[0001] The present invention relates to a shipping box, in particular to a box for shipping
objects by mail.
Background of the invention
[0002] Postal boxes are known for shipping medium or reduced-sized objects, which are made
from a single sheet of cardboard in which the bottom folds to form two or more sidewalls
and a lid.
[0003] Usually these boxes are intended to be filled from the top. These boxes belong to
or are variants of the boxes included in group 04 of the FEFCO catalog, which is the
international code for corrugated cardboard boxes, and they are also known as folding
boxes, most of which do not require any type of gluing for their assembly.
[0004] These boxes differ from box models in which the sides are all consecutively joined
to each other and require a joint system at the ends.
[0005] In these boxes, the joining means is usually a flange that articulates along one
of these ends and that is glued or stapled to the end of the other sidewall.
[0006] For boxes of reduced height that are the most used in postal shipments, the flange
is logically shorter, and can be fragile and cause structural problems since when
the box is broken or detached it loses its integrity. In some cases, this even makes
it technically impossible to manufacture.
[0007] Sometimes these designs are used by changing the direction of use of the design,
so that, considering the position of the box with respect to its position of use,
four flaps arise from the bottom, from one of them another flap rises that is glued
or stapled with the front flap, thus forming a ring.
[0008] The other two flaps that rises from the bottom close the ring on the sides, often
forming lids from the end of which a short flap arises, which is inserted into the
ring. These boxes are filled on one or both sides. Therefore, it is not possible for
the four sides to remain perpendicular to the bottom during the filling.
[0009] When filled at the sides, they are less comfortable boxes both for filling and for
extracting the product later.
[0010] Representative examples of the group 04 boxes of the FEFCO catalog, mentioned above,
are box 427 and 470, as well as their variants. Both one and the other, as well as
some of their variants, are characterized in that to remain assembled they require
two flaps necessary to maintain the assembled box, which we will call structural flaps,
of length basically equal to the height of the box, which rise respectively from the
upper ends of the walls that are perpendicular to the wall from which the box lid
arises, and that fold 180° on themselves, embracing one or more flaps that rise in
turn from the adjacent walls.
[0011] These structural flaps are anchored by means of some element, for example, a flange
that is inserted into a hole conveniently located at the bottom of the box, thus generating
a sidewall with a thickness of three times the thickness of the material.
[0012] This type of models, like many others, has some design restrictions when choosing
the size of the box, especially related to the relationship between the different
dimensions of length, width and height; we will call this from now on ratio problems.
[0013] In the case of these designs, specifically, it is not possible to generate boxes
whose height is greater than their length, since this would prevent assembly since
it is not possible to fold the structural flaps inwardly.
[0014] In most cases these models only incorporate a functional flap that acts precisely
as a lid. Sometimes on its opposite side another functional flap arises, which often
forms an internal accessory.
[0015] There are designs that need to be closed so that the box is fully assembled, so the
filling is done on a box that is not yet fully conformed with the difficulties or
discomfort that this may cause.
[0016] This is the case of model 426 and the like, in which a structural flap similar to
that of the previously described models is used but located on the wall parallel to
the face from which the lid arises.
[0017] By correctly folding this flap, a box is obtained in which only three of the walls
are kept perpendicular to the bottom, since the wall from which the lid arises is
not fixed when the lid is open to fill, so the box will not be assembled until we
close the lid and with this all vertical walls are fixed.
[0018] Other designs of the enveloping type such as model 401 or similar articulate the
walls of the box by means of slits that arise from the bottom in a similar way to
some previously described models without resorting to any type of structural or anchor
flap and therefore resulting in designs that they are not able to maintain the assembled
box by themselves before closing it.
[0019] There are other designs that use external elements, such as staples or some type
of gluing, so that they can be assembled before filling. In some cases, the result
is a completely rigid box that once manufactured is directly assembled and therefore
cannot be stored flat, folded, or extended.
[0020] Normally these boxes are linked to a manufacturing process in which they are glued
or stapled when the product is already inside or if it is not, it will then be introduced
within the same forming and filling process. In no case they are boxes designed to
be manufactured and stored for later use because they take up too much space when
assembled.
[0021] In other cases, the boxes have a design that allows them to be glued or stapled when
folded, they are known as four- or six-point glue boxes. The manufacturing system
of these boxes determines their design, so the sidewalls do not incorporate functional
flaps.
[0022] Sometimes they incorporate very short structural flaps that serve to keep the box
assembled before filling. This is so because the gluing system for these folded boxes
does not allow flaps long enough to be functional, for example, they could not serve
as a lid or accessory.
[0023] By folding these structural flaps substantially at right angles, they keep the sidewall
from which they arise straight, which would otherwise be bent by the diagonal slits
that serve precisely to fold the box.
[0024] In addition, these box models have ratio problems, the maximum height that the box
may have is limited by its width or length, depending on the variant of the box design.
[0025] There are also other designs that use anchoring systems between the flaps that arise
from the sides. These systems, which tend to be more elaborate, fragile, or not very
stable, usually involve flaps arising on one or some of the sides and fit into grooves
located on their adjacent side.
[0026] Some versions locate this fit on the outside of the box, making it vulnerable to
theft or accidental or unwanted opening. Other versions that locate the fit inside
result in a structure incapable of keeping its four outer lateral faces in a rigid
position and perpendicular to the bottom of the box.
[0027] Regardless of the assembly system, there are boxes in which three flaps joined together
arise from their upper part to form a lid with a bellows at the junction between the
flaps.
[0028] This design is a means to guarantee the inviolability of the contents of the box,
in addition to providing it with a certain structural resistance, however, they are
boxes that are difficult to fill since the lid cannot be articulated, allowing it
to be fully opened.
[0029] The length of these flaps is also conditioned by ratio problems due to the bellows
that make up the lid, so they cannot have a different function from that of the lid,
so they could not be used as a divider, reducer of the internal space or as any accessory
type.
Disclosure of the invention
[0030] Therefore, an objective of the present invention is to provide a shipping box comprising
a series of flaps that allow performing other functions other than forming the box
structure.
[0031] With the shipping box of the invention said disadvantages are solved, presenting
other advantages that will be described below.
[0032] The shipping box according to the present invention is formed from a single sheet
comprising:
- a structural bottom flap that forms a bottom and occupies the entire surface of the
bottom; and
- a plurality of structural sidewall flaps forming at least four sidewalls of the box,
of which at least two arise from the bottom structural flap, the sidewalls being positioned
substantially perpendicular to the bottom in their position of use when the box is
open, and
- assembly elements that assemble the box stably, the box being foldable in a flat folded
position,
wherein:
from its upper part, in the position of use, from at least three of the sidewall structural
flaps, at least three independent functional flaps arise, the functional flaps performing
the functions of lid, interior space reducer, fastening and/or handle,
said assembly elements are located on the internal part of the box.
[0033] Advantageously, said sheet is of a corrugated material that defines a plurality of
channels substantially parallel to each other, and the channels of the corrugated
material in the sidewalls are substantially perpendicular to the bottom.
[0034] Said channels of the corrugated material are also advantageously perpendicular to
the slits separating the structural flaps.
[0035] Furthermore, the box according to the present invention preferably comprises two
additional bottom structural flaps that form a double thickness bottom, which arise
from two sidewall structural flaps.
[0036] The box according to the present invention also preferably comprises two additional
sidewall structural flaps forming two double thickness sidewalls, which arise from
a sidewall structural flap.
[0037] According to one embodiment, from each of said two opposite additional sidewall structural
flaps a bottom structural reinforcement flap arises, defining a projection between
the additional sidewall structural flap and the bottom reinforcing structural flap,
said projection being housed in a complementary slot.
[0038] Preferably, each additional bottom structural flap comprises a cavity for housing
one of said bottom reinforcing structural flaps.
[0039] According to one embodiment, two of said functional flaps are functional lid flaps
which, in their closed position, have their ends substantially in contact with each
other or are totally or partially overlapped, one of the functional lid flaps comprising
at least one sealing element and at least one tear strip when the functional cover
flaps are totally or partially overlapped.
[0040] Preferably, two of said functional flaps are functional lid flaps that comprise at
least one slot for engagement with each other.
[0041] According to one embodiment, at least one of said functional flaps is a functional
space reduction flap, each of them comprising one or more slits that define secondary
flaps from each functional space reduction flap.
[0042] According to one embodiment, at least one of said functional flaps is a functional
fastening flap, and each functional fastening flap comprises at least one hole and
slits.
[0043] According to one embodiment, at least one of said functional flaps is a handle functional
flap.
[0044] With the shipping box according to the present invention, as from the top, in its
position of use, at least three of its structural sidewall flaps give rise to at least
three functional flaps independent of each other, which can be as long as desired,
these can be used for functions not related with the assembly of the box.
[0045] Therefore, these flaps are functional and can perform the function of lid, reducer
of the interior space, reinforcement and/or fastening.
Brief description of the drawings
[0046] For better understanding of what has been disclosed, some drawings in which, schematically
and only by way of a non-limiting example, a practical case of embodiment is shown.
Figure 1 a is a plan view of an unfolded sheet that forms the shipping box of the
present invention according to a first embodiment;
Figure 1b is a perspective view of the shipping box of the invention according to
the first embodiment during its assembly process;
Figure 1c is a perspective view of the shipping box of the invention according to
the first embodiment in its assembled position;
Figure 2a is a plan view of an unfolded sheet that forms the shipping box of the present
invention according to a second embodiment;
Figure 2b is a perspective view of the shipping box of the invention according to
the second embodiment during its assembly process;
Figure 2c is a perspective view of the shipping box of the invention according to
the second embodiment in its assembled position;
Figures 3 and 4 are perspective views showing two variants of the lid of the shipping
box according to the first and second embodiments;
Figure 5a is a plan view of an unfolded sheet that forms the shipping box of the present
invention according to a third embodiment;
Figure 5b is a perspective view of the shipping box of the invention according to
the third embodiment during its assembly process;
Figure 5c is a perspective view of the shipping box of the invention according to
the third embodiment in its assembled position;
Figure 6a is a plan view of an unfolded sheet that forms the shipping box of the present
invention according to a fourth embodiment;
Figure 6b is a perspective view of the shipping box of the invention according to
the fourth embodiment during its assembly process;
Figure 6c is a perspective view of the shipping box of the invention according to
the fourth embodiment in its assembled position;
Figures 7a and 7b are perspective views of a variant of the fourth embodiment of the
box according to the present invention;
Figure 8a is a plan view of an unfolded sheet that forms the shipping box of the present
invention according to a fifth embodiment;
Figure 8b is a perspective view of the shipping box of the invention according to
the fifth embodiment during its assembly process;
Figure 8c is a perspective view of the shipping box of the invention according to
the fifth embodiment in its assembled position;
Figures 9a and 9b are perspective views of the fifth embodiment of the box according
to the present invention, with different closure options;
Figure 10 is a perspective view of a variant of the lid of the shipping box according
to the present invention, applicable to the above embodiments;
Figure 11a is a plan view of an unfolded sheet that forms the shipping box of the
present invention according to a sixth embodiment;
Figure 11b is a perspective view of the shipping box of the invention according to
the sixth embodiment during its assembly process;
Figure 11c is a perspective view of the shipping box of the invention according to
the sixth embodiment in its assembled position;
Figure 12a is a plan view of an unfolded sheet that forms the shipping box of the
present invention according to a seventh embodiment;
Figures 12b to 12f is a perspective view of the shipping box of the invention according
to the seventh embodiment during its assembly process;
Figure 13a is a plan view of an unfolded sheet that forms the shipping box of the
present invention according to an eighth embodiment; and
Figures 13b to 13e is a perspective view of the shipping box of the invention according
to the eighth embodiment during its assembly process.
Description of preferred embodiments
[0047] First, in the present description and in the appended claims, the following terms
should be interpreted as follows:
An "assembled box" is understood to mean that its sidewalls remain rigid and substantially
perpendicular to the bottom without the help of external elements.
"Stiffness" is understood to mean that a wall does not tend to bend due to any slit
contained in it or that delimits it.
"Flap" is understood to be the section of material pertaining to the development of
the box that is completely delimited by lines, whether cut or slit.
"Structural flap" is understood to be those flaps that form the structure of the box,
that is, that form the bottom and the sidewalls of the box, or that are necessary
to keep the box assembled.
By "functional flap" is meant those flaps that perform some additional function other
than forming the box structure, such as, for example, a lid function, a space reduction
function, a fastening function, and/or a handle function.
[0048] Furthermore, in the embodiments described below, identical, or similar elements in
the different embodiments are described by the same term and indicated by the same
reference number for the sake of simplicity.
[0049] The shipping box according to the present invention is preferably formed from a single
sheet of corrugated material, said corrugated material defining a plurality of channels
parallel to each other.
[0050] This box includes the following structural flaps:
- A first structural bottom flap 1.1 that defines the bottom of the box;
- A second and third additional bottom structural flaps 1.2 and 1.3, which form a double
thickness bottom;
- A fourth and fifth structural bottom reinforcement flaps 4.3 and 5.3;
- A plurality of sidewall structural flaps 2, 3, 4.1, 4.2, 5.1 and 5.2 that structurally
define the four sidewalls.
[0051] In addition, the box also includes functional flaps, i.e. that unlike what we will
call structural flaps, they are not necessary for the assembly of the box, independent
of each other, which arise from the upper part of at least three of its sidewalls
and they can be as long as required without being limited by the development of the
unfolded box or by the articulation of the box when it is mounted, thanks to what
they can perform as a lid function, the function of reducing the interior space, the
clamping function, for example, to assist in clamping an object contained in the box,
or the handle function.
[0052] The result will be a box that can be stored flat on already finished. We consider
the box finished when a user is able to assemble it for filling without the need to
use additional elements such as staples or glue.
[0053] We understand by assembled box that its four sidewalls remain rigid, which means
that the walls do not tend to bend due to any slit contained in them or that delimits
them, and perpendicular to the bottom even when the lid is ready to be filled. All
this without the need for any external element to hold it. In addition, the flaps
or any other elements that are involved in the box assembly will be protected inside
once it is closed for shipment to avoid accidental or unwanted openings.
[0054] In the embodiments shown in Figures 1a to 1c and 2a to 2c, two of the sidewall structural
flaps 2, 3, parallel to each other, arise from the bottom structural flap 1.1.
[0055] Other structural sidewall flaps 4.1, 5.1, 4.2 and 5.2 arise from the two structural
sidewall flaps 2, 3. Of these, two sidewall structural flaps 4.1 and 5.1 serve as
external sidewalls and the external walls comprise the two additional sidewall structural
flaps 4.2 and 5.2 placed therein. This way, these two sidewalls parallel to each other
will be formed by a double cardboard layer.
[0056] In addition, from the additional sidewall flaps 4.2 and 5.2 arise the structural
bottom reinforcement flaps 4.3 and 5.3 from their lower part in the position of use.
[0057] These structural bottom reinforcement flaps 4.3 and 5.3 are attached by attaching
to two additional structural bottom flaps 1.2 and 1.3 and which in turn arise from
the sidewall structural flaps 4.1 and 5.1.
[0058] They do this by means of slots 4.4 and 5.4 located in a slit that acts as a hinge
between the additional structural bottom flaps 1.2 and 1.3 in which protrusions 4.5
and 5.5 are housed incorporated between the structural bottom reinforcement flaps
4.3 and 5.3.
[0059] This assembly system, unlike others, allows to create a box without ratio restrictions,
i.e., structurally there are no restrictions regarding the measures with which the
box can be created.
[0060] The box lid, in the embodiment shown in Figures 1a to 1c, is formed by three separate
functional lid flaps 6.1, 6.2 and 6.3 that arise from three of the ends of the box
sidewall structural flaps.
[0061] In addition, this system allows us to store the self-assembling box fully finished
flat. By self-assembling we mean that a user can assemble it for filling without having
to use external elements such as glue or staples, that is, they do not need any type
of gluing or staples for assembly, such as most of the boxes in the group 04 of the
FEFCO catalog.
[0062] Also in this embodiment, as in successive ones, the channel direction of the corrugated
material is preferably perpendicular to the bottom for all the sidewalls, preventing
them from being easily crushed in the very probable case that it has to bear weight
when stacking other boxes on it.
[0063] Said arrangement of the channels of the material is perpendicular to the slits that
separate the functional flaps from the structural sidewall flaps, thereby achieving
a precise folding of the functional flaps.
[0064] In another embodiment, shown in Figures 2a to 2c, the box comprises an additional
functional lid flap 6.4. This way, a functional flap arises from each of the sidewalls
of the box on its upper part, in its position of use.
[0065] The advantage of having these four functional flaps each linked to the structural
flaps on the sidewalls of the box is that they provide structural resistance and against
possible attempts to steal the contents of the box, since the sidewalls and the lid
are thus physically joined, always maintaining the continuity of the material between
them without leaving any slits.
[0066] In this described embodiment, the box has at least a double thickness of cardboard
both on the bottom and on the lid and on two of its sidewalls, giving extra protection
to the content.
[0067] As for the lid closure system, in this embodiment, as in embodiment 1, at least one
of the functional lid flaps that arise from the sidewalls will be the outer one at
the time of shipping the box.
[0068] Another variant is shown in figure 3, in which the functional lid flaps 6.1 and 6.3
are internal and the functional lid flaps 6.2 and 6.4 are external. In this case the
sealing system could be an external element, such as, for example, an adhesive tape
or glue.
[0069] In another variant shown in figure 4, at least one of the outer functional lid flaps
6.4 at the time the box is shipped may incorporate at least one sealing element 7.1
to close the box for shipping and or one or more tear strips 8.1 allowing easy opening
of the previously sealed box without the need for any sharp object.
[0070] Said external functional lid flap or flaps 6.4 may carry a second sealing element
7.2 that would allow the recipient of the shipped box to make a second shipment, for
example, to return the product.
[0071] In another embodiment shown in figures 5a to 5c, from each of the additional sidewall
structural flaps 4.2 and 5.2 a structural bottom reinforcing flap 4.3 and 5.3 arises
from its lower part in use position, which does not cover the entire extension of
the side of the box, being able to be located, for example, in its central area.
[0072] These reduced length structural bottom reinforcement flaps 4.3 and 5.3 are engaged
to the two additional structural bottom flaps 1.2 and 1.3.
[0073] They do this by housing in cavities 1.4 and 1.5 located in the additional bottom
flaps 1.2 and 1.3 and by means of projections 4.5 and 5.5 of the structural bottom
reinforcement flaps 4.3 and 5.3 that are housed in grooves 1.4 and 1.5 of similar
dimensions located in the hinge slit between the additional structural bottom flaps
1.2 and 1.3 and the structural wall flaps 4.1 and 5.1.
[0074] This allows, in addition to a firm and stable fixation, to form a smoother bottom
for the box than in previous configurations, since all the flaps that arise from the
lower part of the sidewalls remain coplanar. This is an advantage when the content
is a set of products, for example, a series of bottles, which benefit from a smooth
bottom so that they are more stable and leveled.
[0075] Another embodiment is shown in figures 6a to 6c, which is a box similar to the one
previously described. The main difference is that it comprises functional reduction
flaps 9.
[0076] These functional reduction flaps 9 comprise slits 9.1, 9.2, preferably parallel to
the slit that hinges each functional reduction flap, which in turn is preferably perpendicular
to the direction of the corrugated material channel.
[0077] In the embodiment shown, a first slit 9.1 from the slit that hinges the functional
reduction flap creates a first secondary flap 9.3 of length equal to the width to
be reduced, a next slit 9.2 is arranged leaving a second secondary flap 9.4 equal
or very close to the interior height of the box and a third secondary flap 9.5 at
the end equal to or very close to the space left with the first slit 9.1.
[0078] This way, folding each slit at 90 degrees forms a closed and fixed compartment inside
the box, allowing the space to be adapted to the objects we want to package.
[0079] Unlike other systems on the market that allow adjusting the dimensions of the box,
this system does not alter or break any element of the original development, so we
can always recover the starting structure.
[0080] In addition to reducing the interior of the box, this reducing accessory or a variant
thereof can be used to separate the space into two or more parts. Also, in more complex
versions of this structure, more slits can be added that, specifically arranged, would
allow us to make a variable regulation of the structure.
[0081] In an alternative embodiment shown in figures 7a and 7b, starting from the embodiment
described above in relation to figures 6a to 6c, slits 9.6 and 9.7 can be added in
the middle of the first and third sections 9.3 and 9.5, in which a functional reduction
flap would be divided.
[0082] If we fold these slits 9.6, 9.7 outwardly, keeping the first slits folded inwardly,
we achieve an accordion-shaped structure that allows us to create a variable and adjustable
space-reducing accessory. Through this element we will be able to secure the content,
in addition to reducing the space in a totally flexible way.
[0083] This reducing accessory created from a functional reduction flap can also be created
in its opposite reduction functional flap for greater variability in the interior
space of the box, since in any case its use is optional.
[0084] Other slots, cuts, gaps, or flanges can be incorporated into one or more functional
flaps to contribute to different functionalities of the box.
[0085] In the embodiment shown in figures 8a to 8c, two or more functional lid flaps 6.2
and 6.4, which are located below the functional lid flaps 6.1 and 6.3 at the time
of shipment, may incorporate any coupling element that allows link them together.
[0086] For this purpose, said pair of flaps comprise at least one slot 10 that gives rise
to at least two flanges 11.1 and 11.2 that, in use position, are overlapped with each
other.
[0087] To facilitate this function, one of the flanges can be longer than the other. Said
at least one slot 10 is preferably parallel to the corrugated cardboard channel that
forms the box.
[0088] The incorporation of these grooves 10 and their use at the time of shipment supposes
an extra structural reinforcement since it avoids that the opposite sidewalls from
which these structural flaps 4.1 and 5.1 arise can collapse when crushed.
[0089] Furthermore, advantageously, these functional lid flaps 6.2 and 6.4 internal at the
time of shipment (Figure 9a) can become external flaps at other times in the life
of the box, such as, for example, during previous and subsequent storage, shown in
Figure 9b.
[0090] This way, being engageable, they would allow us to keep the box temporarily closed.
[0091] This can be useful both for the person who receives the box, who can use it to store
the product temporarily, and for the person who sends it, who could access the content
and provisionally close the box as many times as required during the filling process
of the box.
[0092] Other types of flanges could also be incorporated. In the embodiment shown in Figure
10, in cases where only two or one of the flaps that arise from the sidewalls serve
as a cover, this could negatively affect the security of the box. To fix this, one
or more additional flanges 12 could emerge from the at least one outer flap at the
time of shipment.
[0093] If necessary, according to the embodiment of the box shown in figures 11a to 11c,
this box comprises more than four functional flaps, each of which arises from a different
sidewall structural flap, which protrude from the top of the box, in its position
of use. This provides the advantage of being able to use, for example, four of them
as a lid 6.1, 6.2, 6.3 and 6.4 and the remaining ones 9, for example, as reducing,
separating structures or as preferred.
[0094] In another preferred embodiment, optional functional flaps may arise from the bottom
of the sidewall, specifically from the additional bottom structural flaps 1.2 and
1.3. These flaps incorporate at least one slit preferably perpendicular with respect
to the direction of the flap that allows it to be folded up and used as a divider
or, by means of a series of cuts and slits, to adapt it to specific needs.
[0095] This is the case of the embodiment shown in figures 12a to 12f, in which functional
fastening flaps 13 and 14 form an accessory for fastening bottles. The functional
fastening flaps 13 arise from the flaps 4.2 and 5.2 and the functional fastening flaps
14 arise from the flaps 1.2 and 1.3.
[0096] These functional fastening flaps 13 and 14 comprise holes 16 to house a part of the
bottles and slits 17 to suitably fold them to form the fastening accessory.
[0097] As can be seen in figure 12f, once the box according to this embodiment has been
formed, it can be placed inside a larger box, and to facilitate its removal, the box
according to the present invention may be provided with functional handle flaps 15.
[0098] A similar embodiment shown in figure 13 also incorporates up to four functional flaps
6.1, 6.2, 6.3 and 6.4, thus allowing the box to be closed at the top.
[0099] In this last embodiment, the box comprises eight functional flaps not necessary for
assembling the box, four of which serve as lids and the other four as fasteners.
[0100] Although reference has been made to specific embodiments of the invention, it is
apparent to a person skilled in the art that the described shipping box is susceptible
of numerous variations and modifications, and that all the details mentioned can be
replaced by other technically equivalents, without departing from the scope of protection
defined by the appended claims.
1. Shipping box, which is formed from a single sheet comprising:
- a structural bottom flap (1.1) that forms a bottom and occupies substantially the
entire surface of the bottom; and
- a plurality of structural sidewall flaps (2, 3, 4.1, 4.2, 5.1, 5.2) that form at
least four sidewalls of the box, of which at least two arise from the bottom structural
flap (1.1), all the sidewalls being positioned substantially perpendicular to the
bottom in their position of use when the box is open, and
- assembly elements (4.4, 4.5, 5.4, 5.5) that assemble the box in a stable way, the
box being foldable in a flat folded position,
characterized in that
from its upper part, in the position of use, from at least three of the structural
sidewall flaps (2, 3, 4.1, 4.2, 5.1, 5.2) arise at least three functional flaps (6.1,
6.2, 6.3, 6.4, 9, 13, 15) independent of each other, the functional flaps performing
the functions of lid, interior space reducer, clamping and/or handle,
and that said assembly elements (4.4, 4.5, 5.4, 5.5) are located on the internal part
of the box.
2. Box according to claim 1, wherein said sheet is of a corrugated material that defines
a plurality of channels substantially parallel to each other.
3. Box according to claim 2, in which the channels of the corrugated material in the
sidewalls are substantially perpendicular to the bottom.
4. Box according to any one of the previous claims, comprising two additional structural
bottom flaps (1.2, 1.3) that form a double thickness bottom, which arise from two
structural sidewall flaps (4.1, 5.1).
5. Box according to any one of the previous claims, comprising two opposite additional
sidewall structural flaps (4.2, 5.2) forming two double thickness sidewalls, which
arise from a sidewall structural flap (3).
6. Box according to claim 5, wherein from each of said two opposite additional sidewall
structural flaps (4.2, 5.2) a structural bottom reinforcing flap (4.3, 5.3) arises,
defining a projection (4.5, 5.5) between the additional sidewall structural flap (4.2,
5.2) and the bottom reinforcing structural flap (4.3, 5.3), said projection (4.5,
5.5) being housed in a complementary groove (4.4, 5.4), forming the projections (4.5,
5.5) and the grooves (4.4, 5.4) of the assembly elements.
7. Box according to claims 4 and 6, wherein each additional structural bottom flap (1.2,
1.3) comprises a cavity (1.4, 1.5) to house one of said structural bottom reinforcement
flaps (4.3, 5.3).
8. Box according to any one of the previous claims, wherein two of said functional flaps
are functional lid flaps (6.2, 6.4) which, in their closed position, have their ends
substantially in contact with each other or are totally or partially overlapped, one
of the lid flaps (6.4) comprising, when the lid flaps (6.2, 6.4) are totally or partially
overlapped, at least one sealing element (7.1, 7.2).
9. Box according to claim 8, wherein at least one of the functional lid flaps (6.2, 6.4)
comprises at least one tear strip (8.1) when the functional lid flaps (6.2, 6.4) are
totally or partially overlapped.
10. Box according to any one of claims 1 to 7, in which two of said functional flaps are
functional lid flaps (6.2, 6.4) comprising at least one slot (10) for their engagement
to each other.
11. Box according to any one of the previous claims, wherein at least one of said functional
flaps is a functional space reduction flap (9), each of them comprising one or more
slits (9.1, 9.2) defining secondary flaps (9.3, 9.4, 9.5) from each functional space
reduction flap.
12. Box according to any one of the previous claims, comprising at least two functional
fastening flaps (13, 14).
13. Box according to claim 12, wherein each functional fastening flap (13, 14) comprises
at least one hole (16) and slits (17).
14. Box according to claim 1, wherein at least one of said functional flaps are functional
handle flaps (15).
15. Box according to claims 1, 2 and 3, wherein the channels of the corrugated material
are perpendicular to the slits that separate said functional flaps (6.1, 6.2, 6.3,
6.4, 9, 13, 15) that perform the lid functions, of interior space reducer, fastening
and/or handle of the sidewall structural flaps.