Field of the invention
[0001] The present invention refers to a glue distributor assembly, associable to the edgebanding
machine, and a method to carry out panel edgebanding.
Prior art
[0002] Wood panels, solid wood or derivatives thereof, for example chipboard or also plastic
material, are used to manufature furnitures, shelving units, shelves and they are
generally manufactured with two opposed flat faces and with an edge which is perpendicular
to faces.
[0003] The two faces of the raw panels are covered with a foil of ennobled material in suitable
processing centers, in order to obtain the desired surface finishing and appearance,
wherein such foils can have various colors, appearance, finishing and finishings.
Once the two faces of a panel were ennobled, panels are subjected to an operation
of
edgebanding.
[0004] In the wood processing industry the edgebanding machines has the function of applying
a tape finishing element on the panel edge under processing, such that to ennobling
also the panel edge. The tape finishing element can also be defined as profile, listel
or strip, and it is commonly made of synthetic material.
[0005] For the sake of simplicity, hereinafter, the tape finishing element will be named
profile, or finishing profile, or edge profile.
[0006] In the edgebanding machine, the finishing profiles are glued on the corresponding
panel edge, remaining raw after the ennobling of the two faces of the panel. The finishing
profile is usually applied as protruding: the profile has a width higher than the
one of the panel board to which it is glued, in order to be sure to obtain a perfect
covering of the edge and, in general, of the panel.
[0007] Therefore, in order to obtain the finished panel, it is necessary to remove the exceeding
part of the finishing profile, i.e. it is necessary to cut the profile to panel board
size, both longitudinally, and transversally, i.e. in length and height. The splicing
is an operation through which the finishing profile is cut to the same length of the
panel board; the subsequent trimming operation involves the removal of the higher
and lower portions of the finishing profile transversally protruding from the panel
edge, beyond the faces. The splicing and the trimming are respectively carried out
by specific splicing and trimming assembly, respectively; the first moving for a certain
period of time together with the panel under processing, i.e. they move jointly to
the panels for the time necessary to cut the part of the finishing profile exceeding
in length, the second being stationary and carrying out the trimming taking advantage
of the panel movement advancing in the edgebanding machine.
[0008] The panel thus processed is then finished with the removal of processing waste and
residues, by scrapers and brushes.
[0009] The same operations described above for plate-edge panels are also carried out on
panels with beveled edges; in this case the edgebanding machine will be equipped with
molded tools in a substantially complementary way with respect to the panel edge.
[0010] The following documents, in the name of SCM Group, describe edgebanding machine or
components thereof:
EP 1997597,
EP 2251165,
EP 2062706,
EP 2052822,
EP 1785243,
EP 1588812,
EP 1464470,
EP 0945235,
EP1260277.
[0011] An object of the present invention is a glue distributor assembly, or more simply
a
distributor assembly, intended to be installed on a edgebanding machine in order to allow a precise and
effective glue application on the panel edge to be ennobled with the finishing profile,
and / or in order to allow the precise and effective glue application on the same
profile.
[0012] A typical distributor assembly comprises a contacting roll, generally metallic and
knurled, configurable to roll on the panel edge, or on the finishing profile, and
releasing a glue amount on the related surface, which is sufficient to guarantee the
right fastening of the profile on the panel edge. The contacting roll is motorized
and the related rotation axis is maintained parallel to the surface of the panel edge
under processing, or the surface of the finishing profile to be glued.
[0013] The distributor assembly further comprises a heated tank, since the glue commonly
used is of the thermal fuse polyurethane-type (PU, PUR, HMPUR), i.e. a glue with a
relatively high melting temperature, usually included between 100°C and 140°C, which
is to be hot-applied, being liquid, and cross-linking by reaction of isocyanate groups
with the air humidity resulting in three-dimensional polyethers and / or polyurethane
polyesters, comprising ureic bonds. Alternatively, glues containing ethylene vinyl
acetate (EVA)-based thermoplastic resins are used, the latter also being hot-applied.
[0014] At least one squeegee is arranged adjacent to the contacting roll, or a blade or
a distributing blade-function element which together with the contacting roll defines
the useful section for the glue passage towards the panel edge under processing.
[0015] The glue is suitably distributed from the related container to the contacting roll
surface, and then being distributed on the panel edge or on the finishing profile,
before these two elements are pressed against one another in the edgebanding machine.
The thickness of the glue layer deposited on the panel edge depends, as anticipated
above, on the interstice defined between the squeegee, or the squeegees when more
than one, and the contacting roll. Such thickness is adjustable, involving the possibility
to adjust, i.e. precisely adjusting the position of the squeegee or squeegees with
respect to the contacting roll.
[0016] The glue distributor assemblies today available have some limits.
[0017] A first limit relates to the maintenance of glue distributor assemblies. In the solutions
today available, the cleaning of the contacting roll is complex, since it is not easy
when the distributor assembly is assembled on the edgebanding machine, and a complete
disassembly of the distributor assembly, i.e. its removal from the edgebanding machine
and disassembly, is often necessary to obtain a deep cleaning. Obviously, the disassembly
of the distributor assembly requires a machine downtown, during which the edgebanding
machine cannot operate.
[0018] A second limit consists in that, the glue firstly contained in the related tank,
and then fed to the contacting roll, can be homogeneous: due to the fact that the
temperature distribution between the inner surface of the tank, the outer surface
of the contacting roll and the squeegee outer surface can be uniform, over the time
the glue can have a different viscosity between one point and another of the distributor
assembly and, in the worst case, clumps can be formed or it can locally crosslink.
[0019] A third limit consists in that, the squeegees can damage the contacting roll surface
when, during the maintenance operation, are brought to limit stop, in the position
of minimum distance from the contacting roll. This case can be critical, since the
squeegees can contact the surface of the contacting roll and damaging it if applied
with high pressure. On the other side, there is a persistent need to nullify the glue
passage section, i.e. there is the need for the user, during some operations of maintenance
or testing, or fine-tuning of the edgebanding machine, to use the squeegees as barrier
to completely intercept the glue passage and preventing the glue to reach the panel.
[0020] A forth limit relates to the thickness variability of panels to be edgebanded and,
accordingly, the finishing profiles height: based on the production batch, the panels
can have an higher or lower thickness, or can change the height of the panel edge,
for example 1.5 cm for a batch and 2 cm for another batch. In this case, the known
distributor assemblies showed to be not very versatile, i.e. not very adaptable, resulting
in that, glue distribution is often not optimal, with a dispersion beyond the panel
edge, on the related faces, or with an insufficient distribution on the panel edge.
In the first case, the results are the excessive fouling of panel faces, and in the
second case the consequence is that the adhesion of the finishing profile to the corresponding
panel edge is not perfect.
[0021] A fifth limit consists is the tendency of the knurled contacting roll tends to hold
wood particles detaching from the edge during panel edgebanding. The reason of such
phenomenon is mostly due to the double knurling of the contacting roll, right and
left, and it defines small rhomboid recesses in which over time, i.e. with the increasing
number of edgebanded panels, the accumulated detached particles, are incorporated
into the glue and thus affecting the contacting roll.
Summary of the invention
[0022] Therefore, a first object of the present invention is to provide a glue distributor
assembly which simply and effectively the limits of the solutions today available.
[0023] Therefore, a first aspect optional of the present invention, for which the Applicant
reserves the right to file a divisional application, relates to a glue distributor
assembly comprising a body provided with a melted glue collecting chamber, and a contacting
roll, pivotally supported on the body. The collecting chamber of the melted glue can
be defined within the body, or it can be external to the body and constrainable to
it, such as an outer tank. The outer surface of the contacting roll is intended for
rolling on a panel edge to be edgebanded, or on a panel finishing profile, to distribute
the melted glue collected from the collecting chamber and allowing panels ennoblement.
[0024] Advantageously, the contacting roll is hollow and delimits an inner volume which
is connected to the collecting chamber and in use it is crossed by the melted glue.
[0025] Practically, the contacting roll has not only the function of distributing the melted
glue on the panel edge to be edgebanded, or on the finishing profiles, also being
part of a slow circuit of the melted glue, and this feature allows to uniformed temperature
distribution in the distributor assembly. Having the possibility to recirculate, continuously
or at time intervals, the melted glue in a specific distributor assembly circuit allows
to solve the second drawback described with specific reference to the known solutions,
that allows to avoid non-uniformity in the melted glue mass, in particular temperature
non-uniformity. This result, in turn, allows to limit or completely preventing clumps
formation in the glue, or the crosslinking in glue. Therefore, the proposed solution
provides an improvement in the distributor assembly operation, which provides an improved
gluing quality, reduced cleaning of the distributor assembly and, accordingly, reduced
downtimes of the edgebanding machine.
[0026] In the case wherein the glue collecting chamber is external to the body, it is connected
to the flowing circuit through at least a specific connection; alternatively, and
preferably, the collecting chamber is directly defined within the distributor assembly
body.
[0027] Preferably, the role of the inner volume of the contacting roll is not limited to
the passage of the glue: in the preferred embodiment, the melted glue is subjected
to a mixing within the contacting roll, continuous or according to time intervals.
In other words, the inner volume of the contacting roll is configurable as a mixing
chamber of the melted glue, arranged in fluid communication with the collecting chamber
within the body.
[0028] This expedient allows to maximize the above-described advantages, meaning that the
mixing of the melted glue minimizes the risk of glue clotting or crosslinking.
[0029] The mixing of the melted glue within the contacting roll can be obtained through
several modes.
[0030] A first mode involves making, above the inner surface, one or more projections, or
ribs, so that after the rotation of the contacting roll on their rotation axis the
projections, or ribs, provide a thrust on the melted glue, along the contacting roll.
[0031] A second mode, which can be implemented alternatively or in addition to the first
just described, consists of providing the distributor assembly of a mixing element
inserted within the contacting roll. The mixing element is pivotable with respect
to the contacting roll, and the relative rotation between the mixing element and the
melted glue present in the contacting roll generates a thrust on the melted glue along
the contacting roll.
[0032] Clearly, the rotation direction of the contacting roll and the mixing element possibly
positioned within defines the direction of the thrust on the melted glue, vertical
ascending or vertical descending.
[0033] Preferably the projections or ribs, and the mixing element, substantially extending
as screw, or helix, or double helix.
[0034] In the case wherein the mixing element is inserted in the contacting roll, it is
coaxial to the roll and the projections or ribs.
[0035] In the preferred embodiment, the collecting chamber extends in the body parallel
to the contacting roll, and arranged in fluid communication with the inner volume
of the contacting roll, at the ends of the contacting roll.
[0036] Preferably, the distributor assembly comprises a top pivot and a lower pivot, and
the contacting roll is supported on the body by these pivots, which are at least partially
inserted in a corresponding end of the contacting roll. At least one between the top
pivot and the lower pivot, and preferably both, is/are removable and the removal of
the pivot, or pivots, releases the contacting roll from the body, for the disassembly.
[0037] The coupling described above is advantageous since it allows the contacting roll
to be assembled on the distributor assembly body, and disassembling the contacting
roll from the body, in a simple and rapid manner, without necessarily dismounting
the body or removing it from the edgebanding machine, missing the tolerances previously
registered. In fact, in order to obtain the cleaning of the contacting roll, or for
the substitution thereof, it will be sufficient removing a pivot, or both the pivots,
in order to be able to remove the contacting roll from the body, without acting on
the body itself.
[0038] In this embodiment the pivots are preferably provided with at least a radial opening
allowing the passage of the glue from the inner volume of the contacting roll, i.e.
from the mixing chamber, to the collecting chamber, and vice versa.
[0039] According to an embodiment, the distributor assembly has a through hole extending
between an inlet, accessible to the outside of the distributor assembly, and an inner
outlet al distributor assembly, by injection of a dye within the distributor assembly.
Preferably the inner outlet of said through hole is arranged in correspondence of
the contacting roll or the collecting chamber. Alternatively, the injection of the
dye is carried out arranging a specific valve on the body of the distributor assembly
providing an access to the melted-glue collecting inner chamber, or furthermore, arranging
suitable injection means in the collecting chamber when the latter being external
to the body.
[0040] Providing the possibility to inject the dye in the distributor assembly, and particularly
in the mixing chamber, where the mixing element is present, advantageously allows
to obtain a rapid color change of the melted glue color and, especially, a uniform
change of all the mass of melted glue present in the flow circuit, rapidly. In fact,
the mixing element can be activated to vigorously mix the melted glue and obtaining
a uniform dye distribution.
[0041] The present invention also relates a method, according to claim 6, for the panel
edgebanding. The method comprises:
- feeding a panel to a edgebanding machine equipped with a glue distributor assembly,
provided with a body, an melting glue collecting chamber, outer or inner, and a contacting
roll pivotally supported on the body and externally sprinkled with melted glue collected
from the collecting chamber;
- Through the contacting roll, distributing melted glue on a panel edge to be edgebanded,
or on a finishing profile intended to be glued on the panel edge, thus rolling the
outer surface of the contacting roll on the panel edge or on the finishing profile.
[0042] Advantageously, the method also provides arranging the hollow contacting roll and
allowing the melted glue to flow from the collecting chamber through the contacting
roll, and vice versa, in order to obtain the above described advantages with respect
to the distributor assembly.
[0043] According to a second aspect of the present invention, for which the Applicant reserves
the possibility to file a divisional patent application, concerning an optional adjusting
element of the same thickness of the melted glue layer adherent to the outer surface
of the contacting roll.
[0044] Hereinafter, such adjusting element will be named squeegee.
[0045] The squeegee is substantially cylindrical and is housed in the body of the distributor
assembly, parallel to the contacting roll and it is functionally interposed, with
glue barrier function, between the outer surface of the contacting roll and the glue
collecting chamber. Preferably, the squeegees are two. Each squeegee has a flat surface,
or flatting, or slot, for example obtained by milling an outer surface portion, defining
a side corner of the squeegee.
[0046] Each squeegee is pivotable on its own longitudinal axis, which is parallel to the
rotation axis of the contacting roll, and the side corner is accordingly movable between:
- a proximal position, in correspondence to which, the side corner is at the minimum
distance from the outer surface of the contacting roll, and possibly in flush with
it, and the thickness of the glue layer that can leave the collecting chamber and
depositing on the contacting roll through the interstice defined by the side corner
and from the contacting roll itself is minimum, for example 1-2 hundredths of a millimeter,
and possibly null, and
- a distal position, in correspondence of which the side corner is at the maximum distance
of the external surface of the contacting roll, for example 1 mm, and the thickness
of the glue layer that can leave the collecting chamber and depositing on the contacting
roll through the interstice defined by the side corner and the contacting roll itself
is maximum, for example 1 mm.
[0047] In an intermediate angular position of the squeegees, the interstice created between
the side corner and the outer surface of the contacting roll, and therefore the thickness
of the melted glue on the contacting roll, is from 2-3 tenths of a millimeter.
[0048] Preferably le squeegees are pivotable on the respective longitudinal axes selectively
and independent from each other. The activation can be manual, motorized or servo-assisted,
and the squeegees can be blocked in the desired angular position.
[0049] The proposed solution allows to effectively adjust, and without malfunctioning risks,
the thickness of the glue layer on the contacting roll.
[0050] Preferably the contacting roll is pivotable with respect to the rotation axis and
each squeegee is pivotally on the longitudinal axes thereof, parallel to the rotation
axis of the contacting roll. The longitudinal axis of each squeegee is at a distance
from the rotation axis of the contacting roll corresponding to the sum of the outer
radii of the contacting roll and of the squeegee, with a tolerance H/h7. This precaution
allows to avoid that a mechanical interference occurs between the squeegees and the
contacting roll, and jamming that could cause ruptures.
[0051] According to a second aspect of the present invention relates also to a method, the
second to claim 21, for the panel edgebanding. II method comprises:
- feeding a panel to an edgebanding machine equipped with a glue distributor assembly,
provided with a body, a melted glue collecting chamber, a contacting roll pivotally
supported on the body and externally sprinkled with melted glue collected from the
collecting chamber, and at least one substantially cylindrical squeegee, functionally
interposed between the collecting chamber and the contacting roll to adjust the amount
of melted glue leaving from the collecting chamber directed towards the contacting
roll;
- by the contacting roll, distributing the melted glue on an edge to be to be edgeboarded
of the panel, or on a finishing profile intended to be glued on the panel edge, the
outer surface of the contacting roll is allowed to rotate son the panel edge or the
finishing profile.
[0052] Advantageously, the method also provides:
- obtaining on the at least one squeegee a flat surface with a side corner, wherein
through the interstice delimited from by the outer surface of the contacting roll
and the flat surface the melted glue passage occurs, and
- adjusting the thickness of the glue layer released on the contacting roll rotating
the at least one squeegee on its own longitudinal axis, parallel to the contacting
roll, to correspondingly adjust the distance between the outer surface of the contacting
roll and the side corner.
[0053] The advantages of this method are the same described above in relation to the distributor
assembly provided with squeegees with side corner, adjustable angularly.
[0054] An aspect of the present invention, concerns the following element optional for the
height regulation of the melted glue layer adherent to the outer surface of the contacting
roll, where the terms height refers to the extension of the glue layer parallel to
the rotation axis of the contacting roll, i.e. parallel to the outer surface of the
contacting roll.
[0055] Such adjusting element is even a squeegee, i.e. a cylindrical element, housed in
the body parallel to the contacting roll and functionally interposed, with a glue
barrier function, between the outer surface of the contacting roll and the glue collecting
chamber. Preferably the squeegees are two. Each squeegee has a flat surface, or flatting,
e.g. obtained by milling a portion of the outer surface of the squeegee, defining
a higher corner of the squeegee. Each squeegee is sliding with respect to the contacting
roll, on its own longitudinal axis, and the higher corner is accordingly movable between:
- a maximum height position, in correspondence of which the height of the glue layer
which can leave the collecting chamber and depositing on the contacting roll through
the interstice defined by the squeegee and the contacting roll itself is maximum,
for example equal to 15 mm, e
- a minimum height position a minimum height position , in correspondence of which the
height of the glue layer which can leave the collecting chamber and depositing on
contacting roll through the interstice defined by the squeegee and by the contacting
roll itself is minimum, for example equal to 8 mm.
[0056] The proposed solution allows to effectively adjust, and without risks of malfunctioning,
the height of the glue layer on the contacting roll.
[0057] Preferably the squeegees are movable along the respective longitudinal axes, for
example moving, selectively and independently from each other. The activation can
be manual, motorized or servo-assisted, and the squeegees can be blocked in the desired
vertical position.
[0058] The present invention is preferably implemented with two squeegee pivotable and sliding
on the respective longitudinal axes and provided with both side corner, for adjusting
the thickness of the melted glue layer released on the contacting roll, and the higher
of the higher corner, for adjusting the height of the melted glue layer released on
the contacting roll.
[0059] Preferably the distributor assembly comprises, for each squeegee, a seal element,
or
flap, arranged in the body, in correspondence of the lower end of the respective squeegee,
defining a lower corner of the flat surface described above and prevents the leakage
of the melted glue from the bottom, i.e. it prevents the that melted glue can pour
along the squeegee and leaking from the from the body of the distributor assembly.
The squeegee being sliding with respect to the seal element thereof to adjust the
distance between the higher corner and the lower corner and adjusting, accordingly,
the height of the melted glue layer on the contacting roll.
[0060] Preferably the seal element, or flap, is constrained to the body and it is blocked
against the longitudinal movements against the longitudinal movements.
[0061] The third aspect of the present invention also relates to a method, according the
claim 6, for the panel edgebanding, comprising:
- feeding a panel to an edgebanding machine equipped with a glue distributor assembly,
provided with a body, a melted glue collecting chamber, a contacting roll pivotally
supported on the body and externally sprinkled with melted glue collected from the
collecting chamber, and at least one substantially cylindrical squeegee, functionally
interposed between the collecting chamber and the contacting roll to adjust the amount
of melted glue leaving from the collecting chamber directed towards the contacting
roll;
- by the contacting roll, distributing the melted glue on an edge to be edgeboarded
of the panel, or on a finishing profile intended to be glued on the panel edge, allowing
the rolling of the outer surface of the contacting roll on the panel edge or on the
finishing profile.
[0062] Advantageously, the method also provides:
- obtaining on the at least one squeegee a flat surface with one higher corner, wherein
through the interstice delimited by the outer surface of the contacting roll and la
flat surface the passage of the melted glue occur, and
- adjusting the height of the glue layer released on the roll moving the least one squeegee
on its own longitudinal axis, parallel to the contacting roll, to correspondingly
adjust the portion of the higher corner.
[0063] The advantages of this method are the same described above relating to relating the
distributor assembly provided with squeegees with higher corner, adjustable vertically.
[0064] An other aspect of the present invention, for which the Applicant reserves the possibility
to file a divisional patent application, relates to the coupling removable, and interchangeable,
of the contacting roll on the body of the distributor assembly, obtained through a
fastening element of the ends of the contacting roll of which at least one is removable.
As described above, such fastening element are preferably pivots, one higher and one
lower to, respectively, constrain the higher end and the lower end of the contacting
roll to the body of the distributor assembly.
[0065] Having removable fastening element allows to remove the contacting roll from the
body of the distributor assembly, and assembly it again, in a short time, in a simple
way and without necessarily disassembling or shifting the body of the distributor
assembly.
[0066] Preferably the fastening element, substantially the pivots, are at least partially
hollow and they are part of the flow circuit of the melted glue, meaning that they
define a part of the circuit formed by the inner volume of the contacting roll and
the collecting chamber of the body.
[0067] Preferably, the pivots have one or more radial openings exactly to allow the passage
of the melted glue from the contacting roll to the collecting chamber, and vice versa.
[0068] This aspect of the present invention also relates to a method for the panel edgebanding,
comprising:
- feeding a panel to an edgebanding machine equipped with a glue distributor assembly,
provided with a body, a melted glue collecting chamber, a contacting roll pivotally
supported on the body and externally sprinkled with melted glue collected from the
collecting chamber;
- by the contacting roll, distributing melted glue on an edge to be edgeboarded of the
panel, or on a finishing profile intended to be glued on the panel edge, allowing
the outer surface of the contacting roll to roll on the panel edge or on the finishing
profile.
[0069] Advantageously, the method also comprises:
- constraining the contacting roll to the body of the distributor assembly at the ends
thereof, by respective fastening element, wherein at least one of the fastening element
is removable to allow the disassembly of the contacting roll from the body by maintenance
or replacing, without requiring the disassembly of the body.
[0070] An other element of the present invention, for which the Applicant reserves the possibility
to file a divisional patent application, related to the following optional feature:
in the preferred embodiment the contacting roll does not have an outer surface with
knurling or double knurling, but its outer surface has a continuous helicoidal profile.
This precaution allows to promote the migration to the ends of the contacting roll
di possible solid particles - initially detached from the panels subjected to edgebanding
- present on the outer surface of the same contacting roll or incorporated in the
glue. In this way, the formation of glue clumps and solid particles or mixtures is
limited or completely prevented.
[0071] The above described features is also object of the method claim 24, and correspond
to make self-cleaning the contacting roll with respect to the undesired solid particles.
Brief list of the drawings
[0072] Further characteristics and advantages of the invention will be better highlighted
by examining the following detailed description of a preferred embodiment, but not
exclusive, according to an illustrative, but not limiting, purpose, by means of the
finishing enclosures, wherein:
- figure 1 is a front isometric view of a glue distributor assembly according to the
present invention;
- figure 2 is a vertical section view, considered on the median plane B-B showed in
figure 1;
- figure 3 is an horizontal section view, considered on the plane A-A showed in figure
1;
- figure 4 is a rear perspective view of the glue distributor assembly showed in figure
1;
- figure 5 è an elevation view and partially enlarged of a component of the glue distributor
assembly showed in figure 1;
- figure 6 is a plane view and from the bottom of the glue distributor assembly showed
in figure 1.
Detailed description of the invention
[0073] The attached figures show the preferred embodiment of the glue distributor assembly
100 according to the present invention, hereinafter briefly indicated as
distributor assembly.
[0074] The distributor assembly 100 comprises a body 1 supporting the other components.
The body 1, preferably metallic, has a general C-shape C, i.e. it has two horizontal
portions ha due horizontal portions 1' joined by a vertical portion 1". Between the
horizontal portions 1' a contacting roll 7 is supported, whose rotation axis 9 is
vertical, i.e. parallel to the vertical portion 1" of the body 1. The contacting roll
7 is intended to constrain by rolling the edge of a panel to be edgeboarded with the
finishing profile (not showed), in order to apply on such edge a glue layer sufficient
to guarantee the adhesion of a finishing profile, as described below.
[0075] The contacting roll 7 is pivotally assembled on the body 1 and it is motorized. The
rotation speed, or rpm, are selected such that between the rotating contacting roll
7 and the panels to be edgeboarded, moving on the edgebanding machine, slipping do
not occur.
[0076] A first advantageous feature of the distributor assembly 100, for which the Applicant
reserves the possibility to file a divisional patent application, consist in the fact
that the contacting roll 7 is easily removable from the body 1 of the distributor
assembly 100, in a substantially interchangeable way.
[0077] This result is obtained, as showed as best as possible in figure 2, constraining
the contacting roll 7 to the body 1 at the ends thereof, with fastening elements 18
and 19, of which at least one is removable.
[0078] Preferably, the fastening means are a top pivot 18 and a lower pivot 19, which operate
also as bushings for the pivotable support of the contacting roll 7. The pivots 18
and 19 are vertically inserted through the horizontal portions 1' of the body 1, coaxially
with respect to the rotation axis 9 of the contacting roll 7. At least one between
the top pivot 18 and the lower pivot 19, and preferably both, are removable from the
body 1 of the distributor assembly 100 to allow the disassembly of the contacting
roll 7. In other words, once the top pivot 18 and the lower pivot 19 were removed
from the respective horizontal portions 1' of the body 1, the contacting roll 7 is
laterally or frontally from the body 1, simply with one hand. For example, the top
pivot 18 and the lower pivot 19 are inserted without any clearance, or with minimum
tolerances, in corresponding sites 18' and 19' obtained in the body 1 of the distributor
assembly 100 and blocked by Seager rings, pins or other mechanical fasteners. Alternatively,
the top pivot 18 and the lower pivot 19 are addressed to the respective sites 18'
and 19'.
[0079] According to an embodiment, the relative rotation between the contacting roll and
the pivots 18, 19 is provided. At the occurrence, in order to improve the sliding
between the inner surface 7 and the pivots 18 and 19, among these elements some bushings
are inserted, for example, made of teflon.
[0080] According to an alternative embodiment the contacting roll 7 and the pivots 18 and
19 rotate integral with respect to the body 1, for example supported by bushings or
bearings.
[0081] Preferably, the inner diameter of the contacting roll 7 has a first value at the
central portion, and a second value which is higher than the first one at the end,
such that the pivots 18 and 19 are inserted in the contacting roll 7 wired with the
inner surface of the central portion, such that to define within the contacting roll
7 a perfectly cylindrical volume.
[0082] The coupling between the contacting roll 7 and the body 1 of the distributor assembly
100 allows to solve the first described drawback relating to the prior art. In fact,
due to the fact that the disassembly of the contacting roll 7 is easily obtainable
by simply removing the top pivot 18 and the lower pivot 19 from the body 1, and removing
the contacting roll 7, the cleaning and the maintenance of the contacting roll 7 are
possible rapidly, in a simple way, as the reassembly. For the reassembly of the contacting
roll 7 on the body 1 it will be sufficient to carry out the operations inversely with
respect to the disassembly: a mechanical maintenance technician will insert the contacting
roll 7 in the body 1, vertically along the rotation axis 9, between the horizontal
portions 1' and parallel to the vertical portion 1", and proceeding by inserting the
pivots 18 and 19 through the respective sites 18' and 19', so as to complete the coupling
by blocking the pivots 18 and 19 on the body 1.
[0083] Clearly, it is possible to have a plurality of spare contact rolls 7, such that minimizing
the length of the machine downtime: the mechanical maintenance technician will be
able to simply replace the contacting roll 7, as described above, with a clean roll
and starting the edgebanding machine, in few minutes, having the possibility to calmly
clean the contacting roll 7 previously collected.
[0084] The possibility to constantly maintain the contacting roll 7 in good cleaning conditions
allows to maximize the productivity and the quality of the edgebanding.
[0085] Preferably, as showed in figures 1 and 2, the distributor assembly 100 comprises
a guard element 2 screwed to the body 1 with screws 2', frontally at the lower horizontal
portion 1'. The guard element 2 protrudes beyond the higher edge of the lower horizontal
portion 1' such that to delimit collecting tray 2" of the residual or excess glue,
possibly casted from the contacting roll 7. Indeed, the guard element 2 guarantee
that the contacting roll 7 cannot be disassembly from the body 1 without having previously
unscrewed and separated the guard element 2 itself.
[0086] A first method of edgebanding according to the present invention provides, therefore,
the easy disassembly of the contacting roll 7 from the body 1, simply removing the
pivots 18 and 19 and removing the roll from the body 1.
[0087] Once pivots 18 and 19 are removed, the contacting roll 7 is removable from the horizontal
portions 1' of the body 1 of the distributor assembly 100, simply pulling with a hand.
[0088] The method also involves an easy reassembly of the contacting roll 7: it will be
sufficient to reposition the contacting roll 7 between the horizontal portions 1'
of the body 1, coaxially to the rotation axis 9, and subsequently inserting pivots
18 and 19 in the respective sites 18' and 19' through le horizontal portions 1' of
the body 1.
[0089] A second advantageous feature of the distributor assembly 100, for which the Applicant
reserves the possibility to file a divisional patent application, is constituted by
the fact that the contacting roll 7 is internally hollow, and the melted glue, i.e.
maintained to a temperature higher to the related melting temperature, is allowed
to flow and the melting glue is continuously mixed at the molten state, i.e. maintained
at a temperature higher to the related melting temperature.
[0090] As better showed in figure 2, preferably also the top pivot 18 and the lower pivot
19 are hollow, such that to allow the passage of the melted glue, and the inner volume
of the contacting roll 7 delimits a mixing chamber 7' of the melted glue. The mixing
chamber 7', is coaxial with respect to the rotation axis 9, practically extending
within the contacting roll 7, and also through the pivots 18 and 19. In turns, the
mixing chamber 7' is connected to a collecting chamber 13 of the melted glue, extending
within the vertical portion 1" of the body 1 of the distributor assembly 100 along
an axis 27 parallel to the rotation axis 9, such that the two chambers, i.e. the mixing
chamber 7' and the collecting chamber 13 define a circuit for the melted glue flowing.
Observing figure 2, the melted glue flowing can be counterclockwise (white arrow x)
or clockwise (black arrow y), as described below, more in detail. The collecting chamber
13 is opened at the top in correspondence of an opening 27', closable by a cap, allowing
to load new glue.
[0091] According to an alternative embodiment, the collecting chamber 13 is external to
the body 1, for example positioned next to the body 1, and connected to the mixing
chamber 7' through a hole made in the body 1 which allows the access to the flow circuit.
[0092] In the embodiment showed in the figures, the top pivot 18 and the lower pivot 19
have each a radial opening, see figure 2, or they are laterally opened towards the
collecting chamber 13, in order to allow the passage of the melted glue from and towards
the collecting chamber 13 during the use of the distributor assembly 100.
[0093] The glue is maintained to a temperature higher than the melting temperature from
one or more resistors 5 inserted in the body 1 of the distributor assembly 100. The
resistors 5 dissipate energy by Joule effect.
[0094] Preferably, within the contacting roll 7 a mixing element 21, having the function
of promoting the mixing and the movement of the melted glue, is housed. The mixing
element 21 can be made as a screw-element, or a cochlea, or as an helicoidal stirrer.
In the example showed in the figure, and in particular in figure 2, the mixing element
extends from the top pivot 18 up to the lower pivot 19, for the whole length of the
contacting roll 7, resulting coaxial thereto. According to alternative embodiment,
the mixing element 21 is shorter than the contacting roll 7.
[0095] The flowing of the melted glue can be obtained according two modes, provided that
a relative rotation, between the contacting roll 7 and the mixing element 21 housed
within it, is obtained.
[0096] According to a first embodiment the contacting roll 7 is motorized, i.e. it is connected
to the crank shaft 20 of an electric motor M, directly as showed in figure 1 or indirectly
by a transmission system, in such case, through friction between the inner surface
7 and the melted glue, an axial thrust is created, i.e. along the rotation axis 9,
depending on the helix direction of the mixing element 21, resulting glue in that
the glue is mixed and allowed to flow.
[0097] According to a second embodiment, in addition to the contacting roll 7, the mixing
element 21 is motorized, this component being connected to the crank shaft 20 of an
electric motor M, through the lower pivot 19. In this case, the mixing element 21
directly thrusts axially the melted glue, mixing and allowed to flow.
[0098] When it is necessary to maintain the seal, and preventing melted glue leakages, O-ring
seals are installed, for example between the pivots 18 and 19 and the body 1.
[0099] Alternatively, or in addition to the mixing element 21, the inner surface 7 is provided
with protruding ribs (not showed), for example helicoidally, thrust the melted glue
upward or downward, according to the rotation directions, when the contacting roll
7 is thrust-rotation. The protruding ribs can have a continuous path, or can be interrupted
and extending as circle arcs.
[0100] In other words, the mixing element 21 can be used in combination with a contacting
roll 7 provided with inner protruding ribs, suitably sized to avoid mechanical interferences.
[0101] The possibility of usually or continuously mixing the melted glue and allowing it
to flow within the above-described circuit, allows to solve the second drawback described
relating to the known solutions, i.e. allowing to avoid a non-uniformity in the mass
of the melted glue, in particular temperature non-uniformity, as well as clumps or
localized crosslinking and, in general, it allows to obtain results which are qualitatively
higher and repeatable over time.
[0102] In some applications, it is necessary to have available a glue of a certain color,
typically a color matching with the color of the material used to ennoble panels.
[0103] In order to satisfy such necessity, the distributor assembly 100 is optionally provided
with an injection system of a dye within the distributor assembly itself, in particular
in the mixing chamber 7'. More in detail, the mixing element 21 is provided on the
top with at least a hole 22, see figure 2, axially extending between an inlet, which
is showed in the example as funnel-shaped, and an outlet which opens in the mixing
chamber 7' at one or more doors 23; the operator can use the hole 22 to inject the
concentrated dye, so as to change the color of the melted glue already present in
the mixing chamber 7'. Advantageously, in this way the desired color of the melted
glue can be obtained without empting the glue circuit to fill it with another glue
of the desired color, and therefore maintaining constant the circuit temperature.
The mixture of the melted glue obtained as described above guarantees the uniform
chromatic tone of all the melted glue flowing in the circuit.
[0104] Alternatively, the dye injection can be performed involving a suitable valve on the
body 1 of the distributor 100, providing access to the collecting chamber 13.
[0105] A second method of edgebanding according to the present invention involve, therefore,
the melted glue flowing not only in the inner collecting chamber 13 to the body 1
of the distributor assembly 100, but also through the contacting roll 7, which is
hollow. More in detail, the method involve to make a flow circuit of the melted glue,
arranging in flow communication the inner volume of the contacting roll 7 with the
collecting chamber 13 of the body 1.
[0106] Based on the rotation direction of the contacting roll, clockwise or counter clockwise,
the thrust on the melted glue will be directed upwards or downwards.
[0107] Preferably, the secondo method is implemented using a contacting roll internally
shaped with the thrust surfaces, projections or ribs, for example at least helicoidally,
and / or arranging in the contacting roll 7 a stirring element 21, having a screw-,
or helix- or double helix-extension, such that the contacting roll 7 has a cochlea
function for the melted glue inside, i.e. such that the rotation causes the movement
of the melted glue in the flow circuit.
[0108] The second method optionally involves to change the color of the melted glue color
present in the flow circuit, injecting a dye by a through hole present in the stirring
element 21 described-above.
[0109] A third feature of the distributor assembly 100, for which the Applicant reserves
the possibility to file a divisional patent application, relates to a precaution which
allows to effectively adjust the thickness of the glue layer deposited on the panel
edge to be edgeboarded.
[0110] With reference to figure 1 and 3, the distributor assembly 100 comprises at least
one squeegees 4, 6, and preferably due squeegees 4, 6 positioned adjacent to the contacting
roll 7 and in particular positioned parallel to each other and with the contacting
roll 7.
[0111] As described below, the squeegees 4, 6 are almost cylindrical elements, and each
being provided with a own longitudinal axis, identified respectively with the reference
numbers 3 and 8. Each squeegees 4, 6 being pivotable on the respective longitudinal
axis 3, 8 parallel to the rotation axis 9 of the contacting roll 7. Considering that
the squeegees 4, 6 rotate on the respective longitudinal axes 3 and 8, also such axes
are configured as rotating axes.
[0112] With reference to figure 3, showing an horizontal section of the distributor assembly
100, or a section considered on a plane orthogonal to the three rotating axis 9, 3
and 8, it can be noted the arrangement of the squeegees 4 and 6 each being intermediate
between the contacting roll 7 and the vertical portion 1" of the body 1, which is
stationary. As observable, the squeegees 4 and 6 are partially contained in corresponding
sites of complementary shapes obtained in correspondence of the vertical portion 1"
of the body 1 of the distributor assembly 100, wherein a gap is not defined within,
such that between the squeegees 4 and 6 and la vertical portion 1" of the body 1 a
passage of melted glue does not occur.
[0113] In other words, the contacting roll 7, the squeegees 4 and 6 and the vertical portion
1" of the body 1 of the distributor assembly 100 jointly delimit the collecting chamber
13 described above. It should be considered in figure 3 that, the melted glue moves
orthogonally to the design, parallel to the contacting roll 7 and the squeegees 4
and 6.
[0114] With reference to figure 1, 3 and 4, the squeegees 4 and 6 are not cylindrical, but
they have a flat surface 17 interrupting the circular profile of the squeegees 4 and
6. Such flat surface 17 can also be defined
flatting and it is obtainable, for example, by milling. The intersection between the flat
surface 17 and the remaining part of the outer cylindrical surface of the squeegees
4 and 6 defines a corner 10, 11, which can be defined side or vertical corner. Based
on the angular position of the squeegees 4 and 6, the related corner 10, 11 is at
a corresponding distance from the outer surface of the contacting roll 7.
[0115] The side corner 10, 11 is parallel to the rotation axis 9 of the contacting roll
7 and the longitudinal axis 3, 8 of the respective squeegees 4, 6.
[0116] In other words, the corner 10, 11 is movable between a distal position and a proximal
position with respect to the contacting roll 7, depending on the angular position
of the respective squeegees 4, 6 on the related longitudinal axis 3, 8. Between the
corner 10, 11 and the outer surface of the contacting roll 7 a gap or window, through
which the melted glue passes, is therefore defined. Accordingly, the squeegees 4 and
6 can be rotated on the respective axes 3 and 8 according to a direction to close
the gap, and preventing the leakage of melted glue from the collecting chamber 13,
or they can be rotate on the respective axes 3 and 8 according to an opposed direction
to open or reducing the gap, and allowing the leakage of melted glue from the collecting
chamber 13, on the surface of the contacting roll 7.
[0117] Practically, when the contacting roll 7 rotates on the rotation axis 9, it brings
on its surface a certain amount of melted glue depositing on the portion of the contacting
roll 7 oriented within the collecting chamber 13. The thickness of the glue layer
that actually remains on the outer surface of the contacting roll 7 corresponds to
the width of the gap defined between the corner 10, 11 of the squeegees 4 and 6 and
the outer surface of the contacting roll 7. The corners 10 and 11 therefore can act
as spatulas holding in the amount of melted glue exceeding the desired limit in the
collecting chamber 13. Closing the squeegees 4 and 6, or rotating them on the respective
axes 3 and 8 such that bringing the corners 10, 11 wired to the outer surface of the
contacting roll 7, practically at a distance of 2-3 hundredths of a millimeter, the
leaving of the glue from the collecting chamber 13 is prevented, i.e. the containment
function of the melted glue is performed, since substantially the whole is scraped
and collected from the surface of the contacting roll 7.
[0118] The activation of the squeegees 4 and 6 can be manual, for example by an operation
through a manual adjustment of the angular position of each squeegees 4, 6 selectively,
through an adjusting screw, or the squeegees can be controlled by one or more actuators
or servo-controls, according to a selective way.
[0119] In the configuration showed in figure 3, the contacting roll 7 rotates counterclockwise,
the first squeegee 4 is stationary in an opening position, corresponding to a gap,
and therefore corresponding to a thickness of the melted glue layer, equal to 2-3
tenths of a millimeter, and the second squeegee 6 is stationary in a closure position,
with the related corner 10 in flush or almost in flush against the side surface of
the contacting roll 7. In this way, the melted glue possibly contaminated by material
particles of the panel subjected to edgebanding, does not return in the collecting
chamber 13, but is scraped from the surface of the contacting roll to fall in the
collecting tray 2".
[0120] The maximum opening position of the squeegees 4, 6 corresponds to a distance from
the outer surface of the contacting roll 7 equal to about 1 mm.
[0121] Reference 15 indicates the rotation direction of the squeegees 4 and 6 to obtain
the above described configuration.
[0122] It is evident that reversing the rotation direction of the contacting roll 7, it
is sufficient to close the first squeegee 4 and opening the second squeegee 6 to obtain
an effective result, or precisely adjusting the thickness of the melted glue layer
on the contacting roll 7.
[0123] The proposed solution allows to precisely adjusting, but at the same time easily
and effectively, the thickness of the melted glue layer on the contacting roll 7,
guaranteeing at the same time to avoid the fouling of the melted glue in the collecting
chamber 13.
[0124] A further advantage provided by the third described feature consists of avoiding
the contacting roll to ruin: also in the hypothesis wherein, by mistake, the operator
acts clumsily on the squeegees 4 and 6, and disruptive interference with the contacting
roll 7 is never created. This result is particularly obtained taking care of positioning
the squeegees 4 and 6 with the related longitudinal axes 3 and 8 at the distance from
the outer surface of the contacting roll not lower than the radius of the same squeegees
4 and 6, with a tolerance H/h7 according to standard UNI 6388 ISO R.286. In other
terms, the distance between the rotation axis 9 of the contacting roll 7 and the longitudinal
axis 3 of the first squeegee 4 or the longitudinal axis 8 of the second squeegee 6,
will be higher or equal to the outer sum of the outer radius of the contacting roll
7 and the radius of the squeegees 4 and 6, with tolerance H/h7. Therefore, the corner
10, 11 can at the limit be in flush on the surface of the contacting roll 7, to avoid
the leakage of the melted glue, without having the possibility to practice any pressure
sufficient to damage the knurling or the surface finishing of the contacting roll
7.
[0125] Alternatively, the surface 17 can also be concave, or however can have a non-flat
geometry, provided that its extending does not create any interference between the
respective squeegees 4, 6 and the contacting roll 7.
[0126] A third method of edgebanding according to the present invention therefore provides
adjusting the thickness of the melted glue layer present on the outer surface of the
contacting roll, acting on the squeegees 4, 6, and in particular and modifying the
angular position thereof, rotating the squeegees 4, 6 on the respective longitudinal
axes 3, 8, parallel to the contacting roll 7.
[0127] More in detail, the third method provides rotating the squeegees 4, 6 to correspondingly
modify the orientation of the flat portion 17, and in particular the position of the
corner 10, 11, and blocking the squeegees 4, 6 in the desired position, univocally
corresponding to the width desiderata of the interstice present between the outer
surface of the contacting roll 7 and each squeegees 4, 6; such interstice, being selectively
settable for each squeegees 4, 6, defines the width of the melted glue layer that
can leave the collecting chamber 13 and depositing on the outer surface of the contacting
roll 7.
[0128] A fourth feature of the distributor assembly 100, for which the Applicant reserves
the possibility to file a divisional patent application, relates to a precaution which
allows to effectively adjust the vertical extending of the melted glue layer deposited
on the contacting roll 7, varying the thickness of the panels to be edgeboarded, between
one batch and another batch.
[0129] With particular reference to figure 1 and 4, based on the production batch and, therefore,
based on the thickness of panels to be edgebanded, it is desirable that the height
of the melted glue layer deposited on the contacting roll 7 can be adjusted, i.e.
the extension of the parallel layer to the rotation axis 9. This result is obtained
in the distributor assembly 100 through the fact that the squeegees 4 and 6 are sliding
in the respective sites 25 obtained in the body 1, each squeegees 4, 6 being movable
along the own longitudinal axis 3, 8, also corresponding to the rotation axis of the
squeegee 4 or 6, and it can be blocked in a defined position.
[0130] Nin the example showed in the figures, the sites 25 of the squeegees 4 and 6 are
holes passing through the body 1 of the distributor assembly 100, in particular passing
through le horizontal portions 1' of the body 1.
[0131] The vertical sliding and the block of the squeegees 4 and 6 can be performed manually,
by means for example of screw-elements, or each squeegees 4 and 6 can be equipped
with of an actuator exactly configured for this purpose.
[0132] As better showed in figure 4, the flat surface 17 of the squeegees 4 and 6 ends at
the top with a corner 16, i.e. a step, which can be defined as higher corner 16. When
the distributor assembly 100 is operating, and the contacting roll 7 rotates on its
own rotation axis 9, collecting the melted glue from the collecting chamber 13, the
corner or step 16 delimits at the top the extension of the melted glue layer, which
can leave the collecting chamber 13. Clearly, considering that the squeegees 4 and
6 are adjustable in height, the vertical position of the corner 16 is also adjustable,
i.e. determined by the operator depending on the need. As described above, the position
of the corner 10, 11 of the flat surface 17 of the squeegees 4 and 6 defines, together
with the outer surface of the contacting roll 7 the thickness of the glue layer.
[0133] The higher corner 16 is twisted with respect to the longitudinal axis 3, 8 of the
respective squeegees 4, 6.
[0134] Moving longitudinally the squeegees 4 and 6 in the direction of the arrow 28 from
position A of maximum height of the melted glue layer, to the position B of minimum
height of the melted glue layer, and blocking the squeegees 4 or 6 to the desired
height, the precise adjusting of the melted glue layer on the contacting roll 7, seamless
independently by the angular position of the squeegees 4, 6, is obtained.
[0135] The lower limit of the flat surface 17 of the squeegees 4, 6 is defined by a seal
element, also indicated as
flap, 24 having, in transversal section, a shape which is complementary to the section
of the respective squeegees 4, 6, or it can complete the circumference thereof. In
other words, the shape of the flap 24 corresponds to the squeegee 4 or 6 portion eliminated
to create the flat surface 17.
[0136] The flaps 24 are visible also in figure 6 showing the distributor assembly 100 in
a flat view, from the bottom.
[0137] The flaps 24 are constrained to the body 1 of the distributor assembly 100 by means
of a fastening element di 26 holding the flaps 24 however leaving a free-grade, i.e.
the flaps 24 have the possibility to rotate together with the respective squeegees
4, 6. For example, the element di fastening 26 is a guide inserting in a sliding way
in an undercut of the flaps 24.
[0138] At the bottom, the flaps 24 are provided with a corner or step 16' equivalent to
corner/step 16 described above, and indicated as lower corner 16'. The corner or step
16' prevent the melted glue to color along the squeegees 4 and 6 through the holes
25 constituting the sites of the body 1 where the squeegees 4 and 6 rotate and move.
This feature allows to maintaining clean the distributor assembly 100 in the lower
part thereof.
[0139] A for the method of edgebanding according to the present invention therefore provides
adjusting the height of the melted glue layer present on the outer surface of the
contacting roll, acting on the squeegees 4, 6, and in particular modifying the vertical
position, i.e. the portion.
[0140] More in detail, the fourth method provides to lifting or lowering the squeegees 4,
6 in the respective sites of the body 1 of the distributor assembly 100, to modify
the corresponding portion of the flat portion 17, and in particular the position of
the higher corner 16, and blocking the squeegees 4, 6 in the desired position, univocally
corresponding to the desired height desiderata of the interstice present between the
outer surface of the contacting roll 7 and each squeegees 4, 6; such interstice, selectively
configurable for each squeegees 4, 6, defines the height of the melted glue layer
which can leave the collecting chamber 13 and depositing on the outer surface of the
contacting roll 7. In fact, said height is determined from the distance between the
higher corner 16 of the flat surface 17 and the lower corner 16' present on the seal
element, or flap 25, closing at the bottom the flat surface 17 e, in general, the
corresponding squeegees 4, 6.
[0141] The fourth method can be carried out alternatively or jointly to the third method.
[0142] Ultimately, the angular position of the flat surface 17 defines the thickness of
the melted glue layer leaving the collecting chamber 13 on the outer surface of the
contacting roll, and the vertical position, or height, of the flat surface 17 defines
the height of the melted glue layer, i.e. the extension in a direction parallel to
the rotation axis 9 of the contacting roll 7.
[0143] The main advantage provided by the proposed solution is evident: the distributor
assembly 100 is configurable by the user based on the thickness of the panels to be
edgeboarded, and that can be performed selectively for each batch, even if the thickness
changes from one batch to another. The operator can easily obtain the adjustment of
the height of the melted glue layer applied to the contacting roll 7 adjusting the
vertical position of the squeegees 4 and 6, as explained above.
[0144] According to one embodiment, the squeegees 4, 6 can be removed from the top, along
the related longitudinal axis, interchangeably, for their cleaning or replacing. For
example, it is sufficient to involve a shape-coupling di forma of the squeegees 4,
6 with the respective lower sites obtained at the lower part of the body 1.
[0145] In the case wherein this solution is implemented together with the possibility, previously
described, of adjusting the thickness of the glue layer, it can be understood as the
distributor assembly 100 is extremely versatile, giving to the operator the complete
control of the geometrical characteristics of the melted glue layer.
[0146] A fifth feature of the distributor assembly 100, for which the Applicant reserves
the possibility to file a divisional patent application, relates to a precaution allowing
to constantly maintain clean melted glue deposited on the outer surface of the contacting
roll 7.
[0147] With particular reference to figure 5, the outer surface of the contacting roll 7
has preferably an profile helicoidal, and more preferably helicoidal continuous, i.e.
of the screw-type, alternatively to the conventional knurling or double knurling.
This precaution allows to maintain clean the contacting roll 7, because it will be
sufficient to equip the distributor assembly 100 with a comb-type scraper of a complementary
form with respect to the profile of the contacting roll: thus, glue accumulations
on the contacting roll 7 will be avoided.
[0148] However, even if a scraper is not used, the helicoidal profile of the outer surface
of the contacting roll 7 allows the particles of panel materials, possibly incorporated
in the glue not-detached from the contacting roll 7, to accumulate at the higher or
lower ends of the contacting roll 7, based on the rotation directions provided by
motor M, which can be clockwise or counterclockwise AO, and depending on the direction
of the profile helix. In this way, the contacting roll 7 with the helicoidal profile
outer surface can be defined as
self-cleaning, precisely because the particles thrusted upwards or downwards, but do not remain
in the zone of the contacting roll 7 intended to roll on the panel edge to be edgeboarded.
[0149] Therefore, advantageously, considering a use of the distributor assembly 100 for
many hours per day, the solid particles possibly detached from the panels and incorporated
in the glue present on the contacting roll 7, tend to accumulate to the higher end
or to the lower end of the contacting roll 7, where the removal of the excess glue
will be easy, for example with manual interventions, by scrapers. In any case, particles
are removed and they does not more represent a drawback referring to the fouling of
glue and panels under processing.
[0150] Therefore, a fifth method of edgebanding according to the present invention provides
maintaining clean the outer surface of the contacting roll 7 making the same contacting
roll 7 with profile helicoidal or screw outer surface, and not with the conventional
knurling. The helicoidal outer surface promotes the automatic elimination of the undesired
particles, which due to the rotation of the contacting roll 7, are thrusted towards
the higher end or the lower end of the roll.
[0151] In the attached figures, the distributor body 100 has a generic C-shape; however
this is not the sole shape possible: for example, the body C can be made with a cylindrical
shape, with the collecting chamber 13 coaxial and external with respect to the mixing
chamber 7' and the contacting roll 7.
[0152] The present invention also relates to the following points, for each of which the
Applicant reserves the possibility to file a divisional patent application.
- 1. A glue distributor assembly (100) for edgebanding machine, comprising a body (1)
provided with a melted glue collecting chamber (13), and a contacting roll (7), pivotally
supported on the body (1), wherein the outer surface of the contacting roll (7) is
intended for rolling on a panel edge to be edgebanded or on a panel finishing profile,
to distribute the melted glue collected from the collecting chamber (13), characterized
in that the contacting roll (7) is hollow, and delimits a volume (7') connected to
the collecting chamber (13) and crossed, in use, by the melted glue.
- 2. Distributor assembly (100) according to point 1, wherein the volume (7') within the
contacting roll (7) and the collecting chamber (13) jointly define a flow circuit
of the melted glue.
- 3. Distributor assembly (100) according to point 1 or point 2, wherein the inner volume
of the contacting roll (7) is a mixing chamber (7') of the melted glue, arranged in
fluid communication with the collecting chamber (13) within the body (1).
- 4. Distributor assembly (100) according to any one of the preceding points 1-3, wherein
the inner surface (7) has one or more projections, or ribs, and / or the distributor
assembly (100) comprises a mixing element (12) inserted within the contacting roll
(7) and pivotable thereto, and wherein the relative rotation between the projections,
or ribs, and the melted glue present in the contacting roll (7) when in use, and /
or the relative rotation between the mixing element (12) and the melted glue present
in the contacting roll (7) when in use, generate a thrust on the melted glue.
- 5. Distributor assembly (100) according to point 4, wherein said projections, or ribs,
and / or said mixing element (12), substantially extending as screw-, or helix- or
double helix.
- 6. Distributor assembly (100) according to any one of the preceding points, wherein
the collecting chamber (13) extending in the body (1) parallel to the contacting roll
(7) and arranged in fluid communication with the inner volume of the contacting roll
(7) at the ends of the contacting roll (7).
- 7. Distributor assembly (100) according to any one of the preceding points, wherein
the distributor assembly (100) has a through hole (22) extending between an inlet,
accessible to the outside of the distributor assembly (100), and an outlet within
the distributor assembly (100) itself, for the injection of a dye within the distributor
assembly (100) such that said dye, in use, mixing with said melted glue.
- 8. Distributor assembly (100) according to point 7, wherein said internal outlet of
said through hole (22) is arranged in correspondence of said contacting roll (7) or
said collecting chamber (13).
- 9. Distributor assembly (100) according to any one of the preceding points, comprising
a top pivot (18) and a lower pivot (19), wherein the contacting roll (7) is supported
on the body (1) by the top pivot (18) and the lower pivot (19), each being at least
partially inserted in a corresponding end of the contacting roll (7), and wherein
at least one between the top pivot (18) and the lower pivot (19) is removable and
the removal makes the contacting roll (7) free from the body (1), for the disassembly.
- 10. Distributor assembly (100) according to point 9, wherein the top pivot (18) and the
lower pivot (19) have at least a radial opening in order to allow the fluid communication
with the collecting chamber (13).
- 11. Distributor assembly (100) according to any one of the preceding points, comprising
at least an adjusting element (4, 6) of the thickness of the melted glue layer adhering
to the outer surface of the contacting roll (7), defined squeegee, substantially cylindrical,
housed in the body (1) parallel to the contacting roll (7) and functionally interposed,
with glue barrier function, between the outer surface of the contacting roll (7) and
the glue collecting chamber (13), and wherein the at least one squeegee (4, 6) has
a flat surface (17), or flatting, or slot, defining a side corner (11, 10) of the
squeegee (4, 6), and wherein the at least one squeegee is pivotable on its own longitudinal
axis (3, 8) and said side corner (11, 10) is accordingly movable between:
- a proximal position, in correspondence of which the side corner (11, 10) is at a minimum
distance from the outer surface of the contacting roll (7), and possibly flushed on
it, and the thickness of the glue layer which can leave the collecting chamber (13)
and depositing on the contacting roll (7) through the interstice defined by the side
corner (11, 10) and by the contacting roll itself (7) is minimum, and possibly null,
and
- a distal position, in correspondence of which the side corner (11, 10) is at the maximum
distance from the outer surface of the contacting roll (7), and the thickness of the
glue layer which can leave the collecting chamber (13) and depositing on the contacting
roll (7) through the interstice defined by the side corner (11, 10) and by the contacting
roll itself (7) is maximum.
- 12. Distributor assembly (100) according to point 11, wherein the contacting roll (7)
è pivotally on a respective rotation axis (9) and each squeegee (4, 6) is pivotally
on its own longitudinal axis (3, 8), and wherein the longitudinal axis of each squeegee
(4, 6) is at a distance from the rotation axis (9) of the contacting roll (7) corresponding
to the sum of the outer radii of the contacting roll (7) and of the squeegee (4, 6),
preferably with tolerance H/h7.
- 13. Distributor assembly (100) according to any one of the preceding points, comprising
at least an adjusting element (4, 6) of the height of the melted glue layer adherent
to the outer surface of the contacting roll (7), defined squeegee, substantially cylindrical,
housed in the body (1) parallel to the contacting roll (7) and functionally interposed,
with glue barrier function, between the outer surface of the contacting roll (7) and
the glue collecting chamber (13), and wherein the at least one squeegee (4, 6) has
a flat surface (17), or flatting, defining a higher corner (16) of the squeegee (4,
6), and wherein the at least one squeegee is sliding with respect to the body (1)
on its own longitudinal axis (3, 8) and said higher corner (16) is accordingly movable
between:
- a position of maximum height, in correspondence of which the height of the glue layer
which can leave the collecting chamber (13) and depositing on the contacting roll
(7) through the interstice defined by the squeegee (4, 6) and by the contacting roll
itself (7) is maximum, and
- a minimum height position , in correspondence of which the height of the glue layer
that can leave the collecting chamber (13) and depositing on the contacting roll (7)
through the interstice defined by the squeegee (4, 6) and by the contacting roll itself
(7) is minimum.
- 14. Distributor assembly (100) according to point 13, comprising for each squeegee (4,
6) a seal element (25), or flap, arranged in the body (1), in correspondence of the
lower end of the respective squeegee (4, 6), defining a lower corner (16') of the
flat surface (17), and wherein the squeegee (4, 6) is sliding with respect to the
seal element (25) to adjust the distance between the higher corner (16) and the lower
corner (16') and adjusting, accordingly, the height of the melted glue layer on the
contacting roll (7).
- 15. Distributor assembly (100) according to any one of the preceding points, wherein
the outer surface of the contacting roll (7) has a continuous profile helicoidal.
- 16. A method of panel edgebanding, comprising:
- feeding a panel to an edgebanding machine equipped with a glue distributor assembly
(100), provided with a body (1), a melted glue collecting chamber (13), and a contacting
roll (7) pivotally supported on the body (1) and externally sprinkled with melted
glue collected from the collecting chamber (13);
- by means of the contacting roll (7), distributing melted glue on an edge to be edgeboarded
of the panel, or on a finishing profile intended to be glued on the panel edge, allowing
the outer surface of the contacting roll to roll (7) on the panel edge or on the finishing
profile;
characterized by
- arranging the hollow contacting roll (7) and allowing the melted glue to flow from
the collecting chamber (13) through the contacting roll (7).
1. A glue distributor assembly (100) for edgebanding machine, comprising a body (1) provided
with a collecting chamber (13) of melted glue, a contacting roll (7), pivotally supported
on the body (1), and at least one substantially cylindrical squeegee (4, 6), functionally
interposed between the collecting chamber (13) and the contacting roll (7) to adjust
the amount of melted glue leaving from the collecting chamber (13) directed towards
the contacting roll (7), wherein the outer surface of the contacting roll (7) is intended
for rolling on a panel edge to be edgeboarded or on a panel finishing profile, to
distribute the melted glue collected from the collecting chamber (13), characterized in that said squeegee (4, 6) is pivotable on a longitudinal axis thereof (3, 8), parallel
to the contacting roll (7), and has a flat surface (17), or flatting, or slot, defining
a side corner (10, 11) of the squeegee (4, 6) and the fact that the distance between
the outer surface of the contacting roll (7) and the side corner (10, 11) is univocally
determined from the angular position of the squeegee squeegee (4, 6) and corresponds
to the thickness of the glue layer released on the roll (7).
2. Distributor assembly (100) according to claim 1, wherein the side corner (10, 11)
is movable, in response to the rotations provided to the respective squeegee (4, 6)
on the related longitudinal axis (3, 8), between a proximal position, corresponding
to the minimum distance from the outer surface of the contacting roll (7), and corresponding
to the minimum thickness of the glue layer released on the roll (7), and a distal
position, corresponding to the maximum distance from the outer surface of the contacting
roll (7), and corresponding to the maximum thickness of the glue layer released on
the roll (7).
3. Distributor assembly (100) according to claim 1 or claim 2, comprising a seal element
(25), or flap, interposed between the body (1) and the respective squeegee (4, 6),
to close at the bottom the opening defined between the flat surface (17) and the body
(1), wherein the squeegee (4, 6) is sliding with respect to the corresponding seal
element (25), and the seal element (25) comprises a lower corner (16') delimiting
at the bottom the glue layer released on the roll (7).
4. Distributor assembly (100) according to claim 3, wherein the seal element is constrained
to the body (1) and is blocked against the longitudinal movements, and wherein the
higher corner (16) is movable, in response to the longitudinal movements of the respective
squeegee (4, 6), between a position od minimum distance from the lower corner (16'),
corresponding to the minimum height of the glue layer released on the roll (7), and
a position od maximum distance from the lower corner (16'), corresponding to the maximum
height of the glue layer released on the roll (7).
5. Distributor assembly (100) according to any one of the claims 1-4, comprising two
squeegees (4, 6) supported on the body (1) pivotable sui respective longitudinal axes
(3, 8) parallel to the rotation axis (9) of the contacting roll (7), wherein le squeegees
(4, 6) intercept a corresponding passage present between the collecting chamber (13)
and the contacting roll (7), and wherein the squeegees (4, 6) are selectively pivotable
and they can be blocked in the desired position, independently from each other.
6. A method of panel edgebanding, comprising:
- feeding a panel to an edgebanding machine equipped with a glue distributor assembly
(100), provided with a body (1), a collecting chamber (13) of melted glue, a contacting
roll (7) pivotally supported on the body (1) and externally sprinkled with melted
glue collected from the collecting chamber (13), and at least one substantially cylindrical
squeegee (4, 6), functionally interposed between the collecting chamber (13) and the
contacting roll (7) to adjust the amount of melted glue leaving from the collecting
chamber (13) directed towards the contacting roll (7);
- by means of the contacting roll (7), distributing melted glue on an edge to be edgeboarded
of the panel, or on a finishing profile intended to be glued on the panel edge, allowing
the outer surface of the contacting roll to roll (7) on the panel edge or on the finishing
profile;
characterized by
- obtaining on said at least one squeegee (4, 6) a flat surface (17) with a higher
corner (16), wherein through the interstice delimited by the outer surface of the
contacting roll (7) and the flat surface (17) the passage of the melted glue occurs,
and
- adjusting the height of the glue layer released on the roll (7) moving the least
one squeegee (4, 6) on its own longitudinal axis, parallel to the contacting roll
(7), to correspondingly adjust the portion of the higher corner (16).
7. A glue distributor assembly (100) for edgebanding machine, comprising a body (1) provided
with a collecting chamber (13) of melted glue, a contacting roll (7), pivotally supported
on the body (1), and at least one substantially cylindrical squeegee (4, 6), functionally
interposed between the collecting chamber (13) and the contacting roll (7) to adjust
the amount of melted glue leaving from the collecting chamber (13) directed towards
the contacting roll (7), wherein the outer surface of the contacting roll (7) is intended
for rolling on a panel edge to be edgeboarded or on a panel finishing profile, to
distribute the melted glue collected from the collecting chamber (13), characterized in that said squeegee (4, 6) is movable longitudinally along their own longitudinal axis
(3, 8), parallel to the contacting roll (7), and has a flat surface (17), or flatting,
or slot, defining a higher corner (16) of the squeegee (4, 6) and due the fact that
the portion of the higher corner (16) is univocally determined by the longitudinal
position of the squeegee (4, 6) and corresponds to the height of the glue layer released
on the roll (7).
8. Distributor assembly (100) according to claim 7, wherein the higher corner (16) is
movable, in response to the longitudinal movements provided to the respective squeegee
(4, 6) on the related longitudinal axis (3, 8), between a minimum height position,
corresponding to the minimum height of the glue layer released on the roll (7), and
a position of maximum height, corresponding to the maximum height of the glue layer
released on the roll (7).
9. Distributor assembly (100) according to claim 8, wherein la proximal position of the
side corner (10, 11) corresponds to the corner in flush against the outer surface
of the contacting roll (7), and corresponds to prevent the passage of melted glue
from the collecting chamber (13) to the contacting roll (7).
10. Distributor assembly (100) according to any one of the claims 7-9, comprising due
squeegees (4, 6) supported on the body (1) movable along the respective longitudinal
axes (3, 8) parallel to the rotation axis (9) of the contacting roll (7), wherein
le squeegees (4, 6) intercept a corresponding step present between the collecting
chamber (13) and the contacting roll (7), and wherein the squeegees (4, 6) are selectively
movable and they can be blocked in the desired longitudinal position, independently
from each other.
11. Distributor assembly (100) according to any one of the claims 1-5, wherein le squeegees
(4, 6) have the characteristics described in any one of the points 16-19.
12. A glue distributor assembly (100) for edgebanding machine, comprising a body (1) provided
with a collecting chamber (13) of melted glue, a contacting roll (7), pivotally supported
on the body (1), wherein the outer surface of the contacting roll (7) is intended
for rolling on a panel edge to be edgeboarded or on a panel finishing profile, to
distribute the melted glue collected from the collecting chamber (13), characterized in that le ends of the contacting roll (7) are constrained to the body (1) by the corresponding
fastening elements (18, 19) of which at least one is removable to allow the disassembly
of the contacting roll (7) from the body (1).
13. Distributor assembly (100) according to claim 12, wherein the contacting roll (7)
is hollow and the fastening elements (18, 19) are a top pivot (18) and a lower pivot
(19), even these being hollow, and together with the contacting roll (7) define an
inner volume that can be crossed by the melted glue.
14. Distributor assembly (100) according to claim 12 or claim 13, wherein the contacting
roll (7) is hollow and the inner volume thereof is in a fluid communication with the
collecting chamber (13), through the fastening elements (18, 19), and the inner volume
of the contacting roll (7) and the collecting chamber (13) jointly defining a flow
circuit of the melted glue.
15. Distributor assembly (100) according to claim 13 or claim 14, wherein the top pivot
(18) and the lower pivot (19) have at least a radial opening in order to allow the
fluid communication with the collecting chamber (13).
16. Distributor assembly (100) according to any one of previous claims 12-15, wherein
the inner surface (7) has one or more projections, or ribs, and / or the distributor
assembly (100) comprises a mixing element (12) inserted within of the contacting roll
(7) and pivotable thereto, and wherein la relative rotation between the projections
or ribs and la melted glue present in the contacting roll (7), and la relative rotation
between the mixing element (12) the melted glue present in the contacting roll (7),
generate a thrust on the melted glue.
17. Distributor assembly (100) according to claim 16, wherein said projections or ribs,
and said mixing element (12), extending substantially as a screw, or an helix, or
a double helix.
18. Distributor assembly (100) according to any one of the previous claims 15-17, wherein
the mixing element (12) has a through hole (22) extending between an inlet, accessible
to the outside of the contacting roll (7), and an outlet within the contacting roll
(7), for the injection of a dye within the contacting roll (7).
19. A glue distributor assembly (100) for edgebanding machine, comprising a body (1) provided
with a collecting chamber (13) of melted glue, a contacting roll (7), pivotally supported
on the body (1), wherein the outer surface of the contacting roll (7) is intended
for rolling on a panel edge to be edgeboarded or on a panel finishing profile, to
distribute the melted glue collected from the collecting chamber (13), characterized in that the outer surface of the contacting roll (7) has a continuous helicoidal profile.
20. Distributor assembly (100) according to any one of the preceding claims, wherein the
contacting roll (7) is motorized.
21. A method of panel edgebanding, comprising:
- feeding a panel to an edgebanding machine equipped with a glue distributor assembly
(100), provided with a body (1), a collecting chamber (13) of melted glue, a contacting
roll (7) pivotally supported on the body (1) and externally sprinkled with melted
glue collected from the collecting chamber (13), and at least one substantially cylindrical
squeegee (4, 6), functionally interposed between the collecting chamber (13) and the
contacting roll (7) to adjust the amount of melted glue leaving from the collecting
chamber (13) directed towards the contacting roll (7);
- by means of the contacting roll (7), distributing melted glue on an edge to be edgeboarded
of the panel, or on a finishing profile intended to be glued on the panel edge, allowing
the outer surface of the contacting roll to roll (7) on the panel edge or on the finishing
profile;
characterized by
- obtaining on said at least one squeegee (4, 6) a flat surface (17) with a side corner
(10, 11), wherein through the interstice delimited by the outer surface of the contacting
roll (7) and la flat surface (17) the passage of the melted glue occur, e
- adjusting the thickness of the glue layer released on the roll (7) rotating the
at least one squeegee (4, 6) on its own longitudinal axis, parallel to the contacting
roll (7), to correspondingly adjust the distance between the outer surface of the
contacting roll (7) and the side corner (10, 11).
22. Method according to claim 6, having the characteristics described in claim 21.
23. A method of panel edgebanding, comprising:
- feeding a panel to an edgebanding machine equipped with a glue distributor assembly
(100), provided with a body (1), a collecting chamber (13) of melted glue, a contacting
roll (7) pivotally supported on the body (1) and externally sprinkled with melted
glue collected from the collecting chamber (13);
- by means of the contacting roll (7), distributing melted glue on an edge to be edgeboarded
of the panel, or on a finishing profile intended to be glued on the panel edge, allowing
the outer surface of the contacting roll to roll (7) on the panel edge or on the finishing
profile;
characterized by
- constraining the contacting roll (7) al body (1) of the distributor assembly (100)
at the ends thereof, by the respective fastening elements (18, 19), wherein at least
one of the fastening elements (18, 19) is removable to allow the disassembly of the
contacting roll (7) from the body (1) by maintenance or replacing.
24. A method of panel edgebanding, comprising:
- feeding a panel to an edgebanding machine equipped with a glue distributor assembly
(100), provided with a body (1), a collecting chamber (13) of melted glue, a contacting
roll (7) pivotally supported on the body (1) and externally sprinkled with melted
glue collected from the collecting chamber (13);
- by means of the contacting roll (7), distributing melted glue on an edge to be edgeboarded
of the panel, or on a finishing profile intended to be glued on the panel edge, allowing
the outer surface of the contacting roll to roll (7) on the panel edge or on the finishing
profile;
characterized by
- promoting the migration at the ends of the contacting roll (7) of possibly solid
particles present on the outer surface of the same contacting roll (7), configuring
the outer surface of the contacting roll (7) with a continuous helicoidal profile.