[0001] The present invention relates to methods for producing heme peroxidases.
[0002] Heme peroxidases are an industrially important class of enzymes with a wide range
of applications including immunoassays, diagnostic kits, probe-based assay techniques
such as ELISA, EMSA, Western blotting and Southern blotting, waste water treatment,
as a reagent in organic synthesis, and potential therapeutic applications. A well
known member of the class of heme peroxidases is horseradish peroxidase (HRP) which
is commonly used in research and industry.
[0003] To date, heme peroxidases are frequently produced from plants; e.g. HRP is mainly
produced by extraction from hairy root cultures of
Armoracia rusticana. This, however, is an inefficient and time-consuming process. Disadvantages include
low yields, long cultivation times, only seasonal availability, heterogeneous isoenzyme
composition (preparations differ in biochemical properties), dependence on conditions
during root growth, and plant glycosylation patterns which are immunogenic for humans
and may result in non-eligibility for medical uses.
[0004] Recombinant production of heme peroxidases is a desirable alternative as it is a
more promising way of manufacturing that guarantees a steady supply of defined enzyme
preparations at high quality. In particular, recombinant production in
E. coli may make it possible to obtain a defined preparation of one isoform with stable biochemical
properties while lacking glycosylation and therefore immunogenic potential.
[0005] However, the recombinant production of native heme peroxidases is challenging. For
instance, HRP contains glycosylations on eight asparagine residues making recombinant
production difficult. Wild-type HRP produced from
E. coli shows lower stability compared to the plant-derived enzyme.
[0006] Numerous attempts have been made to produce heme peroxidases recombinantly in different
hosts: mammalian cells, insect cells, yeasts
(P. pastoris and
S. cerevisiae), other plants
(Nicotiana tabacum, Nicotiana benthamiana, Armoracia lapathifolia) and E.
coli. However, these production strategies resulted in very low yields and/or decreased
enzyme activity and stability. For production in
E. coli this occurs due to intracellular production of the protein which leads to inclusion
body formation due to reducing conditions in the
E. coli cytoplasm. Therefore, the downstream process is more elaborate than, for example,
in yeasts. The enzyme can also be translocated to the periplasm by adding a signal
sequence but then the yields are even lower and the activity and stability of the
enzyme might be compromised by addition of the translocation-tag. Moreover,
E. coli is not able to perform post-translational modifications, therefore the enzyme is
unglycosylated which results in reduced stability of the protein.
[0008] However, despite all of these efforts, new and improved methods of producing heme
peroxidases are still lacking. In particular, methods to recombinantly produce and
purify heme peroxidases in suitable hosts, especially
E. coli, are needed. It is an object of the present invention to provide such methods.
[0009] Therefore, the present invention provides a method for producing a heme peroxidase
from inclusion bodies (IBs) comprising the steps of:
- providing the heme peroxidase in the form of IBs;
- solubilizing said IBs;
- transferring said solubilized IBs into a refolding buffer to obtain a refolding mix;
- adding a heme cofactor to said refolding mix,
wherein the addition of the heme cofactor to the refolding mix is distributed over
a time period of at least 1 hour, preferably at least 2 hours, more preferably at
least 3 hours, even more preferably at least 6 hours, especially at least 10 hours.
[0010] In addition, the present invention provides a method for producing a heme peroxidase
product comprising producing a heme peroxidase according to the invention.
[0011] In the context of the present invention it was surprisingly found that the refolding
process for heme peroxidases can be strongly improved when the addition of the heme
cofactor to the refolding mix is distributed over a certain time period (see Example
3, in particular the comparison between Tables 5 and 6). Without being bound to a
particular theory, the inventors speculate that this beneficial effect is due to the
hydrophobic nature of the heme cofactor. Since this cofactor is needed to form the
holoenzyme, refolding yields are dependent on the free heme cofactor available for
incorporation into the correctly folded heme peroxidase after refolding. Due to the
hydrophobic nature of the cofactor, it may form aggregates that are not available
for incorporation if added in a single step.
[0012] As described in more detail herein below, further advantageous effects were observed
when the refolding mix is incubated for a certain period of time before adding the
heme cofactor (see in particular Figure 1), when solubilization and refolding buffers
with certain Redox-properties and pH-values are used (see Examples 2-5), when a precipitation
step with certain salt concentrations is included after refolding (see Example 4,
Table 9) and when the protein is further purified by hydrophobic interaction chromatography
(HIC; see Example 4). Importantly, all of these individual features can have advantageous
effects independently of each other. Moreover, when some of them, or especially all
of them, are combined, a highly optimized and efficient process is obtained (see especially
Example 5).
[0013] In addition to this new and improved production process, new mutants of HRP are disclosed
herein that not only provide improved thermostability and kinetic parameters over
wild-type HRP and known HRP mutants, but that are particularly well suited for recombinant
production in bacteria; in particular with the method according to the invention.
The combination of a strongly improved heme peroxidase and a highly efficient production
process is thus enabled.
[0015] Typically, IBs are solubilized in a solubilization buffer containing denaturants,
such as urea, guanidinium chloride (GdnHCl), or ionic detergents, such as N-lauroylsarcosine.
Often reducing agents such as 2-mercaptoethanol (β-ME), dithiothreitol (DTT) or 1-monothioglycerol
(MTG) are added to reduce non-native inter- and intramolecular disulfide bonds and
keep the cysteines in a reduced state. The term "solubilization" or "solubilizing"
refers to the process necessary to dissolve the IBs, aiming to result in a monomolecular
dispersion of the polypeptides with minimal intra- and inter-molecular interactions.
A "solubilization buffer" is a buffer that is suitable for purpose of solubilizing
the IBs, i.e. typically a buffer with conditions that are sufficiently denaturing
for the IBs to be solubilized.
[0016] Refolding from denatured proteins (solubilized IBs) to active proteins (folded form)
typically occurs by removal of denaturant, and is the key step in the efficient recovery
of the proteins. The term "refolding" refers to the mechanism during which the denatured
protein gains its native or active conformation. Several approaches for refolding
are known in the art. Due to its simplicity, refolding by dilution is one preferred
method, especially in production scale. Protein concentration, as well as denaturant
concentration are diminished in a single step preventing aggregation by intermolecular
interactions. A "refolding buffer" as used herein, refers to a buffer that is suitable
for the purpose of refolding, i.e. a buffer that provides conditions allowing the
denatured protein to gain its native or active conformation. Refolding efficiency
(yield) of refolded protein can be estimated by biological activity, such as enzymatic
activity.
[0017] A number of methods for producing and purifying heme peroxidases from inclusion bodies
have been described in the art. An overview of such techniques is given by
Eggenreich et al. ("Production strategies for active heme-containing peroxidases from
E. coli inclusion bodies - a review." Biotechnology Reports 10 (2016) : 75-83). Such processes have been described for the production of a wide variety of heme
peroxidases, for all of which the same basic process can be used as outlined above
(IB production, solubilization, refolding). Examples include horseradish peroxidase
(
Smith et al. "Expression of a synthetic gene for horseradish peroxidase C in Escherichia
coli and folding and activation of the recombinant enzyme with Ca2+ and heme." Journal
of Biological Chemistry 265.22 (1990): 13335-13343), fungal dye-decolorizing peroxidase (
Linde et al. "Heterologous expression and physicochemical characterization of a fungal
dye-decolorizing peroxidase from Auricularia auricula-judae." Protein Expression and
Purification 103 (2014): 28-37), Cationic cell wall peroxidase (
Kim et al. "Optimized refolding and characterization of S-peroxidase (CWPO_C of Populus
alba) expressed in E. coli." Protein Expression and Purification 80.2 (2011) : 268-273),
Arabidopsis peroxidases (
Shigeto et al. "Catalytic profile of Arabidopsis peroxidases, AtPrx-2, 25 and 71,
contributing to stem lignification. " PLoS One 9.8 (2014)), anionic tobacco peroxidase (
Zakharova et al. "High-yield reactivation of anionic tobacco peroxidase overexpressed
in Escherichia coli." Protein Expression and Purification 113 (2015): 85-93) and others.
[0018] Heme peroxidases are heme-containing enzymes that can use hydrogen peroxide as the
electron acceptor to catalyse oxidative reactions. In the context of the present invention,
the heme peroxidase is preferably an enzyme of EC 1.11.1.7 (Enzyme Commission number).
A major superfamily of heme peroxidases, which is also preferred in the context of
the invention, is the superfamily of plant, fungal and bacterial peroxidases (see
Welinder "Superfamily of plant, fungal and bacterial peroxidases." Current Opinion
in Structural Biology 2.3 (1992): 388-393). This superfamily is often viewed as consisting of three major classes: class I
are intracellular peroxidases, class II consists of secretory fungal peroxidases,
and class III consists of the secretory plant peroxidases. Class II and III are similar
in that their members typically have a heme group, 4 disulfide bridges, and bind two
Ca
2+ ions. Moreover, members of both classes are usually glycosylated in the native state
and challenging to express in
E. coli. Since in the context of the inventive method, the advantageous effect of distributing
the addition of the heme cofactor over a certain period of time i.a. is a result of
the nature of this cofactor, the inventive method can advantageously be used for the
refolding of all heme peroxidases. However, since class II and class III heme peroxidases
are particularly challenging to recombinantly express, these classes are particularly
preferred. In a preferred embodiment the heme peroxidase is therefore a Class II or
a Class III heme peroxidase, especially a Class III heme peroxidase.
[0019] The heme cofactor used in the context of the invention can be heme itself, or any
heme precursor or derivative that is incorporated into the apo-peroxidase. For instance,
hemin (the ferric chloride species of heme;
CAS [16009-13-5]) is frequently used as heme cofactor (see publications related to methods for producing
and purifying heme peroxidases from inclusion bodies cited herein above). In a preferred
embodiment of the invention, the heme cofactor is therefore hemin.
[0020] In the context of the present invention it is especially preferred if the heme peroxidase
is horseradish peroxidase (HRP). It is in particular preferred if the HRP is a mutant
HRP that is optimized for recombinant expression in
E. coli and/or has improved properties such as improved thermal stability and/or improved
catalytic properties.
[0023] The plant-derived enzyme undergoes post-translational modifications, resulting inter
alia in a free N-terminus without an appended methionine. However, when recombinantly
produced, e.g. in
E. coli, it will typically be produced with an N-terminal methionine residue resulting from
the start codon. Recombinantly produced wild-type HRP therefore typically has the
following sequence:
Recombinantly produced wild-type HRP (SEQ ID NO: 2):

[0024] In an embodiment of the present invention, the heme peroxidase comprises a polypeptide
comprising the amino acid sequence as set forth in SEQ ID NO: 1. Even more preferably,
the heme peroxidase is the polypeptide consisting of the amino acid sequence as set
forth in SEQ ID NO: 2. Particularly good results were obtained when the heme peroxidase
is a polypeptide comprising an amino acid sequence comprising at least two amino acid
exchanges compared to SEQ ID NO: 1, wherein said at least two amino acid exchanges
are exchanges of the amino acids P146 and N275 of SEQ ID NO: 1. As can be seen from
the experimental results provided in Example 7, the combination of amino acid exchanges
of both P146 and N275 leads to an unexpected increase in thermostability.
[0025] In the context of the present invention, it is especially preferred if the heme peroxidase
comprises an amino acid sequence, which comprises at least one amino acid exchange
compared to SEQ ID NO: 1, wherein said at least one amino acid exchange is selected
from the group consisting of P146Q, P146A, P146R, P146V, P146E, N275K, N275R, N275D,
N275S, N275Q, N275A and N275E. P146Q and N275K are in particular preferred.
[0026] It is further preferred if the amino acid sequence comprises an amino acid exchange
selected from the group consisting of P146Q, P146A, P146R, P146V and P146E, especially
P146Q, compared to SEQ ID NO: 1. It is further preferred if the amino acid sequence
comprises an amino acid exchange selected from the group consisting of N275K, N275R,
N275D, N275S, N275Q, N275A and N275E, preferably N275K, compared to SEQ ID NO: 1.
It is most preferred, if one of the preferred amino acid exchanges for P146 (especially
P146Q) and one of the preferred amino acid exchanges for N275 (especially N275K) are
combined. As can be seen from the experimental results provided in Examples 7 and
8, such combination leads to both an enhancement of thermostability and of the enzymatic
activity.
[0027] In the context of the present invention, particularly favorable results were observed
when the polypeptide comprises an amino acid sequence as set forth in SEQ ID NO: 3.
Said sequence comprises the amino acid exchanges P146Q and N275K, as well as the amino
acid exchanges N13D, N57S, N175S, N255D and N268D with respect to SEQ ID NO: 1 (all
marked in bold below).
HRP N13D/N57S/P146Q/N175S/N255D/N268D/N275K (SEQ ID NO: 3):

[0028] As noted above for wild-type HRP, when recombinantly produced, e.g. in
E. coli, mutant HRP will typically be produced with an N-terminal methionine residue resulting
from the start codon. The HRP mutant described above will therefore typically be recombinantly
produced as a protein with the following sequence:
Recombinantly produced HRP N13D/N57S/P146Q/N175S/N255D/ N268D/N275K (SEQ ID NO: 4):

[0029] As mentioned above, typically the mutants used in the context of the present invention
comprise the N-terminal methionine. However, in all cases, the amino acid numbering
used according to the present invention is applied according to the wild-type sequence
lacking the N-terminal methionine (SEQ ID NO: 1); i.e. this numbering is applied to
mutants comprising an N-terminal methionine correspondingly, meaning that e.g. in
SEQ ID NO: 4 mutation N13D is at (absolute) position no. 14, etc. This is applicable
also to further mutant embodiments which carry deletions or insertions.
[0030] In the context of the present invention, the heme peroxidase preferably is a polypeptide
having peroxidase activity and comprising an amino acid sequence having at least 70%
sequence identity to SEQ ID NO: 3, wherein said amino acid sequence comprises at least
one amino acid exchange compared to SEQ ID NO: 1, wherein said at least one amino
acid exchange is an exchange of the amino acid P146 or of the amino acid N275 of SEQ
ID NO: 1.
[0031] In a preferred embodiment, the heme peroxidase comprises an amino acid sequence having
at least 70%, preferably at least 75%, preferably at least 80%, more preferably at
least 85%, even more preferably at least 90%, yet even more preferably at least 95%,
especially at least 98 %, most preferably at least 99% sequence identity to SEQ ID
NO: 3. In order of increasing preference, the amino acid sequence has at least 70,
71, 72, 73, 74, 75, 76, 77, 78, 79, 80, 81, 82, 83, 84, 85, 86, 87, 88, 89, 90, 91,
92, 93, 94, 95, 96, 97, 98, 99, 100 % sequence identity with SEQ ID NO: 3. It is especially
preferred, if said amino acid sequence is the sequence as set forth in SEQ ID NO:
3. It is most preferred if the heme peroxidase consists of the amino acid sequence
as set forth in SEQ ID NO: 4.
[0032] It is further preferred, if the amino acid sequence further comprises at least one,
preferably at least two, more preferably at least three, even more preferably at least
four, especially 5 amino acid exchanges compared to SEQ ID No: 1 selected from the
group consisting of N13D, N57S, N175S, N255D, and N268D.
[0034] All the above mutations N13D, N57S, P146Q, N175S, N255D, N268D and N275K with respect
to SEQ ID NO: 1 are preferred in the context of the invention; both individually and
in combination with each other. It was surprisingly found that the combination of
the five mutations N13D, N57S, N175S, N255D and N268D leads to a particularly high
thermostability (see Example 6). Moreover, further combination with the hitherto completely
unknown mutations P146Q and N275K led to a significant enhancement of enzymatic activity
(see Example 3; SEQ ID NO: 4).
[0036] In the context of the present invention, "peroxidase activity" preferably means activity
for at least one of the substrates 3,3',5,5'-tetramethylbenzidine (TMB), 2,2'-azino-bis(3-ethylbenzothiazoline-6-sulfonic
acid) (ABTS), or hydrogen peroxide (H
2O
2). Preferably, the heme peroxidase has a peroxidase activity corresponding to a kcat/Km
value for the substrate TMB of at least 0.01 mM
-1s
-1, preferably at least 0.1 mM
-1s
-1, more preferably at least 1 mM
-1s
-1, even more preferably at least 10 mM
-1s
-1, most preferably at least 20 mM
-1s
-1 when measured in 50 mM phosphate-citrate buffer containing 1 mM H
2O
2 at pH 5 and 30°C. In another preferred embodiment, the heme peroxidase has a peroxidase
activity corresponding to a kcat/Km value for the substrate ABTS of at least 0.1 mM
-1s
-1, preferably at least 1 mM
-1s
-1, more preferably at least 10 mM
-1s
-1, even more preferably at least 100 mM
-1s
-1, most preferably at least 250 mM
-1s
-1 when measured in 50 mM phosphate-citrate buffer containing 1 mM H
2O
2 at pH 5 and 30 °C. In yet another preferred embodiment, the heme peroxidase has a
peroxidase activity corresponding to a kcat/Km value for the substrate H
2O
2 of at least 1 mM
-1s
-1, preferably at least 10 mM
-1s
-1, more preferably at least 100 mM
-1s
-1, even more preferably at least 1000 mM
-1s
-1, most preferably at least 2500 mM
-1s
-1 when measured in 50 mM phosphate-citrate buffer containing 10 mM ABTS at pH 5 and
30 °C. Preferably, the peroxidase activity is measured as described in Example 6.
50 mM phosphate-citrate buffer can be obtained by adding 25.7 ml of 0.2 M dibasic
sodium phosphate and 24.3 ml of 0.1 M citric acid to 50 mL of deionized water.
[0037] It is further preferred that the peroxidase activity of the heme peroxidase is at
least 10%, preferably at least 20%, more preferably at least 50% of the peroxidase
activity of wild-type HRP, in particular of a polypeptide consisting of the amino
acid sequence as set forth in SEQ ID NO: 1 or SEQ ID NO: 2, preferably SEQ ID NO:
2, especially when the polypeptides are produced and measured under the same conditions.
[0038] It is further preferred if the heme peroxidase has an increased thermostability with
respect to wild-type HRP. With respect to the amino acid sequence with a certain %
sequence identity to SEQ ID NO: 3 as defined above, it is preferred if a polypeptide
consisting of said amino acid sequence has an increased thermostability with respect
to a polypeptide consisting of the amino acid sequence as set forth in SEQ ID NO:
1 or SEQ ID NO: 2, preferably SEQ ID NO: 2. A methionine residue can be appended to
the N-terminus of said amino acid sequence with a certain % sequence identity to SEQ
ID NO: 3 so that it can be recombinantly produced in
E. coli; i.e. it is preferred if a polypeptide consisting of an N-terminal methionine residue
followed by said amino acid sequence has an increased thermostability with respect
to a polypeptide consisting of the amino acid sequence as set forth in SEQ ID NO:
2). In order to compare the thermostability of such two polypeptides, the polypeptides
can be produced and measured under the same conditions. "Increased thermostability"
preferably means a longer half-life when incubated at 60 °C in a buffer consisting
of 20 mM BisTris/HCl pH 7, 7 % glycerol and 500 mM NaCl. It is preferred that said
half-life of a polypeptide consisting of said amino acid sequence (and/or of the heme
peroxidase comprising said amino acid sequence) is at least 1.5-fold, preferably at
least 3-fold, more preferably at least 6-fold, even more preferably at least 12-fold
higher with respect to the polypeptide consisting of the amino acid sequence as set
forth in SEQ ID NO: 1 or SEQ ID NO: 2, preferably SEQ ID NO: 2. Preferably, the half-life
is determined by measuring the residual peroxidase activity with 7 mM ABTS in 50 mM
phosphate-citrate buffer containing 1 mM H
2O
2 at pH 5 and 30 °C at different time points. For measurements of half-lives, it is
preferred that the concentration of the polypeptides is 2.86 µM. Preferably, the half-life
is determined as described in Example 6.
[0039] In a preferred embodiment, the heme peroxidase and/or a polypeptide consisting of
the amino acid sequence with a certain % sequence identity to SEQ ID NO: 3 as defined
above has a half-life at 60 °C of at least 0.5 hours, preferably at least 1 hour,
more preferably at least 2 hours, even more preferably at least 4 hours, most preferably
at least 6 hours in a buffer consisting of 20 mM BisTris/HCl pH 7, 7 % glycerol and
500 mM NaCl, as measured by the residual peroxidase activity with 7 mM ABTS in 50
mM phosphate-citrate buffer containing 1 mM H
2O
2 at pH 5 and 30°C.
[0040] In the context of the inventive method for producing the heme peroxidase, it was
surprisingly found that spreading out the addition of the heme cofactor to the refolding
mix over a certain period of time leads to superior results compared to adding the
cofactor all at once in one batch (see Example 3; comparison of Tables 5 and 6). Slower
additions of the heme cofactor are generally preferred. The addition of the heme cofactor
to the refolding mix is preferably distributed over a time period of at least 1 hour,
but even longer time periods are even more preferred. In increasing order of preference,
the time period is at least 2 hours, 3 hours, 4 hours, 5 hours, 6 hours, 7 hours,
8 hours, 9 hours, especially at least 10 hours. In this context, "distributed over
a time period of at least 1 hour" can mean that a constant feed of the heme cofactor
is applied for a period of at least 1 hour or that the total amount of heme cofactor
is divided up into several smaller doses, e.g. one dose every 10 minutes or every
hour for a time period of several hours. The same applies correspondingly to other
time periods (e.g. in the preferred embodiment wherein the addition is distributed
over a time period of at least 10 hours, a part of the cofactor could be added once
per hour over a period of at least 10 hours or as a constant feed over at least 10
hours). It is preferred that the heme cofactor addition involves at least 2 (but preferably
at least 3, more preferably at least 4, even more preferably at least 6, most preferably
at least 10) increases of heme cofactor concentration, wherein the first and the last
increase are separated at least by the time period specified above (e.g. at least
2 heme cofactor concentration increases separated by at least 1 hour, preferably by
at least 4 hours, especially at least 10 hours). This can be achieved both by multiple
discrete steps of heme cofactor concentration increases (the total amount of heme
cofactor addition is divided into multiple smaller doses) or by a continuous supply
of heme cofactor, or by a combination of the two. It is especially advantageous if
the total amount of heme cofactor added to the refolding mix is distributed evenly.
It is therefore preferred if not more than 80 %, preferably not more than 70 %, more
preferably nor more than 60 %, even more preferably not more than 50 %, even more
preferably not more than 40 %, even more preferably not more than 30 %, yet even more
preferably not more than 20 %, most preferably not more than 10 % of total amount
of heme cofactor added to the refolding mix is added over a time period of less than
1 hour.
[0041] It is especially preferred if the heme cofactor is added to the refolding mix as
a continuous feed, since this allows a particularly slow and well distributed addition
of the heme cofactor. It is particularly advantageous if the concentration of the
heme cofactor supplied with the heme cofactor feed is constant over time.
[0042] In a preferred embodiment of the inventive method, the heme cofactor is added to
the refolding mix at a rate between 0.1 and 10 µmol/L per hour, preferably between
0.2 and 5 µmol/L per hour, even more preferably between 0.5 and 3 µmol/L per hour,
yet even more preferably between 1 and 2.5 µmol/L per hour, especially between 1.4
and 1.8 µmol/L per hour. With respect to the heme peroxidase present in the refolding
mix, it is preferred if the heme cofactor is added at a rate between 0.01 and 1 molar
equivalents per hour, preferably between 0.02 and 0.5 molar equivalents per hour,
more preferably between 0.05 and 0.2 molar equivalents per hour. Said rates are preferably
average rates, i.e. if the heme cofactor is applied in discrete steps over a certain
time period, the average rate can be calculated by dividing the total amount of heme
cofactor by the time period between the first and the last step.
[0043] In the context of the present invention it was found that results can be even further
improved, when the heme cofactor is not immediately added to the refolding mix, especially
when it is not already present in the refolding buffer. Instead, it was found to be
advantageous if the heme cofactor is only added after incubating the refolding mix
for a certain period of time (see in particular Example 2, DoE4 and Figure 1). It
was thus found to be advantageous if the refolding could proceed at least for a certain
period of time in the absence of the heme cofactor. In a preferred embodiment of the
invention, the refolding mix therefore is incubated for at least 1 hour, preferably
at least 2 hours, even more preferably at least 4 hours, especially at least 8 hours
prior to the addition of the heme cofactor. This, however, does not mean that no heme
cofactor can be present at all during this incubation time; in the context of this
embodiment it is merely required that heme cofactor is added to the refolding mix
after the specified time period. Preferably, during said time period there is, however,
less than 10 µM, preferably less than 2 µM, even more preferably less than 0.5 µM,
most preferably less than 0.1 µM of the heme cofactor present in the refolding mix.
[0044] In a preferred embodiment, at least 1 µmol/L, preferably at least 4 µmol/L, even
more preferably at least 10 µmol/L, especially at least 20 µmol/L of the heme cofactor
is added to the refolding mix. Preferably between 1 µmol/L and 200 µmol/L, more preferably
between 4 µmol/L and 100 µmol/L, even more preferably between 10 µmol/L and 50 µmol/L,
especially between 15 µmol/L and 25 µmol/L of the heme cofactor is added to the refolding
mix. It is especially preferred if at least 0.25, preferably at least 0.5, even more
preferably at least 1, especially at least 2 molar equivalents of the heme cofactor
with respect to the heme peroxidase are added to the refolding mix. In particular,
between 0.25 and 10, preferably between 0.5 and 5, even more preferably between 1
and 4, especially between 1 and 2 molar equivalents of the heme cofactor with respect
to the heme peroxidase may be added to the refolding mix.
[0045] In order to obtain the IBs for use in the method according to the invention, standard
techniques known in the art can be used. The skilled person is familiar with methods
to recombinantly express a certain heme peroxidase in suitable host cells, e.g. E.
coli, and obtain IBs containing said heme peroxidase. Preferably, the heme peroxidase in
the form of IBs is provided by the steps of: culturing host cells expressing a gene
encoding the heme peroxidase; and obtaining IBs from said host cells. It is preferred
that the host cells are prokaryotic cells, preferably
E. coli cells.
[0046] Because of its advantageous properties the method according to the invention is well
suited to produce heme peroxidases in large quantities. As demonstrated by the Examples
described herein, the inventive method is scalable to larger culturing volumes and
thus larger amounts of produced heme peroxidase. In a preferred embodiment, the cells
are therefore cultured in a volume of at least 2 L, preferably at least 5 L, more
preferably at least 20 L, even more preferably at least 50 L, especially at least
100 L.
[0047] In the course of the present invention it turned out that the method for producing
the heme peroxidase can be even further improved by using specific compositions of
the solubilization and the refolding buffers (see Examples 2-5). Preferably, solubilizing
the IBs comprises incubating the IBs in a solubilization buffer. As described in the
Examples, it was found that a certain pH of said solubilization buffer leads to particularly
advantageous results (see especially Example 2, Table 3 as well as Figures 2 and 3).
In particular it is preferred if the solubilization buffer has a pH of at least 8,
preferably at least 8.5, more preferably at least 9.0, even more preferably at least
9.5. It is further preferred if the solubilization buffer has a pH between 8 and 12.5,
preferably between 8.5 and 11.5, more preferably between 9 and 11, even more preferably
between 9.5 and 10.5.
[0048] Preferably the solubilization buffer used for solubilizing the IBs contains a reducing
agent. In the context of the present invention, it was found that certain concentrations
of reducing agents lead to particularly advantageous results (see in particular Example
2, DoE1-3; Example 3, Reactor runs 1-4). Preferably the reducing agent is DTT. However,
other reducing agents can be used as well. The skilled person is familiar with other
reducing agents commonly used for IB solubilization, e.g. ß-ME, TCEP (tris(2-carboxyethyl)phosphine),
cysteine, etc. All of these reducing agents are also preferred in the context of the
inventive method. It is preferred that the redox conditions in the solubilization
buffer correspond to a DTT concentration between 1 and 50 mmol/L DTT, preferably between
2 and 25 mmol/L, more preferably between 4 and 15 mmol/L, especially between 6 and
8 mmol/L. In this context, the term "redox conditions" refers to the reduction potential
and "correspond to" means that either DTT is present in the amount indicated or that
another reducing agent (such as e.g. ß-ME, TCEP or cysteine) is present in a concentration
which leads to the same reduction potential, as measured in a solution of 50 mM glycine,
6 M urea in water at pH 10, at 25 °C. Preferably, the reduction potential of the solubilization
buffer is between -150 mV and -500 mV, preferably between -200 mV and -450 mV, more
preferably between -250 mV and -400 mV, even more preferably between -280 mV and -370
mV, yet even more preferably between -300 mV and -340 mV, most preferably between
-310 mV and -330 mV. The reduction potential is preferably measured at a temperature
of 25 °C and a pressure of 101.300 Pa. The skilled person is familiar with methods
to measure the reduction potential. Preferably, the measurement of the reduction potential
is carried out with an EasyFerm Plus ORP Arc 425, connected to the Lucullus process
system, preferably as described in Example 3. Alternatively, the measurement can be
carried out as described in the standard ASTM D1498-14 ("Standard Test Method for
Oxidation-Reduction Potential of Water", ASTM International, West Conshohocken, PA,
2014, www. astm. org).
[0049] In another preferred embodiment the reducing agent contains thiol groups. Preferably,
the concentration of thiol groups in the solubilization buffer is between 2 and 100
mmol/L, preferably between 4 and 50 mmol/L, more preferably between 8 and 30 mmol/L,
especially between 12 and 16 mmol/L. The concentration of thiol groups in the solubilization
buffer preferably is determined based on the concentration of thiol-containing substances
added to the solubilization buffer (e.g. DTT contains 2 thiol groups per molecule;
a concentration of 1 mmol/L DTT therefore corresponds to a concentration of 2 mmol/L
thiol groups). Alternatively, the concentration of thiol groups can also be determined
experimentally. Preferably, the concentration of thiol groups in the solubilization
buffer is measured using Ellman's reagent. Ellman's reagent (5,5'-dithiobis-(2-nitrobenzoic
acid) or DTNB) is a chemical used to quantify the number or concentration of thiol
groups in a sample. The skilled person is familiar with how to perform measurements
using Ellman's reagent. Preferably the measurement is carried out as described in
Simpson ("Estimation of Free Thiols and Disulfide Bonds Using Ellman's Reagent." CSH
Protocols 2008 (2008): pdb-prot4699).
[0050] In addition to the reducing agent, the solubilization buffer typically contains a
denaturing agent. The skilled person is familiar with suitable denaturing agents,
e.g. urea or GdnHCl. Preferably, the solubilization buffer contains urea, preferably
in a concentration of at least 4 mol/L, more preferably at least 5 mol/L, even more
preferably at least 6 mol/L. Preferably the solubilization buffer contains between
4 mol/L and 8 mol/L urea, preferably between 5 mol/L and 7 mol/L, especially between
5.5 and 6.5 mol/L.
[0051] For solubilizing the IBs, it is preferred if the IBs are incubated in the solubilization
buffer for at least 5 minutes, preferably at least 10 minutes, more preferably at
least 15 minutes, especially at least 30 minutes. Preferably the IBs are incubated
in said solubilization buffer at a temperature between 4°C and 40°C, preferably between
10 °C and 35 °C, even more preferably between 20°C and 25°C.
[0052] Advantageous results can be obtained when the solubilized IBs are mixed with the
refolding buffer in a ratio between 1:5 v/v and 1:250 (solubilized IBs: refolding
buffer), preferably between 1:10 and 1:100, even more preferably between 1:20 and
1:80, especially between 1:30 and 1:60. As noted above, the inventive method is particularly
well suited to produce the heme peroxidase in large amounts. Therefore, the refolding
is preferably carried out in a volume of at least 5 L, preferably at least 10 L, more
preferably at least 25 L, even more preferably at least 100 L. This means that the
refolding mix preferably has a volume of at least 5 L, preferably at least 10 L, more
preferably at least 25 L, even more preferably at least 100 L.
[0053] Similar as in the case of the solubilization buffer, advantageous effects were found
for certain pH-ranges of the refolding buffer (see in particular Tables 3, 7 and 14
as well as Figures 2 and 3). Accordingly, it is preferred if the refolding buffer
has a pH of at least 8, preferably at least 8.5, more preferably at least 9, even
more preferably at least 9.5. In particular, it is preferred if the refolding buffer
has a pH between 8 and 12.5, preferably between 8.5 and 11.5, more preferably between
9 and 11, even more preferably between 9.5 and 10.5. It is especially preferred if
the difference in the pH between the solubilization buffer and the refolding buffer
is less than 2 pH increments, preferably less than 1 pH increment, more preferably
less than 0.5 pH increments, even more preferably less than 0.2 pH increments, especially
less than 0.1 pH increments. This means that, for example, if the pH of the solubilization
buffer is 10, the pH of the refolding buffer is preferably between 9 and 11 (i.e.
the difference is less than 1 pH increment), more preferably between 9.5 and 10.5
(the difference is less than 0.5 pH increments), etc.
[0054] Preferably the refolding buffer used in the context of the inventive method contains
an oxidizing agent. The skilled person is familiar with oxidizing agents that are
commonly used in refolding buffers, e.g. glutathione disulfide (GSSG) or cystine,
which are all preferred in the context of the inventive method. As is demonstrated
herein in the Examples (see e.g. Tables 1, 3 and 7 as well as Figures 2 and 3) advantageous
effects were observed with certain concentrations of oxidizing agents. Preferably,
the refolding buffer has redox conditions corresponding to a GSSG concentration between
0.2 and 6 mM GSSG, preferably between 0.4 and 4 mM GSSG, more preferably between 0.8
and 2.5 mM GSSG, especially between 1.1 and 1.6 mM GSSG. In this context, the term
"redox conditions" refers to the reduction potential and "correspond to" means that
either GSSG is present in the amount indicated or that another oxidizing agent (such
as cystine) is present in a concentration which leads to the same reduction potential,
when measured in a solution of 20 mM glycine, 2 mM CaCl
2, 2 M Urea, 7 % v/v glycerol at pH 10, at 25 °C. Preferably, the refolding buffer
has a reduction potential between 50 mV and 110 mV, preferably between 60 mV and 100
mV, more preferably between 65 mV and 95 mV, most preferably between 70 mV and 90
mV. Preferably, the reduction potential is measured as described herein above in the
context of the solubilization buffer.
[0055] It is further preferred that the refolding buffer contains a denaturing agent. The
same denaturing agents are preferred as for the solubilization buffer, albeit in lower
concentrations. Preferably, the refolding buffer contains between 0.5 and 3 mol/L
urea, preferably between 1 mol/L and 2.7 mol/L, even more preferably between 1.5 mol/L
and 2.4 mol/L, especially between 1.8 and 2.2 mol/L.
[0056] It is particularly preferred if the refolding mix contains both DTT and GSSG. Preferably,
the molar ratio between DTT and GSSG in the refolding mix is between 1:2 (DTT:GSSG)
and 1:30, preferably between 1:3 and 1:20, even more preferably between 1:4 and 1:15,
especially between 1:6 and 1:8. These ratios are to be understood as calculated based
on the initial amounts of DTT and GSSG added to the solubilization buffer and to the
refolding buffer; consumption of DTT and/or GSSG is not to be considered.
[0057] Preferably, the refolding mix has a reduction potential between -105 mV and 135 mV,
preferably between -90 mV and 105 mV, even more preferably between -80 mV and 80 mV,
yet even more preferably between -70 mV and 60 mV, most preferably between -60 mV
and 50 mV. Preferably said reduction potential is measured as described above in the
context of the solubilization buffer. Preferably, the reduction potential is measured
immediately upon mixing the solubilization buffer and the refolding buffer, before
the addition of the heme cofactor.
[0058] In the context of the present invention, it was found to be advantageous when a precipitation
step involving high salt concentrations is included after refolding (see Example 4,
Table 9). It was surprisingly found that impurities can be effectively removed in
this way without precipitating significant amounts of the heme peroxidase. Therefore,
the inventive method preferably further comprises the step of adding salt to the refolding
mix. In a preferred embodiment, the concentration of the salt is between 2 mol/L and
12 mol/L, preferably between 4 mol/L and 10 mol/L, even more preferably between 4.5
mol/L and 8 mol/L. Particularly good results were obtained when the salt is sodium
chloride, preferably in a concentration between 0.5 and 6 mol/L, more preferably between
1.5 and 5.5 mol/L, even more preferably between 2.5 and 5 mol/L, especially between
3.5 and 4.5 mol/L. In another preferred embodiment, for which good results were obtained,
the salt is ammonium sulfate, preferably in a concentration between 0.25 and 1.5 mol/L,
preferably between 0.5 and 1.4 mol/L, even more preferably between 0.8 and 1.2 mol/L.
Any salts commonly used for salting out proteins can be used in the context of the
inventive method. The skilled person is familiar with such salts, e.g. KCl, K
2CO
3, CaCl
2, NH
4Cl, Na
2SO
4, or NaOAc. The optimum concentration of such alternative salts can be based on the
ionic strength of the resulting solution (defined as I = 0.5
∗Σ(C
i∗Zi2), wherein c
i is the molar concentration of each ion and z
i is the charge number of that ion; the sum is taken over all ions contained in the
salt; e.g. for 1 mol/L (NH
4)
2SO
4 the ionic strength would be I = 0.5
∗(2 mol/L
∗ 1
2 + 1 mol/L
∗ 2
2) = 3 mol/L). Preferably the salt is added to the refolding mix to an ionic strength
between 0.5 and 6 mol/L, preferably between 1.5 and 5 mol / L, even more preferably
between 2.5 and 4.5 mol/L, especially between 3.5 and 4.5 mol/L.
[0059] The salting-out strength of a particular salt can also be determined by its position
in the so-called Hofmeister series (also called "lyotropic series"). The Hofmeister
series is a classification of ions in order of their ability to salt out or salt in
proteins (exemplary anions in order of decreasing salting out strength are SO
42- > HPO
42- > OAc
- > Cl
- > NO
3- > I
- > SCN
-; equally for cations: NH
4+ > K
+ > Na
+ > Li
+ > Mg
2+ > Ca
2+ > guanidinium) . In the context of the invention it is preferred, if the salt has
a salting-out strength between ammonium sulfate and sodium chloride as determined
by its position in the Hofmeister series, preferably wherein the concentration of
the salt is between 1.25 and 6 mol/L, more preferably between 0.5 and 5 mol/L, even
more preferably between 1.0 and 4.5 mol/L, most preferably between 1.5 and 4 mol/L.
In a further preferred embodiment, the salt has a weaker salting-out strength than
sodium chloride as determined by its position in the Hofmeister series, preferably
wherein the concentration of the salt is at least 2 mol/L, preferably at least 4 mol/L,
more preferably at least 4.5 mol/L. As used herein, a first salt is considered to
have a higher/lower salting out strength than a second salt, if both the first salt's
cation and its anion have a higher/lower salting out strength than the cation and
anion of the second salt as determined by the Hofmeister series.
[0060] Preferably, the inventive method further comprises a centrifugation step for removing
impurities from the refolded heme peroxidase. Alternatively or in addition thereto,
the inventive method may further comprise a filtration step for removing impurities
from the refolded heme peroxidase. These embodiments are especially advantageous when
salt was added to the refolding mix so that impurities are precipitated but (most
of) the heme peroxidase remains in solution.
[0061] Preferably, the method according to the invention further comprises the step of purifying
the refolded heme peroxidase. It has been found to be particularly advantageous if
the heme peroxidase is in its holo-form during purification; preferably, the heme
peroxidase is therefore purified after the heme cofactor has been added to the refolding
mix.
[0062] For the purpose of purification, frequently purification tags, such as polyhistidine-tags
(typically consisting of a number of histidine residues, e.g. 6-10, often appended
to the N- or C-terminus of the protein) are used in the art. Such tags can also be
used in the context of the present invention. However, it is preferred if the heme
peroxidase does not comprise a purification tag. In particular it is preferred if
the heme peroxidase does not comprise a polyhistidine-tag.
[0063] In the context of the inventive method it is preferred that the heme peroxidase is
purified by chromatography, especially by hydrophobic interaction chromatography (HIC).
As demonstrated by the Examples, this type of purification leads to surprisingly good
results, in particular to high final concentrations, excellent purity and high activity
(see Example 4). HIC is in particular well suited in combination with a salt precipitation
step for removing impurities, as described herein above, because HIC typically involves
binding conditions with high salt concentrations. The high salt concentration can
therefore precipitate impurities as well as excess heme cofactor while the correctly
folded heme peroxidase remains in solution and can directly be used as the load for
HIC. The skilled person is familiar with how to perform HIC; preferably it is performed
as described in Example 4. It is especially preferred if the stationary phase is a
butyl sepharose resin.
[0064] As user herein, a "heme peroxidase product" can be any product obtained from a heme
peroxidase produced by the method according to the invention, e.g. a conjugate of
the heme peroxidase to another molecule, e.g. a protein or an otherwise modified or
derivatized heme peroxidase, e.g. a heme peroxidase linked to a solid carrier etc.
The "heme peroxidase product" can also be any type of commercial product containing
a heme peroxidase (or modified/derivatized/conjugated heme peroxidase), e.g. a composition
containing such a heme peroxidase (e.g. in solution or in lyophilized form), or a
container containing such a composition or any type of packaged product, such as a
kit, containing such a container.
[0065] In many applications, heme peroxidases such as HRP are used as a conjugate with other
molecules. Such conjugates are e.g. useful in techniques such as western blots, ELISA
and immunohistochemistry. One type of conjugate that is widely used, is a conjugate
with an antibody or another binding protein. In this case, a detectable signal can
be generated at the site where the binding protein is bound to its target by adding
a substrate of HRP. Other HRP conjugates that are frequently used include HRP-streptavidin
conjugates (e.g. for use in sandwich ELISA applications for detecting biotinylated
antibodies) or HRP-protein A, G or L conjugates (proteins A, G and L bind to immunoglobulins
and are thus useful for detecting primary antibodies, e.g. in ELISA, ELISPOT, IHC,
or Western blotting).
[0066] Many commercial suppliers provide kits for conjugating heme peroxidases such as HRP
to proteins of interest; e.g. HRP Conjugation Kit / HRP Labeling Kit ab102890 from
the company Abcam, LYNX Rapid HRP Antibody Conjugation Kit from the company Bio-Rad
(product code LNK001P), or EZ-Link Plus Activated Peroxidase Kit from the company
Thermo Fisher Scientific (catalogue number 31489). The purpose of such kits is typically
to enable the user to conjugate the peroxidase to any protein of interest, e.g. an
antibody. Such kits may comprise the heme peroxidase in activated form (for direct
reaction with another protein) or the kit may comprise the heme peroxidase and a suitable
crosslinker for conjugation by the user.
[0067] Thus, in a preferred embodiment, the inventive method further comprises the step
of activating the heme peroxidase for a conjugation reaction. Preferably, the heme
peroxidase is reacted with a crosslinker suitable for conjugating the heme peroxides
to another molecule, preferably another protein. Suitable techniques for conjugation
and suitable crosslinkers are known to the skilled person and can e.g. be found in
the book
Hermanson, Greg T. Bioconjugate Techniques. Academic press, 2013. Preferably, the crosslinker forms a covalent bond with the heme peroxidase. Preferably,
the crosslinker comprises one, especially two reactive groups selected from the group
consisting of NHS ester, succinimidyl ester, imidoester, difluoro, haloacetyl, maleimide,
pyridyldithiol and hydrazide. For instance, the crosslinker may be a bifunctional
PEG linker having a maleimide group and an active ester group, e.g. Maleimide-PEGg-succinimidyl
ester (
CAS Number 756525-93-6, e.g. commercially available from Sigma-Aldrich cat. no. 746207).
[0068] Preferably, when the heme peroxidase is "activated for conjugation", this means that
the heme peroxidase comprises a reactive group that is capable of forming a covalent
bond with another protein, preferably with a binding protein, especially with an antibody.
It is in particular preferred that the heme peroxidase is covalently linked to a chemical
crosslinker as described above, in particular wherein at least one reactive group
of the crosslinker is available for reaction with another molecule, preferably another
protein. This can e.g. be achieved by reacting a further reactive group of the crosslinker
with the heme peroxidase in order to form the covalent link.
[0069] The heme peroxidase product may consist of the heme peroxidase activated for conjugation
packaged in a suitable container, e.g. a vial, in lyophilized form or in solution.
However, the heme peroxidase and the crosslinker may also be provided separately;
the heme peroxidase product may therefore be a kit comprising the heme peroxidase
and the crosslinker. The method for producing a heme peroxidase product may therefore
further comprise packaging the heme peroxidase as well as the crosslinker referred
to above in a kit. Preferably said crosslinker is suitable for conjugating the polypeptide
to another protein, preferably a binding protein.
[0070] The heme peroxidase produced according to the inventive method may be a polypeptide
consisting of the amino acid sequence as set forth in SEQ ID NO: 4. However, said
heme peroxidase may also be a polypeptide having peroxidase activity, as defined herein
above, and further comprising the amino acid sequence of a further protein. Fusion
proteins can be obtained by known methods, e.g. by generating a genetic fusion (joining
the nucleic acid sequence encoding the heme peroxidase to a nucleic acid sequence
encoding the further protein protein, preferably with the inclusion of a linker sequence
between the two proteins). Said further protein may be streptavidin. In another preferred
embodiment, said further protein is an antibody-binding protein, preferably protein
A, protein G or protein L. In an especially preferred embodiment, the heme peroxidase
produced according to the inventive method comprises an amino acid sequence of a binding
protein. Said binding protein may be any protein that can act as an agent to bind
to a molecule of interest, e.g. to detect a specific protein or another molecule.
Preferably said binding protein is an antibody. In a further preferred embodiment,
said binding protein is an antibody fragment, preferably a single-chain variable fragment
(scFv) or an antigen-binding fragment (Fab). In a further preferred embodiment said
binding protein is an antibody mimetic, preferably selected from the group consisting
of adnectins, affibodies, anticalins, DARPins, engineered Kunitz-type inhibitors,
and monobodies. Many such suitable binding proteins are known from the art, e.g. from
Gebauer and Skerra ("Engineered protein scaffolds as next-generation antibody therapeutics."
Current opinion in chemical biology 13.3 (2009): 245-255).
[0071] In a preferred embodiment of the inventive method for producing a heme peroxidase
product, said method further comprises a conjugation reaction to obtain a heme peroxidase
conjugate. Preferably, the heme peroxidase is conjugated to a binding agent, preferably
an antibody. In further preferred embodiments, the binding agent is a binding protein,
preferably any binding protein listed above. It is especially preferred, if the heme
peroxidase is conjugated to an antibody fragment, preferably a single-chain variable
fragment (scFv) or an antigen-binding fragment (Fab). It is further preferred if the
heme peroxidase is conjugated to an antibody mimetic, preferably selected from the
group consisting of adnectins, affibodies, anticalins, DARPins, engineered Kunitz-type
inhibitors, and monobodies. In another preferred embodiment, the heme peroxidase is
conjugated to an antibody binding protein, preferably protein A, protein G, or protein
L. In yet another preferred embodiment, the heme peroxidase is conjugated to a further
protein, preferably streptavidin.
[0072] Conjugates between heme peroxidases and other proteins can be obtained by conjugation
reactions, which are known to the skilled person, e.g. by chemical crosslinking. For
this purpose, the heme peroxidase and the other protein can be linked together by
a chemical crosslinker, forming a stable, preferably covalent, link between the two
molecules. Such methods, often referred to as bioconjugation, are known in the art.
A large number of suitable methods can e.g. be found in the book
Hermanson, Greg T. Bioconjugate Techniques. Academic press, 2013.
[0073] The inventive method for producing the heme peroxidase product may comprise further
purification, concentration, or other processing of the heme peroxidase. Preferably,
the method further comprises the step of purifying the heme peroxidase or the heme
peroxidase conjugate. The heme peroxidase, in this context, may already have been
derivatized or otherwise modified. In a preferred embodiment, the method further comprises
the step of freezing the heme peroxidase or the heme peroxidase conjugate. Alternatively
to, or in combination with the above embodiments, the method preferably further comprises
the step of lyophilizing the heme peroxidase or the heme peroxidase conjugate.
[0074] The heme peroxidase product may also be a composition comprising the heme peroxidase
produced by the method according to the invention or a product (e.g. a container)
containing said composition. Preferably, one or more excipients are added to said
composition. Such excipients may, for instance, further increase the stability of
the heme peroxidase in storage, ensure an even longer shelf-life and a stable level
of biological activity. Preferred excipients include pH buffering agents, stabilizing
agents, bulking agents, tonicity modifiers and the like. Especially preferred are
excipients that are suitable for use in the context of lyophilization.
[0075] Suitable excipients are known to the person skilled in the art. For example, the
composition preferably contains a pH buffering agent, preferably selected from the
group consisting of glycine, histidine, glutamate, succinate, phosphate, acetate,
and aspartate. It is further preferred that the composition comprises a bulking agent,
preferably selected from the group consisting of mannitol, glycine, sucrose, dextran,
polyvinylpyrolidone, carboxymethylcellulose, lactose, sorbitol, trehalose, or xylitol.
The composition preferably comprises a stabilizing agent selected from the group consisting
of sucrose, trehalose, mannose, maltose, lactose, glucose, raffinose, cellobiose,
gentiobiose, isomaltose, arabinose, glucosamine, fructose, mannitol, sorbitol, glycine,
arginine HCL, poly-hydroxy compounds, including polysaccharides such as dextran, starch,
hydroxyethyl starch, cyclodextrins, N-methyl pyrollidene, cellulose and hyaluronic
acid, sodium chloride. The composition may further include a surfactant, preferably
selected from the group consisting of sodium lauryl sulfate, dioctyl sodium sulfosuccinate,
dioctyl sodium sulfonate, chenodeoxycholic acid, N-lauroylsarcosine sodium salt, lithium
dodecyl sulfate, 1-octanesulfonic acid sodium salt, sodium cholate hydrate, sodium
deoxycholate, glycodeoxycholic acid sodium salt, benzalkonium chloride or benzethonium
chloride, cetylpyridinium chloride monohydrate, hexadecyltrimethylammonium bromide,
CHAPS, CHAPSO, SB3-10, SB3-12, digitonin, Triton X-100, Triton X-114, lauromacrogol
400, polyoxyl 40 stearate, polyoxyethylene hydrogenated castor oil 10, 40, 50 and
60, glycerol monostearate, polysorbate 20, 40, 60, 65 and 80, soy lecithin, DOPC,
DMPG, DMPC, and DOPG; sucrose fatty acid ester, methyl cellulose and carboxymethyl
cellulose.
[0076] Advantageously, the composition comprises at least 0.01 mg, preferably at least 0.1
mg, more preferably at least 1 mg, even more preferably at least 5 mg, especially
at least 10 mg of the heme peroxidase produced according to the invention. It is further
preferred if the composition contains the heme peroxidase in a concentration of at
least 0.0001 % (weight per weight, w/w), preferably at least 0.001 % w/w, more preferably
at least 0.01 % w/w, even more preferably at least 0.1 % w/w, yet even more preferably
at least 1 % w/w, especially at least 10 % w/w.
[0077] Advantageously the composition is a solid composition (at 25 °C and at atmospheric
pressure), preferably a lyophilized composition. In another preferred embodiment,
the composition is a liquid composition (at 25 °C and at atmospheric pressure). Advantageously
the composition contains the heme peroxidase produced according to the invention in
a concentration of at least 0.001 mg/mL, preferably at least 0.01 mg/mL, more preferably
at least 0.1 mg/mL, yet even more preferably at least 0.5 mg/mL, most preferably at
least 2 mg/mL.
[0078] It is further preferred that the composition is substantially free of DNA, especially
dsDNA. Preferably, the composition contains less than 1 µg/g, preferably less than
100 ng/g, more preferably less than 10 ng/g, most preferably less than 1 ng/g DNA.
The DNA concentration can be determined by fluorometry using the dye SYBR Green I
(N',N'-dimethyl-N-[4-[(E)-(3-methyl-1,3-benzothiazol-2-ylidene)methyl]-1-phenylquinolin-1-ium-2-yl]-N-propylpropane-1,3-diamine).
The skilled person is familiar with the measurement of DNA concentrations using fluorometry.
The measurement can be performed as described in
Rengarajan, Kalpana, et al. ("Technical Brief Quantifying DNA concentrations using
fluorometry: A comparison of fluorophores." Molecular Vision 8 (2002): 416-421).
[0079] The heme peroxidase product may find use in a variety of therapeutic applications,
for instance in targeted cancer treatment. In a preferred embodiment, the heme peroxidase
product is therefore a pharmaceutical composition, preferably comprising one or more
excipients, which are pharmaceutically acceptable for administration to an individual,
especially a mammal, in particular a human. Suitable excipients are known to the person
skilled in the art, for example water (especially water for injection), saline, Ringer's
solution, dextrose solution, buffers, Hank solution, vesicle forming compounds (e.g.
lipids), fixed oils, ethyl oleate, 5% dextrose in saline, substances that enhance
isotonicity and chemical stability, buffers and preservatives. Other suitable excipients
include any compound that does not induce the production of antibodies when administered
to a patient that are harmful for the patient. Examples are well tolerable proteins,
polysaccharides, polylactic acids, polyglycolic acid, polymeric amino acids and amino
acid copolymers. This pharmaceutical composition is preferably suitable for parenteral
administration, in particular intravenous administration. The pharmaceutical composition
may be provided in injectable dosage unit form, e.g. as a solution, suspension or
emulsion, formulated in conjunction with the above-defined pharmaceutically acceptable
excipients. All preferred embodiments listed above for the composition in general
(in particular related to concentrations and amounts of the heme peroxidase), are
also preferred when the heme peroxidase product is a pharmaceutical composition.
[0081] The heme peroxidase product produced according to the invention may in particular
find use in antibody directed enzyme prodrug therapy (ADEPT; see e.g.
Bagshawe "Antibody-directed enzyme prodrug therapy (ADEPT) for cancer." Expert Review
of Anticancer Therapy 6.10 (2006): 1421-1431). The principle of ADEPT is typically to use an antibody directed at a tumor-associated
antigen to localize an enzyme (such as e.g. HRP) to tumor sites. A prodrug can be
given to the patient which is then converted into its activated species location-specifically.
The nucleic acid molecule encoding the heme peroxidase may also find use in therapy,
in particular in gene therapy such as gene-directed enzyme prodrug therapy (GDEPT).
[0082] For many applications, in particular industrial applications such as waste-water
treatment (e.g. removal of chlorophenols), it can be advantageous if the heme peroxidase
is immobilized on a solid carrier. It is therefore preferred if the heme peroxidase
product comprises a heme peroxidase immobilized on a solid carrier. Therefore, the
inventive method preferably further comprises the step of immobilizing the heme peroxidase
or heme peroxidase conjugate on a solid carrier.
[0083] Among other advantages, enzyme immobilization allows a particularly high storage
stability, enhanced reusability, reduction of the operational process cost, etc. Heme
peroxidases immobilized on solid carriers and their industrial applications are known
in the art, see e.g.
Tatsumi, et al. ("Removal of chlorophenols from wastewater by immobilized horseradish
peroxidase." Biotechnology and Bioengineering 51.1 (1996): 126-130) and
Sarno and Iuliano ("Immobilization of Horseradish Peroxidase on Fe3O4/Au_GO Nanoparticles
to Remove 4-chlorophenols from Waste Water." Chemical Engineering Transactions 73
(2019): 217-222). The skilled person is familiar with methods for immobilizing enzymes on solid carriers,
e.g. as described in
Andreescu, et al. ("Chapter 7 - Nanostructured materials for enzyme immobilization
and biosensors." The New Frontiers of Organic and Composite Nanotechnology. Elsevier,
2008, 355-394).
[0084] Nanomaterials are particularly suitable as solid carriers because of their specific
surface area and effective enzyme loading. In the context of this embodiment, it is
therefore preferred if the solid carrier is a nanoparticle. A "nanoparticle" as used
herein preferably is a particle of any shape with all three dimensions in the 1x10
-12 to 1x10
-6 m range, even more preferably in the 1x10
-9 to 1x10
-7 m range. The nanoparticle may e.g. be a magnetite (Fe
3O
4) nanoparticle or a gold nanoparticle. Especially preferred are magnetic nanoparticles,
since they offer the additional advantage of easy separation by applying a magnetic
field. Further preferred examples of solid carriers are nanofibers, carbon/polyvinyl
materials, carbon nanotubes, nanowires, nanorods, nanocrystals, mesoporous silica
and composite materials.
[0086] In a further preferred embodiment, the heme peroxidase product is a kit. The inventive
method therefore preferably further comprises the step of packaging the heme peroxidase
or the heme peroxidase conjugate in a kit. It is preferred if further components selected
from buffers, reagents, instructions manuals are added to the kit. The heme peroxidase
or the heme peroxidase conjugate may be provided in the kit in lyophilized form. In
an alternative preferred embodiment, the heme peroxidase or the heme peroxidase conjugate
is provided in solution.
[0089] To facilitate the understanding of the invention, a number of terms are defined below.
Terms defined herein have meanings as commonly understood by a person of ordinary
skill in the areas relevant to the present invention. Terms such as "a", "an" and
"the" are not intended to refer to only a singular entity, but include the general
class of which a specific example may be used for illustration. The terminology herein
is used to describe specific embodiments of the invention, but their usage does not
delimit the invention, except as outlined in the claims.
[0090] "Percent (%) amino acid sequence identity", "X% sequence identity" or "X% identical"
(such as "70% sequence identity" or "70% identical") with respect to a reference polypeptide
or protein sequence is defined as the percentage of amino acid residues in a candidate
sequence that are identical with the amino acid residues in the reference polypeptide
sequence, after aligning the sequences and introducing gaps, if necessary, to achieve
the maximum percent sequence identity, and not considering any conservative substitutions
as part of the sequence identity. Alignment for purposes of determining percent amino
acid sequence identity can be achieved in various ways that are within the skill in
the art, for instance, using publicly available computer software such as BLAST, BLAST-2,
ALIGN, ALIGN-2, Megalign (DNASTAR) or the "needle" pairwise sequence alignment application
of the EMBOSS software package. Those skilled in the art can determine appropriate
parameters for aligning sequences, including any algorithms needed to achieve maximal
alignment over the full length of the sequences being compared. For purposes herein,
however, % amino acid sequence identity values are calculated using the sequence alignment
of the computer programme "needle" of the EMBOSS software package (publicly available
from European Molecular Biology Laboratory;
Rice et al., EMBOSS: the European Molecular Biology Open Software Suite, Trends Genet.
2000 Jun;16(6):276-7, PMID: 10827456).
[0091] The needle programme can be accessed under the web site http://www.ebi.ac.uk/Tools/psa/emboss_needle/
or downloaded for local installation as part of the EMBOSS package from http://emboss.sourceforge.net/.
It runs on many widely-used UNIX operating systems, such as Linux.
[0092] To align two protein sequences, the needle programme is preferably run with the following
parameters:
Commandline: needle -auto -stdout -asequence SEQUENCE_FILE_A -bsequence SEQUENCE_FILE_B
-datafile EBLOSUM62 -gapopen 10.0 - gapextend 0.5 -endopen 10.0 -endextend 0.5 -aformat3
pair -sprotein1 -sprotein2 (Align_format: pair Report_file: stdout)
[0093] The % amino acid sequence identity of a given amino acid sequence A to, with, or
against a given amino acid sequence B (which can alternatively be phrased as a given
amino acid sequence A that has or comprises a certain % amino acid sequence identity
to, with, or against a given amino acid sequence B) is calculated as follows:
100 times the fraction X/Y,
where X is the number of amino acid residues scored as identical matches by the sequence
alignment program needle in that program's alignment of A and B, and where Y is the
total number of amino acid residues in B. It will be appreciated that where the length
of amino acid sequence A is not equal to the length of amino acid sequence B, the
% amino acid sequence identity of A to B will not equal the % amino acid sequence
identity of B to A. In cases where "the sequence of A is more than N% identical to
the entire sequence of B", Y is the entire sequence length of B (i.e. the entire number
of amino acid residues in B) . Unless specifically stated otherwise, all % amino acid
sequence identity values used herein are obtained as described in the immediately
preceding paragraph using the needle computer program.
[0094] Unless specified otherwise, all parameters as used herein correspond to parameters
at IUPAC SATP-conditions ("Standard Ambient Temperature and Pressure"), in particular
a temperature of 25 °C and a pressure of 101.300 Pa.
[0095] Percentages (%) as used herein correspond to weight per volume (w/v) unless specified
as weight per weight (w/w) or otherwise.
[0096] The present invention relates to the following preferred embodiments:
Embodiment 1. Method for producing a heme peroxidase from inclusion bodies (IBs) comprising
the steps of:
- providing the heme peroxidase in the form of IBs;
- solubilizing said IBs;
- transferring said solubilized IBs into a refolding buffer to obtain a refolding mix;
- adding a heme cofactor to said refolding mix,
wherein the addition of the heme cofactor to the refolding mix is distributed over
a time period of at least 1 hour.
Embodiment 2. Method according to embodiment 1, wherein the addition of the heme cofactor
to the refolding mix is distributed over a time period of at least 2 hours, preferably
at least 3 hours, more preferably at least 6 hours, even more preferably at least
8 hours, especially at least 10 hours.
Embodiment 3. Method according to embodiment 1 or 2, wherein the heme cofactor is
added to the refolding mix as a continuous feed.
Embodiment 4. Method according to any one of embodiments 1 to 3, wherein the heme
cofactor is added to the refolding mix at a rate between 0.1 and 10 µmol/L per hour,
preferably between 0.2 and 5 µmol/L per hour, even more preferably between 0.5 and
3 µmol/L per hour, yet even more preferably between 1 and 2.5 µmol/L per hour, especially
between 1.4 and 1.8 µmol/L per hour.
Embodiment 5. Method according to any one of embodiments 1 to 4, wherein the refolding
mix is incubated for at least 1 hour, preferably at least 2 hours, even more preferably
at least 4 hours, especially at least 8 hours prior to the addition of the heme cofactor.
Embodiment 6. Method according to any one of embodiments 1 to 5, wherein at least
1 µmol/L, preferably at least 4 µmol/L, even more preferably at least 10 µmol/L, especially
at least 20 µmol/L of the heme cofactor is added to the refolding mix.
Embodiment 7. Method according to any one of embodiments 1 to 6, wherein between 1
µmol/L and 200 µmol/L, preferably between 4 µmol/L and 100 µmol/L, even more preferably
between 10 µmol/L and 50 µmol/L, especially between 15 µmol/L and 25 µmol/L of the
heme cofactor is added to the refolding mix.
Embodiment 8. Method according to any one of embodiments 1 to 7, wherein at least
0.25, preferably at least 0.5, even more preferably at least 1, especially at least
2 molar equivalents of the heme cofactor with respect to the heme peroxidase are added
to the refolding mix.
Embodiment 9. Method according to any one of embodiments 1 to 8, wherein between 0.25
and 10, preferably between 0.5 and 5, even more preferably between 1 and 4, especially
between 1 and 2 molar equivalents of the heme cofactor with respect to the heme peroxidase
are added to the refolding mix.
Embodiment 10. Method according to any one of embodiments 1 to 9, wherein the heme
peroxidase is a Class II or a Class III heme peroxidase, preferably a Class III heme
peroxidase.
Embodiment 11. Method according to any one of embodiments 1 to 10, wherein the heme
peroxidase is horseradish peroxidase (HRP).
Embodiment 12. Method according to any one of embodiments 1 to 11, wherein the heme
peroxidase does not comprise a purification tag, especially a polyhistidine-tag.
Embodiment 13. Method according to any one of embodiments 1 to 12, wherein the heme
peroxidase comprises an amino acid sequence having at least 70%, preferably at least
80%, more preferably at least 85%, even more preferably at least 90%, even more preferably
at least 95%, yet even more preferably at least 98 %, especially at least 99% sequence
identity to SEQ ID NO: 3.
Embodiment 14. Method according to any one of embodiments 1 to 13, wherein the heme
peroxidase comprises the amino acid sequence as set forth in SEQ ID NO: 3.
Embodiment 15. Method according to any one of embodiments 1 to 14, wherein the heme
peroxidase consists of the amino acid sequence as set forth in SEQ ID NO: 4.
Embodiment 16. Method according to any one of embodiments 1 to 15, wherein the heme
cofactor is hemin.
Embodiment 17. Method according to any one of embodiments 1 to 16, wherein the heme
peroxidase in the form of IBs is provided by the steps of:
- culturing host cells expressing a gene encoding the heme peroxidase; and
- obtaining IBs from said host cells.
Embodiment 18. Method according to embodiment 17, wherein the host cells are prokaryotic
cells, preferably Escherichia coli cells.
Embodiment 19. Method according to embodiment 17 or 18, wherein the host cells are
cultured in a volume of at least 2 L, preferably at least 5 L, more preferably at
least 20 L, even 50 L, especially at least 100 L.
Embodiment 20. Method according to any one of embodiments 1 to 19, wherein said solubilizing
comprises incubating the IBs in a solubilization buffer.
Embodiment 21. Method according to embodiment 20, wherein the solubilization buffer
has a pH of at least 8, preferably at least 8.5, more preferably at least 9.0, even
more preferably at least 9.5.
Embodiment 22. Method according to embodiment 20 or 21, wherein the solubilization
buffer has a pH between 8 and 12.5, preferably between 8.5 and 11.5, more preferably
between 9 and 11, even more preferably between 9.5 and 10.5.
Embodiment 23. Method according to any one of embodiments 20 to 22, wherein the solubilization
buffer contains a reducing agent.
Embodiment 24. Method according to any one of embodiments 20 to 23, wherein the solubilization
buffer has redox conditions corresponding to a dithiothreitol (DTT) concentration
between 1 and 50 mmol/L, preferably between 2 and 25 mmol/L, more preferably between
4 and 15 mmol/L, especially between 6 and 8 mmol/L.
Embodiment 25. Method according to any one of embodiments 20 to 24, wherein the solubilization
buffer contains urea, preferably in a concentration of at least 4 mol/L, more preferably
at least 5 mol/L, even more preferably at least 6 mol/L.
Embodiment 26. Method according to any one of embodiments 20 to 25, wherein the solubilization
buffer contains between 4 mol/L and 8 mol/L urea, preferably between 5 mol/L and 7
mol/L, especially between 5.5 and 6.5 mol/L.
Embodiment 27. Method according to any one of embodiments 20 to 26, wherein the IBs
are incubated in said solubilization buffer for at least 5 minutes, preferably at
least 10 minutes, more preferably at least 15 minutes, especially at least 30 minutes.
Embodiment 28. Method according to any one of embodiments 20 to 27, wherein the IBs
are incubated in said solubilization buffer at a temperature between 4°C and 40°C,
preferably between 10 °C and 35 °C, even more preferably between 20°C and 25°C.
Embodiment 29. Method according to any one of embodiments 1 to 28, wherein the solubilized
IBs are mixed with the refolding buffer in a ratio between 1:5 v/v and 1:250 (solubilized
IBs: refolding buffer), preferably between 1:10 and 1:100, even more preferably between
1:20 and 1:80, especially between 1:25 and 1:60, most preferably between 1:30 and
1:50.
Embodiment 30. Method according to any one of embodiments 1 to 29, wherein the refolding
is carried out in a volume of at least 5 L, preferably at least 10 L, more preferably
at least 25 L, even more preferably at least 100 L.
Embodiment 31. Method according to any one of embodiments 1 to 30, wherein the refolding
buffer has a pH of at least 8, preferably at least 8.5, more preferably at least 9,
even more preferably at least 9.5.
Embodiment 32. Method according to any one of embodiments 1 to 31, wherein the refolding
buffer has a pH between 8 and 12.5, preferably between 8.5 and 11.5, more preferably
between 9 and 11, even more preferably between 9.5 and 10.5.
Embodiment 33. Method according to any one of embodiments 1 to 32, wherein the difference
in the pH between the solubilization buffer and the refolding buffer is less than
2 pH increments, preferably less than 1 pH increment, more preferably less than 0.5
pH increments, even more preferably less than 0.2 pH increments, especially less than
0.1 pH increments.
Embodiment 34. Method according to any one of embodiments 1 to 33, wherein the refolding
buffer contains an oxidizing agent.
Embodiment 35. Method according to any one of embodiments 1 to 34, wherein the refolding
buffer has redox conditions corresponding to a glutathione disulfide (GSSG) concentration
between 0.2 and 6 mM GSSG, preferably between 0.4 and 4 mM GSSG, more preferably between
0.8 and 2.5 mM GSSG, especially between 1.1 and 1.6 mM GSSG.
Embodiment 36. Method according to any one of embodiments 1 to 35, wherein the refolding
buffer contains between 0.5 and 3 mol/L urea, preferably between 1 mol/L and 2.7 mol/L,
even more preferably between 1.5 mol/L and 2.4 mol/L, especially between 1.8 and 2.2
mol/L.
Embodiment 37. Method according to any one of embodiments 1 to 36, wherein the molar
ratio between DTT and GSSG in the refolding mix is between 1:2 (DTT:GSSG) and 1:30,
preferably between 1:3 and 1:20, even more preferably between 1:4 and 1:15, especially
between 1:6 and 1:8.
Embodiment 38. Method according to any one of embodiments 1 to 37, wherein the refolding
mix has a reduction potential between -105 mV and 135 mV, preferably between -90 mV
and 105 mV, even more preferably between -80 mV and 80 mV, yet even more preferably
between -70 mV and 60 mV, most preferably between -60 mV and 50 mV.
Embodiment 39. Method according to any one of embodiments 1 to 38, further comprising
the step of adding salt to the refolding mix.
Embodiment 40. Method according to embodiment 39, wherein salt is added to the refolding
mix to an ionic strength between 0.5 and 6 mol/L, preferably between 1.5 and 5 mol
/ L, even more preferably between 2.5 and 4.5 mol/L, especially between 3.5 and 4.5
mol/L.
Embodiment 41. Method according to embodiment 39 or 40, wherein the salt is sodium
chloride, preferably in a concentration between 0.5 and 6 mol/L, more preferably between
1.5 and 5.5 mol/L, even more preferably between 2.5 and 5 mol/L, especially between
3.5 and 4.5 mol/L.
Embodiment 42. Method according to any one of embodiments 39 to 41, wherein the salt
is ammonium sulfate, preferably in a concentration between 0.25 and 1.5 mol/L, preferably
between 0.5 and 1.4 mol/L, even more preferably between 0.8 and 1.2 mol/L.
Embodiment 43. Method according to any one of embodiments 39 to 42, wherein the salt
has a salting-out strength between ammonium sulfate and sodium chloride as determined
by its position in the Hofmeister series, preferably wherein the concentration of
the salt is between 1.25 and 6 mol/L, more preferably between 0.5 and 5 mol/L, even
more preferably between 1.0 and 4.5 mol/L, most preferably between 1.5 and 4 mol/L.
Embodiment 44. Method according to any one of embodiments 39 to 43, wherein the salt
has a weaker salting-out strength than sodium chloride as determined by its position
in the Hofmeister series, preferably wherein the concentration of the salt is at least
2 mol/L, preferably at least 4 mol/L, more preferably at least 4.5 mol/L.
Embodiment 45. Method according to embodiment 44, wherein the concentration of the
salt is between 2 mol/L and 12 mol/L, preferably between 4 mol/L and 10 mol/L, even
more preferably between 4.5 mol/L and 8 mol/L.
Embodiment 46. Method according to any one of embodiments 1 to 45, further comprising
a centrifugation step for removing impurities from the refolded heme peroxidase.
Embodiment 47. Method according to any one of embodiments 1 to 46, further comprising
a filtration step for removing impurities from the refolded heme peroxidase.
Embodiment 48. Method according to any one of embodiments 1 to 47, further comprising
the step of purifying the refolded heme peroxidase.
Embodiment 49. Method according to embodiment 48, wherein the heme peroxidase is purified
after the heme cofactor has been added to the refolding mix.
Embodiment 50. Method according to embodiment 48 or 49, wherein the heme peroxidase
is purified by chromatography.
Embodiment 51. Method according to any one of embodiments 48 to 50, wherein the heme
peroxidase is purified by hydrophobic interaction chromatography (HIC).
Embodiment 52. Method according to embodiment 51, wherein the stationary phase is
a butyl sepharose resin.
Embodiment 53. Method for producing a heme peroxidase product comprising producing
a heme peroxidase according to the method of any one of embodiments 1-52.
Embodiment 54. Method according to embodiment 53, further comprising the step of activating
the heme peroxidase for a conjugation reaction.
Embodiment 55. Method according to embodiment 53 or 54, further comprising a conjugation
reaction to obtain a heme peroxidase conjugate.
Embodiment 56. Method according to embodiment 55, wherein the heme peroxidase is conjugated
to a binding agent, preferably an antibody.
Embodiment 57. Method according to embodiment 55, wherein the heme peroxidase is conjugated
to an antibody fragment, preferably a single-chain variable fragment (scFv) or an
antigen-binding fragment (Fab).
Embodiment 58. Method according to embodiment 55, wherein the heme peroxidase is conjugated
to an antibody mimetic, preferably selected from the group consisting of adnectins,
affibodies, anticalins, DARPins, engineered Kunitz-type inhibitors, and monobodies.
Embodiment 59. Method according to embodiment 55, wherein the heme peroxidase is conjugated
to an antibody binding protein, preferably protein A, protein G, or protein L.
Embodiment 60. Method according to embodiment 55, wherein the heme peroxidase is conjugated
to a further protein, preferably streptavidin.
Embodiment 61. Method according to any one of embodiments 53 to 60, further comprising
the step of purifying the heme peroxidase or the heme peroxidase conjugate.
Embodiment 62. Method according to any one of embodiments 53 to 61, further comprising
the step of freezing the heme peroxidase or the heme peroxidase conjugate.
Embodiment 63. Method according to any one of embodiments 53 to 62, further comprising
the step of lyophilizing the heme peroxidase or the heme peroxidase conjugate.
Embodiment 64. Method according to any one of embodiments 53 to 63, further comprising
the step of immobilizing the heme peroxidase or heme peroxidase conjugate on a solid
carrier.
Embodiment 65. Method according to embodiment 64, wherein the solid carrier is a nanoparticle,
preferably a magnetic nanoparticle or a nanofiber.
Embodiment 66. Method according to embodiment 64, wherein the solid carrier is a carbon/polyvinyl
material.
Embodiment 67. Method according to embodiment 64, wherein the solid carrier is a membrane.
Embodiment 68. Method according to any one of embodiments 53 to 67, further comprising
the step of packaging the heme peroxidase or the heme peroxidase conjugate in a kit.
Embodiment 69. Method according to embodiment 68, wherein further components selected
from buffers, reagents, instructions manuals are added to the kit.
Embodiment 70. Method according to embodiment 69, wherein an enzyme that produces
H2O2 is added to the kit.
[0097] The present invention is further illustrated by the following figures and examples,
without being limited thereto.
Figure 1. Influence of different heme cofactor concentrations and times of addition to the
refolding mix on the volumetric activity, respectively the refolding yield.
Figure 2. Response contour plot for the volumetric activity [U/mL] dependent on the DTT concentration
in the solubilization mix and the GSSG concentration in the refolding buffer (DoE
1).
Figure 3. Response contour plot for pH 8.5, pH 9.25 and pH 10 for different DTT and GSSG concentrations
(both in mM) for DoE 3.
Figure 4. Redox potential and volumetric activity (at-line sampling) for reactor experiment
2. 20 µM hemin was added 20 h after refolding start, at which point the redox signal
shows a sharp rise.
Figure 5. Redox potential and volumetric activity for reactor experiment 5. Before the end
of the hemin feed, samples were drawn every 2 h and incubated with a final hemin concentration
of 20 µM before measurement (full circles). After the start of the hemin feed, samples
were drawn every 2 h and volumetric activity was measured immediately (full squares).
Figure 6. Elution of active HRP and impurities for HIC 1 using a step gradient. Active HRP
elutes between 120 and 125 mL (75 % buffer B), while hydrophobic impurities elute
starting from 131 mL (100 % buffer B).
Figure 7. Elution of active HRP and impurities for HIC 2 using a linear gradient. Active HRP
elutes from 125 mL to 135 mL while hydrophobic impurities elute starting from 145
mL.
Figure 8. Elution of active HRP and impurities for HIC 3 using a linear gradient. Active HRP
elutes late in the gradient (around 90 % buffer B), leading to an overlap with the
elution of hydrophobic impurities, which elute at 100 % buffer B.
Figure 9. Elution of active HRP and impurities for HIC 4 using a step gradient. While separation
of active HRP from hydrophobic impurities is possible using 90 % buffer B, this leads
to a strong tailing of the active HRP peak, resulting in a decision between lower
concentration and poorer recovery of active HRP.
Figure 10. Elution of active HRP and impurities for HIC 5 using a step gradient. Active HRP
elutes between 1250 and 1400 mL (75 % buffer B), while hydrophobic impurities elute
starting from 1400 mL (100 % buffer B).
Figure 11. Chromatogram of the HIC run with refolding at pH 8.5. Pure HRP elutes at 75% buffer
B, whereas hydrophobic impurities elute at 100% buffer B.
Figure 12. Chromatogram of the HIC run with refolding at pH 10. Pure HRP elutes at 75% buffer
B, whereas hydrophobic impurities elute at 100% buffer B.
Figure 13. Residual activities of HRP N13D/N57S/P146Q/N175S/ N255D/N268D/N275K (mHRP, SEQ ID
NO: 4) compared to recombinant wild-type HRP (rHRP, SEQ ID NO: 2) and plant-derived
HRP (pHRP). 150 µl of pHRP (triangles), mHRP (squares) and rHRP (circles) with a concentration
of 2.9 µM were incubated in 50 mM BisTris/HCl pH 7, 0.5 M NaCl, 7% glycerol for up
to 10 h at 60°C. Initial and residual enzyme activities were measured with ABTS as
described in Example 1 and are plotted in % against the incubation time. mHRP displayed
a more than 13-fold enhanced thermostability over rHRP and a 1.7-fold enhanced thermostability
even over the plant-derived (i.e. glycosylated) pHRP.
Example 1. Materials and methods
Chemicals
[0098] L-Gluthathione oxidized (GSSG) and 2,2'-azino-bis(3-ethylbenzothiazoline-6-sulfonic
acid) (ABTS) were from AppliChem. Hemin was purchased from Sigma (Hemin from bovine,
≥90%). Dithiothreitol (DTT) and all other chemicals were purchased from Roth.
Strain and growth conditions
[0099] The
hrp gene coding for HRP variant C1A was codon-optimized for
E. coli and obtained from GenScript USA Inc. (Piscataway, NJ, USA). The plasmid pET21d+ was
used for HRP inclusion body production in the cytoplasm. A stop codon was introduced
so that the protein is produced without any tags. HRP was produced in
E. coli BL21(DE3) in a 10 L Biostat Cplus stainless steel bioreactor (Satorius, Germany).
HRP production was induced with 0.5 mM isopropyl-β-D-thiogalactopyranoside (IPTG)
in a fed-batch cultivation for 12 h using DeLisa medium. Biomass was harvested by
centrifugation and the wet biomass was stored at -20 °C until further processing.
Homogenization and wash
[0100] Biomass was resuspended using an IKA T10 basic ULTRA-TURRAX in 3-5 mL buffer A/g
wet biomass (Buffer A: 50 mM TRIS/HCl; pH 8; 500 mM NaCl; 1.5 mM EDTA) and homogenized
(using a GEA Niro Soavi Panda PLUS) (>1300 bar, 3 passages, cooled). The homogenized
suspension was centrifuged (15650 g; 20 min, 4 °C), the supernatant discarded and
the cell debris resuspended in 10 mL buffer B/g wet cell debris (Buffer B: 50 mM TRIS/HCl;
pH 8; 500 mM NaCl; 2 M Urea) and centrifuged again (15650 g; 20 min, 4 °C). The washing
step using buffer B was repeated once. Afterwards, IBs/cell debris were resuspended
in water (5 mL water/g wet cell debris), the suspension aliquoted into pre-weighed
50 mL reaction tubes, centrifuged (15650 g; 20 min, 4 °C) and the pellets stored at
-20 °C until further use.
Solubilization
[0101] For solubilization, an aliquot of the frozen IBs was thawed, weighed in order to
calculate the wet Inclusion Body (wIB) weight and resuspended in the appropriate solubilization
buffer (Solubilization buffer 1: 50 mM TRIS/HCl; pH 8; 6 M Urea/ Solubilization buffer
2: 50 mM Glycine; pH 10; 6 M Urea) to reach a wIB concentration of 100 g/L. After
resuspension, DTT was added (using a 1 M DTT stock) to reach a final concentration
in the solubilization mix varying from 1 mM - 28.44 mM DTT and the solubilization
mix was incubated (RT; 0.5 h; slight agitation), followed by centrifugation (20379
g; 20 min; 4 °C). The supernatant was immediately used for refolding, the pellet discarded.
Example 2. Small-scale refolding experiments
Analytical methods
[0102] Bradford: Protein concentrations were determined using the Bradford assay, measuring the absorption
after 10 min of incubation at room temperature at 595 nm with a Genesys 20 Photometer
(Thermo Scientific). Bovine serum albumin was used as a standard.
[0103] Enzyme activity measurement: HRP enzyme activity was measured with a Tecan Infinite M200 PRO using flat-bottom
polystyrene 96 well plates. Depending on concentration of correctly folded HRP, samples
were diluted 1:50-1:200 in dilution buffer (Dilution buffer: 20 mM Bis-Tris pH 7;
7 % v/v Glycerol). 170 µL of ABTS solution (5 mM ABTS in 50 mM KH
2PO
4 pH 5) were mixed with 10 µL of diluted sample in the well, after which 20 µL of H
2O
2 (10 mM H
2O
2) were added to start the reaction. Immediately afterwards, the change of absorption
at 420 nm over 2 minutes was recorded (at 30 °C). The volumetric enzyme activity was
calculated using the following formula:

wherein
Vtotal ... total volume in cuvette in [µl]
ΔA/min ... change in absorption [ΔAbs 420nm/min]
dilution ... dilution of the sample
Vsample ... volume of sample [µl]
d ... length of the beam path through the reaction (d=0.58 cm)
ε ... extinction coefficient (ε420=36 mM-1cm-1).
[0104] SEC-HPLC: Purity of the active HRP fraction after the capture step with HIC was measured using
a SEC-HPLC. For this, an XBridge Protein BEH SEC Column, 200Å, 3.5 µm, 7.8 mm X 150
mm (Waters) was used. The method was run at 0.5 mL/min with 100 % Buffer A (Buffer
A: 80 mM Phosphate pH 6.8; 250 mM KCl) for 18 minutes. The column was kept at a constant
temperature of 25 °C and 214 nm, 280 nm and 404 nm were measured.
[0105] Reinheitszahl (RZ): Reinheitszahl was measured as the ratio of absorbance at 404 nm to 280 nm. Absorbance
measurement was done using a Hitachi Double Beam Spectrophotometer U-2900.
[0106] MODDE 10: Planning and analysis of Design of Experiments (DoE) were done using Umetrics MODDE
10.
Experimental set-up
[0107] General materials and methods were as described in Example 1. All small scale refolding
experiments were done using 2 mL reaction tubes. The solubilizate was diluted 1:40
in the appropriate refolding buffer (Refolding buffer 1: 20 mM TRIS/HCl; pH 8.5; 2
M Urea; 2 mM CaCl
2; 7 % v/v glycerol; varying GSSG concentrations/ Refolding buffer 2: 20 mM glycine;
pH 10; 2 M urea; 2 mM CaCl
2; 7 % v/v glycerol; varying GSSG concentrations), followed by incubation at 4 °C;
48 h; with slight agitation. A 1 mM hemin stock solution, which was used for all experiments,
was prepared in 100 mM KOH.
[0108] DoE1: For the first DoE (Design of experiments), the DTT concentration for solubilization
(solubilization buffer 1; pH 8) and the GSSG concentration in the refolding buffer
(refolding buffer 1; pH 8.5) were varied (see Table 1), while the hemin addition was
kept constant at 20 µM after 20 h. A CCF (central composite face-centered design)
with the volumetric activity after refolding as a response was used.
Table 1: DTT and GSSG concentrations used to optimize the redox conditions using a
DoE CCF approach with the volumetric Activity as a response
| DTT conc. [mM in Solubilizate] |
GSSG [mM in Refolding buffer] |
| 2.5 |
0.5 |
| 8.75 |
2 |
| 15 |
3.5 |
[0109] DoE2: For the second DoE, the DTT concentration for solubilization (solubilization
buffer 1; pH 8), the GSSG concentration in the refolding buffer (refolding buffer
1; pH 8.5) and the protein concentration in the refolding mix were varied (see Table
2), while the hemin addition was kept constant at 20 µM after 20 h. A CCF (central
composite face-centered design) with the volumetric and specific activity after refolding
as a response was used.
Table 2: DTT and GSSG concentrations as well as the total protein concentrations used
to investigate interactions between the redox system and the protein concentration
in the refolding mix using a DoE CCF approach
| DTT conc. [mM in Solubilizate] |
GSSG [mM in Refolding buffer] |
Protein conc. in the refolding mix [g/L] |
| 7.11 |
1.27 |
0.5 |
| 14.22 |
2.54 |
1 |
| 28.44 |
5.08 |
2 |
[0110] DoE3: For the third DoE, the DTT concentration for solubilization, the GSSG concentration
in the refolding buffer and the pH of the solubilization and refolding buffer were
varied (see Table 3). For pH 8.5 solubilization and refolding buffer 1 was used, for
pH 10 solubilization and refolding buffer 2 was used. The hemin addition was kept
constant at 20 µM after 20 h. A CCF (central composite face-centered design) with
the volumetric Activity after refolding as a response was used.
Table 3: DTT and GSSG concentrations as well as the pH value of the solubilization
and refolding buffer used to investigate interactions between the redox system and
the pH during solubilization and refolding using a DoE CCF approach
| DTT conc. [mM in Solubilizate] |
GSSG [mM in Refolding buffer] |
pH of solubilization and refolding buffer |
| 2.5 |
0.4 |
7 |
| 7.11 |
1.27 |
8.5 |
| 11.72 |
3.01 |
10 |
[0111] DoE4: For this DoE, time and concentration of hemin addition were varied between
0 h - 24 h after refolding start and 6 µM - 80 µM Hemin, respectively. The exact factors
used are shown in Table 4. Solubilization buffer 1 (pH 8) and refolding buffer 1 (pH
8.5) was used for all experiments. The volumetric activity was used as the response
in order to optimize both factors.
Table 4: Times of addition and concentrations of hemin in the refolding mix used as
factors for DoE4 in order to optimize hemin addition to the refolding mix
| Hemin addition (time after refolding start) [h] |
Final Hemin concentration [µM] |
| 0 |
6 |
| 6 |
20 |
| 12 |
40 |
| 24 |
80 |
Results: hemin addition
[0112] In order to evaluate the optimal concentration of Hemin and the optimal time of addition
after refolding start, several different conditions were screened in small scale experiments
with the volumetric activity as a response. The results are presented in Figure 1.
For a hemin addition 0 h after refolding start, the refolding yield shows a strong
dependency on the hemin concentration, with higher hemin concentrations leading to
an over 10 fold reduction compared to optimized conditions. Furthermore, the refolding
yield is reduced to 60 % even for the lowest hemin concentration (6 µM). This effect
is reduced for later hemin addition times, with addition after 24 h showing almost
no effect of hemin concentration. 20 µM was chosen for further experiments.
Results: Redox system
[0113] In a first step, a Design of Experiment using DTT and GSSG concentration was performed
(DoE1) in order to obtain the optimal redox system during solubilization and refolding.
This approach has the advantage that it spans the two unit operations solubilization
and refolding and uses the refolding yield (volumetric activity) as a response. Thereby,
the final yield of the process is maximized instead of using a response as e.g. the
solubilization yield to optimize the single unit operations. Figure 2 shows the contour
plot for the performed DoE1, with a maximum refolding yield at 7.11 mM DTT during
solubilization (buffer 1; pH 8) and 1.27 mM GSSG (buffer 1; pH 8.5), calculated using
the MODDE optimizer function. For the used dilution of 1:40 (solubilzation mix in
refolding buffer) this is equivalent to a GSSG:DTT ratio of 7:1.
[0114] In order to cover the pH dependency of the redox pair DTT/GSSG, a DoE similar to
DoE1 was performed, but with the pH (7; 8.5; 10) as an additional factor. Refolding
at pH 7 yielded lower results for all combinations of DTT and GSSG, which heavily
influences the model. This leads to bad predictions for DTT and GSSG for pH 8.5 and
10. Therefore, pH 7 was excluded from the model. Figure 3 shows the 4D contour plot
for the final model with the volumetric activity as a response. For pH 10, the maximal
yield is achieved for 6.7 mM DTT and 1.26 mM GSSG.
Example 3. Refolding Reactor Experiments
[0115] General materials and methods were as described in Example 1 unless specified otherwise.
Analytical methods were used as described in Example 2.
Reactor set-up
[0116] For refolding in a larger scale an Infors Labfors 5 with a vessel volume of 3.6 L
was used. All data collection and control of the process was done using Lucullus PIMS.
Temperature was kept constant at 10 °C during refolding using a Lauda Alpha R8 thermostat
connected to the double jacket of the glass vessel. Temperature was monitored using
the temperature sensor connected to the Infors Labfors 5. In addition, pH, dO2 and
redox potential were monitored. The pH and dO2 were measured with the respective probes
connected to the Infors Labfors 5. The redox potential was monitored using a Hamilton
EasyFerm Plus ORP Arc 425, connected to the Lucullus process system. The hemin feed
was applied using a LAMBDA PRECIFLOW peristaltic liquid pump in combination with a
Sartorius Entris scale, enabling a PID-Feed forward control using Lucullus.
[0117] Final refolding volumes for the vessel were kept constant at 1.2 L (resulting in
the use of 30 mL solubilizate and a dilution of 1:40). The same buffer compositions
as mentioned for the small scale experiments (Example 2; refolding buffer 1 or refolding
buffer 2) were used.
Reactor runs
[0118] Reactor experiment 1: For this experiment, the solubilization mix contained 1 mM DTT and the refolding
buffer contained 0.35 mM GSSG. Solubilization buffer 1 (pH 8) and refolding buffer
1 (pH 8.5) was used. Hemin was added 20 h after refolding start to a final concentration
of 20 µM.
[0119] Reactor experiment 2: For this experiment, the solubilization mix contained 7.11 mM DTT and the refolding
buffer contained 1.27 mM GSSG. Solubilization buffer 1 (pH 8) and refolding buffer
1 (pH 8.5) was used. Hemin was added 20 h after refolding start to a final concentration
of 20 µM. Samples (2 mL in reaction tubes) were taken every 2 h, hemin was added to
reach a final concentration of 20 µM (only for samples taken before hemin addition;
the samples taken after hemin addition already contained 20 µM), incubated (2 h; 4
°C, slight agitation) and then enzyme activity was measured.
[0120] Reactor experiment 3: For this experiment, the solubilization mix contained 1 mM DTT and the refolding
buffer contained 0.35 mM GSSG. Solubilization buffer 2 (pH 10) and refolding buffer
2 (pH 10) was used. Hemin was added 20 h after refolding start to a final concentration
of 20 µM.
[0121] Reactor experiment 4: For this experiment, the solubilization mix contained 7.11 mM DTT and the refolding
buffer contained 1.27 mM GSSG. Solubilization buffer 2 (pH 10) and refolding buffer
2 (pH 10) was used. Hemin was added 20 h after refolding start to a final concentration
of 20 µM.
[0122] Reactor experiment 5: For this experiment, the solubilization mix contained 7.11 mM DTT and the refolding
buffer contained 1.27 mM GSSG. Solubilization buffer 1 (pH 8) and refolding buffer
1 (pH 8.5) was used. A constant feed (2 mL 1 mM Hemin/h; final concentration 20 µM
Hemin) was applied from 8 h after refolding start until 20 h (12 h feed time). As
for reactor 2, samples were drawn every 2 h and activity was measured. After the start
of the Hemin feed, samples were measured both directly (with a low hemin concentration
at the start of the hemin feed), and additionally after the addition of hemin to a
final concentration of 20 µM hemin and incubation for 2 h.
Results: Time of hemin addition
[0123] Based on small scale optimization (Example 2) a hemin addition 20 h after refolding
start to a final concentration of 20 µM was used for reactor experiment 2. Before
the addition of hemin (i.e. for the first 20 hours), samples were taken every 2 h
to measure the activity at-line (Figure 4). In order to measure the volumetric activity,
which correlates to the refolding success, 20 µM hemin were added to each sample immediately
after sampling and the activity was measured after incubation for two hours. After
the addition of hemin to the reactor (i.e. after 20 hours), samples were still taken
every 2 h but no further hemin was added. Still, the samples were incubated under
the same conditions (2 hours before measurement) as before. As can be seen for the
at-line activity measurement, refolding is completed after approximately 10 h, after
which the activity stagnates until hemin is added. The rise of activity after hemin
addition to the reactor is probably due to favourable conditions in the reactor, such
as better surface to volume ratio and better mixing.
Table 5. Results from reactor experiment 2.
| Sample no. |
Time from refolding start [h] |
Volumetric activity [U/mL] |
| 1 |
2 |
16.63 ± 0.08 |
| 2 |
4 |
21.54 ± 1.36 |
| 3 |
6 |
28.87 ± 0.24 |
| 4 |
8 |
31.97 ± 0.52 |
| 5 |
10 |
30.63 ± 1.35 |
| 6 |
12 |
32.86 ± 0.87 |
| 7 |
14 |
31.74 ± 0.81 |
| 8 |
16 |
36.02 ± 3.70 |
| 9 |
18 |
32.67 ± 1.51 |
| 10 |
20 |
35.44 ± 0.86 |
| 11 |
22 |
32.18 ± 1.26 |
| 12 |
24 |
37.24 ± 1.78 |
| 13 |
26 |
42.31 ± 0.60 |
| 14 |
28 |
40.73 ± 1.52 |
| 15 |
30 |
43.05 ± 1.16 |
| 16 |
32 |
44.96 ± 0.93 |
| 17 |
44 |
46.45 ± 0.12 |
[0124] These experiments demonstrate that it is surprisingly advantageous to incubate the
refolding mix for a period of time prior to the addition of the heme cofactor. It
appears that the hydrophobic nature of hemin promoted aggregation during the refolding
process. As shown using small scale experiments, higher concentrations of hemin reduce
the refolding yield significantly if added early on, an effect that is not present
for later additions. Adding a hydrophobic substance (in this case hemin) early on
in the reaction may promote protein aggregation, leading to lower refolding yields.
However, after the folding reaction is finished (around 10 h for HRP at the conditions
used), addition of hemin no longer leads to aggregation (for all concentrations tested)
as incorporation of hemin is the last step in holoenzyme formation.
Results: Linear hemin feed
[0125] For reactor experiment 5, a linear hemin feed was applied 8 h after the start of
refolding for a total feed duration of 12 h. Samples were drawn according to the sampling
procedure described for reactor experiment 2 (every two hours) . After the start of
the hemin feed, samples were measured both once without further addition of hemin
(i.e. with a low hemin concentration at the start of the hemin feed; samples b1-b10
in Table 6), and once after the addition of hemin to reach a final concentration of
20 µM hemin and incubation for further 2 h (samples a1-a9 in Table 6).
Table 6. Results from reactor experiment 5.
| Sample no. |
Time from refolding start [h] |
Volumetric activity [U/mL] |
| Addition of hemin to a final concentration of 20 µM and 2h incubation before measurement |
| a1 |
2 |
17.81 ± 0.67 |
| a2 |
4 |
25.64 ± 0.40 |
| a3 |
6 |
27.86 ± 1.04 |
| a4 |
8 |
33.10 ± 1.49 |
| a5 |
10 |
40.26 ± 0.93 |
| a6 |
12 |
38.64 ± 2.10 |
| a7 |
14 |
39.97 ± 0.21 |
| a8 |
16 |
43.50 ± 1.01 |
| a9 |
18 |
44.10 ± 0.67 |
| Samples measured immediately without further hemin addition |
| b1 |
10 |
36.11 ± 0.17 |
| b2 |
12 |
44.48 ± 1.02 |
| b3 |
14 |
42.65 ± 2.43 |
| b4 |
16 |
54.71 ± 1.61 |
| b5 |
18 |
55.13 ± 2.15 |
| b6 |
20.5 |
62.40 ± 2.10 |
| b7 |
28 |
56.34 ± 0.93 |
| b8 |
47.5 |
50.62 ± 1.93 |
| b9 |
52 |
50.56 ± 0.23 |
[0126] The beneficial effect of hemin addition being distributed over a certain time period
vs. batch addition at once are apparent from the comparison of reactor experiments
2 and 5. Experiment 2, sample 4 and Experiment 5, sample a4 are both based on to the
batch addition of 20 µM hemin 6 h after the start of refolding and measurement after
a further 2 h. As a consequence, the observed volumetric activity is very similar
(31.97 ± 0.52 vs. 33.10 ± 1.49). This demonstrates that the results of the samples
can be compared between these experiments. The difference in batch addition vs. addition
over an extended period of time is apparent from the comparison of Experiment 2, sample
10 (batch addition of 20 µM hemin after 18 h, measured after 20 h: 35.44 ± 0.86) and
Experiment 5, sample b6 (addition of 20 µM hemin as linear feed between 8 h and 20
h after refolding, measured after 20.5 h: 62.40 ± 2.10). The only difference between
these two samples is the duration of hemin addition (all at once as a batch or distributed
over 12 h), clearly demonstrating that the distribution of hemin addition over a longer
time period leads to superior results.
[0127] Figure 5 shows the redox potential as well as the measured volumetric activities.
Compared to reactor experiment 2 (Figure 4), the beginning of the refolding is very
similar for both experiments, with the volumetric activity achieved after 8 h being
32.0 for experiment 2 and 33.1 for experiment 5. However, the linear hemin feed applied
for experiment 5 leads to a 25 % increase in refolding yield compared to experiment
2 after the addition of hemin.
Results: Redox system
[0128] In order to confirm the results obtained using small scale experiments (Example 2),
four reactor experiments were performed. The conditions as well as the final specific
activity are listed in Table 7. In general, these are in good concordance with the
results obtained using the small-scale experiments, with the optimized DTT/GSSG concentration
at pH 10 showing the highest refolding yield.
Table 7: Used pH, DTT and GSSG concentration in bench scale refolding experiments
(1.2 L) in a bioreactor and the obtained specific Activity [U/mg], which is in turn
representative of the refolding yield.
| Reactor Nr |
Buffer System |
DTT [mM] |
GSSG [mM] |
sAct [U/mg] |
| 1 |
Tris pH 8.5 |
1 |
0.35 |
52.1 |
| 2 |
Tris pH 8.5 |
7.11 |
1.27 |
115.2 |
| 3 |
Glycine pH 10 |
1 |
0.35 |
83.2 |
| 4 |
Glycine pH 10 |
7.11 |
1.27 |
172.1 |
Example 4. Capture after refolding
[0129] General materials and methods were as described in Example 1. Analytic methods were
used as described in Example 2.
[0130] In this example, hydrophobic interaction chromatography (HIC) was used as a capture
step after the refolding. This has the advantage that binding conditions require high
salt concentrations, which precipitate impurities such as excess hemin, aggregates
and impurities, while correctly folded HRP is stable up to a high salt concentration.
This has the advantage that these impurities are separated from the load used for
the capture step, resulting in a higher binding capacity and easier cleaning and regeneration
of the chromatographic resin.
Small scale precipitation experiments
[0131] In order to find the best salt concentration for a capture step using a HIC (hydrophobic
interaction chromatography), different concentrations of (NH
4)
2SO
4 and NaCl were tested in 2 mL reaction tubes. The appropriate amount of salt (see
Table 8) was weighed in a 2 mL reaction tube and 1 mL of refolding mix (after refolding
was finished) was added. The reaction tube was mixed in order to dissolve the salt
and incubated for 30 min at room temperature and slight agitation. After centrifugation
(20379 g; 20 min; 4 °C), the supernatant was used for Bradford and activity measurements.
The best conditions were then used to prepare the loads of the various HIC experiments,
using larger volumes. Therefore, the salt was slowly added under continuous stirring
within 10 min, the solution was then incubated while stirring for 20 min at room temperature
and then centrifuged (20379 g; 20 min; 22 °C). Table 8: Different salt concentrations
of (NH
4)
2SO
4 and NaCl used in small scale experiments to optimize salt precipitation after refolding
| (NH4)2SO4 concentration [M] |
NaCl concentration [M] |
| 0 |
0 |
| 0.25 |
0.5 |
| 0.5 |
1 |
| 0.75 |
1.5 |
| 1 |
2 |
| 1.5 |
2.5 |
| - |
3 |
| - |
3.5 |
| - |
4 |
[0132] An ÄKTA Pure system (GE Healthcare) was used for all described chromatography steps.
Three wavelengths (214nm, 280nm and 404nm) as well as the conductivity were monitored.
[0133] Two different salts were tested for the precipitation step, namely (NH
4)
2SO
4 and NaCl. In order to find the optimal salt concentration, several salt concentrations
of both salts were tested in 2 mL reaction tubes, with the results listed in Table
9 and Table 10. Usually, the lowest salt concentration needed for the target protein
to bind on the HIC resin is used for preparation of the load, because at this concentration
the lowest amount of impurities are bound. In this case, however, the highest amount
where active HRP is not precipitating was selected. On the one hand, this ensured
that a large amount of impurities are precipitated (see purification factor in Table
9). On the other hand, almost all impurities bound to the resin at these conditions
were more hydrophobic and would therefore also bind at lower salt concentrations.
Additionally, the difference in binding strength made it easy to separate active HRP
from these impurities. For this reason, 1 M (NH
4)
2SO
4 or 4 M NaCl were chosen for the preparation of the loads.
Table 9: Influence of different concentrations of (NH
4)
2SO
4 after the end of refolding on the protein concentration (measured using Bradford
assay), the specific activity, calculated from total protein and the volumetric activity,
and the purification factor
| (NH4)2SO4 [M] |
Protein concentration [g/L] |
Specific Activity [U/mg] |
Purification Factor |
| 0 |
0.32 |
126 |
1.0 |
| 0.25 |
0.40 |
108 |
0.9 |
| 0.5 |
0.25 |
166 |
1.3 |
| 0.75 |
0.18 |
269 |
2.1 |
| 1 |
0.15 |
424 |
3.4 |
| 1.5 |
0.12 |
286 |
2.3 |
Table 10: Influence of different concentrations of NaCl after the end of refolding
on the volumetric activity
| NaCl [M] |
volumetric Activity [U/mL] |
| 0 |
42.4 |
| 0.5 |
45.1 |
| 1 |
43.4 |
| 1.5 |
42.6 |
| 2 |
44.6 |
| 2.5 |
40.3 |
| 3 |
44.6 |
| 3.5 |
40.7 |
| 4 |
44.5 |
[0134] The results obtained for the small scale experiments were then validated using bench
scale experiments with a volume of 150 mL, which are listed in Table 11. The recovery
of the volumetric activity for the chosen salt concentration was 96 % and 95 % for
(NH
4)
2SO
4 and NaCl, respectively. Specific activity increased 2.5 for (NH
4)
2SO
4 and 4.5 fold for NaCl, resulting in advantageous conditions as a load for the following
HIC step.
Table 11: Volumetric and specific activity as well as protein concentration and purification
factor for bench scale (150 mL) salt precipitation using 1 M (NH
4)
2SO
4 or 4 M NaCl as sample preparation for a HIC capture step
| Reactor exp. |
Salt |
volumetric Activity [U/mL] |
Protein conc. [g/L] |
Specific Activity [U/mg] |
Purification Factor |
| Same conditions as R2 |
(NH4)2SO4 1 M |
38.0 |
0.12 |
317 |
2.5 |
| R2 |
NaCl 4 M |
44.3 |
0.09 |
492 |
4.5 |
HIC experiment 1 (HIC 1)
[0135] The load was prepared as described above by adding 267 g NaCl / 1 L refolding mix.
A HiTrap Butyl FF 1 mL (GE Healthcare) was used with a flow rate of 0.5 mL / min (75
cm / h; 0.5 CV / min; CV = column volumes). The column was equilibrated with Buffer
A (Buffer A: 20 mM Bis-Tris pH 7; 7 % Glycerol; 4 M NaCl) and 49 mL load were applied
after all signals were constant during equilibration. After the load, a washing step
with buffer A (8 mL; 8 CVs) was performed. Thereafter, a step elution was performed
with 25 % Buffer B (Buffer B: 20 mM Bis-Tris pH 7; 7 % Glycerol/ 8 mL; 8 CVs), 75
% Buffer B (10 mL; 10 CVs) and 100 % (17 mL; 17 CVs) Buffer B, with active HRP eluting
at 75 % Buffer B. Volumetric enzyme activity [U/mL] and protein concentration were
measured for all fractions. The purity of the active pool was determined using SEC-HPLC
and the Reinheitszahl.
[0136] This capture step presents the optimized method for the purification and capture
of HRP after refolding. Figure 6 shows the step elution used for this experiment and
Table 12 the corresponding analytics. Active HRP is concentrated around 9 fold for
the chromatography step, resulting in 0.5 g/L, which is expected to further improve
during scale up. More hydrophobic impurities elute at 100 % buffer B, leading to a
good resolution for this method. The ratio of the 404 nm signal to the 280 nm signal
suggests a high purity for the active fraction. This was further confirmed by SEC-HPLC
(purity ≥ 98 %). Therefore, this presents a way to obtain pure, correctly folded and
fully active HRP produced from
E. coli inclusion bodies.
Table 12: Volume, Protein concentration, specific activity and purification factor
for a capture step using salt precipitation followed by hydrophobic interaction chromatography
| |
Volume [mL] |
Protein conc. [mg/mL] |
Specific Activity [U/mg] |
Purification factor |
| Refolding end |
|
0.51 |
126 |
1 |
| Load (after salt precipitation) |
50 |
0.09 |
726 |
5.8 |
| Active HRP fraction |
4 |
0.50 |
1176 |
9.4 |
HIC experiment 2 (HIC 2)
[0137] The load was prepared as described above by adding 132 g (NH
4)
2SO
4 / 1 L refolding mix. A HiTrap Octyl FF 1 mL (GE Healthcare) was used with a flow
rate of 1 mL / min (150 cm / h; 1 CV / min). The column was equilibrated with Buffer
A (Buffer A: 20 mM Tris pH 8.5; 7 % Glycerol; 1 M (NN
4)
2SO
4) and 50 mL load were applied after all signals were constant during equilibration.
After the load, a wash step with buffer A (16 mL; 16 CVs) was performed. Thereafter,
a linear gradient elution was performed with 0-100% B (Buffer B: 20 mM Bis-Tris pH
7; 7 % Glycerol) in 30 mL (30 min; 30CVs). Volumetric enzyme activity [U/mL] was measured
for all fractions. Since the by far largest percentage of active HRP was found in
the flowthrough, no further analytics were applied.
[0138] For this capture step, a resin with a low hydrophobicity, HiTrap Octyl FF 1 mL (GE
Healthcare), was used. At the chosen salt concentration (1 M (NH4)2SO4), 75 % of active
HRP did not bind to the column and were found in the flowthrough (see Figure 7 and
Table 13). This might be improved using a higher salt concentration, however, small
scale experiments showed that recovery declines for salt concentrations over 1 M (NH
4)
2SO
4. Therefore, it was concluded that the mentioned resin is less advantageous for the
capture step of active HRP after refolding. This might be improved if an Octyl resin
with a higher ligand density is used, since the hydrophobicity of the column depends
on the density of bound ligand. The ligand density for Octyl Sepharose 4 Fast Flow
(5 µmol/mL resin) is around 10-fold lower than that of Butyl Sepharose 4 Fast Flow
(50 µmol/mL resin), which was used for HIC 1.
Table 13: Volumetric Activity and Recovery for a capture step using an Octyl Sepharose
4 Fast Flow resin
| |
Volumetric Activity [U/mL] |
Recovery [%] |
| Refolding end |
30.4 |
100 |
| Load (after salt precipitation) |
30.6 |
100 |
| Flowthrough |
22.7 |
75 |
| Active HRP fraction |
8.6 |
8 |
HIC experiments 3 and 4 (HIC 3 and HIC 4)
[0139] For HIC experiment 3 the load was prepared as described above by adding 267 g NaCl
/ 1 L refolding mix. A HiTrap Phenyl FF (High Sub) 1 mL (GE Healthcare) was used with
a flow rate of 1 mL / min (150 cm / h; 1 CV / min). The column was equilibrated with
Buffer A (Buffer A: 20 mM Tris pH 8.5; 7 % Glycerol; 4 M NaCl) and 50 mL load were
applied after all signals were constant during equilibration. After the load, a wash
step with buffer A (9 mL; 9 CVs) was performed. Thereafter, a linear gradient elution
was performed with 0-100% B (Buffer B: 20 mM Bis-Tris pH 7; 7 % Glycerol) in 30 mL
(30 min; 30CVs). Volumetric enzyme activity [U/mL] was measured for all fractions.
Since the fraction containing active HRP showed lower concentrations and a not as
good separation from impurities, no further analytics were applied.
[0140] For HIC experiment 4 the load was prepared as described above by adding 267 g NaCl
/ 1 L refolding mix. A HiTrap Phenyl FF (High Sub) 1 mL (GE Healthcare) was used with
a flow rate of 0.5 mL / min (75 cm / h; 0.5 CV / min). The column was equilibrated
with Buffer A (Buffer A: 20 mM Tris pH 8.5; 7 % Glycerol; 4 M NaCl) and 50 mL load
were applied after all signals were constant during equilibration. After the load,
a wash step with buffer A (10 mL; 10 CVs) was performed. Thereafter, a step elution
was performed with 60 % buffer B (Buffer B: 20 mM Bis-Tris pH 7; 7 % Glycerol/ 9 mL;
9 CVs), 90 % buffer B (26 mL; 26 CVs) and 100 % (32 mL; 32 CVs) buffer B, with active
HRP eluting at 90 % buffer B. Volumetric enzyme activity [U/mL] was measured for all
fractions. Since the fraction containing active HRP showed lower concentrations and
not as good separation from impurities, no further analytics were applied.
[0141] For HIC 3 and HIC 4, a resin with higher hydrophobicity than for HIC 1 was used (HiTrap
Phenyl FF (High Sub)). For HIC 3, a gradient elution was used, which led to a poorer
separation of the active HRP and more hydrophobic impurities, as shown in Figure 8.
Due to the high hydrophobicity of the resin, both fractions elute very close to each
other, with active HRP eluting at around 90 % buffer B and impurities at 100 % buffer
B. Therefore, a step elution was tested for HIC 4, which is shown in Figure 9. While
separation improved, elution volumes for the active HRP fraction eluting at 90 % buffer
B also increased, since it showed a strong tailing.
HIC experiment 5 (HIC 5)
[0142] The finished refolding mix of reactor experiment 4 (Example 3) was used as material
for this capture step. The pH was adjusted to 8.5 with 2 M HCl under stirring. Afterwards,
the load was prepared as described above by adding 267 g NaCl / 1 L refolding mix.
A column packed with Butyl Sepharose 4 Fast Flow (GE Healthcare) and a volume of 80
ml was used with a flow rate of 8 mL / min (90 cm /h). The column was equilibrated
with Buffer A (Buffer A: 20 mM Bis-Tris pH 7; 4 M NaCl) and 751 mL load were applied
after all signals were constant during equilibration. After the load, a wash step
with 20 % buffer B (Buffer B: 20 mM Bis-Tris pH 7/ 1.5 CVs) was performed. Thereafter,
a step elution was performed with 75 % Buffer B (3 CVs) and 100 % (3 CVs) Buffer B,
with active HRP eluting at 75 % Buffer B. Volumetric enzyme activity [U/mL] and protein
concentration were measured for all fractions. The purity of the active pool was determined
using Reinheitszahl.
[0143] To confirm the compatibility of refolding at pH 10 with the subsequent capture step,
the refolding mix of reactor experiment 4 was used as load for the HIC. In order to
prevent changes in the binding behavior, pH of the refolding mix was adjusted to 8.5
before salt precipitation. Figure 10 shows the elution of the active HRP fraction
as well as the impurities. Active HRP was concentrated to a final concentration of
0.95 g/L and a volumetric activity of 1500 U/mL with a Reinheitszahl comparable to
that of plant HRP (2.72). These results confirmed the expectation that scale-up from
1 mL column volume leads to a higher concentration, as discussed for HIC 1. Furthermore,
the capture step discussed for HIC 1 was shown to be scalable and applicable for a
refolding process at pH 10, since the pH can be adjusted to 8.5 without the loss of
active HRP. Therefore, a capture step using 4 M NaCl for salt precipitation followed
by a hydrophobic interaction chromatography proved to be particularly advantageous.
Example 5. Full process
Analytical methods
[0144] Analytical methods were used as described in Example 2, with the following differences
/ additions:
Protein concentration: Protein concentration was determined using the method according to Bradford (Bradford, M.M., A rapid and sensitive method for the quantitation of microgram quantities
of protein utilizing the principle of protein-dye binding. Analytical biochemistry,
1976. 72(1-2): p. 248-254). 200 µl Bradford solution were mixed with 5 µl sample and the change in absorbance
at 595 nm was measured with a Tecan Infinite M200 PRO instrument over the course of
10 min.
Reversed phase HPLC: HRP concentration in the samples was measured with RP HPLC using a Polyphenyl BioResolve-RP-mAb
2.7 µm 3.0x100 mm column. The method was run for 10 min with the following program:
25% B for 0.5 min, 55% B in a linear gradient for 8 min, 55 % B for 0.5 min and then
25% B for 1 min (A = MilliQ water with 0.1% trifluoroacetic acid (TFA); B = Acetonitrile
with 0.1% TFA) at a flow rate of 1.2 ml/min. The column was kept at a constant temperature
of 75 °C and 214 nm, 280 nm and 404 nm were measured.
Size exclusion HPLC: Purity of the active HRP fraction after the capture step with HIC was measured using
a SEC-HPLC. For this, a BEH 200A SEC 1.7 µm 4.6x300 mm, 3.5 µm (Waters) column was
used. The method was run at 0.3 mL/min with 100 % Buffer A (Buffer A: 80 mM Phosphate
pH 6.8; 250 mM KCl) for 18 minutes. The column was kept at a constant temperature
of 30 °C and 214 nm, 280 nm and 404 nm were measured.
Process runs
[0145] Strains and growth conditions as well as homogenization and inclusion body wash were
performed as described in Example 1. A refolding reactor was used as described in
Example 3.
[0146] For solubilization, an aliquot of the frozen IBs was thawed, weighed in order to
calculate the wet Inclusion Body (wIB) weight and resuspended in the appropriate solubilization
buffer (Solubilization buffer 1: 50 mM TRIS/HCl; pH 8.5; 6 M Urea/ Solubilization
buffer 2: 50 mM glycine; pH 10; 6 M Urea) to reach a wIB concentration of 100 g/L
(3.5 g IBs = 35 ml solubilization mix which results in 30 ml solubilization mix after
centrifugation). After resuspension, DTT was added (using a 1 M DTT stock) to reach
a final concentration in the solubilization mix of 7.11 mM DTT and the solubilization
mix was incubated (4 °C; 0.5 h; slight agitation), followed by centrifugation (20379
g; 20 min; 4 °C). The supernatant was immediately used for refolding, the pellet discarded.
[0147] Reactor runs were carried out at pH 8.5 and at pH 10, as follows.
[0148] For pH 8.5, final refolding volume for the vessel was 1.2 L (resulting in the use
of 30 mL solubilizate and a dilution of 1:40). The refolding buffer contained 20 mM
TRIS/HCl pH 8.5, 2 M urea, 7% glycerol, 2 mM CaCl
2, 1.27 mM GSSG. A constant feed (2.4 mL 1 mM Hemin/h; final concentration 20 µM Hemin)
was applied from 8 h after refolding start until 18 h (10 h feed time) and the reactor
run was terminated after 19 h. For salt precipitation, 0.27 g NaCl/ ml refolding mix
were added over the course of 30 min while stirring at room temperature. Afterwards
the refolding mix was centrifuged at 17,568 g at 4 °C for 30 min in a Thermo Scientific
LYNX Sorvall 6000 centrifuge. The supernatant was used as load for HIC (about 1250
- 1300 ml after salt addition) and the pellet was discarded.
[0149] For pH 10, final refolding volume for the vessel was 1.2 L (resulting in the use
of 30 mL solubilizate and a dilution of 1:40). The refolding buffer contained 20 mM
glycine pH 10 (adjusted with HCl), 2 M urea, 7% glycerol, 2 mM CaCl
2, 1.27 mM GSSG. A constant feed (2.4 mL 1 mM Hemin/h; final concentration 20 µM Hemin)
was applied from 8 h after refolding start until 18 h (10 h feed time) and the reactor
run was terminated after 19 h. Before salt precipitation the pH was lowered from pH
10 to pH 8.5 with HCl. Then 0.27 g NaCl/ ml refolding mix were added over the course
of 30 min while stirring at room temperature. Afterwards the refolding mix was centrifuged
at 17568 g at 4 °C for 30 min in a Thermo Scientific LYNX Sorvall 6000 centrifuge.
The supernatant was used as load for HIC (about 1250 - 1300 ml after salt addition)
and the pellet was discarded.
[0150] For HIC, a column packed with Butyl Sepharose 4 Fast Flow (GE Healthcare) with a
bed volume of 80 ml was used. The column was equilibrated with Buffer A (Buffer A:
20 mM BisTris pH 7; 4 M NaCl) at a flow rate of 113 cm/h until all signals were constant.
Then 1250 - 1300 mL load were applied at a flow rate of 90 cm /h. After the load,
a wash step with 20 % buffer B (Buffer B: 20 mM Bis-Tris pH 7) was performed at a
flow rate of 90 cm /h for 2 CVs. Thereafter, a step elution was performed with 75
% buffer B (79 cm /h) and 100 % (90 cm /h) buffer B, with active HRP eluting at 75
% buffer B. Volumetric enzyme activity [U/mL] and protein concentration were measured
for all fractions. The purity of the active pool was determined using Reinheitszahl.
Results
[0151] According to the method development experiments which were conducted in a small scale
pH 10 was found to be more suitable for refolding than pH 8.5 (see Example 2). Therefore
two reactor runs were performed with the same amount of HRP wet inclusion bodies,
one with refolding at pH 8.5 and one with refolding at pH 10. An overview of the results
can be seen in Table 14. Refolding at pH 10 leads to a highly increased refolding
yield of 74% when compared to the yield at pH 8.5 (44%) . Moreover, the Reinheitszahl
is higher and the total yield of pure HRP is increased 1.7-fold at pH 10. This confirms
the results from the small scale DoE (Example 2). Figure 11 and 12 show the chromatograms
of the HIC runs. Here it can be seen that refolding at pH 10 leads to significantly
reduced hydrophobic impurities and a large sharp HRP peak at 75% buffer B.
Table 14. Comparison of final parameters for refolding at pH 8.5 and pH 10.
| |
pH 8.5 |
pH 10 |
| Total yield pure HRP [mg] |
84 |
144 |
| Specific activity [U/mg] |
1507 ± 13 |
1468 ± 24 |
| Purity [SEC HPLC] |
99 |
99 |
| Pure HRP/g wet IB [mg] |
24 |
41 |
| Refolding yield [%] |
44 |
74 |
| Pure HRP/L fermentation broth [mg] |
562 |
959 |
| Reinheitszahl |
3.7 |
4.3 |
| Total Units/reactor (7 mM ABTS) |
146700 |
209500 |
Example 6. Materials and methods of HRP mutation studies
Expression and purification of HRP mutants
[0152] Plant HRP Type VI-A (Cat. No.: P6782) was obtained from Sigma-Aldrich (St. Louis,
MO, USA). All HRP variants produced in
E. coli consisted of the sequence as set forth in SEQ ID NO: 2 with the indicated mutations
unless specified otherwise.
Expression host and plasmids
[0153] Standard molecular cloning techniques were performed as described previously (
Humer and Spadiut. "Improving the performance of horseradish peroxidase by site-directed
mutagenesis." International Journal of Molecular Sciences 20.4 (2019): 916). The
hrp gene coding for HRP variant C1A (wild-type HRP; SEQ ID NO: 2) was codon-optimized
for
E. coli and obtained from GenSript USA Inc. (Piscataway, NJ, USA). HRP was produced from
pSF-T7-LacO-NH2-dsbA (OG4591) (Oxford Genetics Ltd., Oxford, UK) or pET21d+ (Novagen,
San Diego, CA, USA) in the
E. coli strain BL21 (DE3) (Lucigen, Middleton, WI, USA). The plasmid pSFT7 encodes a Dsb
tag for export into the periplasm which is cleaved off after translocation. The plasmid
pET21d+ was used for HRP inclusion body production in the cytoplasm. A stop codon
was introduced so that the protein is produced without any tags.
Protein expression and purification from inclusion bodies (IBs)
[0154] SB medium (32 g L
-1 tryptone; 20 g L
-1 yeast extract; 5 g L
-1 NaCl; 5 mM NaOH) was used for cultivation of BL21 (DE3) cells that comprised vector
pET21d+ with the
hrp gene (or variants thereof) devoid of any N- or C-terminal tags. Ampicillin was added
to a final concentration of 100 mg L-1. Pre-cultures were grown overnight at 37 °C
with shaking (250 rpm) in 50 mL SB
Amp medium and 2.5 L Ultra Yield Flasks (UYF) were inoculated to reach an optical density
(OD
600) of 0.3 in a final volume of 500 mL SB
Amp medium. The cells were grown at 37 °C with shaking (250 rpm) until an OD
600 of 0.5, subsequently
hrp expression was induced by adding 0.1 mM isopropyl β-D-1-thiogalactopyranoside (IPTG).
After growth for 20 h at 25 °C and 250 rpm, the cells were harvested by centrifugation
(5000 g, 20 min, 4 °C).
[0155] Biomass was resuspended using an IKA T10 basic ULTRA-TURRAX in 3-5 mL buffer A/g
wet biomass (Buffer A: 50 mM TRIS/HCl; pH 8; 500 mM NaCl; 1.5 mM EDTA) and homogenized
(using a GEA Niro Soavi Panda PLUS) (>1300 bar, 3 passages, cooled). The homogenized
suspension was centrifuged (15650 g; 20 min, 4 °C), the supernatant discarded and
the cell debris resuspended in 10 mL buffer B/g wet cell debris (Buffer B: 50 mM TRIS/HCl;
pH 8; 500 mM NaCl; 2 M Urea) and centrifuged again (15650 g; 20 min, 4 °C). The washing
step using buffer B was repeated once. Afterwards, IBs/cell debris were resuspended
in water (5 mL water/g wet cell debris), the suspension aliquoted into pre-weighed
50 mL reaction tubes, centrifuged (15650 g; 20 min, 4 °C) and the pellets stored at
-20 °C until further use.
[0156] For solubilization, an aliquot of the frozen IBs was thawed, weighed in order to
calculate the wet Inclusion Body (wIB) weight and resuspended in the appropriate solubilization
buffer (50 mM TRIS/HCl; pH 8.5; 6 M Urea) to reach a wIB concentration of 100 g/L.
After resuspension, DTT was added (using a 1 M DTT stock) to reach a final concentration
in the solubilization mix of 7.11 mM DTT and the solubilization mix was incubated
(4 °C; 0.5 h; slight agitation), followed by centrifugation (20379 g; 20 min; 4 °C).
The supernatant was immediately used for refolding, the pellet discarded.
[0157] The solubilizate was diluted 1:40 in the appropriate refolding buffer (e.g. 20 mM
TRIS/HCl pH 8.5, 2 M urea, 7% glycerol, 2 mM CaCl
2, 1.27 mM GSSG), to which hemin was added in a final concentration of 20 µM and refolding
was carried out at 10 °C for 19 hours.
[0158] The proteins were further purified by hydrophobic interaction chromatography (HIC).
A column packed with Butyl Sepharose 4 Fast Flow (GE Healthcare) with a bed volume
of 80 ml was used. 8 mL / min (90 cm /h). The column was equilibrated with Buffer
A (Buffer A: 20 mM BisTris pH 7; 4 M NaCl) at a flow rate of 113 cm/h until all signals
were constant. Then 1250 - 1300 mL load were applied at a flow rate of 90 cm /h. After
the load, a wash step with 20 % buffer B (Buffer B: 20 mM Bis-Tris pH 7) was performed
at a flow rate of 90 cm /h for 2 CVs. Thereafter, a step elution was performed with
75 % buffer B (79 cm /h) and 100 % (90 cm /h) buffer B, with active HRP eluting at
75 % buffer B.
[0159] For several mutants, protein production and purification was alternatively carried
out using the most preferred method as described in Example 5 (pH 10).
Kinetic parameters
[0160] Enzyme kinetic parameters were determined for the substrates ABTS, TMB and hydrogen
peroxide in a 96-well plate assay using a Tecan Infinite M200 PRO instrument (Tecan,
Männedorf, Switzerland) .
[0161] For measurements with 3,3',5,5'-tetramethylbenzidine (TMB) as substrate, the reaction
mixture in each well of the 96-well plate contained a saturating hydrogen peroxide
concentration of 1 mM and varying TMB concentrations (20 - 550 µM) in 50 mM phosphate-citrate
buffer pH 5 in a final volume of 200 µL. Protein sample (5 µL) was mixed with 175
µl TMB-buffer mixture and the reaction was started with 20 µl hydrogen peroxide solution
(10 mM). The increase in absorption was followed at 652 nm for 60s at 30 °C in a Tecan
Infinite M200 PRO instrument. The kinetic parameters were calculated using Sigma Plot
software (Systat Software INC., San Jose, CA, USA) and an extinction coefficient of
ε
652 = 39 mM
-1 cm
-1 (see
Josephy, et al. "The horseradish peroxidase-catalyzed oxidation of 3, 5, 3', 5'-tetramethylbenzidine.
Free radical and charge-transfer complex intermediates." Journal of Biological Chemistry
257.7 (1982): 3669-3675).
Thermal stability
[0164] The thermal stability of the enzyme variants was assessed at 60 °C in 50 mM BisTris/HCl
pH 7, 7% glycerol, 500 mM NaCl. The enzymatic activity with ABTS was measured after
0, 30, 60, 90 and 120 min for HRP wild-type (SEQ ID NO: 2) and HRP N13D/N57S/N255D/N268D;
after 0, 90, 180, 300, 420 and 588 min for variants HRP N13D/N57S/N175S/N255D/N268D,
HRP N13D/N57S/P146Q/N175S/N255D/N268D, HRP N13D/N57S/N175S/N255D/N268D/N275K and HRP
N13D/ N57S/P146Q/N175S/N255D/N268D/N275K and after 0, 90, 180, 300 and 420 min for
plant HRP. The enzyme concentration of all variants including plant HRP was 2.86 µM
during the heat treatment. Afterwards the samples were cooled on ice for 5 min before
centrifugation at 16162 g for 15 min at 4 °C. Subsequently the residual activity was
measured with 7 mM ABTS with a Tecan Infinite M200 PRO instrument. The reaction mixture
contained 5 µL of protein, a saturating hydrogen peroxide concentration of 1 mM and
7 mM ABTS in 50 mM phosphate-citrate buffer pH 5 with a total volume of 200 µl. The
increase in absorption was followed at 420 nm for 120 s at 30 °C. The residual enzyme
activity was plotted against incubation time and the half-life at 60 °C was calculated
using the rate of inactivation in the following Equation:

wherein t
1/2 is the half-life and k
in is the slope of the logarithmic residual activity.
Example 7. Thermal stability of HRP mutants
[0165] Several mutants of HRP were expressed and purified and thermostability was measured
as described in Example 6. It was found that a number of mutations increased thermostability.
The most preferred mutant HRP N13D/N57S/P146Q/N175S/N255D/N268D/N275K (SEQ ID NO:
4) displayed a more than 13-fold enhanced thermostability over wild-type HRP (SEQ
ID NO: 2) and a 1.7-fold enhanced thermostability even over the plant-derived (i.e.
glycosylated) enzyme. Importantly, the combination of the mutations P146Q and N275K
led to significantly greater thermostability than either mutation P146Q or N275K alone.
Table 15. Thermal stability of plant HRP and recombinantly produced HRP variants.
| Variant |
Half life at 60°C [min] |
| plant HRP |
217 ± 3 |
| HRP wild-type (SEQ ID NO: 2) |
28 ± 1 |
| HRP N13D/N57S/N255D/N268D (disclosed in Humer and Spadiut 2019, supra) |
46 ± 1 |
| HRP N13D/N57S/N175S/N255D/N268D/N275K |
242 ± 2 |
| HRP N13D/N57S/P146Q/N175S/N255D/N268D |
267 ± 1 |
| HRP N13D/N57S/N175S/N255D/N268D |
396 ± 17 |
| HRP N13D/N57S/P146Q/N175S/N255D/N268D/N275K (SEQ ID NO: 4) |
376 ± 5 |
Example 8. Kinetic parameters of HRP mutants
[0166] Several mutants of HRP were expressed and purified and the kinetic parameters for
the substrates ABTS, TMB and hydrogen peroxide were determined as described in Example
6. HRP N13D/N57S/P146Q/N175S/N255D/N268D/N275K (SEQ ID NO: 4) was found to be significantly
more active than HRP N13D/N57S/N175S/N255D/N268D with the substrates TMB and hydrogen
peroxide. The mutations P146Q and N275K were found to have a strong beneficial effect
on enzymatic activity.
Table 16. Kinetic parameters for the substrate TMB.
| Variant |
Km [mM] |
Vmax [U/mg] |
kcat [s-1] |
kcat/Km [mM-1 s-1] |
| HRP N13D/N57S/N175S/N255D/N268D |
64 ± 14 |
5628 ± 335 |
3236 ± 193 |
61 ± 15 |
| HRP N13D/N57S/P146Q/N175S/N255D/ N268D/N275K (SEQ ID NO: 4) |
71 ± 17 |
7551 ± 509 |
4342 ± 292 |
51 ± 12 |
Table 17. Kinetic parameters for the substrate H
2O
2.
| Variant |
Km [mM] |
Vmax [U/mg] |
kcat [s-1] |
kcat/Km [mM-1 s-1] |
| HRP N13D/N57S/N175S/N255D/N268D |
0.174 ± 0.004 |
2003 ± 14 |
1152 ± 8.3 |
6626 ± 160 |
| HRP N13D/N57S/P146Q/N175S/N255D/ N268D/N275K (SEQ ID NO: 4) |
0.171 ± 0.009 |
2337 ± 38 |
1344 ± 22 |
7873 ± 430 |
Table 18. Kinetic parameters for the substrate ABTS.
| Variant |
Km [mM] |
Vmax [U/mg] |
kcat [s-1] |
kcat/Km [mM-1 s-1] |
| HRP N13D/N57S/N175S/N255D/N268D |
0.845 ± 0.27 |
1224 ± 115 |
786 ± 74 |
930 ± 308 |
| HRP N13D/N57S/P146Q/N175S/N255D/ N268D/N275K (SEQ ID NO: 4) |
0.765 ± 0.21 |
1214 ± 98 |
716 ± 58 |
936 ± 272 |
Example 9. Comparison to plant-derived and wild-type HRP
[0167] The kinetic parameters and thermal stability of HRP N13D/N57S/P146Q/N175S/N255D/N268D/N275K
(SEQ ID NO: 4) was compared to those of wild-type HRP (SEQ ID NO: 2) as well as to
the plant-derived HRP (pHRP). Kinetic parameters and thermal stability were determined
as described in Example 6.
[0168] The measurement of the thermal stability is displayed in Figure 13. As already described
in Example 7 herein above, the most preferred mutant HRP N13D/N57S/P146Q/N175S/N255D/N268D/N275K
(mHRP, SEQ ID NO: 4) displayed a more than 13-fold enhanced thermostability over wild-type
HRP (rHRP, SEQ ID NO: 2) and a 1.7-fold enhanced thermostability even over the plant-derived
(i.e. glycosylated) pHRP (see Table 15). Moreover, it was found that even with this
strongly improved thermal stability, similar catalytic efficiencies to both wild-type
HRP (rHRP, SEQ ID NO: 2) and plant-derived HRP were observed (see Tables 19 and 20
below).
Table 19. Kinetic parameters for the substrate ABTS.
| Variant |
Km [mM] |
Vmax [U/mg] |
kcat [s-1] |
kcat/Km [mM-1 s-1] |
| pHRP |
0.70 ± 0.14 |
1285 ± 70 |
734 ± 41 |
1043 ± 215 |
| wild-type HRP (rHRP, SEQ ID NO: 2) |
0.49 ± 0.06 |
1411 ± 43 |
823 ± 25 |
1677 ± 205 |
| HRP N13D/N57S/P146Q/N175S/N255D/ N268D/N275K (mHRP, SEQ ID NO: 4) |
0.86 ± 0.23 |
1203 ± 96 |
702 ± 56 |
817 ± 228 |
Table 20. Kinetic parameters for the substrate TMB.
| Variant |
Km [mM] |
Vmax [U/mg] |
kcat [s-1] |
kcat/Km [mM-1 s-1] |
| pHRP |
101 ± 20 |
7446 ± 528 |
4343 ± 308 |
43 ± 9 |
| wild-type HRP (rHRP, SEQ ID NO: 2) |
105 ± 14 |
7146 ± 355 |
4169 ± 207 |
40 ± 6 |
| HRP N13D/N57S/P146Q/N175S/N255D/ N268D/N275K (mHRP, SEQ ID NO: 4) |
109 ± 12 |
7360 ± 294 |
4293 ± 171 |
40 ± 4 |
Example 10. Site-saturation mutagenesis of positions 146 and 275
[0169] In order to test the effect of all possible amino acid exchanges at positions P146
and N275, site-saturation mutagenesis of these positions was performed. As starting
point for the site-saturation mutagenesis, the preferred mutant HRP N13D/N57S/P146Q/N175S/N255D/N268D/N275K
(SEQ ID NO: 3) was selected. The effects of amino acid exchanges in the 146 and 275
positions were studied individually.
Library generation
[0170] The following plasmids were constructed with standard molecular cloning techniques.
Whole plasmid PCR of HRP N13D/N57S/P146Q/N175S/N255D/N268D/N275K (SEQ ID NO: 3) in
pSF-T7 was used to introduce mutations in the
hrp gene by site-saturation mutagenesis at position 146 and 275. The 6.3 kb fragment
was amplified with the respective oligonucleotides to generate site-saturation libraries
(Table 21). All oligonucleotides were purchased from Microsynth (Balgach, Switzerland).
The oligonucleotides were phosphorylated according to following protocol: 300 pmol
primer DNA, 1×T4 PNK buffer (NEB), 1 mM ATP, 5% PEG, 10 Units T4 polynucleotide kinase
(PNK, NEB). The reaction was incubated at 37 °C for 45 min prior to heat inactivation
at 65 °C for 20 min. Each PCR reaction contained 1× Q5 Reaction Buffer, 200 µM dNTP
Mix, 200 nM of both forward and reverse phosphorylated primer, 100 ng template vector
DNA and 1 U Q5 High-Fidelity DNA Polymerase. The PCR products were purified with the
Monarch PCR & DNA Cleanup Kit from New England Biolabs (NEB, Ipswich, MA, USA) and
the template plasmid DNA was removed by FastDigest DpnI (Thermo Scientific™, Waltham,
MA, USA) digestion. 2 FDU (FastDigest unit) of
DpnI was added to the cleaned PCR products and incubated for 4 h at 37 °C. After heat
inactivation at 80 °C for 20 min, the plasmids were blunt end ligated: 50 ng plasmid
DNA, 1× T4 DNA ligase buffer (NEB), 400 cohesive end units T4 DNA ligase (NEB), 16
°C overnight. After heat inactivation for 20 min at 65 °C the plasmids were transformed
into BL21 (DE3).
Table 21. Primers used for whole plasmid PCR.
| Name |
Sequence (5' → 3' Direction) |
| DHU_P146deg3_fwd (SEQ ID NO: 5) |
TTTCACGCTGNNKCAACTGAAAGATAGC |
| DHU_P146deg3_rev (SEQ ID NO: 6) |
AACGGAGCCGGCAGATTAGCGTTT |
| DHU_N275deg3_fwd (SEQ ID NO: 7) |
GACGTTTTTCNNKGCATTCGTCGAAGC |
| DHU_N275deg3_rev (SEQ ID NO: 8) |
TGGGTCGAATCGGCAAATGAACG |
Screening
[0171] Positive transformants were picked from the selection plates and grown in 96-well
plates with 200 µl SB medium (32 g L
-1 tryptone; 20 g L
-1 yeast extract; 5 g L-1 NaCl; 5 mM NaOH; 50 mg L
-1 kanamycin) for 16 h at 37 °C, 250 rpm in a plastic box to prevent desiccation. Subsequently,
90 µl 75 % glycerol was added to the master plates before they were stored at -80
°C. The slave plates containing 190 µl SB medium were inoculated with 10 µl of the
master plates. Here, the medium contained 2 mM CaCl
2; 6 µM hemin and 0.1 mM IPTG in a final volume of 200 µl. The cells were grown for
16 h at 25 °C, 250 rpm in a plastic box and cell density was determined by measuring
the absorption at 595 nm with a Tecan Infinite M200 PRO (Tecan, Männedorf, Switzerland)
plate reader. Then the plates were centrifuged at 5000 g for 6 min at 4 °C with a
Thermo-Fisher Lynx Sorvall centrifuge and the cells were resuspended thoroughly in
200 µl/well B-PER Bacterial Protein Extraction Reagent (Thermo Scientific, Waltham,
MA, USA) with 5 U ml
-1 DNaseI and ½ Protease Inhibitor Cocktail Tablet (cOmplete Tablets, EDTA-free; Roche
Diagnostics GmbH, Mannhein, Germany) and 200 mM MgCl
2. Cell lysis was performed for 15 min at RT before centrifugation at 5000 g, 4°C for
20 min. Afterwards total protein content was measured with the Bradford method. 90
µl of each well were transferred to a new plate which was incubated at 80 °C for 20
min (position 146) or at 80 °C for 15 min (position 275), afterwards both the heated
and the control plate were centrifuged again at 5000 g, 4°C for 20 min. Subsequently,
enzyme activity was measured with 395 µM TMB (position 146) or 406 µM TMB (position
275), 1 mM H
2O
2 and 10 µl cell lysate in 50 mM phosphate-citrate buffer pH 5 with a total volume
of 200 µl. The measurements were performed at 30 °C and increase in absorbance at
652 nm (ε = 3.9x10
4 M
-1cm
-1 for the blue TMB radical) was monitored for 120 s with a Tecan Infinite M200 PRO
plate reader. Initial and residual activities were normalized using the total protein
concentration and thermal stability was displayed as the ratio of residual to initial
activity. The procedure was the same as described above. 180 colonies were screened
for each position, which corresponds to an expected library completeness of more than
99%. Each plate contained 6 colonies of HRP N13D/N57S/P146Q/N175S/ N255D/N268D/N275K
(corresponding to SEQ ID NO: 3) as positive control.
Results
[0172] Results of the selected mutants are given in Table 22 (position P146) and Table 23
(position N275) below. Since the present Example uses a 96-well plate-based screening
assay, variability (standard deviation) is higher than with other assays reported
herein. Therefore, results for each mutant should only be compared within each plate
measured.
[0173] As can been seen from Tables 22 and 23, multiple different amino acid exchanges in
positions 146 and 275 were found to lead to excellent thermal stability. Several amino
acid exchanges in each position gave advantageous results. In the case of position
146, 146A, 146R, 146V, 146E and especially 146Q were found to be particularly advantageous
(all within the standard deviation of the most preferred mutant 146Q). In the case
of position 275, the best results were observed for 275R, 275D, 275S, 275Q, 275A,
275E and especially 275K (all within the standard deviation of the most preferred
mutant 275K).
Table 22. Selected mutants resulting from site saturation mutagenesis at position
146. Two separate plates were measured (results should be compared within each plate).
Certain mutants contained the same amino acid exchange. For the controls (SEQ ID NO:
3) the average and standard deviation from six replicates are given.
| Amino acid exchange |
U/mg total protein |
Residual activity |
| PLATE 1: |
|
|
| 146Q (control) |
0.056 ± 0.008 |
49% ± 14% |
| 146A |
0.054 |
50% |
| 146E |
0.048 |
53% |
| 146R |
0.052 |
60% |
| 146R |
0.053 |
59% |
| 146Q |
0.057 |
60% |
| PLATE 2: |
|
|
| 146Q (control) |
0.058 ± 0.004 |
74% ± 6% |
| 146V |
0.049 |
75% |
| 146Q |
0.059 |
77% |
| 146Q |
0.057 |
77% |
| 146Q |
0.056 |
82% |
Table 23. Selected mutants resulting from site saturation mutagenesis at position
275. Two separate plates were measured (results should be compared within each plate).
Certain mutants contained the same amino acid exchange. For the controls (SEQ ID NO:
3) the average and standard deviation from six replicates are given.
| Amino acid exchange |
U/mg total protein |
Residual activity |
| PLATE 1: |
|
|
| 275K (control) |
0.062 ± 0.006 |
96 % ± 31% |
| K275A |
0.041 |
98 % |
| PLATE 2: |
|
|
| 275K (control) |
0.073 ± 0.017 |
92 % ± 27% |
| 275R |
0.063 |
90% |
| 275E |
0.1 |
100 % |
| 275R |
0.071 |
100 % |
| 275D |
0.08 |
100 % |
| 275A |
0.064 |
98% |
