Field of disclosure
[0001] The disclosure relates to an airtight floor drain for poultry houses comprising a
plug, a drain shell with an inlet end having an inlet rim and a protective cover.
The drain shell may be adapted to be mounted onto an external sewer pipe and configured
for being cast into a concrete floor with the inlet rim and/or the protective cover
substantially aligned with a surface of the concrete floor.
Background
[0002] The hygienic requirements for livestock breeding is generally increasing. Especially
for poultry breeding the chicken houses or barns are in many countries subject to
a high level of hygienic standards including restricted personal access and hindering
access of wildlife from accessing the houses to avoid spreading of viruses and bacteria.
The hygienic standards also includes regular cleaning of the houses including removal
of feed waste, litter, faeces etc. Drains and sewers are in general perfect breeding
grounds for bacteria to spread into the houses. However, the regular cleaning of the
houses demands drainage for efficiently cleaning.
[0003] Today, the floor drains often comprises in-situ cast solutions implemented in the
concrete floors, which often results in drains not working optimally. Furthermore,
such drain solutions may be complicated and time-consuming to implement.
Objective of the disclosure
[0004] One objective of this disclosure is to overcome one or more of the before mentioned
shortcomings of the prior art.
[0005] A further objective is to achieve a floor drain that meets the requirement for a
uniform and finished product that can very easily be installed/embedded in concrete
floors when building new chicken houses or renovating existing houses.
[0006] Yet another objective may be to achieve a robust floor drain with a hygienic design.
[0007] Furthermore, the objective may be to obtain a floor drain generally usable in barns/stables/houses
for livestock breeding.
Description of the disclosure
[0008] Disclosed herein is a floor drain for poultry houses, comprising a plug and a drain
shell. The drain shell may have an interior, an exterior, an inlet end with an inlet
opening and an inlet rim, and an outlet end with an outlet opening. The inlet opening
being larger than the outlet opening.
[0009] The outlet end may be cylindrically pipe shaped and adapted to be mounted on an external
sewer pipe.
[0010] The floor drain may further comprise a protective cover with a top face and a bottom
face.
[0011] The drain shell may comprise an inner recess arranged on the interior. The inner
recess may be configured for supporting the protective cover.
[0012] The protective cover may be adapted to be arranged within the drain shell on the
inner recess with the top face of the protective cover substantially aligned with
the inlet rim.
[0013] The protective cover may be configured to cover and protect the interior of the drain
shell.
[0014] The plug may be adapted to be arranged within the drain shell between the inner recess
and the outlet opening and arranged at least partly within the outlet end to provide
an airtight seal between the interior of the drain shell and the plug.
[0015] The drain shell comprises an outer collar arranged on the exterior. The outer collar
being adapted for casting into the concrete floor with the inlet rim and/or the top
face of the protective cover substantially aligned with a surface of the concrete
floor.
[0016] The floor drain as defined herein is a system or fixture that provides an exit-point
for waste water. The floor drain as defined herein comprises the three elements: drain
shell, protective cover and plug.
[0017] The protective cover may be a removable protective cover configured to be removed
from and placed into the drain shell before and after drainage use.
[0018] The plug may be a removable plug configured to be removed from and placed into the
drain shell for before and after drainage use.
[0019] One effect of the outer collar arranged on the exterior of the drain shell may be
that the drain shell can be cast into a concrete floor at a correct depth. In the
process of laying the concrete floor, concrete may be poured onto the outer collar,
such that the drain shell is hindered from floating on the concrete. Alternatively,
the drain shell may be adjusted during the floor casting e.g. by pushing the drain
shell into the concrete until concrete floats onto the outer collar such that the
drain shell is weighed down by the weight of the concrete.
[0020] The floor drain may be considered a complete floor drain for installation in floors
for new construction or renovation of, among others, chicken houses. The floor drain
is ready for embedding in concrete floors and may present a simple and uniform installation
when laying floors.
[0021] The floor drain may present a pre-cast unit to be mounted directly into an external
sewer pipe established in or below the flooring for leading washing water to an external
front tank or slurry channel.
[0022] The floor drain can be considered to present a uniform and finished product that
can very easily be installed/embedded in concrete floors when building new chicken
houses. This may be seen in contrast to existing in-situ cast solutions, which often
means that the drain does not work optimally.
[0023] One effect of the floor drain is that an airtight floor drain is achieved with the
advantage of preventing penetration of bacteria into the chicken house.
[0024] A further effect of the floor drain is that the protective cover establishes an outer
surface aligned with the floor surface. The protective cover may have multiple functionalities.
It may act to protect the drain shell and the airtight part from floor-operated heavy
machinery. It may establish a part of the floor to prevent fixed drain holes to be
considered by the farmers and other workers working in the premises.
[0025] The protective cover may be a rigid and/or solid cover that can withstand heavy traffic
such as loaders.
[0026] One advantage of the floor drain is that it prevents bacteria from entering the chicken
houses, while achieving a floor drain that, when you remove the protective cover,
may have a drain shell with a large volume for collecting washing/rinsing water.
[0027] The disclosed floor drain may have the following effects or advantages:
- Suitable for embedding into concrete floors.
- When the livestock e.g. poultry are in the house, the airtight floor drain ensures
that no bacteria can enter from the drain section.
- When litter has been removed from the barn/house/stable, the protective cover and
the plug is removed from the floor drain, and the water and dirt from washing the
premises can be drained into the drain. After cleaning the premises, the plug and
protective cover may be arranged into the drain shell again, to achieve that the sealed
drain, keeping bacteria from the manure channel out of the chicken house.
[0028] In one aspect, the protective cover may be disk shaped. The cover may be made of
an impact resistant materiel such that a protective cover able to withstand traffic
from loaders are achieved.
[0029] In one aspect the cylindrically pipe shaped outlet end may be oriented such that
a vertically mount into a socket of an external sewer pipe is achieved. In another
aspect, the cylindrically pipe shaped outlet end may be oriented such that an inclined
mount into a socket of an external sewer pipe is achieved.
[0030] In one embodiment of the floor drain, a part of the interior of the drain shell arranged
between the inner recess and the outlet end may be conically shaped.
[0031] One effect of a conically shaped interior may be achieve a flush interior for optimal
flow and drainage. The conical shape may also be advantageous in a production of the
drain shell e.g. for injection moulding, die casting, thermoforming, moulding or other
similar production methods.
[0032] The conical shape may furthermore achieve for a drain shell with a large volume to
collect washing water when cleaning the premises.
[0033] In one embodiment of the floor drain, the inlet end may be cylindrically pipe shaped.
[0034] For protecting the drain shell and plug, the floor drain may be closed of with the
protective cover. A cylindrically pipe shape may accommodate a circular protective
cover. The circular form may be advantageous for easy mounting of the cover into the
drain shell as the orientation is irrelevant, sharp edges and corners may be reduced
which lowers the risk of biofilm build-up and bacteria colonies, and a more uniform
flow into the drain may be achieved.
[0035] The inner recess may likewise be circular shaped, which may be beneficial in regard
to achieving a more evenly distributed support of the protective cover and a more
evenly distribution of the force impacted on the protective cover by loads from any
wheel loader or other loading machine used on the premises.
[0036] In one embodiment of the floor drain, the drain shell, the plug, the protective cover
or any combination hereof is made of polyethylene.
[0037] Polyethylene (PE) is available in a variety of grades and formulations to suit different
needs. In general, polyethylene offer excellent chemical and impact resistance, low
coefficient of friction, very low moisture absorption, are easily processed and may
offer good fatigue and wear resistance.
[0038] These properties of PE supports the application of the floor drain with the already
described effects and benefits for achieving a hygienic and robust floor drain. In
particular the properties of PE are advantages for the floor drain in view of the
wet application, chemical exposure, force impacts while still achieving a hygienic
and durable unit.
[0039] In one embodiment of the floor drain, the plug comprises an EPDM O-ring. The EPDM
O-ring may be any standard O-ring or specially fabricated O-ring. The dimensions of
the O-ring should be fitted to the actual size of plug and the drain shell such that
an airtight seal achieved. The O-ring could for example have a ring thickness of 4mm,
6mm, 8mm, 10mm, 12 mm or anything there in between.
[0040] O-rings made of other elastomers or rubbers may also be used as long as the effect
of an airtight seal is achieved.
[0041] In one embodiment of the floor drain, the outlet end is adapted to be mounted in
an external sewer drain with an inner pipe diameter in the range from 100mm to 300mm,
preferably in the range of 120-200mm even more preferably with an inner pipe diameter
of 160mm.
[0042] I.e. the outlet end may be circular shaped with an outer diameter in the range from
100mm to 300mm, preferably in the range from 120mm to 200mm, even more preferably
with an outer diameter of 160mm.
[0043] The outlet end may preferable have a size supporting any standards used for plumbing
installations. The standard sizes may differ from country to country but also new
standards may be introduced. The floor drain may be suitable dimensioned to fit with
standard piping.
[0044] One effect of using standard sizes may be that the outlet end may be mounted directly
into an external sewer pipe and thus achieve a simple and uniform installation of
the floor drain when laying floors.
[0045] In one embodiment of the floor drain, the inlet opening is circular shaped with an
opening diameter in the range between 500mm and 600mm, the inner recess extending
inwards with a circular shaped recess opening with a diameter in the range of 480mm
to 490mm, and the protective cover is disk shaped with an outer diameter being larger
that the diameter of the recess opening and smaller than the diameter of the inlet
opening.
[0046] In one aspect, the protective cover may have a thickness as measured between top
face and bottom face in the range of 20-100mm, preferably in the range of 30-80mm,
even more preferably in the range of 40-60mm. A suitable thickness may depend on the
size of the opening diameter of the drain shell, the amount of heavy traffic, the
material of the protective cover including the cost and the impact strength but also
the shape of the protective cover being a hollow or solid disk, amongst other parameters.
[0047] One embodiment could be a disk shaped protective cover with a diameter of 500mm and
a thickness of 50mm.
[0048] In another aspect, the outer collar could be designed with an outwards extending
shape ending in a circular shape, in a square shape or any shape, which may be considered
most practical, economical or suitable for other reasons. I.e. a pentagonal, hexagonal
etc. shape may be used with the effect of achieving a suitable collar preventing the
drain shell from floating on the concrete. Hence, the outer diameter of the collar
should be larger than the inlet opening.
[0049] One embodiment could be a floor drain with a circular inlet opening with an opening
diameter of 500mm and an outer collar with an outer diameter of 600mm.
[0050] In one embodiment, the floor drain may comprise a mounting plate with an aperture
adapted for housing a piping. The mounting plate may comprise three or more attachment
points adapted for attaching three of more adjustable rods. The drain shell may comprise
three or more corresponding attachment points adapted for attaching the three or more
adjustable rods.
[0051] The adjustable rods may be arrange between the mounting plate and the drain shell.
The adjustable rods may be configured for adjusting the position of the drain shell
during or after laying the concrete floor or part of the concrete floor wherein the
floor drain is to be casted into.
[0052] One effect of the mounting plate may be similar to that of the outer collar. In the
process of laying the concrete floor, concrete may be poured onto the mounting plate
and the mounting pate being positioned at a given depth and with a weight of the concrete
holding the mounting plate in a fixed position. The position of the drain shell may
subsequently be adjusted using the adjustable rods, such that an alignment of the
inlet rim and/or the protective cover with the floor surface can be obtained.
[0053] Further disclosed herein is the plug of the floor drain in accordance with the preceding
description, effects and advantages.
[0054] Further disclosed herein is the drain shell of the floor drain in accordance with
the preceding description, effects and advantages.
[0055] Further disclosed herein is the protective cover of the floor drain in accordance
with the preceding description, effects and advantages.
[0056] Further disclosed herein is a method of mounting the floor drain. The method comprises
an act of casting the drain shell into the concrete when laying a floor. The drain
shell is casted into the floor by covering the outer collar with concrete for positioning
the drain shell in a suitable height in relation to the floor surface such the inlet
rim and/or the protective cover may be substantially aligned with the floor surface.
[0057] Further disclosed herein is a method of mounting the floor drain comprising the mounting
plate. The method comprises acts of:
- arranging the mounting plate and a piping to be housed in the aperture in the aperture;
- arranging the outlet end of the drain shell into the piping;
- attaching the adjustable rods at corresponding attachment points in the mounting plate
and the drain shell, and
- adjusting the position of the drain shell using the adjustable rods.
[0058] Further disclosed herein is a method of using the mounted floor drain during cleaning
of a floor. The method may comprise acts of:
- removing the protective cover and the plug from the drain shell before initiating
cleaning, and after cleaning of
- placing the plug in an airtight manner in the interior of the drain shell, and
- placing the protective cover within the drain shell on the inner recess with the top
face of the protective cover substantially aligned with the inlet rim and/or the floor
and configured to cover and protect the interior of the drain shell in the interior
of the drain shell on the inner recess.
The invention may also be described according to the following
[0059] The floor drain is created to prevent bacteria from entering the chicken houses,
while having a drain that is very easy to install for new construction or renovation
of chicken houses.
[0060] The airtight part of the drain is protected by a solid cover that can withstand traffic
of loaders. The floor drain is made of PE material, so that the floor drain cannot
rust or corrode away. PE sheets are very slippery, which is why this makes cleaning
very easy. The complete invention consists of three parts:
- 1. The floor drain itself
- 2. Airtight plug
- 3. Protective cover.
[0061] The floor drain is mounted directly on the drain pipe that leads washing water to
the front tank or slurry channel.
[0062] The floor drain is produced in the plastic material Polyethylene. The drain pipe
has a dimension of Ø16Omm, so it can be mounted directly into the drain pipe. An edge/collar
has been made on the drain, which means that the floor drain can be cast into the
concrete floor. The inside diameter is 480mm. The complete floor drain consists of
three parts. Drain shell, inner plug and protective cover.
[0063] The floor drain is a pre-cast unit that can be mounted directly on the drain pipes
in i.e. chicken houses.
[0064] The requirement for the floor drain is a product that meets the requirement for a
uniform and finished product that can very easily be installed/embedded in concrete
floors when building new chicken houses. Until now, in-situ cast solutions have been
made, which often means that the drain does not work optimally.
[0065] Airtight floor drain for chicken house. Floor drain in PE:
- Dimension: 0600mm
- Vertical outlet 0160mm
- Mounted in socket on 0160mm sewer pipe.
- Intended for embedding in concrete floors.
- When the chickens are in the house, the airtight floor drain ensures that no bacteria
can enter from the drain section.
- The floor drain is closed tightly with a PE-plug fitted with an 8mm EPDM 0-ring.
- As protection of floor drains and plugs, the floor drain is finished with a 500x50mm
cover that can withstand loads from any wheel loader or other loading machine for
emptying the chicken house, when the chickens have been sent to the slaughterhouse.
- When litter has been removed from the barn, the protective cover is removed and the
tight PE-plug is removed, so that water and dirt from washing the barn can be drained
into the drain. When the barn has been cleaned, the plug and cover are fitted again,
and the drain keeps bacteria from the manure channel out of the chicken house.
[0066] The PE floor drain is a finished floor drain for installation in floors for new construction
or renovation of, among others chicken houses. The new thing about the floor drain
is that it is airtight and ready for embedding in concrete floors.
- Airtight drain so that the penetration of bacteria into the chicken house is prevented.
- Have a smooth surface, for easy cleaning.
- Simple and uniform installation when laying floors.
- Large volume to collect rinsing water when cleaning barns.
- Impact resistant.
- Withstand traffic from loaders when cleaning the barn.
[0067] The characteristic of the PE-floor drain is that it is airtight and when you remove
the cover that protects the drain itself, there is a large volume to collect rinsing
water.
Brief description of the drawings
[0068] Various examples are described hereinafter with reference to the figures. Like reference
numerals refer to like elements throughout. Like elements will thus, not be described
in detail with respect to the description of each figure. It may also be noted, that
the figures are only intended to facilitate the description of the examples. They
are not intended as an exhaustive description of the claimed invention or as a limitation
on the scope of the claimed invention. In addition, an illustrated example needs not
have all the aspects or advantages shown. An aspect or an advantage described in conjunction
with a particular example is not necessarily limited to that example and can be practiced
in any other examples even if not so illustrated, or if not so explicitly described.
Figure 1 illustrates one embodiment of the floor drain without the protective cover.
Figure 2B illustrates a sketch of one embodiment of the floor drain.
Figure 2B illustrates one embodiment of the floor drain mounted on an external sewer
pipe.
Figure 3 illustrates one embodiment of the floor drain including the mounting plate.
Detailed description of the disclosure
[0069]
No |
Item |
1 |
floor drain |
10 |
plug |
12 |
O-ring |
20 |
protective cover |
22 |
top face |
24 |
bottom face |
30 |
drain shell |
32 |
interior |
34 |
exterior |
36 |
inner recess |
37 |
recess opening |
38 |
outer collar |
40 |
inlet end |
42 |
inlet opening |
43 |
inlet rim |
50 |
outlet end |
52 |
outlet opening |
90 |
mounting plate |
92 |
aperture |
94 |
attachment points (mounting plate) |
96 |
adjustable rod |
98 |
attachment points (drain shell) |
[0070] Exemplary embodiments will be described more fully hereinafter with reference to
the accompanying drawings. In this regard, the present examples may have different
forms and should not be construed as being limited to the descriptions set forth herein.
Accordingly, the examples are merely described below, by referring to the figures,
to explain aspects. As used herein, the term "and/or" includes any and all combinations
of one or more of the associated listed items. Expressions such as "at least one of,"
when preceding a list of elements, modify the entire list of elements and do not modify
the individual elements of the list.
[0071] In the drawings, thicknesses of a plurality of layers and areas may be illustrated
in an enlarged manner for clarity and ease of description thereof. When a layer, area,
element, or plate is referred to as being "on" another layer, area, element, or plate,
it may be directly on the other layer, area, element, or plate, or intervening layers,
areas, elements, or plates may be present there between. Conversely, when a layer,
area, element, or plate is referred to as being "directly on" another layer, area,
element, or plate, there are no intervening layers, areas, elements, or plates there
between. Further when a layer, area, element, or plate is referred to as being "below"
another layer, area, element, or plate, it may be directly below the other layer,
area, element, or plate, or intervening layers, areas, elements, or plates may be
present there between. Conversely, when a layer, area, element, or plate is referred
to as being "directly below" another layer, area, element, or plate, there are no
intervening layers, areas, elements, or plates there between.
[0072] The spatially relative terms "lower" or "bottom" and "upper" or "top", "below", "beneath",
"less", "above", and the like, may be used herein for ease of description to describe
the relationship between one element or component and another element or component
as illustrated in the drawings. It will be understood that the spatially relative
terms are intended to encompass different orientations of the device in use or operation,
in addition to the orientation depicted in the drawings. For example, in the case
where a device illustrated in the drawings is turned over, elements described as being
on the "lower" side of other elements, or "below" or "beneath" another element would
then be oriented on "upper" sides of the other elements, or "above" another element.
Accordingly, the illustrative term "below" or "beneath" may include both the "lower"
and "upper" orientation positions, depending on the particular orientation of the
figure. Similarly, if the device in one of the figures is turned over, elements described
as "below" or "beneath" other elements would then be oriented "above" the other elements.
The exemplary terms "below" or "beneath" can, therefore, encompass both an orientation
of above and below, and thus the spatially relative terms may be interpreted differently
depending on the orientations described.
[0073] Throughout the specification, when an element is referred to as being "connected"
to another element, the element is "directly connected" to the other element, or "electrically
connected" to the other element with one or more intervening elements interposed there
between.
[0074] The terminology used herein is for the purpose of describing particular examples
only and is not intended to be limiting. As used herein, the singular forms "a," "an,"
and "the" are intended to include the plural forms, including "at least one," unless
the content clearly indicates otherwise. "At least one" is not to be construed as
limiting "a" or "an." It will be further understood that the terms "comprises," "comprising,"
"includes" and/or "including," when used in this specification, specify the presence
of stated features, integers, steps, operations, elements, and/or components, but
do not preclude the presence or addition of one or more other features, integers,
steps, operations, elements, components, and/or groups thereof.
[0075] It will be understood that, although the terms "first," "second," "third," and the
like may be used herein to describe various elements, these elements should not be
limited by these terms. These terms are only used to distinguish one element from
another element. Thus, "a first element" discussed below could be termed "a second
element" or "a third element," and "a second element" and "a third element" may be
termed likewise without departing from the teachings herein.
[0076] "About" or "approximately" as used herein is inclusive of the stated value and means
within an acceptable range of deviation for the particular value as determined by
one of ordinary skill in the art, considering the measurement in question and the
error associated with measurement of the particular quantity (i.e., the limitations
of the measurement system). For example, "about" may mean within one or more standard
deviations, or within ± 30%, 20%, 10%, 5% of the stated value.
[0077] Unless otherwise defined, all terms used herein (including technical and scientific
terms) have the same meaning as commonly understood by those skilled in the art to
which this invention pertains. It will be further understood that terms, such as those
defined in commonly used dictionaries, should be interpreted as having a meaning that
is consistent with their meaning in the context of the relevant art and will not be
interpreted in an idealized or overly formal sense unless expressly so defined in
the present specification.
[0078] Exemplary embodiments are described herein with reference to cross section illustrations
that are schematic illustrations of idealized examples, wherein like reference numerals
refer to like elements throughout the specification. As such, variations from the
shapes of the illustrations as a result, for example, of manufacturing techniques
and/or tolerances, are to be expected. Thus, examples described herein should not
be construed as limited to the particular shapes of regions as illustrated herein
but are to include deviations in shapes that result, for example, from manufacturing.
For example, a region illustrated or described as flat may have rough and/or nonlinear
features. Moreover, sharp angles that are illustrated may be rounded. Thus, the regions
illustrated in the figures are schematic in nature and their shapes are not intended
to illustrate the precise shape of a region and are not intended to limit the scope
of the present claims. Some of the parts, not associated with the description may
not be provided in order to specifically describe exemplary examples of the present
disclosure.
[0079] Figure 1 illustrates one embodiment of the floor drain without the protective cover.
The floor drain is illustrated in a perspective view as seen slightly from below at
the outlet end 50 in figure 1A and as seen from above from the inlet end 40 in figure
1B. The floor drain comprises a plug 10 and a drain shell 30.
[0080] The drain shell 30 has an interior 32, an exterior 34, an inlet end 40 with an inlet
opening 42 and an inlet rim 43, and an outlet end 50 with an outlet opening 52.
[0081] The outlet end 50 is shaped as a cylindrically pipe, such that it is adapted to be
mounted on an external sewer pipe, as illustrated in figure 2B.
[0082] The drain shell 30 comprises an inner recess 36 arranged on the interior 32. The
inner recess being configured to support the protective cover (not illustrated). The
drain shell 30 comprises an outer collar 38 arranged on the exterior 34. The outer
collar being configured for being cast into the floor.
[0083] The plug 10 is arranged in the interior 32 of the drain shell 30 between the inner
recess 36 and the outlet opening 52. Here, the plug 10 is illustrated with a top ring
attached, which may be used as a handle for removing the plug 10 to open the drain.
[0084] The plug 10 may comprise a seal of a kind to achieve an airtight seal. This could
be a fitted O-ring.
[0085] The inlet rim 43 of the upper part of the inlet end 40 may be aligned with the floor
surface or slightly countersink to the floor surface, when the floor drain is casted
into the concrete floor.
[0086] Figure 2A illustrates a sketch of an embodiment of the floor drain 1 comprising the
drain shell 30, the protective cover 20 and the plug 10. The plug is arranged in the
cylindrical pipe shaped outlet end 50. The protective cover 20 is arranged in the
inlet end 40 of the drain shell 30 onto the inner recess 36. The protective cover
20 comprises a top face 22 and a bottom face 24. The protective cover 20 may be arranged
with the top face 22 or part of the top face extending above the inlet rim 43, such
that the inlet end 40 of the drain shell 30 do not support any heavy traffic by itself
without the support of the floor or the protective cover 20, and hence the inner recess
38.
[0087] The protective cover 20 may be a removable protective cover configured to be removed
from and placed into the drain shell 30 before and after drainage use.
[0088] The plug 10 may be a removable plug configured to be removed from and placed into
the drain shell 30 for before and after drainage use.
[0089] The plug 10 comprises an O-ring 12 forming an airtight seal between the plug 10 and
the drain shell 30. This could be a fitted O-ring. The O-ring 12 may be arranged in
other positions on the plug 10.
[0090] Figure 2B illustrated the drain shell 30 with the outlet end arranged in an external
sewer pipe.
[0091] Figure 3 illustrates one embodiment of the floor drain comprising the mounting plate
90. The mounting plate 90 comprises an aperture 92 adapted for housing a piping. The
piping may be a part of the drain shell 30 as illustrated here, or may alternatively
comprise an external pipe such as an external sewer pipe.
[0092] The illustrated mounting plate 90 comprises three attachment points 94. Three adjustable
rods 96 are by a first end attached to the mounting plate 90 in the attachment points
94. Furthermore, the drain shell comprises three corresponding attachment points 98.
The three adjustable rods 96 are by a second end attached to the drain shell 30 in
the attachment points 98.
1. A floor drain (1) for poultry houses comprising a plug (10) and a drain shell (30)
having an interior (32), an exterior (34), an inlet end (40) with an inlet opening
(42) and an inlet rim (43), and an outlet end (50) with an outlet opening (52), said
inlet opening (42) being larger than the outlet opening (52), said outlet end (50)
being cylindrically pipe shaped and adapted to be mounted on an external sewer pipe.
wherein the floor drain (1) further comprises a protective cover (20) with a top face
(22) and a bottom face (24), and wherein said drain shell (30) comprises an inner
recess (36) arranged on the interior (32) and is configured for supporting the protective
cover (20),
wherein the protective cover (20) is adapted to be arranged within the drain shell
(30) on the inner recess (36) with the top face (22) of the protective cover (20)
substantially aligned with the inlet rim (43) and configured to cover and protect
the interior (34) of the drain shell (30),
wherein the plug (10) is adapted to be arranged within the drain shell (30) between
the inner recess (36) and the outlet opening (52) and at least partly within the outlet
end (50) to provide an airtight seal between the interior (32) of the drain shell
(30) and the plug (10), and
wherein the drain shell (30) comprises an outer collar (38) arranged on the exterior
(34) and adapted to be cast into the concrete floor (22), said floor drain (1) being
configured for being cast into a concrete floor with the inlet rim (43) and/or the
top face (22) of the protective cover (20) substantially aligned with a surface of
the concrete floor.
2. The floor drain (1) according to claim 1, wherein a part of the interior of the drain
shell (30) arranged between the inner recess (36) and the outlet end (50) is conically
shaped.
3. The floor drain (1) according to any one or more of the preceding claims, wherein
the inlet end (40) is cylindrically pipe shaped.
4. The floor drain (1) according to any one or more of the preceding claims, wherein
the drain shell (30), the plug (10), the protective cover (20) or any combination
hereof is made of polyethylene.
5. The floor drain (1) according to any one or more of the preceding claims, wherein
the plug (10) comprises an O-ring, preferably an EPDM O-ring.
6. The floor drain (1) according to any one or more of the preceding claims, wherein
the outlet end (50) is circular shaped with an outer diameter in the range from 100mm
to 300mm, preferably in the range from 120mm to 200mm, even more preferably with an
outer diameter of 160mm.
7. The floor drain (1) according to any one or more of the preceding claims, wherein
the inlet opening (42) is circular shaped with an opening diameter in the range between
500mm and 600mm, the inner recess (36) extending inwards with a circular shaped recess
opening (37) with a diameter in the range of 480mm to 490mm, and the protective cover
(20) is disk shaped with an outer diameter being larger that the diameter of the recess
opening and smaller than the diameter of the inlet opening (42)
8. The floor drain (1) according to any one or more of the preceding claims comprising
a mounting plate (90) with an aperture (92) adapted for housing a piping and three
or more attachment points (94) adapted for attaching three of more adjustable rods
(96) and wherein, the drain shell (30) comprises three or more corresponding attachment
points (98) adapted for attaching the three or more adjustable rods (96).
9. A method of mounting the floor drain (1) according to any one or more of claims 1-8,
comprising an act of casting the drain shell (30) into the concrete when laying a
floor.
10. A method of mounting the floor drain (1) according to claim 8, comprising acts of:
- arranging the mounting plate (90) and a piping to be housed in the aperture (92)
in the aperture (92);
- arranging the outlet end of the drain shell into the piping;
- attaching the adjustable rods (96) at corresponding attachment points (94,98) in
the mounting plate (90) and the drain shell (30), and
- adjusting the position of the drain shell (30) using the adjustable rods (96)
11. A method of using the mounted floor drain (1) according to any one or more of claims
1-8 during cleaning of a floor, comprising acts of:
- removing the protective cover (20) and the plug (10) from the drain shell (30) before
initiating cleaning, and after cleaning
- placing the plug (10) in an airtight manner in the interior (32) of the drain shell
(30), and
- placing the protective cover (20) within the drain shell (30) on the inner recess
(36) with the top face (22) of the protective cover (20) substantially aligned with
the inlet rim (43) and/or the floor and configured to cover and protect the interior
(34) of the drain shell (30).