Technical Field
[0001] The present invention relates to a powder suitable for a wound dressing material,
an anti-adhesion material, a hemostatic material, and the like, and a method for producing
the same.
Background Art
[0002] Gelatin has had a variety of medical applications due to its biocompatibility and
biodegradability. As such a material, Patent Document 1 describes "a crosslinked gelatin
obtained by crosslinking a gelatin having a molecular weight of 30,000 to 300,000
and a reduced endotoxin content of less than 1 EU/mL per 1.0% protein without a use
of an exogenous crosslinking agent, wherein the crosslinked gelatin has a crosslinking
ratio which allows its dissolution time in saline to be 240 hours or less".
Prior Art Document
Patent Document
Summary of Invention
Technical Problem
[0004] An object of the present invention is to provide a powder having excellent adhesiveness
to a biological tissue when applied to a wound dressing material or the like. Another
object of the present invention is to provide a powder that adheres to a biological
tissue of interest while having a reduced adhesion to other tissues thereafter when
applied to a wound dressing material or the like. Yet another object of the present
invention is to provide a method for producing such a powder. Furthermore, an object
of the present invention is to provide a wound dressing material, an anti-adhesion
material, and a hemostatic material.
Solution to Problem
[0005] The present inventors have conducted intensive researches to achieve the above-described
objects, and as a result, have found that the objects can be achieved by the following.
[0006]
- [1] A powder comprising particles containing a crosslinked gelatin derivative, wherein
the gelatin derivative has a structure represented by formula (1):
GtlnNH-L-CHR1R2 ... (1)
wherein Gltn represents a gelatin residue; L represents a single bond or a divalent
linking group; R1 represents a hydrocarbon group having 1 to 20 carbon atoms; and R2 represents a hydrogen atom or a hydrocarbon group having 1 to 20 carbon atoms, and
wherein the particles have an average sphericity of 1.45 or less, and a standard deviation
of sphericity of 0.25 or less.
- [2] The powder according to [1], wherein the gelatin derivative has a structure represented
by formula (2):
GltnNH-CHR1R2 ... (2)
wherein Gltn represents a gelatin residue; R1 is an alkyl group having 1 to 17 carbon atoms; and R2 is a hydrogen atom or an alkyl group having 1 to 17 carbon atoms.
- [3] The powder according to [1] or [2], wherein
the powder has a water contact angle of less than 70° at 5 seconds after water drops,
or
an adhesive strength to porcine inner gastric wall at 5 minutes after immersed in
saline is at least two times less than that before the immersion as measured in accordance
with ASTM F-2258-05.
- [4] The powder according to any of [1] to [3], wherein the gelatin is an alkali-treated
gelatin.
- [5] The powder according to any of [1] to [4], wherein the gelatin is an endotoxin
reduction-treated gelatin.
- [6] The powder according to any of [1] to [5], wherein the gelatin is derived from
a cold-water fish.
- [7] The powder according to any of [1] to [6], wherein a cross-sectional area of a
gel layer is 0.01 mm or more as measured in accordance with the following test:
Gel layer cross-sectional area measurement test
a powder to be measured is sprayed onto a surface of an esophageal submucosal tissue
at an amount of 100 mg per 2.5 cm x 2.5 cm; the tissue is left to stand at 37°C for
48 hours to form a gel on the surface of the tissue; the gel is fixed with neutral
buffered formalin to obtain a fixed gel; the fixed gel is observed with a phase contrast
microscope; and a cross-sectional area of the gel is calculated in millimeters from
the observed phase contrast microscope image; wherein the test is performed three
times, and an arithmetic mean value of the three values is taken as the cross-sectional
area of the gel layer.
- [8] The powder according to any of [2] to [7], wherein a storage modulus (G') measured
at 2 minutes and 30 minutes after the powder was mixed with pig blood supplemented
with an anticoagulant is 200 or more.
- [9] A wound dressing material comprising the powder according to any of [1] to [8].
- [10] An anti-adhesion material comprising the powder according to any of [1] to [8].
- [11] A topical hemostatic material comprising the powder according to [8].
- [12] A method for producing a powder, comprising:
dissolving a gelatin derivative having a structure represented by formula (1):
GtlnNH-L-CHR1R2 ... (1)
wherein Gltn represents a gelatin residue; L represents a single bond or a divalent
linking group; R1 represents a hydrocarbon group having 1 to 20 carbon atoms; and R2 represents a hydrogen atom or a hydrocarbon group having 1 to 20 carbon atoms,
in a good solvent to obtain a gelatin solution containing the gelatin derivative and
the good solvent;
adding a poor solvent to the gelatin solution to deposit intermediate particles containing
the gelatin derivative in the gelatin solution;
lyophilizing the gelatin solution after the deposition to obtain an intermediate powder
containing the intermediate particles; and
crosslinking the gelatin derivative in the intermediate particles to obtain a powder
comprising particles containing the crosslinked gelatin derivative.
- [13] The method according to [13], wherein the gelatin derivative has a structure
represented by formula (2):
GltnNH-CHR1R2 ... (2)
wherein Gltn represents a gelatin residue; R1 is an alkyl group having 1 to 17 carbon atoms; and R2 is a hydrogen atom or an alkyl group having 1 to 17 carbon atoms.
- [14] The method according to [12] or [13], wherein the gelatin derivative is crosslinked
by heating the intermediate powder.
- [15] The production method according to [14], wherein the gelatin derivative is crosslinked
by heating the intermediate powder at 100 to 200°C for 2.5 to 5 hours.
- [16] The method according to any of [12] to [15], further comprising irradiating the
powder comprising the particles containing the crosslinked gelatin derivative with
ultraviolet light to hydrophilize surfaces of the particles.
- [17] The method according to [16], wherein the powder is irradiated with ultraviolet
light for 3 to 6 hours.
Advantageous Effects of Invention
[0007] An embodiment of the present invention can provide a powder having an excellent adhesive
strength to a biological tissue when applied as a wound dressing material or the like.
Another embodiment of the present invention can provide a powder that, as applied
as a wound dressing material or the like, adheres to a biological tissue of interest
while having reduced adhesion to other tissues on the exposed surface thereafter.
Yet another embodiment of the present invention can provide a wound dressing material
and an anti-adhesion material having such characteristics.
Brief Description of Drawings
[0008]
[Fig. 1] Fig. 1 is a scanning type electron microscope image of the powder prepared
from 76.8C6 ApGltn (Mw: 31,000) by Method A-1.
[Fig. 2] Fig. 2 is a scanning type electron microscope image of the powder prepared
from 76.8C6 ApGltn (Mw: 31,000) by Method B.
[Fig. 3] Fig. 3 is a scanning type electron microscope image of the powder prepared
from Org ApGltn (Mw: 31,000) by Method A-1.
[Fig. 4] Fig. 4 is a scanning type electron microscope image of the powder prepared
from 75C8 pig gelatin by Method C.
[Fig. 5] Fig. 5 is exemplary phase contrast microscope images used to measure cross-sectional
areas of gel layers.
[Fig. 6] Fig. 6 shows the results of measuring the contact angles of water droplets
with powders, where the powders were prepared from 36.4C10 ApGltn or Org ApGltn by
Method A-4 or by further treating the surfaces of the prepared powers by UV irradiation
for different times (30 minutes, 1 hour, 2 hours, and 4 hours). A graph on the left
shows a relationship between UV irradiation times and the contact angles. A diagram
on the right shows the status of water droplets observed in each test.
[Fig. 7] Fig. 7 shows the results of measuring the adhesive strength of powders to
a porcine inner gastric wall, where the powders were prepared from 36.4C10 ApGltn
or Org ApGltn by Method A-4 or treating the surfaces of the prepared powers by UV
irradiation for different times (30 minutes, 1 hour, 2 hours, and 4 hours).
[Fig. 8] Fig. 8 is scanning type electron microscope images of powders before or after
crosslinked by heat, wherein the powders were obtained in the course of the process
of preparing powders from 36.4C10 ApGltn or Org ApGltn by Method A-4, or of powders
obtained by further subjecting the crosslinked powers to a surface treatment by UV
irradiation.
[Fig. 9] Fig. 9 is scanning type electron microscope images of powders after put into
saline and left for different times (immediately, and 30 minutes, 1 hour, and 2 hours
after stirring), wherein the powders were prepared from 36.4C10 ApGltn or Org ApGltn
by Method A-4 or further subjecting the prepared powders to a surface treatment by
UV irradiation.
[Fig. 10] Fig. 10 is scanning type electron microscope images of micropore starch
spheres (brand name: Bard Arista AH, Medicon Co., Ltd.) after put into saline and
left for different times (immediately, and 30 minutes, 1 hour, 2 hours, 4 hours, and
24 hours after stirring).
[Fig. 11] Fig. 11 shows the results of measuring the adhesive strength of powders
to a porcine inner gastric wall tissue after put into saline and left for 5 minutes,
wherein the powders were by prepared from 36.4C10 ApGltn or Org ApGltn by Method A-4
or further subjecting the prepared powders to a surface treatment by UV irradiation.
The adhesive strength in case of no powder is also shown as a control.
[Fig. 12] Fig. 12 shows the results of measuring the contact angles of water droplets
with powders after left for a certain period of time (24 hours, 48 hours), wherein
the powders were prepared from 36.4C10 ApGltn or Org ApGltn by Method A-4, or further
subjecting the prepared powders to a surface treatment by UV irradiation. A graph
on the left shows a contact angle under each condition. A diagram on the right shows
the status of water droplets observed in each test.
[Fig. 13] Fig. 13 shows the results of measuring the adhesive strength of powders
to a porcine inner gastric wall tissue, wherein the powders were prepared from 44.2C10
ApGltn by Method A-2 (crosslinking time: 1 hour), Method A-3 (crosslinking time: 2
hours), or Method A-4 (crosslinking time: 3 hours) or further subjecting the prepared
powders to a surface treatment by UV irradiation.
[Fig. 14] Fig. 14 shows the results of measuring the contact angles of water droplets
with powders, where the powders were prepared from 44.2C10 ApGltn by Method A-2, Method
A-3, or Method A-4, or by subjecting the prepared powders to a surface treatment by
UV irradiation. A graph on the left shows a contact angle under each condition. A
diagram on the right shows the shape of water droplet observed in each test.
[Fig. 15] Fig. 15 shows the results of measuring the storage modulus (G') of powders
when mixed with pig blood supplemented with an anticoagulant, wherein the powders
were prepared from 44.2C10 ApGltn by Method A-2, Method A-3, or Method A-4, or further
subjecting the prepared powders to a surface treatment by UV irradiation.
Description of Embodiments
[0009] Hereinafter, the present invention is described in detail.
[0010] The following description is made based on exemplary embodiments of the present invention,
but the present invention is not limited to such embodiments.
[0011] As used herein, the numerical range expressed with "to" means a range including the
numerical values described before and after "to" as the lower limit value and the
upper limit value.
[Powder]
[0012] A powder according to one embodiment of the present invention comprises particles
containing a crosslinked gelatin derivative, wherein the gelatin derivative has a
structure represented by formula (1):
GtlnNH-L-CHR
1R
2 ... (1)
wherein Gltn represents a gelatin residue; L represents a single bond or a divalent
linking group; R1 represents a hydrocarbon group having 1 to 20 carbon atoms; and R2 represents a hydrogen atom or a hydrocarbon group having 1 to 20 carbon atoms, and
wherein the particles have an average sphericity of 1.45 or less, and a standard deviation
of sphericity of 0.25 or less.
[0013] Without wishing to be bound by any theory, the present inventors presume a mechanism
of action by which such a powder exerts an excellent adhesive strength to a biological
tissue as follows. First of all, however, the following mechanism is based on a speculation,
and even if the effect of the present invention is obtained by another mechanism,
it does not have any effect on the scope of the present invention. As used herein,
the "powder" means a group of particles (including an aggregate).
[0014] A powder according to this embodiment comprises particles containing a crosslinked
gelatin derivative in which a hydrophobic group (described in detail later) has been
introduced, as shown in formula (1) above. As the powder in a dry state is sprayed,
therefore, the introduced hydrophobic groups are deemed to improve the penetration
of the particles into a target tissue, resulting in excellent adhesiveness to the
biological tissue. Such a characteristic can be also explained by the fact that in
the Examples described below, the powder of Example 1, comprising particles of a crosslinked
gelatin derivative into which a hydrophobic group was introduced, had an increased
adhesive strength to a biological tissue by 2.4 times as compared to that of the powder
of Example 3, comprising particles of a crosslinked gelatin derivative into which
no hydrophobic group was introduced.
[0015] Furthermore, a powder according to this embodiment comprises particles having a high
sphericity and less variation in shape. When the powder is applied to a biological
tissue, therefore, the present powder is hexagonally close packed to the tissue surface,
resulting in an excellent adhesive strength to the biological tissue.
[0016] This characteristic is also explained by the fact that in the Examples described
below, the powder of Example 1, having a higher sphericity and a lower standard deviation
of sphericity, had an increased adhesive strength to a biological tissue by 1.3 times
or more as compared to that of the powder of Example 2, having a lower sphericity
and a larger standard deviation of sphericity.
[0017] The powder according to this embodiment is deemed to achieve an excellent adhesive
strength by a synergistic effect of the two characteristics described above. The present
invention provides such a powder for the first time.
[0018] A powder according to another embodiment of the present invention comprises particles
containing a crosslinked gelatin derivative, wherein the gelatin derivative has a
structure represented by formula (1):
GtlnNH-L-CHR
1R
2 ... (1)
wherein Gltn represents a gelatin residue; L represents a single bond or a divalent
linking group; R1 represents a hydrocarbon group having 1 to 20 carbon atoms; and R2 represents a hydrogen atom or a hydrocarbon group having 1 to 20 carbon atoms, and
wherein the powder has a water droplet contact angle of less than 70° at 5 seconds
after water drops, or
an adhesive strength of the powder to porcine inner gastric wall tissue at 5 minutes
after immersed into saline is at least two times less than that before the immersion
as measured in accordance with the standard of American Society for Testing and Materials
(ASTM F-2258-05).
[0019] The powder according to this embodiment is also deemed to have excellent adhesiveness
to a biological tissue due to particles containing a crosslinked gelatin derivative
into which a hydrophobic group has been introduced. The powder according to this embodiment
also has the characteristic, as described above, that the water droplet contact angle
at 5 seconds after dropping water is less than 70°, or that an adhesive strength thereof
to porcine inner gastric wall tissue at 5 minutes after immersed into saline is at
least two times less than that before the immersion. These characteristics are understood
to be provided by the hydrophilization of particle surfaces by ultraviolet light irradiation
as demonstrated in the Examples described below. The powder according to this embodiment
has still high adhesive strength to a tissue, but the adhesive strength of the exposed
surface thereof rapidly decreases after the powder is applied to the tissue, and thus
adhesion to other tissues is advantageously prevented. In a preferred aspect of this
embodiment, a powder has excellent blood coagulation ability as demonstrated in the
Examples described below, although the mechanism of this action is not entirely elucidated.
The powder is expected to be applied by utilizing this characteristic.
[0020] Hereinafter, the components and others of powders according to representative embodiments
of the present invention (hereinafter, sometimes referred to as the present powder)
are described in detail.
<Gelatin derivative>
[0021] The present powder comprises particles containing a crosslinked gelatin derivative.
This gelatin derivative having a structure represented by formula (1).
GtlnNH-L-CHR
1R
2 ... (1)
[0022] In the formula (1), Gltn represents a gelatin residue; L represents a single bond
or a divalent linking group; R
1 represents a hydrocarbon group having 1 to 20 carbon atoms; and R
2 represents a hydrogen atom or a hydrocarbon group having 1 to 20 carbon atoms.
[0023] The divalent linking group of L includes, but are not particularly limited to, -
C(O)-, -C(O)O-, -OC(O)-, -O-, -S-, -N(R)- (R represents a hydrogen atom or a monovalent
organic group, preferably a hydrocarbon group having 1 to 20 carbon atoms), an alkylene
group (preferably an alkylene group having 2 to 10 carbon atoms), an alkenylene group
(preferably an alkenylene group having 2 to 10 carbon atoms), and combinations thereof.
Among these, - C(O)- is preferred. Thus, L is preferably a single bond or -C(O)-.
[0024] *-L-CHR
1R
2(* represents an attachment point) is preferably linked to an ε-amino group of an
original gelatin, and more preferably to an ε-amino group of lysine (Lys) in the gelatin.
Linking*-L-CHR
1R
2 to an amino group, preferably an amino group of lysine, via a linking group or without
a linking group (in other words, directly) may be performed by methods of utilizing
so-called reducing (or reductive) amination reaction (with an aldehyde or a ketone)
or Schotten-Baumann reaction (with an acid chloride).
[0025] The -NH- structure in formula (1) can be detected, for example, by a band near 3300
cm
-1 in the Fourier transform infrared absorption (FT-IR) spectrum.
[0026] The hydrocarbon group having 1 to 20 carbon atoms includes, but are not particularly
limited to, a linear hydrocarbon group having 1 to 20 carbon atoms, an alicyclic hydrocarbon
group having 3 to 20 carbon atoms, an aromatic hydrocarbon group having 6 to 14 carbon
atoms, and a combinational group thereof.
[0027] When R
2 is a hydrocarbon group having 1 to 20, R
2 may be the same as or different from R
1. The alkyl groups of R
1 and R
2 may be linear or branched.
[0028] The linear hydrocarbon group having 1 to 20 carbon atoms includes, but are not particularly
limited to, a methyl group, an ethyl group, a propyl group, a butyl group, a hexyl
group, an octyl group (or a capryl group), a nonyl group (or a pelargomyl group),
a decyl group, a dodecyl group (or a lauryl group), and a tetradecyl group (or a myristyl
group). Especially, in terms of obtaining a powder having more excellent adhesiveness,
R
1 is preferably an alkyl group having 1 to 13 carbon atoms, more preferably an alkyl
group having 7 to 12 carbon atoms, further preferably an alkyl group having 8 to 11
carbon atoms, and particularly preferably an alkyl group having 9 to 11 carbon atoms.
R
2 is not particularly limited, but preferably a hydrogen atom.
[0029] The alicyclic hydrocarbon group having 3 to 20 carbon atoms includes, but are not
particularly limited to, a cyclopropyl group, a cyclopentyl group, a cyclohexyl group,
an adamantyl group, and a norbornyl group.
[0030] The aromatic hydrocarbon group having 6 to 14 carbon atoms includes, but are not
particularly limited to, a phenyl group, a tolyl group, and a naphthyl group.
[0031] The combinational group thereof includes, but are not particularly limited to, an
aralkyl group having 6 to 12 carbon atoms, such as a benzyl group, a phenethyl group,
a naphthylmethyl group, and a naphthylethyl group.
[0032] A gelatin derivative represented by formula (1) is preferably at least one gelatin
derivative selected from the group consisting of those represented by formulas (2)
and (3):
GltnNH-CHR
1R
2 ... (2)

, and more preferably a gelatin derivative represented by formula (2).
[0033] In formulas (2) and (3), the meaning of each symbol is the same as in formula (1),
which has already been described, and preferable options are also the same as in formula
(1).
[0034] As used herein, the "derivatization rate" is defined as the molar ratio of the content
of the imino groups (*-NH-L-CHR
1R
2) in a gelatin derivative, to which an alkyl group is attached directly or via a linking
group, relative to the content of the amino groups in the original gelatin.
[0035] The derivatization rate of the gelatin derivative is not particularly limited, but
generally preferably 20 to 80 mol%, more preferably 30 to 70 mol%. In other words,
the imino group/amino group (molar ratio) in the obtained gelatin derivative is preferably
20/80 to 80/20, more preferably 30/70 to 70/30.
[0036] As used herein, the derivatization rate is determined by quantifying the number of
amino group in the original gelatin and the number of amino group in the gelatin derivative
by 2,4,6-trinitrobenzene sulfonic acid method (TNBS method); and calculating a derivatization
rate with the obtained values by the following formula:

[0037] Gelatin used as a raw material for the gelatin derivative (hereinafter, sometimes
referred to as "original gelatin") may be any gelatins obtained from natural origin,
obtained by synthesis (including fermentation, genetic recombination, or others),
or obtained by subjecting a gelatin from natural origin or a synthesized gelatin to
some processes.
[0038] The original gelatin specifically includes a naturally occurring gelatin obtained
from skin, bone, tendon or the like of mammals, birds, fishes or the like; a processed
gelatin obtained by subjecting a naturally occurring gelatin to an acid- or alkali-treatment,
and , as appropriate, a thermal extract.
[0039] Among them, in terms of obtaining a powder having a more excellent effect of the
present invention, an alkali-treated gelatin is preferred.
[0040] When the powder is administered to a living body, for example, as a wound dressing
material or the like, endotoxin-reduced gelatin, which has a reduced endotoxin content,
is preferably used. The endotoxin-reduced gelatin is not particularly limited, and
a known one can be used, including gelatins described in
JP 2007-231225 A, the contents of which are incorporated herein by reference.
[0041] A gelatin derived from mammals includes gelatins derived from a pig and a bovine.
A gelatin derived from fish preferably includes, but are not particularly limited
to, a gelatin derived from a cold-water fish (fish living in cold water) such as a
salmon, a trout, a cod, a sea bream, a tilapia, and a tuna (hereinafter, sometimes
referred to as a "cold-water fish-derived gelatin").
[0042] Cold-water fish-derived gelatin is a linear polymer of two or more amino acids having
190 or less imino acids, more specifically 80 or less hydroxyprolines and 110 or less
prolines, per 1000 constituent amino acids. Cold-water fish gelatin is fluid at ordinary
temperature which is believed to be due to the number of hydroxyproline being 80 or
less or the number of proline being 110 or less. It is believed that satisfying either
of the conditions allows a denaturation temperature to be approximately room temperature
or lower, which leads to fluidity at ordinary temperature.
[0043] Sea bream gelatin contains 73 hydroxyprolines and 108 prolines, and has a denaturation
temperature of 302.5 K. Tilapia gelatin contains 82 hydroxyprolines and 110 prolines,
and has a denaturation temperature of 309 K. In contrast, pig gelatin contains 95
hydroxyprolines and 121 prolines, and has a denaturation temperature of 316 K.
[0044] It should be noted that cold-water fish gelatin is similar to gelatin derived from
animals in the amino acid sequences, and is readily decomposed by enzymes, and has
high biocompatibility.
[0045] The molecular weight of an original gelatin is not particularly limited, but the
weight-average molecular weight (Mw) thereof is preferably 5,000 to 100,000, more
preferably 10,000 to 50,000, further preferably 20,000 to 40,000. As used herein,
the weight-average molecular weight is determined by gel permeation chromatography
(GPC).
[0046] A powder according to an embodiment of the present invention comprises particles
containing a crosslinked gelatin derivative.
[0047] As used herein, the term "crosslinked" does not mean a reversible physical crosslinked
structure but means a crosslinked structure obtained by an irreversible crosslinking
reaction. Thus, the "crosslinked gelatin derivative" is a gelatin derivative having
an irreversible crosslinked structure obtained by a crosslinking reaction, which is
generated by imparting energy to a gelatin derivative with heat, light, an energy
ray, or the like, and/or by using a crosslinking agent. Typically, the irreversible
crosslinked structure is generated through the reaction between functional groups
on side chains of gelatin, such as -NH
2, -OH, -SH, and -COOH. As shown in the Examples described below, particles containing
a crosslinked gelatin derivative has enhanced adhesive strengths and are thus more
suitable for a wound dressing material or the like.
[0048] According to a preferred embodiment of the present invention, particles containing
a crosslinked gelatin derivative have a hydrophilized surface. More specifically,
they have a water droplet contact angle of less than 70°, preferably 50° or less at
5 seconds after water drops.
[0049] As used herein, the "water droplet contact angle" or the "water contact angle" means
an angle obtained by calculating an angle of a water droplet with a particle surface
by the tangent method when the water is dropped onto the particle surface. Specifically,
the contact angle was determined by placing 20 mg of each powder to be flat on a 1.5
cm x 1 cm double-sided tape; adding 1 µl of ion exchange water dropwise; photographing
the shape of the water droplet from the side of the water droplet every 0.5 seconds
from the time point of 1 second after dropping; and determining an contact angle by
the tangential method from the shape of a water droplet on a photograph at the time
when the shapes of water droplets have become steady.
[0050] The particles according to this embodiment tend to swell in an environment where
moisture is present, and their adhesive strength to a porcine inner gastric wall tissue
at 5 minutes after immersed in saline is at least two times, preferably at least three
times, less than that before the immersion as measured in accordance with ASTM F-2258-05,
the test procedure of which is described in Examples below . Such a characteristic
is typically provided by UV irradiation, as described in Examples described below.
Due to such characteristics, adhesive strength to the exposed surface rapidly decreases
by the presence of moisture after the powder is applied to a biological tissue, whereby
adhesion to other tissues can be prevented.
[0051] In a preferred embodiment of the present invention, the powder has excellent blood
coagulation ability. More specifically, when the powder is mixed with pig blood supplemented
with an anticoagulant such as Na citrate with vortex in a concentration of 10% by
mass, and a storage modulus (G') of the mixture is measured after 2 minutes, the storage
modulus is 30 Pa or more, preferably 200 Pa or more, more preferably 300 Pa or more,
and further preferably 400 Pa or more. The powder having such a high storage modulus
(G') can be used, for example, as a hemostatic material.
[0052] As used herein, the "storage modulus (G')" refers to a value obtained by measuring
the above mixture with a rheometer (brand name: MCR30, manufactured by ANTON PAAR
GMBH, Inc.) on its stage prewarmed to 37 degrees under conditions of 1 hertz, 1% strain
for 5 minutes.
<Particles>
[0053] In embodiments of the present invention, the particles are not limited as long as
the particles contain a crosslinked gelatin derivative, and the particles may contain
other components as long as the effect of the present invention is obtained. The content
of a crosslinked gelatin derivative in the particles is not particularly limited,
but in terms of obtaining a powder having a more excellent effect of the present invention,
the content of a crosslinked gelatin derivative is preferably 90% by mass or more,
and more preferably 99% by mass or more, relative to the total mass of the particle.
[0054] Examples of other components that may be contained in the particles include, but
are not particularly limited to, a non-crosslinked gelatin derivative, a solvent,
a buffering agent, a colorant, a preservative, an excipient, and a pharmaceutical
agent such as an antithrombotic agent, an antimicrobial agent, or a growth factor.
[0055] The sphericity of the particles is 1.45 or less, but in terms of obtaining a more
excellent adhesive strength to a biological tissue, the sphericity is preferably 1.29
or less, more preferably 1.20 or less, and further preferably 1.15 or less. As used
herein, the sphericity means a value determined by the following test procedure.
- Test method
[0056] A powder to be measured is sprinkled onto a scanning electron microscope stage with
a carbon tape affixed thereto; then the particles not having adhered to the carbon
tape are removed by air spray to prepare a sample, which is observed with a scanning
electron microscope; and the lengths of the horizontal axis and vertical axis of 20
particles randomly sampled from one field of view are measured using "ImageJ (v1.51)".
Next, the "horizontal axis/vertical axis" ratio is calculated for each particle. The
calculated values are arithmetically averaged, then the obtained averaged value is
rounded to the second decimal place to obtain a sphericity. In the above measurement
and calculation, the vertical axis and the horizontal axis are defined as (vertical
axis) ≤ (horizontal axis). In other words, the largest value of the measured particle
diameters per particle is defined as the length of the horizontal axis. The length
of the vertical axis is the diameter at a position rotated from the horizontal axis
at 90 degrees.
[0057] The standard deviation (SD) of sphericity of the above particles in the powder is
0.25 or less, but in terms of obtaining a more excellent adhesive strength to a biological
tissue, it is preferably 0.20 or less, and more preferably 0.15 or less.
[0058] The standard deviation of sphericity of particles in the powder is calculated from
the above-described sphericity of 20 particles, and the obtained calculated value
is rounded to the second decimal position to obtain a standard deviation.
[0059] The average particle diameter of the particles is usually 0.5 to 50 µm, preferably
1 to 30 µm, more preferably 1 to 10 µm. The "average particle diameter" as used herein
is a value obtained by measuring the particle diameters (longer diameters) of randomly
sampled 100 particles by an electron microscope and averaging the measured diameters.
<Cross-sectional area of gel layer>
[0060] The present powder preferably has a cross-sectional area of a gel layer being 0.010
mm
2 or more in a test of measuring a cross-sectional area of a gel layer. When the cross-sectional
area of a gel layer is 0.010 mm
2 or more, it can provide a more excellent adhesive strength for the powder as applied
to a biological tissue.
[0061] The cross-sectional area of a gel layer is not particularly limited, but it is more
preferably 0.020 mm
2 or more, further preferably 0.030 or more, still more preferably 0.050 or more, particularly
preferably 0.100 or more, and most preferably 0.120 or more.
[0062] The upper limit value of the cross-sectional area of a gel layer is not particularly
limited but is generally preferably 0.500 mm
2 or less.
[0063] As used herein, the " test of measuring a cross-sectional area of a gel layer " can
be carried out as follows. a powder to be measured is sprayed onto a surface of an
esophageal submucosal tissue at an amount of 100 mg per 2.5 cm x 2.5 cm, and the tissue
is left to stand at 37°C for 48 hours to form a gel on the surface of the tissue.
The formed gel is fixed with neutral buffered formalin to obtain a fixed gel. The
obtained fixed gel is observed with a phase contrast microscope. Typically, the width
and the thickness of the gel are measured from a phase contrast microscope image,
and the cross-sectional area of the gel is calculated in square millimeters. This
test is performed three times, and an arithmetic mean of the three calculated valuess
is taken as a cross-sectional area of the gel layer. To confirm the gel layer, it
is convenient to stain the gel with hematoxylin-eosin to obtain a stained gel. The
resulting stained gel may be observed with a phase contrast microscope to determine
a cross-sectional area of the gel from the phase contrast microscope image.
[0064] The phase contrast microscope images shown in Fig. 5 are cross-sectional images of
a stained gel, and the area of the gel layer is calculated from the ratio of a stained
gel in a cross-sectional image with a known area. Specifically, the area of a gel
layer is calculated from a phase contrast microscope image by binarization with "ImageJ
(v1.51)".
[Method of producing powder]
[0065] A method for producing the powder is not particularly limited, but the powder is
preferably produced by a method comprising the following steps:
- Step 1: dissolving a gelatin derivative in a good solvent to obtain a gelatin solution
containing the gelatin derivative and the good solvent;
- Step 2: adding a poor solvent to the gelatin solution to deposit intermediate particles
containing the gelatin derivative in the gelatin solution;
- Step 3: lyophilizing the gelatin solution after the deposition to obtain an intermediate
powder containing the intermediate particles;
- Step 4: crosslinking the gelatin derivative in the intermediate particles to obtain
a powder comprising particles containing the crosslinked gelatin derivative; and
- Step 5: optionally further irradiating the powder comprising the particles containing
the crosslinked gelatin derivative with ultraviolet light to hydrophilize surfaces
of the particles.
[0066] Hereinafter, each step above is described in detail.
Step 1 (Dissolution step)
[0067] Step 1 is to obtain a gelatin solution by dissolving a gelatin derivative, described
above, in a good solvent. As used herein, the "good solvent" means a solvent that
readily dissolves the gelatin derivative. Examples thereof include, but are not particularly
limited to, water, glycerin, acetic acid, and mixtures thereof, and among them, a
solvent containing water is preferred. The good solvent may be heated. The temperature
upon heating is not particularly limited, but is preferably 50 to 70°C.
[0068] A method for dissolving a gelatin derivative in a good solvent is not particularly
limited, and a known method can be used. Examples thereof include a method of adding
a good solvent at low temperature (e.g., at room temperature) to a gelatin derivative
to swell the gelatin derivative, and heating the resulting swelled material to obtain
a gelatin solution (swelling dissolution method), and a method of adding a gelatin
derivative to a good solvent that has been heated in advance to obtain a gelatin solution
(direct dissolution method).
[0069] The content of a gelatin derivative in a gelatin solution is not particularly limited,
but the content (final concentration) of a gelatin derivative relative to the total
volume of the gelatin solution is preferably 0.01 to 30% by mass/volume, more preferably
1 to 25% by mass/volume, further preferably 5 to 20% by mass/volume, and particularly
preferably 5 to 15% by mass/volume.
[0070] When the content of gelatin in a gelatin solution is within the above range, the
obtained powder tends to have particles with a smaller standard deviation of sphericity.
Step 2 (Deposition step)
[0071] Step 2 is to add a poor solvent to the gelatin solution to deposit intermediate particles
containing the gelatin derivative in the gelatin solution.
[0072] As used herein, the poor solvent means a solvent that is more difficult to dissolve
the gelatin derivative as compared to the good solvent used in Step 1. That is, as
used herein, the good solvent and the poor solvent are relatively defined based on
a relation between a possible poor solvent and a possible good solvent, rather than
by the absolute amount of solubility of the gelatin derivative.
[0073] The poor solvent is not particularly limited, and examples thereof include an organic
solvent. Especially, a water-soluble organic solvent is preferred, and alcohols, such
as methanol, ethanol, propanol, isopropanol, butanol, and t-butyl alcohol, is more
preferred.
[0074] A poor solvent is added to a gelatin solution to deposit intermediate particles in
the gelatin solution. The intermediate particles contains a gelatin derivative. The
particle diameter of the intermediate particles deposited in this step is not particularly
limited, but is preferably 0.1 to 100 µm, more preferably 1 to 50 µm, and further
preferably 1 to 10 µm.
[0075] When particle diameters are within the above range, intermediate particles deposited
in a gelatin solution are more difficult to be precipitated, and it is advantageous
to freeze and further lyophilize a whole gelatin solution containing intermediate
particles in Step 3 described later in terms of suppressing aggregation of the intermediate
particles. As a result, the sphericity of particles obtained in Step 4 is likely to
be within a desired range.
[0076] The temperature upon addition of a poor solvent is not particularly limited, but
is generally preferably 10 to 30°C, more preferably 15 to 25°C. When a solvent is
heated to dissolve a gelatin derivative in Step 1, the method preferably further comprises
a step of cooling a gelatin solution between Step 1 and Step 2.
[0077] When a poor solvent is added dropwise, the gelatin solution is preferably stirred.
A method for stirring is not particularly limited, and a known method can be used.
Addition of a poor solvent while stirring a gelatin solution makes it more difficult
that the deposited particles are aggregated or precipitated. As a result, a powder
comprising particles having desired properties is more easily obtained.
Step 3 (Drying step)
[0078] Step 3 is to lyophilize a dispersion of un-crosslinked gelatin particles resulting
from the deposition by the above-described coacervation to obtain an intermediate
powder comprising particles containing the un-crosslinked gelatin derivative.
[0079] A method for freezing a gelatin solution is not particularly limited, but it is preferred
to freeze a gelatin solution more rapidly in view of suppressing aggregation of particles
containing the un-crosslinked gelatin derivative when freezing the gelatin solution.
In this case, the ambient temperature upon freezing is not particularly limited, but
is preferably -20°C or lower, more preferably -30°C or lower.
[0080] A method for lyophilizing is not particularly limited, and a known method can be
used.
[0081] An intermediate powder comprises intermediate particles. The intermediate powder
may comprise components other than the intermediate particles. Examples of such components
include a good solvent and a poor solvent described above.
Step 4 (Crosslinking step)
[0082] Step 4 is to crosslink a gelatin derivative in intermediate particles to obtain a
powder containing a crosslinked gelatin derivative. Through this step, the gelatin
derivative in the particles is irreversibly crosslinked intermolecularly and/or intramolecularly.
As a result, a powder comprising particles containing a crosslinked gelatin derivative
is obtained.
[0083] A method for crosslinking includes, but are not particularly limited to, a method
of imparting thermal energy to a gelatin derivative and a method of irradiating a
gelatin derivative with activated ray or radiation (e.g., electron ray).
[0084] Among them, a method of imparting thermal energy, i.e., heating (thermal crosslinking)
is preferred in terms of more easily obtaining a crosslinked product of the gelatin
derivative and of safety due to no impurities derived from a crosslinking agent. In
this method, for example, an amino group and another reactive group (such as a carboxy
group and a mercapto group) in a gelatin derivative react to form a crosslinked structure.
[0085] A method for thermal crosslinking is not particularly limited, and a known method
can be used. The method of thermal crosslinking, for example, comprises placing a
container including a powder precursor in a heated atmosphere (e.g., an oven), and
maintaining the container for a predetermined period.
[0086] The heating temperature upon thermal crosslinking is not particularly limited, but
it is generally preferred to be 80 to 200°C, and more preferably 100 to 200°C.
[0087] The heating time upon thermal crosslinking is not particularly limited, but it is
generally preferably 0.1 to 20 hours, more preferably 0.5 to 10 hours, further preferably
1 to 6 hours, still more preferably 2 to 5 hours, and particularly preferably 2.5
to 4 hours.
[0088] When the heating time is within the above numerical range, an obtained powder tends
to have a more excellent adhesiveness.
[0089] A crosslinked gelatin derivative may be obtained by reacting a gelatin derivative
with a crosslinking agent. The crosslinking agent includes, but are not particularly
limited to, genipine, a polybasic acid activated with N-hydroxysuccinimide or N-sulfoxysuccinimide,
an aldehyde compound, an acid anhydride, a dithiocarbonate, and a diisothiocyanate.
[0090] A crosslinking agent also includes the compounds described on paragraphs 0021 to
0024 in
WO 2018/079538, the contents of which are incorporated herein by reference.
Step 5 (Step of hydrophilizing particle surface)
[0091] Step 5 is to further irradiate particles containing a crosslinked gelatin derivative
with ultraviolet light to hydrophilize the surfaces of the particles. This surface
treatment by ultraviolet light irradiation reduces a contact angle of a water droplet
with the particles, making the particles easier to swell in the presence of moisture.
Meanwhile, the particles after ultraviolet light radiation, when contacted with a
tissue in a dry state, still have excellent adhesiveness.
[0092] The conditions of ultraviolet light irradiation are not particularly limited, but
usually the irradiation is performed for 1 to 10 hours, more preferably for 2 to 8
hours, and further preferably for 3 to 6 hours. The intensity of ultraviolet irradiation
is preferably 0.05 to 50 mW/cm
2, and more preferably 0.5 to 10 mW/cm
2. The total dose of ultraviolet irradiation is preferably 1 to 100 J/cm
2, and more preferably 5 to 100 J/cm
2.
[0093] An ultraviolet light irradiation device is not particularly limited, and a commercially
available device may be used.
[0094] During irradiation, particles may be preferably mixed periodically (for example,
at every 30 minutes) so that the particles are evenly irradiated with ultraviolet
light. The surfaces of the particles irradiated with ultraviolet light are hydrophilic,
and it is therefore preferable to store the particles in a dry atmosphere, such as
in the presence of a drying agent, when storing.
<Application of powder>
[0095] A powder according to an embodiment of the present invention can be used as a wound
dressing material. The wound dressing material can be applied to, although not particularly
limited to, incisions in surgical procedures of respiratory surgery (especially wounds
following lung cancer surgery), gastrointestinal surgery, cardiovascular surgery,
oral surgery and gastrointestinal medicine or the like; and to skin wounds.
[0096] In the case of endoscopic submucosal dissection (ESD), the powder can be applied
in a dry state with hemostatic forceps, a stent, a balloon, an endoscope, and the
like. The application amount of the powder can be appropriately adjusted depending
on the site of application and wounds.
[0097] A powder according to an embodiment of the present invention is characterized in
that, after exerting a wound dressing effect, the powder is rapidly decomposed and
absorbed along with wound healing.
[0098] The present powder can be also used as an anti-adhesion material. (Postoperative)
adhesion is a phenomenon that occurs in the process of repair of a biological tissue
damaged by surgery and the like. An anti-adhesion material comprising the present
powder is sprayed onto an affected area to adhere to the tissue surface at the applied
site and form a gel-like coating, which serves as a physical barrier, and exerts an
anti-adhesion effect. Furthermore, the present powder is characterized in that, after
exerting the antiadhesion effect, the gel-like coating is rapidly decomposed and absorbed.
[0099] A powder according to an embodiment of the present invention can be also used for
forming a material having both the two functions of wound dressing and anti-adhesion.
For example, when the powder is applied to a postoperative wound area, a membrane
having a wound dressing effect and an anti-adhesion effect is formed.
[0100] Compared to a conventional wound dressing material and a conventional antiadhesion
material which have been separately used, the powder can achieve both the functions
more easily.
[0101] A powder according to an embodiment of the present invention is excellent in blood
coagulation ability and can be used as a hemostatic material. The powder can be also
used for forming a material having blood coagulation ability in addition to the functions
of wound dressing and anti-adhesion.
Examples
[0102] Hereinafter, the present invention is described in further detail based on Examples.
The materials, amounts, percentages, conditions of process, process procedures and
the like shown in the following Examples can be changed as appropriate, unless departing
from the spirit of the present invention. Accordingly, the present invention is not
to be construed as limited by the following Examples.
[Preparation of gelatin derivative (1)]
[0103] The gelatin derivative "76.8C6 ApGtln" was prepared by the following procedure. 10
g of alkali-treated gelatin derived from Alaska pollack (Mw = 31000, "beMatrix fish
gelatin TA (brand name)", manufactured by Nitta Gelatin Inc., amino group amount as
measured by the method described below: 324 µmol/g; hereinafter the gelatin is sometimes
referred to as "Org ApGltn") was added to 50 mL of ultrapure water-ethanol mixture
solvent in an eggplant flask in an oil bath at 50°C. The mixture was stirred for about
2 hours to dissolve the gelatin to prepare a 20% by mass aqueous solution.
[0104] Next, to the obtained aqueous solution, picoline borane was added at 1.5 equivalents
to hexanal (manufactured by Junsei Chemical CO., Ltd.), and then hexanal (manufactured
by Tokyo Chemical Industry Co., Ltd.) at two equivalents to the amino groups of gelatin
(a molar ratio of hexanal to 1 mole of the amino groups of gelatin) was added.
[0105] Next, a reflux condenser was installed in the eggplant flask, and the mixture was
allowed to react with stirring at 50°C for 17 hours.
[0106] The reaction solution was then added dropwise to 1 L of ethanol and precipitated.
The mixture was stirred for 1 hour, then left still in a freezer for 1 hour, and then
filtered through a glass filter. The filtration residue was again placed into 1 L
of ethanol in a beaker and reprecipitated, and after stirring for 1 hour, the mixture
was left still in a freezer for 1 hour. After filtration again with a glass filter,
the filtration residue was dried overnight or longer in a vacuum dryer to obtain a
gelatin derivative to which a hexyl group was introduced at a yield of 91%.
[0107] The introduction rate of the hexyl group in the obtained gelatin derivative was determined
by the following method.
[0108] First, the original gelatin and the gelatin derivative each were dissolved in a water/dimethylsulfoxide
(DMSO) mixed solvent (volume ratio 1 : 1, the same hereinafter) at 0.1% by mass/volume,
respectively, and 100 µL of the solutions were dispensed into 48-well plates.
[0109] To these solutions, 100 µL of 0.1% by volume/volume triethylamine (TEA, manufactured
by Nacalai Tesque Inc.) dissolved in a water/DMSO mixed solvent was added, and the
mixtures were stirred with a plate shaker at 400 rpm for 1 minute. Further, 100 µL
of 0.1% by mass/volume trinitrobenzene sulfonic acid (TNBS, manufactured by Wako Pure
Chemical Co., Ltd.) dissolved in a water/DMSO mixed solvent was added, and the mixtures
were stirred with a plate shaker at 400 rpm for 1 minute. The 48-well plates were
left still in an incubator at 37°C for 2 hours while the light was shielded with aluminum
foil. Then, the 48-well plates were removed from the incubator, and 50 µL of 6N HCl
was added to the mixtures to stop the reaction, and the mixtures were stirred with
a plate shaker at 400 rpm for 1 minute.
[0110] Next, the mixtures were left still for 10 minutes while the light was shielded, and
then absorbance (Abs) at 340 nm was measured with an absorbance meter (manufactured
by TECAN, Spark 10M-NMST). From the measured absorbance, the absorbance of a blank
sample that was only different in terms of gelatin free was subtracted, and an introduction
rate of hexyl groups in the gelatin derivative was determined by the following formula
to be 76.8 mol%. Introduction rate (mol%) = [Abs(original gelatin) - Abs(gelatin derivative)]/[Abs(original
gelatin)] x 100
[0111] The gelatin derivative obtained by the above method is referred to as "76.8C6". Hereinafter,
gelatin derivatives were respectively obtained with hexanal as described above, or
in place of hexanal, with octanal, heptanal, decanal and dodecanal, by adjusting the
rates of the charged amounts thereof to that of the original gelatin so as to produce
various introduction rates. In the Examples below, each gelatin derivative is designated
and indicated by "(introduction rate of hydrophobic groups) (carbon number of aldehyde
used for derivatization)". For example, the term " 10.6C6" indicates that hexanal
was used and the introduction rate of hexyl group was 10.6 mol%.
[Preparation of powder (1)]
[0112] 0.5 g of each gelatin derivative obtained by the above method was weighed into a
vial with scale (50 mL), and 7.5 mL of MilliQ(R) water was added.
[0113] Next, after dissolving the gelatin derivative with a water bath at 50°C, the mixture
was diluted up to 10 mL with MilliQ water.
[0114] At this time, the content (final concentration) of the gelatin derivative in the
gelatin solution was adjusted to 5% by mass/volume, which was changed as appropriate
depending on the gelatin species and experimental conditions.
[0115] Next, ethanol (EtOH) was added dropwise with stirring by a stirrer bar at room temperature
until the gelatin solution was cloudy, in order to obtain a gelatin solution containing
intermediate particles.
[0116] Then, the gelatin solution was left still in a freezer (-30°C) for 2 hours or more.
The vial was then removed from the freezer, and the opening of the vial was covered
with Kimwipes®, and the gelatin solution was lyophilized to obtain an intermediate
powder containing intermediate particles. The resulting intermediate powder was crosslinked
by heating at 150°C for 6 hours to obtain each powder. Hereinafter, the method of
preparing a powder described herein is simply referred to as "Method A-1".
[Preparation of powder (2)]
[0117] Each gelatin derivative obtained by the above method was dissolved in water heated
in a water bath at 50°C to obtain a gelatin solution at a gelatin concentration of
5% by mass/volume. The gelatin solution was then poured into a container made of tetrafluoroethylene,
the container was placed on a heater at 40°C, and the solvent was distilled. The resultant
dried gelatin was then grinded with a grinder (Wonder Crusher). The grinding was performed
by repeating three times a cycle procedure under the conditions of 20 seconds at Speed
5 and 1 minute at Speed 10.
[0118] The ground intermediate powder was crosslinked by heating in the same manner as above
to obtain a powder. Hereinafter, the method of preparing a powder described herein
is simply referred to as "Method B".
[Preparation of powder (3)]
[0119] Each gelatin derivative obtained by the above method was dissolved in ultrapure water
at 50°C to obtain a gelatin solution at a gelatin concentration of 6% by mass. Then,
the same volume of ethanol was added to dilute the above aqueous solution such that
the gelatin concentration was 3% by mass to obtain a diluted solution. Next, the diluent
was maintained at 50°C and installed in a spray dryer device (Mini spray dryer, B-290,
manufactured by BUCHI Labortechnik AG). The flow rate of the nitrogen gas was adjusted
to 440 L/h at 180°C, and the flow rate of the diluted solution was adjusted to 410
mL/h to obtain an intermediate powder comprising intermediate particles. The obtained
intermediate powder was crosslinked by heating in the same manner as described above
to obtain a powder. Hereinafter, the method of preparing a powder described herein
is simply referred to as "Method C".
[0120] The powder prepared by "Method A-1" with the gelatin derivative "76.8C6 ApGltn" was
taken as Example 1. The powder prepared by "Method B" with the gelatin derivative
"76.8C6 ApGltn" was taken as Example 2.
[0121] The powder prepared by "Method A-1" with "Org ApGltn" was taken as Example 3. In
all the cases, the crosslinking time was set to 6 hours.
[0122] The powder prepared by "Method C" with a gelatin derivative "75C8 pig gelatin" was
taken as Example 4, wherein the gelatin derivative was prepared by the method described
in "Preparation of gelatin derivative" except that alkali-treated gelatin derived
from pig skin (Mw = 100,000, beMatrix (brand name), manufactured by Nitta Gelatin
Inc.) was used as a raw
material.
[0123] Each of the resulting powders was observed with a scanning electron microscope, and
a sphericity and standard deviation were determined from the obtained images by the
following method. The scanning electron microscope images are shown in Figs. 1 to
4, and the sphericities and the standard deviations are shown in Table 1. Figs. 1
to 4 correspond to Examples 1 to 4, respectively.
[Observation by scanning electron microscope (1)]
[0124] The powder of each Example was sprinkled onto a scanning electron microscope stage
with a carbon tape affixed thereto; then a sample prepared by removing the powder
not adhering to the carbon tape by air spray was observed with a scanning electron
microscope.
[Calculation method of sphericity and standard deviation (1)]
- Sphericity
[0125] The lengths of the horizontal axis and vertical axis of 20 particles randomly sampled
from one field of view were measured with "ImageJ (v1.51)". Herein, the vertical axis
and the horizontal axis were defined as (vertical axis) ≤ (horizontal axis), and the
largest particle diameter was defined as the length of the horizontal axis. The vertical
axis was defined as a diameter at the position 90 degrees-rotated from the horizontal
axis.
[0126] Next, the "horizontal axis/vertical axis" ratio was calculated for each particle;
the calculated values were arithmetically averaged; then the third decimal place of
the obtained averaged value was rounded to the second decimal place to obtain a sphericity.
- Standard deviation of sphericity
[0127] A standard deviation of sphericities of the particles in a powder was calculated
from the sphericity of each of the 20 particles as described above. The calculated
value was rounded to the second decimal position.
[Table 1]
| |
Gelatin derivative |
Preparation method |
Sphericity |
Standard deviation of sphericity |
| Example 1 |
76.8C6 ApGltn(Mw:31,000) |
Method A-1 |
1.08 |
0.06 |
| Example 2 |
76.8C6 ApGltn(Mw:31,000) |
Method B |
1.49 |
0.32 |
| Example 3-1 |
Org ApGltn(Mw:31,000) |
Method A-1 |
1.07 |
0.06 |
| Example 4 |
75C8 pig gelatin |
Method C |
1.30 |
0.28 |
[0128] From the results described in Table 1, it was found that the powders prepared by
Method A-1 had desired sphericities and standard deviations.
[Measurement test of adhesive strength to porcine inner gastric wall tissue (1)]
[0129] Adhesive strengths of the powders to porcine inner gastric wall tissue were measured
by the following method. The method was performed in accordance with the standard
of American Society for Testing and Materials (ASTM F-2258-05). A pig stomach was
opened, and a mucosal layer was removed. At this time, physiological saline was injected
into the submucosal tissue, and the raised portions were removed to only excise the
mucosal layer while leaving some submucosal tissues. The obtained tissue was cut into
2.5 cm square pieces and fixed onto each of the upper and lower jigs of a test device
with an instantaneous adhesive. The temperature of the porcine inner gastric wall
tissue during measurement was maintained at 37°C by a hot plate.
[0130] Next, the industrial paper cloth (brand name "KimWipes") was pressed onto the tissue
surface described above to remove excess moisture. The tissue was then compressed
at 50 N for 3 minutes, and water oozed therefrom was removed again.
[0131] Next, 100 mg of the powder was placed on the tissue. The powder was then pressed
at 80 kPa with the upper jig for 3 minutes, and then pulled upward to measure an adhesive
strength (kPa).
[0132] Then, the ratio of the adhesive strength of the powders of Examples 1 and 2 was determined
relative to the adhesive strength of the powder of Example 3-1 which was taken as
1.0. The results are shown in Table 2.
[Table 2]
| |
Gelatin derivative |
Preparation method |
Ratio of adhesive force |
Sphericity |
Standard deviation of sphericity |
| Example 1 |
76.8C6 ApGltn(Mw:31,000) |
Method A-1 |
2.4 |
1.08 |
0.06 |
| Example 2 |
76.8C6 ApGltn(Mw:31,000) |
Method B |
1.8 |
1.49 |
0.32 |
| Example 3-1 |
Org ApGltn(Mw:31,000) |
Method A-1 |
1.0 |
1.07 |
0.06 |
[0133] In Table 2, Examples 1 to 3-1 show the results of the same powders as those of Examples
1 to 3-1 in Table 1, respectively. According to the above results, it was found that
the powder of Example 1 has a more excellent adhesive strength to a tissue as compared
to the powders of Example 2 and Example 3-1.
[0134] The same test as above was performed on pig gelatin (Mw: about 40,000, Lot No. 180425,
manufactured by Nitta Gelatin Inc., hereinafter the gelatin is referred to as "Org
pig gelatin"). In other words, the powders of Examples A to C below were prepared
with the pig gelatin as a raw material.
- Example A: Org pig gelatin, Method A-1
- Example B: 78.7C6 pig gelatin, Method A-1
- Example C: 78.7C6 pig gelatin, Method B
[0135] The relative adhesive strengths were determined for the above powders, and it was
found that Example C was 0.7 and Example B was 1.1 when Example A was taken as 1.0.
From the above, it was found that similar results can be obtained regardless of the
origin of a raw material.
[Preparation of gelatin derivative (2)]
[0136] A gelatin derivative was prepared in the same manner as in [Preparation of gelatin
derivative (1)] described above except that octanal (manufactured by Tokyo Chemical
Industry Co., Ltd.) was mixed into the gelatin solution at an amount corresponding
to two equivalents to the amino groups of gelatin. The introduction rate of octyl
group was measured in the same manner as in [Preparation of gelatin derivative (1)]
described above, and it was confirmed that the introduction rate of octyl group was
57.7. Hereinafter, the obtained gelatin derivative is referred to as a gelatin derivative
"57.7C8 ApGtln."
[Preparation of powder (4)]
[0137] A powder was prepared by the same manner as in "Method A-1" with the gelatin derivative
obtained in [Preparation of gelatin derivative (2)] described above. The powder obtained
by this method was taken as Example 5.
[Preparation of gelatin derivative (3)]
[0138] A gelatin derivative was prepared in the same manner as in [Preparation of gelatin
derivative (1)] described above except that decanal (manufactured by Tokyo Chemical
Industry Co., Ltd.) was mixed into the gelatin solution at an amount corresponding
to two equivalents to the amino groups of gelatin. The introduction rate of decyl
group was measured in the same manner as in [Preparation of gelatin derivative (1)]
described above, and it was confirmed that the introduction rate of decyl group was
46.1. Hereinafter, the obtained gelatin derivative is referred to as a gelatin derivative
"46.1C10 ApGtln".
[Preparation of powder (5)]
[0139] Powders were prepared with the gelatin derivative obtained in [Preparation of gelatin
derivative (3)] described above, in the same manner as in "Method A-1", or in the
same manner as in "Method A-1" except that crosslinking by heating was performed for
1 hour or 3 hours. These methods, which altered the thermal crosslinking time, were
referred to as "Method A-2" and "Method A-4", and the resulting powders were taken
as Example 6-1, Example 6-2, and Example 6-3, respectively.
[Preparation of gelatin derivative (4)]
[0140] The gelatin derivative was prepared in the same manner as in [Preparation of gelatin
derivative (1)] above, except that dodecanal (manufactured by Tokyo Chemical Industry
Co., Ltd.) was mixed into the gelatin solution at an amount corresponding to two equivalents
to the amino groups of gelatin. The introduction rate of dodecyl group was measured
in the same manner as in [Preparation of gelatin derivative (1)] above, and it was
confirmed that the introduction rate of dodecyl group was 48.6. Hereinafter, the obtained
gelatin derivative is referred to as a gelatin derivative "48.6C12 ApGtln."
[Preparation of powder (6)]
[0141] A powder was prepared by the same manner as in "Method A-1" with the gelatin derivative
obtained in [Preparation of gelatin derivative (4)] described above. The powder obtained
by this method was taken as Example 7.
[Measurement of adhesive strength to porcine inner gastric wall tissue (2)]
[0142] The adhesive strengths of the powders of Example 3-1, Example 1, and Examples 5 to
7 to porcine inner gastric wall tissue were measured in accordance with the standard
of American Society for Testing and Materials (ASTM F-2258-05). The details of the
test method are as described in [Measurement test of adhesive strength to porcine
gastric inner wall tissue (1)].
[Measurement of gel layer cross-sectional area]
[0143] The powders were measured for the cross-sectional areas of the gel layers by the
following method. A powder to be measured was sprayed onto the surface of an esophageal
submucosal tissue at an amount of 100 mg per 2.5 cm x 2.5 cm of the surface , and
the tissue is left to stand at 37°C for 48 hours to form a gel on the surface of the
tissue. The gel was fixed with neutral buffered formalin to obtain a fixed gel. The
obtained fixed gel was observed with a phase contrast microscope. The width and the
thickness of the gel were determined from a phase contrast microscope image, and a
cross-sectional area was calculated in square millimeters. This test was performed
three times, and an arithmetic mean value of the three calculated values was taken
as a cross-sectional area of the gel layer.
[0144] The results are shown in Table 3.
[0145] In a preferred embodiment, the cross-sectional area of a gel layer is determined
after making the gel visible with a dye such as by hematoxylin-eosin staining. For
example, the cross-sectional area of a gel layer may be detected by the following
method. A powder to be measured was sprayed onto the surface of an esophageal submucosal
tissue at an amount of 100 mg per 2.5 cm x 2.5 cm and left to stand at 37°C for 48
hours to form a gel on the surface of the tissue. The gel was fixed with neutral buffered
formalin to obtain a fixed gel, and the fixed gel was stained with hematoxylin-eosin
to obtain a stained gel. The stained gel was observed with a phase contrast microscope
(a cross-sectional image), and a phase contrast microscope image was binarized with
"ImageJ (v1.51)" to calculate the cross-sectional area of a gel layer in square millimeters.
This test was performed three times, and an arithmetic mean value of the three calculated
values was taken as the cross-sectional area of a gel layer.
[0146] Exemplary phase contrast microscope images are shown in Fig. 5. The scale bars in
Fig. 5 represent 1 mm in the upper row, and 100 µm in the lower row which shows partially
enlarged views, respectively.
[0147] The indications 1h, 3h, and 6h in Fig. 5 correspond to Example 6-2 (1h), Example
6-3 (3h), and Example 6-1 (6h) in Table 3, respectively. In the upper row, cross-sectional
images are shown, and, in the lower row, partially enlarged views are shown. From
the results in Fig. 5, it was found that, in Example 6-3, a denser gel was formed,
and the cross-sectional area of the gel layer was larger as compared to Example 6-2
and Example 6-1.
[0148] A larger cross-sectional area of a gel layer made of a powder means that the gel
layer , tends to remain in a humid environment (in water), resulting that the gel
layer (membrane) always covers a wound when the powder is applied to the wound. Adhesive
strength is therefore expected to be more sustained. This also brings about a more
excellent effect in terms of providing a scaffold for cell proliferation and migration
to heal a wound.
[0149] From the results shown in Fig. 5, it was found that the cross-sectional area of a
gel layer can be controlled by adjusting crosslinking conditions.
[Table 3]
| |
Gelatin derivative |
Crosslinking conditions |
Ratio of adhesive force |
Area of gel layer (mm2) |
| Temperature (°C) |
Time |
| Example 3-1 |
Org ApGltn |
150 |
6 |
1.0 |
0.007 |
| Example 1 |
76.8C6 ApGltn |
1.2 |
0.004 |
| Example 5 |
57.7C8 ApGltn |
1.7 |
0.071 |
| Example 6-1 |
46.1C10 ApGltn |
2.1 |
0.119 |
| Example 6-2 |
46.1C10 ApGltn |
1 |
2.0 |
0.029 |
| Example 6-3 |
46.1C10 ApGltn |
3 |
2.6 |
0.190 |
| Example 7 |
48.6C12 ApGltn |
6 |
1.7 |
0.036 |
[0150] The powders of Example 3-1, Example 1, Example 5, Example 6-1 to Example 6-3, and
Example 7 were obtained by crosslinking the intermediate powder under conditions of
150°C for 1 to 6 hours, and in all of the obtained powders, the sphericities were
1.45 or less, and the standard deviations were 0.25 or less.
[0151] As can be seen from the results shown in Table 3, the powders of Example 1, Example
5, Example 6-1 to Example 6-3 and Example 7 all had superior adhesive strengths as
compared to the powder of Example 3-1.
[0152] Particularly, the powder of Example 5, wherein R
2 is a hydrogen atom and R
1 is an alkyl group having 7 or more carbon atoms, had a more excellent adhesive strength
as compared to the powder of Example 1. The powder of Example 6-1, wherein R
2 is a hydrogen atom and R
1 is an alkyl group having 9 or more carbon atoms, had a more excellent adhesive strength
as compared to the powder of Example 5. The powder of Example 6-1, wherein R
2 is a hydrogen atom and R
1 is an alkyl group having 11 or less carbon atoms, had a more excellent adhesive strength
as compared to the powder of Example 7.
[0153] The powders of Example 5, Example 6-1 to Example 6-3, and Example 7, where the areas
of the gel layers are 0.010 or more, had a more excellent adhesive strength as compared
to the powder of Example 1, where the area of the gel layer is less than 0.010.
[0154] From the comparison of Examples 6-1 to 6-3, it was found that the cross-sectional
area of a gel layer can be controlled by crosslinking times. The area of a gel layer
is preferably 0.030 mm
2 or more, more preferably 0.110 mm
2 or more, and particularly preferably 0.120 mm
2 or more.
[Preparation of gelatin derivative (5)]
[0155] A gelatin derivative was prepared in the same manner as in [Preparation of gelatin
derivative (1)] described above except that decanal (manufactured by Tokyo Chemical
Industry Co., Ltd.) was mixed into the gelatin solution at an amount corresponding
to two equivalents to the amino groups of gelatin. The introduction rate of decyl
group was measured in the same manner as in [Preparation of gelatin derivative (1)]
described above, and it was confirmed that the introduction rate of decyl group was
36.4. Hereinafter, the obtained gelatin derivative is referred to as a gelatin derivative
"36.4C10 ApGtln."
[Preparation of powder (7)]
[0156] A powder was prepared with the gelatin derivative obtained in [Preparation of gelatin
derivative (5)] described above in the same manner as in "Method A-4" (crosslinking
by heating for 3 hours). The powder obtained by this method was taken as Example 8.
[0157] A powder prepared by "Method A-4" with "Org ApGltn" was taken as Example 3-2.
[Surface treatment by UV irradiation (1)]
[0158] The powders of Examples 8 and 3-2 obtained by [Preparation of powder (7)] were placed
in a glass dish and left still in a UV irradiation box (manufactured by the National
Institute for Materials Science). The particles were mixed every 30 minutes while
irradiated with ultraviolet lights of 185 nm and 254 nm (source: UV lamp manufactured
by MIYATA ELEVAM Inc.) at room temperature for different times of 1 hour, 2 hours
and 4 hours to perform a surface treatment of the particles. The resulting powders
were taken as Example 8 (U1), Example 8 (U2), Example 8 (U4), Example 3-2 (U1), Example
3-2 (U2), and Example 3-2 (U4), respectively. Also, as a control, the corresponding
powders that were not subjected to UV irradiation were taken as Example 8 (U0) and
Example 3-2 (U0), respectively.
[Measurement of contact angle with water (1)]
[0159] For each of the powders of Example 8 (U1), Example 8 (U2), Example 8 (U4), Example
3-2 (U1), Example 3-2 (U2), and Example 3-2 (U4), a water contact angle was measured
by water droplet method to evaluate the effect of the surface treatment.
[0160] 20 mg of each powder was placed to be flat on a 1.5 cm x 1 cm double-sided tape;
1 µl of ion exchange water was added dropwise; photographs of the shape of a water
droplet were taken from the side of the water droplet ten times every 0.5 seconds
from the time point of 1 second after dropping; the contact angle was measured from
the shape of the water droplet photographed at the time point of 5 seconds after dropping,
at that time which the shape of the water droplet became constant; and a mean value
(n = 10) was determined.
[0161] Fig. 6 is the images of water droplets and a graph showing the contact angles at
the time point of 5 seconds after dropping. As shown in Fig. 6, the surface treatment
by UV irradiation reduced the water contact angles of both powders of the crosslinked
gelatin and the crosslinked gelatin derivative. In the particles of the crosslinked
gelatin derivative, as the UV irradiation time increased, the contact angle became
smaller. The contact angle of the powder that was UV irradiated for 4 hours was the
same level as that of the crosslinked gelatin into which a hydrophobic group was not
introduced.
[Measurement of adhesive strength to porcine inner gastric wall tissue (3)]
[0162] The adhesive strength of each powder of Example 8 (U1), Example 8 (U2), Example 8
(U4), Example 3-2 (U1), Example 3-2 (U2), and Example 3-2 (U4) to porcine inner gastric
wall tissue was measured in accordance with the standard of American Society for Testing
and Materials (ASTM F-2258-05). The details of the test method are as described in
[Measurement test of adhesive strength to porcine gastric inner wall tissue (1)].
The test results are shown in Fig. 7.
[0163] None of the particles of Example 8 (U1), Example 8 (U2) and Example 8 (U4) and the
powders of Example 3-2 (U1), Example 3-2 (U2), and Example 3-2 (U4) were affected
in adhesive strength by the surface treatment by UV irradiation. The powders of the
crosslinked gelatin derivative of Example 8 (U1), Example 8 (U2), and Example 8 (U4)
exhibited about 4 times higher adhesive strengths relative to the powders of the crosslinked
gelatin of Examples 3-2 (U1), 3-2 (U2), and 3-2 (U4).
[Observation with scanning electron microscope (2)]
[0164] The powders of Example 8 (U0) and Example 8 (U4) and the powders of Example 3-2 (U0)
and Example 3-2 (U4) were observed with a scanning electron microscope. As comparisons,
the intermediate powders of 36.4C10 ApGtln and Org ApGltn before thermal crosslinking
in the process of "Method A-4" were also observed with a scanning electron microscope.
The preparation of samples for observation with the microscope is as described in
[Observation by scanning electron microscope (1)].
[0165] Fig. 8 shows a microscopic image of each powder. As understood from each image, no
effect of thermal crosslinking and UV irradiation was observed on the particle shapes
and sizes.
[Fusion of particles in saline]
[0166] 10 mg of each of the powders of Example 8 (U0) and Example 8 (U4) and the powders
of Example 3-2 (U0) and Example 3-2 (U4) was placed in a 2 ml tube, and 200 µl of
saline at 30°C was added. After stirring with vortex, each tube was left still in
a thermostatic bath at 37°C. The powders in saline were removed from the tube immediately
after stirring, and at 30 minutes, 1 hour and 2 hours after stirring, and observed
with a scanning electron microscope. Fig. 9 shows microscopic images of the respective
powders at the respective times. As understood from each image, 36.4C10 ApGtln particles
were fused to form a membrane in an aqueous environment regardless of with or without
UV irradiation.
[0167] For reference, a similar test was performed for a topical hemostatic material composed
of microporous starch spheres (brand name: Bard Arista AH, Medicon Co., Ltd.), and
the powders in saline were removed from the tube immediately after stirring, and at
30 minutes, 1 hour, 2 hours, 4 hours and 24 hours after stirring, and observed with
a scanning electron microscope. Fig. 10 shows microscopic images of the powder at
the respective times. As understood from each image, Arista AH maintained a spherical
shape even in an aqueous environment with the particles being not fused to each other
to form a membrane.
[Measurement of adhesive strength to porcine inner gastric wall tissue (4)]
[0168] The adhesive strength of each powder swelled with saline as described above to porcine
inner gastric wall tissue was measured in accordance with the standard of American
Society for Testing and Materials (ASTM F-2258-05).
[0169] The test was performed as follows: 100 mg of a powder was placed on the tissue, and
immersed in 50 ml of saline for 5 minutes, then fixed to the upper and lower jig of
a test device with an adhesive, then pressed at 50 N with the upper jig for 3 minutes,
and then pulled upward to measure the adhesive strength. Other details are as described
in [Measurement test of adhesive strength to porcine inner gastric wall tissue (1)].
The test results are shown in Fig. 11.
[0170] As shown in Fig. 11, Both of the powder of Example 8 (U4), in which the powder is
of a crosslinked gelatin derivative further surface-treated by ultraviolet light irradiation,
and the powder of Example 3-2 (U4), in which the powder is of a crosslinked gelatin
with no introduced hydrophobic group and further surface-treated by ultraviolet light
irradiation, had reduced adhesive strengths after immersion in saline. In particular,
the adhesive strength of the powder of Example 8 (U4) was at least four times less
than when not immersed in saline, and at the same level as the powder of Example 3-2
(U4). Such characteristics are expected to allow adhesion to a biological tissue of
interest and then reduced adhesion to other tissues on the exposed surface of the
powder.
[Measurement of contact angle with water (2)]
[0171] The change in contact angle with water over time was measured for the particles of
Example 8 (U0) and Example 8 (U4), and the powders of Example 3-2 (U0) and Example
3-2 (U4).
[0172] Each powder was stored in a decimator and the contact angle with water was measured
at the time point of immediately following UV irradiation, and the time points of
24 hours and 48 hours after UV irradiation. The test was performed as described in
[Measurement of contact angle with water (1)].
[0173] Fig. 12 shows the images of water droplets and the contact angles at 5 seconds after
dropping. As shown in Fig. 12, both the powder of Example 8 and the powder of Example
3-2 had decreased contact angles with the surface treatment by UV irradiation. Especially,
the powder of Example 8 had a significantly decreased contact angle. On the other
hand, the resting time after UV irradiation did not affect the contact angle.
[Preparation of gelatin derivative (6)]
[0174] A gelatin derivative was prepared in the same manner as in [Preparation of gelatin
derivative (1)] described above except that decanal (manufactured by Tokyo Chemical
Industry Co., Ltd.) was mixed into the gelatin solution at an amount corresponding
to two equivalents relative to the amino groups of gelatin to obtain a gelatin derivative
in a yield of 90%. The introduction rate of decyl group was measured in the same manner
as in [Preparation of gelatin derivative (1)] described above, and it was confirmed
that the introduction rate of decyl group was 44.2 mol%. Hereinafter, the obtained
gelatin derivative is referred to as a gelatin derivative "44.2C10 ApGtln".
[Preparation of powder (8)]
[0175] Powders were prepared with the gelatin derivative obtained in [Preparation of gelatin
derivative (6)] described above in the same manner as in "Method A-1" except that
the crosslinking by heating was performed for 1 hour, 2 hours, or 3 hours. The method
was referred to as "Method A-2", "Method A-3" and "Method A-4" and the powders obtained
by these methods were taken as Example 9, Example 10 and Example 11, respectively.
[Surface treatment by UV irradiation (2)]
[0176] Each of the powders of Example 9, Example 10 and Example 11 obtained in [Preparation
of powder (8)] was placed in a glass dish and left still in a UV irradiation box (manufactured
by the National Institute for Materials Science). The particles were mixed every 30
minutes while irradiated with ultraviolet lights of 185 nm and 254 nm (source: UV
lamp manufactured by MIYATA ELEVAM Inc.) at room temperature for 4 hours to perform
a surface treatment of the particles. The UV-irradiated powders are referred to as
Example 9 (UV4), Example 10 (UV4), and Example 11 (UV4), respectively, and the non-UV-irradiated
powders are referred to as Example 9 (UV0), Example 10 (UV0), and Example 11 (UV0),
respectively.
[Measurement of adhesive strength to porcine inner gastric wall tissue (5)]
[0177] The adhesive strength of each of the powders of Example 9 (UV4), Example 10 (UV4),
Example 11 (UV4), Example 9 (UV0), Example 10 (UV0) and Example 11 (UV0) to porcine
inner gastric wall tissue was measured in accordance with the standard of American
Society for Testing and Materials (ASTM F-2258-05). The details of the test method
are as described in [Measurement test of adhesive strength to porcine gastric inner
wall tissue (1)]. The test results are shown in Fig. 13.
[0178] Both the powders of the crosslinked and UV-irradiated gelatin derivatives and the
powders of the crosslinked and non-UV-irradiated gelatin were also found to tend to
have a larger adhesive strength as the thermal crosslinking time was longer. This
tendency was greater in the powders of the crosslinked gelatin derivative without
a surface treatment by UV irradiation.
[Measurement of contact angle with water (3)]
[0179] Of each of the powders of Example 9 (UV4), Example 10 (UV4), Example 11 (UV4), and
Example 9 (UV0), Example 10 (UV0) and Example 11 (UV0), a contact angle with water
was measured by the droplet method. The method is performed as described in [Measurement
of contact angle with water (1)]. Fig. 14 shows, for each powder, the images of water
droplets and the water contact angles at 5 seconds after dropping. As shown in Fig.
14, the powders of Example 9 (UV4), Example 10 (UV4) and Example 11 (UV4), which were
subjected to a surface treatment by UV irradiation, had smaller water contact angles
and increased wettability of the particle surface compared to the powders of Example
9 (UV0), Example 10 (UV0) and Example 11 (UV0), which were not subjected to the surface
treatment.
[Evaluation of blood coagulation ability]
[0180] Blood coagulation ability was evaluated for each powder of Example 9 (UV4), Example
10 (UV4), Example 11 (UV4), Example 9 (UV0), Example 10 (UV0), and Example 11 (UV0).
[0181] 500 µl of pig blood supplemented with Na citrate was added dropwise onto a stage
of a rheometer (brand name: MCR30, manufactured by ANTON PAAR GMBH) prewarmed to 37
degrees. 50 mg of each powder (10 w/v% particle concentration) was added to the blood
and mixed with a spatula. After 2 minutes and 30 minutes, measurements with the rheometer
were started under conditions of 1 hertz and 1% strain, and storage modulus (G') was
measured for 5 minutes.
[0182] The test results are shown in Fig. 15. In all the crosslinked gelatin derivatives
subjected or not subjected to a surface treatment by UV irradiation, the storage modulus
(G') became larger as the thermal crosslinking time was longer. In particular, the
storage modulus (G') was significantly increased when the thermal crosslinking time
was 3 hours in the crosslinked gelatin derivatives subjected to a surface treatment
by UV irradiation.