TECHNICAL FIELD
[0001] The present invention relates to an air conditioning apparatus.
BACKGROUND ART
[0002] There has been conventionally known a refrigeration cycle apparatus including a bypass
circuit that connects the discharge side of a compressor and the inlet side of an
outdoor heat exchanger (PTL 1:
Japanese Patent Laying-Open No. 2009-145032). The refrigeration cycle apparatus can perform defrosting quickly by flowing refrigerant
discharged from the compressor to the outdoor heat exchanger through the bypass circuit,
when frost forms on the outdoor heat exchanger.
CITATION LIST
PATENT LITERATURE
SUMMARY OF INVENTION
TECHNICAL PROBLEM
[0004] The refrigeration cycle apparatus described in
Japanese Patent Laying-Open No. 2009-145032 above can achieve the shorter defrosting time by flowing the refrigerant to the outdoor
heat exchanger through the bypass flow path that connects the discharge side of the
compressor and the inlet side of the outdoor heat exchanger. However, when refrigerant
having a low discharge temperature (e.g., R290, which is one type of hydrocarbon (HC)
refrigerant) is contained in a refrigerant circuit, a temperature difference between
the refrigerant and the outdoor heat exchanger is small and an amount of heat exchange
per unit time decreases. Therefore, the time required for defrosting cannot be shortened.
[0005] The present invention has been made to solve the above-described problem, and an
object of the present invention is to provide an air conditioning apparatus that can
perform defrosting in a short time, regardless of used refrigerant.
SOLUTION TO PROBLEM
[0006] An air conditioning apparatus according to the present disclosure includes: a main
circuit in which refrigerant circulates in the order of a compressor, a first heat
exchanger, a first expansion valve, and a second heat exchanger in a heating operation;
a first bypass flow path configured to communicate a pipe at the first expansion valve
side of the second heat exchanger with a pipe at a discharge side of the compressor;
a second bypass flow path configured to communicate a pipe at a suction side of the
compressor with the pipe at the discharge side of the compressor; and a first flow
path selection device configured to selectively flow the refrigerant discharged from
the compressor to at least one of the first heat exchanger, the first bypass flow
path, and the second bypass flow path. During the heating operation, the first flow
path selection device is configured to select at least the first heat exchanger. During
a defrosting operation, the first flow path selection device is configured to select
at least the first bypass flow path after selecting at least the second bypass flow
path.
ADVANTAGEOUS EFFECTS OF INVENTION
[0007] According to the present invention, the temperature of the refrigerant is made higher
than that during normal heating, and then, the refrigerant is introduced through the
bypass flow path into the frosted heat exchanger. Therefore, the defrosting time is
reduced.
BRIEF DESCRIPTION OF DRAWINGS
[0008]
Fig. 1 is a schematic configuration diagram showing a configuration of an air conditioning
apparatus 100 according to a first embodiment.
Fig. 2 is a flowchart for illustrating an operation of each component during a defrosting
operation in the first embodiment.
Fig. 3 shows a state of each component in each processing of the flowchart shown in
Fig. 2.
Fig. 4 shows a flow of refrigerant during heating (S100, S101, S106) in the first
embodiment.
Fig. 5 shows a flow of the refrigerant in a first stage (S102, S103) during defrosting
in the first embodiment.
Fig. 6 shows a flow of the refrigerant in a second stage (S104, S105) during defrosting
in the first embodiment.
Fig. 7 is a p-h diagram showing a state of refrigerant in a comparative example in
which general defrosting is performed, the general defrosting being defrosting during
which a flow of the refrigerant is reversed in a cooling operation direction.
Fig. 8 is a p-h diagram showing a state of the refrigerant during the defrosting operation
in the first embodiment.
Fig. 9 shows both a temperature distribution of the refrigerant in a second heat exchanger
7 during the defrosting operation in the comparative example and a temperature distribution
of the refrigerant in second heat exchanger 7 during the defrosting operation in the
first embodiment.
Fig. 10 shows a difference between the comparative example and the first embodiment
in terms of the time from determination of frost formation to start of the defrosting
operation.
Fig. 11 shows a difference between the comparative example and the first embodiment
in terms of the time from end of defrosting to return to heating.
Fig. 12 is a schematic configuration diagram showing a configuration of an air conditioning
apparatus 200 according to a second embodiment.
Fig. 13 is a flowchart for illustrating an operation of each component during a defrosting
operation in the second embodiment.
Fig. 14 shows a state of each component in each processing of the flowchart shown
in Fig. 13.
Fig. 15 shows a flow of refrigerant during heating (S200, S201, S208) in the second
embodiment.
Fig. 16 shows a flow of the refrigerant in a first stage (S202, S203) during defrosting
in the second embodiment.
Fig. 17 shows a flow of the refrigerant in a second stage (S204, S205) during defrosting
in the second embodiment.
Fig. 18 shows a flow of the refrigerant in a third stage (S206, S207) during defrosting
in the second embodiment.
Fig. 19 is a p-h diagram showing a state of the refrigerant when distribution of the
refrigerant to a second bypass flow path B2 starts just before the end of defrosting
in the second embodiment.
Fig. 20 is a p-h diagram showing a state of the refrigerant when a certain time period
elapses after distribution of the refrigerant to second bypass flow path B2 starts
in the second embodiment.
Fig. 21 shows a temporal change in discharge temperature of the refrigerant from start
of defrosting to return to heating in the comparative example in which defrosting
is performed by a cooling operation.
Fig. 22 shows a temporal change in discharge temperature of the refrigerant from start
of defrosting to return to heating in the second embodiment.
Fig. 23 is a schematic configuration diagram showing a configuration of an air conditioning
apparatus 300 according to a third embodiment.
Fig. 24 is a flowchart for illustrating an operation of each component during a defrosting
operation for a first heat exchange unit 7a in the third embodiment.
Fig. 25 shows a state of each component in each processing of the flowchart shown
in Fig. 24.
Fig. 26 shows a flow of refrigerant during heating (S300, S301, S306) in the third
embodiment.
Fig. 27 shows a flow of the refrigerant in a first stage (S302, S303) during the defrosting
operation for first heat exchange unit 7a.
Fig. 28 shows a flow of the refrigerant in a second stage (S304, S305) during the
defrosting operation for first heat exchange unit 7a.
Fig. 29 is a flowchart for illustrating an operation of each component during a defrosting
operation for a second heat exchange unit 7b in the third embodiment.
Fig. 30 shows a state of each component in each processing of the flowchart shown
in Fig. 29.
Fig. 31 shows a flow of the refrigerant in a first stage (S302A, S303A) during the
defrosting operation for second heat exchange unit 7b.
Fig. 32 shows a flow of the refrigerant in a second stage (S304A, S305A) during the
defrosting operation for second heat exchange unit 7b.
Fig. 33 is a flowchart for illustrating an example process of performing defrosting
for first heat exchange unit 7a more preferentially than second heat exchange unit
7b in the third embodiment.
DESCRIPTION OF EMBODIMENTS
[0009] Embodiments of the present invention will be described in detail hereinafter with
reference to the drawings. A plurality of embodiments will be described hereinafter.
However, it is originally intended to combine as appropriate the features described
in the embodiments. In the drawings, the same or corresponding portions are denoted
by the same reference characters, and description thereof will not be repeated.
First Embodiment
[0010] Fig. 1 is a schematic configuration diagram showing a configuration of an air conditioning
apparatus 100 according to a first embodiment.
[0011] Referring to Fig. 1, air conditioning apparatus 100 includes a main circuit 30, a
first bypass flow path B1, a second bypass flow path B2, and a first flow path selection
device 20.
[0012] Air conditioning apparatus 100 further includes a compressor 1, a four-way valve
4, an extension pipe 9a, a first heat exchanger 5, an extension pipe 9b, a first expansion
valve 6a, and a second heat exchanger 7. Normally, first heat exchanger 5 is an indoor
heat exchanger arranged indoors, and second heat exchanger 7 is an outdoor heat exchanger
arranged outdoors.
[0013] In main circuit 30, refrigerant circulates in the order of compressor 1, four-way
valve 4, extension pipe 9a, first heat exchanger 5, extension pipe 9b, first expansion
valve 6a, second heat exchanger 7, and four-way valve 4, and returns to compressor
1 during a heating operation.
[0014] First bypass flow path B1 communicates a point P2 of a pipe at the first expansion
valve 6a side of second heat exchanger 7 with a point P1 of a pipe at the discharge
side of compressor 1.
[0015] Second bypass flow path B2 communicates a point P3 of a pipe at the suction side
of compressor 1 with point P1 of the pipe at the discharge side of compressor 1.
[0016] First flow path selection device 20 is configured to selectively flow the refrigerant
discharged from compressor 1 to at least one of first heat exchanger 5, first bypass
flow path B1 and second bypass flow path B2. In the first embodiment, first flow path
selection device 20 is configured to selectively flow the refrigerant discharged from
compressor 1 to one of first heat exchanger 5, first bypass flow path B1 and second
bypass flow path B2.
[0017] Air conditioning apparatus 100 further includes a second expansion valve 6b. In Fig.
1, second expansion valve 6b is arranged between second bypass flow path B2 and the
pipe at the suction side of compressor 1. Second expansion valve 6b may be provided
partway through second bypass flow path B2.
[0018] First flow path selection device 20 shown in Fig. 1 includes a solenoid valve 3a
provided in a pipe C0 between point P1 of the pipe at the discharge side of compressor
1 and first heat exchanger 5, a solenoid valve 3b provided in a branch pipe B0 that
branches off from main circuit 30, branch pipe B0 being shared by first bypass flow
path B1 and second bypass flow path B2, and a flow path switching valve 8 that connects
branch pipe B0 to one of first bypass flow path B1 and second bypass flow path B2.
[0019] By branch pipe B0 and bypass flow path B1, point P1 between the discharge side of
compressor 1 and solenoid valve 3a is connected to point P2 between first expansion
valve 6a and the inlet side of second heat exchanger 7. By branch pipe B0 and bypass
flow path B2, point P3 between four-way valve 4 and second expansion valve 6b is connected
to point P1.
[0020] Although not shown, a fan for blowing the air is provided at the air outlet side
or the air inlet side of each of first heat exchanger 5 and second heat exchanger
7. A line flow fan, a propeller fan, a turbo fan, a sirocco fan or the like can be
used as each fan. Furthermore, a plurality of fans may be provided for one heat exchanger.
Furthermore, the configuration shown in Fig. 1 is a minimum configuration that can
perform cooling and heating operations, and devices such as a gas-liquid separator,
a receiver and an accumulator may be added to main circuit 30.
[0021] Air conditioning apparatus 100 further includes a controller 50 and temperature sensors
2a and 2b. Temperature sensor 2a detects a temperature of the refrigerant discharged
from compressor 1. Temperature sensor 2b detects a surface temperature of second heat
exchanger 7 at a position close to the point P2d side, which is a refrigerant outlet
of second heat exchanger 7 during the heating operation. Controller 50 controls compressor
1, four-way valve 4, first expansion valve 6a, flow path selection device 20, second
expansion valve 6b, and the not-shown fans, based on the temperatures detected by
temperature sensors 2a and 2b and an instruction from a user.
[0022] Controller 50 includes a processor 51, a memory 52 and an input and output interface
53. Memory 52 is configured to include, for example, a read only memory (ROM), a random
access memory (RAM) and a flash memory. An operating system, an application program
and various types of data are stored in the flash memory.
[0023] Controller 50 shown in Fig. 1 is implemented by processor 51 executing the operating
system and the application program stored in memory 52. When the application program
is executed, various types of data stored in memory 52 are referenced.
[0024] In the first embodiment, a type of the refrigerant contained in the air conditioning
apparatus is not particularly limited. For example, hydrofluorocarbon (HFC) refrigerant,
hydrofluoroolefin (HFO) refrigerant, hydrocarbon (HC) refrigerant, non-azeotropic
mixed refrigerant or the like may be contained.
[0025] In air conditioning apparatus 100 configured as shown in Fig. 1, frost forms on second
heat exchanger 7 arranged outdoors during the heating operation. A defrosting operation
is performed to melt the frost. A flow of the refrigerant is switched by first flow
path selection device 20 between the heating operation and the defrosting operation.
[0026] During the heating operation, first flow path selection device 20 selects at least
first heat exchanger 5. As a result, the high-temperature and high-pressure refrigerant
discharged from compressor 1 releases heat and condenses in first heat exchanger 5.
[0027] During the defrosting operation, first flow path selection device 20 selects at least
first bypass flow path B1 after selecting at least second bypass flow path B2. As
a result, the refrigerant flowing through second bypass flow path B2 and increasing
in temperature flows through first bypass flow path B1 into second heat exchanger
7, and defrosting is performed.
[0028] Next, the operation of air conditioning apparatus 100 according to the first embodiment
configured as mentioned above will be described. Fig. 2 is a flowchart for illustrating
an operation of each component during the defrosting operation in the first embodiment.
Fig. 3 shows a state of each component in each processing of the flowchart shown in
Fig. 2.
[0029] When the heating operation is started, in step S100, controller 50 controls solenoid
valves 3a and 3b and flow path switching valve 8 such that solenoid valve 3a enters
an open state, solenoid valve 3b enters a closed state, and flow path switching valve
8 selects second bypass flow path B2.
[0030] Fig. 4 shows a flow of the refrigerant during heating (S100, S101, S106) in the first
embodiment. As shown in Fig. 4, the refrigerant is discharged from compressor 1, circulates
in the order of four-way valve 4, first heat exchanger 5, first expansion valve 6a,
second heat exchanger 7, four-way valve 4, and second expansion valve 6b, and returns
to compressor 1.
[0031] Referring again to Figs. 2 and 3, in step S101, controller 50 obtains information
for determining whether or not frost forms on second heat exchanger 7, and determines
whether or not frost forms on second heat exchanger 7. Specifically, controller 50
obtains a detection result by temperature sensor 2b, and determines whether or not
the surface temperature of second heat exchanger 7 is equal to or less than a predetermined
first threshold value (e.g., -3°C), based on the detection result. When the surface
temperature of second heat exchanger 7 is equal to or less than the first threshold
value, controller 50 determines that frost forms on second heat exchanger 7.
[0032] When it is determined that frost does not form in step S101 (NO in S101), the process
is temporarily returned to the main routine and the processing in S100 and S101 is
repeated again. When it is determined that frost forms in step S101 (YES in S101),
the process proceeds to step S102.
[0033] In step S102, controller 50 sets solenoid valve 3a in the closed state and solenoid
valve 3b in the open state. Selection by flow path switching valve 8 is maintained
at second bypass flow path B2.
[0034] Fig. 5 shows a flow of the refrigerant in a first stage (S102, S103) during defrosting
in the first embodiment. As shown in Fig. 5, in step S102, the refrigerant discharged
from compressor 1 flows through second bypass flow path B2, is decompressed in second
expansion valve 6b, and is again suctioned into compressor 1. Since solenoid valve
3a is in the closed state, a part of the refrigerant retained in first heat exchanger
5 and second heat exchanger 7 is suctioned out along a path shown by a broken arrow,
and is increased in temperature in a loop shown by a solid arrow.
[0035] In step S102, controller 50 sets expansion valve 6a in a fully open state. The reason
for this is to allow the refrigerant remaining in the main circuit to quickly flow
to the loop shown by the solid arrow including second bypass flow path B2 at the time
of switching to the defrosting operation. In addition, controller 50 sets a degree
of opening of second expansion valve 6b to be the same as a degree of opening of first
expansion valve 6a during the heating operation before entering the defrosting operation.
One reason for this is to prevent a state in which a pressure difference between before
second expansion valve 6b and after second expansion valve 6b becomes smaller and
thus a discharge pressure and a discharge temperature of the refrigerant do not increase
when the degree of opening of second expansion valve 6b is too large. Another reason
for this is to prevent a state in which an amount of the refrigerant flowing into
the suction side of compressor 1 becomes excessively smaller when the degree of opening
of second expansion valve 6b is too small.
[0036] Referring again to Figs. 2 and 3, in step S103, controller 50 obtains information
for determining whether or not the discharge temperature of the refrigerant reaches
a target value, and determines whether or not the discharge temperature of the refrigerant
reaches the target value. Specifically, controller 50 obtains a detection result by
temperature sensor 2a, and determines whether or not the temperature of the refrigerant
discharged from compressor 1 reaches a predetermined second threshold value T2 (e.g.,
100°C), based on the detection result.
[0037] While the processing in steps S102 and S103 is repeated, a density of the suctioned
refrigerant may decrease over time. In this case, a mass flow rate of the refrigerant
suctioned into compressor 1 decreases, and thus, the discharge temperature of the
refrigerant may be less likely to increase over time. Therefore, when the increase
in discharge temperature of the refrigerant at a certain time interval (e.g., for
five seconds) is less than a predetermined third threshold value (e.g., 10°C) in step
S103, control for increasing an operation frequency of compressor 1 may be performed.
Alternatively, when the temperature of the refrigerant discharged from compressor
1 is less than the predetermined second threshold value (e.g., 100°C) after a certain
time period (e.g., 60 seconds) elapses from the start of step S102, the process may
proceed to step S104.
[0038] Next, in step S104, controller 50 switches selection by flow path switching valve
8 from second bypass flow path B2 to first bypass flow path B1.
[0039] Fig. 6 shows a flow of the refrigerant in a second stage (S104, S105) during defrosting
in the first embodiment. As shown by an arrow in Fig. 6, in step S104, the high-temperature
and high-pressure refrigerant discharged from compressor 1 flows through first bypass
flow path B1 and is introduced into second heat exchanger 7. Defrosting for second
heat exchanger 7 is thus performed. The refrigerant flowing out of second heat exchanger
7 is decompressed in second expansion valve 6b and is again suctioned into compressor
1.
[0040] The operation frequency of compressor 1 in step S104 is desirably set at a frequency
higher than that during the normal heating operation. The reason for this is to prevent
a state in which the flow rate of the refrigerant becomes smaller and an amount of
heat used for defrosting becomes smaller due to the defrosting operation in an overheated
gas region, unlike the general defrosting operation during which the refrigerant is
reversely circulated in a cooling direction.
[0041] Referring again to Fig. 2, in step S105, controller 50 determines whether or not
to end defrosting. Specifically, controller 50 determines whether or not the surface
temperature of second heat exchanger 7 is equal to or more than a predetermined third
threshold value (e.g., 0°C), based on a detection signal output from temperature sensor
2b. When the surface temperature of second heat exchanger 7 is less than the third
threshold value (NO in S105), controller 50 determines to continue defrosting for
second heat exchanger 7, and returns the process to step S104. In contrast, when the
surface temperature of second heat exchanger 7 is equal to or more than the third
threshold value (YES in S105), controller 50 determines to end defrosting for second
heat exchanger 7, and moves the process to step S106.
[0042] In step S106, controller 50 sets solenoid valve 3a in the open state and solenoid
valve 3b in the closed state. At this time, the refrigerant flows as shown in Fig.
4, and the regular heating operation is thus performed.
[0043] As described above, during the defrosting operation, first flow path selection device
20 selects second bypass flow path B2 and does not select first bypass flow path B1
and first heat exchanger 5 (Fig. 5, S102, S103), and then, selects first bypass flow
path B1 and does not select second bypass flow path B2 and first heat exchanger 5
(Fig. 6, S104, S105).
[0044] Next, an effect obtained by air conditioning apparatus 100 according to the first
embodiment will be described.
[0045] When controller 50 determines that the detection result by temperature sensor 2b
is equal to or less than the predetermined first threshold value and frost forms on
second heat exchanger 7, controller 50 controls solenoid valve 3a, solenoid valve
3b and flow path switching valve 8 such that a total amount of the refrigerant flows
to second bypass flow path B2. Then, when the detection result by temperature sensor
2a becomes equal to or more than the preset second threshold value, controller 50
controls flow path switching valve 8 such that the total amount of the refrigerant
flows through first bypass flow path B1 to second heat exchanger 7, to thereby perform
defrosting for second heat exchanger 7.
[0046] By flowing the refrigerant to second bypass flow path B2, the temperature of the
refrigerant increases in the loop shown by the solid arrow in Fig. 5. Therefore, the
discharge temperature of the refrigerant can be made higher than that during the normal
heating operation.
[0047] By increasing the discharge temperature of the refrigerant, the refrigerant having
a temperature higher than normal can be flown to second heat exchanger 7 when flow
path switching valve 8 is switched to first bypass flow path B 1.
[0048] Fig. 7 is a p-h diagram showing a state of refrigerant in a comparative example in
which general defrosting is performed, the general defrosting being defrosting during
which a flow of the refrigerant is reversed in a cooling operation direction. Fig.
8 is a p-h diagram showing a state of the refrigerant during the defrosting operation
in the first embodiment. Enthalpy is higher during the defrosting operation in the
present embodiment shown in Fig. 8, as compared with general defrosting during which
the flow of the refrigerant is reversed in the cooling operation direction, and thus,
the defrosting operation is performed in a more overheated gas region.
[0049] Fig. 9 shows both a temperature distribution of the refrigerant in second heat exchanger
7 during the defrosting operation in the comparative example and a temperature distribution
of the refrigerant in second heat exchanger 7 during the defrosting operation in the
first embodiment. A temperature difference between the refrigerant and second heat
exchanger 7 is larger and an amount of heat exchange per unit time is larger during
the defrosting operation in the first embodiment shown by Ta' to Tb' in Fig. 9 than
during the defrosting operation in the comparative example shown by Ta to Tb in Fig.
9. Therefore, defrosting can be performed in a short time.
[0050] The above-described effect of being able to perform defrosting in a short time by
increasing the discharge temperature of the refrigerant is obtained regardless of
the type of the refrigerant contained in the air conditioning apparatus, such as HFC
refrigerant, HFO refrigerant, HC refrigerant, or non-azeotropic mixed refrigerant.
Therefore, by using refrigerant having a low global warming potential (GWP) (e.g.,
R290 (GWP: 3), which is one type of HC refrigerant), a GWP total amount value in the
refrigeration cycle can be reduced.
[0051] When the non-azeotropic mixed refrigerant is contained in the air conditioning apparatus,
frost is likely to form on the refrigerant inlet side during heating of the outdoor
heat exchanger. However, in the present embodiment, high-pressure and high-temperature
refrigerant gas can be flown to the inlet side during heating of second heat exchanger
7 through first bypass flow path B1, and thus, the temperature difference between
the refrigerant and second heat exchanger 7 becomes large at the heating inlet side
of second heat exchanger 7 and the amount of heat exchange per unit time increases.
Therefore, defrosting can be performed in a short time.
[0052] As compared with general defrosting during which the flow of the refrigerant is reversed
in the cooling operation direction, defrosting is performed in a more overheated gas
region. Therefore, suction SH increases and liquid back to compressor 1 is less likely
to occur. Thus, the reliability of compressor 1 can be improved (Fig. 7, Fig. 8).
[0053] In addition, as compared with general defrosting during which the flow of the refrigerant
is reversed in the cooling operation direction, the refrigerant does not flow through
extension pipe 9a, extension pipe 9b and indoor first heat exchanger 5 during the
defrosting operation. Therefore, a heat release loss can be reduced.
[0054] In addition, the defrosting operation can be performed without flowing the refrigerant
through indoor first heat exchanger 5. Therefore, a decrease in room temperature during
the defrosting operation can be reduced.
[0055] In the first embodiment, when it is determined that the detection result by temperature
sensor 2b becomes equal to or less than the preset first threshold value and frost
forms on outdoor second heat exchanger 7, and thus, the defrosting operation is started,
solenoid valve 3a is closed to thereby stop the inflow of the refrigerant into main
circuit 30, and at the same time, solenoid valve 3b is opened to thereby flow the
total amount of the refrigerant to second bypass flow path B2, and then, flow path
switching valve 8 is switched to select first bypass flow path B1, to thereby flow
the total amount of the refrigerant to second heat exchanger 7. Therefore, switching
of four-way valve 4 at the time of the defrosting operation is unnecessary.
[0056] Fig. 10 shows a difference between the comparative example and the first embodiment
in terms of the time from determination of frost formation to start of the defrosting
operation. In the present embodiment, it is unnecessary to stop compressor 1 for a
time period from time t1 to time t2 in order to produce a pressure state required
for switching of four-way valve 4. Therefore, as shown in Fig. 10, the time to start
of defrosting can be made shorter by ΔT1 than that in the comparative example.
[0057] When the detection result by temperature sensor 2a becomes equal to or more than
the preset second threshold value, and thus, defrosting for outdoor second heat exchanger
7 ends and the operation returns to the heating operation, solenoid valve 3b is closed
and solenoid valve 3a is opened to thereby change the flow of the refrigerant from
first bypass flow path B1 to main circuit 30. Therefore, switching of four-way valve
4 at the time of return to the heating operation is unnecessary.
[0058] Fig. 11 shows a difference between the comparative example and the first embodiment
in terms of the time from end of defrosting to return to heating. In the present embodiment,
it is unnecessary to stop compressor 1 for a time period from time t11 to time t12
in order to produce a pressure state required for switching of four-way valve 4. Therefore,
as shown in Fig. 11, the time to return to the heating operation can be made shorter
by ΔT2 than that in the comparative example.
Second Embodiment
[0059] Fig. 12 is a schematic configuration diagram showing a configuration of an air conditioning
apparatus 200 according to a second embodiment.
[0060] Referring to Fig. 2, air conditioning apparatus 200 includes main circuit 30, first
bypass flow path B1, second bypass flow path B2, and a first flow path selection device
20A.
[0061] Air conditioning apparatus 200 further includes compressor 1, four-way valve 4, extension
pipe 9a, first heat exchanger 5, extension pipe 9b, first expansion valve 6a, and
second heat exchanger 7. Normally, first heat exchanger 5 is an indoor heat exchanger
arranged indoors, and second heat exchanger 7 is an outdoor heat exchanger arranged
outdoors.
[0062] In main circuit 30, refrigerant circulates in the order of compressor 1, four-way
valve 4, extension pipe 9a, first heat exchanger 5, extension pipe 9b, first expansion
valve 6a, second heat exchanger 7, and four-way valve 4, and returns to compressor
1 during a heating operation.
[0063] First bypass flow path B1 communicates the pipe (point P2) at the first expansion
valve 6a side of second heat exchanger 7 with the pipe (point P1) at the discharge
side of compressor 1.
[0064] Second bypass flow path B2 communicates the pipe (point P4) at the suction side of
compressor 1 with the pipe (point P1) at the discharge side of compressor 1.
[0065] First flow path selection device 20A is configured to selectively flow the refrigerant
discharged from compressor 1 to at least one of first heat exchanger 5, first bypass
flow path B1 and second bypass flow path B2. In the second embodiment, first flow
path selection device 20A is configured to selectively flow the refrigerant discharged
from compressor 1 to pipe C0 or branch pipe B0. First flow path selection device 20A
is also configured to be capable of distributing the refrigerant between first bypass
flow path B1 and second bypass flow path B2 at an arbitrary ratio.
[0066] In the second embodiment, during a defrosting operation, first flow path selection
device 20A selects second bypass flow path B2 and does not select first bypass flow
path B1 and first heat exchanger 5 (Fig. 16), and then, selects first bypass flow
path B1 and second bypass flow path B2 and does not select first heat exchanger 5
(Fig. 18).
[0067] Air conditioning apparatus 200 according to the second embodiment shown in Fig. 12
further includes a second expansion valve 6c, a third bypass flow path B3, a third
expansion valve 6d, and a second flow path selection device.
[0068] Second expansion valve 6c is arranged partway through second bypass flow path B2.
Third bypass flow path B3 is a flow path that branches off from a pipe C1 and extends
to the suction side of compressor 1, pipe C1 being a pipe through which the refrigerant
passing through second heat exchanger 7 flows during the heating operation. Third
expansion valve 6d is arranged partway through third bypass flow path B3. A flow path
switching valve 8b that selectively connects a pipe C2 or third bypass flow path B3
can be used as the second flow path selection device. Pipe C2 is a pipe that communicates
pipe C1 with the suction side of compressor 1 not via third bypass flow path B3.
[0069] Although a basic configuration of air conditioning apparatus 200 according to the
second embodiment is the same as that of air conditioning apparatus 100 according
to the first embodiment, air conditioning apparatus 200 according to the second embodiment
is different in the following first to fourth points from air conditioning apparatus
100 according to the first embodiment. First, main circuit 30 has flow path switching
valve 8b and expansion valve 6b is removed. Secondly, flow path switching valve 8
that selects first bypass flow path B1 or second bypass flow path B2 is replaced by
a flow rate adjusting valve 10. Thirdly, second expansion valve 6c is provided in
second bypass flow path B2. Fourthly, third bypass flow path B3 having third expansion
valve 6d is provided. Flow rate adjusting valve 10 is configured to be capable of
freely adjusting an amount of the refrigerant distributed between first bypass flow
path B1 and second bypass flow path B2. Although flow rate adjusting valve 10 may
have any configuration, flow rate adjusting valve 10 may be configured such that an
electronic expansion valve is provided in each of branch paths in two directions through
which the refrigerant flows.
[0070] In Fig. 12, the same components as those of the first embodiment are denoted by the
same reference characters. In addition, similarly to the first embodiment, a fan for
blowing the air is provided at the air outlet side or the air inlet side of each of
first heat exchanger 5 and second heat exchanger 7 (not shown). A line flow fan, a
propeller fan, a turbo fan, a sirocco fan or the like can be used as each fan. Furthermore,
a plurality of fans may be provided for one heat exchanger. Furthermore, the configuration
shown in Fig. 12 is a minimum configuration that can perform cooling and heating operations,
and devices such as a gas-liquid separator, a receiver and an accumulator may be added
to main circuit 30.
[0071] Air conditioning apparatus 200 further includes controller 50 and temperature sensors
2a and 2b. Temperature sensor 2a detects a temperature of the refrigerant discharged
from compressor 1. Temperature sensor 2b detects a surface temperature of second heat
exchanger 7 at a position close to the point P2d side, which is a refrigerant outlet
of second heat exchanger 7 during the heating operation. Controller 50 controls compressor
1, four-way valve 4, first expansion valve 6a, flow path selection device 20, second
expansion valve 6b, and the not-shown fans, based on the temperatures detected by
temperature sensors 2a and 2b and an instruction from a user. Since a basic configuration
of controller 50 is the same as that of the first embodiment, description will not
be repeated.
[0072] In the second embodiment, a type of the refrigerant contained in the air conditioning
apparatus is not particularly limited. For example, HFC refrigerant, HFO refrigerant,
HC refrigerant, non-azeotropic mixed refrigerant or the like may be contained.
[0073] Next, the operation of air conditioning apparatus 200 according to the second embodiment
configured as mentioned above will be described. Fig. 13 is a flowchart for illustrating
an operation of each component during the defrosting operation in the second embodiment.
Fig. 14 shows a state of each component in each processing of the flowchart shown
in Fig. 13.
[0074] Determination of frost formation (S201), determination of arrival at the certain
discharge temperature (S203) and determination of end of defrosting (S205) during
the defrosting operation performed in the second embodiment are the same as determination
of frost formation (S101), determination of arrival at the certain discharge temperature
(S103) and determination of end of defrosting (S105) in the first embodiment. However,
the second embodiment is different from the first embodiment in terms of processing
with control of the valves (S200, S202, S204, S206, S207) and determination as to
whether or not defrosting has progressed to a certain stage (S205).
[0075] When the heating operation is started, in step S200, controller 50 controls solenoid
valves 3a and 3b and flow path switching valve 8b such that solenoid valve 3a enters
an open state, solenoid valve 3b enters a closed state, and flow path switching valve
8b selects pipe C2.
[0076] Fig. 15 shows a flow of the refrigerant during heating (S200, S201, S208) in the
second embodiment. As shown in Fig. 15, the refrigerant is discharged from compressor
1, circulates in the order of four-way valve 4, first heat exchanger 5, first expansion
valve 6a, second heat exchanger 7, four-way valve 4, and flow path switching valve
8b, and returns to compressor 1.
[0077] Referring again to Figs. 13 and 14, in step S201, controller 50 obtains information
for determining whether or not frost forms on second heat exchanger 7, and determines
whether or not frost forms on second heat exchanger 7. Specifically, controller 50
obtains a detection result by temperature sensor 2b, and determines whether or not
the surface temperature of second heat exchanger 7 is equal to or less than a predetermined
first threshold value (e.g., -3°C), based on the detection result. When the surface
temperature of second heat exchanger 7 is equal to or less than the first threshold
value, controller 50 determines that frost forms on second heat exchanger 7.
[0078] When it is determined that frost does not form in step S201 (NO in S201), the process
is temporarily returned to the main routine and the processing in S200 and S201 is
repeated again. When it is determined that frost forms in step S201 (YES in S201),
the process proceeds to step S202.
[0079] In step S202, controller 50 sets solenoid valve 3a in the closed state and solenoid
valve 3b in the open state, and controls flow rate adjusting valve 10 such that a
total amount of the refrigerant flows to second bypass flow path B2. In addition,
controller 50 switches selection by flow path switching valve 8b from pipe C2 to the
third bypass flow path, and sets expansion valve 6d in a fully open state.
[0080] Fig. 16 shows a flow of the refrigerant in a first stage (S202, S203) during defrosting
in the second embodiment. As shown in Fig. 16, the refrigerant discharged from compressor
1 flows through second bypass flow path B2, is decompressed in second expansion valve
6c, and is again suctioned into compressor 1.
[0081] Since solenoid valve 3a is in the closed state and expansion valve 6d is in the open
state, a part of the refrigerant retained in first heat exchanger 5 and second heat
exchanger 7 is suctioned out along a path shown by a broken arrow, and is increased
in temperature in a loop shown by a solid arrow.
[0082] In step S202, first expansion valve 6a and expansion valve 6d are set in the fully
open state. The reason for this is to allow the refrigerant remaining in main circuit
30 to quickly flow to the loop shown by the solid arrow including second bypass flow
path B2 at the time of switching to the defrosting operation. In addition, a degree
of opening of second expansion valve 6c is set to be the same as a degree of opening
of first expansion valve 6a during the heating operation before entering the defrosting
operation. One reason for this is to prevent a state in which a pressure difference
between before second expansion valve 6c and after second expansion valve 6c becomes
smaller and thus a discharge pressure and a discharge temperature of the refrigerant
do not increase when the degree of opening of second expansion valve 6c is too large.
Another reason for this is to prevent a state in which an amount of the refrigerant
flowing into the suction side of compressor 1 becomes excessively smaller when the
degree of opening of second expansion valve 6c is too small.
[0083] Referring again to Figs. 13 and 14, in step S203, controller 50 obtains information
for determining whether or not the discharge temperature of the refrigerant reaches
a target value, and determines whether or not the discharge temperature of the refrigerant
reaches the target value. Specifically, controller 50 obtains a detection result by
temperature sensor 2a, and determines whether or not the temperature of the refrigerant
discharged from compressor 1 reaches a predetermined second threshold value T2 (e.g.,
100°C), based on the detection result.
[0084] While the processing in steps S202 and S203 is repeated, a density of the suctioned
refrigerant may decrease over time. In this case, a mass flow rate of the refrigerant
suctioned into compressor 1 decreases, and thus, the discharge temperature of the
refrigerant may be less likely to increase over time. Therefore, when the increase
in discharge temperature of the refrigerant at a certain time interval (e.g., for
five seconds) is less than a predetermined third threshold value (e.g., 10°C) in step
S203, control for increasing an operation frequency of compressor 1 may be performed.
Alternatively, when the temperature of the refrigerant discharged from compressor
1 is less than the predetermined second threshold value (e.g., 100°C) after a certain
time period (e.g., 60 seconds) elapses from the start of step S202, the process may
proceed to step S204.
[0085] Next, in step S204, controller 50 controls flow rate adjusting valve 10 such that
the total amount of the refrigerant flows to first bypass flow path B1. At this time,
selection by flow path switching valve 8b is maintained at third bypass flow path
B3.
[0086] Fig. 17 shows a flow of the refrigerant in a second stage (S204, S205) during defrosting
in the second embodiment. As shown in Fig. 17, the high-temperature and high-pressure
refrigerant discharged from compressor 1 flows through first bypass flow path B1 and
is introduced into second heat exchanger 7. Defrosting for second heat exchanger 7
is performed by the high-temperature and high-pressure refrigerant. The refrigerant
flowing out of second heat exchanger 7 is decompressed in third expansion valve 6d
and is again suctioned into compressor 1.
[0087] Next, in step S205, controller 50 determines whether or not defrosting has progressed
to a certain stage. Specifically, controller 50 determines whether or not the surface
temperature of second heat exchanger 7 is equal to or more than a predetermined fourth
threshold value (e.g., -0.5°C), based on a detection signal output from temperature
sensor 2b. When the surface temperature of second heat exchanger 7 is equal to or
more than the fourth threshold value, controller 50 determines that defrosting for
second heat exchanger 7 has progressed to a certain stage.
[0088] Next, in step S206, controller 50 controls flow rate adjusting valve 10 such that
the refrigerant is distributed to first bypass flow path B1 and second bypass flow
path B2.
[0089] Fig. 18 shows a flow of the refrigerant in a third stage (S206, S207) during defrosting
in the second embodiment. As shown in Fig. 18, a part of the refrigerant discharged
from compressor 1 flows through first bypass flow path B1 and is introduced into second
heat exchanger 7, and defrosting for second heat exchanger 7 is continued. The refrigerant
flowing out of second heat exchanger 7 is decompressed in third expansion valve 6d
and is again suctioned into compressor 1. A part of the refrigerant discharged from
compressor 1 flows through second bypass flow path B2, is decompressed in second expansion
valve 6c, and is again suctioned into compressor 1.
[0090] Next, in step S207, controller 50 determines whether or not to end defrosting. Specifically,
controller 50 determines whether or not the surface temperature of second heat exchanger
7 is equal to or more than a predetermined third threshold value (e.g., 0°C), based
on a detection signal output from temperature sensor 2b. When the surface temperature
of second heat exchanger 7 is equal to or more than the third threshold value, controller
50 determines to end defrosting for second heat exchanger 7.
[0091] When controller 50 determines to end defrosting (YES in S207), in step S208, controller
50 sets solenoid valve 3a in the open state and solenoid valve 3b in the closed state,
and switches selection by flow path switching valve 8b from third bypass flow path
B3 to pipe C2. As a result, the regular heating operation during which the refrigerant
flows as shown in Fig. 15 is performed.
[0092] Although the defrosting time becomes somewhat longer, the processing in steps S204
and S205 may be omitted. Alternatively, the order of the processing in step S204 and
the processing in step S206 may be changed.
[0093] Next, an effect produced by air conditioning apparatus 200 according to the second
embodiment will be described.
[0094] Fig. 19 is a p-h diagram showing a state of the refrigerant when distribution of
the refrigerant to second bypass flow path B2 starts just before the end of defrosting
in the second embodiment. In accordance with an amount of distribution of the refrigerant
at this time, a suction temperature Ts of compressor 1 starts to increase. Fig. 20
is a p-h diagram showing a state of the refrigerant when a certain time period elapses
after distribution of the refrigerant to second bypass flow path B2 starts in the
second embodiment. With an increase in a suction temperature Ts' after the certain
time period elapses, a discharge temperature Td' also increases. As a result, the
operation can return to the heating operation with discharge temperature Td' being
high.
[0095] Fig. 21 shows a temporal change in discharge temperature of the refrigerant from
start of defrosting to return to heating in the comparative example in which defrosting
is performed by the cooling operation. In the comparative example, compressor 1 is
temporarily stopped and the four-way valve is switched for a time period from the
end of defrosting at time t22 to time t23, and then, the operation of compressor 1
is resumed at time t24, and the discharge temperature reaches a target at time t25.
[0096] Fig. 22 shows a temporal change in discharge temperature of the refrigerant from
start of defrosting to return to heating in the second embodiment. In the second embodiment,
at time t32 when defrosting for second heat exchanger 7 has progressed to a certain
stage before the end of defrosting, the refrigerant is distributed and flown to both
first bypass flow path B1 and second bypass flow path B2, which makes it possible
to increase the discharge temperature of the refrigerant while continuing defrosting.
Therefore, the discharge temperature of the refrigerant does not decrease even after
determination of end of defrosting is made at time t33, and the temperature of the
refrigerant reaches the target discharge temperature at time t34.
[0097] Since it is unnecessary to stop compressor 1 and the discharge temperature of the
refrigerant at the end of the defrosting operation is high, the time from start of
defrosting to return to heating can be reduced from ΔT3 to ΔT4 as compared with the
conventional art, and the quickly heating effect can be obtained at the time of return
to the heating operation.
Third Embodiment
[0098] Fig. 23 is a schematic configuration diagram showing a configuration of an air conditioning
apparatus 300 according to a third embodiment.
[0099] Referring to Fig. 23, air conditioning apparatus 300 includes main circuit 30, first
bypass flow path B 1, second bypass flow path B2, and a first flow path selection
device 20B.
[0100] Air conditioning apparatus 300 further includes compressor 1, four-way valve 4, extension
pipe 9a, first heat exchanger 5, extension pipe 9b, first expansion valve 6a, and
second heat exchanger 7. Normally, first heat exchanger 5 is an indoor heat exchanger
arranged indoors, and second heat exchanger 7 is an outdoor heat exchanger arranged
outdoors.
[0101] In main circuit 30, refrigerant circulates in the order of compressor 1, four-way
valve 4, extension pipe 9a, first heat exchanger 5, extension pipe 9b, first expansion
valve 6a, second heat exchanger 7, and four-way valve 4, and returns to compressor
1 during a heating operation.
[0102] First bypass flow path B1 communicates a pipe at the first expansion valve 6a side
of one of a first heat exchange unit 7a and a second heat exchange unit 7b of second
heat exchanger 7 with the pipe at the discharge side of compressor 1 through first
flow path selection device 20B and a third flow path selection device 20C.
[0103] Second bypass flow path B2 communicates the pipe at the suction side of compressor
1 with the pipe at the discharge side of compressor 1 through first flow path selection
device 20B.
[0104] Air conditioning apparatus 100 further includes a second expansion valve 6e. In Fig.
23, second expansion valve 6e is provided partway through second bypass flow path
B2.
[0105] In air conditioning apparatus 300 according to the third embodiment shown in Fig.
23, second heat exchanger 7 includes first heat exchange unit 7a and second heat exchange
unit 7b. As to arrangement of first heat exchange unit 7a and second heat exchange
unit 7b, two outdoor heat exchangers each having a small height may be arranged in
a vertical direction, or one of two outdoor heat exchangers each having the small
number of rows in a wind direction may be arranged in an upwind direction and the
other may be arranged in a downwind direction.
[0106] Air conditioning apparatus 300 further includes third flow path selection device
20C configured to connect first bypass flow path B1 and first expansion valve 6a to
one of first heat exchange unit 7a and second heat exchange unit 7b.
[0107] Second flow path selection device 20C includes solenoid valves 3c, 3d, 3e, and 3f.
Solenoid valve 3c opens and closes a flow path that connects first expansion valve
6a and first heat exchange unit 7a. Solenoid valve 3d opens and closes a flow path
that connects first expansion valve 6a and second heat exchange unit 7b. Solenoid
valve 3e opens and closes a flow path that connects first bypass flow path B1 and
first heat exchange unit 7a. Solenoid valve 3f opens and closes a flow path that connects
first bypass flow path B1 and second heat exchange unit 7b.
[0108] First flow path selection device 20B is configured to selectively flow the refrigerant
discharged from compressor 1 to at least one of first heat exchanger 5, first bypass
flow path B1 and second bypass flow path B2. In the third embodiment, first flow path
selection device 20B is configured to selectively flow the refrigerant discharged
from compressor 1 to first heat exchanger 5 or branch pipe B0, and distribute and
flow the refrigerant flowing through branch pipe B0 to first bypass flow path B1 and
second bypass flow path B2.
[0109] Specifically, in the third embodiment, during a defrosting operation, first flow
path selection device 20B distributes and flows the refrigerant to main circuit 30
and second bypass flow path B2 (Fig. 27, Fig. 31), and then, flows the refrigerant
to one of first heat exchange unit 7a and second heat exchange unit 7b through main
circuit 30 and flows the refrigerant to the other of first heat exchange unit 7a and
second heat exchange unit 7b through first bypass flow path B1 (Fig. 28, Fig. 32).
[0110] During the defrosting operation, third flow path selection device 20C connects first
bypass flow path B 1 to one of first heat exchange unit 7a and second heat exchange
unit 7b, and connects first expansion valve 6a to the other of first heat exchange
unit 7a and second heat exchange unit 7b (Fig. 28, Fig. 32).
[0111] Although a basic configuration of air conditioning apparatus 300 according to the
third embodiment is the same as that of air conditioning apparatus 100 according to
the first embodiment, air conditioning apparatus 300 according to the third embodiment
is different in the following points from air conditioning apparatus 100 according
to the first embodiment. First, main circuit 30 has a flow rate adjusting valve 10b.
Secondly, expansion valve 6b is removed. Thirdly, solenoid valve 3c and solenoid valve
3d are provided. Fourthly, first heat exchange unit 7a and second heat exchange unit
7b formed by dividing second heat exchanger 7 are provided. Fifthly, temperature sensors
2c and 2d are provided in first heat exchange unit 7a and second heat exchange unit
7b, respectively. Sixthly, expansion valves 6f and 6g are provided to correspond to
first heat exchange unit 7a and second heat exchange unit 7b, respectively. Seventhly,
solenoid valve 3e and solenoid valve 3f are provided at an outlet of first bypass
flow path B1. Lastly, solenoid valve 6e is provided partway through second bypass
flow path B2. The same components as those of the first embodiment are denoted by
the same reference characters.
[0112] In addition, a fan for blowing the air is provided at the air outlet side or the
air inlet side of each of first heat exchanger 5 and second heat exchanger 7 (not
shown).
[0113] A line flow fan, a propeller fan, a turbo fan, a sirocco fan or the like can be used
as each fan. Furthermore, a plurality of fans may be provided for one heat exchanger.
Furthermore, first heat exchange unit 7a and second heat exchange unit 7b may be arranged
to align in a horizontal direction, or may be arranged to align in a vertical direction.
Furthermore, the above-described configuration is a minimum configuration that can
perform cooling and heating operations, and a gas-liquid separator, a receiver, an
accumulator or the like may be further added to main circuit 30.
[0114] Each of temperature sensor 2c provided in first heat exchange unit 7a and temperature
sensor 2d provided in second heat exchange unit 7b is arranged at a position (point
P10 side), which is the refrigerant outlet side during the heating operation.
[0115] Similarly to the first embodiment, a type of the refrigerant contained in the air
conditioning apparatus is not limited. HFC refrigerant, HFO refrigerant, HC refrigerant,
non-azeotropic mixed refrigerant or the like may be contained as the refrigerant.
[0116] Next, the operation of air conditioning apparatus 300 according to the third embodiment
will be described.
[0117] Fig. 24 is a flowchart for illustrating an operation of each component during the
defrosting operation for first heat exchange unit 7a in the third embodiment. Fig.
25 shows a state of each component in each processing of the flowchart shown in Fig.
24. Fig. 25 shows open and closed states of solenoid valves 3c, 3d, 3b, 3e, and 3f
in each processing shown in Fig. 24, a flow direction of the refrigerant in flow path
switching valve 8, and a distribution state of the refrigerant in flow rate adjusting
valve 10b.
[0118] Determination of frost formation (S301), determination of arrival at the certain
discharge temperature (S303) and determination of end of defrosting (S305) in the
flowchart shown in Fig. 24 are the same as S101, S103 and S105 in the first embodiment,
respectively. However, the third embodiment is different from the first embodiment
in terms of processing with control of the valves (S300, S302, S304, S306).
[0119] Control described with reference to Figs. 24 and 25 is control in the case of defrosting
first heat exchange unit 7a after the heating operation, and the case of defrosting
second heat exchange unit 7b will be described later with reference to Figs. 29 to
31.
[0120] When the heating operation is started, in step S300, controller 50 controls solenoid
valves 3c, 3d, 3b, 3e, and 3f, flow path switching valve 8, and flow rate adjusting
valve 10b such that solenoid valve 3c enters the open state, solenoid valve 3d enters
the open state, solenoid valve 3b enters the closed state, solenoid valve 3e enters
the closed state, solenoid valve 3f enters the closed state, flow path switching valve
8 selects first bypass flow path B1, and flow rate adjusting valve 10b flows a total
amount of the refrigerant to main circuit 30.
[0121] Fig. 26 shows a flow of the refrigerant during heating (S300, S301, S306) in the
third embodiment. As shown in Fig. 26, the refrigerant is discharged from compressor
1, circulates in the order of flow rate adjusting valve 10b, four-way valve 4, first
heat exchanger 5, first expansion valve 6a, second heat exchanger 7, and four-way
valve 4, and returns to compressor 1. In second heat exchanger 7, the refrigerant
is divided into two paths by flow path selection device 20C, such that the refrigerant
flows in parallel through a path including first heat exchange unit 7a and expansion
valve 6f and a path including second heat exchange unit 7b and expansion valve 6g,
and then, the flows of the refrigerant join at a point P10.
[0122] Referring again to Figs. 24 and 25, in step S301, controller 50 obtains information
for determining whether or not frost forms on first heat exchange unit 7a, and determines
whether or not frost forms on first heat exchange unit 7a. Specifically, controller
50 obtains a detection result by temperature sensor 2c, and determines whether or
not a surface temperature of first heat exchange unit 7a is equal to or less than
a predetermined first threshold value (e.g., -3°C), based on the detection result.
When the surface temperature of first heat exchange unit 7a is equal to or less than
the first threshold value, controller 50 determines that frost forms on first heat
exchange unit 7a. When it is determined that frost forms, controller 50 moves the
process to step S302. When it is determined that frost does not form, the processing
in steps S302 to S306 is not performed and the processing in steps S300 and S301 is
repeated again.
[0123] In step S302, controller 50 controls solenoid valves 3c and 3b, flow path switching
valve 8, and flow rate adjusting valve 10 such that solenoid valve 3c enters the closed
state, solenoid valve 3b enters the open state, flow path switching valve 8 selects
second bypass flow path B2, and flow rate adjusting valve 10 distributes the refrigerant
to pipe C0 of main circuit 30 and second bypass flow path B2. As to solenoid valves
3e and 3f, the state in step S300 is maintained, i.e., solenoid valves 3e and 3f are
both controlled to the closed state. As to solenoid valve 3d, the state in step S300
is maintained, i.e., solenoid valve 3d is controlled to the open state.
[0124] Fig. 27 shows a flow of the refrigerant in a first stage (S302, S303) during the
defrosting operation for first heat exchange unit 7a. As shown in Fig. 27, one part
of the refrigerant discharged from compressor 1 flows to main circuit 30 and second
heat exchange unit 7b, to thereby continue the heating operation. The other part of
the refrigerant flows through second bypass flow path B2, is decompressed in expansion
valve 6e, and is again suctioned into compressor 1.
[0125] In step S302, a degree of opening of expansion valve 6e is set to be the same as
a degree of opening of expansion valve 6a. The reason for this is to allow the refrigerant
flowing through pipe C1 of main circuit 30 and the refrigerant flowing through second
bypass flow path B2 to join at a point P11 at the same pressure.
[0126] Next, in step S303, controller 50 obtains information for determining whether or
not the discharge temperature of the refrigerant reaches a target value, and determines
whether or not the discharge temperature of the refrigerant reaches the target value.
Specifically, controller 50 obtains a detection result by temperature sensor 2a, and
determines whether or not the temperature of the refrigerant discharged from compressor
1 reaches a predetermined second threshold value T2 (e.g., 100°C), based on the detection
result. When the discharge temperature of the refrigerant reaches second threshold
value T2 in step S303, controller 50 moves the process to step S304.
[0127] In steps S302 and S303, a density of the refrigerant suctioned into compressor 1
may decrease over time. In this case, a mass flow rate of the refrigerant suctioned
into compressor 1 decreases, and thus, the discharge temperature of the refrigerant
may be less likely to increase over time. Therefore, when the increase in discharge
temperature of the refrigerant at a certain time interval (e.g., five-second interval)
is less than a predetermined third threshold value (e.g., 10°C) in step S303, control
for increasing an operation frequency of compressor 1 may be performed. Alternatively,
when the temperature of the refrigerant discharged from compressor 1 is less than
the predetermined second threshold value (e.g., 100°C) after a certain time period
(e.g., 60 seconds) elapses from the start of step S302, the process may proceed to
step S304.
[0128] In step S304, controller 50 controls solenoid valve 3e and flow path switching valve
8 such that solenoid valve 3e enters the open state and flow path switching valve
8 selects first bypass flow path B1. As to solenoid valves 3b, 3c, 3d, and 3f and
flow rate adjusting valve 10b, the states in step S302 are maintained.
[0129] Fig. 28 shows a flow of the refrigerant in a second stage (S304, S305) during the
defrosting operation for first heat exchange unit 7a. As shown in Fig. 28, a part
of the high-temperature and high-pressure refrigerant discharged from compressor 1
flows through first bypass flow path B1 and is introduced into first heat exchange
unit 7a. Defrosting for first heat exchange unit 7a is thus performed. The refrigerant
flowing out of first heat exchange unit 7a is decompressed in expansion valve 6f.
[0130] In step S304, controller 50 sets a degree of opening of expansion valve 6f to be
the same as the degree of opening of expansion valve 6a, and sets expansion valve
6g in the fully open state. The reason for this is to allow the refrigerant in main
circuit 30 flowing through second heat exchange unit 7b and the refrigerant flowing
through first heat exchange unit 7a and used for defrosting to have the same pressure
and join at point P10.
[0131] Next, in step S305, controller 50 determines whether or not to end defrosting. Specifically,
controller 50 determines whether or not the surface temperature of first heat exchange
unit 7a is equal to or more than a predetermined third threshold value (e.g., 0°C),
based on a detection signal output from temperature sensor 2c. When the surface temperature
of first heat exchange unit 7a is equal to or more than the above-described third
threshold value, controller 50 determines to end defrosting. When controller 50 determines
to end defrosting, controller 50 moves the process to step S306.
[0132] In step S306, controller 50 controls solenoid valves 3c, 3d, 3b, and 3e and flow
rate adjusting valve 10b such that solenoid valve 3c enters the open state, solenoid
valve 3d enters the open state, solenoid valve 3b enters the closed state, solenoid
valve 3e enters the closed state, and flow rate adjusting valve 10b flows the total
amount of the refrigerant to main circuit 30. At this time, flow path switching valve
8 is maintained in the state in step S304. As a result, the refrigerant flows as shown
in Fig. 26, and the regular heating operation is performed.
[0133] Next, the operation of performing the defrosting operation for second heat exchange
unit 7b will be described.
[0134] Fig. 29 is a flowchart for illustrating an operation of each component during the
defrosting operation for second heat exchange unit 7b in the third embodiment. Fig.
30 shows a state of each component in each processing of the flowchart shown in Fig.
29. Fig. 30 shows open and closed states of solenoid valves 3c, 3d, 3b, 3e, and 3f
in each processing shown in Fig. 29, a flow direction of the refrigerant in flow path
switching valve 8, and a distribution state of the refrigerant in flow rate adjusting
valve 10b.
[0135] In the flowchart shown in Fig. 29, steps S301 to S305 in the flowchart shown in Fig.
24 are replaced by steps S301A to S305A.
[0136] When the heating operation is started, in step S300, controller 50 controls solenoid
valves 3c, 3d, 3b, 3e, and 3f, flow path switching valve 8, and flow rate adjusting
valve 10b such that solenoid valve 3c enters the open state, solenoid valve 3d enters
the open state, solenoid valve 3b enters the closed state, solenoid valve 3e enters
the closed state, solenoid valve 3f enters the closed state, flow path switching valve
8 selects first bypass flow path B1, and flow rate adjusting valve 10b flows a total
amount of the refrigerant to main circuit 30. As a result, the refrigerant flows as
shown in Fig. 26.
[0137] Next, in step S301A, controller 50 obtains information for determining whether or
not frost forms on second heat exchange unit 7b, and determines whether or not frost
forms on second heat exchange unit 7b. Specifically, controller 50 obtains a detection
result by temperature sensor 2d, and determines whether or not a surface temperature
of second heat exchange unit 7b is equal to or less than a predetermined first threshold
value (e.g., -3°C), based on the detection result. When the surface temperature of
second heat exchange unit 7b is equal to or less than the first threshold value, controller
50 determines that frost forms on second heat exchange unit 7b. In this case, controller
50 moves the process to step S302A.
[0138] In step S302A, controller 50 controls solenoid valves 3d and 3b, flow path switching
valve 8, and flow rate adjusting valve 10 such that solenoid valve 3d enters the closed
state, solenoid valve 3b enters the open state, flow path switching valve 8 selects
second bypass flow path B2, and flow rate adjusting valve 10 distributes the refrigerant
to pipe C0 of main circuit 30 and second bypass flow path B2. As to solenoid valves
3e and 3f, the state in step S300 is maintained, i.e., solenoid valves 3e and 3f are
both controlled to the closed state. As to solenoid valve 3c, the state in step S300
is maintained, i.e., solenoid valve 3c is controlled to the open state.
[0139] Fig. 31 shows a flow of the refrigerant in a first stage (S302A, S303A) during the
defrosting operation for second heat exchange unit 7b. As shown in Fig. 31, one part
of the refrigerant discharged from compressor 1 flows to main circuit 30 and first
heat exchange unit 7a, to thereby continue the heating operation. The other part of
the refrigerant flows through second bypass flow path B2, is decompressed in expansion
valve 6e, and is again suctioned into compressor 1.
[0140] In step S302A, the degree of opening of expansion valve 6e is set to be the same
as the degree of opening of expansion valve 6a. The reason for this is to allow the
refrigerant flowing through pipe C1 of main circuit 30 and the refrigerant flowing
through second bypass flow path B2 to join at point P11 at the same pressure.
[0141] Next, in step S303A, controller 50 obtains information for determining whether or
not the discharge temperature of the refrigerant reaches a target value, and determines
whether or not the discharge temperature of the refrigerant reaches the target value.
Specifically, controller 50 obtains a detection result by temperature sensor 2a, and
determines whether or not the temperature of the refrigerant discharged from compressor
1 reaches a predetermined second threshold value (e.g., 100°C), based on the detection
result. When the discharge temperature of the refrigerant reaches the second threshold
value in step S303A, controller 50 moves the process to step S304A.
[0142] In steps S302A and S303A, a density of the refrigerant suctioned into compressor
1 may decrease over time. In this case, a mass flow rate of the refrigerant suctioned
into compressor 1 decreases, and thus, the discharge temperature of the refrigerant
may be less likely to increase over time. Therefore, when the increase in discharge
temperature of the refrigerant at a certain time interval (e.g., five-second interval)
is less than a predetermined third threshold value (e.g., 10°C) in step S303A, control
for increasing an operation frequency of compressor 1 may be performed. Alternatively,
when the temperature of the refrigerant discharged from compressor 1 is less than
the predetermined second threshold value (e.g., 100°C) after a certain time period
(e.g., 60 seconds) elapses from the start of step S302A, the process may proceed to
step S304A.
[0143] In step S304A, controller 50 controls solenoid valve 3f and flow path switching valve
8 such that solenoid valve 3f enters the open state and flow path switching valve
8 selects first bypass flow path B1. As to solenoid valves 3b, 3c, 3d, and 3e and
flow rate adjusting valve 10b, the states in step S302A are maintained.
[0144] Fig. 32 shows a flow of the refrigerant in a second stage (S304A, S305A) during the
defrosting operation for second heat exchange unit 7b. As shown in Fig. 32, a part
of the high-temperature and high-pressure refrigerant discharged from compressor 1
flows through first bypass flow path B1 and is introduced into second heat exchange
unit 7b. Defrosting for second heat exchange unit 7b is thus performed. The refrigerant
flowing out of second heat exchange unit 7b is decompressed in expansion valve 6g.
[0145] In step S304A, controller 50 sets a degree of opening of expansion valve 6g to be
the same as the degree of opening of expansion valve 6a, and sets solenoid valve 6f
in the fully open state. The reason for this is to allow the refrigerant in main circuit
30 flowing through first heat exchange unit 7a and the refrigerant flowing through
second heat exchange unit 7b and used for defrosting to have the same pressure and
join at point P10.
[0146] Next, in step S305A, controller 50 determines whether or not to end defrosting. Specifically,
controller 50 determines whether or not the surface temperature of second heat exchange
unit 7b is equal to or more than a predetermined third threshold value (e.g., 0°C),
based on a detection signal output from temperature sensor 2d. When the surface temperature
of second heat exchange unit 7b is equal to or more than the above-described third
threshold value, controller 50 determines to end defrosting. When controller 50 determines
to end defrosting, controller 50 moves the process to step S306.
[0147] In step S306, controller 50 controls solenoid valves 3c, 3d, 3b, and 3e and flow
rate adjusting valve 10b such that solenoid valve 3c enters the open state, solenoid
valve 3d enters the open state, solenoid valve 3b enters the closed state, solenoid
valve 3e enters the closed state, and flow rate adjusting valve 10b flows the total
amount of the refrigerant to main circuit 30. As a result, the refrigerant flows as
shown in Fig. 26, and the regular heating operation is performed.
[0148] As described above, in the third embodiment, when frost forms on only one of first
heat exchange unit 7a and second heat exchange unit 7b, defrosting for the frosted
heat exchange unit is performed by the processes in the flowcharts shown in Figs.
24 and 29. However, when frost forms on the two heat exchange units at the same time,
defrosting is performed in accordance with a degree of priority described below.
[0149] First, when two heat exchange units each having a small height are arranged in a
vertical direction of an outdoor unit, defrosting is performed more preferentially
for the heat exchange unit arranged on the upstream side in the vertical direction.
The reason for this is that if defrosting is performed in the reversed order, the
heat exchange unit on the downstream side subjected to defrosting is splashed with
water produced by defrosting for the heat exchange unit on the upstream side, which
may cause refreezing on a surface of the heat exchange unit on the downstream side.
When one of two heat exchange units each having the small number of rows in a wind
direction is arranged on the upwind side and the other is arranged on the downwind
side, defrosting is performed more preferentially for the heat exchange unit on the
upwind side. The reason for this is that frost is more likely to form on the heat
exchange unit on the upwind wide than the heat exchange unit on the downwind side,
and defrosting for the heat exchange unit on the downwind side is often unnecessary.
In the following description, the heat exchange unit for which defrosting is performed
preferentially corresponds to first heat exchange unit 7a.
[0150] Fig. 33 is a flowchart for illustrating an example process of performing defrosting
for first heat exchange unit 7a more preferentially than second heat exchange unit
7b in the third embodiment. The numbers of the steps are the same as those of the
steps in Figs. 24 and 29, and detailed description will not be repeated.
[0151] Referring to Fig. 33, first, in step S300, controller 50 flows the refrigerant to
first heat exchange unit 7a and second heat exchange unit 7b in parallel, to thereby
perform the normal heating operation. Then, in step S301, controller 50 determines
whether or not frost forms on first heat exchange unit 7a.
[0152] When it is determined that frost forms in step S301 (YES in S301), in steps S302
and S303, controller 50 continues heating using second heat exchange unit 7b with
a part of the refrigerant, and performs a refrigerant temperature increasing process
of flowing and circulating the remaining refrigerant through second bypass flow path
B2 to increase the temperature of the refrigerant.
[0153] Thereafter, in steps S304 and S305, controller 50 continues heating using second
heat exchange unit 7b with a part of the refrigerant, and flows the remaining refrigerant
to first heat exchange unit 7a through first bypass flow path B1 to perform defrosting
for first heat exchange unit 7a.
[0154] When it is determined that frost does not form in step S301 and when the processing
in steps S304 and S305 is performed and defrosting for first heat exchange unit 7a
is completed, controller 50 determines whether or not frost forms on second heat exchange
unit 7b in step S301A.
[0155] When it is determined that frost forms in step S301A (YES in S301A), in steps S302A
and S303A, controller 50 continues heating using first heat exchange unit 7a with
a part of the refrigerant, and performs the refrigerant temperature increasing process
of flowing and circulating the remaining refrigerant through second bypass flow path
B2 to increase the temperature of the refrigerant.
[0156] Thereafter, in steps S304A and S305A, controller 50 continues heating using first
heat exchange unit 7a with a part of the refrigerant, and flows the remaining refrigerant
to second heat exchange unit 7b through first bypass flow path B1 to perform defrosting
for second heat exchange unit 7b.
[0157] When it is determined that frost does not form in step S301A and when the processing
in steps S304A and S305A is performed and defrosting for second heat exchange unit
7b is completed, the process proceeds to step S306. In step S306, controller 50 changes
the settings of the valves to flow the refrigerant to first heat exchange unit 7a
and second heat exchange unit 7b in parallel to perform the normal heating operation.
[0158] Next, an effect of the air conditioning apparatus according to the third embodiment
configured as mentioned above will be described.
[0159] In the third embodiment, during the defrosting operation, the refrigerant is distributed
and flown to main circuit 30 and second bypass flow path B2, and then, is distributed
and flown to main circuit 30 and first bypass flow path B1. Therefore, the heating
operation can be continued even during the defrosting operation.
[0160] Since the heating operation can be continued even during the defrosting operation,
a decrease in room temperature during the defrosting operation can be reduced, which
leads to improvement in comfortability.
[0161] In the end, the effects of the air conditioning apparatuses according to the first
to third embodiments will be summarized.
[0162] The air conditioning apparatus according to the present disclosure includes first
bypass flow path B1 that connects the discharge side of compressor 1 and the heating
inlet side of outdoor second heat exchanger 7, and second bypass flow path B2 that
connects the discharge side of compressor 1 and the suction side of compressor 1.
When the temperature of outdoor second heat exchanger 7 becomes equal to or less than
the predetermined first threshold value, controller 50 controls flow path selection
device 20, 20A, 20B to flow the refrigerant to second bypass flow path B2 and then
flow the refrigerant to outdoor second heat exchanger 7 through first bypass flow
path B1 to thereby perform defrosting.
[0163] By flowing the refrigerant to second bypass flow path B2, the discharge temperature
of the refrigerant in compressor 1 can be made higher than normal.
[0164] By increasing the discharge temperature of the refrigerant, the refrigerant having
a temperature higher than that during the normal heating operation can be flown to
outdoor second heat exchanger 7 when flow path selection device 20, 20A, 20B is switched
to first bypass flow path B1.
[0165] Since the defrosting operation is performed with the temperature of the refrigerant
being higher than normal, the temperature difference between the refrigerant and the
frosted heat exchanger is large and the amount of heat exchange per unit time increases
in the whole of outdoor second heat exchanger 7. Therefore, defrosting can be performed
in a short time.
[0166] The above-described effect of being able to perform defrosting in a short time by
increasing the discharge temperature of the refrigerant is obtained regardless of
the type of the refrigerant contained in the air conditioning apparatus, such as HFC
refrigerant, HFO refrigerant, HC refrigerant, or non-azeotropic mixed refrigerant.
Particularly, by using refrigerant having a low GWP (e.g., R290 (GWP: 3), which is
one type of HC refrigerant), a GWP total amount value in the cycle can be reduced.
[0167] When the non-azeotropic mixed refrigerant is contained in the air conditioning apparatus,
frost is likely to form on the heating refrigerant inlet side of the outdoor heat
exchanger. However, in the air conditioning apparatus according to the present embodiment,
high-pressure and high-temperature refrigerant gas can be flown to the heating refrigerant
inlet side of second heat exchanger 7 through first bypass flow path B1. Therefore,
the temperature difference between the refrigerant and the frosted heat exchanger
becomes large at the heating refrigerant inlet side of second heat exchanger 7 and
the amount of heat exchange per unit time increases. Therefore, defrosting can be
performed in a short time.
[0168] In the air conditioning apparatus according to the present embodiment, defrosting
is performed in a more overheated gas region, as compared with general defrosting
performed by switching to the cooling operation. Therefore, a degree of overheat (SH)
of the refrigerant suctioned into compressor 1 increases and liquid back to compressor
1 is less likely to occur. Thus, the reliability of compressor 1 can be improved.
[0169] In addition, in the air conditioning apparatus according to the present embodiment,
the refrigerant does not flow through extension pipes 9a and 9b, indoor first heat
exchanger 5 and the like during the defrosting operation, as compared with the general
defrosting operation performed by switching to the cooling operation. Therefore, a
heat release loss can be reduced.
[0170] In addition, in the air conditioning apparatus according to the present embodiment,
the defrosting operation can be performed without flowing the refrigerant through
indoor first heat exchanger 5, as compared with the general defrosting operation performed
by switching to the cooling operation. Therefore, absorption of heat does not occur
in first heat exchanger 5, and thus, a decrease in room temperature during the defrosting
operation can be reduced.
[0171] In addition, in the air conditioning apparatus according to the present embodiment,
when the defrosting operation is started, flow path selection device 20, 20A, 20B
is controlled to stop the inflow of the refrigerant into main circuit 30 and flow
the refrigerant to second bypass flow path B2 and then flow the refrigerant to outdoor
second heat exchanger 7 through first bypass flow path B1. Therefore, switching of
the four-way valve at the time of the defrosting operation is unnecessary, and it
is unnecessary to stop the compressor in order to produce a pressure state required
for switching of the four-way valve. Thus, the time to start of defrosting can be
made shorter.
[0172] In addition, when the defrosting operation ends and the operation returns to the
heating operation, flow path selection device 20, 20A, 20B is controlled to flow the
total amount of the refrigerant to main circuit 30, which eliminates the need to switch
the four-way valve at the time of return to the heating operation. Therefore, it is
unnecessary to stop the compressor in order to produce a pressure state required for
switching of the four-way valve. Thus, the time to return to the heating operation
can be made shorter, as compared with the general defrosting operation performed by
switching to the cooling operation.
[0173] It should be understood that the embodiments disclosed herein are illustrative and
non-restrictive in every respect. The scope of the present invention is defined by
the terms of the claims, rather than the description of the embodiments above, and
is intended to include any modifications within the scope and meaning equivalent to
the terms of the claims.
REFERENCE SIGNS LIST
[0174] 1 compressor; 2a, 2b, 2c, 2d temperature sensor; 3a, 3b, 3c, 3d, 3e, 3f solenoid
valve; 4 four-way valve; 5 first heat exchanger; 6a, 6b, 6c, 6d, 6e, 6f, 6g expansion
valve; 7 second heat exchanger; 7a first heat exchange unit; 7b second heat exchange
unit; 8 switching valve; 8b, 20, 20A, 20B, 20C selection device; 9a, 9b extension
pipe; 10, 10b flow rate adjusting valve; 30 main circuit; 50 controller; 51 processor;
52 memory; 53 input and output interface; 100, 200, 300 air conditioning apparatus;
B0 branch pipe; B1, B2, B3 flow path; C0, C1, C2 pipe.