BACKGROUND OF THE INVENTION
1. Field of the Invention
[0001] The present invention relates to a breather device that includes a case that defines
a space and a valve that tightly seals the space. In the breather device, air can
be taken into the case and can be exhausted from the case.
2. Description of Related Art
[0002] Japanese Unexamined Patent Application Publication No.
2009-106024 (
JP 2009-106024 A) discloses a breather device that includes a case that houses a motor-generator in
its internal space and a valve that allows air to be taken into the internal space
of the case and exhausted from the internal space.
[0003] FIG. 10 illustrates, as an example of a breather device according to the related
art, a breather device 510 including two valve members that allow air to be taken
in and exhausted, as with the breather device disclosed in
JP 2009-106024 A. The breather device 510 includes a pipe 521 that penetrates a case 511. The breather
device 510 includes a cover 529 that covers the pipe 521 from the outside of the case
511.
[0004] The breather device 510 includes a valve element 560 that insulates an internal space
512 and an external space 513 of the case 511 by blocking an opening end 523A, which
is positioned outside the case 511, of a passage 523 in the pipe 521. The valve element
560 is composed of two valve members, namely an exhaust valve member 550 in which
a hole 553 is formed and an intake valve member 540 that abuts against the exhaust
valve member 550 to block the hole 553.
[0005] The breather device 510 includes a spring that biases the valve element 560. The
spring includes an outside spring 562 that pushes the exhaust valve member 550 against
the pipe 521 so as to block the opening end 523A and an inside spring 561 that pushes
the intake valve member 540 against the exhaust valve member 550. The outside spring
562 and the inside spring 561 are provided at positions facing each other with the
valve element 560 interposed therebetween. The exhaust valve member 550 and the outside
spring 562 are disposed between the cover 529 and the pipe 521. The intake valve member
540 and the inside spring 561 are disposed in the passage 523 in the pipe 521.
[0006] In the breather device 510, when the pressure in the internal space 512 of the case
511 becomes higher, the intake valve member 540 and the exhaust valve member 550 are
displaced toward the cover 529 along an axis C101 that extends along the central axis
of the passage 523. Then, the internal space 512 and the external space 513 communicate
with each other via the opening end 523A of the pipe 521 to exhaust air from the internal
space 512 to the external space 513.
[0007] In the breather device 510, when the pressure in the internal space 512 of the case
511 becomes lower, the intake valve member 540 is displaced toward the internal space
512 along the axis C101. Then, the internal space 512 and the external space 513 communicate
with each other via the hole 553 of the exhaust valve member 550 to take air from
the external space 513 into the internal space 512.
[0008] In the breather device 510, when the elastic force of the inside spring 561 at the
time when there is no pressure difference between the inside and the outside is stronger
than the elastic force of the outside spring 562, the intake valve member 540 and
the exhaust valve member 550 are displaced toward the cover 529 to allow communication
between the internal space 512 and the external space 513 even when there is no pressure
difference between the inside and the outside. In the breather device 510, the case
511 is preferably tightly sealed when the pressure difference between the inside and
the outside of the case 511 is small. Therefore, the elastic force of the inside spring
561 at the time when there is no pressure difference between the inside and the outside
is set to be weaker than the elastic force of the outside spring 562.
SUMMARY OF THE INVENTION
[0009] There is a demand for the breather device to quickly resolve a pressure difference
through exhaust when the pressure in the internal space of the case becomes high.
When the breather device is placed in an environment in which the case may get wet
with water, meanwhile, the pressure in the internal space may be lowered to be lower
than the pressure in the external space when air in the case is cooled as the case
gets wet with water. If the valve is opened because of the pressure difference at
this time, water may enter the case. Therefore, it is not preferable for the breather
device that air is taken in immediately when the pressure in the internal space becomes
lower than the pressure in the external space since the case gets wet with water.
[0010] In the breather device 510 illustrated in FIG. 10, air tends to be taken in in a
situation in which the pressure in the internal space is lowered to a smaller degree
as the elastic force of the inside spring 561 at the time when there is no pressure
difference between the inside and the outside is weaker. Therefore, water tends to
enter the case when the pressure in the internal space is lowered since the case gets
wet with water. The pressure difference at which air is taken in can be made larger
by making the elastic force of the inside spring 561 stronger. In the breather device
510, however, the elastic force of the inside spring 561 cannot be set to be stronger
than the elastic force of the outside spring 562. When the elastic force of the outside
spring 562 is made stronger in order to make the elastic force of the inside spring
561 larger, the pressure difference at which air is exhausted becomes stronger, which
makes it more difficult to resolve a situation in which the pressure in the internal
space of the case is high.
[0011] When the pressure difference at which air is exhausted and the pressure difference
at which air is taken in in the breather device are defined as a valve-opening pressure
difference, the valve-opening pressure difference is determined by not only the spring
load that affects the elastic force of the spring, but also the relationship between
the spring load of the spring and the pressure receiving area that is the area of
a surface of the valve element that receives the pressure. That is, the valve-opening
pressure difference can be adjusted by changing the pressure receiving area. When
the valve element is increased in size, for example, in order to increase the pressure
receiving area, however, the size of the housing that houses the valve element is
increased. When the valve element is reduced in size, for example, in order to reduce
the pressure receiving area, meanwhile, the effect of fluctuations in the size of
the valve element due to a manufacturing error on the valve-opening pressure difference
tends to be large, and it is difficult to set the valve-opening pressure difference
to a prescribed value.
[0012] In this manner, it has not been easy to set the pressure difference at which air
is exhausted and the pressure difference at which air is taken in in accordance with
the demand made for the breather device. Thus, the present invention provides a breather
device that operates in accordance with the demand made for the breather device.
[0013] An aspect of the present invention relates to a breather device including a case
and a valve. The case is configured to house a device in an internal space of the
case. The valve is configured to tightly seal the internal space. The breather device
is configured to open the valve based on a pressure difference between an external
space and the internal space to take air from the external space into the internal
space or exhaust air from the internal space to the external space, the external space
being a space outside the case. The valve includes a housing, a communication path,
a ventilation passage, a seal portion, a valve element, and a spring. The communication
path is configured to allow communication between an inside of the housing and the
internal space. The ventilation passage is configured to allow communication between
the inside of the housing and the external space. The seal portion is provided in
the housing and positioned between the communication path and the ventilation passage.
The valve element is configured to block communication between the internal space
and the external space through the inside of the housing by abutting against the seal
portion. The spring is configured to bias the valve element. The valve element is
composed of two valve members including a first valve member and a second valve member,
the first valve member includes a valve hole that penetrates the first valve member,
and the second valve member is configured to block the valve hole by abutting against
the first valve member. The spring includes a first spring and a second spring. The
first spring is configured to push the first valve member against the seal portion.
The second spring is configured to push the second valve member against the first
valve member. The first spring and the second spring are provided at positions facing
each other with the valve element interposed between the first spring and the second
spring. The valve is brought into a closed valve state, in which communication between
the communication path and the ventilation passage through the inside of the housing
is blocked, by the valve element being pushed against the seal portion with the second
valve member blocking the valve hole of the first valve member, the first spring is
disposed in a first space, the second spring is disposed in a second space, and an
elastic force of the first spring in the closed valve state is larger than an elastic
force of the second spring. The first space is a space positioned on the communication
path side with respect to the valve element, and the second spring is a space positioned
on the ventilation passage side with respect to the valve element, of spaces obtained
by the valve element partitioning the inside of the housing when the valve is in the
closed valve state.
[0014] In the breather device according to the aspect described above, when the pressure
in the internal space of the case becomes lower and the force to draw the valve element
toward the communication path exceeds the elastic force of the first spring, the valve
element is displaced toward the communication path. Therefore, the first space and
the second space communicate with each other with a gap formed between the first valve
member and the seal portion. Consequently, communication between the internal space
and the external space of the case is allowed, which allows air to be taken from the
external space into the internal space. When the pressure in the internal space of
the case becomes higher and the force to press the second valve member toward the
ventilation passage exceeds the elastic force of the second spring, on the other hand,
the second valve member is displaced toward the ventilation passage. Since the second
valve member is moved away from the first valve member, the first space and the second
space communicate with each other with the valve hole of the first valve member opened.
Consequently, communication between the internal space and the external space of the
case is allowed, which allows air to be exhausted from the internal space to the external
space.
[0015] The valve is brought into the closed valve state with the valve element pushed against
the seal portion with the second valve member blocking the valve hole of the first
valve member. The closed valve state can be maintained when there is no pressure difference
between the internal space and the external space, since the elastic force of the
first spring that presses the first valve member, of the springs that are disposed
at positions facing each other with the valve element interposed therebetween, is
set to be larger than the elastic force of the second spring that presses the second
valve member.
[0016] The first valve member is moved away from the seal portion less easily as the elastic
force of the first spring in the closed valve state is stronger, for example. Therefore,
the pressure difference required to take in air can be set to be larger by making
the elastic force of the first spring stronger. On the other hand, the second valve
member is moved away from the first valve member more easily as the elastic force
of the second spring in the closed valve state is weaker. Therefore, the pressure
difference required to exhaust air can be set to be smaller by making the elastic
force of the second spring weaker.
[0017] That is, the closed valve state can be maintained when there is no pressure difference
between the internal space and the external space since the elastic force of the first
spring in the closed valve state is set to be larger than the elastic force of the
second spring, and the valve-opening pressure difference that meets the demand can
be set within such a range that the elastic force of the first spring is larger than
the elastic force of the second spring.
[0018] With the breather device according to the aspect described above, as described above,
the valve-opening pressure difference that meets the demand made for the breather
device can be achieved by adjusting the elastic force of the spring without changing
the pressure receiving area of the valve element. That is, it is possible to achieve
the valve-opening pressure difference that meets the demand made for the breather
device without increasing the size of the casing of the valve or without the valve-opening
pressure difference being affected by a manufacturing error of the valve element.
[0019] In the breather device according to the aspect described above, the first valve member
may be in a bottomed cylindrical shape in which the first valve member is open at
one end and is blocked by a bottom plate at the other end. The valve hole of the first
valve member may penetrate the bottom plate. The second valve member may be in a plate
shape. The second valve member and the second spring may be disposed inside the first
valve member. When an opening of the ventilation passage on the second space side
is defined as a ventilation port, the seal portion may be a wall surface of the housing
in which the ventilation port opens. The first valve member may be configured such
that an end surface of the first valve member on an opening side abuts against the
wall surface so as to surround the ventilation port when in the closed valve state.
[0020] With the breather device configured as described above, the second valve member and
the second spring are disposed inside the first valve member in a tubular shape. Therefore,
the second valve member is displaced inside the first valve member. That is, the first
valve member functions as a guide that guides the second valve member that is displaced
in accordance with the pressure difference between the internal space and the external
space and the elastic force of the spring. Consequently, motion of the second valve
member can be stabilized.
[0021] In the breather device according to the aspect described above, the first valve member
may be in a bottomed cylindrical shape in which the first valve member is open at
one end and is blocked by a bottom plate at the other end. The valve hole of the first
valve member may penetrate the bottom plate. The second valve member may include a
surface on the bottom plate side that projects in a spherical crown shape toward the
bottom plate. The second valve member and the second spring may be disposed inside
the first valve member. When an opening of the ventilation passage on the second space
side is defined as a ventilation port, the seal portion may be a wall surface of the
housing in which the ventilation port opens, and the first valve member may be configured
such that an end surface of the first valve member on an opening side abuts against
the wall surface so as to surround the ventilation port when in the closed valve state.
[0022] With the breather device configured as described above, the second valve member and
the second spring are disposed inside the first valve member in a tubular shape. Therefore,
the second valve member is displaced inside the first valve member. That is, the first
valve member functions as a guide that guides the second valve member that is displaced
in accordance with the elastic force of the spring and the pressure difference between
the internal space and the external space. Consequently, motion of the second valve
member can be stabilized.
[0023] Further, the second valve member has a surface that projects in a spherical crown
shape. Therefore, a part of the second valve member can enter the valve hole when
the second valve member abuts against the first valve member so as to block the valve
hole. Therefore, the second valve member is easily accommodated at a prescribed position
when the second valve member is pressed toward the first valve member. Consequently,
the occurrence of a situation in which the valve hole is not blocked even when the
second valve member abuts against the first valve member can be suppressed.
[0024] In the breather device according to the aspect described above, the first valve member
may be in a bottomed cylindrical shape in which the first valve member is open at
one end and is blocked by a bottom plate at the other end. The valve hole of the first
valve member may penetrate the bottom plate. The second valve member may include a
plate portion in a plate shape, a first projecting portion in a columnar shape that
projects from a surface of the plate portion on the communication path side, and a
second projecting portion in a columnar shape that projects from a surface of the
plate portion on the ventilation passage side. The second valve member and the second
spring may be disposed inside the first valve member. If an opening of the ventilation
passage on the second space side is defined as a ventilation port, the seal portion
may be a wall surface of the housing in which the ventilation port opens. When the
valve is in the closed valve state, an end surface of the first valve member on an
opening side may abut against the wall surface so as to surround the ventilation port,
the first projecting portion may be inserted into the valve hole, and the second projecting
portion may be inserted into the ventilation passage.
[0025] With the breather device configured as described above, displacement of the second
valve member can be guided more easily, since the first projecting portion is inserted
into the valve hole and the second projecting portion is inserted into the ventilation
passage when the valve is in the closed valve state. Consequently, motion of the second
valve member can be stabilized better.
[0026] In the breather device according to the aspect described above, the first valve member
and the second valve member may be in a plate shape, and the seal portion may be a
retention wall that partitions the inside of the housing into a portion on the internal
space side and a portion on the external space side and that is provided with a through
hole that allows communication between the portion on the internal space side and
the portion on the external space side. The first valve member may be configured such
that a surface of the first valve member on the retention wall side abuts against
the retention wall such that the valve element blocks the through hole when in the
closed valve state.
[0027] In the breather device according to the aspect described above, when an opening of
the ventilation passage on the second space side is defined as a ventilation port
and an opening of the ventilation passage on the external space side is defined as
an open port, the ventilation passage may be shaped such that there are no line segments
that are drawn between a point on an imaginary plane surrounded by a periphery of
the ventilation port and a point on an imaginary plane surrounded by a periphery of
the open port and that pass only in the ventilation passage.
[0028] With the breather device configured as described above, the ventilation passage is
shaped so as not to allow one to see through from the open port to the ventilation
port. Therefore, even if water droplets are carried by a flow of air to enter the
ventilation passage from the open port in the case where air is taken in when the
pressure in the internal space of the case becomes low, the water droplets that have
entered the ventilation passage inevitably collide against the inner wall of the ventilation
passage, which makes it difficult for the water droplets to reach the ventilation
port. Consequently, entry of water into the internal space of the case during air
intake can be suppressed.
[0029] In the breather device configured as described above, the ventilation passage may
include a bent portion at which the ventilation passage is bent. The bent portion
may be located between the ventilation port which is an opening on the second space
side, and the open port which is an opening on the external space side.
[0030] With the breather device configured as described above, when line segments that may
be drawn between a point on an imaginary plane surrounded by the periphery of the
ventilation port of the ventilation passage and a point on an imaginary plane surrounded
by the periphery of the open port are considered, there are no line segments that
pass only in the ventilation passage because of the presence of the bent portion.
Thus, even if water droplets enter the ventilation passage, the water droplets collide
against the inner wall of the ventilation passage, which makes it difficult for the
water droplets to reach the ventilation port. Thus, entry of water into the internal
space of the case during air intake can be suppressed.
[0031] In the breather device configured as described above, the ventilation port may be
positioned above the open port in a vertical direction.
[0032] With the breather device configured as described above, the ventilation port is positioned
above the open port in the vertical direction. Thus, water droplets tend to fall before
reaching the ventilation port even if water droplets enter the ventilation passage
from the open port. That is, water droplets do not easily reach the ventilation port,
which suppresses entry of water into the internal space of the case during air intake.
BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Features, advantages, and technical and industrial significance of exemplary embodiments
of the invention will be described below with reference to the accompanying drawings,
in which like signs denote like elements, and wherein:
FIG. 1 is a schematic diagram illustrating a breather device according to a first
embodiment of the present invention;
FIG. 2 is a sectional view illustrating a valve of the breather device according to
the first embodiment;
FIG. 3 is a sectional view illustrating the valve of the breather device according
to the first embodiment, illustrating a state in which air is taken in;
FIG. 4 is a sectional view illustrating the valve of the breather device according
to the first embodiment, illustrating a state in which air is exhausted;
FIG. 5 illustrates the relationship between the state of the breather device and the
pressure difference;
FIG. 6 is a sectional view illustrating a breather device according to a first modification;
FIG. 7 is a sectional view illustrating a breather device according to a second modification;
FIG. 8 is a sectional view illustrating a breather device according to a third modification;
FIG. 9 is a sectional view illustrating a breather device according to a second embodiment
of the present invention; and
FIG. 10 is a sectional view illustrating a valve of a breather device according to
the related art.
DETAILED DESCRIPTION OF EMBODIMENTS
[0034] A breather device according to a first embodiment of the present invention will be
described below with reference to FIGS. 1 to 5. FIG. 1 illustrates a breather device
10 mounted on a vehicle. The breather device 10 includes a case 11 that houses a transmission
90 of the vehicle. The case 11 defines an internal space 12 that is a space housing
the transmission 90. In FIG. 1, the space outside the case 11 is indicated as an external
space 13.
[0035] The breather device 10 includes a valve 20 attached to the case 11. When the valve
20 is in the closed valve state, the internal space 12 is tightly sealed. The valve
20 opens based on the pressure difference between the internal space 12 and the external
space 13. The manner in which the valve 20 is opened will be discussed later. When
the valve 20 is open, the breather device 10 can take air from the external space
13 into the internal space 12 as indicated by the dashed arrow in FIG. 1. When the
valve 20 is open, in addition, the breather device 10 can exhaust air from the internal
space 12 to the external space 13 as indicated by the continuous arrow in FIG. 1.
[0036] The structure of the valve 20 will be described with reference to FIGS. 2 to 4.
[0037] As illustrated in FIG. 2, the valve 20 includes a housing 21 and a valve element
60 disposed in the housing 21.
[0038] The housing 21 is in a cylindrical shape. The housing 21 has an insertion portion
22 inserted into the case 11 and a body portion 24 that defines a space that houses
the valve element 60. The body portion 24 is positioned in the external space 13.
The diameter of the body portion 24 is larger than the diameter of the insertion portion
22.
[0039] The valve 20 includes a communication path 23 that allows communication between the
inside of the housing 21 and the internal space 12. The communication path 23 is provided
in the insertion portion 22. FIG. 2 indicates an axis C1 that extends along the central
axis of the communication path 23.
[0040] The valve 20 includes a ventilation passage 28 that allows communication between
the inside of the housing 21 and the external space 13. The ventilation passage 28
is formed in a top plate 27 of the body portion 24. The top plate 27 is positioned
at an end of the body portion 24 on the opposite side from the insertion portion 22
in the direction in which the axis C1 extends. An opening of the ventilation passage
28 on the side close to the space in the housing 21 is referred to as a ventilation
port 28A. The top plate 27 is a wall in which the ventilation port 28A opens. An opening
of the ventilation passage 28 on the external space 13 side is referred to as an open
port 28B. The central axis of the ventilation passage 28 coincides with the central
axis of the communication path 23.
[0041] The valve 20 includes a retention wall 26 that is a wall that partitions the space
inside of the housing 21 into a portion on the internal space 12 side and a portion
on the external space 13 side. The retention wall 26 is positioned in the body portion
24. The retention wall 26 is provided with one through hole 26B as a hole that allows
communication between the portion on the internal space 12 side and the portion on
the external space 13 side. The through hole 26B is provided at the center of the
retention wall 26. The center of the through hole 26B is positioned on the extension
line of the axis C1. The retention wall 26 in which the through hole 26B is formed
is shaped to project into the housing 21 from the inner surface of a side wall 25
of the body portion 24, which is in a cylindrical shape, to narrow the space in the
housing 21 in the sectional structure illustrated in FIG. 2.
[0042] The valve element 60 is composed of a first valve member 40 in a circular plate shape
and a second valve member 50 in a circular plate shape. The diameter of the first
valve member 40 is larger than the inside diameter of the through hole 26B, and smaller
than the inside diameter of the body portion 24. There is a gap between the first
valve member 40 and the side wall 25. A valve hole 43 is provided in the first valve
member 40 as a hole that penetrates the first valve member 40. The diameter of the
second valve member 50 is larger than the inside diameter of the valve hole 43, and
smaller than the diameter of the first valve member 40. In addition, the diameter
of the second valve member 50 is smaller than the inside diameter of the through hole
26B.
[0043] The second valve member 50 is disposed on the ventilation passage 28 side with respect
to the first valve member 40. The valve hole 43 can be blocked by a surface of the
second valve member 50 on the first valve member 40 side as the surface abuts against
the first valve member 40.
[0044] The first valve member 40 is disposed on the communication path 23 side with respect
to the retention wall 26. The first valve member 40 is disposed such that the center
of the valve hole 43 is positioned on the extension line of the axis C1. The through
hole 26B can be blocked by a surface of the first valve member 40 on the retention
wall 26 side as the surface abuts against the retention wall 26 with the second valve
member 50 blocking the valve hole 43.
[0045] The inside diameter of the through hole 26B is larger than the inside diameter of
the communication path 23. The inside diameter of the ventilation passage 28 is smaller
than the inside diameter of the communication path 23. The inside diameter of the
valve hole 43 is equal to the inside diameter of the ventilation passage 28. The valve
20 includes a spring that biases the valve element 60. The valve 20 includes, as the
spring, a first spring 61 and a second spring 62 provided at positions facing each
other with the valve element 60 interposed therebetween. The first spring 61 pushes
the first valve member 40 against the retention wall 26. The second spring 62 pushes
the second valve member 50 against the first valve member 40.
[0046] In the valve 20, the through hole 26B is blocked by the valve element 60 when the
valve element 60 is pushed against the retention wall 26 with the second valve member
50 blocking the valve hole 43 of the first valve member 40. That is, the valve element
60 that is composed of the first valve member 40 and the second valve member 50 blocks
communication between the internal space 12 and the external space 13 through the
inside of the housing 21 by blocking the through hole 26B as the valve element 60
abuts against the retention wall 26. The retention wall 26 is a seal portion provided
in the housing 21 and positioned between the communication path 23 and the ventilation
passage 28. The valve 20 is brought into the closed valve state, in which communication
between the communication path 23 and the ventilation passage 28 through the inside
of the housing 21 is blocked, when the valve hole 43 and the through hole 26B are
blocked. FIG. 2 illustrates the valve 20 in the closed valve state. As discussed in
detail later, the valve element 60 is biased by the first spring 61 and the second
spring 62 such that the valve 20 is brought into the closed valve state when there
is no pressure difference between the internal space 12 and the external space 13.
In the valve 20, the spring loads of the first spring 61 and the second spring 62
are set such that the elastic force of the first spring 61 in the closed valve state
is larger than the elastic force of the second spring 62. Therefore, the closed valve
state is maintained when there is no pressure difference between the internal space
12 and the external space 13.
[0047] A space positioned on the communication path 23 side with respect to the valve element
60, of spaces obtained by the valve element 60 partitioning the inside of the housing
21 when the valve 20 is in the closed valve state as illustrated in FIG. 2, is defined
as a first space 31. The first spring 61 is disposed in the first space 31. A space
positioned on the ventilation passage 28 side with respect to the valve element 60,
of the spaces obtained by the valve element 60 partitioning the inside of the housing
21 when the valve 20 is in the closed valve state, is defined as a second space 32.
The second spring 62 is disposed in the second space 32.
[0048] FIG. 3 illustrates the position of the valve element 60 at the time when air is taken
from the external space 13 into the internal space 12. When the pressure in the internal
space 12 becomes lower and the force to draw the valve element 60 toward the communication
path 23 exceeds the elastic force of the first spring 61, the valve element 60 is
displaced toward the communication path 23. Since the first valve member 40 is moved
away from the retention wall 26, the first space 31 and the second space 32 communicate
with each other with a gap formed between the first valve member 40 and the retention
wall 26 as illustrated in FIG. 3. When the valve 20 is in this state, communication
between the internal space 12 and the external space 13 is allowed. Since the pressure
in the internal space 12 is low, air is taken from the external space 13 into the
internal space 12.
[0049] FIG. 4 illustrates the position of the valve element 60 at the time when air is exhausted
from the internal space 12 to the external space 13. When the pressure in the internal
space 12 becomes higher and the force to press the second valve member 50 toward the
ventilation passage 28 exceeds the elastic force of the second spring 62, the second
valve member 50 is displaced toward the ventilation passage 28. Since the second valve
member 50 is moved away from the first valve member 40, the first space 31 and the
second space 32 communicate with each other with the valve hole 43 of the first valve
member 40 opened as illustrated in FIG. 4. When the valve 20 is in this state, communication
between the internal space 12 and the external space 13 is allowed. Since the pressure
in the internal space 12 is high, air is exhausted from the internal space 12 to the
external space 13.
[0050] The relationship between the pressure difference between the pressure in the internal
space 12 and the pressure in the external space 13 and the state of the valve 20 will
be described with reference to FIG. 5. In FIG. 5, the pressure in the external space
13 is used as a reference, and the pressure difference is determined as "0" when the
pressure in the internal space 12 is equal to the pressure in the external space 13.
The pressure difference has a negative value when the pressure in the internal space
12 is lower than the pressure in the external space 13. Meanwhile, the pressure difference
has a positive value when the pressure in the internal space 12 is higher than the
pressure in the external space 13.
[0051] In the breather device 10, the valve element 60 is displaced toward the communication
path 23 when the pressure difference is equal to or less than an intake pressure difference
P1 that has a value that is less than "0". That is, a gap is formed between the first
valve member 40 and the retention wall 26 as illustrated in FIG. 3. When the pressure
difference is equal to or less than the intake pressure difference P1, air can be
taken from the external space 13 into the internal space 12 by allowing communication
between the first space 31 and the second space 32. The breather device 10 requires
the intake pressure difference P1 to take in air.
[0052] In the breather device 10, the second valve member 50 is displaced toward the ventilation
passage 28 when the pressure difference is equal to or more than an exhaust pressure
difference P2 that has a value that is more than "0". That is, the valve hole 43 of
the first valve member 40 is opened as illustrated in FIG. 4. When the pressure difference
is equal to or more than the exhaust pressure difference P2, air can be exhausted
from the internal space 12 to the external space 13 by allowing communication between
the first space 31 and the second space 32. The breather device 10 requires the exhaust
pressure difference P2 to exhaust air.
[0053] In the breather device 10, the housing 21 of the valve 20 is enclosed when the pressure
difference is in a range including "0". More particularly, the housing 21 is enclosed
when the pressure difference is higher than the intake pressure difference P1 and
lower than the exhaust pressure difference P2. That is, the valve 20 is brought into
the closed valve state with communication between the internal space 12 and the external
space 13 blocked as illustrated in FIG. 2.
[0054] In the breather device 10, as illustrated in FIG. 5, the intake pressure difference
P1 and the exhaust pressure difference P2 are set such that the magnitude of the intake
pressure difference P1 is larger than the magnitude of the exhaust pressure difference
P2, that is, the absolute value of "PI" is larger than the absolute value of "P2".
The intake pressure difference P1 and the exhaust pressure difference P2 can be set
based on the relationship among the area with which the valve element 60 receives
a pressure based on the pressure difference, the spring load of the first spring 61,
and the spring load of the second spring 62.
[0055] In the valve 20, when the area with which the valve element 60 receives a pressure
from the second space 32 side is defined as a first pressure receiving area S1, the
spring load of the first spring 61 is defined as a first spring load F1, and the spring
load of the second spring 62 is defined as a second spring load F2, the magnitude
of the intake pressure difference P1 can be represented by the following (Expression
1).

That is, a relationship in which the magnitude of the intake pressure difference
P1 becomes larger as a value obtained by subtracting the second spring load F2 from
the first spring load F1 is increased and the magnitude of the intake pressure difference
P1 becomes larger as the first pressure receiving area S1 is reduced is established.
The first spring load F1 is larger than the second spring load F2 so that the elastic
force of the first spring 61 in the closed valve state is larger than the elastic
force of the second spring 62.
[0056] In the valve 20, when the area with which the second valve member 50 receives a pressure
from the first space 31 side is defined as a second pressure receiving area S2, the
magnitude of the exhaust pressure difference P2 can be represented by the following
(Expression 2).

That is, a relationship in which the magnitude of the exhaust pressure difference
P2 becomes smaller as the second spring load F2 is reduced and the magnitude of the
exhaust pressure difference P2 becomes smaller as the second pressure receiving area
S2 is increased is established.
[0057] In the valve 20, the first pressure receiving area S1, the second pressure receiving
area S2, the first spring load F1, and the second spring load F2 are set based on
the above (Expression 1) and (Expression 2) such that the intake pressure difference
P1 has a value that is less than "0", the exhaust pressure difference P2 has a value
that is more than "0", and the absolute value of the intake pressure difference P1
is larger than the absolute value of the exhaust pressure difference P2. The first
pressure receiving area S1 and the second pressure receiving area S2 can be changed
in accordance with the shape of the housing 21 or the shape of the valve element 60.
[0058] The functions of the first embodiment will be described. There is a demand for the
breather device to quickly resolve a pressure difference through exhaust when the
pressure in the internal space of the case becomes high. In the case where the breather
device is placed in an environment in which the case may get wet with water, meanwhile,
the pressure in the internal space may be lowered to be lower than the pressure in
the external space when air in the case is cooled as the case gets wet with water.
If the valve is opened because of the pressure difference at this time, water may
enter the case. Therefore, it is not preferable for the breather device that air is
taken in immediately when the pressure in the internal space becomes lower than the
pressure in the external space since the case gets wet with water.
[0059] With the breather device 10, the magnitude of the intake pressure difference P1 can
be set to be larger as the first spring load F1 is increased using the relationship
based on the above (Expression 1). As the first spring load F1 is increased, the elastic
force of the first spring 61 in the closed valve state is larger, and the first valve
member 40 is less easily moved away from the retention wall 26 as a seal portion when
the pressure in the internal space 12 is lowered to a small degree.
[0060] On the other hand, the magnitude of the exhaust pressure difference P2 can be set
to be smaller as the second spring load F2 is reduced using the relationship based
on the above (Expression 2). As the second spring load F2 is smaller, the elastic
force of the second spring 62 in the closed valve state is smaller, and the second
valve member 50 is more easily moved away from the first valve member 40 even when
the pressure in the internal space 12 is raised to a small degree.
[0061] The effects of the first embodiment will be described.
(1-1) In the breather device 10, the first spring load F1 and the second spring load
F2 are set such that the elastic force of the first spring 61 in the closed valve
state is larger than the elastic force of the second spring 62. The valve 20 can be
maintained in the closed valve state when there is no pressure difference between
the internal space 12 and the external space 13, since the elastic force of the first
spring 61 is larger than the elastic force of the second spring 62 in the closed valve
state.
(1-2) With the breather device 10, the magnitude of the intake pressure difference
P1 can be increased by increasing the first spring load F1. Further, the magnitude
of the exhaust pressure difference P2 can be reduced by reducing the second spring
load F2. In addition, a value obtained by subtracting the second spring load F2 from
the first spring load F1 is increased by reducing the second spring load F2, and therefore
the magnitude of the intake pressure difference P1 can be increased also by reducing
the second spring load F2. Consequently, the magnitude of the intake pressure difference
P1 can be increased while setting the magnitude of the exhaust pressure difference
P2 to be small.
For the breather device 10, for example, the exhaust pressure difference P2 is preferably
set to a value that is close to "0", in order to facilitate immediate resolution of
a situation in which the pressure in the internal space 12 is high when the pressure
in the internal space 12 is raised. By way of example, the exhaust pressure difference
P2 is set to 2 to 5 [kPa]. In this manner, the magnitude of the intake pressure difference
P1 can be set to be large even when the magnitude of the exhaust pressure difference
P2 is small.
(1-3) The intake pressure difference P1 and the exhaust pressure difference P2 can
be set using a relationship based on the above (Expression 1) and (Expression 2).
Therefore, the valve 20 can be maintained in the closed valve state when there is
no pressure difference between the internal space 12 and the external space 13, and
the intake pressure difference P1 and the exhaust pressure difference P2 that meet
the demand can be set in such a range that the elastic force of the first spring 61
in the closed valve state is larger than the elastic force of the second spring 62.
(1-4) The breather device 10 can achieve the intake pressure difference P1 and the
exhaust pressure difference P2 that meet the demand made for the breather device 10,
by adjusting the first spring load F1 and the second spring load F2 without changing
the first pressure receiving area S1 or the second pressure receiving area S2.
[0062] For example, it is not necessary to reduce the first pressure receiving area S1 in
order to increase the magnitude of the intake pressure difference P1. When the size
of the valve element is reduced in order to reduce the first pressure receiving area
S1, the effect of fluctuations in the size of the valve element due to a manufacturing
error on the intake pressure difference P1 tends to be large, and it is difficult
to set the intake pressure difference P1 to a prescribed value.
[0063] In addition, for example, it is not necessary to increase the second pressure receiving
area S2 in order to reduce the magnitude of the exhaust pressure difference P2. When
the size of the valve element is increased in order to increase the second pressure
receiving area S2, the size of the housing that houses the valve element is also increased,
which increases the size of the valve.
[0064] With the breather device 10, on the contrary, the intake pressure difference P1 and
the exhaust pressure difference P2 that meet the demand made for the breather device
10 can be achieved without causing the issues described above due to a change in the
first pressure receiving area S1 or the second pressure receiving area S2.
[0065] The first embodiment may be modified as follows. The first embodiment and the following
modifications can be combined with each other unless such an embodiment and modifications
technically contradict with each other. First, a first modification of the first embodiment
will be described. A breather device 110 according to the first modification illustrated
in FIG. 6 is different from the breather device 10 according to the first embodiment
in that a valve element 160 of a valve 120 is composed of a first valve member 140
in a bottomed cylindrical shape and a second valve member 150 in a plate shape. FIG.
6 indicates an axis C2 that extends along the central axis of a communication path
123.
[0066] The first valve member 140 that constitutes the valve element 160 is in a cylindrical
shape. The first valve member 140 is open at one end, and is blocked by a bottom plate
141 at the other end. A valve hole 144 is formed in the first valve member 140 as
a hole that penetrates the bottom plate 141. The first valve member 140 is disposed
in a housing 121 such that the central axis of the cylinder coincides with the axis
C2. The first valve member 140 is disposed with the bottom plate 141 positioned on
the communication path 123 side and with an opening 146 positioned on the ventilation
passage 128 side.
[0067] The second valve member 150 and a second spring 162 are disposed inside the first
valve member 140. The housing 121 is not provided with the retention wall 26, unlike
the breather device 10. In the breather device 110, the inner surface of a wall in
which a ventilation port 128A opens serves as a seal portion in place of the retention
wall 26. That is, an inner surface 127A of a top plate 127 of the housing 121 serves
as a seal portion. In the breather device 110, the top plate 127 is a wall in which
the ventilation port 128A opens. The inner surface 127A is a wall surface of the top
plate 127 that is a wall in which the ventilation port 128A opens. When the valve
120 is in the closed valve state, an end surface of the first valve member 140 on
the opening 146 side abuts against the inner surface 127A so as to surround the ventilation
port 128A. In the breather device 110, a space positioned on the communication path
123 side with respect to the valve element 160, that is, a space outside the first
valve member 140, is defined as a first space 131. Meanwhile, a space positioned on
the ventilation passage 128 side with respect to the valve element 160, that is, a
space inside the first valve member 140, is defined as a second space 132.
[0068] The breather device 110 illustrated in FIG. 6 is different from the breather device
10 according to the first embodiment in the configuration of the valve element 160
and the position of the seal portion, but is the same as the breather device 10 in
the arrangement of the valve members and the arrangement of the springs in the housing
121. Therefore, the relationship of the above (Expression 1) and (Expression 2) is
established. The intake pressure difference P1 and the exhaust pressure difference
P2 can be set in the same manner as in the first embodiment. That is, the same effects
as those of the first embodiment in (1-1) to (1-4) can be achieved.
[0069] In the breather device 110, further, the second valve member 150 and the second spring
162 are disposed inside the first valve member 140 in a tubular shape. Therefore,
the second valve member 150 is displaced inside the first valve member 140. That is,
the first valve member 140 functions as a guide that guides the second valve member
150 that is displaced in accordance with the pressure difference between the internal
space 12 and the external space 13 and the elastic forces of the first spring 161
and the second spring 162. Consequently, motion of the second valve member 150 can
be stabilized.
[0070] ยท Next, a second modification of the first embodiment will be described. A breather
device 210 according to the second modification illustrated in FIG. 7 is different
from the breather device 110 illustrated in FIG. 6 in the shape of a second valve
member 250. The second valve member 250 includes a first projecting portion 252A and
a second projecting portion 253A in a circular column shape that project from the
center of a plate portion 251 in a circular plate shape along the axis C2. The first
projecting portion 252A projects from a surface of the plate portion 251 on the communication
path 123 side. The second projecting portion 253A projects from a surface of the plate
portion 251 on the ventilation passage 128 side. The diameters of the first projecting
portion 252A and the second projecting portion 253A are smaller than the diameter
of the plate portion 251. The first projecting portion 252A is inserted into a valve
hole 244. Further, the second projecting portion 253A is inserted into the ventilation
passage 128.
[0071] The breather device 210 can achieve the same effects as those of the breather device
110 illustrated in FIG. 6. In the breather device 210, further, displacement of the
second valve member 250 is easily guided along the axis C2. Consequently, motion of
the second valve member 250 can be stabilized better.
[0072] The effect of guiding the second valve member 250 can be achieved when the first
projecting portion 252A is inserted into the valve hole 244 or the second projecting
portion 253A is inserted into the ventilation passage 128. In addition, the lengths
of projection of the first projecting portion 252A and the second projecting portion
253A from the plate portion 251 are exemplary, and are changeable.
[0073] In addition, the shape of the first projecting portion 252A may be any shape that
enables insertion into the valve hole 244, and is not limited to a circular column
shape. Similarly, the shape of the second projecting portion 253A may be any shape
that enables insertion into the ventilation passage 128, and is not limited to a circular
column shape.
[0074] Furthermore, the first projecting portion 252A may not necessarily project from the
center of the plate portion 251 along the axis C2 as long as the first projecting
portion 252A projects from a surface of the plate portion 251 on the communication
path 123 side. Similarly, the second projecting portion 253A may not necessarily project
from the center of the plate portion 251 along the axis C2 as long as the second projecting
portion 253A projects from a surface of the plate portion 251 on the ventilation passage
128 side.
[0075] Next, a third modification of the first embodiment will be described. A breather
device 310 according to the third modification illustrated in FIG. 8 is different
from the breather device 110 illustrated in FIG. 6 in that a second valve member 350
is in a spherical shape. Further, the diameter of a valve hole 349 that penetrates
a bottom plate 341 of a first valve member 340 is increased from the first space 131
side toward the second space 132.
[0076] The breather device 310 can achieve the same effects as those of the breather device
110 illustrated in FIG. 6. In the breather device 310, further, the diameter of the
valve hole 349 of the first valve member 340 is increased toward the second space
132. Therefore, the second valve member 350 can be caused to abut against the inner
wall of the valve hole 349 when the second valve member 350 in a spherical shape abuts
against the first valve member 340 so as to block the valve hole 349. Therefore, the
second valve member 350 is easily accommodated at a prescribed position when the second
valve member 350 is pressed toward the first valve member 340. Consequently, the occurrence
of a situation in which the valve hole 349 is not blocked even when the second valve
member 350 abuts against the first valve member 340 can be suppressed.
[0077] It is not essential that the diameter of the valve hole 349 should be increased.
Also, when the diameter of the valve hole 349 is not increased toward the second space
132, a part of the second valve member can enter the valve hole in the case where
the second valve member abuts against the first valve member so as to block the valve
hole when the second valve member 350 is in a spherical shape. Consequently, the second
valve member is easily accommodated at a prescribed position when the second valve
member is pressed toward the first valve member.
[0078] When the second valve member is shaped to be swelled in a spherical crown shape on
the bottom plate 341 side and have a surface that projects toward the bottom plate
341, meanwhile, the same effect as that obtained with the second valve member 350
in a spherical shape described above can be achieved. That is, the second valve member
is not limited to being in a spherical shape as illustrated in FIG. 8, and may be
in the shape of a spherical segment such as a hemisphere.
[0079] While a first valve member in a cylindrical shape is adopted in the breather devices
illustrated in FIGS. 6 to 8, the first valve member is not limited to a cylindrical
shape as long as the first valve member is in a bottomed cylindrical shape including
a bottom plate in which a valve hole is provided. The first valve member 40 and the
second valve member 50 in a circulate plate shape according to the first embodiment
are examples of valve members in a plate shape.
[0080] The shape of the housing 21 according to the first embodiment is exemplary. For example,
the diameter of the insertion portion 22 and the diameter of the body portion 24 may
be equal to each other. In addition, for example, the retention wall 26 may be positioned
more on the communication path 23 side, or more on the ventilation passage 28 side.
[0081] The relationship among the respective inside diameters of the communication path
23, the ventilation passage 28, the through hole 26B, and the valve hole 43 indicated
in the first embodiment is exemplary. In the first embodiment, the central axis of
the ventilation passage 28 coincides with the central axis of the communication path
23. Further, the center of the through hole 26B is positioned on the extension line
of the axis C1 that extends along the central axis of the communication path 23. In
addition, the first valve member 40 is disposed such that the center of the valve
hole 43 is positioned on the extension line of the axis C1. It is not an essential
requirement that all the central axes should coincide with each other. In addition,
the center of the hole may be misaligned from the extension line of the axis C1.
[0082] The transmission 90 according to the first embodiment is an example of the device
housed in the case 11. The device housed in the case 11 is not limited to the transmission
90, and may be a motor-generator, for example.
[0083] Next, a breather device according to a second embodiment of the present invention
will be described with reference to FIG. 9. As illustrated in FIG. 9, a breather device
410 is configured such that the valve element 160 of a valve 420 is composed of the
first valve member 140 and the second valve member 150 as in the breather device 110
illustrated in FIG. 6. The valve element 160 is not described in detail.
[0084] As illustrated in FIG. 9, the breather device 410 is mounted on a vehicle with an
axis C3, which extends along the central axis of a communication path 423, directed
in the horizontal direction. In addition, an O-ring 71 is attached to an insertion
portion 422 of a housing 421 to seal the boundary between the insertion portion 422
and a case 411.
[0085] The case 411 includes a protruding portion 414 that shields the valve 420 from the
lower side in the vertical direction. Further, the breather device 410 is different
from the breather device 110 in that a lid portion 429 is attached to the housing
421 in place of the top plate 127 in the breather device 110. A ventilation passage
428 that allows communication between the inside of the housing 421 and the external
space 13 is provided in the lid portion 429.
[0086] The ventilation passage 428 includes a bent portion 428C that is located between
a ventilation port 428A, which is an opening on the second space 132 side, and an
open port 428B, which is an opening on the external space 13 side, and at which the
passage is bent. Further, the ventilation port 428A of the ventilation passage 428
is positioned above the open port 428B in the vertical direction.
[0087] When line segments that may be drawn between a point on an imaginary plane surrounded
by the periphery of a ventilation port 428A of the ventilation passage 428 and a point
on an imaginary plane surrounded by the periphery of the open port 428B are considered,
there are no line segments that pass only in the ventilation passage 428 because of
the presence of the bent portion 428C.
[0088] The functions and the effects of the second embodiment will be described.
(2-1) The breather device 410 achieves the same effects as those of (1-1) to (1-4)
in the first embodiment. In addition, the breather device 410 also achieves the effect
of stabilizing operation of the second valve member 150 as with the breather device
110 illustrated in FIG. 6.
(2-2) In the breather device 410, the ventilation port 428A is positioned above the
open port 428B in the vertical direction. Consequently, water droplets tend to fall
before reaching the ventilation port 428A even if water droplets enter the ventilation
passage 428 from the open port 428B. That is, water droplets do not easily reach the
ventilation port 428A, which suppresses entry of water into the internal space 12
of the case 411 during air intake.
(2-3) The ventilation passage 428 is shaped so as not to allow one to see through
from the open port 428B to the ventilation port 428A with the presence of the bent
portion 428C. Therefore, even if water droplets are carried by a flow of air to enter
the ventilation passage 428 from the open port 428B in the case where air is taken
in when the pressure in the internal space 12 of the case 411 becomes low, the water
droplets that have entered the ventilation passage 428 inevitably collide against
the inner wall of the ventilation passage 428, which makes it difficult for the water
droplets to reach the ventilation port 428A. Consequently, entry of water into the
internal space 12 of the case 411 during air intake can be suppressed.
(2-4) Since the case 411 includes the protruding portion 414, adhesion of water droplets
to the valve 420 can be suppressed when water droplets are splashed up from the lower
side of the valve 420 in the vertical direction. Consequently, water droplets do not
easily enter the ventilation passage 428.
[0089] The second embodiment may be modified as follows. The second embodiment and the following
modifications can be combined with each other unless such an embodiment and modifications
technically contradict with each other. In the second embodiment, the breather device
410 is mounted on a vehicle with the axis C3 directed in the horizontal direction.
The posture in which the breather device 410 is mounted in not limited thereto. For
example, the breather device 410 may be mounted with the axis C3 intersecting the
horizontal direction.
[0090] In the second embodiment, the ventilation passage 428 includes the bent portion 428C.
The present invention is not limited thereto. The ventilation passage 428 may be in
any shape as long as there are no line segments that may be drawn between a point
on an imaginary plane surrounded by the periphery of the ventilation port 428A and
a point on an imaginary plane surrounded by the periphery of the open port 428B and
that pass only in the ventilation passage 428. For example, the ventilation passage
428 may be curved such that one cannot see through from the open port 428B to the
ventilation port 428A. In addition, the ventilation passage 428 may include a labyrinth
structure in which the passage is repeatedly bent several times between the ventilation
port 428A and the open port 428B.
[0091] The valve in each of the breather devices illustrated in FIGS. 2 and 8 may include
the lid portion 429. In addition, the valve in the breather device illustrated in
FIG. 7 may also be provided with a lid portion with a bent ventilation passage, as
in the second embodiment, by shaping the ventilation passage for a predetermined range
from the ventilation port so as to secure a space such that the first projecting portion
252A does not interfere when the second valve member 250 is displaced.
1. A breather device (10; 110; 210; 310; 410) comprising:
a case (11; 411) configured to house a device in an internal space (12) of the case
(11; 411); and
a valve (20; 220; 320; 420) configured to tightly seal the internal space (12),
wherein the breather device (10; 110; 210; 310; 410) is configured to open the valve
(20; 220; 320; 420) based on a pressure difference between an external space (13)
and the internal space (12) to take air from the external space (13) into the internal
space (12) or exhaust air from the internal space (12) to the external space (13),
the external space (13) being a space outside the case (11; 411),
wherein the valve (20; 220; 320; 420) includes a housing (21; 121; 421), a communication
path (23; 123; 423), a ventilation passage (28; 128; 428), a seal portion (26; 127A),
a valve element (60; 160; 260; 360), and a spring, the communication path (23; 123;
423) being configured to allow communication between an inside of the housing (21;
121; 421) and the internal space (12), the ventilation passage (28; 128; 428) being
configured to allow communication between the inside of the housing (21; 121; 421)
and the external space (13), the seal portion (26; 127A) being provided in the housing
(21; 121; 421) and positioned between the communication path (23; 123; 423) and the
ventilation passage (28; 128; 428), the valve element (60; 160; 260; 360) being configured
to block communication between the internal space (12) and the external space (13)
through the inside of the housing (21; 121; 421) by abutting against the seal portion
(26; 127A), and the spring being configured to bias the valve element (60; 160; 260;
360);
wherein the valve element (60; 160; 260; 360) is composed of two valve members including
a first valve member (40; 140; 240; 340) and a second valve member (50; 150; 250;
350), the first valve member (40; 140; 240; 340) includes a valve hole (43; 144; 244;
349) that penetrates the first valve member (40; 140; 240; 340), and the second valve
member (50; 150; 250; 350) is configured to block the valve hole (43; 144; 244; 349)
by abutting against the first valve member (40; 140; 240; 340);
wherein the spring includes a first spring (61; 161; 261; 361) and a second spring
(62; 162; 262; 362), the first spring (61; 161; 261; 361) is configured to push the
first valve member (40; 140; 240; 340) against the seal portion (26; 127A), the second
spring (62; 162; 262; 362) is configured to push the second valve member (50; 150;
250; 350) against the first valve member (40; 140; 240; 340), and the first spring
(61; 161; 261; 361) and the second spring (62; 162; 262; 362) are provided at positions
facing each other with the valve element (60; 160; 260; 360) interposed between the
first spring (61; 161; 261; 361) and the second spring (62; 162; 262; 362); and
wherein the valve (20; 420) is brought into a closed valve state, in which communication
between the communication path (23; 123; 423) and the ventilation passage (28; 128;
428) through the inside of the housing (21; 121; 421) is blocked, by the valve element
(60; 160; 260; 360) being pushed against the seal portion (26; 127A) with the second
valve member (50; 150; 250; 350) blocking the valve hole (43; 144; 244; 349) of the
first valve member (40; 140; 240; 340), the first spring (61; 161; 261; 361) is disposed
in a first space (31; 131), the second spring (62; 162; 262; 362) is disposed in a
second space (32; 132), an elastic force of the first spring (61; 161; 261; 361) in
the closed valve state is larger than an elastic force of the second spring (62; 162;
262; 362), and the first space (31; 131) is a space positioned on the communication
path (23; 123; 423) side with respect to the valve element (60; 160; 260; 360), and
the second space (32; 132) is a space positioned on the ventilation passage (28; 128;
428) side with respect to the valve element (60; 160; 260; 360), of spaces obtained
by the valve element (60; 160; 260; 360) partitioning the inside of the housing (21;
121; 421) when the valve (20; 420) is in the closed valve state.
2. The breather device (110) according to claim 1, wherein:
the first valve member (140) is in a bottomed cylindrical shape in which the first
valve member (140) is open at one end and is blocked by a bottom plate at the other
end;
the valve hole (144) of the first valve member (140) penetrates the bottom plate;
the second valve member (150) is in a plate shape;
the second valve member (150) and the second spring (162) are disposed inside the
first valve member (140);
when an opening of the ventilation passage (128) on the second space (132) side is
defined as a ventilation port (128A), the seal portion (127A) is a wall surface of
the housing (121) in which the ventilation port (128A) opens; and
the first valve member (140) is configured such that an end surface of the first valve
member (140) on an opening side abuts against the wall surface so as to surround the
ventilation port (128A) when in the closed valve state.
3. The breather device (310) according to claim 1, wherein:
the first valve member (340) is in a bottomed cylindrical shape in which the first
valve member (340) is open at one end and is blocked by a bottom plate (341) at the
other end;
the valve hole (349) of the first valve member (340) penetrates the bottom plate (341);
the second valve member (350) includes a surface on the bottom plate (341) side that
projects in a spherical crown shape toward the bottom plate (341);
the second valve member (350) and the second spring (362) are disposed inside the
first valve member (340);
when an opening of the ventilation passage (128) on the second space (132) side is
defined as a ventilation port (128A), the seal portion (127A) is a wall surface of
the housing (121) in which the ventilation port (128A) opens; and
the first valve member (340) is configured such that an end surface of the first valve
member (140) on an opening side abuts against the wall surface so as to surround the
ventilation port (128A) when in the closed valve state.
4. The breather device (210) according to claim 1, wherein:
the first valve member (240) is in a bottomed cylindrical shape in which the first
valve member (240) is open at one end and is blocked by a bottom plate (241) at the
other end;
the valve hole (244) of the first valve member (240) penetrates the bottom plate;
the second valve member (250) includes a plate portion in a plate shape, a first projecting
portion (252A) in a columnar shape that projects from a surface of the plate portion
on the communication path (123) side, and a second projecting portion (253A) in a
columnar shape that projects from a surface of the plate portion on the ventilation
passage (128) side;
the second valve member (250) and the second spring (262) are disposed inside the
first valve member (240);
when an opening of the ventilation passage (128) on the second space (132) side is
defined as a ventilation port (128A), the seal portion (127A) is a wall surface of
the housing (121) in which the ventilation port (128A) opens; and
when in the closed valve state, an end surface of the first valve member (240) on
an opening side abuts against the wall surface so as to surround the ventilation port
(128A), the first projecting portion (252A) is inserted into the valve hole (244),
and the second projecting portion (253A) is inserted into the ventilation passage
(128).
5. The breather device (10) according to claim 1, wherein:
the first valve member (40) and the second valve member (50) are in a plate shape;
the seal portion is a retention wall (26) that partitions the inside of the housing
(21) into a portion on the internal space (12) side and a portion on the external
space (13) side and that is provided with a through hole (26B) that allows communication
between the portion on the internal space (12) side and the portion on the external
space (13) side; and
the first valve member (40) is configured such that a surface of the first valve member
(40) on the retention wall (26) side abuts against the retention wall (26) such that
the valve element (60) blocks the through hole (26B) when in the closed valve state.
6. The breather device (410) according to any one of claims 1 to 5, wherein when an opening
of the ventilation passage (428) on the second space (132) side is defined as a ventilation
port (428A) and an opening of the ventilation passage (428) on the external space
(13) side is defined as an open port (428B), the ventilation passage (428) is shaped
such that there are no line segments that are drawn between a point on an imaginary
plane surrounded by a periphery of the ventilation port (428A) and a point on an imaginary
plane surrounded by a periphery of the open port (428B) and that pass only in the
ventilation passage (428).
7. The breather device (410) according to claim 6, wherein the ventilation passage (428)
includes a bent portion (428C) at which the ventilation passage is bent, the bent
portion (428C) being located between the ventilation port (428A) which is an opening
on the second space (132) side, and the open port (428B) which is an opening on the
external space (13) side.
8. The breather device (410) according to claim 6, wherein the ventilation port (428A)
is positioned above the open port (428B) in a vertical direction.