TECHNICAL FIELD
[0001] The present invention relates to a control unit, an aerosol generation device, a
method and a program for controlling a heater, and a smoking article.
BACKGROUND ART
[0002] A non-combustion-type aerosol generation device, which is used in place of a prior-art
combustion-type cigarette, for sucking aerosol generated by atomizing an aerosol forming
base-material (a smoking article) by a heater has been known (Patent Literature 1
and Patent Literature 2).
[0003] Patent Literature 1 discloses an aerosol generation device which comprises a smoking
article comprising a solid aerosol forming base-material, and a blade-type heater
that is to be inserted in the aerosol forming base-material when it is used. The heater
heats the aerosol forming base-material from the inside thereof.
[0004] Patent Literature 2 discloses an aerosol generation device which comprises a smoking
article comprising a solid aerosol forming base-material, and a cylinder-type heater
that is to be positioned in an outer periphery part of the aerosol forming base-material
when it is used. The heater heats the aerosol forming base-material from the outer
periphery side.
[0005] Unlike a prior-art combustion-type cigarette, change in appearance corresponding
to a suction action by a user is small in each of the aerosol generation devices disclosed
in Patent Literature 1 and Patent Literature 2, so that there is a case that it is
difficult for a user to intuitively understand the stage, in a suction allowable period,
that the user is presently in.
CITATION LIST
PATENT LITERATURE
SUMMARY OF INVENTION
[0007] A first characteristic comprises an aerosol generation device, and the gist thereof
is that it comprises at least one element which can adjust the quantity of delivery
of aerosol, and a control part for controlling the element; and the control part is
configured to control the element in such a manner that a delivery profile of aerosol
in a predetermined suction allowable period includes an initial period wherein increase,
with a gradient that gradually increases relative to a time axis, is observed, a final
period wherein decrease, with a gradient that gradually deceases relative to the time
axis, is observed, and an intermediate period that is positioned between the initial
period and the final period and includes one or more maximum values.
[0008] A second characteristic comprises the aerosol generation device in the first characteristic,
and the gist thereof is that the quantity of delivery of aerosol at an end point of
the suction allowable period is larger than the quantity of delivery of aerosol at
a start point of the suction allowable period.
[0009] A third characteristic comprises the aerosol generation device in the first characteristic
or the second characteristic, and the gist thereof is that the largest value of the
gradient in the final period of the suction allowable period is smaller than the largest
value of the gradient in the initial period of the suction allowable period.
[0010] A fourth characteristic comprises the aerosol generation device in any one of the
first characteristic to the third characteristic, and the gist thereof is that the
smallest value of the gradient in the final period is smaller than the smallest value
of the gradient in the initial period.
[0011] A fifth characteristic comprises the aerosol generation device in the first characteristic
to the fourth characteristic, and the gist thereof is that the intermediate period
is longer than each of the initial period and the final period.
[0012] A sixth characteristic comprises the aerosol generation device in the first characteristic
to the fifth characteristic, and the gist thereof is that the intermediate period
is equal to or longer than a period equal to a sum of the initial period and the final
period.
[0013] A seventh characteristic comprises the aerosol generation device in the first characteristic
to the sixth characteristic, and the gist thereof is that the intermediate period
comprises a stable period wherein the gradient is smaller than the smallest value
of the gradient in the initial period and smaller than the smallest value of the gradient
in the final period, and the stable period is longer than each of the initial period
and the final period.
[0014] A eighth characteristic comprises the aerosol generation device in the first characteristic
to the seventh characteristic, and the gist thereof is that the element is a heater
configured to be able to heat an aerosol source.
[0015] A ninth characteristic comprises the aerosol generation device in the eighth characteristic,
and the gist thereof is that the control part is configured to control temperature
of the heater to bring the temperature to first target temperature during a first
period, control the temperature of the heater to bring the temperature to second target
temperature that is lower than the first target temperature during a second period
following the first period, and control the temperature of the heater to bring the
temperature to third target temperature that is lower than the second target temperature
during a third period following the second period.
[0016] A tenth characteristic comprises a control unit comprising a control part for controlling
at least one element which can adjust the quantity of delivery of aerosol, and the
gist thereof is that the control part is configured to control the element in such
a manner that a delivery profile of aerosol in a predetermined suction allowable period
includes an initial period wherein increase, with a gradient that gradually increases
relative to a time axis, is observed, a final period wherein decrease, with a gradient
that gradually deceases relative to the time axis, is observed, and an intermediate
period that is positioned between the initial period and the final period and includes
one or more maximum values.
[0017] An eleventh characteristic comprises a method for adjusting the quantity of delivery
of aerosol in an aerosol generation device, and the gist thereof is that the quantity
of delivery of aerosol is controlled in such a manner that a delivery profile of aerosol
in a predetermined suction allowable period includes an initial period wherein increase,
with a gradient that gradually increases relative to a time axis, is observed, a final
period wherein decrease, with a gradient that gradually deceases relative to the time
axis, is observed, and an intermediate period positioned between the initial period
and the final period and includes one or more maximum values.
[0018] A twelfth characteristic comprises a program, and the gist thereof is that the program
causes a computer to perform the method in the eleventh characteristic.
[0019] A thirteenth characteristic comprises a smoking article comprising an aerosol source,
and the gist thereof is that a delivery profile of aerosol, when the smoking article
is used together with a device which can deliver aerosol by performing action applied
to the aerosol source, includes an initial period wherein a rise, with a gradient
that gradually increases relative to a time axis, is observed, a final period wherein
a fall, with a gradient that gradually deceases relative to the time axis, is observed,
and an intermediate period positioned between the initial period and the final period
and includes one or more maximum values.
BRIEF DESCRIPTION OF DRAWINGS
[0020]
[Fig. 1] Fig. 1 is a figure showing a flavor inhaler according to an embodiment.
[Fig. 2] Fig. 2 is a figure showing the flavor inhaler in which a smoking article
is inserted.
[Fig. 3] Fig. 3 is a figure showing an internal construction of the flavor inhaler
shown in Fig. 2.
[Fig. 4] Fig. 4 is a figure showing an internal construction of the smoking article
shown in Fig. 2.
[Fig. 5] Fig. 5 is a block diagram of the flavor inhaler.
[Fig. 6] Fig. 6 is a schematic enlarged view of the region 5R in Fig. 3.
[Fig. 7] Fig. 7 is a figure schematically showing positional relationship between
a base-material part of a smoking article and a heater and an inner-side cylindrical
member of an aerosol generation device.
[Fig. 8] Fig. 8 is a figure showing a heating profile of a heater and a delivery profile
of main aerosol components.
[Fig. 9] Fig. 9 is a figure showing a heating profile of a heater.
DESCRIPTION OF EMBODIMENTS
[0021] In the following description, embodiments will be explained. In this regard, in the
following descriptions of the figures, the same or similar symbols are assigned to
the same or similar parts. It should be reminded that the figures are drawn in a schematic
manner, so that ratios between respective sizes and so on may be different from actual
ratios and so on.
[0022] Thus, specific sizes and so on should be judged by taking the following description
into consideration. Further, it is a matter of course that, in the figures, relationship
and ratios between sizes in one figure may be different from those in other figures.
[Outline of Disclosure]
[0023] In the case of a prior-art combustion-type cigarette, a user can easily recognize
a specific stage, i.e., one of an initial period, an intermediate period, and a final
period of a suction allowable period, that the user is presently in, by visually recognizing
a position of the cigarette where the cigarette is burning. However, in many aerosol
generation devices, it is difficult for a user to visually check a state of heating
of a smoking article comprising an aerosol source.
[0024] The delivery profile of main aerosol components described in Patent Literature 1
exhibits increase in an initial period of operation of a heater, and, thereafter,
maintains the delivery profile in a constant state until the heater is stopped. Thus,
it is difficult for a user to intuitively feel, based on sensation felt when performing
suction action, a specific period, i.e., one of an initial period, an intermediate
period, and a final period of a suction allowable period, that the user is presently
in.
[0025] In the preset embodiment, the quantity of delivery of aerosol is adjusted in such
a manner that the delivery profile of aerosol in a predetermined suction allowable
period includes an initial period wherein increase, with a gradient that gradually
increases relative to a time axis, is observed, a final period wherein decrease, with
a gradient that gradually deceases relative to the time axis, is observed, and an
intermediate period positioned between the initial period and the final period and
includes one or more maximum values.
[0026] Accordingly, the quantity of delivery of aerosol increases in a period from the initial
period to the intermediate period, has a maximum value in the intermediate period,
and decreases in a period from the intermediate period to the final period. Thus,
based on sensation felt when performing suction action, a user can feel a specific
period, i.e., one of an initial period, an intermediate period, and a final period
of a suction allowable period, that the user is presently in.
[0027] Further, in the initial period, since the delivery profile of aerosol has a gradient
that gradually increases relative to a time axis, the delivery profile has a downwardly
convex shape. On the other hand, in the intermediate period, the delivery profile
has an upwardly convex shape. Thus, the quantity of delivery of aerosol may drastically
change at the time of transition from the initial period to the intermediate period.
Further, in the final period, since the delivery profile of aerosol has a gradient
that gradually decreases relative to the time axis, the delivery profile has a downwardly
convex shape. Thus, the quantity of delivery of aerosol may drastically change at
the time of transition from the intermediate period to the final period. Thus, a user
will be able to more easily recognize, based on sensation felt when performing suction
action, transition from the initial period to the intermediate period and transition
from the intermediate period to the final period.
(Flavor inhaler)
[0028] In the following description, a flavor inhaler according to an embodiment will be
explained. Fig. 1 is a figure showing a flavor inhaler according to an embodiment.
Fig. 2 is a figure showing the flavor inhaler in which a smoking article is inserted.
Fig. 3 is a figure showing an internal construction of the flavor inhaler shown in
Fig. 2. Fig. 4 is a figure showing an internal construction of the smoking article
shown in Fig. 2. Fig. 5 is a block diagram of the flavor inhaler.
[0029] The flavor inhaler 100 may be a non-combustion-type flavor inhaler for generating,
without a combustion process, aerosol from a smoking article. Specifically, the flavor
inhaler 100 may be a portable device.
[0030] The flavor inhaler 100 comprises a smoking article 110 including an aerosol source,
and an aerosol generation device 120 for generating aerosol from the smoking article
110.
[0031] The smoking article 110 is an exchangeable cartridge which may include an aerosol
source and a flavor source, and has a column shape extending in a longitudinal direction.
The smoking article 110 may be configured to generate aerosol and flavor components
when it is heated in the state that it is inserted in the aerosol generation device
120.
[0032] In the embodiment shown in Fig. 4, the smoking article 110 comprises a base material
part 11A, which comprises a filling article 111 and first rolling paper 112 by which
the filling article 111 is wound, and a suction opening part 11B which forms an end
part opposite to the base material part 11A. The base material part 11A and the suction
opening part 11B are connected by second rolling paper 113 which is different from
the first rolling paper 112. In this regard, it is possible to connect the base material
part 11A and the suction opening part 11B by using the first rolling paper 112, i.e.,
by omitting the second rolling paper 113.
[0033] The suction opening part 11B in Fig. 4 comprises a paper tube part 114, a filter
part 115, a hollow segment part 116 positioned between the paper tube part 114 and
the filter part 115. For example, the hollow segment part 116 comprises a filling
layer including one or more hollow channels, and a plug wrapper for covering the filling
layer. Since the density of filled fibers in the filling layer is high, air and aerosol
flows through the hollow channel only, and almost no air and aerosol flows through
the filling layer, when suction action is performed. Regarding the flavor generation
article 110, if it is desired to lower a decrease in the quantity of the aerosol components
due to filtering in the filter part 115, it is effective to shorten the length of
the filter part 115 and replace that part by the hollow segment part 116, for increasing
the quantity of delivery of the aerosol.
[0034] The suction opening part 11B in Fig. 4 is constructed by using three segments; however,
in the present embodiment, the suction opening part 11B may be constructed by using
one or two segments, or may be constructed by using four or more segments. For example,
it is possible to omit the hollow segment part 116, and form the suction opening part
11B by arranging the paper tube part 114 and the filter part 115 adjacent to each
other.
[0035] In the embodiment shown in Fig. 4, regarding the length in the longitudinal direction
of the smoking article 110, it is preferable to set it to 40-90 mm, more preferable
to set it to 50-75 mm, and still more preferably to set it to 50-60 mm. Regarding
the circumference of the smoking article 110, it is preferable to set it to 15-25
mm, more preferable to set it to 17-24 mm, and still more preferably to set it to
20-23 mm. Further, in the longitudinal direction of the smoking article 110, the length
of the base material part 11A may be 20 mm, the length of the first rolling paper
112 may be 20 mm, the length of the hollow segment part 116 may be 8 mm, and the length
of the filter part 115 may be 7 mm; however, the length of each of the above segments
may be changed appropriately, according to suitability to manufacture, required quality,
and so on.
[0036] In the present embodiment, the filling article 111 in the smoking article 110 may
comprise an aerosol source which generates aerosol when heat of predetermined temperature
is applied thereto. The kind of the aerosol source is not specifically limited, and
extracted material and/or components thereof, that are obtained from various natural
products, may be selected as an aerosol source according to a use. Glycerin, propylene
glycol, triacetin, 1,3-butanediol, and a mixture thereof, for example, can be listed
as aerosol sources. The aerosol source content of the filling article 111 is not specifically
limited; and, in view of generation of sufficient quantity of aerosol and satisfactory
addition of fragrance inhaling taste, the aerosol source content is usually equal
to or greater than 5 weight percent, and, preferably, equal to or greater than 10
weight percent, and is usually equal to or less than 50 weight percent, and, preferably,
equal to or less than 20 weight percent.
[0037] The filling article 111 in the smoking article 110 in the present embodiment may
comprise shredded tobacco as a flavor source. The material of shredded tobacco is
not specifically limited, and publicly known material such as a lamina, a stem, and
so on may be used as the material. The range of the content of the filling article
111 in the smoking article 110, in the case that the circumference is 22 mm and the
length is 20 mm, is, for example, 200-400 mg, and, preferably, 250-320 mg. The water
content of the filling article 111 is, for example, 8-18 weight percent, and, preferably,
10-16 weight percent. In the case that the water content is that explained above,
occurrence of staining at the time of rolling is suppressed, and suitability to rolling
at the time of manufacture of the base part 11A is made satisfactory. There is no
special limitation with respect to the size, the preparation method, and so on of
the shredded tobacco used as the filling article 111. For example, dried tobacco leaves
cut into pieces, each having the width of 0.8-1.2 mm, may be used. Alternatively,
dried tobacco leaves are crushed and uniformized to become particles, regarding which
the average particle size is 20-200 µm, and the particles are processed to become
a sheet, and the sheet cut into pieces, each having the width of 0.8-1.2 mm, may be
used. Further, the above sheet formed via the sheet process may be processed to gather
it, and the gathered sheet may be used as the filling article 111. Further, the filling
article 111 may comprise one kind or two or more kinds of flavors. The kinds of flavors
are not specifically limited; however, in view of provision of satisfactory smoke
flavor, a flavor is menthol, preferably.
[0038] In the present embodiment, each sheet of the first and second rolling paper 112 and
113 may be constructed by use of base paper which has the basis weight of, for example,
20-65 gsm, and, preferably, 25-45 gsm. The thickness of each sheet of the first and
second rolling paper 112 and 113 is not specifically limited; however, in view of
rigidness, gas permeability, and easiness of adjustment at the time of paper manufacture,
the thickness is set to 10-100 µm, and, preferably, set to 20-75 µm, and, more preferably,
set to 30-50 µm.
[0039] In the present embodiment, filler may be included in the rolling paper 112 and 113
in the filling article 111. The filler content may be equal to or greater than 10
weight percent and less than 60 weight percent, and, preferably, 15-45 weigh percent,
with respect to the total weight of the rolling paper 112 and 113. In the present
embodiment, it is preferable that the filler be 15-45 weight percent, with respect
to a preferable range of basis weight (25-45 gsm). For example, calcium carbonate,
titanium dioxide, kaolin, and so on may be used as filler. Paper including filler
such as that explained above presents a white color that is preferable in view of
appearance of paper used as rolling paper of the smoking article 110, and is able
to keep its whiteness permanently. By including a large quantity of filler such as
that explained above, the ISO whiteness of rolling paper can be raised to 83 % or
more, for example. Further, in view of practicality in terms of use of it as rolling
paper in the smoking article 110, it is preferable that the rolling paper 112 and
113 have the tensile strength of 8N/15mm or more. The tensile strength can be increased
by reducing the filler content. Specifically, the tensile strength can be increased
by reducing the filler content to that less than the upper limit of the filler content
that has been shown with respect to each range of the basis weight illustrated in
the above description.
[0040] Here, Fig. 3 is referred to; and the aerosol generation device 120 comprises an insertion
hole 130 to which the smoking article 110 can be inserted. That is, the aerosol generation
device 120 comprises an inner-side cylindrical member 132 which is a component of
the insertion hole 130. The inner-side cylindrical member 132 may be constructed by
a thermal conduction component such as aluminum, stainless steel (SUS), or the like,
for example.
[0041] Further, the aerosol generation device 120 may comprise a lid part 140 for covering
the insertion hole 130. The lid part 140 may be configured to be able to slide between
a state that the insertion hole 130 is closed (refer to Fig. 1) and a state that the
insertion hole 130 is exposed (refer to Fig. 2).
[0042] The aerosol generation device 120 may comprise an air flow path 160 which communicates
with the insertion hole 130. An end of the air flow path 160 is connected to the insertion
hole 130, and the other end of the air flow path 160 communicates with the outside
(the air outside) of the aerosol generation device 120 via a part different from the
insertion hole 130.
[0043] The aerosol generation device 120 may comprise a lid part 170 for covering an end
of the air flow path 160 on a side where the air flow path 160 communicates with the
outside air. The lid part 170 may be brought to a state that the end on the outside
air communicating side of the air flow path 160 is covered thereby, and a state that
the air flow path 160 is exposed.
[0044] The lid part 170 does not block the air flow path 160 airtightly, even in the state
that it covers the air flow path 160. That is, it is constructed that, even in the
state that the air flow path 160 is being covered by the lid part 170, the outside
air is allowed to flow into the air flow path 160 via a part near the lid part 170.
[0045] In the state that the smoking article 110 is being inserted in the flavor inhaler
100, a user holds an end part of the smoking article 110, specifically, the suction
opening part 11B in Fig. 4, in the user's mouth and performs a suction action. As
a result of the suction action by the user, the outside air flows into the air flow
path 160. The air flown into the air flow path 160 is guided to the inside of the
mouth of the user via the smoking article 110 in the insertion hole 130.
[0046] In the state that the insertion hole 130 is not covered by the lid part 130 and the
smoking article 110 is not inserted therein, i.e., in the state that the inner space
of the inner-side cylindrical member 132 and the air flow path 160 are exposed, a
user is allowed to clean the inside of the air flow path 160 in the inner-side cylindrical
member 132 by using a cleaning device such as a brush. The above cleaning device may
be inserted from the side of the top lid part 140 in Fig. 3 to the inside of the air
flow path 160, or may be inserted from the side of the bottom lid part 170 to the
inside of the air flow path 160.
[0047] The aerosol generation device 120 may be provided with a temperature sensor in the
air flow path 160 or on a wall part which is a component of the air flow path 160.
The temperature sensor may be a thermistor, a thermocouple, or the like, for example.
When a user has performed a suction action via the suction opening part 11B of the
smoking article 110, the temperature of the inside of the air flow path 160 or the
temperature of the wall part which is a component of the air flow path 160 decreases,
due to effect of air flowing through the air flow path 160 in the direction from the
side of the lid part 170 to the side of the heater 30. The temperature sensor detects
an inhalation action of a user by measuring the decrease in the temperature.
[0048] The aerosol generation device 120 comprises a battery 10, a control unit 20, and
a heater 30. The battery stores electric power that is to be used in the aerosol generation
device 120. The battery 10 may be a chargeable/dischargeable secondary battery. The
battery may be a lithium-ion battery, for example.
[0049] The heater 30 may be installed in a position around the inner-side cylindrical member
132. The space in which the heater 30 is housed and the space in which the battery
10 is housed may be separated by a partition wall 180. In the above case, it is possible
to suppress the air heated by the heater from entering the space for housing the battery
10. Thus, increase in temperature of the battery 10 can be suppressed.
[0050] It is preferable that the heater 30 have a cylindrical shape that make it possible
to heat the periphery of the column-shape smoking article 110. The heater 30 may be
a film heater, for example. The film heater may comprise a pair of film-shape substrates
and a resistance heating element positioned between the pair of film-shape substrates.
It is preferable that the film-shape substrate be constructed by use of material having
excellent heat resistance and electric insulation, and, typically, the film-shape
substrate is constructed by using polyimide. It is preferable that the resistance
heating element be constructed by use of one or two or more of copper, nickel alloy,
chromium alloy, stainless steel, platinum-rhodium, and so on, and the resistance heating
element may be formed by using stainless-steel base material, for example. Further,
for connection to an electric power source via a flexible printed circuit (FPC), connection
parts and lead parts thereof of the resistance heating element may be copper plated.
[0051] Fig. 6 is a schematic enlarged view of the region 5R in Fig. 3, and a cross-section
view of the heater 30 and parts around it. In the example shown in Fig. 6, the heater
30 is the above-explained film heater, and is wound around the periphery of the inner-side
cylindrical member 132 which can accept the smoking article 110. That is, the heater
30 is wound in such a manner that it forms a cylinder shape surrounding the inner-side
cylindrical member 132. As a result, the heater 30 surrounds the outer periphery of
the smoking article, and can heat the smoking article 110 from the outside thereof.
[0052] Preferably, a heat-shrinkable tube 136 may be installed on the outer side of the
heater 30. In other words, it is preferable that the heater 30 be installed in the
heat-shrinkable tube 136. The heat-shrinkable tube 136 is a tube 136 which shrinks
in a radius direction when heat is applied, and may be constructed by use of thermoplastic
elastomer, for example. As a result of effect of shrinking of the heat-shrinkable
tube 136, the heater 30 is pushed to the inner-side cylindrical member 132. As a result,
adhesion between the heater 30 and the inner-side cylindrical member 132 is enhanced,
so that heat conductivity from the heater 30 to the smoking article 220 via the inner-side
cylindrical member 132 is improved.
[0053] The aerosol generation device 120 may comprise a heat insulating material 138 having
a cylindrical shape, on the outer side in the radius direction of the heater 30, preferably,
on the outer side of the heat-shrinkable tube 136. It is preferable that the heat
insulating material 138 be positioned to surround the outer periphery of the heater
30. The heat insulating material 138 may fulfill a role to prevent the temperature
of the outer surface of the housing of the aerosol generation device 120 from reaching
excessively high temperature, by blocking the heat from the heater 30. The heat insulating
material 138 may be constructed by using aerogel, such as silica aerogel, carbon aerogel,
alumina aerogel, or the like, for example. For example, the aerogel used as the heat
insulating material 138 may be silica aerogel which has a high heat insulation property
and can be manufactured by spending a relatively low cost. In this regard, the heat
insulating material 138 may be fiber-type heat insulating material such as glass wool,
rock wool, or the like, or may be a foam-type heat insulating material such as urethane
foam or phenol foam. Alternatively, the heat insulating material 138 may be a vacuum
insulating material.
[0054] The insulating material 138 may be installed in a position between the inner-side
cylindrical member 132 facing the smoking article 110 and an outer-side cylindrical
member 134 on the outer side of the insulating material 138. The outer-side cylindrical
member 134 may be constructed by using a heat conducting member which comprises aluminum
or stainless steel (SUS), for example. It is preferable that the insulating material
138 be installed in a closed space.
[0055] Fig. 7 is a figure schematically showing positional relationship, in an axis-line
direction, between the base part 11A in the smoking article 110 and the heater 30
and the inner-side cylindrical member 132 in the aerosol generation device 120, in
the flavor inhaler 100. The axis-line in the present case means the center axis of
the insertion hole 130 in the aerosol generation device 120, and, when the smoking
article 110 is inserted in the insertion hole 130, the axis-line and the center axis
of the smoking article 110 partially overlap with each other (refer to Fig. 3, also).
[0056] The length D0 of the heater 30 in the axis-line direction can be set to that shorter
than the length L0 of the base part 11A in the axis-line direction in the smoking
article 110 (D0<L0). Further, the ratio of the length D0 to the length L0 (D0/L0)
may be 0.70-0.90, preferably, 0.75-0.85, and, typically, 0.80. Thus, in the case that
the length L0 of the base part 11A is 20 mm, the length D0 of the heater 30 may be
14-18 mm, preferably, 15-17 mm, and, typically, 16 mm.
[0057] The upstream end of the base member 11A may protrude toward the upstream side above
the upstream end of the heater 30 by the length of D1. The upstream side and the downstream
side in the present case correspond to the upstream side and the downstream side of
the flow of air passing through the inside of the air flow path 160 as a result of
suction action by a user (refer to Fig. 3, also). The part, which protrudes from the
heater 30, of the base part 11A does not have the heater 30 on the outer side in the
radius direction of the base part 11A, so that the temperature in the inside thereof
may become somewhat lower, compared with the temperature of the other part of the
base part 11A. Thus, generation of aerosol in the upstream end and a place near thereof
of the base material 11A can be suppressed, so that it is possible to prevent aerosol
generated in the above places from being condensed and from flowing backward in the
air flow path 160. The aerosol generated in the other part of the base part 11A may
be condensed in the upstream end and a place near thereof of the base part 1 1A.
[0058] The ratio of the protruded length D1 to the whole length L0 of the base part 11A
(D1/L0) may be 0.25-0.40, preferably, 0.30-0.35, and typically, 0.325. Thus, in the
case that the whole length L0 of the base part 11A is 20 mm, the protruded length
D1 may be 5-8 mm, preferably, 6-7 mm, and, typically, 6.5 mm
[0059] The downstream end of the heater 30 may protrude toward the downstream side below
the downstream end of the base part 11A by the length of D2. Thus, it is possible
to sufficiently heat the downstream end and a place near thereof of the base part
11A, so that it is possible to prevent shortage of the quantity of generated aerosol
and occurrence of condensation of aerosol in the above places. The ratio of the protruded
length D2 of the heater 30 to the length L0 of the base part 11A (D2/L0) may be 0.075-0.175,
preferably, 0.1-0.15, and typically, 0.125. Thus, in the case that the length L0 of
the base part 11A is 20 mm, the protruded length D2 of the heater 30 may be 1.5-3.5
mm, preferably, 2-3 mm, and, typically, 2.5 mm.
[0060] The position of the upstream end of the inner-side cylindrical member 132 and the
position of the upstream end of the base part 11A in the axis-line direction may roughly
coincide with each other. On the other hand, similar to the case of the downstream
end of the heater 30, the downstream end of the inner-side cylindrical member 132
may protrude toward the downstream side below the downstream end of the base part
11A by the length of D3. Thus, in addition to the downstream end and a place near
thereof of the base part 11A, it is possible to heat the upstream end and a place
near thereof of the paper tube part 114, so that it is possible to prevent aerosol
generated from the base part 11A from being excessively cooled and condensed in the
upstream end and the place near thereof of the paper tube part 114. The ratio of the
protruded length D3 of the inner-side cylindrical member 132 to the protruded length
D2 of the heater 30 (D3/D2) may be 2.6-3.4, preferably, 2.8-3.2, and, more preferably,
3.0. Thus, in the case that the protruded length D2 of the heater is 2.5 mm, the protruded
length D3 of the inner-side cylindrical member 132 may be 6.5-8.5 mm, preferably,
7.0-8.0 mm, and, typically, 7.5 mm.
[0061] When Fig. 5 is referred to, the control unit 20 may comprise a control board, a CPU,
a memory, and so on. The CPU and the memory are components for constructing the control
part 22 which controls the heater 30 for heating an aerosol source. Further, the control
unit 20 has a notification part 40 for reporting a variety of information to a user.
For example, the notification part 40 may be a light emitting element such as an LED
or a vibrating element, or a combination thereof.
[0062] The control part 22, when it has detected an activation request issued by a user,
starts supply of electric power from the battery 10 to the heater 30. The user's activation
request is generated, for example, as a result of manipulation of a push button or
a slide-type switch by a user, or a suction action by a user. In the present embodiment,
the user's activation request is generated as a result of pressing of the push button
150. More specifically, the user's activation request is generated as a result of
pressing of the push button 150 during the state that the lid part 140 is being opened.
Alternatively, the user's activation request may be generated when a suction action
by a user is detected. For example, a suction action by a user may be detected by
a temperature sensor such as that explained above.
[0063] Next, a delivery profile of main aerosol components relating to an aerosol generation
device will be explained by using Fig. 8. In the present embodiment, a heating profile
is a graph showing time variation of target temperature in controlling of the heater.
Further, a delivery profile is a graph showing time variation of the quantity of main
aerosol components per single suction action, that is delivered to the inside of the
mouth of a user when the user has performed the suction action by using the smoking
article 110. Fig. 8 is a figure showing a heating profile of the heater 30 and a delivery
profile of main aerosol components. The vertical axis in Fig. 8 represents the temperature
of the heater or the quantity of delivery of main aerosol components. The horizontal
axis in Fig. 8 represents time.
[0064] In this regard, the expression "main aerosol components" refers to visible aerosol
components which are generated when various aerosol sources included in a smoking
article is heated to have temperature above predetermined temperature. Typically,
the aerosol sources included in a smoking article are propylene glycol and glycerin.
Further, in the case that the smoking article comprises a flavor source such as tobacco
or the like, an aerosol component originated from the flavor source is included in
the main aerosol components. On the other hand, in the present embodiment, an aerosol
component originated from moisture included in the smoking article is not regarded
as an object to be included in the main aerosol components.
[0065] The delivery profile of the main aerosol components may be measured by using a method
such as that explained below. First, an aerosol generation device, with respect to
which a delivery profile of main aerosol components should be measured, is prepared.
Next, in a state that a smoking article has been inserted in the aerosol generation
device, suction from a suction opening part of the smoking article, by using an automatic
smoking device (that is manufactured by Borgwaldt KC Inc., for example), is performed.
When performing the above process, the heater 30 is heated according to a control
method defined with respect to the prepared aerosol generation device. Regarding suction
conditions, conditions equivalent to HCI conditions (HCI; health Canada Intense) defined
by Health Canada are adopted. Specifically, the suction conditions are as follows:
the quantity of suction, 27.5 ml per second; suction time, 2 seconds per single action;
and the interval between suction actions, 20 seconds.
[0066] The aerosol sucked by the automatic smoking device under the above suction conditions
is collected by a Cambridge filter (for example, CM-133 manufactured by Borgwaldt
KC Inc.). Specifically, smoke, that has passed through the above Cambridge filter,
is collected in 10mL of methanol which has been cooled to -70 degrees Celsius by using
a dry ice-isopropanol refrigerant. The 10 mL of methanol solution, in which the tobacco
smoke has been collected, and an internal standard solution (0.05 mg/mL of pentadecane-d32,
50 ml/L of d-1-ethanol, 2 mL/L of anethole, and 4 mL/L of 1,3-butanediol) are added
to the Cambridge filter, and it is shook for 30 minutes, and contained components
are extracted.
[0067] Extraction of the contained components has been performed with respect to each of
suction actions. As a result, the quantity of main aerosol components delivered from
the aerosol generation device to the automatic smoking device, with respect to each
suction action, is defined. By plotting the quantity of the main aerosol components
delivered during the time that each suction action has been performed, the delivery
profile of the main aerosol components, on the time axis, can be derived discretely.
It should be reminded that, in Fig. 8, the discretely derived delivery profile has
been drawn in a continuous manner by using an approximate curve.
[0068] In the present embodiment, the delivery profile of the main aerosol components comprises
an initial period Q1, an intermediate period Q2, and a final period Q3. The initial
period Q1 is a period during that a gradient with respect to the main aerosol components
relative to time gradually increases. In other words, the initial period Q1 is a period
during that the quantity of increase in the quantity of delivery of the main aerosol
components per each suction action increases gradually.
[0069] In this regard, the gradient of the delivery profile of the main aerosol components
is an absolute value of a slope of each point on the curve which forms the delivery
profile. The gradient of the delivery profile of the main aerosol components can be
defined by using the following method, for example. As explained above, the delivery
profile of the main aerosol components on the time axis is derived discretely. In
the above case, the gradient of the delivery profile of the main aerosol components
may be defined, with respect to plotted points that are adjacent to each other on
the time axis, by a value obtained by dividing a difference in the delivery profile
of the main aerosol components by a difference in time between the plotted points.
[0070] Alternatively, the gradient of the delivery profile of the main aerosol components
may be derived, for example, by using an approximate curve derived based on discrete
plotting. In the above case, if an analytic formula of the approximate curve is defined,
the gradient of the delivery profile of the main aerosol components can be defined
by calculating a differential value of the analytic formula. An approximate curve
such as that explained above may be derived, for example, by using a polynomial expression
or by using a trigonometric function.
[0071] In the present embodiment, the start point S0 of the delivery profile is defined
by the start point of the aerosol suction allowable period (the suction allowable
period) (refer to Fig. 9). Specifically, the start point S0 of the delivery profile
is defined by reporting of a start of the suction allowable period (the timing T2
in Fig. 9) that will be explained later.
[0072] Further, the boundary S1 between the initial period Q1 and the intermediate period
Q2 may be defined by a point at which the gradient of the main aerosol components
in the initial period Q1 becomes the largest. In other words, the boundary S1 between
the initial period Q1 and the intermediate period Q2 is a point at which decreasing
of the first time in the gradient of the main aerosol components in the whole delivery
profile starts. In the case that the delivery profile is approximated by using a continuous
approximate curve, the boundary S1 between the initial period Q1 and the intermediate
period Q2 may be defined by a point of inflection.
[0073] The final period Q3 is a period during that a gradient with respect to the main aerosol
components relative to time gradually decreases. In other words, the final period
Q3 is a period during that the quantity of decrease in the quantity of delivery of
the main aerosol components per each suction action decreases gradually.
[0074] In the present embodiment, the end point S3 of the delivery profile is defined by
the end point of the aerosol suction allowable period (the suction allowable period)
(refer to Fig. 9). Specifically, the end point S3 of the delivery profile is defined
by timing when a report of an end of the suction allowable period is provided (the
timing T7 in Fig. 9).
[0075] Further, the boundary S2 between the intermediate period Q2 and the final period
Q3 may be defined by a point at which the gradient of the main aerosol components
in the final period Q3 becomes the largest. In other words, the boundary S2 between
the intermediate period Q2 and the final period Q3 is a point at which decreasing
of the last time in the gradient of the main aerosol components in the whole delivery
profile starts. In the case that the delivery profile is approximated by using a continuous
approximate curve, the boundary S2 between the intermediate period Q2 and the final
period Q3 may be defined by a point of inflection.
[0076] The intermediate period Q2 is a period between the initial period Q1 and the final
period Q3. The intermediate period Q2 includes one or more maximum values that are
larger than the start point and the end point of the delivery profile. In the delivery
profile shown in Fig. 8, the intermediate period Q2 includes a single maximum value
(the largest value).
[0077] According to the above-explained aerosol delivery profile, the quantity of delivery
of aerosol increases in a period from the initial period Q1 to the intermediate period
Q2, has the maximum value in the intermediate period Q2, and decreases in a period
from the intermediate period Q2 to the final period Q3. Thus, a user can recognize
a specific period, i.e., one of the initial period Q1, the intermediate period Q2,
and the final period Q3 of the suction allowable period, that the user is presently
in, based on sensation felt when sucking aerosol.
[0078] Further, in the initial period Q1, the gradient with respect to the main aerosol
components relating to time gradually increases, so that the delivery profile has
a downwardly convex shape. On the other hand, in the intermediate period Q2, the delivery
profile has an upwardly convex shape. Thus, the quantity of delivery of aerosol may
drastically change at the time of transition from the initial period Q1 to the intermediate
period Q2. Further, in the final period Q3, the gradient with respect to the main
aerosol components relating to time gradually decreases, so that the delivery profile
has a downwardly convex shape. Thus, the quantity of delivery of aerosol may drastically
change at the time of transition from the intermediate period Q2 to the final period
Q3. Thus, a user will be able to more easily recognize, based on sensation felt when
sucking aerosol, transition from the initial period Q1 to the intermediate period
Q2 and transition from the intermediate period Q2 to the final period Q3.
[0079] Preferably, the intermediate period Q2 is longer than each of the initial period
Q1 and the final period Q3. More preferably, the intermediate period Q2 is equal to
or longer than a sum of the initial period Q1 and the final period Q3. For example,
the intermediate period Q2 may be 50-60% of the whole period, and each of the initial
period Q1 and the final period Q3 may be 20-25% of the whole period. According to
the above construction, the period, during that the quantity of delivery of main aerosol
components is large, becomes relatively long, so that a user can suck the main aerosol
components for a relatively long period.
[0080] It is preferable that the quantity of delivery of the main aerosol components at
the end point S3 in the final period Q3 be larger than the quantity of delivery of
the main aerosol components at the start point S0. In the above case, it is possible
to suppress an excessive decrease in the quantity of delivery of the aerosol in the
final period Q3. According to the above construction, decreasing of the quantity of
delivery of the main aerosol components to a low level during the suction allowable
period can be prevented, and, especially, the quantity of delivery of a high level
can be maintained until the end of the final period Q
2.
[0081] It is preferable that the largest value of the gradient relating to the main aerosol
components in the final period Q3 be smaller than the largest value of the gradient
relating to the main aerosol components in the first period Q1. In the above case,
the speed of increase of the main aerosol components in the initial period Q1 becomes
relatively high, so that the quantity of aerosol delivery can be brought to a high
level in a relatively early stage in the suction allowable period. On the other hand,
the gradient relating to the main aerosol components in the final period Q3 is small,
so that the speed of decrease of the main aerosol components in the final period Q3
becomes relatively low. Thus, drastic decrease in the quantity of aerosol delivery
in the final period Q3 can be suppressed. According to the above construction, the
quantity of aerosol delivery of a high level can be maintained for a relatively long
period.
[0082] It is preferable that the smallest value of the gradient relating to the main aerosol
components in the final period Q3 be smaller than the smallest value of the gradient
relating to the main aerosol components in the initial period Q1. Since the smallest
value of the gradient relating to the main aerosol components in the final period
Q3 is small, the speed of decrease of the main aerosol components in the final period
Q3 becomes relatively low. Thus, drastic decrease in the quantity of aerosol delivery
in the final period Q3 can be suppressed.
[0083] The intermediate period Q2 may comprise a stable period SP wherein the absolute value
of the gradient relating to the main aerosol components is smaller than the smallest
value of the gradient relating to the main aerosol components in the initial period
Q1 and smaller than the smallest value of the gradient relating to the main aerosol
components in the final period Q3. That is, the stable period SP is a period wherein
change in the quantity of delivery of main aerosol components per each suction action
is relatively small.
[0084] It is preferable that the stable period SP be longer than each of the initial period
Q1 and the final period Q3. In the stable period SP, the quantity of delivery of main
aerosol components is large, and change in the quantity of delivery is small. Thus,
in the case that the stable period SP is longer than each of the initial period Q1
and the final period Q3, the main aerosol components can be supplied stably for a
relatively long period in the intermediate period Q2. Further, it is preferable that
the stable period SP be 50-60% of the intermediate period Q2. According to the above
construction, the main aerosol components can be supplied stably for a relatively
long period in the intermediate period Q2.
[0085] It should be reminded that the above-explained delivery profile and advantages thereof
are those found as a result of diligent study by the inventors relating to the subject
application.
[0086] The control part 22 of the aerosol generation device 120 may be configured to control
the heater 30 to realize the above-explained delivery profile of the main aerosol
components. In this regard, the delivery profile of the main aerosol components is
dependent, mainly, on the heating profile of the heater 30.
[0087] Fig. 9 shows an example of a heating profile of a heater. It should be reminded that
the heating profile shown in Fig. 9 is an example that is appropriate for realizing
the above-explained delivery profile of the main aerosol components, and the heating
profile is not necessarily limited to the above heating profile.
[0088] As explained above, the heating profile is a graph showing time variation of target
temperature in controlling of the heater 30. Temperature control of the heater 30
can be realized by using publicly known feedback control, for example. Specifically,
the control part 22 of the aerosol generation device 120 can supply electric power
from the battery 22 to the heater 30 in the forms of pulses according to pulse width
modulation (PWM) or pulse frequency modulation (PFM). In the above case, the control
part 22 can perform temperature control of the heater 30 by adjusting the duty ratio
of the electric power pulses.
[0089] In the feedback control, the control part 22 may measure or estimate temperature
of the heater 30, and, based on a difference between the measured or estimated temperature
of the heater 30 and a target temperature, or the like, control the electric power
supplied to the heater 30, for example, control the above-explained duty ratio. The
feedback control may be PID control, for example. The temperature of the heater can
be quantitatively determined, for example, by measuring or estimating an electric
resistance value of a heating resistor which is a component of the heater 30. This
is because the electric resistance value of the heating resistor changes in response
to temperature. The electric resistance value of the heating resistor can be estimated,
for example, by measuring the quantity of voltage drop in the heating resistor. The
quantity of voltage drop in the heating resistor can be measured by a voltage sensor
which measures a potential difference applied to the heating resistor. In the other
example, the temperature of the sensor 30 may be measured by a temperature sensor
installed in a position near the heater 30.
[0090] As explained above, in the present embodiment, supply of electric power to the heater
30 may be controlled in such a manner that the actual temperature of the heater 30
approaches a target temperature in the heating profile. In this regard, since there
may be a case that the heating profile includes a part at which the target temperature
rapidly changes, there may be a case that, in a part such as the above part, separation
between the actual temperature of the heater 30 and the target temperature becomes
large temporarily. In the heating profile illustrated in Fig. 9, each of parts, at
which separation between the actual temperature of the heater 30 and the target temperature
is large, is shown by using a broken line.
[0091] In the heating profile shown in Fig. 9, when supply of electric power from the battery
10 to the heater 30 is started in response to reception of an activation request from
a user, the control part 22 first controls the temperature of the heater 30 to bring
it to a first target temperature TA1 during a first period P1. That is, the control
part 22 heats the heater 30 to raise temperature from initial temperature to the first
target temperature TA1. In the first period P1, after the temperature of the heater
30 has reached the first target temperature TA1, the control part 22 performs control
to maintain the temperature of the heater 30 at the first target temperature TA1.
[0092] The first target temperature TA1 may be 225-240 degrees Celsius, preferably, and
230 degrees Celsius, typically.
[0093] The speed of raising of temperature of the heater 30 can be increased by setting
the first target temperature TA1 in the first period P1 to relatively high temperature.
By increasing the speed of raising of temperature of the heater 30, the period from
a start of supply of electric power to the heater 30 to the time when suction of aerosol
becomes possible can be shortened.
[0094] The control part 22 may be configured to report, to a user, a state that a suction
allowable period has started, in a period that is in the first period P1 and during
that the temperature of the heater 30 is being maintained at the first target temperature
TA1. Reporting of the state that the suction allowable period has started may be performed
by controlling the notification part 40, and, for example, may be performed by performing
a control process to change the color of light emitted from a light emitting element
such as an LED or the like, a control process to change a light emitting pattern,
or a control process to drive a vibration element, or a control process comprising
a combination of the above control processes.
[0095] In the example shown in Fig. 9, reporting of the state that the suction allowable
period has started is performed at timing T2. More specifically, reporting of the
state that the suction allowable period has started may be performed at either timing
T2 when a predetermined period P1b has elapsed since the time when the temperature
of the heater 30 has reached the first target temperature, or timing when a predetermined
period has elapsed since the time when supply of electric power to the heater 30 has
started, that occurs earlier. The predetermined period P1b may be 20-26 seconds, preferably,
and 23 seconds, typically.
[0096] Preferably, the control part 22 may be configured to report, in the latter half of
the first period P1, the state that the suction allowable period has started. The
latter half of the first period P1 means a period after the center of the first period
P1.
[0097] At timing T3 when predetermined period P1c has elapsed since the timing Ts when a
start of the suction allowable period was reported, the control part 22 operates to
proceed the period to a second period P2 that will be explained later. The predetermined
period P1c may be 5-15 seconds, preferably, and 10 seconds, typically. According to
the above construction, the probability of occurrence of an event that a user performs
a suction action of the first time during the first period P1 becomes high. In the
above case, it is possible to bring a user to perform a suction action of the first
time, during a period that the heater temperature is maintained at temperature near
the first target temperature TA1 that is the highest temperature in the heating profile.
[0098] The first period P1 changes due to the states of heating, ambient temperature, and
so on of the heater 30 and the smoking article 110; however, it may typically be that
in the range of 35-55 seconds. In this regard, it is preferable that the control part
22 be configured to be able to change the length of the first period P1, based on
the speed of raising of the temperature of the heater 30 in the first period P1. More
specifically, the initial temperature rising period P1a in the first period P1 may
be configured to be changeable, based on the speed of raising of the temperature of
the heater 30. Specifically, it is preferable that the control part 22 be configured
to change the length of the first period P1 to become shorter, as the period from
a start of heating of the heater 30 to the time when the temperature has reached predetermined
temperature becomes shorter.
[0099] In the present embodiment, the first period P1 ends when a predetermined period (P1b+P1c)
has elapsed since the time when the temperature of the heater 30 has reached the first
target temperature TA1. That is, if the speed of raising of the temperature of the
heater 30 is high, the period P1, that is from the time T0 when supply of electric
power to the heater 30 is started to the time when the temperature of the heater 30
reaches the first target temperature TA1, becomes short. The predetermined period
(P1b+P1c) may be 25-41 seconds, preferably, and 33 seconds, typically.
[0100] As explained above, in the case that the speed of raising of the temperature of the
heater 30 is high, consumption of electric power used during a preheating period can
be reduced, by shortening the preheating period.
[0101] It is preferable that the variable range of the first period P1, more specifically,
the variable range of the period (P1a+P1b) that ends when a start of the suction allowable
period is reported, have a predetermined upper limit value. For example, the upper
limit value of the period (P1a+P1b), that is from a start of supply of electric power
T0 to the time of reporting of a start of the suction allowable period T2, is 40-60
seconds, preferably, and 50 seconds, typically. According to the above construction,
it is possible to prevent the control part 22 continuing preheating without transition
to the second period P2, in the case that the temperature of the heater 30 does not
reach the first target temperature TA1.
[0102] Next, during the second period P2 following the first period P1, the control part
22 controls the temperature of the heater 30 to change it to a second target temperature
TA2 that is lower than the first target temperature TA1. That is, the control part
22 controls the heater 30 to lower the temperature of the heater 30 from the first
target temperature TA1, and maintain the temperature at the second target temperature
TA2.
[0103] The second target temperature TA2 may be that in the range of 190-210 degrees Celsius,
preferably, and 200 degrees Celsius, typically. The second period P2 may be that in
the range of 105-160 seconds, preferably, and 130 seconds, typically.
[0104] It is preferable that the second period P2 be longer than each of the first period
P1 and a third period P3 that will be explained later. Since the second period is
a period during that temperature higher than that in the third period P3 is maintained,
the second period is a period during that the aerosol is stably supplied. Thus, the
period, during that the aerosol can be stably supplied, can be made relatively long.
[0105] By lowering the target temperature in the second period P2, it becomes possible to
reduce electric power consumed in the second period P2.
[0106] The control part 22 may have a first off period, that is from the end of the first
period P1 to an early period in the second period P2, for stopping supply of electric
power to the heater 30. By setting the first off period, lowering of temperature from
the first target temperature TA1 to the second target temperature TA2 can be completed
in the shortest period of time. The control part 22 can continue measurement of temperature
of the heater 30 even in the first off period. In the above case, the control par
22 may be configured to resume supply of electric power to the heater 30 when the
temperature of the heater 30 has decreased and reached temperature near the second
target temperature TA2.
[0107] It is preferable that the first off period be a time interval during that a general
user cannot perform two or more times of suction actions. If a user performs two or
more times of suction actions during the off period, the temperature of the heater
30 may be lowered drastically, and may become that much lower than the second target
temperature TA2. In the above case, there may be a risk that the quantity of aerosol
generated from the smoking article 110 is reduced. If it is supposed that a time interval
between usual suction actions by a general user is approximately 20 seconds, it is
preferable that the first off period be that in the range of 15-20 seconds, for example.
The first target temperature TA1 and the second target temperature TA2 may be set
in such a manner that lowering of temperature from the first target temperature TA1
to the second target temperature TA2 as a result of natural cooling during the first
off period is completed in the above time range. Alternatively, the control part 22
may be configured to measure elapsed time of the first off period, and, when the first
off period has reached a predetermined upper limit value, forcibly resume supply of
electric power to the heater 30. It is preferable that the upper limit value of the
first off period in the above case be 15-20 seconds.
[0108] Next, during the third period P3 that follows the second period P2, the control part
22 controls the temperature of the heater 30 to change it to a third target temperature
TA3 that is lower than the second target temperature TA2. That is, the control part
22 controls the heater 30 to further lower the temperature of the heater 30 from the
second target temperature TA2, and maintain the temperature at the third target temperature
TA3. The third target temperature TA3 may be that in the range of 175-190 degrees
Celsius, preferably, and 185 degrees Celsius, typically. The third period P3 may be
that in the range of 30-90 seconds, preferably, and 60 seconds, typically. By further
lowering the target temperature in the third period P3, it becomes possible to reduce
electric power consumed in the third period P3.
[0109] It is preferable that a temperature difference (ΔT12) between the first target temperature
TA1 and the second target temperature TA2 be larger than a temperature difference
(ΔT23) between the second target temperature TA2 and the third target temperature
TA3. The consumed electric power of the heater 30 in the second period P2 is larger
than that in the third period p3, so that electric power consumption through the whole
period can be reduced when the temperature difference (ΔT12) at the time of transition
from the first period P1 to the second period P2 is set to that larger than the temperature
difference (ΔT23) at the time of transition from the second period P2 to the third
period P3. Thus, it is preferable that ΔT12/Δ23 be larger than 1. On the other hand,
in the case that Δ12 is made excessively large compared with Δ23, the target temperature
TA2 in the second period P2, that is set by taking stable supply of aerosol into consideration,
becomes relatively low, so that there may be a risk that supply of aerosol in the
second period P2 becomes unstable. Thus, it is preferable that ΔT12/Δ23 have a predetermined
upper limit value. The upper limit value of ΔT12/Δ23 may be 2.5, for example. ΔT12/Δ23
may be 1.0-2.5, preferably, and 2.0, typically.
[0110] The control part 22 may have a second off period, that is from the end of the second
period P2 to an early period in the third period P3, for stopping supply of electric
power to the heater 30. By setting the second off period, lowering of temperature
from the second target temperature TA2 to the third target temperature TA3 can be
completed in the shortest period of time. The control part 22 can continue measurement
of temperature of the heater 30 even in the second off period. In the above case,
the control par 22 may be configured to resume supply of electric power to the heater
30 when the temperature of the heater 30 has decreased and reached temperature near
the third target temperature TA3. Similar to the first off period, it is preferable
that the second off period be a time interval during that a general user cannot perform
two or more times of suction actions, and that the second off period be that in the
range of 15-20 seconds. The second target temperature TA2 and the third target temperature
TA3 may be set in such a manner that lowering of temperature from the second target
temperature TA2 to the third target temperature TA3 as a result of natural cooling
during the second off period is completed in the above time range. Alternatively,
the control part 22 may be configured to measure elapsed time of the second off period,
and, when the second off period has reached a predetermined upper limit value, forcibly
resume supply of electric power to the heater 30.
[0111] As explained above, it is preferable that the temperature difference (ΔT12) between
the first target temperature TA1 and the second target temperature TA2 be larger than
the temperature difference (ΔT23) between the second target temperature TA2 and the
third target temperature TA3; and the above relationship is preferable in view of
setting of the first off period and the second off period to make them have values
close to each other. According to the Newton's law of cooling, the speed of lowering
of temperature in a high temperature range is faster than that in a low temperature
range in the case of natural cooling; thus, for setting the first off period and the
second off period as close as possible to each other, it is necessary to set the temperature
difference (ΔT12) between the first target temperature TA1 and the second target temperature
TA2, that belongs to the high temperature range, to that relatively large. If it is
supposed that the temperature difference (ΔT12) between the first target temperature
TA1 and the second target temperature TA2 is set to that equal to the temperature
difference (ΔT23) between the second target temperature TA2 and the third target temperature
TA3, or if it is supposed that the temperature difference (ΔT12) of the former is
set to that smaller than the temperature difference (ΔT23) of the latter, the first
off period always becomes shorter than the second off period, so that it becomes theoretically
impossible to set the two off periods equal to each other.
[0112] Further, it is preferable that the ratio of the difference between the first target
temperature TA1 and the second target temperature TA2 to the difference between the
second target temperature TA2 and the third target temperature TA3 be less than 2.5.
The reason that above construction is adopted is to allow stable generation of aerosol
during a middle stage in the puff allowable period, by preventing the difference between
the first target temperature TA1 and the second target temperature TA2 from becoming
excessively large.
[0113] It should be reminded that, in view of reduction of electric power consumption, there
may be a case that it is preferable to control the heater 30 at the third target temperature
TA3 without going through the stage of the second target temperature TA2 after the
first target temperature TA1. However, in the above case, the period (the second off
period) required to change the temperature from the first target temperature TA1 to
the third target temperature TA3 becomes relatively long. Since supply of electric
power to the heater 30 is stopped during the period required to reach the third target
temperature TA3 from the first target temperature TA1, there may be a risk that the
temperature of the heater 30 may become that much lower than the third target temperature,
if a user performs plural times of suction actions during the above period. By going
through the second target temperature T2 that is set between the first target temperature
TA1 and the third target temperature TA3 before transitioning from the first target
temperature TA1 to the third target temperature TA3, the time required for transition
from one target temperature to the other target temperature can be shortened. According
to the above construction, duration of an off period, during that supply of electric
power to the heater 30 is stopped, becomes shorter, so that it becomes possible to
prevent excessive lowering of temperature of a smoking article due to plural times
of suction actions, and prevent unstable generation of aerosol due thereto.
[0114] The control part 22 stops supply of electric power to the heater 30 at the time when
the third period P3 ends. Next, the control part 22 reports an end of the suction
allowable period at timing T7 when a predetermined period has elapsed since supply
of electric power to the heater 30 is stopped (timing T6). That is, even in the time
after supply of electric power to the heater 30 is stopped, a user is prompted to
perform an aerosol suction action, until a predetermined period has elapsed, to allow
the user to taste the aerosol by using remaining heat of the heater 30 and the smoking
article 110. In this regard, reporting of the end of the suction allowable period
may be performed by the notification part 40, and, for example, may be performed by
performing a control process to change the color of light emitted from a light emitting
element such as an LED or the like, a control process to change a light emitting pattern,
or a control process to drive a vibration element, or a control process comprising
a combination of the above control processes.
[0115] After the heater 30 went through the first period P1, the second period P2, and the
third period P3 in the heating profile, heat from the heater 30 has been transferred
sufficiently to the inside of the smoking article 110. Thus, in a period from the
end of the third period P3 to the end of the suction allowable period, that is, in
a fourth period P4 in Fig. 8, a certain quantity of aerosol can be generated by using
remaining heat of the heater 30 and the smoking article 110. In this regard, similar
to the cases of the first off period and the second off period, generation of aerosol
becomes unstable in the fourth period P4, so that it is preferable that the fourth
period P4 be a time interval during that a user does not perform two or more times
of suction actions. Thus, the fourth period P4 is preferably 5-15 seconds, and, typically
10 seconds.
[0116] Further, the control part 22 may report a state that the suction allowable period
is drawing to an end, at timing T5 that is earlier, by a predetermined period Pe,
than timing T7 when the end of the suction allowable period is reported. Reporting
such as that explained above may be performed, for example, 20-40 seconds before the
end of the suction allowable period. Reporting such as that explained above may be
performed by the notification part 40, and, for example, may be performed by performing
a control process to change the color of light emitted from a light emitting element
such as an LED or the like, a control process to change a light emitting pattern,
or a control process to drive a vibration element, or a control process comprising
a combination of the above control processes.
[0117] In the above-explained embodiment, the control part 22 stops supply of electric power
to the heater 30 at the time of the end of the third period P3. In addition, the control
part 22 may stop supply of electric power to the heater 30, even in the second period
P2 or the third period P3 in the case that the number of times of suction actions
by a user exceeds a predetermined number of times. A puff action by a user may be
detected by the above-explained temperature sensor, for example.
[0118] Fig. 8 will be referred to, again. The delivery profile of the main aerosol components
may mainly be dependent on the heating profile of the heater 30. Specifically, the
delivery profile of the main aerosol components may basically be a profile corresponding
to a temperature profile of the inside of the smoking article 110. The temperature
profile of the inside of the smoking article 110 follows the hating profile of the
heater 30, so that it generally tends to have a shape that is time-delayed relative
to the heating profile.
[0119] Thus, by setting the first target temperature TA1 in the first period P1 to the highest
temperature throughout the heating profile, it becomes easier to form an ascending
curve having a steep gradient in the initial period Q1 in the delivery profile of
the main aerosol components. Also, by maintaining the temperature of the heater 30
at the second target temperature TA2 during the most part of the second period P2
that follows the first period P1, it becomes easier to form the stable period SP,
during that change per suction action is small, in the intermediate period Q2 in the
delivery profile of the main aerosol components. Further, by controlling the temperature
of the heater 30 to direct it to the third target temperature TA3 that is lower than
the second target temperature TA2 during the third period P3 that follows the second
period P2, it becomes easier to form a descending curve in the final period Q3 in
the delivery profile of the main aerosol components. Especially, by making the temperature
difference T23 between the second target temperature TA2 and the third target temperature
TA3 small, it becomes easier to form a descending curve having a more gentle gradient
in the final period Q3 in the delivery profile of the main aerosol components. As
explained above, by performing control of the heater 30 according to the heating profile
illustrated in Fig. 8, it becomes easier to form an upwardly convex curve, as a whole,
having a maximum point in the intermediate period Q2, it becomes easier to form an
ascending curve having a steep gradient in the initial period Q1, and it becomes easier
to form a descending curve having a gentle gradient in the final period Q3, in the
delivery profile of the main aerosol components.
[0120] As explained above, the delivery profile of the main aerosol components is mainly
dependent on the heating profile of the heater 30. However, the delivery profile of
the main aerosol components may change according to factors such as the shape of the
heater 30, presence/absence and the shape of the heat insulating material 138, the
size of the smoking article 110, the degree of contact between the heater 30 and the
smoking article 110, the position of the heating part of the heater 30 relative to
the smoking article 110, and so on. Thus, for realizing a desired delivery profile
of the main aerosol components, the heating profile of the heater 30 and the above
factors may be combined appropriately.
[0121] For example, in the case that the heater 30 has a cylindrical shape surrounding an
outer periphery of a column-shape smoking article, it is hard for the heat transferred
to the smoking article 110 to dissipate to the outside, so that it becomes easier
for the delivery profile of the main aerosol components to follow the heating profile
of the heater 30. similarly, in the case that the cylindrical heat insulating material
138 is positioned on the outer side in a radius direction of the heater 30, it is
hard for the heat transferred to the smoking article 110 to dissipate to the outside,
so that it becomes easier for the delivery profile of the main aerosol components
to follow the heating profile of the heater 30. In the above case, the speed of increase
of the delivery profile in the initial period Q1 becomes relatively high, so that
the overall ascending curve of the delivery profile in the initial period Q1 may have
more steep gradients. On the other hand, the speed of decrease of the delivery profile
in the final period Q3 becomes relatively low, so that the overall descending curve
of the delivery profile in the final period Q3 may have more gentle gradients.
[0122] Further, if the size of the smoking article 110, more specifically, the diameter
of the smoking article 110, is made smaller, transfer of the heat from the outer side
of the smoking article 110 to the inner side of the smoking article 110 becomes easier.
Thus, if the diameter of the smoking article 110 is made smaller, it becomes easier
for the delivery profile of the main aerosol components to follow the heating profile
of the heater 30.
[0123] Further, if the degree of contact between the heater 30 and the smoking article 110
is made high when they are used, it becomes easier for the heat from the heater 30
to be transferred to the smoking article 110. That is, if the space between the smoking
article 110 and the insertion hole 130 is set smaller in the state that the smoking
article 110 is being inserted in the insertion hole 130, it becomes easier for the
delivery profile of the main aerosol components to follow the heating profile of the
heater 30.
[0124] Further, the delivery profile of the main aerosol components may be dependent on
positional relationship between the smoking article 110 and the heater 30. When Fig.
7 is referred to again, it is preferable that the heater 30 be positioned in such
a manner that it extends, in the smoking article 110, from the base part 11A which
comprises the aerosol source to the paper tube part 114 which does not comprise the
aerosol source. According to the above construction, it becomes easier for the heat
from the heater 30 to be transferred sufficiently to the end surface on the downstream
side and the place near thereof of the base material 11A, so that it becomes easier
for the delivery profile of the main aerosol components to follow the heating profile
of the heater 30. Further, it is preferable that the inner-side cylindrical member
132, which has an inner peripheral surface which comes in contact with the smoking
article 110 and an outer peripheral surface which comes in contact with the heater
3, be positioned in such a manner that it extends from the base part 11A which comprises
the aerosol source to the paper tube part 114 which does not comprise the aerosol
source. Especially, it is preferable that the downstream end of the inner-side cylindrical
member 132 protrude toward the downstream side below the downstream end of the heater
30. According to the above construction, it is possible to sufficiently heat, in addition
to the downstream end surface of the base part 11A, the upstream end surface and a
place near thereof of the paper tube part 114, and, thus, it is possible to suppress
condensation of aerosol in the above part, so that the above matter becomes a factor
for increasing the delivery profile over all. In this regard, the heating part 31
of the heater 30 is a part which is heated actively. In the case of a heater comprising
a heating resistor, the heating part 31 of the heater 30 refers to the heating resistor.
[0125] Further, the delivery profile of the main aerosol components may be caused by components
constructing the smoking article 110. More specifically, the quantity of moisture
in the smoking article 110 may have influence on the speed of increase in the initial
period Q1 in the delivery profile of the main aerosol components. For example, in
the case that the quantity of moisture in the smoking article 110 is relatively large,
the heat from the heater 30 may be used for vaporizing the moisture instead of heating
the aerosol source, and the above matter may become a factor to lower the speed of
increase in the delivery profile of the main aerosol components. As a result, the
part of the delivery profile corresponding to the initial period Q1, as a whole, may
have more gentle gradients. As explained above, the aerosol originated from the moisture
in the smoking article 110 does not include the main aerosol components, usually.
[0126] By appropriately setting the heating profile of the heater 30 by taking the factors
such as those explained above, which have influence on the delivery profile, into
consideration, the above-explained desired delivery profile of the main aerosol components
may be realized.
(Program and Storage medium)
[0127] A control flow for realizing the heating profile and/or the delivery profile of the
main aerosol components, that have been explained above, can be performed by the control
part 22. That is, the present invention may include a program for making the flavor
inhaler 100 and/or the aerosol generation device 120 perform the above-explained method,
and a storage medium in which the program is stored. A storage medium such as that
explained above may be a non-transient storage medium.
[Other Embodiments]
[0128] Although the present invention have been explained with reference to the above embodiments,
it should be understood that the descriptions and the figures, which are part of the
present disclosure, are not those used for limiting the present invention. Various
alternative embodiments, practical examples, and operation techniques will become
apparent to a person skilled in the art from the present disclosure.
[0129] In the above embodiments, the aerosol generation device comprises the heater 30 as
an element which can adjust the quantity of delivery of aerosol. However, in the present
invention, the element which can adjust the quantity of delivery of aerosol is not
limited to the heater 30. The element which can adjust the quantity of delivery of
aerosol may be any element which can adjust the quantity of aerosol generated from
an aerosol source in a smoking article, or which can adjust the quantity of delivery
of generated aerosol. For example, an element which can adjust the quantity of delivery
of aerosol may be an ultrasonic vibrator which can atomize an aerosol source. Further,
aerosol generation device 120 may comprise plural elements which can adjust the quantity
of delivery of aerosol. In the above case, the control part 22 may be configured to
control the elements, which can adjust the quantity of delivery of aerosol, in such
a manner that the delivery profile of the main aerosol components drawn on a time
axis becomes the above-explained profile.