[Technical Field]
[0001] The present invention relates to a grate bar.
[Background Art]
[0003] As an incinerator which incinerates incineration materials such as refuse, a stoker
type incinerator which can efficiently perform incineration without sorting a large
amount of refuse is known. The stoker type incinerator has a stoker including a fixed
grate bar stage and a moving grate bar stage which are alternately disposed in a transport
direction of the refuse. The stoker type incinerator reciprocates the fixed grate
bar stage and the moving grate bar stage to sufficiently stir and burn the refuse
(for example, refer to Patent Literature 1).
[0004] Some stoker type incinerator have a cooling structure which cools the grate bar in
order to improve durability and extend a life span of the stoker. As the cooling structure,
for example, there is a structure in which cooling air is introduced into a cooling
channel configured to be reciprocated serval times in the fire grate and an upper
wall portion of the grate bar is cooled by forced convection. In the cooling structure
by the forced convection, the cooling air flows along a wall of the grate bar which
is a cooling target, and heat is transported through diffusion of vortices generated
near the wall.
[Citation List]
[Patent Literature]
[Summary of Invention]
[Subject to be Solved]
[0006] In a stoker type incinerator for example, there is a possibility that a low air ratio
operation or the like is performed, and thus, a temperature of a grate bar is further
increased. In a case of a cooling structure using forced convection, for example,
it is possible to improve cooling performance by increasing a flow velocity of cooling
air.
[0007] However, for example, in a case of the stoker type incinerator in which the flow
velocity of the cooling air cannot be increased, the cooling performance is insufficient,
and there is a concern that the temperature of the grate bar increases.
[0008] Further, from the viewpoint of a life span of a material, further improvement in
cooling performance is desired.
[0009] The present invention provides a grate bar having a cooling structure capable of
improving cooling performance.
[Solution to Subject]
[0010] According to the first aspect of the present invention, a grate bar is provided including:
an upper wall portion which extends in a first direction; a front wall portion which
extends downward from a distal end of the upper wall portion; a channel which is formed
on a back side of the upper wall portion; and a partition wall which vertically divides
the channel and includes a partition wall main body of which a main surface faces
the upper wall portion and a plurality of cooling holes which are formed in the partition
wall main body and which are configured to eject a cooling medium toward a back surface
of the upper wall portion to cool the upper wall portion by impingement-cooling.
[0011] According to this configuration, the cooling medium ejected from the cooling holes
directly collides with the upper wall portion. Therefore, cooling performance can
be improved.
[0012] In the grate bar, when a distance between the partition wall and the upper wall portion
is "L" and an inner diameter of the plurality of cooling holes are "Di", 2 < L/Di
< 35 may be satisfied.
[0013] According to this configuration, a dimensional tolerance can be increased when the
grate bar is manufactured and a cost of a product can be reduced.
[0014] The grate bar may further include a slit which is formed to extend in the first direction
on the distal end side from a center portion of the upper wall portion in the first
direction and through which the cooling medium in the channel between the partition
wall and the upper wall portion is discharged, in which the slit and the plurality
of cooling holes may be formed so that the slit and the plurality of cooling holes
do not overlap each other when viewed from a normal direction of a main surface of
the upper wall portion.
[0015] According to this configuration, the slit functioning as an air discharge hole is
formed in the upper wall portion, and thus, the air discharge hole can be increased.
Therefore, a pressure loss due to the air discharge hole is reduced, and power of
a blower fan for supplying the cooling air can be reduced.
[0016] Further, by shifting the positions of the slit and the cooling hole, the cooling
medium ejected from the cooling hole reliably hits the upper wall portion. Therefore,
the cooling performance of the impinging jet can be reliably obtained.
[0017] In the grate bar, the partition wall main body may include a main portion which is
substantially parallel to the upper wall portion, and a distal end portion which is
connected to the distal end side of the main portion, in which at least one of the
plurality of cooling holes formed in the distal end portion may be directed so that
the cooling medium ejected from at least one of the plurality of cooling holes hits
the front wall portion.
[0018] According to this configuration, the cooling medium ejected from the cooling hole
hits not only the upper wall portion but also the front wall portion (the distal end
of the grate bar). Therefore, the cooling performance of the distal end of the grate
bar can be improved.
[0019] The grate bar may further include a plate-shaped fin which is provided integrally
with the upper wall portion on the back surface of the upper wall portion and is formed
to protrude downward from the upper wall portion.
[0020] According to this configuration, since the fin is formed on the upper wall portion,
a heat radiation effect can be obtained. Therefore, the cooling performance of the
grate bar is improved.
[0021] In the grate bar, the plurality of cooling holes may have a circular shape, and inner
peripheral surfaces of the plurality of cooling holes may have a conical shape of
which a diameter decreases upward.
[0022] According to this configuration, an inner diameter on an inlet side of the cooling
hole increases. Therefore, a pressure loss due to the cooling hole can be reduced.
In addition, an inner diameter on an outlet side of the cooling hole is reduced. Therefore,
a flow velocity of the cooling medium can increase and the cooling performance can
be improved.
[0023] According to the second aspect of the present invention, a grate bar is provided
including: an upper wall portion which extends in a first direction; a front wall
portion which extends downward from a distal end of the upper wall portion; a pair
of side wall portions which extends downward from a side edge of the upper wall portion;
and a duct which is disposed in a space surrounded by the upper wall portion and the
pair of side wall portions and includes a tubular duct main body of which the distal
end side is closed and which extends in the first direction, a plurality of cooling
holes which are formed in the duct main body and are configured to inject a cooling
medium toward a back surface of the upper wall portion, a back surface of the front
wall portion, and back surfaces of the pair of side wall portions to perform impingement-cooling.
[0024] According to this configuration, when the cooling medium ejected from the duct is
discharged, a gap between the side wall portion and the duct functions as a cooling
medium discharge hole which is long in the first direction. Accordingly, even when
a flow rate of the cooling medium increases, cooling efficiency of impinging jet is
hardly obstructed by a flow of the cooling medium toward the cooling medium discharge
hole, and an effect of the impinging jet can be maximized.
[0025] Further, a structure of the grate bar can be simplified. In addition, the structure
of the grate bar is simplified, and thus, a maintenance of the grate bar is facilitated.
[Advantageous Effects of Invention]
[0026] According to the present invention, the cooling medium ejected from the cooling holes
directly collides with the upper wall portion, so that the cooling performance can
be improved.
[Brief Description of Drawings]
[0027]
Fig. 1 is a schematic configuration view of a stoker type incinerator according to
a first embodiment of the present invention.
Fig. 2 is a perspective view when the grate bar according to the first embodiment
of the present invention is viewed from above.
Fig. 3 is a perspective view when the grate bar according to the first embodiment
of the present invention is viewed from below.
Fig. 4 is a plan view when the grate bar according to the first embodiment of the
present invention is viewed from below.
Fig. 5 is a cross-sectional view taken along line V-V of Fig. 4 and is a cross-sectional
view of the grate bar according to the first embodiment of the present invention.
Fig. 6 is a view explaining an operation of the grate bar according to the first embodiment
of the present invention.
Fig. 7 is a perspective view when a grate bar according to a second embodiment of
the present invention is viewed from above.
Fig. 8 is a cross-sectional view taken along line VIII-VIII of Fig. 7 and is a cross-sectional
view of the grate bar according to the second embodiment of the present invention.
Fig. 9 is a cross-sectional view of a grate bar according to a third embodiment of
the present invention.
Fig. 10 is a cross-sectional view of a fire grate according to a fourth embodiment
of the present invention.
Fig. 11 is a cross-sectional view of a grate bar according to a fifth embodiment of
the present invention.
Fig. 12 is a cross-sectional view of a cooling hole and an air discharge hole of a
grate bar according to a sixth embodiment of the present invention.
Fig. 13 is a perspective view of a grate bar according to a seventh embodiment of
the present invention.
Fig. 14 is a cross-sectional view taken along line XIV-XIV of Fig. 13 and is a cross-sectional
view of the grate bar according to the seventh embodiment of the present invention.
Fig. 15 is a cross-sectional view taken along line XV-XV of Fig. 14 and is a cross-sectional
view of the grate bar according to the seventh embodiment of the present invention.
[Description of Embodiments]
(First Embodiment)
[0028] Hereinafter, a grate bar of a first embodiment of the present invention will be described
in detail with reference to the drawings.
[0029] A grate bar of the present invention is used in a stoker type incinerator for combustion
of incineration materials such as refuse. As illustrated in Fig. 1, a stoker type
incinerator 50 includes a charging hopper 51 which temporarily stores an incineration
material "B", an incinerator 52 which burns the incineration material "B", a feeder
53 which supplies the incineration material "B" to the incinerator 52, a stoker 54
(including fire grates 1 of a drying stage 61, a combustion stage 62, and a post-combustion
stage 63) which is provided on a bottom portion side of the incinerator 52, and a
wind box 55 which is provided below the stoker 54.
[0030] The feeder 53 extrudes the incineration material "B", which is continuously supplied
onto a feed table 56 via the charging hopper 51, into the incinerator 52. The feeder
53 reciprocates on the feed table 56 with a predetermined stroke by a feeder driving
device 57.
[0031] The wind box 55 supplies primary air supplied from a blower (not illustrated) to
each portion of the stoker 54.
[0032] The incinerator 52 is provided above the stoker 54 and has a combustion chamber 58
including a primary combustion chamber and a secondary combustion chamber. The incinerator
52 has a secondary air supply nozzle 59 which supplies secondary air to the combustion
chamber 58.
[0033] The stoker 54 is a combustion device in which the grate bars 1 are arranged in a
stepwise manner. The incineration material "B" burns on the stoker 54.
[0034] Hereinafter, a direction in which the incineration material "B" is transported is
referred to as a transport direction "TD". The incineration material "B" is transported
on the stoker 54 in the transport direction "TD". In Fig. 1, a right side is a downstream
side TD1 in the transport direction.
[0035] The stoker 54 has a drying stage 61 which dries the incineration material "B", a
combustion stage 62 which incinerates the incineration material "B", and a post-combustion
stage 63 which completely incinerates (post-combustion) unburned combustibles, in
order from an upstream side in the transport direction of the incineration material
B. In the stoker 54, drying, combustion, and post-combustion are performed on the
incineration material "B" while the incineration material "B" is sequentially transported
in the drying stage 61, the combustion stage 62, and the post-combustion stage 63.
[0036] Each of the stages 61, 62, and 63 has a fixed grate bar stage having a plurality
of fixed grate bars 1a and a moving grate bar stage having a plurality of moving grate
bars 1b. The fixed grate bar stage is configured by disposing the plurality of fixed
grate bars 1a in a width direction (a depth direction in Fig. 1) of the stoker 54.
The moving grate bar stage is configured by disposing the plurality of moving grate
bars 1b in the width direction of the stoker 54.
[0037] The fixed grate bar 1a (fixed grate bar stage) and the moving grate bar 1b (moving
grate bar stage) are alternately disposed in the transport direction "TD". The moving
grate bar 1b reciprocates in the transport direction "TD" of the incineration material
B. The incineration material B on the stoker 54 is transported and agitated by the
reciprocating motion of the moving grate bar 1b. That is, a lower portion of the incineration
material "B" is moved and replaced with an upper portion of the incineration material
"B".
[0038] The drying stage 61 receives the incineration material "B" which is extruded by the
feeder 53 and dropped into the incinerator 52, and evaporates a moisture of the incineration
material "B" and partially thermal-decomposes the incineration material "B". The combustion
stage 62 ignites the incineration material "B" dried in the drying stage 61 by the
primary air supplied from a lower wind box 55, and burns volatiles and fixed carbon
components of the incineration material "B". The post-combustion stage 63 burns an
unburned component such as a fixed carbon component which has passed without being
burned in the combustion stage 62 until the unburned combustibles are completely turned
into ash.
[0039] The ash is discharged from the incinerator 52 through a slag chute 64 provided at
an outlet of the post-combustion stage 63.
[0040] Each of the stages 61, 62, and 63 has a drive mechanism 65 which drives the moving
grate bars 1b.
[0041] In the stoker type incinerator 50, driving speeds of the moving grate bars 1b in
the drying stage 61, the combustion stage 62, and the post-combustion stage 63 can
be set to be the same or the driving speeds of at least some moving grate bars 1b
in the drying stage 61, the combustion stage 62, and the post-combustion stage 63
can be set to be different from each other.
[0042] Next, shapes of the fixed grate bar 1a and the moving grate bar 1b of the present
embodiment will be described. The shapes of the fixed grate bar 1a and the moving
grate bar 1b are the same. Accordingly, hereinafter, the fixed grate bar 1a and the
moving grate bar 1b will be described as the grate bar 1. However, some of the fixed
grate bars 1a and the moving grate bars 1b may be grate bars having a projection.
The grate bar having the projection has a projection protruding upward at a distal
end of the grate bar 1, but the other structures are the same as those of the grate
bar 1 described below.
[0043] The grate bar 1 of the present embodiment has a cooling structure. The grate bar
1 is cooled using the primary air supplied from the wind box 55 as cooling air (cooling
medium).
[0044] As illustrated in Figs. 2, 3, 4, and 5, the grate bar 1 includes an upper wall portion
2 which extends in a first direction "D" (the transport direction "TD" of the refuse),
a front wall portion 3 which extends downward from a distal end (an end portion on
the downstream side TD1 in the transport direction) of the upper wall portion 2, a
pair of side wall portions 4 which extends downward from a side edge 2a of the upper
wall portion 2, and a rear wall portion 5. An upper surface of the upper wall portion
2 is a surface on which the refuse is placed.
[0045] The upper wall portion 2, the front wall portion 3, the pair of side wall portions
4, and the rear wall portion 5 are formed integrally. A concave portion 6 is formed
at a rear end of the upper wall portion 2.
[0046] The concave portion 6 of the grate bar 1 is fitted into a convex portion (not illustrated)
provided on each of installation surfaces 61a, 62a, and 63a (refer to Fig. 1) of the
respective stages 61, 62, and 63. Thereby, the grate bars 1 are attached to each of
the stages 61, 62, and 63.
[0047] The upper wall portion 2 has a rectangular shape and forms an upper surface of the
stoker 54 together with the grate bar 1 adjacent in a width direction "W" (a direction
orthogonal to the first direction "D").
[0048] The front wall portion 3 is formed so as to protrude downward from the upper wall
portion 2 so that a main surface of the upper wall portion 2 and a main surface of
the front wall portion 3 intersect each other at an angle close to a right angle.
A thickness of the front wall portion 3 is larger than thicknesses of the upper wall
portion 2 and the side wall portion 4.
[0049] The side wall portion 4 is formed so that the main surface of the upper wall portion
2 and a main surface of the side wall portion 4 intersect each other at a substantially
right angle. The side wall portion 4 is formed so that a width thereof increases toward
the distal end of the grate bar 1.
[0050] The rear wall portion 5 has a plate shape protruding downward from the upper wall
portion 2 and is formed so that a main surface of the rear wall portion 5 faces the
first direction "D". The rear wall portion 5 is disposed in a rear portion (between
the front wall portion 3 and the concave portion 6 and on the concave portion 6 side)
of the grate bar 1.
[0051] A channel "S" is formed below the upper wall portion 2 (on a back side of the upper
wall portion 2).
[0052] The grate bar 1 includes the upper wall portion 2, the front wall portion 3, the
pair of side wall portions 4, and a partition wall 8 that vertically divides the channel
"S". The partition wall 8 has a plate shape and is attached so as to be parallel to
the upper wall portion 2.
[0053] The partition wall 8 has a partition wall main body 9 of which a main surface faces
the upper wall portion 2 and which divides the channel "S" into an upper channel S1
between the upper wall portion 2 and the partition wall 8 and a lower channel S2 below
the partition wall 8, and a plurality of cooling holes 10 which are formed in the
partition wall main body 9.
[0054] The plurality of cooling holes 10 are uniformly disposed in the partition wall main
body 9. For example, the plurality of cooling holes 10 can be disposed in a lattice
shape. The number and sizes of the plurality of cooling holes 10 are set so that the
grate bar 1 does not float due to a pressure loss of the cooling hole 10, that is,
the pressure loss may be set to 500 mmAq (4.90 kPa) or less.
[0055] An air discharge hole 12 through which the cooling air is discharged from the upper
channel S1 is formed in the side wall portion 4. The air discharge hole 12 is disposed
on a distal end side in the first direction "D".
[0056] As illustrated in Fig. 6, when an inner diameter of the cooling hole 10 is indicated
by "Di" and a distance between an upper surface of the partition wall 8 and a lower
surface of the upper wall portion 2 is indicated by "L", the partition wall 8 is disposed
so that a ratio L/Di between the inner diameter "Di" and the distance "L" satisfies
2 < "L/Di" < 35.
[0057] Next, an operation of the grate bar 1 of the present embodiment will be described.
[0058] As illustrated in Fig. 6, when the primary air (cooling air) supplied from the wind
box 55 (refer to Fig. 1) is introduced into the lower channel S2, the cooling air
"C" passes through the plurality of cooling holes 10 which are formed in the partition
wall 8, and is ejected to a back surface of the upper wall portion 2. The cooling
air "C" flows so as to collide with the upper wall portion 2, and thereafter, the
cooling air "C" is discharged from the air discharge holes 12. Thereby, the upper
wall portion 2 is impingement-cooled.
[0059] According to the embodiment, the cooling air "C" ejected from the cooling holes 10
directly collides with the upper wall portion 2 and the cooling air "C" directly transports
heat. Therefore, heat transfer coefficient increases. As a result, cooling performance
can be improved. That is, the cooling air "C" collides with the upper wall portion
2, and thus, the cooling performance of the grate bar 1 can be improved.
[0060] Moreover, by setting the ratio "L/Di" between the inner diameter "Di" and the distance
L to 2 <" L/Di" < 35, a dimensional tolerance can be increased when the grate bar
1 is manufactured. As a result, a cost of a product can be reduced.
[0061] In the embodiment, a shape of the cooling hole 10 is circular, but the shape is not
limited to this. For example, the shape of the cooling hole 10 may be elliptical or
polygonal.
[0062] Moreover, in the embodiment, the cooling medium used for cooling is the primary air.
However, the present invention is not limited to this, and for example, steam may
be supplied to the grate bar 1 to perform cooling.
[0063] Further, in the embodiment, the air discharge holes 12 are formed in a square shape,
but the present invention is not limited to this. For example, the air discharge holes
12 may be circular or elliptical.
(Second Embodiment)
[0064] Hereinafter, a grate bar of a second embodiment of the present invention will be
described in detail with reference to the drawings. In the present embodiment, differences
from the above-described first embodiment will be mainly described, and descriptions
of the same portions will be omitted.
[0065] As illustrated in Fig. 7, a plurality of air discharge holes 12B of the grate bar
1 of the present embodiment are formed in the upper wall portion 2. Each of the plurality
of air discharge holes 12B has a slit shape (a long hole) extending in the first direction
"D". The plurality of air discharge holes 12B are formed closer to the distal end
side than a center portion of the upper wall portion 2 in the first direction "D".
The air discharge holes 12B are formed at equal intervals in the width direction "W".
[0066] An area of each air discharge hole 12B is set such that the flow velocity of the
cooling air discharged from the air discharge hole 12B is equal to or higher than
terminal velocities of dust particles.
[0067] As illustrated in Fig. 8, the number of the air discharge holes 12B and position
of the air discharge holes 12B in the width direction "W" correspond to those of the
cooling holes 10. When viewed from a normal direction (above the upper wall portion
2) of the main surface of the upper wall portion 2, the air discharge holes 12 and
the cooling holes 10 overlap each other.
[0068] However, the number of the air discharge holes 12B and the positions of the air discharge
holes 12B in the width direction "W" need not correspond to the cooling holes 10.
That is, when viewed from the normal direction of the main surface of the upper wall
portion 2, the air discharge holes 12 and the cooling holes 10 may not overlap each
other.
[0069] According to the embodiment, the slit-shaped air discharge holes 12B are provided
in the upper wall portion 2 of the grate bar 1B, and thus, the degree of freedom in
a size and shape of the air discharge hole 12B can be improved.
[0070] In addition, when the flow velocity of the cooling air ejected from the cooling holes
10 increases, the cooling performance is improved. However, as a contradiction event,
the pressure loss due to the partition wall 8 (perforated plate) increases. When the
pressure loss increases, floating of the grate bar 1 becomes a problem. Therefore,
an upper limit of the flow velocity of the cooling air is determined by the pressure
loss of the entire grate bar by the partition wall 8 and the air discharge hole 12.
By forming the plurality of air discharge holes 12B in the upper wall portion 2 or
increasing the size of the air discharge hole 12B as in the grate bar 1B of the embodiment,
the pressure loss due to the air discharge hole 12B is reduced. As a result, power
of a blowing fan for supplying the cooling air can be reduced.
(Third Embodiment)
[0071] Hereinafter, a grate bar of a third embodiment of the present invention will be described
in detail with reference to the drawings. In the present embodiment, differences from
the above-described second embodiment will be mainly described, and descriptions of
the same portions will be omitted.
[0072] As illustrated in Fig. 9, in a fire grate 1C of the present embodiment, the air discharge
holes 12B and the cooling holes 10 do not overlap each other when viewed from the
normal direction of the main surface of the upper wall portion 2. Specifically, four
air discharge holes 12B are formed in the width direction "W". The cooling holes 10
are formed between the air discharge holes 12B adjacent to each other in the width
direction "W" when viewed from the normal direction of the main surface of the upper
wall portion 2. That is, air ejected from the cooling holes 10 hits the upper wall
portion 2 and is then discharged from the air discharge holes 12B.
[0073] According to the embodiment, by shifting the positions of the air discharge holes
12B and the cooling holes 10, the cooling air ejected from the cooling holes 10 reliably
hits the upper wall portion 2. Therefore, cooling performance of the impinging jet
can be reliably obtained even at locations where the slit-shaped air discharge holes
12B are formed.
(Fourth Embodiment)
[0074] Hereinafter, a grate bar of a fourth embodiment of the present invention will be
described in detail with reference to the drawings. In the present embodiment, differences
from the above-described second embodiment will be mainly described, and descriptions
of the same portions will be omitted.
[0075] As illustrated in Fig. 10, a partition wall main body 9D of the partition wall 8
of the present embodiment includes a main portion 14 which is substantially parallel
to the upper wall portion 2 and a distal end portion 15 which is connected to a distal
end side of the main portion 14. The distal end portion 15 is formed such that a main
surface of the distal end portion 15 is substantially parallel to the front wall portion
3. The main portion 14 and the distal end portion 15 are smoothly connected to each
other. At least some of the plurality of cooling holes 10 formed in the distal end
portion 15 are directed so that the cooling air "C" ejected from the cooling holes
10 hits the front wall portion 3.
[0076] According to the embodiment, the cooling air "C" ejected from the cooling holes 10
hits not only the upper wall portion 2 but also the front wall portion 3 (a distal
end of the grate bar 1D). Therefore, cooling performance of the distal end of the
grate bar 1D can be improved.
[0077] In the embodiment, the distal end portion 15 is formed so as to be substantially
parallel to the front wall portion 3. However, the present invention is not limited
to this as long as the distal end portion 15 is formed so that the cooling air "C"
ejected from the cooling holes 10 hits the front wall portion 3. For example, an angle
between the main portion 14 and the distal end portion 15 may be obtuse, or the distal
end portion 15 may be a plate having a curvature.
(Fifth Embodiment)
[0078] Hereinafter, a grate bar of a fifth embodiment of the present invention will be described
in detail with reference to the drawings. In the present embodiment, differences from
the above-described second embodiment will be mainly described, and descriptions of
the same portions will be omitted.
[0079] As illustrated in Fig. 11, a grate bar 1E of the present embodiment has fins 16 formed
on the upper wall portion 2. Each of the fins 16 has a plate shape and is provided
integrally with the upper wall portion 2 on a back surface 2b of the upper wall portion
2. The fin 16 is formed so as to protrude downward from the upper wall portion 2.
[0080] The fin 16 is formed such that the main surface of the fin 16 is along the first
direction "D" and faces the width direction "W".
[0081] According to the embodiment, the fins 16 are formed on the upper wall portion 2.
Accordingly, a heat radiation effect can be obtained. Therefore, cooling performance
of the grate bar 1E is improved.
(Sixth Embodiment)
[0082] Hereinafter, a grate bar of a sixth embodiment of the present invention will be described
in detail with reference to the drawings. In the present embodiment, differences from
the above-described second embodiment will be mainly described, and descriptions of
the same portions will be omitted.
[0083] As illustrated in Fig. 12, a cooling hole 10F of a grate bar 1F of the present embodiment
has a circular shape. An inner peripheral surface 10a of the cooling hole 10F has
a conical shape of which a diameter decreases upward (toward the upper wall portion
2). The cooling hole 10F is formed such that Di1 > Di2 is satisfied, where Di1 is
an inner diameter of a lower end and Di2 is an inner diameter of an upper end.
[0084] According to the embodiment, the inner diameter Di1 on an inlet side of the cooling
hole 10F increases. Therefore, a pressure loss due to the cooling hole 10F can be
reduced. Further, the inner diameter Di2 on an outlet side of the cooling hole 10F
is reduced. Therefore, a flow velocity of the cooling air can increase and the cooling
performance can be improved.
(Seventh Embodiment)
[0085] Hereinafter, a grate bar of a seventh embodiment of the present invention will be
described in detail with reference to the drawings. In the present embodiment, differences
from the above-described first embodiment will be mainly described, and descriptions
of the same portions will be omitted.
[0086] As illustrated in Figs. 13, 14, and 15, a grate bar 1G of the present embodiment
includes the upper wall portion 2, the front wall portion 3, the pair of side wall
portions 4, the rear wall portion 5, and a duct 18 which is fixed to the rear wall
portion 5 and extends in the first direction "D".
[0087] The duct 18 is disposed in a space surrounded by the upper wall portion 2 and the
pair of side wall portions 4. The duct 18 has a rectangular tubular duct main body
19 which extends in the first direction "D", a plurality of cooling holes 10 which
are formed in the duct main body 19 and injects the cooling air "C" toward the back
surface of the upper wall portion 2, the back surface of the front wall portion 3,
the back surfaces of the pair of side wall portions 4 to perform impingement-cooling,
and an air introduction hole 11 which is formed on a rear end of the duct main body
19.
[0088] The duct main body 19 has a first surface 21 which is parallel to the upper wall
portion 2, a pair of second surfaces 22 which is parallel to the side wall portions
4, a third surface 23 which is parallel to the first surface 21 and forms a rectangular
tube together with the first surface 21 and the pair of second surfaces 22, and a
fourth surface 24 which closes a distal end of the duct main body 19.
[0089] The cooling holes 10 are regularly formed in the first surface 21 and the pair of
second surfaces 22. An axis A of each cooling hole 10 formed in the second surface
22 is not orthogonal to the second surface 22 and is inclined. The cooling hole 10
formed in the second surface 22 is inclined so that an outer side of the cooling hole
10 is higher. Accordingly, the cooling air "C" ejected from the cooling hole 10 is
ejected upward.
[0090] As illustrated in Figs. 14 and 15, the cooling air ejected from the cooling holes
10 of the duct 18 hits the upper wall portion 2, the side wall portions 4, and the
front wall portion 3 so as to cool the wall portions. Thereafter, the cooling air
is discharged from the gap "G" between the side wall portions 4 and the duct 18 on
a bottom side of the grate bar 1.
[0091] For example, in the grate bar 1B (refer to Fig. 7 and Fig.8) of the second embodiment,
if a flow rate of the cooling air flowing through the upper channel S 1 increases,
impinging jet near the air discharge holes 12B hardly contributes to cooling due to
the flow (cross flow) of the cooling air discharged from the air discharge holes 12B
along the upper wall portion 2. That is, energy of the impinging jet hitting an inner
surface of the wall from the cooling holes 10 is weakened by the cooling air flowing
along the wall toward the air discharge hole 12.
[0092] Meanwhile, according to the grate bar 1G of the present embodiment, the gap "G" between
the side wall portions 4 and the duct 18 functions as an air discharge hole that is
long in the first direction "D", and thus, the cross flow is eliminated. Therefore,
effects of the impinging jet can be maximized.
[0093] Further, since it is not necessary to weld the partition wall 8 to the main body
side of the grate bar 1G, the structure of the grate bar 1G can be simplified. In
addition, the structure of the grate bar 1G is simplified, and thus, a maintenance
of the grate bar 1G is facilitated.
[0094] In the embodiment, a shape of the duct main body 19 is a rectangular tube. However,
the shape of the duct main body 19 is not limited to this as long as the duct main
body 19 is tubular. For example, the shape of the duct main body 19 may be cylindrical.
[0095] As described above, the embodiments of the present invention are described in detail
with reference to the drawings. However, the specific configurations are not limited
to the embodiments and include design modifications or the like within a scope which
does not depart from the gist of the present invention.
[Industrial Applicability]
[0096] According to the present invention, the cooling medium ejected from the cooling holes
directly collides with the upper wall portion, so that the cooling performance can
be improved.
[Reference Signs List]
[0097]
- 1, 1B, 1C, 1D, 1E, 1F, 1G:
- grate bar
- 1a:
- fixed grate bar
- 1b:
- moving grate bar
- 2:
- upper wall portion
- 3:
- front wall portion
- 4:
- side wall portion
- 5:
- rear wall portion
- 6:
- concave portion
- 8:
- partition wall
- 9, 9D:
- partition wall main body
- 10:
- cooling hole
- 11:
- air introduction hole
- 12, 12B:
- air discharge hole
- 14:
- main portion
- 15:
- distal end portion
- 16:
- fin
- 18:
- duct
- 19:
- duct main body
- 21:
- first surface
- 22:
- second surface
- 23:
- third surface
- 24:
- fourth surface
- 50:
- stoker type incinerator
- 51:
- charging hopper
- 52:
- incinerator
- 53:
- feeder
- 54:
- stoker
- 55:
- wind box
- 56:
- feed table
- 57:
- feeder driving device
- 58:
- combustion chamber
- 59:
- secondary air supply nozzle
- 61:
- drying stage
- 62:
- combustion stage
- 63:
- post-combustion stage
- 64:
- slag chute
- 65:
- drive mechanism
- B:
- incineration material
- C:
- cooling air
- D:
- first direction
- S:
- channel
- S1:
- upper channel
- S2:
- lower channel
- TD:
- transport direction
- TD1:
- downstream side in transport direction
- W:
- width direction