
yarn Y is being unwound from the yarn supplying bobbin Bs. The regulating cylinder
23 is movable in the downward direction as the amount of yarn on the yarn supplying
bobbin Bs decreases in order to maintain the size of the bulge constant.
[0017] The yarn processing section 12 performs various processes on the yarn Y. As shown
in FIG. 3, the yarn processing section 12 is arranged mid-way between the yarn supplying
section 11 and the winding section 13 in the up-down direction. The yarn processing
section 12 includes a tension applying device 31, a yarn joining mechanism 32 (yarn
joining section of the present invention), and a yarn clearer 33.
[0018] The tension applying device 31 is a device that applies a predetermined amount of
tension to the running yarn Y. The tension applying device 31 is arranged right above
the yarn supplying section 11. An example of the tension applying device 31 is the
so-called gate-type tension applying device. As shown in FIG. 3, a plurality of fixed
gate members 31a and a plurality of movable gate members 31b are arranged alternately
in the up-down direction. By adjusting the position of the movable gate members 31b
in a horizontal direction, the predetermined amount of tension is applied to the yarn
Y that runs between the fixed gate members 31a and the movable gate members 31b.
[0019] The yarn joining mechanism 32 is a mechanism that joins the yarn Y (lower yarn Y1)
on the yarn supplying section 11 side to the yarn Y (upper yarn Y2) on the winding
section 13 side, when the yarn Y becomes noncontinuous between the yarn supplying
section 11 and the winding section 13 in the yarn running direction. The yarn joining
mechanism 32 includes a yarn joining device 34, a lower-yarn catching and guiding
member 35, and an upper-yarn catching and guiding member 36.
[0020] The yarn joining device 34 is a device that joins the lower yarn Y1 to the upper
yarn Y2. The yarn joining device 34 is a splicer that intertwines both the yarn ends
by the action of compressed air. The details of the yarn joining device 34 will be
explained later.
[0021] The lower-yarn catching and guiding member 35 is configured to catch the lower yarn
Y1 on the yarn supplying bobbin Bs side (upstream side in the yarn running direction)
and guide the same to the yarn joining device 34. The lower-yarn catching and guiding
member 35 is arranged on the lower side of the yarn joining device 34. The lower-yarn
catching and guiding member 35 includes a pipe-shaped arm 35b that is rotatable around
a shaft 35a, a sucking member 35c arranged at a tip end part of the arm 35b for sucking
and catching the yarn end of the lower yarn Y1, and a motor 37 that causes the arm
35b to pivot up and/or down. The lower-yarn catching and guiding member 35 is connected
to a not-shown suction source. The upper-yarn catching and guiding member 36 is configured
to catch the upper yarn Y2 on the winding section 13 side (downstream side in the
yarn running direction) and guide the same to the yarn joining device 34. The upper-yarn
catching and guiding member 36 is arranged on the upper side of the yarn joining device
34. The upper-yarn catching and guiding member 36 includes a transparent and pipe-shaped
arm 36b that is rotatable around a shaft 36a, a sucking member 36c arranged at a tip
end part of the arm 36b for sucking and catching a yarn end of the upper yarn Y2,
and a motor 38 that causes the arm 36b to pivot up and/or down. The upper-yarn catching
and guiding member 36 is connected to a not-shown suction source.
[0022] In the yarn joining mechanism 32 having the configuration explained above, the yarn
joining is performed as explained below. When, for example, a yarn defect is detected
by the yarn clearer 33 and the yarn Y is cut during a winding operation, the unit
controller 14 controls various components of the winding units 2 to suspend the winding
operation. Subsequently, the unit controller 14 controls the yarn joining mechanism
32 and the like so that the disconnected lower yarn Y1 and upper yarn Y2 are sucked
and caught, the lower yarn Y1 and the upper yarn Y2 are guided to the yarn joining
device 34, and the yarn joining is performed by the yarn joining device 34.
[0023] The yarn clearer 33 acquires information regarding thickness and the like of the
running yarn Y and detects whether there is a yarn defect based on this information.
The yarn clearer 33 is, for example, arranged on the upper side of the yarn joining
device 34. The yarn clearer 33 includes a cutter 33a. When a yarn defect is detected
by the yarn clearer 33, the cutter 33a immediately cuts the yarn Y. Also, the yarn
clearer 33 outputs a detection signal to the unit controller 14.
[0024] The winding section 13 performs the winding operation. The winding operation includes
winding the yarn Y on the winding bobbin Bw to form the package P. As shown in FIG.
3, the winding section 13 is arranged on the uppermost side of the winding unit 2.
The winding section 13 includes a cradle 41 that rotatably holds the winding bobbin
Bw, a traverse drum 42, and a drum driving motor 43. In the winding section 13, the
drum driving motor 43 rotatably drives the traverse drum 42, which is in contact with
the package P, which, in turn, is rotatably supported by the cradle 41; therefore,
the package P rotates following the rotation of the traverse drum 42. Accordingly,
when the traverse drum 42 is rotated, the yarn Y is wound onto the winding bobbin
Bw.
[0025] The cradle 41 rotatably supports the winding bobbin Bw (package P). The traverse
drum 42 is a cylindrical member whose axial direction is substantially parallel to
the left-right direction. A traverse groove 42a for traversing the yarn Y is formed
on an outer peripheral surface of the traverse drum 42. When the traverse drum 42
rotates, while the yarn Y is passed in the traverse groove 42a, the yarn Y is traversed
within a predetermined width. Furthermore, the traverse drum 42 rotates in contact
with an outer peripheral surface of the package P while traversing the yarn Y via
the traverse groove 42a; therefore, the contact friction of the package P with the
traverse drum 42 makes the package P to rotate following the rotation of the traverse
drum 42. As a result, the package P is formed as the yarn Y is wound around the winding
bobbin Bw in the course of traverse of the yarn Y.
[0026] The drum driving motor 43 is a motor that rotationally drives the traverse drum 42.
The drum driving motor 43 rotationally drives the traverse drum 42 in a forward rotation
direction in which the yarn Y is wound around the package P and in a reverse rotation
direction in which the yarn Y is pulled from the package P. In a normal winding operation,
the traverse drum 42 is driven in the forward direction to rotate the package P in
the forward direction, thus winding the yarn Y onto the winding bobbin Bw. In contrast,
in the yarn joining operation explained above, the traverse drum 42 is driven in the
reverse direction. Accordingly, when the upper-yarn catching and guiding member 36
is pivoted downward in a state in which the upper yarn Y2 is sucked, the upper yarn
Y2 is pulled from the package P.
[0027] The unit controller 14 includes, for example, a CPU, a ROM, and a RAM. The unit controller
14 controls various parts according to a computer program stored in the ROM by using
the CPU. Specifically, the unit controller 14 receives signals from the yarn clearer
33 and the like, and controls the motor 37, the motor 38, the drum driving motor 43,
motors 63 and 73 (explained later) of the yarn joining device 34 and the like. Moreover,
the unit controller 14 outputs, via the main control device 4, a signal to request
the doffing device 3 to perform doffing.
Concrete Configuration of Yarn Joining Device
[0028] Next, a configuration of the yarn joining device 34 will be specifically explained
with reference to FIGS. 4 to 9. FIG. 4 is a perspective view of the yarn joining device
34 when seen from the top left side of the front side. FIG. 5 is a perspective view
of the yarn joining device 34 when seen from the bottom left side of the front side.
FIGS. 6A to 6C are longitudinal section views of the yarn joining device 34 showing
an overview of the operation of the yarn joining device 34. FIG. 7 is a view of the
yarn joining device 34 when seen from the upper side (plan view). FIG. 8 is a view
of the yarn joining device 34 when seen from above and is an explanatory diagram showing
a cutter 79a explained later. FIG. 9 is a view of the yarn joining device 34 when
seen from below (bottom view).
[0029] As shown in FIG. 4, the yarn joining device 34 includes an untwisting section 51,
a twisting section 52, guide plates 53 and 54, a yarn shifting mechanism 55, a clamp
and cutter mechanism 56, and a twisting stopping mechanism 57. In the yarn joining
device 34, the clamp and cutter mechanism 56 holds and cuts the two yarns Y (the lower
yarn Y1 and the upper yarn Y2) that are guided to the guide plates 53 and 54 via the
yarn shifting mechanism 55, and the tip ends (yarn ends) of the lower yarn Y1 and
the upper yarn Y2 are untwisted by the untwisting section 51. Moreover, in the yarn
joining device 34, the twisting section 52 intertwines the yarn ends of the lower
yarn Y1 and the upper yarn Y2 guided to the twisting section 52 by the yarn shifting
mechanism 55. Moreover, in the yarn joining device 34, when the lower yarn Y1 and
the upper yarn Y2 are being intertwined, the lower yarn Y1 and the upper yarn Y2 are
pressed by the twisting stopping mechanism 57 to suppress the transmission of the
twisting on the other side of the tip ends of the lower yarn Y1 and the upper yarn
Y2 (in other words, the other side of the twisting section 52 in the up-down direction).
Configuration of Untwisting Section
[0030] The untwisting section 51 is configured so as to untwist the yarn ends of the lower
yarn Y1 and the upper yarn Y2. As shown in FIGS. 6A to 6C, the untwisting section
51 includes two untwisting pipes 61a and 61b arranged separated from each other in
the up-down direction. The untwisting pipe 61a is arranged on the upper side and the
untwisting pipe 61b is arranged on the lower side. The untwisting pipes 61a and 61b
are cylindrical members that extend in the front-back direction. Moreover, not-shown
injection holes that inject compressed air are formed in the inner walls of the untwisting
pipe 61a and the untwisting pipe 61b. When the compressed air is injected through
the injection holes, an air current is generated inside the untwisting pipe 61a and
the untwisting pipe 61b. Accordingly, the untwisting pipe 61a can suck the lower yarn
Y1 from an opening at the front end thereof and the untwisting pipe 61b can suck the
upper yarn Y2 from an opening at the front end thereof (see FIG. 6B). Moreover, in
the untwisting section 51, the yarn end of the lower yarn Y1 introduced into the untwisting
pipe 61a and the yarn end of the upper yarn Y2 introduced into the untwisting pipe
61b are untwisted by the action of the air current.
[0031] Moreover, as shown in FIGS. 6A to 6C, a front plate 60a that bends the upper yarn
Y2 as explained later is arranged on the upper but front side of the untwisting pipe
61a. A front plate 60b that bends the lower yarn Y1 as explained later is arranged
on the lower but front side of the untwisting pipe 61b.
Configuration of Twisting Section
[0032] The twisting section 52 is configured so as to join the lower yarn Y1 and the upper
yarn Y2 by intertwining the yarn ends of the lower yarn Y1 and the yarn end of the
upper yarn Y2 untwisted by the untwisting section 51. As shown in FIGS. 6A to 6C,
the twisting section 52 includes a twisting nozzle 62. The twisting nozzle 62 is a
substantially cylindrical member that extends in the up-down direction. The twisting
nozzle 62 is positioned more on the front side than the untwisting pipe 61a and the
untwisting pipe 61b but between the untwisting pipe 61a and the untwisting pipe 61b
in the up-down direction. A front end portion of the twisting nozzle 62 is open across
the length of the nozzle in the up-down direction (see FIG. 4), making it possible
to introduce therein the lower yarn Y1 and the upper yarn Y2 from the front end portion.
The lower yarn Y1 guided to the yarn joining device 34 by the lower-yarn catching
and guiding member 35 and the upper yarn Y2 guided to the yarn joining device 34 by
the upper-yarn catching and guiding member 36 are introduced into the twisting nozzle
62 from the opening thereof in the front end portion.
[0033] As shown in FIGS. 6A to 6C, an injection hole 62a via which the compressed air is
injected is formed in the inner wall of the twisting nozzle 62. When the compressed
air is injected from the injection hole 62a, a swirling airflow is generated inside
the twisting nozzle 62. Accordingly, the twisting section 52 can intertwine the yarn
ends of the lower yarn Y1 and the upper yarn Y2 that are untwisted by the untwisting
section 51 and guided to the twisting nozzle 62 and perform yarn joining by the action
of the swirling airflow.
Configuration of Guide Plates
[0034] The guide plate 53 is a plate-shaped member that is arranged in a substantially horizontal
manner. The guide plate 53 is arranged above the untwisting section 51 and the twisting
section 52. As shown in FIG. 4, a guide groove 53L that extends in the backward direction
and via which the lower yarn Y1 is introduced, and a guide groove 53U that extends
in the backward direction and via which the upper yarn Y2 is introduced are formed
on the front end of the guide plate 53. The later-explained cutter 79a is arranged
near the guide groove 53L (see FIG. 5). A later-explained clamp 78a is arranged near
the guide groove 53U (see FIG. 4).
[0035] The guide plate 54 is a plate-shaped member that is arranged in a substantially horizontal
manner similar to the guide plate 53. The guide plate 54 is arranged below the untwisting
section 51 and the twisting section 52. As shown in FIG. 4, a guide groove 54L that
extends in the backward direction and via which the lower yarn Y1 is introduced, and
a guide groove 54U that extends in the backward direction and via which the upper
yarn Y2 is introduced are formed on the front end of the guide plate 54. The guide
groove 54L is arranged almost directly below the guide groove 53L formed on the guide
plate 53. The guide groove 54U is arranged almost directly below the guide groove
53U formed on the guide plate 53. A later-explained clamp 78b is arranged near the
guide groove 54L (see FIG. 5). A later-explained cutter 79b is arranged near the guide
groove 54U (see FIG. 4).
Configuration of Yarn Shifting Mechanism
[0036] The yarn shifting mechanism 55 is configured so as to guide and introduce the lower
yarn Y1 and the upper yarn Y2 into the twisting nozzle 62 and the like. As shown in
FIG. 4, the yarn shifting mechanism 55 includes the motor 63 (movement driving section
of the present invention), a transmission member 64 and a transmission member 65,
and yarn shifting levers 66 (a first yarn shifting lever 66a and a second yarn shifting
lever 66b). In the yarn shifting mechanism 55, by transmitting the power of the motor
63 to the first yarn shifting lever 66a and the second yarn shifting lever 66b via
the transmission members 64 and 65, the first yarn shifting lever 66a and the second
yarn shifting lever 66b are pivoted so as to guide and introduce the lower yarn Y1
and the upper yarn Y2 into the twisting nozzle 62 and the like.
[0037] The motor 63, for example, is a known stepping motor. As shown in FIG. 4, the motor
63 is provided on a back end portion of the yarn joining device 34. The motor 63 includes
a rotation shaft 67 that extends in the up-down direction. The transmission member
64 is provided on the rotation shaft 67. The transmission member 64 is, for example,
a substantially fan-shaped plate member when seen in a plan view. The base end side
portion of the transmission member 64 is fixed to the rotation shaft 67. A tip end
side portion of the transmission member 64 is rotatably connected to the transmission
member 65 via a pivoting shaft 68 having an axial direction thereof in the up-down
direction. A magnet 69 is provided at the tip end of the transmission member 64. A
magnetic sensor 70 that detects the magnet 69 is provided below the transmission member
64. The transmission member 65 is a rod-like member that extends lengthwise in the
substantially front-back direction. The back end portion of the transmission member
65 is connected to the transmission member 64 via the pivoting shaft 68. The front
end portion of the transmission member 65 is relatively rotatably connected to the
first yarn shifting lever 66a via a pivoting shaft 71 having an axial direction thereof
in the up-down direction.
[0038] The first yarn shifting lever 66a and the second yarn shifting lever 66b are plate-shaped
levers arranged in a substantially horizontal manner. The first yarn shifting lever
66a is arranged between the guide plate 53 and the front plate 60a in the up-down
direction (see FIGS. 6A to 6C). As shown in FIG. 4, the base end part of the first
yarn shifting lever 66a is relatively rotatably connected to the transmission member
65 via the pivoting shaft 71. A middle portion positioned between the base end and
the tip end of the first yarn shifting lever 66a is rotatably provided on a pivoting
shaft 72 having an axial direction in the up-down direction and a position thereof
is fixed. A contact portion 66a1 that is capable of coming in contact with a protrusion
96a1 of a later-explained first twisting stopping member 96a is provided on a part
of the first yarn shifting lever 66a that is located farther towards the tip end of
the first yarn shifting lever 66a from a part provided on the pivoting shaft 72. The
second yarn shifting lever 66b is arranged between the front plate 60b and the guide
plate 54 in the up-down direction (see FIGS. 6A to 6C). The second yarn shifting lever
66b is integrally and rotatably connected to the first yarn shifting lever 66a by
a not-shown coupling member. The base end portion of the second yarn shifting lever
66b is rotatably provided on the pivoting shaft 72 (see FIG. 5).
[0039] When seen from above, the first yarn shifting lever 66a and the second yarn shifting
lever 66b are capable of rotating clockwise from initial positions (see FIGS. 7 and
8) thereof. When at the initial positions, the first yarn shifting lever 66a and the
second yarn shifting lever 66b do not come in contact with the lower yarn Y1 and the
upper yarn Y2. When the first yarn shifting lever 66a and the second yarn shifting
lever 66b are at the initial positions, the first yarn shifting lever 66a and the
second yarn shifting lever 66b are positioned outside the twisting section 52 and
the like in the left-right direction. When the first yarn shifting lever 66a and the
second yarn shifting lever 66b pivot from the initial positions, the tip end side
portions of the first yarn shifting lever 66a and the second yarn shifting lever 66b
are pressed against the lower yarn Y1 guided to the yarn joining device 34 by the
lower-yarn catching and guiding member 35 and the upper yarn Y2 guided to the yarn
joining device 34 by the upper-yarn catching and guiding member 36, respectively.
The lower yarn Y1 and the upper yarn Y2 pressed by the tip end side parts of the first
yarn shifting lever 66a and the second yarn shifting lever 66b are guided and introduced
into the twisting section 52 and the like. Specifically, the lower yarn Y1 is guided
and introduced into the guide groove 53L, the guide groove 54L, and the twisting nozzle
62, and the upper yarn Y2 is guided and introduced into the guide groove 53U, the
guide groove 54U and the twisting nozzle 62.
Configuration of Clamp and Cutter Mechanism
[0040] The clamp and cutter mechanism 56 is driven by the motor 73 (see FIG. 5), and is
configured so as to hold and cut the lower yarn Y1 introduced into the guide groove
53L and the guide groove 54L by the yarn shifting mechanism 55, and the upper yarn
Y2 introduced into the guide groove 53U and the guide groove 54U by the yarn shifting
mechanism 55. As shown in FIGS. 4, 5, and 7 to 9, the clamp and cutter mechanism 56
includes a cam 74, a cam follower 75, a transmission member 76, a pair of transmission
members 77 (transmission member 77a and transmission member 77b), a pair of clamps
78 (clamp 78a and clamp 78b), and a pair of cutters 79 (cutter 79a and cutter 79b).
In broader terms, the clamp and cutter mechanism 56 transmits the power of the motor
73 to the clamp 78a and the cutter 79a arranged near the guide plate 53 via the cam
74, the cam follower 75, and the transmission members 76 and 77a. Accordingly, the
upper yarn Y2 is held by the clamp 78a, and the lower yarn Y1 is cut by the cutter
79a. Moreover, the clamp and cutter mechanism 56 transmits the power of the motor
73 to the clamp 78b and the cutter 79b via the cam 74, the cam follower 75, and the
transmission members 76 and 77b. Accordingly, the lower yarn Y1 is held by the clamp
78b, and the upper yarn Y2 is cut by the cutter 79b.
[0041] The motor 73 is, for example, a known stepping motor, and is provided separately
from the motor 63. The motor 73 is provided on a substantially central portion of
the yarn joining device 34 in the front-back direction (see FIGS. 4, 5, and 9). The
motor 73 includes a rotation shaft 80 that extends in the up-down direction.
[0042] As shown in FIGS. 4, 7, and 8, the cam 74 is provided on the rotation shaft 80. The
cam 74 includes a cam surface 81 (explained in detail later). Moreover, magnets 82
are provided on the cam 74. A magnetic sensor 83 that detects the magnets 82 is provided
below the cam 74.
[0043] The cam follower 75 is a disk-shaped member that is driven following the movement
of the cam 74. The cam follower 75 is arranged such that a peripheral surface thereof
comes in contact with the cam surface 81. The cam follower 75 is provided so as to
be freely rotatable on the transmission member 76 (see FIG. 4) and is biased towards
the cam surface 81 side by a not-shown helical torsion coil spring. The transmission
member 76 is pivotably provided on a pivoting shaft 84 (see FIG. 5) that extends in
the up-down direction and position thereof is fixed. The transmission member 76 extends
in the up-down direction. The upper end of the transmission member 76 is connected
to the transmission member 77a via a pivoting shaft 85a having an axial direction
thereof in the up-down direction (see FIG. 5). A lower end portion of the transmission
member 76 is relatively rotatably connected to the transmission member 77b via a pivoting
shaft 85b having an axial direction thereof in the up-down direction (see FIG. 5).
[0044] The transmission member 77a is a crank rod member that extends substantially in the
front-back direction. A back end portion of the transmission member 77a is relatively
rotatably connected to an upper end portion of the transmission member 76 via the
pivoting shaft 85a (see FIGS. 7 and 8) . A front end portion of the transmission member
77a is connected to the cutter 79a via a pivoting shaft 86a (see FIG. 8) having an
axial direction thereof in the up-down direction. A bent portion 87a that is bent
in the substantially left-right direction is formed in an intermediate portion of
the transmission member 77a in the front-back direction. A front surface of the bent
portion 87a is arranged so as to be capable of coming in contact with a bearing 89a1
of the clamp 78a explained later.
[0045] The clamp 78a is arranged on the upper side than the guide plate 53. As shown in
FIG. 7, the clamp 78a includes a fixed piece 88a having a substantially fixed position,
and a movable piece 89a that is movable (openable and closeable) against the fixed
piece 88a. The movable piece 89a is a plate-shaped member that extends in the front-back
direction. The bearing 89a1 capable of coming in contact with the front surface of
the bent portion 87a of the transmission member 77a is arranged on a back end portion
of the movable piece 89a (see FIG. 4). An intermediate portion of the movable piece
89a in the front-back direction is rotatably provided on a pivoting shaft 90a having
an axial direction thereof in the up-down direction and a position thereof is fixed.
A helical torsion coil spring 91a that biases the tip end portion of the movable piece
89a towards the fixed piece 88a side is arranged around the pivoting shaft 90a. By
closing the movable piece 89a (by causing the movable piece 89a to come in contact
with the fixed piece 88a), the clamp 78a holds the upper yarn Y2 by positioning the
upper yarn Y2 between the movable piece 89a and the fixed piece 88a. Moreover, the
fixed piece 88a is mounted slightly movably so as to dampen the impact generated when
the movable piece 89a closes, and smoothly bring the movable piece 89a in contact
with the fixed piece 88a.
[0046] The cutter 79a is arranged on the lower side of the guide plate 53. As shown in FIG.
8, the cutter 79a includes a fixed piece 92a having a fixed position, and a substantially
L-shaped movable piece 93a that is capable of moving (openable and closeable) against
the fixed piece 92a. The fixed piece 92a extends in the front-back direction. A base
end portion of the movable piece 93a is relatively rotatably connected to the front
end portion of the transmission member 77a via a pivoting shaft 86a. A bent portion
of the movable piece 93a is rotatably mounted on the fixed piece 92a via a pivoting
shaft 94a having an axial direction thereof in the up-down direction and a fixed position.
The tip end portion of the movable piece 93a is formed into a blade. The cutter 79a
closes the movable piece 93a and cuts the lower yarn Y1 by positioning thereof between
the movable piece 93a and the fixed piece 92a.
[0047] Configurations of the transmission member 77b, the clamp 78b, and the cutter 79b
are substantially the same as that of the transmission member 77a, the clamp 78a,
and the cutter 79a, respectively, explained above. In other words, the back end portion
of the transmission member 77b is relatively rotatably connected to the lower end
portion of the transmission member 76 via the pivoting shaft 85b. The front end portion
of the transmission member 77b is relatively rotatably connected to the cutter 79b
(see FIG. 4). A bent portion 87b is formed on an intermediate portion of the transmission
member 77b in the front-back direction. The front surface of the bent portion 87b
is arranged so as to be able to come in contact with the back end portion of a movable
piece 89b (explained later) of the clamp 78b. The clamp 78b is arranged on the lower
side of the guide plate 54. The clamp 78b includes a fixed piece 88b and the movable
piece 89b (see FIG. 5). A bearing 89b1 is provided on a back end portion of the movable
piece 89b that is capable of coming in contact with the front surface of the bent
portion 87b of the transmission member 77b. An intermediate portion of the movable
piece 89b in the front-back direction is provided rotatably on a pivoting shaft 90b.
A helical torsion coil spring 91b is provided around the pivoting shaft 90b. The cutter
79b is arranged on the upper side of the guide plate 54. The cutter 79b includes a
fixed piece 92b and a substantially L-shaped movable piece 93b (see FIG. 4). A base
end portion of the movable piece 93b is relatively rotatably connected to the front
end portion of the transmission member 77b via a pivoting shaft 86b. A bent portion
of the movable piece 93b is rotatably provided on the fixed piece 92b. A blade that
is capable of cutting the upper yarn Y2 by positioning the upper yarn Y2 between the
movable piece 93b and the fixed piece 92b is formed on the tip end portion of the
movable piece 93b.
Configuration of Twisting Stopping Mechanism
[0048] The twisting stopping mechanism 57 is configured so as to press the yarn ends of
the lower yarn Y1 and the upper yarn Y2 and suppress transmission of the twisting
on the other sides of the tip ends of the lower yarn Y1 and the upper yarn Y2 (in
other words, on the other sides of the twisting section 52 in the up-down direction)
. As shown in FIG. 4, the twisting stopping mechanism 57 includes a helical torsion
coil spring 95 and a twisting stopping lever 96 (the first twisting stopping member
96a and a second twisting stopping member 96b). Moreover, as shown in FIGS. 5 and
9, driven members 97 and 98 are connected to the twisting stopping lever 96. Furthermore,
a stopper 99 is provided near the driven member 98. When the first twisting stopping
member 96a and the second twisting stopping member 96b are biased toward the first
yarn shifting lever 66a and the second yarn shifting lever 66b side by the helical
torsion coil spring 95, the first twisting stopping member 96a and the second twisting
stopping member 96b are integrally pivotable with the first yarn shifting lever 66a
and the second yarn shifting lever 66b. Moreover, when the driven member 98 is in
contact with the stopper 99, pivoting of the first twisting stopping member 96a and
the second twisting stopping member 96b is regulated and the first twisting stopping
member 96a and the second twisting stopping member 96b are relatively pivotable with
respect to the first yarn shifting lever 66a and the second yarn shifting lever 66b.
[0049] The helical torsion coil spring 95 is arranged so as to enclose the pivoting shaft
72 explained above (see FIGS. 4 and 5). The helical torsion coil spring 95 is provided
so as to bias the first twisting stopping member 96a and the second twisting stopping
member 96b towards the first yarn shifting lever 66a and the second yarn shifting
lever 66b side. The first twisting stopping member 96a and the second twisting stopping
member 96b are the plate-shaped levers arranged substantially horizontally and are
provided independently from the first yarn shifting lever 66a and the second yarn
shifting lever 66b. The first twisting stopping member 96a and the second twisting
stopping member 96b are biased towards the first yarn shifting lever 66a and the second
yarn shifting lever 66b by the helical torsion coil spring 95. Base end portions of
the first twisting stopping member 96a and the second twisting stopping member 96b
are provided pivotably on the pivoting shaft 72 (see FIGS. 7 to 9). The first twisting
stopping member 96a is arranged between the front plate 60a and the twisting section
52 in the up-down direction (see FIGS. 6A to 6C). The protrusion 96a1 that extends
in the up-down direction and is capable of coming in contact with the contact portion
66a1 of the first yarn shifting lever 66a (see FIGS. 7 and 8) is provided on a middle
portion positioned between the base end and a tip end of the first twisting stopping
member 96a. The second twisting stopping member 96b is arranged between the twisting
section 52 and the front plate 60b in the up-down direction (see FIGS. 6A to 6C).
The second twisting stopping member 96b is configured so as to be integrally pivotable
with the first twisting stopping member 96a around the pivoting shaft 72. A middle
portion positioned between the base end and the tip end of the second twisting stopping
member 96b is relatively pivotably connected to the driven member 97 via a pivoting
shaft 101 having an axial direction thereof in the up-down direction (see FIG. 9).
A direction in which the first twisting stopping member 96a and the second twisting
stopping member 96b pivot are equivalent to a moving direction according to the present
invention.
[0050] The driven member 97 is a crank rod member that extends substantially in the front-back
direction. A front end portion of the driven member 97 is relatively pivotably connected
to the middle portion of the second twisting stopping member 96b via the pivoting
shaft 101 having the axial direction thereof in the up-down direction. A back end
portion of the driven member 97 is relatively pivotably connected to the driven member
98 via a pivoting shaft 102 having the axial direction thereof in the up-down direction.
The driven member 98 is a lever arm member that extends substantially in the left-right
direction. One end of the driven member 98 is relatively pivotably connected to the
driven member 97 via the pivoting shaft 102. The other end of the driven member 98
is pivotably provided on the pivoting shaft 84 having a fixed position explained above
(see FIG. 9). A bearing 103 that is capable of coming in contact with the stopper
99 is freely pivotably provided on the middle portion of the driven member 98. The
twisting stopping lever 96 and the driven members 97 and 98 are equivalent to the
moving members according to the present invention.
[0051] The stopper 99 is a substantially disk-shaped member that is configured so as to
regulate pivoting (movement in the moving direction) of the first twisting stopping
member 96a and the second twisting stopping member 96b. Details of the stopper 99
will be explained later.
[0052] According to the configuration explained above, the first twisting stopping member
96a and the second twisting stopping member 96b is pivotable (movable) between a waiting
position in which the first twisting stopping member 96a and the second twisting stopping
member 96b do not come in contact with the lower yarn Y1 and the upper yarn Y2 and
a pressing position in which the first twisting stopping member 96a and the second
twisting stopping member 96b press the lower yarn Y1 and the upper yarn Y2 so as to
suppress the transmission of twisting on the other side of the tip ends of the lower
yarn Y1 and the upper yarn Y2. Details thereof will be explained later.
Outline of Yarn Joining Procedure performed by Yarn Joining Device
[0053] Next, an outline of a yarn joining procedure performed by the yarn joining device
34 having the configuration explained above will be explained by referring to FIGS.
6A to 6C. In an initial state, the first yarn shifting lever 66a, the second yarn
shifting lever 66b, the first twisting stopping member 96a, and the second twisting
stopping member 96b are retracted at the front side and on the outer side in the left-right
direction of the untwisting section 51, the twisting section 52, and the like (for
example, see FIG. 4).
[0054] Before beginning the operation of the yarn joining device 34, the lower yarn Y1 is
guided to the yarn joining device 34 by the lower-yarn catching and guiding member
35, and the upper yarn Y2 is guided to the yarn joining device 34 by the upper-yarn
catching and guiding member 36. Accordingly, the lower yarn Y1 and the upper yarn
Y2 are arranged so as to be positioned immediately in front of the untwisting section
51, the twisting section 52, the guide plate 53, and the guide plate 54.
[0055] Then, the motor 63 (see FIG. 4) is operated. Accordingly, the first yarn shifting
lever 66a and the second yarn shifting lever 66b pivot backward (furthermore, the
first twisting stopping member 96a and the second twisting stopping member 96b, too,
pivot integrally with the first yarn shifting lever 66a and the second yarn shifting
lever 66b). Accordingly, the lower yarn Y1 and the upper yarn Y2 are shifted backward
by the first yarn shifting lever 66a and the second yarn shifting lever 66b. Then,
the lower yarn Y1 is guided and introduced into the guide grooves 53L and 54L and
the twisting nozzle 62, and the upper yarn Y2 is guided and introduced into the guide
grooves 53U and 54U and the twisting nozzle 62 (see FIG. 6A).
[0056] Next, the motor 73 (see FIG. 4) is operated. Accordingly, the clamp and cutter mechanism
56 (see FIG. 4), too, operates. Accordingly, the upper yarn Y2 is held by the clamp
78a and the lower yarn Y1 is held by the clamp 78b. Immediately after that, the lower
yarn Y1 is cut by the cutter 79a, and the upper yarn Y2 is cut by the cutter 79b.
Accordingly, the yarn end of the lower yarn Y1 is sucked into the untwisting pipe
61a, and the yarn end of the upper yarn Y2 is sucked into the untwisting pipe 61b
(see FIG. 6B).
[0057] Next, the motor 63 (see FIG. 4) is operated. As a result, the first yarn shifting
lever 66a and the second yarn shifting lever 66b further pivot backwards, and the
lower yarn Y1 and the upper yarn Y2 are pressed. Accordingly, a yarn end of the lower
yarn Y1 is pulled from the untwisting pipe 61a, and a yarn end of the upper yarn Y2
is pulled from the untwisting pipe 61b. Moreover, at this step, the upper yarn Y2
is pressed by the first twisting stopping member 96a and the front plate 60a, and
the upper yarn Y2 is caused to bend. Moreover, the lower yarn Y1 is pressed by the
second twisting stopping member 96b and the front plate 60b, and the lower yarn Y1
is caused to bend (see FIG. 6C). Accordingly, transmission of the twisting on the
other side of the tip ends of the lower yarn Y1 and the upper yarn Y2 is suppressed.
The stop position (pressing position) of the first twisting stopping member 96a and
the second twisting stopping member 96b is regulated by the stopper 99 (see FIG. 5).
In this state, when the compressed air is injected from the injection hole 62a of
the twisting section 52, a swirling airflow is generated in the twisting nozzle 62
and the yarn ends of the lower yarn Y1 and the upper yarn Y2 are twisted by the swirling
airflow. The yarn joining is performed by following the steps explained above.
[0058] Conventionally, the stopper used for regulating the pressing position of the first
twisting stopping member 96a and the second twisting stopping member 96b was manually
adjusted by an operator. As a result, there was a problem that special efforts are
required for this adjustment. To reduce the efforts involved in adjustment of the
pressing position of the first twisting stopping member 96a and the second twisting
stopping member 96b, the stopper 99 and the cam 74 of the clamp and cutter mechanism
56 are configured as follows.
Detailed Configuration of Stopper and Cam
[0059] Next, a configuration of the stopper 99 and the cam 74 will be explained in further
detail with reference to FIGS. 4, 5, 7 to 9, and 10A to 10F. FIGS. 10A to 10C are
explanatory diagrams showing the cam 74. FIGS. 10D to 10F are explanatory diagrams
showing the stopper 99. Furthermore, FIGS. 7, 8, and 10A to 10C show plan views (diagrams
showing views of the yarn joining device 34 when viewed from the top). On the other
hand, FIG. 9 and FIGS. 10D to 10F are bottom views (diagrams showing views of the
yarn joining device 34 when viewed from below) . It should be noted that the left
and right sides of the plan view and the bottom view in the present embodiment are
arranged on the opposite sides of each other. Specifically, the left side of the paper
surface of FIGS. 7, 8, and 10A to 10C is the left side in the left-right direction
according to the present embodiment. Moreover, the left side of the paper surface
of FIGS. 9 and 10D to 10F is the right side in the left-right direction according
to the present embodiment.
[0060] First, the stopper 99 is pivotably driven along with the cam 74 by the motor 73 (adjustment
driving section and driving motor of the present invention). The cam 74 and the stopper
99 are provided on the rotation shaft 80 of the motor 73. More specifically, the rotation
shaft 80 of the motor 73 extends in the up-down direction (axial direction of the
present invention). The rotation shaft 80 includes an upper shaft portion 80a (second
shaft portion according to the present invention; see FIG. 4) that protrudes upward
(the other side of the present invention) from a housing 73a (see FIG. 5) and a lower
shaft portion 80b that protrudes downward (one side of the present invention) from
the housing 73a (first shaft portion according to the present invention; see FIG.
5). The cam 74 is provided on the upper shaft portion 80a (see FIGS. 7 and 8). The
stopper 99 is provided on the lower shaft portion 80b (see FIG. 9). The stopper 99
is arranged on the front side of the driven member 98.
[0061] Shapes of the stopper 99 and the cam 74 will be explained below. For convenience
of explanation, the shape of the cam 74 will be explained first. As shown in FIG.
10A, the cam surface 81 of the cam 74 includes a first surface 81a, a second surface
81b, and a third surface 81c. When viewed from above, the first surface 81a, the second
surface 81b, and the third surface 81c are arranged in a clockwise manner around the
rotation shaft 80. The first surface 81a matches the peripheral surface of the cam
follower 75 (in other words, a shape in which the entire first surface 81a can substantially
come into contact with the peripheral surface of the cam follower 75). When the entire
first surface 81a substantially comes in contact with the peripheral surface of the
cam follower 75, the rotation angle of the cam 74 is an initial angle (first angle)
(in other words, the rotation angle of the rotation shaft 80 is the initial angle
(first angle)).
[0062] The second surface 81b is substantially flat. The second surface 81b is formed such
that the distance thereof from a center of the rotation shaft 80 gradually decreases
from the first surface 81a end side to the third surface 81c side end, and then the
distance gradually increases again. In other words, the distance between the middle
portion of the second surface 81b positioned between the third surface 81c side and
the first surface 81a side and the center of the rotation shaft 80 is minimum. As
shown in FIG. 10B, when viewed from above, when the cam 74 rotates counterclockwise
by an angle θa from the initial angle and the end of the second surface 81b on the
third surface 81c side is in contact with the cam follower 75, the rotation angle
of the cam 74 is the second angle. In other words, the rotation angle of the rotation
shaft 80 in such a state is the second angle.
[0063] The third surface 81c (see a thick line shown in FIGS. 10A to 10C) is substantially
arc shaped when viewed from above. In other words, the third surface 81c is a surface
in which the distance thereof from the center of the rotation shaft 80 is substantially
constant from the second surface 81b side end towards an end on the side opposite
to the second surface 81b. As shown in FIG. 10C, when viewed from above, in a state
in which the cam 74 rotates counterclockwise by an angle θb from the initial angle
and the end of the third surface 81c opposite to the second surface 81b comes in contact
with the cam follower 75, the rotation angle of the cam 74 is a third angle. In other
words, the rotation angle of the rotation shaft 80 in such a state is the third angle.
Accordingly, the cam 74 and the rotation shaft 80 of the motor 73 is at least rotatable
from the initial angle (first angle) to the third angle via the second angle.
[0064] Details of the shape of the stopper 99 will be explained below. Because, similar
to the cam 74, the stopper 99, too, is provided on the rotation shaft 80, the stopper
99 is rotatable from the initial angle (first angle) to the third angle via the second
angle (see FIGS. 10D to 10F). The stopper 99 includes a peripheral surface 104 that
is formed substantially perpendicular to the rotation shaft 80. The peripheral surface
104 includes a first surface 104a and a second surface 104b (contact surfaces according
to the present invention, 104b shown by a thick line in FIGS. 10D to 10F). When viewed
from below, the first surface 104a and the second surface 104b are arranged counterclockwise
around the rotation shaft 80. The first surface 104a is a surface that is capable
of coming into contact with the bearing 103 when the stopper 99 is rotating between
the first angle and the second angle. When the rotation angle of the stopper 99 is
the first angle, the bearing 103 is capable of coming in contact with an end of the
first surface 104a on the opposite side of the second surface 104b (see FIG. 10D).
The distance of the first surface 104a from the center of the rotation shaft 80 is,
for example, largely constant; however, the distance is not limited thereto.
[0065] The second surface 104b is a surface that is capable of coming into contact with
the bearing 103 when the stopper 99 is rotating between the second angle and the third
angle. In other words, when the rotation angle of the stopper 99 is the second angle
(see FIG. 10E), the end of the second surface 104b on the first surface 104a side
is capable of coming into contact with the bearing 103. When the rotation angle of
the stopper 99 is the third angle (see FIG. 10F), the end of the second surface 104b
on the opposite side of the first surface 104a is capable of coming into contact with
the bearing 103. In this configuration, at least the second surface 104b is formed
such that the distance from the center of the rotation shaft 80 changes according
to the position of the stopper 99 in the rotational and circumferential direction
(circumferential direction). As an example, the second surface 104b is formed such
that the distance from the center of the rotation shaft 80 becomes shorter as it goes
far from the first surface 104a in the circumferential direction.
Details of Operation of Yarn Joining Device
[0066] Next, operation of the yarn joining device 34 (particularly, operation of the yarn
shifting mechanism 55, the clamp and cutter mechanism 56, and the twisting stopping
mechanism 57) will be explained in detail with reference to FIGS. 11A to 15D. Among
FIGS. 11A to 15D, the diagrams suffixed with "A" are explanatory diagrams showing
the operation of the first yarn shifting lever 66a and the first twisting stopping
member 96a. The diagrams suffixed with "B" are explanatory drawings showing the operation
of the second yarn shifting lever 66b and the second twisting stopping member 96b.
The diagrams suffixed with "C" are explanatory diagrams showing the operation of the
clamp 78a. The diagrams suffixed with "D" are explanatory diagrams showing the operation
of the cutter 79a. Furthermore, because the clamp 78b and the cutter 79b operate on
the same principle as that of the clamp 78a and the cutter 79a, illustration and detailed
explanation of the operation of the clamp 78b and the cutter 79b is omitted.
[0067] Among FIGS. 11A to 15D, the diagrams suffixed with "A", "C", or "D" are plan views
(diagrams showing the yarn joining device 34 when viewed from above). The diagrams
suffixed with "B" are bottom views (diagrams showing the yarn joining device 34 when
viewed from below). It should be noted that the left and right sides of the plan view
and the bottom view in the present embodiment are arranged on the opposite sides of
each other.
[0068] A state in which the magnet 69 provided on the transmission member 64 is positioned
directly above the magnetic sensor 70, and the magnets 82 provided on the cam 74 are
positioned directly above the magnetic sensor 83 (see FIGS. 11A and 11C) is set as
an initial state. In this state, the first yarn shifting lever 66a and the second
yarn shifting lever 66b, the clamps 78a and 78b, the cutters 79a and 79b, the first
twisting stopping member 96a, and the second twisting stopping member 96b are positioned
at the initial position (see FIGS. 11A to 11D). In other words, the first yarn shifting
lever 66a and the second yarn shifting lever 66b, the first twisting stopping member
96a, and the second twisting stopping member 96b substantially extend in the front-back
direction (see FIGS. 11A and 11B) and do not contact the lower yarn Y1 and the upper
yarn Y2. The initial position of the first twisting stopping member 96a and the second
twisting stopping member 96b is equivalent to the waiting position explained in the
present invention. In this position, the clamps 78a and 78b are open (see FIG. 11C).
The cutters 79a and 79b, too, are open (see FIG. 11D).
[0069] The motor 63 operates. As a result, the rotation shaft 67 rotates clockwise when
viewed from above (see arrow A01 in FIG. 12A). Accordingly, power of the motor 63
is transmitted to the first yarn shifting lever 66a and the second yarn shifting lever
66b via the transmission members 64 and 65, and the yarn shifting levers 66a and 66b
rotate clockwise when viewed from above (see arrow A02 in FIG. 12A). The motor 63
stops operating when the first yarn shifting lever 66a and the second yarn shifting
lever 66b move to a position (see FIG. 12A) in which the lower yarn Y1 and the upper
yarn Y2 are guided and introduced into the twisting section 52 and the like. When
the first yarn shifting lever 66a and the second yarn shifting lever 66b are moving
in such a manner, the first twisting stopping member 96a and the second twisting stopping
member 96b are biased toward the first yarn shifting lever 66a and the second yarn
shifting lever 66b by the helical torsion coil spring 95, and the protrusion 96a1
comes in contact with the contact portion 66a1. Accordingly, the first twisting stopping
member 96a and the second twisting stopping member 96b rotate (move) integrally with
the first yarn shifting lever 66a and the second yarn shifting lever 66b. Moreover,
when the first twisting stopping member 96a and the second twisting stopping member
96b rotate, the driven member 97 that is connected to the second twisting stopping
member 96b and the driven member 98 that is connected to the driven member 97, too,
are driven (see arrow A03 in FIG. 12B). When the bearing 103 provided on the driven
member 98 comes in contact with the stopper 99, further movement of the driven member
98 is regulated. Accordingly, rotation of the first twisting stopping member 96a and
the second twisting stopping member 96b, too, is regulated (see FIG. 12B). Specifically,
the stopper 99 regulates further rotation of the first twisting stopping member 96a
and the second twisting stopping member 96b to one side in the moving direction (substantially
backward).
[0070] Moreover, simultaneously with the operation of the motor 63 explained above, the
motor 73 is also operated. As a result, the rotation shaft 80 rotates counterclockwise
when viewed from above. Accordingly, the cam 74 rotates counterclockwise when viewed
from above (see arrow A04 in FIGS. 12C and 12D). The cam 74 rotates between the first
angle and the second angle. The cam follower 75 comes in contact with the second surface
81b of the cam surface 81, and is caused to move such that the distance between the
center of a rotation shaft of the cam follower 75 and a center of the rotation shaft
80 gradually shortens. At this step, the transmission member 76 rotates counterclockwise
when viewed from above. Accordingly, the transmission member 77a is moved forward
(see arrow A05 in FIGS. 12C and 12D). Subsequently, the bearing 89a1 provided on the
movable piece 89a of the clamp 78a is pushed in the forward direction by the bent
portion 87a of the transmission member 77a. At this step, the movable piece 89a pivots
counterclockwise when viewed from above against the bias force of the helical torsion
coil spring 91a around the pivoting shaft 90a (see arrow A06 in FIG. 12C). Accordingly,
the clamp 78a opens further than in the initial position. The clamp 78b, too, opens
further based on the same principle.
[0071] Moreover, when the transmission member 77a is moved in the forward direction as explained
above, the movable piece 93a of the cutter 79a rotates slightly in the clockwise direction
around the rotation shaft 94a when viewed from above. Accordingly, the cutter 79a
opens slightly farther than the initial position (arrow omitted). The cutter 79b,
too, opens based on the same principle.
[0072] Moreover, during the operation of the motor 73 explained above, the stopper 99 rotates
clockwise when viewed from below (see arrow A07 in FIG. 12B). At this step, the first
surface 104a of the stopper 99 comes in contact with the bearing 103 (see FIG. 12B)
.
[0073] As explained above, at the timing shown in FIGS. 12A to 12D, the lower yarn Y1 and
the upper yarn Y2 are guided and introduced into the twisting section 52 and the like
by the first yarn shifting lever 66a and the second yarn shifting lever 66b (see FIG.
6A).
[0074] Next, the motor 73 operates further while the operation of the motor 63 is stopped
(see FIG. 13A). At this step, the rotation shaft 80 rotates counterclockwise when
viewed from above (clockwise when viewed from below) (see FIGS. 13B to 13D). At this
step, the rotation angle of the cam 74 reaches the second angle (see arrows A08 in
FIGS. 13C and 13D). Moreover, the cam follower 75 comes in contact with the second
surface 81b of the cam surface 81, and is caused to move such that the distance between
the center of the rotation shaft of the cam follower 75 and the center of the rotation
shaft 80 increases gradually. Accordingly, the transmission member 77a is moved backward
(see arrow A09 in FIGS. 13C and 13D). Then, the bent portion 87a of the transmission
member 77a is separated from the bearing 89a1 provided on the movable piece 89a. At
this step, because of the bias force of the helical torsion coil spring 91a, the movable
piece 89a rotates clockwise when viewed from above (see arrow A10 in FIG. 13C). Accordingly,
the clamp 78a closes, and the upper yarn Y2 is pinched and held between the movable
piece 89a and the fixed piece 88a. The clamp 78b, too, closes in the same manner,
and the lower yarn Y1 is pinched and held between the movable piece 89b and the fixed
piece 88b.
[0075] Moreover, when the transmission member 77a is caused to move backward as explained
above, the movable piece 93a of the cutter 79a rotates counterclockwise when viewed
from above (see arrow A11 in FIG. 13D). Accordingly, the cutter 79a closes, and the
lower yarn Y1 is pinched between the movable piece 93a and the fixed piece 92a and
cut. The cutter 79b, too, closes in the same manner, and the upper yarn Y2 is pinched
between the movable piece 93b and the fixed piece 92b and cut. At this step, the lower
yarn Y1 is sucked into the untwisting pipe 61a, and the upper yarn Y2 is sucked into
the untwisting pipe 61b (see FIG. 6B).
[0076] As explained above, the clamp and cutter mechanism 56 can be operated when the rotation
shaft 80 and the cam 74 are rotating between the first angle and the second angle.
When the rotation angle of the rotation shaft 80 and the cam 74 reach the second angle,
the operation of the clamp and cutter mechanism 56 is completed.
[0077] Moreover, when the operation of the motor 73 is performed as explained above, the
stopper 99 further rotates clockwise when viewed from below (see arrow A12 in FIG.
13B). At this step, a boundary portion located between the first surface 104a and
the second surface 104b of the stopper 99 comes in contact with the bearing 103 (see
FIG. 13B).
[0078] Next, the motor 63 is operated. As a result, the rotation shaft 67 and the transmission
member 64 of the motor 63 further pivot in a clockwise manner when viewed from above
(see arrow A13 in FIG. 14A). Accordingly, when viewed from above, the first yarn shifting
lever 66a and the second yarn shifting lever 66b further pivot in a clockwise manner
(see arrow A14 in FIG. 14A). At this step, as shown in FIG. 14B, because the bearing
103 comes in contact with the stopper 99, pivoting of the first twisting stopping
member 96a and the second twisting stopping member 96b in the backward direction is
restricted. Accordingly, the contact portion 66a1 of the first yarn shifting lever
66a separates from the protrusion 96a1 of the first twisting stopping member 96a and
a state in which the first yarn shifting lever 66a and the second yarn shifting lever
66b, and the first twisting stopping member 96a and the second twisting stopping member
96b pivot integrally (first state) is released. In other words, the first yarn shifting
lever 66a and the second yarn shifting lever 66b pivot relatively to the first twisting
stopping member 96a and the second twisting stopping member 96b (second state). In
other words, in the second state, the first twisting stopping member 96a and the second
twisting stopping member 96b are positioned independently of the first yarn shifting
lever 66a and the second yarn shifting lever 66b. Accordingly, the first twisting
stopping member 96a and the second twisting stopping member 96b are capable of switching
between the first state and the second state. By performing the operation of the first
yarn shifting lever 66a and the second yarn shifting lever 66b explained above, the
lower yarn Y1 is pulled from the untwisting pipe 61a and the upper yarn Y2 is pulled
from the untwisting pipe 61b (see FIG. 6C). At the time of the operation of the motor
63 explained above, the operation of the motor 73, for example, is stopped (see FIGS.
14B to 14D).
[0079] Next, for example, after the operation of the motor 63 is stopped, the motor 73 is
operated. As a result, the rotation shaft 80 further rotates counterclockwise when
viewed from above
[0080] (clockwise when viewed from below) (see FIGS. 15B to 15D). The rotation shaft 80,
the cam 74, and the stopper 99 rotate between the second angle and the third angle
(see arrow A15 in FIG. 15B and arrow A16 in FIGS. 15C and 15D). The cam follower 75
comes in contact with the third surface 81c of the cam surface 81, and maintains a
constant distance between the center of the rotation shaft of the cam follower 75
and the center of the rotation shaft 80 (see FIGS. 15C and 15D). Therefore, the operation
of the clamp and cutter mechanism 56 is stopped. Moreover, at this step, the second
surface 104b of the stopper 99 comes in contact with the bearing 103 (see FIG. 15B).
A contact portion of the second surface 104b that comes in contact with the bearing
103 changes depending on the rotation angle of the stopper 99. Accordingly, the distance
between the bearing 103 and the center of the rotation shaft 80 changes, and the driven
member 98 is pivoted (see, for example, arrow A17 in FIG. 15B). Accordingly, the first
twisting stopping member 96a and the second twisting stopping member 96b, too, are
pivoted so as to finely adjust the position (see, for example, arrow A18 in FIG. 15B).
Specifically, when the rotation angle of the stopper 99 is closer to the second angle,
tip end side portions of the first twisting stopping member 96a and the second twisting
stopping member 96b are positioned relatively on the front side. Accordingly, the
lower yarn Y1 and the upper yarn Y2 are pressed relatively weakly. On the other hand,
when the rotation angle of the stopper 99 is closer to the third angle, the front
end side portions of the first twisting stopping member 96a and the second twisting
stopping member 96b are positioned relatively on the back side. Accordingly, the lower
yarn Y1 and the upper yarn Y2 are pressed relatively strongly. Positions of the first
twisting stopping member 96a and the second twisting stopping member 96b after the
operation of the motor 73 is stopped, and when the rotation of the stopper 99 stops
are referred to as pressing positions.
[0081] As explained above, the first twisting stopping member 96a and the second twisting
stopping member 96b are pivotable (movable) between the waiting position and the pressing
position. The pressing position is positioned on one side of the waiting position
in the moving direction. Further movement of the first twisting stopping member 96a
and the second twisting stopping member 96b to one side (generally backward) in the
moving direction is restricted by the stopper 99. Furthermore, when the motor 73 drives
the stopper 99, the pressing position is adjusted. In the present embodiment, driving
amount of the motor 73 is controlled (adjusted) by the unit controller 14. The pressing
position changes when the rotation shaft 80 and the stopper 99 are being rotated between
the second angle and the third angle. Therefore, according to the present embodiment,
even in a configuration in which movably driving of the first twisting stopping member
96a and the second twisting stopping member 96b along with the first yarn shifting
lever 66a and the second yarn shifting lever 66b by the motor 63, and adjusting the
pressing position by operating the motor 63 is difficult, the pressing position can
be easily adjusted.
[0082] As explained above, the motor 73 can adjust the pressing position of the first twisting
stopping member 96a and the second twisting stopping member 96b without any need of
manual intervention. Therefore, efforts involved in adjustment of the pressing position
of the first twisting stopping member 96a and the second twisting stopping member
96b can be reduced.
[0083] Moreover, the motor 63 that determines the operation of the first yarn shifting lever
66a, the second yarn shifting lever 66b, the first twisting stopping member 96a, and
the second twisting stopping member 96b is provided separately from the motor 73 that
drives the stopper 99. Therefore, the position of the stopper 99 can be adjusted without
changing the operation of the motor 63. Accordingly, the pressing position of the
first twisting stopping member 96a and the second twisting stopping member 96b can
be easily changed without being dependent on operations of other mechanisms.
[0084] Moreover, the pressing position of the first twisting stopping member 96a and the
second twisting stopping member 96b can be adjusted by adjusting the position of the
stopper 99. Furthermore, in the second state in which the first twisting stopping
member 96a and the second twisting stopping member 96b are in contact with the stopper
99, the first yarn shifting lever 66a, the second yarn shifting lever 66b, the first
twisting stopping member 96a, and the second twisting stopping member 96b can be moved
relatively. Therefore, even in a configuration in which the first twisting stopping
member 96a, the second twisting stopping member 96b, the first yarn shifting lever
66a, and the second yarn shifting lever 66b are movably driven together, the pressing
position of the first twisting stopping member 96a and the second twisting stopping
member 96b, and the stop position of the first yarn shifting lever 66a and the second
yarn shifting lever 66b can be adjusted independently.
[0085] Moreover, by adjusting the rotation angle of the stopper 99, a contact portion thereof
that contacts the moving member of the second surface 104b can be changed, and the
pressing position can be adjusted. Accordingly, the pressing position can be adjusted
by using a simple configuration. In the present embodiment, adjustment of the rotation
angle of the stopper 99 is realized by the unit controller 14 by adjusting the driving
amount of the motor 73.
[0086] Moreover, as explained above, at the timing at which the first twisting stopping
member 96a and the second twisting stopping member 96b should be positioned at the
pressing position, the operation of the clamp and cutter mechanism 56 is already completed.
The yarn joining device 34 is configured such that the stopper 99 and the cam 74 are
rotationally driven by the motor 73, and furthermore, the cam follower 75 is moved
while the rotation shaft 80 is rotating between the first angle and the second angle.
Moreover, the pressing position can be adjusted when the rotation shaft 80 is being
rotated between the second angle and the third angle. Accordingly, because the operation
of the clamp and cutter mechanism 56 and the adjustment of the pressing position can
be performed independently depending on the rotation angle of the rotation shaft 80,
the pressing position can be adjusted without increasing the number of driving sources.
Therefore, efforts involved in adjustment of the pressing position can be reduced
while avoiding the increase in the device size and cost.
[0087] Moreover, the stopper 99 and the cam 74 are provided on the rotation shaft 80. The
stopper 99 and the cam 74 can be rotated with such a simple configuration. Therefore,
increase in the device size can be avoided.
[0088] Moreover, the stopper 99 is positioned on the opposite side of the cam 74 with the
housing 73a of the motor 73 positioned therebetween. Accordingly, compared to the
configuration in which the stopper 99 and the cam 74 are provided on the same side
in an axial direction of the rotation shaft, interference of the stopper 99 with the
clamp and cutter mechanism 56 can be easily avoided.
[0089] Moreover, in the winding unit 2 in which the yarn joining device 34 is provided,
efforts involved in the adjustment of the pressing position can be reduced. Therefore,
a stopping time of the winding unit 2 required for adjusting can be shortened and
operation efficiency can be improved.
[0090] Moreover, with this joining device 34, efforts involved in adjustment of the pressing
position in the plurality of the winding units 2 of the automatic winder 1 can be
reduced. Particularly, because the pressing position can be adjusted collectively
for each span when the settings are changed for each span of the automatic winder
1, efforts involved in the adjustment can be significantly reduced. Therefore, operation
efficiency of the automatic winder 1 can be significantly improved.
[0091] Modifications in which the embodiments explained above can be modified are explained
below. However, parts and elements that are identical to the embodiment explained
above are indicated by the same reference symbols and explanation thereof is omitted.
- (1) In the embodiments explained above, the cam 74 is provided on the upper shaft
portion 80a of the motor 73 and the stopper 99 is provided on the lower shaft portion
80b of the motor 73; however, the configuration is not limited this configuration.
The cam 74 and the stopper 99 can be provided, for example, on the same side of the
rotation shaft 80 in the up-down direction.
- (2) In the embodiments explained above, the stopper 99 and the cam 74 are provided
on the rotation shaft 80 of the motor 73; however, the configuration is not limited
this configuration. A not-shown transmission member can be interposed between the
rotation shaft 80 and the stopper 99 or the cam 74 in the power transmission direction
of the motor 73. Even in such a configuration, the yarn joining device 34 can be configured
such that the cam follower 75 can be moved while the rotation shaft 80 is being rotated
between the first angle and the second angle, and the pressing position can be adjusted
when the rotation shaft 80 is being rotated between the second angle and the third
angle.
- (3) In the embodiments explained above, the clamp and cutter mechanism 56 and the
stopper 99 are driven by the motor 73; however, the configuration is not limited this
configuration. A driving source for operating the clamp and cutter mechanism 56 and
a driving source for operating the stopper 99 can be provided separately.
- (4) In the embodiments explained above, the first yarn shifting lever 66a and the
second yarn shifting lever 66b, and the first twisting stopping member 96a and the
second twisting stopping member 96b are driven by the motor 63; however, the configuration
is not limited this configuration. A driving source for operating the first yarn shifting
lever 66a and the second yarn shifting lever 66b, and a driving source that operates
the first twisting stopping member 96a and the second twisting stopping member 96b
can be provided separately.
- (5) In the embodiments explained above, the timing at which the lower yarn Y1 and
the upper yarn Y2 are guided towards the twisting section 52 and the like by the first
yarn shifting lever 66a and the second yarn shifting lever 66b, the bearing 103 arranged
on the driven member 98 comes in contact with the stopper 99. In other words, before
the adjustment of the pressing position of the motor 73 and the stopper 99, movement
of the first twisting stopping member 96a and the second twisting stopping member
96b is regulated by the stopper 99. However, the timing is not limited to this timing,
and a timing at which the bearing 103 is caused to come in contact with the stopper
99 can be during or after the adjustment of the pressing position is performed by
the stopper 99. The yarn joining device 34 can be configured so as to regulate the
pressing position of the first twisting stopping member 96a and the second twisting
stopping member 96b even before the lower yarn Y1 and the upper yarn Y2 are intertwined
by the twisting section 52.
- (6) In the embodiments explained above, the stopper 99 is rotationally driven by the
motor 73 and the pressing position of the first twisting stopping member 96a and the
second twisting stopping member 96b is adjusted depending on the rotation angle of
the stopper 99; however, the configuration is not limited this configuration. The
stopper 99 can be movably driven by, for example, a not-shown linear actuator.
- (7) In the embodiments explained above, pivoting (movement) of the first twisting
stopping member 96a and the second twisting stopping member 96b is regulated when
the bearing 103 provided on the driven member 98 comes in contact with the stopper
99; however, the configuration is not limited this configuration. The stopper 99,
for example, can be provided so as to regulate the pivoting (movement) of the first
twisting stopping member 96a and the second twisting stopping member 96b by directly
coming into contact with the first twisting stopping member 96a and / or the second
twisting stopping member 96b.
- (8) In the embodiments explained above, the first twisting stopping member 96a and
the second twisting stopping member 96b are configured so as to be rotationally driven;
however, the configuration is not limited this configuration. The first twisting stopping
member 96a and the second twisting stopping member 96b can be configured, for example,
to be movable linearly.
- (9) In the embodiments explained above, the pressing position of the first twisting
stopping member 96a and the second twisting stopping member 96b is adjusted by driving
the stopper 99; however, the configuration is not limited this configuration. A movement
driving section that movably drives the first twisting stopping member 96a and the
second twisting stopping member 96b can be operated so as to stop the first twisting
stopping member 96a and the second twisting stopping member 96b at a desired pressing
position. In other words, the movement driving section can be configured such that
the operation of the movement driving section stops at the timing at which the first
twisting stopping member 96a and the second twisting stopping member 96b just stop
at a desired position.
- (10) In the embodiments explained above, the timing at which the lower yarn Y1 and
the upper yarn Y2 are pulled from the untwisting pipe 61a and the untwisting pipe
61b respectively by moving the first yarn shifting lever 66a and the second yarn shifting
lever 66b, and the timing at which the pressing position of the first twisting stopping
member 96a and the second twisting stopping member 96b is adjusted are different.
However, the timing is not limited to these timings, and such timings can be the same
timing.
- (11) In the embodiments explained above, the automatic winder 1 included a plurality
of winding units 2; however, the configuration is not limited to this. The automatic
winder 1 can include only one winding unit 2.
- (12) The present invention is not limited to the automatic winder 1 and can be applied
to various yarn winding machines such as a spinning machine that is disclosed in the
Japanese Patent Application Laid-Open No. 2019-31380.
[0092] In the present invention, the adjustment driving section can adjust the pressing
position of the twisting stopping lever without manual intervention. Therefore, efforts
involved in adjusting the pressing position of the twisting stopping lever can be
reduced.
[0093] According to one aspect of the present invention, a yarn joining device includes
a twisting section that joins two yarns by intertwining tip ends thereof; a twisting
stopping lever that includes a first twisting stopping member that is movable between
a waiting position in which the first twisting stopping member does not come in contact
with the two yarns, and a pressing position in which the first twisting stopping member
presses one of the two yarns on one side in a predetermined moving direction from
the waiting position thereby suppressing transmission of twisting on the other side
of the pressed yarn end, and a second twisting stopping member that is movable between
a waiting position in which the second twisting stopping member does not come in contact
with the two yarns, and a pressing position in which the second twisting stopping
member presses the other of the two yarns thereby suppressing transmission of twisting
on the other side of the pressed yarn end; an adjustment driving section that changes
the pressing position of the twisting stopping lever in the movement direction; a
movement driving section that movably drives the twisting stopping lever in the movement
direction; moving members that include the twisting stopping lever and are movably
driven by the movement driving section; and a stopper that regulates movement of the
twisting stopping lever to one side in the movement direction when the twisting stopping
lever is in contact with the moving members. The adjustment driving section is provided
separately from the movement driving section and is capable of changing the pressing
position by driving the stopper.
[0094] In the above aspect, for example, because a movement driving section that determines
the operation of the moving members that include the twisting stopping lever, and
the adjustment driving section that drives the stopper are provided separately, the
position of the stopper can be adjusted without changing the operation of the movement
driving section. Accordingly, the pressing position of the twisting stopping lever
can be changed easily without any interference from the operation of other mechanisms.
[0095] The above yarn joining device includes a yarn shifting lever that is moved and driven
by the movement driving section along with the twisting stopping lever to guide the
two yarns to the twisting section. The twisting stopping lever is capable of switching
between a first state in which movement thereof is not regulated by the stopper and
can be integrally moved along with the yarn shifting lever, and a second state in
which movement thereof is regulated by the stopper and is positioned independently
of the yarn shifting lever.
[0096] In the above aspect, the pressing position of the twisting stopping lever can be
adjusted by adjusting the position of the stopper, and, in the second state, in which
the twisting stopping lever is in contact with the stopper, the yarn shifting lever
and the twisting stopping lever can be caused to move relatively. Accordingly, even
in a configuration in which the twisting stopping lever and the yarn shifting lever
are moved and driven by a common mechanism, the pressing position of the twisting
stopping lever and the stopping position of the yarn shifting lever can be adjusted
independently of each other.
[0097] In the above yarn joining device, the adjustment driving section includes a driving
motor that rotationally drives the stopper. The stopper has a contact surface, the
distance thereof from a center of a rotation shaft of the driving motor depending
on the position of the stopper in a rotational and circumferential direction is used
to bring the stopper in contact with the moving members. A part of the contact surface
that comes in contact with the moving member changes depending on a rotation angle
of the stopper.
[0098] In the above aspect, a part of the surface of the twisting stopping lever that comes
in contact with the moving member can be changed by adjusting the rotation angle of
the stopper so as to enable the adjustment of the pressing position. Accordingly,
the pressing position can be adjusted by using a simple configuration.
[0099] The above yarn joining device includes a cam that is rotationally driven along with
the stopper by the driving motor; a cam follower that follows the movement of the
cam; and a clamp and cutter mechanism that is configured so as to hold and cut the
two yarns by moving the cam follower. The rotation shaft of the driving motor is at
least rotatable from a predetermined first angle to a third angle via a second angle,
a cam surface of the cam is formed such that the cam follower is moved when the rotation
shaft is rotating between the first angle and the second angle, and the contact surface
of the stopper is formed so as to change the pressing position when the rotation shaft
rotates between the second angle and the third angle.
[0100] Generally, in the yarn joining device, the timing at which the clamp and cutter mechanism
is operated and the timing at which the twisting stopping lever is set to the pressing
position are different. In other words, at the timing at which the twisting stopping
lever should be set to the pressing position, operation of the clamp and cutter mechanism
is already completed (details explained above). In the yarn joining device according
to the present invention, the stopper and the cam are driven rotatably by a driving
motor, which is the common driving source, and the cam follower is caused to move
when the rotation shaft is being rotated between the first angle and the second angle.
Moreover, when the rotation shaft is being rotated between the second angle and the
third angle, the pressing position can be changed (that is, the pressing position
can be adjusted). Accordingly, because the operation of the clamp and cutter mechanism
and the adjustment of the pressing position can be performed independently depending
on the rotation angle of the rotation shaft, the pressing position can be adjusted
without increasing the number of driving sources. Therefore, efforts involved in adjusting
the pressing position can be reduced while avoiding the increase in the device size
and cost.
[0101] In the above yarn joining device, the stopper and the cam are provided on the rotation
shaft.
[0102] In the above aspect, the stopper and the cam can be caused to rotate with a simple
configuration. Therefore, increase in the device size can be avoided.
[0103] In the above yarn joining device, the rotation shaft of the driving motor includes
a first shaft portion that protrudes from a housing of the driving motor toward one
side in an axial direction of the rotation shaft; and a second shaft portion that
protrudes from the housing toward the other side in the axial direction. The stopper
is provided on the first shaft portion, and the cam is provided on the second shaft
portion.
[0104] In the above aspect, the stopper is positioned on the opposite side of the cam by
interposing the housing. Therefore, interference of the stopper with the clamp and
cutter mechanism can be easier avoided than in a configuration in which the stopper
and the cam are provided on the same side in the axial direction of the rotation shaft.
[0105] A winding unit according to another aspect of the present invention includes a yarn
supplying section in which a yarn supplying bobbin from which yarn can be pulled is
arranged; a winding section that winds a yarn pulled from the yarn supplying section
onto a winding bobbin to form a package; a unit controller that controls the winding
section, and a yarn joining section that includes the above yarn joining device and
joins the yarn disconnected between the yarn supplying section and the yarn winding
section in a yarn running direction. The adjustment driving section is controlled
by the unit controller.
[0106] In the present invention, in the winding unit in which the yarn joining device is
arranged, efforts involved in adjustment of the pressing position can be reduced.
Therefore, the stopping time of the winding unit required for the adjustment can be
minimized and operation efficiency can be improved.
[0107] A yarn winding machine according to still another aspect of the present invention
includes a plurality of the above winding units.
[0108] In the present invention, efforts involved in adjustment of the pressing position
can be reduced in a plurality of the winding units. Therefore, operation efficiency
of the yarn winding machine can be significantly improved.
[0109] In the above explanation, the meaning of "a plurality of" also includes "a predetermined
number of".
[0110] Although the invention has been explained with respect to specific embodiments for
a complete and clear disclosure, the appended claims are not to be thus limited but
are to be construed as embodying all modifications and alternative constructions that
may occur to one skilled in the art that fairly fall within the scope of the claims.