CROSS-REFERENCE TO RELATED APPLICATION
TECHNICAL FIELD
[0002] The present application relates to a field of air conditioning technology, in particular,
to a gas-liquid separator, a compressor assembly, and an air conditioner.
BACKGROUND
[0003] In the prior art, it is known that a compressor utilizes an intake pressure boost
effect. Since the compressor periodically draws gas from a gas-liquid separator, refrigerant
in the gas-liquid separator forms periodic pulsation. When a pulsation frequency of
the refrigerant reaches an intake resonance, an amplitude of the pulsation of the
refrigerant in the gas-liquid separator reaches the maximum. The intake frequency
of this type of compressor is equivalent to the intake resonance frequency (the intake
frequency of the compressor is generally not greater than the intake resonance frequency),
a pressure wave generated by the resonance of the refrigerant produces the intake
pressure boost effect on the intake of the compressor, which in turn increases the
amount of refrigerant sucked into the compressor, and enhances the compression performance
of the compressor.
[0004] A
Chinese patent application with publication No. CN107002655A describes a calculation expression of a resonant peak rotational speed (intake resonant
frequency) of a compressor that can achieve the intake pressure boost effect. That
is, a first-order resonance frequency
f of the refrigerant can be calculated by the expression
f=
C/
{4[L+(V/
A)]}. In the expression,
C denotes a speed of sound transmitting in the refrigerant (m/s),
L denotes a length of an outlet pipe through which the refrigerant flows (m),
V denotes a displacement of the compressor (m
3), and
A denotes a cross-sectional area of the outlet pipe (m
2).
[0005] However, the conventional compressors are developing toward higher and higher compression
frequencies. That is, the intake frequency of the compressor is getting higher and
higher, which causes the intake frequency of the compressor to exceed the intake resonance
frequency, resulting in that the compressor cannot use the resonance pulsation of
the refrigerant to achieve the intake pressure boost effect during the gas suction.
Therefore, the amount of the intake in the compressor is reduced, resulting in the
deterioration of the performance of the compressor.
[0006] It can be seen from the expression of the first-order resonance frequency
f of the refrigerant that the first-order resonance frequency
f of the refrigerant may be increased by reducing the length
L of the outlet pipe and the displacement
V of the compressor, or increasing the cross-sectional area
A of the outlet pipe. Changes in the displacement
V of the compressor and the cross-sectional area
A of the outlet pipe have a relative small influence on the first-order resonance frequency
f of the refrigerant. The length
L of the outlet pipe has a relative large influence on the first-order resonance frequency
f of the refrigerant.
[0007] However, since the outlet pipe generally passes through a bottom of the gas-liquid
separator, lessening the length of the outlet pipe means that the length of the gas-liquid
separator should be also shortened, and thus the capacity of the gas-liquid separator
will be reduced, which means the function of the gas-liquid separator will be weaken,
causing the possibility of the compressor suffering from liquid hammer to be increased,
affecting the performance of the compressor.
[0008] In view of this, a
Chinese patent with publication No. CN205349734U describes a technical solution in which an outlet pipe passes through a side wall
of a housing of a gas-liquid separator to reach the outside of the housing, so that
only the length of the outlet pipe is shortened without shortening the length L of
the gas-liquid separator, thus not affecting the capacity of the gas-liquid separator.
However, it is easy to cause a problem of oil accumulation in an area of the gas-liquid
separator below the outlet pipe and reduce the lubricating oil in the compressor,
thereby affecting the reliability of the compressor during long-term operation. In
addition, since the outlet pipe passes through the side wall of the housing of the
gas-liquid separator to reach the outside of the housing, most of the outlet pipe
hangs and extends into an inner cavity of the gas-liquid separator, thus causing the
outlet pipe to easily produce a relative great vibration when the compressor is operating,
causing an increasing in the noise easily, and even causing damage and fracture of
the outlet pipe.
SUMMARY
[0009] An objective of the present application is to provide a gas-liquid separator that
can improve high frequency compression performance and facilitate the reflow of lubricating
oil.
[0010] To achieve the objective, the present application provides a gas-liquid separator,
which includes a housing, an outlet pipe, and a liquid suction pipe. The outlet pipe
extends in an inner cavity of the gas-liquid separator, and passes through a side
wall of the housing to reach an outside of the housing. One end of the liquid suction
pipe extends to a bottom of the inner cavity of the gas-liquid separator, and another
end of the liquid suction pipe is connected to the outlet pipe.
[0011] It can be seen from the above that through the arrangement and structural design
of the gas-liquid separator in the present application, the outlet pipe passes through
the side wall of the housing of the gas-liquid separator to reach the outside of the
housing. On the one hand, the present application is beneficial to a lessening of
the length of the outlet pipe and an increase in the first-order resonance frequency
of the refrigerant, thus preventing the intake frequency of the compressor during
high-frequency operation from significantly exceeding the first-order resonance frequency
of the refrigerant, so that the first-order resonance frequency of the refrigerant
in the gas-liquid separator can be equivalent to the intake frequency of the high-frequency
compressor, which is convenient for the compressor to produce the intake pressure
boost effect during high-frequency operation, thereby enhancing the intake efficiency
of the compressor and improving the performance of the compressor. On the other hand,
the arrangement of the liquid suction pipe makes it easy for the lubricating oil at
the bottom of the gas-liquid separator to be sucked into the compressor, thereby preventing
a large amount of lubricating oil from being accumulated at the bottom of the inner
cavity of the gas-liquid separator, enabling the compressor to be lubricated continuously,
and ensuring a long-term reliable operation of the compressor.
[0012] According to a preferred solution, the outlet pipe includes an inner extension section
and an outer connection section. The inner extension section is disposed in the inner
cavity of the gas-liquid separator. The outer connection section passes through the
side wall of the housing to reach the outside of the housing. The liquid suction pipe
is connected to the outer connection section.
[0013] According to a further solution, the inner extension section extends in a vertical
direction.
[0014] According to a further solution, the outer connection section extends in a horizontal
direction.
[0015] According to another preferred solution, two outlet pipes are provided. At least
one of the outlet pipe passes through the side wall of the housing to reach the outside
of the housing.
[0016] According to a further solution, the two outlet pipes pass through the side wall
of the housing to reach the outside of the housing.
[0017] According to yet another preferred solution, the outlet pipe passes through a first
position of the side wall of the housing to reach the outside of the housing. A distance
from the first position to a bottom of the housing is not greater than a distance
from the first position to a top of the housing.
[0018] It can be seen from the above that the present application can weaken the vibration
of the lower end of the gas-liquid separator and reduce the vibration and noise of
the gas-liquid separator.
[0019] According to yet another preferred solution, the gas-liquid separator further includes
a fixing member. The fixing member is disposed in the inner cavity of the gas-liquid
separator. The fixing member is fixedly connected to the housing and the outlet pipe.
[0020] It can be seen from the above that the present application can reduce the vibration
intensity of the outlet pipe.
[0021] According to a further solution, the outlet pipe passes through a first position
of the side wall of the housing to reach the outside of the housing. The outlet pipe
is connected to the fixing member at a second position. In the vertical direction,
the first position is distanced from the second position by a first distance. An end
of the outlet pipe extending to a top portion of the inner cavity of the gas-liquid
separator is distanced from the first position by a second distance. A ratio of the
first distance to the second distance is between 0.3 to 0.7.
[0022] It can be seen from the above that the present application can balance the vibration
intensity throughout the outlet pipe, prevent the local severe vibration of the outlet
pipe, and prevent local damage to the outlet pipe due to vibration.
[0023] According to yet further preferred solution, a cross-sectional area of the liquid
suction pipe is significantly smaller than that of the outlet pipe.
[0024] It can be seen from the above that the present application can prevent a large amount
of liquid from flowing into the compressor and prevent the compressor from suffering
from liquid hammer. In addition, the compressor is enabled to suck in the lubricating
oil through the liquid suction pipe for a long time, which can ensure the long-term
reliable operation of the compressor.
[0025] Another objective of the present application is to provide a gas-liquid separator
that facilitates the improvement of the high frequency compression performance and
the reflow of lubricating oil.
[0026] To achieve the other objective, the present application provides a compressor assembly,
which includes a compressor and a gas-liquid separator. The gas-liquid separator includes
a housing, an outlet pipe, and a liquid suction pipe. The outlet pipe extends into
an inner cavity of the gas-liquid separator, and passes through a side wall of the
housing to an outside of the housing. One end of the liquid suction pipe extends to
a bottom of the inner cavity of the gas-liquid separator, and another end of the liquid
suction pipe is in communication with a fluid inlet of the compressor.
[0027] It can be seen from the above that through the arrangement and structural design
of the compressor assembly in this application, the outlet pipe passes through the
side wall of the housing of the gas-liquid separator to reach the outside of the housing.
On the one hand, the present application is beneficial to a lessening of the length
of the outlet pipe and an increase in the first-order resonance frequency of the refrigerant,
thus preventing the intake frequency of the compressor during high-frequency operation
from significantly exceeding the first-order resonance frequency of the refrigerant,
so that the compressor can utilize the intake pressure boost effect effectively during
high-frequency operation, thereby enhancing the intake efficiency of the compressor
and improving the performance of the compressor. On the other hand, the arrangement
of the liquid suction pipe makes it easy for the lubricating oil at the bottom of
the gas-liquid separator to be sucked into the compressor, thereby preventing a large
amount of lubricating oil from being accumulated at the bottom of the inner cavity
of the gas-liquid separator, enabling the compressor to be lubricated continuously,
and ensuring that the long-term reliable operation of the compressor.
[0028] Yet another objective of the present application is to provide a compressor assembly
in which the compressor has good high frequency compression performance and facilitates
reflow of lubricating oil.
[0029] To achieve the yet other objective, the present application provides a compressor
assembly, which includes a compressor and the gas-liquid separator described above.
An end of the outlet pipe passing through the housing to reach the outside is connected
to the compressor.
[0030] It can be seen from the above that the compressor assembly of the present application
adopts the aforementioned gas-liquid separator, so that the intake efficiency of the
compressor during high-frequency operation is improved, which makes it easy to improve
the high-frequency operation performance of the compressor. In addition, the long-term
reliable operation of the compressor can be ensured.
[0031] Yet another objective of the present application is to provide a compressor assembly
in which the compressor has good high frequency compression performance and facilitates
reflow of lubricating oil.
[0032] To achieve the yet other objective, the present application provides a compressor
assembly, which includes a compressor, a connecting member, and the gas-liquid separator
described above. The outlet pipe is fixedly connected to the housing at a position
where the outlet pipe passes through the housing to reach the outside of the housing.
An end of the outlet pipe passing through the housing to reach the outside of the
housing is fixedly connected to the compressor. The connecting member is fixedly connected
between a casing of the compressor and the housing. In the vertical direction, the
outlet pipe is fixedly connected to the housing at a first height position. The fixing
member is fixedly connected to the housing at a second height position. The connecting
member is fixedly connected to the housing at a third height position. The second
height position is between the first height position and the third height position.
[0033] It can be seen from the above that the compressor assembly of the present application
adopts the aforementioned gas-liquid separator, so that the intake efficiency of the
compressor during high-frequency operation is improved, which makes it easy to improve
the high-frequency operation performance of the compressor, thereby ensuring long-term
reliable operation of the compressor. In addition, the second height position is provided
between the first height position and the third height position, so that the vibration
of the inner extension section is transmitted to a portion between the first height
position and the third height position of the tubular body through the fixing member,
thereby enhancing the connection rigidity of the inner extension section, reducing
the vibration intensity of the inner extension section and the vibration intensity
of the gas-liquid separator.
[0034] Yet another objective of the present application is to provide an air conditioner
in which the compressor has good high frequency compression performance and facilitates
reflow of lubricating oil.
[0035] To achieve the yet other objective, the air conditioner according to the present
application includes the compressor assembly described above.
[0036] It can be seen from the above that since the compressor assembly of the present application
adopts the aforementioned compressor, the intake efficiency of the compressor during
high-frequency operation is improved, which improves the high frequency operation
performance of the compressor and the high frequency performance of the air conditioner.
In addition, the present application can ensure long-term reliable operation of the
compressor and facilitates the long-term reliable operation of the air conditioner.
BRIEF DESCRIPTION OF THE DRAWINGS
[0037]
FIG. 1 is a sectional view of a gas-liquid separator in the prior art;
FIG. 2 is a sectional view of a compressor assembly in the prior art;
FIG. 3 is a sectional view of a gas-liquid separator according to a first embodiment
of the present application;
FIG. 4 is a sectional view of a compressor assembly according to a first embodiment
of the present application;
FIG. 5 is a sectional view of a gas-liquid separator according to a second embodiment
of the present application;
FIG. 6 is a sectional view of a gas-liquid separator according to a third embodiment
of the present application;
FIG. 7 is a graph showing changes in vibration of a bottom housing of a gas-liquid
separator with ratios of H1/H0 according to the present application;
FIG. 8 is a graph showing changes in vibration of a first outlet pipe of a gas-liquid
separator with ratios of H3/H2 according to the present application.
[0038] The application will be further illustrated below by combining with the drawings
and embodiments.
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0039] First Embodiment of gas-liquid separator, compressor assembly and air conditioner
:
[0040] Referring to FIGS. 3 to 4, an air conditioner of this embodiment is provided with
a compressor assembly of this embodiment. The compressor assembly of this embodiment
includes a compressor 200 and a gas-liquid separator 100 of this embodiment. The gas-liquid
separator 100 of this embodiment includes a housing, a first outlet pipe 103 and a
liquid suction pipe 104. The housing includes a tubular body 101 and a bottom housing
105. The bottom housing 105 is fixed to a bottom of the tubular body 101. The first
outlet pipe 103 has an inner extension section 131 extending in a vertical direction
and an outer connection section 133 extending in a horizontal direction. The inner
extension section 131 and the outer connection section 133 are connected by a bent
section 132. The inner extension section 131 and the bent section 132 are both disposed
in an inner cavity of the gas-liquid separator 100. The inner extension section 131
extends to a top of the inner cavity of the gas-liquid separator 100. The outer connection
section 133 passes through a side wall of the tubular body 101 to reach the outside
of the housing. The outer connection section 133 is fixed to a casing of the compressor
200 by welding. The outer connection section 133 is fixed to the tubular body 101
by welding. One end of the liquid suction pipe 104 extends to a bottom of the inner
cavity of the gas-liquid separator 100, and the other end of the liquid suction pipe
104 is connected to the outer connection section 133.
[0041] The outer connection section 133 passes through the side wall of the tubular body
101 to reach the outside of the housing, and the inner extension section 131 extends
into the inner cavity of the gas-liquid separator 100, therefore the inner extension
section 131 is not fixedly connected to the tubular body 101, thus resulting in that
the inner extension section 131 is not fixedly positioned, so that the inner extension
section 131 may break and be damaged due to vibration. Therefore, a fixing member
102 is fixedly attached to the tubular body 101. The fixing member 102 is disposed
in the inner cavity of the gas-liquid separator 100. The fixing member 102 is fixedly
connected to the inner extension section of the first outlet pipe 103.
[0042] The outer connection section 133 passes through the side wall of the tubular body
101 to reach the outside of the shell, which, on the one hand, is beneficial to a
lessening of the length of the first outlet pipe 103 and an increase in the first-order
resonance frequency of refrigerant in the inner cavity of the gas-liquid separator
100. Therefore, the intake frequency of the compressor during high-frequency operation
is prevented from significantly exceeding the first-order resonance frequency of the
refrigerant, so that the compressor can effectively use the intake pressure boost
effect during high-frequency operation, thereby enhancing intake efficiency of the
compressor and improving the performance of the compressor. On the other hand, the
arrangement of the liquid suction pipe 104 makes it easy for the lubricating oil at
the bottom of the inner cavity of the gas-liquid separator 100 to be sucked into the
compressor, thereby preventing a large amount of lubricating oil from being accumulated
at the bottom of the inner cavity of the gas-liquid separator 100, enabling the compressor
to be lubricated continuously, and ensuring a long-term reliable operation of the
compressor.
[0043] Specifically, referring to FIG. 4, the tubular body 101 is fixed to the casing of
the compressor 200 by a connecting member 500. The tubular body 101 and the casing
of the compressor 200 are both welded to the connecting member 500. In the vertical
direction, the connecting member 500 is disposed above the outer connection section
133. In this case, there are two fixed connections between the tubular body 101 and
the casing of the compressor 200, which is beneficial to a more stable and reliable
fixed connection between the gas-liquid separator 100 and the compressor 100.
[0044] In the vertical direction, the outer connection section 133 is fixedly connected
to a first height position of the tubular body 101, the fixing member 102 is fixedly
connected to a second height position of the tubular body 101, and the connecting
member 500 is fixedly connected to a third height position of the tubular body 101.
Since the first height position and the third height position of the tubular body
101 are fixedly connected to the casing of the compressor 200, an area between the
first height position and the third height position of the tubular body 101 has better
anti-vibration performance. Therefore, the second height position is arranged between
the first height position and the third height position, so that the vibration of
the inner extension section 131 is transmitted to a portion between the first height
position and the third height position of the tubular body 101 through the fixing
member 102, which is beneficial to an enhancement of the connection rigidity of the
inner extension section 131, thereby reducing the vibration intensity of the inner
extension section 131 and the vibration intensity of the gas-liquid separator 100.
[0045] Optionally, the connecting member 500 and the tubular body 101 may also be fixedly
connected by one or more manners such as clamping and screwing in addition to welding.
Similarly, the connecting member 500 and the casing of the compressor 200 may also
be fixedly connected by one or more manners such as clamping and screwing.
[0046] Optionally, the liquid suction pipe 104 may also be directly connected to a fluid
inlet of the compressor in addition to the outer connection section 133. The liquid
suction pipe 104 and the first outlet pipe 103 operate independently.
[0047] Preferably, the inner extension section 131 and the outer connection section 133
are connected by the bent section 132, which can prevent stress from being concentrated
at a connecting portion between the inner extension section 131 and the outer connection
section 133, and improve the anti-vibration performance of the first outlet pipe 103.
[0048] Specifically, the compressor 200 is a two-cylinder compressor. The gas-liquid separator
100 is further provided with a second outlet pipe. The first outlet pipe 103 and the
second outlet pipe 106 each have the inner extension section 131 extending in the
vertical direction and the outer connection section 133 extending in the horizontal
direction.
[0049] Preferably, the first outlet pipe 103 and the second outlet pipe 106 are both round
pipes.
[0050] Referring to FIG. 3, a total height of the housing of the gas-liquid separator 100
is H0. A distance from a pipe axis of the outer connection section 133 of the first
outlet pipe 103 to a bottom of the bottom housing 105 is H1. A distance from the pipe
axis of the outer connection section 133 of the first outlet pipe 103 to a top of
the inner extension section 131 of the first outlet pipe 103 is H2. A distance from
the pipe axis of the outer connection section 133 of the first outlet pipe 103 to
the fixing member 102 is H3.
[0051] Atop of the second outlet pipe 106 is flush with the top of the first outlet pipe
103. The outer connection section 133 of the second outlet pipe 106 is disposed below
the outer connection pipe of the first outlet pipe 103. A distance from the pipe axis
of the outer connection section 133 of the second outlet pipe 106 to the pipe axis
of the outer connection section 133 of the first outlet pipe 103 is H4.
[0052] Since the outer connection section 133 passes through the side wall of the tubular
body 101 to reach the outside of the housing, the outer connection section 133 is
fixed to the tubular body 101 at the position which the outer connection section 133
passes through, and the outer connection section 133 is no longer fixed to the bottom
housing 105 of the gas-liquid separator 100. The bottom housing 105 of the gas-liquid
separator 100 is prone to larger vibrations. In order to reduce the vibration intensity
of the bottom housing 105 of the gas-liquid separator 100, in this embodiment, the
maximum vibration value of the bottom housing 105 of the gas-liquid separator 100
is simulated by an Ansys simulation software under different conditions where H1/H0
is within a range from 0.2 to 0.7. The maximum vibration value of the bottom housing
105 of the gas-liquid separator 100 corresponding to H1/H0=0.5 is used as a reference.
Specifically, when H1/H0=0.5, the relative value of the maximum vibration value
b of the bottom housing 105 of the gas-liquid separator 100 is set to 1, and the maximum
vibration value
a of the bottom housing 105 of the gas-liquid separator 100 corresponding to H1/H0
of another value is divided by the maximum vibration value
b of the bottom housing 105 of the gas-liquid separator 100 when H1/H0=0.5, to obtain
a/
b. The value of
a/
b is a relative vibration value of the bottom housing 105 of the gas-liquid separator
100 corresponding to H1/H0 of the other value. A graph of the relative vibration values
of the bottom housing 105 of the gas-liquid separator 100 corresponding to different
conditions where H1/H0 is within the range from 0.2 to 0.7 is drawn and shown in FIG.
7.
[0053] As shown in FIG. 7, when H1/H0=0.4, the vibration of the bottom housing 105 of the
gas-liquid separator 100 is the weakest. When H1/H0 is greater than 0.5, the vibration
of the bottom housing 105 of the gas-liquid separator 100 increases sharply, thus
H1/H0 is limited to be not greater than 0.5. As the value of H1/H0 decreases, a length
L1 of the first outlet pipe 103 will increase accordingly. Therefore, more preferably,
H1/H0 is limited to be between 0.4 and 0.5. In this way, the relationship between
the length
L1 of the first outlet pipe 103 and the vibration intensity of the bottom housing 105
of the gas-liquid separator 100 can be balanced as much as possible, which is not
only beneficial for the compressor to utilize the intake pressure boost effect, but
also improves the performance of the compressor and reduces the vibration of the gas-liquid
separator 100 as much as possible, thereby reducing noise generated when the compressor
is operating.
[0054] The farther a position is away from the position where the first outlet pipe 103
is fixed, the more drastic the vibration. In order to determine the optimal position
of the fixed member 102, in this embodiment, the maximum vibration values of the top
of the inner extension section 131 and the bent section 132 are simulated by the Ansys
simulation software under different conditions where H3/H2 is within the range from
0.1 to 0.9. When H3/H2=0.7, the maximum vibration value of the top of the inner extension
section 131 is used as a reference. Specifically, when H3/H2=0.7, the relative value
of the maximum vibration value
d of the top of the inner extension section 131 is set to 1, and the maximum vibration
value of the top of the inner extension section 131 corresponding to H3/H2 of another
value, or the bent section 132 is
c, then a value of c/d is the relative vibration value of the top of the inner extension
section 131 or the bent section 132 corresponding to H3/H2). A graph of the relative
vibration values of the top of the inner extension section 131 or the bent section
132 under different conditions where H3/H2 is within the range from 0.1 to 0.9 is
drawn and shown in FIG. 8.
[0055] As shown in FIG. 8, as the ratio of H3/H2 increases, the relative vibration value
of the top of the inner extension section 131 continuously decreases. In an interval
where H3/H2 is less than 0.3, the relative vibration value of the top of the inner
extension section 131 decreases at a faster rate. As the ratio of H3/H2 increases,
the vibration value of the bent section 132 continuously increases, and the vibration
of the bent section 132 increases faster when H3/H2 is greater than 0.7. Therefore,
H3/H2 is limited to be between 0.3 and 0.7, which not only prevents the sharp increase
in the vibration of the top of the inner extension section 131, but prevents the sharp
increase in the vibration of the bent section 132.
[0056] In this embodiment, the parameters of the gas-liquid separator 100 and the compressor
200 are as follows: H0=235mm; H1=80mm; H2=120mm; H3=47mm; H4=32mm; a cross-sectional
area A1 of a single pipe is equal to 201mm
2; a length L1 of the first outlet pipe 103 is equal to 188mm; a length L2 of the second
outlet pipe 106 is equal to 252mm; a displacement V1 of a single compression cylinder
is equal to 22cm
3; and a transmission speed C of the sound in the refrigerant is equal to 228m/s. According
to the parameters of the first outlet pipe 103, the intake resonance frequency
f1 is calculated, to obtain
f1=228/{4[0.188+22/201]}=192 s
-1. According to the parameters of the second outlet pipe 106, the intake resonance
frequency
f2 in the gas-liquid separator 100 is calculated, to obtain
f2=228/{4[0.252+22/201]}=158 s
-1. Therefore, the intake resonance frequency in the gas-liquid separator 100 should
be between 158 s
-1 and 192 s
-1. The intake resonance frequency in the gas-liquid separator 100 is approximately
175 s
-1 (namely, (192+158)/2=175 s
-1).
[0057] Referring to FIGS. 1 and 2, in a two-cylinder compressor in the prior art, a gas-liquid
separator 300 includes a third outlet pipe 303 and a fourth outlet pipe 306. The third
outlet pipe 303 and the fourth outlet pipe 306 both pass through a bottom housing
of a gas-liquid separator 300 to reach the outside of the housing, and then are fixedly
connected to a casing of a compressor 400. A total height of a housing of the gas-liquid
separator 300 is H5. A distance from a pipe axis of an outer connection section 333
of the third outlet pipe 303 to a bottom of the bottom housing is H6. A distance from
the pipe axis of the outer connection section 333 to a top of an inner extension section
331 of the third outlet pipe 303 is H7. A distance from the pipe axis of the outer
connection section 333 of the third outlet pipe 303 to a fixing member 102 is H8.
[0058] Atop of the fourth outlet pipe 306 is flush with the top of the third outlet pipe
303. An outer connection section of the fourth outlet pipe 306 is disposed below the
outer connection section 333 of the third outlet pipe 303. A pipe axis of the outer
connection section of the fourth outlet pipe 306 is distanced from the pipe axis of
the outer connection section 333 of the third outlet pipe 303 by H9.
[0059] In the prior art, the parameters of the gas-liquid separator 300 and the compressor
are as follows: H5=180mm; H6=55.5mm; H7=200mm; H8=152mm; H9=32mm; a cross-sectional
area A2 of a single pipe is equal to 201mm
2; a length L3 of the third outlet pipe 303 is equal to 268mm; a length L4 of the fourth
outlet pipe 306 is equal to 332; a displacement V2 of a single compression cylinder
is equal to 22cm
3; and a transmission speed C of the sound in the refrigerant is equal to 228m/s. According
to the parameters of the third outlet pipe 303, the intake resonance frequency
f3 is calculated, to obtain
f3=228/{4[0.268+22/201]}=151s
-1. According to the parameters of the fourth outlet pipe 306, the intake resonance
frequency
f4 in the gas-liquid separator 300 is calculated, to obtain
f4=228/{4[0.332+22/201]}=129s
-1. Therefore, the intake resonance frequency in the gas-liquid separator 300 should
be between 129 s
-1 and 151s
-1. The intake resonance frequency in the gas-liquid separator 300 approximates to 140s
-1 (namely, (129+151)/2=140s
-1).
[0060] In this case, if the compressor operates at an intake frequency of 180Hz, the following
data can be obtained through testing:
| |
Solution of This Embodiment |
Scheme in Prior Art |
| Effective volume of the gas-liquid separator (cc) |
860 |
640 |
| intake resonance frequency f(s-1) |
Between 158 to 192 |
Between 129 to 151 |
| Volume efficiency of the compressor (%) |
114.7 |
93.2 |
| Vibration of the gas-liquid separator 100 (m/s2) |
24.1 |
37.7 |
| Noise (dB) |
78.3 |
81.5 |
[0061] Through comparing the scheme in the prior art with the technical solution of this
embodiment, it can be seen from the above table that the effective volume of the gas-liquid
separator 100 of the technical solution of this embodiment is significantly larger
than that of the gas-liquid separator 300 in the prior art, and the volumetric efficiency
of the compressor is significantly improved, and the vibration and the noise of the
gas-liquid separator 100 in the technical solution of this embodiment are significantly
weaker than those of the gas-liquid separator 300 in the prior art.
[0062] Second Embodiment of Gas-liquid separator, compressor assembly, and air conditioner
:
[0063] As shown in FIG. 5, the first outlet pipe 103 passes through the side wall of the
tubular body 101 to reach the outside of the housing, and the second outlet pipe 106
passes through the bottom housing 105 to reach the outside of the housing, which can
also shorten the lengths of the first outlet pipe 103 and the second outlet pipe 103,
and increase the intake resonance frequency in the inner cavity of the gas-liquid
separator 100.
[0064] Other components of the gas-liquid separator, the compressor assembly, and the air
conditioner of the second embodiment are the same as those of the gas-liquid separator,
the compressor assembly, and the air conditioner of the first embodiment.
[0065] Third Embodiment of Gas-liquid separator, compressor assembly, and air conditioner:
[0066] As shown in FIG. 6, in this embodiment, the gas-liquid separator 100 is provided
with only the first outlet pipe 103. The gas-liquid separator 100 of this embodiment
is used for a single-cylinder compressor.
[0067] The other components of the gas-liquid separator, the compressor assembly, and the
air conditioner of the third embodiment are the same as those of the gas-liquid separator,
the compressor assembly, and the air conditioner of the first embodiment.
[0068] Finally, it should be emphasized that the above descriptions only illustrate preferred
embodiments of the present application, and are not intended to limit the present
application. For those skilled in the art, the present application can have various
variants and changes. Any modification, equivalent replacement, improvement, etc.
made within the spirit and the principle of the present application, shall be included
in the scope of protection of the present application.
1. A gas-liquid separator, comprising a housing and an outlet pipe,
characterized in that,
the outlet pipe extends in an inner cavity of the gas-liquid separator, and passes
through a side wall of the housing to reach an outside of the housing;
the gas-liquid separator further comprises a liquid suction pipe; one end of the liquid
suction pipe extends to a bottom of the inner cavity of the gas-liquid separator,
and another end of the liquid suction pipe is connected to the outlet pipe.
2. The gas-liquid separator according to claim 1, characterized in that, the outlet pipe comprises an inner extension section and an outer connection section;
the inner extension section is disposed in the inner cavity of the gas-liquid separator;
the outer connection section passes through the side wall of the housing to reach
the outside of the housing; and the liquid suction pipe is connected to the outer
connection section.
3. The gas-liquid separator according to claim 2, characterized in that, the inner extension section extends in a vertical direction.
4. The gas-liquid separator according to claim 2, characterized in that,
the outer connection section extends in a horizontal direction.
5. The gas-liquid separator according to any one of claims 1 to 4, characterized in that,
two outlet pipes are provided, at least one of the outlet pipes passes through the
side wall of the housing to reach the outside of the housing.
6. The gas-liquid separator according to claim 5, characterized in that, the two outlet pipes pass through the side wall of the housing to reach the outside
of the housing.
7. The gas-liquid separator according to any one of claims 1 to 4, characterized in that,
the outlet pipe passes through a first position of the side wall of the housing to
reach the outside of the housing; a distance from the first position to a bottom of
the housing is not greater than a distance from the first position to a top of the
housing.
8. The gas-liquid separator according to any one of claims 1 to 4, characterized by, further comprising a fixing member; wherein the fixing member is disposed in the
inner cavity of the gas-liquid separator; and the fixing member is fixedly connected
to the housing and the outlet pipe.
9. The gas-liquid separator according to claim 8, characterized in that, the outlet pipe passes through a first position of the side wall of the housing
to reach the outside of the housing; the outlet pipe is connected to the fixing member
at a second position; in the vertical direction, the first position is distanced from
the second position by a first distance; an end of the outlet pipe extending to a
top portion of the inner cavity of the gas-liquid separator is distanced from the
first position by a second distance; a ratio of the first distance to the second distance
is between 0.3 to 0.7.
10. A compressor assembly,
characterized by comprising a compressor and a gas-liquid separator,
wherein the gas-liquid separator comprises a housing, an outlet pipe, and a liquid
suction pipe;
the outlet pipe extends into an inner cavity of the gas-liquid separator, and passes
through a side wall of the housing to an outside of the housing;
one end of the liquid suction pipe extends to a bottom of the inner cavity of the
gas-liquid separator, and another end of the liquid suction pipe is in communication
with a fluid inlet of the compressor.
11. A compressor assembly, characterized by comprising a compressor, and the gas-liquid separator according to any one of claims
1 to 7, wherein an end of the outlet pipe passing through the housing to reach the
outside is connected to the compressor.
12. A compressor assembly, characterized by comprising a compressor, and a connecting member, and the gas-liquid separator according
to claim 8 or 9, wherein the outlet pipe is fixedly connected to the housing at a
position where the outlet pipe passes through the housing to the outside; an end of
the outlet pipe passing through the housing to the outside is fixedly connected to
the compressor; the connecting member is fixedly connected between a casing of the
compressor and the housing;
in the vertical direction, the outlet pipe is fixedly connected to the housing at
a first height position; the fixing member is fixedly connected to the housing at
a second height position; the connecting member is fixedly connected to the housing
at a third height position; the second height position is between the first height
position and the third height position.
13. An air conditioner, characterized by comprising the compressor assembly according to claim 11.