TECHNICAL FIELD
[0001] This disclosure relates generally to golf clubs and relates more particularly to
golf club heads with energy storage characteristics.
CROSS REFERENCE
BACKGROUND
[0002] Golf club manufacturers have designed golf club heads to relieve stress in the strikeface
of the golf club head. In many instances, these designs do not allow the golf club
head to flex in the crown to sole direction. Additionally, these designs may not change
where peak bending of the golf club head occurs and do not allow additional storage
of spring energy in the golf club head due to impact with the golf ball. Additional
spring energy can increase ball speed across the strikeface.
[0003] US 2018/0056146 A1 disclosed an iron type golf club head with a multi-level badge that on one level
contacts a rear surface of the striking face of the golf club head, and a second level
of the multi-level badge contacts a rear surface of a cavity created by the chassis
of the golf club head.
BRIEF DESCRIPTION OF THE DRAWINGS
[0004] To facilitate further description of the embodiments, the following drawings are
provided in which:
FIG. 1 depicts a back, toe-side perspective view of a golf club head according to
an embodiment;
FIG. 2 depicts a back, heel-side perspective view of the golf club head according
to the embodiment of FIG. 1;
FIG. 3 depicts a cross-sectional view of the golf club head of FIG. 1 along the cross-sectional
line XII-XII of FIG. 1;
FIG. 4 depicts a view of a portion of the golf club head of FIG. 3 and a view of the
same area of a standard golf club head;
FIG. 5 depicts a back, toe-side perspective view of a golf club according to another
embodiment;
FIG. 6 depicts a cross-sectional view of the golf club head of FIG. 5 along the cross-sectional
line XVI-XVI of FIG. 5;
FIG. 7 depicts a flow diagram illustrating a method of manufacturing a golf club head
according to an embodiment of another method;
FIG. 8 depicts a back perspective view of a golf club head according to yet another
embodiment;
FIG. 9 depicts a back, heel-side perspective view of the golf club head according
to the embodiment of FIG. 8;
FIG. 10 depicts a cross-sectional view of the golf club head of FIG. 8 along the cross-sectional
line XXIV-XXIV of FIG. 8;
FIG. 11 depicts a view of a portion of the golf club head of FIG. 10 and a view of
the same area of a standard golf club head;
FIG. 12 depicts a simplified cross sectional view of the golf club head of FIG. 8,
similar to the detailed cross-sectional view of the golf club head in FIG. 10;
FIG. 13 depicts a back perspective view of a golf club head according to still yet
another embodiment;
FIG. 14 depicts a back, heel-side perspective view of the golf club head according
to the embodiment of FIG. 13;
FIG. 15 depicts a cross-sectional view of the golf club head of FIG. 13 along the
cross-sectional line XXIX-XXIX of FIG. 13;
FIG. 16 depicts a view of a portion of the golf club head of FIG. 15 and a view of
the same area of a standard golf club head;
FIG. 17 depicts a simplified cross-sectional view of the golf club head of FIG. 13,
similar to the detailed cross-sectional view of the golf club head in FIG. 15;
FIG. 18 depicts a back perspective view of a golf club head according to still yet
another embodiment;
FIG. 19 depicts a back, heel-side perspective view of the golf club head according
to the embodiment of FIG. 18;
FIG. 20 depicts a cross-sectional view of the golf club head of FIG. 18 along the
cross-sectional line XXXIV-XXXIV of FIG. 18;
FIG. 21 depicts a portion of the golf club head of FIG. 20;
FIG. 22 depicts a simplified cross-sectional view of the golf club head of FIG. 18,
similar to the detailed cross-sectional view of the golf club head in FIG. 20;
FIG. 23 depicts a back perspective view of a golf club head according to still yet
another embodiment;
FIG. 24 depicts a back, heel-side perspective view of the golf club head according
to the embodiment of FIG 23;
FIG. 25 depicts a cross-sectional view of the golf club head of FIG. 23 along the
cross-sectional line XXXIX-XXXIX of FIG. 23;
FIG. 26 depicts a portion of the golf club head of FIG. 25;
FIG. 27 depicts a simplified cross-sectional view of the golf club head of FIG. 23,
similar to the detailed cross-sectional view of the golf club head in FIG. 25;
FIG. 28 depicts an interior view of a portion of the golf club head of FIG. 23;
FIG. 29 depicts a front perspective view of the golf club head of FIG. 23;
FIG. 30 depicts a back perspective view of a golf club head according to still yet
another embodiment;
FIG. 31 depicts a back, heel-side perspective view of the golf club head according
to the embodiment of FIG. 30;
FIG. 32 depicts a cross-sectional view of the golf club head of FIG. 30 along the
cross-sectional line XLVI-XLVI of FIG. 30;
FIG. 33 depicts a portion of the golf club head of FIG. 32;
FIG. 34 depicts a simplified cross-sectional view of the golf club head of FIG. 30,
similar to the detailed cross-sectional view of the golf club head in FIG. 33.
FIG. 35 depicts a back perspective view of a golf club head according to still yet
another embodiment;
FIG. 36 depicts a back, heel-side perspective view of the golf club head according
to the embodiment of FIG. 35;
FIG. 37 depicts a cross-sectional view of the golf club head of FIG. 35 along the
cross-sectional line LI-LI of FIG. 35;
FIG. 38 depicts a portion of the golf club head of FIG. 35;
FIG. 39 depicts a simplified cross-sectional view of the golf club head of FIG. 35,
similar to the detailed cross-sectional view of the golf club head in FIG. 37.
FIG. 40 depicts an interior view of a portion of the golf club head of FIG. 35;
FIG. 41 depicts a front perspective view of the golf club head of FIG. 35;
FIG. 42 depicts a back perspective view of a golf club head according to still yet
another embodiment;
FIG. 43 depicts a back, heel-side perspective view of the golf club head according
to the embodiment of FIG. 42;
FIG. 44 depicts a cross-sectional view of the golf club head of FIG. 42 along the
cross-sectional line LVIII-LVIII of FIG. 42;
FIG. 45 depicts a portion of the golf club head of FIG. 44;
FIG. 46 depicts a simplified cross-sectional view of the golf club head of FIG. 42,
similar to the detailed cross-sectional view of the golf club head in FIG. 45;
FIG. 47 depicts a cross-sectional view of the heel portion of the golf club head of
FIG. 42, along the cross-sectional line LXI-LXI; and
FIG. 48 depicts an front view of the golf club head of FIG. 42, along the cross-sectional
line LXII-LXII.
FIG. 49 is a back perspective view of a golf club head.
FIG. 50 is a back, heel-side perspective view of the golf club head of FIG. 49.
FIG. 51 is a front, toe-side perspective view of the golf club head of FIG. 49.
FIG. 52 is a front, toe-side exploded perspective view of the golf club head of FIG.
49.
FIG. 53 is a front, heel-side perspective view of the golf club head of FIG. 49 with
portions removed.
FIG. 54 is a back perspective view of the golf club head of FIG. 49 with portions
removed.
FIG. 55 is a cross-sectional view of the golf club head of FIG. 49 taken along line
7-7 of FIG. 49.
FIG. 56 is another cross-sectional view of the golf club head of FIG. 49 taken along
line 8-8 of FIG. 49.
FIG. 57 is another cross-sectional view of a portion of the golf club head of FIG.
49 taken along line 7-7 of FIG. 49.
FIG. 58 is another cross-sectional view of the golf club head of FIG. 49 taken along
line 7-7 of FIG. 49, similar to the cross-sectional view of FIG. 55.
FIGS. 59A-59D are rear perspective views of the golf club head of FIG. 49 including
different embodiments of a badge as disclosed herein.
FIG. 60A-60D are cross-sectional views of the golf club head of FIG. 49 including
a filler material as disclosed herein.
[0005] For simplicity and clarity of illustration, the drawing figures illustrate the general
manner of construction, and descriptions and details of well-known features and techniques
may be omitted to avoid unnecessarily obscuring the golf clubs and their methods of
manufacture. Additionally, elements in the drawing figures are not necessarily drawn
to scale. For example, the dimensions of some of the elements in the figures may be
exaggerated relative to other elements to help improve understanding of embodiments
of the golf clubs and their methods of manufacture. The same reference numerals in
different figures denote the same elements.
[0006] The terms "first," "second," "third," "fourth," and the like in the description and
in the claims, if any, are used for distinguishing between similar elements and not
necessarily for describing a particular sequential or chronological order. It is to
be understood that the terms so used are interchangeable under appropriate circumstances
such that the embodiments of golf clubs and methods of manufacture described herein
are, for example, capable of operation in sequences other than those illustrated or
otherwise described herein. Furthermore, the terms "contain," "include," and "have,"
and any variations thereof, are intended to cover a non-exclusive inclusion, such
that a process, method, article, or apparatus that comprises a list of elements is
not necessarily limited to those elements, but may include other elements not expressly
listed or inherent to such process, method, article, or apparatus.
[0007] The terms "left," "right," "front," "back," "top," "bottom," "side," "under," "over,"
and the like in the description and in the claims, if any, are used for descriptive
purposes and not necessarily for describing permanent relative positions. It is to
be understood that the terms so used are interchangeable under appropriate circumstances
such that the embodiments of golf clubs and methods of manufacture described herein
are, for example, capable of operation in other orientations than those illustrated
or otherwise described herein. The term "coupled," as used herein, is defined as directly
or indirectly connected in a physical, mechanical, or other manner.
SUMMARY OF THE INVENTION
[0008] The present invention is directed to a golf club head as defined in the appended
claims. In particular, the present invention is directed to a golf club head comprising:
a body having a sole and a top rail opposite the sole;
a faceplate defining a strikeface;
a back wall opposite the strikeface;
a back cavity defined within the golf club head between the faceplate, the back wall, the sole, and the top rail;
an indention formed in the back wall and extending toward the strikeface;
a rear opening defined within the indention, the rear opening communicating with the
back cavity at or proximate an exterior of the golf club head;
wherein a midplane divides the strikeface into an upper region and a lower region by extending through a geometric center of the strikeface and perpendicular thereto between the
top rail and the sole; and 100% of the area of the rear opening is positioned between the midplane and the top rail.
OUTLINE OF THE DISCLOSURE
[0009] Various embodiments of golf club heads with energy storage characteristics include
a golf club head comprising a hollow body. The hollow body comprises a strikeface,
a heel region, a toe region opposite the heel region, a sole, and a crown. In many
embodiments, the crown comprises an upper region comprising a top rail, and a lower
region. In some embodiments, a cavity is located below the top rail, is located above
the lower region of the crown, and is defined at least in part by the upper and lower
regions of the crown. In many embodiments, the cavity comprises a top wall, a back
wall, a bottom incline, a back cavity angle measured between the top and back walls
of the cavity, and at least one channel.
[0010] Some embodiments include a golf club comprising a hollow-bodied golf club and a shaft
coupled to the hollow-bodied golf club head. The hollow-bodied golf club head comprises
a strikeface, a heel region, a toe region opposite the heel region, a sole, and a
crown. In many embodiments, the crown comprises an upper region comprising a top rail,
and a lower region. In some embodiments, a cavity is located below the top rail, is
located above the lower region of the crown, and is defined at least in part by the
upper and lower regions of the crown. In many embodiments, the cavity comprises a
top wall, a back wall, a bottom incline, a back cavity angle measured between the
top and back walls of the cavity, and at least one channel.
[0011] Other embodiments include a method for manufacturing a golf club head. In many embodiments,
the method comprises providing a body. The body having a strikeface, a heel region,
a toe region opposite the heel region, a sole, and a crown. The crown comprises an
upper region comprising a top rail and a lower region. In some embodiments, a cavity
is located below the top rail, above the lower region of the crown, and is defined
at least in part by the upper and lower regions of the crown. In many embodiments,
the cavity comprises a top wall, a back wall adjacent to the top wall, a bottom incline
adjacent to the back wall, a back cavity angle measured between the top and back walls
of the cavity, and at least one channel.
[0012] Various embodiments include a golf club head comprising a hollow body. The hollow
body comprises a strikeface, a heel region, a toe region opposite the heel region,
a sole, and a crown. In many embodiments, the crown comprises an upper region comprising
a top rail, and a lower region comprising a lower exterior wall. In some embodiments,
a cavity is located below the top rail, is located above the lower region of the crown,
and is defined at least in part by the upper and lower regions of the crown. In many
embodiments, the cavity comprises a top wall, a back wall, a first inflection point
adjacent the top wall and the back wall, a bottom incline, a second inflection point
adjacent to the back wall and the bottom incline, a third inflection point adjacent
to the bottom incline and the lower exterior wall, a lower angle measured from between
the bottom incline and the lower exterior wall, the lower angle is less than 180 degrees,
a back cavity angle measured between the top and back walls of the cavity, and at
least one channel.
[0013] Some embodiments include a golf club comprising a hollow-bodied golf club and a shaft
coupled to the hollow-bodied golf club head. The hollow-bodied golf club head comprises
a strikeface, a heel region, a toe region opposite the heel region, a sole, and a
crown. In many embodiments, the crown comprises an upper region comprising a top rail,
and a lower region comprising a lower exterior wall. In some embodiments, a cavity
is located below the top rail, is located above the lower region of the crown, and
is defined at least in part by the upper and lower regions of the crown. In many embodiments,
the cavity comprises a top wall, a back wall, a first inflection point adjacent the
top wall and the back wall, a bottom incline, a second inflection point adjacent to
the back wall and the bottom incline, a third inflection point adjacent to the bottom
incline and the lower exterior wall, a lower angle measured from between the bottom
incline and the lower exterior wall, the lower angle is less than 180 degrees, a back
cavity angle measured between the top and back walls of the cavity, and at least one
channel.
[0014] Other embodiments include a method for manufacturing a golf club head. In many embodiments,
the method comprises providing a body. The body having a strikeface, a heel region,
a toe region opposite the heel region, a sole, and a crown. The crown comprises an
upper region comprising a top rail and a lower region comprising a lower exterior
wall. In some embodiments, a cavity is located below the top rail, above the lower
region of the crown, and is defined at least in part by the upper and lower regions
of the crown. In many embodiments, the cavity comprises a top wall, a back wall, a
first inflection point adjacent the top wall and the back wall, a bottom incline,
a second inflection point adjacent to the back wall and the bottom incline, a third
inflection point adjacent to the bottom incline and the lower exterior wall, a lower
angle measured from between the bottom incline and the lower exterior wall, the lower
angle is less than 180 degrees, a back cavity angle measured between the top and back
walls of the cavity, and at least one channel.
[0015] Some embodiments include a golf club head including a body comprising a partial back
cavity located in an interior of the body. The club head, includes a faceplate coupled
to the body at a front end, defining a striking surface or strike face, and a cover
or badge coupled to the body at a back end, opposite the front end. In some embodiments,
as described below, the badge may be a partial badge, or the badge may be omitted
entirely from the club head. In addition to the front end and the back end, the body
includes a heel region, a toe region opposite the heel region, a sole, and a top rail
opposite the sole. The partial back cavity contributes to a dynamic deflection or
spring effect of the body when striking a golf ball.
[0016] Other examples and embodiments are further disclosed herein. Such examples and embodiments
may be found in the figures, in the claims, and/or in the present description.
I. Golf Club Head with Back Cavity
[0017] In one embodiment, the golf club head has a back cavity located in an upper crown
area of the golf club. In many embodiments, the back cavity can provide a box spring
affect when striking a golf ball. The back cavity can be combined with varying thicknesses
of the internal radius of the sole of the club head (cascading sole) to provide a
spring like effect.
[0018] Some embodiments are directed to a club head (hybrid or fairway wood or iron with
hollow design) that features a hollowed construction club head that provides a more
"iron-like" look and feel. In some embodiments, the golf club head can feature a flat
strikeface and iron-like profile, which can provide improved workability and accuracy,
similar to an iron. A back cavity located below a top rail and along the upper crown
of the club head has been designed for hybrids, fairway woods and irons with a hollow
construction. The back cavity may be a full channel from the heel to the toe just
below the top rail and along the upper crown or back portion of the club head. The
top rail and the cavity may be any design. In some embodiments, the cavity is angled
at approximately 90 degrees and provides a targeted hinge point in the crown region
of the golf club head. This hinge or buckling region enables the top rail to absorb
more of the impact force over a wider volumetric area causing the cavity and the top
rail to act as a springboard by returning more recoiled force back to the strikeface
as it returns to its original orientation thereby imparting more force into the ball.
This greater club face deflection by the cavity design can lead to less spin, a higher
loft angle of the golf ball upon impact, and greater ball speed with the same club
speed over standard golf club heads.
[0019] In a standard hybrid club head, the top rail and upper crown regions do not have
a cavity of this design. In comparison to the present disclosure, there is less club
strikeface bending or deflection in such a standard hybrid club head. Standard hybrids
are unable to have as great a spring-back effect because less energy is transferred
to the top rail of the club due to the lack of a cavity. The disclosed golf club head
with back cavity allows more of the impact force of the golf ball to be absorbed and
then returned to the strikeface. In many embodiments, the angle of the cavity can
provide a buckling point, or plastic hinge, or targeted hinge, for the strikeface
to deflect more over the standard golf club.
[0020] The recoiling effect of the cavity on the strikeface provides: (1) a higher golf
ball speed relative to the same club head speed of a club head with an upper crown
cavity (or back cavity) and one without, due in part to the spring effect that is
transferred from the hinged region to the strikeface to the ball; (2) less spin of
the golf ball after impact with the club, due in part to the hinge point above the
cavity counters more force being absorbed by the club and instead transfers more force
to the ball thereby preventing the ball from spinning backward off the strikeface;
and/or (3) a higher loft angle to the golf ball upon impact, due to the hinge and
strikeface acting as a diving board or catapult to the ball. In some embodiments,
the cavity may provide an increase in ball speed of approximately 1.0 - 1.2%, and
an increase in launch angle of approximately 0.4 - 0.7 degrees.
[0021] Turning back to the drawings, FIG. 1 illustrates a back toe-side perspective view
of an embodiment of golf club head 1000 and FIG. 2 illustrates a back heel-side perspective
view of golf club head 1000 according to the embodiment of FIG. 1. Golf club head
1000 can be a hybrid-type golf club head. In other embodiments, golf club head 1000
can be an iron-type golf club head or a fairway wood-type golf club head. In many
embodiments, golf club head 1000 does not include a badge or a custom tuning port.
[0022] Golf club head 1000 comprises a body 1001. In many embodiments, the body is hollow.
In some embodiments, the body is at least partially hollow. Body 1001 comprises a
strikeface 1012, a heel region 1002, a toe region 1004 opposite heel region 1002,
a sole 1006, and a crown 1008. Crown 1008 comprises an upper region 1011 and a lower
region 1013. Upper region 1011 comprises a top rail 1015. The top rail 1015 begins
in the toe region 1004, adjacent a top edge of the strikeface 1012, and extends along
the top of the golf club head 1000 towards the heel region 1002. From a cross-sectional
side view, such as in FIG. 3, the top rail 1015 begins at the transition between the
strikeface 1012 and a top of the golf club head 1000 and ends at the transition between
the top of the crown 1008 of the golf club head 1000 and a section of the crown with
a different orientation, such as a rear wall 1023. In some embodiments, top rail 1015
can be a flatter and taller top rail than in irons known to one skilled in the art.
The flatter and taller top rail can compensate for mishits on strikeface 1012 to increase
playability off the tee.
[0023] In some embodiments, body 1001 can comprise stainless steel, titanium, aluminum,
a steel alloy (e.g. 455 steel, 475 steel, 431 steel, 17-4 stainless steel, maraging
steel), a titanium alloy (e.g. Ti 7-4, Ti 6-4, T-9S), an aluminum alloy, or a composite
material. In some embodiments, strikeface 1012 can comprise stainless steel, titanium,
aluminum, a steel alloy (e.g. 455 steel, 475 steel, 431 steel, 17-4 stainless steel,
maraging steel), a titanium alloy (e.g. Ti 7-4, Ti 6-4, T-9S), an aluminum alloy,
or a composite material. In some embodiments, body 1001 can comprise the same material
as strikeface 1012. In some embodiments, body 1001 can comprise a different material
than strikeface 1012.
[0024] In many embodiments, a cavity 1030 is located below top rail 1015. In many embodiments,
cavity 1030 comprises a top rail box spring design. In many embodiments, top rail
1015 and cavity 1030 provide an increase in the overall bending of strikeface 1012.
In some embodiments, the bending of strikeface 1012 can allow for an approximately
2% to approximately 5% increase of energy. The cavity 1030 allows for the strikeface
1012 to be thinner and allow additional overall bending. For some fairway wood-type
golf club head embodiments, cavity 1030 can be a reverse scoop or indentation of crown
1008 with body 1001 comprising a greater thickness or width toward sole 1006.
[0025] Referring to FIG. 1 in some embodiments, golf club head 1000 can further comprise
an insert 1062 at lower region 1013 of crown 1008 towards toe region 1004. Some embodiments
comprise an internal weight at sole 1006. In many embodiments, insert 1062 may be
comprised of tungsten or some other high density material. In many embodiments, the
insert shifts the center of gravity (CG) back from strikeface 1012 by approximately
1 mm (0.04 inch) to 2.5 mm (0.10 inch) and provides a 3.5% to 5.5% increase in launch
angle, which can lead to an increase of playability off the tee and high or low mishits.
[0026] In many embodiments, the CG is in lower region 1013 of crown 1008, close to the intersection
of toe region 1004 and sole 1006. In some embodiments, the CG of golf club head 1000
is 15.2 mm (0.597 inches) along the CGy plane and 13.7 mm (0.541 inches) along the
CGz plane. For the moment of inertia, Ixx, there was a 20.5% increase over the G30
iron and a 28% increase over the Rapture DI by golf club head 1000. For Iyy, there
was a 1.7% increase over the G30 iron and a 22% increase over Rapture DI.
[0027] In some embodiments, approximately 3 grams (g) to approximately 4 g is added to top
rail 1015. In most embodiments, the overall mass of golf club head 1000 remains the
same. In some embodiments, mass can be removed from sole 1006 or toe region 1004 to
offset the addition of mass to top rail 1015. In some embodiments, adding the approximately
3 g to approximately 4 g of mass to top rail 1015 can assist in the golf club head
resisting turning. In some embodiments, the CG of the golf club head is slightly raised.
[0028] FIG. 3 illustrates a cross-section of golf club head 1000 along the cross-sectional
line XII-XII in FIG. 1, according to one embodiment. As seen in FIG. 3, strikeface
1012 comprises a high region 1076, a middle region 1074, and a low region 1072. In
many embodiments, upper region 1011 of crown 1008 comprises the rear wall 1023, a
top wall 1017 of cavity 1030 below and adjacent to rear wall 1023, and a back wall
1019 of cavity 1030 below and adjacent to top wall 1017.
[0029] In some embodiments, a height 1280 of rear wall 1023 of the upper region 1011 of
crown 1008 can be approximately 0.318 cm (0.125 inch) to approximately 1.91 cm (0.75
inch), or approximately 0.381 cm (0.150 inch) to approximately 1.02 cm (0..400 inch).
For example, in some embodiments, the height 1280 of rear wall 1023 of the upper region
1011 of crown 1008 can be approximately 0.445 cm (0.175 inch), 0.699 cm (0.275 inch),
0.953 cm (0.375 inch), 1.21 cm (0.475 inch), 1.46 cm (0.575 inch), or 1.71 cm (0.675
inch). In some embodiments, the height 1280 of rear wall 1023 of the upper region
1011 of crown 1008 can be approximately 5% to approximately 25% of the height of golf
club head 1000. In some embodiments, the length of top rail 1015, measured from heel
region 1002 to toe region 1004, can be approximately 70% to approximately 95% of the
length of golf club head 1000.
[0030] The height 1280 of rear wall 1023 of the upper region 1011 of crown 1008, as described
herein, allows cavity 1030 to absorb at least a portion of the stress on strikeface
1012 during impact with a golf ball. A golf club head having a rear wall height greater
than the rear wall height 1280 described herein would absorb less stress (and allow
less strikeface deflection) on impact than the golf club head 1000 described herein,
due to increased dispersion of the impact stress along the top rail prior to reaching
the cavity.
[0031] In some embodiments, cavity 1030 is located above lower region 1013 of crown 1008
and is defined at least in part by upper region 1011 and lower region 1013 of crown
1008. Cavity 1030 comprises a top wall 1017, a back wall 1019, and a bottom incline
1021. A first inflection point 1082 is located between top wall 1017 of cavity 1030
and rear wall 1019 of cavity. A second inflection point 1086 is located between rear
wall 1019 of cavity 1030 and bottom incline 1021.
[0032] The top wall 1017 and the rear wall 1019 of the external cavity 1030 hinge about
the first inflection point 1082. This hinge-like mobility at the first inflection
point 1082 allows greater strikeface 1012 deflection.
[0033] In some embodiments, the height of back wall 1019, measured from first inflection
point 1082 to second inflection point 1086, can be approximately 0.25 mm (0.010 inch)
to approximately 3.5 mm (0.138 inch), or approximately 0.5 mm (0.010 inch) to approximately
1.5 mm (0.059 inch). For example, the height of back wall 1019 can be approximately
0.25 mm (0.010 inch), 0.5 mm (0.020 inch), 0.75 mm (0.030 inch), 1.0 mm (0.040 inch),
1.25 mm (0.050 inch), 1.5 mm (0.060 inch), 1.75 mm (0.070 inch), 2.0 mm (0.080 inch),
2.25 mm (0.090 inch), 2.5 mm (0.100 inch), 2.75 mm (0.110 inch), 3.0 mm (0.012 inch),
3.25 mm (0.13 inch), or 3.5 mm (0.14 inch). In many embodiments, an apex of top wall
1017 can be approximately 0.318 cm (0.125 inch) to approximately 3.18 cm (1.25 inches)
or approximately 0.635 cm (0.25 inch) to approximately 3.18 cm (1.25 inches) below
an apex of top rail 1015. For example, the apex of top wall 1017 can be approximately
0.318 cm (0.125 inch), 0.635 cm (0.25 inch), 0.953 cm (0.375 inch), 1.27 cm (0.5 inch),
1.59 cm (0.625 inch), 1.91 cm (0.75 inch), 2.10 cm (0.825 inch), 2.54 cm (1.0 inch),
2.88 cm (1.125 inch), or 3.18 cm (1.25 inches) below the apex of top rail 1015.
[0034] In many embodiments, back wall 1019 of cavity 1030 can be substantially parallel
to strikeface 1012. In other embodiments, back wall 1019 is not substantially parallel
to strikeface 1012. In many embodiments, top wall 1017 of cavity is angled toward
strikeface 1012 when moving toward the first inflection point 1082. This orientation
of top wall 1017 creates a buckling point or hinge point or plastic hinge to direct
the stress of impact toward cavity 1030 and allowing increased flexing of strikeface
1012 during impact.
[0035] Lower region 1013 of crown 1008 comprises bottom incline 1021 of cavity 1030. In
many embodiments, the second inflection point 1086, adjacent to bottom incline 1021,
can be at least approximately 0.25 inch (0.635 cm) to approximately 2.0 inches (5.08
cm), or approximately 0.5 inch (1.27 cm) to approximately 1.5 inches (3.81 cm) below
the apex of top rail 1015. For example, the second inflection point 1086 can be at
least approximately 0.25 inch (0.635 cm), 0.5 inch (1.27 cm), 0.75 inch (1.91 cm),
1.0 inch (2.53 cm), 1.25 inches (3.18 cm), 1.5 inches (3.81 cm), 1.75 inches (4.45
cm) or 2.0 inches (5.08 cm) below the apex of top rail 1015. In some embodiments,
the maximum height of the bottom incline, measured from the sole 1006 of the club
head 1000 to the second inflection point 1086, can be at least approximately 0.25
inch (0.635 cm) to approximately 3 inches (7.62 cm), or approximately 0.50 inch (1.27
cm) to approximately 2 inches (5.08 cm) above a lowest point of the sole 1006. For
example, the second inflection point 1086 can be at least approximately 0.25 inch
(0.635 cm), 0.375 inch (0.953 cm), 0.5 inch (1.27 cm), 0.625 inch (1.59 cm), 0.75
inch (1.91 cm), 0.825 inch (2.10 cm), 1.0 inch (2.54 cm), 1.125 inches (2.88 cm),
1.25 inches (3.18 cm), 1.375 inches (3.49 cm), 1.5 inches (3.81 cm), 1.625 inches
(4.12 cm), 1.75 inches (4.45 cm), 1.875 inches (4.76 cm), 2.0 inches (5.08 cm), 2.125
inches 5.40 cm), 2.25 inches (5.71 cm), 2.375 inches (6.03 cm), 2.5 inches (6.35 cm),
2.625 inches (6.67 cm), 2.75 inches (7.00 cm), 2.875 inches (7.30 cm), or 3.0 inches
(7.62 cm) above a lowest point of the sole.
[0036] Cavity 1030 further comprises at least one channel 1039 (FIG. 1). In many embodiments,
channel 1039 extends from heel region 1002 to toe region 1004. A channel width 1032
(FIG. 3) can be substantially constant throughout channel 1039. In some embodiments,
channel width 1032 (FIG. 3) can be approximately 0.2 mm (0.008 inch) to approximately
25 mm (1 inch), or approximately 0.2 mm (0.008 inch) to approximately 8 mm (0.31 inch).
For example, channel width 1032 can be approximately 0.2 mm (0.008 inch), 0.4 mm (0.016
inch), 0.6 mm (0.024 inch), 0.8 mm (0.031 inch), 1.0 mm (0.039 inch), 2 mm (0.079
inch), 3 mm (0.12 inch), 4 mm (0.16 inch), 5 mm (0.20 inch), 6 mm (0.24 inch), 7 mm
(0.28 inch), 8 mm (0.31 inch), 10 mm (0.39 inch), 15 mm (0.59 inch), 20 mm (0.79 inch),
or 25 mm (0.98 inch). In other embodiments, a channel toe region width of channel
1039 is smaller than a channel heel region width of channel. In other embodiments,
the channel heel region width is smaller than the channel toe region width. In other
embodiments, a channel middle region width of channel 1039 can be smaller than at
least one of the channel heel region width or the channel toe region width. In other
embodiments, the channel middle region width can be greater than at least one of the
channel heel region width or the channel toe region width. In some embodiments, channel
1039 is symmetrical. In other embodiments, channel 1039 is non-symmetrical. In other
embodiments, channel 1039 can further comprise at least two partial channels. In some
embodiments, channel 1039 can comprise a series of partial channels interrupted by
one or more bridges. In some embodiments, the one or more bridges can be approximately
the same thickness as the thickness of upper region 1011 of crown 1008.
[0037] The channel width 1032, as described herein, allows absorption of stress from strikeface
1012 on impact. A golf club head having a channel width less than the channel width
described herein (e.g. a golf club head with a less pronounced cavity) would allow
less stress absorption from the strikeface on impact (due to less material on the
upper region 1011 of crown 1008), and therefore would experience less strikeface deflection
than the golf club head 1000 described herein.
[0038] In many embodiments, cavity 1030 further comprises a back cavity angle 1035. Back
cavity angle is measured between top wall 1017 and back wall 1019 of cavity 1030.
In many embodiments, back cavity angle 1035 can be approximately 70 degrees to approximately
110 degrees. In some embodiments, back cavity angle 1035 can be approximately 80 degrees
to approximately 100 degrees. In some embodiments, back cavity angle 1035 is approximately
70, 75, 80, 85, 90, 95, 100, or 110 degrees. In many embodiments, back cavity angle
1035 provides a buckling point or plastic hinge or targeted hinge at a top rail hinge
point 1070, upon golf club head 1000 impacting the golf ball. In some embodiments,
the wall thickness at top rail hinge point 1070 is thinner than at top wall 1017 of
cavity 1030
[0039] FIG. 4 illustrates a view of crown 1008 of the cross-section of golf club head 1000
of FIG. 3 alongside a similar cross-section of a golf club head 1200 without a cavity
along a similar cross-sectional line XII-XII in FIG. 1. Golf club head 1200 comprises
a strikeface 1212, a crown 1208, a top rail 1215, a top rail hinge point 1270, and
a rear wall 1223. In many embodiments, golf club head 1000 comprises a rear angle
1040, a top rail angle 1045, and a strikeface angle 1050. Upper region angle 1040
is measured from top wall 1017 to rear wall 1023 of upper region 1011. In many embodiments,
rear angle 1040 can be approximately 70 degrees to approximately 110 degrees. In some
embodiments, rear angle 1040 is approximately 90 degrees. Top rail angle 1045 is measured
from rear wall 1023 of upper region 1011 to top rail 1015. In many embodiments, top
rail angle 1045 can be approximately 35 degrees to approximately 120 degrees or 70
degrees to approximately 110 degrees. In some embodiments, top rail angle 1045 can
be approximately 35, 40, 45, 50, 55, 60, 65, 70, 75, 80, 85, 90, 95, 100, 105, 110,
115, or 120 degrees. Strikeface angle 1050 is measured from strikeface 1012 to top
rail 1015. In many embodiments, strikeface angle 1050 can be approximately 70 degrees
to approximately 160 degrees or 70 degrees to approximately 110 degrees. In some embodiments,
strikeface angle 1050 is approximately 70, 75, 80, 85, 90, 95, 100, 105, 110, 115,
120, 125, 130, 135, 140, 145, 150, 155, or 160 degrees.
[0040] Referring to FIG. 4, in some embodiments, a minimum gap 1090 between strikeface 1012
and back wall 1019 is approximately 2 mm (0.079 inch) to approximately 10 mm (0.39
inch). For example, the minimum gap 1090 between strikeface 1012 and back wall 1019
can be approximately 2 mm (0.079 inch), 4 mm (0.16 inch), 6 mm (0.24 inch), 8 mm (0.31
inch), or 10 mm (0.39 inch). In some embodiments, the minimum gap 1090 between the
strikeface 1012 and back wall 1019 is less than approximately 14 mm (0.55 inch), less
than approximately 12 mm (0.47 inch), less than approximately 10 mm (0.39 inch), less
than approximately 8 mm (0.31 inch), less than approximately 6 mm (0.24 inch), or
less than approximately 4 mm (0.16 inch). Further, in some embodiments, a maximum
gap between strikeface 1012 and rear wall 1023 of upper region 1011 of golf club head
1000 is greater than minimum gap 1090. Further still, in some embodiments, a maximum
gap between strikeface 1012 and bottom incline 1021 in lower region 1013 of golf club
head 1000 is greater than minimum gap 1090 and maximum gap in upper region 1011.
[0041] In many embodiments, cavity 1030 can provide an increase in golf ball speed over
golf club head 1200 or other standard golf club heads, can reduce the spin rate of
standard hybrids club heads, and can increase the launch angle over both the standard
hybrid and iron club heads. In many embodiments, the shape of cavity 1035 determines
the level of spring and timing of the response of golf club head 1000. When the golf
ball impacts strikeface 1012 of club head 1000 with cavity 1030, strikeface 1012 springs
back like a drum, and crown 1008 bends in a controlled buckle manner. In many embodiments,
top rail 1015 can absorb more stress over greater volumetric space than a top rail
in a golf club head without cavity 1030. The length, depth and width of cavity 1030
can vary. These parameters provide control regarding how much spring back is present
in the overall design of club head 1000.
[0042] Upon impact with the golf ball, strikeface 1012 can bend inward at a greater distance
than on a golf club without cavity 1030. In some embodiments, strikeface 1012 has
an approximately 10% to approximately 50% greater deflection than a strikeface on
a golf club head without cavity 1030. In some embodiments, strikeface 1012 has an
approximately 5% to approximately 40% or approximately 10% to approximately 20% greater
deflection than a strikeface on a golf club head without cavity 1035. For example,
strikeface 1012 can have an approximately 5%, 10%, 15%, 20%, 25%, 30%, 35% or 40%
greater deflection than a strikeface on a golf club head without cavity 1035. In many
embodiments, there is both a greater distance of retraction by strikeface 1012 due
to the hinge and bending of cavity 1030 over a standard strikeface that does not have
a back portion of the club without the cavity.
[0043] In many embodiments, the face deflection is greater with club head 1000 having cavity
1030, as a greater buckling occurs along top rail hinge point 1070 upon impact with
the golf ball. Cavity 1030, however, provides a greater dispersion of stress along
top rail hinge point 1070 region of the top rail and the spring back force is transferred
from cavity 1030 and top rail 1015 to strikeface 1012. A standard top rail without
a cavity does not have this hinge/buckling effect, nor does it absorb a high level
of stress over a large volumetric area of the top rail. Therefore, the standard strikeface
does not contract and then recoil as much as strikeface 1012. Further, both a larger
region of strikeface 1012 and top rail 1015 absorb more stress than the same crown
region of a standard golf club head with a standard top rail and no cavity. In many
embodiments, although there is greater stress along a greater area above cavity 1030
than the same area in a standard club without the cavity, the durability of the club
head with and without the cavity is the same. By adding more spring to the back end
of the club (due to the inward inclination of top wall 1017 toward strikeface 1012),
more force is displaced throughout the volume of the structure. The stress is observed
over a greater area of strikeface 1012 and top rail 1015 of golf club head 1000. Peak
stresses can be seen in the standard top rail club head. However, more peak stresses
are seen in golf club head 1000 but distributed over a large volume of the material.
The hinge and bend regions of golf club head 1000 (i.e., the region above cavity 1030
and cavity 1030 itself) will not deform as long as the stress does not meet the critical
buckling threshold. Cavity 1030 and its placement can be designed to be under the
critical K value of the buckling threshold.
[0044] Turning ahead in the drawings, FIG. 8 illustrates a back perspective view of an embodiment
of golf club head 2200 and FIG. 9 illustrates a back heel-side perspective view of
golf club head 2200 according to the embodiment of FIG. 8. In some embodiments, golf
club head 2200 can be similar to golf club head 1000 (FIG. 1). Golf club head 2200
can be a hybrid-type golf club head. In other embodiments, golf club head 2200 can
be an iron-type golf club head or a fairway wood-type golf club head. In many embodiments,
golf club head 2200 does not include a badge or a custom tuning port.
[0045] Golf club head 2200 comprises a body 2201. In some embodiments, body 2201 can be
similar to body 1001 (FIG. 1). In many embodiments, the body is hollow. In some embodiments,
the body is at least partially hollow. Body 2201 comprises a strikeface 2212, a heel
region 2202, a toe region 2204 opposite heel region 2202, a sole 2206, and a rear
2210. Rear 2210 comprises an upper region 2211 and a lower region 2213. Upper region
2211 comprises a top rail 2215. The top rail 2215 can be similar to the top rail 1015
of golf club head 1000. In some embodiments, top rail 2215 can be a flatter and taller
top rail than in the in irons known to one skilled in the art. The flatter and taller
top rail can compensate for mis-hits on strikeface 2212 to increase playability off
the tee.
[0046] Body 2201 of FIGS. 8-12 further comprises a blade length. The blade length for body
2201 can be measured similar to blade length 3725 as shown and described in FIG. 29
(i.e., a measurement parallel to the flat surface of the strikeface 3712, from a toe
edge 3726 of the strikeface 3712, to strikeface end 3727 right before the strikeface
3712 integrally curves into the hosel). The blade length of the body 2201 can range
from approximately 7.11 cm (2.80 inches) to approximately 7.62 cm (3.00 inches). For
example, in some embodiments, the body 2201 can comprise a blade length of approximately
7.11 cm (2.80 inches), 7.16 cm (2.82 inches), 7.21 cm (2.84 inches), 7.26 cm (2.86
inches), 7.32 cm (2.88 inches), 7.37 cm (2.90 inches), 7.44 cm (2.93 inches), 7.47
cm (2.94 inches), 7.52 cm (2.96 inches), 7.57 cm (2.98 inches), or 7.62 cm (3.00 inches).
[0047] .The body 2201 further comprises a uniform thinned region transitioning from the
bottom of the strikeface 2212 to the sole 2206, toward a cascading sole portion of
the sole (as described in greater detail below). In the illustrated embodiment, the
uniform thinned region comprises a sole thickness measured perpendicular from the
exterior surface 2225 to the interior surface at the uniform thinned region, which
can remain constant from the bottom of the strikeface 2212 to adjacent the cascading
sole portion of the sole. In some embodiments, the sole thickness of the uniform thinned
region can be thinner than a conventional sole. For example, in some embodiments,
the sole thickness of the uniform thinned region may range from approximately 1.02
mm (0.040 inch) to 2.03 mm (0.080 inch). In other embodiments, the sole thickness
of the uniform thinned region may be within the range of 1.02 mm (0.040 inch) to 1.27
mm (0.050 inch), 1.27 mm (0.050 inch) to 1.52 mm (0.060 inch), 1.52 mm (0.060 inch)
to 1.78 mm (0.070 inch), 1.78 mm (0.070 inch) to 2.03 mm (0.080 inch), 1.02 mm (0.040
inch) to 1.40 mm (0.055 inch), 1.14 mm (0.045 inch) to 1.52 mm (0.060 inch), 1.27
mm (0.050 inch) to 1.65 mm (0.065 inch), 1.40 mm (0.055 inch) to 1.78 mm (0.070 inch),
1.52 mm (0.060 inch) to 1.91 mm (0.075 inch), or 1.65 mm (0.065 inch) to 2.03 mm (0.080
inch). For example, the sole thickness of the uniformed thinned region can be 1.02
mm (0.040 inch), 1.14 mm (0.045 inch), 1.27 mm (0.050 inch), 1.52 mm (0.060 inch),
1.65 mm (0.065 inch), 1.78 mm (0.070 inch), 1.91 mm (0.075 inch), or 2.03 mm (0.080
inch).
[0048] In some embodiments, body 2201 can comprise stainless steel, titanium, aluminum,
a steel alloy (e.g. 455 steel, 475 steel, 431 steel, 17-4 stainless steel, maraging
steel), a titanium alloy (e.g. Ti 7-4, Ti 6-4, T-9S, Ti SSAT2041, Ti SP700, Ti 15-0-3,
Ti 15-5-3, Ti 3-8-6-4-4, Ti 10-2-3, Ti 15-3-3-3, Ti-6-6-2, Ti-185, or any combination
thereof), an aluminum alloy, or a composite material. In other embodiments, body 2201
can comprise carpenter grade 455 steel, carpenter grade 475 steel, C300 steel, C350
steel, a Ni-Co-Cr steel alloy, a quench and tempered steel alloy, or 565 steel. In
some embodiments, strikeface 2212 can comprise stainless steel, titanium, aluminum,
a steel alloy (e.g. 455 steel, 475 steel, 431 steel, 17-4 stainless steel, maraging
steel), a titanium alloy (e.g. Ti 7-4, Ti 6-4, T-9S, Ti SSAT2041, Ti SP700, Ti 15-0-3,
Ti 15-5-3, Ti 3-8-6-4-4, Ti 10-2-3, Ti 15-3-3-3, Ti-6-6-2, Ti-185, or any combination
thereof), an aluminum alloy, or a composite material. In other embodiments, strikeface
2212 can comprise carpenter grade 455 steel, carpenter grade 475 steel, C300 steel,
C350 steel, a Ni-Co-Cr steel alloy, a quench and tempered steel alloy, or 565 steel.
In some embodiments, body 2201 can comprise the same material as strikeface 2212.
In some embodiments, body 2201 can comprise a different material than strikeface 2212.
[0049] In many embodiments, a cavity 2230 is located below top rail 2215. In some embodiments,
the length of top rail 2215, measured from heel region 2202 to toe region 2204, can
be approximately 70% to approximately 95% of the length of golf club head 2200. In
many embodiments, cavity 2230 comprises a top rail box spring design. In many embodiments,
top rail 2215 and cavity 2230 provide an increase in the overall bending of strikeface
2212. In some embodiments, the bending of strikeface 2212 can allow for an approximately
2% to approximately 5% increase of energy. The cavity 2230 allows for the strikeface
2212 to be thinner and allow additional overall bending. For some fairway wood-type
golf club head embodiments, cavity 2230 can be a reverse scoop or indentation of rear
2210 with body 2201 comprising a greater thickness or width sole 2206.
[0050] FIG. 10 illustrates a cross-section of golf club head 2200 along the cross-sectional
line XXIV-XXIV in FIG. 8, according to one embodiment. As seen in FIG. 10, strikeface
2212 comprises a high region 2476, a middle region 2474, and a low region 2472. In
many embodiments, upper region 2211 of rear 2210 comprises a rear wall 2423, a top
wall 2417 of cavity 2230 below and adjacent to rear wall 2423, and a back wall 2219
of cavity 2230 below and adjacent to top wall 2417. In some embodiments, a top wall
length 2491 of top wall 2417 can be approximately 0.229 cm (0.090 inch) to approximately
0.330 cm (0.130 inch). In some embodiments, top wall length 2491 of top wall 2417
can be approximately 0.229 cm (0.090 inch), 0.254 cm (0.100 inch), 0.279 cm (0.110
inch), 0.305 cm (0.120 inch), or 0.330 cm (0.130 inch).
[0051] In some embodiments, a height 2480 of rear wall 2423 of the upper region 2211 of
rear 2210 can be approximately 0.318 cm (0.125 inch) to approximately 1.91 cm (0.75
inch), or approximately 0.381 cm (0.150 inch) to approximately 1.02 cm (0.400 inch).
For example, in some embodiments, the height 2480 of rear wall 2423 of the upper region
2211 of rear 2210 can be approximately 0.445 cm (0.175 inch), 0.699 cm (0.275 inch),
0.953 cm (0.375 inch), 1.21 cm (0.475 inch), 1.46 cm (0.575 inch), or 1.71 cm (0.675
inch). In some embodiments, the height 2480 of rear wall 2423 of the upper region
2211 of rear 2210 can be approximately 0.4572 cm (0.180 inch) to approximately 0.508
cm (0.200 inch). In some embodiments, the height 2480 of rear wall 2423 of the upper
region 2211 of rear 2210 can be approximately 0.4826 cm (0.190 inch). In some embodiments,
the height 2480 of rear wall 2423 of the upper region 2211 of rear 2210 can be approximately
5% to approximately 25% of the height of golf club head 2200.
[0052] The height 2480 of rear wall 2423 of the upper region 2211 of rear 2210, as described
herein, allows cavity 2230 to absorb at least a portion of the stress on strikeface
2212 during impact with a golf ball. A golf club head having a rear wall height greater
than rear wall height 2480 described herein would absorb less stress (and allow less
strikeface deflection) on impact than the golf club head 2200 described herein, due
to increased dispersion of the impact stress along the top rail prior to reaching
the cavity.
[0053] In some embodiments, cavity 2230 is located above a lower region 2213 of rear 2210
and is defined at least in part by upper region 2211 and lower region 2213 of rear
2210. Cavity 2230 comprises the top wall 2417, the back wall 2219, and a bottom incline
2421. A first inflection point 2482 is located between top wall 2417 of cavity 2230
and rear wall 2219 of cavity. A second inflection point 2486 is located between rear
wall 2219 of cavity 2230 and bottom incline 2421.
[0054] In some embodiments, a height 2488 of back wall 2219, measured from first inflection
point 2482 to second inflection point 2486, can be approximately 0.254 cm (0.100 inch)
to approximately 1.524 cm (0.600 inch). For example, height 2488 of back wall 2219
can be approximately 0.254 cm (0.100 inch), 0.381 cm (0.150 inch), 0.508 cm (0.200
inch), 0.635 cm (0.250 inch), 0.762 cm (0.300 inch), 0.889 cm (0.350 inch), 1.016
cm (0.400 inch), 1.143 cm (0.450 inch), 1.27 cm (0.500 inch), 1.397 cm (0.550 inch),
or 1.524 cm (0.600 inch). In many embodiments, height 2488 of back wall 2219 can be
approximately 1.067 cm (0.420 inch) to approximately 1.321 cm (0.520 inch). In some
embodiments, height 2488 of back wall 2219 can be approximately 1.067 cm (0.420 inch),
01.092 cm (0.430 inch), 1.118 cm (0.440 inch), 1.143 cm (0.450 inch), 1.168 cm (0.460
inch), 1.194 cm (0.470 inch), 1.219 cm (0.480 inch), 1.245 cm (0.490 inch), 1.27 cm
(0.500 inch), 1.295 cm (0.510 inch), or 1.321 cm (0.520 inch).
[0055] In many embodiments, an apex of top wall 2417 can be approximately 0.125 cm (0.318
inch) to approximately 1.25 cm (3.18 inches) or approximately 0.25 cm (0.635 inch)
to approximately 1.25 cm (3.18 inches) below an apex of top rail 2215. For example,
the apex of top wall 2417 can be approximately 0.125 cm (0.318 inch), 0.25 cm (0.635
inch), 0.375 cm (0.953 inch), 0.5 cm (1.27 inch), 0.625 cm (1.59 inch), 0.75 cm (1.91
inch), 0.825 cm (2.10 inch), 1.0 cm (2.54 inch), 1.125 cm (2.88 inch), or 1.25 cm
(3.18 inch) below the apex of top rail 2215.
[0056] In many embodiments, back wall 2219 of cavity 2230 can be substantially parallel
to strikeface 2212. In other embodiments, back wall 2219 is not substantially parallel
to strikeface 2212. In some embodiments, back wall 2219 of cavity 2230 is substantially
parallel to rear wall 2423 of upper region 2211 of rear 2210. In many embodiments,
back wall 2219 of cavity 2230 is angled away from strikeface 2212 when moving from
first inflection point 2482 to second inflection point 2486. This orientation of back
wall 2219 creates a buckling point or hinge point or plastic hinge to direct the stress
of impact toward cavity 2230 and to allow increased flexing of strikeface 2212 during
impact.
[0057] Lower region 2213 of rear 2210 comprises the bottom incline 2421 of cavity 2230 and
a lower exterior wall 2427. In some embodiments, bottom incline 2421 of cavity 2230
can have a bottom incline length 2484 measured from second inflection point 2486 to
a third inflection point 2492 positioned between bottom incline 2421 and lower exterior
wall 2427. In a number of embodiments, bottom incline length 2484 can be approximately
0.150 cm (0.381 inch) to approximately 0.210 cm (0.533 inch). In many embodiments,
bottom incline length 2484 can be approximately 0.150 cm (0.381 inch), 0.160 cm (0.406
inch), 0.170 cm (0.432 inch), 0.180 cm (0.457 inch), 0.190 cm (0.483 inch), 0.200
cm (0.508 inch), or 0.210 cm (0.533 inch).
[0058] In some embodiments, a lower angle 2451 can be measured from the between the bottom
incline 2421 and the lower exterior wall 2427. In some embodiments, lower angle 2451
can be less than 180 degrees. In a number of embodiments, lower angle 2451 can be
approximately 30 degrees to less than 180 degrees. In various embodiments, lower angle
2451 can be approximately 70 degrees to approximately 130 degrees. In some embodiments,
lower angle 2451 can be approximately 70, 75, 80, 85, 90, 95, 100, 105, 110, 115,
120, 125, or 130 degrees.
[0059] In some embodiments, an inflection angle 2496 measured from back wall 2219 to bottom
incline 2421 can be approximately 70 degrees to approximately 150 degrees. In some
embodiments, inflection angle 2496 can be approximately 90 degrees to approximately
130 degrees. In some embodiments, inflection angle 2496 is approximately 70, 75, 80,
85, 90, 95, 100, 110, 115, 120, 125, 130, 135, 140, 145, or 150 degrees.
[0060] In many embodiments, second inflection point 2486, adjacent to bottom incline 2421,
can be at least approximately 0.635 cm (0.25 inch) to approximately 5.08 cm (2.0 inches),
or approximately 1.27 cm (0.5 inch) to approximately 3.81 cm (1.5 inches) below the
apex of top rail 2215. For example, the second inflection point 2486 can be at least
approximately 0.635 cm (0.25 inch), 1.27 cm (0.5 inch), 1.91 cm (0.75 inch), 2.53
cm (1.0 inch), 3.18 cm (1.25 inches), 3.81 cm (1.5 inches), 4.45 cm (1.75 inches)
or 5.08 cm (2.0 inches) below the apex of top rail 2215. In some embodiments, the
maximum height of the bottom incline, measured from the sole 2206 of the club head
2200 to second inflection point 2486, can be at least approximately 0.635 cm (0.25
inch) to approximately 7.62 cm (3 inches), or approximately 1.27 cm (0.50 inch) to
approximately 5.08 cm (2 inches) above a lowest point of the sole 2206. For example,
the second inflection point 2486 can be at least approximately 0.635 cm (0.25 inch),
0.953 cm (0.375 inch), 1.27 cm (0.5 inch), 1.59 cm (0.625 inch), 1.91 cm (0.75 inch),
2.10 cm (0.825 inch), 2.54 cm (1.0 inch), 2.88 cm (1.125 inches), 3.18 cm (1.25 inches),
3.49 cm (1.375 inches), 3.81 cm (1.5 inches), 4.12 cm (1.625 inches), 4.45 cm (1.75
inches), 4.76 cm (1.875 inches), 5.08 cm (2.0 inches), 5.40 cm (2.125 inches), 5.71
cm (2.25 inches), 6.03 cm (2.375 inches), 6.35 cm (2.5 inches), 6.67 cm (2.625 inches),
7.00 cm (2.75 inches), 7.30 cm (2.875 inches), or 7.62 cm (3.0 inches) above a lowest
point of the sole.
[0061] Cavity 2230 further comprises at least one channel 2239 (FIG. 8). In many embodiments,
channel 2239 extends from heel region 2202 to toe region 2204. A channel width 2432
(FIG. 10) measured from back wall 2219 (FIG. 10) to rear wall 2423 (FIG. 10) and substantially
perpendicular to a ground plane when golf club head 2200 is at address, can be substantially
constant throughout channel 2239. In some embodiments, channel width 2432 (FIG. 10)
can be approximately 0.2 mm (0.008 inch) to approximately 25 mm (1 inch), or approximately
0.2 mm (0.008 inch) to approximately 8 mm (0.31 inch). For example, channel width
2432 can be approximately 0.2 mm (0.008 inch), 0.4 mm (0.016 inch), 0.6 mm (0.024
inch), 0.8 mm (0.031 inch), 1.0 mm (0.039 inch), 2 mm (0.079 inch), 3 mm (0.12 inch),
4 mm (0.16 inch), 5 mm (0.20 inch), 6 mm (0.24 inch), 7 mm (0.28 inch), 8 mm (0.31
inch), 10 mm (0.39 inch), 15 mm (0.59 inch), 20 mm (0.79 inch), or 25 mm (0.98 inch).
In other embodiments, a channel toe region width of channel 2239 is smaller than a
channel heel region width of channel. In other embodiments, the channel heel region
width is smaller than the channel toe region width. In other embodiments, a channel
middle region width of channel 2239 can be smaller than at least one of the channel
heel region width or the channel toe region width. In other embodiments, the channel
middle region width can be greater than at least one of the channel heel region width
or the channel toe region width. In some embodiments, channel 2239 is symmetrical
from heel region 2202 to toe region 2204. In other embodiments, channel 2239 is non-symmetrical.
In other embodiments, channel 2239 can further comprise at least two partial channels.
In some embodiments, channel 2239 can comprise a series of partial channels interrupted
by one or more bridges. In some embodiments, the one or more bridges can be approximately
the same thickness as the thickness of upper region 2211 of rear 2210.
[0062] The channel width 2432, as described herein, allows absorption of stress from strikeface
2212 on impact. A golf club head having a channel width less than the channel width
described herein (e.g. a golf club head with a less pronounced cavity) would allow
less stress absorption from the strikeface on impact (due to less material on the
upper region 2211 of rear 2210), and therefore would experience less strikeface deflection
than the golf club head 2200 described herein.
[0063] In many embodiments, cavity 2230 further comprises a back cavity angle 2435. Back
cavity angle is measured between top wall 2417 and back wall 2219 of cavity 2230.
In many embodiments, back cavity angle 2435 can be approximately 70 degrees to approximately
110 degrees. In some embodiments, back cavity angle 2435 can be approximately 80 degrees
to approximately 100 degrees. In some embodiments, back cavity angle 2435 is approximately
70, 75, 80, 85, 90, 95, 100, or 110 degrees. In many embodiments, back cavity angle
2435 provides a buckling point or plastic hinge or targeted hinge at a top rail hinge
point 2470, upon golf club head 2200 impacting the golf ball at strike face 2212.
In some embodiments, the wall thickness at top rail hinge point 2470 is thinner than
at top wall 2417 of cavity 2230
[0064] FIG. 11 illustrates a view of top rail 2215 and a portion of rear 2210 of the cross-section
of golf club head 2200 of FIG. 8 different from cross-section of golf club head 1200
as shown in FIG. 4. In many embodiments, golf club head 2200 comprises a rear angle
2540, a top rail angle 2545, and a strikeface angle 2550. Rear angle 2540 is measured
from top wall 2417 to rear wall 2423 of upper region 2211. In many embodiments, rear
angle 2540 can be approximately 70 degrees to approximately 110 degrees. In some embodiments,
rear angle 2540 is approximately 70, 75, 80, 85, 90, 95, 100, 105, or 110 degrees.
Top rail angle 2545 is measured from rear wall 2423 of upper region 2211 to top rail
2215. In many embodiments, top rail angle 2545 can be approximately 35 degrees to
approximately 120 degrees or 70 degrees to approximately 110 degrees. In some embodiments,
top rail angle 2545 can be approximately 35, 40, 45, 50, 55, 60, 65, 70, 75, 80, 85,
90, 95, 100, 105, 110, 115, or 120 degrees. Strikeface angle 2550 is measured from
strikeface 2212 to top rail 2215. In many embodiments, strikeface angle 2550 can be
approximately 70 degrees to approximately 160 degrees or 70 degrees to approximately
110 degrees. In some embodiments, strikeface angle 2550 is approximately 70, 75, 80,
85, 90, 95, 100, 105, 110, 115, 120, 125, 130, 135, 140, 145, 150, 155, or 160 degrees.
[0065] In some embodiments, a minimum gap 2590 measured perpendicularly to the strikeface
2212 to the back wall 2219 is approximately 2 mm (0.079 inch) to approximately 10
mm (0.39 inch). For example, the minimum gap 2590 between strikeface 2212 and back
wall 2219 can be approximately 2 mm (0.079 inch), 4 mm (0.16 inch), 6 mm (0.24 inch),
8 mm (0.31 inch), or 10 mm (0.39 inch). In some embodiments, the minimum gap 2590
between the strikeface 2212 and back wall 2219 is less than approximately 14 mm (0.55
inch), less than approximately 12 mm (0.47 inch), less than approximately 10 mm (0.39
inch), less than approximately 8 mm (0.31 inch), less than approximately 6 mm (0.24
inch), or less than approximately 4 mm (0.16 inch). Further, in some embodiments,
a maximum gap between strikeface 2212 and rear wall 2423 of upper region 2211 of golf
club head 2200 is greater than minimum gap 2590. Further still, in some embodiments,
a maximum gap between strikeface 2212 and bottom incline 2421 (FIG. 10) in lower region
2213 (FIG. 10) of golf club head 2200 is greater than minimum gap 2590 and the maximum
gap in upper region 2211.
[0066] FIG. 12 illustrates a simplified cross-sectional view of golf club head 2200, similar
to the detailed cross-section of the golf club head 2200 illustrated in FIG. 10. Golf
club head 2200 includes the cavity 2230, an exterior surface 2225, the upper region
2211, and the lower region 2213. Upper region 2211 includes rear wall 2423, cavity
2230 includes cavity exterior wall 2225, top wall 2417, and back wall 221, while the
lower region 2213 includes bottom incline 2421 and lower exterior wall 2427. In many
embodiments, a maximum upper distance 2692 measured as the perpendicular distance
from the exterior surface 2225 of the strikeface 2212 to the exterior surface 2225
of the rear wall 2423 of upper region 2211 can be approximately 5-15 mm (0.20-0.59
inch). For example, maximum upper distance 2692 can be approximately 5 mm (0.20 inch),
6 mm (0.24 inch), 7 mm (0.28 inch), 8 mm (0.31 inch), 8.89 mm (0.35 inch), 10 mm (0.39
inch), 11 mm (0.43 inch), 12 mm (0.47 inch), 13 mm (0.51 inch), 14 mm (0.55 inch),
or 15 mm (0.59 inch). In some embodiments, maximum upper distance 2692 can be approximately
9.02 mm (0.355 inch).
[0067] Further, a minimum upper distance 2694 measured as the perpendicular distance from
the exterior surface 2225 of the strikeface 2212 to the exterior surface 2225 of the
back wall 2219 can be approximately 4-12 mm (0.16-0.47 inch). For example, minimum
upper distance 2694 can be approximately 4 mm (0.16 inch), 5 mm (0.20 inch), 6 mm
(0.24 inch), 7 mm (0.28 inch), 8 mm (0.31 inch), 9 mm (0.35 inch), 10 mm (0.39 inch),
11 mm (0.43 inch), or 12 mm (0.47 inch). In some embodiments, minimum upper distance
2694 can be approximately 7.21 mm (0.284 inch).
[0068] Further still, a maximum lower distance 2696 measured as the perpendicular distance
from the exterior surface 2225 of the strikeface 2212 to the exterior surface 2225
of the lower exterior wall 2427 can be approximately 25 mm (0.98 inch) to 40 mm (1.57
inch). For example, maximum lower distance 2696 can be approximately 25 mm (0.98 inch),
26 mm (1.02 inch), 27 mm (1.06 inch), 28 mm (1.10 inch), 29 mm (1.14 inch), 30 mm
(1.18 inch), 31 mm (1.22 inch), 32 mm (1.26 inch), 33 mm (1.30 inch), 34 mm (1.34
inch), 35 mm (1.38 inch), 36 mm (1.42 inch), 37 mm (1.46 inch), 38 mm (1.50 inch),
39 mm (1.54 inch), or 40 mm (1.57 inch). In some embodiments, maximum lower distance
2696 can be approximately 26.5 mm (1.043 inch). In many embodiments, maximum lower
distance 2696 is greater than maximum upper distance 2692, and maximum upper distance
2692 is greater than minimum upper distance 2694.
[0069] In many embodiments, cavity 2230 can provide an increase in golf ball speed over
golf club head 1200 (FIG. 11) or other standard golf club heads, can reduce the spin
rate of standard hybrids club heads, and can increase the launch angle over both the
standard hybrid and iron club heads. In many embodiments, the shape of cavity 2230
determines the level of spring and timing of the response of golf club head 2200.
When the golf ball impacts strikeface 2212 of club head 2200 with cavity 2230, strikeface
2212 springs back like a drum, and rear 2210 bends in a controlled buckle manner.
In many embodiments, top rail 2215 can absorb more stress over greater volumetric
space than a top rail in a golf club head without cavity 2230. The length, depth and
width of cavity 2230 can vary. These parameters provide control regarding how much
spring back is present in the overall design of club head 2200.
[0070] Upon impact with the golf ball, strikeface 2212 can bend inward at a greater distance
than on a golf club without cavity 2230. In some embodiments, strikeface 2212 has
an approximately 10% to approximately 50% greater deflection than a strikeface on
a golf club head without cavity 2230. In some embodiments, strikeface 2212 has an
approximately 5% to approximately 40% or approximately 10% to approximately 20% greater
deflection than a strikeface on a golf club head without cavity 2230. For example,
strikeface 2212 can have an approximately 5%, 10%, 15%, 20%, 25%, 30%, 35% or 40%
greater deflection than a strikeface on a golf club head without cavity 2230. In many
embodiments, there is both a greater distance of retraction by strikeface 2212 due
to the hinge and bending of cavity 2230 over a standard strikeface that does not have
a back portion of the club without the cavity.
[0071] In many embodiments, the face deflection is greater with club head 2200 having cavity
2230, as a greater buckling occurs along top rail hinge point 2470 upon impact with
the golf ball. Cavity 2230, however, provides a greater dispersion of stress along
top rail hinge point 2470 region of the top rail, and the spring back force is transferred
from cavity 2230 and top rail 2215 to strikeface 2212. A standard top rail without
a cavity does not have this hinge/buckling effect, nor does it absorb a high level
of stress over a large volumetric area of the top rail. Therefore, the standard strikeface
does not contract and then recoil as much as strikeface 2212. Further, both a larger
region of strikeface 2212 and top rail 2215 absorb more stress than the same crown
region of a standard golf club head with a standard top rail and no cavity. In many
embodiments, although there is greater stress along a greater area above cavity 2230
than the same area in a standard club without the cavity, the durability of the club
head with and without the cavity is the same. By adding more spring to the back end
of the club (due to the inward inclination of top wall 2417 toward strikeface 2212),
more force is displaced throughout the volume of the structure. The stress is observed
over a greater area of strikeface 2212 and top rail 2215 of golf club head 2200. Peak
stresses can be seen in the standard top rail club head. However, more peak stresses
are seen in golf club head 2200 but distributed over a large volume of the material.
The hinge and bend regions of golf club head 2200 (i.e., the region above cavity 2230
and cavity 2230 itself) will not deform as long as the stress does not meet the critical
buckling threshold. Cavity 2230 and its placement can be designed to be under the
critical K value of the buckling threshold.
[0072] Turning to FIG. 5, FIG. 5 illustrates a golf club 1500 comprising a golf club head
1500 and a shaft 1590 coupled to golf club head 1500. In some embodiments, golf club
head 1500 of golf club 15000 comprises a hybrid-type golf club head. In other embodiments,
golf club head 1500 can be an iron-type golf club head or a fairway wood-type golf
club head. In many embodiments, golf club head 1500 can be similar to golf club head
100 or golf club head 1000 (FIG. 1). Golf club head 1500 can be hollow-bodied and
comprises a strikeface 1512, a heel region 1502, a toe region 1504 opposite heel region
1502, a sole 1506, and a crown 1508. The crown 1508 comprises an upper region 1511
and a lower region 1513. The upper region 1511 comprises a top rail 1515. Golf club
head 1500 further comprises a cavity 1530 located below top rail 1515 and above lower
region 1513 of crown 1508.
[0073] FIG. 6 illustrates a cross-section of golf club head 1500 along the cross-sectional
line XVI-XVI in FIG. 5, according to one embodiment. In some embodiments, cavity 1530
can be defined at least in part by upper region 1511 and lower region 1513. In many
embodiments, cavity 1530 comprises a top wall 1517, a back wall 1519, a bottom incline
1521, a back cavity angle 1535 measured between top wall 1517 and back wall 1519,
and at least one channel 1539. In some embodiments, an apex of top wall 1517 is approximately
6.35 mm (0.25 inch) to approximately 31.75 mm (1.25 inches) below an apex of top rail
1515. In some embodiments, the apex of top wall 1517 is approximately 9.53 mm (0.375
inch) below the apex of top rail 1515. In some embodiments, bottom incline 1521 can
be at least approximately 12.7 mm (0.50 inch) to approximately 50.8 mm (2 inches)
below an apex of top rail 1515. In many embodiments, back cavity angle 1535 can be
approximately 70 degrees to approximately 110 degrees. In some embodiments, back cavity
angle 1535 can be approximately 90 degrees.
[0074] In many embodiments, the upper region 1511 comprises the top and back walls of the
cavity; and the lower region of the crown comprises the bottom incline of the cavity.
In some embodiments, upper region 1511 further comprises a rear wall 1523 adjacent
to top wall 1517 of cavity 1530 and a rear angle 1540 measured between top wall 1517
of cavity 1530 and rear wall 1523 of upper region 1511. In many embodiments, rear
angle 1540 is approximately 70 degrees to approximately 110 degrees.
[0075] In another embodiment, the golf club head can comprise a hosel. The hosel can comprise
a hosel notch. The hosel notch can allow for iron-like range of loft and lie angle
adjustability.
[0076] As shown in FIG. 12, a further deflection feature of the golf club head 2200 can
be the uniform thinned region 2660, located at the sole 2206 and stretching between
the rear 2210 of the body 2201 and the strikeface 2212, toward a cascading sole portion
of the sole (as described in greater detail below). The uniform thinned region 2660
can provide multiple benefits. First, the uniform thinned region 2660 can reduce stress
on the strikeface 2212 caused during impact with the golf ball. Second, the uniform
thinned region 2660 can bend allowing the strikeface 2212 to experience greater deflection.
Third, the uniform thinned region 2660 removes weight from the sole area, allowing
the weight to be redistributed more toward the rear of the golf club head 2200. At
impact, the energy imparted to the strikeface 2212 by the golf ball can cause the
uniform thinned region 2660 to bend outward, which in turn increases the strikeface
2212 deflection. After bending, the uniform thinned region 2660 rebounds back to its
original position returning the majority of the energy from impact back to the golf
ball. The result is the golf club head 2200 imparts increased ball speeds and greater
travel distances to the golf ball after impact.
[0077] Turning ahead in the drawings, FIG. 13 illustrates a back perspective view of an
embodiment of golf club head 2700 and FIG. 14 illustrates a back heel-side perspective
view of golf club head 2700 according to the embodiment of FIG. 13. In some embodiments,
golf club head 2700 can be similar to golf club head 1000 (FIG. 1), and/or golf club
head 2200 (FIG. 8). Golf club head 2700 can be a hybrid-type golf club head. In other
embodiments, golf club head 2700 can be an iron-type golf club head or a fairway wood-type
golf club head. In many embodiments, golf club head 2700 does not include a badge
or a custom tuning port.
[0078] Golf club head 2700 comprises a body 2701. In some embodiments, body 2701 can be
similar to body 1001 (FIG. 1), and/or body 2201 (FIG. 8). In many embodiments, the
body is hollow. In some embodiments, the body is at least partially hollow. Body 2701
comprises an exterior surface 2703, a strikeface 2712, a heel region 2702, a toe region
2704 opposite heel region 2702, a sole 2706, and a rear 2710.
[0079] Body 2701 of FIGS. 13-17 further comprises a blade length. The blade length for body
2701 can be measured similar to blade length 3725 as shown and described in FIG. 43
(i.e., a measurement parallel to the flat surface of the strikeface 3712, from a toe
edge 3726 of the strikeface 3712, to strikeface end 3727 right before the strikeface
3712 integrally curves into the hosel). The blade length of the body 2701 can range
from (2.80 inch) 7.11 cm to (3.00 inch) 7.62 cm. For example, in some embodiments,
the body 2701 can comprise a blade length of (2.80 inch) 7.11 cm, (2.82 inch) 7.16
cm, (2.84 inch) 7.21 cm, (2.86 inch) 7.26 cm, (2.88 inch) 7.32 cm, (2.90 inch) 7.37
cm, (2.93 inch) 7.44 cm, (2.94 inch) 7.47 cm, (2.96 inch) 7.52 cm, (2.98 inch) 7.57
cm, or (3.00 inch) 7.62 cm.
[0080] The body 2701 further comprises a uniform thinned region transitioning from the bottom
of the strikeface 2712 to the sole 2706, toward a cascading sole portion of the sole
(as described in greater detail below). In the illustrated embodiment, the uniform
thinned region comprises a sole thickness measured perpendicular from the exterior
surface 2703 to the interior surface at the uniform thinned region, which can remain
constant from the bottom of the strikeface 2712 to adjacent the cascading sole portion
of the sole. In some embodiments, the sole thickness of the uniform thinned region
can be thinner than a conventional sole. For example, in some embodiments, the sole
thickness of the uniform thinned region may range from approximately 0.102 cm (0.040
inch) to 0.203 cm (0.080 inch). In other embodiments, the sole thickness of the uniform
thinned region may be within the range of 0.102 cm (0.040 inch) to 0.127 cm (0.050
inch), 0.127 cm (0.050 inch) to 0.152 cm (0.060 inch), 0.152 cm (0.060 inch) to 0.178
cm (0.070 inch), 0.178 cm (0.070 inch) to 0.203 cm (0.080 inch), 0.102 cm (0.040 inch)
to 0.140 cm (0.055 inch), 0.114 cm (0.045 inch) to 0.152 cm (0.060 inch), 0.127 cm
(0.050 inch) to 0.165 cm (0.065 inch), 0.140 cm (0.055 inch) to 0.178 cm (0.070 inch),
0.152 cm (0.060 inch) to 0.191 cm (0.075 inch), or 0.165 cm (0.065 inch) to 0.203
cm (0.080 inch). For example, the sole thickness of the uniformed thinned region can
be 0.102 cm (0.040 inch), 0.114 cm (0.045 inch), 0.127 cm (0.050 inch), 0.152 cm (0.060
inch), 0.165 cm (0.065 inch), 0.178 cm (0.070 inch), 0.191 cm (0.075 inch), or 0.203
cm (0.080 inch).
[0081] FIG. 15 illustrates a cross-section of golf club head 2700 along the cross-sectional
line XXIX-XXIX in FIG. 13, according to one embodiment. As seen in FIG. 15, strikeface
2712 comprises a high region 2976, a middle region 2974, and a low region 2972. Rear
2710 comprises an upper region 2711 and a lower region 2713 (FIG. 15). Upper region
2711 comprises a top rail 2715, a rear wall 2923, and a top wall 2719. The top rail
2715 can be similar to the top rail 1015 of golf club head 1000. In many embodiments,
rear wall 2923 of rear 2710 is located below and adjacent to top rail 2715, and a
top wall 2719 of rear 2710 is located below and adjacent to rear wall 2923. Lower
region 2713 comprises a back wall 2921, and a lower exterior wall 2927, wherein back
wall 2921 is located below an adjacent the top wall 2719, and the lower exterior wall
2927 is located below and adjacent the back wall 2921. Cavity 2730 is located on the
exterior surface 2703, below the top rail 2715 and rear wall 2923, above the lower
region 2713 of rear 2710, and is defined by at least in part by upper region 2711
and lower region 2713.
[0082] In some embodiments, top rail 2715 of the upper region 2711 of the rear 2710 can
be a flatter and taller top rail or skirt than in the in irons known to one skilled
in the art. The flatter and taller top rail can compensate for mis-hits on strikeface
2712 to increase playability off the tee. In some embodiments, the length of top rail
2715, measured from heel region 2702 to toe region 2704, can be 70% to 95% of the
length of golf club head 2700. In many embodiments, cavity 2730 comprises a top rail
box spring design. In many embodiments, top rail 2715 and cavity 2730 provide an increase
in the overall bending of strikeface 2712. In some embodiments, the bending of strikeface
2712 can allow for a 2% to 5% increase of energy. Cavity 2730 allows for strikeface
2712 to be thinner and allow additional overall bending. For some fairway wood-type
golf club head embodiments, cavity 2730 can be a reverse scoop or indentation of rear
2710 with body 2701 comprising a greater thickness or width toward sole 2706.
[0083] In some embodiments, a height 2980 of rear wall 2923 of the upper region 2711 of
rear 2710 can range from 0.318 cm (0.125 inch) to 1.91 cm (0.75 inch), or) 0.381 cm
(0.150 inch) to 1.02 cm (0.400 inch). For example, in some embodiments, the height
2980 of rear wall 2923 of the upper region 2711 of rear 2710 can be 0.445 cm (0.175
inch), 0.699 cm (0.275 inch),) 0.953 cm (0.375 inch), 1.21 cm (0.475 inch), 1.46 cm
(0.575 inch), or 1.71 cm (0.675 inch). In some embodiments, the height 2980 of rear
wall 2923 of the upper region 2711 of rear 2710 can range from 0.381 cm (0.150 inch)
to 0.508 cm (0.200 inch). In some embodiments, the height 2980 of rear wall 2923 of
the upper region 2711 of rear 2710 can be 0.432 cm (0.170 inch). In some embodiments,
the height 2980 of rear wall 2923 of the upper region 2711 of rear 2710 can be 5%
to 25% of the height of golf club head 2700.
[0084] The height 2980 of rear wall 2923 of the upper region 2711 of rear 2710, as described
herein, allows cavity 2730 to absorb at least a portion of the stress on strikeface
2712 during impact with a golf ball. A golf club head having a rear wall height greater
than rear wall height 2980 described herein would absorb less stress (and allow less
strikeface deflection) on impact than golf club head 2700 described herein, due to
increased dispersion of the impact stress along the top rail prior to reaching the
cavity.
[0085] In some embodiments, cavity 2730 is located above a lower region 2713 of rear 2710
and is defined at least in part by upper region 2711 and lower region 2713 of rear
2710. Cavity 2730 comprises top wall 2719, and a back wall 2921. A first reference
point 2922 is located between the top rail 2715 and rear wall 2923. A second reference
point 2982 is located between rear wall 2923 and top wall 2719. A first inflection
point 2986 is located between top wall 2719 of cavity 2730 and back wall 2921. A third
reference point 2924 is a point located on top wall 2719 closest to the strikeface
2712. First reference point 2922 and second reference point 2982 create a first reference
line 2929. Second reference point 2982 and third reference point 2924 create a second
reference line 2925. Third reference point 2924 and first inflection point 2986 create
a third reference line 2926.
[0086] Golf club head 2700 further comprises a height 2988 of top wall 2719, measured parallel
to strikeface 2712 and from the second reference point 2982 to first inflection point
2986. In many embodiments, height 2988 can range from 0.254 cm (0.100 inch) to 1.524
cm (0.600 inch). For example, height 2988 can be 0.254 cm (0.100 inch), 0.381 cm (0.150
inch), 0.508 cm (0.200 inch), 0.635 cm (0.250 inch), 0.762 cm (0.300 inch), 0.889
cm (0.350 inch), 1.016 cm (0.400 inch), 1.143 cm (0.450 inch), 1.27 cm (0.500 inch),
1.397 cm (0.550 inch), or 1.524 cm (0.600 inch). In many embodiments, height 2988
can range from 1.27 cm (0.500 inch) to 1.524 cm (0.600 inch). In some embodiments,
height 2488 of top wall 2719 can be 1.27 cm (0.500 inch), 1.295 cm (0.510 inch), 1.321
cm (0.520 inch), 1.346 cm (0.530 inch), 1.372 cm (0.540 inch), 1.397 cm (0.550 inch),
1.422 cm (0.560 inch), 1.448 cm (0.570 inch), 1.473 cm (0.580 inch), 1.499 cm (0.590
inch), or 1.524 cm (0.600 inch).
[0087] In many embodiments, second reference point 2982 can be 0.318 cm (0.125 inch) to
3.18 cm (1.25 inches) or 0.635 cm (0.25 inch) to 3.18 cm (1.25 inches) to apex 2928
of top rail 2715. For example, the second reference point 2982 can be 0.318 cm (0.125
inch), 0.635 cm (0.25 inch), 0.953 cm (0.375 inch), 1.27 cm (0.5 inch), 1.59 cm (0.625
inch), 1.91 cm (0.75 inch), 2.10 cm (0.825 inch), 2.54 cm (1.0 inch), 2.88 cm (1.125
inches), or 3.18 cm (1.25 inches) below the apex 2928 of top rail 2715.
[0088] In many embodiments, top wall 2719 of cavity 2730 can be substantially parallel to
strikeface 2712. In other embodiments, top wall 2719 is not substantially parallel
to strikeface 2712. In some embodiments, top wall 2719 of cavity 2730 is substantially
parallel to rear wall 2923 of upper region 2711 of rear 2710. In a number of embodiments,
a portion of top wall 2719 extends away from rear wall 2923 toward strikeface 2712
from second reference point 2982 to third reference point 2924. In some embodiments,
the portion of top wall 2719 extending away from rear wall 2923 toward strikeface
2712 from second reference point 2982 to third reference point 2924 can be straight,
curved upward, or curved downward. In many embodiments, a portion of top wall 2719
of cavity 2730 is angled away from strikeface 2712 from third reference point 2924
to first inflection point 2986. In some embodiments, the portion of top wall 2719
angled away from strikeface 2712 from third reference point 2924 to first inflection
point 2986 can be straight, curved upward, or curved downward. This orientation of
top wall 2719 creates a buckling point, hinge point or plastic hinge to direct the
stress of impact toward cavity 2730 and to allow increased flexing of strikeface 2712
during impact.
[0089] Lower region 2713 of rear 2710 comprises back wall 2921 of cavity 2730 and the lower
exterior wall 2927. In some embodiments, back wall 2921 of cavity 2730 can have a
back wall length 2990 measured from first inflection point 2986 to a second inflection
point 2992 located between the back wall 2921, and the lower exterior wall 2927. In
a number of embodiments, back wall length 2990 can range from 0.381 cm (0.150 inch)
to 1.02 cm (0.400 inch). In many embodiments, back wall length 2990 can be 0.406 cm
(0.160 inch), 0.432 cm (0.170 inch), 0.457 cm (0.180 inch), 0.483 cm (0.190 inch),
0.508 cm (0.200 inch), 0.533 cm (0.210 inch), 0.559 cm (0.220 inch), 0.584 cm (0.230
inch), 0.61 cm (0.240 inch), 0.635 cm (0.250 inch), 0.660 cm (0.260 inch), 0.686 cm
(0.270 inch), 0.711 cm (0.280 inch), 0.737 cm (0.290 inch), 0.762 cm (0.300 inch),
0.787 cm (0.310 inch), 0.813 cm (0.320 inch), 0.838 cm (0.330 inch), 0.864 cm (0.340
inch), 0.889 cm (0.350 inch), 0.914 cm (0.360 inch), 0.94 cm (0.370 inch), 0.965 cm
(0.380 inch), 0.991 cm (0.390 inch), or 1.02 cm (0.400 inch).
[0090] In some embodiments, a lower angle 2951 can be measured from between the back wall
2921 and the lower exterior wall 2927. In some embodiments, lower angle 2951 can be
less than 180 degrees. In a number of embodiments, lower angle 2951 can range from
30 degrees to 180 degrees. In various embodiments, lower angle 2951 can range from70
degrees to 130 degrees. In some embodiments, lower angle 2951 can be 70 degrees, 75
degrees, 80 degrees, 85 degrees, 90 degrees, 95 degrees, 100 degrees, 105 degrees,
110 degrees, 115 degrees, 120 degrees, 125 degrees, or 130 degrees.
[0091] In some embodiments, an inflection angle 2996 measured from third reference line
2926 to back wall 2921 can range from 70 degrees to 150 degrees. In some embodiments,
inflection angle 2996 can range from 90 degrees to 130 degrees. In some embodiments,
inflection angle 2996 can be 70 degrees, 75 degrees, 80 degrees, 85 degrees, 90 degrees,
95 degrees, 100 degrees, 105 degrees, 110 degrees, 115 degrees, 120 degrees, 125 degrees,
130 degrees, 135 degrees, 140 degrees, 145 degrees, or 150 degrees. In many embodiments,
inflection angle 2996 allows first inflection point 2986 to act as a buckling point
or plastic hinge upon golf club head 2700 impacting the golf ball at strike face 2712.
In some embodiments, the wall thickness at the first inflection point 2986 can be
thinner than at the top wall 2719 and back wall 2921.
[0092] In many embodiments, first inflection point 2986, adjacent to back wall 2921, can
range from 0.635 cm (0.25 inch) to 5.08 cm (2.0 inches), or 1.27 cm (0.5 inch) to
3.81 cm (1.5 inches) below the apex 2928 of top rail 2715. For example, the first
inflection point 2986 can be 0.635 cm (0.25 inch), 1.27 cm (0.5 inch), 1.91 cm (0.75
inch), 2.53 cm (1.0 inch), 3.18 cm (1.25 inches), 3.81 cm (1.5 inches), 4.45 cm (1.75
inches) or 5.08 cm (2.0 inches) below the apex 2928 of top rail 2715. In some embodiments,
the maximum height of the back wall 2921, measured perpendicular to a ground plane
2903 when golf club head 2700 is at address from a lowest point of sole 2706 to first
inflection point 2986, can range from 0.635 cm (0.25 inch) to 7.62 cm (3 inches),
or 1.27 cm (0.50 inch) to 5.08 cm (2 inches). For example, the first inflection point
2986 can be 0.635 cm (0.25 inch), 0.953 cm (0.375 inch), 1.27 cm (0.5 inch), 1.59
cm (0.625 inch), 1.91 cm (0.75 inch), 2.10 cm (0.825 inch), 2.54 cm (1.0 inch), 2.88
cm (1.125 inches), 3.18 cm (1.25 inches), 3.49 cm (1.375 inches), 3.81 cm (1.5 inches),
4.12 cm (1.625 inches), 4.45 cm (1.75 inches), 4.76 cm (1.875 inches), 5.08 cm (2.0
inches), 5.40 cm (2.125 inches), 5.71 cm (2.25 inches), 6.03 cm (2.375 inches), 6.35
cm (2.5 inches), 6.67 cm (2.625 inches), 7.00 cm (2.75 inches), 7.30 cm (2.875 inches),
or 7.62 cm (3.0 inches) above a lowest point of sole 2706 perpendicular to the ground
plane 2903 when golf club head 2700 is at address.
[0093] In some embodiments, a back wall angle 2905 measured from back wall 2921 to ground
plane 2903 can range from 15 degrees to 45 degrees. In some embodiments, back wall
angle 2905 can be 15 degrees, 16 degrees, 17 degrees, 18 degrees, 19 degrees, 20 degrees,
21 degrees, 22 degrees, 23 degrees, 24 degrees, 25 degrees, 26 degrees, 27 degrees,
28 degrees, 29 degrees 30 degrees, 31 degrees, 32 degrees, 33 degrees, 34 degrees,
35 degrees, 36 degrees, 37 degrees, 38 degrees, 39 degrees, 40 degrees, 41 degrees,
42 degrees, 43 degrees, 44 degrees, or 45 degrees.
[0094] In some embodiments, cavity 2730 can further comprise at least one channel 2739 (FIG.
13). In many embodiments, channel 2739 extends from heel region 2702 (FIG. 13) to
toe region 2704 (FIG. 13). Channel 2739 comprises a channel width measured from second
reference point 2982 to top wall 2719 substantially parallel to ground plane 2903,
where channel width can vary in a direction from top rail 2715 to sole 2706. In some
embodiments, a maximum channel width 2932, measured from first inflection point 2986
to second reference point 2982 substantially parallel to ground plane 2903, can be
substantially constant throughout channel 2739 from heel region 2702 to toe region
2704. In some embodiments, maximum channel width 2932 (FIG. 15) can range from 0.2
mm (0.008 inch) to 25 mm (1 inch), or 0.2 mm (0.008 inch) to 8 mm (0.31 inch). For
example, maximum channel width 2932 can be 0.2 mm (0.008 inch), 0.4 mm (0.016 inch),
0.6 mm (0.024 inch), 0.8 mm (0.031 inch), 1.0 mm (0.039 inch), 2 mm (0.079 inch),
3 mm (0.12 inch), 4 mm (0.16 inch), 5 mm (0.20 inch), 6 mm (0.24 inch), 7 mm (0.28
inch), 8 mm (0.31 inch), 10 mm (0.39 inch), 15 mm (0.59 inch), 20 mm (0.79 inch),
or 25 mm (0.98 inch). In other embodiments, a channel toe region width of channel
2739 is less than a channel heel region width of channel 2739. In other embodiments,
the channel heel region width is less than the channel toe region width. In other
embodiments, a channel middle region width of channel 2739 can be less than at least
one of the channel heel region width or the channel toe region width. In other embodiments,
the channel middle region width can be greater than at least one of the channel heel
region width or the channel toe region width. In some embodiments, channel 2739 is
symmetrical from heel to toe. In other embodiments, channel 2739 is non-symmetrical.
In other embodiments, channel 2739 can further comprise at least two partial channels.
In some embodiments, channel 2739 can comprise a series of partial channels interrupted
by one or more bridges. In some embodiments, the one or more bridges can be approximately
the same thickness as the thickness of top rail 2715.
[0095] Maximum channel width 2932, as described herein, allows absorption of stress from
strikeface 2712 on impact. A golf club head having a channel width less than the maximum
channel width described herein (e.g. a golf club head with a less pronounced cavity)
would allow less stress absorption from the strikeface on impact (due to less material
on the upper region 2711 of rear 2710), and therefore would experience less strikeface
deflection than golf club head 2700 described herein.
[0096] In many embodiments, cavity 2730 further comprises a back cavity angle 2935. Back
cavity angle 2935 is measured from first reference line 2929 to second reference line
2925. In many embodiments, back cavity angle 2935 can range from 15 degrees to 80
degrees. In some embodiments, back cavity angle 2935 is 15 degrees, 20 degrees, 25
degrees, 30 degrees, 35 degrees, 40 degrees, 45 degrees, 50 degrees, 55 degrees, 60
degrees, 65 degrees, 70 degrees, 75 degrees or 80 degrees.
[0097] FIG. 16 illustrates a view of top rail 2715 and a portion of rear 2710 of the cross-section
of golf club head 2700 of FIG. 13 different from cross-section of golf club head 1200
as shown in FIG. 4. In many embodiments, golf club head 2700 comprises a rear angle
3040, a top rail angle 3045, and a strikeface angle 3050. Rear angle 3040 is measured
from second reference line 2925 to rear wall 2923 of upper region 2711. In many embodiments,
rear angle 3040 can range from 70 degrees to 140 degrees. In some embodiments, rear
angle 3040 can be 70 degrees, 75 degrees, 80 degrees, 85 degrees, 90 degrees, 95 degrees,
100 degrees, 105 degrees, 110 degrees, 115 degrees, 120 degrees, 125 degrees, 130
degrees, 135 degrees, or 140 degrees. Top rail angle 3045 is measured from rear wall
2923 of upper region 2711 to top rail 2715. In many embodiments, top rail angle 3045
can range from 35 degrees to 120 degrees or 70 degrees to 110 degrees. In some embodiments,
top rail angle 3045 can be 35 degrees, 40 degrees, 45 degrees, 50 degrees, 55 degrees,
60 degrees, 65 degrees, 70 degrees, 75 degrees, 80 degrees, 85 degrees, 90 degrees,
95 degrees, 100 degrees, 105 degrees, 110 degrees, 115 degrees, or 120 degrees. Strikeface
angle 3050 is measured from strikeface 2712 to top rail 2715. In many embodiments,
strikeface angle 3050 can range from 70 degrees to 160 degrees or 70 degrees to 110
degrees. In some embodiments, strikeface angle 3050 can be 70 degrees, 75 degrees,
80 degrees, 85 degrees, 90 degrees, 95 degrees, 100 degrees, 105 degrees, 110 degrees,
115 degrees, 120 degrees, 125 degrees, 130 degrees, 135 degrees, 140 degrees, 145
degrees, 150 degrees, 155 degrees, or 160 degrees.
[0098] Upper region 2711 further comprises a minimum gap 3090 measured from third reference
point 2924 of an inner surface 2919 of top wall 2719 to an inner surface 2919 of strikeface
2712, perpendicular to strikeface 2712. In some embodiments, minimum gap 3090 can
range from 2 mm (0.079 inch) to 10 mm (0.39 inch). For example, the minimum gap 3090
can be 2 mm (0.079 inch), 4 mm (0.16 inch), 6 mm (0.24 inch), 8 mm (0.31 inch), or
10 mm (0.39 inch). In other embodiments, the minimum gap 3090 can range from 4 mm
(0.16 inch) to 14 mm (0.55 inch). In some embodiments, the minimum gap 3090 can be
14 mm (0.55 inch), 12 mm (0.47 inch), 10 mm (0.39 inch), 8 mm (0.31 inch), 6 mm (0.24
inch), or 4 mm (0.16 inch).
[0099] FIG. 17 illustrates a simplified cross-sectional view of golf club head 2700, similar
to the detailed cross-section of golf club head 2700 illustrated in FIG. 15. Golf
club head 2700 includes cavity 2730, upper region 2711, lower region 2713, and exterior
surface 2703. In many embodiments, a maximum upper distance 3192 measured as the perpendicular
distance from exterior surface 2703 of strikeface 2712 to exterior surface 2703 of
second reference point 2982 of upper region 2711 can range from 5 mm (0.20 inch) to
15 mm (0.59 inch). For example, maximum upper distance 3192 can be 5 mm (0.20 inch),
6 mm (0.24 inch), 7 mm (0.28 inch), 8 mm (0.31 inch), 8.89 mm (0.35 inch), 10 mm (0.39
inch), 11 mm (0.43 inch), 12 mm (0.47 inch), 13 mm (0.51 inch), 14 mm (0.55 inch),
or 15 mm (0.59 inch). In some embodiments, maximum upper distance 3192 can be 9.09
mm (0.358 inch). Further, a minimum upper distance 3194 measured as the perpendicular
distance from exterior surface 2703 of strikeface 2712 to exterior surface 2703 of
third inflection point 2924 can range from 2.28 mm (0.09 inch) to 12 mm (0.47 inch).
For example, minimum upper distance 3194 can be 4 mm (0.16 inch), 5 mm (0.20 inch),
6 mm (0.24 inch), 7 mm (0.28 inch), 8 mm (0.31 inch), 9 mm (0.35 inch), 10 mm (0.39
inch), 11 mm (0.43 inch), or 12 mm (0.47 inch). In some embodiments, minimum upper
distance 3194 can be 7.85 mm (0.309 inch). Further still, a maximum lower distance
3196 measured as the perpendicular distance from exterior surface 2703 of strikeface
2712 to exterior surface 2703 of a fourth reference point 2920 located between the
lower exterior wall 2927 and the sole 2706 can range from 25 mm (0.98 inch) to 40
mm (1.57 inch). For example, maximum lower distance 3196 can be 25 mm (0.98 inch),
26 mm (1.02 inch), 27 mm (1.06 inch), 28 mm (1.10 inch), 29 mm (1.14 inch), 30 mm
(1.18 inch), 31 mm (1.22 inch), 32 mm (1.26 inch), 33 mm (1.30 inch), 34 mm (1.34
inch), 35 mm (1.38 inch), 36 mm (1.42 inch), 37 mm (1.46 inch), 38 mm (1.50 inch),
39 mm (1.54 inch), or 40 mm (1.57 inch). In some embodiments, maximum lower distance
3196 can be 33.1 mm (1.302 inch). In many embodiments, maximum lower distance 3196
is greater than maximum upper distance 3192, and maximum upper distance 3192 is greater
than minimum upper distance 3194.
[0100] In many embodiments, cavity 2730 can provide an increase in golf ball speed over
golf club head 1200 (FIG. 16) or other standard golf club heads, can reduce the spin
rate of standard hybrids club heads, and can increase the launch angle over both the
standard hybrid and iron club heads. In many embodiments, the shape of cavity 2730
determines the level of spring and timing of the response of golf club head 2700.
When the golf ball impacts strikeface 2712 of club head 2700 with cavity 2730, strikeface
2712 springs back like a drum, and rear 2710 bends in a controlled buckle manner.
In many embodiments, top rail 2715 can absorb more stress over greater volumetric
space than a top rail in a golf club head without cavity 2730. The length, depth and
width of cavity 2730 can vary. These parameters provide control regarding how much
spring back is present in the overall design of club head 2700.
[0101] Upon impact with the golf ball, strikeface 2712 can bend inward at a greater distance
than on a golf club without cavity 2730. In some embodiments, strikeface 2712 has
a 10% to a 50% greater deflection than a strikeface on a golf club head without cavity
2730. In some embodiments, strikeface 2712 has a 5% to a 40% or a 10% to a 20% greater
deflection than a strikeface on a golf club head without cavity 2730. For example,
strikeface 2712 can have a 5%, 10%, 15%, 20%, 25%, 30%, 35% or 40% greater deflection
than a strikeface on a golf club head without cavity 2730. In many embodiments, there
is both a greater distance of retraction by strikeface 2712 due to the hinge and bending
of cavity 2730 over a standard strikeface that does not have a back portion of the
club without the cavity.
[0102] In many embodiments, the face deflection is greater with club head 2700 having cavity
2730, as a greater buckling occurs at first inflection angle 2986 of top wall 2719
upon impact with a golf ball. Cavity 2730, however, provides a greater dispersion
of stress along top rail 2715, rear wall 2923, and top wall 2719, and the spring back
force is transferred from cavity 2730 and first inflection point 2986 of top wall
2719 to strikeface 2712. A standard top rail, rear wall and top wall without a cavity
does not have this hinge/buckling effect, nor does it absorb a high level of stress
over a large volumetric area of the top rail, rear wall and top wall. Therefore, the
standard strikeface does not contract and then recoil as much as strikeface 2712.
Further, both a larger region of strikeface 2712, top rail 2715, rear wall 2923, and
top wall 2719 absorb more stress than the same crown region of a standard golf club
head with a standard top rail, top wall and no cavity. In many embodiments, although
there is greater stress along a greater area above cavity 2730 than the same area
in a standard club without the cavity, the durability of the club head with and without
the cavity is the same. By adding more spring to the back end of the club (due to
the inward inclination of a portion of top wall 2719 toward strikeface 2712), more
force is displaced throughout the volume of the structure. The stress is observed
over a greater area of strikeface 2712, top rail 2715, rear wall 2923, and top wall
2719 of golf club head 2700. Peak stresses can be seen in the standard top rail club
head. However, more peak stresses are seen in golf club head 2700 but distributed
over a large volume of the material. The hinge and bend regions of golf club head
2700 (i.e., the region above cavity 2730 and cavity 2730 itself) will not deform as
long as the stress does not meet the critical buckling threshold. Cavity 2730 and
its placement can be designed to be under the critical K value of the buckling threshold.
[0103] As shown in FIG. 17, a further deflection feature of the golf club head 2700 can
be the uniform thinned region 3160, located at the sole 2706 and stretching between
the rear 2710 of the body 2701 and the strikeface 2712, toward a cascading sole portion
of the sole (as described in greater detail below). The uniform thinned region 3160
can provide multiple benefits. First, the uniform thinned region 3160 can reduce stress
on the strikeface 2712 caused during impact with the golf ball. Second, the uniform
thinned region 3160 can bend allowing the strikeface 2712 to experience greater deflection.
Third, the uniform thinned region 3160 removes weight from the sole area, allowing
the weight to be redistributed more toward the rear of the golf club head 2700. At
impact, the energy imparted to the strikeface 2712 by the golf ball can cause the
uniform thinned region 3160 to bend outward, which in turn increases the strikeface
2712 deflection. After bending, the uniform thinned region 3160 rebounds back to its
original position returning the majority of the energy from impact back to the golf
ball. The result is the golf club head 2700 imparts increased ball speeds and greater
travel distances to the golf ball after impact.
[0104] In some embodiments, body 2701 can comprise stainless steel, titanium, aluminum,
a steel alloy (e.g. 455 steel, 475 steel, 431 steel, 17-4 stainless steel, maraging
steel), a titanium alloy (e.g. Ti 7-4, Ti 6-4, T-9S, Ti SSAT2041, Ti SP700, Ti 15-0-3,
Ti 15-5-3, Ti 3-8-6-4-4, Ti 10-2-3, Ti 15-3-3-3, Ti-6-6-2, Ti-185, or any combination
thereof), an aluminum alloy, or a composite material. In other embodiments, body 2701
can comprise carpenter grade 455 steel, carpenter grade 475 steel, C300 steel, C350
steel, a Ni-Co-Cr steel alloy, a quench and tempered steel alloy, or 565 steel. In
some embodiments, strikeface 2712 can comprise stainless steel, titanium, aluminum,
a steel alloy (e.g. 455 steel, 475 steel, 431 steel, 17-4 stainless steel, maraging
steel), a titanium alloy (e.g. Ti 7-4, Ti 6-4, T-9S, Ti SSAT2041, Ti SP700, Ti 15-0-3,
Ti 15-5-3, Ti 3-8-6-4-4, Ti 10-2-3, Ti 15-3-3-3, Ti-6-6-2, Ti-185, or any combination
thereof), an aluminum alloy, or a composite material. In other embodiments, strikeface
2712 can comprise carpenter grade 455 steel, carpenter grade 475 steel, C300 steel,
C350 steel, a Ni-Co-Cr steel alloy, a quench and tempered steel alloy, or 565 steel.
In some embodiments, body 2701 can comprise the same material as strikeface 2712.
In some embodiments, body 2701 can comprise a different material than strikeface 2712.
[0105] FIG. 18 illustrates a back perspective view of an embodiment of golf club head 3200,
and FIG. 19 illustrates a back heel-side perspective view of golf club head 3200 according
to the embodiment of FIG. 18. In some embodiments, golf club head 3200 can be similar
to golf club head 1000 (FIG. 1), golf club head 2200 (FIG. 8), and/or golf club head
2700 (FIG. 13). Golf club head 3200 can be an iron-type golf club head. In other embodiments,
golf club head 3200 can be a hybrid-type, or a fairway wood-type golf club head. In
some embodiments, golf club head 3200 does not comprise a badge or a custom tuning
port.
[0106] Golf club head 3200 comprises a body 3201. In some embodiments, body 3201 can be
similar to body 1001 (FIG. 1), body 2201 (FIG. 8), and/or body 2701 (FIG. 13). In
some embodiments, the body 3201 is hollow. In other embodiments, the body is at least
partially hollow. Body 3201 comprises an exterior surface 3203, a strikeface 3212,
a heel region 3202, a toe region 3204 opposite the heel region 3202, a sole 3206,
a top rail 3215, and a rear 3210.
[0107] Body 3201 of FIGS. 18-22 further comprises a blade length. The blade length for body
3201 can be measured similar to blade length 3725 as shown and described in FIG. 29
(i.e., a measurement parallel to the flat surface of the strikeface 3712, from a toe
edge 3726 of the strikeface 3712, to strikeface end 3727 right before the strikeface
3712 integrally curves into the hosel). The blade length of the body 3201 can range
from 6.86 cm (2.70 inches) to 7.62 cm (3.00 inches). For example, in some embodiments,
the body 3201 can comprise a blade length of 6.96 cm (2.74 inches), 7.06 cm (2.78
inches), 7.16 cm (2.82 inches), 7.26 cm (2.86 inches), 7.37 cm (2.90 inches), 7.47
cm (2.94 inches), 7.57 cm (2.98 inches), or 7.62 cm (3.00 inches).
[0108] The body 3201 further comprises a uniform thinned region transitioning from the bottom
of the strikeface 3212 to the sole 3206, toward a cascading sole portion of the sole
(as described in greater detail below). In the illustrated embodiment, the uniform
thinned region comprises a sole thickness measured perpendicular from the exterior
surface 3203 to the interior surface at the uniform thinned region, which can remain
constant from the bottom of the strikeface 3212 to adjacent the cascading sole portion
of the sole. In some embodiments, the sole thickness of the uniform thinned region
can be thinner than a conventional sole. For example, in some embodiments, the sole
thickness of the uniform thinned region may range from approximately 1.02 mm (0.040
inch) to 2.03 mm (0.080 inch). In other embodiments, the sole thickness of the uniform
thinned region may be within the range of 1.02 mm (0.040 inch) to 1.27 mm (0.050 inch),
1.27 mm (0.050 inch) to 1.52 mm (0.060 inch), 1.52 mm (0.060 inch) to 1.78 mm (0.070
inch), 1.78 mm (0.070 inch) to 2.03 mm (0.080 inch), 1.02 mm (0.040 inch) to 1.40
mm (0.055 inch), 1.14 mm (0.045 inch) to 1.52 mm (0.060 inch), 1.27 mm (0.050 inch)
to 1.65 mm (0.065 inch), 1.40 mm (0.055 inch) to 1.78 mm (0.070 inch), 1.52 mm (0.060
inch) to 1.90 mm (0.075 inch), or 1.65 mm (0.065 inch) to 2.03 mm (0.080 inch). For
example, the sole thickness of the uniformed thinned region can be 1.02 mm (0.040
inch), 1.14 mm (0.045 inch), 1.27 mm (0.050 inch), 1.52 mm (0.060 inch), 1.65 mm (0.065
inch), 1.78 mm (0.070 inch), 1.90 mm (0.075 inch), or 2.03 mm (0.080 inch).
[0109] FIG. 20 illustrates a cross-section of golf club head 3200 along the cross-sectional
line XXXIV-XXXIV in FIG. 18, according to one embodiment. As seen in FIG. 18, strikeface
3212 comprises a high region 3476, a middle region 3474, and a low region 3472. Rear
3210 can comprise an upper region 3211, a lower region 3213, and a cavity 3230. Upper
region 3211 comprises top rail 3215, a rear wall 3423, and a top wall 3219. In many
embodiments, the rear wall 3423 of rear 3210 is located below and adjacent to the
top rail 3215, and the top wall 3219 of rear 3210 is located below and adjacent to
rear wall 3423. Lower region 3213 comprises a back wall 3421, and a lower exterior
wall 3427. Cavity 3230 is located on the exterior surface 3203, below the top rail
3215 and rear wall 3423, above the lower exterior wall 3427 of rear 3210, and is defined
by at least in part by upper region 3211 and lower region 3213.
[0110] In some embodiments, top rail 3215 of the upper region 3211 can be a flatter and
taller top rail or skirt than in irons known to one skilled in the art. The flatter
and taller rail 3215 can compensate for mis-hits on strikeface 3212 to increase playability
off the tee. In some embodiments, the length of top rail 3215, measured from heel
region 3202 to toe region 3204, can be 70% to 95% of the length of golf club head
3200. In many embodiments, cavity 3230 comprises a top rail box spring design. In
many embodiments, top rail 3215 and cavity 3230 provide an increase in the overall
bending of strikeface 3212. In some embodiments, the bending of strikeface 3212 can
allow for a 2% to 5% increase of energy. Cavity 3230 allows for strikeface 3212 to
be thinner and allow additional overall bending. For some fairway iron-type golf club
head embodiments, cavity 3230 can be a reverse scoop or indentation of rear 3210 with
body 3201 comprising a greater thickness toward sole 3206.
[0111] In some embodiments, a height 3480 of rear wall 3423 of upper region 3211 of rear
3210 can range from 0.115 cm (0.292 inch) to 0.25 cm (0.635 inch), or 0.130 cm (0.330
inch) to 0.20 cm (0.508 inch). For example, in some embodiments, the height 3480 of
rear wall 3423 of the upper region 3211 of rear 3210 can be 0.115 cm (0.292 inch),
0.125 cm (0.318 inch), 0.135 cm (0.343 inch), 0.145 cm (0.368 inch), 0.155 cm (0.394
inch), 0.165 cm (0.419 inch), 0.175 cm (0.445 inch), 0.185 cm (0.470 inch), 0.195
cm (0.495 inch), or 0.250 cm (0.635 inch). In some embodiments, the height 3480 of
rear wall 3423 of the upper region 3211 of rear 3210 can range from 0.150 cm (0.381
inch) to 0.210 cm (0.533 inch). In some embodiments, the height 3480 of rear wall
3423 of the upper region 3211 of rear 3210 can be 0.166 cm (0.422 inch). In some embodiments,
the height 3480 of rear wall 3423 of upper region 3211 of rear 3210 can range from
3% to 15% of the height of the golf club head 3200.
[0112] The height 3480 of rear wall 3423 of the upper region 3211 of rear 3210, as described
herein, allows cavity 3230 to absorb at least a portion of the stress on strikeface
3212 during impact with a golf ball. A golf club head having a rear wall height greater
than rear wall height 3480 described herein would absorb less stress (and allow less
strikeface deflection) in impact than golf club head 3200 described herein, due to
increased dispersion of the impact stress along the top rail prior to reaching the
cavity.
[0113] In some embodiments, cavity 3230 is located above a lower region 3213 of rear 3210
and is defined at least in part by upper region 3211 and lower region 3213 of rear
3210. Cavity 3230 comprises top wall 3219, and back wall 3421. A first reference point
3422 is located between the top rail 3215 and rear wall 3423. A second reference point
3482 is located between rear wall 3423 and top wall 3219. A first inflection point
3486 is located between top wall 3219 of cavity 3230 and back wall 3421. A third reference
point 3424 is point located on top wall 3219 closest to the strikeface 3212. First
reference point 3422 and second reference point 3482 create a first reference line
3429. Second reference point 3482 and third reference point 3424 create a second reference
line 3425. Third reference point 3424 and first inflection point 3486 create a third
reference line 3426.
[0114] Golf club head 3200 further comprises a height 3488 of top wall 3219, measured parallel
to strikeface 3212 and from the second reference point 3482 to first inflection point
3486. In many embodiments, height 3488 can range from 0.254 cm (0.100 inch) to 1.778
cm (0.700 inch). For example, height 3488 can be 0.254 cm (0.100 inch), 0.381 cm (0.150
inch), 0.508 cm (0.200 inch), 0.635 cm (0.250 inch), 0.762 cm (0.300 inch), 0.899
cm (0.350 inch), 1.016 cm (0.400 inch), 1.143 cm (0.450 inch), 1.270 cm (0.500 inch),
1.397 cm (0.550 inch), 1.524 cm (0.600 inch), 1.651 cm (0.650 inch), or 1.778 cm (0.700
inch). In many embodiments, height 3488 can range from 0.762 cm (0.300 inch) to 1.397
cm (0.550 inch). In some embodiments, height 3488 of top wall 3219 can be 0.762 cm
(0.300 inch), 0.838 cm (0.330 inch), 0.914 cm (0.360 inch), 0.991 cm (0.390 inch),
1.067 cm (0.420 inch), 1.143 cm (0.450 inch), 1.219 cm (0.480 inch), 1.295 cm (0.510
inch), or 1.372 cm (0.540 inch).
[0115] In many embodiments, second reference point 3482 can range from 0.191 cm (0.075 inch)
to 2.54 cm (1.00 inches) or 0.381 cm (0.150 inch) to 0.457 cm (0.180 inches) to apex
3428 of top rail 3215. For example, the second reference point 3482 can be 0.191 cm
(0.075 inch), 0.241 cm (0.095 inch), 0.292 cm (0.115 inch), 0.343 cm (0.135 inch),
0.394 cm (0.155 inch), 0.445 cm (0.175 inch), 0.483 cm (0.190 inch), or 2.54 cm (1.000
inch) below the apex 3428 of top rail 3215.
[0116] In many embodiments, top wall 3219 of cavity 3230 can be substantially parallel to
strikeface 3212. In other embodiments, top wall 3219 is not substantially parallel
to strikeface 3212. In some embodiments, top wall 3219 of cavity 3230 is substantially
parallel to rear wall 3423 of upper region 3211 of rear 3210. In a number of embodiments,
a portion of top wall 3219 extends away from top rail 3215 toward strikeface 3212
from second reference point 3482 to third reference point 3424. In some embodiments,
the portion of top wall 3219 extending away from top rail 3215 toward strikeface 3212
from second reference point 3482 to third reference point 3424 can be straight, curved
upward, or curved downward. In many embodiments, a portion of top wall 3219 of cavity
3230 is angled away from strikeface 3212 from third reference point 3424 to first
inflection point 3486. In some embodiments, the portion of top wall 3219 angled away
from strikeface 3212 from third reference point 3424 to first inflection point 3486
can be straight, curved upward, or curved downward. This orientation of top wall 3219
creates a buckling point, hinge point or plastic hinge to direct the stress of impact
toward cavity 3230 and to allow increased flexing of strikeface 3212 during impact.
[0117] Lower region 3213 of rear 3210 comprises back wall 3421 of cavity 3230 and lower
exterior wall 3427. In some embodiments, back wall 3421 of cavity 3230 can have a
back wall length 3490 measured from first inflection point 3486 to a second inflection
point 3492 located between the back wall 3421 and the lower exterior wall 3427. In
a number of embodiments, back wall length 3490 can range from 0.254 cm (0.100 inch)
to 0.889 cm (0.350 inch). In many embodiments, back wall length 3490 can be 0.254
cm (0.100 inch), 0.318 cm (0.125 inch), 0.381 cm (0.150 inch), 0.445 cm (0.175 inch),
0.508 cm (0.200 inch), 0.572 cm (0.225 inch), 0.635 cm (0.250 inch), 0.699 cm (0.275
inch), 0.762 cm (0.300 inch), 0.826 cm (0.325 inch), or 0.889 cm (0.350 inch).
[0118] In some embodiments, a lower angle 3451 can be measured from between the back wall
3421 and the lower exterior wall 3427. In some embodiments, lower angle 3451 can be
less than 180 degrees. In a number of embodiments, lower angle 3451 can range from
30 degrees to 180 degrees. In various embodiments, lower angle 3451 can range from
70 degrees to 130 degrees. In some embodiments, lower angle 3451 can be 70 degrees,
75 degrees, 80 degrees, 85 degrees, 90 degrees, 95 degrees, 100 degrees, 105 degrees,
110 degrees, 115 degrees, 120 degrees, 125 degrees, or 130 degrees.
[0119] In some embodiments, an inflection angle 3496 measured from third reference line
3426 to back wall 3421 can range from 70 degrees to 150 degrees. In some embodiments,
inflection angle 3496 can range from 90 degrees to 130 degrees. In some embodiments,
inflection angle 3496 can be 70 degrees, 75 degrees, 80 degrees, 85 degrees, 90 degrees,
95 degrees, 100 degrees, 105 degrees, 110 degrees, 115 degrees, 120 degrees, 125 degrees,
130 degrees, 135 degrees, 140 degrees, 145 degrees, or 150 degrees. In many embodiments,
inflection angle 3496 allows first inflection point 3486 to act as a buckling point
or plastic hinge upon golf club head 3200 impacting the golf ball at strikeface 3212.
In some embodiments, the wall thickness at the first inflection point 3486 can be
thinner than at the top wall 3219 and back wall 3421.
[0120] In many embodiments, first inflection point 3486, adjacent to back wall 3421 can
range from 0.508 cm (0.20 inch) to 2.54 cm (1.0 inch), or 1.27 cm (0.5 inch) to 1.778
cm (0.7 inch) below the apex 3428 of top rail 3215. For example, the first inflection
point 3486 can be 0.508 cm (0.20 inch), 0.635 cm (0.25 inch), 0.762 cm (0.30 inch),
0.889 cm (0.35 inch), 1.016 cm (0.40 inch), 1.143 cm (0.45 inch), 1.27 cm (0.50 inch),
1.397 cm (0.55 inch), 1.524 cm (0.60 inch), 1.651 cm (0.65 inch), 1.778 cm (0.70 inch),
1.905 cm (0.75 inch), 2.032 cm (0.80 inch), 2.159 cm (0.85 inch), 2.286 cm (0.90 inch),
2.413 cm (0.95 inch), or 2.54 cm (1.0 inch) below the apex 3428 of top rail 3215.
In some embodiments, the maximum height of the back wall 3421, measured perpendicular
to a ground 3403 when golf club head 3200 is at address, from a lowest point of sole
3206 to first inflection point 3486, can range from 0.635 cm (0.25 inch) to 7.62 cm
(3 inches), or 1.27 cm (0.50 inch) to 5.08 cm (2 inches). For example, the first inflection
point 3486 can be 0.635 cm (0.25 inch), 0.953 cm (0.375 inch), 1.27 cm (0.5 inch),
1.59 cm (0.625 inch), 1.91 cm (0.75 inch), 2.10 cm (0.825 inch), 2.54 cm (1.0 inch),
2.88 cm (1.125 inches), 3.18 cm (1.25 inches), 3.49 cm (1.375 inches), 3.81 cm (1.5
inches), 4.12 cm (1.625 inches), 4.45 cm (1.75 inches), 4.76 cm (1.875 inches), 5.08
cm (2.0 inches), 5.40 cm (2.125 inches), 5.71 cm (2.25 inches), 6.03 cm (2.375 inches),
6.35 cm (2.5 inches), 6.67 cm (2.625 inches), 7.00 cm (2.75 inches), 7.30 cm (2.875
inches) or 7.62 cm (3.0 inches) above a lowest point of sole 3206 to the ground 3403
when golf club head 3200 is at address.
[0121] In some embodiments, a back wall angle 3405 measured from back wall 3421 to ground
plane 3403 can range from 15 degrees to 45 degrees. In some embodiments, back wall
angle 3405 can be 15 degrees, 16 degrees, 17 degrees, 18 degrees, 19 degrees, 20 degrees,
21 degrees, 22 degrees, 23 degrees, 24 degrees, 25 degrees, 26 degrees, 27 degrees,
28 degrees, 29 degrees, 30 degrees, 31 degrees, 32 degrees, 33 degrees, 34 degrees,
35 degrees, 36 degrees, 37 degrees, 38 degrees, 39 degrees, 40 degrees, 41 degrees,
42 degrees, 43 degrees, 44 degrees, or 45 degrees.
[0122] In some embodiments as illustrated in FIG. 18, cavity 3230 can further comprise at
least one channel 3239. In many embodiments, channel 3239 extends from heel region
3202 to toe region 3204. Channel 3239 comprises a channel width measured from second
reference point 3482 to top wall 3219 substantially parallel to ground plane 3403,
where channel width can vary in a direction from top rail 3215 to sole 3206. In some
embodiments, a maximum channel width 3432, measured from first inflection point 3486
to second reference point 3482 substantially parallel to ground plane 3403, can be
substantially constant throughout the channel 3230 from heel region 3202 to toe region
3204. In some embodiments as illustrated in FIG. 20, maximum channel width 3432 can
range from 1 mm (0.039 inch) to 15 mm (0.590 inch), or 3.81 mm (0.150 inch) to 10.16
mm (0.400 inch). For example, maximum channel width 3432 can be 1.0 mm (0.039 inch),
2 mm (0.079 inch), 3 mm (0.12 inch), 4 mm (0.16 inch), 5 mm (0.20 inch), 6 mm (0.24
inch), 7 mm (0.28 inch), 8 mm (0.31 inch), 10 mm (0.39 inch), or 15 mm (0.59 inch).
In other embodiments, a channel toe region width of channel 3239 is less than a channel
heel region width of channel 3239. In other embodiments, the channel heel region width
is less than the channel toe region width. In other embodiments, a channel middle
region width of channel 3239 can be less than at least one of the channel heel region
width or the channel toe region width. In other embodiments, the channel middle region
width can be greater than at least one of the channel heel region width or the channel
toe region width. In some embodiments, channel 3239 is symmetrical from heel to toe.
In other embodiments, channel 3239 is non-symmetrical. In other embodiments, channel
3239 can further comprise at least two partial channels. In some embodiments, channel
3239 can comprise a series of partial channels interrupted by one or more bridges.
In some embodiments, the one or more bridges can be approximately the same thickness
as the thickness of upper region 3211 of top rail 3215.
[0123] Maximum channel width 3432, as described herein, allows absorption of stress from
strikeface 3212 on impact. A golf club head having a channel width less than the maximum
channel width 3432 described here (e.g., a golf club head with a less pronounced cavity)
would allow less stress absorption from the strikeface on impact (due to less material
on the upper region 3211 of rear 3210), and therefore would experience less strikeface
deflection than golf club head 3200 described herein.
[0124] In many embodiments, back cavity 3230 further comprises a cavity angle 3435. Back
cavity angle 3435 is measured from first reference line 3429 to second reference line
3425. In many embodiments, back cavity angle 3435 can range from 15 degrees to 80
degrees. In some embodiments, back cavity angle 3435 can be 15 degrees, 20 degrees,
25 degrees, 30 degrees, 35 degrees, 40 degrees, 45 degrees, 50 degrees, 55 degrees,
60 degrees, 65 degrees, 70 degrees, 75 degrees, or 80 degrees.
[0125] FIG. 21 illustrates a view of top rail 3215 and a portion of rear 3210 of the cross-section
of golf club head 3200 of FIG. 18 different from cross-section of golf club head 1200
as shown in FIG. 4. In many embodiments, golf club head 3200 comprises a rear angle
3540, a top rail angle 3545, and a strikeface angle 3550. Rear angle 3540 is measured
from second reference line 3425 to rear wall 3423 of upper region 3211. In many embodiments,
rear angle 3540 can range from 70 degrees to 140 degrees. In some embodiments, rear
angle 3540 can be 70 degrees, 75 degrees, 80 degrees, 85 degrees, 90 degrees, 100
degrees, 105 degrees, 110 degrees, 115 degrees, 120 degrees, 125 degrees, 130 degrees,
135 degrees, or 140 degrees. Top rail angle 3545 is measured from rear wall 3423 of
upper region 3211 to top rail 3215. In many embodiments, top rail 3545 can range from
35 degrees to 120 degrees or 70 degrees to 110 degrees. In some embodiments, top rail
angle 3545 can be 35 degrees, 40 degrees, 45 degrees, 50 degrees, 55 degrees, 60 degrees,
65 degrees, 70 degrees, 75 degrees, 80 degrees, 85 degrees, 90 degrees, 95 degrees,
100 degrees, 105 degrees, 110 degrees, 115 degrees, or 120 degrees. Strikeface angle
3550 is measured from strikeface 3212 to top rail 3215. In many embodiments, strikeface
angle 3550 can range from 70 degrees to 160 degrees or 70 degrees to 110 degrees.
In some embodiments, strikeface angle 3550 can be 70 degrees, 75 degrees, 80 degrees,
90 degrees, 95 degrees, 100 degrees, 105 degrees, 110 degrees, 115 degrees, 120 degrees,
125 degrees, 130 degrees, 135 degrees, 140 degrees, 145 degrees, 150 degrees, 155
degrees, or 160 degrees.
[0126] Upper region 3211 further comprises a minimum gap 3590 measured from third reference
point 3424 of an inner surface 3419 of top wall 3219 to an inner surface 3419 of strikeface
3212, perpendicular to strikeface 3212. In some embodiments, minimum gap 3590 can
range from 2 mm (0.079 inch) to 6 mm (0.24 inch). For example, the minimum gap 3590
can be 2 mm (0.079 inch), 3 mm (0.118 inch), 4 mm (0.16 inch), 5 mm (0.197 inch),
or 6 mm (0.24 inch). In other embodiments, the minimum gap 3590 can range from 3 mm
(0.118 inch) to 4 mm (0.16 inch). In some embodiments, the minimum gap 3590 can be
3.429 mm (0.135 inch).
[0127] FIG. 22 illustrates a simplified cross-sectional view of golf club head 3200, similar
to the detailed cross-section of golf club head 3200 illustrated in FIG. 20. Golf
club head 3200 includes cavity 3230, upper region 3211, lower region 3213, and exterior
surface 3203. In many embodiments, a maximum upper distance 3692 measured as the perpendicular
distance from exterior surface 3203 of strikeface 3212 to exterior surface 3203 of
second reference point 3482 of upper region 3211 can range from 5 mm (0.20 inch) to
15 mm (0.59 inch). For example, maximum upper distance 3692 can be 5 mm (0.20 inch),
6 mm (0.24 inch), 7 mm (0.28 inch), 8 mm (0.31 inch), 8.89 mm (0.35 inch), 10 mm (0.39
inch), 11 mm (0.43 inch), 12 mm (0.47 inch), 13 mm (0.51 inch), 14 mm (0.55 inch),
or 15 mm (0.59 inch). In some embodiments, maximum upper distance 3692 can be 9.09
mm (0.348 inch). Further, a minimum upper distance 3694 measured as the perpendicular
distance from exterior surface 3203 of strikeface 3212 to exterior surface 3203 of
third reference point 3424 can range from 2.54 mm (0.10 inch) to 12 mm (0.47 inch).
For example, minimum upper distance 3694 can be 2.54 mm (0.10 inch), 4 mm (0.16 inch),
5 mm (0.20 inch), 6 mm (0.24 inch), 7 mm (0.28 inch), 8 mm (0.31 inch), 9 mm (0.35
inch), 10 mm (0.39 inch), 11 mm (0.43 inch), or 12 mm (0.47 inch). In some embodiments,
minimum upper distance 3694 can be 7.85 mm (0.309 inch). Further still, a maximum
lower distance 3696 measured as the perpendicular distance from exterior surface 3203
of strikeface 3212 to exterior surface 3203 of a fourth reference point 3420 located
between the lower exterior wall 3427 and the sole 3206 can range from 17 mm (0.670
inch) to 25 mm (0.98 inch). For example, maximum lower distance 3696 can be 17 mm
(0.670 inch), 18 mm (0.709 inch), 19 mm (0.748 inch), 20 mm (0.787 inch), 21 mm (0.827
inch), 22 mm (0.866 inch), 23 mm (0.906 inch), 24 mm (0.945 inch), or 25 mm (0.98
inch). In some embodiments, maximum lower distance 3696 can be 21.9 mm (0.863 inch).
In many embodiments, maximum lower distance 3696 is greater than maximum upper distance
3692 and maximum upper distance 3692 is greater than minimum upper distance 3694.
[0128] In many embodiments, cavity 3230 can provide an increase in golf ball speed over
golf club head 1200, or other standard golf club heads, can reduce the spin rate of
standard hybrids club heads, and can increase the launch angle over both the standard
hybrid and iron club heads. In many embodiments, the shape of cavity 3230 determines
the level of spring and timing of the response of golf club head 3200. When the golf
club ball impacts strikeface 3212 of club head 3200 with cavity 3230, strikeface 3212
springs back like a drum, and a rear 3210 bends in a controlled buckle manner. In
many embodiments, top rail 3215 can absorb more stress over greater volumetric space
than a top rail in a golf club head without cavity 3230. The length, depth and width
of cavity 3230 can vary. These parameter provide control regarding how much spring
back is present in the overall design of club head 3200.
[0129] Upon impact with the golf ball, strikeface 3212 can bend inward at a greater distance
than on a golf club without cavity 3230. In some embodiments, strikeface 3212 has
a 10% to a 50 % greater deflection than a strikeface on a golf club head without cavity
3230. In some embodiments, strikeface 3212 has a 5% to 40% or a 10% to a 20% greater
deflection than a strikeface on a golf club head without cavity 3230. For example,
strikeface 3212 can have a 5%, 10 %, 15%, 20%, 25%, 30%, 35%, or 40% greater deflection
than a strikeface on a golf club head without cavity 3230. In many embodiments, there
is both a greater distance of retraction by strikeface 3212 due to the hinge and bending
of cavity 3230 over a standard strikeface that does not have a back portion of the
club with the cavity.
[0130] In many embodiments, the face deflection is greater with club head 3200 having cavity
3230, as a greater buckling occurs at first inflection angle 3486 of top wall 3219
upon impact with a golf ball. Cavity 3230, however, provides a greater dispersion
of stress along top rail 3215, rear wall 3423, and top wall 3219, and the spring back
force is transferred from cavity 3230 and first inflection point 3486 of top wall
3219 to strikeface 3212. A standard top rail, rear wall and top wall without a cavity
does not have this hinge/buckling effect, nor does it absorb a high level of stress
over a large volumetric area of the top rail, rear wall and top wall. Therefore, the
standard strikeface does not contract and then recoil as much as strikeface 3212.
Further, both a larger region of strikeface 3212, top rail 3215, rear wall 3423, and
top wall 3219 absorb more stress than the same crown region of a standard golf club
head with a standard top rail, top wall and no cavity. In many embodiments, although
there is greater stress along a greater area above cavity 3230 that the same area
in a standard club without the cavity, the durability of the club head with without
the cavity is the same. By adding more spring to the back end of the club (due to
inward inclination of a portion of top wall 3219 toward strikeface 3212), more force
is displaced throughout the volume of the structure. The stress is observed over a
greater area of strikeface 3212, top rail 3215, rear wall 3423, and top wall 3219
of golf club head 3200. Peak stresses can be seen in the standard top rail club head.
However, more peak stresses are seen in golf club head 3200 but distributed over a
large volume of the material. The hinge and bend regions of golf club head 3200 (i.e.,
the region above cavity 3230 and cavity 3230 itself) will not deform as long as the
stress does not meet the critical buckling threshold. Cavity 3230 and its placement
can be designed to be under the critical K value of the buckling threshold.
[0131] As shown in FIG. 22, a further deflection feature of the golf club head 3200 can
be the uniform thinned region 3660, located at the sole 3206 and stretching between
the rear 3210 of the body 3201 and the strikeface 3212, toward a cascading sole portion
of the sole (as described in greater detail below). The uniform thinned region 3660
can provide multiple benefits. First, the uniform thinned region 3660 can reduce stress
on the strikeface 3212 caused during impact with the golf ball. Second, the uniform
thinned region 3660 can bend allowing the strikeface 3212 to experience greater deflection.
Third, the uniform thinned region 3660 removes weight from the sole area, allowing
the weight to be redistributed more toward the rear of the golf club head 3200. At
impact, the energy imparted to the strikeface 3212 by the golf ball can cause the
uniform thinned region 3660 to bend outward, which in turn increases the strikeface
3212 deflection. After bending, the uniform thinned region 3660 rebounds back to its
original position returning the majority of the energy from impact back to the golf
ball. The result is the golf club head 3200 imparts increased ball speeds and greater
travel distances to the golf ball after impact.
[0132] In some embodiments, body 3201 can comprises stainless steel, titanium, aluminum,
a steel alloy (e.g. 455 steel, 475 steel, 431 steel, 17-4 stainless steel, maraging
steel), a titanium alloy (e.g. Ti 7-4, Ti 6-4, T-9S, Ti SSAT2041, Ti SP700, Ti 15-0-3,
Ti 15-5-3, Ti 3-8-6-4-4, Ti 10-2-3, Ti 15-3-3-3, Ti-6-6-2, Ti-185, or any combination
thereof), an aluminum alloy, or a composite material. In other embodiments, body 3201
can comprise carpenter grade 455 steel, carpenter grade 475 steel, C300 steel, C350
steel, a Ni-Co-Cr steel alloy, a quench and tempered steel alloy, or 565 steel. In
some embodiments, strikeface 3212 can comprise stainless steel, titanium, aluminum,
a steel alloy (e.g. 455 steel, 475 steel, 431 steel, 17-4 stainless steel, maraging
steel), a titanium alloy (e.g. Ti 7-4, Ti 6-4, T-9S, Ti SSAT2041, Ti SP700, Ti 15-0-3,
Ti 15-5-3, Ti 3-8-6-4-4, Ti 10-2-3, Ti 15-3-3-3, Ti-6-6-2, Ti-185, or any combination
thereof), an aluminum alloy, or a composite material. In other embodiments, strikeface
3212 can comprise carpenter grade 455 steel, carpenter grade 475 steel, C300 steel,
C350 steel, a Ni-Co-Cr steel alloy, a quench and tempered steel alloy, or 565 steel.
In some embodiments, body 2701 can comprise the same material as strikeface 3212.
In some embodiments, body 2701 can comprise a different material than strikeface 3212.
[0133] FIG. 23 illustrates a back perspective view of an embodiment of golf club head 3700
and FIG. 24 illustrates a back heel-side perspective view of golf club head 3700 according
to the embodiment of FIG. 23. In some embodiments, golf club head 3700 can be similar
to golf club head 1000 (FIG. 1), golf club head 2200 (FIG. 8), golf club head 2700
(FIG. 13), and/or golf club head 3200 (FIG. 18). Golf club head 3700 can be an iron-type
golf club head. In other embodiments, golf club head 3700 can be a hybrid-type, or
a fairway wood-type golf club head. In some embodiments, golf club head 3700 does
not comprise a badge or a custom tuning port.
[0134] Golf club head 3700 comprises a body 3701. In some embodiments, body 3701 can be
similar to body 1001 (FIG. 1), body 2201 (FIG. 8), body 2701 (FIG. 13), and/or body
3201 (FIG. 18). In some embodiments, the body 3701 is hollow with an internal cavity
3716. In other embodiments, the body is at least partially hollow. In embodiments
wherein body 3701 is hollow or partially hollow, body 3701 can comprise a volume void
of internal cavity 3716 ranging from 28 cc (1.71 inches
3) to 37.69 cc (2.3 inches
3). In some hollow and partially hollow embodiments, body 3701 can comprise a volume
of 27.86 cc (1.70 inches
3), 29.50 cc (1.80 inches
3), 31.14 cc (1.90 inches
3), 32.77 cc (2.00 inches
3), 34.41 cc (2.10 inches
3), 36.05 cc (2.20 inches
3), or 37.69 cc (2.30 inches
3). Body 3701 further comprises an exterior surface 3703, a strikeface 3712, a heel
region 3702, a toe region 3704 opposite the heel region 3702, a sole 3706, a top rail
3715, and a rear 3710.
[0135] Body 3701 of FIGS. 23-29 further comprises a blade length 3725, a toe edge 3726,
and a strikeface end 3727. The toe edge 3726 is the farthest edge of the strikeface
3712 at the toe region 3704, and the strikeface end 3727 is the end of the strikeface
3712 at the heel region 3702, right before the strikeface 3712 integrally curves into
the hosel. As illustrated in FIG. 29, blade length 3725 is the distance measured from
the toe edge 3726 to the strikeface end 3727. The blade length 3725 is measured parallel
to the flat surface of the strikeface 3712 between the toe edge 3726 and the strikeface
end 3727 at the heel end 3702 before the strikeface 3712 integrally curves with the
hosel. The blade length of the body 3701 can range from 6.86 cm (2.70 inch) to 7.62
cm (3.00 inch). For example, in some embodiments the body 3701 can comprise a blade
length of 6.96 cm (2.74 inch), 7.06 cm (2.78 inch), 7.16 cm (2.82 inch), 7.26 cm (2.86
inch), 7.37 cm (2.90 inch), 7.47 cm (2.94 inch), 7.57 cm (2.98 inch), or 7.62 cm (3.00
inch).
[0136] The body 3701 further comprises a uniform thinned region transitioning from the bottom
of the strikeface 3712 to the sole 3706, toward a cascading sole portion of the sole
(as described in greater detail below). In the illustrated embodiment, the uniform
thinned region comprises a sole thickness measured perpendicular from the exterior
surface 3703 to an interior surface 3919 at the uniform thinned region, which can
remain constant from the bottom of the strikeface 3712 to adjacent the cascading sole
portion of the sole. In some embodiments, the sole thickness of the uniform thinned
region can be thinner than a conventional sole. For example, in some embodiments,
the sole thickness of the uniform thinned region may range from approximately 1.016
mm (0.040 inch) to 2.032 mm (0.080 inch). In other embodiments, the sole thickness
of the uniform thinned region may be within the range of 1.016 mm (0.040 inch) to
1.270 mm (0.050 inch), 1.270 mm (0.050 inch) to 1.524 mm (0.060 inch), 1.524 mm (0.060
inch) to 1.778 mm (0.070 inch), 1.778 mm (0.070 inch) to 2.032 mm (0.080 inch), 1.016
mm (0.040 inch) to 1.397 mm (0.055 inch), 1.143 mm (0.045 inch) to 1.524 mm (0.060
inch), 1.270 mm (0.050 inch) to 1.651 mm (0.065 inch), 1.397 mm (0.055 inch) to 1.778
mm (0.070 inch), 1.524 mm (0.060 inch) to 1.905 mm (0.075 inch), or 1.651 mm (0.065
inch) to 2.032 mm (0.080 inch). For example, the sole thickness of the uniformed thinned
region can be 1.016 mm (0.040 inch), 1.143 mm (0.045 inch), 1.270 mm (0.050 inch),
1.524 mm (0.060 inch), 1.651 mm (0.065 inch), 1.778 mm (0.070 inch), 1.905 mm (0.075
inch), or 2.032 mm (0.080 inch).
[0137] FIG. 25 illustrates a cross-section of golf club head 3700 along the cross-sectional
line XXXIX-XXXIX in FIG. 23, according to one embodiment. As seen in FIG. 25, strikeface
3712 comprises a high region 3976, a middle region 3974, and a low region 3972. Rear
3710 can comprise an upper region 3711, a lower region 3713, and a cavity 3730.
[0138] Upper region 3711 of rear 3710 comprises top rail 3715, a rear wall 3923, a top wall
3719, and a back wall 3921. In many embodiments, the rear wall 3923 of rear 3710 is
located below and adjacent to the top rail 3715, the top wall 3719 of rear 3710 is
located below and adjacent to the rear wall 3923, and the back wall 3721 is located
below and adjacent to the top wall 3719. Upper region further comprises a first reference
point 3922 located between top rail 3715 and rear wall 3923, a second reference point
3982 located between rear wall 3923 and top wall 3719, a first inflection point 3986
located between top wall 3719 and back wall 3921, and a second inflection point 3992
located between the back wall 3921, and a bottom incline 3925 of the lower region
3713. First reference point 3922 and second reference point 3982 create a reference
line 3939 as illustrated in FIG. 26.
[0139] The top wall 3719 is angled toward the strikeface and away from the top rail 3715
in a direction toward the first inflection point 3986. The described configuration
of the top wall 3719 allows increased bending of the top rail 3715 of the club head
3700 on impact with a golf ball, compared with a club head devoid of the described
top wall configuration.
[0140] Cavity 3730 is located on the exterior surface 3703, below top rail 3715 and rear
wall 3923, above the lower region 3713 of rear 3710, and is defined by at least in
part by upper region 3711 and lower region 3713.
[0141] In some embodiments, top rail 3715 of the upper region 3711 can be a flatter and
taller top rail or skirt than in irons known to one skilled in the art. The flatter
and taller rail can compensate for mishits of strikeface 3712 to increase playability
off the tee. In some embodiments, the length of top rail 3715, measured from heel
region 3702 to toe region 3704, can be 70% to 95% of the length of golf club head
3700. In many embodiments, cavity 3730 comprises a top rail box spring design. For
some fairway iron-type golf club head embodiments, cavity 3730 can be a reverse scoop
or indentation of rear 3710 with body 3701 comprising a greater thickness toward sole
3706. In many embodiments, top rail 3715 and cavity 3730 provide an increase in the
overall bending of strikeface 3712. In some embodiments, the bending of strikeface
3712 can allow for a 2% to 5% increase of energy. Cavity 3730 allows for strikeface
3712 to be thinner and allow additional overall bending.
[0142] Strikeface 3712 of body 3701 comprises a thickness 3954 measured perpendicularly
to strikeface 3712 from the exterior surface 3703 to the interior surface 3919. The
thickness 3954 of the strikeface 3712 can range from 1.524 mm (0.060 inch) to 2.794
mm (0.110 inch). For example, the thickness 3954 of the strikeface 3712 can be 1.524
mm (0.060 inch), 1.651 mm (0.065 inch), 1.778 mm (0.070 inch), 1.905 mm (0.075 inch),
2.032 mm (0.080 inch), 2.159 mm (0.085 inch), 2.286 mm (0.090 inch), 2.413 mm (0.095
inch), 2.540 mm (0.100 inch), 2.667 mm (0.105 inch), or 2.794 mm (0.110 inch). In
some embodiments, thickness 3954 of strikeface 3712 can remain constant from heel
region 3702 to toe region 3704, and/or from top rail 3715 to sole 3706. In other embodiments,
thickness 3954 of strikeface 3712 can vary from heel region 3702 to toe region 3704,
and/or from top rail 3715 to sole 3706. For example, the thickness 3954 of strikeface
3712 can be greatest at a central portion of strikeface 3712 near the middle region
3974, and taper along the periphery of strikeface 3712 near the high region 3976,
and the low region 3972. In many embodiments, the center of the strikeface 3712 near
the middle region 3974 can have a thickness 3954 of 2.540 mm (0.100 inch) and the
periphery of the strikeface 3712 can have a thickness 3954 of 2.032 mm (0.080 inch).
In other examples, the thickness 3954 can increase, or decrease, or any variation
thereof starting at a central region near the middle region 3974 of strikeface 3712
and extending toward the periphery near the high region 3976 and the low region 3972.
[0143] Golf club head 3700 further comprises a height 3980 for rear wall 3923 of upper region
3711 of rear 3710 measured from first reference point 3922 to second reference point
3982. In some embodiments, height 3980 of rear wall 3923 of upper region 3711 of rear
3710 can range from 0.292 cm (0.115 inch) to 0.635 cm (0.250 inch), 0.330 cm (0.130
inch) to 0.508 cm (0.200 inch), or 0.381 cm (0.150 inch) to 0.457 cm (0.180 inch).
For example, in some embodiments, the height 3980 of rear wall 3923 of the upper region
3711 of rear 3710 can be 0.292 cm (0.115 inch), 0.318 cm (0.125 inch), 0.343 cm (0.135
inch), 0.368 cm (0.145 inch), 0.394 cm (0.155 inch), 0.419 cm (0.165 inch), 0.445
cm (0.175 inch), 0.470 cm (0.185 inch), 0.495 cm (0.195 inch), or 0.635 cm (0.250
inch). In some embodiments, the height 3980 of rear wall 3923 of the upper region
3711 of rear 3710 can range from 0.381 cm (0.150 inch) to 0.533 cm (0.210 inch). In
some embodiments, the height 3980 of rear wall 3923 of the upper region 3711 of rear
3710 can be 0.422 cm (0.166 inch). In some embodiments, the height 3980 of rear wall
3923 of upper region 3711 of rear 3710 can range from 3% to 15% of the height of the
golf club head 3700.
[0144] The height 3980 of rear wall 3923 of the upper region 3211 of rear 3210, as described
herein, allows cavity 3730 to absorb at least a portion of the stress on strikeface
3712 during impact with a golf ball. A golf club head having a rear wall height greater
than rear wall height 3980 described herein would absorb less stress (and allow less
strikeface deflection) in impact than golf club head 3700 described herein, due to
increased dispersion of the impact stress along the top rail prior to reaching the
cavity.
[0145] Rear wall 3923 further comprises a thickness measured perpendicularly from the exterior
surface 3703 to the interior surface 3919 of the rear wall 3923. The thickness of
the rear wall 3923 can range from 0.94 mm (0.037 inch) to 1.47 mm (0.058 inch), 0.94
mm (0.037 inch) to 1.22 mm (0.048 inch), or 1.07 mm (0.042 inch) to 1.47 mm (0.058
inch). For example, the thickness of the rear wall 3923 can be 0.94 mm (0.037 inch),
1.02 mm (0.040 inch), 1.09 mm (0.043 inch), 1.17 mm (0.046 inch), 1.24 mm (0.049 inch),
1.32 mm (0.052 inch), 1.40 mm (0.055 inch), or 1.47 mm (0.058 inch). The thickness
of the rear wall 3923 can aid in stress distribution as well as increase the bending
of the strikeface 3712.
[0146] In many embodiments, second reference point 3982 of upper region 3711 of rear 3710
can have a distance ranging from 0.381 cm (0.150 inch) to 2.54 cm (1.00 inch), 0.381
cm (0.150 inch) to 0.457 cm (0.350 inch), 0.457 cm (0.300 inch) to 1.27 cm (0.500
inch), 1.14 cm (0.450 inch) to 1.65 cm (0.650 inch), 1.52 cm (0.600 inch) to 2.03
cm (0.800 inch), or 1.91 cm (0.750 inch) to 2.54 cm (1.00 inch) from apex 3928 of
top rail 3715. For example, the second reference point 3982 of upper region 3711 can
be 0.381 cm (0.150 inch), 1.14 cm (0.450 inch), 1.52 cm (0.600 inch), 1.91 cm (0.750
inch), 2.29 cm (0.900 inch), or 2.54 cm (1.000 inch) below the apex 3428 of top rail
3215.
[0147] Golf club head 3700 further comprises a length 3988 of top wall 3719 of upper region
3711, measured from the second reference point 3982 to first inflection point 3986.
In many embodiments, top wall length 3988 can range from 0.076 cm (0.030 inch) to
0.254 cm (0.100 inch). In many embodiments, top wall length 3988 can range from 0.076
cm (0.030 inch) to 0.127 cm (0.050 inch), 0.102 cm (0.040 inch) to 0.152 cm (0.060
inch), 0.127 cm (0.050 inch) to 0.203 cm (0.080 inch), or 0.178 cm (0.070 inch) to
0.254 cm (0.100 inch). For example, top wall length 3988 can be 0.076 cm (0.030 inch),
0.089 cm (0.035 inch), 0.102 cm (0.040 inch), 0.114 cm (0.045 inch), 0.127 cm (0.050
inch), 0.140 cm (0.055 inch), 0.152 cm (0.060 inch), 0.165 cm (0.065 inch), 0.178
cm (0.070 inch), 0.191 cm (0.075 inch), 0.203 cm (0.080 inch), 0.216 cm (0.085 inch),
0.229 cm (0.090 inch), 0.241 cm (0.095 inch), or 0.254 cm (0.100 inch).
[0148] In a number of embodiments, a portion of top wall 3719 of upper region 3711 extends
away from rear wall 3923 at second reference point 3982, toward strikeface 3712 at
first inflection point 3986. In some embodiments, the portion of top wall 3719 extending
away from rear wall 3923 toward strikeface 3712 can be straight, curved upward, or
curved downward. This orientation of top wall 3719 creates a buckling point, hinge
point or plastic hinge to direct the stress of impact toward cavity 3730 and to allow
increased flexing of strikeface 3712 during impact.
[0149] The first inflection point 3986 of the upper region 3711, can have a distance from
the first reference point 3922 ranging from 0.508 cm (0.20 inch) to 2.54 cm (1.0 inch),
or 1.27 cm (0.5 inch) to 1.778 cm (0.7 inch). For example, the first inflection point
3986 can be 0.508 cm (0.20 inch), 0.635 cm (0.25 inch), 0.762 cm (0.30 inch), 0.889
cm (0.35 inch), 1.016 cm (0.40 inch), 1.143 cm (0.45 inch), 1.27 cm (0.50 inch), 1.397
cm (0.55 inch), 1.524 cm (0.60 inch), 1.651 cm (0.65 inch), 1.778 cm (0.70 inch),
1.905 cm (0.75 inch), 2.032 cm (0.80 inch), 2.159 cm (0.85 inch), 2.286 cm (0.90 inch),
2.413 cm (0.95 inch), or 2.54 cm (1.0 inch) below the first reference point 3922.
[0150] In some embodiments, upper region 3711 further comprises an inflection angle 3996
measured from top wall 3719 to back wall 3921, wherein inflection angle 3996 can range
from 70 degrees to 150 degrees. In some embodiments, inflection angle 3996 of upper
region can range from 90 degrees to 130 degrees. In some embodiments, inflection angle
3996 of upper region can be 70 degrees, 75 degrees, 80 degrees, 85 degrees, 90 degrees,
95 degrees, 100 degrees, 105 degrees, 110 degrees, 115 degrees, 120 degrees, 125 degrees,
130 degrees, 135 degrees, 140 degrees, 145 degrees, or 150 degrees. In many embodiments,
inflection angle 3996 of upper region allows first inflection point 3986 to act as
a buckling point or plastic hinge upon golf club head 3700 impacting the golf ball
at strikeface 3712. In some embodiments, the wall thickness at the first inflection
point 3986 can be thinner than at the top wall 3719 and back wall 3921.
[0151] In some embodiments, back wall 3921 of cavity 3730 of upper region 3711 can have
a back wall length 3990 measured from first inflection point 3986 to second inflection
point 3992. In a number of embodiments, back wall length 3990 can range from 0.254
cm (0.100 inch) to 0.889 cm (0.350 inch). In many embodiments, back wall length 3990
can be 0.254 cm (0.100 inch), 0.318 cm (0.125 inch), 0.381 cm (0.150 inch), 0.445
cm (0.175 inch), 0.508 cm (0.200 inch), 0.572 cm (0.225 inch), 0.635 cm (0.250 inch),
0.699 cm (0.275 inch), 0.762 cm (0.300 inch), 0.826 cm (0.325 inch), or 0.889 cm (0.350
inch).
[0152] The back wall 3921 of the cavity 3730 can further comprise a thickness measured perpendicularly
from the interior surface 3919 to the exterior surface 3703 of the back wall 3921.
The thickness of the back wall 3921 can range from 0.711 mm (0.028 inch) to 0.991
mm (0.039 inch), 0.711 mm (0.028 inch) to 0.813 mm (0.032 inch), or 0.813 mm (0.032
inch) to 0.991 mm (0.039 inch). For example, the thickness of the back wall 3921 can
be 0.711 mm (0.028 inch), 0.762 mm (0.030 inch), 0.813 mm (0.032 inch), 0.864 mm (0.034
inch), 0.889 mm (0.035 inch), 0.940 mm (0.037 inch), or 0.991 mm (0.039 inch). The
thickness of the back wall 3921 can help distribute stress and increase the bending
of the strikeface 3712.
[0153] In some embodiments, the maximum height of the back wall 3921 of the upper region
3711, measured perpendicular to a ground plane 3903 when golf club head 3700 is at
address, to first inflection point 3986, can range from 0.635 cm (0.25 inch) to 7.62
cm (3 inches), or 1.27 cm (0.50 inch) to 5.08 cm (2 inches). For example, the first
inflection point 3986 can be 0.635 cm (0.25 inch), 0.953 cm (0.375 inch), 1.27 cm
(0.5 inch), 1.59 cm (0.625 inch), 1.91 cm (0.75 inch), 2.10 cm (0.825 inch), 2.54
cm (1.0 inch), 2.88 cm (1.125 inches), 3.18 cm (1.25 inches), 3.49 cm (1.375 inches),
3.81 cm (1.5 inches), 4.12 cm (1.625 inches), 4.45 cm (1.75 inches), 4.76 cm (1.875
inches), 5.08 cm (2.0 inches), 5.40 cm (2.125 inches), 5.71 cm (2.25 inches), 6.03
cm (2.375 inches), 6.35 cm (2.5 inches), 6.67 cm (2.625 inches), 7.00 cm (2.75 inches),
7.30 cm (2.875 inches) or 7.62 cm (3.0 inches) above a lowest point of sole 3706 to
the ground plane 3903 when golf club head 3700 is at address.
[0154] In many embodiments, second inflection point 3992 of cavity 3730 of upper region
3711, adjacent to bottom incline 3925 of lower region 3713, can have a distance from
apex 3928 of top rail 3715 ranging from at least 0.635 cm (0.25 inch) to 5.08 cm (2.0
inches), or 1.27 cm (0.5 inch) to 3.81 cm (1.5 inches). For example, the second inflection
point 3992 can be at least 0.635 cm (0.25 inch), 1.27 cm (0.5 inch), 1.91 cm (0.75
inch), 2.53 cm (1.0 inch), 3.18 cm (1.25 inches), 4.45 cm (1.75 inches), or 5.08 cm
(2.0 inches) below the apex 3928 of top rail 3715.
[0155] In some embodiments as illustrated in FIG. 23, cavity 3730 of upper region 3711 can
comprise at least one channel 3739. In many embodiments, channel 3739 extends from
heel region 3702 to toe region 3704. Channel 3739 comprises a channel width 3932 measured
from back wall 3921 to the second reference point 3982 substantially parallel to ground
plane 3903, where channel width can vary in a direction from top rail 3215 to sole
3206. In some embodiments as illustrated in FIG. 23, channel width 3932 can range
from 1 mm (0.039 inch) to 15 mm (0.590 inch), or 3.81 mm (0.150 inch) to 10.16 mm
(0.400 inch). For example, channel width 3932 can be 1.0 mm (0.039 inch), 2 mm (0.079
inch), 3 mm (0.12 inch), 4 mm (0.16 inch), 5 mm (0.20 inch), 6 mm (0.24 inch), 7 mm
(0.28 inch), 8 mm (0.31 inch), 10 mm (0.39 inch), or 15 mm (0.59 inch). In other embodiments,
a channel toe region width of channel 3739 is less than a channel heel region width
of channel 3739. In other embodiments, the channel heel region width is less than
the channel toe region width. In other embodiments, a channel middle region width
of channel 3739 can be less than at least one of the channel heel region width or
the channel toe region width. In other embodiments, the channel middle region width
can be greater than at least one of the channel heel region width or the channel toe
region width. In some embodiments, channel 3739 is symmetrical from heel to toe. In
other embodiments, channel 3739 is non-symmetrical. In other embodiments, channel
3739 can further comprise at least toe partial channels. In some embodiments, channel
3739 can comprise a series of partial channels interrupted by one or more bridges.
In some embodiments, the one or more bridges can be approximately the same thickness
as the thickness of top rail 3715.
[0156] Channel width 3932, as described herein, allows absorption of stress from strikeface
3712 on impact. A golf club head having a channel width less than the channel width
3932 described here (e.g., a golf club head with a less pronounced cavity) would allow
less stress absorption from the strikeface on impact (due to less material on the
upper region 3711 of rear 3710), and therefore would experience less strikeface deflection
than golf club head 3700 described herein.
[0157] In many embodiments, back cavity 3730 further comprises a back cavity angle 3935.
Back cavity angle 3935 is measured from reference line 3939 to top wall 3719. In many
embodiments, back cavity angle 3935 can range from 5 degrees to 80 degrees. In some
embodiments, back cavity angle 3935 can be 5 degrees, 10 degrees, 15 degrees, 20 degrees,
25 degrees, 30 degrees, 35 degrees, 40 degrees, 45 degrees, 50 degrees, 55 degrees,
60 degrees, 65 degrees, 70 degrees, 75 degrees, or 80 degrees.
[0158] In some embodiments, back wall 3921 of cavity 3730 of upper region 3711 can further
comprise a planar surface. In other embodiments, at least a portion of back wall 3921
can comprise a protrusion 3940 extending outward, away from strike face 3712. At least
a portion of back wall 3921 comprising protrusion 3940 can range from 15% to 100%.
For example, at least 15%, 20%, 25%, 30%, 35%, 40%, 45%, 50%, 55%, 60%, 65%, 70%,
75 %, 80%, 85%, 90%, 95%, or 100% of back wall 3921 can comprise protrusion 3940.
Protrusion 3940 can be positioned on at least a portion of back wall 3921 closer to
toe region 3704, closer to heel region 3702, closer to lower exterior wall 3927, closer
to top wall 3719, or centered on the back wall 3921. Protrusion 3940 comprises a length
3942, measured from heel region 3702 to toe region 3704, and a width 3944, measured
from top rail 3715 to sole 3706.
[0159] The protrusion 3940 can comprise a thickness measured perpendicularly from the interior
surface 3919 to the exterior surface 3703 of the protrusion 3940. The thickness of
the protrusion 3940 can range from 0.711 mm (0.028 inch) to 1.143 mm (0.045 inch),
0.711 mm (0.028 inch) to 0.813 mm (0.032 inch), 0.813 mm (0.032 inch) to 0.991 mm
(0.039 inch), or 0.991 mm (0.039 inch) to 1.143 mm (0.045 inch). For example, the
thickness of the back wall 3921 can be 0.711 mm (0.028 inch), 0.762 mm (0.030 inch),
0.813 mm (0.032 inch), 0.864 mm (0.034 inch), 0.889 mm (0.035 inch), 0.940 mm (0.037
inch), 0.991 mm (0.039 inch), 1.041 mm (0.041 inch), 1.092 mm (0.043 inch), or 1.143
mm (0.045 inch). The thickness of the protrusion 3940 can help distribute stress and
increase the bending of the strikeface 3712.
[0160] FIG. 26 illustrates a view of top rail 3715 and a portion of rear 3710 of the cross-section
of golf club head 3700 of FIG. 23, along a cross-sectional line XXXIX-XXXIX in FIG.
23 that is similar to the cross-section of FIG. 25. In many embodiments, golf club
head 3700 comprises a rear angle 4040, a top rail angle 4045, and a strikeface angle
4050. Rear angle 4040 is measured from top wall 3719 to rear wall 3923 of upper region
3711. In many embodiments, rear angle 4040 can range from 70 degrees to 140 degrees.
In some embodiments, rear angle 4040 can be 70 degrees, 75 degrees, 80 degrees, 85
degrees, 90 degrees, 100 degrees, 105 degrees, 110 degrees, 115 degrees, 120 degrees,
125 degrees, 130 degrees, 135 degrees, or 140 degrees. Top rail angle 4045 is measured
from rear wall 3923 of upper region 3711 to top rail 3715. In many embodiments, top
rail angle 4045 can range from 35 degrees to 120 degrees or 70 degrees to 110 degrees.
In some embodiments, top rail angle 4045 can be 35 degrees, 40 degrees, 45 degrees,
50 degrees, 55 degrees, 60 degrees, 65 degrees, 70 degrees, 75 degrees, 80 degrees,
85 degrees, 90 degrees, 95 degrees, 100 degrees, 105 degrees, 110 degrees, 115 degrees,
or 120 degrees. Strikeface angle 4050 is measured from strikeface 3712 to top rail
3715. In many embodiments, strikeface angle 4050 can range from 70 degrees to 160
degrees or 70 degrees to 110 degrees. In some embodiments, strikeface angle 4050 can
be 70 degrees, 75 degrees, 80 degrees, 90 degrees, 95 degrees, 100 degrees, 105 degrees,
110 degrees, 115 degrees, 120 degrees, 125 degrees, 130 degrees, 135 degrees, 140
degrees, 145 degrees, 150 degrees, 155 degrees, or 160 degrees.
[0161] The upper region 3711 further comprises a minimum gap 4090 measured as a perpendicular
distance from an inner surface of the cavity at the first inflection point 3986 to
the inner surface 3919 of strikeface 3712. In some embodiments, minimum gap 4090 can
range from 2 mm (0.079 inch) to 6 mm (0.24 inch). For example, minimum gap 4090 can
be 2 mm (0.079 inch), 3 mm (0.118 inch), 4 mm (0.16 inch), 5 mm (0.197 inch) or 6
mm (0.24 inch). In other embodiments, minimum gap 4090 can range from 3 mm (0.118
inch) to 4 mm (0.16 inch). In some embodiments, minimum gap 4090 can be 3.429 mm (0.135
inch).
[0162] Lower region 3713 of rear 3710 of body 3701 comprises the bottom incline 3925, and
a lower exterior wall 3927. The lower exterior wall 3927 is located below and adjacent
the bottom incline 3925. A third inflection point 3994 is located between the bottom
incline 3925 and the lower exterior wall 3927. A third reference point 3920 is located
between lower exterior wall 3927 and sole 3706.
[0163] A top portion of the lower exterior wall 3927 of the lower region 3713 can comprise
a thickness. The thickness of the top portion of the lower exterior wall 3927 can
be measured perpendicular from the interior surface 3919 to the exterior surface 3703
of the top portion of the lower exterior wall 3927. The thickness of the top portion
of the lower exterior wall 3827 can range from 0.94 mm (0.037 inch) to 1.47 mm (0.058
inch), 0.94 mm (0.037 inch) to 1.22 mm (0.048 inch), or 1.07 mm (0.042 inch) to 1.47
mm (0.058 inch). For example, the thickness of the top portion of the lower exterior
wall 3827 can be 0.94 mm (0.037 inch), 1.02 mm (0.040 inch), 1.09 mm (0.043 inch),
1.17 mm (0.046 inch), 1.24 mm (0.049 inch), 1.32 mm (0.052 inch), 1.40 mm (0.055 inch),
or 1.47 mm (0.058 inch). The thickness of the top portion of the lower exterior wall
3827 can aid in stress distribution as well as increase the bending of the strikeface
3712.
[0164] . In some embodiments, bottom incline 3925 of lower region 3713 comprises a bottom
incline length 3929. Bottom incline length 3929 is measured from second inflection
point 3992 to the third inflection point 3994. In a number of embodiments, bottom
incline length 3994 can range from 0.025 cm (0.010 inch) to 0.533 cm (0.210 inch),
0.025 cm (0.010 inch) to 0.127 cm (0.050 inch), 0.127 cm (0.050 inch) to 0.254 cm
(0.100 inch), 0.254 cm (0.100 inch) to 0.381 cm (0.150 inch), or 0.381 cm (0.150 inch)
to 0.533 cm (0.210 inch). In many embodiments, bottom incline length 3929 can be 0.025
cm (0.010 inch), 0.076 cm (0.030 inch), 0.127 cm (0.050 inch), 0.178 cm (0.070 inch),
0.229 cm (0.090 inch), 0.279 cm (0.110 inch), 0.330 cm (0.130 inch), 0.381 cm (0.150
inch), 0.406 cm (0.160 inch), 0.432 cm (0.170 inch), 0.457 cm (0.180 inch), 0.483
cm (0.190 inch), 0.508 cm (0.200 inch), or 0.533 cm (0.210 inch). In some embodiments,
the bottom incline length 3929 can vary from heel region 3702 to toe region 3704.
In other embodiments, the bottom incline length 3929 can remain constant from heel
region 3702 to toe region 3704.
[0165] In some embodiments, the maximum height of bottom incline 3925, measured perpendicular
from ground plane 3903 when body 3701 is at address, to second inflection point 3992,
can be 0.635 cm (0.25 inches) to 7.62 cm (3 inches), 1.27 cm (0.05 inch) to 5.08 cm
(2 inches) above ground 3903. For example, the second inflection point 3992 can be
0.635 cm (0.25 inch), 0.953 cm (0.375 inch), 1.27 cm (0.5 inch), 1.59 cm (0.625 inch),
1.91 cm (0.75 inch), 2.10 cm (0.825 inch), 2.54 cm (1.0 inch), 2.88 cm (1.125 inches),
3.18 cm (1.25 inches), 3.49 cm (1.375 inches), 3.81 cm (1.5 inches), 4.12 cm (1.625
inches), 4.45 cm (1.75 inches), 4.76 cm (1.875 inches), 5.08 cm (2.0 inches), 5.40
cm (2.125 inches), 5.71 cm (2.25 inches), 6.03 cm (2.375 inches), 6.35 cm (2.5 inches),
6.67 cm (2.625 inches), 7.00 cm (2.75 inches), 7.30 cm (2.875 inches), or 7.62 cm
(3.0 inches) above ground 3903.
[0166] In some embodiments, lower region 3713 further comprises a lower angle 3951 measured
from between the bottom incline 3925 of lower region 3713 and lower exterior wall
3927 of lower region 3710, as illustrated in FIG. 27. In some embodiments, lower angle
3951 can be less than 180 degrees. In a number of embodiments, lower angle 3951 can
be 30 degrees to 160 degrees, or 70 degrees to 130 degrees. For example, lower angle
3951 can be 30 degrees, 40 degrees, 50 degrees, 60 degrees, 70 degrees, 80 degrees,
90 degrees, 100 degrees, 110 degrees, 120 degrees, 130 degrees, 140 degrees, 150 degrees,
or 160 degrees.
[0167] In some embodiments, lower region 3713 further comprises a bottom incline angle 3905
measured from bottom incline 3925 to ground 3903. Bottom incline angle 3905 can range
from 15 degrees to 45 degrees. In some embodiments, bottom incline angle 3905 can
be 15 degrees, 16 degrees, 17 degrees, 18 degrees, 19 degrees, 20 degrees, 21 degrees,
22 degrees, 23 degrees, 24 degrees, 25 degrees, 26 degrees, 27 degrees, 28 degrees,
29 degrees, 30 degrees, 31 degrees, 32 degrees, 33 degrees, 34 degrees, 35 degrees,
36 degrees, 37 degrees, 38 degrees, 39 degrees, 40 degrees, 41 degrees, 42 degrees,
43 degrees, 44 degrees, or 45 degrees.
[0168] FIG. 27 illustrates a simplified cross-sectional view of golf club head 3700, similar
to the detailed cross-section of golf club head 3700 illustrated in FIG. 25. Golf
club head 3700 includes cavity 3730, upper region 3711, lower region 3713, and exterior
surface 3703. In many embodiments, a maximum upper distance 4192 measured as the perpendicular
distance from the exterior surface 3703 of strikeface 3712 to the exterior surface
3703 of second reference point 3982 of upper region 3711 can range from 5 mm (0.20
inch) to 15 mm (0.59 inch). For example, maximum upper distance 4192 can be 5 mm (0.20
inch), 6 mm (0.24 inch), 7 mm (0.28 inch), 8 mm (0.31 inch), 8.89 mm (0.35 inch),
10 mm (0.39 inch), 11 mm (0.43 inch), 12 mm (0.47 inch), 13 mm (0.51 inch), 14 mm
(0.55 inch), or 15 mm (0.59 inch). In some embodiments, maximum upper distance 4192
can be 9.09 mm (0.348 inch). Further, a minimum upper distance 4194 measured as the
perpendicular distance from the exterior surface 3703 of strikeface 3712 to the exterior
surface 3703 of the back wall 3921 at the first inflection point 3986 can range from
4 mm (0.16 inch) to 12 mm (0.47 inch). For example, minimum upper distance 4194 can
be 4 mm (0.16 inch), 5 mm (0.20 inch), 6 mm (0.24 inch), 7 mm (0.28 inch), 8 mm (0.31
inch), 9 mm (0.35 inch), 10 mm (0.39 inch), 11 mm (0.43 inch), or 12 mm (0.47 inch).
In some embodiments, minimum upper distance 4194 can be 7.85 mm (0.309 inch). Further
still, a maximum lower distance 4196 measured as the perpendicular distance from the
exterior surface 3703 of strikeface 3712 to the exterior surface 3703 of third reference
point 3920 of lower region 3713 can range from 17 mm (0.670 inch) to 25 mm (0.98 inch).
For example, maximum lower distance 4196 can be 17 mm (0.670 inch), 18 mm (0.709 inch),
19 mm (0.748 inch), 20 mm (0.787 inch), 21 mm (0.827 inch), 22 mm (0.866 inch), 23
mm (0.906 inch), 24 mm (0.945 inch), or 25 mm (0.98 inch). In some embodiments, maximum
lower distance 4196 can be 21.9 mm (0.863 inch). In many embodiments, maximum lower
distance 4196 is greater than maximum upper distance 4192 and maximum upper distance
4192 is greater than minimum upper distance 4194.
[0169] As illustrated in FIGS. 25-27, body 3701 is a hollow body club head that further
comprises internal cavity 3716. Internal cavity 3716 of the body 3701 comprises a
volume. The volume of the internal cavity 3716 can range from 11.47 cc (0.70 inch
3) to 27.86 cc (1.70 inches
3). In some embodiments, the internal cavity 3716 can comprise a volume of 11.47 cc
(0.70 inch
3), 13.11 cc (0.80 inch
3), 14.75 cc (0.90 inch
3), 16.39 cc (1.00 inch
3), 18.03 cc (1.10 inches
3), 19.66 cc (1.20 inches
3), 21.30 cc (1.30 inches
3), 22.94 cc (1.40 inches
3), 24.58 cc (1.50 inches
3), 26.22 cc (1.60 inches
3), or 27.86 cc (1.70 inches
3).
[0170] The internal cavity 3716 of the body 3701 further comprises interior surface 3919.
In some embodiments, interior surface 3919 of rear 3710 is a planar and smooth surface.
In other embodiments as illustrated in FIG. 28, the interior surface 3919 of the internal
cavity 3716 of rear 3710 comprises a plurality of ribs 3952. The plurality of ribs
3952 extend in a direction from top rail 3715 toward sole 3706. Plurality of ribs
3952 can be located anywhere on interior surface 3919 of rear 3710. In some examples,
plurality of ribs 3952 can be positioned onto a portion of interior surface 3919 of
lower exterior wall 3927. In other examples, plurality of ribs 3952 can be position
on a portion of interior surface 3919 of rear wall 3923. In some embodiments, plurality
of ribs 3952 can be positioned on a portion of interior surface 3919 of rear 3710
and can extend into another portion of the rear 3710. For example, plurality of ribs
3952 are positioned on a portion of interior surface 3919 of rear wall 3923 and can
extend up to at least a portion of the interior surface 3919 of top wall 3719, at
least a portion of back wall 3921, or at least a portion of lower exterior wall 3927.
The plurality of ribs 3952 can comprise between 1 to 8 ribs. For example, the plurality
of ribs 3952 can comprise one rib 3952, two ribs 3952, three ribs 3952, four ribs
3952, five ribs 3952, six ribs 3952, seven ribs 3952, or eight ribs 3952. In embodiments
having one or more plurality of ribs 3952, the plurality of ribs 3952 can be spaced
equidistance from each other or more concentrated near heel region 3702, toe region
3704, top rail 3715, or sole 3706. The plurality of ribs 3952 and the location of
the plurality of ribs 3952 can help optimize the frequency and amplitude of sound
response.
[0171] In many embodiments, internal cavity 3716 of body 3701 can be void of any substances.
In other embodiments, internal cavity 3716 of body 3701 can further comprise a polymer,
wherein the polymer can at least partially fill the internal cavity 3716. The polymer
can be polyethylene terephthalate, high-density polyethylene, polyvinyl chloride,
polycarbonate, polypropylene, other thermoplastics, composite polymers or any combination
thereof. The polymer can fill 10% to 80% 10% to 25%, 15% to 30%, 30% to 45%, 45% to
60%, 60% to 75%, 75% to 80%, 10% to 40%, 30% to 60%, or 40% to 80% of the internal
cavity 3716 of the body 3701. For example, the polymer can fill 10%, 15%, 20%, 25%,
30%, 35%, 40%, 45%, 50%, 55%, 60%, 65%, 70%, 75%, 80%, or 85% of the internal cavity
3716 of the body 3701. In some embodiments, the polymer fills 80% of the internal
cavity 3716 of the body 3701.
[0172] The polymer comprises a specific gravity ranging from 0.5 to 4. For example, the
specific gravity of the polymer can be 0.5, 1, 1.5, 2, 2.5, 3, 3.5, or 4. In some
embodiments, the specific gravity of the polymer is proportional to the mass of the
polymer, wherein 1 specific gravity of the polymer is equal to 1 gram, 2 specific
gravity of the polymer is equal to 2 grams and etc. Similarly, in some embodiments,
the volume of the polymer is proportional to the polymer specific gravity. For example,
the ratio of polymer mass to polymer volume can be 1 g to 1 cc, 2 g to 2 cc, 3 g to
3 cc, or 4 g to 4 cc. However, in other embodiments, while the specific gravity of
the polymer is proportional to the polymer mass, the volume does not correlate to
the specific gravity. For example, the ratio of polymer mass to polymer volume can
be 1 g to 1 cc, 2 g to 0 cc, 3 g to 1 cc, 4 g to 2 cc, 4 g to 3 cc, 3 g to 2 cc, 3
g to 4 cc, or any other suitable ratio.
[0173] The mass of the polymer allows for the swing weight of the golf club head 3700 to
be customizable for each player. Increasing the volume of polymer, and thus the mass,
increases the swing weight, while decreasing the volume of polymer decreases the swing
weight. Having the appropriate swing weight for each individual player improves feel
during a swing and can improve performance such as swing speed, swing path and this
ball speed, and ball trajectory. The polymer can further increase the overall mass
of the golf club head 3700 more toward the rear 3710 and sole 3706. Increasing the
mass more toward the rear 3710 and sole 3706 can keep the center of gravity low and
back, and there improve the moment of the inertia. The polymer can further still act
as a dampener to improve sound and absorb shock during impact.
[0174] . The polymer volume when filled within the internal cavity 3716 can range from 0
to 25 cc (0 inch
3 to 1.53 inch
3), 4 to 20 cc (0.244 inch
3 to 1.22 inch
3), 5 to 15 cc (0.305 inch
3 to 0.915 inch
3), 2 to 12 cc (0.122 inch
3 to 0.488 inch
3), or 14 to 22 cc (0.854 inch
3 to 1.34 inch
3). In some embodiments, the polymer volume inside the internal cavity 3716 can be
0 cc (0 inch
3), 4 cc (0.244 inch
3), 8 cc (0.244 inch
3), 12 cc (0.488 inch
3), 16 cc (0.976 inch
3), 20 cc (1.22 inch
3), or 25 cc (1.53 inch
3). The polymer filled within the internal cavity 3716 can cover a percentage of the
interior surface 3919 of the strikeface 3712 ranging from 0 % to 100%, 15% to 85%,
30% to 70%, 45% to 60%, 20% to 40%, or 60% to 80%. In some embodiments, the polymer
covers 0%, 15%, 30%, 45%, 60%, 75%, 90% or 100% of the interior surface 3919 of the
strikeface 3712. Increasing the percent coverage of the polymer on the interior surface
3919 of the strikeface 3712 increases the support for the strikeface 3712, thereby
allowing for a thinner strikeface 3712. Thinning the strikeface 3712 can increase
the deflection of the strikeface 3712 upon impact with a ball which can impart the
ball with increases speed and spin. Thinning the strikeface 3716 also allows for weight
to be redistributed elsewhere on the body 3701 to optimize center of gravity and moment
of inertia.
[0175] In some embodiments as illustrated in FIG. 29, the golf club head 3700 can further
comprise a first aperture 3934 located on toe region 3704 and a second aperture 3936
located in a hosel of the golf club head 3700. The first aperture 3924 is configured
to receive a toe weight (not pictured), wherein the toe weight can range from 2 grams
to 7 grams. In some embodiments, the toe weight can be 2 grams, 3 grams, 4 grams,
5 grams, 6 grams, or 7 grams. The second aperture 3936 is configured to receive a
tip weight (not pictured), wherein the tip weight can range from 2 grams to 7 grams.
In some embodiments, the tip weight can be 2 grams, 3 grams, 4 grams, 5 grams, 6 grams,
or 7 grams. In many embodiments, the first aperture 3934 and the second aperture 3936
can further be configured to receive the polymer. The first aperture 3934 can receive
1 gram to 9 grams of polymer (e.g., 1 gram, 2 grams, 3 grams, 4 grams, 5 grams, 6
grams, 7 grams, 8 grams, or 9 grams). Similarly, the second aperture 3936 can receive
1 gram to 9 grams of polymer (e.g., 1 gram, 2 grams, 3 grams, 4 grams, 5 grams, 6
grams, 7 grams, 8 grams, or 9 grams). The toe and tip weight, and the polymer housed
within the first aperture 3934 and the second aperture 3936 can affect the swing weight
to optimize CG and MOI.
[0176] In many embodiments, cavity 3730 can provide an increase in golf ball speed over
golf club head 1200, or other standard golf club heads, can reduce the spin rate of
standard hybrids club heads, and can increase the launch angle over both the standard
hybrid and iron club heads. In many embodiments, the shape of cavity 3730 determines
the level of spring and timing of the response of golf club head 3200. When the golf
club ball impacts strikeface 3712 of club head 3700 with cavity 3730, strikeface 3712
springs back like a drum, and a rear 3710 bends in a controlled buckle manner. In
many embodiments, top rail 3715 can absorb more stress over greater volumetric space
than a top rail in a golf club head without cavity 3730. The length, depth and width
of cavity 3730 can vary. These parameter provide control regarding how much spring
back is present in the overall design of club head 3700.
[0177] Upon impact with the golf ball, strikeface 3712 can bend inward at a greater distance
than on a golf club without cavity 3730. In some embodiments, strikeface 3712 has
a 10% to a 50 % greater deflection than a strikeface on a golf club head without cavity
3730. In some embodiments, strikeface 3712 has a 5% to 40% or a 10% to a 20% greater
deflection than a strikeface on a golf club head without cavity 3730. For example,
strikeface 3712 can have a 5%, 10 %, 15%, 20%, 25%, 30%, 35%, or 40% greater deflection
than a strikeface on a golf club head without cavity 3730. In many embodiments, there
is both a greater distance of retraction by strikeface 3712 due to the hinge and bending
of cavity 3730 over a standard strikeface that does not have a back portion of the
club with the cavity.
[0178] In many embodiments, the face deflection is greater with club head 3700 having cavity
3730, as a greater buckling occurs at first inflection angle 3986 of top wall 3219
upon impact with a golf ball. Cavity 3730, however, provides a greater dispersion
of stress along top rail 3715, rear wall 3923, and top wall 3719, and the spring back
force is transferred from cavity 3730 and first inflection point 3986 of top wall
3719 to strikeface 3712. A standard top rail, rear wall and top wall without a cavity
does not have this hinge/buckling effect, nor does it absorb a high level of stress
over a large volumetric area of the top rail, rear wall and top wall. Therefore, the
standard strikeface does not contract and then recoil as much as strikeface 3712.
Further, both a larger region of strikeface 3712, top rail 3715, rear wall 3923, and
top wall 3719 absorb more stress than the same crown region of a standard golf club
head with a standard top rail, top wall and no cavity. In many embodiments, although
there is greater stress along a greater area above cavity 3730 that the same area
in a standard club without the cavity, the durability of the club head with and without
the cavity is the same. By adding more spring to the back end of the club (due to
inward inclination of a portion of top wall 3719 toward strikeface 3712), more force
is displaced throughout the volume of the structure. The stress is observed over a
greater area of strikeface 3712, top rail 3715, rear wall 3923, and top wall 3719
of golf club head 3700. Peak stresses can be seen in the standard top rail club head.
However, more peak stresses are seen in golf club head 3700 but distributed over a
large volume of the material. The hinge and bend regions of golf club head 3700 (i.e.,
the region above cavity 3730 and cavity 3730 itself) will not deform as long as the
stress does not meet the critical buckling threshold. Cavity 3730 and its placement
can be designed to be under the critical K value of the buckling threshold.
[0179] As shown in FIG. 28, a further deflection feature of the golf club head 3700 can
be the uniform thinned region 4160, located at the sole 3706 and stretching between
the rear 3710 of the body 3701 and the strikeface 3712, toward a cascading sole portion
of the sole (as described in greater detail below). The uniform thinned region 4160
can provide multiple benefits. First, the uniform thinned region 4160 can reduce stress
on the strikeface 3712 caused during impact with the golf ball. Second, the uniform
thinned region 4160 can bend allowing the strikeface 3712 to experience greater deflection.
Third, the uniform thinned region 4160 removes weight from the sole area, allowing
the weight to be redistributed more toward the rear of the golf club head 3700. At
impact, the energy imparted to the strikeface 3712 by the golf ball can cause the
uniform thinned region to bend outward, which in turn increases the strikeface 3712
deflection. After bending, the uniform thinned region 4160 rebounds back to its original
position returning the majority of the energy from impact back to the golf ball. The
result is the golf club head 3700 imparts increased ball speeds and greater travel
distances to the golf ball after impact.
[0180] In some embodiments, body 3701 can comprise stainless steel, titanium, aluminum,
a steel alloy (e.g. 455 steel, 475 steel, 431 steel, 17-4 stainless steel, maraging
steel), a titanium alloy (e.g. Ti 7-4, Ti 6-4, T-9S, Ti SSAT2041, Ti SP700, Ti 15-0-3,
Ti 15-5-3, Ti 3-8-6-4-4, Ti 10-2-3, Ti 15-3-3-3, Ti-6-6-2, Ti-185, or any combination
thereof), an aluminum alloy, or a composite material. In other embodiments, body 3701
can comprise carpenter grade 455 steel, carpenter grade 475 steel, C300 steel, C350
steel, a Ni-Co-Cr steel alloy, a quench and tempered steel alloy, or 565 steel. In
some embodiments, strikeface 3712 can comprise stainless steel, titanium, aluminum,
a steel alloy (e.g. 455 steel, 475 steel, 431 steel, 17-4 stainless steel, maraging
steel), a titanium alloy (e.g. Ti 7-4, Ti 6-4, T-9S, Ti SSAT2041, Ti SP700, Ti 15-0-3,
Ti 15-5-3, Ti 3-8-6-4-4, Ti 10-2-3, Ti 15-3-3-3, Ti-6-6-2, Ti-185, or any combination
thereof), an aluminum alloy, or a composite material. In other embodiments, strikeface
3712 can comprise carpenter grade 455 steel, carpenter grade 475 steel, C300 steel,
C350 steel, a Ni-Co-Cr steel alloy, a quench and tempered steel alloy, or 565 steel.
In some embodiments, body 3701 can comprise the same material as strikeface 3712.
In some embodiments, body 3701 can comprise a different material than strikeface 3712.
[0181] FIG. 30 illustrates a back perspective view of an embodiment of golf club head 4400
and FIG. 31 illustrates a back heel-side perspective view of golf club head 4400 according
to the embodiment of FIG. 30. In some embodiments, golf club head 4400 can be similar
to golf club head 1000 (FIG. 1), golf club head 2200 (FIG. 8), golf club head 2700
(FIG. 13), golf club head 3200 (FIG. 18), and/or golf club head 3700 (FIG. 23). Golf
club head 4400 can be an iron-type golf club head. In other embodiments, golf club
head 4400 can be a hybrid-type, or a fairway wood-type golf club head. In some embodiments,
golf club head 4400 does not comprise a badge or a custom tuning port.
[0182] Golf club head 4400 comprises a body 4401. In some embodiments, body 4401 can be
similar to body 1001 (FIG. 1), body 2201 (FIG. 8), body 2701 (FIG. 13), body 3201
(FIG. 18), and/or body 3701 (FIG. 23). Body 4401 further comprises an exterior surface
4403, a strikeface 4412, a heel region 4402, a toe region 4404 opposite the heel region
4402, a sole 4406, a top rail 4415, and a rear 4410.
[0183] Body 4401 of FIGS. 44-48 further comprises a blade length. The blade length for body
4401 can be measured similar to blade length 3725 as shown and described in FIG. 29
(i.e., a measurement parallel to the flat surface of the strikeface 3712, from a toe
edge 3726 of the strikeface 3712, to strikeface end 3727 before the strikeface 3712
integrally curves into the hosel). The blade length of the body 4401 can range from
6.35 cm (2.50 inches) to 7.37 cm (2.90 inches). For example, in some embodiments,
the body 3701 can comprise a blade length of 6.35 cm (2.50 inch), 6.45 cm (2.54 inch),
6.55 cm (2.58 inch), 6.65 cm (2.62 inch), 6.76 cm (2.66 inch), 6.86 cm (2.70 inch),
6.96 cm (2.74 inch), 7.06 cm (2.78 inch), 7.16 cm (2.82 inch), 7.264 cm (2.86 inch),
or 7.37 cm (2.90 inch).
[0184] As shown in FIG. 34, a further deflection feature of the golf club head 4400 can
be the uniform thinned region 4860, located at the sole 4406 and stretching between
the rear 4410 of the body 4401 and the strikeface 4412, toward a cascading sole portion
of the sole (as described in greater detail below). In the illustrated embodiment,
the uniform thinned region 4860 comprises a sole thickness measured perpendicular
from the exterior surface 4403 to an interior surface 4619 at the uniform thinned
region 4860, which can remain constant from the bottom of the strikeface 4412 to adjacent
the cascading sole portion of the sole. In some embodiments, the sole thickness of
the uniform thinned region 4860 can be thinner than a conventional sole. For example,
in some embodiments, the sole thickness of the uniform thinned region 4860 may range
from approximately 1.02 mm to 2.03 mm (0.040 inch to 0.080 inch). In other embodiments,
the sole thickness of the uniform thinned region 4860 may be within the range of 1.02
mm to 1.27 mm (0.040 inch to 0.050 inch), 1.27 mm to 1.52 mm (0.050 inch to 0.060
inch), 1.52 mm to 1.78 mm (0.060 inch to 0.070 inch), 1.78 mm to 2.03 mm (0.070 inch
to 0.080 inch), 1.02 mm to 1.40 mm (0.040 inch to 0.055 inch), 1.14 mm to 1.52 mm
(0.045 inch to 0.060 inch), 1.27 mm to 1.65 mm (0.050 inch to 0.065 inch), 1.40 mm
to 1.78 mm (0.055 inch to 0.070 inch), 1.52 mm to 1.90 mm (0.060 inch to 0.075 inch),
or 1.65 mm to 2.03 mm (0.065 inch to 0.080 inch). For example, the sole thickness
of the uniformed thinned region 4860 can be 1.02 mm (0.040 inch), 1.14 mm (0.045 inch),
1.27 mm (0.050 inch), 1.52 mm (0.060 inch), 1.65 mm (0.065 inch), 1.78 mm (0.070 inch),
1.90 mm (0.075 inch), or 2.03 mm (0.080 inch).
[0185] FIG. 32 illustrates a cross-section of golf club head 4400 along the cross-sectional
line XLVI-XLVI in FIG. 30, according to one embodiment. As seen in FIG. 32, strikeface
4412 comprises a high region 4676, a middle region 4674, and a low region 4672.
[0186] The strikeface 4412 of the body 4401 further comprises a thickness 4654 measured
perpendicularly to the strikeface 4412 from the exterior surface 4403 to an interior
surface 4619. The thickness 4654 of the strikeface 4412 can range from 1.02 mm (0.040
inch) to 2.54 mm (0.100 inch). For example, the thickness 4654 of the strikeface 4412
can be 1.02 mm (0.040 inch), 1.14 mm (0.045 inch), 1.27 mm (0.050 inch), 1.40 mm (0.055
inch), 1.52 mm (0.060 inch), 1.65 mm (0.065 inch), 1.78 mm (0.070 inch), 1.91 mm (0.075
inch), 2.03 mm (0.080 inch), 2.16 mm (0.085 inch), 2.29 mm (0.090 inch), 2.41 mm (0.095
inch), or 2.54 mm (0.100 inch). In some embodiments, thickness 4654 of the strikeface
4412 can vary from the heel region 4402 to the toe region 4404, and/or from the top
rail 4415 to the sole 4406. For example, the thickness 4654 of the strikeface 4412
can be greatest at the central portion near the middle region 4674 of the strikeface
4412, and taper along the periphery near the high region 4676 and the low region 4672
of strikeface 4412. In many embodiments, the center of the strikeface 4412 can have
a thickness 4654 of 2.29 mm (0.090 inch) and the periphery of the strikeface 4412
can have a thickness 4654 of 1.78 mm (0.070 inch). In other examples, the thickness
4654 can increase, decrease, or any variation thereof starting at the central region
near the middle region 4674 of the strikeface 4412 and extending toward the periphery
near the high region 4676 and the low region 4672.
[0187] The cross-section of golf club head 4400 in FIG. 32 further illustrates the rear
4410. The rear 4410 can comprise an upper region 4411, a lower region 4413, and an
inflection point 4686 disposed between the upper region 4411 and the lower region
4413. The inflection point 4686 is further located at the junction between the rear
wall 4623 and the bottom incline 4625. The inflection point 4686 is located nearer
to the sole of the club head than the top rail 4415.
[0188] The upper region 4411 of rear 4410 comprises a top rail 4415, an apex 4628 of top
rail, a rear wall 4623 orientated parallel to the strikeface 4412, and a first reference
point 4622 disposed between the top rail 4415 and the rear wall 4623. The first reference
point 4622 is located at the junction between the top rail 4415 and the rear wall
2623 parallel to the strikeface 4412. In many embodiments, the rear wall 4623 of upper
region 4411 is located below and adjacent the top rail 4415.
[0189] In some embodiments, top rail 4415 of the upper region 4411 can be a flatter and
taller top rail or skirt than in irons known to one skilled in the art. The flatter
and taller rail can compensate for mishits or strikeface 4412 to increase playability
off the tee. In some embodiments. The length of top rail 4415, measured from heel
region 4402 to toe region 4404, can be 70% to 95% of the length of the golf club head
4400.
[0190] The top rail 4415 of the upper region 4411 comprises a thickness 4652. The thickness
4652 of the top rail 4415 can range from 1.02 mm (0.040 inch) to 2.03 mm (0.080 inch).
For example, the thickness 4652 of the top rail 4415 can be 1.02 mm (0.040 inch),
1.09 mm (0.043 inch), 1.17 mm (0.046 inch), 1.24 mm (0.049 inch), 1.30 mm (0.051 inch),
1.37 mm (0.054 inch), 1.45 mm (0.057 inch), 1.52 mm (0.060 inch), 1.60 mm (0.063 inch),
1.68 mm (0.066 inch), 1.75 mm (0.069 inch), 1.80 mm (0.071 inch), 1.88 mm (0.074 inch),
1.96 mm (0.077 inch), or 2.03 mm (0.080 inch). In many embodiments, the thickness
4652 of the top rail 4415 is constant throughout. In other embodiments, the thickness
4652 of the top rail 4415 can vary. In the exemplary embodiment, the thickness 4652
of the top rail 4415 decreases from the strikeface 4412 toward the rear wall 4623.
In many embodiments due to the thickness 4652 of the top rail, top rail 4415 can provide
an increase in the overall bending of strikeface 4412. In some embodiments, the bending
of strikeface 4412 can allow for a 2% to 5% increase of energy.
[0191] FIG. 33 illustrated the top rail 4415 and a portion of the rear 4410 of the cross-section
of the golf club head 4400 of FIG. 32, different from cross-section of golf club head
1200 as shown in FIG. 4. The strike face 4412 further comprises a strikeface angle
4750. Strikeface angle 4750 is measured from the strikeface 4412 to the top rail 4415,
wherein the strikeface angle 4750 can range from 70 degrees to 160 degrees or 70 degrees
to 110 degrees. In some embodiments, strikeface angle 4050 can be 70 degrees, 75 degrees,
80 degrees, 90 degrees, 95 degrees, 100 degrees, 105 degrees, 110 degrees, 115 degrees,
120 degrees, 125 degrees, 130 degrees, 135 degrees, 140 degrees, 145 degrees, 150
degrees, 155 degrees, or 160 degrees.
[0192] FIG. 33 further illustrates the top rail 4415 comprising a top rail angle 4745. The
top rail angle 4745 is measured from rear wall 4623 to the top rail 4415. In many
embodiments, the top rail angle 4745 can range from 35 degrees to 120 degrees or 70
degrees to 110 degrees. In some embodiments, top rail angle 4745 can be 35 degrees,
40 degrees, 45 degrees, 50 degrees, 55 degrees, 60 degrees, 65 degrees, 70 degrees,
75 degrees, 80 degrees, 85 degrees, 90 degrees, 95 degrees, 100 degrees, 105 degrees,
110 degrees, 115 degrees, or 120 degrees.
[0193] The rear wall 4623 of the upper region 4411 comprises a height 4680. The height 4680
of the rear wall 4623 is measured from the first reference point 4622 to the inflection
point 4686, wherein the first reference point 4622 is positioned at the junction between
the top rail 4415 and the rear wall 4623 parallel to the strikeface 4412. The height
4680 of the rear wall 4623 can range from 1.40 mm to 1.52 mm (0.055 inch to 0.060
inch), 1.52 mm to 1.78 mm (0.060 inch to 0.070 inch), 1.78 mm to 2.03 mm (0.070 inch
to 0.080 inch), 2.03 mm to 2.16 mm (0.080 inch to 0.085 inch), or 13.97 mm to 21.59
mm (0.55 inch to 0.85 inch). For example, the height 4680 of the rear wall 4623 can
be 13.97 mm (0.55 inch), 14.73 mm (0.58 inch), 15.49 mm (0.61 inch), 16.26 mm (0.64
inch), 17.02 mm (0.67 inch), 17.78 mm (0.70 inch), 18.54 mm (0.73 inch), 19.30 mm
(0.76 inch), 20.07 mm (0.79 inch), 20.83 mm (0.82 inch), or 21.59 mm (0.85 inch).
In some embodiments, the height 4680 of the rear wall 4623 can range from 35% to 60%,
35% to 45%, 45% to 68%, 40% to 55%, 30% to 40%, 35% to 45%, 40% to 50 %, 45% to 55%,
or 50% to 60% of the total height of the golf club head 4400. For example, the height
4680 of the rear wall 4623 can be 35%, 38%, 41%, 44%, 47%, 50%, 53%, 56%, or 60% of
the total height of the golf club head 4400.
[0194] The rear wall 4623 of the upper region 4411 can also comprise a height 4680A. The
height 4680A is measured from the apex 4628 of the top rail 4415 to the inflection
point 4686. The height 4680A can range from 15.24 mm to 25.4 mm (0.60 inch to 1.0
inch). For example, the height 4680A can be 15.24 mm (0.60 inch), 15.49 mm (0.61 inch),
16.26 mm (0.64 inch), 17.02 mm (0.67 inch), 17.78 mm (0.70 inch), 18.54 mm (0.73 inch),
19.30 mm (0.76 inch), 20.07 mm (0.79 inch), 20.83 mm (0.82 inch), 21.59 mm (0.85 inch),
22.86 mm (0.90 inch), 24.13 mm (0.95 inch), or 25.4 mm (1.0 inch). In some embodiments,
the height 4680A can range from 40% to 75% of the total height of the golf club head
4400. For example, the height 4680A can be 40%, 44%, 47%, 50%, 53%, 56%, 60%, 65%,
70%, or 75% of the total height of the golf club head 4400.
[0195] The rear wall 4623 of the upper region 4411 further comprises a thickness 4656. The
thickness 4656 is the perpendicular distance of the rear wall 4623 from the outer
surface 4403 to the inner surface 4619. The thickness 4656 of the rear wall 4623 can
range from 1.02 mm (0.040 inch) to 2.03 mm (0.080 inch). For example, the thickness
4656 of the rear wall 4623 can be 1.02 mm (0.040 inch), 1.09 mm (0.043 inch), 1.17
mm (0.046 inch), 1.24 mm (0.049 inch), 1.30 mm (0.051 inch), 1.37 mm (0.054 inch),
1.45 mm (0.057 inch), 1.52 mm (0.060 inch), 1.60 mm (0.063 inch), 1.68 mm (0.066 inch),
1.75 mm (0.069 inch), 1.80 mm (0.071 inch), 1.88 mm (0.074 inch), 1.96 mm (0.077 inch),
or 2.03 mm (0.080 inch). In many embodiments, the thickness 4656 of the rear wall
4623 is constant throughout. In other embodiments, the thickness 4656 of the rear
wall 4623 can vary. In the exemplary embodiment, the thickness 4656 of the rear wall
4623 is a constant 1.27 mm (0.05 inch). The thickness 4656 of the rear wall 4623 allows
energy from an impact to transfer to the inflection point 4686 to help induce a buckling
effect.
[0196] The lower region 4413 of the body 4401 comprises a bottom incline 4625, a lower exterior
wall 4627, a second reference point 4682, and a third reference point 4620. The bottom
incline 4625 is below and adjacent the inflection point 4686. The lower exterior wall
4627 is below and adjacent the bottom incline 4625. The second reference point 4682
is disposed between or positioned at the junction between the bottom incline 4625
and the lower exterior wall 4627. The third reference point 4620 is disposed between
the lower exterior wall 4727 and the sole 4406. The bottom incline 4625 is angled
away from the top rail 4415 and away from the strikeface 4412 in a direction toward
the second reference point 4682.
[0197] In some embodiments, the bottom incline 4625 of the lower region 4413 comprises a
bottom incline length 4629. The bottom incline length 4629 is measured from the inflection
point 4686 to the second reference point 4682. The bottom incline length 4629 can
range from 0 mm (0 inch) to 11.43 mm (0.45 inch). For example, the bottom incline
length 4629 can be 0 mm (0 inch), 1.27 mm (0.05 inch), 2.54 mm (0.10 inch), 3.81 mm
(0.15 inch), 5.08 mm (0.20 inch), 5.08 mm (0.20 inch), 6.35 mm (0.25 inch), 7.62 mm
(0.30 inch), 8.89 mm (0.35 inch), 10.16 mm (0.40 inch), or 11.43 mm (0.45 inch). In
some embodiments, the bottom incline length 4629 can remain constant from the heel
region 4402 to the toe region 4404. In other embodiments, the bottom incline length
4629 can vary from the heel region 4402 to the toe region 4404. For example, the bottom
incline length 4629 can increase from the heel region 4402 to the toe region 4404
as illustrated in FIG. 44. In other embodiments, the bottom incline length 4629 can
decrease from the heel region 4402 to the toe region 4404.
[0198] In some embodiments, the lower region 4413 further comprises a lower angle 4651 measured
from between the bottom incline 4625 to the lower exterior wall 4627. In some embodiments,
the lower angle 4651 can be less than 180 degrees. In a number of embodiments, the
lower angle 4651 can be 130 degrees to 175 degrees. For example, the lower angle 4651
of the lower region 4413 can be 130 degrees, 135 degrees, 140 degrees, 145 degrees,
150 degrees, 155 degrees, 160 degrees, 165 degrees, 170 degrees, or 175 degrees.
[0199] The upper region 4411 and the lower region 4413 of the rear 4410 is separated by
the inflection point 4686. Due to the height 4680 of the rear wall 4623, the inflection
point 4686 is positioned low on the body 4401. In many embodiments, the inflection
point 4686 is positioned at least 40% down on the body 4401 below the apex 4628. For
example, the inflection point 4686 can be positioned 40%, 42%, 44%, 46%, 48%, 50%,
52%, 54%, 56%, 58%, or 60% down on the body 4401 below the apex 4628. The low positioned
inflection point 4686 allows for more leverage on the upper region 4411 to experience
increased bending during impact with a ball, compared to a similar golf club head
having a higher inflection point position.
[0200] The inflection point 4686 comprises an inflection angle 4696 measured from the rear
wall 4623 of the upper region 4411, to the bottom incline 4625 of the lower region
4413. In some embodiments, the inflection angle 4696 can be measured from the rear
wall 4623 to the lower exterior wall 4627 in the absence of the bottom incline 4625
(i.e., the bottom incline length 4629 is 0 cm (0 inch)). The inflection angle 4696
of the inflection point 4686 can range from at least 95 degrees to 150 degrees. In
some embodiments, the inflection angle 4696 can be at least 95 degrees, 100 degrees,
105 degrees, 110 degrees, 115 degrees, 120 degrees, 125 degrees, 130 degrees, 135
degrees, 140 degrees, 145 degrees, or 150 degrees. In some embodiments, the inflection
angle 4696 can be consistent from the heel region 4402 to the toe region 4404. In
other embodiments, the inflection angle 4696 can vary from the heel region 4402 to
the toe region 4404. In many embodiments, the inflection angle 4696 allows for inflection
point 4686 to act as a buckling point or plastic hinge upon the golf club head 4400
impacting the golf ball at strikeface 4412. In other examples of a similar golf club
head having an inflection angle, wherein the inflection angle is less than 95 degrees
(i.e., 90 degrees, or the bottom incline is oriented approximately perpendicular to
the strikeface), the inflection angle would impede energy transfer and prevent bending
at the inflection point.
[0201] The inflection point 4686 further comprises a thickness 4660. The thickness 4660
of the inflection point 4686 is measured perpendicularly of the inflection point 4686
from the exterior surface 4403 to the interior surface 4619. The thickness 4660 of
the inflection point 4686 can range from 1.02 mm (0.040 inch) to 2.03 mm (0.080 inch).
For example, the thickness 4660 can be 1.02 mm (0.040 inch), 1.14 mm (0.045 inch),
1.27 mm (0.050 inch), 1.40 mm (0.055 inch), 1.52 mm (0.060 inch), 1.65 mm (0.065 inch),
1.78 mm (0.070 inch), 1.91 mm (0.075 inch), or 2.03 mm (0.080 inch). In many embodiments,
the thickness 4660 at the inflection point 4686 is constant with the thickness 4656
of the rear wall 4623 and the thickness 4658 of the bottom incline 4625. In other
embodiments, the thickness 4660 at the inflection point 4686 can be less than the
thickness 4656 of the rear wall 4623 and the thickness 4658 of the bottom incline
4625. The thickness 4660 at the inflection point 4686 being consistent with or less
than the thickness 4656, 4658 of the rear wall 4623 and the bottom incline 4625 allows
for more uniform energy transfer and bending.
[0202] FIG. 34 illustrates another cross-sectional view of the golf club head 4400, similar
to the detailed cross-section of golf club head 4400 illustrated in FIG. 30. The body
4401 of golf club head 4400 further comprises a minimum distance 4616, and a maximum
distance 4618. The minimum distance of the body 4401 is measured as the perpendicular
distance from the exterior surface 4403 of the strikeface 4412 in the upper region
4411 to the exterior surface 4403 of the rear wall 4623. The minimum distance 4616
can range from 5.08 mm (0.20 inch) to 10.16 mm (0.40 inch). For example, the minimum
distance 4616 can be 5.08 mm (0.20 inch), 5.59 mm (0.22 inch), 6.10 mm (0.24 inch),
6.60 mm (0.26 inch), 7.11 mm (0.28 inch), 7.62 mm (0.30 inch), 8.13 mm (0.32 inch),
8.64 mm (0.34 inch), 9.14 mm (0.36 inch), 9.65 mm (0.38 inch), or 10.16 mm (0.40 inch).
In some embodiments, the minimum distance 4616 of the body 4401 can be less than the
bottom incline length 4629. The maximum distance 4618 of the body 4401 is measured
as the perpendicular distance from the exterior surface 4403 of the strikeface 4412
in the lower region 4413 to the exterior surface 4403 of the third reference point
4620. The maximum distance 4618 can range from 15.24 mm (0.60 inch) to 22.86 mm (0.90
inch). For example, the maximum distance 4618 can be 15.24 mm (0.60 inch), 16.26 mm
(0.64 inch), 17.27 mm (0.68 inch), 18.29 mm (0.72 inch), 19.30 mm (0.76 inch), 20.32
mm (0.80 inch), 21.34 mm (0.84 inch), 22.35 mm (0.88 inch), or 22.86 mm (0.90 inch).
[0203] As illustrated in FIG. 32-34, the golf club head 4400 can be a hollow, or at least
partially hollow body comprising an internal cavity 4416. Internal cavity 4416 of
the body 4401 comprises a volume. The volume of the internal cavity 4416 can range
from 10.65 cm
3 (0.65 inch
3) to 17.21 cm
3 (1.05 inch
3). In some embodiments, the internal cavity 4416 can comprise a volume of 10.65 cm
3 (0.65 inch
3), 11.47 cm
3 (0.70 inch
3), 12.29 cm
3 (0.75 inch
3), 13.11 cm
3 (0.80 inch
3), 13.93 cm
3 (0.85 inch
3), 14.75 cm
3 (0.90 inch
3), 15.57 cm
3 (0.95 inch
3), 16.39 cm
3 (1.00 inch
3), or 17.21 cm
3 (1.05 inch
3). Similarly, the solid portion of the body 4401, void of the cavity 4416, further
comprises a material volume. The material volume of the body 4401 can range from 40.97
cm
3 (2.50 inch
3) to 57.35 cm
3 (3.50 inch
3). For example, the material volume of the body 4401 can be 40.97 cm
3 (2.50 inch
3), 42.61 cm
3 (2.60 inch
3), 44.25 cm
3 (2.70 inch
3), 45.88 cm
3 (2.80 inch
3), 47.52 cm
3 (2.90 inch
3), 49.16 cm
3 (3.00 inch
3), 50.80 cm
3 (3.10 inch
3), 52.44 cm
3 (3.20 inch
3), 54.08 cm
3 (3.30 inch
3), 55.72 cm
3 (3.40 inch
3), or 57.35 cm
3 (3.50 inch
3).
[0204] In many embodiments, the internal cavity 4416 of the body 4401 can be void of any
substance. In other embodiments, the internal cavity 4416 of the body 4401 can comprise
a polymer (not pictured), wherein the polymer can be at least partially filling the
internal cavity 4416. The polymer can be polyethylene terephthalate, high-density
polyethylene, polyvinyl chloride, polycarbonate, polypropylene, other thermoplastics,
composites polymers or any combination thereof. The polymer can fill 10% to 80% 10%
to 25%, 15% to 30%, 30% to 45%, 45% to 60%, 60% to 75%, 75% to 80%, 10% to 40%, 30%
to 60%, or 40% to 80% of the internal cavity 4416 of the body 4401. For example, the
polymer can fill 10%, 15%, 20%, 25%, 30%, 35%, 40%, 45%, 50%, 55%, 60%, 65%, 70%,
75%, 80%, or 85% of the internal cavity 4416 of the body 4401. In some embodiments,
the polymer fills 80% of the internal cavity 4416 of the body 4401.
[0205] The polymer to at least partially fill the internal cavity 4416 of the body 4401
comprises a specific gravity ranging from 0.05 to 4. For example, the specific gravity
of the polymer can be 0.5, 1.0, 1.5, 2.0, 2.5, 3.0, 3.5, or 4. In some embodiments,
the specific gravity of the polymer is proportional to the mass of the polymer, wherein
1 specific gravity of the polymer is equal to 1 gram. Similarly, in those exemplary
embodiments, the volume is proportional to the polymer specific gravity, wherein 1
specific gravity of the polymer is equal to 1 cc. In other embodiments, the volume
is not proportional to the specific gravity of the polymer. For example, the ratio
of the polymer specific gravity to the polymer volume can be 2:1 cc, 2:3 cc, 2:4 cc,
3:1 cc, 3:2 cc, 3:4 cc, 4:1 cc, 4:2 cc, or 4:3 cc.
[0206] The mass of the polymer allows for the swing weight of the golf club head 4400 to
be customizable for each player. Increasing the volume of the polymer, and thus the
mass, increases the swing weight. Similarly, decreasing the volume of the polymer
decreases the swing weight. Having the appropriate swing weight for each individual
player improves feel during a swing and can improve performance such as swing speed,
swing path, ball speed, and ball trajectory. The polymer can further increase the
overall mass of the golf club head 4400 more toward the sole 4406. Increasing the
mass more toward the sole shifts the CG low and back, thereby improves the moment
of inertia.
[0207] In some embodiments, the golf club head 4400 can further comprise an aperture (not
pictured) located on the toe region 4404. The aperture comprises internal threads
and is configured to receive a threaded screw weight (not pictured). The threaded
screw weight comprises a mass, wherein the mass of the threaded screw weight can range
from 2 grams to 12 grams. In other embodiments, the mass of the threaded screw weight
can range from 4 grams to 10 grams. In some embodiments, the screw weight can be 2
grams, 3 grams, 4 grams, 5 grams, 6 grams, 7 grams, 8 grams, 9 grams, 10 grams, 11
grams, or 12 grams. The mass of the screw weight correlates with the length of the
screw weight, wherein a longer threaded screw weight equates to a greater mass. The
threaded screw weight further affects the mass and overall swing weight of the golf
club head 4400. Therefore, the threaded screw weight can improve the feel of the golf
club head 4400, as well as performance characteristics (e.g., swing speed, ball speed,
and ball flight).
[0208] In many embodiments, the low positioning of the inflection point 4686 can provide
an increase in golf ball speed over golf club head 1200 (or other standard golf club
heads), can reduce the spin rate of standard hybrid club heads (or other standard
golf club heads), and can increase the launch angle over both the standard hybrid
and iron club heads. An inflection point positioned less than 40% down the body from
the apex cannot buckle as easily because the high positioning decreases the leverage
for the upper region to bend. Therefore, when the golf ball impacts strikeface 4412
of the club head 4400 with inflection point 4686 positioned at least 40% down the
body 4401 from the apex 4628, the strikeface 4412 springs back like a drum, and the
rear 4410 bends in a controlled buckle manner more than a golf club head having an
inflection point positioned less than 40% down the body from the apex.
[0209] A standard top rail, and rear wall without a low positioned inflection point does
not have this hinge/buckling effect, nor does it absorb a high level of stress over
a large volumetric area of the top rail and rear wall. Therefore, the standard strikeface
does not contract and then recoil as much as strikeface 4412. By adding more spring
to the back end of the club (due to the thinness of the top rail 4415 and rear wall
4623, and the low position of the inflection point 4686), more force is displaced
throughout the volume of the structure. The stress is observed over a greater area
of strikeface 4412, top rail 4415, and rear wall 4623 of the golf club head 4400.
Peak stresses can be seen in the typically just along the top rail in a standard club
head. However, more peak stresses are seen in the golf club head 4400 but distributed
over a large volume of the material. The hinge and bend regions of the golf club head
4400 (i.e., the inflection point 4686) will not deform as long as the stress does
not meet the critical buckling threshold. Inflection point 4686 and its placement
can be designed to be under the critical K value of the buckling threshold.
[0210] Further, upon impact with the golf ball, strikeface 4412 can bend inward at a greater
distance than on a golf club without a thin top rail 4415, a thin rear wall 4623,
and an inflection point 4686 positioned at least 40% down the body from the apex 4628.
In some embodiments, the strikeface 4412 has a 10% to a 50% greater deflection than
a strikeface on a golf club head without a thin top rail, a thin rear wall, and a
low positioned inflection point. For example, the strikeface 4412 can have a 10%,
a 15%, a 20%, a 30%, a 35%, a 40%, a 45%, or a 50% greater deflection than a strikeface
of a golf club head without a thin top rail 4415, thin rear wall 4623, and low positioned
inflection point 4686.
[0211] As shown in FIG. 34, a further deflection feature of the golf club head 4400 can
be the uniform thinned region 4860, located at the sole 4406 and stretching between
the rear 4410 of the body 4401 and the strikeface 4412, toward a cascading sole portion
of the sole (as described in greater detail below). The uniform thinned region 4860
can provide multiple benefits. First, the uniform thinned region 4860 can reduce stress
on the strikeface 4412 caused during impact with the golf ball. Second, the uniform
thinned region 4860 can bend allowing the strikeface 4412 to experience greater deflection.
Third, the uniform thinned region 4860 removes weight from the sole area, allowing
the weight to be redistributed more toward the rear of the golf club head 4400. At
impact, the energy imparted to the strikeface 4412 by the golf ball can cause the
uniform thinned region 4860 to bend outward, which in turn increases the strikeface
4412 deflection. After bending, the uniform thinned region 4860 rebounds back to its
original position returning the majority of the energy from impact back to the golf
ball. The result is the golf club head 4400 imparts increased ball speeds and greater
travel distances to the golf ball after impact.
[0212] In some embodiments, body 4401 can comprise stainless steel, , titanium, aluminum,
a steel alloy (e.g. 455 steel, 475 steel, 431 steel, 17-4 stainless steel, maraging
steel), a titanium alloy (e.g. Ti 7-4, Ti 6-4, T-9S, Ti SSAT2041, Ti SP700, Ti 15-0-3,
Ti 15-5-3, Ti 3-8-6-4-4, Ti 10-2-3, Ti 15-3-3-3, Ti-6-6-2, Ti-185, or any combination
thereof), an aluminum alloy, or a composite material. In other embodiments, body 4401
can comprise carpenter grade 455 steel, carpenter grade 475 steel, C300 steel, C350
steel, a Ni-Co-Cr steel alloy, a quench and tempered steel alloy, or 565 steel. In
some embodiments, strikeface 4412 can comprise stainless steel, titanium, aluminum,
a steel alloy (e.g. 455 steel, 475 steel, 431 steel, 17-4 stainless steel, maraging
steel), a titanium alloy (e.g. Ti 7-4, Ti 6-4, T-9S, Ti SSAT2041, Ti SP700, Ti 15-0-3,
Ti 15-5-3, Ti 3-8-6-4-4, Ti 10-2-3, Ti 15-3-3-3, Ti-6-6-2, Ti-185, or any combination
thereof), an aluminum alloy, or a composite material. In other embodiments, strikeface
4412 can comprise carpenter grade 455 steel, carpenter grade 475 steel, C300 steel,
C350 steel, a Ni-Co-Cr steel alloy, a quench and tempered steel alloy, or 565 steel.
In some embodiments, body 4401 can comprise the same material as strikeface 4412.
In some embodiments, body 4401 can comprise a different material than strikeface 4412.
[0213] FIG. 35 illustrates a back perspective view of an embodiment of a golf club head
4900, and FIG. 36 illustrates a back heel-side perspective view of the golf club head
4900 according to the embodiment of FIG. 35. In some embodiments, the golf club head
4900 can be similar to golf club head 1000 (FIG. 1), golf club head 2200 (FIG. 8),
golf club head 2700 (FIG. 13), golf club head 3200 (FIG. 18), golf club head 3700
(FIG. 23), and/or golf club head 4400 (FIG. 30). The golf club head 4900 can be an
iron-type golf club head. In some embodiments, the golf club head 4900 does not comprise
a badge or a custom tuning port.
[0214] The golf club head 4900 comprises a body 4901. In some embodiments, the body 4901
can be similar to body 1001 (FIG. 1), body 2201 (FIG. 8), body 2701 (FIG. 13), body
3201 (FIG. 18), body 3701 (FIG. 23), and/or body 4401 (FIG. 30). The body 4901 further
comprises an exterior surface 4903, a strikeface 4912, a heel region 4902, a toe region
4904 opposite the heel region, a sole 4906, a top rail 4915, and a rear 4910.
[0215] The body 4901 of FIGS. 49-52 further comprises a blade length. The blade length for
the body 4901 can be measured similar to blade length 3725 as shown and described
for golf club head 3700 in FIG. 43 (i.e., a measurement parallel to the flat surface
of the strikeface, from a toe edge of the strikeface, to strikeface end before the
strikeface integrally curves into the hosel). The blade length of the body 4901 can
range from 6.35 cm (2.50 inches) to 7.37 cm (2.90 inches). In some embodiments, the
blade length can range from 6.35 cm (2.50 inches) to 6.60 cm (2.60 inches), 6.60 cm
(2.60 inches) to 6.86 cm (2.70 inches), 6.86 cm (2.70 inches) to 7.11 cm (2.80 inches),
or 7.11 cm (2.80 inches) to 7.37 cm (2.90 inches). For example, in some embodiments,
the body 4901 can comprise a blade length of 6.35 cm (2.50 inches), 6.45 cm (2.54
inches), 6.55 cm (2.58 inches), 6.65 cm (2.62 inches), 6.76 cm (2.66 inches), 6.86
cm (2.70 inches), 6.96 cm (2.74 inches), 7.06 cm (2.78 inches), 7.16 cm (2.82 inches),
7.264 cm (2.86 inches), or 7.37 cm (2.90 inches).
[0216] As shown in FIG. 39, a further deflection feature of the golf club head 4900 can
be the uniform thinned region 5360, located at the sole 4906 and stretching between
the rear 4910 of the body 4901 and the strikeface 4912, toward a cascading sole portion
of the sole (as described in greater detail below). In the illustrated embodiment,
the uniform thinned region 5360 comprises a sole thickness 5361 measured perpendicular
from the exterior surface 4903 to an interior surface 5119 at the uniform thinned
region 5360, which can remain constant from the bottom of the strikeface 4912 to adjacent
the cascading sole portion of the sole 4906. In some embodiments, the sole thickness
5361 of the uniform thinned region 5360 can be thinner than a conventional sole. For
example, in some embodiments, the sole thickness 5361 of the uniform thinned region
5360 may range from approximately 1.02 mm to 2.03 mm (0.040 inch to 0.080 inch). In
other embodiments, the sole thickness 5361 of the uniform thinned region 5360 may
be within the range of 1.02 mm to 1.27 mm (0.040 inch to 0.050 inch), 1.27 mm to 1.52
mm (0.050 inch to 0.060 inch), 1.52 mm to 1.78 mm (0.060 inch to 0.070 inch), 1.78
mm to 2.03 mm (0.070 inch to 0.080 inch), 1.02 mm to 1.40 mm (0.040 inch to 0.055
inch), 1.14 mm to 1.52 mm (0.045 inch to 0.060 inch), 1.27 mm to 1.65 mm (0.050 inch
to 0.065 inch), 1.40 mm to 1.78 mm (0.055 inch to 0.070 inch), 1.52 mm to 1.90 mm
(0.060 inch to 0.075 inch), or 1.65 mm to 2.03 mm (0.065 inch to 0.080 inch). For
example, the sole thickness of the uniformed thinned region 5360 can be 1.02 mm (0.040
inch), 1.14 mm (0.045 inch), 1.27 mm (0.050 inch), 1.52 mm (0.060 inch), 1.65 mm (0.065
inch), 1.78 mm (0.070 inch), 1.90 mm (0.075 inch), or 2.03 mm (0.080 inch).
[0217] FIG. 37 illustrates a cross-section of the golf club head 4900, according to one
embodiment. As seen in FIG. 37, the strikeface 4912 comprises a high region 5176,
a middle region 5174, and a low region 5172.
[0218] The strikeface 4912 of the body 4901 further comprises a thickness 5154 measured
perpendicular to the strikeface 4912 from the exterior surface 4903 to an interior
surface 5119. The thickness 5154 of the strikeface 4912 can range from 1.02 mm (0.040
inch) to 5.08 mm (0.200 inch). In some embodiments, the thickness 5154 of the strikeface
4912 can range from 1.02 mm (0.040 inch) to 2.03 mm (0.080 inch), 2.03 mm (0.080 inch)
to 3.05 mm (0.120 inch), 3.05 mm (0.120 inch) to 4.06 mm (0.160 inch), or 4.06 mm
(0.160 inch) to 5.08 mm (0.200 inch). For example, the thickness 5154 of the strikeface
4912 can be 1.02 mm (0.040 inch), 1.14 mm (0.045 inch), 1.27 mm (0.050 inch), 1.40
mm (0.055 inch), 1.52 mm (0.060 inch), 1.65 mm (0.065 inch), 1.78 mm (0.070 inch),
1.90 mm (0.075 inch), 2.03 mm (0.080 inch), 2.16 mm (0.085 inch), 2.29 mm (0.090 inch),
2.41 mm (0.095 inch), 2.54 mm (0.100 inch), 3.81 mm (0.150 inch), or 5.08 mm (0.200
inch). In some embodiments, the thickness 5154 of the strikeface 4912 can vary from
the heel region 4902 to the toe region 4904, and/or from the top rail 4915 to the
sole 4906. For example, the thickness 5154 of the strikeface 4912 can be greatest
at the central portion near the middle region 5174 of the strikeface 4912, and taper
along the periphery near the high region 5176 and the low region 5172 of strikeface
4912. In many embodiments, the center of the strikeface 4912 can have a thickness
5154 range of 2.54 mm (0.10 inch) to 3.56 mm (0.14 inch), and the periphery of the
strikeface 4912 can have a thickness 5154 range of 1.52 mm (0.06 inch) to 2.54 mm
(0.10 inch). In some embodiments, the center of the strikeface 4912 can have a thickness
5154 range of 2.54 mm (0.10 inch) to 3.05 mm (0.12 inch), or 3.05 mm (0.12 inch) to
3.56 mm (0.14 inch). In other embodiments, the periphery of the strikeface 4912 can
have a thickness 5154 range of 1.52 mm (0.06 inch) to 2.03 mm (0.08 inch), or 2.03
mm (0.08 inch) to 2.54 mm (0.10 inch). In other examples, the thickness 5154 can increase,
decrease, or any variation thereof starting at the central region near the middle
region of the strikeface and extending toward the periphery near the high region 5176
and the low region 5172.
[0219] The cross-section of the golf club head in FIG. 37 further illustrates the rear 4910.
The rear 4910 can comprise an upper region 4911, a lower region 4913, and an inflection
point 5186 disposed between the upper region 4911 and the lower region 4913. The inflection
point 5186 is further located at the junction between the rear wall 5123 and the bottom
incline 5125. The inflection point 5186 is located nearer to the sole 4906 of the
club head 4900 than the top rail 4915.
[0220] The upper region 4911 of rear 4910 comprises a top rail 4915, an apex of top rail
5128, a rear wall 5123 orientated parallel to the strikeface 4912, and a first reference
point 5122 disposed between the top rail 4915 and the rear wall 5123. The first reference
point 5122 is located at the junction between the top rail 4915 and the rear wall
5123 parallel to the strikeface. In many embodiments, the rear wall 5123 of the upper
region 4911 is located below and adjacent the top rail 4915.
[0221] In some embodiments, top rail 4915 of the upper region 4911 can be a flatter and
taller top rail or skirt than in irons known to one skilled in the art. The flatter
and taller rail can compensate for mishits or strikeface 4912 to increase playability
off the tee. In some embodiments. The length of top rail 4915, measured from heel
region 4902 to toe region 4904, can be 60% to 95% of the length of the golf club head
4900.
[0222] The top rail 4915 of the upper region 4911 comprises a thickness 5152. The thickness
5152 of the top rail 4915 can range from 1.02 mm (0.040 inch) to 2.03 mm (0.080 inch).
In some embodiments, the thickness 5152 of the top rail 4915 can range from 1.02 mm
(0.040 inch) to 1.52 mm (0.060 inch), or 1.52 mm (0.060 inch) to 2.03 mm (0.080 inch).
For example, the thickness 5152 of the top rail 4915 can be 1.02 mm (0.040 inch),
1.09 mm (0.043 inch), 1.17 mm (0.046 inch), 1.24 mm (0.049 inch), 1.30 mm (0.051 inch),
1.37 mm (0.054 inch), 1.45 mm (0.057 inch), 1.52 mm (0.060 inch), 1.60 mm (0.063 inch),
1.68 mm (0.066 inch), 1.75 mm (0.069 inch), 1.80 mm (0.071 inch), 1.88 mm (0.074 inch),
1.96 mm (0.077 inch), or 2.03 mm (0.080 inch). In many embodiments, the thickness
5152 of the top rail 4915 is constant throughout. In other embodiments, the thickness
5152 of the top rail 4915 can vary. In the exemplary embodiment, the thickness 5152
of the top rail 4915 decreases from the strikeface 4912 toward the rear wall 5123.
In many embodiments, due to the thickness of the top rail, top rail can provide an
increase in the overall bending of strikeface. In some embodiments, the bending of
strikeface can allow for a 2% to 5% increase of energy.
[0223] FIG. 38 illustrates the top rail 4915 and a portion of the rear 4910 of the cross-section
of the golf club head of FIG. 35, different from cross-section of golf club head 1200
as shown in FIG. 4. The strikeface 4912 further comprises a strikeface angle 5250.
The strikeface angle 5250 is measured from the strikeface 4912 to the top rail 4915,
wherein the strikeface angle 5250 can range from 70 degrees to 160 degrees or 70 degrees
to 110 degrees. In some embodiments, strikeface angle can be 70 degrees, 75 degrees,
80 degrees, 90 degrees, 95 degrees, 100 degrees, 105 degrees, 110 degrees, 115 degrees,
120 degrees, 125 degrees, 130 degrees, 135 degrees, 140 degrees, 145 degrees, 150
degrees, 155 degrees, or 160 degrees.
[0224] FIG. 38 further illustrates the top rail 4915 comprising a top rail angle 5245. The
top rail angle 5245 is measured from rear wall 5123 to the top rail 4915. In many
embodiments, the top rail angle 5245 can range from 35 degrees to 150 degrees or 70
degrees to 145 degrees. In some embodiments, top rail angle 5245 can be 35 degrees,
40 degrees, 45 degrees, 50 degrees, 55 degrees, 60 degrees, 65 degrees, 70 degrees,
75 degrees, 80 degrees, 85 degrees, 90 degrees, 95 degrees, 100 degrees, 105 degrees,
110 degrees, 115 degrees, 120 degrees, 125 degrees, 130 degrees, 135 degrees, 140
degrees, 145 degrees, or 150 degrees.
[0225] The rear wall 5123 of the upper region 4911 comprises a height 5180. The height 5180
of the rear wall 5123 is measured from the first reference point 5122 to the inflection
point 5186, wherein the first reference point 5122 is positioned at the junction between
the top rail 4915 and the rear wall 5123 parallel to the strikeface 4912. The height
5180 of the rear wall 5123 can range from 13.97 mm to 15.24 mm (0.55 inch to 0.60
inch), 15.24 mm to 17.78 mm (0.60 inch to 0.70 inch), 17.78 mm to 20.32 mm (0.70 inch
to 0.80 inch), 20.32 mm to 21.59 mm (0.80 inch to 0.85 inch), 21.59 mm to 22.86 mm
(0.85 inch to 0.90 inch), 22.86 mm to 24.13 mm (0.90 inch to 0.95 inch), 24.13 mm
to 25.4 mm (0.95 inch to 1 inch), or 13.97 mm to 25.4 mm (0.55 inch to 1 inch). For
example, the height 5180 of the rear wall 5123 can be 13.97 mm (0.55 inch), 14.73
mm (0.58 inch), 15.49 mm (0.61 inch), 16.26 mm (0.64 inch), 17.02 mm (0.67 inch),
17.78 mm (0.70 inch), 18.54 mm (0.73 inch), 19.3 mm (0.76 inch), 20.07 mm (0.79 inch),
20.83 mm (0.82 inch), 21.59 mm (0.85 inch), 22.35 mm (0.88 inch), 23.11 mm (0.91 inch),
23.88 mm (0.94 inch), 24.64 mm (0.97 inch), or 25.4 mm (1 inch). In some embodiments,
the height 5180 of the rear wall 5123 ranges from 35% to 60%, 35% to 45%, 45% to 68%,
40% to 55%, 30% to 40%, 35% to 45%, 40% to 50%, 45% to 55%, or 50% to 60% of the total
height of the golf club head 4900. For example, the height 5180 of the rear wall 5123
can be 35%, 38%, 41%, 44%, 47%, 50%, 53%, 56%, or 60% of the total height of the golf
club head 4900.
[0226] The rear wall 5123 of the upper region 4911 can also comprise a secondary height
5180A. The secondary height 5180A is measured from the apex 5128 of the top rail 4915
to the inflection point 5186. The secondary height 5180A can range from 15.24 mm to
30.48 mm (0.60 inch to 1.2 inch). In some embodiments, the secondary height 5180A
can range from 15.24 mm to 20.32 mm (0.60 inch to 0.80 inch), 20.32 mm to 25.4 mm
(0.80 inch to 1.0 inch), or 25.4 mm to 30.48 mm (1.0 inch to 1.20 inches). For example,
the secondary height 5180A can be 15.24 mm (0.60 inch), 15.49 mm (0.61 inch), 16.26
mm (0.64 inch), 17.02 mm (0.67 inch), 17.78 mm (0.70 inch), 18.54 mm (0.73 inch),
19.3 mm (0.76 inch), 20.07 mm (0.79 inch), 20.83 mm (0.82 inch), 21.59 mm (0.85 inch),
22.86 mm (0.90 inch), 24.13 mm (0.95 inch), 25.4 mm (1.0 inch), or 30.48 mm (1.2 inch).
In some embodiments, the secondary height 5180A can range from 40% to 75% of the total
height of the golf club head 4900. For example, the secondary height 5180A can be
40%, 41%, 42%, 43%, 44%, 45%, 46%, 47%, 48%, 49%, 50%, 51%, 52%, 53%, 54%, 55%, 56%,
60%, 65%, 70%, or 75% of the total height of the golf club head 4900.
[0227] The rear wall 5123 of the upper region 4911 further comprises a thickness 5156. The
thickness 5156 is the perpendicular distance of the rear wall 5123 from the outer
surface 4903 to the inner surface 5119. The thickness 5156 of the rear wall 5123 can
range from 1.02 mm to 2.03 mm (0.040 inch to 0.080 inch). In some embodiments, the
thickness 5156 of the rear wall 5123 can range from 1.02 mm to 1.52 mm (0.040 inch
to 0.060 inch), or 1.52 mm to 2.03 mm (0.060 inch to 0.080 inch). For example, the
thickness 5156 of the rear wall 5123 can be 1.02 mm (0.040 inch), 1.09 mm (0.043 inch),
1.17 mm (0.046 inch), 1.24 mm (0.049 inch), 1.30 mm (0.051 inch), 1.37 mm (0.054 inch),
1.45 mm (0.057 inch), 1.52 mm (0.060 inch), 1.60 mm (0.063 inch), 1.68 mm (0.066 inch),
1.75 mm (0.069 inch), 1.80 mm (0.071 inch), 1.88 mm (0.074 inch), 1.96 mm (0.077 inch),
or 2.03 mm (0.080 inch). In many embodiments, the thickness 5156 of the rear wall
5123 is constant throughout. In other embodiments, the thickness 5156 of the rear
wall 5123 can vary. In the exemplary embodiment, the thickness 5156 of the rear wall
5123 is a constant 1.14 mm (0.045 inch). The thickness of the rear wall allows energy
from an impact to transfer to the inflection point to help induce a buckling effect.
[0228] The lower region 4913 of the body 4901 comprises a bottom incline 5125, a lower exterior
wall 5127, a second reference point 5182, and a third reference point 5120. The bottom
incline 5125 is below and adjacent the inflection point 5186. The lower exterior wall
5127 is below and adjacent the bottom incline 5125. The second reference point 5182
is disposed between or positioned at the junction between the bottom incline 5125
and the lower exterior wall 5127. The third reference point 5120 is disposed between
the lower exterior wall 5127 and the sole 4906. The bottom incline 5125 is angled
away from the top rail 4915 and away from the strikeface 4912 in a direction toward
the second reference point 5182.
[0229] In some embodiments, bottom incline 5125 of the lower region 4913 comprises a bottom
incline length 5129. Bottom incline length 5129 is measured from the inflection point
5186 to the second reference point 5182. The bottom incline length 5129 can range
from 0 mm to 13.97 mm (0 inch to 0.55 inch). In some embodiments, the bottom incline
length 5129 can range from 0 mm to 8.89 mm (0 inch to 0.35 inch), or 8.89 mm to 13.97
mm (0.35 inch to 0.55 inch). For example, the bottom incline length 5129 can be 0
mm (0 inch), 1.27 mm (0.05 inch), 2.54 mm (0.10 inch), 3.81 mm (0.15 inch), 5.08 mm
(0.20 inch), 6.35 mm (0.25 inch), 7.62 mm (0.30 inch), 8.89 mm (0.35 inch), 10.16
mm (0.40 inch), 11.43 mm (0.45 inch), 12.7 mm (0.50 inch), or 13.97 mm (0.55 inch).
In some embodiments, the bottom incline length 5129 can remain constant from the heel
region 4902 to the toe region 4904. In other embodiments, the bottom incline length
5129 can vary from the heel region 4902 to the toe region 4904, as illustrated in
FIG. 35. For example, the bottom incline length 5129 can increase from the heel region
4902 to the toe region 4904. In other embodiments, the bottom incline length 5129
can decrease from the heel region 4902 to the toe region 4904.
[0230] In some embodiments, the lower region 4913 further comprises a lower angle 5151 measured
from between the bottom incline 5125 to the lower exterior wall 5127. In some embodiments,
the lower angle 5151 can be less than 180 degrees. In a number of embodiments, the
lower angle 5151 can be 130 degrees to 175 degrees. For example, the lower angle 5151
of the lower region 4913 can be 130 degrees, 135 degrees, 140 degrees, 145 degrees,
150 degrees, 155 degrees, 160 degrees, 165 degrees, 170 degrees, or 175 degrees.
[0231] The upper region 4911 and the lower region 4913 of the rear 4910 is separated by
the inflection point 5186. Due to the height of the rear wall, the inflection point
5186 is positioned low on the body 4901. In many embodiments, the inflection point
5186 is positioned at least 40% down on the body 4901 below the apex 5128. For example,
the inflection point 5186 can be positioned 40%, 42%, 44%, 46%, 48%, 50%, 52%, 54%,
56%, 58%, or 60% down on the body 4901 below the apex 5128. The low positioned inflection
point 5186 allows for more leverage on the upper region 4911 to experience increased
bending during impact with a ball, compared to a similar golf club head having a higher
inflection point position.
[0232] The inflection point 5186 comprises an inflection angle 5196 measured from the rear
wall 5123 of the upper region 4911, to the bottom incline 5125 of the lower region
4913. In some embodiments, the inflection angle 5196 can be measured from the rear
wall 5123 to the lower exterior wall 5127 in the absence of the bottom incline 5125
(i.e., the bottom incline length is 0 cm (inch)). The inflection angle 5196 of the
inflection point 5186 can range from at least 95 degrees to 150 degrees. In some embodiments,
the inflection angle 5196 can be at least 95 degrees, 100 degrees, 105 degrees, 110
degrees, 115 degrees, 120 degrees, 125 degrees, 130 degrees, 135 degrees, 140 degrees,
145 degrees, or 150 degrees. In some embodiments, the inflection angle 5196 can be
consistent from the heel region 4902 to the toe region 4904. In other embodiments,
the inflection angle 5196 can vary from the heel region 4902 to the toe region 4904.
In many embodiments, the inflection angle 5196 allows for the inflection point 5186
to act as a buckling point or plastic hinge upon the golf club head 4900 impacting
the golf ball at strikeface 4912. In other examples of a similar golf club head having
an inflection angle, wherein the inflection angle is less than 95 degrees (i.e., 90
degrees, or the bottom incline in oriented approximately perpendicular to the strikeface),
the inflection angle would impede energy transfer and prevent bending at the inflection
point.
[0233] The rear wall at the inflection point 5186 further comprises a thickness 5160. The
thickness 5160 at the inflection point 5186 is measured perpendicularly of the inflection
point 5186 from the exterior surface 4903 to the interior surface 5119. The thickness
5160 of the inflection point 5186 can range from 1.02 mm to 2.03 mm (0.040 inch to
0.080 inch). In some embodiments, the thickness 5160 of the inflection point 5186
can range from 1.02 mm to 1.52 mm (0.040 inch to 0.060 inch), or 1.52 mm to 2.03 mm
(0.060 inch to 0.080 inch). For example, the thickness 5160 can be 1.02 mm (0.040
inch), 1.14 mm (0.045 inch), 1.27 mm (0.050 inch), 1.40 mm (0.055 inch), 1.52 mm (0.060
inch), 1.65 mm (0.065 inch), 1.78 mm (0.070 inch), 1.91 mm (0.075 inch), or 2.03 mm
(0.080 inch). In many embodiments, the thickness 5160 of the inflection point 5186
is constant with the thickness 5156 of the rear wall 5123 and the thickness 5158 of
the bottom incline 5125. In other embodiments, the thickness 5160 of the inflection
point 5186 can be less than the thickness 5156 of the rear wall 5123 and the thickness
5158 of the bottom incline 5125. The thickness 5160 of the inflection point 5186 being
consistent with or less than the thickness 5156, 5158 of the rear wall 5123 and the
bottom incline 5125 allows for more uniform energy transfer and bending.
[0234] The body 4901 of the golf club head 4900 further comprises a minimum distance 5116,
and a maximum distance 5118. The minimum distance 5116 of the body 4901 is measured
as the perpendicular distance from the exterior surface 4903 of the strikeface 4912
in the upper region 4911 to the exterior surface 4903 of the rear wall 5123. The minimum
distance 5116 can range from 5.08 mm (0.20 inch) to 11.18 mm (0.44 inch). In some
embodiments, the minimum distance 5116 can range from 5.08 mm (0.20 inch) to 7.62
mm (0.30 inch), or 7.62 mm (0.30 inch) to 11.18 mm (0.44 inch). For example, the minimum
distance 5116 can be 5.08 mm (0.20 inch), 5.59 mm (0.22 inch), 6.10 mm (0.24 inch),
6.60 mm (0.26 inch), 7.11 mm (0.28 inch), 7.62 mm (0.30 inch), 8.13 mm (0.32 inch),
8.64 mm (0.34 inch), 9.14 mm (0.36 inch), 9.65 mm (0.38 inch), 10.16 mm (0.40 inch),
10.67 mm (0.42 inch), or 11.18 mm (0.44 inch). The maximum distance 5118 of the body
4901 is measured as the perpendicular distance from the exterior surface 4903 of the
strikeface 4912 in the lower region 4913 to the exterior surface 4903 of the third
reference point 5120. The maximum distance 5118 can range from 15.24 mm (0.60 inch)
to 25.4 mm (1.0 inch). In some embodiments, the maximum distance 5118 can range from
15.24 mm (0.60 inch) to 20.32 mm (0.80 inch), or 20.32 mm (0.80 inch) to 25.4 mm (1.0
inch). For example, the maximum distance 5118 can be 15.24 mm (0.60 inch), 16.26 mm
(0.64 inch), 17.27 mm (0.68 inch), 18.29 mm (0.72 inch), 19.30 mm (0.76 inch), 20.32
mm (0.80 inch), 21.34 mm (0.84 inch), 22.35 mm (0.88 inch), 22.86 mm (0.90 inch),
23.37 mm (0.92 inch), 23.88 mm (0.94 inch), 24.38 mm (0.96 inch), or 25.4 mm (1.0
inch).
[0235] The body 4901 of the golf club head 4900 further comprises an internal cavity distance
5114 as illustrated in FIG. 39. The internal cavity distance 5114 is measured as the
perpendicular distance from the exterior surface 4903 of the strikeface 4912 in the
lower region 4913 to the interior surface 5119 of the rear wall 5123. The internal
cavity distance 5114 can range from 10.16 mm to 20.32 mm (0.40 inch to 0.80 inch).
In some embodiments, the internal cavity distance 5114 can range from 10.16 mm to
15.24 mm (0.40 inch to 0.60 inch), or 15.24 mm to 20.32 mm (0.60 inch to 0.80 inch).
For example, the internal cavity distance 5114 can be 10.16 mm (0.40 inch), 11.18
mm (0.44 inch), 12.19 mm (0.48 inch), 13.21 mm (0.52 inch), 14.22 mm (0.56 inch),
15.24 mm (0.60 inch), 16.26 mm (0.64 inch), 17.27 mm (0.68 inch), 18.29 mm (0.72 inch),
19.30 mm (0.76 inch), or 20.32 mm (0.80 inch).
[0236] As illustrated in FIG. 35-38, the golf club head 4900 can be a hollow, or at least
partially hollow body comprising an internal cavity 4916. Internal cavity 4916 of
the body 4901 comprises a volume. The volume of the internal cavity 4916 can range
from 19.66 cm
3 (1.20 in
3) to 32.77 cm
3 (2.0 in
3). In some embodiments, the internal cavity 4916 can range from 19.66 cm
3 (1.20 in
3) to 26.22 cm
3 (1.6 in
3), or 26.22 cm
3 (1.6 in
3) to 32.77 cm
3 (2.0 in
3). For example, the internal cavity 4916 can comprise a volume of 19.66 cm
3 (1.20 in
3), 21.30 cm
3 (1.30 in
3), 22.94 cm
3 (1.40 in
3), 24.58 cm
3 (1.50 in
3), 26.22 cm
3 (1.60 in
3), 27.86 cm
3 (1.70 in
3), 29.50 cm
3 (1.80 in
3), 31.14 cm
3 (1.90 in
3), or 32.77 cm
3 (2.0 in
3). Similarly, the solid portion of the body 4900, void of the cavity 4916, further
comprises a material volume. The material volume of the body can range from 49.16
cm
3 (3.0 in
3) to 65.55 cm
3 (4.0 in
3). In some embodiments, the material volume of the body can range from 49.16 cm
3 (3.0 in
3) to 57.35 cm
3 (3.5 in
3), or 57.35 cm
3 (3.5 in
3) to 65.55 cm
3 (4.0 in
3). For example, the material volume of the body can be 49.16 cm
3 (3.0 in
3), 50.80 cm
3 (3.10 in
3), 52.44 cm
3 (3.20 in
3), 54.08 cm
3 (3.30 in
3), 55.72 cm
3 (3.40 in
3), 57.35 cm
3 (3.50 in
3), 58.99 cm
3 (3.60 in
3), 60.63 cm
3 (3.70 in
3), 62.27 cm
3 (3.80 in
3), 63.91 cm
3 (3.90 in
3), or 65.55 cm
3 (4.0 in
3).
[0237] In many embodiments, the internal cavity 4916 of the body 4900 can be void of any
substance. In other embodiments, the internal cavity 4916 of the body 4900 can comprise
a polymer (not pictured), wherein the polymer can at least partially fill the internal
cavity 4916. The polymer can be polyethylene terephthalate, high-density polyethylene,
polyvinyl chloride, polycarbonate, polypropylene, other thermoplastics, composites
polymers or any combination thereof. The polymer can fill 10% to 80%, 10% to 25%,
15% to 30%, 30% to 45%, 45% to 60%, 60% to 75%, 75% to 80%, 10% to 40%, 30% to 60%,
or 40% to 80% of the internal cavity of the body. For example, the polymer can fill
10%, 15%, 20%, 25%, 30%, 35%, 40%, 45%, 50%, 55%, 60%, 65%, 70%, 75%, 80%, or 85%
of the internal cavity of the body. In some embodiments, the polymer fills 80% of
the internal cavity 4916 of the body 4901.
[0238] The polymer to at least partially fill the internal cavity 4916 of the body 4901
comprises a specific gravity ranging from 0.05 to 4. In some embodiments, the specific
gravity ranges from 0.05 to 0.10, 0.10 to 0.50, 0.50 to 1.0, 1.0 to 2.0, or 2.0 to
4.0. For example, the specific gravity of the polymer can be 0.50, 1.0, 1.5, 2.0,
2.5, 3.0, 3.5, or 4.0. In some embodiments, the specific gravity of the polymer is
proportional to the mass of the polymer, wherein 1 specific gravity of the polymer
is equal to 1 gram. Similarly, in those exemplary embodiments, the volume is proportional
to the polymer specific gravity, wherein 1 specific gravity of the polymer is equal
to 1 cc. In other embodiments, the volume is not proportional to the specific gravity
of the polymer. For example, the ratio of the polymer specific gravity to the polymer
volume can be 2:1 cc, 2:3 cc, 2:4 cc, 3:1 cc, 3:2 cc, 3:4 cc, 4:1 cc, 4:2 cc, or 4:3
cc.
[0239] In some embodiments, as illustrated in FIG. 40, the golf club head 4900 can further
comprise a first aperture 5134 located on the toe region 4904 and a second aperture
5136 located in a hosel of the golf club head 4900. The first aperture 5134 is configured
to receive a toe weight (not pictured), wherein the toe weight can range from 2 grams
to 7 grams. In some embodiments, the toe weight can range from 2 grams to 5 grams,
or 5 grams to 7 grams. For example, the toe weight can be 2 grams, 3 grams, 4 grams,
5 grams, 6 grams, or 7 grams. The second aperture 5136 is configured to receive a
tip weight (not pictured), wherein the tip weight can range from 2 grams to 7 grams.
In some embodiments, the tip weight can range from 2 grams to 5 grams, or 5 grams
to 7 grams. For example, the tip weight can be 2 grams, 3 grams, 4 grams, 5 grams,
6 grams, or 7 grams. In many embodiments, the first aperture 5134 and the second aperture
5136 can further be configured to receive the polymer. The first aperture 5134 can
receive 1 gram to 9 grams of polymer (e.g., 1 gram, 2 grams, 3 grams, 4 grams, 5 grams,
6 grams, 7 grams, 8 grams, or 9 grams). Similarly, the second aperture 5136 can receive
1 gram to 9 grams of polymer (e.g., 1 gram, 2 grams, 3 grams, 4 grams, 5 grams, 6
grams, 7 grams, 8 grams, or 9 grams). The toe and tip weight, and the polymer housed
within the first aperture 5134 and the second aperture 5136 can affect the swing weight
to optimize CG and MOI.
[0240] The internal cavity 4916 of the body 4901 further comprises interior surface 5119.
In some embodiments, the interior surface 5119 of the rear 4910 is a planar and smooth
surface. In other embodiments as illustrated in FIG. 38, the interior surface 5119
of the internal cavity 4916 of the rear 4910 comprises a plurality of ribs 4952. The
plurality of ribs 4952 extend in a direction from top rail 4915 toward the sole 4906.
The plurality of ribs 4952 can be located anywhere on interior surface 5119 of the
rear 4910. In some examples, the plurality of ribs 4952 can be positioned onto a portion
of interior surface 5119 of the lower exterior wall 5127. In other examples, the plurality
of ribs 4952 can be positioned on a portion of the interior surface 5119 of the rear
wall 5123. In some embodiments, the plurality of ribs 4952 can be positioned on a
portion of the interior surface 5119 of the rear 4910 and can extend into another
portion of the rear 4910. For example, the plurality of ribs 4952 are positioned on
a portion of the interior surface 5119 of the rear wall 5123 and can extend up to
at least a portion of the bottom incline 5125, or at least a portion of the lower
exterior wall 5127. The plurality of ribs 4952 can comprise between one to eight ribs.
For example, the plurality of ribs 4952 can comprise one rib, two ribs, three ribs,
four ribs, five ribs, six ribs, seven ribs, or eight ribs. In embodiments having one
or more plurality of ribs 4952, the plurality of ribs 4952 can be spaced equidistance
from each other or more concentrated near the heel region 4902, toe region 4904, top
rail 4915, or sole 4906. The plurality of ribs 4952 and the location of the plurality
of ribs 4952 can help optimize the frequency and amplitude of sound response.
[0241] In some embodiments, body 4901 can comprise stainless steel, titanium, aluminum,
a steel alloy (e.g. 455 steel, 475 steel, 431 steel, 17-4 stainless steel, maraging
steel), a titanium alloy (e.g. Ti 7-4, Ti 6-4, T-9S, Ti SSAT2041, Ti SP700, Ti 15-0-3,
Ti 15-5-3, Ti 3-8-6-4-4, Ti 10-2-3, Ti 15-3-3-3, Ti-6-6-2, Ti-185, or any combination
thereof), an aluminum alloy, or a composite material. In other embodiments, body 4901
can comprise carpenter grade 455 steel, carpenter grade 475 steel, C300 steel, C350
steel, a Ni-Co-Cr steel alloy, a quench and tempered steel alloy, or 565 steel. In
some embodiments, strikeface 4912 can comprise stainless steel, titanium, aluminum,
a steel alloy (e.g. 455 steel, 475 steel, 431 steel, 17-4 stainless steel, maraging
steel), a titanium alloy (e.g. Ti 7-4, Ti 6-4, T-9S, Ti SSAT2041, Ti SP700, Ti 15-0-3,
Ti 15-5-3, Ti 3-8-6-4-4, Ti 10-2-3, Ti 15-3-3-3, Ti-6-6-2, Ti-185, or any combination
thereof), an aluminum alloy, or a composite material. In other embodiments, strikeface
4912 can comprise carpenter grade 455 steel, carpenter grade 475 steel, C300 steel,
C350 steel, a Ni-Co-Cr steel alloy, a quench and tempered steel alloy, or 565 steel.
In some embodiments, the body 4901 can comprise the same material as the strikeface
4912. In some embodiments, the body 4901 can comprise a different material than the
strikeface 4912.
[0242] FIG. 42 illustrates a back perspective view of an embodiment of golf club head 5600
and FIG. 43 illustrates a back heel-side perspective view of golf club head 5600 according
to the embodiment of FIG. 42. In some embodiments, golf club head 5600 can be similar
to golf club head 1000 (FIG. 1), golf club head 2200 (FIG. 8), golf club head 2700
(FIG. 13), golf club head 3200 (FIG. 18), golf club head 3700 (FIG. 23), and/or golf
club head 4400 (FIG. 30). Golf club head 5600 can be an iron-type golf club head.
[0243] Golf club head 5600 comprises a body 5601. In some embodiments, body 5601 can be
similar to body 1001 (FIG. 1), body 2201 (FIG. 8), body 2701 (FIG. 13), body 3201
(FIG. 18), body 3701 (FIG. 23), and/or body 4401 (FIG. 30). The body 5601 comprises
an exterior surface 5603, a strikeface 5612, a heel region 5602, a toe region 5604
opposite the heel region 5602, a sole 5606, a top rail 5615, and a rear 5610. The
strikeface 5612, sole 5606, top rail 5615, and rear 5610 of the body 5601 together
form an internal cavity 5616. Furthermore, the golf club head 5600 can be divided
into an upper region 5611 and a lower region 5613 (see FIG. 44).
[0244] The rear 5610 of the golf club head 5600 can comprise an indention 5630 that alters
the deflection and/or weighting of the club head. The rear 5610 of the golf club head
can further comprise a ledge 5825 or step wall below the indention 5630. The rear
5610 further comprises an upper perimeter portion 5609, which extends along the top
rail 5615 and wraps down the sides of the toe region 5604 and heel region 5602. A
toe slit 5666 and a heel slit 5662 are each positioned between a part of the upper
perimeter portion 5609 and a lower exterior wall 5727 of a lower region 5613 of the
club head 5600, allowing structural bending between upper and lower halves of the
club head 5600. This bending allowed by the toe slit 5666 and heel slit 5662 results
in greater deflection of the strikeface 5612 over a club head without these slits.
The club head 5600 can further comprise a vibration damping layer 5878 on an interior
surface 5819 of the strikeface 5612. In some embodiments, the internal cavity 5616
can be filled or partially filled with a polymer material.
[0245] Body 5601 of FIGS. 42-48 comprises a blade length. The blade length for body 5601
can be measured similar to blade length 3725 as shown and described in FIG. 29 (i.e.,
a measurement parallel to the flat surface of the strikeface 3712, from a toe edge
3726 of the strikeface 3712, to strikeface end 3727 before the strikeface 3712 integrally
curves into the hosel). The blade length of the body 5601 can range from 6.35 cm (2.50
inches) to 7.37 cm (2.90 inches). For example, in some embodiments, the body 3701
can comprise a blade length of 6.35 cm (2.50 inches), 6.45 cm (2.54 inches), 6.55
cm (2.58 inches), 6.65 cm (2.62 inches), 6.76 cm (2.66 inches), 6.86 cm (2.70 inches),
6.96 cm (2.74 inches), 7.06 cm (2.78 inches), 7.16 cm (2.82 inches), 7.26 cm (2.86
inches), or 7.37 cm (2.90 inches).
[0246] The sole can comprise a cascading sole portion of the sole, as described in greater
detail below. As shown in FIG. 46, a deflection feature of the golf club head 5600
can be a uniform thinned region 6060, located at the sole 5606 and stretching between
the rear 5610 of the body 5601 and the strikeface 5612, toward the cascading sole
portion of the sole. In the illustrated embodiment, the uniform thinned region 6060
comprises a sole thickness measured perpendicular from the exterior surface 5603 to
an interior surface 5819 at the uniform thinned region 6060, which can remain constant
from the bottom of the strikeface 5612 to adjacent the cascading sole portion of the
sole. In some embodiments, the sole thickness of the uniform thinned region 6060 can
be thinner than a conventional sole. For example, in some embodiments, the sole thickness
of the uniform thinned region 6060 may range from approximately 1.016 mm (0.040 inch)
to 2.032 mm (0.080 inch). In other embodiments, the sole thickness of the uniform
thinned region 6060 may be within the range of 1.016 mm (0.040 inch) to 1.27 mm (0.050
inch), 1.27 mm (0.050 inch) to 1.524 mm (0.060 inch), 1.524 mm (0.060 inch) to 1.778
mm (0.070 inch), 1.778 mm (0.070 inch) to 2.032 mm (0.080 inch), 1.016 mm (0.040 inch)
to 1.397 mm (0.055 inch), 1.143 mm (0.045 inch) to 1.524 mm (0.060 inch), 1.27 mm
(0.050 inch) to 1.651 mm (0.065 inch), 1.397 mm (0.055 inch) to 1.778 mm (0.070 inch),
1.524 mm (0.060 inch) to 1.905 mm (0.075 inch), or 1.651 mm (0.065 inch) to 2.032
mm (0.080 inch). For example, the sole thickness of the uniformed thinned region 4860
can be 1.016 mm (0.040 inch), 1.143 mm (0.045 inch), 1.27 mm (0.050 inch), 1.524 mm
(0.060 inch), 1.651 mm (0.065 inch), 1.778 mm (0.070 inch), 1.905 mm (0.075 inch),
or 2.032 mm (0.080 inch).
[0247] FIG. 44 illustrates a cross-section of golf club head 5600 along the cross-sectional
line LVIII-LVIII in FIG. 42, according to one embodiment. As seen in FIG. 44, strikeface
5612 comprises a high region 5876, a middle region 5874, and a low region 5872.
[0248] The strikeface 5612 of the body 5601 further comprises a thickness 5854 measured
perpendicularly to the strikeface 5612 from the exterior surface 5603 to an interior
surface 5819. The thickness 5854 of the strikeface 5612 can range from 1.016 mm to
2.54 mm (0.040 inch to 0.100 inch). For example, the thickness 5854 of the strikeface
4412 can be 1.016 mm (0.040 inch), 1.143 mm (0.045 inch), 1.27 mm (0.050 inch), 1.397
mm (0.055 inch), 1.524 mm (0.060 inch), 1.651 mm (0.065 inch), 1.778 mm (0.070 inch),
1.905 mm (0.075 inch), 2.032 mm (0.080 inch), 2.159 mm (0.085 inch), 2.286 mm (0.090
inch), 2.413 mm (0.095 inch), or 2.54 mm (0.100 inch). In some embodiments, the thickness
5854 of the strikeface 5612 can vary from the heel region 5602 to the toe region 5604,
and/or from the top rail 5615 to the sole 5606. For example, the thickness 5854 of
the strikeface 5612 can be greatest at the central portion near the middle region
5874 of the strikeface 5612 and taper along the periphery near the high region 5876
and the low region 5872 of strikeface 5612. In many embodiments, the center of the
strikeface 5612 can have a thickness 5854 of 2.286 mm (0.090 inch) and the periphery
of the strikeface 5612 can have a thickness 5854 of 1.778 mm (0.070 inch). In other
examples, the thickness 5854 can increase, decrease, or any variation thereof starting
at the central region near the middle region 5874 of the strikeface 5612 and extending
toward the periphery near the high region 5876 and the low region 5872.
[0249] The upper region 5611 of rear 5610 comprises the upper perimeter portion 5609, the
indention 5630, and the ledge 5825. The upper perimeter portion comprises the top
rail of the club head and wraps down around a length of the toe and heel regions of
the club head. The upper perimeter portion 5609 extends along a top edge of the golf
club head 5600 from the heel region 5602 to the toe region 5604. In the toe region
5604 the upper perimeter portion 5609 extends down along a perimeter of the toe region
5604. In some embodiments, the upper perimeter portion 5609 extends roughly halfway
down along the perimeter of the toe region 5604. The upper perimeter portion abuts
the indention. The upper perimeter portion 5609 of the rear 5610 can provide perimeter
weighting for the club head 5600. In addition, the upper perimeter portion 5609 allows
stresses in the top rail 5615 to be dissipated into the rear 5610 of the club head
5600.
[0250] The indention 5630 is located on the exterior surface 5603, below the upper perimeter
portion and above the lower region 5613 of the club head 5600. The indention 5630
of the rear 5610 extends inwards towards the strikeface of the golf club head 5600.
The indention 5630 is located in the upper portion 5611 of the club head 5600. In
some embodiments, the indention 5630 is located primarily in an upper half of the
golf club head 5600. The indention 5630 is bounded on its top, toe, and heel sides
by the upper perimeter portion 5609. The indention 5630 is bounded on its bottom side
by the ledge 5825.
[0251] The ledge 5825 extends in a direction generally from the heel region 5602 towards
the toe region 5604. The ledge 5825 helps form a lower boundary of the indention 5630.
The ledge 5825 can be located at various heights above the ground plane 10 when the
club head 5600 is at address position. The ledge 5825 can comprise multiple segments,
wherein each segment is located at a different height above the ground plane 10, as
shown in the rear view of FIG. 42. For example, the ledge 5825 can comprise a segment
located in the toe region 5604 that is higher from the ground plane 10 than a segment
located, at least partially, in the heel region 5602.
[0252] The ledge 5825 of the rear 5610 of the club head 5600 can be positioned in a plane
roughly perpendicular to the strikeface 5612 plane. The ledge 5825 runs the length
of the club head 5600 from the heel region 5602 to the toe region 5604. The ledge
5825 can also be thought of as a ledge or groove. At the heel end the ledge 5825 can
blend into the heel slit 5662. At the toe end, the ledge 5825 can blend into the toe
slit 5666.
[0253] The ledge 5825 can be angled with respect to the ground plane 10 at a ledge angle
(not illustrated). In some embodiments, the ledge angle, measured from the ledge 5825
to ground plane 10, can range from 15 degrees to 45 degrees. In some embodiments,
the ledge angle can be 15 degrees, 16 degrees, 17 degrees, 18 degrees, 19 degrees,
20 degrees, 21 degrees, 22 degrees, 23 degrees, 24 degrees, 25 degrees, 26 degrees,
27 degrees, 28 degrees, 29 degrees, 30 degrees, 31 degrees, 32 degrees, 33 degrees,
34 degrees, 35 degrees, 36 degrees, 37 degrees, 38 degrees, 39 degrees, 40 degrees,
41 degrees, 42 degrees, 43 degrees, 44 degrees, or 45 degrees.
[0254] The toe and heel slits 5666, 5662 are positioned on the rear 5610 of the club head
5600 roughly halfway upward from the ground plane 10 towards the top rail 5615. The
toe and heel slits 5666, 5662 span short lengths across the toe and heel regions 5604,
5604 of the club head 5600, respectively. The toe and heel slits 5666, 5662 extend
from either end of the ledge 5825. The toe slit 5666 is positioned in the toe region
5604 between the upper perimeter portion 5609 and the lower region 5613 of the club
head 5600. The heel slit 5662 is positioned in the heel region 5602 between the upper
perimeter portion 5609 next to and adjacent the hosel.
[0255] The toe slit 5666 and the heel slit 5662 are oriented in a toe-to-heel direction.
The toe slit 5666 can be positioned between approximately halfway and approximately
2/3 of the way upwards from the ground plane 10 towards the top rail 5615, measured
parallel to the strikeface 5612. The heel slit 5662 can also be positioned between
approximately halfway up and approximately 2/3 of the way upwards from the ground
plane 10 towards the top rail 5615. In some embodiments, the heel slit 5662 is positioned
lower with respect to the ground plane 10 than the toe slit 5666. In these embodiments,
the upper perimeter portion 5609 extends lower in the heel region 5602 than in the
toe region 5604.
[0256] The toe slit 5666 has a depth 6267 such that a deepest surface of the slit 5666 blends
into the indention 5630. The toe slit depth 6267 can be measured from the outer surface
of the upper perimeter portion to a lowest point inside the toe slit. The toe slit
depth 6267 can range between 1.27 mm (0.05 inch) and 5.08 mm (0.20 inch). For example,
the toe slit depth 6267 can range between 1.27 mm (0.05 inch) and 3.81 mm (0.15 inch),
or 3.81 mm (0.15 inch) and 5.08 mm (0.20 inch). A toe slit height 5668 can be measured
in a direction generally orthogonal to the ground plane from the intersection of the
upper perimeter portion 5609 and the toe slit 5666 to the intersection of the ledge
5825 and the toe slit 5666. The toe slit height 5668 can range between 2.54 mm (0.10
inch) and 7.62 mm (0.30 inch). For example, the toe slit height 5668 can range between
3.81 mm (0.15 inch) and 4.32 mm (0.17 inch), 2.54 mm (0.10 inch) and 3.81 mm (0.15
inch), 3.81 mm (0.15 inch) and 5.08 mm (0.20 inch), or 5.08 mm (0.20 inch) and 7.62
mm (0.30 inch). The toe slit 5666 can comprise a length 5669 between the outer edge
of the toe region 5604 to the indention 5630 where the toe slit 5666 terminates, as
shown in FIG. 42. The toe slit length 5669 can range between 8.08 mm (0.318 inch)
and 10.62 mm (0.418 inch). For example, the toe slit length 5669 can be 8.08 mm (0.318
inch), 8.13 mm (0.320 inch), 8.38 mm (0.330 inch), 8.64 mm (0.340 inch), 8.89 mm (0.350
inch), 9.14 mm (0.360 inch), 9.34 mm (0.368 inch), 9.40 mm (0.370 inch), 9.65 mm (0.380
inch), 9.91 mm (0.390 inch), 10.16 mm (0.400 inch), 10.41 mm (0.410 inch), or 10.62
mm (0.418 inch). The dimensions of the toe slit 5666 can affect the deflection of
the strikeface 5612, as described below.
[0257] The heel slit 5662 is similar in depth and orientation to the toe slit 5666. However,
in some embodiments, the angular orientation of the heel slit 5662 with respect to
the ground plane differs slightly from the angular orientation of the toe slit 5666.
In some embodiments, the heel slit 5662 does not extend to a heel-most point of the
club head 5600. A heel slit height 5664 can be measured in a direction generally orthogonal
to the ground plane from the intersection of the upper perimeter portion 5609 and
the heel slit 5662 to the intersection of the ledge 5825 and the heel slit 5662. The
heel slit height 5664 can range between 2.54 mm and 7.62 mm (0.10 inch and 0.30 inch).
For example, the heel slit height 5664 can range between 3.30 mm and 4.06 mm (0.13
inch and 0.16 inch), 2.54 mm and 3.81 mm (0.10 inch and 0.15 inch), 3.81 mm and 5.08
mm (0.15 inch and 0.20 inch), or 5.08 mm and 7.62 mm (0.20 inch and 0.30 inch). The
heel slit can comprise a length 5665, measured from adjacent an edge of the perimeter
portion towards the heel region, as shown in FIG. 42. The heel slit length 5665 can
be longer than the toe slit length 5669. In other embodiments, the heel and toe slits
are the same length. The heel slit length 5665 can range between 8.26 mm and 10.80
mm (0.325 inch and 0.425 inch). For example, the heel slit length 5665 can be 8.26
mm (0.325 inch), 8.38 mm (0.330 inch), 8.51 mm (0.335 inch), 8.64 mm (0.340 inch),
8.76 mm (0.345 inch), 8.89 mm (0.350 inch), 9.02 mm (0.355 inch), 9.14 mm (0.360 inch),
9.27 mm (0.365 inch), 9.40 mm (0.370 inch), 9.53 mm (0.375 inch), 9.65 mm (0.380 inch),
9.78 mm (0.385 inch), 9.91 mm (0.390 inch), 10.03 mm (0.395 inch), 10.16 mm (0.400
inch), 10.29 mm (0.405 inch), 10.41 mm (0.410 inch), 10.54 mm (0.415 inch), 10.67
mm (0.420 inch), or 10.80 mm (0.425 inch). The dimensions of the heel slit 5662 can
affect the deflection of the strikeface 5612, as described below.
[0258] In the lower region 5613 of the club head 5600, the body 5601 extends a greater perpendicular
distance from the strikeface 5612 than the upper perimeter portion 5609 or the indention
5630. The lower region 5613 comprises, in part, a solid region adjacent the sole 5606
and the rear 5610 of the club head 5600. The solid region provides perimeter weighting
to the club head 5600. The solid region is bounded by the sole 5606 and a lower exterior
wall 5727. A front edge of the solid region defines a part of the internal wall of
the internal cavity 5616.
[0259] The cross-section of golf club head 5600 in FIG. 44 further illustrates the rear
5610. The rear 5610 can be divided and understood with respect to the upper region
5611 and the lower region 5613 of the club head 5600. The upper region 6511 of the
rear comprises the upper perimeter portion 5609 and the indention 5630, including
the ledge 5825. As illustrated in FIG. 44, the upper perimeter portion 5609 comprises
the top rail 5615, a rear wall 5723, and a top wall 5719. The indention 5630 is formed
by the top wall 5719 of the upper perimeter portion, an indention wall 5821, and a
ledge 5825.
[0260] As seen in FIG. 44, from a cross-sectional view, the upper region 5611 of rear 5610
comprises the top rail 5615, the rear wall 5723, the top wall 5719, the indention
wall 5821, and the ledge 5825. The rear wall 5723 of rear 5610 is located below and
adjacent to the top rail 5615. The top wall 5719 of rear 5610 is located below and
adjacent to the rear wall 5723. The indention wall 5821 is located below and adjacent
to the top wall 5719. The ledge 5825 is located below and adjacent to the indention
wall 5821. In short, the top wall 5719 and the ledge 5825 are angled towards the strikeface
and connect to the indention wall 5821, to form the indention 5630. The upper region
5611 further comprises a first reference point 5722 located between top rail 5615
and rear wall 5723, a second reference point 5782 located between rear wall 5723 and
top wall 5719, a first inflection point 5786 located between top wall 5719 and the
indention wall 5821, a second inflection point 5792 located between the indention
wall 5821 and the ledge 5825, and a third inflection point 5794 located between the
ledge 5825 and the lower region 5613.
[0261] In some embodiments, top rail 5615 of the upper perimeter portion can be a flatter
and taller top rail or skirt than in irons known to one skilled in the art. The flatter
and taller rail can compensate for mishits of strikeface 5612 to increase playability
off the tee. In some embodiments, the length of top rail 5615, measured from heel
region 5602 to toe region 5604, can be 70% to 95% of the length of golf club head
5600. In many embodiments, indention 5630 comprises a top rail box spring design.
For some fairway iron-type golf club head embodiments, indention 5630 can be a reverse
scoop or indentation of rear 5610 with body 5601 comprising a greater thickness toward
sole 5606. In many embodiments, the top rail of the upper perimeter portion and the
indention 5630 provide an increase in the overall bending of strikeface 5612. In some
embodiments, the bending of strikeface 5612 can allow for a 2% to 5% increase of energy.
The indention 5630 allows for strikeface 5612 to be thinner and allow additional overall
bending.
[0262] . The top rail 5615 of the upper perimeter portion comprises a thickness 6052. The
thickness 6052 of the top rail 5615 can range from 1.016 mm (0.040 inch) to 2.032
mm (0.080 inch). For example, the thickness 6052 of the top rail 5615 can be 1.016
mm (0.040 inch), 1.092 mm (0.043 inch), 1.168 mm (0.046 inch), 1.244 mm (0.049 inch),
1.295 mm (0.051 inch), 1.372 mm (0.054 inch), 1.448 mm (0.057 inch), 1.524 mm (0.060
inch), 1.600 mm (0.063 inch), 1.676 mm (0.066 inch), 1.753 mm (0.069 inch), 1.803
mm (0.071 inch), 1.880 mm (0.074 inch), 1.956 mm (0.077 inch), or 2.032 mm (0.080
inch). In many embodiments, the thickness 6052 of the top rail 5615 is constant throughout.
In other embodiments, the thickness 6052 of the top rail 5615 can vary. In the exemplary
embodiment, the thickness 6052 of the top rail 5615 decreases from the strikeface
5612 toward the rear wall 5823. In many embodiments due to the thickness 6052 of the
top rail, top rail 5615 can provide an increase in the overall bending of strikeface
5612.
[0263] FIG. 45 illustrates a view of top rail 5615 and a portion of rear 5610 of the cross-section
of golf club head 5600 of FIG. 42, along a cross-sectional line LVIII-LVIII in FIG.
42 that is similar to the cross-section of FIG. 44. In many embodiments, golf club
head 5600 comprises a rear angle 5940, a top rail angle 5945, and a strikeface angle
5950. Rear angle 5940 is measured from top wall 5819 to rear wall 5823 of upper region
5611. In many embodiments, rear angle 5940 can range from 70 degrees to 140 degrees.
In some embodiments, rear angle 5940 can be 70 degrees, 75 degrees, 80 degrees, 85
degrees, 90 degrees, 100 degrees, 105 degrees, 110 degrees, 115 degrees, 120 degrees,
125 degrees, 130 degrees, 135 degrees, or 140 degrees. In some embodiments, the rear
angle 5940 is approximately 122 degrees.
[0264] The strikeface 5612 further comprises a strikeface angle 5950. Strikeface angle 5950
is measured from the strikeface 5612 to the top rail 5615, wherein the strikeface
angle 5950 can range from 70 degrees to 160 degrees or 70 degrees to 110 degrees.
In some embodiments, strikeface angle 5950 can be 70 degrees, 75 degrees, 80 degrees,
90 degrees, 95 degrees, 100 degrees, 105 degrees, 110 degrees, 115 degrees, 120 degrees,
125 degrees, 130 degrees, 135 degrees, 140 degrees, 145 degrees, 150 degrees, 155
degrees, or 160 degrees. In some embodiments, the strikeface angle 5950 is approximately
90 degrees.
[0265] FIG. 45 further illustrates the top rail 5615 comprising a top rail angle 5945. The
top rail angle 5945 is measured from rear wall 5823 to the top rail 5615. In many
embodiments, the top rail angle 5945 can range from 70 degrees to 160 degrees or 90
degrees to 110 degrees. In some embodiments, top rail angle 5945 can be 70 degrees,
75 degrees, 80 degrees, 85 degrees, 90 degrees, 95 degrees, 100 degrees, 105 degrees,
110 degrees, 115 degrees, 120 degrees, 125 degrees, 130 degrees, 135 degrees, 140
degrees, 145 degrees, 150 degrees, 155 degrees, or 160 degrees. In some embodiments,
the top rail angle 5945 is approximately 131 degrees.
[0266] The rear wall 5723 extends from the first reference point 5722 to the second reference
point in an orientation roughly parallel to the strikeface. The rear wall 5723 connects
the top rail and the top wall 5719. The rear wall 5823 of the upper region 5611 comprises
a height 5880. The height 5880 of the rear wall 5823 is measured from the first reference
point 5722 to the second reference point 5782. The height 5880 of the rear wall 5823
can range from 1.397 mm to 1.524 mm (0.055 inch to 0.060 inch), 1.524 mm to 1.778
mm (0.060 inch to 0.070 inch), 1.778 mm to 2.032 mm (0.070 inch to 0.080 inch), 2.032
mm to 2.159 mm (0.080 inch to 0.085 inch), or 13.97 mm to 21.59 mm (0.55 inch to 0.85
inch). For example, the height 4680 of the rear wall 4623 can be 13.97 mm (0.55 inch),
14.73 mm (0.58 inch), 15.49 mm (0.61 inch), 16.26 mm (0.64 inch), 17.02 mm (0.67 inch),
17.78 mm (0.70 inch), 18.54 mm (0.73 inch), 19.30 mm (0.76 inch), 20.07 mm (0.79 inch),
20.83 mm (0.82 inch), or 21.59 mm (0.85 inch). In some embodiments, the height 5880
of the rear wall 4623 can range from 35% to 60%, 35% to 45%, 45% to 68%, 40% to 55%,
30% to 40%, 35% to 45%, 40% to 50%, 45% to 55%, or 50% to 60% of the total height
of the golf club head 5600. For example, the height 5880 of the rear wall 5823 can
be 35%, 38%, 41%, 44%, 47%, 50%, 53%, 56%, or 60% of the total height of the golf
club head 5600.
[0267] The rear wall 5823 of the upper region 5611 can also comprise a height 5680A. The
height 5680A is measured from the apex 5828 of the top rail 5615 to the second reference
point 5782. The height 5880A can range from 15.24 mm to 25.4 mm (0.60 inch to 1.0
inch). For example, the height 5880A can be 15.24 mm (0.60 inch), 15.49 mm (0.61 inch),
16.26 mm (0.64 inch), 17.02 mm (0.67 inch), 17.78 mm (0.70 inch), 18.54 mm (0.73 inch),
19.30 mm (0.76 inch), 20.07 mm (0.79 inch), 20.83 mm (0.82 inch), 21.59 mm (0.85 inch),
22.86 mm (0.90 inch), 24.13 mm (0.95 inch), or 25.4 mm (1.0 inch). In some embodiments,
the height 5880A can range from 40% to 75% of the total height of the golf club head
5600. For example, the height 5880A can be 40%, 44%, 47%, 50%, 53%, 56%, 60%, 65%,
70%, or 75% of the total height of the golf club head 5600.
[0268] The rear wall 5823 of the upper region 5611 further comprises a rear wall thickness
5856. The rear wall thickness 5856 is the perpendicular distance of the rear wall
5823 from the outer surface 5603 to the inner surface 5619 of the internal cavity
5630. The rear wall thickness 5856 can range from 1.016 mm to 2.032 mm (0.040 inch
to 0.080 inch). For example, the rear wall thickness 5856 can be 1.016 mm (0.040 inch),
1.092 mm (0.043 inch), 1.168 mm (0.046 inch), 1.244 mm (0.049 inch), 1.295 mm (0.051
inch), 1.372 mm (0.054 inch), 1.448 mm (0.057 inch), 1.524 mm (0.060 inch), 1.600
mm (0.063 inch), 1.676 mm (0.066 inch), 1.753 mm (0.069 inch), 1.803 mm (0.071 inch),
1.880 mm (0.074 inch), 1.956 mm (0.077 inch), or 2.032 mm (0.080 inch). In many embodiments,
the rear wall thickness 5856 is constant throughout. In other embodiments, the rear
wall thickness 5856 can vary. In the exemplary embodiment, the rear wall thickness
5856 is a constant 1.27 mm (0.05 inch). The rear wall thickness 5856 allows energy
from an impact to transfer to the inflection point 5886 to help induce a buckling
effect.
[0269] The top wall 5719 is angled toward the strikeface and away from the top rail 5615
in a direction toward the first inflection point 5786. The top wall 5719 extends from
the second reference point 5782 to the first inflection point 5786. The described
configuration of the rear wall 5723 and top wall 5719 allows increased bending of
the top rail 5615 of the club head 5600 on impact with a golf ball, compared with
a club head devoid of the described rear and top wall configuration. The top wall
5719 connects to the indention wall 5821 at the first inflection point 5786.
[0270] The indention 5630 is formed by the top wall 5719, the indention wall 5821, and the
ledge 5825. In some embodiments, the indention wall 5821 can be roughly planar. In
some embodiments, the indention wall 5821 can comprise an at least partially curved
profile, when viewed from a cross-sectional view, as shown in FIG. 44. An indention
wall thickness 5858 is measured perpendicularly from the exterior surface 5603 to
the interior surface 5819 at a point along the indention wall 5821 between the first
inflection point 5786 and the second inflection point 5792. The indention wall thickness
5858 can range from 1.016 mm to 2.032 mm (0.040 inch to 0.080 inch). For example,
the indention wall thickness 5858 can be 1.016 mm (0.040 inch), 1.143 mm (0.045 inch),
1.270 mm (0.050 inch), 1.397 mm (0.055 inch), 1.524 mm (0.060 inch), 1.651 mm (0.065
inch), 1.778 mm (0.070 inch), 1.905 mm (0.075 inch), or 2.032 mm (0.080 inch). In
many embodiments, the indention wall thickness 5858 is constant with the rear wall
thickness 5856 and a ledge thickness 5860. In other embodiments, the indention wall
thickness 5858 can be less than the rear wall thickness 5856 and the ledge thickness
5860. The indention wall thickness 5858 being consistent with or less than the thickness
5823, 5860 of the rear wall 5723 and the ledge 5825 allows for more uniform energy
transfer and bending.
[0271] As best understood from a rear view, such as FIG. 42, the indention wall 5821 can
cover a surface area between 10% and 40% of the surface area of the rear 5610. For
example, the indention wall 5821 can cover a surface area between 10% and 20%, 20%
and 30%, or 30% and 40% of the surface area of the rear 5610. In some embodiments,
the indention wall 5821 can cover a surface area approximately 29% of the surface
area of the rear 5610.
[0272] A height 5888 of the indention 5630 is measured perpendicular to the ground plane
10 from the second reference point 5782 to the third inflection point 5794. The height
5888 of the indention 5630 can range from 3.81 mm (0.15 inch) to 27.94 mm (1.1 inch).
For example, the height 5888 of the indention 5630 can range from 3.81 mm (0.15 inch)
to 7.62 mm (0.30 inch), 7.62 mm (0.30 inch) to 11.43 mm (0.45 inch), 11.43 mm (0.45
inch) to 15.24 mm (0.60 inch), 15.24 mm (0.60 inch) to 19.05 mm (0.75 inch), 19.05
mm (0.75 inch) to 22.86 mm (0.90 inch), or 22.86 mm (0.90 inch) to 25.4 mm (1.0 inch).
For example, the height 5888 of the indention 5630 can be approximately 5.33 mm (0.21
inch) in the heel region 5602, approximately 16.00 mm (0.63 inch) in a center of the
club head between the heel region 5602 and the toe region 5604, and approximately
24.89 mm (0.98 inch) in the toe region 5604. In some embodiments, the maximum height
5888 of the indention is between 20.32 mm (0.80 inch) and 27.94 mm (1.1 inch).
[0273] The second inflection point 5792 comprises a second inflection angle measured from
the indented wall 5721 to the ledge 5825. The second inflection angle of the second
inflection point 5792 can range from at least 95 degrees to 150 degrees. In some embodiments,
the second inflection angle 5796 can be at least 95 degrees, 100 degrees, 105 degrees,
110 degrees, 115 degrees, 120 degrees, 125 degrees, 130 degrees, 135 degrees, 140
degrees, 145 degrees, or 150 degrees. In some embodiments, the second inflection angle
can be consistent from the heel region 5602 to the toe region 5604. In other embodiments,
the second inflection angle 5796 can vary from the heel region 5602 to the toe region
5604. In many embodiments, the second inflection angle 5796 allows for the second
inflection point 5686 to act as a buckling point or plastic hinge upon the golf club
head 5600 impacting the golf ball at strikeface 5712.
[0274] As illustrated in FIG. 44, in some embodiments, the ledge comprises a ledge width
5829. The ledge width 5829 is measured along the ledge 5825 from the second inflection
point 5792 to the third inflection point 5794. The ledge width 5829 can range from
2.235 mm to 3.251 mm (0.088 inch to 0.128 inch). For example, the ledge width 5829
can be 2.286 mm (0.090 inch), 2.388 mm (0.094 inch), 2.489 mm (0.098 inch), 2.540
mm (0.100 inch), 2.642 mm (0.104 inch), 2.743 mm (0.108 inch), 2.794 mm (0.110 inch),
2.845 mm (0.112 inch), 2.896 mm (0.114 inch), 2.997 mm (0.118 inch), 3.048 mm (0.120
inch), 3.150 mm (0.124 inch), or 3.251 mm (0.128 inch). In some embodiments, the ledge
width 5829 can remain constant from the heel region 5602 to the toe region 5604. In
other embodiments, the ledge width 5829 can vary from the heel region 5602 to the
toe region 5604. For example, the ledge width 5829 can increase from the heel region
5602 to the toe region 5604. In other embodiments, the ledge width 5829 can decrease
from the heel region 5602 to the toe region 5602.
[0275] The ledge 5825 comprises a ledge thickness measured perpendicularly from the exterior
surface 5603 to the interior surface 5819 at a point along the ledge 5825 between
the second inflection point 5792 and the third inflection point 5794. The ledge thickness
can be similar to the indented wall thickness.
[0276] The upper region 5611 and the lower region 5613 of the rear 5610 are separated by
the third inflection point 5794. In many embodiments, the third inflection point 5794
is positioned at least 40% down on the body 5601 below the apex 5828. For example,
the third inflection point 5694 can be positioned 40%, 42%, 44%, 46%, 48%, 50%, 52%,
54%, 56%, 58%, 60%, 62%, 64%, 66%, 68%, or 70% down on the body 5601 below the apex
5828. The low positioned third inflection point 5794 allows for more leverage on the
upper region 5611 to experience increased bending during impact with a ball, compared
to a similar golf club head having a higher inflection point position.
[0277] The lower region 5613 of the body 5601 begins at the third inflection point 5794
and comprises a lower exterior wall 5827. The lower exterior wall 5827 extends from
the first inflection point 5794 to the sole 5606. The lower exterior wall 5827 can
be angled with respect to the strikeface. The lower region 5613 comprises a height
measured from the ground plane 5703 to the third inflection point 5794 adjacent a
lowest end of the ledge 5825. The lower region 5613 height can range between 10.16
mm and 30.48 mm (0.40 inch and 1.20 inch). For example, the lower region 5613 height
can range between 10.16 mm and 17.78 mm (0.40 inch and 0.70 inch), 15.24 mm and 20.32
mm (0.60 inch and 0.80 inch), 17.78 mm and 22.86 mm (0.70 inch and 0.90 inch), 20.32
mm and 25.40 mm (0.80 inch and 1.00 inch), 22.86 mm and 27.94 mm (0.90 inch and 1.10
inch), or 25.40 mm and 30.48 mm (1.00 inch and 1.20 inch).
[0278] A third inflection angle 5851 is measured between the ledge 5825 and the lower exterior
wall 5727, at the third inflection point 5794. In some embodiments, the third inflection
angle 5851 can be less than 160 degrees. In a number of embodiments, the third inflection
angle 5851 can be 90 degrees to 175 degrees. For example, the third inflection angle
5851 can be 90 degrees, 95 degrees, 100 degrees, 105 degrees, 110 degrees, 115 degrees,
120 degrees, 125 degrees, 130 degrees, 135 degrees, 140 degrees, 145 degrees, 150
degrees, 155 degrees, 160 degrees, 165 degrees, 170 degrees, or 175 degrees.
[0279] The lower exterior wall 5727 is located in the lower region 5613 of the club head
5600. The lower exterior wall 5727 extends downward from the third inflection point
5794 at an edge of the ledge 5825 to the sole of the club head 5600. A section of
the lower exterior wall 5727 forms an outer rear edge of the solid region of the lower
region 5613. The lower exterior wall 5727 bounds the rear of the club head 5600 below
the ledge 5825.
[0280] FIG. 46 illustrates another cross-sectional view of the golf club head 5600, similar
to the detailed cross-section of golf club head 5600 illustrated in FIG. 42. The internal
cavity 5616 comprises a top cavity width 5993, a minimum cavity width (minimum gap)
5990, a maximum cavity width 6095, and a lower region cavity width 6097, all measured
in a direction perpendicular from the strikeface 5612 from an interior surface 5819
of the strikeface 5612 to a back edge of the internal cavity 5616. The top cavity
width 5993 is located above the minimum upper cavity width 5990. The region of the
internal cavity 5616 having the greater top cavity width 5993 corresponds to the upper
perimeter portion 5609. The portion of the internal cavity 5616 adjacent the minimum
upper cavity width 5990 corresponds to the indention 5630. The top cavity width 5993
is above the minimum cavity width 5990, which is above the maximum cavity width 6095,
which is above the lower region cavity width 6097. In some embodiments, the maximum
cavity width 5990 is located in the lower region 5613 of the club head 5600. In many
embodiments, the lower region 5613 of the body 5601 comprises a solid region adjacent
the rear 5610. The solid region provides weighting to the rear 5610 of the club head
5600. This solid region causes the lower region cavity width 6097 to be less than
a width of the cavity adjacent and below the indention 5630. The minimum cavity width
5990 can be between 20% and 55% of the lower region cavity width 6097 in a central
portion of the club head 5600, such as is shown in the cross-section of FIG. 46. For
example, the minimum cavity width 5990 can be 20%, 25%, 30%, 35%, 40%, 45%, or 50%
of the lower region cavity width 6097.
[0281] The top cavity width 5993 is measured between the rear wall 5723 and a back surface
of the strikeface 5612. In some embodiments, top cavity width 5993 can range from
2 mm (0.079 inch) to 6 mm (0.24 inch). For example, top cavity width can be 2 mm (0.079
inch), 3 mm (0.118 inch), 4 mm (0.16 inch), 5 mm (0.197 inch) or 6 mm (0.24 inch).
In other embodiments, top cavity width can range from 3 mm (0.118 inch) to 4 mm (0.16
inch). In some embodiments, top cavity width can be 3.429 mm (0.135 inch).
[0282] In some embodiments, the minimum cavity width 5990 is located between the first inflection
point 5786 and the back surface of the strikeface 5612. In some embodiments, the minimum
cavity width 5990 is located between the indention wall 5821 and the back surface
of the strikeface 5612. In some embodiments, the minimum cavity width 5990 can range
from 2 mm (0.079 inch) to 6 mm (0.24 inch). For example, the minimum cavity width
5990 can be 2 mm (0.079 inch), 3 mm (0.118 inch), 4 mm (0.16 inch), 5 mm (0.197 inch),
or 6 mm (0.24 inch). In other embodiments, the minimum cavity width 5990 can range
from 3 mm (0.118 inch) to 4 mm (0.16 inch). In some embodiments, the minimum cavity
width 5990 can be 3.429 mm (0.135 inch).
[0283] The maximum cavity width 6095 is located beneath the indention 5630. In some embodiments,
maximum cavity width 6095 can range from 10.16 mm to 17.78 mm (0.40 inch to 0.70 inch).
For example, the maximum cavity width can be 10.16 mm (0.40 inch), 11.43 mm (0.45
inch), 12.70 mm (0.50 inch), 13.97 mm (0.55 inch), 15.24 mm (0.60 inch), 16.51 mm
(0.65 inch), or 17.78 mm (0.70 inch). In other embodiments, maximum cavity width 6095
can range from 13.97 mm to 15.24 mm (0.55 inch to 0.60 inch). In some embodiments,
maximum cavity width 6095 can be 14.99 mm (0.59 inch).
[0284] The lower region cavity width 6097 is measured between the solid region and the interior
surface 5819 of the strikeface 5612. In some embodiments, the lower region cavity
width 6097 can range from 3.81 mm (0.15 inch) to 10.16 mm (0.40 inch). For example,
the lower region cavity width 6097 can be 3.81 mm (0.15 inch), 5.08 mm (0.20 inch),
6.35 mm (0.25 inch), 7.62 mm (0.30 inch), 8.89 mm (0.35 inch), or 10.16 mm (0.40 inch).
In other embodiments, the lower region cavity width 6097 can range from 6.86 mm (0.27
inch) to 7.87 mm (0.31 inch). In some embodiments, the top cavity width can be 7.37
mm (0.29 inch).
[0285] Referring again to FIG. 46, the body 5601 of golf club head 5600 further comprises
an upper perimeter portion distance 6092, a minimum distance 6094, and a maximum distance
6096. The upper perimeter portion distance 6092 of the club head 5600 adjacent to
the top rail 5615 is measured as the perpendicular distance from the exterior surface
5603 of the strikeface 5612 to the exterior surface 5603 of the rear wall 5623. The
upper perimeter portion distance 6092 of the club head is between 7.747 mm and 8.255
mm (0.305 inch and 0.325 inch). In some embodiments, the upper perimeter portion distance
6092 of the club head is between 7.747 mm and 7.874 mm (0.305 inch and 0.310 inch),
7.874 mm and 8.001 mm (0.310 inch and 0.315 inch), 8.001 mm and 8.128 mm (0.315 inch
and 0.320 inch), or 8.128 mm and 8.255 mm (0.320 inch and 0.325 inch). In some embodiments,
the upper perimeter portion distance 6092 of the club head 5600 is greater than the
ledge width 5829.
[0286] The minimum distance 6094 of the body 5601 is measured as the perpendicular distance
from the exterior surface 5603 of the strikeface 5612 in the upper region 5611 to
the exterior surface 5603 of the rear wall 5623. The minimum distance 6094 can range
from 5.08 mm to 10.16 mm (0.20 inch to 0.40 inch). For example, the minimum distance
6094 can be 5.08 mm (0.20 inch), 5.59 mm (0.22 inch), 6.10 mm (0.24 inch), 6.60 mm
(0.26 inch), 7.11 mm (0.28 inch), 7.62 mm (0.30 inch), 8.13 mm (0.32 inch), 8.64 mm
(0.34 inch), 9.14 mm (0.36 inch), 9.65 mm (0.38 inch), or 10.16 mm (0.40 inch). In
some embodiments, the minimum distance 6094 of the body 5601 can be greater than the
ledge width 5829. The maximum distance 6096 of the body 5601 is measured as the perpendicular
distance from the exterior surface 5603 of the strikeface 5612 to the exterior surface
5603 of the rear 5610. The maximum distance 6096 can range from 15.24 mm to 22.86
mm (0.60 inch to 0.90 inch). For example, the maximum distance 6096 can be 15.24 mm
(0.60 inch), 16.26 mm (0.64 inch), 17.27 mm (0.68 inch), 18.29 mm (0.72 inch), 19.30
mm (0.76 inch), 20.32 mm (0.80 inch), 21.34 mm (0.84 inch), 22.35 mm (0.88 inch),
or 22.86 mm (0.90 inch).
[0287] As illustrated in FIG. 44-48, the golf club head 5600 can be a hollow, or at least
partially hollow body comprising an internal cavity 5616. Internal cavity 5616 of
the body 5601 comprises a volume. The volume of the internal cavity 5616 can range
from 10.65 cm
3 (0.65 inch
3) to 17.21 cm
3 (1.05 inch
3). In some embodiments, the internal cavity 5616 can comprise a volume of 10.65 cm
3 (0.65 inch
3), 11.47 cm
3 (0.70 inch
3), 12.29 cm
3 (0.75 inch
3), 13.11 cm
3 (0.80 inch
3), 13.93 cm
3 (0.85 inch
3), 14.75 cm
3 (0.90 inch
3), 15.57 cm
3 (0.95 inch
3), 16.39 cm
3 (1.00 inch
3), or 17.21 cm
3 (1.05 inch). Similarly, material portion of the body 5601, void of the cavity 5616,
further comprises a material volume. The material volume of the body 5601 can range
from 40.97 cm
3 (2.50 inch
3) to 57.35 cm
3 (3.50 inch
3). For example, the material volume of the body 5601 can be 40.97 cm
3 (2.50 inch
3), 42.61 cm
3 (2.60 inch
3), 44.25 cm
3 (2.70 inch), 45.88 cm
3 (2.80 inch
3), 47.52 cm
3 (2.90 inch
3), 49.16 cm
3 (3.00 inch
3), 50.80 cm
3 (3.10 inch
3), 52.44 cm
3 (3.20 inch
3), 54.08 cm
3 (3.30 inch
3), 55.72 cm
3 (3.40 inch
3), or 57.35 cm
3 (3.50 inch
3).
[0288] In many embodiments, the internal cavity 5616 of the body 5601 can be void of any
substance. In other embodiments, the internal cavity 5616 of the body 5601 can comprise
a polymer (not pictured), wherein the polymer can be at least partially filling the
internal cavity 5616. The polymer can be polyethylene terephthalate, high-density
polyethylene, polyvinyl chloride, polycarbonate, polypropylene, other thermoplastics,
composites polymers or any combination thereof. The polymer can fill 10% to 80% 10%
to 25%, 15% to 30%, 30% to 45%, 45% to 60%, 60% to 75%, 75% to 80%, 10% to 40%, 30%
to 60%, or 40% to 80% of the internal cavity 5616 of the body 5601. For example, the
polymer can fill 10%, 15%, 20%, 25%, 30%, 35%, 40%, 45%, 50%, 55%, 60%, 65%, 70%,
75%, 80%, or 85% of the internal cavity 5616 of the body 5601. In some embodiments,
the polymer fills 80% of the internal cavity 5616 of the body 5601.
[0289] The polymer at least partially filling the internal cavity 5616 of the body 5601
can comprise a specific gravity ranging from 0.05 to 4. For example, the specific
gravity of the polymer can be 0.5, 1.0, 1.5, 2.0, 2.5, 3.0, 3.5, or 4. In some embodiments,
the specific gravity of the polymer is proportional to the mass of the polymer, wherein
1 specific gravity of the polymer is equal to 1 gram. Similarly, in those exemplary
embodiments, the volume is proportional to the polymer specific gravity, wherein 1
specific gravity of the polymer is equal to 1 cc. In other embodiments, the volume
is not proportional to the specific gravity of the polymer. For example, the ratio
of the polymer specific gravity to the polymer volume can be 2:1 cc, 2:3 cc, 2:4 cc,
3:1 cc, 3:2 cc, 3:4 cc, 4:1 cc, 4:2 cc, or 4:3 cc.
[0290] The mass of the polymer allows for the swing weight of the golf club head 4400 to
be customizable for each player. Increasing the volume of the polymer, and thus the
mass, increases the swing weight. Similarly, decreasing the volume of the polymer
decreases the swing weight. Having the appropriate swing weight for each individual
player improves feel during a swing and can improve performance such as swing speed,
swing path, ball speed, and ball trajectory. The polymer can further increase the
overall mass of the golf club head 5600 more toward the sole 5606. Increasing the
mass more toward the sole shifts the CG low and back, thereby improves the moment
of inertia.
[0291] The strikeface 5612 can be coated with a durable finish. For example, the strikeface
5612 can be coated with Hydropearl 2.0 chrome plate finish or a high polished chrome.
In some embodiments, the strikeface 5612 is further finished with brushing or blasting.
The golf club head 5600 can further comprise a vibration damping layer 5878 on the
interior surface 5819 of the strikeface 5612. The vibration damping layer 5878 can
be formed from an elastomer material or any other suitable material. For example,
the vibration damping layer 5878 can be formed from a urethane and graphene coating,
a urethane coating, or a silicone gel. The vibration damping layer 5878 can have a
weight of 1-7 grams. For example, the vibration damping material can have a weight
of 1 gram, 3 grams, 5 grams, or 7 grams. The vibration damping layer 5878 can fill
between 10%-30% of the volume of the internal cavity of the club head 5600. The vibration
damping layer 5878 can partially or fully cover the interior surface 5819 of the strikeface
5612. The thickness of the vibration damping layer 5878, measured perpendicular to
the strikeface 5612, can either vary or be uniform across the interior surface 5819
of the strikeface 5612.
[0292] In some embodiments, the golf club head 5600 can further comprise an aperture 5634
located on the toe region 5604. The aperture 5634 comprises internal threads and is
configured to receive a threaded screw weight 5637, as seen in FIG. 42. FIG. 42 illustrates
the threaded screw weight 5637 removed from the aperture 5634 but positioned for insertion
into the aperture 5634. The threaded screw weight 5637 comprises a mass, wherein the
mass of the threaded screw weight 5637 can range from 2 grams to 12 grams. In other
embodiments, the mass of the threaded screw weight 5637 can range from 4 grams to
10 grams. In some embodiments, the screw weight 5637 can weight 2 grams, 3 grams,
4 grams, 5 grams, 6 grams, 7 grams, 8 grams, 9 grams, 10 grams, 11 grams, 12 grams,
13 grams, or 14 grams. The mass of the screw weight 5637 correlates with the length
of the screw weight 5637, wherein a longer threaded screw weight 5637 equates to a
greater mass. The threaded screw weight 5637 further affects the mass and overall
swing weight of the golf club head 5600. Therefore, the threaded screw weight 5637
can improve the feel of the golf club head 5600, as well as performance characteristics
(e.g., swing speed, ball speed, and ball flight).
[0293] The hosel of the club head 5600 can house a tip weight 5638. FIG. 42 depicts the
tip weight 5638 removed from the hosel, but in position for insertion into the hosel.
The tip weight 5638 can have a weight that ranges between 0.1 and 10 grams. For example,
the tip weight 5638 can have a weight of 0.2, 0.4, 0.6, 0.8, 1, 2, 3, 4, 5, 6, 7,
8, 9, or 10 grams.
[0294] Although both the toe slit 5666 and heel slit 5662 affect the deflection of the club
head 5600, the toe slit 5666 has a greater effect on the deflection. The slits 5666,
5662 reduce concentrated stresses at toe and heel junctions between the lower region
5613 and the upper perimeter portion 5609 and spread impact stresses across a greater
volume of the club body 5601. The toe and heel slits 5666, 5662 allow structural bending
between the upper region 5611 and the lower region 5613 of the club head 5600, which
results in greater deflection of the strikeface 5612 than would be present in a similar
golf club head lacking toe and/or heel slits. The slits 5666, 5662 can increase the
bending between the lower region 5613 and the upper region 5611 around the second
inflection point 5792. The greater deflection of the strikeface 5612 provides a higher
dynamic loft angle to the golf club 5600. The loft angle is an acute angle measured
from the strikeface 5612 to a ground reference plane 10. By dynamically increasing
the deflection of the club head 5600, the conventional loft angle can be lowered without
sacrificing trajectory. For example, a first club head with a loft angle lower than
a second club head can have a trajectory equal to the trajectory of the second club
head if the first club head comprises slits that increase the deflection of the club
head. In some embodiments, the conventional loft angle can be reduced by up to 0.6
degrees, up to 0.5 degrees, or up to 0.4 degrees. The lower loft of the first club
head can result in a higher ball speed for a golf ball impacted by the club head due
to the lower loft angle of the first club. The gapping between clubs in a set can
be more uniform in a club head set that comprises the slits disclosed herein.
[0295] Furthermore, in many embodiments, indention 5630 can provide an increase in golf
ball speed over ball speeds of standard golf club heads and can increase the launch
angle over both the standard hybrid and iron club heads. A golf club head lacking
the indention 5630 cannot buckle in a controlled manner during impact or spring back
like a drum after impact as well as the club head 5600. The first, second, and third
inflection points 5786, 5792, and 5794 allow the body 5601 to bend backwards when
a golf ball impacts the strikeface in a manner not possible for a golf club head lacking
these inflection points.
[0296] The upper perimeter portion can provide spring to the back end of the club and exhibit
low peak stress concentrations. The interaction of the strikeface 5612, the top rail
5615, the rear wall 5723, and the top wall 5719 is affected by the strikeface angle
5950, the top rail angle 5945, and the rear angle 5940. The strikeface 5612, the top
rail 5615, the rear wall 5723, and the top wall 5719 interact and benefit the hinging
of the club head in a manner similar to the respective components of golf club head
3700 described above.
[0297] The uniform thinned region 6060 on the sole 5606, described above, can provide multiple
benefits, similar to those described above for the uniform thinned regions of golf
club heads 2200, 2700, 3200, 3700, 4400, and 4900.
[0298] In some embodiments, body 5601 can comprise stainless steel, , titanium, aluminum,
a steel alloy (e.g. 455 steel, 475 steel, 431 steel, 17-4 stainless steel, maraging
steel), a titanium alloy (e.g. Ti 7-4, Ti 6-4, T-9S, Ti SSAT2041, Ti SP700, Ti 15-0-3,
Ti 15-5-3, Ti 3-8-6-4-4, Ti 10-2-3, Ti 15-3-3-3, Ti-6-6-2, Ti-185, or any combination
thereof), an aluminum alloy, or a composite material. In other embodiments, body 5601
can comprise carpenter grade 455 steel, carpenter grade 475 steel, C300 steel, C350
steel, a Ni-Co-Cr steel alloy, a quench and tempered steel alloy, or 565 steel. In
some embodiments, strikeface 4412 can comprise stainless steel, titanium, aluminum,
a steel alloy (e.g. 455 steel, 475 steel, 431 steel, 17-4 stainless steel, maraging
steel), a titanium alloy (e.g. Ti 7-4, Ti 6-4, T-9S, Ti SSAT2041, Ti SP700, Ti 15-0-3,
Ti 15-5-3, Ti 3-8-6-4-4, Ti 10-2-3, Ti 15-3-3-3, Ti-6-6-2, Ti-185, or any combination
thereof), an aluminum alloy, or a composite material. In other embodiments, strikeface
4412 can comprise carpenter grade 455 steel, carpenter grade 475 steel, C300 steel,
C350 steel, a Ni-Co-Cr steel alloy, a quench and tempered steel alloy, or 565 steel.
In some embodiments, body 5601 can comprise the same material as strikeface 5612.
In some embodiments, body 5601 can comprise a different material than strikeface 5612.
II. Golf Club Head with Partial Back Cavity
[0299] FIGS. 49-60D illustrate a golf club head 7100 according to the claimed invention
that includes a partial back cavity 7102 and a rear opening 7104 according to embodiments
of the present invention. In the illustrated embodiment, the club head 7100 is an
iron-type club head 7100. The club head 7100 includes a body 7106, a faceplate 7108
coupled to the body 7106 at a front end 7110 and defining a striking surface or strikeface
7112, and a cover or badge 7114 coupled to the body 7106 at a back end 7116 opposite
the front end 7110. In some embodiments, body 7106 can be similar to body 1001 (FIG.
1), body 2201 (FIG. 8), body 2701 (FIG. 13), body 3201 (FIG. 18), body 3701 (FIG.
23), and/or body 4401 (FIG. 30). In some embodiments as will be described below, the
badge 7114 may be a partial badge 7114 (FIGS. 59A-59C), or the badge 7114 may be omitted
entirely from the club head 7100 (FIG. 59D). In addition to the front end 7110 and
the back end 7116, the body 7106 includes a heel region 7118, a toe region 7120 opposite
the heel region 7118, a sole 7122, and a top rail 7124 opposite the sole 7122. The
body 7106 also includes a hosel 77126 proximate the heel region 7118 for coupling
the golf club head 7100 to a shaft (not shown) to form a golf club.
[0300] With reference to FIG. 52, the rear opening 7104 is defined by the body 7106 and
is formed in the back end 7116. The body 7106 further defines a front opening 7128
formed in the front end 7110 and located opposite the rear opening 7104. The faceplate
7108 covers and closes the front opening 7128. In some embodiments as will be described
below, the badge 7114 partially covers and closes the rear opening 7104. The faceplate
7108 and the body 7106 together define the partial back cavity 7102. The partial back
cavity 7102 is also described as a partially closed internal space formed within the
body 7106 and partially bounded by the faceplate 7108. The partial back cavity 7102
is referred to herein as 'partial' in the sense that it remains partially open to
the exterior of the club head 7100 due to the existence of the rear opening 7104,
which communicates the partial back cavity 7102 with the exterior of the club head
7100. In other embodiments (not shown), the body 7106 can be formed integrally with
a faceplate such that the body alone defines the partial back cavity 7102.
[0301] With reference to FIGS. 54 and 55, the body 7106 also defines an open external cavity
7130, hereafter referred to as an indention 7130, extending inward from the back end
116 toward the front end 7110 and toward the strikeface 7112. The rear opening 7104
is formed within the indention 7130. The indention 7130 alters the deflection and/or
weighting of the club head 7100. Specifically, the indention 7130 allows the club
head 7100 to buckle in a controlled manner during impact with a golf ball, or spring
back like a drum after impact. Thus, the indention 7130 can provide a relative increase
in golf ball speed and in launch angle as compared to known prior art iron-type golf
club heads.
[0302] With reference to FIGS. 55 and 58, the body 7106 includes a back wall 7132 formed
at the back end 7116. The back wall 7132 surrounds and defines the indention 7130
and generally extends between the top rail 7124 and the sole 7122, and between the
heel region 7118 and the toe region 7120. The back wall 7132 is further divided into
an upper back wall 7134 formed adjacent the top rail 7124, and a lower back wall 7136
formed adjacent the sole 7122. The upper back wall 7134 extends downward from the
top rail 7124 to a top ledge or top cavity wall 7138. In the illustrated embodiment,
the upper back wall 7134 is generally parallel to the strikeface 7112. In other embodiments,
the upper back wall 7134 can generally slope toward or away from the strikeface 7112
as the upper back wall 7134 extends from the top rail 7124 to the top cavity wall
7138. The lower back wall 7136 extends upward from the sole 7122 to a bottom ledge
or bottom cavity wall 7140. In the illustrated embodiment, the lower back wall 7136
generally slopes away from the strikeface 7112 as the lower back wall 7136 extends
from the sole 7122 toward the bottom cavity wall 7140. In other embodiments, the lower
back wall 7136 can be generally parallel to the strikeface 7112 or the lower back
wall 7136 can slope toward the strikeface 7112.
[0303] With continued reference to FIG. 58, the top cavity wall 7138 extends from the upper
back wall 7134 to an upper indention wall 7142 in a direction generally toward the
strikeface 7112. The top cavity wall 7138 generally follows the contour of the top
rail 7124 as the top cavity wall 138 extends between the heel region 7118 and the
toe region 7120. The bottom cavity wall 7140 extends from the lower back wall 7136
to a lower indention wall 7144 in a direction generally toward the strikeface 7112.
The bottom cavity wall 7140 generally follows the contour of the sole 7122 as the
bottom cavity wall 7140 extends between the heel region 7118 and the toe region 7120,
except that the bottom cavity wall 7140 includes a stepped portion 146 (FIG. 54) located
toward the toe region 7120 that steps upward toward the top rail 124.
[0304] A rear opening rim 7148 (FIG. 54) further defines and circumscribes the rear opening
7104. The rear opening rim 7148 is divided into an upper rim 7150 located closer to
the top rail 7124, and a lower rim 7152 located closer to the sole 7122 (FIGS. 57,
58). The upper rim 7150 generally follows the contour of the top rail 7124 and of
the top cavity wall 7138. The lower rim 7152 generally follows the contour of the
bottom cavity wall 7140, and can include a generally linear, arcuate, or segmented
extent (e.g., a step-wise extent) as the lower rim 7152 extends between the heel region
7118 and the toe region 7120. The upper indention wall 7142 extends from the top cavity
wall 7138 to the upper rim 7150 of the rear opening 7104, in a direction generally
toward the sole 7122. The upper indention wall 7142 is generally parallel to the upper
back wall 7134. The upper indention wall 7142 is also generally parallel to the strikeface
7112. In other embodiments, the upper indention wall 7142 can slope generally away
from the strikeface 7112 as the upper indention wall 7142 extends from the top cavity
wall 7138 to the upper rim 7150. The lower indention wall 7144 extends from the bottom
cavity wall 7140 to the lower rim 7152 of the rear opening 7104, in a direction generally
toward the top rail 7124. The lower indention wall 7144 generally slopes toward the
strikeface 7112 as the lower indention wall 7144 extends from the bottom cavity wall
7140 to the lower rim 7152. Together, the top and bottom cavity walls 7138, 7140 and
the upper and lower indention walls 7142, 7144 cooperate to define the indention 7130.
In some embodiments, the badge 7114 can be adhered to the upper rim 7150 and the lower
rim 7152.
[0305] With continued reference to FIG. 58, the body 7106 further includes a front wall
7154 formed at the front end 7110. The front wall 7154 surrounds the front opening
7128 and generally extends between the top rail 7124 and the sole 7122, and between
the heel region 7118 and the toe region 7120. The front wall 7154 is further divided
into an upper front wall 7156 formed adjacent the top rail 7124, and a lower front
wall 7158 formed adjacent the sole 7122. A front opening rim 7160 defines and circumscribes
the front opening7 128. The upper front wall 7156 extends downward from the top rail
7124 to the front opening rim 7160. In the illustrated embodiment, the upper front
wall 7156 is generally parallel to the strikeface 7112. The lower front wall 7158
extends upward from the sole 7122 to the front opening rim 7160. In the illustrated
embodiment, the lower front wall 7158 is also generally parallel to the strikeface
7112.
[0306] The body 7106 also includes a top rail wall 7162 that extends across the top rail
7124 between the upper front wall 7156 and the upper back wall 7134. The top rail
wall 7162 includes a smoothly curved contour as the top rail wall 7162 extends between
the upper front wall 7156 and the upper back wall 7134. The body 7106 further includes
a bottom wall 7164 that extends across the sole 7122 between the lower front wall
7158 and the lower back wall 7136. The bottom wall 7164 includes a smoothly curved
contour as the bottom wall 7164 extends between the lower front wall 7158 and the
lower back wall 7136.
[0307] A portion of the bottom wall 7164 adjacent the lower front wall 7158 defines a uniform
thinned region 7166. The uniform thinned region 7166 has a sole thickness 7168, measured
perpendicular to an exterior surface of the bottom wall 7164 and between the exterior
surface and an interior surface thereof. The sole thickness 7168 is relatively thinner
as compared to the thicknesses of the remaining portions of the bottom wall 7164.
The sole thickness 7168 is also relatively thinner as compared to that of known prior
art iron-type clubs. In some embodiments, the sole thickness may range from approximately
1.02 mm to 2.03 mm (0.040 inch to 0.080 inch). In other embodiments, the sole thickness
7168 may be within the range of 1.02 mm to 1.27 mm (0.040 inch to 0.050 inch), 1.27
mm to 1.52 mm (0.050 inch to 0.060 inch), 1.52 mm to 1.78 mm (0.060 inch to 0.070
inch), 1.78 mm to 2.03 mm (0.070 inch to 0.080 inch), 1.02 mm to 1.40 mm (0.040 inch
to 0.055 inch), 1.14 mm to 1.52 mm (0.045 inch to 0.060 inch), 1.27 mm to 1.65 mm
(0.050 inch to 0.065 inch), 1.40 mm to 1.78 mm (0.055 inch to 0.070 inch), 1.52 mm
to 1.91 mm (0.060 inch to 0.075 inch), or 1.65 mm to 2.03 mm (0.065 inch to 0.080
inch). For example, the sole thickness 7168 can be 1.02 mm (0.040 inch), 1.14 mm (0.045
inch), 1.27 mm (0.050 inch), 1.52 mm (0.060 inch), 1.65 mm (0.065 inch), 1.78 mm (0.070
inch), 1.91 mm (0.075 inch), or 2.03 mm (0.080 inch).
[0308] With reference to FIGS. 57 and 58, the partial back cavity 7102 includes an upper
channel 7170 defined within the top rail 7124 of the body 7106 and generally extending
lengthwise across the club head 7100 between the heel region 7118 and the toe region
7120. The upper channel 7170 is bounded between the top cavity wall 7138 and the top
rail wall 7162, and between the faceplate 7108 and the upper back wall 7134. Due in
part to the upper channel 7170, the top rail wall 7162 and the upper back wall 7134
cooperate to define a first buckling or first hinge region 7172 of the body 7106.
The first hinge region 7172 experiences increased bending as compared to other regions
of the body 7106 when the strikeface 7112 impacts a golf ball. The first hinge region
7172 allows the top rail 7124 to dynamically deflect to a greater extent as compared
to known prior art iron-type club heads and enables the top rail 7124 to react to
the impact force over a wider volumetric area of the body 7106. In turn, the top rail
7124 acts as a springboard by returning more recoiled force back to the faceplate
7108 as the top rail 7124 returns to its original orientation, thereby imparting more
energy into the golf ball.
[0309] The deflection of the top rail 7124 also causes the faceplate 7108 to deflect to
a greater extent during impact with the golf ball, leading to less spin, a higher
loft angle, and greater ball speed for a given club speed as compared to standard
iron-type golf club heads. As the first hinge region 7172 bends during impact, the
faceplate 7108 deflects, causing a loft angle (defined between the strikeface 7112
and a ground plane with the golf club head 7100 at an address position) to increase
relative to that of the club head 7100 at rest. The resting state loft angle of the
club head 7100 (prior to impact with the golf ball) is reduced relative to that of
typical prior-art iron-type club heads. This reduction of the resting state loft angle
accounts for the deflection of the top rail 7124 at the hinge region 7172, and the
resultant, dynamically-increased loft angle experienced while striking a golf ball.
In some embodiments, the resting state loft angle can be reduced by up to 0.6 degrees
as compared to known prior art iron-type club heads and still achieve a comparable
launch angle of the golf ball during impact. Moreover, the club head 7100 including
the relatively reduced loft angle can achieve a relatively higher ball speed due to
the reduced loft angle.
[0310] With continued reference to FIGS. 57 and 58, the partial back cavity 7102 also includes
a lower channel 7174 defined within the sole 7122 of the body 7106 and generally extending
lengthwise across the club head 7100 between the heel region 7118 and the toe region
7120. The lower channel 7174 is bounded between the bottom cavity wall 7140 and the
bottom wall 7164, and between the faceplate 7108 and the lower back wall 7136. Due
in part to the lower channel 7174, uniform thinned region 7166 defines a second buckling
or hinge region 7176 of the body 7106. Much like the first hinge region 7172, the
second hinge region 7176 experiences increased bending as compared to other regions
of the body 7106 when the golf club head 7100 impacts a golf ball. The second hinge
region 7176 dynamically deflects to a greater extent as compared to known prior art
iron-type club heads and enables the sole 7122 to react to the impact force over a
wider volumetric area of the body 7106. In turn, the sole 7122 acts as a springboard
by returning more recoiled force back to the faceplate 7108 as the sole 7122 returns
to its original orientation, thereby imparting more energy into the golf ball.
[0311] With reference to FIG. 53, the body 7106 also includes a solid region 7178 located
toward the toe region 7120, the sole 7122, and the back end 7116 of the body 7106.
The solid region 7178 includes a relatively greater volume of the material forming
the body 7106 as compared to other regions of the body 7106. Thus, the solid region
7178 has a relatively greater mass as compared to other regions of the body 7106 and
provides perimeter weighting to the club head 7100.
[0312] With reference to FIGS. 52 and 53, an external toe cavity 7180 is formed within the
body 7106. The toe cavity 7180 is located generally within the solid region 7178,
toward the toe region 7120 and the sole 7122. The toe cavity 7180 is cylindrical in
shape for receiving a cylindrical toe weight 7182. In some embodiments, the toe cavity
7180 is threaded for receiving a threaded toe weight 7182. In other embodiments, the
toe weight 7182 is swedged into the toe cavity 7180. In other embodiments, the toe
cavity 7180 can be trapezoidal in shape for receiving a non-cylindrical toe weight
7182. The body 7106 can include multiple toe cavities for receiving multiple weights.
The toe cavity 7180 extends through the solid region 7178 to connect with the partial
back cavity 7102. In other embodiments, the toe cavity 7180 extends partially into
the solid region 7178 but does not extend to the partial back cavity 7102. In some
embodiments, the toe weight 7182 can have a mass between 2 and 14 grams. The toe weight
7182 improves the swing weight and overall feel of the golf club head 7100, as well
as other performance characteristics (e.g., swing speed, ball speed, and ball flight).
[0313] With reference to FIG. 55, the strikeface 7112 is generally flat and has a centerpoint
7184 located at a geometric center of the strikeface 7112. A midplane 7188 coincident
with the centerpoint 7184 extends perpendicular to the strikeface 7112 to generally
divide the club head 7100 into an upper region and a lower region. The rear opening
7104 is located above the midplane 7188, so that the rear opening 7104 is located
between the midplane 7188 and the top rail 7124.
[0314] With reference to FIG. 58, an area of the rear opening is circumscribed and defined
by the rear opening rim 7148. A projected area 7189 of the rear opening 7104 is defined
by projecting the area of the rear opening 7104 onto the strikeface 7112 along a direction
parallel to the midplane 7188, as shown by the dashed lines in FIG. 58. The midplane
7188 divides the strikeface 7112 into an upper region 7112A located above the midplane
7188 and closer to the top rail 7124, and a lower region 7112B located below the midplane
7188 and closer to the sole 7122. The projected area 7189 of the rear opening 7104
is located on the upper region 7112A. In accordance with the claimed invention, 100%
of the projected area 7189 is located on the upper region 7112A.
[0315] The strikeface 7112 is coated with a durable finish (e.g., Hydropearl 2.0 chrome
plate finish or a high polished chrome). In some embodiments, the strikeface 7112
is further finished with brushing or blasting. The golf club head 7100 also includes
a vibration damping layer 7190 applied to an interior surface of the faceplate 7108.
The vibration damping layer 7190 is formed from an elastomer material (e.g., a urethane
and graphene coating, a urethane coating, a silicon gel, etc.). The vibration damping
layer 7190 can alter and/or reduce the sound (e.g., "clank" or "pinging" noises) generated
as the strikeface 7112 impacts the golf ball. The vibration damping layer 7190 can
weigh between 1-7 grams and can fill between 10%-30% of the volume of the partial
back cavity 7102 of the club head 7100. The vibration damping layer 7190 can partially
or fully cover the interior surface of the faceplate 7108. The thickness of the vibration
damping layer 7190, measured perpendicular to the faceplate 7108, can either vary
or be uniform across the interior surface of the faceplate 7108.
[0316] With reference to FIGS. 60A-60D, the partial back cavity 7102 of the club head 7100
can be filled with a vibration damping filler material 7192. In some embodiments,
the entire volume of the partial back cavity 7102 is completely filled with the filler
material 7192 (FIG. 60A). In other embodiments, most of the volume of the partial
back cavity 7102 (FIG. 60B), or approximately one half of the volume (e.g., a lower
half of the volume) (FIG. 60C), or approximately one quarter of the volume (e.g.,
the lower one quarter of the volume) (FIG. 60D) of the partial back cavity 7102 is
filled with the filler material 7192. In other embodiments, the filler material 7192
can fill 10% to 80%, 10% to 25%, 15% to 30%, 30% to 45%, 45% to 60%, 60% to 75%, 75%
to 80%, 10% to 40%, 30% to 60%, or 40% to 80% of the partial back cavity 7102. For
example, the filler material 7192 can fill 10%, 15%, 20%, 25%, 30%, 35%, 40%, 45%,
50%, 55%, 60%, 65%, 70%, 75%, 80%, or 85% of the partial back cavity 7102. In some
embodiments, the filler material 7192 fills 80% of the partial back cavity 7102. In
yet other embodiments, the partial back cavity 7102 does not contain the filler material.
[0317] The filler material 7192 can be a synthetic polymer elastomer (e.g., polyethylene
terephthalate, high-density polyethylene, polyvinyl chloride, polycarbonate, polypropylene,
hot melt, other thermoplastics, composites, polymers or any combination thereof).
In other embodiments, the filler material 7192 can be a natural polymer (e.g., rubbers,
natural polymers derived from feathers, etc.), or the filler material 7192 can be
a non-polymer material (e.g., quartz or other minerals). The filler material 7192
can have a specific gravity ranging from 0.05 to 4. For example, the specific gravity
of the filler material 7192 can be 0.5, 1.0, 1.5, 2.0, 2.5, 3.0, 3.5, or 4. In some
embodiments, the specific gravity of the filler material 7192 is proportionally equal
to the mass of the filler material 7192, where 1 specific gravity of the filler material
7192 is equal to 1 gram. Similarly, in those exemplary embodiments, the volume occupied
by the filler material 192 is proportionally equal to the specific gravity of the
filler material 7192, wherein 1 specific gravity of the filler material 7192 is equal
to 1 cc. In other embodiments, the volume is proportionally greater or less than the
specific gravity of the filler material 192. For example, the ratio of the specific
gravity to the volume of the filler material 192 can be 2:1 cc, 2:3 cc, 2:4 cc, 3:1
cc, 3:2 cc, 3:4 cc, 4:1 cc, 4:2 cc, or 4:3 cc.
[0318] The mass of the filler material 7192 allows a swing weight of the golf club head
7100 to be customizable for each player. Increasing the volume of the filler material
7192 that occupies the open back cavity 7102 increases the overall mass of the club
head 7100, and thus increases the swing weight thereof. Similarly, reducing the volume
of the filler material 7192 that occupies the open back cavity 7102 reduces the swing
weight of the club head 7100. Achieving the appropriate swing weight of the club head
7100 for each individual player improves the feel of the golf club during a swing
and can improve performance by optimizing swing speed, swing path, ball speed, and
ball trajectory. The filler material 7192 can further concentrate the mass of the
golf club head 7100 more toward the sole 7122. Concentrating the mass more toward
the sole 7122 shifts a center of gravity (CG) of the club head 100 toward the sole
7122 and toward the back end 7116, thereby improving a moment of inertia (MOI) of
the club head measured about an axis defined by the hosel 7126 of the club head 7100.
[0319] The rear opening 7104 provides access to the partial back cavity 7102 for applying
the vibration damping layer 7190 to the back surface of the faceplate 7108. In those
embodiments that include the filler material 7192, the rear opening 7104 also provides
access to the partial back cavity 102 for depositing the filler material 7192 into
the partial back cavity 7102.
[0320] As those illustrated in FIGS. 59A-59C, the badge 7114 is a partial badge 7114 that
only covers a portion of the rear opening 7104. For example, the partial badge 7114
can cover an upper portion of the rear opening 7104 adjacent the upper rim 7150 (FIG.
59A), leaving a lower portion of the rear opening 7104 uncovered. In other embodiments,
the partial badge 7114 can cover a lower portion of the rear opening 7104 adjacent
the lower rim 7152 (FIG. 59B), leaving an upper portion of the rear opening 7104 uncovered.
In further embodiments, the partial badge 7114 can include a central aperture 7196
(FIG. 59C) such that a central region of the rear opening 7104 remains uncovered.
In some embodiments, the badge 7114 is permanently affixed to body 7106, while in
other embodiments the badge 7114 is selectively removable. Embodiments including the
selectively removable badge 7114 can provide a user more flexibility in customizing
the type and volume of filler material 7192 deposited within the partial back cavity
7102. Other embodiments of the club head 7100 do not include the badge (FIG. 59D),
such that the rear opening 7104 remains uncovered.
[0321] In some embodiments, the body 7106 is formed from 17-4 stainless steel. In other
embodiments, the body 7106 can be formed from titanium, aluminum, another steel alloy
(e.g. 455 steel, 475 steel, 431 steel, maraging steel), a titanium alloy (e.g. Ti
7-4, Ti 6-4, T-9S, Ti SSAT2041, Ti SP700, Ti 15-0-3, Ti 15-5-3, Ti 3-8-6-4-4, Ti 10-2-3,
Ti 15-3-3-3, Ti-6-6-2, Ti-185, or any combination thereof), an aluminum alloy, or
a composite material. In other embodiments, the body 7106 can be formed from carpenter
grade 455 steel, carpenter grade 475 steel, C300 steel, C350 steel, a Ni-Co-Cr steel
alloy, a quench and tempered steel alloy, or 565 steel.
[0322] The faceplate 7108 is formed from C300 steel. In other embodiments, the faceplate
108 can be formed from stainless steel, titanium, aluminum, another steel alloy (e.g.
455 steel, 475 steel, 431 steel, 17-4 stainless steel, maraging steel), a titanium
alloy (e.g. Ti 7-4, Ti 6-4, T-9S, Ti SSAT2041, Ti SP700, Ti 15-0-3, Ti 15-5-3, Ti
3-8-6-4-4, Ti 10-2-3, Ti 15-3-3-3, Ti-6-6-2, Ti-185, or any combination thereof),
an aluminum alloy, or a composite material. In other embodiments, the faceplate 108
can be formed from carpenter grade 455 steel, carpenter grade 475 steel, C300 steel,
C350 steel, a Ni-Co-Cr steel alloy, a quench and tempered steel alloy, or 565 steel.
In the disclosed embodiment, the body 7106 is formed from a different material than
the faceplate 7108. In other embodiments, the body 7106 can be formed from the same
material as the faceplate 7108.
[0323] In some embodiments, the badge 7114 is formed from aluminum. In other embodiments,
the badge 7114 can be formed from other metals (e.g., titanium, metal alloys, etc.),
or non-metals (e.g. polymers, elastomers, composites, wood, etc.). The material forming
the badge 7114 has a lower density than that of the material forming the body 7106,
resulting in relatively more perimeter weighting of the club head 7100 as compared
to that of prior-art iron-type club heads. The material forming the badge 7114 can
have a specific gravity between approximately 0.1 and 8.0.
[0324] The body 7106 is formed by casting. The front and rear openings 7128, 7104 of the
body 7106 simplify the casting process by reducing tight contours and eliminating
undercuts and similar geometries. The faceplate 7108 can be cast, stamped (punched),
machined, or otherwise formed. The badge 7114 can be cast, molded, or stamped. During
manufacturing of the club head 7100, the faceplate 7108 is swedged or welded onto
the body 7106. The damping layer 7190 and the filler material 7192 are inserted, injected,
sprayed, or otherwise deposited into the partial back cavity 7102 via the rear opening
7104, and then the badge 7114 is subsequently adhered, welded, snap-fit, or otherwise
secured to the body 7106 to cover the rear opening 7104. Other stages, such as polishing
or painting, can also be performed as part of the manufacturing process.
[0325] The golf club heads with energy storage characteristics discussed herein may be implemented
in a variety of embodiments, and the foregoing discussion of these embodiments does
not necessarily represent a complete description of all possible embodiments. Rather,
the detailed description of the drawings, and the drawings themselves, disclose at
least one preferred embodiment of golf club heads with energy storage characteristics,
and may disclose alternative embodiments of golf club heads with tiered internal thin
sections.
EXAMPLES
Example 1: Cavity Back vs. Hollow Body/Inflection Point Golf Club
[0326] Referring to Table 1 below, the exemplary club head 3700 being a hollow bodied iron
club head with an inflection point 3986 was compared to two control club head (hereafter
"Control 1" and "Control 2"). Control 1 and Control 2 were cavity back iron club heads
that were similar in size and loft angle to exemplary club head 3700, but were devoid
of an inflection point. Control 2 has a more pronounced cavity and wider sole than
Control 1. Ball speed (measured in mph), launch angle (measured in degrees), carry
distance (measured in m), and spin rate (measured in rpm) were measured between the
exemplary club head 3700, Control 1, and Control 2.
Table 1: Performance of Club Head 3700 vs. Control Club Heads 1 and 2
| |
Average Ball Speed (mph) |
Average Launch Angle (degrees) |
Average Spin Rate (rpm) |
Average Carry Distance (m) |
| Club Head 3700 |
127.3 |
15.9 |
5931 |
176.5 (193 yards) |
| Control 1 |
127.6 |
15.4 |
5972 |
173.7 (190 yards) |
| Control 2 |
126.3 |
15.8 |
6551 |
169.2 (185 yards) |
[0327] As shown in Table 1, the exemplary club head 3700 having a hollow body and inflection
point 3986 produced an average ball speed of 127.3 mph, an average launch angle of
15.9 degrees, an average carry distance of 176.5 m (193 yards), and an average spin
rate of 5931 rpm. Comparatively, Control 1 produced an average ball speed of 127.6
mph, an average launch angle of 15.4 degrees, an average carry distance of 173.7 m
(190 yards), and an average spin rate of 5972 rpm, and Control 2 produced an average
ball speed of 126.3 mph, an average launch angle of 15.8 degrees, an average carry
distance of 169.2 m (185 yards), and an average spin rate of 6551 rpm. Although the
exemplary club head 3700 experienced a decrease of about 0.2% in average ball speed
compared to Control 1 and an increase of about 0.8% to 1% in average ball speed compared
to Control 2, the average launch angle and average spin rate increased the average
carry distance farther due to the hollow body and inflection point 3986 of the exemplary
club head 3700. The exemplary club head 3700 experienced a 3.25% increase in the average
launch angle compared to Control 1, and a 0.6% to 1% increase in the average launch
angle compared to the Control 2 respectively. Further, the exemplary club head 3700
experienced around a 0.7% decrease in average spin rate compared to Control 1 and
a 9.46% decrease in average spin rate compared to Control 2 respectively. The increased
average launch angle and decreased average spin rate of the exemplary club head 3700
compared to the Control 1 and 2 increased the carry distance of the ball during impact.
More specifically, the exemplary club head 3700 experienced a 1.58% compared to Control
1 and 4.32% increase in average carry distance of the ball compared to Control 1 and
Control 2. Therefore, the hollow body and inflection point 3986 of the exemplary club
head 3700 increases the bending of the strikeface 3712 to produce optimal ball performance
characteristic compared to similar sized club heads devoid of an inflection point.
Example 2: Cavity Back vs. Hollow Body/Inflection Point Golf Club
[0328] Referring to Table 2 below, the exemplary club head 4400 being a hollow bodied iron
club head with an inflection point 4686 that is 55% from the top rail apex to the
inflection point of the club head 4400 was compared to a control club head (hereafter
"Control Club Head"). Control Club Head was a cavity back iron club head similar in
size and loft angle to exemplary club head 4400, but devoid of an inflection point
and hollow body. Similar to Table 1 above, the parameters measured to compare the
exemplary club head 4400 and the Control Club Head were as follows: ball speed (measured
in mph), launch angle (measured in degrees), carry distance (measured in m), and spin
rate (measured in rpm).
Table 2: Performance of Club Head 4400 vs. Control Club Head
| |
Average Ball Speed (mph) |
Average Launch Angle (degrees) |
Average Spin Rate (rpm) |
Average Carry Distance (m) |
| Club Head 4400 |
123.8 |
16.8 |
6211 |
163.9 (179.2 yards) |
| Control 1 |
123.3 |
16.1 |
6746 |
160.7 (175.7 yards) |
[0329] As shown in Table 2, the exemplary club head 4400 having a hollow body and inflection
point 4686 produced an average ball speed of 123.8 mph, an average launch angle of
16.8 degrees, an average carry distance of 163.9 m (179.2 yards), and an average spin
rate of 6211 rpm, compared to the Control Club Head which produced an average ball
speed of 123.3 mph, an average launch angle of 16.1 degrees, an average carry distance
of 160.7 m (175.7 yards), and an average spin rate of 6746 rpm. The exemplary club
head 4400 experienced a 0.5-1% increase in ball speed compared to the Control Club
Head, but due to the hollow body and inflection point 4686 which increased the bending
of the strikeface 4412, the exemplary club head 4400 experienced a 4.35% increase
in the launch angle and a 7.93% decrease in the spin rate. Because of the 4.35% increase
in the launch angle and 7.93% decrease in spin rate, the exemplary club head 4400
experienced an increase of around 2% of the carry distance farther than the Control
Club Head. Therefore, this increase in bending of the strikeface 4412 due to the hollow
body and inflection 4686 of the exemplary club head 4400 allows for farther carry
distances of the ball compared to club head similar in size, devoid of an inflection
point.
Example 3: Smaller Volume Hollow Body Irons vs. Hollow Body Crossover
[0330] Referring to Table 3 below, the exemplary club head 3700, and exemplary club head
4400 were compared to exemplary club head 2700. All three exemplary club heads 3700,
4400, and 2700 had similar loft angles and comprised a hollow body, and an inflection
point. Exemplary club heads 3700 and 4400 are both significantly smaller in size (volume
ranging from 10.65 cm
3 (0.65 inch
3) to 27.87 cm
3 (1.70 inches
3)) than the exemplary club head 2700 (volume around 28.68 cm
3 (1.75 inches
3)). Similar to Table 1 and Table 2 above, the parameters measured for the exemplary
club heads 3700, 4400, and 2700 are ball speed (measured in mph), launch angle (measured
in degrees), carry distance (measured in m), and spin rate (measured in rpm).
Table 3: Performance of Club Head 3700 and Club Head 400 vs. Club Head 2700
| |
Average Ball Speed (mph) |
Average Launch Angle (degrees) |
Average Spin Rate (rpm) |
Average Carry Distance (m) |
| Club Head 3700 |
138.8 |
12.2 |
4322 |
200.3 (219 yards) |
| Club Head 4400 |
138.0 |
11.4 |
4135 |
197.5 (216 yards) |
| Club Head 2700 |
139.3 |
11.8 |
4312 |
198.4 (217 yards) |
[0331] As shown in Table 3, the exemplary club head 3700 produced an average ball speed
of 138.8 mph, an average launch angle of 12.2 degrees, an average spin rate of 4322
rpm, and an average carry distance of 200.3 m (219 yards); the exemplary club head
4400 produced an average ball speed of 138.0 mph, an average launch angle of 11.4
degrees, an average spin rate of 4135 rpm, and an average carry distance of 197.5
m (216 yards); and the exemplary club head 2700 produced an average ball speed of
139.3 mph, an average launch angle of 11.8 degrees, an average spin rate of 4312 rpm,
and an average carry distance of 198.4 m (217 yards). The exemplary club head 3700
experienced a 0.92% increase in carry distance over the exemplary club had 2700, while
the exemplary club head 4400 experienced a 0.46% decrease in carry distance compared
to the exemplary club had 2700. The small percent difference of the carry distance
of the ball between the exemplary club heads 3700, 4400, and 2700, were indicative
to the bending of the strikeface due to the hollow body and inflection points, regardless
of the significantly smaller sizes of the exemplary club head 3700 and exemplary club
head 4400. Because of the smaller size and lower inflection point, the exemplary club
heads 3700 and 4400 allows a player the benefit of the look and feel of a smaller
iron body club head, with the ball performance results (e.g., launch angle, carry
distance) of a higher volume sized hollow body club head with a higher inflection
point (i.e., exemplary club head 2700).
Example 4: Cavity Back vs. Hollow Body/Inflection Point Golf Club
[0332] Referring to Table 4 below, the exemplary club head 4900 is a hollow bodied iron
club head with an inflection point 5186 located roughly 52% below the top rail apex.
The club head 4900 was compared to a control club head (hereafter "Control Club Head").
Control Club Head was a cavity back iron club head similar in size to exemplary club
head 4900, but devoid of an inflection point and hollow body. The Control Club Head
comprised a loft angle roughly 1° lower than the exemplary club head 4900. Similar
to Table 1 above, the parameters measured to compare the exemplary club head 4900
and the Control Club Head were as follows: ball speed (measured in mph), launch angle
(measured in degrees), carry distance (measured in yards), and spin rate (measured
in rpm).
Table 4: Performance of Club Head 4900 vs. Control Club Head
| |
Average Ball Speed (mph) |
Average Launch Angle (degrees) |
Average Spin Rate (rpm) |
Average Carry Distance (m) ( |
| Club Head 4900 |
145.1 |
11.6 |
3980 |
209.4 (229 yards) |
| Control 1 |
146.1 |
11.1 |
4073 |
207.6 (227 yards) |
[0333] As shown in Table 2, the exemplary club head 4900 having a hollow body and inflection
point 5186 produced an average ball speed of 145.1 mph, an average launch angle of
11.6 degrees, an average carry distance of 209.4 m (229 yards), and an average spin
rate of 3980 rpm, compared to the Control Club Head which produced an average ball
speed of 146.1 mph, an average launch angle of 11.1 degrees, an average carry distance
of 207.6 m (227 yards), and an average spin rate of 4073 rpm.
[0334] The higher launch angle of the club head 4900 results from its higher loft angle.
The lower ball speed can also be expected due to the higher loft angle of the club
head 4900. The unexpected result is in the spin rate of the club head 4900 versus
the spin rate of the Control Club Head. One of skill in the art would expect the spin
rate of the higher-lofted club head (in this example the club head 4900) to be significantly
greater than the spin rate of the lower-lofted club head (in this example the Control
Club Head). However, the measured spin rates are close to each other, to the extent
that in the measured data, the error bars of the spin rates overlap. The spin rates
of the club head 4900 and the Control Club Head are not significantly different. Thus,
this test shows that the golf club head 4900 exhibits lower spin rates than the Control
Club Head for a given loft angle. This lower spin rate reduces the ballooning of the
golf ball during flight. Golf balls that are imparted a high spin rate upon impact
tend to twist upwards, or balloon, during flight. This dynamic increase in the flight
trajectory height of the golf ball can adversely affect the carry distance and result
in unpredictable shots. The average carry distance for the exemplary golf club 4900
is roughly the same as the average carry distance of the Control Club Head. The inflection
point 5186 of the exemplary club head 4900 along with the hollow body allow the faceplate
4912 to bend in a manner that reduces the spin imparted to the golf ball.
[0335] In addition to the data in Table 4 above, the test revealed an average statistical
plot area within which the test shots landed. The average statistical plot area for
the exemplary club head 4900 was 6.2% smaller than the average statistical plot area
for the Control Club Head. This shows that the exemplary club head 4900 demonstrated
higher precision than the Control Club Head. Therefore, the hinging of the faceplate
4912 about the inflection point 5186 does not adversely affect the golfer's ability
to control their shots. Rather, the golfer's shot precision is increased.
[0336] Replacement of one or more claimed elements constitutes reconstruction and not repair.
Additionally, benefits, other advantages, and solutions to problems have been described
with regard to specific embodiments. The benefits, advantages, solutions to problems,
and any element or elements that may cause any benefit, advantage, or solution to
occur or become more pronounced, however, are not to be construed as critical, required,
or essential features or elements of any or all of the claims, unless such benefits,
advantages, solutions, or elements are expressly stated in such claims.
[0337] As the rules to golf may change from time to time (e.g., new regulations may be adopted
or old rules may be eliminated or modified by golf standard organizations and/or governing
bodies such as the United States Golf Association (USGA), the Royal and Ancient Golf
Club of St. Andrews (R&A), etc.), golf equipment related to the apparatus, methods,
and articles of manufacture described herein may be conforming or non-conforming to
the rules of golf at any particular time. Accordingly, golf equipment related to the
apparatus, methods, and articles of manufacture described herein may be advertised,
offered for sale, and/or sold as conforming or non-conforming golf equipment. The
apparatus, methods, and articles of manufacture described herein are not limited in
this regard.
[0338] While the above examples may be described in connection with a driver-type golf club,
the apparatus, methods, and articles of manufacture described herein may be applicable
to other types of golf club such as a fairway wood-type golf club, a hybrid-type golf
club, an iron-type golf club, a wedge-type golf club, or a putter-type golf club.
Alternatively, the apparatus, methods, and articles of manufacture described herein
may be applicable to other type of sports equipment such as a hockey stick, a tennis
racket, a fishing pole, a ski pole, etc.