[0001] The present invention relates to a laundry dryer comprising a filter.
[0002] While the laundry is being dried in the laundry dryer, fiber and dust break off from
the laundry particularly due to mechanical effects. In state of the art laundry dryers,
most of these particles are collected by means of one or more than one filter provided
in the laundry dryer. If not cleaned, the fibers accumulated on the filter clog the
filter and cause the disruption of the airflow passing through the filter. Generally,
in the laundry dryers, the user is warned after each drying process to clean the filter.
In laundry dryers wherein a filter with higher fiber retaining capacity is used, the
user is warned of the clogging of the filter after a number of drying process predetermined
by the producer. However, the amount of fibers accumulating on the filter during each
drying process varies. Therefore, the clogging of the filter cannot be efficiently
detected.
[0004] The aim of the present invention is the realization of a laundry dryer wherein the
clogging of the filter is accurately detected.
[0005] The laundry dryer of the present invention comprises a body; a drum which is disposed
in the body; an air circulation duct which provides the delivery of air into the drum;
a filter which is provided on the air circulation duct and which retains the fibers
breaking off from the laundry in the drum; a control unit which is suitable for detecting
the clogging of the filter; and a control panel which enables the user to send commands
to the control unit. The laundry dryer of the present invention further comprises
the control unit which calculates a filter dirtiness value after each drying process
by using at least two factors from among a first factor dependent on the weight of
the laundry loaded into the drum, a second factor dependent on the time from the beginning
of the drying process to the moment the control unit decides that the laundry is dried,
and a third factor dependent on the type of fiber of the laundry; which calculates
the sum of calculated filter dirtiness values after each drying process so as to compare
the total filter dirtiness value with a threshold value predetermined by the producer;
and which decides that the filter is clogged if the total filter dirtiness value is
equal to or above the threshold value predetermined by the producer. The process time
is the time from the beginning of the drying process to the time the control unit
decides that the laundry in the drum is dry by means of various sensors in the laundry
dryer. The amount of fibers left by the laundry on the filter during the drying process
varies depending on the process time, the amount of load of the laundry loaded into
the drum to be dried and the type of fiber. The control unit calculates the filter
dirtiness value corresponding to the amount of fibers accumulating on the filter during
a drying process by using at least two of the first factor, the second factor and
the third factor which are numerical values. The control unit calculates the total
filter dirtiness value by calculating the sum of the filter dirtiness value of each
drying process. The control unit decides that the filter is clogged when the total
filter dirtiness value is equal to or above a threshold value predetermined by the
producer. Thus, the parameters affecting the amount of fibers to accumulate on the
filter during a drying process are used in deciding on the clogging of the filter.
Consequently, the control unit accurately decides on the clogging of the filter.
[0006] In an embodiment of the present invention, the laundry dryer comprises a control
unit which calculates the filter dirtiness value by means of an algorithm which uses
the first factor, the second factor and the three factors together. By using all the
three factors, the filter dirtiness value is calculated according to all the parameters
which are the process time, the weight of the laundry in the drum and the type of
fiber. Thus, the amount of fibers to accumulate on the filter after the drying process
is enabled to be calculated more accurately by means of the filter dirtiness value.
[0007] In another embodiment of the present invention, as the amount of laundry in the drum
increases, the total amount of fibers breaking off from the laundry increases. Therefore,
as the amount of weight increases, the control unit determines the first factor so
as to increase the filter dirtiness value.
[0008] In another embodiment of the present invention, the second factor is determined with
respect to the ratio of the process time to the drying time prerecorded in the control
unit for the drying program selected by the user. As the process time increases, the
amount of fibers breaking off from the laundry also increases.
[0009] In another embodiment of the present invention, the filter dirtiness value is calculated
by multiplying the first factor, the second factor and the third factor.
[0010] In another embodiment of the present invention, the total filter dirtiness value
is reset by the control unit after the filter is cleaned or changed. Thus, the control
unit is prevented from making an erroneous filter clogging decision after the filter
is cleaned or changed without any clogging.
[0011] In another embodiment of the present invention, the laundry dryer comprises a control
unit which warns the user audibly or visually of the clogging of the filter when the
total filter dirtiness value is equal to above a threshold value predetermined by
the producer. Consequently, the user is enabled to be informed of the clogging of
the filter.
[0012] By means of the present invention, a laundry dryer is realized wherein the clogging
of the filter is accurately detected.
[0013] The advantages of the laundry dryer of the present invention will be disclosed with
the detailed description of the embodiments with reference to the accompanying figure,
where:
[0014] Figure 1 - is the schematic view of the laundry dryer in an embodiment of the present
invention.
[0015] The following numerals are referred to in the description of the present invention:
- 1. Laundry dryer
- 2. Body
- 3. Drum
- 4. Air circulation duct
- 5. Filter
- 6. Control unit
- 7. Control panel
[0016] The laundry dryer (1) comprises a body (2); a drum (3) which is disposed in the body
(2) and which is suitable for loading the laundry; an air circulation duct (4) which
provides the delivery of the drying air into the drum (3); at least one filter (5)
which retains the fiber particles in the drying air; a control unit (6) which controls
the drying process and which is suitable for determining the clogging rate of the
filter (5); and a control panel (7) which enables the user to send commands to the
control unit (6).
[0017] The laundry dryer (1) of the present invention comprises the control unit (6) which
calculates a filter (5) dirtiness value after each drying process by using at least
two factors from among a first factor dependent on the weight of the laundry loaded
into the drum (3), a second factor dependent on the time from the beginning of the
drying process to the moment the control unit (6) decides that the laundry is dried,
and a third factor dependent on the type of fiber of the laundry; which calculates
the sum of calculated filter (5) dirtiness values after each drying process so as
to compare the total filter (5) dirtiness value with a threshold value predetermined
by the producer; and which decides that the filter (5) is clogged if the total filter
(5) dirtiness value is equal to the threshold value or above the threshold value predetermined
by the producer. The first factor, the second factor and the third factor are numerical
values. The first factor is determined by the control unit (6) depending on the weight
of the laundry loaded into the drum (3) to be dried. The weight of the laundry in
the drum (3) can be determined by means of sensors in the body (2). In a preferred
version of the present invention, the weight of the laundry in the drum (3) is classified
as full load, half load, quarter load and loads under 1 kilogram. The control unit
(6) selects the first factor according to the class of the weight determined. The
second factor is determined by the control unit (6) according to the length of the
process time. The third factor is determined by the control unit (6) depending on
the type of fiber of the laundry to be loaded into the drum (3). The user can enter
the type of the laundry loaded into the drum (3) to the control unit (6) by means
of the control panel (7). The user selects one of the options such as cotton, synthetic,
mixed, delicate, etc. via the control panel (7) and transmits the type of fiber of
the laundry loaded into the drum (3) to the control unit (6). The third factor is
determined by the control unit (6) depending on the type of fiber of the laundry.
Since the cotton laundry produces more fibers than the synthetic laundry during the
drying process, the third factor is determined so as to increase the filter (5) dirtiness
value when the cotton laundry is selected. After each drying process, the filter (5)
dirtiness value is calculated by using at least two of the first factor, the second
factor and the third factor. The total filter (5) dirtiness value is obtained by calculating
the sum of the calculated filter (5) dirtiness values. The control unit (6) decides
that the filter (5) is clogged when the total filter (5) dirtiness value is equal
to the threshold value or above a threshold value predetermined by the producer.
[0018] In another embodiment of the present invention, the laundry dryer (1) comprises the
control unit (6) which calculates the filter (5) dirtiness value by using all three
of the first factor, the second factor and the third factor after each drying process.
Thus, the parameters directly affecting the amount of fibers accumulating on the filter
(5) during the drying process are further used, ensuring an accurate detection of
the clogging.
[0019] In another embodiment of the present invention, the laundry dryer (1) comprises the
control unit (6) which increases the first factor so as to increase the filter (5)
dirtiness value as the weight of the laundry loaded into the drum (3) increases. In
a preferred version of the present invention, the weight of the laundry is classified
as full load, half load, quarter load and loads under 1 kilogram. As the weight of
the laundry in the drum (3) increases, the amount of fibers released into the air
circulation duct (4) during the drying process also increases.
[0020] In another embodiment of the present invention, the laundry dryer (1) comprises the
control unit (6) which changes the second factor according to the ratio of the process
time to the time selected by the user via the control panel (7) or predefined by the
producer. The user enters the drying program selection to the control unit (6) via
the control panel (7) before the start of the drying process. When the user selects
the program, the process continues for the time predefined in the control unit (6)
for the selected program type. The process time is the time from the beginning of
the drying process to the moment the dryness of the laundry is detected by means of
the sensors in the body (2). The process time is not always equal to the time predefined
in the control unit (6) for the selected program type. As the process time increases,
the amount of fibers breaking off from the laundry loaded into the drum (3) also increases.
The second factor is determined by the control unit (6) according to the ratio of
the process time to the time predefined in the control unit (6) for the selected program
type. As said ratio increases, the control unit (6) changes the second factor so as
increase the filter (5) dirtiness value.
[0021] In another embodiment of the present invention, the laundry dryer (1) comprises the
control unit (6) which calculates the filter (5) dirtiness value by multiplying the
first factor, the second factor and the third factor. For example, when the weight
of the laundry in the drum (3) corresponds to the full load class, the first sector
is selected as 4 by the control unit (6). When the drying process time is as long
as the time predetermined by the producer if the cotton laundry is loaded into the
drum (3) as full load, the second factor is selected as 3. When the type of fiber
of the laundry loaded into the drum (3) is selected as cotton, the third factor is
selected as 5 by the control unit (6). When the process time is as long as a time
predetermined by the producer while drying cotton laundry under full load, the control
unit (6) multiplies said three factors after the drying process and calculates the
filter (5) dirtiness value as 60.
[0022] In another embodiment of the present invention, the laundry dryer (1) comprises the
control unit (6) which resets the total filter (5) dirtiness value after the filter
(5) is changed or cleaned. When the user pushes the buttons on the control panel (7)
in a combination predetermined by the producer after changing the filter (5), the
control unit (6) receives the information that the filter (5) is changed or the filter
(5) is cleaned. In another version of the present invention, the control unit (6)
can determine whether the filter (5) is cleaned or changed by means of the sensors
provided in the laundry dryer (1). The total filter (5) dirtiness value is reset after
the control unit (6) receives the information that the filter (5) is changed or cleaned.
Thus, the algorithm is enabled to be run more than once.
[0023] In another embodiment of the present invention, the laundry dryer (1) comprises the
control unit (6) which warns the user audibly or visually when the filter (5) is detected
to be clogged.
[0024] By means of the present invention, a laundry dryer (1) is realized, comprising the
control unit (6) which accurately determines the clogging of the filter (5) by using
the parameters such as the weight and the type of fiber of the laundry loaded into
the drum (3) to be dried. Thus, the user is prevented from cleaning the filter (5)
more or less than required, increasing the economic life of the filter (5).
1. A laundry dryer (1) comprising a body (2); a drum (3) which is disposed in the body
(2) and which is suitable for loading the laundry; an air circulation duct (4) which
provides the delivery of the drying air into the drum (3); at least one filter (5)
which retains the fiber particles in the drying air; a control unit (6) which controls
the drying process and which is suitable for determining the clogging rate of the
filter (5); and a control panel (7) which enables the user to send commands to the
control unit (6),
characterized by the control unit (6)
- which calculates a filter (5) dirtiness value after each drying process by using
at least two factors from among a first factor dependent on the weight of the laundry
loaded into the drum (3), a second factor dependent on the time from the beginning
of the drying process to the moment the control unit (6) decides that the laundry
is dried, and a third factor dependent on the type of fiber of the laundry;
- which calculates the sum of calculated filter (5) dirtiness values after each drying
process so as to compare the total filter (5) dirtiness value with a threshold value
predetermined by the producer; and
- which decides that the filter (5) is clogged if the total filter (5) dirtiness value
is equal to the threshold value or above the threshold value predetermined by the
producer.
2. A laundry dryer (1) as in Claim 1, characterized by the control unit (6) which calculates the filter (5) dirtiness value by using all
three of the first factor, the second factor and the third factor after each drying
process.
3. A laundry dryer (1) as in any one of the above claims, characterized by the control unit (6) which increases the first factor so as to increase the filter
(5) dirtiness value as the weight of the laundry loaded into the drum (3) increases.
4. A laundry dryer (1) as in any one of the above claims, characterized by the control unit (6) which changes the second factor according to the ratio of the
process time to the time selected by the user via the control panel (7) or predefined
by the producer.
5. A laundry dryer (1) as in any one of the above claims, characterized by the control unit (6) which calculates the filter (5) dirtiness value by multiplying
the first factor, the second factor and the third factor.
6. A laundry dryer (1) as in any one of the above claims, characterized by the control unit (6) which resets the total filter (5) dirtiness value after the
filter (5) is changed or cleaned.
7. A laundry dryer (1) as in any one of the above claims, characterized by the control unit (6) which warns the user audibly or visually when the filter (5)
is detected to be clogged.