[0001] The present disclosure relates to a buckle with a standard closure and an emergency
closure as well as to a helmet, a bag or a badge holder with such a buckle. The present
disclosure further relates to a retrofitted buckle with a standard closure and an
emergency closure.
[0002] Buckles are typically used for safety helmets with a chinstrap as head protection,
bags or badge holders in different areas, like for example in construction work zones.
The chinstrap typically retains the safety helmet more securely on the wearer's head,
in particular as the helmet may be exposed to forces in a direction away from the
wearer's head occurring, for example, during falling of the wearer or during overhead
work. Buckles are typically used to releasably connect two ends of a strap, e. g.
a chinstrap of a helmet. Depending on the area or application in which the safety
helmet is used, different requirements apply to the chinstrap incl. the buckle.
[0003] For example, while in a work environment the buckle may be required to automatically
open and thereby release the chinstrap from the helmet upon exposure to high tensile
forces onto the chinstrap and the buckle, respectively. However, this may not be desired
or not even be permitted in other areas or applications.
[0004] Safety regulation EN 397 relating to safety helmets requires a buckle of such safety
helmets to open upon a force acting on the chinstrap of the helmet being in the range
of 150 to 250 N. Safety regulation EN 12492 relating to mountaineer helmets requires
a buckle of such a helmet to open upon a force acting on the chinstrap of the helmet
being above 500 N.
[0005] An automatically opening (emergency opening) of the buckle may be desired if a wearer
entangles the chinstrap of a safety helmet, the belt of a bag or the cord of a badge
holder with a fixed element. This may happen, for example, if the wearer sticks with
the chinstrap on a fixed element when falling. If the buckle does not open, the wearer
may be strangled by the chinstrap. To avoid this risk, it is necessary that the buckle
opens early enough.
[0006] There are different types of buckles on the market to avoid this problem, e. g. by
providing a buckle with an emergency opening. One type of these buckles may open at
defined conditions for emergency opening. Such buckles may have the disadvantage of
not being reclosable after this emergency opening. An example of such a buckle is
disclosed e. g. in
GB2532708 (Edmondson), where a weak line fails in case of emergency opening. Another type of buckle may
have combined closures, e. g. integration of the standard opening release function
and the emergency opening into one closure. Such a closure with combined opening may
have the disadvantage that regularly opening of the buckle may alter the conditions
for the emergency opening over lifetime, e. g. due to a wear out of the closure by
the frequent opening (and closing) of the closure when taking the helmet on or off.
Such buckles are disclosed, for example, in
US 6,360,404 (Mudge et. al.), where the emergency opening happens under tension and the regular opening is achieved
by turning one part of the buckle by 90 degrees away from the longitudinal axis. The
latter may possibly lead to unwanted high tension in a strap connected to the buckle,
e. g. in a helmet. Another example of such a buckle is disclosed in
WO 03/031239 (Johansson), where emergency opening also is achieved under tension and where regular opening
is achieved by pressing a part of the emergency closure.
[0007] It is therefore an object of the present disclosure to provide an improved buckle
with regard to the opening operation. In particular, it is an object of the present
disclosure to provide a buckle avoiding the above-mentioned disadvantages, i. e. minimizing
or avoiding to use the closure for emergency opening for the regular use or, in other
words, minimizing or avoiding the wear out of the closure for emergency opening of
the buckle.
[0008] In a first aspect, the present disclosure relates to a buckle with a longitudinal
extension. The buckle comprises a standard closure configured and arranged such that
it opens upon manually operating a locking mechanism and an emergency closure configured
and arranged such that it opens upon application of a tensile force (F
tensile) affecting on the buckle exceeding an emergency opening value (F
2). The standard closure is still closed upon application of a tensile force (F
buckle) being less than or equal to the emergency opening value (F
2). The standard closure and the emergency closure are reclosable. Exceeding of the
emergency opening in this context is understood to be one decimal place higher than
the target value, for example if the target value is 150 N, exceeding means a value
of 150,1 N or more. The effect of an application of a tensile force (F
buckle) being equal to or higher than this emergency opening value (F
2) is that the emergency closure of the buckle opens and the wearer is protected by
this opening against injuries, for instance induced by the chinstrap of a helmet.
The effect of a standard closure opening upon manual operation (i. e. operating a
locking mechanism) is that this standard closure is used for the regular opening and
closing of the buckle. A buckle according to the present disclosure is advantageous
in that it provides a buckle for a helmet, a bag, a backpack or a badge holder with
a combination of closure standard and an emergency closure where wearing out of the
safety or emergency closure is avoided or reduced. The standard closure is for the
regular opening of the buckle, i. e. to open the chinstrap of a helmet to take off
the helmet or to open a strap of a bag to take off the bag after using. The emergency
closure opens upon a force affecting on the buckle (F
Buckle), i. e. providing for the emergency opening. Such a force (F
Buckle) may be affecting on the strap, for instance on a chinstrap of a helmet, if the wearer
of such helmet gets stuck somewhere by falling down from a scaffolding. An opening
of the chinstrap by the emergency closure avoids injuries, if the chinstrap opens
and the wearer loses the helmet. Otherwise, a severe injury may happen by strangulation
of the wearer by the chinstrap.
Definitions
[0009] A buckle within the context of the present disclosure typically comprises a closure
and releasably connects two ends of a strap. Such a closure may be releasable or non-releasable,
depending on the type and set-up of the closure. A buckle may comprise more than one
closure and preferably different types of closures, e. g. a closure for regular opening
or release, in the present disclosure called the standard closure, and a closure for
safety or emergency opening or release, in the present disclosure called the emergency
closure.
[0010] A closure, in particular a standard closure and an emergency closure, in the context
of the present disclosure comprises at least two parts which are detachably connected
to each other. Typically, these parts either detach or release from each other by
a manual operation or upon application of a certain tensile force, e. g. a release
force acting on a strap connected to the buckle.
[0011] A regular opening or release within the context of the present disclosure is understood
such that the parts of the closure disconnect or detach from each other. The regular
opening or release is caused by a manual operation, e. g. unlocking a locking mechanism.
Such a locking mechanism may comprise e. g. clamps on one part of the closure engaging
with a respective structure on the other part of the closure. Typically, opening or
release happens during a normal use of the buckle or a device the buckle is connected
to. Before such opening or release, the closure is considered to be closed or non-released.
The closure for the regular or normal release is considered to be a standard closure.
[0012] An emergency or safety opening or release within the context of the present disclosure
is understood such that the parts of the closure disconnect, open or detach from each
other upon application of a tensile force acting on a strap connected to the buckle
exceeding a certain value, i. e. an opening value. Exceeding of the emergency opening
in this context is understood to be one decimal place higher than the target value,
for example if the target value is 150 N, exceeding means a value of 150,1 N or more.
The opening value in the context of the present disclosure is understood as a value
of a tensile force affecting on the buckle at which the emergency closure will open,
i. e. a threshold of a force which can be applied to a buckle without opening or release.
In other words, the parts of the emergency closure will disengage or disconnect from
each other, i. e. the closure will automatically open or release upon application
of a force being equal to or higher than the opening value. Such a release is considered
to be an emergency or safety release or opening. Before such opening or release, the
closure is considered to be closed or non-released. The closure for the safety or
emergency release is considered to be the safety or emergency closure.
[0013] A strap, in particular a chinstrap, within the context of the present application
is understood as an elongated, preferably flexible material, wherein two ends of a
strap are typically connected by a buckle. The other ends of a strap may be connected
to a helmet. The strap is to fix or secure the helmet in a wearing position when worn
by a person, i. e. the user or wearer. According to the safety regulation EN 12492
relating to mountaineer helmets, a chinstrap should be capable to withstand forces
applied thereupon in the range of 500 N or more. A suitable material for a chinstrap
may comprise a woven polymeric material.
[0014] In one embodiment, the emergency opening value (F
2) of the emergency closure is in the range of 50 to 300 N, preferably 150 to 250 N.
As an effect of that, the buckle is still closed and locked tight enough to fix the
device as required upon application of a tensile force (F
buckle) below this emergency opening value (F
2). As mentioned above, upon application of a tensile force (F
buckle) being equal to or higher than this emergency opening value (F
2), the emergency closure of the buckle opens and the wearer is protected by this opening
against injuries, for instance by the chinstrap of a helmet. In other words, if the
tensile force is applied in the range of or higher than 50 to 300 N, preferably 150
to 250 N, the emergency closure opens.
[0015] In one embodiment, the standard closure is further configured and arranged such that
it opens upon an application of a tensile force (F
tensile) affecting on the buckle exceeding a standard opening value (F
1), wherein the standard opening value (F
1) is preferably in the range of 500N or higher. Exceeding of the emergency opening
in this context is understood to be one decimal place higher than the target value,
for example if the target value is 500 N, exceeding means a value of 500,1 N or more.
By that, it is ensured that the emergency closure opens before the standard closure
opens because the opening value for the emergency closure is lower than the opening
value at which the standard closure opens. This warrants the emergency opening of
the buckle and protects the user or the wearer of a helmet or any other device with
such a buckle. This is beneficial as the standard closure only opens upon manual operation,
whereas the emergency closure is responsible for the emergency opening.
[0016] In one embodiment, closing of the emergency closure of the buckle requires a closure
tool or device. In other words, it is not reclosable by the wearer without such a
tool or device. Such reclosing of the emergency closure may be required from a security
perspective, for example, to control the helmet, the chinstrap and/or the buckle for
damages. After such a check of the components and a positive assessment of the components
it is possible to reclose the emergency closure by the tool or device. This embodiment
has the advantage that an additional control step can be implemented, if the buckle
is used in an application with such special security requirements. This may be done
by another person to achieve a so-called four-eyes principle.
[0017] In one embodiment, parts of the standard closure and of the emergency closure of
the buckle are integrally formed with the buckle. For example, the first part of the
standard closure (engageable with the second part connected to a strap) and the first
part of the emergency closure (engageable with the second part connected to a strap
on the other side) may be integrally formed with the buckle. Integrally forming in
this context is to be understood that some parts may be combined to form a single
piece of the buckle. This design with integrally formed closure parts has the advantage
that the buckle is small, light and pleasant to wear, for example on a safety helmet
in combination with a chinstrap.
[0018] In one embodiment, the standard closure and the emergency closure of the buckle are
spaced apart and longitudinally offset relative to each other. The advantage of such
an arrangement is that the buckle exhibits a compact design in the longitudinal extension
which may increase the wearing comfort to a user.
[0019] In a certain embodiment, the standard closure and the emergency closure of the buckle
are connected by a connection element, preferably a strap, chain, belt or hinge. Such
a connection between the standard closure and the emergency closure may be made by
a flexible connection element, for instance a strap. The advantage of this embodiment
is, that the buckle is more flexible, and this may allow for usage in applications
where an inflexible buckle is not suitable.
[0020] In one embodiment, the standard closure and the emergency closure of the buckle each
comprise a first and a second releasably engageable part. A suitable design of the
first and the second releasably engageable parts may comprise a male and a female
part. The advantage of such an arrangement is, that opening and closing of the buckle
is easy, simple and intuitive, in particular with male and female parts. This may
be especially important for the standard opening of the buckle.
[0021] In one embodiment, the standard closure and the emergency closure of the buckle comprises
a receiving portion and an anchoring portion. The anchoring portion optionally comprises
clamps. The anchoring portion may engage with the receiving portion, e. g. by inserting
the anchoring portion into the receiving portion. Preferably, the material of such
a receiving portion exhibits a certain resiliency in order to provide a form-fit for
receiving the receiving portion. This may be such that the entrance of the receiving
portion is smaller in cross-section than the cross-section of the anchoring portion
received by the receiving portion. For example, upon opening of the emergency closure,
the receiving portion may be deformed such that the entrance of the receiving portion
widens and allows the anchoring portion to move out. In a preferred embodiment, the
receiving portion may have a c-shaped cross-section seen from an angle 90 degree to
the longitudinal extension of the buckle. The ends of the c-shape may provide for
clamps or jaws engaging with the anchoring portion. In case of an opening or closure,
e. g. upon application of a tensile force F
buckle being equal to or higher than the emergency opening value (F
2) being in the range of 50 to 300 N, preferably in the range of 150 to 250 N, the
anchoring portion disconnects or disengages from the receiving portion and the buckle
opens. Such a design provides for an easy and reliable engagement of the parts of
the emergency closure. For example, the standard closure may comprise clamps in the
anchoring portion forming the locking mechanism. Typically, the clamps are configured
and arranged to be resilient, i. e. made of a resilient material or rendered resilient
by their design, e. g. spring-loaded or the like. In this case, upon opening of the
standard closure and the manual operation, the clamps deviate from their initial position
in the receiving portion thereby releasing the anchoring portion from the receiving
portion.
[0022] In one embodiment, the anchoring portion of the emergency closure of the buckle is
form-fit connected with the receiving portion. The advantage of a form-fit connection
is, that the receiving portion will open upon application of a tensile force being
at or higher than the emergency opening value (F
2) and that the closing of the emergency closure is realizable by a closing operating
by lateral movement of the anchoring portion into the receiving portion. To avoid
a higher tension in the strap connected to the buckle, such closing may be done before
closing the standard closure. The anchoring portion and the receiving portion may
comprise elements to generate a form-fit connection to avoid an uncontrolled opening
of the emergency closure by a lateral movement of the anchoring portion out of the
receiving portion. The anchoring portion and the receiving portion may have elements
to generate a form-fit connection to avoid an uncontrolled opening. In certain embodiments,
the emergency closure of the buckle comprises an anchoring portion with a least one
bulge and a receptacle in its receiving portion. The bulge slips into at least one
receptacle in the receiving portion or vice versa thereby providing a form-fit between
them. This form-fit between the bulge and the receptacle avoids an uncontrolled opening
of the emergency closure by lateral movement. The advantage is that the closing operating
of the emergency closure is a simple and easy-to-handle operation.
[0023] In one embodiment, the standard closure and the emergency closure of the buckle open
in the same direction. This direction may preferably be the longitudinal direction.
Both, opening and closing of the standard closure and the emergency closure, may work
in the same direction. The advantage is that tension of strap, connected with the
buckle, may not change after the closing operation. Otherwise, i. e. closing or opening
of the buckle in a non-longitudinal direction, e. g. lateral, may lead to an intermediate
higher tension of the chinstrap during the closing operation. This, in turn, may require
a retension of the strap to ensure correct fit as well as a safe and reliable function
of the chinstrap.
[0024] In one embodiment, the buckle comprises a polymeric material. A polymeric material
may allow for an easy manufacturing, e. g. by injection molding. The polymeric material
may be a blend of different kinds of polymeric materials. The advantage of a polymeric
material is, that the buckle can be produced in high quantities with a cost-efficient
manufacturing process.
[0025] In one embodiment, the buckle comprises an elastomeric material such as, e. g. rubber,
silicone rubber, ethylene-propylene-diene-monomer rubber or combinations thereof.
Such an elastomeric material may be advantageous to use in the standard and/or emergency
closure according to the present disclosure, e. g. to provide a resilient form-fit
element in an easy and reliable way. It may also be conceivable to combine the elastomeric
materials with other materials, e. g. non-elastomeric materials, thermoplastic materials
or thermoset materials.
[0026] In one embodiment, the buckle comprises metal, preferably aluminum and/or stainless
steel. Some parts may partially or entirely be made of metal. The advantage is that
metal may provide for parts having a higher tensile strength e-modulus in comparison
to polymeric materials. Also, good processability for instance by diecasting, pressing
or forming is achieved by using metal. It may also be conceivable to combine different
metal materials as well as to combine metal with other materials, e. g. polymeric
materials, thermoplastic materials, thermoset or elastomeric or non-elastomeric materials.
[0027] In one embodiment, the buckle comprises a thermoplastic material. Several thermoplastic
materials are suitable for the buckle, preferably materials are polyamide, polypropylene,
polyethylene, polycarbonate, polyoxymethylene or a mixture of these materials alone
or with other polymeric materials or other filler. The fillers may comprise organic
or inorganic materials. The filler may be a reinforcing material to increase the tensile
strength or the resiliency of the material to a desired level. Examples for these
fillers are glass fibers or carbon fibers, talcum or glass bubbles, wood powder, cellulose,
metal threads, polymeric threads and/or combinations. The advantage of the thermoplastic
materials is a good processability. Adding of the fillers may influence the material
properties, for example an increase of the e-modulus resulting in a better stiffness
of the buckle. It may also be conceivable to combine the thermoplastic materials with
other materials, e. g. thermoset materials or elastomeric materials.
[0028] In one embodiment, the buckle comprises a thermoset material. Suitable thermoset
materials may include phenolic resin, melamine resin or combinations thereof. It may
also be conceivable to combine the thermoset materials with other materials, e. g.
thermoplastic materials or elastomeric materials. The advantage of using a thermoset
material is that these materials may exhibit a higher thermal stability and may be
easy to handle during manufacture. In particular, some materials may strengthen when
heated up. This may help with maintaining the function of components of the buckle
as thermoset materials may withstand higher temperatures without losing their structural
integrity. The use of thermoset materials for the buckle may thus be advantageous
in an environment of elevated temperatures.
[0029] In a second aspect, the present disclosure relates to a retrofitted buckle comprising
a first standard closure comprising a first set of a first and a second part engageable
with each other. The first and second parts are spaced apart longitudinally by a retrofit
element inserted between the first and second parts of the first standard closure
thereby releasing the first standard closure. The retrofit element comprises an emergency
closure having a first and second part engaged with each other. The emergency closure
is configured and arranged such that it opens upon application of a tensile force
(F
buckle) exceeding an emergency opening value (F
2). Exceeding of the emergency opening in this context is understood to be one decimal
place higher than the target value, for example if the target value is 150 N, exceeding
means a value of 150,1 N or more. The buckle further comprises a second set of a first
and a second part and a third set of a first and a second part. The second set of
a first and a second part are engaged with each other thereby forming a second standard
closure and the third set of a first and second parts are engaged with each other
thereby forming a third standard closure. The first, the second and the third standard
closures are configured and arranged such that these open upon manually operating
a locking mechanism. Preferably the first, the second and the third standard closure
and the emergency closure are reclosable. The advantage of such a retrofitted buckle
is, that standard buckles (initially not having an emergency opening) can be upgraded
with the insertion of such a retrofit element to a buckle with a standard closure
for the standard opening operations and an emergency closure for safety opening operations.
Similar advantages apply to the retrofitted buckle as these apply to the buckle according
to the first aspect of the present disclosure as explained above.
[0030] In a certain embodiment, the emergency opening value (F
2) of the emergency closure of the retrofitted buckle is in the range of 50 to 300
N, preferably 150 to 250 N. As an effect of that, the retrofitted buckle is still
closed and locked tight enough to fix the device as required upon application of a
tensile force (F
buckle) below this emergency opening value (F
2). As mentioned above, upon application of a tensile force (F
buckle) being equal to or higher than this emergency opening value (F2), the emergency closure
of the buckle opens and the wearer is protected by this opening against injuries,
for instance by the chinstrap of a helmet. In other words, if the tensile force is
applied in the range of or higher than 50 to 300 N, preferably 150 to 250 N, the emergency
closure opens.
[0031] In a certain embodiment, the first and second parts of the standard closure and the
retrofit element, respectively, are formed as male and female parts engaging with
each other. The female part may be a receiving portion and the male part may be an
anchoring portion. The advantage of such a design with a female part and a male part
is, that the operation of the standard closure works very easy and reliable.
[0032] In one embodiment, the first, second and third standard closures of the retrofitted
buckle are further configured and arranged such that these open upon an application
of a tensile force (F
tensile) affecting on the retrofitted buckle exceeding a standard opening value (F
1), wherein the standard opening value (F
1) is preferably in the range of 500 N or higher. Exceeding of the emergency opening
in this context is understood to be one decimal place higher than the target value,
for example if the target value is 500 N, exceeding means a value of 500,1 N or more.
By that, it is ensured that the emergency closure opens before the standard closure
opens because the opening value for the emergency closure is lower than the opening
value at which the standard closure opens. This warrants the emergency opening of
the retrofitted buckle and protects the user or the wearer of a helmet or any other
device with such a buckle. This is beneficial as the standard closure only opens upon
manual operation, whereas the emergency closure is responsible for the emergency opening.
[0033] In a third aspect, the present disclosure relates to a helmet, a bag or a badge holder
comprising the buckle according to the present disclosure or a retrofitted buckle
according to the present disclosure. In several environments it is not enough to have
a buckle for a standard opening operation, for example to take off the helmet, the
bag or the badge holder. For security reasons it may be necessary or required to have
a safety/emergency opening of the buckle. The advantage of helmets, bags or badge
holders having such a buckle is that they have two reclosable closures, one for the
standard opening and one for the safety opening. Effects and advantages of such a
buckle have been explained above in detail.
[0034] A suitable method for making a buckle according to the present disclosure may include
injection molding including multi-component injection molding, pressing, deep drawing,
forming, die casting, additive manufacturing like e. g. 3D-printing and/or extrusion.
One or more of these methods may be used in combination, e. g. to make one or more
parts by one method and one or more parts by another method for one buckle.
[0035] The invention was described in various embodiments above. It is understood by a person
skilled in the art, that one, several or all of the above-mentioned embodiments can
be combined with each other.
Brief Description of the Figures
[0036]
Fig. 1 is a perspective view of a buckle according to an embodiment of the invention;
Fig. 2 is a perspective view of a buckle according to an embodiment of the invention;
Fig. 3 is a perspective view of parts of a buckle according to an embodiment of the
invention;
Fig. 4 is a view of a buckle according to an embodiment of the invention;
Fig. 5 is a view of a buckle according to an embodiment of the invention;
Fig. 6 is a view of a retrofitted buckle according to an embodiment of the invention;
Fig. 7 is a view of a retrofitted buckle according to an embodiment of the invention;
Fig. 8 is a view of a retrofitted buckle according to an embodiment of the invention;
Fig. 9 is a perspective view of a helmet with a buckle according to an embodiment
of the invention;
Fig. 10 is a perspective view of a bag with a buckle according to an embodiment of
the invention;
Fig. 11 a is a view of a badge holder with a buckle according to an embodiment of
the invention;
Fig. 11b is a view of another badge holder with a buckle according to an embodiment
of the invention.
Detailed Description of the Figures
[0037] Fig. 1 shows in a perspective view the buckle 10 according to an embodiment of the
present disclosure. The buckle 10 comprises a standard closure and an emergency closure
20, 30. The standard closure 20 comprises a first part 22 having a receiving portion
26 for receiving a second part 24 (not shown here, see Fig. 2) being a complementary
element and being engageable with the receiving portion 26. The buckle 10 further
comprises a first part 32 of the emergency closure 30 being engageable with a second
part 34 of the emergency closure 30. The second part 34 is shown in Fig. 1 in a non-engaged
manner, i. e. positioned aside of the buckle 10. The first part 32 has a receiving
portion 36 for receiving a complementary anchoring portion 38 of the second part 34.
For engaging the first and second parts 32, 34, the anchoring portion 38 will be moved
laterally into the receiving portion 36 of the first part 32. A bulge 38a is arranged
to engage with a corresponding receptacle 38b in the receiving portion 36 of the first
part 32 to avoid a lateral movement out of the receiving portion 36 on the opposite
side. In other words, a dead stop is provided by the interaction of the bulge 38a
and the receptacle 38b to achieve correct positioning of the second part when engaging
with the first part 32. The second part 34 further has a strap holder 52 for fixing
a strap 50 (not shown here, see Fig. 2) being connected e. g. to a helmet or the like
(not shown here) to the second part 34. The strap holder 52 is a pin-like element
with an opening aside of the strap holder 52 towards the second part 34 such that
a strap 50 can move into the second part 34 and thereby be fixed thereto, i. e. the
strap 50 is wound around the strap holder 52 and the superimposed parts of the strap
50 are fixed together for instance by sewing.
[0038] Fig. 2 shows in a perspective view the embodiment of the buckle 10 as shown in Fig.
1. In addition to what is shown in and described for Fig. 1, the second part 24 of
the standard closure 20 is shown here. The second part 24 comprises an anchoring portion
28 having two clamps 28a, 28b and a centering means 28c (not visible here, see Figs.
3 to 5). The anchoring portion 28 with its clamps 28a, 28b and the centering means
28c are engaged with the receiving portion 26 of the first part 22 of the standard
closure 20. A strap 40 is connected to the second part 24 on a side opposite to the
side having the anchoring portion 28 as can be seen here. The strap 40 is connected
to the second part 24 by a strap holder 42 (not visible here). Fig. 2 further shows
the second part 34 of the emergency closure 30 in a configuration engaged with the
first part 32 of the emergency closure 30. Different to the configuration as shown
in Fig. 1, the second part 34 is engaged with the first part 32, e. g. by sliding
the anchoring portion 38 into the receiving portion 36. In this configuration, it
is apparent that the bulge 38a of the second part 34 engages with the receptacle 38b
of the first part 32 such that an easy removal or falling laterally out of the second
part 34 is prevented or minimized. Fig. 2 further shows a strap 50 connected to the
second part 34 at a side opposite to the side having the anchoring portion 38. The
strap 50 is connected at one of its ends to the second part by a strap holder 52.
Strap 50 may, be connected to a helmet (not shown here) on its other end.
[0039] Fig. 3 shows in a perspective view the buckle 10 with its standard closure 20 in
more detail. As can be seen, the second part 24 of the standard closure 20 comprises
an anchoring portion 28 having two clamps 28a, 28b and a centering means 28c. The
clamps 28a, 28b may be made of a resilient material such that these can slightly deviate
from their position when moving the second part 24 into or out of the receiving portion
26 of the first part 22. The clamps 28a, 28b interact and engage with respective parts
of the receiving portion 26 (not shown here) such that these arrest with these respective
parts and thereby secure the second part 24 to the first part 22. Centering means
28c helps to move the second part 24 into the first part 22 in the correct way and
to the correct position. The second part 24 further comprises a pin-like strap holder
42 for fixing a strap 40 (not shown here, see Fig. 2) being connected e. g. to a helmet
or the like (not shown here) to the second part 24. The pin-like strap holder 42 has
a square-shape, but other shapes are also conceivable, e. g. round or oval. It may
also be conceivable, that more than one pin is present to increase fixing of the strap
to the strap. Fig. 3 further shows the first part of the emergency closure 30 being
connected with the connection element 29. In the embodiment shown, the first part
22 of the standard closure 20 and the first part 32 of the emergency closure 30 are
integrally formed with each other and with the connection element 29. It is also conceivable
to form these parts in a different way, e. g. non-integral, but connected with a connection
element 29 being a strap or the like (not shown here). Fig. 2 also shows the receiving
portion 36 of the first part 32 of the emergency closure 30. As can be seen, the receiving
portion 36 comprises a receptable 38b configured and arranged to engage with an element,
e. g. a bulge 38a, of the anchoring portion 38 of the second part 34 of the emergency
closure 30 (not shown in Fig. 3). The second part 34 has been omitted here.
[0040] Fig. 4 shows in a top view the embodiment of the buckle 10 as shown in Figs. 1 to
3. In the configuration shown here, the second part 24 of the standard closure 20
with the anchoring portion 28, the clamps 28a, 28b and the centering portion 28c are
not (yet) engaged with the receiving portion 26 of the first part 22 of the standard
closure 20. The second part 24 further has the strap holder 42, to which a strap 40,
e. g. from a helmet, may be connected (both not shown here). Fig. 4 further shows
the first part 32 of the emergency closure 30 connected to the first part 22 of the
standard closure 20 by the connection element 29. The first part 32 of the emergency
closure 30 further comprises a receiving portion 36 for receiving an anchoring portion
38 (not shown here) of the second part 34 of the emergency closure 30. As explained
for Fig. 3, the first part 22 of the standard closure 20 and the first part 32 of
the emergency closure 30 are integrally formed with each other as well as with the
connection element 29. The second part 34 of the emergency closure 30 was omitted
in Fig. 4.
[0041] Fig. 5 shows in a top view the buckle 10 as shown in Fig. 4 with the first and emergency
closure 20, 30 connected by and integrally formed with each other and with the connection
element 29. Fig. 5 shows - in addition to Fig. 4 - the second part 34 of the emergency
closure 30 being engaged with its anchoring portion 38 to the receiving portion 36
of the first part 32 of the emergency closure 30. Similar to Fig. 4, the second part
24 of the standard closure 20 is not engaged with the first part 22.
[0042] Fig. 6 illustrates the retrofitted buckle 10a according to the present disclosure.
The standard buckle comprises a first standard closure formed by the first set of
the first part 22" and the second part 24', which are engageable with each other.
In Fig. 6, the first and second parts 22", 24' have been disengaged and moved away
from each other thereby releasing the first standard closure. Fig. 6 shows the retrofitted
buckle 10a with a retrofit element 60 and two standard closures 20', 20" and one emergency
closure 30'. The retrofit element 60 is inserted between the standard buckle, i. e.
between the spaced apart first and second parts 22", 24'. The standard buckle comprises
a first part 22" with a receiving portion 26", a second part 24' with anchoring portion
28' and the strap holder 42'. The anchoring portion 28' comprises the clamps 28a',
28b' and the centering means 28c'. The straps 40', 50' are connected to the first
part 22" and to the second part 24' as described in Fig. 2 before. The strap holders
42, 52" fix the strap 40', 50' to the strap holder 42', 52', wherein the straps 40',
50' are looped around the strap holders 42', 52'. The retrofit element 60 provides
for retrofitting of a standard buckle having no safety opening function to a buckle
10a according to the present disclosure. The retrofit element 60 is mounted between
the first part 22" and the second part 24'. The retrofit element 60 comprises two
connection elements 29', 39'. The connection element 29' comprises parts of the standard
closure 20', the first part 22' and the receiving portion 26', and parts of the emergency
closure 30', the first part 32' and the receiving portion 36'. The connection element
39' comprises parts of the standard closure 20", the second part 24" with the anchoring
portion 28", the clamps 28a", 28b" and the centering means 28c", and the second part
34' with the anchoring portion 38'. In Fig. 6 the anchoring portions 28', 28", 38'
are not engaged with the respective receiving portions 26', 26", 36'. As illustrated
in Fig. 6, in the retrofitted configuration of the buckle 10a, the second set of the
first and the second part 22', 24' form a second standard closure 20' and the third
set of the first and the second part 22", 24" form a third standard closure 20".
[0043] Fig. 7 shows the retrofitted buckle 10a with the retrofit element 60 as illustrated
in Fig. 6 in a different configuration. Here, the second part 34' is engaged with
its anchoring portion 38' into the respective receiving portion 36' of the first part
32'. It is to be noted, that in Fig. 7, although not shown, the extension of the parts
32' and 34' overlap as these parts 32', 34' engage with each other. The overlap is
not shown for reasons of simplification. The second set of the first and the second
parts 22', 24' forming the second standard closure 20' are still not engaged with
each other in Fig. 7. Similarly, the third set of the first and the second parts 22",
24" forming the third standard closure 20" are still not engaged with each other in
Fig. 7.
[0044] Fig. 8 shows the retrofitted buckle 10a with the retrofit element 60 as illustrated
already above in Figs. 6 and 7 in a further different configuration. Here, not only
the second part 34' and the first part 32' are engaged with each other via their respective
receiving and anchoring portions 36', 38'. Also, the first and second parts 22', 24'
of one of the standard closure 20' are engaged with each other via their respective
receiving and anchoring portions 26', 28' (wherein 28' is not visible in this view
because of the engagement with the receiving portion 26'). Furthermore, the first
and second parts 22', 24' of the other standard closure 20" are engaged with each
other via their respective receiving and anchoring portions 26", 28" (wherein 28"
is not visible in this view because of the engagement with the receiving portion 26").
Thus, the retrofitted buckle 10a is in a completed closed configuration in this view.
Application of a tensile force F
buckle affecting on the buckle being at or above the emergency opening value F
2 of the emergency closure 30' will lead to disengagement of the receiving and anchoring
portions 36', 38' and consequently to separation of the first and second parts 32',
34' of the retrofit element 60 and one of the emergency closure 30', respectively.
However, the application of such a tensile force will not disengage or separate the
receiving and anchoring portions 26', 28' and the first and second parts 22', 24'
on the one hand. On the other hand, also the receiving and anchoring portions 26",
28" and the first and second parts 22", 24" will not be disengaged or separated by
the application of the tensile force in that case. Thereby, a defined emergency opening
of the emergency closure 30' is achieved with the first and second parts 32', 34'
separating from each other, or, in other words, with the receiving and anchoring portions
36', 38' disengaging from each other. The regular opening or release of the buckle
10a works either by disengaging or separating the first and second parts 22', 24'
or by disengaging or separating the first and second parts 22", 24", i. e. without
disengaging or separating the receiving and the anchoring portion 36', 38'. As illustrated
in Fig. 8, the second set of the first and the second parts 22', 24' forming the second
standard closure 20' are now engaged with each other in Fig. 7. Similarly, the third
set of the first and the second parts 22", 24" forming the third standard closure
20" are now engaged with each other in Fig. 7.
[0045] Fig. 9 shows in a perspective view a safety helmet 100 comprising a buckle 10 according
to the present disclosure. The buckle 10 is connected to the safety helmet 100 by
two straps 40, 50 via their strap holders 42 (not shown here), 52. The fixing of the
strap 40 to the safety helmet 100 as well as the fixing of the strap 40 to the buckle
10 via strap holder 42 is not shown here. The strap 50 is fixed on the opposite side
of the helmet 100 (not shown here). The two straps 40, 50 and the buckle 10 are forming
a reclosable chinstrap of the safety helmet 100 with a safety release function as
described above. Regular opening or release or emergency or safety opening or release
of the buckle works in the same ways as described above leading to a separation of
the straps 40, 50 from each other. Also, a buckle 10a as shown in Fig. 6 to 8 is conceivable
to be used for the helmet 100 including the retrofit element 60 and all the components
as described under Figs. 6 to 8 above.
[0046] Fig. 10 shows in a perspective view a bag 110 comprising a buckle 10' according to
the present disclosure. The buckle 10' is connected to the two straps 40', 50', which
are in turn fixed by two fixing elements 112, 114 to the bag 110. In Fig. 10, the
bag 110 is closed and held in that condition by the closed buckle 10' and the two
straps 40', 50'. Each strap 40', 50' are connected to the two fixing elements 112,
114. Details of the buckle 10' are omitted here for simplification. The buckle 10'
comprises the same components as described above for the buckle 10 as illustrated
in Figs. 1 to 5. Regular opening or release or emergency or safety opening or release
of the buckle works in the same ways as described above leading to a separation of
the straps 40', 50' from each other. Also, a buckle 10a as shown in Fig. 6 to 8 is
conceivable to be used for the bag 110 including the retrofit element 60 and all the
components as described under Figs. 6 to 8 above.
[0047] Fig. 11a shows a badge holder 120a of a first embodiment comprising a buckle 10",
two straps 40", 50", an ID card or badge 122a and a connection element 124a. The strap
40" forms a loop and both ends of the strap 40" are fixed to the same side of the
buckle 10", e. g. by a strap holder (not shown) configured and arranged to fix two
ends of the loop formed by the strap 40" to the buckle 10". The first end of the strap
50" is fixed to the buckle 10" by a strap holder (not shown) and the second end of
the strap 50" is fixed with the connection element 124a to the ID card or badge 122a.
A wearer (not shown in the figure) of the badge holder 120a is wearing the badge holder
120a by pulling the strap 40" over his head and placing it onto his neck. Regular
opening or release or emergency or safety opening or release of the buckle works in
the same ways as described above leading to a separation of the straps 40", 50" from
each other. Also, a buckle 10a as shown in Fig. 6 to 8 is conceivable to be used for
the badge holder 120a including the retrofit element 60 and all the components as
described under Figs. 6 to 8 above.
[0048] Fig. 11b shows a badge holder 120b of a second embodiment comprising a buckle 10"',
two straps 40"', 50"', an ID card or badge 122b and a connection element 124b. Each
of one ends of the straps 40"', 50"' are fixed with the connection element 124b to
the ID card or badge 124b. Each of the other ends of the straps 40"', 50"' are fixed
to the buckle 10"' by strap holders (not shown). The two straps 40"', 50"' and the
buckle 10"' are forming a loop in this embodiment. A wearer (not shown in the figure)
of the badge holder 120b is wearing the badge holder 120b by pulling the loop over
his head and placing it onto his neck. Regular opening or release or emergency or
safety opening or release of the buckle works in the same ways as described above
leading to a separation of the straps 40"', 50"' from each other. Also, a buckle 10a
as shown in Fig. 6 to 8 is conceivable to be used for the badge holder 120b including
the retrofit element 60 and all the components as described under Figs. 6 to 8 above.
1. A buckle (10, 10', 10", 10"') with a longitudinal extension comprising a standard
closure (20) configured and arranged such that it opens upon manually operating a
locking mechanism and an emergency closure (30) configured and arranged such that
it opens upon application of a tensile force (Fbuckle) affecting on the buckle exceeding an emergency opening value (F2), wherein the standard closure (20) is still closed upon application of a tensile
force (Fbuckle) being less than or equal to the emergency opening value (F2) and wherein the standard closure and the emergency closure are reclosable.
2. The buckle (10, 10', 10", 10"') according to claim 1, wherein the emergency opening
value (F2) is in the range of 50 to 300 N, preferably 150 to 250 N.
3. The buckle (10, 10', 10", 10"') according to claim 1 or 2, wherein the standard closure
(20) is further configured and arranged such that it opens upon an application of
a tensile force (Fbuckle) affecting on the buckle exceeding a standard opening value (F1), wherein the standard opening value (F1) is preferably in the range of 500 N or higher.
4. The buckle (10, 10', 10", 10"') according to any of the preceding claims, wherein
the standard closure (20) and the emergency closure (30) each comprise a first and
a second releasably engageable part (22, 24, 32, 34).
5. The buckle (10, 10', 10", 10"') according to any one of the preceding claims, wherein
the standard closure (20, 20') and the emergency closure (30, 30') each comprises
a receiving portion (26, 36) and an anchoring portion (28, 38), the anchoring portion
(28, 38) optionally comprising clamps (28a, 28b).
6. The buckle (10, 10', 10", 10"') according to anyone of the preceding claims, wherein
parts of the standard closure (20) and of the emergency closure (30) are integrally
formed with the buckle (10, 10', 10", 10"').
7. The buckle (10, 10', 10", 10"') according to any one of claims 1 to 5, wherein the
standard closure (20) and the emergency closure (30) are spaced apart and are longitudinally
offset relative to each other.
8. The buckle (10, 10', 10", 10"') according to claim 7, wherein the standard closure
(20) and emergency closure (30) are connected by a connection element, preferably
a strap, chain, belt or hinge.
9. The buckle (10, 10', 10", 10"') according to any one of the preceding claims, wherein
the standard closure (20) and the emergency closure (30) open in the same direction,
preferably in the direction of the longitudinal extension of the buckle.
10. The buckle (10, 10', 10", 10"') according to any one of the preceding claims, wherein
the buckle (10, 10', 10", 10'", 10a) comprises a polymeric material.
11. The buckle (10, 10', 10", 10"') according to any one of the preceding claims, wherein
the buckle (10, 10', 10", 10"') comprises a thermoplastic material.
12. A retrofitted buckle (10a) comprising a first standard closure comprising a first
set of a first and a second part (22", 24') engageable with each other, wherein the
first and second parts (22", 24') are spaced apart longitudinally by a retrofit element
(60) inserted between the first and second parts (22", 24') of the first standard
closure thereby releasing the first standard closure, the retrofit element (60) comprising
an emergency closure (30') having a first and second part (32', 34') engaged with
each other, wherein the emergency closure (30') is configured and arranged such that
it opens upon application of a tensile force (Fbuckle) exceeding an emergency opening value (F2), the buckle (10a) further comprises a second set of a first and a second part (22',
24") and a third set of a first and a second part (22", 24'), wherein the second set
of a first and a second part (22', 24') are engaged with each other thereby forming
a second standard closure (20') and wherein the third set of a first and a second
part (22", 24") are engaged with each other thereby forming a third standard closure
(20"), wherein the first, the second and the third standard closures (20', 20") are
configured and arranged such that these open upon manually operating a locking mechanism,
preferably the first, the second and the third standard closure (20', 20") and the
emergency closure (30') are reclosable.
13. The retrofitted buckle (10a) according to claim 12, wherein the emergency opening
value (F2) of the emergency closure (30') of the retrofitted buckle (10a) is in the range of
50 to 300 N, preferably 150 to 250 N.
14. The retrofitted buckle (10a) according to claim 12 or 13, wherein the first, second
and third standard closures (20', 20") are further configured and arranged such that
these open upon an application of a tensile force (Fbuckle) affecting on the retrofitted buckle exceeding a standard opening value (F1), wherein the standard opening value (F1) is preferably in the range of 500 N or higher.
15. A helmet (100), a bag (110) or a badge holder (120a, 120b) comprising the buckle (10,
10', 10", 10"') according to any one of claims 1 to 11 or the retrofitted buckle (10a)
according to any one of claims 12 to 14.