TECHNICAL FIELD
[0001] The invention relates to inhalation devices.
BACKGROUND ART
[0002] Inhalation devices for inhaling flavors or the like without burning material have
conventionally been known. Known as such inhalation devices include, for example,
a smoking material heating device that forms aerosol by heating smoking material consisting
of tobacco that contains volatile components (see Patent Literature 1). The smoking
material heating device described in the Patent Literature 1 includes a hollow cylinder-like
heater.
CITATION LIST
PATENT LITERATURE
SUMMARY OF INVENTION
TECHNICAL PROBLEM
[0004] An object of the invention is to provide an inhalation device having a new structure.
SOLUTION TO PROBLEM
[0005] One embodiment of the invention provides an inhalation device. The inhalation device
includes a cylindrical air channel forming element having a first end in communication
with an air inlet and a second end in communication with an atomization chamber; a
temperature sensor that is placed in a sensor placement portion provided to a wall
surface of the air channel forming element; and a control portion configured to detect
an air flow that enters the air channel forming element from the air inlet and runs
toward the atomization chamber according to a change of a value measured by the temperature
sensor.
BRIEF DESCRIPTION OF DRAWINGS
[0006]
Fig. 1A is a perspective overall view of an inhalation device according to the present
embodiment.
Fig. 1B is a perspective overall view of the inhalation device according to the present
embodiment which holds a smoking article.
Fig. 2 is a cross-sectional view of a smoking article.
Fig. 3 is a cross-sectional view as viewed in a direction of an arrow 3—3 shown in
Fig. 1A.
Fig. 4 is a side view as viewed in a direction of an arrow 4—4 shown in Fig. 1A.
Fig. 5 is a cross-sectional view of a heating assembly.
Fig. 6 is a side view of the heating assembly.
Fig. 7 is a cross-sectional view as viewed in a direction of an arrow 7—7 shown in
Fig. 6.
Fig. 8 is a sectional side view of a bottom cap.
DESCRIPTION OF EMBODIMENTS
[0007] Embodiments of the invention will be discussed below with reference to the attached
drawings. Regarding the drawings discussed below, the same or equivalent constituent
elements will be provided with the same reference marks, and overlapping discussion
will be omitted.
[0008] Fig. 1A is a perspective overall view of an inhalation device according to the embodiment.
Fig. 1B is a perspective overall view of the inhalation device according to the embodiment
which holds a smoking article. An inhalation device 10 according to the present embodiment
is configured to generate aerosol containing a flavor, for example, by heating a smoking
article 110 having a flavor source that includes an aerosol source.
[0009] As illustrated in Figs. 1A and 1B, the inhalation device 10 includes a top housing
11A, a bottom housing 11B, a cover 12, a switch 13, and a lid portion 14. The top
housing 11A and the bottom housing 11B are connected together to form a housing 11
located on an outermost side of the inhalation device 10. The housing 11 is of such
a size as to fit in a user's hand. When using the inhalation device 10, the user can
hold the inhalation device 10 in his/her hand and inhale the flavor.
[0010] The top housing 11A has an opening, not shown. The cover 12 is coupled to the top
housing 11A to close the opening. As illustrated in Fig. 1B, the cover 12 has an opening
12a into which the smoking article 110 can be inserted. The lid portion 14 is configured
to open/close the opening 12a of the cover 12. To be specific, the lid portion 14
is attached to the cover 12 and configured to be movable between a first position
for closing the opening 12a and a second position for opening the opening 12a along
a surface of the cover 12. The lid portion 14 thus can allow or restrict access of
the smoking article 110 to the inside of the inhalation device 10 (an opening of an
outer fin 17 or an opening of a top cap 48 which will be discussed later).
[0011] The switch 13 is used to switch on and off the activation of the inhalation device
10. For example, if the user operates the switch 13 with the smoking article 110 inserted
in the opening 12a as illustrated in Fig. 1B, electric power is supplied from a power
source, not shown, to a heating member, not shown, which makes it possible to heat
the smoking article 110 without burning the smoking article 110. The heating of the
smoking article 110 causes aerosol to evaporate from the aerosol source included in
the smoking article 110, and the flavor of the flavor source is taken into the aerosol.
The user can inhale the aerosol containing the flavor by sucking a portion (which
is illustrated in Fig. 1B) of the smoking article 110 which protrudes from the inhalation
device 10. In the present specification, a longitudinal direction of the inhalation
device 10 is a direction in which the smoking article 110 is inserted in the opening
12a.
[0012] The following discussion explains a configuration of the smoking article 110 used
in the inhalation device 10 according to the present embodiment. Fig. 2 is a cross-sectional
view of the smoking article 110. According to an embodiment shown in Fig. 2, the smoking
article 110 includes a base material portion 110A including filling 111 and first
wrapping paper 112 that wraps the filling 111, and a mouthpiece portion 110B that
forms an opposite end portion from the base material portion 110A. The base material
portion 110A and the mouthpiece portion 110B are joined together using second wrapping
paper 113 that is separate from the first wrapping paper 112. It is possible, however,
to use the first wrapping paper 112, instead of the second wrapping paper 113, to
join the base material portion 110A and the mouthpiece portion 110B.
[0013] The mouthpiece portion 110B in Fig. 2 includes a paper tube portion 114, a filter
portion 115, and a hollow segment portion 116 disposed between the paper tube portion
114 and the filter portion 115. The hollow segment portion 116 comprises, for example,
a filling layer including one or more hollow channels, and a plug wrapper that covers
the filling layer. The filling layer has a high fiber filling density. During inhalation,
therefore, air and aerosol flow only through the hollow channel and hardly flow in
the filling layer. If it is desired to repress a decrease in aerosol component which
is caused by filtration of the filter portion 115 in the smoking article 110, the
filter portion 115 is reduced in length, and the reduced amount is replaced with the
hollow segment portion 116, which is effective to increase a delivery amount of the
aerosol.
[0014] The mouthpiece portion 110B in Fig. 2 comprises three segments. According to the
present embodiment, however, the mouthpiece portion 110B may comprise one or two segments
or may comprise four or more segments. For example, it is possible to omit the hollow
segment portion 116 and arrange the paper tube portion 114 and the filter portion
115 adjacently to each other to form the mouthpiece portion 110B.
[0015] According to the embodiment illustrated in Fig. 2, the smoking article 110 preferably
has a longitudinal length ranging from 40 mm to 90 mm, more preferably from 50 mm
to 75 mm, and still more preferably from 50 mm to 60 mm. The smoking article 110 preferably
has a circumference ranging from 15 mm to 25 mm, more preferably from 17 mm to 24
mm, and still more preferably 20 mm to 23 mm. The smoking article 110 may include
the base material portion 110A having a length of 20 mm, the first wrapping paper
112 having a length of 20 mm, the hollow segment portion 116 having a length of 8
mm, and the filter portion 115 having a length of 7 mm. However, the length of each
of the aforementioned segments may be properly changed according to manufacturing
suitability, quality requirement, and the like.
[0016] According to the present embodiment, the filling 111 of the smoking article 110 may
contain an aerosol source that is heated at predetermined temperature and generates
aerosol. The aerosol source may be of any kind. Materials extracted from various natural
products and/or constituents thereof may be selected depending on an intended use.
Examples of the aerosol source include glycerin, propylene glycol, triacetin, 1,3-butanediol,
and composites thereof. Contained amount of the aerosol source in the filling 111
is not particularly limited as long as the aerosol source sufficiently generates aerosol.
From a perspective of provision of a good smoking flavor, the contained amount of
the aerosol source is generally 5% by weight or more, preferably 10% by weight or
more, and generally 50% by weight or less, preferably 20% by weight or less.
[0017] The filling 111 of the smoking article 110 according to the present embodiment may
contain shred tobacco as a flavor source. The shred tobacco may be made of any material,
and publicly-known materials including laminae and stems may be used. If the smoking
article 110 is 22 mm in circumference and 20 mm in length, the contained amount of
the filling 111 in the smoking article 110 ranges, for example, from 200 mg to 400
mg, preferably from 250 mg to 320 mg. The filling 111 has a moisture content, for
example, ranging from 8% by weight to 18% by weight, preferably from 10% by weight
to 16% by weight. The foregoing moisture content prevents a stain on wrapping paper
and improves a winding suitability in manufacture of the base material portion 110A.
There is no particular limitation in size and preparation method of the shred tobacco
used as the filling 111. For example, dried tobacco leaves may be used, which are
shredded into pieces each having a width ranging from 0.8 mm to 1.2 mm. It is also
possible to use dried tobacco leaves that are pulverized to have an average particle
diameter ranging from about 20 µm to about 200 µm to be uniformed, processed into
a sheet, and shredded into pieces each having a width ranging from 0.8 mm to 1.2 mm.
The leaves processed into a sheet may be gathered, instead of being shredded, to be
used as the filling 111. The filling 111 may contain one or more aroma chemicals.
The aroma chemicals may be of any kind. From a perspective of provision of a good
smoking flavor, however, menthol is preferable.
[0018] According to the present embodiment, the first wrapping paper 112 and the second
wrapping paper 113 of the smoking article 110 can be made of base paper having a basis
weight ranging, for example, from 20 gsm to 65 gsm, preferably from 25 gsm to 45 gsm.
The first wrapping paper 112 and the second wrapping paper 113 are not particularly
limited in thickness. From a perspective of rigidity, air permeability, and ease of
preparation in paper manufacturing, however, the first wrapping paper 112 and the
second wrapping paper 113 have a thickness ranging from 10 µm to 100 µm, preferably
from 20 µm to 75 µm, and more preferably from 30 µm to 50 µm.
[0019] According to the present embodiment, the first wrapping paper 112 and the second
wrapping paper 113 of the smoking article 110 may contain loading material. Contained
amount of the loading material may fall in a range from 10% by weight to 60% by weight
relative to total weight of the first wrapping paper 112 and the second wrapping paper
113, and preferably from 15% by weight to 45% by weight. According to the present
embodiment, the contained amount of the loading material preferably ranges from 15%
by weight to 45% by weight relative to the preferable basis weight range (from 25
gsm to 45 gsm). As the loading material, for example, calcium carbonate, titanium
dioxide, kaolin or the like may be used. Paper containing such loading materials provides
white light color that is preferable from a perspective of external appearance of
wrapping paper of the smoking article 110, and can maintain whiteness on a permanent
basis. If the wrapping paper contains a large amount of such loading materials, for
example, whiteness percentage of the wrapping paper in conformity with the ISO International
Standards can be maintained at 83% or more. Considering a utilitarian purpose of the
first wrapping paper 112 and the second wrapping paper 113 as wrapping paper for the
smoking article 110, the first wrapping paper 112 and the second wrapping paper 113
preferably have a tensile strength of 8 N/15 mm or higher. The tensile strength can
be increased by reducing the contained amount of the loading material. More specifically,
the tensile strength can be increased by reducing the contained amount of the loading
material less than the upper limit of the contained amount of the loading material
with respect to each of the basis weight ranges mentioned above.
[0020] The following discussion explains an internal structure of the inhalation device
10 illustrated in Figs. 1A and 1B. Fig. 3 is a cross-sectional view as viewed in a
direction of arrow 3—3 shown in Fig. 1A. Fig. 4 is a side view as viewed in a direction
of an arrow 4—4 shown in Fig. 1A. As illustrated in Fig. 3, the inhalation device
10 includes a power source portion 20, a circuit portion 30 (which is an example of
a control portion), and a heating portion 40 in an interior space of the housing 11.
The circuit portion 30 includes a first circuit board 31 and a second circuit board
32 that is electrically connected to the first circuit board 31. The first circuit
board 31 is disposed, for example, so as to extend in the longitudinal direction as
illustrated in the figure. The power source portion 20 and the heating portion 40
are thus separated by the first circuit board 31. This represses transmission of the
heat generated in the heating portion 40 to the power source portion 20.
[0021] The second circuit board 32 is disposed between the power source portion 20 and the
switch 13 and extends in a direction orthogonal to the extending direction of the
first circuit board 31. The switch 13 is disposed adjacently to the second circuit
board 32. When the user presses down the switch 13, the switch 13 can partially contact
the second circuit board 32.
[0022] The first circuit board 31 and the second circuit board 32 include, for example,
a microprocessor or the like and are capable of controlling power supply from the
power source portion 20 to the heating portion 40. This allows the first circuit board
31 and the second circuit board 32 to control the heating of the smoking article 110
which is carried out by the heating portion 40.
[0023] The power source portion 20 includes a power source 21 that is electrically connected
to the first circuit board 31 and the second circuit board 32. The power source 21
may be, for example, a rechargeable or non-rechargeable battery. The power source
21 is electrically connected to the heating portion 40 through at least either one
of the first circuit board 31 and the second circuit board 32. This allows the power
source 21 to supply power to the heating portion 40 so as to properly heat the smoking
article 110. As illustrated in the figure, the power source 21 is disposed adjacently
to the heating assembly 41 in a direction orthogonal to the longitudinal direction
of the heating portion 40. This makes it possible to repress an increase of the longitudinal
length of the inhalation device 10 even if the power source 21 is increased in size.
[0024] As illustrated in Figs. 3 and 4, the inhalation device 10 further includes a terminal
22 that is connectable to an external power source. The terminal 22 may be connected,
for example, to a cable of a micro USB or the like. If the power source 21 is a rechargeable
battery, the power source 21 can be charged by connecting the external power source
to the terminal 22 to apply current from the external power source to the power source
21. It is also possible to connect a data transmission cable of a micro USB or the
like to the terminal 22 so that data associated to activation of the inhalation device
10 may be sent to an external device.
[0025] The heating portion 40 includes a heating assembly 41 extending in the longitudinal
direction as illustrated in the figure. The heating assembly 41 comprises a plurality
of cylindrical members and forms a cylindrical body as a whole. The heating assembly
41 is configured to be capable of accommodating part of the smoking article 110 inside.
The heating assembly 41 has a function of defining a channel for air to be supplied
to the smoking article 110 and a function of heating the smoking article 110 from
an outer periphery thereof.
[0026] The bottom housing 11B is provided with a vent hole 15 (which is an example of an
air inlet) that allows air to enter the heating assembly 41. More specifically, the
vent hole 15 is in fluid communication with one end portion (end portion on the left
side in Fig. 2) of the heating assembly 41. As illustrated in Figs. 3 and 4, the inhalation
device 10 includes an attachable/detachable cap 16 at the vent hole 15. The cap 16
is disposed to face an upstream end 50b (see Fig. 5) of a bottom cap 50 discussed
later which is a part of the heating assembly 41. The cap 16 includes a through hole
16a in communication with an inner channel of the heating assembly 41 to allow air
to enter the heating assembly 41 though the vent hole 15 even in a position attached
to the vent hole 15. The through hole 16a may be a notch formed in the cap 16. Since
the cap 16 is attached to the vent hole 15, a substance produced from the smoking
article 110 inserted in the heating assembly 41 is prevented from falling outside
the housing 11 through the vent hole 15.
[0027] The other end portion (end portion on the right side in Fig. 3) of the heating assembly
41 is in fluid communication with the opening 12a (which is an example of an air outlet)
illustrated in Fig. 1B. A substantially cylindrical outer fin 17 is provided between
the cover 12 with the opening 12a and the other end portion of the heating assembly
41. The outer fin 17 is engaged with a downstream end of the top cap 48 discussed
later. When the smoking article 110 is inserted from the opening 12a of the cover
12 into the inhalation device 10 as illustrated in Fig. 1B, at least the filling 111
(see Fig. 2) of the smoking article 110 passes through the outer fin 17 to be disposed
inside the heating assembly 41. In short, the outer fin 17 forms a part of an opening
portion for enabling the smoking article 110 to be accommodated. The outer fin 17
is preferably formed so that an opening on the cover 12 side (right side on Fig. 3)
is larger than an opening on the heating assembly 41 side (left side on Fig. 3). This
facilitates the insertion of the smoking article 110 from the opening 12a into the
outer fin 17. When the smoking article 110 is not inserted in the heating assembly
41, the user can clean the inside of the heating assembly 41 by inserting a tool such
as a brush from the opening 12a into the heating assembly 41. The cleaning tool also
can be inserted from the one end portion (end portion on the left side on Fig. 3)
of the heating assembly 41. In such a case, the cap is removed from the vent hole
15 of the inhalation device 10.
[0028] If the user inhales from a portion of the smoking article 110 which protrudes from
the inhalation device 10, that is, the filter portion 115 illustrated in Fig. 2, with
the smoking article 110 inserted from the opening 12a in the inhalation device 10
as illustrated in Fig. 1B, air enters the heating assembly 41 through a through hole
16a of the cap 16 and the vent hole 15. After entering in the heating assembly 41,
the air passes through the heating assembly 41 and reaches into the user's mouth together
with the aerosol generated from the smoking article 110. Accordingly, an end of the
heating assembly 41 which is close to the vent hole 15 is an upstream side, whereas
an end of the heating assembly 41 which is close to the opening 12a (end close to
the outer fin 17) is a downstream side.
[0029] A configuration of the heating assembly 41 illustrated in Fig. 3 will be now discussed.
Fig. 5 is a cross-sectional view of the heating assembly 41. Fig. 6 is a side view
of the heating assembly. Fig. 7 is a cross-sectional view as viewed in a direction
of an arrow 7-7 shown in Fig. 6. For convenience in discussion, the vent hole 15 of
the housing 11 is virtually illustrated in Fig. 5. As illustrated in Fig. 5, the heating
assembly 41 includes an inner tube 42, a heating member 43, aerogel 44, and an outer
tube 45. The inner tube 42 is provided in one end with a first opening 42a, in which
the smoking article 110 can be inserted, and in the other end with a second opening
42b which forms an air inlet. According to the present embodiment, the inner tube
42 has a cylindrical shape and is configured to come into contact with at least part
of the smoking article 110 inserted from the first opening 42a. The second opening
42b is located upstream of an air flow, and the first opening 42a is located downstream
of the air flow.
[0030] The outer tube 45 is so disposed as to enclose the inner tube 42, which forms a predetermined
space between the inner tube 42 and the outer tube 45. The heating member 43 may be
a flexible film heater that is fabricated, for example, by sandwiching a heat-generating
resistive element with two PI (polyimide) films or other like films. The heating member
43 is so disposed as to abut against the inner tube 42. To be more specific, in an
example illustrated in the figure, the heating member 43 is disposed on an outer peripheral
surface of the inner tube 42, and an inner surface of the heating member 43 contacts
an outer surface of the inner tube 42. Since the heating member 43 is disposed along
the outer peripheral surface of the inner tube 42, the heating member 43 is deformed
into a substantially cylindrical shape as a whole.
[0031] The heating assembly 41 further includes a first ring-like member 46 extending in
a circumferential direction. The first ring-like member 46 is located between a downstream
end portion (first opening 42a-side end portion) of the inner tube 42 and a downstream
end portion (end portion close to the first opening 42a of the inner tube 42) of the
outer tube 45. The heating assembly 41 includes a second ring-like member 47 extending
in a circumferential direction. The second ring-like member 47 is located between
an upstream end portion (second opening 42b-side end portion) of the inner tube 42
and an upstream end portion (end portion close to the second opening 42b of the inner
tube 42) of the outer tube 45. The first ring-like member 46 is tightly connected
to the downstream end portion of the inner tube 42 via the top cap 48 and a heat shrinkable
tube 52 which will be discussed later. The second ring-like member 47 is tightly connected
to the upstream end portion of the inner tube 42 via a bottom cap 50 and the heat
shrinkable tube 52. The first ring-like member 46 and the second ring-like member
are tightly connected to the outer tube 45. A sealed space 54 is thus provided between
the inner tube 42 and the outer tube 45. The heating member 43 and the aerogel 44
are accommodated in the sealed space 54.
[0032] Disposed between the heating member 43 and the aerogel 44 is the heat shrinkable
tube 52. The heat shrinkable tube 52 has a cylindrical shape and keeps the heating
member 43 in contact with the inner tube 42. More specifically, the heat shrinkable
tube 52 is thermally shrunk by being applied with heat while disposed on an outer
peripheral side of the heating member 43. The heat shrinkable tube 52 thus applies
stress to the heating member 43 so as to press the heating member 43 against the inner
tube 42. The heat shrinkable tube 52 may be made, for example, of thermoplastic resin,
such as perfluoroalkoxy fluoroplastics (PFA). According to the present embodiment,
the heat shrinkable tube 52 is employed for the purpose of maintaining a state where
the heating member 43 is in contact with the inner tube 42. Instead of the heat shrinkable
tube 52, however, any member that achieves the same purpose may be employed. For example,
an elastic tube or the like, instead of the heat shrinkable tube 52, may be employed.
[0033] The inner tube 42 is preferably made of metal material, such as SUS, which has a
high heat conductivity. This facilitates transmission of heat of the heating member
43 to the entire inner tube 42, allowing the inner tube 42 to fulfill a function as
heating means. If the heating member 43 generates heat with the smoking article 110
accommodated in the inner tube 42, the smoking article 110 is heated, and the aerosol
is generated. The inner tube 42 is thus a part of the atomization chamber that is
a space in which the aerosol source is atomized. The outer tube 45 may be made, for
example, of the same metal material as the inner tube 42. Since the aerogel 44 is
disposed between the heating member 43 and the outer tube 45, the heat generated from
the heating member 43 is difficult to transmit to the outer tube 45. According to
the present embodiment, the aerogel 44 is employed to insulate the heat generated
from the heating member 43. The aerogel 44 may be made of aerogel materials of various
kinds including silica aerogel, carbon aerogel, alumina aerogel, and the like. Instead
of aerogel, other insulating materials are also usable, which include, for example,
fiber-based heat insulating material, such as glass wool and rock wool, foam-based
heat insulating material, such as urethane foam and phenol foam. It is also possible
to vacuumize the sealed space 54 to form a vacuum insulating space. If silica aerogel
44 is used as heat insulating material, volume of the aerogel 44 preferably ranges
from 85% to 100% of capacity of the sealed space 54. This represses air bubble incorporation
in the sealed space 54 and thus prevents the transmission of heat of the heating member
43, the inner tube 42 and the like to the outer tube 45 through air bubbles. If incorporated
in the sealed space 54, air bubbles freely move depending on a position of the heating
assembly 41 and might transmit the heat.
[0034] The heating assembly 41 further includes the top cap 48 and the bottom cap 50 (which
is an example of an air channel forming element). The top cap 48 and the bottom cap
50 may be made, for example, of resin material. The top cap 48 is a cylindrical member
having an interior space in communication with the first opening 42a of the inner
tube 42. The top cap 48 is so configured that the smoking article 110 can be inserted
therein. As illustrated in Fig. 5, the top cap 48 is connected to the downstream end
of the inner tube 42 (end portion on the first opening 42a side). The top cap 48 is
provided with one or more convex portions 48a in an inner peripheral surface thereof.
The convex portions 48a are circumferentially spaced at regular intervals. The present
embodiment includes four convex portions 48a that are provided in the inner peripheral
surface of the top cap 48. The convex portions 48a provide frictional resistance to
the smoking article 110 inserted in the top cap 48 to engage the smoking article 110.
The convex portions 48a thus repress an accidental slip of the smoking article 110
from the inhalation device 10.
[0035] The bottom cap 50 is an elongated cylindrical member that includes a downstream end
50a (which is an example of the second end) connected to an upstream end (second opening
42b-side end portion) of the inner tube 42 and an upstream end 50b (which is an example
of the first end) located on an opposite side from the downstream end 50a. The upstream
end 50b of the bottom cap 50 is in communication with the vent hole 15 illustrated
in Fig. 3, and the downstream end 50a is in communication with an interior portion
of the inner tube 42. The bottom cap 50 forms an inner channel that introduces air
toward the second opening 42b of the inner tube 42. The inner channel of the bottom
cap 50 has a diameter smaller than an outer diameter of the smoking article 110. A
tip end portion of the smoking article 110 inserted in the inner tube 42 abuts against
the bottom cap 50 to be positioned. The upstream end 50b (end portion on the lower
side on the figure) of the bottom cap 50 is disposed closely or adjacently to the
vent hole 15 illustrated in Fig. 3. Air from the vent hole 15 flows from the upstream
end 50b to the downstream end 50a of the bottom cap 50, passes through the inner tube
42 and the top cap 48, and reaches into the user's mouth. In other words, the bottom
cap 50, the inner tube 42, and the top cap 48 form an air channel that brings the
vent hole 15 and the opening 12a of the cover 12 into airy communication with each
other.
[0036] As illustrated in Figs. 5 and 6, the heating assembly 41 according to the present
embodiment includes a temperature sensor 60. The temperature sensor 60 is placed in
a sensor placement portion 62 that is provided to a wall surface of the bottom cap
50. When the activation of the inhalation device 10 is started by the switch 13 illustrated
in Fig. 3, the temperature sensor 60 measures temperature once every predetermined
time interval and sends measured temperature data to the circuit portion 30. The circuit
portion 30 is capable of detecting an air flow that enters the bottom cap 50 from
the vent hole 15 and runs toward the inner tube 42 according to a change of a value
measured by the temperature sensor 60. In other words, the circuit portion 30 is capable
of detecting the user's puffing action on the basis of the data received from the
temperature sensor 60. The temperature sensor 60 is provided to the wall surface of
the bottom cap 50 which is located between the vent hole 15 and the heating member
43, so that the circuit portion 30 is capable of detecting the user's puffing action
in view of both the temperature of the heating member 43 and outside temperature,
which improves an accuracy in puffing action detection .
[0037] According to the present embodiment, the sensor placement portion 62 is located on
an outer wall of the bottom cap 50. The temperature sensor 60 is thus disposed outside
the air channel and therefore prevented from being physically affected by air passing
through the air channel, aerosol that might flow backward into the air channel or
the like.
[0038] If distance from the upstream end of the heating member 43 to an axially central
portion of the temperature sensor 60 in an axial direction of the bottom cap 50 is
d1, the distance d1 ranges, for example, from 5 mm to 9 mm, preferably from 6 mm to
8 mm, and is typically 7 mm. If distance from the vent hole 15 to the axially central
portion of the temperature sensor 60 in the axial direction of the bottom cap 50 is
d2, the distance d2 ranges, from 38 mm to 42 mm, preferably from 39 mm to 41 mm, and
is typically 40 mm. A ratio of the distance d2 to the distance d1 (d2/d1) ranges,
for example, from 4.22 to 8.40, preferably from 4.88 to 6.83, and is typically 5.71.
When the ratio falls in the aforementioned range, the temperature sensor 60 is affected
by both the air entering from the vent hole 15 and the heating member 43 in a balanced
way. In other words, in the foregoing case, the temperature sensor 60 is prevented
from being overly affected by either the air entering from the vent hole 15 or the
heating member. This improves a detection accuracy of the temperature sensor 60 and
thus improves the accuracy of puffing action detection of the circuit portion 30.
[0039] When the heating member 43 disposed along the inner tube 42 generates heat, the sensor
placement portion 62 is increased in temperature due to heat transmission through
the inner tube 42 and the bottom cap 50. If this temperature increase is ΔT1, the
temperature increase ΔT1 ranges, for example, from 45°C to 55°C, preferably from 47.5°C
to 52.5°C, and is typically 50°C. The temperature increase ΔT1 can be adjusted by
changing a heat generation amount of the heating member 43, the distances d1 and d2
and the like. According to the present embodiment, the temperature increase ΔT1 is
an increased temperature when temperature at the start of a time period in which smoking
can be performed after the heating of the smoking article 110 or more specifically
temperature at the issuance of a signal (for example, lighting of LED, not shown)
indicating that preheating by the heating member 43 is ended, and therefore that smoking
can be performed, is increased from atmospheric temperature (25°C, for example) outside
of the inhalation device 10. The temperature of the heating member43 can be basically
maintained within a predetermined range in most of a time period including the start
point of the time period in which smoking can be performed. The temperature range
is, for example, a range, an upper limit of which is 240°C, and a lower limit of which
is 185°C. The temperature increase ΔT1 can basically be fixed through the time period
in which smoking can be performed.
[0040] When air enters from the vent hole 15 and passes through the inner channel of the
bottom cap 50 while the heating member 43 is generating heat, the air receives the
heat from the bottom cap 50 and the like to be increased in temperature. If temperature
increase of the air that enters from the vent hole 15 into the bottom cap 50 to reach
the sensor placement portion 62 is ΔT2, the temperature increase ΔT2 ranges, for example,
from 10°C to 20°C, preferably from 12.5°C to 17.5°C, and is typically 15°C. The temperature
increase ΔT2 can be adjusted by changing the heat generation amount of the heating
member 43, the distances d1 and d2 and the like. According to the present embodiment,
the temperature increase ΔT2 can be obtained, for example, from temperature detected
by the temperature sensor 60 when the mouthpiece portion of the smoking article 110
inserted in the atomization chamber is sucked for 2 seconds by an inhalation amount
of 27.5 ml/second. To be more specific, the temperature increase ΔT2 may correspond
to difference between the atmospheric temperature (25°C, for example) outside of the
inhalation device 10 and the temperature detected by the temperature sensor 60 on
the above-mentioned inhalation conditions. A ratio of the temperature increase ΔT1
to the temperature increase ΔT2 (ΔT1/ΔT2) ranges, for example, from 2.25 to 5.50,
preferably from 2.71 to 4.20, and is typically 3.33. The temperature of the sensor
placement portion 62 is thus prevented from being dominantly affected by either the
heating member 43 or outside atmosphere. This enables the temperature sensor 60 to
accurately measure a temperature change caused by the user's puffing action.
[0041] As illustrated in Fig. 6, the bottom cap 50 includes a downstream portion 64 located
on the inner tube 42 side as viewed from the sensor placement portion 62, and an upstream
portion 66 located on the vent hole 15 side as viewed from the sensor placement portion
62. The bottom cap 50 preferably has a smaller thickness at the sensor placement portion
62 than at the upstream portion 66. Furthermore, the bottom cap 50 preferably has
a smaller thickness at the sensor placement portion 62 than at the downstream portion
64. In other words, the sensor placement portion 62 is preferably located at a thinnest
region in the wall surface of the bottom cap 50 in the axial direction. As illustrated
in Figs. 6 and 7, an outer surface of the bottom cap 50 which includes the sensor
placement portion 62 is formed approximately flat. As illustrated in Fig. 7, the sensor
placement portion 62 is preferably located at a thinnest region in the wall surface
of the bottom cap 50 in a circumferential direction. If the wall surface on which
the sensor placement portion 62 is located is small in thickness, a heat capacity
of the sensor placement portion 62 is relatively small. Therefore, when air passes
through the inner channel of the bottom cap 50, the sensor placement portion 62 is
easy to decrease in temperature. This enables the temperature sensor 60 to accurately
detect a temperature change caused by the air passing through the inner channel of
the bottom cap 50.
[0042] A specific structure of the bottom cap 50 will be now discussed. Fig. 8 is a sectional
side view of the bottom cap 50. For convenience in discussion, Fig. 8 shows the inner
tube 42 as well. The bottom cap 50 includes an inner channel 72 through which air
that enters from the vent hole 15 passes. The inner channel 72 is a channel extending
from the upstream end 50b of the bottom cap 50 to the upstream end of the inner tube
42. As illustrated, the inner channel 72 of the present embodiment has a tapered shape
spreading out from the upstream end 50b toward the downstream end 50a. The inner channel
72 has a smaller sectional area at the upstream end 50b than at the downstream end
50a. If the air entering from the vent hole 15 has a fixed flow volume, therefore,
flow velocity is relatively large at the upstream end 50b of the bottom cap 50 and
relatively small at the downstream end 50a. Consequently, the flow velocity of the
air between the upstream end 50b of the bottom cap 50 and the sensor placement portion
62 is relatively large, which reduces a response time before puffing action is detected.
Furthermore, the flow velocity of the air that enters the inner tube 42 is relatively
small, so that the heat in the inner tube 42 is prevented from being excessively lost
due to the entry of the air.
[0043] As illustrated in Fig. 8, if a largest diameter of the inner channel 72 of the bottom
cap 50 is Dmax, and a diameter of the inner tube 42 is Dc, a ratio of the diameter
Dc to the largest diameter Dmax (Dc/Dmax) ranges, for example, from 1.40 to 2.34,
preferably from 1.56 to 2.01, and is typically 1.75. When the diameter Dc of the inner
tube 42 is 7.00 mm, therefore, the largest diameter Dmax of the inner channel 72 of
the bottom cap 50 ranges, for example, from 2.99 mm to 4.99 mm, preferably from 3.49
mm to 4.49 mm, and is typically 3.99 mm. If the ratio of the diameter Dc to the largest
diameter Dmax is large, airflow resistance (namely pressure loss) increases, which
is not preferable. At the same time, if the ratio is too small, a step between the
inner channel 72 and the inner tube 42 is reduced, which disables the smoking article
to be securely held.
[0044] If inclination angle, that is, taper angle of an inner wall surface of the bottom
cap 50 which forms the inner channel 72, relative to a central axis of the inner channel
72 of the bottom cap 50, is θ, the taper angle θ ranges, for example, from 0.25 degree
to 1.0 degree, and is typically 0.5 degree. Table 1 shows results of measurement of
airflow resistance in the inner channel 72 (Rt) which are obtained when the taper
angle θ is changed while largest sectional area Smax of the inner channel 72 of the
bottom cap 50 is fixed. Table 1 further shows a ratio (Rt/Rd) of the air resistance
(Rt) in the inner channel 72 having the taper angle θ, relative to airflow resistance
(Rd) in a straight tube-like channel that has sectional area equal to the largest
sectional area Smax of the inner channel 72 and is not provided with taper angle.
The airflow resistance (Rt) and the airflow resistance ratio (Rt/Rd) in Table 1 are
measurement results obtained when the bottom cap 50 provided with the inner channel
72 having an entire length of 40 mm is employed, and the inhalation amount through
the mouthpiece of the smoking article inserted in the atomization chamber is 25.0
ml/second.
[Table 1]
Smax, mm2 |
Smin, mm2 |
θ |
Airflow Resistance (Rt), mmH2O |
Airflow Resistance Ratio (Rt/Rd) |
11.9 |
11.9 |
0.00 (straight tube) |
8 |
1 |
11.9 |
9.84 |
0.25 |
8 |
1 |
11.9 |
7.94 |
0.5 |
9 |
1.125 |
11.9 |
6.25 |
0.75 |
15 |
1.875 |
11.9 |
4.75 |
1 |
24 |
3 |
11.9 |
0.79 |
2 |
150 |
18.75 |
[0045] As is apparent from Table 1, when the taper angle θ is 0.25 degree or larger, the
airflow resistance begins to substantially increase. Therefore, the taper angle θ
of 0.25 degree or larger enhances an effect of increasing the air flow velocity at
the upstream end 50b of the bottom cap 50. When the taper angle θ is 1.0 degree or
smaller, the airflow resistance can be reduced by about three times as much as the
airflow resistance in a case where the bottom cap 50 has a straight tube-like shape.
If an increase rate is about triple, it is possible to reduce influence on the user's
inhalation feeling by adjusting the airflow resistance of the smoking article 110.
Accordingly, if the airflow resistance ratio (Rt/Rd) is set within the aforementioned
range, it is possible to improve responsiveness of puffing action detection by the
temperature sensor 60 and the circuit portion 30 and also reduce the influence on
the inhalation feeling which is caused by the airflow resistance increase in the inner
channel 72.
[0046] If sectional area of the through hole 16a of the cap 16 illustrated in Fig. 4 is
So, the sectional area So may have predetermined upper and lower limits. The upper
limit of the sectional area So may be set, for example, so that a liquid residual
product generated from the smoking article 110 is prevented from flowing outside the
inhalation device 10 through the through hole 16a. The lower limit of the sectional
area So of the through hole 16a may be set, for example, so as to prevent an excessive
increase of the airflow resistance of the entire air channel comprising the through
hole 16a and the inner channel 72.
[0047] As illustrated in Fig. 8, the bottom cap 50 according to the present embodiment is
designed longer in axial length than the inner tube 42. Since the bottom cap 50 is
therefore long in axial length, the aerosol generated inside the inner tube 42 is
prevented from flowing out from the upstream end 50b of the bottom cap 50.
[0048] The embodiments according to the invention have been discussed. The invention, however,
does not necessarily have to be made according to the above-described embodiments.
The invention may be modified in various ways in a scope of the claims and the technical
ideas discussed in the specification and drawings. Any shape and material that provide
the operation and advantageous effects of the invention are in the scope of technical
ideas of the invention even if there is no direct reference to such a shape and material
in the specification and drawings.
[0049] Several embodiments disclosed in the present specification are described below.
[0050] According to a first embodiment, an inhalation device is provided. The inhalation
device comprises a cylindrical air channel forming element having a first end in communication
with an air inlet and a second end in communication with an atomization chamber; a
temperature sensor placed in a sensor placement portion provided to a wall surface
of the air channel forming element; and a control portion configured to detect an
air flow that enters the air channel forming element from the air inlet and runs toward
the atomization chamber according to a change of a value measured by the temperature
sensor.
[0051] According to a second embodiment, in the inhalation device of the first embodiment,
the air channel forming element forms a tapered inner channel that spreads from the
first end toward the second end.
[0052] According to a third embodiment, in the inhalation device of the first or second
embodiment, the inhalation device includes a heating member disposed along the atomization
chamber; and d2/d1 ranges from 4.22 to 8.40, where d1 is distance from an upstream
end of the heating member to the temperature sensor in an axial direction of the air
channel forming element, and d2 is distance from the air inlet to the temperature
sensor in the axial direction of the air channel forming element.
[0053] According to a fourth embodiment, in the inhalation device of the third embodiment,
d2/d1 ranges from 4.88 to 6.83.
[0054] According to a fifth embodiment, in the inhalation device of any one of the first
to fourth embodiments, the inhalation device includes a heating member; and ΔT1 ranges
from 45°C to 55°C, where ΔT1 is temperature increase in the sensor placement portion
which is caused by heat transmission from the heating member.
[0055] According to a sixth embodiment, in the inhalation device of the fifth embodiment,
ΔT1 ranges from 47.5°C to 52.5°C.
[0056] According to a seventh embodiment, in the inhalation device of the first to sixth
embodiments, ΔT2 ranges from 10°C to 20°C, where ΔT2 is temperature increase of air
that enters from the air inlet into the air channel forming element to reach the sensor
placement portion.
[0057] According to an eighth embodiment, in the inhalation device of the seventh embodiment,
ΔT2 ranges from 12.5°C to 17.5°C.
[0058] According to a ninth embodiment, in the inhalation device of any one of the first
to eighth embodiments, the inhalation device includes a heating member; and ΔT1/ΔT2
ranges from 2.25 to 5.50, where ΔT1 is temperature increase of the sensor placement
portion which is caused by heat transmission from the heating member, and ΔT2 is temperature
increase of air that enters from the air inlet into the air channel forming element
to reach the sensor placement portion.
[0059] According to a 10th embodiment, in the inhalation device of the ninth embodiment,
ΔT1/ΔT2 ranges from 2.71 to 4.20.
[0060] According to an 11th embodiment, in the inhalation device of any one of the first
to 10th embodiments, the sensor placement portion is located on an outer wall of the
air channel forming element.
[0061] According to a 12th embodiment, in the inhalation device of any one of the first
to 11th embodiments, the air channel forming element includes an upstream portion
located on the air inlet side as viewed from the sensor placement portion; and the
air channel forming element is smaller in thickness at the sensor placement portion
than at the upstream portion.
[0062] According to a 13th embodiment, in the inhalation device of any one of the first
to 12th embodiments, the air channel forming element includes a downstream portion
located on the atomization chamber side as viewed from the sensor placement portion;
and the air channel forming element is smaller in thickness at the sensor placement
portion than at the downstream portion.
[0063] According to a 14th embodiment, in the inhalation device of any one of the first
to 13th embodiments, the sensor placement portion is located at a thinnest region
in the air channel forming element in a circumferential direction.
[0064] According to a 15th embodiment, in the inhalation device of any one of the first
to 14th embodiments, θ ranges from 0.25 degree to 1.0 degree, where θ is an inclination
angle of an inner wall surface that forms the inner channel relative to a central
axis of the inner channel.
[0065] According to a 16th embodiment, in the inhalation device of any one of the first
to 15th embodiments, Dc/Dmax ranges from 1.40 to 2.34, where Dmax is a largest diameter
of the inner channel, and Dc is a diameter of the atomization chamber having a cylindrical
shape.
[0066] According to a 17th embodiment, in the inhalation device of the 16th embodiment,
Dc/Dmax ranges from 1.56 to 2.01.
[0067] According to an 18th embodiment, in the inhalation device of any one of the first
to 17th embodiments, the inhalation device includes a cap disposed on an opposite
side from the first end of the air channel forming element; and the cap includes a
through hole in communication with an inner channel of the air channel forming element.
[0068] According to a 19th embodiment, in the inhalation device of any one of the first
to 18th embodiments, the air channel forming element is longer in axial length than
the atomization chamber.
REFERENCE SIGN LIST
[0069]
- 0
- Inhalation device
- 15
- Vent hole
- 16
- Cap
- 16a
- Through hole
- 30
- Circuit portion
- 42
- Inner tube
- 43
- Heating member
- 50
- Bottom cap
- 50a
- Downstream end
- 50b
- Upstream end
- 60
- Temperature sensor
- 62
- Sensor placement portion
- 64
- Downstream portion
- 66
- Upstream portion
- 72
- Inner channel
- 110
- Smoking article
1. An inhalation device comprising a cylindrical air channel forming element having a
first end in communication with an air inlet and a second end in communication with
an atomization chamber;
a temperature sensor placed in a sensor placement portion provided to a wall surface
of the air channel forming element; and
a control portion configured to detect an air flow that enters the air channel forming
element from the air inlet and runs toward the atomization chamber according to a
change of a value measured by the temperature sensor.
2. The inhalation device according to Claim 1,
wherein the air channel forming element forms a tapered inner channel that spreads
from the first end toward the second end.
3. The inhalation device according to Claim 1 or 2,
wherein the inhalation device includes a heating member disposed along the atomization
chamber; and
wherein d2/d1 ranges from 4.22 to 8.40, where d1 is distance from an upstream end
of the heating member to the temperature sensor in an axial direction of the air channel
forming element, and d2 is distance from the air inlet to the temperature sensor in
the axial direction of the air channel forming element.
4. The inhalation device according to Claim 3,
wherein d2/d1 ranges from 4.88 to 6.83.
5. The inhalation device according to any one of Claims 1 to 4,
wherein the inhalation device includes a heating member; and
wherein ΔT1 ranges from 45°C to 55°C, where ΔT1 is temperature increase in the sensor
placement portion which is caused by heat transmission from the heating member.
6. The inhalation device according to Claim 5,
wherein ΔT1 ranges from 47.5°C to 52.5°C.
7. The inhalation device according to any one of Claims 1 to 6,
wherein ΔT2 ranges from 10°C to 20°C, where ΔT2 is temperature increase of air that
enters from the air inlet into the air channel forming element to reach the sensor
placement portion.
8. The inhalation device according to Claim 7,
wherein ΔT2 ranges from 12.5°C to 17.5°C.
9. The inhalation device according to any one of Claims 1 to 8,
wherein the inhalation device includes a heating member; and
wherein ΔT1/ΔT2 ranges from 2.25 to 5.50, where ΔT1 is temperature increase of the
sensor placement portion which is caused by heat transmission from the heating member,
and ΔT2 is temperature increase of air that enters from the air inlet into the air
channel forming element to reach the sensor placement portion.
10. The inhalation device according to Claim 9,
wherein ΔT1/ΔT2 ranges from 2.71 to 4.20.
11. The inhalation device according to any one of Claims 1 to 10,
wherein the sensor placement portion is located on an outer wall of the air channel
forming element.
12. The inhalation device according to any one of Claims 1 to 11,
wherein the air channel forming element includes an upstream portion located on the
air inlet side as viewed from the sensor placement portion; and
wherein the air channel forming element is smaller in thickness at the sensor placement
portion than at the upstream portion.
13. The inhalation device according to any one of Claims 1 to 12,
wherein the air channel forming element includes a downstream portion located on the
atomization chamber side as viewed from the sensor placement portion; and
wherein the air channel forming element is smaller in thickness at the sensor placement
portion than at the downstream portion.
14. The inhalation device according to any one of Claims 1 to 13,
wherein the sensor placement portion is located at a thinnest region in the air channel
forming element in a circumferential direction.
15. The inhalation device according to any one of Claims 1 to 14,
wherein θ ranges from 0.25 degree to 1.0 degree, where θ is an inclination angle of
an inner wall surface that forms the inner channel relative to a central axis of the
inner channel.
16. The inhalation device according to any one of Claims 1 to 15,
wherein Dc/Dmax ranges from 1.40 to 2.34, where Dmax is a largest diameter of the
inner channel, and Dc is a diameter of the atomization chamber having a cylindrical
shape.
17. The inhalation device according to Claim 16,
wherein Dc/Dmax ranges from 1.56 to 2.01.
18. The inhalation device according to any one of Claims 1 to 17,
wherein the inhalation device includes a cap disposed on an opposite side from the
first end of the air channel forming element; and
wherein the cap includes a through hole in communication with an inner channel of
the air channel forming element.
19. The inhalation device according to any one of Claims 1 to 18,
wherein the air channel forming element is longer in axial length than the atomization
chamber.