Technical Field
[0001] The present disclosure relate to a thick steel plate and a production method therefor.
More particularly, it relates to a high-strength thick steel plate with excellent
base metal toughness, and a method for producing the thick steel plate.
Background Art
[0002] With the increase in size of LPG tanks, there has being increasing a demand for thick
steel plates with high strength, low-temperature toughness of base metal and low-temperature
toughness of HAZ.
[0003] Patent Document 1 discloses, as a high-strength steel with excellent HAZ toughness,
for example, a steel satisfying the prescribed composition in which the C concentration
in an average chemical analytical value of the center segregation area of the steel
plate is 1.2 times or less than the average C concentration of a steel material, the
cleanliness of inclusions as measured by the JIS standard is 0.03% or less, and the
number of oxide-based inclusions having an average diameter of 10 µm or more observed
in a cross-section of the steel plate is 1 or less/1 mm
2 and the number of oxide and nitride precipitates of 0.05 to 5 µm in size is 100 or
more/1 mm
2.
[0004] Patent Document 2 mentions that a low-yield ratio high-tensile strength steel plate
with excellent base metal low-temperature toughness and HAZ low-temperature toughness
is obtained by satisfying a prescribed chemical composition, an acicular ferrite structure
fraction of 50% or more and an island martensite (MA) structure fraction of 3 to 10%
having an average equivalent circle diameter of 1 to 5 µm.
[0005] Patent Document 3 discloses a steel material satisfying the prescribed composition
in which a microstructure is a bainite structure, and a yield strength is 500 N/mm
2 or more and a tensile strength is 610 N/mm
2 or more. There is also disclosed that the steel material does not require an annealing
heat treatment for removal of residual stress after welding and is suitable for the
production of tanks for LPG and ammonia transporting ship.
[0006] Patent Document 4 discloses a method for producing a high-strength steel plate with
excellent stress relief (SR) resistance, the method comprising heating a steel, which
satisfies a prescribed composition and parameters 9 × Ceq + 4 × P ≥ 4.8 and [C]/([Mo]
+ [Ti] + [Nb] + [V]) is 0.6 to 1.7, to a temperature of 1,100 to 1,300°C, hot-rolling
the steel at a finish rolling temperature of 750°C or higher, and then accelerated
cooling is performed to a temperature of lower than 400°C at a cooling rate of 20°C/s
or more, and immediately thereafter, the hot-rolled steel plate is reheated to 550
to 700°C at a temperature rise rate of 0.5°C/s or more.
Prior Art Document
Patent Document
Disclosure of the Invention
Means or Solving the Problems
[0008] In Patent Document 1, although satisfactory balance between the strength and the
toughness is obtained, consideration is made only of the plate thicknesses of 40 mm
or less in Examples, and there has not been proposed the technology in which consideration
is made of a thicker steel plate. In Patent Document 2, an attempt is made of achieving
both low-temperature toughness and strength of the base metal and HAZ, however, the
low-temperature toughness is evaluated at -60°C and it is believed that further study
is required to achieve excellent toughness at lower temperature. In Patent Document
3, mechanical properties are evaluated only at the t/4 position of the plate thickness
and no consideration is made of mechanical properties inside the steel plate. Patent
Document 4 discloses a method for producing a thick steel plate with satisfactory
mechanical properties even after SR, however, the evaluation temperature of the toughness
is merely -10°C and no study is made of the toughness at lower temperature. The present
disclosure has been made in light of aforementioned circumstances and an object thereof
is to provide a thick steel plate which exhibits excellent strength-toughness balance
throughout the interior of the steel plate even if the steel plate has a large plate
thickness, particularly a thick steel plate which exhibits high strength and excellent
toughness at lower temperature than before, and a method for producing the thick steel
plate.
Means for Solving the Problems
[0009] First aspect of the present invention is directed to a thick steel plate with the
composition including:
C: 0.020% by mass to 0.070% by mass,
Si: more than 0% by mass and 0.40% by mass or less,
Mn: 1.30% by mass to 1.95% by mass,
P: more than 0% by mass and 0.015% by mass or less,
S: more than 0% by mass and 0.005% by mass or less,
Al: 0.005% by mass to 0.070% by mass,
Nb: 0.015% by mass to 0.048% by mass,
Ti: 0.005% by mass to 0.024% by mass,
N: 0.0030% by mass to 0.0080% by mass, and
Ca: more than 0% by mass and 0.0040% by mass or less, with the balance consisting
of Fe and inevitable impurities,
the composition satisfying Di + 10Nb: 1.20 to 2.50 determined from the equation (1)
below, wherein
a total area fraction SA of crystal grains having an equivalent circle diameter of
7.5 µm or less, among crystal grains surrounded by high-angle grain boundaries having
a crystal misorientation of 15° or more, is 34% or more at the 1/4 position of the
plate thickness, and 27% or more at the 1/2 position of the plate thickness:

where, in the equation (1), [C], [Si], [Mn], [Cu], [Ni], [Cr], [Mo], [V] and [B] indicate
the content of C, Si, Mn, Cu, Ni, Cr, Mo, V and B, respectively, expressed in % by
mass, and the content of an element not included is zero.
[0010] Second aspect of the present invention is directed to the thick steel plate according
to the first aspect, further including one or more elements selected from the group
consisting of:
Cu: more than 0% by mass and 0.75% by mass or less, and
Ni: more than 0% by mass and 1.4% by mass or less.
[0011] Third aspect of the present invention is directed to the thick steel plate according
to the first or second aspect, further including one or more elements selected from
the group consisting of:
Mo: more than 0% by mass and 0.50% by mass or less,
V: more than 0% by mass and 0.060% by mass or less,
Cr: more than 0% by mass and 0.8% by mass or less, and
B: more than 0% by mass and 0.0007% by mass or less.
[0012] Fourth aspect of the present invention is directed to the thick steel plate according
to any one of the first to third aspects, further including one or more elements selected
from the group consisting of:
REM: more than 0% by mass and 0.0060% by mass or less, and
Zr: more than 0% by mass and 0.0050% by mass or less.
[0013] Fifth aspect of the present invention is directed to a method for producing the thick
steel plate according to any one of the first to fourth aspects, the method including:
a step of heating a steel piece with the composition according to any one of the first
to fourth aspects to a temperature of higher than 1,020°C and lower than 1,200°C,
and a hot-rolling step after heating, wherein
the hot-rolling step is a step in which the number of roll passes is set at three
or more, and hot-rolling and cooling after the hot-rolling are performed so as to
satisfy all of the following conditions (a) to (d):
- (a) a cumulative rolling reduction ratio in a temperature range of 850°C or lower
is 40% or more,
- (b) an average rolling reduction ratio in the last three passes of rolling is 5.5%
or more,
- (c) a finishing rolling temperature is 720 to 830°C, and
- (d) after hot-rolling, cooling is performed at an average cooling rate of 0.5 to 20°C/s
from a start cooling temperature of the finishing rolling temperature to 690°C to
a finish cooling temperature of 320 to 550°C.
Effects of the Invention
[0014] According to the present disclosure, it is possible to provide a thick steel plate
which exhibits excellent strength-toughness balance throughout the interior of the
steel plate even if the steel plate has a large plate thickness, particularly a thick
steel plate which exhibits high strength and excellent toughness at lower temperature
than before, and a production method therefor.
Brief Description of the Drawings
[0015] FIG. 1 is a graph showing the relationship between a total area fraction SA of crystal
grains having an equivalent circle diameter of 7.5 µm or less, among crystal grains
surrounded by high-angle grain boundaries having a crystal misorientation of 15° or
more, and a Y value.
Mode for Carrying Out the Invention
[0016] In the present disclosure, an intensive study has been made so as to obtain a thick
steel plate with an improved balance between the strength and the toughness at lower
temperature than before, in a state before SR, namely, as-hot rolled state. In particular,
an intensive study has been made so as to obtain a thick steel plate with excellent
strength-toughness balance at the 1/4 and 1/2 positions of the plate thickness even
if the steel plate has a large plate thickness, specifically with sufficiently low
parameter Y (= 20 × vTrs - 7 × YP) related to the strength-toughness balance defined
in the present disclosure.
[0017] As a result, it has been found that satisfactory properties mentioned above can be
obtained by controlling the composition and securing a prescribed amount of a fine
acicular ferrite structure at the 1/4 and 1/2 positions of the plate thickness, more
specifically by securing a prescribed amount of an acicular ferrite having an equivalent
circle diameter of 7.5 µm or less as measured by the method mentioned later. Hereinafter,
the 1/4 position of the plate thickness is sometimes referred to as "t/4 position"
and the 1/2 position of the plate thickness is sometimes referred to as "t/2 position".
[0018] It has been found it effective to implement all of the following (A) to (C) in order
to form a prescribed amount of the above fine acicular ferrite structure. Hereinafter,
the acicular ferrite is sometimes referred to as "AF".
- (A) Before transformation from an austenite phase to a ferrite phase, sufficient processing
strain is applied to the austenite phase by hot-rolling. A dislocation structure and
a deformation zone introduced by this processing serve as nuclei for formation of
AF grains, thereby realizing a microstructure.
- (B) Before rolling at the non-recrystallization temperature, solute Nb is secured.
By doing so, it becomes easier to obtain the processing strain prior to transformation,
and fine AF crystal grains are easily formed as mentioned above. To secure the solute
Nb, it is effective to set the pre-rolling heating temperature at higher than 1,020°C
and to decrease a rolling reduction ratio during rolling at 850°C or higher, as mentioned
later.
- (C) The transformation temperature to the ferrite phase is appropriately controlled.
If the transformation temperature to the ferrite phase is high, a grain boundary ferrite
structure is formed prior to formation of AF, and the amount of AF decreases. Meanwhile,
if the transformation temperature to the ferrite phase is low, a martensite structure
is formed without forming the AF structure. In order to appropriately control the
transformation temperature to the ferrite phase, it is necessary to control the C
content, the Mn content, and when at least one of Cu and Ni is included, the content
thereof in the composition and each range of Di + 10Nb, and to control the average
cooling rate in the prescribed temperature range after hot-rolling at 0.5°C/s or higher,
as mentioned later.
[0019] Hereinafter, the steel structure and composition, properties, and production method
of the thick steel plate of the present disclosure will be described in order.
1. Steel Structure
[0020] The steel structure of the thick steel plate of the present disclosure will be described
in detail below. In the following description of the steel structure, mechanisms capable
of improving various properties are sometimes described by having such structure.
It should be noted that these are the mechanisms that the inventors of the present
application have considered based on the knowledge currently available, but they do
not limit the technical scope of the present disclosure.
[0021] In the present disclosure, crystal grains having an equivalent circle diameter of
7.5 µm or less, among crystal grains surrounded by high-angle grain boundaries having
a crystal misorientation of 15° or more, are defined as a fine acicular ferrite (AF)
structure. In the present disclosure, "forming a prescribed amount of a fine acicular
ferrite (AF) structure" means that crystal grains, which are surrounded by high-angle
grain boundaries having a crystal misorientation of 15° or more and have an equivalent
circle diameter of 7.5 µm or less, are secured in the proportion of 34% or more at
the t/4 position and 27% or more at the t/2 position, as mentioned later.
[0022] In the present disclosure, in order to obtain a thick steel plate which exhibits
excellent strength-toughness balance even if the steel plate has a large plate thickness,
a total area fraction SA of crystal grains having an equivalent circle diameter of
7.5 µm or less, among crystal grains surrounded by high-angle grain boundaries having
a crystal misorientation of 15° or more, namely, an area fraction of the fine acicular
ferrite (AF) structure is specified at both the t/4 and t/2 positions. Specifically,
the total area fraction SA is set at 34% or more at the t/4 position and 27% or more
at the t/2 position. The total area fraction SA at the t/4 position is preferably
35% or more, and more preferably 36% or more. The total area fraction SA at the t/2
position is preferably 28% or more, and more preferably 30% or more. From the viewpoint
of obtaining excellent strength-toughness balance, the upper limit of the total area
fraction SA at each of the t/4 and t/2 positions is not particularly limited. Considering
the production conditions of the thick steel plate in the embodiment of the present
invention, the upper limit of the total area fraction SA at the t/4 position is about
80%, and the upper limit of the total area fraction SA at the t/2 position is about
70%.
[0023] Examples of the structure other than the fine acicular ferrite include bainite, ferrite,
cementite, residual austenite, martensite and the like. As long as the total area
fraction SA is within the range specified in the embodiment of the present invention,
an acicular ferrite having an equivalent circle diameter of more than 7.5 µm may exist.
2. Composition
[0024] The composition of the thick steel plate according to the present disclosure will
be described below.
C: 0.020% by mass to 0.070% by mass
[0025] C has the effect of appropriately controlling the ferrite transformation temperature
and suppressing formation of a grain boundary ferrite, which acts as a starting point
for brittle fracture and causes deterioration of the strength-toughness balance, before
AF formation. From the viewpoint of exerting the effect, the C content is 0.020% by
mass or more, preferably 0.023% by mass or more, and more preferably 0.030% by mass
or more. Meanwhile, excessive C content causes formation of a hard martensite structure,
which acts as a starting point for brittle fracture, leading to deterioration of the
strength-toughness balance. The C content is set at 0.070% by mass or less. The C
content is preferably 0.065% by mass or less, and more preferably 0.060% by mass or
less.
Si: more than 0% by mass and 0.40% by mass or less
[0026] Si is a deoxidizing element, and the content thereof is more than 0% by mass. The
Si content may be 0.05% by mass or more, or may be 0.10% by mass or more. Meanwhile,
excessive Si content causes formation of a hard martensite structure, which acts as
a starting point for brittle fracture, leading to deterioration of the strength-toughness
balance. Therefore, the Si content is 0.40% by mass or less, preferably 0.38% by mass
or less, and more preferably 0.35% by mass or less.
Mn: 1.30% by mass to 1.95% by mass
[0027] Mn has the effect of appropriately controlling the ferrite transformation temperature
and suppressing formation of a grain boundary ferrite, which acts as a starting point
for brittle fracture, leading to deterioration of the strength-toughness balance,
before AF formation. From the viewpoint of exerting the effect, the Mn content is
1.30% by mass or more, preferably 1.40% by mass or more, and more preferably 1.45%
by mass or more. Meanwhile, excessive Mn content causes formation of a hard martensite
structure, which acts as a starting point for brittle fracture, leading to deterioration
of the strength-toughness balance. Therefore, the Mn content is preferably 1.95% by
mass or less, preferably 1.90% by mass or less, and more preferably 1.80% by mass
or less.
P: more than 0% by mass and 0.015% by mass or less
[0028] P is an impurity element, and excessive content thereof causes the embrittlement
of grain boundaries, leading to deterioration of the strength-toughness balance. Therefore,
the P content is set at 0.015% by mass or less. The P content is preferably 0.008%
by mass or less, and more preferably 0.007% by mass or less. Meanwhile, since it is
industrially difficult to decrease the P content to 0% by mass, the lower limit of
the P content is more than 0% by mass.
S: more than 0% by mass and 0.005% by mass or less
[0029] S is an impurity element, and excessive content thereof causes the embrittlement
of grain boundaries, leading to deterioration of the strength-toughness balance. Therefore,
the S content is set at 0.005% by mass or less. The S content is preferably 0.004%
by mass or less, and more preferably 0.003% by mass or less. Meanwhile, since it is
industrially difficult to decrease the S content to 0% by mass, the lower limit of
the S content is more than 0% by mass.
Al: 0.005% by mass to 0.070% by mass
[0030] Al is a deoxidizing element. In order to decrease the content of oxygen in the steel
by sufficient deoxidization to suppress deterioration of the strength-toughness balance
due to oxide, the Al content is set at 0.005% by mass or more. The Al content is preferably
0.010% by mass or more, and more preferably 0.015% by mass or more. Meanwhile, excessive
Al content causes formation of coarse oxide, leading to deterioration of the strength-toughness
balance. Therefore, the Al content is 0.070% by mass or less, preferably 0.050% by
mass or less, and more preferably 0.045% by mass or less.
Nb: 0.015% by mass to 0.048% by mass
[0031] Nb is an element which promotes formation of AF. In order to sufficiently form a
fine AF structure to obtain satisfactory strength-toughness balance, the Nb content
is set at 0.015% by mass or more, preferably 0.016% by mass or more, and more preferably
0.018% by mass or more. Meanwhile, excessive Nb content causes formation of a hard
martensite structure and this structure acts as a brittle fracture starting point,
leading to deterioration of the strength-toughness balance. Therefore, the Nb content
is 0.048% by mass or less, preferably 0.045% by mass or less, and more preferably
0.040% by mass or less.
Ti: 0.005% by mass to 0.024% by mass
[0032] Ti is an element which contributes to an improvement in HAZ toughness due to formation
of TiN. From the viewpoint of exerting the effect, the Ti content is 0.005% by mass
or more, preferably 0.007% by mass or more, and more preferably 0.009% by mass or
more. Meanwhile, excessive Ti content causes formation of coarse crystallized TiN,
leading to deterioration of the strength-toughness balance. Therefore, the Ti content
is 0.024% by mass or less, preferably 0.022% by mass or less, and more preferably
0.020% by mass or less.
N: 0.0030% by mass to 0.0080% by mass
[0033] N is an element which contributes to an improvement in HAZ toughness due to formation
of TiN. From the viewpoint of exerting the effect, the N content is 0.0030% by mass
or more, preferably 0.0032% by mass or more, and more preferably 0.0035% by mass or
more. Meanwhile, excessive N content increases solute N, leading to deterioration
of the strength-toughness balance. Therefore, the N content is 0.0080% by mass or
less, preferably 0.0075% by mass or less, and more preferably 0.0070% by mass or less.
Ca: more than 0% by mass and 0.0040% by mass or less
[0034] Ca is a deoxidizing element, and the content thereof is more than 0% by mass. It
is considered that large content of Mn in the steel easily form coarse MnS at the
t/2 position due to the concentration of Mn during casting, leading to deterioration
of the toughness at the t/2 position. In order to suppress formation of MnS, the Ca
content is set at preferably more than 0% by mass, more preferably 0.0008% by mass
or more, and still more preferably 0.0010% by mass or more. Meanwhile, excessive Ca
content causes formation of coarse oxide, leading to deterioration of the strength-toughness
balance. Therefore, the Ca content is 0.0040% by mass or less, preferably 0.0028%
by mass or less, and more preferably 0.0025% by mass or less.
[0035] The balance consists of Fe and inevitable impurities. It is permitted to mix, as
inevitable impurities, trace elements, for example, As, Sb, Sn, etc. introduced according
to the conditions of raw materials, materials, production facilities and the like.
There are elements whose content is preferably as small as possible, for example like
P and S, which are therefore inevitable impurities in which the composition range
is separately specified as mentioned above. Therefore, "inevitable impurities" constituting
the balance as used herein means the concept excluding the elements whose composition
ranges are separately defined.
[0036] The thick steel plate in the embodiment of the present invention may include the
above elements in the composition. Although selected elements mentioned below may
not be included, high strength can be achieved more easily by including them together
with the above-mentioned elements as necessary. It is also possible to achieve the
desired structure more easily, thus making it possible to achieve the strength-toughness
balance required in the embodiment of the present invention more easily. The selected
elements are mentioned below.
[0037] One or more elements selected from the group consisting of Cu: more than 0% by mass
and 0.75% by mass or less, and Ni: more than 0% by mass and 1.4% by mass or less
These elements have the effect of appropriately controlling the ferrite transformation
temperature and suppressing formation of a grain boundary ferrite, which acts as a
starting point for brittle fracture, leading to deterioration of the strength-toughness
balance, before AF formation. From the viewpoint of exerting the effect, when Cu is
included, the content thereof is set at preferably more than 0% by mass, more preferably
0.05% by mass or more, still more preferably 0.10% by mass or more, and yet more preferably
0.15% by mass or more. When Ni is included, the content thereof is set at preferably
more than 0% by mass, more preferably 0.10% by mass or more, still more preferably
0.15% by mass or more, and yet more preferably 0.20% by mass or more. Meanwhile, excessive
contents of these elements cause formation of a hard martensite structure, which acts
as a starting point for brittle fracture, leading to deterioration of the strength-toughness
balance. Therefore, the Cu content is preferably 0.75% by mass or less, more preferably
0.70% by mass or less, and still more preferably 0.68% by mass or less. The Ni content
is preferably 1.4% by mass or less, more preferably 1.2% by mass or less, and still
more preferably 1.0% by mass or less.
[0038] One or more elements selected from the group consisting of Mo: more than 0% by mass
and 0.50% by mass or less, V: more than 0% by mass and 0.060% by mass or less, Cr:
more than 0% by mass and 0.8% by mass or less, and B: more than 0% by mass and 0.0007%
by mass or less
[0039] These elements are effective in improving the strength. From the viewpoint of exerting
the effect, when Mo is included, the content thereof is preferably more than 0% by
mass, more preferably 0.05% by mass or more, still more preferably 0.10% by mass or
more. When V is included, the content thereof is preferably more than 0% by mass,
more preferably 0.01% by mass or more, and still more preferably 0.02% by mass or
more. When Cr is included, the content thereof is preferably more than 0% by mass,
more preferably 0.10% by mass or more, still more preferably 0.20% by mass or more.
When B is included, the content thereof is preferably more than 0% by mass, and more
preferably 0.0003% by mass or more.
[0040] Meanwhile, excessive contents of these elements cause formation of a hard martensite
structure, which acts as a starting point for brittle fracture, leading to deterioration
of the strength-toughness balance. Therefore, the Mo content is preferably 0.50% by
mass or less, more preferably 0.45% by mass or less, and still more preferably 0.40%
by mass or less. The V content is preferably 0.060% by mass or less, more preferably
0.050% by mass or less, and still more preferably 0.045% by mass or less. The Cr content
is preferably 0.8% by mass or less, more preferably 0.70% by mass or less, and still
more preferably 0.60% by mass or less. The B content is preferably 0.0007% by mass
or less, and more preferably 0.0006% by mass or less.
[0041] One or more elements selected from the group consisting of
REM: more than 0% by mass and 0.0060% by mass or less, and
Zr: more than 0% by mass and 0.0050% by mass or less
[0042] These elements are deoxidizing elements. In order to exert the effect, when REM is
included, the content thereof is preferably more than 0% by mass, more preferably
0.0010% by mass or more, and still more preferably 0.0015% by mass or more. When Zr
is included, the content thereof is preferably more than 0% by mass, more preferably
0.0010% by mass or more, and still more preferably 0.0012% by mass or more. Meanwhile,
excessive contents of these elements cause formation a hard martensite structure,
which acts as a starting point for brittle fracture, leading to deterioration of the
strength-toughness balance. Therefore, the REM content is preferably 0.0060% by mass
or less, more preferably 0.0050% by mass or less, and still more preferably 0.0045%
by mass or less. The Zr content is preferably 0.0050% by mass or less, more preferably
0.0045% by mass or less, and still more preferably 0.0040% by mass or less. The above-mentioned
REM means including lanthanide elements (15 elements from La to Lu), Sc (scandium)
and Y (yttrium).
[0043] Di + 10Nb: 1.20 to 2.50 (Di is determined from the equation (1) below)

where, in the equation (1), [C], [Si], [Mn], [Cu], [Ni], [Cr], [Mo], [V] and [B]
indicate the content of C, Si, Mn, Cu, Ni, Cr, Mo, V and B, respectively, expressed
in % by mass, and the content of an element not included is zero.
[0044] Di + 10Nb is a parameter which exerts an influence on the ferrite transformation
temperature. By appropriately controlling the ferrite transformation temperature,
it is possible to suppress formation of a grain boundary ferrite prior to formation
of AF, and excessive formation of pearlite and martensite structures other than AF,
thus making it possible to promote formation of AF. From these points of view, Di
+ 10Nb was set in a range of 1.20 to 2.50 in the embodiment of the present invention.
If the value of Di + 10Nb is too small, the pearlite structure is formed together
with the grain boundary ferrite, leading to deterioration of the strength-toughness
balance. Therefore, Di + 10Nb is set at 1.20 or more. Di + 10Nb is preferably 1.25
or more, and more preferably 1.30 or more. Meanwhile, excessive value of Di + 10Nb
causes formation of a hard martensite structure, which acts as a starting point for
brittle fracture, leading to deterioration of the strength-toughness balance. Therefore,
Di + 10Nb is set at 2.50 or less. Di + 10Nb is preferably 2.20 or less, and more preferably
2.00 or less.
[0045] The plate thickness of the thick steel plate in the embodiment of the present invention
is preferably 16 mm or more, more preferably 30 mm or more, still more preferably
40 mm or more, and particularly preferably more than 40 mm. The upper limit of the
plate thickness is not particularly limited and, for example, it is preferably 80
mm or less.
[0046] The thick steel plate of the present disclosure has the following properties, and
is suitable for the production of large tanks for LPG, ships and the like.
3. Properties
[0047] In the present disclosure, Y value, which is a parameter shown in the equation (2)
below, is used to evaluate a balance between the strength and the toughness at a lower
temperature than before. The Y value includes a yield strength YP and a brittle-ductile
transition temperature vTrs, as shown in the equation (2) below. As the yield strength
YP in the equation (2) below, a 0.2% proof stress (0.2YS) is used when an SS curve
(also referred to as "stress-strain diagram") is a round-type SS curve with no apparent
yield point, while YP is used when the curve has a yield point.
[0048] The thick steel plate according to the embodiment of the present invention is evaluated
as having excellent strength-toughness balance if it is in the as-hot rolled state,
and the Y at the t/4 position is less than -5,200 and the Y at the t/2 position is
less than -4,700 in the C direction perpendicular to the rolling direction.

[0049] The Y value at the t/4 position is preferably -5,300 or less, and more preferably
-5,400 or less, and the Y value at the t/2 position is preferably -4,800 or less,
and more preferably -5,000 or less. The lower these values are, the better the strength-toughness
balance is.
[0050] In the embodiment of the present invention, it is enough to achieve the above parameters
as properties. For each of the yield strength YP and the brittle-ductile transition
temperature vTrs, assuming that the above parameters are achieved, for example, the
yield strength YP is preferably in a range of 350 to 550 MPa and the brittle-ductile
transition temperature vTrs is in a range of preferably lower than -70°C, and more
preferably lower than - 80°C. By the measurement position, at the t/4 position, assuming
that the above parameters are achieved, for example, the yield strength YP is preferably
410 MPa or more, more preferably 430 MPa or more, still more preferably 460 MPa or
more, yet more preferably 480 MPa or more, and particularly 500 MPa or more. The brittle-ductile
transition temperature vTrs is preferably -90°C or lower, more preferably -95°C or
lower, still more preferably -100°C or lower, and yet more preferably -110°C or lower.
At the t/2 position, assuming that the above parameters are achieved, for example,
the yield strength YP is preferably 400 MPa or more, more preferably 430 MPa or more,
still more preferably 460 MPa or more, yet more preferably 480 MPa or more, and particularly
500 MPa or more, and the brittle-ductile transition temperature vTrs is preferably
-80°C or lower, more preferably -90°C or lower, still more preferably -95°C or lower,
and yet more preferably -100°C or lower.
4. Production Method
[0051] The method for producing a thick steel plate according to the present disclosure
is a method for producing a thick steel plate, which includes a step of heating a
steel piece with the above-mentioned composition to a temperature of higher.than 1,020°C
and lower than 1,200°C, and a hot-rolling step after heating, wherein the hot-rolling
step is a step in which the number of roll passes is set at three or more, and hot-rolling
and cooling after the hot-rolling are performed so as to satisfy all of the following
conditions (a) to (d):
- (a) a cumulative rolling reduction ratio in a temperature range of 850°C or lower
is 40% or more,
- (b) an average rolling reduction ratio in the last three passes of rolling is 5.5%
or more,
- (c) a finishing rolling temperature is 720 to 830°C, and
- (d) after hot-rolling, cooling is performed at an average cooling rate of 0.5 to 20°C/s
from a start cooling temperature of the finishing rolling temperature to 690°C to
a finish cooling temperature of 320 to 550°C.
[0052] The production conditions will be described in detail below.
[Step of heating steel piece with above-mentioned composition to temperature of higher
than 1,020°C and lower than 1,200°C]
[0053] In heating of hot-rolling, if the heating temperature is 1,020°C or lower, NbC formed
during casting does not sufficiently solid-soluted, thus failing to obtain the effect
of promoting the formation of AF by solute Nb. Therefore, the heating temperature
is set at higher than 1,020°C, preferably 1,040°C or higher, more preferably 1,050°C
or higher, and still more preferably 1,060°C or higher. Meanwhile, if the heating
temperature is 1,200°C or higher, austenite crystal grains undergoes coarsening, leading
to coarsening of the entire structure. Therefore, the heating temperature is set at
lower than 1,200°C, preferably 1,180°C or lower, and more preferably 1,150°C or lower.
[Hot-Rolling Step after heating]
[0054] The present disclosure is characterized in that an average rolling reduction ratio
of the last three passes of rolling is controlled, as mentioned below. After heating,
hot-rolling is performed with three or more roll passes. However, the total number
of passes (number of roll passes) does not exert an influence. on the structure and
properties, and is not limited. The number of roll passes is further 7 passes or more,
and still further 10 passes or more, and can be set at 60 passes or less from the
viewpoint of the productivity.
[0055] In the embodiment of the present invention, hot-rolling and cooling after the hot-rolling
are performed so as to satisfy all of the following conditions (a) to (d).
(a) Cumulative rolling reduction ratio at temperature range of 850°C or lower: 40%
or more
[0056] In order to introduce sufficient processing strain into the austenite phase for the
purpose of obtaining a sufficient AF structure, there is a need to set the cumulative
rolling reduction ratio (also referred to as "total rolling reduction ratio") in a
temperature range of 850°C or lower in hot-rolling at 40% or more. By the way, if
the rolling reduction ratio during rolling at 850°C or higher increases, it is considered
that NbC is precipitated during rolling, leading to a decrease in solute Nb. From
the viewpoint of suppressing the cumulative rolling reduction ratio during rolling
at 850°C or higher, the cumulative rolling reduction ratio in a temperature range
of 850°C or lower is set at 40% or more. The cumulative rolling reduction ratio is
preferably 50% or more, and more preferably 55% or more. The upper limit of the cumulative
rolling reduction ratio is about 80% from the viewpoint of the productivity.
(b) Average rolling reduction ratio in the last three passes of rolling: 5.5% or more
[0057] Since the dislocation structure introduced during rolling reduction in the last three
passes is transferred to the cooling step with relatively little recovery in progress,
large AF promoting effect is exerted. In the embodiment of the present invention,
the average rolling reduction ratio in the last three passes of rolling is set at
5.5% or more in order to introduce sufficient processing strain into the austenite
phase for the introduction of the dislocation structure. The embodiment of the present
invention differs from a conventional method in which the average rolling reduction
ratio of the last three passes of rolling is not controlled, in that a desired structure
with a constant or higher AF structure can be obtained even inside the steel plate,
especially at the t/2 position, by controlling the average rolling reduction ratio
in the last three passes of rolling. The average rolling reduction ratio is preferably
5.8% or more, and more preferably 6.0% or more. Meanwhile, from the viewpoint of rolling
mill load, the upper limit of the average rolling reduction ratio is about 20%.
(c) Finishing Rolling Temperature (FRT): 720 to 830°C
[0058] When the temperature of the steel material is higher than 850°C, even if the last
three passes of rolling are performed at the above average rolling reduction ratio,
sufficient processing strain is not introduced into the austenite phase, leading to
insufficient amount of AF structure. In the embodiment of the present invention, the
finishing rolling temperature is set at 830°C or lower in order to secure a sufficient
amount of the AF structure. The finishing rolling temperature is preferably 820°C
or lower, and more preferably 810°C or lower. Meanwhile, if the finishing rolling
temperature is lower than 720°C, coarse ferrite is formed during rolling, leading
to deterioration of the toughness. Therefore, the finishing rolling temperature is
set at 720°C or higher, preferably 750°C or higher, and more preferably 760°C or higher.
(d) After hot-rolling, cooling is performed at average cooling rate of 0.5 to 20°C/s
from start cooling temperature of the finishing rolling temperature to 690°C to finish
cooling temperature of 320 to 550°C
[0059] By cooling at an average cooling rate of 0.5 to 20°C/s in a certain temperature range,
the AF structure can be sufficiently secured. It is not preferable that the average
cooling rate is more than 20°C/s since martensitic transformation occurs without sufficient
formation of the AF structure, unfavorably. The average cooling rate is preferably
15°C/s or less, and more preferably 12°C/s or less. As mentioned above, in order to
appropriately control the transformation temperature to the ferrite phase to sufficiently
secure the AF structure, it is necessary to control the C content, Mn content, and
when at least one of Cu and Ni is included, the content thereof and each range of
Di + 10Nb, and to control the average cooling rate in the prescribed temperature range
at 0.5°C/s or higher. If the average cooling rate is less than 0.5°C/s, coarse grain
boundary ferrite is formed during cooling, leading to insufficient amount of the AF
structure. The average cooling rate is preferably 2.0°C/s or more, and more preferably
3.0°C/s or more. Examples of the method of decreasing the average cooling rate include
water cooling.
[0060] The start temperature of cooling is set at any temperature between the finishing
rolling temperature and 690°C. If the temperature of the steel material is lower than
710°C, problems, such as formation of the grain boundary ferrite before the start
of cooling and the recovery of processing strain introduced into the austenite phase,
are likely to occur. As a result, the amount of the AF structure is likely to be insufficient.
In the embodiment of the present invention, the start cooling temperature (SCT) at
the above average cooling rate is set at 690°C or higher in order to secure a sufficient
amount of the AF structure. The cooling start temperature is preferably 710°C or higher,
and more preferably 720°C or higher.
[0061] The finish cooling temperature (FCT) is set at any temperature between 320 and 550°C.
If cooling at the above average cooling rate, for example, water cooling is stopped
in a temperature range of higher than 550°C, the grain boundary ferrite is formed
during slow cooling after stopping water cooling, thus making it difficult to sufficiently
secure the AF structure. Therefore, the finish temperature is set at 550°C or lower.
The finish temperature is preferably 500°C or lower, and more preferably 480°C or
lower. Meanwhile, if cooling at the above average cooling rate is performed to a temperature
range of lower than 320°C, martensitic transformation occurs without sufficiently
forming the AF structure. Therefore, the finish temperature is set at 320°C or higher.
The finish temperature is preferably 340°C or higher, and more preferably 360°C or
higher.
[0062] The production method of the present disclosure is not particularly limited, except
for the above-mentioned hot-rolling step, and can be implemented under conventional
conditions.
[0063] A person skilled in the art, who got in touch with the method for producing a high-strength
steel plate according to the embodiment of the invention which has been described
above, may be able to obtain high-strength steel plate according to the embodiment
of the present invention by a production method different from the above-mentioned
method through trial and error.
Examples
[0064] The embodiments of present invention will be illustrated more specifically below
by way of Examples. It should be noted that the present disclosure is not limited
to the following Examples, and various modifications can be made to these Examples
as long as they are adaptable to the above-mentioned and below-mentioned concepts
and are included within the technical scope of the present disclosure.
1. Fabrication of Samples
[0065] A steel slab obtained by melting and casting a steel with the composition shown in
Table 1 in a 150 kg vacuum induction furnace (VIF) or an actual converter was hot-rolled
under various conditions shown in Table 2 to obtain steel plates having each thickness
shown in Table 2. In the above hot-rolling, the total number of passes (the number
of roll passes) was set at more than 20. In Table 1, "-" indicates that indicates
that no element is intentionally added. In Table 2, FRT indicates the finishing rolling
temperature, SCT indicates the start cooling temperature, and FCT indicates the finish
cooling temperature. The finish cooling temperature FCT was measured at one to three
points on the steel plate surface in the longitudinal direction using a radiation
thermometer, and the average value was calculated. FRT and SCT were determined by
measuring one point on the steel material surface using a radiation thermometer.
[Table 1]
| Material No. |
Chemical composition [% by mass] |
Balance being iron and inevitable impurities |
Di |
Di + 10Nb |
| C |
Si |
Mn |
P |
S |
Al |
Cu |
Ni |
Nb |
Ti |
N |
Ca |
Mo |
V |
Cr |
B |
REM |
Zr |
| A |
0.040 |
0.30 |
1.55 |
0.0050 |
0.0010 |
0.032 |
0.19 |
0.54 |
0.026 |
0.013 |
0.0050 |
0.002 |
0.19 |
- |
- |
- |
- |
- |
1.20 |
1.46 |
| B |
0.040 |
0.30 |
1.51 |
0.005 |
0.0015 |
0.026 |
0.65 |
0.54 |
0.045 |
0.013 |
0.0050 |
0.0013 |
- |
- |
- |
- |
- |
- |
0.86 |
1.31 |
| C |
0.040 |
0.30 |
1.54 |
0.005 |
0.0016 |
0.028 |
0.18 |
0.52 |
0.026 |
0.013 |
0.0051 |
0.0015 |
0.19 |
- |
- |
- |
- |
- |
1.18 |
1.44 |
| D |
0.050 |
0.30 |
1.50 |
0.005 |
0.0016 |
0.026 |
0.22 |
0.60 |
0.030 |
0.012 |
0.0047 |
0.0011 |
0.25 |
- |
- |
- |
- |
- |
1.49 |
1.79 |
| E |
0.050 |
0.31 |
1.51 |
0.005 |
0.0018 |
0.026 |
0.23 |
0.62 |
0.030 |
0.012 |
0.0054 |
0.0010 |
0.25 |
0.040 |
- |
- |
- |
- |
1.63 |
1.93 |
| F |
0.036 |
0.30 |
1.53 |
0.005 |
0.0013 |
0.027 |
0.20 |
0.53 |
0.025 |
0.011 |
0.0041 |
0.0015 |
0.25 |
- |
- |
- |
- |
- |
1.25 |
1.50 |
| G |
0.039 |
0.31 |
1.55 |
0.005 |
0.0015 |
0.028 |
0.21 |
0.53 |
0.025 |
0.011 |
0.0049 |
0.0015 |
0.20 |
0.040 |
- |
- |
- |
- |
1.31 |
1.56 |
| H |
0.038 |
0.30 |
1.56 |
0.005 |
0.0009 |
0.026 |
0.20 |
0.54 |
0.047 |
0.012 |
0.0044 |
0.0015 |
0.20 |
- |
- |
- |
- |
- |
1.21 |
1.68 |
| I |
0.039 |
0.31 |
1.54 |
0.005 |
0.0020 |
0.029 |
0.20 |
0.51 |
0.025 |
0.017 |
0.0047 |
0.0015 |
0.20 |
0.039 |
- |
- |
- |
- |
1.29 |
1.54 |
| J |
0.038 |
0.30 |
1.53 |
<0.003 |
0.002 |
0.026 |
0.20 |
0.55 |
0.024 |
0.008 |
0.0045 |
0.0016 |
0.20 |
0.041 |
- |
- |
- |
- |
1.27 |
1.51 |
| K |
0.038 |
0.31 |
1.55 |
0.005 |
0.0018 |
0.028 |
0.19 |
0.53 |
0.026 |
0.013 |
0.0058 |
0.0015 |
0.05 |
- |
- |
- |
- |
- |
0.86 |
1.12 |
| L |
0.039 |
0.31 |
1.54 |
0.005 |
0.0021 |
0.029 |
0.20 |
0.53 |
0.024 |
0.012 |
0.0048 |
0.0015 |
0.20 |
0.54 |
- |
- |
- |
- |
2.35 |
2.59 |
| M |
0.039 |
0.31 |
1.54 |
0.005 |
0.0018 |
0.029 |
0.20 |
0.54 |
0.025 |
0.012 |
0.0055 |
0.0015 |
0.20 |
0.54 |
- |
- |
- |
- |
2.36 |
2.61 |
| N |
0.036 |
0.31 |
1.56 |
0.005 |
0.001 |
0.030 |
0.20 |
0.53 |
0.026 |
0.013 |
0.0039 |
0.0016 |
0.20 |
- |
- |
0.0008 |
- |
- |
1.37 |
1.63 |
| O |
0.036 |
0.30 |
1.52 |
0.005 |
0.002 |
0.029 |
0.20 |
0.53 |
0.018 |
0.012 |
0.0047 |
0.0016 |
0.20 |
- |
- |
- |
- |
- |
1.14 |
1.32 |
| P |
0.037 |
0.30 |
1.53 |
0.005 |
<0.001 |
0.030 |
0.19 |
0.53 |
0.014 |
0.013 |
0.0053 |
0.0017 |
0.20 |
- |
- |
- |
- |
- |
1.16 |
1.30 |
[Table 2]
| Test No. |
Material No. |
Plate thickness [mm] |
Heating temperature [°C] |
Rolling reduction ratio at 850°C or lower [%] |
Average rolling reduction ratio in last three passes [%] |
FRT [°C] |
SCT [°C] |
FCT [°C] |
Cooling rate [°C/s] |
SA |
Mechanical properties at t/4 position |
Mechanical properties at t/2 position |
| t/4 [%] |
t/2 [%] |
Y |
YP [MPa] |
vTrs [°C] |
Y |
YP [MPa] |
vTrs [°C] |
| 1 |
A |
63 |
1,100 |
60 |
8.0 |
822 |
766 |
390 |
8.4 |
42.6 |
28.5 |
-5,606 |
418 |
-134 |
-5,355 |
445 |
-112 |
| 2 |
A |
63 |
1,100 |
60 |
8.0 |
817 |
698 |
340 |
9.0 |
45.3 |
32.3 |
-5,222 |
346 |
-140 |
-4,849 |
367 |
-114 |
| 3 |
B |
63 |
1,100 |
61 |
6.0 |
796 |
771 |
437 |
7.1 |
53.1 |
34.7 |
-6,112 |
496 |
-132 |
-5,819 |
517 |
-110 |
| 4 |
C |
63 |
1,100 |
61 |
6.0 |
799 |
771 |
363 |
8.0 |
39.0 |
36.3 |
-5,575 |
465 |
-116 |
-5,328 |
484 |
-97 |
| 5 |
D |
63 |
1,100 |
61 |
6.0 |
798 |
762 |
407 |
7.7 |
47.1 |
39.2 |
-5,830 |
530 |
-106 |
-5,590 |
530 |
-94 |
| 6 |
E |
63 |
1,100 |
61 |
6.0 |
800 |
770 |
413 |
7.7 |
44.2 |
35.5 |
-5,657 |
531 |
-97 |
-5,464 |
532 |
-87 |
| 7 |
F |
63 |
1,100 |
69 |
10.2 |
800 |
768 |
460 |
6.8 |
45.0 |
53.8 |
-5,870 |
510 |
-115 |
-5,405 |
495 |
-97 |
| 8 |
G |
63 |
1,100 |
69 |
10.2 |
802 |
768 |
350 |
7.7 |
71.7 |
56.5 |
-5,953 |
479 |
<-130 |
-5,321 |
483 |
-97 |
| 9 |
H |
63 |
1,100 |
69 |
10.2 |
800 |
768 |
420 |
7.1 |
60.3 |
49.8 |
-6,282 |
526 |
<-130 |
-5,934 |
522 |
-114 |
| 10 |
|
63 |
1,100 |
61 |
10.2 |
801 |
772 |
403 |
8.0 |
40.6 |
31.6 |
-5,971 |
513 |
-119 |
-5,065 |
495 |
-80 |
| 11 |
J |
63 |
1,100 |
61 |
10.2 |
798 |
768 |
403 |
9.1 |
38.9 |
37.2 |
-5,650 |
510 |
-104 |
-5.480 |
500 |
-99 |
| 12 |
A |
63 |
1,100 |
32 |
7.7 |
822 |
741 |
403 |
8.9 |
22.9 |
15.1 |
-5,073 |
379 |
-121 |
-4,539 |
397 |
-88 |
| 13 |
A |
63 |
1,100 |
61 |
10.2 |
833 |
763 |
377 |
9 |
30.0 |
17.5 |
-5,056 |
388 |
-117 |
-5,007 |
421 |
-103 |
| 14 |
A |
63 |
1.100 |
61 |
10.2 |
832 |
730 |
360 |
8.8 |
26.4 |
15.7 |
-4,771 |
373 |
-108 |
-4,354 |
382 |
-84 |
| 15 |
K |
63 |
1,100 |
61 |
6.0 |
798 |
765 |
367 |
8.4 |
- |
- |
-4,760 |
400 |
-98 |
-4,771 |
413 |
-94 |
| 16 |
L |
63 |
1,100 |
69 |
10.2 |
801 |
767 |
413 |
8.9 |
- |
- |
-5,391 |
493 |
-97 |
-3,827 |
461 |
-30 |
| 17 |
M |
63 |
1,100 |
61 |
10.2 |
803 |
770 |
403 |
8.0 |
- |
- |
-5,086 |
538 |
-66 |
-4,208 |
504 |
-34 |
| 18 |
A |
63 |
1,020 |
61 |
10.2 |
831 |
783 |
377 |
9.0 |
25.1 |
32.4 |
-5,057 |
371 |
-123 |
-5,281 |
403 |
-123 |
| 19 |
A |
63 |
1,200 |
61 |
10.2 |
823 |
780 |
353 |
8.5 |
25.8 |
20.4 |
-5,059 |
477 |
-86 |
-5,187 |
501 |
-84 |
| 20 |
N |
63 |
1,100 |
69 |
7.6 |
802 |
771 |
493 |
10.3 |
29.5 |
18.4 |
-5,150 |
650 |
>-30 |
-4,380 |
540 |
>-30 |
| 21 |
O |
63 |
1,100 |
43 |
4.8 |
800 |
768 |
443 |
8.8 |
33.4 |
26.3 |
-4,824 |
472 |
-76 |
-4,552 |
456 |
-68 |
| 22 |
P |
63 |
1,100 |
32 |
4.8 |
803 |
772 |
443 |
7.7 |
16.9 |
17.6 |
-4,772 |
436 |
-86 |
-5,065 |
435 |
-101 |
2. Steel Structure
[0066] Electron back scatter diffraction (EBSD) measurement was performed at the t/4 (t:
thickness) and t/2 positions of a cross-section perpendicular to the rolling width
direction of the above hot-rolled material. The measurement conditions are as follows.
EBSD measurement conditions
[0067]
Equipment: JEOL-5410 or JSM-IT100 manufactured by JEOL, Ltd.
Observation magnification: 400 times
Measurement area: 200 µm × 200 µm
Step (pixel) size: 0.4 µm
Phase to be considered: ferrite, austenite
[0068] EBSD data thus obtained was analyzed by analysis software OIM Analysis manufactured
by TSL Solutions Ltd. In the thus obtained data, points with Confidence Index of 0.100
or less were removed, and grain boundaries with a crystal misorientation of 15° or
more from the neighboring pixels were defined as high-angle grain boundaries. Of the
units surrounded by these high-angle grain boundaries, units having a pixel size of
10 or more were regarded as high-angle grains. High-angle grains at the edge of the
measurement field were excluded from the analysis. The average equivalent circle diameter
of the high-angle grains was determined, and the total area fraction of the high-angle
grains having an average equivalent circle diameter of 7.5 µm or less to the total
area of the high-angle grains, SA, was calculated.
3. Mechanical Properties
(Yield strength YS)
[0069] ASTM round bar tensile test specimens were taken at the t/4 and t/2 positions of
the as-hot rolled steel plate parallel to the width direction (direction C), and a
tensile test was performed in accordance with ASTM procedures to measure the yield
strength YS.
(Low-temperature toughness of base metal)
[0070] V-notch Charpy test specimens were taken at the t/4 and t/2 positions of the as-hot
rolled steel plate parallel to the plate width direction (C direction), and a Charpy
impact test was performed in accordance with ASTM procedures. The temperature vTrs
at which the percent brittle fracture reaches 50% was evaluated.
[0071] The yield strength YP and the brittle-ductile transition temperature vTrs obtained
by the above measurements were substituted into the following equation (2) to obtain
Y values at each of the t/4 and t/2 positions, respectively. The results are also
shown in Table 2. In Table 2, when vTrs > -30°C, vTrs = -30°C was used in the calculation
of the Y value. When vTrs < -130°C, vTrs =-130°C was used in the calculation of the
Y value.

[0072] From Tables 1 and 2, the followings can be seen. In tests Nos. 1 to 11, since thick
steel plates were produced by satisfying the composition specified in the embodiment
of the invention under the specified conditions, the thus obtained thick steel plates
have excellent strength-toughness balance throughout the interior of the steel plate
even if the steel plate has a large plate thickness. In particular, the thick steel
plates exhibit high strength and excellent toughness at lower temperatures than before.
In contrast, in tests Nos. 12 to 17, since at least one of the composition and production
conditions is not in a range specified in the embodiment of the present invention,
the thus obtained thick steel plates were inferior in strength-toughness balance.
[0073] In test No. 12, although the composition is in a range of the embodiment of the present
invention, the cumulative rolling reduction ratio in a temperature range of 850°C
or lower was insufficient in the production conditions, leading to insufficient AF
structure at both t/4 and t/2 positions and inferior strength-toughness balance.
[0074] In tests Nos. 13 and 14, although the composition is in a range of the embodiments
of the present invention, the finishing rolling temperature was high in the production
conditions, leading to insufficient AF structure at both t/4 and t/2 positions and
inferior strength-toughness balance.
[0075] In test No. 15, Di + 10Nb is lower than the specified range, leading to inferior
strength-toughness balance. In test No. 15, pearlite structure was formed together
with grain boundary ferrite due to Di + 10Nb being lower than the specified range.
As a result, the AF structure was insufficient and the strength-toughness balance
was inferior.
[0076] Tests Nos. 16 and 17 showed inferior strength-toughness balance since Di + 10Nb exceeds
the specified range. In tests Nos. 16 and 17, it is considered that a hard martensite
structure was formed due to Di+10Nb exceeding the specified range. As a result, the
hard martensite structure acts as a starting point for brittle fracture, leading to
inferior strength-toughness balance.
[0077] In test No. 18, although the composition is in a range of the embodiment of the present
invention, the heating temperature before hot-rolling was low and the finishing rolling
temperature was high in the production conditions, thus failing to secure sufficient
AF structure, leading to inferior strength-toughness balance.
[0078] In test No. 19, although the composition is in a range of the embodiment of the present
invention, the heating temperature before hot-rolling was high in the production conditions,
thus failing to secure certain level of fine AF structure beyond a certain level,
leading to inferior strength-toughness balance.
[0079] In test No. 20, since the B content is 0.0008% and is more than the upper limit of
0.0007%, hard martensite was formed, leading to insufficient SA at the t/4 and t/2
positions and poor properties.
[0080] In test No. 21, although the composition is in a range of the embodiment of the present
invention, the average rolling reduction ratio in the last three passes of rolling
during hot-rolling was too low in the production conditions to obtain certain level
of fine AF structure, leading to inferior strength-toughness balance.
[0081] In test No. 22, the Nb content is insufficient, and the cumulative rolling reduction
ratio in a temperature range of 850°C or lower and the average rolling reduction ratio
in the last three passes of rolling is also low in the production conditions, thus
failing to secure certain level of fine AF structure beyond a certain level, leading
to inferior strength-toughness balance.
[0082] FIG. 1 is a graph made based on aforementioned Examples, which shows the relationship
between a total area fraction SA of crystal grains having an equivalent circle diameter
of 7.5 µm or less, among crystal grains surrounded by high-angle grain boundaries
having a crystal misorientation of 15° or more, and a Y value. The downward arrow
in FIG. 1 means that the Y value is estimated to be lower than the plotted value since
the measured vTrs is lower than -130°C, while the upward arrow means that the Y value
is estimated to be higher than the plotted value since the measured vTrs is higher
than -30°C. Therefore, the upward arrow means that the measured vTrs is higher than
-30°C, so that the Y value is estimated to be higher than the plotted value.
[0083] From FIG. 1, it can be seen that there is a correlation between the total area fraction
SA and the Y value at both the t/4 and t/2 positions in the steel plate, and in order
to make the Y value to be less than -5,200 at the t/4 position, there is a need that
the total area fraction SA is 34% or higher, and in order to make the Y value to be
less than - 4,700 at t/2 position, there is a need that the total area fraction SA
is 27% or higher.