Field of the invention
[0001] The subject matter described herein relates to elevators and in particular to elevator
rescue devices.
Background
[0002] Sometimes an operational anomaly, such as a power failure interrupts elevator travel,
causing stopping of elevator car between landings. In that case elevator car needs
to be relocated to a landing to release passengers from the car. This operation is
referred to as rescue operation.
[0003] In rescue operation, hoisting motor and / or hoisting machinery brakes may be energized
by a battery-operated emergency rescue device to move the car. In machine-room less
elevators emergency rescue device is usually disposed inside an elevator shaft, for
example in upper part of the shaft, close to the elevator hoisting machinery. In that
case the rescue device is not easily accessible. In case of a failure, service person
must enter elevator shaft and try to debug the rescue device for example from elevator
car roof.
Summary of the invention
[0004] The objective of the present invention is to solve at least partially the above-identified
problems. Therefore the invention discloses an elevator according to claim 1. Some
preferred embodiments of the invention are described in the dependent claims. Some
inventive embodiments, as well as inventive combinations of various embodiments, are
presented in the description and in the drawings.
[0005] According to the invention, an elevator is provided. The elevator comprises an elevator
car vertically movable in an elevator shaft, an elevator hoisting machinery disposed
in the elevator shaft, an emergency rescue device disposed in the elevator shaft,
an elevator controller disposed at an elevator landing and a communication channel
between the elevator controller and the emergency rescue device. The emergency rescue
device comprises a battery acting as a voltage supply of the emergency rescue device
during an operational anomaly of the elevator and a power unit connected to the battery
and configured for energizing at least one of elevator hoisting motor and hoisting
machinery brakes to relocate the elevator car during an operational anomaly of the
elevator. The emergency rescue device further comprises a sensor array comprising
at least one sensor configured for measuring one or more operational parameters of
the emergency rescue device and a processing unit connected to the sensor array and
configured to generate a rescue device performance indicator based on the information
received from sensor array and to send the performance indicator to the elevator controller.
This means that debugging of the emergency rescue device may be performed from a landing,
outside of the elevator shaft.
[0006] Preferably, the elevator controller is disposed next to a landing door or inside
a landing door frame.
[0007] According to an embodiment, the emergency rescue device comprises a contactor for
separating the emergency rescue device from the mains. The operational parameter of
the emergency rescue device is one of contactor status, status of a power transistor
of the power unit, temperature of the power unit, battery current, battery voltage,
battery power, output voltage of the power unit, output current of the power unit,
phase failure of the power unit.
[0008] According to an embodiment, the elevator controller is configured to display a fault
code based on the performance indicator. Thus the elevator controller may comprise
a display, or it may be connectable with an external display device, such as a mobile
device to display the information.
[0009] According to an embodiment, the elevator controller comprises a manual input for
receiving a debug command. The elevator controller is configured to send an energizing
command to the power unit responsive to receiving a debug command. This can mean that
debug commands for emergency rescue device can be provided from a landing, outside
of elevator shaft.
[0010] According to an embodiment the elevator controller comprises a remote connection
to a cloud or to a remote server.
[0011] According to a refinement, the elevator controller is configured to send the performance
indicator to a cloud or a remote server via a remote connection. The cloud or remote
server may perform computing operations based on a performance indicator or a sequence
of performance indicators to diagnose degraded condition and schedule a service request
before failure of the emergency rescue device. Thus degraded condition of the emergency
rescue device may be diagnosed early and adequate service may be provided to minimize
elevator downtime.
[0012] According to another refinement, the elevator controller is configured to receive
a fault code or maintenance instruction as a response from the cloud or remote server,
and to display said fault code or maintenance instruction received. Therefore elevator
may be diagnosed remotely in the remote server or in the cloud on the basis of the
performance indicators, and the diagnostics result may be utilized by service personnel
on elevator site.
Brief description of the drawings
[0013] In the following, the invention will be described in more detail by the aid of some
examples of its embodiments, which in themselves do not limit the scope of application
of the invention, with reference to the attached drawings, wherein
- Fig. 1
- shows a schematic view of an elevator.
- Fig. 2
- shows a block diagram of an emergency rescue device.
More detailed description of preferred embodiments of the invention
[0014] For the sake of intelligibility, in figs 1 and 2 only those features are represented
which are deemed necessary for understanding the invention. Therefore, for instance,
certain components / functions which are widely known to be present in the art may
not be represented.
[0015] Fig. 1 shows an elevator according to an exemplary embodiment. Elevator comprises
an elevator car 1 and a counterweight (not shown) suspended on hoisting ropes. Hoisting
ropes run via a traction sheave of an elevator hoisting machinery 9. Hoisting machinery
9 has electrical motor 19, preferably a permanent magnet motor, which provides driving
torque to move the elevator car 1. Power signals for operating the electrical motor
19 are generated by the inverter 18. Hoisting machinery 9 comprises brakes 10, which
are controlled by an actuator, such as an electromagnetic actuator. Brakes 10 are
engaged to hold elevator car 1 standstill in elevator shaft and opened to enable elevator
car 1 movement. Opening of the brakes 10 takes place by supplying electrical power
to the actuators. Brakes 10 are engaged by interrupting the power supply. In normal
operation, electrical power for the motor 19 and the brakes 10 is supplied from mains.
Control commands for operating the elevator are generated by an elevator controller
3.
[0016] In some abnormal situations, such as during power failure, there is a need to relocate
elevator car 1 to a landing 5. Therefore, the elevator of Fig. 1 comprises an emergency
rescue device 2.
[0017] The emergency rescue device 2, as well as the elevator hoisting machinery 9 and the
inverter 18 are disposed in upper portion of elevator shaft 4. Elevator controller
3 is disposed at an elevator landing 5. A communication channel 6 is arranged between
the elevator controller 3 and the emergency rescue device 2. Communication channel
6 may be in the form of any suitable wired or wireless communication bus, such as
serial data bus or parallel data bus. Exemplary embodiments of the communication bus
are CAN bus, LON bus and ethernet bus. Via the communication channel 6, control commands
and / or debug commands may be provided from the elevator controller 3 to the emergency
rescue device 2. Further, performance information of the rescue device 2 may be provided
from the energy rescue device 2 to the elevator controller 3 via the communication
channel 6 such that debugging and / or condition monitoring of the emergency rescue
device 2 may be performed from outside of the elevator shaft 4.
[0018] The emergency rescue device 2 comprises a battery 7, which provides voltage supply
for the electronics of the emergency rescue device 2 as well as power supply to the
hoisting motor 19 and / or the hoisting machinery brakes 10 during specific operational
anomalies of the elevator.
[0019] Turning to Fig. 2, the emergency rescue device 2 of Fig. 1 comprises a power unit
8 connected to the battery 7. Power unit 8 comprises power components, such as contactor
and power transistors. The emergency rescue device 2 further comprises a sensor array
11 and a processing unit 12 connected to the sensor array 11. The sensor array 11
comprises at least one sensor configured for measuring one or more operational parameters
of the emergency rescue device 2. Sensor may be an auxiliary contact of the contactor
17, indicating contactor 17 status, i.e. actual open or closed state. Sensor may be
voltage or current meter indicating status of power transistor of the power unit 8
(e.g. to determine transistor failure or short circuit) Sensor may be a temperature
sensor indicating temperature of the power unit 8 and / or the battery 7 (e.g. to
determine possible overtemperature of the power unit and / or the battery). Sensor
may be a voltage or current meter indicating voltage or current of the battery 7 (e.g.
to determine possible over - or undervoltage of the battery 7 under load condition
or in an overcurrent situation), or a power meter indicating output power of the battery
7 (e.g. power supply capability of the battery 7). Additionally or alternatively,
the sensor may be a voltage or current meter indicating output voltage or current
of the power unit 8 or- if the power unit has a multi-phase AC output - a phase failure
of the power unit 8.
[0020] The processing unit 12 is configured to generate a rescue device performance indicator
based on the information received from sensor array 11 and addressing at least some
of the above-identified defects. Further, processing unit 12 is configured to send
the performance indicator to the elevator controller 3. The elevator controller 3
may be configured to display a fault code based on the performance indicator. The
elevator controller 3 may comprise a display, or it may be connectable with an external
display device, such as a mobile device to display the information.
[0021] According to an embodiment, the drive unit of elevator hoisting machinery (e.g. motor
inverter 18 and brake control unit) is part of the emergency rescue device 2. In particular,
the drive unit is configured for providing electrical power to hoisting machinery
brakes 10 and motor 19 from the battery 7 when an operational anomaly is determined.
Thus the emergency rescue device 2 may comprise a contactor 17 or a relay for separating
the drive unit from mains and connecting with the battery 7 in case of an operational
anomaly.
[0022] According to an alternative embodiment, the emergency rescue device 2 is a separate
unit from the drive unit.
[0023] According to a refinement, the elevator controller 3 comprises a remote connection
15 to a cloud or to a remote server 16. Such remote connection may be an internet
connection via a router, or a wireless cellular network. The elevator controller 3
is configured to send a performance indicator or a sequence of performance indicators
to a cloud or to a remote server 16 via a remote connection 15, to diagnose degraded
operating condition and to schedule a service request before failure of the emergency
rescue device 2. This way availability of the elevator service may be improved.
[0024] According to an embodiment, the elevator controller 3 is configured to receive a
related fault code or maintenance instruction as a response from the cloud or remote
server 16, and to display said fault code or maintenance instruction received to facilitate
debugging work of the service personnel.
[0025] According to a refinement, the elevator controller 3 comprises a manual input 14,
such as touchscreen, a button set or a keyboard, for receiving a debug command. The
elevator controller 3 is configured to send an energizing command to the power stage
8 responsive to receiving a debug command. This way operation of the emergency rescue
device 2 may be tested.
[0026] The invention is described above by the aid of exemplary embodiments. It is obvious
to a person skilled in the art that the invention is not limited to the embodiments
described above and many other applications are possible within the scope of the inventive
concept defined by the claims.
1. An elevator, comprising:
an elevator car (1) vertically movable in an elevator shaft (4);
an elevator hoisting machinery (9) disposed in the elevator shaft (4);
an emergency rescue device (2) disposed in the elevator shaft (4);
an elevator controller (3) disposed at an elevator landing (5);
a communication channel (6) between the elevator controller (3) and the emergency
rescue device (2);
wherein the emergency rescue device (2) comprises:
a battery (7) acting as a voltage supply of the emergency rescue device (2) during
an operational anomaly of the elevator;
a power unit (8) connected to the battery (7) and configured for energizing at least
one of elevator hoisting motor (19) and hoisting machinery brakes (10) to relocate
the elevator car (1) to a landing (5) during an operational anomaly of the elevator;
a sensor array (11) comprising at least one sensor configured for measuring one or
more operational parameters of the emergency rescue device (2);
a processing unit (12) connected to the sensor array (11) and configured to generate
a rescue device performance indicator based on the information received from sensor
array (11) and
to send the performance indicator to the elevator controller (3).
2. The elevator according to claim 1, wherein the emergency rescue device comprises a
contactor (17) for separating the emergency rescue device (2) from the mains, and
the operational parameter of the emergency rescue device (2) is one of contactor status,
status of a power transistor of the power unit (8), temperature of the power unit
(8), battery current, battery voltage, battery power, output voltage of the power
unit (8), output current of the power unit (8), phase failure of the power unit (8).
3. The elevator according to claim 1 or 2, wherein the elevator controller (3) is configured
to display a fault code based on the performance indicator.
4. The elevator according to any of the preceding claims, wherein the elevator controller
comprises a manual input (14) for receiving a debug command,
and wherein the elevator controller (3) is configured to send an energizing command
to the power unit (8) responsive to receiving a debug command.
5. The elevator according to any of the preceding claims, wherein the elevator controller
(3) comprises a remote connection (15) to a cloud or to a remote server (16).
6. The elevator according to claim 5, wherein the elevator controller (3) is configured
to send a performance indicator or a sequence of performance indicators to a cloud
or a remote server (16) via a remote connection (15) to schedule a service request
before failure of the emergency rescue device (2).
7. The elevator according to claim 5 or 6, wherein the elevator controller (3) is configured
to receive a fault code or maintenance instruction as a response from the cloud or
remote server (16), and to display said fault code or maintenance instruction received.