CROSS-REFERENCE TO RELATED APPLICATION
BACKGROUND
1) FIELD
[0002] The present disclosure relates to a reel device for a charging cable and, more particularly,
to a reel device for a charging cable used in a rapid charger of an electric vehicle,
which is installed above a vehicle to be charged, withdraws the charging cable, and
enables a charging gun to be easily positioned at a charging point.
2) DESCRIPTION OF RELATED ART
[0003] The statements in this section merely provide background information related to the
present disclosure and do not necessarily constitute prior art. An allowable current
of a charging cable used in a rapid charger of an electric vehicle is high enough
to reach 100 A to several hundred amperes. Also, a very thick cable and a heavy charging
plug are required to secure heat generation caused by the high current and insulation,
and an operation is not convenient. An allowable current of a charging cable used
in a rapid charger of an electric vehicle is high enough to reach 100 A to several
hundred amperes. Also, a very thick cable and a heavy charging plug are required to
secure heat generation caused by the high current and insulation, and an operation
is not convenient.
[0004] In order to store the cable, the cable is generally wound around a reel rotated inside
a cable winding tub. In the case of a thick cable, flexibility is reduced, and thus
a diameter of the cable reel should be very large so that smooth storage can be achieved.
In particular, in a form in which the inner reel is rotated to wind the cable on a
circumference thereof, the diameter of the reel is further and further increased because
an outer diameter of the inner reel should be set in consideration of a flexibility
limit of the cable.
[0005] As an alternative to this, as in Patent Document 1, instead of increasing a cross-sectional
area of the cable, cooling water may be made to flow into the cable. However, in this
method, a cooling water pump is additionally required, and a risk of cooling water
leakage cannot be eliminated.
[0006] On the other hand, a technique for increasing an outer diameter of an outer circumferential
surface of a winding part by separating a semi-cylindrical reel having a flange in
order to reduce unwinding of a charging cable in a wound state while suppressing a
winding job from becoming cumbersome is disclosed in Patent Document 2, but the technique
has only an effect of preventing the wound cable from being loosened.
SUMMARY
[0007] The present disclosure is to providing an improved type of cable reel structure in
which a sufficiently thick cable is used, which facilitates an operation of winding
or unwinding the cable and which can prevent the cable from being twisted or disturbed
in a repeated cable storage or withdrawal process and from being reduced in operability.
[0008] In accordance with one aspect of the present disclosure, provided is a reel device
for a charging cable comprising a winding tub which has a cable outlet on one side
thereof and in which cables are stored, a plurality of guide portions fixed in the
winding tub and disposed in a radial shape, and a plurality of guides coupled to the
guide portions so as to be movable along the guide portions, each of the guides being
an accommodating portion that accommodates at least some of the cables, wherein an
average diameter of the cables wound by the plurality of guides is reduced when the
cables are withdrawn, and the average diameter of the cables wound by the plurality
of guides is increased when the cables are stored, to withdraw and store the cables.
[0009] In some embodiments, the guide may further comprises a plurality of rollers disposed
around the accommodating portion so as to guide individual strands of the cable.
[0010] In some embodiments, the guide portion is a guide shaft, the guide further includes
a slide bush that is slidably coupled to the guide shaft, and the reel device further
comprises a compression spring that is inserted into an outer circumferential surface
of the guide shaft and is configured to push the guide to an outside of the radial
shape.
[0011] In some embodiments, the guide portion is a lead screw, the guide further includes
a nut that is screwed with the lead screw, and the reel device further comprises a
first bevel gear disposed in the center of the radial shape, a second bevel gear coupled
to one end of each of the lead screws and engaged with the first bevel gear, and a
driving motor section configured to drive the first beveled gear.
[0012] In some embodiments, the guide portion is a guideway formed in the winding tub; the
guide further includes a guide wheel formed to move along the guideway and the reel
device further comprises a coiled leaf spring that is disposed inside the radial shape
and is configured to come into contact with at least some of the plurality of rollers
to push the guide to an outside of the radial shape.
[0013] In some embodiments, a plurality of accommodation portions are arranged along the
guide portion.
[0014] In some embodiments, a plurality of accommodation portions are arranged in a direction
perpendicular to a plane in which the plurality of guides are arranged.
[0015] In accordance with another aspect of the present disclosure, provided is a reel device
for a charging cable comprising a winding tub which has a cable outlet on one side
thereof and is elongated in one direction, and in which a cable is stored, a plurality
of guide portions fixed in the winding tub and arranged in the one direction, a plurality
of guides having accommodation portions configured to accommodate individual strands
of the cable and a second guide fixing frame which is configured to move along the
guide portions, to which the plurality of guides are fixed, and which is configured
such that one end and the other end of the cable wound by the plurality of guides
are placed in the same direction, wherein the second guide fixing frame moves to one
side of the winding tub when the cable is withdrawn, and the second guide fixing frame
moves to the other side of the winding tub when the cable is stored, to withdraw and
store the cable.
[0016] In some embodiments, the guide further comprises a plurality of rollers disposed
around the accommodation portions so as to guide the individual strands of the cable.
[0017] In some embodiments, the guide portion is a guide shaft, the second guide fixing
frame further includes slide bushes that are slidably coupled to the guide shaft and
the reel device further comprises a compression spring inserted into the guide shaft
and configured to push the second guiding fixing frame to the other side.
[0018] In some embodiments, the guide portion is a lead screw, the second guide fixing frame
further includes a nut screwed with the lead screw and the reel device further comprises
a driving motor section disposed on the one side so as to rotate the lead screw.
[0019] In some embodiments, the guide portion is a guideway formed in the winding tub in
the one direction, the second guide fixing frame further includes a guide wheel configured
to move along the guideway and he reel device further comprises wire reel structures,
which are configured to pull the second guiding fixing frame to the other side, on
the other side.
[0020] In some embodiments, a plurality of accommodation portions are arranged in a direction
perpendicular to a plane in which the plurality of guides are arranged.
[0021] In some embodiments, the reel device for a charging cable further comprising a first
guide fixing frame fixed to one side of the winding tube, wherein the first guide
fixing frame accommodates the plurality of guides to be fixed so that the cable is
transferrable.
[0022] In accordance with another aspect of the present disclosure, provided is an electric
vehicle charging system comprising the reel device for a charging cable above, a support
configured to place the reel devices for a charging cable in an upper space of a vehicle
to be charged and a rotation portion configured to rotate the reel device for a charging
cable such that the cable outlet is placed at a position close to a charging port
of the vehicle.
[0023] In some embodiment the electric vehicle charging system further comprising an extension
arm structure disposed between the support and the rotation portion and configured
to enable a length thereof to be adjusted, the extension arm structure comprises a
charging cable that extends from the support and is electrically connected to the
cable, and a reel device for an extension arm cable formed at one end to store or
withdraw the charging cable in correspondence to a change in the length of the extension
arm structure, the reel device for an extension arm cable is formed in the same structure
as the reel devices for a charging cable.
Effect of the Present Invention
[0024] The reel device for a charging cable according to the present disclosure, which is
installed above a vehicle to be charged and is designed such that a charging gun and
the charging cable can be easily lowered from above and positioned at a charging port
of the vehicle, is used. Thereby, operability of a thick and heavy charging cable
becomes easy, and furthermore, a cable cross-sectional area can be increased so that
low line resistance, and low heat generation and a small line loss depending on the
low line resistance can be anticipated, and improved charging efficiency can be obtained.
BRIEF DESCRIPTION OF THE DRAWINGS
[0025]
FIG. 1 illustrates a concept of various positions of a typical electric vehicle charging
port and a concept of a charging cable reel device disposed in an electric vehicle
upper space according to one embodiment of the present disclosure.
FIG. 2 illustrates a rotational concept of a cable reel device for charging an electric
vehicle according to one embodiment of the present disclosure.
FIG. 3 illustrates an overall configuration of a cable reel device for charging an
electric vehicle according to one embodiment of the present disclosure.
FIG. 4 is a plan view illustrating a concept of a guide shaft type reel device according
to one embodiment of the present disclosure.
FIG. 5 is a side view illustrating concepts of a guide shaft and a guide of the embodiment
illustrated in FIG. 4.
FIG. 6 is a plan view illustrating a concept of a lead screw type reel device according
to one embodiment of the present disclosure.
FIG. 7 is a side view illustrating concepts of a lead screw and a guide of the embodiment
illustrated in FIG. 6.
FIG. 8 is a conceptual diagram illustrating a power driving part of the embodiment
illustrated in FIG. 6.
FIG. 9 is a conceptual diagram illustrating a manual driving part of the embodiment
illustrated in FIG. 6.
FIG. 10 is a plan view illustrating a concept of a guideway type reel device according
to one embodiment of the present disclosure.
FIG. 11 is a side view illustrating concepts of a coiled leaf spring and a guide of
the embodiment illustrated in FIG. 10.
FIG. 12 is a plan view illustrating a concept of a guide shaft type elliptical reel
device according to one embodiment of the present disclosure.
FIG. 13 is a plan view illustrating a concept of a lead screw type elliptical reel
device according to one embodiment of the present disclosure.
FIG. 14 is a plan view illustrating a concept of a guideway type semi-elliptical reel
device according to one embodiment of the present disclosure.
DETAILED DESCRIPTION
[0026] Hereinafter, some embodiments of the present disclosure will be described in detail
with reference to the accompanying drawings. In the following description, like reference
numerals preferably designate like elements, although the elements are shown in different
drawings. Further, in the following description of some embodiments, a detailed description
of known functions and configurations incorporated therein will be omitted for the
purpose of clarity and for brevity. Additionally, various terms such as first, second,
A, B, (a), (b), etc., are used solely to differentiate one component from the other
but not to imply or suggest the substances, order, or sequence of the components.
Throughout this specification, when a part 'includes' or 'comprises' a component,
the part is meant to further include other components, not to exclude thereof unless
specifically stated to the contrary. The terms such as 'unit', 'module', and the like
refer to one or more units for processing at least one function or operation, which
may be implemented by hardware, software, or a combination thereof. FIG. 1 illustrates
a concept of various positions of a typical electric vehicle charging port and a concept
of a charging cable reel device disposed in an electric vehicle upper space according
to one embodiment of the present disclosure.
[0027] Referring to FIG. 1, since a position of an electric vehicle charging port 90 is
different for each vehicle 9, a charging cable 120 is inserted to extend from a charger
8 to the vehicle charging port 90, and withdrawal and storage of the cable 120 are
performed at any time.
[0028] A cable reel 10 according to one embodiment of the present disclosure is characterized
in that, when the cable 120 is wound, the cable 120 is wound while being filled in
an outward direction of a winding tub 110 instead of a general type in which the cable
is wound from the center of the winding tub 110, and a guide is installed to help
guide the winding of the cable 120 in the winding tub 110. Further, it is characterized
in that a force for pulling the cable 120 to the winding tub 110 is applied in correspondence
to weight of a portion of the cable 120 that is withdrawn out of the winding trough
110, or the heavy cable 120 can be easily operated by a user by withdrawing and storing
the cable 120 using power of, for instance, a motor.
[0029] Furthermore, a rail 92 of the type installed above the vehicle 9 for moving the winding
tub 110 may be provided between a charger and the winding tub 110 such that the winding
tub 110 is installed in an upper space of the vehicle 9 in correspondence to the electric
vehicle charging port 90 at various positions and can be positioned at an appropriate
position.
[0030] FIG. 2 illustrates a rotational concept of a cable reel device for charging an electric
vehicle according to one embodiment of the present disclosure.
[0031] Referring to FIG. 2, the cable reel device for charging an electric vehicle according
to one embodiment is disposed in an upper space of a vehicle 9', is supported by a
support, and can be rotated such that a cable outlet 140 is placed at a close position
in correspondence to the position of the charging port 90 which is different for each
vehicle 9'.
[0032] FIG. 3 illustrates an overall configuration of a cable reel device for charging an
electric vehicle according to one embodiment of the present disclosure.
[0033] Referring to FIG. 3, the winding tubs 110 and 810 may be configured in two upper
and lower stages and may be provided with an extension arm structure 80 in which longitudinal
extension or retraction is possible and may be configured such that a position of
the cable outlet 140 of the winding tub 110 can be rotated and disposed according
to the position of the vehicle charging port 90.
[0034] For example, an upper winding tub 810 may serve to increase or reduce a length of
an inner cable 122 during the longitudinal extension or retraction between the charger
8 and the winding tub 810, and a lower winding tub 110 may serve to extend the charging
cable 120, at one end of which the charging gun 130 is provided, to the vehicle charging
port 90 or to store the charging cable 120 in the winding tub 110 again.
[0035] In this case, the structure of the cable reel device 10 according to one embodiment
of the present disclosure may be equally applied to the upper winding tub 810 and
the lower winding tub 110 when the cables 120 and 122 are withdrawn and stored.
[0036] The cable reel device 10 according to the present disclosure is characterized in
that the cable 120 is loosely wound in the winding tub 110 by one turn or two turns
or more if necessary, and when the cable 120 is pulled to withdraw the cable 120 for
use, the cable 120 is tightly wound while an outer diameter size formed by the cable
120, which has been loosely wound in the winding tub 110, is reduced, and conversely,
when the cable 120 is pushed into the winding tube 110, the cable 120 is loosely wound
again while an outer diameter size formed by the cable 120, which has been wound in
the winding tub 110, is increased. That is, instead of a structure in which the inner
reel is rotated to wind the cable 120 as usual, the cable reel device 10 has a structure
in which a plurality of guide components arranged to guide the inner cable 120 are
moved outward from the center, and thereby an outer diameter size formed by the inner
cable 120 wound around the plurality of guide components is increased to store the
cable 120.
[0037] An inner structure may be configured to provide a force for pulling the exposed outer
cable 120 into the winding tub 110 in correspondence to weight of the outer cable
120 which is increased as the outer diameter size formed by the cable 120 wound around
the guide 220 is reduced, i.e., as the portion of the cable 120 withdrawn out of the
winding tub 110 increases. The inner structure may include a spring or the like, and
the force for pulling the cable 120 into the winding tub 110 is applied in a direction
in which the outer diameter size formed by the cable 120 is increased. On the other
hand, the increase or reduction in the outer diameter formed by the portion of the
cable 120 inside the winding tube 110 may be configured such that the cable 120 is
withdrawn and stored in an automated way controlled by power of, for instance, a motor.
[0038] The reel device 10 for a charging cable according to the present disclosure includes
the winding tub 110 which has the cable outlet 140 on one side thereof and in which
the cables 120 are stored, a plurality of guide portions 210 that are fixed in the
winding tub 110 and are radially arranged, and the guides 220 that have accommodation
portions 422 formed to move along the guide portions 210 and accommodate individual
strands of the cables 120. Here, the guides 220 are coupled to move along the guide
portions 210 and are arranged on a virtual circle on the basis of the center of a
shape in which the plurality of guide portions 210 are assembled. This structure is
configured such that when the cables 120 are withdrawn, an average diameter of outer
diameters formed by the cables 120 wound around the plurality of guides 220 is reduced,
and when the cables 120 are stored, the average diameter of the outer diameters formed
by the cables 120 wound around the plurality of guides 220 is increased. Thereby,
the cables 120 are withdrawn and stored.
[0039] The guide 220 further includes a plurality of rollers 424 disposed around the accommodation
portions 422 to guide the individual strands of the cables 120 inside the winding
tub 110. The rollers 424 are installed to help guide the winding of the cables 120
inside the winding tub 110. The rollers 424 may be installed to surround the accommodation
portions 422 provided in guide bodies 426. The individual strands of the cables 120
accommodated in the accommodation portions 422 are brought into contact with the rollers
424, minimize frictional resistance when the cables 120 move through the accommodation
portions 422, and facilitate the movement of the cables 120. In the case where the
winding tub 110 is arranged horizontally as in one embodiment, the rollers 424 may
be installed on left and right sides and lower sides of the cables 120 and support
the cables 120.
[0040] The cables 120 are preferably formed to have appropriate bending rigidity. If the
cables 120 are too soft, the cables 120 may be wound around a reel having a small
diameter, but twisting may be easily caused or a pushing operation may be difficult.
In addition, if the cables 120 are too stiff, the cables 120 may not be well bent,
which makes it difficult for the cables 120 to be appropriately bent and pushed into
the winding tub 110.
[0041] Various embodiments of the cable reel device 10 according to the present disclosure
will be described below.
[0042] FIG. 4 is a plan view illustrating a concept of a guide shaft type reel device according
to one embodiment of the present disclosure.
[0043] FIG. 5 is a side view illustrating concepts of a guide shaft and a guide of the embodiment
illustrated in FIG. 4.
[0044] Referring to FIGS. 4 and 5, the guide portion 210 of the cable reel in one embodiment
may be in the form of the guide shaft 212. Further, the guide 220 may further include
slide bushes 428 that are slidably coupled to the guide shaft 212 and the reel device
may further include a compression spring 230 that is inserted into the guide shaft
212 and is configured to push the guide 220 to the outside of a radial structure formed
by a plurality of guide shafts 212. In one embodiment, it is illustrated that six
guide shafts 212 are radially disposed, but the number of guide shafts 212 and the
number of guides 220 may be appropriately selected if necessary.
[0045] In one embodiment, an example in which the guide 220 is configured to accommodate
two individual strands of the cable 120 in a longitudinal direction of the guide shaft
212 is illustrated. Those having ordinary skill in the art can design the guide 220
to have an appropriate number of accommodation portions 422 in consideration of the
diameter of the winding tub 110 and the length of the withdrawable cable 120.
[0046] In addition, in one embodiment, it is assumed that the winding tub 110 is horizontally
disposed, and it is described that, for the sake of convenience, three rollers 424
for guiding the individual cables 120 accommodated in the accommodation portions 422
are used to guide the left and right sides, and two rollers 424 are used to guide
a lower end of each cable 120. However, two rollers 424 may be additionally disposed
at an upper end of each cable 120 if necessary.
[0047] The compression spring 230, which is inserted into the guide shaft 212, may be provided
with a fixing ring 232 to support one end of the compression spring 230 in the vicinity
of the center of the radial structure, and the other end of the compression spring
230 may be installed to push the slide bush 428 included in the guide 220. In consideration
of the weight of the cable 120 and the charging gun 130 that are withdrawn and suspended
externally, the compression spring 230 may be designed to correspond to the weight,
and thereby prevent a user from feeling the weight when the thick and heavy cable
120 is withdrawn and stored.
[0048] Referring to FIG. 4, the innermost end of the inner cable 120 may be electrically
connected to the charger 8 through a cable inlet 128 of the winding tub 110.
[0049] The cable reel according to the present disclosure does not include a rotating component
inside the winding tub 110, and has a structure in which the cables 120 are withdrawn
to the outside as a circular diameter formed by the plurality of guides for storing
the cables 120 decreases. In addition, the circular diameter formed by the plurality
of guides is increased by actions of the compression spring in accordance with the
weight of the outer cables 120 which is reduced when the cables 120 are stored, and
thereby the cables 120 are stored in the winding tub 110. Since the cable reel according
to the present disclosure acts in a direction in which the radius of curvature of
the cable 120 increases during storage, there is an effect that the outer diameter
of the entire winding tub 110 can be set to be smaller than that of the cable 120
wound around a normal rotating inner reel in the case where the cables 120 have the
same flexibility or rigidity.
[0050] Further, referring to FIG. 5, each cable 120 inside the winding tub 110 is guided
by the accommodation portion 422 and the roller 424 provided in the guide 220, and
thereby a phenomenon in which the cables 120 are entangled and twisted in the process
of storing and withdrawing the cables 120 can be greatly reduced. In addition, the
individual cables 120 are supported by the rollers 424, and thereby heat generated
from the cables 120 is transferred through a metal or the like so that an effect of
cooling the cables 120 can be additionally expected. In addition, the cable 120 illustrated
in FIG. 5 is exemplified by a flat type cable 120 in which inner conducting wires
126 are arranged in a row, and this type of cable 120 is expected to have an effect
of preventing twisting of the cable 120, as well as an effect of accelerating heat
dissipation of the cables 120 by securing a contact area with the roller 424 to the
maximum.
[0051] FIG. 6 is a plan view illustrating a concept of a lead screw type reel device according
to one embodiment of the present disclosure.
[0052] FIG. 7 is a side view illustrating concepts of a lead screw and a guide of the embodiment
illustrated in FIG. 6.
[0053] FIG. 8 is a conceptual diagram illustrating a power driving part of the embodiment
illustrated in FIG. 6.
[0054] FIG. 9 is a conceptual diagram illustrating a manual driving part of the embodiment
illustrated in FIG. 6.
[0055] Referring to FIGS. 6 to 9, in one embodiment, the guide portion 210 of the cable
reel may be in the form of a lead screw 214. In addition, the guides 220 and 224 may
further include a nut 434 screwed with the lead screw 214 and include a first bevel
gear 236 disposed in a radial center formed by a plurality of lead screws 214, a second
bevel gear 238 coupled to one end of each of the lead screws 214 and engaged with
the first bevel gear 236, and a driving motor section 240 configured to drive the
first beveled gear 236.
[0056] The first bevel gear 236 may be made up of a motor 246, a speed reducer 244, and
a third bevel gear 242 engaged with the first bevel gear 236 as illustrated in FIG.
8 such that the cable 120 is automatically withdrawn and stored. If necessary, the
first bevel gear 236 may be manually operated by various methods such as a chain 248
or a belt illustrated in FIG. 9 by manually operating a portion of the chain 248 or
the belt, which is exposed to the outside, to rotate the first beveled gear 236. For
example, like a structure for raising and lowering a window blind, the chain 248 is
wound around a drum 250, and when the chain 248 turns the drum 250, the first bevel
gear 236 is rotated via, for instance, the speed reducer. Thereby, a diameter formed
by the plurality of guides 220 is changed by rotating the lead screws 214, and the
cable 20 may be wound or unwound.
[0057] In the case of using the motor 246 as illustrated in FIG. 8, the driving motor section
240 including the additional third bevel gear 242 between the radially arranged lead
screws 214 may be placed horizontally, which has an advantage that a height of the
winding tub 110 can be kept low. Meanwhile, although not separately illustrated, one
embodiment in which the driving motor section 240 is installed on a central axis of
the first bevel gear 236 side by side may be included.
[0058] FIG. 10 is a plan view illustrating a concept of a guideway type reel device according
to one embodiment of the present disclosure.
[0059] FIG. 11 is a side view illustrating concepts of a coiled leaf spring and a guide
of the embodiment illustrated in FIG. 10.
[0060] Referring to FIGS. 10 and 11, in one embodiment, guide sections 210 and 216 of the
cable reel may be guideways 216 formed in the winding tub 110. FIG. 11A is a side
view illustrating an example in which the guideways are placed left and right, and
FIG. 11B illustrates a guide wheel 430 from the side of FIG. 11A, i.e., in a longitudinal
direction of the guideway. Further, the guides 220 and 226 may include the guide wheel
430 configured to move along the guideway 216. In addition, the guides 220 and 226
may further include a coiled leaf spring 260 that is disposed inside an imaginary
circle formed by the plurality of guides 226, abuts some of the plurality of rollers
424 disposed in an inward direction of the imaginary circle, and is configured to
push the guides 226 to the outside of a radial structure formed by the plural guideways
216.
[0061] An example in which the accommodation portions 422 for accommodating the inner cables
120' are arranged in three rows in a height direction of the winding tube 110 is illustrated
in FIG. 11, but the present disclosure is not limited thereto. A structure in which
the accommodation portions 422 are vertically arranged as in FIG. 11 may also be employed
in another embodiment of the present disclosure.
[0062] If the plurality of accommodation portions 422 are arranged horizontally, the cable
120 wound around the innermost accommodation portion 422 should have a smaller radius
of curvature than the cable 120 wound around the outermost accommodation portion 422.
That is, when the plurality of accommodation portions 422 should be arranged, an imaginary
radius of curvature (a radius of an imaginary circular structure formed by the plurality
of guides 220 or accommodation portions 422) may be provided to be larger in the vertical
arrangement than in the horizontal arrangement, which is advantageous in that, for
example, in the case of the cable 120 having the same bending rigidity, the winding
tube 110 can be designed to have a smaller size.
[0063] FIG. 12 is a plan view illustrating a concept of a guide shaft type of elliptical
reel device according to one embodiment of the present disclosure.
[0064] FIG. 13 is a plan view illustrating a concept of a lead screw type of elliptical
reel device according to one embodiment of the present disclosure.
[0065] Referring to FIGS. 12 and 13, the winding tub 110 may have a shape similar to a track
of an athletic field track in which two semicircular shapes are spaced apart and elongated.
[0066] In two embodiments of FIGS. 12 and 13, the cable reel device 10 may include a winding
tub 110' which includes a cable outlet 140 on one side thereof and is elongated in
one direction and in which a cable 120' is stored, a plurality of guide portions 210'
and 212' that are fixed in the winding tub 110' and are disposed in one direction,
a plurality of guides 220 that include accommodation portions 422 configured to accommodate
individual strands of the cable 120', a first guide fixing frame 510 which is configured
such that the guides 220 are arranged and fixed on one semicircular circumference
of the winding tub 110' and is fixed to the winding tub 110', and a second guide fixing
frame 520 which is configured such that the guides 220 are arranged and fixed on the
other semicircular circumference of the winding tub 110' and is configured to be moved
along the guide portion 212'.
[0067] In two embodiments, the second guide fixing frame 520 moves toward the first guide
fixing frame 510 when the cable 120' is withdrawn, and the second guide fixing frame
520 moves away from the first guide fixing frame 510 when the cable 120' is stored.
Thereby, the cable 120' is withdrawn and stored.
[0068] Unlike the above embodiments illustrated in FIGS. 4 to 11, in these two embodiments,
radii of the plurality of guides 220 arranged in semicircular shapes are not changed,
and a distance between the two semicircular shapes is adjusted. Thereby, the cable
120' is withdrawn and stored.
[0069] In one of the two embodiments which is illustrated in FIG. 12, the guide portion
210' may be a guide shaft 212'. Further, the second guide fixing frame 520 may further
include a slide bush 428 that is slidably coupled to the guide rod 212' and may further
include a compression spring 230 that is inserted into the guide shaft 212' and is
configured to push the second guide fixing frame 520 away from the first guide fixing
frame 510.
[0070] Further, in one embodiment illustrated in FIG. 13, the guide portion 210' is a lead
screw 214', and the second guide fixing frame 520 may further include a nut 434 that
is screwed with the lead screw 214' and the reel device may further include a driving
motor section 240' that is disposed close to the first guide fixing frame 510 in a
direction of the second guide fixing frame 520 and is configured to rotate the lead
screw 214'.
[0071] In the case of the two embodiments illustrated in FIGS. 12 and 13, a plurality of
accommodation portions 422 that accommodate the inner cables 120' are preferably arranged
in a direction perpendicular to the semicircular shapes of the first and second guide
fixing frames 510 and 520, i.e., in a direction perpendicular to a plane on which
the plurality of guides 220 are arranged.
[0072] Meanwhile, in the case of the two embodiments, movable cable guides 222 for guiding
the inner cables 120' placed between the first guide fixing frame 510 and the second
guide fixing frame 520 may be further provided. The movable cable guides 222 may be
configured to move in conjunction with the second guide fixing frame 520 when the
second guide fixing frame 520 moves toward the first guide fixing frame 510 and to
be gathered to come into contact with each other between the first and second guide
fixing frames 510 and 520 when the first and second guide fixing frames 510 and 520
approach each other as much as possible.
[0073] FIG. 14 is a plan view illustrating a concept of a guideway type semi-ellipsoidal
reel device according to one embodiment of the present disclosure.
[0074] Referring to FIG. 14, the cable reel device shows a configuration in which a second
guide fixing frame 520' is movably disposed only on one side inside a winding tub
110". In one embodiment, the case in which the type of the guideway 216' used in the
embodiment illustrated in FIGS. 9 and 10 is used as the guide portion 210' is illustrated,
but a guide portion type of another embodiment may be applied.
[0075] In one embodiment, the second guide fixing frame 520' includes a guide wheel 430
configured to roll on the guideway 216', and the guide wheel 430 may further include
a reel-purpose roller 432 that is disposed coaxially therewith. The second guide fixing
frame 520' may include a second guide shaft 522 that houses the guide wheel 430 and
the reel-purpose roller 432. In one embodiment, wires 524 wound around the reel-purpose
roller 432 and wire reel structures for pulling the wires 524 on one side using any
power means may be included, but without being limited thereto, a person having ordinary
skill in the art may pull the cables 120 inside the winding tub 110" to store the
cables 120 by pulling the second guide fixing frame 520' in various ways. An example
in which the second guide fixing frame 520' may be any of the above-described various
types of guides 220 configured to accommodate the cables 120 and, in one embodiment,
as a simpler structure, includes a plurality of V-groove rollers 526 that are rotatably
disposed at the second guide fixing frame 520' is shown. In one embodiment, the cables
120 are configured to be guided and moved by five V-groove rollers 526. When the second
guide fixing frame 520' moves when an unwinding or winding operation of the cable
120 occurs and comes close to the cable inlet 128, the cable 120 is withdrawn, and
when the second guide fixing frame 520' moves away from the cable inlet 128, the cable
120 is stored. Thus, a length two times a distance in which the second guide fixing
frame 520' can move becomes a maximum cable withdrawing length.
1. A reel device for a charging cable comprising:
a winding tub which has a cable outlet on one side thereof and in which cables are
stored;
a plurality of guide portions fixed in the winding tub and disposed in a radial shape;
and
a plurality of guides coupled to the guide portions so as to be movable along the
guide portions, each of the guides being an accommodating portion that accommodates
at least some of the cables,
wherein an average diameter of the cables wound by the plurality of guides is reduced
when the cables are withdrawn, and the average diameter of the cables wound by the
plurality of guides is increased when the cables are stored, to withdraw and store
the cables.
2. The reel device for a charging cable according to claim 1, wherein the guide further
comprises a plurality of rollers disposed around the accommodating portion so as to
guide individual strands of the cable.
3. The reel device for a charging cable according to claim 2, wherein:
the guide portion is a guide shaft;
the guide further includes a slide bush that is slidably coupled to the guide shaft;
and
the reel device further comprises a compression spring that is inserted into an outer
circumferential surface of the guide shaft and is configured to push the guide to
an outside of the radial shape.
4. The reel device for a charging cable according to claim 2, wherein:
the guide portion is a lead screw;
the guide further includes a nut that is screwed with the lead screw; and
the reel device further comprises
a first bevel gear disposed in the center of the radial shape,
a second bevel gear coupled to one end of each of the lead screws and engaged with
the first bevel gear, and
a driving motor section configured to drive the first beveled gear.
5. The for a charging cable according to claim 2, wherein:
the guide portion is a guideway formed in the winding tub;
the guide further includes a guide wheel formed to move along the guideway; and
the reel device further comprises a coiled leaf spring that is disposed inside the
radial shape and is configured to come into contact with at least some of the plurality
of rollers to push the guide to an outside of the radial shape.
6. The reel device for a charging cable according to any one of claims 3 to 5, wherein
a plurality of accommodation portions are arranged along the guide portion.
7. The reel device for a charging cable according to any one of claims 3 to 5, wherein
a plurality of accommodation portions are arranged in a direction perpendicular to
a plane in which the plurality of guides are arranged.
8. A reel device for a charging cable comprising:
a winding tub which has a cable outlet on one side thereof and is elongated in one
direction, and in which a cable is stored;
a plurality of guide portions fixed in the winding tub and arranged in the one direction;
a plurality of guides having accommodation portions configured to accommodate individual
strands of the cable; and
a second guide fixing frame which is configured to move along the guide portions,
to which the plurality of guides are fixed, and which is configured such that one
end and the other end of the cable wound by the plurality of guides are placed in
the same direction,
wherein the second guide fixing frame moves to one side of the winding tub when the
cable is withdrawn, and the second guide fixing frame moves to the other side of the
winding tub when the cable is stored, to withdraw and store the cable.
9. The reel device for a charging cable according to claim 8, wherein the guide further
comprises a plurality of rollers disposed around the accommodation portions so as
to guide the individual strands of the cable.
10. The reel device for a charging cable according to claim 9, wherein:
the guide portion is a guide shaft;
the second guide fixing frame further includes slide bushes that are slidably coupled
to the guide shaft; and
the reel device further comprises a compression spring inserted into the guide shaft
and configured to push the second guiding fixing frame to the other side.
11. The reel device for a charging cable according to claim 9, wherein:
the guide portion is a lead screw;
the second guide fixing frame further includes a nut screwed with the lead screw;
and
the reel device further comprises a driving motor section disposed on the one side
so as to rotate the lead screw.
12. The reel device for a charging cable according to claim 9, wherein:
the guide portion is a guideway formed in the winding tub in the one direction;
the second guide fixing frame further includes a guide wheel configured to move along
the guideway; and
the reel device further comprises wire reel structures, which are configured to pull
the second guiding fixing frame to the other side, on the other side.
13. The reel device for a charging cable according to any one of claim 10 and claim 12,
wherein a plurality of accommodation portions are arranged in a direction perpendicular
to a plane in which the plurality of guides are arranged.
14. The reel device for a charging cable according to any one of claim 10 and claim 12,
further comprising a first guide fixing frame fixed to one side of the winding tube,
wherein the first guide fixing frame accommodates the plurality of guides to be fixed
so that the cable is transferrable.
15. An electric vehicle charging system comprising:
the reel device for a charging cable according to any one of claim 1 and claim 8;
a support configured to place the reel devices for a charging cable in an upper space
of a vehicle to be charged; and
a rotation portion configured to rotate the reel device for a charging cable such
that the cable outlet is placed at a position close to a charging port of the vehicle.
16. The electric vehicle charging system according to claim 15, further comprising an
extension arm structure disposed between the support and the rotation portion and
configured to enable a length thereof to be adjusted,
wherein the extension arm structure comprises
a charging cable that extends from the support and is electrically connected to the
cable, and
a reel device for an extension arm cable formed at one end to store or withdraw the
charging cable in correspondence to a change in the length of the extension arm structure,
wherein the reel device for an extension arm cable is formed in the same structure
as the reel devices for a charging cable.