PRIORITY
FIELD OF INVENTION
[0002] This invention relates to electrophysiologic (EP) catheters, in particular, deflectable
guide sheaths for use with EP catheters for mapping and/or ablation in the heart.
BACKGROUND
[0003] Electrode catheters have been in common use in medical practice for many years. They
are used to stimulate and map electrical activity in the heart and to ablate sites
of aberrant electrical activity.
[0004] In use, the electrode catheter is inserted into a major vein or artery, e.g., femoral
vein, and then guided into the chamber of the heart which is of concern. Within the
heart, the ability to control the exact position and orientation of the catheter tip
is critical and largely determines how useful the catheter is.
[0005] Steerable (or deflectable) catheters are generally well-known. A typical catheter
has an elongated catheter body, an intermediate deflection section and a distal tip
section. The elongated catheter body extends through the patient's vasculature and
the shorter intermediate deflection is steered or deflected to reach target tissue
in responsive to a rocker arm on a control handle manipulated by an operator, e.g.,
an electrophysiologist. The catheter typically employs a single-lumened structure
for the catheter body, and a multi-lumened structure for the intermediate deflection
section which provides a dedicated lumen for each puller wire in order to facilitate
deflection. The catheter is therefore a composite of different constructions and materials
and consequently may not have uniform characteristics in flexibility, torsional stiffness,
push-ability and/or rotational accuracy. Assembling puller wires and their respective
compression coils, feeding distal portion of the puller wires through their dedicated
lumens, and connecting the two structures all require extensive skilled manual labor.
Moreover, inner walls of multi-lumened tubing occupy precious space within a catheter.
[0006] Because puller-wire-actuated deflection catheters rely on a junction of different
flexibility/rigidity between the catheter body and the deflection section, the shape
(including tightness of curvature) depends on the location of the junction in relation
to the length of the catheter and/or location of the distal anchors of the puller
wires. Accordingly, each of these catheters is designed and manufactured to provide
one particular deflection curvature. Thus, depending on the specific heart anatomy
of the patient in treatment, an electrophysiologist needs to correctly select a catheter
curvature prior to start of the procedure, for example, a catheter with a "J" deflection
curvature or a catheter with an "F" deflection curvature, to match the heart anatomy.
A smaller heart may require a catheter with a tighter or smaller deflection. A larger
heart may require a catheter with a looser or larger deflection.
[0007] Accordingly, it is desirable that a catheter have a more uniform construction throughout
its entire length so that construction and assembly processes are simplified, and
the catheter exhibit more uniformity in flexibility, torsional stiffness, push-ability
and/or rotational accuracy along its entire length. It is also desirable that a catheter
be adjustable to offer more than one deflection curvature in its catheter shaft.
[0008] In some procedures, it may be desirable to insert an electrode catheter into the
cardiovascular system of a patient via a guiding sheath. The guiding sheath may facilitate
access to targeted areas (e.g., the pulmonary vein) and may also facilitate sequential
insertion and retraction of two or more electrode catheters (e.g., an electrophysiologic
(EP) catheter first, followed by an ablation catheter). It may be further desirable
to provide more than one deflection curvature in the guiding sheath.
[0009] While several catheter systems, guiding sheaths, and associated methods have been
made and used, it is believed that no one prior to the inventors has made or used
the invention described, illustrated, and claimed herein.
SUMMARY OF THE INVENTION
[0010] The present invention is directed to a catheter with a catheter shaft that has a
more uniform construction throughout its length, including an elongated proximal section
and a distal deflection section, and a catheter shaft that can adopt more than one
deflection curvature. The catheter shaft includes a flexible outer tubular member,
and a less flexible inner tubular member extending through the outer tubular member
in the elongated proximal section of the catheter shaft, wherein the inner tubular
member is afforded longitudinal movement relative to the outer tubular member. The
catheter also includes at least one puller wire extending through the inner tubular
member to deflect the distal deflection section of the catheter shaft, wherein longitudinal
movement of the inner tubular member relative to the outer tubular member enables
an operator to select and set a deflection curvature of the distal deflection section.
[0011] In some embodiments, the catheter has a catheter shaft with an elongated proximal
section and a distal deflection section. The catheter shaft having an outer tubular
member with a first center lumen. The catheter also has an inner tubular member having
a second center lumen, wherein the inner tubular member extends through the first
center lumen of the outer tubular member. The catheter further includes at least one
puller wire extending through the second center lumen configured to deflect the distal
deflection section In accordance with features of the present invention, the inner
tubular member has a lesser flexibility and the outer tubular member has a greater
flexibility so as to define a proximal end of the distal deflection section, and the
inner tubular member is afforded longitudinal movement relative to the outer tubular
member to enable an operator to adjust location of the proximal end along the length
of the catheter shaft.
[0012] In more detailed embodiments, the outer tubular member has a coil construction, for
example, a multi-layered coil construction, wherein each layer of the coil construction
has a winding direction different from one or more adjacent layers. For example, an
inner layer has a winding in a first direction, a middle layer has a winding in a
second direction generally opposite to the first direction, and an outer layer has
a winding in the first direction.
[0013] In more detailed embodiments, a distal end of the inner tubular member is even for
symmetrical bidirectional deflection, or the distal end of the inner tubular member
is uneven for asymmetrical bi-directional deflection. The uneven distal end may be
sloped, notched or stepped.
[0014] In some embodiments, the catheter has a catheter shaft with a flexible multi-layered
coil member, and a lumened stiffener member extending through the coil member, wherein
a longitudinal position of the stiffener member relative to the coil member is adjustable
to set a distal end of the stiffener member in defining a proximal end of the distal
deflection section.
[0015] In some embodiments, the catheter includes a deflection curvature control handle
with a handle body and a piston, wherein the piston is coupled for longitudinal movement
with the stiffener member. The piston is adapted to releasably engage the handle body
in multiple longitudinal configurations in defining correspondingly multiple locations
at which the distal end of the stiffener member can be set.
[0016] In some embodiments, the catheter includes a pair of puller wire to provide bidirectional
deflection curvatures of the distal section of the catheter shaft. In some embodiments,
the distal end of the stiffener member is even to provide symmetrical bidirectional
deflection curvatures, or alternatively, the distal end of the stiffener member is
uneven to provide asymmetrical bi-directional deflection.
[0017] In some embodiments, opposing sections of the coil member along a diameter are fused
or fixed together to provide in-plane deflection. For example, portions of adjacent
coils along a diameter of the coil member are welded to promote flexion of the coil
member in a plane generally perpendicular to the diameter and weld axis.
[0018] In some embodiments, a catheter includes a catheter shaft with a proximal section
and a distal section. The catheter has a proximal shaft defining a proximal lumen
extending distally along the longitudinal axis to a distal shaft defining a distal
lumen. The distal shaft is biased in a first direction. The catheter has an inner
tubular member having a central lumen. The inner tubular member extends through the
proximal and distal lumens. The inner tubular member is configured to translate a
member distal end distally through the proximal and distal lumens respectively. The
inner tubular member has a lesser flexibility and the proximal and distal sections
have a greater flexibility, with the distal section being laterally biased. The inner
tubular member is afforded longitudinal movement relative to the proximal and distal
shafts to enable an operator to adjust between various deflection curvatures.
[0019] In more detailed embodiments, a catheter includes a guide shaft assembly with a proximal
section and a distal section. The guide shaft assembly has a proximal shaft defining
a proximal lumen extending distally along the longitudinal axis to a distal shaft
defining a distal lumen. The distal shaft is biased in a first direction. The guide
sheath assembly further includes one or more inner elongate members disposed in one
or more side lumens extending distally from the proximal shaft to the distal shaft.
The one or more inner elongate members are affixed to a collar. The collar and inner
elongate members act upon the distal section to selectively change between various
deflection curvatures.
[0020] In more detailed embodiments, a guide sheath assembly includes a distal shaft with
a first helical feature that mates with a second helical feature of the inner tubular
member. Rotation of the second helical feature longitudinally translates the inner
tubular member distally through the distal shaft to selectively change between various
deflection curvatures.
[0021] In some embodiments, a guide sheath assembly includes a guide sheath including a
collar, pull wire, pulley, and an inner tubular member. Simultaneous translation of
the inner tubular member and pull wire selectively changes between various deflection
curvatures.
BRIEF DESCRIPTION OF THE DRAWINGS
[0022] These and other features and advantages of the present invention will be better understood
by reference to the following detailed description when considered in conjunction
with the accompanying drawings wherein:
FIG. 1 is a top plan view of a catheter of the present invention, in accordance with
some embodiments.
FIG. 2A is a perspective view of the catheter of FIG. 1, including a catheter shaft,
with parts broken away.
FIG. 2B is an end cross-sectional view of the catheter shaft of FIG. 2A, taken along
line B-B.
FIG. 3 is a perspective view of the catheter of FIG. 1, including a distal deflection
section of the catheter shaft, and a distal tip section, with parts broken away.
FIG. 3A is an end cross-sectional view of the distal deflection section of FIG. 3,
taken along line A-A.
FIG. 3B is an end cross-sectional view of the distal deflection section of FIG. 3,
taken along line B-B.
FIG. 3C is an end cross-sectional view of the distal deflection section of FIG. 3,
taken along line C-C.
FIG. 3D is an end cross-sectional view of the distal deflection section of FIG. 3,
taken along line D-D.
FIG. 4 is a side cross-sectional view of a deflection curvature adjustment handle
of FIG. 1.
FIGS. 5A, 5B and 5C are schematic representations of symmetrical bi-directional deflection
curvatures of different types or tightness provided by the catheter shaft of FIG.
1.
FIG. 6 is a top plan view of a deflection control handle of FIG. 1, with parts broken
away.
FIG. 7 is a perspective view of a catheter shaft, in accordance with another embodiment
of the present invention.
FIGS. 8A, 8B and 8C are schematic representations of asymmetrical bi-directional deflection
curvatures of different types or tightness provided by the catheter shaft of FIG.
7.
FIG. 9 is a perspective view of a catheter shaft, in accordance with yet another embodiment
of the present invention.
FIG. 9A an end-cross-sectional view of the catheter shaft of FIG. 9, taken along line
A-A.
FIG. 10 depicts a perspective view of an exemplary guiding sheath assembly that may
be used with the catheter of FIG. 1.
FIGS. 11A, 11B, and 11C are cross-sectional views of an exemplary guiding shaft assembly
including a stiffener member in various deflected curvatures for use with the guiding
sheath assembly of FIG. 10, with the guiding shaft assembly of FIG. 11A having a tighter
deflection curvature relative to the deflection curvature of FIG. 11B; and the deflection
curvature of FIG. 11B having a tighter deflection curvature relative to the deflection
curvature of FIG. 11C.
FIG. 12 shows an end-cross-sectional view of the guiding shaft assembly of FIG. 11C,
taken along line 12-12 of FIG. 11C.
FIG. 13 shows an end-cross-sectional view of an exemplary variation of the guiding
shaft assembly of FIG. 11C, taken along line 12-12 of FIG. 11C, including a stiffener
member within a side lumen.
FIGS. 14A and 14B are cross-sectional views of yet another exemplary guiding shaft
assembly including a first and a second helical feature for use with the guiding sheath
assembly of FIG. 10, with FIG 14A having a tighter deflection curvature relative to
the deflection curvature of FIG. 14B.
FIG. 15 is a schematic view of yet another exemplary guiding shaft assembly with the
distal section in the straight position.
DETAILED DESCRIPTION OF THE INVENTION
[0023] The following description of certain examples of the invention should not be used
to limit the scope of the present invention. The drawings, which are not necessarily
to scale, depict selected embodiments and are not intended to limit the scope of the
invention. The detailed description illustrates by way of example, not by way of limitation,
the principles of the invention. Other examples, features, aspects, embodiments, and
advantages of the invention will become apparent to those skilled in the art from
the following description, which is by way of illustration, one of the best modes
contemplated for carrying out the invention. As will be realized, the invention is
capable of other different or equivalent aspects, all without departing from the invention.
Accordingly, the drawings and descriptions should be regarded as illustrative in nature
and not restrictive.
[0024] It will be appreciated that the terms "proximal" and "distal" are used herein with
reference to a clinician gripping a handpiece assembly. Thus, an end effector is distal
with respect to the more proximal handpiece assembly. It will be further appreciated
that, for convenience and clarity, spatial terms such as "axial," and "longitudinal"
also are used herein for reference to relative positions and directions. As well as
rotational directional terms such as "clockwise" and "counterclockwise". However,
surgical instruments are used in many orientations and positions, and these terms
are not intended to be limiting and absolute.
[0025] Any one or more of the teachings, expressions, versions, examples, etc. described
herein may be combined with any one or more of the other teachings, expressions, versions,
examples, etc. that are described herein. The following-described teachings, expressions,
versions, examples, etc. should therefore not be viewed in isolation relative to each
other. Various suitable ways in which the teachings herein may be combined will be
readily apparent to those skilled in the art in view of the teachings herein. Such
modifications and variations are intended to be included within the scope of the claims.
[0026] As used herein, the terms "about" or "approximately" for any numerical values or
ranges indicate a suitable dimensional tolerance that allows the part or collection
of components to function for its intended purpose as described herein. More specifically,
"about" or "approximately" may refer to the range of values ±20% of the recited value,
e.g. "about 90%" may refer to the range of values from 71% to 99%. In addition, as
used herein, the terms "patient," "host," "user," and "subject" refer to any human
or animal subject and are not intended to limit the systems or methods to human use,
although use of the subject invention in a human patient represents a preferred embodiment.
I. Exemplary Catheter with Variable Deflection Curvatures
[0027] As shown in FIG. 1, a catheter 10 comprises an elongated catheter shaft 12, a distal
section 14 with a distal tip electrode 15, a deflection rocker handle 16 attached
to the proximal end of the catheter shaft 12 and a deflection curvature adjustment
handle 18 proximal of the deflection rocker handle 16. In accordance with a feature
of the present invention, the elongated catheter shaft 12 has an adjustable deflection
section 12D which allows an operator user to vary and select the deflection curvature,
as needed or desired, between multiple deflection curvatures, for example, D1, D2
and D3.
[0028] With reference to FIGS. 2A and 2B, the catheter shaft 12 comprises an elongated tubular
construction having a single, axial or central lumen 18. The catheter shaft 12 is
flexible, i.e., bendable, but substantially non-compressible along its length. The
catheter shaft 12 can be of any suitable construction and made of any suitable material.
In some embodiments, the catheter shaft 12 comprises an outer multi-layered coil member
20 to provide flexibility, torsional stiffness, push-ability and rotational accuracy
so that when the rocker handle 16 is rotated, the catheter shaft 12 and distal section
14 rotates in a corresponding manner.
[0029] In some embodiments, the multi-layered coil member 20 includes three layers of compression
coils 20A, 20B and 20C, each coil strand or wire having a generally rectangular cross-section,
and each coil being wound in a direction different from adjacent layer(s). For example,
an inner coil; layer 20A and an outer coil layer 20C have a similar winding direction
that is different from a winding direction of a middle layer 20B. In the illustrated
embodiment of FIG. 2A, the winding direction of the inner coil layer 20A and the outer
layer 20C is to the right of the Y axis and the winding direction of the middle layer
20B is generally opposite to the left of the Y axis. Suitable multi-layered coil members
are available from Heraeus Medical Components, LLC and sold under the trademark TRIFLEX.
An outer covering or shrink sleeve 23, for example, of any suitable biocompatible
plastic such as polyurethane or PEBAX, is provided outside of the outer coil layer
20C to protect and provide a fluid-tight sealed interior of the catheter shaft 12.
[0030] The outer diameter of the catheter shaft 12 is not critical, but is preferably no
more than about 12 french, more preferably about 7.5 french. The inner diameter of
a central lumen 22 defined by the inner coil layer 20A is not critical, but is large
enough so that the central lumen can accommodate at least an inner stiffener member
24 that extends through a proximal portion of the catheter shaft 12 and whose distal
end 24D defines a proximal end X of the adjustable deflection section 12D of the catheter
shaft 12.
[0031] The stiffener member 24 is an elongated lumened tubing that is afforded longitudinal
movement relative to the multi-layered coil member 20. The stiffener member 24 has
sufficient flexibility for maneuverability within a patient's vasculature but also
sufficient rigidity to resist compression and deformity along its length within the
central lumen 22 of the coil member 20 so to enable deflection of deflection section
12D in response to the one or more puller wires of the catheter 10. The stiffener
member 24 has an outer diameter smaller than the inner diameter of the central lumen
22, and an inner diameter that is sufficiently large so that its central lumen 25
can accommodate various components, for example, one or more puller wires, one or
more lead wires, irrigation tubing, and any other desired wires, cables or tubes.
[0032] To provide more flexibility in a distal portion of multi-layer coil member 20, a
lesser number of coils can be used. In the illustrated embodiment of FIG. 3, inner
coil layer 20A has a distal end proximal of the distal ends of the middle and outer
coil layers 20B and 20C such that the distal portion of 20 has only two coils 20B
and 20C instead of three. These distal portions of the coil layers 20B and 20C can
be welded to form a tubular end portion 21 to allow for attachment for the puller
wire 26 at welds W, as well as to lock the two coil layers together.
[0033] As shown in FIGS. 2B and 3, components extending through the lumen 25 of the stiffener
member 24 may include puller wires 26 for bidirectional deflection, lead wire 38 for
the distal tip electrode 15, thermocouple wire pair 36, irrigation tubing 30 for delivering
irrigation fluid to the distal tip electrode 15, cable 32 for an electromagnetic (EM)
force and location sensor subassembly 41 housed in the distal section 14, and lead
wires 40T for tip electrode 15 and 40R ring electrodes 17 of the distal section 14.
It is understood that the catheter 10 may include a distal electrode section of any
configuration, including, for example, focal tip electrodes, lasso electrode assemblies,
balloon or basket shaped electrode assemblies, wherein the electrodes may be used
for diagnostic and/or therapeutic purposes, such as mapping and/or ablation.
[0034] The useful length of the catheter shaft 12, i.e., that portion that can be inserted
into the body, can vary as desired. Preferably the useful length ranges from about
100 cm to about 120 cm. The length of the stiffener member is less, so that the catheter
shaft 12 has about 5-15cm of length distally without the stiffener member inside.
[0035] With reference to FIG. 3, the distal section 14 includes a short barrier sleeve 46,
the distal tip electrode 15 and the pressure sensing subassembly 41 therebetween.
The distal tip electrode 15 is configured with a plurality of irrigation ports 48
which weep out fluid delivered by the irrigation tubing 30 (see FIG. 2B), whose distal
end terminates in a chamber in the tip electrode. The pressure sensing subassembly
41 includes a resilient member 50 which elastically deforms in response to a force
acting on the tip electrode 15, an internal field generator 42 and three electromagnetic
sensing coils 51, S2, S3 responsive to the internal field generator 42 which detect
deformation of the resilient member 50 in determining the force acting on the tip
electrode 15. In the illustrated embodiment, the resilient spring member 50 is a tubular
member 51 made of an elastically deformable material, e.g., nitinol. The tubular member
51 has a distal portion 51D, a proximal portion 51P and a mid-portion with a helical
slit 52 forming the resilient member 50 which allows longitudinal displacement and
angular deflection of the tip electrode 15. Housed in a center lumen of the proximal
portion 51P are the electromagnetic sensing coils S1, S2 and S3. The barrier sleeve
46 extends the length of the tubular member, between a distal end of the catheter
shaft 12 and the tip electrode 15, to provide a fluid tight seal around the tubular
member 51. The barrier sleeve may be constructed of any suitable biocompatible material
that is flexible and insulating, including CELCON, TEFLON or heat-resistant polyurethane.
[0036] Each of the coils S1, S2 and S3 is generally parallel with the Z or longitudinal
axis 53 of the catheter. They are each located at a common longitudinal section in
the tubular member 51, but each at different azimuthal angle about the longitudinal
axis 53. The coils S1, S2, and S3 are spaced azimuthally 120 degrees apart, at the
same radial distance from the longitudinal axis 53. (see FIG. 3D). Longitudinal displacement
and/or angular deflection of the distal portion 51D relative to the proximal portion
51P give rise to a differential change in the signal outputs by the coils S1, S2,
and S3, depending on the direction and magnitude of deflection, since one or two of
these coils move relatively closer to the internal field generator 42. Compressive
displacement of the distal portion 51D gives rise to an increase in the signals from
each of coils S1, S2, and S3.
[0037] Also housed in the proximal portion 51D, sensors Sx and Sy are responsive to external
field generators (not shown) which generate magnetic fields in the vicinity of the
patient's body (for example, below the patient's bed) to define an external frame
of reference, as shown in the art. The coils Sx and Sy are arranged with generally
mutually orthogonal axes with each other and with at least one coil, for example,
S1 (see FIG. 3C). Accordingly, the coil Sx is aligned with an X axis and the coil
Sy is aligned with a Y axis, and both coils are orthogonal to the coil Si which is
aligned with the Z axis (longitudinal axis 53) with in an (X, Y, Z) coordinate system.
[0038] Electromagnetic or magnetic fields are generated by the external field generators
Fx, Fy, and Fz (not shown) and sensed by the sensor coils Sx, Sy, and Sz for detecting
position of the catheter. The magnetic fields created by the field generators Fx,
Fy, and Fz cause the coils Sx, Sy, and Si to generate electrical signals, with amplitudes
that are indicative of the position of the distal section 51D relative to the fixed
frame of reference of field generators Fx, Fy, and Fz. In some embodiments, the three
field generators Fx, Fy, and Fz generate a magnetic field composed of three differently
oriented field components. Each of these field components is sensed by each sensor
coil Sx, Sy, and Si, each of which produces a signal composed of three components.
[0039] A proximal end of the barrier sleeve 46 and of the proximal portion 51P of the tubular
member 51 are received in the welded tubular end portion 21 of the multi-layered coil
member 20. Fixedly attached to an inner radial surface of the distal end tubular section
21 is a distal end of each puller wire 26. Accordingly, the distal ends of the puller
wires are anchored at or near the distal of the catheter shaft 12, for example, by
welds W.
[0040] Components including the lead wires 40T and 40R, thermocouple wire pair 36, the irrigation
tubing 30 and the sensor cable 32 extend through the welded tubular end portion 21
and into the pressure sensing subassembly 41. The sensor cable 32 includes leads (not
shown) to each of the sensors 51, S2, S3, Sx and Sy.
[0041] To actuate the puller wires 26, a user manipulates a deflection rocker arm 54 on
the control handle 16, as shown in FIG. 1. As known in the art, the rocker arm 54
draws on one or the other puller wire 26 depending on the direction of rotation which
deflects the distal section 12D of the catheter shaft in that direction. In accordance
with a feature of the present invention, the type or degree of deflection curvature
of the catheter 10 as set by a longitudinal position of the stiffener member 24 relative
to the catheter shaft 12, and in particular the multi-layer coil member 20, is adjustable
by an operator via the deflection curvature adjustment handle 18.
[0042] In the illustrated embodiment of FIG. 4, the deflection curvature adjustment handle
18 comprises a generally cylindrical outer body 80 housing a piston assembly 81. The
body 80 has proximal end 80P and distal end 80D. The piston assembly 81 includes a
piston 84, a longitudinal piston chamber 82 extending partially therethrough, and
a stiffener passage 83 extending partially therethrough. The piston chamber 82 extends
from the proximal end 80P of the outer body 80 partway into the handle 18 but does
not extend out the distal end 80D of the outer body. The stiffener passage 83, which
has a diameter less than that of the piston chamber 82, extends from the distal end
of the piston chamber to the distal end 80D of the outer body 80.
[0043] The piston 84, having proximal end 84P and distal end 84D, is slidably mounted within
the piston chamber 82. A proximal fitting 86 is mounted in and fixedly attached to
the proximal end 84P of the piston 84. The proximal fitting 86 includes a tubular
distal region 87 that extends distally from the main body of the proximal fitting
and into the proximal end 84P of the piston. The piston 84 has a longitudinal axial
passage 85 which is coaxial and connects with an axial passage 89 formed in the proximal
fitting 86. The stiffener member 24 has a proximal end 24P that is fixed, e.g., by
adhesive, to the proximal fitting 86 and thus coupled to the piston so that movement
of the piston results in movement of the stiffener member 24. The stiffener member
24 extends through the axial passages 85 and 89 and out the distal end of the deflection
curvature adjustment handle 18.
[0044] To guide an operator in selecting predetermined types or degrees of deflection curvature
of the catheter, the adjustment handle 18 is configured for longitudinal movement
of the piston 84 relative to the cylindrical body 80 in a measured or discrete manner.
In the illustrated embodiment of FIG. 4, a plurality of recessed detents d1, d2 and
d3 are formed on a longitude along an inner radial surface of the piston chamber 82,
where each detent is configured to receive and engage with a raised formation, for
example, a ridge or, as illustrated, a ball plunger 91 supported and biased by a spring
94 situated in a recess 92, formed on an outer radial surface of the piston 84. Each
detent positions the stiffener member 24 within and relative to the catheter shaft
12 such that the distal end of the stiffener member 24 generally sets a location Xi
representing a proximal end of the distal deflection section 12D at which its deflection
curvature begins. As illustrated in FIGS. 5A, 5B and 5C, locations XI, X2, and X3
enable the distal deflection section 12D to achieve deflection curvatures D1, D2,
and D3, respectively. It is understood that the FIGURES, including those illustrating
the detents d
i and corresponding locations X
i, are not necessarily to scale in relation to each other. It is also understood that
the detents may be formed in the outer radial surface of the piston 84, with the raised
formation emerging from the inner radial wall of the piston chamber 82.
[0045] Optionally, a compression spring 88 may be mounted within the piston chamber 82 to
bias movement of the piston relative to the cylindrical body 80 and/or to smooth out
this relative movement. The spring 88 may be positioned between the distal end 84D
of the distal end 84D of the piston 84 and the distal end of the piston chamber 82.
The compression spring 88 can either be arranged between the piston 84 and outer body
80, or can have one end in contact with or fixed to the piston 84, while the other
end is in contact with or fixed to the distal end 80D of the outer body 80.
[0046] The proximal end of the piston 84 has a threaded outer surface 104. A circular thumb
control 106 is rotatably mounted on the threaded outer surface 104 at proximal end
of the piston 84. The thumb control 106 has a threaded inner surface 108 that interacts
with the threaded outer surface 104 of the piston 84 so that the longitudinal position
of the thumb control 106 relative to the proximal end 80P of the outer body 80 is
adjustable. The thumb control 106 acts as a stop, limiting the maximum distance that
the piston 84 can be pushed distally into the piston chamber 82, and thus the distance
that the stiffener member 24 can be extended distally longitudinally relative to the
catheter shaft 12. A securing means, such as a tension screw 109 is provided in the
thumb control 106 to control the tension between the thumb control and piston 84 for
locking and releasing the thumb control in a longitudinal position on the proximal
end 84P of the piston. As would be recognized by one skilled in the art, the thumb
control 106 can be replaced by any other mechanism that can act as a stop, such as
a step on the inner surface 82, for limiting the distance that the piston 84 extends
into the piston chamber 82, and it is not necessary, although it is preferred, that
the stop be adjustable relative to the piston.
[0047] From the deflection curvature adjustment handle 18, the stiffener member 24 extends
distally through a protective shaft 96 extending between the distal end of the deflection
curvature adjustment handle 18 and proximal end of the deflection rocker handle 16.
The stiffener member 24 extends through the deflection rocker handle 16 and into the
proximal end of the catheter shaft 12.
[0048] As shown in FIG. 6, the deflection rocker handle 16 has a housing 70 and pulley assembly
72 around which the puller wires 26 are wrapped to redirect their proximal ends into
stops 71 that anchor the proximal ends in the rocker handle 16 at locations distal
of the pulley assembly 72. Each of the puller wires 26 may be a subassembly that includes
a proximal rope or woven tensile portion that is crimped to the puller wire and wound
around the pulley assembly 72. As understood by one of ordinary skill in the art,
as an operator pivots or "rocks" the puller assembly 72 in one direction via the rocker
arm 54 (sees arrows 77), the puller assembly draws proximally on the one puller wire
on that side for deflection in that direction while releasing the other wire distally
to facilitate the deflection. The stiffener member 24 extends through the length of
the housing 70 between a proximal opening 73 and a distal opening 75, and in between
the puller wires 26. In the illustrated embodiment, longitudinal openings or slots
74 are formed in the side wall of the stiffener member 24 so that the puller wires
26 can enter the lumen 25 of the stiffener member 24. The slots 74 have a length sufficient
to allow the puller wires 26 to enter the lumen 25 with interfering with the longitudinal
movement of the stiffener member 24 relative to the catheter shaft 12. It is understood
that the deflection rocker handle 16 and the deflection curvature adjustment handle
18 may be integrated, for example, with the aforementioned piston assembly of the
handle 18 may incorporated into the deflection rocker handle 16 distally of the rocker
arm 54. Suitable deflection control handles are disclosed in
U.S. Pat. Nos. 8,617,087 and
8,747,351, the entire disclosures of which are incorporated herein by reference.
[0049] In use, an operator either pulls or pushes piston 84 of the adjustment handle 18
to cause longitudinal movement of the piston relative to the outer body 80 from one
detent to another detent, as selected by the operator. This movement causes the stiffener
member 24 to move longitudinally within the catheter shaft 12, thereby allowing the
operator to vary or adjust the distal end of the stiffener member and thus the type
of deflection curvature of the distal deflection section 12D when deflected by the
operator via the deflection rocker arm 54 on the control handle 16, as shown in FIGS.
5A, 5B and 5C. By engaging the plunger 91 with a more distal detent, e.g., detent
d1, in the adjustment handle 18, as shown in FIG. 4, the piston 84 is set more distally
relative to the cylindrical body 80 which positions the distal end of the stiffener
member 24 more distally to provide in a smaller or tighter deflection curvature in
the distal section 12D. In contrast, by engaging the plunger 91 with a more proximal
detent, e.g., detent d3, in the adjustment handle 18, the piston 84 is set more proximally
relative to the cylindrical body 80 which positions the distal end of the stiffener
member 24 more proximally to provide a larger or looser deflection curvature in the
distal section 12D.
[0050] In accordance with a feature of the present invention, the catheter 10 is afforded
in-plane deflection. As shown in FIGS. 2A and 2B, portions of the multi-layer coil
member 20 are fixed or fused, for example, by welding together sections of multiple
adjacent coils at 100, in opposite locations along a first diameter 110 to minimize
flexion of the coil member 20 within a first plane defined by the first diameter 110
and the longitudinal axis of the coil member 20 while allowing flexion within a second
plane generally perpendicular to the first plane. In the illustrated embodiment, the
outer layer 20C has portions fused but it is understood that any one or any combinations
of the layers 20A, 20B, and 20C may have portions fused together and/or fused to each
other to accomplish biased or in-plane deflection. In that regard, the puller wires
26 lie along a second diameter 112 generally perpendicular to the first diameter 110.
In the embodiment of FIGS. 2A and 2B, the coil member 20 is fixed at its outer coil
layer 20C at intermittent welded or fused locations 100 along its length and along
the diameter 110 or the X axis, which minimizes flexion of the coil member 20 within
X/Z plane while allowing flexion within the Y/Z plane. In that regard, the puller
wires 26 lie along the Y axis generally perpendicular to the X axis.
[0051] In lieu of or in addition to the fused or welded sections 100, wire members 101 (shown
in broken lines in FIG. 2A) may be welded or fused to the coil member along their
length to limit or provide reduced flexibility of the coil member in one plane.
[0052] In the embodiment of FIG. 2A, the stiffener member 24 is formed with an even distal
end 24 to provide symmetrical bidirectional deflection, as shown in FIGS. 5A, 5B and
5C. An even distal end sets a common location Xi along the length of the catheter
shaft 12 for initiation of the deflection curvature (or a proximal end of the distal
deflection section 12D) regardless of which puller wire is drawn for deflection.
[0053] In accordance with a feature of the present invention, stiffener member 124 in accordance
with another embodiment as shown in FIG. 7 is formed with uneven (including, e.g.,
angled, notched or stepped) distal ends 124D' and 124D" to provide asymmetrical bidirectional
deflection, as shown in FIGS. 8A, 8B and 8C. For each longitudinal position of the
stiffener member 24 relative to the catheter shaft 12, the distal section 12D has
a first deflection curvature Dl' with a first deflection initiation location X1' (or
a first proximal end of the distal deflection section 12D) for one puller wire corresponding
with the distal end 124D', and a second deflection curvature D1" with a second deflection
initiation location X1" (or a second proximal end of the distal deflection section
12D) for the other puller wire corresponding with the distal end 124D".
[0054] To ensure that the portion of the stiffener member 124 extending to the more distal
end 24D" has sufficient rigidity to enable deflection on that side of the stiffener
member 124, the stiffener member 124 may have a two part construction comprising sections
124A and 124B, wherein the material(s) of which the section 124B is has sufficient
rigidity to support the distal end 124D" against excessive flexing or breakage during
deflection. For example, the section 124A is constructed of a plastic material and
the section 124B is constructed of nitinol, stainless steel, or other suitable metal.
[0055] In an alternate embodiment of FIGS. 9 and 9A, a catheter shaft 212 has an outer thin-walled
coiled tubular member 220 with a pair of struts 221 embedded or otherwise affixed
in opposing locations along a diameter of the tubular member 120. The struts 221 promote
bidirectional deflection in a plane generally perpendicular to the diameter. Suitable
materials for constructing the struts 221 include, for example, a stiffer polymer
or metal wire. Extending through a lumen 122 of the outer coiled tubular member 120,
an inner stiffener member 124 has a coiled tubular configuration which minimizes the
risk of the stiffener member kinking.
II. Exemplary Guiding Sheath Assembly with Variable Deflection Curvatures
[0056] In some procedures, the physician may wish to introduce catheter 10 (see FIG. 1)
into the patient via a guiding sheath. In some such procedures, the guiding sheath
may be inserted into the patient (e.g., via the leg or groin of the patient); and
then be advanced along a vein or artery to reach a position in or near the heart.
Once the guiding sheath is suitably positioned in the patient, the physician may then
advance end effector 14 and catheter 10 into the guiding sheath until end effector
14 exits the distal end of the guiding sheath. The physician may then operate catheter
assembly 10 to provide EP mapping, ablation, or any other kind of operations in or
near the heart of the patient. It may be desirable to steer the guiding sheath to
facilitate placement of the various catheters 10 in or near the heart. To that end,
a guiding sheath assembly may include a guiding shaft assembly that allows the physician
to change a deflection curvature near the distal end of the shaft assembly, to assist
in further navigating the veins or artery to reach a position in or near the heart.
[0057] FIG. 10 shows an example of a guiding sheath assembly 300 that may be used in such
procedures. Guiding sheath assembly 300 of this example includes a handle assembly
310 and a guiding shaft assembly 320 including a hollow shaft 322 extending distally
from a distal end 316 of handle assembly 310. Handle assembly 310 is configured for
grasping by a casing 312. The open distal end 340 of the hollow shaft 322 is operable
to deflect laterally away from a longitudinal axis LA of the shaft 322. This deflection
is controlled by a rotary knob 314 at distal end 316 of handle assembly 310. Rotary
knob 314 is rotatable relative to casing 312, about the longitudinal axis LA, to thereby
actuate components that drive lateral deflection of open distal end 340 of hollow
shaft 322. By way of example only, such actuation components may include one or more
pull wires, bands, or various suitable structures as will be apparent to those skilled
in the art in view of the teachings herein.
[0058] As shown in FIG. 10, a fluid tube 302 extends laterally from the proximal end 318
of handle assembly 310. Fluid tube 302 of this example is in fluid communication with
a hollow interior (not shown) defined within handle assembly 310; and the hollow interior
is in fluid communication with the interior of hollow shaft 322. Fluid tube 302 of
the present example is further in fluid communication with a fluid source 304. By
way of example only, fluid source 304 may contain saline or any other suitable fluid.
In some instances, fluid from fluid source 304 is communicated through fluid tube
302, a hollow interior region defined within handle assembly 310, and the interior
of hollow shaft 322, to thereby flush the fluid path defined by fluid tube 302, the
hollow interior region defined within handle assembly 310, and the interior of hollow
shaft 322.
[0059] As shown in FIG. 10, proximal end 318 of handle assembly 310 further includes an
insertion port 350. Insertion port 350 is aligned with the longitudinal axis LA and
provides a port for inserting end effector 14 and catheter 10 into hollow shaft 322.
Insertion port 350 of this example includes an annular protrusion 352 defining an
opening 354. Protrusion 352 protrudes proximally from casing 312 at proximal end 318.
In some versions, protrusion 352 is omitted.
[0060] A seal 360 is positioned within opening 354. By way of example only, seal 360 may
include an elastomeric membrane or other suitable structure as will be apparent to
those skilled in the art in view of the teachings herein. Seal 360 of the present
example further includes a slit arrangement 362 that is configured to facilitate insertion
of an instrument (e.g., catheter 10) or an insert member (not shown) through seal
360. In the present example, slit arrangement 362 is in the form of a "+" sign, though
any other suitable kind of configuration may be used. When nothing is inserted through
seal 360, seal 360 is configured to provide a fluid-tight seal that prevents fluid
from escaping the portion of the above-described fluid path defined within handle
assembly 310 via insertion port 350; and prevents air from entering the above-described
fluid path defined within handle assembly 310 via insertion port 350. When an instrument
is inserted through seal 360, seal 360 still substantially maintains a fluid-tight
seal of port 350, preventing fluid from escaping the above-described fluid path defined
within handle assembly 310 via insertion port 350; and preventing air from entering
above-described fluid path defined within handle assembly 310 via insertion port 350,
while still allowing the inserted instrument to translate relative to seal 360. Thus,
regardless of whether an instrument is disposed in insertion port 350, seal 360 may
prevent fluids from leaking out through insertion port 350 and prevent air from being
aspirated into the heart of the patient via insertion port 350.
A. Exemplary Guiding Shaft Assembly with Variable Stiffener Member Located within
a Proximal and Distal Lumen
[0061] As noted above, it may be desirable to provide a guiding shaft assembly in a guiding
sheath assembly that allows the physician to selectively adjust a deflection curvature
of the guiding shaft assembly to assist in further navigating the cardiovascular system
to reach a position in or near the heart. FIGS. 11A-11C show an example of a guiding
shaft assembly 400 that may be incorporated into guiding sheath assembly 300. The
guiding shaft assembly 400 of this example includes a proximal section 430, a distal
section 440, and a stiffener member 450. The proximal section 430 is an elongate tubular
member and extends distally from the handle assembly 310 (see FIG. 10 to the proximal
shaft end 459. The proximal section 430 includes a proximal shaft 432 and a lubricious
coating 434. The proximal shaft 432 is sized to fit within the patient's vein or artery.
The proximal shaft 432 defines a proximal lumen 436 and may be constructed of a plastic
or a metal having flexible yet rigid properties such as braided stainless steel or
nitinol. The lubricious coating 434 is provided on a proximal shaft exterior wall
433. The lubricious coating 434 may be configured to reduce friction between the proximal
section 430 and the patient's vein or artery. The lubricious coating 434 may also
be configured to resist a natural lateral bias of the proximal shaft 432. The proximal
section 430 defines a proximal lumen 436 configured to receive the catheter 10 (see
FIG. 1). The proximal lumen 436 may also be coated with a material that is configured
to reduce friction between the catheter 10 and the proximal lumen 436. Various suitable
coatings will be apparent to those skilled in the art in view of the teachings herein.
Alternatively, such coatings may be omitted.
[0062] The distal section 440 extends distally from the proximal shaft end 459 to a distal
tip 448. The distal section 440 includes a distal shaft 442, a plurality of bands
444, and distal tip 448. The distal section 440 is laterally biased into a pre-curved
shape away from the longitudinal axis LA. The distal tip 448 is hollow and is configured
to allow the catheter 10 to pass distally through the distal tip 448. The distal tip
448 may be chamfered or rounded to facilitate navigation through a patient's veins
and arteries by a physician without binding or kinking on an inner surface of the
patient's veins and arteries. The distal shaft 442 is sized similarly to the proximal
shaft 432. The distal shaft 442 may be constructed of the same materials as the proximal
shaft 432. In an example when the proximal shaft and distal shaft 432, 442 are constructed
from the same materials, the proximal shaft 432 ends where the lubricious coating
434 ends and the distal shaft 442 begins at the proximal shaft end 459. In the case
when the proximal shaft and distal shaft 432, 442 are constructed from the same materials,
the distal shaft 442 may additionally be treated to facilitate lateral deflection
state such as through heat treating. Additional treatments apparent to those skilled
in the art may be applied to the distal shaft 442 to give the distal shaft 442 a lateral
bias. As another variation, the distal shaft 442 may be constructed of materials that
are different from proximal shaft 432. When constructed of dissimilar materials, the
proximal shaft end 459 may be operatively connected at the proximal section distal
end 449 by welding, brazing, weaving, or otherwise. The distal shaft 442 may be constructed
of a shape memory alloy such as nitinol.
[0063] The distal shaft 442 defines a distal lumen 446 configured to receive the catheter
10. The distal lumen 446 is sized similarly to the proximal lumen 436 and is configured
to allow the catheter 10 to easily transition from the proximal lumen 436 to the distal
lumen 446. The distal shaft 442 may also have a lubricious coating 434 configured
to aid sliding the distal shaft 442 within the patient's vein or artery. As shown,
this lubricious coating 434 may be located on a distal portion 460 of the distal section
440 (e.g., only on distal tip 448) or may be located along any length of the distal
shaft exterior wall 443. The coating on the distal portion 460 may resist the lateral
bias of the distal section 440 and straighten the distal portion 460. The distal lumen
446 may also have a lubricious coating 434 configured to aid translating the catheter
10 and/or the stiffener member 450 within the distal lumen 446.
[0064] The plurality of bands 444 are positioned along the length of the distal shaft 442.
The plurality of bands 444 may be constructed of a rigid, surgically safe plastic
or metal such as stainless steel. By way of example only, the plurality of bands 444
may include one or more rings, surface effects, or various suitable support structures
as will be apparent to those skilled in the art in view of the teachings herein. The
plurality of bands 444 are configured to provide support to the distal shaft 442 and
may provide tactile feedback to the user as the distal section 440 translates along
the patient's vein or artery. This tactile feedback may aid the user in knowing the
location of the distal section 440. In some versions, one or more of the bands 444
serves as an electrode. For instance, one or more of bands 444 may be operable to
provide EP mapping by picking up potentials from tissue contacting bands.
[0065] The plurality of bands 444 shown in the current example are spaced equidistantly
from each other along the length of distal shaft 442. A first band 444 is located
distal of proximal end of the distal shaft 442, a second band 444 is located distal
of the first band 444, a third band 444 is located distal of the second band 444,
and a fourth band 444 is located distal of the third band 444 and proximal of the
distal tip 448. By way of example only, the bands 444 may be positioned progressively
closer to each other approaching the distal tip 448 or progressively closer to each
other approaching the proximal shaft end 459. In the current example, there are four
bands 444. By way of example only, there may be no bands 444, two bands 444, six bands
444, eight bands 444, or any number of bands 444 may be used to provide the support
and tactile feedback. The bands 444 may be located within the distal lumen 446. In
an example with the bands 444 within in the distal lumen 446 the bands 444 are configured
to provide support to the distal section 440 and provide the user tactile feedback
of the stiffener member 450 location.
[0066] The stiffener member 450 is constructed of a rigid yet flexible material such as
metal or plastic. One such exemplary material is polytetrafluorethylene (PTFE). The
stiffener member 450 is sized to fit within both the proximal and distal lumens 436,
446. The stiffener member 450 defines a member lumen 456 that is sized to slidably
accept the catheter 10. The stiffener member 450 has stiffer properties (e.g., lateral
rigidity) relative to the distal shaft 442. The stiffener member 450 is configured
to selectively translate distally within the proximal and distal lumens 436, 446.
The stiffener member 450 is configured to counter the lateral bias of the distal shaft
442. The stiffener member 450 counters the lateral bias of the distal shaft 442 and
thereby provides a variable deflection curvature DCx (i.e., radius of curvature) in
distal shaft 442, with the deflection curvature DC
x being based on the longitudinal position of stiffener member 450 in distal shaft
442. The portion of the distal shaft 442 that is distally positioned relative to stiffener
member end 454 retains its laterally bias deflection and results in a tighter deflection
curvature DCx relative to the portion of the distal shaft 442 that is between the
stiffener member end 454 and the proximal shaft end 459 that is rendered relatively
straight. The deflection curvature DCx width is the transverse distance from the longitudinal
axis LA to the centerline axis of the distal tip 448; and is used as a reference for
identifying changes between the various deflection curvatures DCx.
[0067] While distal shaft 442 is resiliently biased to provide a 180-degree retrograde deflection
angle in this example, such that the centerline axis of distal tip 448 is parallel
with the longitudinal axis LA, other variations of distal shaft 442 may have a resilient
bias that provides an oblique deflection angle, such that the centerline axis of distal
tip 448 is obliquely oriented relative to the longitudinal axis LA.
[0068] In order to control the deflection curvature DCx in the present exmaple, the stiffener
member 450 may be manually inserted distally through the insertion port 350 (FIG.
10), further through the proximal lumen, and yet further through the distal lumen
446. As another merely illustrative example, stiffener member 450 may be integrated
into guiding shaft assembly 320; with a movable actuator (e.g., slider, etc.) on handle
assembly 310 that is operable to selectively translate stiffener member 450 within
distal lumen 446. In either case, the stiffener member 450 is inserted to an insertion
depth IDx. The insertion depth IDx is the distance from a proximal shaft end 459 to
the stiffener member end 454. The insertion depth IDx has an inverse relationship
to the deflection curvature DCx width. A relatively longer insertion depth IDx results
in a relatively smaller deflection curvature DCx width.
[0069] FIG. 11A shows the stiffener member 450 inserted to an insertion depth ID1. FIG.
11B shows the stiffener member 450 inserted to an insertion depth ID2. FIG. 11C shows
the stiffener member 450 inserted to the insertion depth ID3. The insertion depth
ID1 is relatively longer than the insertion depth ID2 that is shown in FIG. 11B. The
insertion depth ID2 is relatively shorter than the insertion depth ID1 but longer
than an insertion depth ID3. The insertion depth ID3 is relatively shorter than the
insertion depth ID2. Accordingly, the deflection curvature DC1 is relatively tighter
than the deflection curvature DC2 that is shown in FIG. 11B; the deflection curvature
DC2 is looser than the deflection curvature DC1 and tighter than the deflection curvature
DC3; and the deflection curvature DC3 is relatively looser than the deflection curvature
DC2. By way of example only, the deflection curvature DC1 width may be approximately
20 mm; the deflection curvature DC2 width may be approximately 32 mm; and the deflection
curvature DC3 width may be approximately 55 mm. Alternatively, any other suitable
deflection curvatures DCx may be provided.
[0070] It should also be understood that any suitable number of different deflection curvatures
DCx may be achieved by further varying the insertion depth IDx of stiffener member
450. An infinite range or a finite number of the deflection curvatures DCx may be
created. Three insertion depths IDx and corresponding deflection curvatures DCx are
shown and described herein only as illustrative examples. By way of further example
only, the deflection curvature DCx widths may vary within a range from approximately
0 mm to approximately 75 mm. In some examples, the deflection curvature DCx width
may vary within a range from approximately 0 mm to approximately 75 mm; and more specifically
from approximately 20mm to approximately 55 mm.
[0071] FIG. 12 shows the guiding shaft assembly 400 of 11C taken along line 12-12. The lubricious
coating 434 is shown on the proximal exterior shaft wall 433 of the proximal shaft
432. The stiffener member 450 is disposed within the proximal lumen 436. The catheter
10 is disposed within the member lumen 456. The proximal and distal shaft 432, 442
may further include at least one side lumen 464 configured to accept at least one
pull wire, stiffener member, or some other element. The at least one side lumen 464
may communicate with the proximal and distal lumens 436, 446 as shown. The at least
one side lumen 464 may be defined by the proximal and distal shaft 432, 442 in a hollow
region that extends distally parallel to the longitudinal axis within the proximal
lumen 436 and the proximal exterior shaft wall 433. In other examples, the guide shaft
assembly (400) may include be at least one pull wire. By way of example only, the
proximal and distal shaft 432, 442 may include four, six, or eight pull wires within
four, six, or eight respective side lumens 464. The at least one side lumen 464 and
the at least one pull wires may be located radially around the proximal and distal
lumens 436, 446. Examples of pull wires are described in greater detail below. In
some versions of guiding shaft assembly 400, side lumens 464 are simply omitted, such
that guiding shaft assembly 400 lacks side lumens 464.
B. Exemplary Guiding Shaft Assembly with Variable Stiffener Member within a Side Lumen
[0072] As noted above, it may be desirable to provide a guiding shaft assembly in a guiding
sheath assembly that allows the physician to selectively adjust a deflection curvature
of the guiding shaft assembly to assist in further navigating the cardiovascular system
to reach a position in or near the heart. It may be further desirable to provide a
guiding shaft assembly that includes all such functionality while minimizing the amount
of space taken up within the proximal and distal lumens, thereby further facilitating
introduction of a catheter through such proximal and distal lumens.
[0073] FIG. 13 shows another example of a guiding shaft assembly 500 similar to the guiding
shaft assembly 400. The view of guiding shaft assembly 500 in FIG. 13 is similar to
the view of guiding shaft assembly 400 in FIG. 12. The guiding shaft assembly 500
of this example has a proximal section 530 that is different from proximal section
430; and a distal section (not shown) that similar to the distal section 440. The
proximal section 530 includes a proximal shaft 532. The distal section of guiding
shaft assembly 500 has a distal shaft that is similar to distal shaft 442 of guiding
shaft assembly 400. The proximal shaft 532 and distal shaft define a proximal lumen
536 and a distal lumen (now shown), respectively. The proximal shaft may include a
lubricious coating 534 on a proximal shaft exterior wall 533. The guiding shaft assembly
500 may optionally include a plurality of bands like the plurality of bands 444 of
guiding shaft assembly 400.
[0074] The guiding shaft assembly 500 differs from the guiding shaft assembly 400 in that
stiffener members 550 are disposed within the one or more side lumens 564. In addition,
unlike guiding shaft assembly 400, guiding shaft assembly 500 of this example includes
a collar 562. The collar 562 is located proximal of the distal tip 448. The stiffener
members 550 are operatively attached to the collar 562 at a stiffener member end 554.
By way of example only, the stiffener members 550 may be attached to the collar 562
with brazing, welding, or gluing. The collar 562 is configured to transfer the rigidity
of the stiffener members 550 to the distal lumen 446 (see FIG. 11A-11C).
[0075] The stiffener members 550 are rigid, elongate members that may have a cross-sectional
shape that is round, triangular, square, rectangular or any other suitable shape.
The stiffener members 550 are configured to translate through the one or more side
lumens 564. The side lumens 564 may also have a cross-sectional hollow that is round,
triangular, square, rectangular or any other suitable shape that allows the translation
of the stiffener members 550. The shape of the stiffener members 550 may be the same
shape or a different shape than the hollow of the one or more side lumens 564. The
stiffener members 550 may be solid or hollow. While two stiffener members 550 are
shown in FIG. 13, guiding shaft assembly 500 may instead have only one stiffener member
550; or more than two stiffener members 550.
[0076] When the stiffener members 550 are selectively translated distally within guiding
shaft assembly 500, stiffener members 550 counteract the lateral bias of the distal
section and thereby vary the deflection curvature DCx, similar to the operational
sequence shown in FIGS. 11A-11C. An actuator may be operatively coupled to the stiffener
members 550 to translate the stiffener members 550 linearly, as discussed below. In
other examples, the stiffener members 550 may be manually inserted through the one
or more side lumens 564. The collar 562, combined with the rigidity of the stiffener
members 550, provides a combined rigidity similar to stiffener member 450 of guiding
shaft assembly 400. The combined rigidity counters the lateral bias of the distal
shaft as the collar 562 is inserted to the insertion depth (e.g., like the insertion
depth IDx shown in FIGS. 11A-11C), to thereby vary the deflection curvature (e.g.,
like the deflection curvature DCx shown in FIGS. 11A-11C). As with the guiding shaft
assembly 400, the insertion depth ID
x associated with guiding shaft assembly 500 is inversely related to the deflection
curvature DCx.
C. A. Exemplary Guiding Shaft Assembly having a First and Second Helical Feature Mated
to Adjust a Deflection Curvature
[0077] FIGS. 14A-14B show yet another example of a guiding shaft assembly 600, which is
similar to the guiding shaft assembly 400 except for the differences noted below.
The guiding shaft assembly 600 of this example includes a proximal section 630, a
distal section 640, and a stiffener member 650. The proximal section 630 includes
a proximal shaft 632 that defines a proximal lumen 636. The proximal section 630 may
also include a lubricious coating 634. The lubricious coating 634 may be on the proximal
lumen 636 or elsewhere. The distal section 640 includes a distal shaft 642 that defines
a distal lumen 646, bands 644, and a distal portion 660 with an open distal tip 648.
[0078] The distal section 640 of guiding shaft assembly 600 is like the distal section 440
of guiding shaft assembly 400 in that the distal section 640 is resiliently biased
to deviate laterally from the longitudinal axis LA; and the stiffener member 650 is
advanced distally to increase the insertion depth IDx, which counteracts this lateral
bias thereby resulting in a smaller deflection curvature DCx. Like the guiding shaft
assembly 400, the insertion depth IDx for stiffener member 650 is the distance from
a proximal section end 659 to the stiffener member end 654; and deflection curvature
DCx is the distance from the longitudinal axis LA to the center of the distal portion
660. The distal portion 660 may also have a lubricious coating 634 similar to the
guiding shaft assembly 400.
[0079] The guiding shaft assembly 600 differs from the guiding sheath assembly 400 in that
stiffener member 650 is translated proximally and distally by a rotational movement
of the stiffener member 650. The proximal and distal shafts 632, 642 include a first
helical feature 662. The first helical feature 662 mates with a second helical feature
664 on the stiffener member 650. The first helical feature 662 may be an internal
thread, and the second helical feature 664 may be an external thread, or vice versa.
The first and second helical features 662, 664 may be right-hand helical features
that use clockwise rotation to translate the stiffener member 650 distally or left-hand
helical features that use counterclockwise rotation to translate the stiffener member
650 distally. In some other versions, rather than being in the form of complementary
internal and external threading, the helical features 662, 664 may be formed as a
first and second helical coil structure, respectively. In such versions, the first
and second helical coil may slidably interlock with each other to form a mated arrangement
that has a similarly sized inside and outside diameters. Such helical structures may
be formed by laser-cutting tubes that form shafts 632, 642 and stiffener member 650;
or in any other suitable fashion.
[0080] FIG. 14A shows the guiding shaft assembly 600 having a longer insertion depth ID4
relative to the insertion depth ID5 shown in FIG. 14B; and a tighter deflection curvature
DC4 relative to deflection curvature DC5 shown in FIG. 14B. The stiffener member 650
may be actuated by an actuator (e.g., rotary knob, rotary dial, slider, etc.) located
on the handle assembly 310; or may be directly rotated with the user's hand through
insertion port 350 until the second helical feature 664 mates with the first helical
feature 662. After the second helical feature 664 mates with the first helical feature
662, the stiffener member 650 or actuator rotates the stiffener member 650 in a clockwise
direction in order to translate the stiffener member 650 distally. The pitch of the
first and second helical features 662, 664 may be any suitable pitch as will apparent
to those skilled in the art in view of the teachings herein.
[0081] FIG. 14B shows the guiding shaft assembly 600 of FIG. 14A with the stiffener member
650 rotating in a counterclockwise direction. The helical features 662, 664 have engaged
each other and transitioned the stiffener member 650 in proximal direction decreasing
the insertion depth ID5 relative to the insertion depth ID4 (see FIG. 14A), thereby
loosening the deflection curvature DC5 relative to the deflection curvature DC4. (see
FIG. 14A).
D. Exemplary Guiding Shaft with a Stiffener Member and a Pull Wire for Adjusting Deflection
Curvature
[0082] FIG. 15 shows another example of a guiding shaft assembly 700, in a straight position.
The guiding shaft assembly 700 of this example is similar to the guiding shaft assembly
400, except for the differences noted below. The guiding shaft assembly 700 includes
a proximal section 730, a distal section 740, and a stiffener member 750. The proximal
section 730 has a proximal shaft 732, a pair of side lumens 764, and a proximal lumen
736. The distal section 740 includes a distal shaft 742, a distal lumen 746, the pair
of side lumens 764, and a distal tip 748. The distal section may additionally include
a plurality of bands similar to the plurality of bands 444 of guiding shaft assembly
400; and a lubricious coating similar to the lubricious coating 434 of guiding shaft
assembly 400. The stiffener member 750 extends distally through one of the side lumens
764 from a proximal member end 752 to a distal member end 754.
[0083] The distal section 740 of guiding shaft assembly 700 differs from the distal section
440 of the guiding shaft assembly 400 in that the distal section 740 is not resiliently
biased toward a pre-curved shape. The distal section 740 of this example may be constructed
of materials such as plastic or a surgically safe metal that has malleable yet rigid
properties such as braided stainless steel. In some versions, the distal section 740
may be resiliently biased to assume a straight configuration, such that distal section
740 is resiliently biased toward the longitudinal axis LA. The guiding shaft assembly
700 also differs from the guiding shaft assembly 400 in that the guiding shaft assembly
700 includes a collar 762, a pull wire 770, and a pulley 780.
[0084] The collar 762 of the present example is in the form of an annular ring operatively
connected to the pull wire 770 and is configured to be acted upon by a proximal force
imparted by the pull wire 770. The collar 762 may be constructed of a rigid plastic
or surgically safe metal. The collar 762 is located proximal of the distal tip 748.
The pull wire 770 includes a first wire end 772 and a second wire end 774. The pull
wire 770 is constructed of a metal wire, polymeric fiber, or any other suitable material;
and is configured to apply tension upon the collar 762. The pull wire 770 is affixed
to the collar 762 at a first wire end 772 by gluing, welding, soldering, brazing,
or any other suitable technique. The pull wire 770 proximally extends from the collar
762 through a first side lumen 764 along a first offset axis OA1. The first offset
axis OA1 extends parallel to the longitudinal axis LA.
[0085] A portion of the pull wire 770 wraps around a perimeter of the pulley 780. The pulley
780 is located within the handle assembly 310 and may include a bearing 782. The bearing
may have steel needles, ball bearings, or brass bushings or various suitable structures
as will be apparent to those skilled in the art that reduce rotational friction. The
pulley 780 may also be fixedly attached to the handle assembly 310 (see FIG. 10) and
remain statically positioned. The pulley 780 may be lubricated or coated to reduce
friction between the pull wire 770 and the pulley 780. The pulley 780 is configured
to change the direction of the force administered to the pull wire 770. The pull wire
770 further extends distally from the perimeter of the pulley 780 into a second side
lumen 764 that lies along the second offset axis OA2. The second offset axis OA2 is
parallel to the longitudinal axis LA on a side opposite the first offset axis OA1.
The pull wire 770 is operatively attached to the proximal end of an actuator 790 at
the second wire end 774.
[0086] The actuator 790 is located within the handle assembly 310 and proximate to the second
offset axis OA2. The actuator is operatively coupled to the proximal member end 752.
The actuator may include a button, gearing, threading, cam surfaces, sliders, or other
various suitable structures as will be apparent to those skilled in the art that translates
a rigid body and a tensioning device. The actuator 790 may further include a detent
feature (not shown) configured to hold the guiding shaft assembly 700 in a desired
position, and an indicator 792 configured to provide tactile or visual feedback of
the desired position. The indicator 792 may indicate the insertion depth (e.g., similar
to the insertion depth IDx shown in FIGS. 11A-11C) or the deflection curvature (e.g.,
similar to the deflection curvature DCx shown in FIGS. 11A-11C). The actuator 790
may use a rotational, transverse, or longitudinal movement to simultaneously translate
the stiffener member 750 and the pull wire 770 along the second offset axis OA2. The
stiffener member 750 extends distally from a proximal member end 752 through a second
side lumen (e.g., like second side lumen 464 shown in FIG. 12) to the distal member
end 754. In some examples, the stiffener member 750 may be disposed within the proximal
and distal lumens 736, 746.
[0087] In the straight position, the distal member end 754 is in the proximal-most location,
and the first wire end 772 is in the distal-most location. The stiffener member 750
resiliently biases the portion of distal section 740 that contains the stiffener member
750 to the straight position and aligns the distal section 740 with the longitudinal
axis LA.
[0088] In operation, the guiding shaft assembly 700 may be transitioned from the straight
position to a first deflected position (not shown) having a minimum deflection curvature
similar to deflection curvature DC1 shown in FIG. 11A; and further to a second deflected
position (not shown) having a maximum deflection curvature similar to deflection curvature
DC3 shown in FIG. 11C. The guiding shaft assembly 700 is transitioned to the first
deflected position by a user's thumb or finger acting upon the actuator 790. The user's
thumb or finger acts upon the actuator by rotating, depressing, or translating the
actuator 790. The actuator 790 translates the stiffener member 750 distally along
the second offset axis OA2 and simultaneously translates the second wire end 774 distally
along the second offset axis OA2.
[0089] The second wire end 774 translates distally and translates the portion of the pull
wire 770 located on the perimeter of pulley 780. The pulley 780 rotates around the
bearing 782 and changes the distal force applied to the second wire end 774 by the
actuator 790 into a proximal force that proximally translates the first wire end 772
proximally. The first wire end 772 translates the collar 762 proximally thereby transitioning
the distal shaft 742 from the straight position into a first deflected position having
a minimum deflection curvature similar to deflection curvature DC1 shown in FIG. 11A.
The minimum deflection curvature at this stage has a shorter width relative to the
maximum deflection curvature similar because the portion of the distal section 740
that does not contain the stiffener member 750 sharply deflects relative to the maximum
deflection curvature. The proximal force exhibited on the collar 762 greatly overcomes
the straight bias of the portion of the distal section 740 located distal of the distal
member end 754.
[0090] The first deflected position is transitioned to the second deflected position by
the user's finger or thumb further acting upon the actuator 790. The second deflected
position has a maximum deflection curvature similar to deflection curvature DC3 shown
in FIG. 11C. The actuator 790 further translates the stiffener member 750 distally
while simultaneously transitioning the first wire end 772 proximally via the pulley
780. The first wire end 772 further translates the collar 762 proximally. The proximal
force exhibited on the collar 762 combined with the more distally located distal member
end 754 results in a maximum deflection curvature that corresponds with the force
exhibited by the stiffener member 750 and the proximal force exhibited on the collar
762. The maximum deflection curvature is relatively wider than the minimum deflection
curvature.
[0091] The actuator 790 may have an infinite or a finite number of positions between the
first deflected position and the second deflected position. By way of example only,
the actuator 790 having a finite number of positions may have the first deflected
position, the second deflected position, a third deflected position. A detent may
hold the guiding shaft assembly 700 in the corresponding position and the indicator
792 and may give a tactile or visual indication of the corresponding position.
[0092] While actuator 790 is described in the context of the other elements shown in FIG.
15, an actuator like actuator 790 may be used to selectively drive translation of
any of the stiffener members 450, 550, 650 described above. By way of further example
only, an actuator like actuator 790 may include one or more levers, sliders, threading,
buttons, gears, motors, wires, pulleys or any other suitable structures as will be
apparent to those skilled in the art in view of the teachings herein.
III. Exemplary Combinations
[0093] The following examples relate to various non-exhaustive ways in which the teachings
herein may be combined or applied. It should be understood that the following examples
are not intended to restrict the coverage of any claims that may be presented at any
time in this application or in subsequent filings of this application. No disclaimer
is intended. The following examples are being provided for nothing more than merely
illustrative purposes. It is contemplated that the various teachings herein may be
arranged and applied in numerous other ways. It is also contemplated that some variations
may omit certain features referred to in the below examples. Therefore, none of the
aspects or features referred to below should be deemed critical unless otherwise explicitly
indicated as such at a later date by the inventors or by a successor in interest to
the inventors. If any claims are presented in this application or in subsequent filings
related to this application that include additional features beyond those referred
to below, those additional features shall not be presumed to have been added for any
reason relating to patentability.
Example 1
[0094] A shaft assembly, comprising: (a) a proximal section extending distally along a longitudinal
axis, the proximal section including a proximal shaft defining a proximal lumen; (b)
a distal section extending distally from the proximal section including a distal shaft
defining a distal lumen configured to align with the proximal lumen, the distal section
being configured to be biased to deflect laterally away from the longitudinal axis
into a deflection curvature having a width, the distal section being configure to
fit within a cardiovascular anatomical passageway; and (c) at least one stiffener
member configured to selectively translate along the longitudinal axis, the at least
one stiffener member being configured to counteract the lateral bias of the distal
section and thereby reduce the width of the deflection curvature based on a longitudinal
position of the stiffener member relative to the distal section.
Example 2
[0095] The shaft assembly of Example 1, the at least one stiffener member being disposed
within the proximal lumen and being selectively translatable through the distal lumen.
Example 3
[0096] The shaft assembly of any one or more of Examples 1 through 2, the deflection curvature
width ranging from approximately 0 mm to approximately 55 mm.
Example 4
[0097] The shaft assembly of Example 3, the deflection curvature width ranging from approximately
20mm to approximately 55 mm.
Example 5
[0098] The shaft assembly of any one or more of Examples 1 through 4, the at least one stiffener
member being disposed within one or more side lumens formed in the proximal and distal
sections.
Example 6
[0099] The shaft assembly of any one or more of Examples 1 through 5, further including
one or more pull wires operable to control lateral deflection of the distal section.
Example 7
[0100] The shaft assembly of any one or more of Examples 1 through 6, further comprising
an actuator configured to selectively deflect the distal section.
Example 8
[0101] The shaft assembly of Example 7, the actuator being operable to linearly translate
to linearly translate the at least one stiffener member.
Example 9
[0102] The shaft assembly of any one or more of Examples 7 through 8, the actuator being
rotatable to linearly translate the at least one stiffener member.
Example 10
[0103] The shaft assembly of any one or more of Examples 1 through 9, further comprising
a collar operable to control lateral deflection of the distal section.
Example 11
[0104] The shaft assembly of Example 10, the collar being attached to the at least one stiffener
member.
Example 12
[0105] The shaft assembly of any one or more of Examples 10 through 11, further including
one or more pull wires operable to control lateral deflection of the distal section,
the collar being attached to the one or more pull wires.
Example 13
[0106] The shaft assembly of any one or more of Examples 1 through 12, further including:
- (a) one or more pull wires operable to control lateral deflection of the distal section;
and
- (b) a pulley, the one or more pull wires engaging the pulley, the pulley being configured
to change a direction of force administered to the one or more pull wires.
Example 14
[0107] The shaft assembly of Example 13, further comprising a collar operable to control
lateral deflection of the distal section, the collar being proximal of a distal tip
of the proximal shaft and the collar being affixed to the one more pull wires that
extend along a first axis parallel to the longitudinal axis, a portion of the one
or more pull wires wrapping around the pulley, the one or more pull wires being operable
to translate through a second axis located opposite the first axis and parallel the
longitudinal axis, the one or more pull wires extending distally along the second
axis and being affixed to an actuator, and the actuator being affixed to the stiffener
member that extends distally along the second axis.
Example 15
[0108] A sheath assembly comprising: (a) the shaft assembly of any one or more of Examples
1 through 14, the proximal and distal lumens being sized to slidably receive a catheter;
and (b) a handle assembly including a proximal opening configured to receive the catheter,
the shaft assembly extending distally from the handle assembly, the proximal opening
being in communication with the proximal and distal lumens.
Example 16
[0109] A shaft assembly comprising: (a) a proximal shaft extending distally along a longitudinal
axis and defining a proximal lumen; (b) a distal shaft being resiliently biased to
deflect laterally away from the longitudinal axis, the distal shaft including a first
helical feature extending distally and defining a distal lumen; and (c) one or more
stiffener members including a second helical feature configured to mate with the first
helical feature, the stiffener member being selectively translatable along the longitudinal
axis by rotating the one or more stiffener members to reduce a deflection curvature
defined by the distal shaft.
Example 17
[0110] The shaft assembly of Example 16, the first and second helical features comprising
complementary interlocking helical coils.
Example 18
[0111] A shaft comprising: (a) an elongate shaft extending distally along a longitudinal
axis to a distal tip, the elongate shaft defining an elongate lumen; (b) a stiffener
member having a proximal end extending distally through the elongate shaft to a distal
end, the stiffener member being configured to urge the elongate shaft toward the longitudinal
axis; (c) a collar proximate to the distal tip; (d) a pull wire having a first end
and a second end, the first end being affixed to the collar in a first axis that is
parallel to the longitudinal axis and the second end being located along a second
axis opposite the first axis; (e) a pulley configured to engage a portion of the pull
wire between the first and second ends; and (f) an actuator attached to the second
end of the pull wire and the proximal end of the stiffener member, the actuator being
operable to simultaneously translate the stiffener member and second end distally
along the second axis, the pulley being configured to change a distal force acted
upon the second end to a proximal force at the first end, the collar being configured
to translate proximally along the first axis, and the stiffener member being configured
to translate distally a deflection curvature width.
Example 19
[0112] The shaft assembly of Example 18, the stiffener member being disposed within one
or more side lumens formed in the elongate shaft.
Example 20
[0113] The shaft assembly of Example 19, the pull wire being disposed within the one or
more side lumens.
IV. Miscellaneous
[0114] It should be understood that any of the examples described herein may include various
other features in addition to or in lieu of those described above. By way of example
only, any of the examples described herein may also include one or more of the various
features disclosed in any of the various references that are incorporated by reference
herein.
[0115] It should be understood that any one or more of the teachings, expressions, embodiments,
examples, etc. described herein may be combined with any one or more of the other
teachings, expressions, embodiments, examples, etc. that are described herein. The
above-described teachings, expressions, embodiments, examples, etc. should therefore
not be viewed in isolation relative to each other. Various suitable ways in which
the teachings herein may be combined will be readily apparent to those skilled in
the art in view of the teachings herein. Such modifications and variations are intended
to be included within the scope of the claims.
[0116] It should be appreciated that any patent, publication, or other disclosure material,
in whole or in part, that is said to be incorporated by reference herein is incorporated
herein only to the extent that the incorporated material does not conflict with existing
definitions, statements, or other disclosure material set forth in this disclosure.
As such, and to the extent necessary, the disclosure as explicitly set forth herein
supersedes any conflicting material incorporated herein by reference. Any material,
or portion thereof, that is said to be incorporated by reference herein, but which
conflicts with existing definitions, statements, or other disclosure material set
forth herein will only be incorporated to the extent that no conflict arises between
that incorporated material and the existing disclosure material.
[0117] Versions of the devices disclosed herein can be designed to be disposed of after
a single use, or they can be designed to be used multiple times. Versions may, in
either or both cases, be reconditioned for reuse after at least one use. Reconditioning
may include any combination of the steps of disassembly of the device, followed by
cleaning or replacement of particular pieces, and subsequent reassembly. In particular,
versions of the device may be disassembled, and any number of the particular pieces
or parts of the device may be selectively replaced or removed in any combination.
Upon cleaning and/or replacement of particular parts, versions of the device may be
reassembled for subsequent use either at a reconditioning facility, or by a surgical
team immediately prior to a surgical procedure. Those skilled in the art will appreciate
that reconditioning of a device may utilize a variety of techniques for disassembly,
cleaning/replacement, and reassembly. Use of such techniques, and the resulting reconditioned
device, are all within the scope of the present application.
[0118] By way of example only, versions described herein may be processed before surgery.
First, a new or used instrument may be obtained and if necessary cleaned. The instrument
may then be sterilized. In one sterilization technique, the instrument is placed in
a closed and sealed container, such as a plastic or TYVEK bag. The container and instrument
may then be placed in a field of radiation that can penetrate the container, such
as gamma radiation, x-rays, or high-energy electrons. The radiation may kill bacteria
on the instrument and in the container. The sterilized instrument may then be stored
in the sterile container. The sealed container may keep the instrument sterile until
it is opened in a surgical facility. A device may also be sterilized using any other
technique known in the art, including but not limited to beta or gamma radiation,
ethylene oxide, or steam.
[0119] Having shown and described various versions of the present invention, further adaptations
of the methods and systems described herein may be accomplished by appropriate modifications
by those skilled in the art without departing from the scope of the present invention.
Several of such potential modifications have been mentioned, and others will be apparent
to those skilled in the art. For instance, the examples, versions, geometries, materials,
dimensions, ratios, steps, and the like discussed above are illustrative and are not
required. Accordingly, the scope of the present invention should be considered in
terms of the following claims and is understood not to be limited to the details of
structure and operation shown and described in the specification and drawings.