TECHNICAL FIELD
[0001] This application relates generally to technical field of electronics, and more specifically,
to a self-heating electrochromic device and its manufacturing method.
BACKGROUND
[0002] Electrochromism generally refers to a reversible change in optical properties of
a material upon application of a voltage. In particular, electrochromic materials
exhibit a reversible transparency change due to an electrochemical reduction-oxidation
(redox) reaction caused by application of an electric field. Electrochromic materials
may include both organic and inorganic materials. For their adjustable optical characteristics,
electrochromic materials have been adopted in various devices to provide adjustable
lighting conditions. For example, dimmable mirrors and dimmable windows that are made
of electrochromic materials, known as smart glass/window or switchable glass/window,
have been ubiquitously used in vehicles, airplanes, and buildings.
[0003] The speed at which electrochromic materials can change their optical characteristics
(i.e., the "switching speed") is determined by the mobility of ions in its electrolyte
layer, and is affected by the temperature. A low temperature (e.g., lower than 0 °C)
not only slows down the ions movements, resulting in a slower switching speed, but
also reduces the range of transparency the electrochromic materials can reach. Thus,
the performance of smart glasses/windows may be degraded as the temperature drops.
Since many smart glasses/windows, such as those for windows of buildings or vehicles,
may be exposed to an environment of low temperatures (e.g., subfreezing temperatures),
an electrochromic device that can withstand a low temperature environment without
sacrificing its performance is highly desirable.
SUMMARY
[0004] In view of the limitations of conventional technologies described above, this specification
provides a self-heating electrochromic device and related manufacturing methods that
address these limitations.
[0005] This specification first provides an electrochromic device. The electrochromic device
may include a bottom substrate and a bottom electrode layer attached to each other;
a top substrate and a top electrode layer attached to each other; an electrochromic
layer disposed on an interior surface of the bottom electrode layer; a charge storage
layer disposed on an interior surface of the top electrode layer; an electrolyte layer
disposed between the electrochromic layer and the charge storage layer and sandwiched
by the electrochromic layer and the charge storage layer. The bottom electrode layer,
the electrochromic layer, the electrolyte layer, the charge storage layer, and the
top electrode layer may be sandwiched by the bottom substrate and the top substrate.
The bottom electrode layer and the top electrode layer may be configured to accept
a transition voltage to cause a change on an optical transmittance of the electrochromic
device.
[0006] The electrochromic device may further include two first conductive bars located on
a surface of the bottom electrode layer away from the bottom substrate. The two first
high conductive bars may be configured to, in response to a first thermal voltage
applied on the first high conductive bars, generate a current in the bottom electrode
layer to change a temperature of the electrochromic device.
[0007] In some embodiments, the aforementioned electrochromic device may further include
two second high conductive bars located on a surface of the top electrode layer away
from the top substrate. The two second high conductive bars may be configured to,
in response to a second thermal voltage applied on the second high conductive bars,
generate a current in the top electrode layer to change the temperature of the electrochromic
device.
[0008] In some embodiments, the first high conductive bars and the second high conductive
bars may each be made of a conductive paste, a conductive tape, or an embedded metal
wire.
[0009] In some embodiments, the first high conductive bars may be located along edges of
the bottom electrode layer, respectively, and the second high conductive bars may
be located along edges of the top electrode layer, respectively.
[0010] In some embodiments, projections of the first high conductive bars and the second
high conductive bars on a plane parallel with the bottom electrode layer may be separated
from each other.
[0011] In some embodiments, the two first high conductive bars may be parallel with each
other and respectively located along two opposing edges of the bottom electrode layer.
The two second high conductive bars may be parallel with each other and respectively
located along two opposing edges of the top electrode layer.
[0012] In some embodiments, the two first high conductive bars may be respectively located
along two adjacent edges of the bottom electrode layer. The two second high conductive
bars may be respectively located along two adjacent edges of the top electrode layer.
[0013] In some embodiments, the electrolyte layer may be a solid polymer electrolyte layer
including one or more polar crystalline polymers and one or more polar amorphous polymers.
A total amount of polar crystalline polymers may be in a range of 0 wt. % to 60 wt.
% of a total weight of the solid polymer electrolyte layer, and a total amount of
polar amorphous polymers may be in a range of 0 wt. % to 70 wt. % of the total weight
of the solid polymer electrolyte layer.
[0014] This specification further provides another electrochromic device. The electrochromic
device may include: a bottom heater electrode layer and a bottom optical electrode
layer respectively attached to an exterior surface and an interior surface of a bottom
substrate; a top heater electrode layer and a top optical electrode layer respectively
attached to an exterior surface and an interior surface of a top substrate; an electrochromic
layer disposed on an interior surface of the bottom optical electrode layer; a charge
storage layer disposed on an interior surface of the top optical electrode layer;
and an electrolyte layer disposed between the electrochromic layer and the charge
storage layer and sandwiched by the electrochromic layer and the charge storage layer.
The bottom optical electrode layer, the electrochromic layer, the electrolyte layer,
the charge storage layer, and the top optical electrode layer may be sandwiched by
the bottom substrate and the top substrate. The bottom optical electrode layer and
the top optical electrode layer may be configured to accept a transition voltage to
cause a change on an optical transmittance of the electrochromic device.
[0015] The electrochromic device may further include two first high conductive bars located
on a surface of the bottom heater electrode layer away from the bottom substrate.
The two first high conductive bars may be configured to, in response to a first thermal
voltage applied on the first high conductive bars, generate a current in the bottom
heater electrode layer to change a temperature of the electrochromic device.
[0016] In some embodiment, the electrochromic device may further include two second high
conductive bars located on a surface of the top heater electrode layer away from the
top substrate. The two second high conductive bars may be configured to, in response
to a second thermal voltage applied on the second high conductive bars, generate a
current in the top heater electrode layer to change the temperature of the electrochromic
device.
[0017] In some embodiments, the first high conductive bars and the second high conductive
bars may be each made of a conductive paste, a conductive tape, or an embedded metal
wire.
[0018] In some embodiments, the first high conductive bars may be located along edges of
the bottom heater electrode layer, respectively, and the second high conductive bars
may be located along edges of the top heater electrode layer, respectively.
[0019] In some embodiments, the electrolyte layer may be a solid polymer electrolyte layer
including one or more polar crystalline polymers and one or more polar amorphous polymers.
A total amount of polar crystalline polymers may be in a range of 0 wt. % to 60 wt.
% of a total weight of the solid polymer electrolyte layer, and a total amount of
polar amorphous polymers may be in a range of 0 wt. % to 70 wt. % of the total weight
of the solid polymer electrolyte layer.
[0020] This specification further provides an electrochromic device manufacturing method.
The method may include: forming a bottom substrate and a bottom electrode layer attached
to each other; forming two first high conductive bars on a surface of the bottom electrode
layer away from the bottom substrate; forming a top substrate and a top electrode
layer attached to each other; and forming an electrochromic layer, an electrolyte
layer, and a charge storage layer sandwiched by the bottom electrode layer and the
top electrode layer. The electrolyte layer may be sandwiched by the electrochromic
layer and the charge storage layer. The bottom electrode layer, the electrochromic
layer, the electrolyte layer, the charge storage layer, and the top electrode layer
may be sandwiched by the bottom substrate and the top substrate.
[0021] The two first high conductive bars may be configured to, in response to a first thermal
voltage applied on the first high conductive bars, generate a current in the bottom
electrode layer to change a temperature of the electrochromic device. The bottom electrode
layer and the top electrode layer may be configured to accept a transition voltage
to cause a change on an optical transmittance of the electrochromic device.
[0022] In some embodiments, the aforementioned method may further include forming two second
high conductive bars on a surface of the top electrode layer away from the top substrate.
The two second high conductive bars may be configured to, in response to a second
thermal voltage applied on the second high conductive bars, generate a current in
the top electrode layer to change the temperature of the electrochromic device.
[0023] In some embodiments, the first high conductive bars and the second high conductive
bars may each be made of a conductive paste, a conductive tape, or an embedded metal
wire.
[0024] In some embodiments, the first high conductive bars may be formed along edges of
the bottom electrode layer, respectively, and the second high conductive bars may
be formed along edges of the top electrode layer, respectively.
[0025] In some embodiments, projections of the first high conductive bars and the second
high conductive bars on a plane parallel with the bottom electrode layer may be separated
from each other.
[0026] In some embodiments, the forming two first high conductive bar on a surface of the
bottom electrode layer away from the bottom substrate may include: forming the two
first high conductive bars parallel with each other and respectively along two opposing
edges of the bottom electrode layer. The forming two second high conductive bars on
a surface of the top electrode layer away from the top substrate may include: forming
the two second high conductive bars parallel with each other and respectively along
two opposing edges of the top electrode layer.
[0027] In some embodiments, the forming two first high conductive bar on a surface of the
bottom electrode layer away from the bottom substrate may include: forming the two
first high conductive bars respectively along two adjacent edges of the bottom electrode
layer. The forming two second high conductive bars on a surface of the top electrode
layer away from the top substrate may include: forming the two second high conductive
bars respectively along two adjacent edges of the top electrode layer.
[0028] In the electrochromic device disclosed in this specification, two high conductive
bars may be provided respectively along two edges of the top electrode layer and/or
the bottom electrode layer. When a thermal voltage is applied on the high conductive
bars, the electrode layer(s) may work as heating element(s) to heat the electrochromic
device. When the environmental temperature is lower than an optimal operating temperature,
the heat generated by the electrode layer(s) may increase the operating temperature,
thereby improving the switching speed and the performance of the electrochromic device.
[0029] These and other features of the systems, methods, as well as the methods of operation
and functions of the related elements of structure will become more apparent upon
consideration of the following description and the appended claims with reference
to the accompanying drawings, all of which form a part of this specification. Like
reference numerals in the drawings may designate corresponding parts in the various
figures. It is to be expressly understood that the drawings are for purposes of illustration
and description only and are not intended as a definition of the limits of the specification.
It is to be understood that the foregoing general description and the following detailed
description are exemplary and explanatory only, and are not restrictive of the specification,
as claimed.
BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Preferred and non-limiting embodiments of this specification may be more readily
understood by referring to the accompanying drawings. The accompanying drawings, which
are incorporated in and constitute a part of the description, illustrate embodiments
in accordance with this specification and, together with the description, serve to
explain the disclosed specification. It is apparent that these drawings present only
some embodiments of the specification and persons of ordinary skill in the art may
obtain drawings of other embodiments from them without creative effort.
FIG. 1 is a diagram illustrating an electrochromic device.
FIG. 2 is a diagram illustrating the change of transparency of an electrochromic device
over time at different temperatures.
FIG. 3 is a schematic diagram illustrating an electrochromic device in accordance
with one or more embodiments of this specification.
FIGS. 4A and 4B are cross-sectional views of an electrode layer with high conductive
bars in an electrochromic device in accordance with one or more embodiments of this
specification.
FIGS. 5A and 5B are top plan views of electrochromic devices in accordance with one
or more embodiments of this specification.
FIG. 6 is a three-dimensional (3-D) diagram illustrating an electrode layer in an
electrochromic device in accordance with one embodiment of this specification.
FIG. 7 is a schematic diagram illustrating an electrochromic device in accordance
with one or more embodiments of this specification.
FIG. 8 is a flowchart illustrating a method of manufacturing an electrochromic device
in accordance with one embodiment of this specification.
FIG. 9 is a diagram illustrating a change of device temperature over time for an electrochromic
device in accordance with one or more embodiments of this specification.
DETAILED DESCRIPTION OF THE INVENTION
[0031] Specific, non-limiting embodiments of the present invention will now be described
with reference to the drawings. Particular features and aspects of any embodiment
disclosed herein may be used and/or combined with particular features and aspects
of any other embodiment disclosed herein. It should be understood that such embodiments
are by way of example and are merely illustrative of a number of embodiments within
the scope of the present invention. Various changes and modifications obvious to one
skilled in the art to which the present invention pertains are deemed to be within
the spirit, scope and contemplation of the present invention as further defined in
the appended claims.
[0032] While examples and features of disclosed principles are described herein, modifications,
adaptations, and other implementations are possible without departing from the spirit
and scope of the disclosed embodiments. Also, the words "comprising," "having," "containing,"
and "including," and other similar forms are intended to be equivalent in meaning
and be open ended in that an item or items following any one of these words is not
meant to be an exhaustive listing of such item or items, or meant to be limited to
only the listed item or items. It must also be noted that as used herein and in the
appended claims, the singular forms "a," "an," and "the" include plural references
unless the context clearly dictates otherwise.
[0033] The embodiments illustrated herein are described in sufficient detail to enable those
skilled in the art to practice the teachings disclosed. Other embodiments may be used
and derived therefrom, such that structural and logical substitutions and changes
may be made without departing from the scope of this disclosure. The Detailed Description,
therefore, is not to be taken in a limiting sense, and the scope of various embodiments
is defined by the appended claims, along with the full range of equivalents to which
such claims are entitled.
[0034] FIG. 1 is a diagram illustrating an electrochromic device. Referring to FIG. 1, the
electrochromic device 100 may include an electrolyte layer 103 that is sandwiched
by an electrochromic layer 102 and a charge storage layer 104. These three layers
may be further sandwiched by two conductive substrates, i.e., a bottom conductive
substrate 101 and a top conductive substrate 105, as shown in FIG. 1.
[0035] The electrochromic device 100 is a current-driving device. When a voltage is applied
on the conductive substrates, the electrons, driven by the electric field established
between the conductive substrates, may be injected into the electrochromic layer 102
and change the redox state of the material, resulting in a change in the optical transmittance
of the electrochromic layer 102. Meanwhile, ions in the electrolyte layer 103 may
move towards the charge storage layer 104 and the electrochromic layer 102 to compensate
the change of the redox state. The arrows in FIG. 1 indicate the current direction
through the electrochromic device.
[0036] An electrolyte is necessary in electrochromic device to provide mobile ions to dope
or de-dope the electrochromic material. The intrinsic switching speed of an electrochromic
device is determined by the ion conductivities. With faster mobile ions, the ions
could reach the electrochromic layer from the electrolyte layer in a shorter time.
The speed of the ions depends on several factors, one of which is the temperature.
It's widely known that low temperature freezes the movement of the ions, making it
difficult to reach the electrochromic layer. FIG. 2 is a diagram illustrating the
change of transparency of an electrochromic device over time at different temperatures.
As shown in FIG. 2, a low temperature (e.g., -10 °C) not only causes the transparency
of an electrochromic device to change slower compared to the counterpart operated
at a room temperature, it also reduces the range of the transparency.
[0037] Smart glasses in buildings and vehicles frequently work in operating temperatures
that are well below zero Celsius degree, and are expected to maintain the same switching
speed as that in room temperature. Low operating temperature, however, may slow down
the switching speed, and thus adversely affect the performance of the smart glasses.
To overcome the slow movement of the ions at low temperature, this specification provides
a self-heating electrochromic device that includes an internal heating mechanism,
which may increase the temperature of the electrochromic device at a low temperature,
thereby restoring the switching speed of the device.
[0038] FIG. 3 is a schematic diagram illustrating an electrochromic device in accordance
with one or more embodiments of this specification. FIGS. 4A and 4B are cross-sectional
views of an electrode layer with high conductive bars in the electrochromic device.
FIGS. 5A and 5B are top plan views of the electrochromic devices in accordance with
one or more embodiments of this specification. The electrochromic device will be described
below in details with reference to these drawings.
[0039] As shown in FIG. 3, in one embodiment, the electrochromic device 300 may include
a bottom electrode layer 301 and a bottom substrate 330 attached to each other; a
top substrate 340 and a top electrode layer 305 attached to each other; and an electrochromic
layer 302 disposed on an interior surface of the bottom electrode layer 301; a charge
storage layer 304 disposed on an interior surface of the top electrode layer 305;
and an electrolyte layer 303 disposed between the electrochromic layer 302 and the
charge storage layer 304 and sandwiched by the electrochromic layer 302 and the charge
storage layer 304. The bottom electrode layer 301, the electrochromic layer 302, the
electrolyte layer 303, the charge storage layer 304, and the top electrode layer 305
may be sandwiched by the bottom substrate 330 and the top substrate 340.
[0040] The electrochromic device 300 further includes two first high conductive bars 311/312
respectively provided on a surface of the bottom electrode layer 301 away from the
bottom substrate 330 (note that, in FIG. 3, one of the two first high conductive bars
311/312 is occluded, so only one is shown). The bottom substrate 330 may be attached
to the exterior surface of the bottom electrode layer 301, and the top substrate 340
may be attached to the exterior surface of the top electrode layer 305.
[0041] The two first high conductive bars 311/312 may be provided along two edges of the
bottom electrode layer 301, and configured to generate a current in the bottom electrode
layer 301 in response to an external voltage (i.e., a first thermal voltage) applied
on the first high conductive bars 311/312. The current in the bottom electrode layer
301 may heat the electrochromic device 300. The bottom electrode layer 301 and the
top electrode layer 305 may be configured to accept a voltage (i.e., a transition
voltage) to cause a change on the optical transmittance of the electrochromic device
300.
[0042] In this specification, "exterior surface" of an electrode layer refers to the surface
of the electrode layer facing away from the interior of the electrochromic device
300 (e.g., the electrolyte layer 303), and "interior surface" of an electrode layer
refers to a surface of the electrode layer facing towards the interior of the electrochromic
device 300. Therefore, as shown in FIG. 3, since the surface of the bottom electrode
layer 301 away from the bottom substrate 330 is the interior surface of the bottom
electrode layer 301, the two first high conductive bars 311/312 are located on the
interior surface of the bottom electrode layer 301.
[0043] The bottom electrode layer 301 and the top electrode layer 305 may each be transparent
in at least part of the visible regions of the electromagnetic spectrum. They may
have the same or different dimensions and comprise the same or different material.
The bottom electrode layer 301 and the top electrode layer 305 may also each independently
have a single layer or multilayer structure. Suitable material for the bottom electrode
layer 301 and the top electrode layer 305 may include, but is not limited to, tin
doped indium oxide (ITO), fluorine doped indium oxide, antimony doped indium oxide,
zinc doped indium oxide (IZO), aluminum doped zinc oxide, silver nanowires, carbon
nanotube films, patterned metals on glass or plastic substrates, metal mesh, metal
grid, dielectric metal dielectric (DMD), combinations thereof, and/or other such transparent
material exhibiting sufficient electrical conductance. In preferred aspects, the bottom
electrode layer 301 and the top electrode layer 305 may comprise ITO.
[0044] The electrochromic layer 302 may include one or more electrochromic materials. Suitable
electrochromic materials for the electrochromic layer 302 may include, but not limited
to, inorganic material, conjugated polymers, small organic molecules, metal salts,
combinations thereof, etc. In some embodiments, the electrochromic material of the
electrochromic layer 302 may include a metal oxide such as MoO
3, V
2O
5, Nb
2O
5, WO
3, TiO
2, Ir(OH)
x, SrTiO
3, ZrO
2, La
2O
3, CaTiO
3, sodium titanate, potassium niobate, combinations thereof, etc. In some embodiments,
the electrochromic material of the electrochromic layer 302 may include a metal salt
(e.g., FeCl
3, etc.). In some embodiments, the electrochromic material of the electrochromic layer
302 may include a conductive polymer such as poly-3,4-ethylenedioxy thiophene (PEDOT),
poly-2,2'-bithiophene, polypyrrole, polyaniline (PANI), polythiopene, polyisothianaphthene,
poly(
o-aminophenol), polypyridine, polyindole, polycarbazole, polyquinone, octacyanophthalocyanine,
combinations thereof, etc. Moreover, the electrochromic material of the electrochromic
layer 302 may include materials such as viologen, anthraquinone, phenocyazine, combinations
thereof, etc.
[0045] The first high conductive bars 311/312 may each be made of conductive materials.
For example, the first high conductive bars 311/312 may be conductive paste such as
silver paste, conductive tapes, or embedded metal wires formed along one or more edges
of the corresponding electrode layers.
[0046] In some embodiments, as shown in FIG. 3, in additional to the first high conductive
bars 311/312 respectively provided on two edges of the bottom electrode layer 301,
the electrochromic device 300 may further include two second high conductive bars
321/322 respectively provided on a surface of the top electrode layer 305 away from
the top substrate 340. More specifically, the two second high conductive bars 321/322
may be provided along two edges of the top electrode layer 305. The two second high
conductive bars 321/322 may be configured to generate a current in the top electrode
layer 305 in response to an external voltage (e.g., a second thermal voltage) applied
on the second high conductive bars 321/322. The current in the top electrode layer
305 may heat the electrochromic device 300. The second high conductive bars 321/322
may be made of the same material of the first high conductive bars 311/312. Since
the surface of the top electrode layer 305 away from the top substrate 340 is the
interior surface of the top electrode layer 305, the two second high conductive bars
321/322 are located on the interior surface of the top electrode layer 305.
[0047] The first thermal voltage may be the same as or different from the second thermal
voltage, and this specification is not limited in this regard. For ease of the description,
in some parts of this specification, the voltage applied on the first high conductive
bars 311/312 (i.e., the first thermal voltage) or that applied on the second high
conductive bars 321/322 (i.e., the second thermal voltage) may be generally referred
to as "the thermal voltage." However, it should be understood that, in some embodiments,
these two voltages may be different.
[0048] In some embodiments, the electrolyte layer 303 may be made of solid polymer electrolyte.
That is, the electrolyte layer 303 may be a solid polymer electrolyte layer. The solid
polymer electrolyte layer may include a framework of one or more polar crystalline
polymers, one or more polar amorphous polymers, and one or more electrolyte salts.
In some embodiments, one or more of the one or more polar crystalline polymers or
the one or more polar amorphous polymers are ionic conductive. In some embodiments,
the solid polymer electrolyte may be formed by microphase separation of the components.
[0049] The one or more polar crystalline polymers may include one or more of: C, N, F, O,
H, P, etc. In some embodiments, the one or more polar crystalline polymers may have
an average molecular weight of about 10,000 Daltons or greater. Suitable polar crystalline
polymers may include, but are not limited to, Nylon, Polyethylene terephthalate, Poly(methyl
methacrylate) (PMMA), polyacrylamide, polyimide, polyvinylchloride (PVC), Polybutylene
terephthalate (PBT), Polyether ether ketone (PEEK), Polytetrafluoroethylene (PTFE),
Polyvinylidene fluoride (PVDF), Poly(vinylidene fluoride-co-hexafluoropropylene) (PVDF-HFP),
high molecular weight polyethylene oxide, polyphenylene sulfide, polyetherimide, polyethersulfone,
combinations thereof, etc. In embodiments where a plurality of polar crystalline polymers
are present, the polar crystalline polymers may be crosslinked to form a network having
enhanced mechanical properties. In some embodiments, the total amount of polar crystalline
polymers may be in a range from about 0 wt.% to about 60 wt.% based on the total weight
of the solid polymer electrolyte.
[0050] The one or more polar amorphous polymers may include one or more of: C, N, O, F,
H, P, Si, etc. In some embodiments, the one or more polar amorphous polymers have
low crystallinity. The one or more polar amorphous polymers may have a glass transition
temperature (Tg) of -20 °C or lower. Suitable polar amorphous polymers may include,
but are not limited to, polyureathane, polysiloxane, polyethylene oxide, branched
polymers, combinations thereof, etc. In some embodiments, one or more of the polar
amorphous polymers may have a sufficient amorphicity so as to achieve sufficient ionic
conductivity. In some embodiments, the total amount of polar amorphous polymers may
be in a range from about 0 wt.% to about 70 wt.% based on the total weight of the
solid polymer electrolyte.
[0051] As noted above, the solid polymer electrolyte may include one or more electrolyte
salts. In some embodiments, the one or more electrolyte salts may comprise one or
more organic salts. In some embodiments, the one or more electrolyte salts may comprise
one or more inorganic salts (e.g., metal salts). Suitable electrolyte salts may include,
but are not limited to, LiTFSI, LiPF
6, LiBF
4, LiClO
4, LiCF
3SO
3, LiN(CF
3SO
2)
2, LiSbFg, LiAsF
6, LiN(CF
3CF
2SO
2)
2, (C
2H
5)
4NBF
4, (C
2H
5)
3CH
3NBF
4, LiI, combinations thereof, etc. In some embodiments, the total amount of electrolyte
salt may be in a range from about 10 wt.% to about 50 wt.% based on the total weight
of the solid polymer electrolyte.
[0052] In some embodiments, the one or more polar amorphous polymers and the one or more
electrolyte salts may be substantially miscible with the framework of the one or more
polar crystalline polymers. Preferably, the components of the solid polymer electrolyte
may be compatible with each other and can be blended (e.g., via solution processing
or extrusion) into a transparent film without any observable particles.
[0053] The solid polymer electrolyte is distinguishable from conventional liquid electrolytes,
as well as gel polymer electrolytes including an ionic liquid therein. In other words,
the presently disclosed solid polymer electrolyte may be an all solid polymer electrolyte,
and does not include any liquid or gel components therein. The presently disclosed
solid polymer electrolyte may also be transparent in some aspects. For example, the
presently disclosed solid polymer electrolyte may have a transparency of 80% or higher.
Additionally, the solid polymer electrolyte may have an ionic conductivity in a range
from about 10
-6 S/cm to about 10
-3 S/cm.
[0054] The electrochromic device 300 may additionally include electrical power supplies
(not shown) configured to supply the transition voltage between the bottom electrode
layer 301 and the top electrode layer 305, and the first thermal voltage between the
first high conductive bars 311/312 and/or the second thermal voltage between the second
high conductive bars 321/322.
[0055] In some embodiments, the two first high conductive bars 311/312 may be parallel with
each other. For the electrochromic device 300 that includes two second high conductive
bars 321/322, the second high conductive bars 321/322 may be parallel with each other.
In some other examples, the two first high conductive bars 311/312 may not be parallel
with each other, and the two second high conductive bars 321/322 may not be parallel
with each other. This specification is not limited in this regard.
[0056] The two first high conductive bars 311/312 may be provided respectively along two
opposing edges of the bottom electrode layer 301, and the two second high conductive
bars 321/322 may be provided respectively along two opposing edges of the top electrode
layer 305.
[0057] FIG. 4A is a cross-sectional view of the bottom electrode layer 301 and the first
high conductive bars 311/312. As shown in FIG. 4A, the two first high conductive bars
311/312 may be parallel with each other and respectively provided along the left and
the right edges of the bottom electrode layer 301.
[0058] FIG. 4B shows another cross-sectional view of the structure of FIG. 4A. As shown
in FIG. 4B, the two first high conductive bars 311/312 may be attached to the interior
surface of the bottom electrode layer 301. By applying the first thermal voltage between
the first high conductive bars 311/312, an electrical field may be generated in the
bottom electrode layer 301 between the first high conductive bars 311/312. The bottom
electrode layer 301 has a finite conductivity, and thus is basically a resistor. Therefore
the bottom electrode layer 301 may generate heat as a current flowing between the
first high conductive bars 311/312. In this process, the bottom electrode layer 301
may work as a heat generating element for the electrochromic device. According to
specific working conditions and requirements, a proper first thermal voltage may be
chosen, so that the bottom electrode layer 301 may generate sufficient heat to keep
the electrochromic device in a desired operating temperature.
[0059] If the electrochromic device 300 includes two second high conductive bars 321/322.
The two second high conductive bars 321/322 may be respectively provided along two
opposing edges of the top electrode layer 305. The second high conductive bars 321/322
may be provided on the top electrode layer 305 in a similar manner as the first high
conductive bars 311/312 being provided on the bottom electrode layer 301, thus relevant
parts in the foregoing descriptions may be referred to for details, which are not
repeatedly presented herein for the sake of conciseness.
[0060] It should be understood that FIGS. 4A and 4B only show one possible arrangement of
the high conductive bars on the electrode layer, and are not intended to be limiting.
The number, specific shapes, and relative positions of the high conductive bars are
not limited by this example. In some examples, more than two (e.g., four, six, or
eight) high conductive bars may be provided along the edges of the electrode layer,
and the high conductive bars may be provided on the top of, on the side to, or beneath
the bottom of an electrode layer according to specific requirements.
[0061] In some embodiments, the electrochromic device 300 may include both the first high
conductive bars 311/312 and the second high conductive bars 321/322. To prevent short
circuit between the bottom electrode layer 301 and the top electrode layer 305 through
the high conductive bars positioned along the edges of the electrode layers, the projections
of the first high conductive bars 311/312 and the second high conductive bars 321/322
on a plane parallel with the bottom electrode layer 301 may be separated from each
other.
[0062] FIGS. 5A and 5B are top plan views of two exemplary electrochromic devices of this
specification. In one example, as shown in FIG. 5A, two first high conductive bars
511/512 may be respectively provided along two opposing edges (i.e., left and right
edges in FIG. 5A) of the bottom electrode layer. Two second high conductive bars 521/522
may be respectively provided along two opposing edges (i.e., top and bottom edges
in FIG. 5A) of the top electrode layer. To avoid short circuit between the bottom
electrode layer and the top electrode layer, the first high conductive bars 511/512
and the second high conductive bars 521/522 may be provided on different edges of
the corresponding electrode layer in the top plan view. That is, the projections of
the first high conductive bars 511/512 and the second high conductive bars 521/522
on the a plane parallel with the bottom electrode layer are separated from each other.
More specifically, when viewed from a direction perpendicular to the interior surface
of the bottom electrode layer, the first high conductive bars 511/512, and the second
high conductive bars 521/522 are separated from each other, as shown in FIG. 5A.
[0063] In another example, as shown in FIG. 5B, the two first high conductive bars 511/512
may be respectively provided on two adjacent edges (i.e., left and top edges in FIG.
5B) of the bottom electrode layer, and form a "L" shape pattern. The two second high
conductive bars 521/522 may be respectively provided on two adjacent edges (i.e.,
right and bottom edges in FIG. 5B) of the top electrode layer, and form a "L" shape
pattern. To avoid short circuit between the top electrode layer and the bottom electrode
layer, the projections of the two first high conductive bars 511/512 and the two second
high conductive bars 521/522 on a plane parallel with the bottom electrode layer may
be separated from each other. More specifically, when viewed from a direction perpendicular
to the top surface (i.e., the interior surface) of the bottom electrode layer, the
first high conductive bars 511/512, and the second high conductive bars 521/522 may
be separated from each other, as shown in FIG. 5B.
[0064] The thermal voltage may be determined based on factors such as the size of the electrode
layer, the environmental temperature, and the resistance between the high conductive
bars. To facilitate the description, FIG. 6 shows an exemplary electrode layer that
has a length of
l, a width of
w, and a thickness of
t. Assuming that two first high conductive bars (not shown in FIG. 6) are respectively
provided along the left and right edges of the electrode layer, when the thermal voltage
is applied between the two high conductive bars, the current
I may flow from left to right, as shown in FIG. 6. The resistance
R of the electrode layer may be determined by:

[0065] where
ρ is the resistivity, and
Rs is the sheet resistance. The heat power
P generated by the electrode layer may be determined by:

where
V is the thermal voltage.
[0066] In some embodiments, the resistance between the two first high conductive bars may
be in a range of 1-100 Ω, the resistance between the two second high conductive bars
may be in a range of 1-100 Ω, and the thermal voltage may be in a range of 1-100 V.
Apparently, these settings are just one setting that can be used for the electrochromic
device of this specification and are not intended to be limiting. These values may
be adjusted according to specific needs.
[0067] In the aforementioned embodiments, each of the top electrode layer and the bottom
electrode layer is responsible for inducing optical change and generating heat. That
is, on one hand, a transition voltage may be applied between the top and the bottom
electrode layers to generate an electrical field therebetween to drive the electrons/ions
movement, resulting in a change of the optical characteristics of the electrochromic
device. On the other hand, each of the top electrode layer and the bottom electrode
layer may work as a heat generating element. When a thermal voltage is applied on
the high conductive bars provided along the edges of an electrode layer, a current
may be generated within the electrode layer, and the electrode layer may work as a
heating element to heat the electrochromic device. When the environmental temperature
is lower than an optimal operating temperature, the heat generated by the electrode
layer may increase the operating temperature, thereby improving the switching speed
and the performance of the electrochromic device.
[0068] This specification further provides another electrochromic device. This electrochromic
device has similar structure and composition with the electrochromic devices in the
foregoing embodiments except that, instead of using one type of electrode layer, two
types of electrode layers are provided in this electrochromic device, one dedicated
for optical change inducing purpose, and the other dedicated for heat generating purpose.
[0069] More specifically, the electrochromic device may include: a bottom heater electrode
layer and a bottom optical electrode layer respectively attached to an exterior surface
and an interior surface of a bottom substrate; a top heater electrode layer and a
top optical electrode layer respectively attached to an exterior surface and an interior
surface of a top substrate; an electrochromic layer disposed on an interior surface
of the bottom optical electrode layer; a charge storage layer disposed on an interior
surface of the top optical electrode layer; an electrolyte layer disposed between
the electrochromic layer and the charge storage layer and sandwiched by the electrochromic
layer and the charge storage layer. The bottom optical electrode layer, the electrochromic
layer, the electrolyte layer, the charge storage layer, and the top optical electrode
layer may be sandwiched by the bottom substrate and the top substrate. The bottom
optical electrode layer and the top optical electrode layer may be configured to accept
a transition voltage to cause a change on an optical transmittance of the electrochromic
device.
[0070] The electrochromic device may further include two first high conductive bars located
on a surface of the bottom heater electrode layer away from the bottom substrate.
The two first high conductive bars may be configured to, in response to a first thermal
voltage applied on the first high conductive bars, generate a current in the bottom
heater electrode layer to change a temperature of the electrochromic device.
[0071] In some embodiments, the electrochromic device may further include two second high
conductive bars located on a surface of the top heater electrode layer away from the
top substrate. The two second high conductive bars may be configured to, in response
to a second thermal voltage applied on the second high conductive bars, generate a
current in the top heater electrode layer to change the temperature of the electrochromic
device.
[0072] The two first high conductive bars may be respectively provided along two edges of
the bottom heater electrode layer on a surface of the bottom heater electrode layer
away from the bottom substrate. The two second high conductive bars may be respectively
provided along two edges of the top heater electrode layer on a surface of the top
heater electrode layer away from the top substrate.
[0073] Relevant parts in the description of the electrochromic devices in the foregoing
embodiments may be referred to for detailed structure and composition of various layers
of the electrochromic device, which are not repeatedly described herein for the sake
of conciseness.
[0074] FIG. 7 is a schematic diagram illustrating an electrochromic device in accordance
with one or more embodiments of this specification. As shown in FIG. 7, the electrochromic
device 700 may include a bottom optical electrode layer 701; an electrochromic layer
702 on the bottom optical electrode layer 701; an electrolyte layer 703 on the electrochromic
layer 702; a charge storage layer 704 on the electrolyte layer 703; and a top optical
electrode layer 705 on the charge storage layer 704. A transition voltage may be applied
between the top optical electrode layer 705 and the bottom optical electrode layer
701 to generate an electric field for inducing a change of the optical characteristics.
Relevant parts in the foregoing embodiments may be referred to for details of this
electrochromic device, which will not be repeatedly presented herein for the sake
of conciseness.
[0075] In some embodiments, the electrochromic device 700 may further include a pair of
transparent substrate (i.e., a bottom substrate 730 and a top substrate 740). The
bottom optical electrode layer 701, the electrochromic layer 702, the electrolyte
layer 703, the charge storage layer 704, and the top optical electrode layer 705 may
be sandwiched by the bottom substrate 730 and the top substrate 740. The bottom substrate
730 and the top substrate 740 may be rigid substrates or flexible substrates, may
have the same or different dimensions, and may comprise the same or different material,
etc. Suitable material for the bottom substrate 730 and/or the top substrate 740 may
include, but not limited to, glass, polymeric materials, Polyethylene terephthalate
(PET), plastic materials, and/or other materials which are transparent in at least
part of the visible region of the electromagnetic spectrum. In some embodiments, the
bottom substrate 730 and the top substrate 740 may comprise glass.
[0076] In some embodiments, the electrochromic device 700 may further include one or more
heater electrode layers dedicated for heat generation purpose. As shown in FIG. 7,
a bottom heater electrode layer 706 may be provided on a side of the bottom substrate
730 opposing the bottom optical electrode layer 701. That is, the bottom heater electrode
layer 706 and the bottom optical electrode layer 701 may be respectively provided
on two opposing surfaces of the bottom substrate 730. Two first high conductive bars
711/712 may be respectively provided along two opposing edges of the bottom heater
electrode layer 706 on a surface of the bottom heater electrode layer 706 away from
the bottom substrate 730. A first thermal voltage may be applied between the two first
high conductive bars 711 and 712 to generate a current within the bottom heater electrode
layer 706, and the bottom heater electrode layer 706 may work as a heat generating
element to heat the electrochromic device 700. The bottom heater electrode 706 and
the bottom optical electrode layer 701 may be made of a same material or different
materials, and this specification is not limited in this regard.
[0077] The electrochromic device 700 shown in FIG. 7 is similar to the electrochromic device
300 shown in FIG. 3. The difference between these two electrochromic devices is that,
in the electrochromic device 700, the first high conductive bars 711/712 are respectively
provided along two opposing edges of a dedicated electrode layer (i.e., the bottom
heater electrode layer 706) for heat generation purpose. While in the electrochromic
device 300, the high conductive bars are respectively provided along two opposing
edges of the bottom electrode layer which also connects to a transition voltage and
serves for inducing optical change purpose.
[0078] It should be understood that FIG. 7 only shows one heater electrode layer (i.e.,
the bottom heater electrode layer 706) and is not intended to be limiting. In some
embodiments, the electrochromic device may further include a top heater electrode
layer (not shown in FIG. 7) on an exterior surface the top substrate 740. That is,
the top heater electrode layer and the top optical electrode layer 705 may be respectively
provided on two opposing surfaces of the top substrate 740. Two second high conductive
bars (not shown in FIG. 7) may be respectively provided along two edges of the top
heater electrode layer, and configured to, in response to a second thermal voltage
applied on the second high conductive bars, generate a current in the top heater electrode
layer to heat the electrochromic device 700. The two second high conductive bars may
be attached to a surface of the top heater electrode layer away from the top substrate.
[0079] In some embodiments, the electrochromic device may include only the bottom heater
electrode layer (and the associated high conductive bars), only the top heater electrode
layer (and the associated high conductive bars), or both, and this specification is
not limited in this regard.
[0080] In the electrochromic device disclosed in this specification, two high conductive
bars may be respectively provided along two edges of the top electrode layer and/or
bottom electrode layer. When a thermal voltage is applied on the two high conductive
bars, the electrode layer(s) may work as heat generating element(s) to heat the electrochromic
device. When the environmental temperature is lower than an optimal operating temperature,
the heat generated by the electrode layer(s) may increase the operating temperature,
thereby improving the switching speed and the performance of the electrochromic device.
[0081] Based on the aforementioned electrochromic devices, this specification further provides
an electrochromic device manufacturing methods. FIG. 8 is a flowchart illustrating
a method of manufacturing an electrochromic device in accordance with one embodiment
of this specification. This method will be described below in details with reference
to FIG. 8.
[0082] Referring to FIG. 8, the manufacturing method may include the following steps S810
through S840.
[0083] In step S810, a bottom substrate and a bottom electrode layer may be formed. The
bottom substrate may be attached to the bottom electrode layer.
[0084] In step S820, two first high conductive bar may be formed on a surface of the bottom
electrode layer away from the bottom substrate. The two first high conductive bars
may be configured to generate a current in the bottom electrode layer in response
to a first thermal voltage applied on the first high conductive bars to heat the electrochromic
device. More specifically, the two first high conductive bars may respectively be
formed along two edges of the bottom electrode layer.
[0085] In step S830, a top substrate and a top electrode layer may be formed. The top substrate
may be attached to the top electrode layer.
[0086] In step S840, an electrochromic, an electrolyte layer, and a charge storage layer
that are sandwiched by the top electrode layer and the bottom electrode layer may
be formed.
[0087] More specifically, step S840 may include the following sub-steps: forming an electrochromic
layer on an interior surface of the bottom electrode layer; forming a charge storage
layer on an interior surface of the top electrode layer; and forming an electrolyte
layer disposed between the electrochromic layer and the charge storage layer and sandwiched
by the electrochromic layer and the charge storage layer. The bottom electrode layer,
the electrochromic layer, the electrolyte layer, the charge storage layer, and the
top electrode layer may be sandwiched by the top substrate and the bottom substrate.
[0088] A transition voltage may be applied between the bottom electrode layer and the top
electrode layer, and the optical transmittance of the electrochromic device may change
in response to the transition voltage.
[0089] In some embodiments, the aforementioned method may further include steps to form
two second high conductive bars on the top electrode layer. That is, the aforementioned
method may further include: forming two second high conductive bars on a surface of
the top electrode layer away from the top substrate. The second high conductive bars
may be configured to generate a current in the top electrode layer in response to
a second thermal voltage applied on the second high conductive bars to heat the electrochromic
device. More specifically, the two second high conductive bars may be respectively
formed along two edges of the top electrode layer.
[0090] In some embodiments, the first high conductive bars and the second high conductive
bars may each made of a conductive paste, a conductive tape, or an embedded metal
wire.
[0091] In some embodiments, the first high conductive bars may be formed along edges of
the bottom electrode layer, respectively, and the second high conductive bars may
be formed along edges of the top electrode layer, respectively.
[0092] In some embodiments, projections of the first high conductive bars and the second
high conductive bars on a plane parallel with the bottom electrode layer may be separated
from each other.
[0093] In some embodiments, the forming two first high conductive bars on a surface of the
bottom electrode layer away from the bottom substrate may include: forming the two
first high conductive bars parallel with each other and respectively along two opposing
edges of the bottom electrode layer. The forming two second high conductive bars on
a surface of the top electrode layer away from the top substrate may include: forming
the two second high conductive bars parallel with each other and respectively along
two opposing edges of the top electrode layer.
[0094] In another example, the forming two first high conductive bars on a surface of the
bottom electrode layer away from the bottom substrate may include: forming the two
first high conductive bars respectively along two adjacent edges of the bottom electrode
layer. The forming two second high conductive bars on a surface of the top electrode
layer away from the top substrate may include: forming the two second high conductive
bars respectively along two adjacent edges of the top electrode layer.
[0095] In some embodiments, the top electrode layer and the bottom electrode layer may each
have a square shape. The top electrode layer and the bottom electrode layer may have
the same size or different sizes. This specification is not limited in this regard.
[0096] In some embodiments, a resistance between the two first high conductive bars may
be in a range of 1-100 Ω, a resistance between the two second high conductive bars
may be in a range of 1-100 Ω, and the first thermal voltage and the second thermal
voltage may each be in a range of 1-100 V.
[0097] In some embodiments, the bottom electrode layer may include a bottom heater electrode
layer and a bottom optical electrode layer. The forming a bottom substrate and a bottom
electrode layer attached to each other may include: forming the bottom heater electrode
layer and the bottom optical electrode layer respectively attached to two opposing
surfaces of the bottom substrate. In one example, the bottom heater electrode layer
may be attached to an exterior surface of the bottom substrate, and the bottom optical
electrode layer may be attached to an interior surface of the bottom substrate. The
forming two first high conductive bars on a surface of the bottom electrode layer
away from the bottom substrate may include: forming the two first high conductive
bars respectively along two edges of the bottom heater electrode layer on a surface
of the bottom heater electrode layer away from the bottom substrate.
[0098] The top electrode layer may include a top optical electrode layer and a top heater
electrode layer. The forming a top substrate and a top electrode layer attached to
each other may include: forming a top heater electrode layer and a top optical electrode
layer respectively attached to two opposing surfaces of the top substrate. In one
example, the top heater electrode layer may be attached to an exterior surface of
the top substrate, and the top optical electrode layer may be attached to an interior
surface of the top substrate. The forming two second high conductive bars on a surface
of the top electrode layer away from the top substrate may include: forming the two
second high conductive bars respectively along two edges of the top heater electrode
layer on a surface of the top heater electrode layer away from the top substrate.
The transition voltage may be applied between the bottom optical electrode layer and
the top electrode layer.
[0099] In some embodiments, the electrolyte layer may be a solid polymer electrolyte layer
including one or more polar crystalline polymers and one or more polar amorphous polymers.
A total amount of polar crystalline polymers may be in a range of 0 wt. % to 60 wt.
% of a total weight of the solid polymer electrolyte layer. A total amount of polar
amorphous polymers may be in a range of 0 wt. % to 70 wt. % of the total weight of
the solid polymer electrolyte layer.
[0100] Relevant parts in the foregoing embodiments may be referred to for details of the
electrochromic devices, which will not be repeatedly presented herein for the sake
of conciseness.
[0101] It should be understood that the order these steps are presented in the above description
is just one of various possible implementations, and is not intended to be limiting.
Some or all of these steps may be performed simultaneously, and one or more steps
may be performed in an order that is earlier than or later than the order specified
in the above description. This specification is not limited in this regard.
[0102] In the manufacturing methods herein disclosed, two high conductive bars may be formed
along two edges of the top electrode layer and/or the bottom electrode layer. When
a thermal voltage is applied on the high conductive bars, the electrode layer(s) may
work as heat generating element(s) to heat the electrochromic device. When the environmental
temperature is lower than an optimal operating temperature, the heat generated by
the electrode layer(s) may increase the operating temperature, thereby improving the
switching speed and the performance of the electrochromic device.
[0103] FIG. 9 is a diagram illustrating a change of device temperature over time for an
electrochromic device in accordance with one or more embodiments of this specification.
In the example of FIG. 9, an electrochromic device is placed at an environmental temperature
of -10°C. The resistance R of the electrode layer is around 8 Ω. When a thermal voltage
of 15 V is applied on the high conductive bars on the electrode layer, the current
on the electrode layer is measured at 1.88 A. As shown in FIG. 9, the device temperature
is increased to above zero degree in a few minutes, indicating that the electrochromic
device can effectively increase the operating temperature.
[0104] While examples and features of disclosed principles are described herein, modifications,
adaptations, and other implementations are possible without departing from the spirit
and scope of the disclosed embodiments. Also, the words "comprising," "having," "containing,"
and "including," and other similar forms are intended to be equivalent in meaning
and be open ended in that an item or items following any one of these words is not
meant to be an exhaustive listing of such item or items, or meant to be limited to
only the listed item or items. It must also be noted that as used herein and in the
appended claims, the singular forms "a," "an," and "the" include plural references
unless the context clearly dictates otherwise.
[0105] The embodiments illustrated herein are described in sufficient detail to enable those
skilled in the art to practice the teachings disclosed. Other embodiments may be used
and derived therefrom, such that structural and logical substitutions and changes
may be made without departing from the scope of this disclosure. The Detailed Description,
therefore, is not to be taken in a limiting sense, and the scope of various embodiments
is defined by the appended claims, along with the full range of equivalents to which
such claims are entitled.
The invention can also be described by the following numbered clauses:
[0106]
- 1. An electrochromic device, comprising:
a bottom substrate and a bottom electrode layer attached to each other;
a top substrate and a top electrode layer attached to each other;
an electrochromic layer disposed on an interior surface of the bottom electrode layer;
a charge storage layer disposed on an interior surface of the top electrode layer;
an electrolyte layer disposed between the electrochromic layer and the charge storage
layer and sandwiched by the electrochromic layer and the charge storage layer, wherein
the bottom electrode layer, the electrochromic layer, the electrolyte layer, the charge
storage layer, and the top electrode layer are sandwiched by the bottom substrate
and the top substrate, the bottom electrode layer and the top electrode layer are
configured to accept a transition voltage to cause a change on an optical transmittance
of the electrochromic device; and
two first high conductive bars located on a surface of the bottom electrode layer
away from the bottom substrate, wherein the two first high conductive bars are configured
to, in response to a first thermal voltage applied on the first high conductive bars,
generate a current in the bottom electrode layer to change a temperature of the electrochromic
device.
- 2. The electrochromic device of clause 1, further comprising:
two second high conductive bars located on a surface of the top electrode layer away
from the top substrate, wherein the two second high conductive bars are configured
to, in response to a second thermal voltage applied on the second high conductive
bars, generate a current in the top electrode layer to change the temperature of the
electrochromic device.
- 3. The electrochromic device of clause 2, wherein the first high conductive bars and
the second high conductive bars are each made of a conductive paste, a conductive
tape, or an embedded metal wire.
- 4. The electrochromic device of clause 2, wherein the first high conductive bars are
located along edges of the bottom electrode layer, respectively, and the second high
conductive bars are located along edges of the top electrode layer, respectively.
- 5. The electrochromic device of clause 2, wherein projections of the first high conductive
bars and the second high conductive bars on a plane parallel with the bottom electrode
layer are separated from each other.
- 6. The electrochromic device of clause 5, wherein the two first high conductive bars
are parallel with each other and respectively located along two opposing edges of
the bottom electrode layer, and the two second high conductive bars are parallel with
each other and respectively located along two opposing edges of the top electrode
layer.
- 7. The electrochromic device of clause 5, wherein the two first high conductive bars
are respectively located along two adjacent edges of the bottom electrode layer, and
the two second high conductive bars are respectively located along two adjacent edges
of the top electrode layer.
- 8. The electrochromic device of clause 1, wherein the electrolyte layer is a solid
polymer electrolyte layer including one or more polar crystalline polymers and one
or more polar amorphous polymers, and wherein a total amount of polar crystalline
polymers is in a range of 0 wt. % to 60 wt. % of a total weight of the solid polymer
electrolyte layer, and a total amount of polar amorphous polymers is in a range of
0 wt. % to 70 wt. % of the total weight of the solid polymer electrolyte layer.
- 9. An electrochromic device, comprising:
a bottom heater electrode layer and a bottom optical electrode layer respectively
attached to an exterior surface and an interior surface of a bottom substrate;
a top heater electrode layer and a top optical electrode layer respectively attached
to an exterior surface and an interior surface of a top substrate;
an electrochromic layer disposed on an interior surface of the bottom optical electrode
layer;
a charge storage layer disposed on an interior surface of the top optical electrode
layer;
an electrolyte layer disposed between the electrochromic layer and the charge storage
layer and sandwiched by the electrochromic layer and the charge storage layer, wherein
the bottom optical electrode layer, the electrochromic layer, the electrolyte layer,
the charge storage layer, and the top optical electrode layer are sandwiched by the
bottom substrate and the top substrate, the bottom optical electrode layer and the
top optical electrode layer are configured to accept a transition voltage to cause
a change on an optical transmittance of the electrochromic device; and
two first high conductive bars located on a surface of the bottom heater electrode
layer away from the bottom substrate, wherein the two first high conductive bars are
configured to, in response to a first thermal voltage applied on the first high conductive
bars, generate a current in the bottom heater electrode layer to change a temperature
of the electrochromic device.
- 10. The electrochromic device of clause 9, further comprising:
two second high conductive bars located on a surface of the top heater electrode layer
away from the top substrate, wherein the two second high conductive bars are configured
to, in response to a second thermal voltage applied on the second high conductive
bars, generate a current in the top heater electrode layer to change the temperature
of the electrochromic device.
- 11. The electrochromic device of clause 10, wherein the first high conductive bars
and the second high conductive bars are each made of a conductive paste, a conductive
tape, or an embedded metal wire.
- 12. The electrochromic device of clause 10, the first high conductive bars are located
along edges of the bottom heater electrode layer, respectively, and the second high
conductive bars are located along edges of the top heater electrode layer, respectively.
- 13. The electrochromic device of clause 9, wherein the electrolyte layer is a solid
polymer electrolyte layer including one or more polar crystalline polymers and one
or more polar amorphous polymers, and wherein a total amount of polar crystalline
polymers is in a range of 0 wt. % to 60 wt. % of a total weight of the solid polymer
electrolyte layer, and a total amount of polar amorphous polymers is in a range of
0 wt. % to 70 wt. % of the total weight of the solid polymer electrolyte layer.
- 14. An electrochromic device manufacturing method, comprising:
forming a bottom substrate and a bottom electrode layer attached to each other;
forming two first high conductive bars on a surface of the bottom electrode layer
away from the bottom substrate;
forming a top substrate and a top electrode layer attached to each other; and
forming an electrochromic layer, an electrolyte layer, and a charge storage layer
sandwiched by the bottom electrode layer and the top electrode layer, wherein the
electrolyte layer is sandwiched by the electrochromic layer and the charge storage
layer, the bottom electrode layer, the electrochromic layer, the electrolyte layer,
the charge storage layer, and the top electrode layer are sandwiched by the bottom
substrate and the top substrate,
wherein the two first high conductive bars are configured to, in response to a first
thermal voltage applied on the first high conductive bars, generate a current in the
bottom electrode layer to change a temperature of the electrochromic device, the bottom
electrode layer and the top electrode layer are configured to accept a transition
voltage to cause a change on an optical transmittance of the electrochromic device.
- 15. The method of clause 14, further comprising:
forming two second high conductive bars on a surface of the top electrode layer away
from the top substrate, wherein the two second high conductive bars are configured
to, in response to a second thermal voltage applied on the second high conductive
bars, generate a current in the top electrode layer to change the temperature of the
electrochromic device.
- 16. The method of clause 15, wherein the first high conductive bars and the second
high conductive bars are each made of a conductive paste, a conductive tape, or an
embedded metal wire.
- 17. The method of clause 15, wherein the first high conductive bars are formed along
edges of the bottom electrode layer, respectively, and the second high conductive
bars are formed along edges of the top electrode layer, respectively.
- 18. The method of clause 15, wherein projections of the first high conductive bars
and the second high conductive bars on a plane parallel with the bottom electrode
layer are separated from each other.
- 19. The method of clause 18, wherein the forming two first high conductive bars on
a surface of the bottom electrode layer away from the bottom substrate comprises:
forming the two first high conductive bars parallel with each other and respectively
along two opposing edges of the bottom electrode layer,
and wherein the forming two second high conductive bars on a surface of the top electrode
layer away from the top substrate comprises:
forming the two second high conductive bars parallel with each other and respectively
along two opposing edges of the top electrode layer.
- 20. The method of clause 18, wherein the forming two first high conductive bars on
a surface of the bottom electrode layer away from the bottom substrate comprises:
forming the two first high conductive bars respectively along two adjacent edges of
the bottom electrode layer,
and wherein the forming two second high conductive bars on a surface of the top electrode
layer away from the top substrate comprises:
forming the two second high conductive bars respectively along two adjacent edges
of the top electrode layer.
1. An electrochromic device, comprising:
a bottom substrate and a bottom electrode layer attached to each other;
a top substrate and a top electrode layer attached to each other;
an electrochromic layer disposed on an interior surface of the bottom electrode layer;
a charge storage layer disposed on an interior surface of the top electrode layer;
an electrolyte layer disposed between the electrochromic layer and the charge storage
layer and sandwiched by the electrochromic layer and the charge storage layer, wherein
the bottom electrode layer, the electrochromic layer, the electrolyte layer, the charge
storage layer, and the top electrode layer are sandwiched by the bottom substrate
and the top substrate, the bottom electrode layer and the top electrode layer are
configured to accept a transition voltage to cause a change on an optical transmittance
of the electrochromic device; and
two first high conductive bars located on a surface of the bottom electrode layer
away from the bottom substrate, wherein the two first high conductive bars are configured
to, in response to a first thermal voltage applied on the first high conductive bars,
generate a current in the bottom electrode layer to change a temperature of the electrochromic
device.
2. The electrochromic device of claim 1, further comprising:
two second high conductive bars located on a surface of the top electrode layer away
from the top substrate, wherein the two second high conductive bars are configured
to, in response to a second thermal voltage applied on the second high conductive
bars, generate a current in the top electrode layer to change the temperature of the
electrochromic device.
3. The electrochromic device of claim 2, wherein the first high conductive bars and the
second high conductive bars are each made of a conductive paste, a conductive tape,
or an embedded metal wire; and/or
wherein the first high conductive bars are located along edges of the bottom electrode
layer, respectively, and the second high conductive bars are located along edges of
the top electrode layer, respectively; or
wherein projections of the first high conductive bars and the second high conductive
bars on a plane parallel with the bottom electrode layer are separated from each other.
4. The electrochromic device of claim 3, wherein the two first high conductive bars are
parallel with each other and respectively located along two opposing edges of the
bottom electrode layer, and the two second high conductive bars are parallel with
each other and respectively located along two opposing edges of the top electrode
layer; or
wherein the two first high conductive bars are respectively located along two adjacent
edges of the bottom electrode layer, and the two second high conductive bars are respectively
located along two adjacent edges of the top electrode layer.
5. The electrochromic device of claim 1, wherein the electrolyte layer is a solid polymer
electrolyte layer including one or more polar crystalline polymers and one or more
polar amorphous polymers, and wherein a total amount of polar crystalline polymers
is in a range of 0 wt. % to 60 wt. % of a total weight of the solid polymer electrolyte
layer, and a total amount of polar amorphous polymers is in a range of 0 wt. % to
70 wt. % of the total weight of the solid polymer electrolyte layer.
6. An electrochromic device, comprising:
a bottom heater electrode layer and a bottom optical electrode layer respectively
attached to an exterior surface and an interior surface of a bottom substrate;
a top heater electrode layer and a top optical electrode layer respectively attached
to an exterior surface and an interior surface of a top substrate;
an electrochromic layer disposed on an interior surface of the bottom optical electrode
layer;
a charge storage layer disposed on an interior surface of the top optical electrode
layer;
an electrolyte layer disposed between the electrochromic layer and the charge storage
layer and sandwiched by the electrochromic layer and the charge storage layer, wherein
the bottom optical electrode layer, the electrochromic layer, the electrolyte layer,
the charge storage layer, and the top optical electrode layer are sandwiched by the
bottom substrate and the top substrate, the bottom optical electrode layer and the
top optical electrode layer are configured to accept a transition voltage to cause
a change on an optical transmittance of the electrochromic device; and
two first high conductive bars located on a surface of the bottom heater electrode
layer away from the bottom substrate, wherein the two first high conductive bars are
configured to, in response to a first thermal voltage applied on the first high conductive
bars, generate a current in the bottom heater electrode layer to change a temperature
of the electrochromic device.
7. The electrochromic device of claim 6, further comprising:
two second high conductive bars located on a surface of the top heater electrode layer
away from the top substrate, wherein the two second high conductive bars are configured
to, in response to a second thermal voltage applied on the second high conductive
bars, generate a current in the top heater electrode layer to change the temperature
of the electrochromic device.
8. The electrochromic device of claim 7, wherein the first high conductive bars and the
second high conductive bars are each made of a conductive paste, a conductive tape,
or an embedded metal wire; and/or
wherein the first high conductive bars are located along edges of the bottom heater
electrode layer, respectively, and the second high conductive bars are located along
edges of the top heater electrode layer, respectively.
9. The electrochromic device of claim 6, wherein the electrolyte layer is a solid polymer
electrolyte layer including one or more polar crystalline polymers and one or more
polar amorphous polymers, and wherein a total amount of polar crystalline polymers
is in a range of 0 wt. % to 60 wt. % of a total weight of the solid polymer electrolyte
layer, and a total amount of polar amorphous polymers is in a range of 0 wt. % to
70 wt. % of the total weight of the solid polymer electrolyte layer.
10. An electrochromic device manufacturing method, comprising:
forming a bottom substrate and a bottom electrode layer attached to each other;
forming two first high conductive bars on a surface of the bottom electrode layer
away from the bottom substrate;
forming a top substrate and a top electrode layer attached to each other; and
forming an electrochromic layer, an electrolyte layer, and a charge storage layer
sandwiched by the bottom electrode layer and the top electrode layer, wherein the
electrolyte layer is sandwiched by the electrochromic layer and the charge storage
layer, the bottom electrode layer, the electrochromic layer, the electrolyte layer,
the charge storage layer, and the top electrode layer are sandwiched by the bottom
substrate and the top substrate,
wherein the two first high conductive bars are configured to, in response to a first
thermal voltage applied on the first high conductive bars, generate a current in the
bottom electrode layer to change a temperature of the electrochromic device, the bottom
electrode layer and the top electrode layer are configured to accept a transition
voltage to cause a change on an optical transmittance of the electrochromic device.
11. The method of claim 10, further comprising:
forming two second high conductive bars on a surface of the top electrode layer away
from the top substrate, wherein the two second high conductive bars are configured
to, in response to a second thermal voltage applied on the second high conductive
bars, generate a current in the top electrode layer to change the temperature of the
electrochromic device.
12. The method of claim 11, wherein the first high conductive bars and the second high
conductive bars are each made of a conductive paste, a conductive tape, or an embedded
metal wire.
13. The method of claim 11, wherein the first high conductive bars are formed along edges
of the bottom electrode layer, respectively, and the second high conductive bars are
formed along edges of the top electrode layer, respectively; or
wherein projections of the first high conductive bars and the second high conductive
bars on a plane parallel with the bottom electrode layer are separated from each other.
14. The method of claim 13, wherein the forming two first high conductive bars on a surface
of the bottom electrode layer away from the bottom substrate comprises:
forming the two first high conductive bars parallel with each other and respectively
along two opposing edges of the bottom electrode layer,
and wherein the forming two second high conductive bars on a surface of the top electrode
layer away from the top substrate comprises:
forming the two second high conductive bars parallel with each other and respectively
along two opposing edges of the top electrode layer.
15. The method of claim 13, wherein the forming two first high conductive bars on a surface
of the bottom electrode layer away from the bottom substrate comprises:
forming the two first high conductive bars respectively along two adjacent edges of
the bottom electrode layer,
and wherein the forming two second high conductive bars on a surface of the top electrode
layer away from the top substrate comprises:
forming the two second high conductive bars respectively along two adjacent edges
of the top electrode layer.