TECHNICAL FIELD
[0001] The present invention relates to a method of manufacturing a nitride ceramic substrate
and a nitride ceramic base material.
BACKGROUND ART
[0002] As an electronic component, a nitride ceramic substrate may be used. The nitride
ceramic substrate is excellent in various aspects, such as high thermal conductivity
or high insulation properties. The nitride ceramic substrate can be used in various
electronic devices, such as a power module.
[0003] Various ceramic substrates, including a nitride ceramic substrate, can be manufactured
such that a ceramic base material is divided by laser scribing as described in, for
example, Patent Documents 1 to 3. A scribe line is formed on the ceramic base material
by laser scribing. The ceramic base material is divided into a plurality of ceramic
substrates along the scribe line.
[0004] Patent Document 1 describes that a nitride ceramic base material is divided into
a plurality of the nitride ceramic substrates by laser scribing. The scribe line formed
by the laser scribing includes a plurality of recessed portions formed in a row on
a surface of the nitride ceramic base material. An opening width of the recessed portion
is 0.04 mm to 0.5 mm, a depth of the recessed portion is 1/4 to 1/3 of a thickness
of the nitride ceramic base material, and an inter-center distance of the plurality
of recessed portions is 0.2 mm or smaller.
[0005] Patent Document 2 describes that an aluminum oxide base material is divided into
a plurality of the aluminum oxide substrates by laser scribing. The scribe line formed
by the laser scribing includes a plurality of recessed portions formed in a row on
a surface of the nitride ceramic base material. The recessed portion has a conical
shape.
[0006] Patent Document 3 describes that a silicon nitride base material is divided into
a plurality of the silicon nitride substrates by laser scribing. The scribe line formed
by the laser scribing has a groove that extends continuously in one direction.
RELATED DOCUMENT
PATENT DOCUMENT
SUMMARY OF THE INVENTION
TECHNICAL PROBLEM
[0008] Regarding the nitride ceramic base material, favorable removal of a brazing material
from the nitride ceramic base material, reduction of appearance of a scribe line in
scanning acoustic tomography (SAT), and favorable breakage of the nitride ceramic
base material may be required.
[0009] An example of an object of the present invention is to achieve favorable removal
of a brazing material from the nitride ceramic base material, reduction of appearance
of a scribe line in SAT, and favorable breakage of the nitride ceramic base material.
Other objects of the present invention will be apparent from the description of the
present application.
SOLUTION TO PROBLEM
[0010] An aspect of the present invention is a method of manufacturing a nitride ceramic
substrate, the method including:
forming a scribe line on a first surface of a nitride ceramic base material by a laser;
and
dividing the nitride ceramic base material along the scribe line,
in which the scribe line includes a plurality of recessed portions formed in a row
on the first surface of the nitride ceramic base material,
a depth of each of the plurality of recessed portions is equal to or greater than
0.70 times and equal to or smaller than 1.10 times an opening width of each of the
plurality of recessed portions, and
the opening width of each of the plurality of recessed portions is equal to or greater
than 1.00 times and equal to or smaller than 1.10 times an inter-center distance of
the plurality of recessed portions.
[0011] Another aspect of the present invention is a nitride ceramic base material including
a first surface on which a scribe line is formed,
in which the scribe line includes a plurality of recessed portions formed in a row
on the first surface,
a depth of each of the plurality of recessed portions is equal to or greater than
0.70 times and equal to or smaller than 1.10 times an opening width of each of the
plurality of recessed portions, and
the opening width of each of the plurality of recessed portions is equal to or greater
than 1.00 times and equal to or smaller than 1.10 times an inter-center distance of
the plurality of recessed portions.
ADVANTAGEOUS EFFECTS OF INVENTION
[0012] According to the aspect of the present invention, favorable removal of a brazing
material from the nitride ceramic base material, reduction of appearance of a scribe
line in SAT, and favorable breakage of the nitride ceramic base material can be realized.
BRIEF DESCRIPTION OF THE DRAWINGS
[0013]
Fig. 1 is a plan view of a nitride ceramic base material according to an embodiment.
Fig. 2 is a cross-sectional view taken along line A-A' of Fig. 1.
Fig. 3 is an enlarged view of a recessed portion shown in Fig. 2.
Fig. 4 is a plan view of an example of the entirety of the nitride ceramic base material.
Fig. 5 is an enlarged view of a region α shown in Fig. 4.
Fig. 6 is an enlarged view of a region β shown in Fig. 4.
Fig. 7 is a diagram for explaining an example of a method of manufacturing a nitride
ceramic substrate (base plate) in the embodiment.
Fig. 8 is a diagram for explaining an example of the method of manufacturing a nitride
ceramic substrate (base plate) in the embodiment.
Fig. 9 is a diagram for explaining an example of the method of manufacturing a nitride
ceramic substrate (base plate) in the embodiment.
Fig. 10 is a diagram for explaining an example of the method of manufacturing a nitride
ceramic substrate (base plate) in the embodiment.
DESCRIPTION OF EMBODIMENT
[0014] Hereinafter, an embodiment of the present invention will be described with reference
to the drawings. In all the drawings, the same components are denoted by the same
reference numerals, and the description thereof will not be repeated as appropriate.
[0015] Fig. 1 is a plan view of a nitride ceramic base material 100 according to an embodiment.
Fig. 2 is a cross-sectional view taken along line A-A' of Fig. 1. Fig. 3 is an enlarged
view of a recessed portion 112 shown in Fig. 2.
[0016] An overview of a method of manufacturing a nitride ceramic substrate in the embodiment
is illustrated using Fig. 2. First, a scribe line 110 is formed on a first surface
102 of the nitride ceramic base material 100 by a laser. Next, the nitride ceramic
base material 100 is divided along the scribe line 110. The scribe line 110 includes
a plurality of recessed portions 112. The plurality of recessed portions 112 are formed
in a row on the first surface 102 of the nitride ceramic base material 100. A depth
d of each of the plurality of recessed portions 112 is equal to or greater than 0.70
times and equal to or smaller than 1.10 times an opening width w of each of the plurality
of recessed portions 112. The opening width w of each of the plurality of recessed
portions 112 is equal to or greater than 1.00 times and equal to or smaller than 1.10
times an inter-center distance p of the plurality of recessed portions 112.
[0017] According to the present embodiment, favorable removal of a brazing material from
the nitride ceramic base material 100, reduction of appearance of the scribe line
in scanning acoustic tomography (SAT), and favorable breakage of the nitride ceramic
base material 100 can be realized. As described in detail later, the present inventors
have been newly found that properties of each of removal of a brazing material from
the nitride ceramic base material 100, appearance of the scribe line in SAT, and breakage
of the nitride ceramic base material 100 depend on various parameters, especially
the depth d of the recessed portion 112, the opening width w of the recessed portion
112, and the inter-center distance p of the plurality of recessed portions 112. Studies
of the present inventors have revealed that in a case where the depth d of the recessed
portion 112, the opening width w of the recessed portion 112, and the inter-center
distance p of the plurality of recessed portions 112 have the above-mentioned relationships,
favorable removal of a brazing material from the nitride ceramic base material 100,
reduction of appearance of the scribe line in SAT, and favorable breakage of the nitride
ceramic base material 100 are realized.
[0018] The details of the nitride ceramic base material 100 will be described with reference
to Figs. 1 and 2.
[0019] The nitride ceramic base material 100 may be, for example, a silicon nitride base
material or an aluminum nitride base material, and more specifically, may be a silicon
nitride sintered body base material or an aluminum nitride sintered body base material.
[0020] The nitride ceramic base material 100 has a first surface 102 and a second surface
104. In the example shown in Figs. 1 and 2, the scribe line 110 is formed on the first
surface 102. The second surface 104 is located opposite to the first surface 102.
A thickness t of the nitride ceramic base material 100 is a distance between the first
surface 102 and the second surface 104.
[0021] The scribe line 110 includes a plurality of recessed portions 112. As shown in Fig.
1, an opening of each recessed portion 112 has a circular shape. The plurality of
recessed portions 112 are disposed at substantially equal intervals (inter-center
distance p) . A-A' line in Fig. 1 passes through a center of each recessed portion
112. That is, the cross-section shown in Fig. 2 includes the center of each recessed
portion 112. In the example shown in Fig. 2, a width of each recessed portion 112
is narrowed toward a lower end of each recessed portion 112, and the opening width
w of each recessed portion 112 is a width at an upper end of each recessed portion
112. In the example shown in Fig. 2, the depth d of each recessed portion 112 is a
distance between the upper end and the lower end of each recessed portion 112.
[0022] The depth d of each recessed portion 112 may be, for example, equal to or greater
than 9/64 times and equal to or smaller than 2/9 times the thickness t of the nitride
ceramic base material 100, or may be equal to or greater than 45 µm and equal to or
smaller than 90 µm. In a case where the depth d of each recessed portion 112 is too
shallow, the nitride ceramic base material 100 cannot be favorably divided along the
scribe line 110. On the other hand, in a case where the depth d of each recessed portion
112 is too deep, it may be difficult to remove a brazing material that has entered
each recessed portion 112. On the other hand, in a case where the depth d of each
recessed portion 112 is within the above-mentioned range, these obstacles can be reduced.
[0023] The details of the nitride ceramic base material 100 will be described with reference
to Fig. 3.
[0024] Each of the recessed portions 112 has a conical shape with a rounded tip, and has
a rounded bottom surface in the cross-section shown in Fig. 3. In the cross-section
including the center of each recessed portion 112 (for example, the A-A' cross-section
of Fig. 1 or the cross-section along a direction orthogonal to the A-A' line of Fig.
1), both side surfaces of the recessed portion 112 are tilted such that a virtual
tangent 11 at an upper end UE1 of one inner surface of the recessed portion 112 and
a virtual tangent 12 at an upper end UE2 of the other inner surface of the recessed
portion 112 intersect at an angle θ (tip angle). The tip angle θ can be, for example,
equal to or greater than 30°.
[0025] The nitride ceramic base material 100 may have a ridge 114. The ridge 114 is located
around the recessed portion 112. The ridge 114 is formed such that a part of the nitride
ceramic base material 100 is raised due to the influence of heating by the laser.
[0026] The ridge 114 may be removed. The ridge 114 can be removed by, for example, wet blasting.
[0027] Fig. 4 is a plan view of an example of the entirety of the nitride ceramic base material
100.
[0028] The scribe line 110 of the nitride ceramic base material 100 includes a plurality
of first scribe lines 110a and a plurality of second scribe lines 110b. The first
scribe line 110a extends in a first direction (X direction in Fig. 4). The second
scribe line 110b extends in a second direction (Y direction in Fig. 4). The second
direction intersects the first direction, and in the example shown in Fig. 4, the
second direction is orthogonal to the first direction.
[0029] A plurality of sectioned regions RG are defined by the plurality of first scribe
lines 110a and the plurality of second scribe lines 110b. The plurality of sectioned
regions RG are arranged in a matrix. Each sectioned region RG has a substantially
rectangular shape. The scribe line 110 is divided along the scribe line 110 to cut
the plurality of sectioned regions RG (a plurality of nitride ceramic substrates)
out from the nitride ceramic base material 100.
[0030] Fig. 5 is an enlarged view of a region α shown in Fig. 4. The region α includes an
intersection of the scribe lines 110 formed by the intersection of the first scribe
line 110a and the second scribe line 110b.
[0031] The first scribe line 110a includes a plurality of recessed portions 112 (a first
group of recessed portions 112). The second scribe line 110b includes a plurality
of recessed portions 112 (a second group of recessed portions 112). The recessed portion
112 located closest to the first scribe line 110a among the second group of recessed
portions 112 is not overlapped with any of the first group of recessed portions 112.
In a case where the first group of recessed portions 112 included in the first scribe
line 110a and the second group of recessed portions 112 included in the second scribe
line 110b overlap each other, there is a possibility that the nitride ceramic base
material 100 may be chipped at a section where the recessed portions 112 are overlapped
each other after the nitride ceramic base material 100 is divided. On the other hand,
according to the present embodiment, it is possible to reduce chippings of the nitride
ceramic base material 100 after the nitride ceramic base material 100.
[0032] A center of the recessed portion 112 closest to the first scribe line 110a among
the second group of recessed portions 112 included in the second scribe line 110b
is spaced apart from a center line C1 of the first scribe line 110a in the second
direction (Y direction) by a distance g2. The distance g2 is, for example, equal to
or smaller than 1.50 times, preferably equal to or smaller than 1.10 times an inter-center
distance p2 of the second group of recessed portions 112. In this way, the recessed
portion 112 closest to the first scribe line 110a among the second group of recessed
portions 112 included in the second scribe line 110b can be disposed close to the
first scribe line 110a. Therefore, favorable breakage of the nitride ceramic base
material 100 at the intersection of the first scribe line 110a and the second scribe
line 110b can be realized.
[0033] Fig. 6 is an enlarged view of a region β shown in Fig. 4. The region β includes a
corner of the scribe lines 110 formed by the intersection of the first scribe line
110a and the second scribe line 110b.
[0034] At the corner of the scribe line 110 (Fig. 6), similarly to the intersection (Fig.
5) of the scribe lines 110, the recessed portion 112 located closest to the first
scribe line 110a among the second group of recessed portions 112 is not overlapped
with any of the first group of recessed portions 112, and the recessed portion 112
located closest to the first scribe line 110a among the second group of recessed portions
112 included in the second scribe line 110b is disposed close to the first scribe
line 110a. Therefore, even at the corner of the scribe line 110 (Fig. 6), it is possible
to reduce chippings of the nitride ceramic base material 100 after the nitride ceramic
base material 100, and realize favorable breakage of the nitride ceramic base material
100 at the intersection of the first scribe line 110a and the second scribe line 110b.
[0035] Figs. 7 to 10 are diagrams for explaining an example of a method of manufacturing
a nitride ceramic substrate (base plate) in the embodiment.
[0036] First, as shown in Fig. 7, the scribe line 110 (recessed portions 112) is formed
on the first surface 102 of the nitride ceramic base material 100 by a laser. In this
way, the sectioned region RG (see also Fig. 4) are defined. The laser may be, for
example, a carbon dioxide laser, a fiber laser, or a YAG laser, especially a carbon
dioxide laser having a pulse frequency of equal to or greater than 1 kHz, and a power
of equal to or greater than 25 W and equal to or smaller than 500 W.
[0037] Next, as shown in Fig. 8, a brazing material 120 and a metal layer 130 are formed
over each of the first surface 102 and the second surface 104 of the nitride ceramic
base material 100.
[0038] The brazing material 120 may be an active metal brazing material. The active metal
brazing material contains, for example, at least one of Ag, Cu, or Sn as a metal,
and contains at least one of Ti or Zr as an active metal. The brazing material 120
can be formed by coating. In this case, a part of the brazing material 120 may enter
the scribe line 110 (recessed portions 112).
[0039] The metal layer 130 is bonded to the nitride ceramic base material 100 through the
brazing material 120.
[0040] Next, the bond between the nitride ceramic base material 100 and the metal layer
130 is inspected by ultrasonic flaw detection inspection. The present inventors have
found that under certain conditions, the scribe line 110 appears in a flaw detection
image obtained by the ultrasonic flaw detection inspection. The appearance of the
scribe line 110 in the flaw detection image is determined to be bonding voids between
the nitride ceramic base material 100 and the metal layer 130, and it is desirable
to reduce the appearance of the scribe line 110 from the viewpoint that the bonding
voids between the nitride ceramic base material 100 and the metal layer 130 cannot
be distinguished from bonding voids caused by the brazing material 120, or are difficult
to be distinguished. As described in detail later, the present inventors have been
newly found that the appearance of the scribe line 110 in SAT depends on various parameters,
especially the depth d of the recessed portion 112, the opening width w of the recessed
portion 112, and the inter-center distance p of the plurality of recessed portions
112.
[0041] Next, as shown in Fig. 9, a resist 140 is formed on the metal layer 130 over the
first surface 102 of the nitride ceramic base material 100, and the resist 140 is
formed on the metal layer 130 over the first surface 102 of the nitride ceramic base
material 100.
[0042] Next, as shown in Fig. 10, the brazing material 120 and the metal layer 130 are selectively
etched by an etching solution (for example, a ferric chloride solution, a cupric chloride
solution, and a sulfuric acid or a hydrogen peroxide solution) with the resist 140
shown in Fig. 9 remained. The metal layer 130 over the first surface 102 of the nitride
ceramic base material 100 is formed in a circuit layer 132. The metal layer 130 over
the second surface 104 of the nitride ceramic base material 100 is formed in a heat
dissipation layer 134.
[0043] As shown in Fig. 10, the brazing material 120 may remain in the scribe line 110 (recessed
portions 112). The brazing material 120 remaining in the scribe line 110 (recessed
portions 112) can be removed by a solution (for example, an ammonium halide aqueous
solution, an inorganic acid (for example, sulfuric acid or nitric acid), or a hydrogen
peroxide solution). As described in detail later, the present inventors have been
newly found that ease of entry of this solution into the scribe line 110 (recessed
portions 112) (that is, the removal property of the brazing material 120 from the
nitride ceramic base material 100) depends on various parameters, especially the depth
d of the recessed portion 112, the opening width w of the recessed portion 112, and
the inter-center distance p of the plurality of recessed portions 112.
[0044] Next, the nitride ceramic base material 100 is divided along the scribe line 110
to form a plurality of nitride ceramic substrates (base plates) . As described in
detail later, the present inventors have been newly found that the property of the
breakage of the nitride ceramic base material 100 depends on various parameters, especially
the depth d of the recessed portion 112, the opening width w of the recessed portion
112, and the inter-center distance p of the plurality of recessed portions 112.
[0045] The nitride ceramic base material (base plate) can be used as an electronic component.
For example, a semiconductor element may be mounted on the circuit layer 132 of the
nitride ceramic base material (base plate) via solder.
[Examples]
(Example 1)
[0046] In Example 1, the nitride ceramic base material 100 was manufactured as follows.
[0047] The nitride ceramic base material 100 was a silicon nitride sintered body base material
having a thickness of 0.32 mm.
[0048] The scribe line 110 (the plurality of recessed portions 112) was formed by a carbon
dioxide laser. The depth d of the recessed portion 112 (for example, Fig. 2), the
opening width w of the recessed portion 112 (for example, Fig. 2), the inter-center
distance p of the plurality of recessed portions 112 (for example, Fig. 2), and the
tip angle θ of the recessed portion 112 (for example, Fig. 3) were as shown in Table
1.
(Examples 2 to 7 and Comparative Examples 1 to 5)
[0049] In each of Examples 2 to 7 and Comparative Examples 1 to 5, the depth d of the recessed
portion 112 (for example, Fig. 2), the opening width w of the recessed portion 112
(for example, Fig. 2), the inter-center distance p of the plurality of recessed portions
112 (for example, Fig. 2), the tip angle θ of the recessed portion 112 (for example,
Fig. 3), and the types of lasers used to form the scribe line 110 were as shown in
Table 1. Examples 2 to 7 and Comparative Examples 1 to 5 were the same as those of
Example 1 except for the points shown in Table 1.
(Removal of Brazing Material from Nitride Ceramic Base Material)
[0050] As described with reference to Figs. 7 to 10, the brazing material 120 and the metal
layer 130 were selectively etched using the resist 140 and the etching solution. Furthermore,
the brazing material 120 remaining in the nitride ceramic base material 100 (for example,
the brazing material 120 remaining in the scribe line 110 (recessed portions 112))
was removed by a solution.
[0051] A residue of the brazing material 120 in each of Examples 1 to 7 and Comparative
Examples 1 to 4 is as shown in Table 1. In the column of "Removal of brazing material"
in Table 1, "∘" indicates that no residue of the brazing material 120 was confirmed
in the scribe line 110 (recessed portions 112), and "x" indicates that a residue of
the brazing material 120 was confirmed in the scribe line 110 (recessed portions 112)
(Appearance of Scribe Line in SAT)
[0052] After the brazing material 120 was formed on the nitride ceramic base material 100,
the nitride ceramic base material 100 and the metal layer 130 were bonded to each
other by the brazing material 120. Thereafter, the bonding between the nitride ceramic
base material 100 and the metal layer 130 was inspected by ultrasonic flaw detection
inspection.
[0053] The appearance of the scribe line 110 in SAT in each of Examples 1 to 7 and Comparative
Examples 1 to 4 was as shown in Table 1. In the column of "SAT" in Table 1, "O" indicates
that no appearance of the scribe line 110 was confirmed in SAT of the ultrasonic flaw
detection inspection, and "x" indicates that the appearance of the scribe line 110
was confirmed in SAT of the ultrasonic flaw detection inspection.
(Breakage of Nitride Ceramic Base Material)
[0054] After the brazing material 120 remaining in the nitride ceramic base material 100
was removed, the nitride ceramic base material 100 was divided along the scribe line
110 by a four-point bending test.
[0055] The maximum bending stress when the nitride ceramic base material 100 in each of
Examples 1 to 7 and Comparative Examples 1 to 4 was broken was as shown in Table 1.
[0056] A division failure rate of the nitride ceramic base material 100 in each of Examples
1 to 7 and Comparative Examples 1 to 4 was as shown in Table 1.
[Table 1]
|
Depth d (µm) |
Opening width w (µm) |
Inter-center distance p (µm) |
Tip angle θ (°) |
d/w |
w/p |
Laser |
Removal of brazing material |
SAT |
Four-point bending test (MPa) |
Division failure rate (%) |
Example 1 |
60 |
80 |
80 |
55 |
0.75 |
1.00 |
Carbon dioxide laser |
○ |
○ |
100 |
0.00 |
Example 2 |
65 |
60 |
60 |
30 |
1.08 |
1.00 |
Carbon dioxide laser |
○ |
○ |
120 |
0.00 |
Example 3 |
65 |
60 |
60 |
30 |
1.08 |
1.00 |
Fiber laser |
○ |
○ |
120 |
0.00 |
Example 4 |
70 |
70 |
70 |
30 |
1.00 |
1.00 |
Carbon dioxide laser |
○ |
○ |
110 |
0.00 |
Example 5 |
80 |
80 |
80 |
40 |
1.00 |
1.00 |
Carbon dioxide laser |
○ |
○ |
100 |
0.00 |
Example 6 |
75 |
75 |
70 |
40 |
1.00 |
1.07 |
Carbon dioxide laser |
○ |
○ |
95 |
0.00 |
Example 7 |
70 |
80 |
77 |
35 |
0.88 |
1.04 |
Fiber laser |
○ |
○ |
90 |
0.00 |
Comparative Example 1 |
65 |
60 |
100 |
35 |
1.08 |
0.60 |
Carbon dioxide laser |
○ |
○ |
150 |
1.00 |
Comparative Example 2 |
40 |
89 |
85 |
70 |
0.45 |
1.05 |
Carbon dioxide laser |
○ |
○ |
180 |
2.00 |
Comparative Example 3 |
100 |
83 |
79 |
20 |
1.20 |
1.05 |
Fiber laser |
× |
○ |
90 |
0.00 |
Comparative Example 4 |
50 |
110 |
95 |
75 |
0.45 |
1.16 |
Fiber laser |
○ |
× |
110 |
0.00 |
[0057] From Comparative Example 1, in a case where a ratio w/p is equal to or smaller than
0.60, favorable breakage of the nitride ceramic base material 100 would be difficult
to be achieved.
[0058] From Comparative Example 2, in a case where a ratio d/w is equal to or smaller than
0.45, favorable breakage of the nitride ceramic base material 100 would be difficult
to be achieved.
[0059] From Comparative Example 3, in a case where a ratio d/w is equal to or greater than
1.20, favorable removal of the brazing material 120 from the nitride ceramic base
material 100 would be difficult to be achieved.
[0060] From Comparative Example 4, in a case where a ratio w/p is equal to or greater than
1.16, reduction of the appearance of the scribe line 110 in SAT would be difficult
to be achieved.
[0061] From these examinations, the ratio d/w may be, for example, equal to or greater than
0.70 and 1.10, and preferably equal to or greater than 0.75 and equal to or smaller
than 1.08, and the ratio w/p may be, for example, equal to or greater than 1.00 and
equal to or smaller than 1.10, and preferably, equal to or greater than 1.00 and equal
to or smaller than 1.07.
[0062] Although the embodiment of the present invention has been described with reference
to the drawings, these are an example of the present invention, and various configurations
other than the above can be adopted.
REFERENCE SIGNS LIST
[0064]
- 100:
- nitride ceramic base material
- 102:
- first surface
- 104:
- second surface
- 110:
- scribe line
- 110a:
- first scribe line
- 110b:
- second scribe line
- 112:
- recessed portion
- 114:
- ridge
- 120:
- brazing material
- 130:
- metal layer
- 132:
- circuit layer
- 134:
- heat dissipation layer
- 140:
- resist
1. A method of manufacturing a nitride ceramic substrate, the method comprising:
forming a scribe line on a first surface of a nitride ceramic base material by a laser;
and
dividing the nitride ceramic base material along the scribe line,
wherein the scribe line comprises a plurality of recessed portions formed in a row
on the first surface of the nitride ceramic base material,
a depth of each of the plurality of recessed portions is equal to or greater than
0.70 times and equal to or smaller than 1.10 times an opening width of each of the
plurality of recessed portions, and
the opening width of each of the plurality of recessed portions is equal to or greater
than 1.00 times and equal to or smaller than 1.10 times an inter-center distance of
the plurality of recessed portions.
2. The method of manufacturing a nitride ceramic substrate according to claim 1,
wherein the forming the scribe line forms a ridge around each of the plurality of
recessed portions.
3. The method of manufacturing a nitride ceramic substrate according to claim 2, further
comprising
removing the ridge around each of the plurality of recessed portions after forming
the scribe line.
4. The method of manufacturing a nitride ceramic substrate according to any one of claims
1 to 3,
wherein the depth of each of the plurality of recessed portions is equal to or greater
than 9/64 times and equal to or smaller than 2/9 times a thickness of the nitride
ceramic base material.
5. The method of manufacturing a nitride ceramic substrate according to any one of claims
1 to 4,
wherein the depth of each of the plurality of recessed portions is equal to or greater
than 45 µm and equal to or smaller than 90 µm.
6. The method of manufacturing a nitride ceramic substrate according to any one of claims
1 to 5,
wherein the scribe line comprises a first scribe line comprising a first group of
recessed portions of the plurality of recessed portions and extending in a first direction,
and a second scribe line comprising a second group of recessed portions of the plurality
of recessed portions and extending in a second direction intersecting the first direction,
and
the recessed portion located closest to the first scribe line among the second group
of recessed portions is not overlapped with any of the first group of recessed portions.
7. The method of manufacturing a nitride ceramic substrate according to claim 6,
wherein a center of the recessed portion located closest to the first scribe line
among the second group of recessed portions is spaced apart from a center line of
the first scribe line in the second direction by a distance equal to or smaller than
1.50 times an inter-center distance of the second group of recessed portions.
8. The method of manufacturing a nitride ceramic substrate according to any one of claims
1 to 5,
wherein the nitride ceramic base material is a silicon nitride base material or an
aluminum nitride base material.
9. A nitride ceramic base material comprising
a first surface on which a scribe line is formed,
wherein the scribe line comprises a plurality of recessed portions formed in a row
on the first surface,
a depth of each of the plurality of recessed portions is equal to or greater than
0.70 times and equal to or smaller than 1.10 times an opening width of each of the
plurality of recessed portions, and
the opening width of each of the plurality of recessed portions is equal to or greater
than 1.00 times and equal to or smaller than 1.10 times an inter-center distance of
the plurality of recessed portions.